- Wilkinson Star
Contents
1. LIFT ONLY THE MACHINE DO NOT LIFT THE MACHINE AND TRAILER DANGER LIFTING EYE IS NOT DESIGNED TO SUPPORT casi ADDED WEIGHT OF ROAD TOW TRAILER A 30 03 00 M4GB CD Ea TRANSPORT AND DISPLACEMENTS COVERED UNITS REV 1 06 10 Transportation must always take place with the engine off electrical cables and starting battery disconnected and fuel tank empty Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTM accessory If you did not keep to the instructions you could damage the structure of the machine Weight max per person 35 kg Total max weight 140 kg 15 01 01 M4GB CTM330 ASSEMBLY CTL330 N ATTENTION The CTL accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements TRAILERS The machines provided for assembling the accessory slow towing trolley can be towed up to a maximum speed of 40 Kms h2. SNOILVOIAIS3A Ayney si eojdde usym y pue jualino ay YOIUM Jejeuonuejod au Ajnej saddoys Palle Jo pue Jaddoy9 pale Josues ASNVD 3 18lSSOd amp Jo eDueuo jou op j unas y pue Bumes jueuno ay qouy au Buiunj ueuM uonisod qouy eu Jo sso pJeDeJ jueuno Jewod uonisod QOUY 94 JO sso pJeDeJ jueuno Jewod wd MOJ e aulyoeu ay s au uonisod qouy au 10 sso pJeDeJ jueuno Jamod dI LIOVIN 11 20 20 juawsnfpe juaJino SIU JO e qouy 022 10 0 Ajuo de juaJino aM JO oe 092 19 0 Ajuo de aM JO 4987 OJ UOO juano JO Ye kld SINOLdINAS GALVIDOSSV CD MAINTENANCE REV 0 06 10 Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the
3. MOSA 1 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine GB Copyright CE We advise you to pay attention to the pages concerning the security see page M1 1 MOSA O All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners gt The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE_ MS_ TS_ EAS 10 10 02 M1 01 GB GE_ MS_ TS_ EAS
4. REV 2 06 10 o lt 00 o STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE lf the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure ACCES FORBIDDEN to non authorizad peaple p P PP pl o Hi SYMBOLS AND SAFETY PRECAUTIONS PROHIBITIONS harm for persons Use only with safety clothing a It is compulsory to use the personal Mun means giv
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6. euoizeuiuoue Bed eq 140 IS aye UONEDIJIPO dd EE BAL EUH 0 V9L A0 Z Vcee A00V L AOLL v vozi I vd 21 350 LSX 350 LSX LL LS Ly YN o A YN 02 CD Schema elettrico Electric diagram INOISYIA Yad OTOS SNOISHAA 3 10IOLNV AINO MOSA REV 0 06 10 I OLEZE 01 90 0 QUOIZEZZIJO NE ens 22195 1219 e O JEDIUNWOD Ip uoo ouBesip jap e eaS IS YSON E reubiseq suyen aieo AWLI IIN ODvSn2 0600c v eJojeufesiq BUIUSIENN 109 09 uoneunuouag abeg ubed euoizeuiuoue Bed eq jo33u05 1ewog DT 10d sg tg INOISH3A Yad 0105 SNOISYSA AINO dq 2 e A gt lt gt PAF A 1 I O O amp O c s 9 61 55 tht 3 ol ott 5 51 v HHS EN sBulpuim auids 9 45 co eo ze qeo ES Cc 5 o e lt D lt O Q 8 A9 99 oAB9 o qeo ddd 0
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8. position the main potentiometer regulates the welding current within the range 20 210A Voltage regulation With the CC CV switch in CV position the main potentiometer regulates the welding voltage within the range 15 30V 12 11 07 77385 GB WELDING ANALOG CONTROL OPTIONAL REMOTE CONTROL The welding current can also be set from a distance using the optional remote control Once the remote control is connected to the connector X1 the current is controlled by the remote control To return to front panel control remove the connector PUSH AND SCREW TIGHT OB 10 OC JO D O 8 GG FO E O CONTACT DESCRIPTION A Remote potentiometer GND Remote potentiometer cursor Remote potentiometer 5V ref voltage Remote Control presence jumper between C and D at RC side Welding enable from wire feeder switched ac phase A from welding gun Welding negative voltage for remote voltmeter on wire feeder 44Vac phase A for wire feeder supply 44Vac phase B for wire feeder supply CN E NNNM OPTIONAL VRD FEATURE VRD Reduction Device Voltage Each time the welding process is interrupted for more than 3 seconds the VRD feature is activated When the welding machine is in mode the voltage at the welding sockets is kept below a safety value typically the voltage is around 11V When starting to weld the machine automatically exits the VRD mode Th
9. Current trasformer R P M adjuster Polarity inverter remote control Relase coil Engine control unit EP6 Welding voltage voltmeter Polarity inverter control Oil pressure indicator Remote control switch Selection push button 30 1 1 PTO HI Battery voltmeter Remote control socket Button indicating light 20 I 1 PTO HI Commutator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 1 1 PTO HI Water temperature indicator 10 05 01 M30 GB Comandi CD Bedienelemente M MOSA controls Mandos CT350LSXCC CV 31 REV 0 06 10 Commandes 0 C2 M 59A 18 59B X1 SCHUKO VERSION nm 03 06 10 37310 31 WELDING ANALOG CONTROL REMOTE CONTROL WELDING MODE SELECTION 20 130 Two welding modes can be selected by setting accordingly the mode switch on the Control Panel Constant Current CC or Constant Voltage CV CC is used for various types of electrode welding CV is used for wire welding All wire type welding processes can be carried out naked or coated a CC CC constant current electrodes x CV CV constant voltage wire ARC FORCE REGULATION Different levels of arc force can be featured by adjusting the arc force knob thereby changing the arc penetration according to the electrode used and or welding position WELDING CURRENT VOLTAGE REGULATION Current regulation When the CC CV switch is in CC
10. Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button PTO HI 30 l min push button PTO HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 I min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator R C filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection 5 Pre heat push button Accelerator solenoid PCB Oil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic GFI relai
11. away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country eC A f 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the users manual B the plates fixed on the machine the data plate 30 03 00 M3GB CD E TRANSPORT AND DISPLACEMENTS COVERED UNITS REV 1 06 10 NOTE Transportation must always take place with the engine off electrical cables and starting battery disconnected and fuel tank empty Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine
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13. capacity 3l Starter Elettrico GENERAL SPECIFICATIONS Tank capacity 38 Running time at duty cycle 60 15 2 h Protection IP 23 Dimensions max Lxwxh mm 1230x690x925 Weight 345 Kg Measured acoustic power LwA pressure LpA 94 dB A 69 dB A 7 m Guaranteed acoustic power LwA pressure LpA 95 dB A 70 dB A Q 7 m E Dimensions and weight are inclusive of all parts without wheels and towbar CTM POWER Declared power according to ISO 3046 1 temperature 25 C 30 relative humidity altitude 100 m above sea level Its admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting I P D Individual Protection Device Acoustic Noise Level Lwa Measure Unit dB A it stands for acoustic noise released in a certain delay of time This is not submitted to the distance of measurement Acoustic Pressure Lp Measure Unit dB A it measures the pressure originated by sound waves emission Its value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a mac
14. machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING e Use suitable tools and clothes PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as main tenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the main tenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not de livered as standard equipment any lifting system The periodic maintenance should be performed accor ding to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours N IMPORTANT In the maintenance operations avoid that polluting substances liquids exhau
15. of electrode makes a good connection and is near to the welding position Pay attention to the two polarities of the welding circuit which must not come in electric contact between themselves REMOTE CONTROL See page M 38 CT 350 LSX CT 350 LSX CC CV N ATTENTION To reduce the risk of electromagnetic interferen ces use the minimum lenght of welding cables and keep them near and down ex on the floor The welding operations must take place far from any sensitive electronic device Make sure that the unit is earthed see M20 In case the interference should last adapt further disposition such as move the unit use screened cables line filters screen the entire work area In case the above mentioned operations are non sufficient please contact our Technical Assistance Service With a welding cable length up to 20 m is suggested a section of 35 mm with longer cables a bigger section is required 03 06 10 37310 GB USE AS A GENERATOR It is strictly forbidden to connect the group to the public mains and or to any other source of electric power GENERATION IN AC ALTERNATING CURRENT Make certain of the efficiency of the ground connec tion 12 See page M20 Position the switch to ON Voltage is now immediately available to the sockets Verify that the voltmeter displays the nominal vol tage value at no load it is close to 10 of the nominal value Connect the electric dev
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17. x x 15 No O LUVIS 04 VS Sl Sb r NO 330 I OLEZE 0L 90 0 ens ezuas zi e uoo ouBesip ejuesaud jap e IS WSOIN 21 5 OSE LO F yresoummmy dyy o 6 06002 Jeufiseq QUIYIEN e1ojeubesiq euiooe A gt Bud OLeze 10 EXINOEZ L004 xnv gt aujo ueDeg 3oeloJd uoneuiuoueq E wol4 euoizeuiuoue q Beg eq 140 aye dy EN E di CT 350 LSX CT 350 LSX CC CV TRAAT GL cS dd Su YN 3 YN CD Schema elettrico Electric diagram d IGI OLn V INOISH3A Yad OTOS SNOISYSA 3 lGI OLn v AINO REV 0 04 05 MOSA I OLEZE 01 90 0 90012222110 ens ezues 1219 O Ip 0 9IAIP uoo ouBesip ejuesauJd jap e 9663 Ip tuU e IS YSOIN 21 OZO S LLEZE OLOZ OL 90 4 ADIDO XS1 09 LO EE yesow mmmy dyy OL Bed ely AWLIIW ODYSNI 06007 MINE Jaubisag QUIYIR N auoyeuBbasiq 10 ZXWOLLWOEeZ LOOr ny gt aujo E cu Beg
18. 0 C a 5 C gt 5 C 5 start up at low temperatures The motor will normally start up without problems down to temperatures of 10 C 15 C In case of starting difficulty it is possible to repeat the starting preheating for a max time of 10 second lightly turning the trimmer situated at the back of the EP7 in a clockwise direction see page M39 13 relating to engine protection trimmer glow plug For start up and use at lower tem peratures please see the engine manual or turn to our Technical Assistance Center Incase of unsuccessful start up do not in sist for longer than 5 seconds Wait 10 15 seconds before attempting another start up RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual 310 GB 03 06 10 CD Ss a STOPPING THE ENGINE TS 350 YSX BC REV 0 09 07 CT 350 LSX CC CV STOP For shutdown under normal conditions proceed as follows 1 Break the welding process in course 2 Break the production of a c auxiliary generation dividing the loads or opening the GFI D 3 Let the engine run with no load for a few minutes Set the engine speed to minimum signal of motor speed to auto idle or accelerator to minimum for manual accelerator 4 Turn the start key on the EP7 to the OFF po
19. 0 60 Hz switch Cold start advance with temp switch START STOP switch Polarity inverter two way switch Engine protection AUTOIDLE switch AUTOIDLE PCB A4E2 ECM engine PCB Remote emergency stop connector V A digital instruments and led VRD PCB Water in fuel Battery disconnect switch Inverter Overload led Main IT TN selector NATO socket 12V Diesel pressure switch Remote control PCB Pressure turbo protection 26 07 04 M60GB CT 350 LSX ico iagram ic d CD Schema elettr Electr MOSA REV 0 06 10 CT 350 LSX CC CV YN 3 had Y o GuOIZezziJojne ens ezues IZJ9 e o ojinpoudu ip uoo OUBasip jap eyeiadoud ip e 5 IS WSOIN 27 lponpjeg N9 99 XS1 OSE LO j esou MWWJ dyu abegop ATVLI IN ODVSNI 0600Z e1oyeubasi eurove ely 212270121 TS 0 ueDeg 309014 uoneulwoueg Up ubed euoizeuiuoue Bed eq oo o o wee aeq E9LIPONN 6600 e WOOD TINA De 1 5 ST La XVW Nd iz ro U Ns um ps 3101 OLNV 279 78 4015 LA 0 INOISH3A 3d OTOS _ SNOISHAA d O3 AINO eee I 0L 2 01 90 0
20. 105 STAGOW A9 99 AINO I 93 Fr T an 32404 O Y REV 0 06 10 MOSA
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22. 7 05 01 M39GB dI LIOVIN 11 20 20 Uoroe pejeoipul ay Jepisuoo annisod sanib 158 au JJ pejoeuuoosip Josues au uy pjam oj y UOp aseo Aue ul BU jou seop uonipuoo SIU si ejpi oiny J Y00 jou op 415500 si jeu oeuo ejqe reAe si 4yueq peo annsisal e JJ 0 5 0 5 Janau wd enje 0 5906 ay pal SU pa e sul ajpi one 8 Sul SI G A 94 ueuM 71994400 s uedo UO eiqiBiDeu JO MO 1 SIU eui y9ayo pue ejqeoijdde se eoloaje ay UIUJIM JO jueuno Buipjam Josues OYM 94 uo ay Josues 99 1 euuoosiq Josuas 10 uedo ON ON uyoq eoejd J A jjedoud 1eddouo ay Jey y99y9 aseajd siu 310199 Jeddouo uonebedold any uonoe pejseb6ns Jepisuoo Jo eouepiAe 1 JO ASII SI 91943 Ajuo 27 19 9u 104 ases uj eunjiej e Aq pesneo ajgissod esi eoo ybnoua aq noo pJeoq uonisod qouy au JO NOILNALLV uonoedsur jensia e AemAuy 5100 pue 158 ouioeds esn am au JO sunolio eAup
23. CT 350 LSX 373129003 GB USE AND MAINTENANCE MANUAL DRAFT MOSA 19 01 11 37312M00 reparato da UPT approvato da DITE e MOS DESCRIPTION OF THE MACHINE CT 350 LSX REV 0 06 10 CT 350 LSX CC CV The CT 350 engine driven welder is a unit which ensures the function as a a current source for are welding b a current source for the auxiliary generation The welding generator set is a source of DC electric power driven by an internal combustion engine which allows to perform arc welding processes with different types of electrodes and with the CC CV version also wire welding Besides the generation set can provide ac 50 Hz auxiliary power both three phase and single phase usable for the various needs associated with the welding The engine which drives the generator set is a two cylinder diesel type air cooled while the alternator is an asynchronous three phase type The welding current control is performed by means of a high frequency 20 KHz chopper technique while the regulation board is implemented with analogue technology From a mechanical viewpoint the machine is composed of a bunded basement and a roll bar which sup port the engine alternator assembly The canopy includes a protection cover for the front panel and two lateral doors intended to allow the routine maintenance operations For the extraordinary maintenance the canopy can be removed in a fairly simple way On the front panel the
24. GHT When the RC is not used it is necessary to disconnect the multipole connector 09 04 02 M38GB MOS A o accessory USE REV 0 06 10 The remote control device for regulating the welding current is connected to the front panel by means of a multipole connector When the remote control is connected to the remote control connector 8 it is functional and automati cally excludes the front panel regulation Position welding current adjusting T knob at the necessary current value for the diameter and type of electrode REMOTE CONTROL PUSH AND SCREW TIGHT 09 11 99 M38GB CD Es o protections EP7 ENGINE PROTECTION OMOSA _ 0 10 07 CF Description Specification The includes the basic safeguards to protect Supply Battery Plant 8V up to 36 Vdc an DIESEL engine EP7 features 7 LEDs 3 Static Outputs short circuit proof 200 mAdc Static Outputs and a 30A Key Switch The EP7 Key Switch Rating 30 A 30 secs 80 A 5 secs monitors an Oil Pressure switch Temperature n switch Fuel Level switch Charger Alternator Operating Temperature 30 70 C Voltage and an Emergency switch Operating Humidity 96 non condensing ENGINE RUNNING green LED This LED blinks for 15 seconds indicating that the EP7 is ready to start the engine you have to turn the key to start If the engine does not run within 15 seconds the Starting Failure alarm will take place This LED ill
25. RPM ____ ___ Furthermore on each model it is shown the noise level value the symbol used is the following RIG es dB The indication is shown in a clear readable and indeleble way on a sticker 10 10 02 M1 4 GB Dichiarazione conformit D gt Konformitatserklarung CA B Declaration of conformity E gt Declaraci n de conformidad CT 350 LSX CC CV REV 0 06 10 CF Declaration de conformit ND BCS S p A Stabilimento di Cusago 20090 MI Italia V le Europa 59 Tel 39 02 903521 Via Marradi 1 2 Milano Italia Fax 39 02 90390466 ISO 9001 2000 Cert 0192 Sede legale DICHIARAZIONE DI CONFORMITA D claration de Conformit Declaration of Conformity Konformitatserklarung Conformiteitsverklaring Declaraci n de Conformidad BCS S p A dichiara sotto la propria responsabilit che la macchina BCS S p A d clare sous sa propre responsabilit que la machine BCS S p A declares under its own responsibility that the machine BCS S p A erklart die Aggregate BCS S p A verklaard onder haar eigen verantwoordelijkheid dat de machine BCS S p A declara bajo su responsabilidad que la m quina GRUPPO ELETTROGENO DI SALDATURA WELDING GENERATOR GRUPPO ELETTROGENO POWER GENERATOR Marchio Brand Modello Model Matricola Serial number e conforme con qua est en conformit a conforms with the C mit d
26. Welding voltage voltmeter Welding sockets Shunt D C inductor Welding diode bridge Arc striking resistor Arc striking circuit 110V D C 48V D C diode bridge E P 1 engine protection Engine stop solenoid Acceleration solenoid Fuel level transmitter Oil or water thermostat 48V D C socket Oil pressure switch Fuel warning light Battery charge warning light Oil pressure warning light Fuse Starter key Starter motor Battery Battery charge alternator Battery charge voltage regulator Solenoid valve control PCBT Solenoid valve Remote control switch Remote control and or wire feeder socket Remote control plug Remote control welding regulator E P 2 engine protection Fuel level gauge Ammeter Frequency meter Battery charge trasformer Battery charge PCB Voltage selector switch 48V a c socket Thermal relay Contactor G FI and circuit breaker 42V EEC socket G FI resistor TE P engine protection Solenoid control PCBT Oil level transmitter Engine stop push button T C 1 Engine start push buttonT C 1 24V c a socket Thermal magnetic circuit breaker S C R protection unit Remote control socket Remote control plug Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch
27. _ INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention r In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of t
28. ases The table on page M1 6 TECHNICAL SPECIFI CATIONS shows the amount of auxiliary power available as the welding current varies COMBINED USE The output available from the various auxiliary power sockets is limited not only by the declared output of the unit but also by the capacity of each individual socket en 09 04 02 M37DSP G MOS A o accessory USE REV 2 09 10 i DEN eg n ul RANGE POLARITY n rni CURRENT INVERTER MAX 4 gt d o PUSH AND SCREW TIGHT The remote control RC which regulates the welding current in the CC STICK welding mode and the welding voltage in the CV MIG MAG welding is connected to the front panel by means of a multipole connector When the remote control is connected to the remote control connector 8 it is functional and automati cally excludes the front panel regulation The remote control can also be connected to the connector on the wire feeder front panel but in this case it is ne cessary to switch the wire feeder commutator so it can operate Adjust the welding current control knob to the cor rect current for the diameter and type of electrode being welded N ATTENTION REMOTE CONTROL RC2 PL Version RC2 90 PL Version ri RANGE POLARITY T CURRENT CC INVERTER il rl O O MAX e hi ql e n ri 50 PUSH AND SCREW TI
29. ause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization GE_ MS_ TS_ In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 69 O1 30 03 00 M45GB El M O SA RECOMMENDED ELECTRODES in accordance with A W S Standard MOSA 1 0 10 03 CE The information here below are to be intended only a
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31. case of powering complex installations re quiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety 90 o 16 07 03 M20 R A GB CD MOS cs STARTING THE ENGINE REV 0 06 10 Check daily N Do not alter the primary conditions of regulation and do not touch the sealed parts ATTENTION 1 By start up of the generator the welding circuit is immediately operative i e under voltage Make sure that there are no unwished electrical contacts between the components of the outside welding circuit electrode electrode holder gun workpiece etc 2 Check that at the start up the a c auxiliary ge neration sockets do not feed any load Open the electric protection interrupter of the generator or disconnect the plugs of the loads from the sockets 3 START UP Remember that when the machines with auto idle have the signal set to auto idle will remain at the minimum no of revs tickover as long as no current is drawn Drawing power will automatically raise the number of engine revs to the nominal value and likewise the tension in the alternator Instead by setting the auto idle signal to max the engine revs will immediately rise to the nomi nal value and likewise the tension in
32. contained in the manual can be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ SAFETY PRECAUTIONS A DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death This heading warns of situations which could result in injury for persons or damage to things A CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things A A A ATTENTION IMPORTANT NOTE These headings refer to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB CD MOSA
33. d regulations for engine driven welders The information given below is in addition to the local security norms Estimate possible electromagnetic problems in the work area taking into account the following indications Telephonic wirings and or of communication check wirings and so on in the immediate vicinity Radio and television receptors and transmettors Computer and other checking devices Critical devices for safety and or for industrial checks Peapol who for instance use pace maker hearing aid for deaf or something and else Devices used for rating and measuring The immunity of other devices in the operation area of the welder Make sure that other used devices are compatible If it is the case provide other additional measures of protection 8 The daily duration of the welding time pU QUID A ATTENTION Make sure that the area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they be live and there is danger of electric shock which can cause death or serious burns The electrode and welding cables etc are live when the unit is operating Do not touch any electrical parts or the electrode while standing in water or with wet hands feet or clothes Insulate yourself from the work surface while welding Use carpets or other insulating materials to avoid physical contact with the work surface and the floor Always wear dry insulat
34. ds from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the TL to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone oo gt person involved 3 FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to Cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water ot to be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire articular protection ear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low THE MACHINE MUST NOT BE USED IN AREAS WITH EXPLOSIVE ATMOSPHERE 10 06 00 2 CD MIOS PRECAUTION ENGINE DRIVEN WELDER GE MS TS MOSA 10 0300 CF INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity The security measures must satisfy the rules an
35. e injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it ina dry place GE_ MS_ TS_ In case of necessity for first aid and of fire prevention see page M2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 69 O6 30 00 00 M45GB rs Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to c
36. e pressure to three atms 10 Lower the machine to the ground and place the par king foot definitively regulating at the best height N ATTENTION Do not substitute the original tires with other types 06 00 M6GB 0 ABOSAL EE DEO CD ye LE ERA Set up for operation Engine diesel MOSA 1 1 09 05 BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which 15 in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY E LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators N ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed Y Check that the dry air filter is correctly installed and that th
37. e status VRD in VRD out is checked by a voltage monitor and indicated by a green led and a red led respectively When the welding voltage is below 13V i e the VRDis active the green led is on andthe red one is Off indicating a safe condition During a welding process when the voltage normally exceeds 14V the green light is off and the red one is on indicating the presence of a potentially dangerous voltage at the welding sockets 12 11 07 77385 GB CD USE AS WELDER This symbol Norm EN 60974 1 security standards for arc welders signifies that the welder can be used in areas with increased risk of electrical shock N ATTENTION The welding sockets after the machine is started see page M 21 also with no cables are anyway under voltage N ATTENTION The areas access of which is forbiden to unqua lified personel are the control switchboard front the exhaust of the endothermic engine the welding process Check at the beginning of any work the electric parameters and or the control placed on the front Make sure that the ground connection 12 is efficent when this connection is present being necessary See page M20 Fully insert the welding cable plugs into the corre sponding sockets turning them clockwise to lock them in position 2 O pm PUSH AND TWIST rs Make sure that the ground clamp whose cable must be connected to the or terminal de pending on the type
38. en equip ment Use only with safety clothing A It is compulsory to use the personal protection means given in equipment Use only with safety protections Itis a mustto use protection means suitable for the different welding works with only safety material It is prohibited to use water to quench fires on the electric machines with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable P Itis advisable to use protections suitable for the different welding works Use only with safety protections ws Itis advisable to use protections suitable for the different daily checking works Use only with safety protections it is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for the different daily checking works and or of maintenance 26 11 99 M2 1GB CD Es A amp INSTALLATION AND ADVICE BEFORE USE GE MS TS MOSA 1 0 06 00 A The instal
39. en Vorschrifte meins in overeenkomst is met d inhoud van gemeenschapsrichtlijnemen riel modificaties comple con los requisitos de la Directiva Comunitaria y sus anexos 2006 42 CE 2006 95 CE 2004 108 CE Nome e indirizzo della persona autorizzata a costituire il fascicolo tecnico Nom et adresse de la personne a composer le Dossier Technique Person authorized to compile the technical file and address Name und Adresse der zur Ausfullung der technischen Akten ermachtigten Person Persoon bevoegd om het technische document en bedrijf gegevens in te vullen Nombre y direccion de la persona autorizada a componer el expediente tecnico ing Benso Marelli Amministratore Delegato V le Europa 59 20090 Cusago MI Italy Cusago g Marelli Amministratore Delegato CEO MM 083 0 CD 5 A amp Technical data CT 350 LSX REV 0 01 11 Technical data CT 350 LSX CC CV GENERATOR Three phase generation 10 kVA 400 V 14 4 A Single phase generation 5 kVA 230 V 121 7 A Single phase generation 2 5 kVA 110 V 22 7 Single phase generation 5 kVA 48V 1 104 A Frequency 90 Hz Cos 0 9 ALTERNATOR Self excited self regulated Type three phase asynchronous Insulating class H ENGINE Mark Model Lombardini 12LD477 2 Type Cooling system Diesel 4 tempi aria Cylinders Displacement 21954 cm Output max 14 kW 19 HP Speed 3000 giri min Fuel consumption 2 5 l h Engine oil
40. ere are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor DRY AIR FILTER Air cooled systems 2 OIL BATH AIR FILTER Fill the air filter using the same engine oil up to the level indicated on the filter i FUEL Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin e GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a diffe rential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT di stribution system the differential switch guarantees protection against indirect contacts In the
41. ery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB CD STORAGE 1 0 06 00 In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine MOSA MOSA 3 Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of th
42. he product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any
43. he weld deposit see table 1 Cellulose electrodes for a c symbol for Rutile electrode for d c Coated Rutile electrode for a c electrode High yield rutile electrodes T 60 000 70 000 Basic electrodes for d c Basic electrodes for c a High yield basic electrodes for d c inverse polarity Acid electrodes for flat or front position welding for d c pole and for a c High yield rutile electrodes for flat or front plane position welding for d c and a c High yield acid electrodes for flat or front plane position welding for d c pole and a c High yield basic electrodes for flat or front plane Table 1 position welding for d c inverse polarity Extra high yield acid electrodes extra high penetration if required for flat position welding only for d c pole and a c 80 000 90 000 100 000 110 000 120 000 for all positions for plane and verticl for plane posotion only Table 2 Table 3 10 10 03 M55GB MOSA lt lt CD CISA o ELECTRICAL SYSTEM LEGENDE 7 10 09 CF Alternator Wire connection unit Capacitor El Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket Socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer
44. hine with Acoustic Noise Level Lwa of 95 dB A Lp a 1 meter 95 dB A 8 dB A 87 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a4 meters 95 dB A 20 dB A 75 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A PLEASE NOTE the symbol when with acoustic noise values indicates that the device respects noise emission limits according to 2000 14 CE directive 03 06 10 37310 GB MOSA GAS e Technical data CT 350 LSX ES REV 0 01 11 Technical data CT 350 LSX C C WELDING Duty cycle 350A 35 300A 60 250A 100 Welding current electronic regulation 20 350A Open circuit voltage 70V C C STATIC CHARACTERISTICS U2 V NS TTT X TMT N PIT AM TIT IL i _ ZITTI S 100 150 200 250 300 350 400 12 A SIMULTANEOUS UTILISATION LIMITS WELDING CURRENT CC A o 20 250 900 350 AUXILIARY POWER PHASE Ka 80 80 ss ss 20 o 9 AUXILIARY POWER SINGLE PHASE Kw 40 4o 4o 4o 35 20 0 9 CD MOSA 1 0 11 99 SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety gt The information
45. ices to be powered to the AC sockets using suitable plugs and cables in good condition Verify that the electrical characteristics voltage frequency power of the device being powered are compatible with those of the generator Low frequency and or voltage can irreparably damage some electrical devices Verify that the ground lead of the electrical applian ce tool to be powered is correctly connected to the terminal of the plug rs For double insulation devices with the symbol the plug s ground terminal does not need to be grounded THERMAL PROTECTION The monophase outputs are protected against over loads by the thermal protection 59B When the rated current is exceeded the protection intervenes to cut off the voltage to the AC socket t Notes the intervention of the thermal protection is not instantaneous but reacts according to an overcurrent time characteristic whereby the greater the overcurrent the quicker the intervention In case of intervention by the protection device verify that the total power for the loads connected does not exceed the declared rating and decrease if necessary Disconnect the loads and wait a few IP mE Ci In CIRCUIT BREAKER WELDING DIGITAL CONTROL minutes to allow the thermal protection to cool down Ad Before resetting by pressing the central button and then connect the load again If the protection should intervene again replace it with an
46. ico JOA Japar MSZT Hungary Nemko AS No NSAI Ireland sia SII Israel SIQ Slovenia SIRIM RAS Internatic ia SOS Switzerland SRAC Romania TEST Russia TSE Turkey YUQS Ser sented in the U SA by AFNOR Ce ation CISQ DQS Holding G and NSAI Inc alid at the time of issue of this certificate Updated information is available under www ignet certification co Michael Drechsel President of IONET IQNet Partners AENOR Spain AFNOR Certification France AIB Vingotte Internatio onal Belgiu CISQ Italy CQC China CQM China COS Czech i din ELOT Greece FCAV Brazil OR A Ver Inspecta Certification Finland IRAM Arg PCBC Poland Quality Austria Austria RR Rus IQNet is The list of IQNet partner my gt uU E2Net ICIM I ISO 9001 2008 Cert 0192 UNI EN ISO 9001 2008 MOSA has certified its quality system according to UNI EN ISO 9001 2008 to ensure a constant highquality of its products This certification covers thedesign production and servicing of engine dri venwelders and generating sets The certifying institute ICIM which is a member ofthe International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office andplant in Cusago MI Italy This certification is not a point of arrival but a pledgeon the part of the entire company to maintain a levelof qual
47. ing glovers without holes and body protection Do not wind cables around the body m Use ear protections if the noise level is high Keep flamable material away from the welding area Do not weld on containers which contain flamable material Do not weld near refuelling areas Do not weld on easily flamable surfaces Do not use the welder to defrost thaw pipes Remove the electrode from the electrode holder when not welding Avoid inhaling fumes by providing a ventilation system or if not possible use an approved air breather Do not work in closed areas where there is no fresh air flow Protect face and eyes protective mask with suitable dark lens and side screens ears and body non flamable protective clothers 30 03 00 M2 5GB CD Es A INSTALLATION AND ADVICE AA cola REV 1 06 07 INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature GASOLINE ENGINES Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES t Use in open space air swept or vent exhaust gases far from the work area t Make sure that the machine does not move during the work block it possibly with tools and or devices made to this
48. ity of both its products and services whichwill continue to satisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony with the MOSA Manual of Quality CISQ is a member of ICIM CERTIFICATO n 0192 5 CERTIFICATE No SI CERTIFICA CHE IL SISTEMA DI GESTIONE PERL ALITA DI WE HEREBY CERTIFY THAT THE QUALITY MANAGEMENT SY ST TEM OPERATED BY BCS S p A UNITA OPERATIVE OPERATIVE UNITS Sede e Unit Operativa Viale Mazzini 161 20081 Abbiategrasso MI Unit Operative Via Valbrina 17 19 42045 Luzzara RE Viale Europa 59 20090 Cusago MI Italia E CONFORME ALLA NORMA IS IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2008 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING AC TIVITIES EA 18 Progettazione produzione ed assistenza di trattori macchine per agricoltura e manutenzione del verde motosaldatrici e gruppi elettrogeni Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating sets Data Emissione corrente Data di scadenza Current issue Expiring date 19 10 2010 05 03 2012 oy LOM SPA First issue 30 05 1994 o ACCREDIA S The advantages for MOSA clients are Constant quality of products and services at thehigh level which the client expects Continuous efforts to improve the pr
49. lation and the general advice concerning the operations are finalized to the correct use of the machine in the place where it is used as generator group and or welder stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning surfaces slowly unscrew the cooling liquid tap if the liquid must be topped up during work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin static electricity can demage the arts on the circuit Do not fill tank completely Wipe up spilled fuel before starting engine ane hut off fuel of tank when moving machine where it is assembled An electric shock can kill Avoid spilling fuel on hot engine sparks may cause the explosion of battery vapours _ IS FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas CHECKING BOARD or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liqui
50. mmut push button starting push button Operating mode selector Power on warning light Display Wire connection unit Selector Setting confirmation Fuel valve Oil syringe Insulation monitoring Button indicating light 30 I 1 PTO HI Engine control unit EP2 E A S connector Exclusion indicating light PTO HI Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser EP1 Ammeter Frequency meter Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump Engine control unit EP7 48V A C socket Welding scale switch Preheating indicator Y A switch Start Local Remote selector AUTOIDLE switch A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit 5 CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil alert Welding arc regulator Starter key Derivation box Battery charge sockets Welding selector mode Siren Welding ammeter Battery Engine control unit EP4 Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warning light indicator Earth leakage relay Analogic instrument V Hz
51. motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine t Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 7 10 10 02 M 1 1 GB ce mark EN MOSA REV 4 10 07 Any of our product 15 labelled with CE marking attesting its conformity to appliable directives also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking 15 clearly readable and unerasable and it can be either part of the data plate A or placed as a sticker near the data plate B Vle Europa 59 20090 CUSAGO ITALY e SDOQGJSS AN 0 ES LA tel 39 02903521 fax 39 0290390466 Vle Europa 59 20090 CUSAGO ITALY E http www mosa it e mail infoemosait DER 0 ES la e 39 02903521 fax gt 39 0290390466 Made n UEATALY TYPE ___________ WwWw mosait e mail infoemosa it fie ea NP n ____ n JRPM nj
52. oducts andtheir performance at competitive conditions Competent support in the solution of problems Information and training in the correct applicatio nand use of the products to assure the security ofthe operator and protect the environment Regular inspections by ICIM to confirm that the requirements of the company s quality systemand ISO 9001 are being respected All these advantages are guaranteed by the CER TIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB 0 01 M 1 01 M 1 1 1 4 1 4 1 M 1 5 1 6 2 1 M 2 5 M 2 6 M 2 7 M 3 M 4 4 1 M 6 17 M 20 M 21 M 22 M 30 M 31 M 33 M 34 M 37 M 38 10 M 38 12 M 40 1 M 43 M 45 M 46 M 55 M 60 M 61 CT 350 LSX DESCRIPTION OF THE MACHINE QUALITY SYSTEM COPYRIGHT NOTES CE MARK DECLARATION OF CONFORMITY TECHNICAL DATA TECHNICAL DATA SAFETY PRECAUTIONS SYMBOLS INSTALLATION AND ADVICE BEFORE USE INSTALLATION AND ADVICE INSTALLATION AND DIMENSIONS UNPACKING TRANSPORT AND DISPLACEMENTS MONTAGE CTM CTL 330 SET UP FOR OPERATION STARTING THE ENGINE STOPPING THE ENGINE CONTROLS LEGEND CONTROLS WELDING ANALOG CONTROL WAC USE AS AWELDER USE AS A GENERATOR REMOTE CONTROL RC2 REMOTE CONTROL TC7 TROUBLE SHOOTING MAINTENANCE STORAGE CUST OFF RECOMMENDED ELECTRODES LEGEND ELECTRICAL SYSTEM ELECTRICAL SYSTEM 03 06 10 37310 GB MOSA
53. other one with matching intervention current specifications and or contact the Service Depart ment Note do not forcibly hold the central button of the thermal protection device to prevent its interven tion as this could irreparably damage the unit s alternator Note the three phase output does not require any protection against overcurrents since it uses a self protecting asynchronous type alternator GROUND FAULT INTERRUPTOR SWITCH The high sensitivity ground fault interruptor switch G F I 30mA D guarantees protection against indirect contacts due to faulty ground currents When the G F l switch picks up a faulty ground current that is higher than 30mA it inter venes by immediately cutting off voltage to the AC sockets In case of intervention by this protection device reset the switch by moving the lever to the ON position In case of another intervention verify that there are no faults in the tools connected or replace the G F l switch with another one of matching specifications and or contact the Service Department rs Notes Verify the operation of the G F l switch atleast once a month by pressing the TEST button The generator must be running and the G F I lever in the ON position SIMULTANEOUS USE The welder s alternator permits the simultaneous use of auxiliary power and welding current The auxiliary power available to the AC plugs 15 di minishes as the welding current drawn incre
54. our on asphalted surfaces Towing on public roads or turnpikes of any type IS EXCLUDED because not in possesion of the requirements by national and foreign traffic norms Nota Lift the machine and assemble the parts as shown in the drawing For assembling the generating set on the trolley CTL330 please keep to following instructions 1 Lift the generating set by means of suitable hook 2 Slightly fix the jaw 3 of the parking foot to the barwith the M10x20 screws the M10 nuts and the washers so as to let the foot sprag go through 3 Split unscrewing them the two parts of the foot 45 41 to be able later to assemble them on the jaw 4 Introduce into the jaw 3 the upper part 4S of the foot and screw again the lower part 41 then tighten the screws 4V of the jaw to the towbar and block momentaneously with the lever 4L the whole foot 5 Assemble on the machine the towbar 5 complete of foot with the M10x20 screws nuts and washers 6 Assemble the axle 7 to the base of the machine with the M8x20 screws and relative washers two per part so that their supports coincide 7 Introduce on the axle the antidust ring 7A with folded edges turned toward the machine 8 Insert the wheel 9 on the axle paying attention to the spacer 8D which is between the two bearings then insert the self blocking nut 8A and finally as semble the shutting cap 8C 9 Pump the tyre 9 bringing th
55. purpose MOVES OF THE MACHINE t At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE N ATTENTION For a safer use from the operator DO NOT fit the machine in locations with high risk E re gt of flood POSITION Please do not use the machine in weather Place the machine on a level surface at a distance of at 0 sti 9 conditions which are beyond IP protection least 1 5 m from buildings or other plants shown both in the data plate and on page named technical data in this same manual Maximum leaning of the machine in case of dislevel 10 A 20 max 10 26 11 99 M2 6GB a Installazione e dimensioni Luftzirkulation und abmessungen M SA Installation and dimensions Instalaci n y dimensiones REV 0 06 10 Installation et dimensions 0 CT 350 LSX CC CV 660 1200 80 5 0221110929 IMI Y 923 5 728 SENCE CHECK OL DALY SUPER qu AH 186 03 06 10 37310 CD OSA UNPACKING OMOSA 1 1 02 04 t Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the uct has not suffered damage during the transport that there has not been rough handling or taking
56. re are the engine protection unit EP7 and the welding control unit WAC Loca ted on EP7 there are the start key and a few indicator lights which monitor the engine status The WAC hosts the regulation knob of the welding current which regulates also the welding voltage in the CC CV version and the arc force knob The auxiliary power sockets and the welding sockets are also placed on the front panel ENGINE PROTECTION EP7 ROLL BAR ALTERNATOR WELDING ANALOG CONTROL WAC sara A O MOSA Quality system MOSA REV 3 02 09 CF THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE IQNet and its partner hereby cel ARAGIM organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 220081 Abbiategrasso Ml Operative Units Via Valbrina 17 19 1 42045 Luzzara RE Viale Europa 59 1 20090 Cusago for the following field of activities Design production and servicing of tractors agricultural green maintenance machines engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2008 Issued on 2010 10 19 Validity date 2012 03 05 Registration Number IT 3722 Gianrenzo Prati President of CISQ ANCE Mex APCER Po CCC Cyprus ublic Cro Cert Croatic DOS Holding GmbH ny DS Denmari k vela HKQAA Hong Ko ng Chin a ICONTEC C 6 nbi ia IMNC Mex
57. s Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off QEA control unit Connector PAG Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Flooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA connector F EDC4 connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode VRD load 230V 1 phase plug V Hz analogic instrument Engine protection EP6 G EI relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push button Remote start socket Transfer fuel pump control Ammeter selector switch 400V 230V 115V commutator 5
58. s indicative since the above norm is much larger For further details please see the specific norms and or the manufacturers of the product to be used in the welding process RUTILE ELECTRODES E 6013 Easily removable fluid slag suitable foe welding in all position Rutile electrodes weld in d c with both polarities electrode holder at and in a c Suitable for soft steels R 38 45 kg mm Also for soft steels of lower quality BASIC ELECTRODES E 7015 Basic electrrodes wels onlu in d c with inverse polarity on the electrode holder there are also types for a c Suitable for impure carbon steels Weld in all position HIGH YIELD BASIC ELECTRODES E 7018 The iron contained in the coating increases the quality of metal added Good mechanical properties Weld in all position Electrode holder at inverse polarity Wid deposit of nice aspect also vertical Workable high yield Suitable for steels with high contens of sulphur impurities CELLULOSIC ELECTRODES E 6010 Cellulosic electrodes weld only in d c with polarity electrode holder ground clamp Special for steels run on pipes with R max 55 kg mm Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS 2 digits type of coating and electric power conditions see table 3 1 digits welding positions see table 2 Li Descrizione 2 3 digits tesile strenght of g 9 Cellulose electrodes for t
59. sition OFF START EMERGENCY SHUTDOWN To stop the group in a dangerous situation press the emergency stop button L5 or turn the start key Q1 to the OFF position To reset the knob turn it clockwise 12 11 07 87381 GB MOSA MOSA CONTROLS LEGENDE REV 1 10 07 CF Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alternator fan belt Oil drain tap Hydraulic oil drain tap Water drain tap Exhaust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse Space for remote control Remote control Space for E A S Space for PAC Fuel pump Electric start socket Reset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch wire feeder 42V Pre heater spark plug thermal switch Supply thermal switch oil water heather Electropump thermal switch No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes control Voltmeter relay Warning lights Selecting knob Load co
60. sted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED Every engine and alternator manufacturer has e Do not modify the components if not authorized HOT surface can hurt you maintenance intervals and specific checks for each model it is necessary to consult the specific engine or alternator USER AND MAINTENANCE manual VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 596 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour batt
61. the alterna tor For the machines with manual accelerator it is necessary to accelerate the motor manually in order to reach the nominal tension Starting is actuated using the key which is an integral part of the post on the front panel A Turn the key in a clockwise direction until all the LED lights are illuminated B Wait until the OIL PRESSURE and BATTERY VOLTAGE LEDs remain illuminated If the timer lamp is used the yellow PREHEAT LED co mes on for the set time of the imposed settings C As soon as the green ENGINE RUNNING LED starts to flash actuate the key switch ina clockwise direction momentarily in the position then with return to rest until obtaining starting of the engine CT 350 LSX CT 350 LSX CC CV If the motor does not start within 15 seconds the non starting alert will intervene the two LEDs Engine running and glow plug will flash al ternately see motor protection description D At any time it is possible to stop the engine by turning the key in an anti clockwise direction OFF position In case of engine anomaly due to low oil pres sure high temperature broken transmission belt low fuel level or emergency the EP7 will automatically stop the engine 4 The motor starts up at its operating speed 3000 rpm After start up allow the motor to run for a few minutes before powering on the utilities See table lt 20 C da 20 C a 10 C da 1
62. uminates continuously if the engine runs PREHEAT yellow LED This indicator illuminates during the Pre Glow cycle 10 secs to 60 secs EMERGENCY red LED This LED illuminates continuously when a shut down has been caused by the Emergency switch KEY SWITCH OFF position ALTERNATOR FAILURE red LED This LED illuminates before engine starting or if a Belt KEY SWITCH Break shut down occurs than 20 secs Pre Heat position KEY SWITCH OIL PRESSURE red LED START position This LED illuminates before engine starting or if an Oil Pressure shut down occurs Engine protection FUEL LEVEL red LED This LED blinks when a low fuel condition occurs This LED illuminates continuously to indicate a shut down STARTING FAILURE ALARM indication These 2 LEDs blink alternatevely slowly to if the switch has been closed for more than 5 minutes 0 TN indicate a starting failure alarm OPTIONAL ALARM indication TEMPERATURE red Qo These 2 LEDs blink alternatevely This LED illuminates when an High Temperature shut N quickly to indicate the intervention down occurs L 1 C of the alarm ALARM OUTPUT anticlockwise ALARI OUTPUT GI i Y setting 1 STOPSOLENOID STOP SOLENOID H clockwise ORREGULATOR 4 pum PREHEAT yA FUEL LEVEL EMERGENCY TEMPERATURE OIL PRESSURE AUXILIARY OUTPUT STARTER CHARGER ALTERNATOR le t 12V 24V 0
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