User`s manual :WY50QT-53
Contents
1. 200kPa Check before the tire cooled Check if there any hole especial it s leaking you should replacement it Check the tyre with broke mark or not such as the nail or tartness Check the ring too When the tyre lines are disappear please replace it WARNING If the tire pressure dose not accord with the standard it will properly cause the traffic accident It is dangerous that use the worn tire It will have effect to friction between tire and rode Maybe make difficult from drive or accident 7 Electric starter press start button 1 to start Do not use the L Engine Starting Fig21 Fig22 e Prepare Stand the motorcycle Put the key into ignition switch and turn to O Starter more than 5 seconds each time Fi 221 Fi g22 14 NOTICE Electric starting is only in the condition of grasping the brake handle Electric starting not succeed if starting again with it we must stop for 30 seconds If cold start warm up engine for 3 minutes When the weather is hot the engine should be turned off to avoid heat after long time work Driving motorcycle WARNING B Wear the trousers to avoid touching with exhaust pipe and was burnt B Wear helmet glasses and gloves to protect when driving B Loose and unsuitable garment are inadvisable when driving B The entire device must be installed according to requirement of the traffic rule Take the license to riding NOTICE Contro2. Using liquor clean the strainer e Install oil filter then take strainer and spring e Replenish the standard engine oil to upper limit line of the oil hole cover e Jnstall the cover of hole and liter e Start engine and keep for few minute then flameout e Measure the lever of engine oil again makes sure it is not leak _25 Change gear oil Fig31 Suggestion engine oil No SAE 80W 90 The cold place can use the Unfreezing oil Oil Capable Changing capacity 0 10L e Parking the bikes by the main stand e Take apart the immixing bolt 1 and the spilling bolt 2 NOTICE When draining the oil the engine needs a certain temperatur 9 1 use the main stand to support the motor make sure all the oil is drained Fig 31 Reinstall the spilling bolt after clean And screw up e Inject 100ml to engine through immit bolt e Install immit bolt and screw up 26 Spark plug Fig32 The specification of spark plug Standard C7HSA NGK or A7T A7RT 0 6 0 7 mm e Take apart the spark plug Take it of with special tool e Examine if there is dirty on poles and the porcelain head in f lll center If it has corroded must change it It is the best way to T clean with the liquor of spark plug Use wire brush if no cleaner Fig32 e Normally the gap between side electrode 1 and Center electrode 2 is 0 6 0 7mm e Don t use other spare plug Fuse replacement The rated electric current of
3. light position light and meter light turn on e When it on the position the front head light tail light position lighted instrument _ turn off Starter Switch 2 Fig 6 Press this button to start engine Read P14 High low Beam Switch 1 Fig7 Press 20 button is high beam Press 20 button is low beam Turn Light Switch 2 Fig7 When the switches on position turn left When the switch on gt position turn right Press it down to turn off lights Horn Switch 3 Fig7 Press the button the horn makes sound Parking Switch 4 Fig7 Press the button front and rear turn signal light light at the same time Fig7 Steering Lock Fig8 Fig9 Turn handle left to end press down ignition key 1 to the steering setting is locked Do the above opposite it is unlocked Seat Lock Fig10 e Put the keyl into 2 Seat lock hole and then clock wise open the lock e Press down the Lock until it make sound of locked then push the back of Lock to confirm it has been locked and take out the key Front Box Fig11 Put the key into the lock hole of Front Box and then turn clock wise 90 to open the front box Put the key into the lock hole of Front Box and then Turn clock wise 90 Push to close the front box at the same time Then move anti clockwise 90 to lock the front box Fig 11 Attemperator Switch Fig12 e Press button 1 2 lights and then Attemperator st
4. start the Replenish oe No mixed air in cylinder Air cleaner stop up Cylinder cover leak Change spacer The cylinder compresses strength low The piston ring or the cylinder block worn Change them The piston ring is broken or stored up the Change piston rmg or carbon to hinder very much clear carbon 0 le Blank 4 continue The octane value of the fuel is too low er fea sccelerative performance The automatic clutch roller wear and tear See can t start the engine as reference i The electric The clutch is broken sart does the relay is broken o gap between turning bearings is too big Riding re pressure not enough pump unsteady ire pressure not enoug pump Front and rear axle released Screw up nut The brake block wear and tear superlatively Change ean does not work Brake cable is broken Change Free path too big Adjust LOD How to clean the air fliter Fig26 e Take apart air filter cover and screw up bolt e Take out filter element e Compress air or use dry brush to clean filter element e Do the above opposite to reinstall the air filter Warning Do not use gasoline or low burning point solvent to clean paper filter element Fig26 Maintenance battery Fig27 It is adopted the airtight battery don t add water Notice Do not take apart the airtight battery upper cover e If the motorcycle have not been used for a long time Taking off the battery and putting i
5. User s manual WY 50QT 53 PREFACE Thanks for your purchasing the motorcycle WYSOQT 53 and sincerely welcome you to be our motorcycle user To enjoy a more safe and pleasurable driving firstly please familiarity with the manual must carry on before driving Your personal safety depends not only on the vigilance and familiar operation skills but also relates to whether you are familiar with the mechanical performance Before driving check up and periodical maintenance are basic requirement If maintenance and repair needed go to our service center for help If you know the mechanic knowledge and have the tools the dealer can offer you help with the maintenance and repair like providing the parts catalogue and the spare parts This manual explains in detail the correct operation and maintenance together with the expectation for your long time use Modifications in specification could cause the discrepancy with some figures and content in the manual we feel sorry for that and hold the final right of interpretation Have a good enjoyment and thanks again for your purchasing The Important Points to Attention U The Driver and Passenger This motorcycle was only adapted for only one driver Never exceed the Max load capacity of the motorcycle U For safety never ride the motorcycle in the atrocious or cold weather lower than 12 C U Road Surface This type of motorcycle is only drive on the high road The caution stickers about the driv
6. ankshaft L os Gear Oil No SAE 80W 90 Lubricities oil Number SF SAE 15W 40 crankcase Gap of air valve mm 0 03 0 05 cooled Eleticityfkick stat 5 IX Circuit diagram heat pesenatoa sant mith lipit heat preservation bag LB De iimngswitch f F aus et Painga wich el lal pe fash appare tr Sb erste ee ty ea E fuel meter e left taming tucheator wr W Ca Oa Os rokmiter jiy F a T left tuming ight fels F T 2 egi E A jemig ae 2
7. arts to heat e Press 1 again 2 is turned off and Attemperator stops heating Diner Box Fig13 When lock is in the position like the picture push 2 up to open 1 Put the key into 3 and turn anti clockwise 90 to close 1 It can t be opened by pushing 2 now Heat Preservation Box Fig14 e Turn on Attemperator Switch when engine is working and then the box begins to heat and keep food out of cold ATTATION This box only can be used while engine is working Start Attemperator while engine isn t at work this will cause battery to loss electricity M Operation Instruction Check before riding Check before riding For safety and prevent trouble or accident pre check up is necessary Gasoline Tank When the pointer or fuel meter is close to red section replenish oil And check the tank and the carburetor are right e Gasoline tank container 4 5L e Anticlock wise open the tank cover Fig15 e Suggestion gasoline octane number is 90 above e Do not replenish oil together with tidy or water Warning Gasoline is inflammable it will burn or even explode in some conditions So choose a well ventilated place to replenish oil and must stop the engine first No smoke and fire in oil place Keep gasoline level under away from the height panel of flue tank while replenish Close the fuel tank lock after finish replenishing The oil is poison please keep children far from it If swallow the oil careles
8. d slippery road Must use two brake system for avoiding accident 16 Engine power off operation Fig23 Fig24 Fig25 Close throttle revolve to the lowest place according to picture Normal situation is loose the throttle grip and the engine is idling speed Put the Ignition Switch on X Stopping operation When the motorcycle stop put the key to X position put down stand and lock handle Page 7 Warning motorcycle should be stopped on the plane and hard floor or it can cause damage to vehicle and driver Alarm points e Locking the handle and do not left key in the switch e Put the motor into the garage as ae IV Maintenance and Service Maintenance periodic form The maintenance is important to motorcycle After driving at high speed in bad situation for a long time the times of maintenance must be added If motorcycle is necessary to has a big repaire or after an accident happened main spare parts must be checked seriously by machinist for instance frame indicator parts and so on Then the worn parts must be repaired or replaced for safety Notice Don t change motorcycle make sure it s safety Must use good quality spare parts if replace spare parts if use bad quality spare parts it will influence the safety of motorcycle Warning Must close engine when make maintenance it make sure the repairer s safety And put down the stand on the smooth ground Notice Must make a good ma
9. g Using the bike again from the storage Take out the coat if the storing time is more than 4 months you should change the oil SIf need after you charge then assemble the battery Please checking all the item pagel0 please keep a low speed driving in the free road 208 VI Vehicle identify Vehicle type Code and trademark of the bikes Fig33 Provide the numbers above when register to get the license do yearly inspection and enjoy the after service The rivet for fixing name plate is on the right side See P3 Model Number VIN Number Engine Number Fig33 VI The tool set The tools bag in the boot of seat Fig34 for the urgent need in driving It including the something of the following 8 X10 spanner 12 X14 spanner Screwdriver hexagon spanner Wrench bar 18 5 X17 wrench span Fig34 29 Vil Main technique Parameter Blank 5 Pressure Of Ground Clearance mm 120 Front 180 kpa Dry Weight ke J00kpa Steering Handle Derailleur Front brake Rear brake Distance Sor Vn TRR Sor Vn d V 60km I Speed down average m En ene Dene Speed down average m s lt 21 78 lt 26 86 T E Single Max Speed km h Engine Type Cylinder four strokes compulsory air cooled lt 23 1100km mains Consumption Performance eam 30 Blank 5 Specification of C7HSA NGK or A7T A7RT ET 12V 10WX4 Spark Plug 06 07 Above ROW az 0 11 Idling Speed r min 150024150 a Lubrication Capacity of Cr
10. ing safety or environment is sticked on the cover of sundries box rear shelf and the cover of fuel tank Please read them before driving and follow the guides while driving e Please Carefully Read the User Manual Rider must pay attention to the sentences or paragraphs in caution stickers Warning Not following the operation instruction in this manual may cause great damage to you Attention Not following the operation instruction in this manual may cause injury to both you and vehicle Regard this manual as a permanent parts even when transfering the vehicle to other people transfer the manual at the same time Content I Safe Drive Rules for Safe Driye s ss eseeeeeeeseceeceeceeeeo 1 Engine Starting ce cec ccc ccc ccc cccces ces cesses ces 14 The Payloads srrsseersseeseeceeeeceseceecee ees 9 Driving Motorcycle s 9 sess e 15 Il Various parts name and instruction Driving Op ration ss 72 ss ssecsistesie states 16 Parts amp Subassemblies sss seteteseeeeeeeeceeees 3 Brake Operations strssrttrteee eee eeeeee sees 16 Speedometer and Indicatorss cette eens 5 Engine Power es ecsececescecceecoceccoececoecoee 17 Ignition Switch rereseeseteeeeeeeee eee eeeeee ees 5 Parking Operation sees eescrnies esses 17 Fuel Metercsscccceccee cee ceesseseesescesssscescecees 6 IV Maintenance and service Light Switches s sserrseeeceececececesseneeeeeeacs 6 Periodical Maintenancess sseseeseeeeeeees 18 Starte
11. intenance if the motorcycle don t use over a month or don t use in all the winter Make flue tire and battery avoiding corrode 18 Maintenance periodic table Blank 3 Check before time based maintenance Pagel0 I check and adjust when necessary C clean R change Blank3 E eedometer x1000km Break in period pile Fuelpipeline Saracens Td a a eS Ee E Se Air filter Notel C 1000km if need R Spark Plug C 2000km If need R p ope 19 Blank3 continue speedometer x1000km Break in period j 4 1D Ref page Drive strap C 1000km if need R Gear oil Note 3 300km R Brake system LT Brake switch a ae Ll Suspension Screw bolt wheel tyre La Turning bear m m High low light a Eai If you have all of tool and maintenance document you are a mechanic person or else must let special person maintenance and repair For safety we claim all of items have done by mechanic person Note 1 if this area is very damp or have a lot of dirty you had better make a short time for maintenance when it take more oil quantity or not strength it must change 2 if it was used every day must make maintenance 3 According to season to change in a cold area 90 Solution for troubles blank 4 Blank4 Spark plug no spark Spark plug pole burn Change The spark is weak The spark plug accumulates carbons Clear out No spark to consult the spark plug Can t
12. l the speed and payload during the first 1000km Payload lower than 75kg is appropriate including the weight of driver over speed or over loading will shorten the life of engine Control the speed according to blank 2 Log km 0 200 200 500 500 1000 _15 Driving operation put away main stand and sit on the saddle step on the ground by left foot to make motorcycle plumb with floor Turn on the left turning light when look in the road e Slowly to run the throttle when it start take your left leg to a good position to the good speed then close the throttle when the speed cut down Turn off the left turning light when driving normally Warning e Do not add much gasoline suddenly with throttle grip to prevent motorcycle rush out Maybe lose control e Before drive must take the stand Pole well Brake operation 1 Control throttle grip If you want to reduce speed Must control the throttle grip at that time use the two brake system this point is very important Notice if the drive will be done in this situation for example damp or loosely roads raining no matter brake add speed or turn must take care 2 Operate front and rear brake Notice Must totally close the flue when drive in a descent and use two brake system for reduce speed Don t use brake continuously other wise it will reduce the effect of brake because of too hot Warning Don t use single brake when drive with high speed special crooked an
13. ould be exercised at the level crossing of roads entrance and exit of parking lot or on the automobile lane 3 Don t speeding because the speeding usually to happen an accident 4 You must get to the driving license and familiar with motorcycle Never lend motorcycle to the man without driving license or unfamiliar with motorcycle 5 Avoid driving the road with accidental easily result in the operation without used or the parts was broken 6 You must check up the motorcycle before driving page 10 7 During drive grasp the bar by hands and with feet on the footrests 8 Don t drive too close to the other vehicles Never contend for lane and strictly observe the local traffic sji The Payload Admonition Only light goods can be put in the rear shelf or other deposited place The goods payload cannot be heavier than the weight in blank 1 Blank 1 Deposited Item Front Box Diner Box The max payload is 75kg including the weigh of driver and goods If motorcycle is over loaded it will affect the stability and operation of motorcycle The goods on the motorcycle must be tied tightly II Various parts name and instruction Parts amp subassemblies Fig1 Fig2 Meter amp indicator Front brake grip Ignition switch Front box Luggage box Battery ho 7 a cy P a Oy a A R side stand Waneplata Fig 1 Rear brake grip Diner Box Heat Preservation Ho
14. r Switch cocccccecceeceecee cee ceeccs cee ceeees 6 Simple Trouble Solution sseeerererereeeeeeeee 21 Dimmer Switch e eeeeeeeeeeeeeescececeeceeceoe 7 Cleanins Air Filep ensinei a 23 Turn light Switches eeeeeeereeerereeeereeeerereeee 7 Maintenance of Battery s s tr reste eres 23 Horn Switch eeeeeeeeeseesececcecesecceeceececes 7 Idling Adjustment s ssstssreeeeeee reece 24 Steering Lock tterererereereereeerereeeeeereereee 7 Replacement of Gear Oil tereeeeereeeeeeeeeeee 26 Seat Lockecstsc tcc cee cee ceeceececceccccccccccsccees g Spark PIU See trecea noe aa FT a E T g Fuse Replacement ttteeteeereeerereereereeeeeee 57 Attemperator Switch teereeeeeereeseereeeereeee 9 V Vehicle Stora pE Sr nS rerea 28 Diner Box ccceeccceceeceecescceeesecscecccecesces 9 VI Vehicle Identification tetetete etete 29 Heat Preservation eeeeeeeeeeeeseeeeceeceeceeee 9 VI The tool set cocccccccccc ccc cce ccs ccsseeeceees 29 III Operation Instruction Vil Main Technical Specification 30 Check before Drive ccccetsss settee eee eeeeesees 10 IX Circuit Diagramy e e eee eee ee 32 I Safe Drive Rules for Safe Drive 1 Motorcycle happen the many accident all reasons are that the car drivers can t look at the motorcycle drivers So the motorcycle drivers must let the car driver to see them gt lt Put on the coat in bright color X Avoid driving at night you must drive on guard and carefully to the strong light 2 Particular care sh
15. s see the doctor at once 10 Check engine oil Inspection Engine Oil Level Fig16 Fig17 1 Keep the motor steady in the plane and screw up the oil dip rod and clean it then reinsert and inspect oil 2 If the oil level reach to down limit sign 2 replenish the standard oil to upper limit sign 3 then put the oil level into cover the lid to check it whether seeking Suggestion the engine oil number SAE 15W 40 om ie ee The free path of rear brake handle Fig18 Fig19 Measure the distance of rear brake pedal before detent function the free path should between 10 20mm take the tail of brake handle as standard Adjust nut A reduce the distance of free path B increase the distance of free path The axle pin should touch closely with nut groove after adjust 10 20 nm 12 Braker indicator mark Fig20 1 Reference mark 2 Allow indicator mark When the arrester are full brake the allow will stand on one line with the reference mark thus you should replacement it Note When the brake need to repair please take the bike to the Maintain department to replace the original company parts not others Fig20 2 WARNING When the front disc gets worn to the limit see the notice on the disc MIN TH 3mm the old disc must be changed in order not to influence the brake performance 432 Tyre Check the tire pressure regularly and adjust Front tyre pressure 180kPa Rear tyre pressure
16. t into a dry and place e The head of battery was corroded please take it off and clean Can use boil water NOTICE turn off the ignition switch take apart negative pole first but install positive pole when you are installing oe Idling adjust Fig28 Fig29 The carburetor is in the best situation before sold if the carburetor is still influence riding Please adjust it under the instruction of professional man e Warm up few minutes after start e Idle to adjust screw 1 is it is it improve idle speed slightly to enter to fasten is it withdraw it than screw slowly after stocking to fasten to mix and then rapidly to stabilizing the position at most then withdraw slowly get and stabilize the position the most low After adjust idle then adjust accelerograph handle to free path for 2 4mm then use adjustor 2 to adjust screw down nuts and then screw up it after adjust Adjusting the good idle speed when should be able to suddenly strengthen the throttle the rotational speed of the engine should be excessively steady no flash back and can t go out stop working or arrange organ not to blow out at being last throttle 7 Change engine oil and clean strainer of oil filter Change engine oil Fig30 e Change the engine oil before engine cold and under the condition of steady of motor Clean the strainer e Take out oil hole cover and oil filter 1 then take strainer 2 and Ga spring 3 e
17. the fuse is 15 A If the fuse often burns down it indicates the short circuit or overload in the electric system Ask the serviceman to repair it and never use the brass wires to replace the fuse lt 9 V Vehicle Storage Storage For the motorcycle not to be used for a long period of time for example in wintertime some steps should be taken to prevent malfunction of and damage to its components which might be caused by long storage Besides before the long storage proper maintenance has to be carried out for fear that it might be forgotten when vehicle is put back into use after storage e Change engine oil and oil filter Drain off fuel from the fuel tank and carburetor spray atomized anti rust oil onto the inside wall of the tank and then close the tank Warning Gasoline is inflammable and may cause fire and even explosion under certain conditions Therefore do not smoke make fire or have any fire left behind on draining off fuel Take out the spark plug pour about 15 20ml clean engine oil into the cylinder step down engine and finally fit the spark back on Put the vehicle in a shady and cool place free from humidity and direct sunshine and cover it properly but not with plastic or other painted materials After washing and dry it all the painting face with one Pre rust oil Wash the motor wipe it dry and apply an even coat of wax to the painted surface Chromate treatment can prevent the surfaces from rustin
18. x Fuel tank Cushion lock Air filter Kick start L side stand Fig 2 The broken line indicate the parts unseen in the picture Speedometer and Indicator Fig3 1 Speedometer Show the speed when the motorcycle move 2 Odometer Record the mileage 3 Call indicator light Sparkling when a call incoming 4 Left Turning signal light Sparkling when turn the button left 5 Fuel meter Show the storage of fuel 6 Right Turning signal light Sparkling when turn the button right 7 Hgh beam light It will light when the button is turned to 20D 8 Engine speed recorder Show the speed when the engine working Ignition switch Fig4 1 On when the switch turn to this position Start engine and do not pull out the key 2 Off When the switch turn to this position Start engine power off and take out the key 3 Lock When the switch turns to lock position fh Take out the key do not do any turning operation And do not start engine and light Fig 4 Fuel Meter Fig5 e Fuel meter 5 show the approx remainder of fuel When the hand point to F it indicates Full tank of 4 5L When the hand at red section it indicates the remainder of fuel is 1 8 L 5 Light Switch 1 Fig6 The light switch three position oe TN and o When it on the position the front head light tail light position light and meter light turn on CE When it on the position tail
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