ASTAT XB - XBm - XL - GE Industrial Solutions
Contents
1. ME prac e IEEE otc EE a a t orcum Ru UE O ene ss EM 0000 E E ci ene Programmable Outputs ned AAA Eo osos E DUI hoe San ooo OMEN A cc E m JU a ag m gM wh m e ERES 25 a 1 Leer m EM oo MED DD A6 Environmental OO TUNI U ae OO Eoo 7 etnias A AP e TI p YU MM aa LA kK 77700707 a ho II a cc A Electromagnetic Capability Compliant With EU Directive 89 336 EEC EMCEmision IEC 60947 4 2 Class B and Lloyds Marine No 1 Specification AAA e cM a e a xT a wana do AT Le n Rated impulse withstand voltage 2kV line to earth 1kV line to line fast transients 5 50 ns QLXxX560D QLxxX1K6D _ Configure the busbor for line load terminals qt opposite ends of ASTAT XL i e Top In Bottom Out or Top Out Bottom In cc Use th recommended pressure terminal connector kit OLxxB500D OLxxB1KOD2. These models are UL recognised components Separate cable landing busbars may be required within the electrical cabinet when terminating cables sized according to the National Wiring Code NEC regulations A f uononpoJiu I ASTAT AB XBm AL Soft Start Methods Balanced Vector Control Start methods In the past soft starters using 2 phase control caused extra Voltage Ramp ASTAT XB heating in the motor and required higher starting currents Voltage ramp soft starting raises the voltage from a specified because the output waveform was not symmetrical Starting level 1 to full voltage over an extended period of time 2 Voltage ramp starting Is the simplest way to influence start ASTAT XB and XBm soft starters control only two phases but current and torque include balanced vector control technology that balances the output waveform to make it symmetrical By balancing the waveform the ASTAT XB and XBm provides 3 phase like perfor mance with compact soft starter technology 5 Ex o Initial start voltage Q This eliminates previous limitations of 2 phase controllers such 9 o Start ramp time as 63 Full voltage O gt dd m Un e Limited starts per hour Time e Limited to light loads only O e Limited to motor lt 55kW at 400Vac 75HP at 460Vac Constant Current ASTAT XBm Constant current is the traditional form of soft starting which raises the current from zero to a specified lev
3. 190 Current 9 motor full load current Rotor speed full speed Other features Emergency Run Mode Fire mode In some cases the equipment must run at all costs eg ventilation fans in high rise buildings must run in case of fire regardless of the risk to the starter It initiates a start and deactivates all protections allowing the motor to run as long as possible Dual Parameter Set Supports two sets of motor data and start stop profile e duty standby pumps e different start performance for varying load conditions e soft braking PowerThrough The starter can operate in two phase control if one SCR is damaged This allows continued operation while arranging repairs Auto Reset Auto reset selected trips It allows uninterrupted safe operation of un manned installations You can select which trips to reset reset delay and maximum resets DC Brake Electrically brakes high inertia loads It increase productivity of machines such as band saws and chippers by reducing the time needed to replace saw bands or cutting S 1n1D Jj heads The starter pulses the DC over all three phases and does not require an external contactor 24 VDC Output Provides an in built 24 VDC auxiliary power supply removing the cost of a separate supply Jog Run the motor at part speed approx 11 The maximum torque is approx 60 of motor FLT in forward and 45 FLT in reverse Ideal to position loads such as mixers or hopper
4. reset CES Status monitoring start run and trip E 2 e Performance monitoring motor current and temperature e Trip Code display e 4 20 mA analog output Accessories XL Remote Control Panel Beside the control panel located on the soft starter ASTAT XL it is possible to have a remote control panel that replicates display functionality and content while operating in parallel This control panel is hot removable and it has function the copycat function Remote mountable keypad with IP65 and supplied with 3m cable N i O i O Y c O Y Common accessories XB XBm XL Communication Modules Supports USB and many network communication such as Profibus Profinet Ethernet DeviceNet and Modbus RTU protocols via an easy to install Plug Play communication interface modules IP20 Protection Kit This option ensures personnel safety by preventing accidental contact with live terminals Provide IP20 protection when used with cable of diameter 22 mm or greater ASTAT Setup Tool ed 3 With this new edition exclusive for ASTAT XB XBm and XL series you can control and monitor your soft starter from your desktop computer C 10 GE Industrial Solutions GE Industrial Solutions is a first class global supplier of low and medium voltage products including wiring devices residential and industrial electrical distribution components automation products enclosures and switchboards Demand for the
5. bins ready for unloading 100 iii C 90 e E ps u Motor 50 bem Jog forward maximum torque Available torque k F Jog reverse maximum torque UL Compliance Terminal Connector Parts For models QLxxB145D QLxxB425D and QLxxx255D QLxxX1K6D to be UL compliant you must use the recommended pressure terminal connector as detailed in the table below Model FLC A No of Recommended wires lugs part No T Jos NE corro ee Lon NE ee a E e E m Tl a TA Lao MEC NMM eae La a m T a RR m M in x oa cis 4 1x750T 4 QLxxx1K4D 1410 BP Mi UU inu C ASTAT XL Basic wiring diagrams Schematic diagrams e 1 x programmable input where you can connect transducers and probes simpler control circuits and lower installation cost e 3 x remote digital inputs e 3 x programmable outputs e 1 x Analog output Adjustable Busbars E Cabling or busbar work for higher power installations can be Y Ww costly and require significant panel space ASTAT XL soft start a 2 I gt x ers gt 360 A reduce coble costs qnd panel space requirements 4 Ta 2 because theu allow for top or bottom connection of both input din and output cabling m LE O a 4 7 18 A Easy access of Control terminals N u Pluggable terminal block
6. company s products comes from wholesalers installers panelboard builders contractors OEMs and utilities worldwide Belgium GE Industrial Belgium Nieuwevaart 51 B 9000 Gent Tel 32 0 9 265 21 11 Finland GE Industrial Solutions Kuortaneenkatu 2 FI 00510 Helsinki Tel 358 0 10 394 3760 France GE Industrial Solutions Paris Nord 2 13 rue de la Perdrix F 95958 Roissy CDG C dex Tel 33 0 800 912 816 Germany GE Industrial Solutions Robert Bosch Str 2a D 50354 Hurth Efferen Tel 49 0 2233 9719 0 Hungary GE Hungary Kft Vaci ut 81 83 H 1139 Budapest Tel 4361 447 6050 ge com ex industrialsolutions Italy GE Industrial Solutions Centro Direzionale Colleoni Via Paracelso 16 Palazzo Andromeda B1 20864 Agrate Brianza MB Tel 39 039 637 371 Netherlands GE Industrial Solutions Parallelweg 10 NI 7482 CA Haaksbergen Tel 31 0 53 573 03 03 Poland GE Power Controls Ul Odrowaza 15 03 310 Warszawa Tel 48 22 519 76 00 Ul Leszczynska 6 45 300 Bielsko Biata Tel 448 33 828 62 33 Russia GE Industrial Solutions 27 8 Electrozavodskaya street Moscow 107023 Tel 474959371111 South Africa GE Industrial Solutions Unit 4 130 Gazelle Avenue Corporate Park Midrand 1685 Box 76672 Wendywood 2144 Tel 27 11238 3000 Spain GE POWER CONTROLS IB RICA S L Calle Mi o 122 Naves E F Pol gono Industrial Santa Margarita 08223 Terrassa Barcelona Tel 34 900
7. i iat a e lot ili e a NE o sa MM RERO p Lao ain MERC MEMEEERI DEM P T alii e wasa s m io Rama Lon Beas Soc Ram oo oo io a MO SR ED NE Soon ag er Lo oo A A k doo a 551 5 5 5 ESAE loco NEC HEEEEK NEM a a ww ME D sa NO REO s ES ooo E o 7 ua e DD o dou e wama w P T a aa e s kana ina oos a DEIN i T un A w DN lon NNNM 100 0 5 00 ae oot a ic eee DENN mmn Sou a 50 0505 0100 7 Law a 200 05 0 T eee ED m D ens loco 100 gene E ooo bs Lae 7 voc d MES ER s ASTAT XL Options Description Cat No Ref No Ethernet Communication module QOEIP 872378 Cok odo Mug pm Sow CC Modbus TCP Communication module QOMBTCP 872384 o ee UE rmm Sopar aa a pur o o s a CU S A s mE o EN 00 o s 59 09 JepJO fe Everything is under con 3 NL k rFnsua FT j jy a TISSUE Y Gas i TT b ut E h Le I n q ASTAT AB XBm AL Dimensions ASTAT XB and XBm i A W il Uu i w 42 i O 42 Un c O Un o O Weight Model Q 9 Width Width Height Height Dept
8. m pue Mh E 30A s s m pes Uh H 33A s ms m p PHA s s m erasa ME 20 zo s ss s s s m E e a en po Gm mh 0 sss s s m m o E M9 24A s s m SEC m E AU 25A pes wo S9 ss s s m x ES im AE E E E E A m s un s s pos D MBA B oa ss m m p rok SUA pos oa Me A m Bo E SA s m s pus Soa S s m m E ooa 994 EA GR STEMS QUEDA SEG p m m Es aoa wass sss s s x m BEA 1 control voltage 24Vac dc is also available please consult GE Above values are for altitude lt 1000m 3300ft B 4 Order codes Current ratings for bypass operation Inside delta connection Mains voltage 200 to 525Vac Mains voltage 380 to 690Vac Control voltage 110 to 240Vac Control voltage 110 to 240Vac ASTAT XL ASTAT XL Cat No Ref No Cat No Ref No Pe ed clink ee cel o SR a EE GA oA C T a DK MI LINGO iom pur 2E uo OEEMESCNEMA s DR om Hone coc c A S MEE M GUUSOSOA ouo 7 ee Lu uuu nr OREA S wr MOM o NEEDS MENU 00 G ARK xa ro DRE Be S a WU DR Bes 5 M uu oo LLL re MEME NEM Lo LL ens NS D M D NM ou e MEM co LLL MEE MN DUIS OA ns
9. pores ua a o LL O AR Bae m uu ONEMES MEAM nea S EE o MERO ens m DM tthe oo Ll o MEE ee 0 o M o a Cou LLL G MEA M ung n MEC 5s LL MEE Nina MT S EE NEM oco LED BEER ee ES MEM oo LL MER e D NEM 55 NEM a Db o MEE AN NE vo NEM CU uou c MM MM se X A DEL BEES Wa EE MR LP NEM o L LEE DN OLISSODd su UU EE LP NE oo NEMO MM o LOL Oo ME ne ER PONES Cox MERC OWN o 35D Enn o o oo A o ON IK TONER Cun RRR uet a ou OMM MM e LEO MES NN GUDdGU USA EN M sacos D le s GE uem 1 control voltage 24Vac dc is also available please consult GE Note Models QLxxX___ DA1 must be externally bypassed Above values are for altitude lt 1000m 3300ft 5 5 59 09 JepJO ASTAT XL Order codes Current ratings for continuous operation not bypassed In line connection Mains voltage 200 to 525Vac Mains voltage 380 to 690Vac Control voltage 110 to 240Vac Control voltage 110 to 240Vac ASTAT XL ASTAT XL Cat No Ref No Cat No Ref No o A iS ii O 3 e I rm a EE OMM a3 EE E DO T NEM o EE DM uae 7 _ U S EE C in UU 292A QLADXGBODAl 872320 QLAIXSBODAl 872366 Q 430A 413A 355A 301A QL21X430DA1 872322 QLA1X430DA1 872368 nd cua MN M UU zioa
10. 00 TR ae a c coa M ADAC NERO m 25 E pr 790A decosonccoci EETEEEETETTEER 790A 6924 m w E O L21X790DA1 M 8 72330 QLATX 90DAl 872371 3 930A 930A 800A 644A QL21xX930DA1 872332 QL41X930DA1 872372 K Un 1410A 1355A 1187A 1023A QL21X1K4DA1 872334 QL41X1K4DA1 872374 on 1 AE l 227A QUAIXIKGDAl 7872336 QLADXIKGDAl 872376 1 control voltage 24Vac dc is also available please consult GE Above values are for altitude 1000m 3300ft B Inside delta connection Mains voltage 200 to 525Vac Mains voltage 380 to 690Vac Control voltage 110 to 240Vac Control voltage 110 to 240Vac ASTAT XL ASTAT XL Cat No Ref No Cat No Ref No DKK o ovs oso aa A a A A Nan PS B A o ODDO Gee MUN ME E o o Lb OR Nns ERU D NES Cou e a oo LL MAS o s MEM ee PRI Lo NEM o D W el ome LE NEM uu 3o 3LL o MEE eee Lee D NE a Co ERR a Be o no e Iu C ER N EE e iu CERE S NR DE GUGDORODAT C B wem 1 control voltage 24Vac dc is also available please consult GE Above values are for altitude lt 1000m 3300ft 36 Minimum and Maximum Current settings In line connection Inside delta connection Model Minimum Maximum Minimum Maximum mer in 2 EE ERE DDR
11. 993 625 United Arab Emirates GE Industrial Solutions Injaz Building 3rd Floor Dubai Internet City PO Box 11549 Dubai Tel 49714 4546912 United Kingdom GE Industrial Solutions 2 The Arena Downshire Way Bracknell Berkshire RG12 1PU Tel 44 0 800 587 1239 680855 Ref C 4710 E EX 0 1 Ed 03 15 Trademark of General Electric Company Copyright GE Industrial Solutions 2015 113920
12. GE Industrial Solutions Extended features inside Compact Soft Starters ASTAT XB XBm XL ge com ex industrialsolutions A 2 A 4 A 5 A 6 8 B 3 Cz C 5 C C 8 C 10 Introduction Short overview Catalogue number structure Specifications Soft Start Methods Order codes Dimensions Basic wiring diagrams Adaptive Control Control Panel Accessorles ASTAT XB XBm AL Introduction and specifications Order codes Technical data and Features PB 1 Soft Starters D A 2 ASTAT AB XBm AL Welcome to the new digital soft starters GE ASTAT family ASTAT XB and ABM The GE ASTAT family of Low Voltage Soft Starters is pleased to welcome the new XB and XBm series in the power range from 18 to 200A 7 5 to 110kW at 400Vac 10 to 180HP at 460Vac with a wide voltage range of 200 to 575Vac Perfect for applications like Pump Fans Compressors Conveyors These new series are compact and cost effective soft starter solution simple operation with a built in bypass function and conformal coated as standard Easy DIN rail mounting for sizes up to 60A 30KW 50HP at 460Vac 2 wire or 3 wire start stop control and excellent starting duty 4 x In for 6 seconds Heavy starting ratings at 4x In for 20 seconds Compatible with grounded delta power systems The ASTAT XBm is a Constant Current system with current measurement and control It provides a range of motor protection functions in ad
13. Options Description Cat No Ref No Ethernet Communication module QOEIP 872378 EE n OO eg ERE ee oon Oo eee ime DINE wa ee Sopar noc os c M NN 6 EE m aaa O UMEN o AM o ER AC53b Utilisation Code 80A AC 53b 3 5 15 245 Off time seconds Start time seconds Start current multiple of motor full load current Start current rating Amperes Starter Current Rating The full load current rating of the soft starter given the parameters detailed in the remaining sections of the utilization code Start Current The maximum available start current Start Time The maximum allowable start time Off Time The minimum allowable time between the end of one start and the beginning of the next start 83 ASTAT XL Order codes Current ratings for bypass operation In line connection Mains voltage 200 to 525Vac Mains voltage 380 to 690Vac Control voltage 110 to 240Vac Control voltage 110 to 240Vac ASTAT XL ASTAT XL 2 50A 44 37A SOA QL1BOSODAl 872241 QLAIBOSODAI 872339 7 Q 55A 55A 46A 37A QL21B053DA1 872243 QL41B053DA1 872340 HM 7 O a O AC53b 3 0 10 390 AC53b 3 5 15 385 AC53b 4 0 20 580 AC53b 4 5 30 570 sa 2 gt O D A I 5 COUSA 672343 UN 100 88A 74A 61 QL21B100DA1 872247 QL41B100DA1 872344 Mu ooa A QUISQUAM SEAT s pr s s s
14. QS QCxx042 10500 6 6URD30xxxA0160 A070URD30xxx0160 170M 1318 160 FEE QS QCxx048 15000 6 6URD30xxxA0160 A070URD30xxx0160 170M 1318 180 FM Oo QS QCxx060 18000 6 6URD30xxxA0160 A070URD30xxx0160 170M 1319 180 FM QS QCxx075 51200 6 6URD30xxxA0250 A070URD30xxx0250 170M 1321 250 FM QS QCxx085 80000 6 6URD30xxxA0315 A070URD30xxx0315 170M 1321 250 FM QS QCxx100 97000 6 6URD30xxxA0315 A070URD30xxx0315 170M 1321 250 FM QS QCxx140 168000 6 6URD31xxxA0450 A070URD31xxx0450 170M 1322 500 FMM QS QCxx170 245000 6 6URD31xxxA0450 A070URD31xxx0450 170M 3022 500 FMM QS QCxx200 320000 6 6URD31xxxA0450 A070URD31xxx0450 170M 3022 500 FMM ASTAT XL see pages 69 to 75 from User Manual of ASTAT XL C 6 ASTAT XL Adaptive Control New soft start control type that allows the selection of different acceleration and deceleration profiles according to application needs Gradual and shock free acceleration can benefit all motor applications but many situations need more precise control over acceleration and or deceleration Ideal for pump stopping Match the deceleration profile to the unique hydraulic characteristics of the individual system Speed Time KEY Early acceleration Late deceleration Constant acceleration Constant deceleration 6 Late acceleration Q Early deceleration Two algorithms Adaptive control is based on two algorithms one for measuring learning the motor characteristics and one for controlling the
15. dition to soft start and soft stop Protections include motor overload phase loss and excess start time along with a programmable relay Features Compact design Built in bypass Friendly use Y Conformal coated PCBs 3C2 Y DIN rail mounting up to 30kW at 400Vac amp SOHP at 460Vac Motor protections XBm series Remote operator kit available as option IN see s 0 pt ABS PS E CE 1 In progress ASTAT AL New digital soft starter XL series in the power range from 23 to 1600A 11 to 850kW at 400Vac 15 to 1340HP at 460Vac with a wide voltage range of 200 to 690Vac uononpoJiu I Perfect for applications like Pump Fans Compressors Conveuors Mixers Mills Centrifuges These new series has an intuitive user friendly keypad with four line multi language text 8 languages English German French Spanish Portuguese Italian Chinese and Russian Real time graphs of motor operating performance and 3 types of Setup menus Standard Extended and Quick It can record the last 8 trips up to 99 events log The ASTAT XL is a Constant Current and Current Ramp but also able to control acceleration According to your application you can select between early constant or late acceleration deceleration Features Compact design Built in bypass up to 10004 User friendly programming and feedback Conformal coated PCBs 3C2 Automatically detects in line
16. el and keeps the current stable at that level until the motor has accelerated Constant current starting is ideal for applications where the start current must be kept below a particular level D Typical two phase waveforms E Gu e n c 600 Em o 2 500 N s e 0 Initial current g 700 e Current limit 200 Full voltage current c o 3 Oo 100 10 20 30 40 50 60 70 80 90 100 Rotor speed 96 full speed Current Ramp ASTAT XBm Balanced Three phase Vector Control starting waveform Current ramp soft starting raises the current from a specified starting level 1 to a maximum limit 3 over an extended period of time 2 Current ramp starting can be useful for applications where e the load can vary between starts e the load breaks away easily but starting time needs to be extended e the electricity supply is limited 700 o 600 500 I o Initial current I Start ramp time pu N e Current limit 100 Full voltage current Current motor full load current Time AS Easy configuration ASTAT XB e Select initial voltage 96 and start ramp time Select stop ramp time up to 20 seconds ES TVR stop adds inertia to the load and allows the motor to slow down gradually For coast to stop set Stop Ramp Time No softstop Easy configuration ASTAT XBm amp Select current limit FLC Select initial current and start ramp time Use current ramp for
17. h kg Ib QS QCxxB042X 98 5 85 82 3 22 20117 91 188 7 40 165 6 49 55 2 16 90 5 3 6 23 0 9 2 1 4 6 Dimensions ASTAT XL Model Q Width Width Height Height Depth kg Ib QLxxB0023D QLxxB0043D moet 183 7 2 4 1 9 0 QLxxB0050D QLxxB0053D c E ME 150 5 9 124 4 9 295 11 6 278 10 9 QLxxB0076D 4 4 9 7 QLxxB0097D E 213 8 4 QLxxB0100D 4 9 10 8 QLxxB0105D QLxxB0145D 13 6 30 0 QLxxB0170D 13 8 30 4 dE eo eee 275 10 8 250 9 8 438 17 2 380 15 0 248 9 8 rm QLxxB0200D ec 14 6 32 2 QLxxB0220D QLxxB0255D 26 57 3 QLxxB0350D 424 16 7 376 14 8 440 17 3 392 15 4 296 11 7 29 4 64 8 QLxxB0425D I l QLxxB0500D Das A 49 108 0 QLxxB0580D QLxxB0700D 433 17 0 320 12 6 640 25 2 600 23 6 293 11 5 62 5 137 8 QLxxB0820D QLxxB0920D ium SS ore 63 138 9 QLxxB1000D MM MM uno 5 Gu usa QLxxX0360D QLxxX0380D 36 79 4 QLxxX0430D QLxxX0620D 430 16 9 320 12 6 689 27 1 522 20 6 301 11 9 QLxxX0650D 39 5 87 1 QLxxX0790D QLxxX0930D 51 5 113 5 QLxxX1200D 128 5 283 3 QLxxX1410D 574 22 6 500 19 7 860 33 9 727 28 6 362 14 3 130 286 6 QLxxX1600D 140 308 6 C3 D3Dp D21uQ28 Uu i w 42 i O 42 Un da O O C 4 ASTAT AB XBm AL Dimensions ASTAT XL remote control panel Comm
18. l from 23 to 1000A Bypass Internal External from 255 to 1600A Supply Mainsfrequency 45Hzto66Hz s 45 Hz to 66 Hz Rated insulation voltage 600Vac 600Vac Mains Voltage A1 A2 A3 amp XB series QS1 XA1 Row s z a Y 3 x 200 VAC 440 VAC 10 15 m E _XBm series QC1_B___XA1 XB series QS3 B XA1 Bn oh oo o lo ee LL 3 x 200 VAC 575 VAC 1096 15 A 3 x 380 VAC 600 VAC 10 Soft Starters I in line or inside delta connection XL series QLA e o _ 3 x 380 VAC 690 VAC 51096 eorthed stor supplu sustem onlu r Pa TET in O ci DMS S o m ES orseo A4oVACO 1096 1596 Wess nnne A pr o IE csse uu l naa n ee e A ng 24 VAC AC 24 VDC 20 Hout LI e LII 57 LE ABm series QC 28 ee onanan o rs sse IEEE o0 00 CC S um TRITT A ee US sa A a cc IO Viti p cc mt a nz O Inputs P inv tp t m TT Te Eros e pe c T cem macia cc e ae GA eR ee s xod rer e eene pou s sss o ERR eee P Q P E M EN OU Pec enn me Lesen eee ME
19. limited supplies e g generator sets and installations where the motor may start with varying loads e Motor FLC Affects all protection and start settings Minimum FLC setting is 5096 of the nameplate rating Soft stop Select stop ramp time up to 20 seconds Timed Voltage Ramp stop adds inertia to the load and allows the motor to slow down gradually For coast to stop set Stop Ramp Time No soft stop 4 Protections Motor Trip Class Excess Start Time selectable up to 20 seconds plus built in limit of 120 seconds Phase Sequence combined with Aux Relay uononpoJiu gt hs Roe hoop t Ea Eg thi IN f A Everuthing is under control ASTAT AB XBm Order codes Mains voltage 200 to 440Vac Mains voltage 200 to 575Vac Control voltage 110 to 240Vac Control voltage 110 to 240Vac ASTAT XB ASTAT XBm ASTAT XB ASTAT XBm Cat No Ref No Cat No Ref No Cat No Ref No Cat No Ref No 00 C1 gt 00 gt CA gt N gt O WN O 00 C1 gt gt 00 N N 5 O O E E ius O 00 C1 gt gt E N N 00 N O WN WN E O 00 C1 gt gt N N gt N WN O O CA ius O 00 C1 gt gt 00 N N IP CN 1 control voltage 24Vac dc is also available please consult GE Above values are for altitude 1000m 3300ft B ASTAT XB and XBm
20. motor Starting and stopping profiles The control algorithm defines starting and stopping profiles which relate motor speed to elapsed time Comparison During each start and stop adaptive control compares the motor s estimated speed with the selected profile Refining the model The algorithm refines its model with data from every subsequent start and stop First soft start During the first soft start the measuring algorithm measures the motor s characteristics at zero speed and at maximum efficiency Up to six profiles ASTAT XL allows for control with three acceleration and three decleration profiles Adjustment The soft starter then adjusts the power to the motor to achieve the selected profile more power if the estimated speed is to low less power if the speed is to high Fine tuning The user can fine tune the adaptive control gain for smoother performance Kickstart ASTAT XL Provides a short boost of extra torque at the beginning of a start and can be used in conjunction with current ramp or constant current starting Kickstart can be useful to help start loads that require high breakaway torque but then accelerate easily for example flywheel loads such as presses Kickstart level parameter 2 Kickstart time parameter 2 Q Initial current parameter 2C Start ramp time parameter 2D Current limit parameter 28 Full voltage current T T Y T T T T 15 10
21. or inside delta connection Adjustable busbars for both top and bottom entry above 360A 200kW at 400Vac 300HP at 460Vac Motor protections DC injection braking distributed over the 3 phases w Tie aW ist rr de E t Go ABS CE 1 In progress A3 ASTAT XB XBm XL Short overview Starting functions Uu il w 42 i O 42 Un c O Y D Legend AVAILABLE NOT AVAILABLE A 4 Catalogue number structure ASTAT XB and xBm Example Model QS118018XA1 o s 1111811708 x a Current Ratings ASTAT Unit Size ASTAT series S XB series without motor protection C XBm series with motor protection Mains voltage 1 200 440 VAC 3 3 200 575 VAC O Control voltage Q 1 110 240VAC or 380 440VAC o 2 24 VAC VDC ct O Bypass AC53b 4 0 6 354 gt B internally bypassed AC53b 4 0 6 394 Nominal current rating A X Without display A1 1st revision ASTAT XL Example Model QL218023DA1 11 817103 a Current Ratings ASTAT Bypassed Non bypassed ASTAT series L XL series Mains voltage 2 200 525 VAC 4 580 690 VAC Control voltage 1 110 120 VAC or 220 240 VAC 2 24 VAC VDC Bypass B internally bypassed X non bypassed Nominal current rating D Built in display A1 1st revision ASTAT AB XBm AL Specifications Rated current range Interna
22. s make wiring easy AA 2 Separate terminal blocks for control and I O ensure tidier las wiring Lyle 9 Different models require control voltage to different terminals e 1 110 120 VAC A5 A6 e 220 240 VAC A4 A6 a e 2 24 VAC VDC A5 A6 NOTE QLxxX255D current transformers are located on the output Bypass terminals are labelled T1B T28 and T3B C 8 Control Panel Metering screens Trip diagnostics Trip log Event log Full text language display 6 Performance logs and Shortcut keys commisioning tools Local control push buttons Status LEDs Navigation buttons Quick Setup 1 Select your application 2 Starter suggests typical parameters and values 3 Review and adjust as required Quick Setup Pump centrifugal gt gt Pump centrifugal Pump submercible Parameter Suggested value fan damped Motor FLC Model dependent Fan undamped Stat mode Adaptive control Compressor screw Adaptive Start Profile Early acceleration Compressor reciprocating Start ramp time 10 seconds Conveyor Stop mode Adaptive control Crusher rotary Adaptive stop profile Late decelartion Chusher jaw Stop time 15 seconds SoJnjDe J ASTAT AB XBm AL Accessories XB XBm Remote Operator only for ASTAT XB and XBm QORCPXB 872392 The remote operator controls and monitors motor performance via a communication module including e Operational control start stop
23. unication modules 8000006000 Faceplate Screw Jack screw Flat washer Spring washer Nut Keypad Gasket Panel Cable Basic wiring diagrams KM1 A 3 PHASE SUPPLY i TO MOTOR l l MT d n O SERIAL rn 110 240 VAC 10V 15 gt 24 VAC VDC 20 ba COMMS L 380 440 VAC 10V 15 o5 PORT L On O STOP Za CONTACTOR Oz OUTPUT RUN RELAY OUTPUT ASTAT XBm KM1 o 3 PHASE SUPPLY TO MOTOR a 110 240 VAC 10V 15 2 gt ien 24 VAC VDC 20 5a L 380 440 VAC 10V 15 oS PORT L O o En START IN STOP O CONTACTOR _ OUTPUT O pal T lt 5 OUTPUT a Ez C 5 D3Dp D21uQ28 ASTAT AB XBm AL Semiconductor Fuses Semiconductor fuses can be used with ASTAT XB and XBm soft starters to reduce the potential for damage to SCRs from transient overload currents and for Type 2 coordination ASTAT XB and XBm soft starters have been tested to achieve Type 2 coordination with semiconductor fuses Suitable Bussmann and Ferraz Mersen semiconductor fuses are detailed below Model SCR l t A s Ferraz Mersen Fuse European IEC style Bussmann Fuse Bussmann Fuse North American style Square body British style BS88 x Q RR AS s s sss QS QCxx018 1150 6 6URD30xxxA0063 A070URD30xxx0063 170M 1314 63 FE O QS QCxx034 8000 6 6URD30xxxA0125 A070URD30xxx0125 170M 1317 160 FEE
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