Home

CYCLOPS X-Purge Controller Users Manual

1. ASSV LN3A AYNSOTONA 30 TIVM 3415110 JAIS 83 991 896 268 YSN SvXaL ualsH3M NOILNIOS YAN V zoma 30 ims DMO LHYd SYATIOULNOD 39urid X SdOTOAHL A18W3SSV LNNOW 401 INSA 39und WnIOSIA S 85NvHO eo 1nf LL WIS so INr tb WIS WIS mwa Sy ideaa untauiw P4 7 claus 50 5000 XXX 0100 XX swo x Bayou u guortueung 70330346 36 MEGHLO SESTIND BNIAVEG 05 ION suonnjog jo OF Aem Aue Jo pesn eq you suonnjos e amp ung uoissILuJed UGUM Joud noum peanpoida 10 eq eus sjuegLio9 SIUL jo yedoud ejos DujMBIp SIU JO sjueyuoo BUL 84 991 896 268 YSN SvXaL ualsH3M NOILNIOS YAN V zoma 30 ims amp YLELL OQ SYATIOULNOD J9HNd X SdOTOAHL A 18N3SSV LNNOW Adis LNSA 39und eo 1nf LL WIS so INr tb WIS
2. WIS Sy ideaa untauiw P4 7 claus 50 5000 XXX 0100 XX swo x Bayou u guortueung 70930346 36 MEGHLO SESTIND BNIAVEG 3195 ION suonnjog jo OF Aem Aue Jo pesn eq you suonnjos e amp ung uoissILuJed UGUM Joud noum peanpoida 10 eq eus sjuejLio9 SIUL jo yedoud ejos Du MBIp SIU JO sjueyuoo BUL 85 991 896 268 YSN SvXaL ualsH3M NOILN1OS YAN W zoma 30 ims 9 MIHALY 9 LHYd 593 X 54 A 18W3SSV LNNOW 341 LNSA WIS WIS 80 1 ava WIS Sy ideaa untauiw P4 7 claus 50 5000 XXX 0100 XX swo x Bayou u guortueung 70330346 36 MEGHLO SESTIND BNIAVEG 05 ION suonnjog jo OF Aem Aue Jo pesn eq you
3. NOLLO3NNOO 25018 IVNIAHA L NOLLISOd WHLNAN 2 NOLLISOd LOH NOLLISOd 2 OL NOLLO3NNOO LP X90718 IVNIAWH3LL 94 Section 7 Options Continuous Dilution Purge Gas Inlet Kits Continuous dilution is a method of maintaining pressure in an enclosure in which after the enclosure has been pre purged the protective gas is passed continuously through the enclosure at a pressure above that of the specified minimum and discharged to the outside atmosphere through an exhaust vent The same volume of purge gas is maintained during and after the dilution cycle Purge Solutions Inc offers three sizes of continuous dilution models the first size is our Small Continuous Dilution Purge Gas Inlet Kit for enclosures with a volume up to 15 cubic feet 425 liters Model number PSO SCD A is our small aluminum version and model number PSO SCD S is our small stainless steel version Purge gas supply inlet to Small Continuous Dilution Purge Gas Inlet Kit regulator is 1 4 18 FNPT The second size we offer is our Medium Continuous Dilution Purge Gas Inlet Kit for enclosures with volumes up to 75 cubic feet 2 125 liters Model number PSO MCD A is our medium aluminum version and model number PSO MCD S is our medium stainless steel version Purge gas supply inlet to Medium Continuous Dilution Purge Gas Inlet Kit regulator is 1 2 14 FNPT The
4. woy uossmuued venum SNOILN1OS 3 61005 LHYd pr uj u iud si j9ufid S3lH3S NI H3TIOHINOO 3Ouiid X SdO TOAHLL E 0 ddS ZZ iva suoeriog jo Avadoud eos 81 SniOquvzvH NVH L H3IAY3H MO TH 230596 ETIN JO GUL TILL TWAS ION S 8SONVHO LOANNOOSIGC HO ANY NOLLVOIONI OL LNIOd 3ON3H333UH JHNSSJHd 5 31938 NI 380180 TON3 1571 OSTV SSHNSOTONA 8531938 NI SEYNSOTONS 81 WOH4 LSNVHXA SVD JAISO1dX4 NVHL H3IAV3H 30 H1Vd OL AlddNS 599 9 L3TINI 5 9 NOISHJA dX H3TIOHLNOO ADYNd X SdOT10AHL 80 89011 0d LHYd YATIOWLNOO X 84 A18NW3SSV LNNOW 401 LN3A 39und TIVINS S SONVHO 0 vO NVI ZO PRION deans AS daug emg 250 mn amp uy 5070 XX
5. SNOIL YTIOS 7 20 435 22 ae ao eBing oun 7 ux ON son enn uj exy uj u iud si id d d NI H3TIOHLNOO X SAOTOAHL 0 ddS e magoa KA dod S IViu3lvW SniOquvzvH NVH L H3IAVY3H EE EELO SEIN 944 8 BIU JO SJUGIUOO GUL LNIOd JISNIS H NOYHL S IVIHa LVIW AAISO1dxS Y3LH N JO HLYd H3TIOHULNOO 9 OL LS0VHX3 SHNSOTONA H3TIOH INOO 9 OL 883 SYNSOTONA OL AlddNS 99 49 H3TIOHLNOO Ol 1SnVHX3 SYNSOTONS HOS L3TINI SVO HSTIOHLNOO peser Z OL z auNSSaud X em SdO10AHL Sv 3 YSATIOULNOO OL LSNWHXA AYNSOTONA HOS LM L3 TNI SVO OL AlddNS gt OL 3unss3ud 5 SVO 79 9912 89 2 8 0 d3S ec rn ing 40 eus oi YSN ualsaaM drug ry perg Aem Aue 5070 0 d3S cc hes uogios
6. Step 5 With electronics enclosure door s opened and the TRYCLOPS X Purge Controller XP Version in maintenance mode applying power to the electronics perform required maintenance or service 63 Step 6 After maintenance or service has been performed and completed properly close and latch electronics enclosure door s Step 7 After all enclosure door s have been properly closed and latched turn on purge supply gas at the shut off valve on Continuous Dilution Purge Gas Inlet Kit manifold block Not at the Continuous Dilution Purge Gas Inlet Kit pressure regulator The Continuous Dilution Purge Gas Inlet Kit pressure regulator setting should remain the same to keep the purge gas CFM LPM the same as what was established during the initial automatic dilution time set up Step 8 With electronics all enclosure doors latched and purge supply gas turned on at the shut off valve return TRYCLOPS X Purge Controller XP Version maintenance switch to the Normal Operation position After the maintenance switch has been returned to the Normal Operations position and the following conditions are being met The monitored enclosure pressure s is being maintained above 0 50 inches 20 1 25 mbar and enclosure exhaust port s is registering proper flow s the TRYCLOPS X Purge Controller XP Version will go from a light blinking red to a steady state of green and power will remain connected through the TRYCLOPS X Purge Controlle
7. 1 H3TIOHLNOO 9 35und e SHNSOTONA LNI SVO 39ufid JF HOJ 34190 10N3 L3 INI SVO 9 H3TIOHLNOO OL 3unssaud H3TIOHLNOO 39Hfid OL LSNVHXA 77 991 896 228 0 d3S ec suopniog Jo eus oi YSN SvXaL HalSd3M ITM mpa mpag Aue 10 pean 10u 0 d3S cc hue wou uoesiuued saoumo Joud peanpoxdai Jo aq S IVIB31VW MO TH TEESE SUELO Supp a0 queo eut S 8SONVHO 531938 NI SEYNSOTONA S TVIH3LLVIA 40 OL 5 SV5 NOISH3A H3TIOHLNOO 39und X LIINI dO lOAH L SVO andis AWM LO3NNOOSIG H3MOd HO SNLLO3NNOOH3INI eL SOME GE ied JON3H3 3H 3AVH GINOHS SIHIS NI 380S010N3 1SV1 OSV S3unsO10N3 1 SVO 78 0 d3S ec MMC AP aaAOuddv ES g mites Aue 10 poen eq tou
8. MINUTES MINUTES Power Disconnect By Pass Switch 25 25 Step 5 With electronics enclosure door s still open turn on purge protective gas supply to Automatic Leakage Compensation Purge Gas Inlet Kit and verify purge protective gas is being supplied by reading pressure on pressure regulator gauge Step 6 With protective gas supply pressure verified assure that leakage compensation valve is completely closed on the Automatic Leakage Compensation Purge Gas Inlet Kit manifold block Step 7 After assuring that leakage compensation valve is completely closed on the Automatic Leakage Compensation Purge Gas Inlet Kit manifold block properly close and latch electronics enclosure door s 56 8 With electronics enclosure door s properly closed and latched and purge protective gas supply pressure at Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator write down pressure reading on gauge The pressure reading will be needed to calculate the enclosure dilution time using Purge Solutions Inc Dilution Software Step 9 With electronics enclosure door s properly closed and latched and pressure recorded apply power to TRYCLOPS X Purge Controller XP Version WARNING DO NOT TURN ON POWER TO TRYCLOPS X PURGE CONTROLLER XP VERSION UNLESS AREA HAS BEEN PROPERLY TESTED AND IS KNOWN NOT TO CONTAIN EXPLOSIVE MATERIALS Step 10 With power applied to t
9. Stainless Steel PST 3282 3 13 TRYCLOPS X Purge Controller XP Version X Alarm 0 50 inch 20 1 25 mbar Pressure Switch Up to 75 Cubic Foot 2 125 liters Enclosure Volume Model Number Matrix Enclosures Being Voltage Material Model Number Monitored 1 115VAC Anodized Aluminum PST 11A2X 115VAC Anodized Aluminum PST 31A2X 230VAC Anodized Aluminum PST 12A2X 230VAC Anodized Aluminum PST 22A2X 230VAC Anodized Aluminum PST 32A2X 115VAC Stainless Steel PST 11S2X 115VAC Stainless Steel PST 21S2X 115VAC Stainless Steel PST 31S2X 230VAC Stainless Steel PST 12S2X 230VAC Stainless Steel PST 22S2X 230VAC Stainless Steel PST 32S2X TRYCLOPS X Purge Controller XP Version X Alarm 0 30 inch 20 0 75 mbar Pressure Switch Up to 75 Cubic Foot 2 125 liters Enclosure Volume Model Number Matrix Enclosures Being Material Model Number Monitored 1 115VAC Anodized Aluminum PST 11A2X 3 115VAC Anodized Aluminum PST 31A2X 3 230VAC PST 12A2X 3 230VAC PST 22A2X 3 230VAC PST 32A2X 3 Voltage Anodized Aluminum Anodized Aluminum Anodized Aluminum 115VAC Stainless Steel PST 11S2X 3 115VAC Stainless Steel PST 21S2X 3 115VAC Stainless Steel PST 31S2X 3 230VAC Stainless Steel PST 1282X 3 230VAC Stainless Steel PST 2282X 3 3 1 2 3 1 2 3 1 2 3 23
10. 230VAC Stainless Steel PST 3281X 3 11 TRYCLOPS X Purge Controller XP Version 0 50 inch 20 1 25 mbar Pressure Switch Up to 75 Cubic Foot 2 125 liters Enclosure Volume Model Number Matrix Enclosures Being Voltage Material Model Number Monitored 1 115VAC Anodized Aluminum PST 11A2 115VAC Anodized Aluminum PST 21A2 115VAC Anodized Aluminum PST 31A2 230VAC Anodized Aluminum PST 12A2 230VAC Anodized Aluminum PST 22A2 230VAC Anodized Aluminum PST 32A2 115VAC Stainless Steel PST 11S2 115VAC Stainless Steel PST 21S2 115VAC Stainless Steel PST 31S2 230VAC Stainless Steel PST 12S2 230VAC Stainless Steel PST 22S2 230VAC Stainless Steel PST 3282 3 1 2 3 1 2 3 1 2 3 TRYCLOPS X Purge Controller XP Version 0 30 inch 20 0 75 mbar Pressure Switch Up to 75 Cubic Foot 2 125 liters Enclosure Volume Model Number Matrix Enclosures Being Material Model Number Monitored 1 115VAC Anodized Aluminum PST 11A2 3 115VAC Anodized Aluminum PST 31A2 3 230VAC PST 12A2 3 230VAC PST 22A2 3 230VAC PST 32A2 3 Voltage Anodized Aluminum Anodized Aluminum Anodized Aluminum 115VAC Stainless Steel 57 1152 3 115VAC Stainless Steel 21 2 3 115VAC Stainless Steel 31 2 3 230VAC Stainless Steel PST 1282 3 230VAC Stainless Steel PST 2282 3 3 1 2 3 1 2 3 1 2 3 230VAC
11. Purge Controller XP Version housing are 1 2 14 NPT When selecting enclosure s TRYCLOPS X Purge Controller XP Version will be installed insure that there is enough space available for poured seals and associated conduit bringing power and alarm wire to and from TRYCLOPS X Purge Controller XP Version NOTE For Zone 1 installations cable must be sealed at TRYCLOPS X D Purge Controller XP Version housing All cable entries TRYCLOPS X Purge Controller XP Version housing are 1 2 14 When selecting enclosure s TRYCLOPS X Purge Controller Version will be installed insure that there is enough space available for cable glands and associated cable bringing power and alarm wire to and from TRYCLOPS X Purge Controller XP Version Step 10 Connect three conductor power cable refer to Power Source Specifications page 28 for power to the TRYCLOPS X Purge Controller XP Version Use Wiring Diagram drawing number DO 30038 G page 92 for 115VAC unit wire terminal strip locations and DO 30039 G page 93 for 230VAC unit wire terminal strip locations 26 CAUTION This apparatus must be earth grounded Refer to Figure 1 for proper ground connection detail RING TONGUE TERMINAL GROUND WIRE 3 8 18 UNC x 3 4 INCHES LONG STAINLESS STEEL HEX HEAD BOLT 3 8 SPLIT LOCK WASHER PANEL UNIT WILL BE MOUNTED TO 3 8 FLAT WASHER 3 8 EXTERNAL TOOTH LOCK WASHER TRYCLOPS X PURGE CONTROLLER FLAME P
12. suonnjos e amp ung uoissILuJed UGUM Joud noum peanpoida 10 eq eus sjuejLio9 SIUL jo yedoud ejos SIU JO sjueyuoo BUL 86 SNOILNIOS 3ound Y soma 7884 SSFINIVLS 91 VSELLL WN SNOISH3A WS 8 dX H3TIOHLNOO 3OHfid X 84 ASSY 401 LN3A 39uv1 S 85NvVHO 60 150 8 60 130 8 60 LOO S1 ava PRION Idec unuiuiw cS deus 5 mp amp uy 20070 F 000 XX uj 29319346 6 8 suopnjog jo eus o Aem Aue 10 pesn you suonnjos WOY uoissiLuJed 10 aq 101 feys gy SILL Bing ejos 8 BUJMEIP SJU jo Sjuejuoo eu 87 Aem Aue 10 pesn eq ou 4 S N S 19315 SS3 TINIVIS 91 60 LOO SI ESL suonnios eBung IPM amomo 07 mam oput uj ey 3
13. uj Bayou 03610396 381MH3HLO SEIN suopnjog eDung jo OF Aue 10 pean eq you suonnios Joud peanpoxda Jo pasen aq siu jo yedoud ejos 8 jo S UEYIOS 81 99 7 892 228 VSN 5 u31Sg83M 5 17105 3o9und 8 69011 OG 9M0 8 Lived H3TIOHLNOO X SdO10AHL A18W3SSV LNNOW JAIS 1 TIVWS NOlLdlHOS3Q S 8ONVHO O8t v1 6 0 SI LNSA HOS TYM 380180 10N3 3 10H 5410 LAN AYNSOTONA AO TIVM 3GISNI 3GIS 0 20 aig dueus Pg 9000 F VO NV 2O LPM 0100 XX 500 2X uj IfM Seuou Uy suoisueuq 703130345 3SMMESHIO SSI NN eDung jo Aue 20 poeutp pesn 30u y uorsspuJed uen Jo paoe eq eus 51 9102 sy Jo pue 814 suognios eung j
14. Electrical Power Wiring Diagrams Installation 28 Section 7 Power Source Specifications Table 28 opiions Power Connection to Section 8 Purge Controller Table 29 Getting Help Power Connection to Equipment Table 29 32 32 67 73 80 92 94 98 Section 1 How to Use This Manual Safety Considerations This chapter includes important information that must be read and understood by all persons installing using or maintaining this equipment While this manual is designed to aid personnel in the correct and safe installation operation and maintenance of the systems described Personnel must consider all actions and procedures for potential hazards or conditions that may not have been anticipated the written procedures procedure cannot be performed safely it must not be performed until appropriate actions can be taken to ensure the safety of equipment and personnel The procedures in this manual are not designed to replace or supersede required or common sense safety practices All safety warnings listed in any documents applicable to equipment and parts used in or with the system described in this manual must be read and heeded before commencing work on any part of the system NOTE Refer to all ATEX CSA IECEx UL certificates for any Special Conditions of Use If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject t
15. Standard Open Optional when pressure in enclosure being monitored is at or above 0 50 inches 20 1 25 mbar Return for position one Terminal Block 2 Position 2 Loss of Exhaust Flow Open on Alarm Standard Terminal Block 2 Closed on Alarm Optional Position 3 Closed Standard Open Optional when flow of exhaust for enclosure being monitored has fallen below a safe level Return for position three Terminal Block 2 Position 4 Maintenance Alarm and By Pass Mode Open on Alarm Terminal Block 2 Standard Closed on Alarm Optional Position 5 Open Standard Closed Optional when maintenance switch or by pass switch is operated Return for position five Terminal Block 2 Position 6 32 Normal Operation Mode Alarm Matrix ALARM Purge pressure goes below 0 50 inches 20 1 25 mbar VISUAL INDICATION Steady State Red LED REMOTE INDICATION Yes when installed POWER DISCONNECTED Exhaust vent flow drops below safe level Steady State Red LED Yes when installed Maintenance Switch turned to Over Ride Blinking Red LED Yes when installed During Purge Dilution Cycle Time Blinking Green LED Normal Operation Steady State Green LED Power Disconnect By Pass Switch Mode ALARM Purge pressure goes below 0 50 inches 20 1 25 mbar Alarm Matrix
16. 25 mbar or exhaust flow s drops too low the TRYCLOPS X Purge Controller XP Version shuts off power to the electrical equipment it has been monitoring and controlling When the power purge pressure s or exhaust flow s is restored the TRYCLOPS X Purge Controller XP Version automatically begins the dilution time cycle After the automatic dilution time cycle has elapsed and the following conditions are being met The monitored electronics enclosure pressure s is being maintained above 0 50 inches 20 1 25 mbar and enclosure exhaust port is registering adequate flow s Power will then be automatically applied by the TRYCLOPS X Purge Controller XP Version to the electrical equipment within the protected purged enclosure s After an automatic dilution time has been established the automatic purge dilution time the purge protective gas supply pressure and Continuous Dilution Purge Gas Inlet Kit pressure regulator gauge pressure written down during set up should be recorded for used during any future maintenance or service of the purged electronics enclosure s being monitored by the TRYCLOPS X Purge Controller XP Version 39 Normal Operation Mode Automatic Leakage Compensation Initial Startup Procedure The following procedure should be performed when initially starting up a system in Normal Operation Mode using a Purge Solutions Inc Automatic Leakage Compensation Purge Gas Inlet Kit and to calculate the dilution ti
17. 5 With electronics enclosure door s opened and the TRYCLOPS X Purge Controller XP Version in maintenance mode applying power to the electronics perform required maintenance or service 72 Step 6 After maintenance or service has been performed and completed properly close and latch all open electronics enclosure doors Step 7 After electronics enclosure door s have been properly closed and latched turn on purge supply gas at the shut off valve Not at the Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator The Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator setting should remain the same to keep the purge gas CFM LPM the same as what was established during the initial automatic dilution time set up Step 8 With electronics enclosure door s latched and purge supply gas turned on at the shut off valve return TRYCLOPS X Purge Controller XP Version maintenance switch to the Normal Operation position After the maintenance switch has been returned to the Normal Operations position and the following conditions are being met The monitored enclosure pressure s is being maintained above 0 50 inches 20 1 25 mbar and enclosure exhaust port s is registering proper flow s the TRYCLOPS X Purge Controller XP Version will go from a light blinking red to a steady state of green and power will remain connected through the TRYCLOPS X Purge Controller XP Version to the electrical eq
18. 76 This step must be repeated for every enclosure being monitored Step 7 After all exhaust vents been properly installed run 1 4 inch outer diameter tubing from the exhaust flow port of the TRYCLOPS X Purge Controller XP Version to the enclosure exhaust vent This step must be repeated for every enclosure being monitored 25 Step 8 After all tubing has been properly ran to all exhaust vents install fitting in enclosure that will except a 1 4 inch outer diameter tube which must be ran from the enclosure pressure sensor port of the TRYCLOPS X Purge Controller XP Version to the newly installed enclosure monitoring pressure port refer to Installation Flow Diagrams drawing numbers DO 30015 E 1 through 4 page 76 This step must be repeated for every enclosure being monitored Step 9 After all tubing has been properly ran to all pressure ports and exhaust vents install properly rated cable connection in the 1 2 14 FNPT holes located on the bottom of the TRYCLOPS X Purge Controller XP Version Plug any 1 2 14 FNPT holes not used with properly certified plugs rated for hazardous area location WARNING Poured seals conduit cable glands cable and hole plugs should not be installed in a hazardous area classification for which it is not rated NOTE For Division 1 installations conduit must be sealed within 18 D inches TRYCLOPS X Purge Controller XP Version housing All cable entries in TRYCLOPS X
19. Hot 2 Terminal Block 1 Or Return Position 2 Ground Earth or Chassis Terminal Block 1 Position 3 Power Connection From Purge Controller To Electrical Equipment in Protected Enclosure s TERMINAL NUMBER Hot 1 or Supply Terminal Block 1 Position 4 Neutral or Hot 2 Terminal Block 1 Or Return Position 5 Ground Earth or Chassis Terminal Block 1 Position 6 30 Power Connection From Purge Controller To Automatic Leakage Compensation Air Inlet Kit Solenoid Valve Hot 1 or Supply Terminal Block 1 Position 7 Neutral or Hot 2 Terminal Block 1 Or Return Position 8 Ground Earth or Chassis Terminal Block 1 Position 9 31 Alarm Signal Installation NOTE The TRYCLOPS X Purge Controller XP Version provides dry D alarm contact s for use by the customer For hook up and use the alarm contact s provided by the purge controller consult the following Alarm Source Specifications Alarm Connection table and Wiring Diagram drawing numbers DO 30038 G page 92 for 115VAC unit and DO 30039 G page 93 for 230VAC unit Alarm Source Specifications Alarm Contact is rated for 265V AC DC 150mA max Use 20 AWG two conductor copper or tin plated copper power wire rated for at least 300 V at the required length Alarm Connections ALARM TERMINAL TERMINAL NUMBER Loss of Purge Pressure Open on Alarm Standard Terminal Block 2 Closed on Alarm Optional Position 1 Closed
20. X Purge Controller XP Version Wiring Diagrams Page 92 This drawing details the correct power and dry contact alarm wiring hookup for a 115 VAC unit Page 93 This drawing details the correct power and dry contact alarm wiring hookup for a 230 VAC unit 76 0 d3S cc rae suonnjog jo eu oy ICM 10 Apep pesn eq you 4 101 S 2 0 435 22 e euonnios eBing uorssruued oyn I ee uj ary u J iud s id d d LNIOd H3TIOHLNOO X SdO10AHLL 0 ddS ced av SUME NNI RE S IVIEBIVW SNOGUYZWH MOM 0 IPM age sueco S HONvVHO SSYNSOTONA Q3HOLINOM LNIOd 319NIS S IVIH3 I VIN 3AISO 1dX3 NYHL 40 SYNSOTONS OL Alddns Svo 9 S gt Qa YATIOHLNOOD LINI SVO OL 3HNSSIHd z SYNSOTONS U3TIOHLNOO 9 OL AlddNs OL 1SnVHX3 SV5 T NOISH3A dX H3TIOHLNOO 9 H3TIOHINOO a OL z 884 X 8 SdOTOAYL _
21. a minimum dilution time cycle is specified to ensure that at least five 5 times the volume of free space in the largest enclosure is exchanged before power is automatically applied by TRYCLOPS X Purge Controller XP Version to the electrical equipment The number of exchanged volumes may be higher in some situations After the automatic dilution time cycle has elapsed the green indicator will stop blinking and go to a continuous green state Indicating that the monitored enclosure pressure s is being maintained above 0 50 inches 2 1 25 mbar and enclosure exhaust port is registering proper flow s power will then be automatically applied by the TRYCLOPS X Purge Controller XP Version to the electrical equipment within the protected purged enclosure s The TRYCLOPS X Purge Controller XP Version uses two different purge methods to dilute the electronics enclosure s and maintain at least 0 50 inches 20 1 25 mbar continuous dilution and leakage compensation Continuous dilution is a method of maintaining pressure in an electronics enclosure s in which after the electronics enclosure s has been diluted below the required lower explosive limit LEL the protective gas is passed continuously through the electronics enclosure s at a pressure above that of the required 0 50 inches 20 1 25 mbar and discharged to the outside atmosphere through an exhaust vent s The same volume of purge gas is maintained during and after the automat
22. been properly tested and is known to not contain explosive materials WARNING Applicable permits must be obtained and appropriate precautions must be taken to prevent possible injury to personnel or equipment damage when using the TRYCLOPS X Purge Controller XP Version s power disconnect by pass switch WARNING Placing the TRYCLOPS X Purge Controller XP Version power disconnect by pass switch into the By Pass position disables safe operation of the system By Pass mode is to be used ONLY when immediate disconnect of power to protected electrical equipment in enclosure s would result in a more hazardous condition AND if area is known to be non hazardous WARNING Before initially starting the equipment electrical power wiring must be checked for correct size and routing WARNING The following procedure only addresses the application of power to the TRYCLOPS X Purge Controller XP Version and to the electrical equipment located within the purged enclosure s being monitored and controlled by the TRYCLOPS X Purge Controller XP Version 46 D NOTE Refer to all ATEX CSA IECEx NEC NFPA and UL certificates for any Special Conditions of Use If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule of the certificate Step 1 If power disconnect by pass switch is to be put into t
23. equipment damage when installing the TRYCLOPS X Purge Controller XP Version NOTE Refer to all ATEX CSA IECEx NEC NFPA and UL certificates D for any Special Conditions of Use If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule of the certificate CAUTION This product is heavy Care must be taken at all times to avoid injury Never attempt to move or install this product without help or lifting gear Mounting Review all of the material in this manual prior to installing and interfacing the TRYCLOPS X Purge Controller XP Version to the enclosure s it will be monitoring If you have any questions please contact your local Purge Solutions Inc representative or the factory refer to Getting Help page 98 For installing the TRYCLOPS X Purge Controller XP Version to enclosure s and for attaching and routing wires for power and alarm signals refer to Installation Flow Diagram drawings refer to page 76 Purge Exhaust Vent Assembly configuration drawings refer to page 80 Installation General Assembly drawing refer to page 89 and Wiring Diagrams drawings refer to page 92 Step 1 Make sure that area surrounding the enclosure s to be monitored by the TRYCLOPS X Purge Controller XP Version is known to be non hazardous 24 Step 2 Make sure that all power is removed from
24. of purge gas into the enclosure being diluted When the dilution time cycle has elapsed the large volume of purge gas will be automatically turned off by disconnecting power to the normally closed solenoid valve through the TRYCLOPS X Purge Controller XP Version At this time a volume of purge gas larger than the leak rate of the enclosure will be introduced into the now protected enclosure to maintain at least 0 50 inches 20 1 25 mbar Purge Solutions offers three sizes of Automatic Leakage Compensation Purge Gas Inlet Kit models A Small Automatic Leakage Compensation Purge Gas Inlet Kit for enclosures with a volume up to 15 cubic feet 425 liters a Medium Automatic Leakage Compensation Purge Gas Inlet Kit for enclosures with a volume up to 75 cubic feet 2 125 liters and a Large Automatic Leakage Compensation Purge Gas Inlet Kit for enclosures with volumes up to 200 cubic feet 5 663 liters All Small Medium and Large Automatic Leakage Compensation Purge Gas Inlet Kits are available in materials of anodized aluminum or 316 stainless steel For installations that require a back up pressure relief vent for the purged enclosure Purge Solutions Inc offers three sizes of back up pressure relief vent kits A Small Back Up Vent for enclosures with a volume up to 15 cubic feet 425 liters a Medium Back Up Vent for enclosures with volumes up to 75 cubic feet 2 125 liters and a Large Back Up Vent for enclosures with volumes up to 200 cubic
25. side mount version and model number PSO SBUV T is our small top mount version The second size we offer is our Large Back Up Vent for enclosures with volumes up to 75 cubic feet 2 125 liters Model number PSO MBUV S is our medium side mount version and model number PSO MBUV T is our medium top mount version The third size we offer is our Large Back Up Vent for enclosures with volumes up to 200 cubic feet 5 663 liters Model number PSO LBUV S is our large side mount version and model number PSO LBUV T is our large top mount version All Back Up Vents have a cracking pressure between 0 8 to 1 0 Inch 2 2 0 to 2 5 mbar constructed of 316 stainless steel and come with all mounting hardware Vortex Cabinet Cooler Systems For applications where thermal management of electrical cabinets and control panels are required Purge Solutions Inc offers Vortex Cabinet Cooler Systems which provide cooling capacities for your application and maintain a NEMA 4 or 4X IP66 rating for installation and use in hazardous area Contact your local Purge Solutions Inc representative or the factory for sizing of system and installation information D NOTE There are special modifications and sizing requirements to be made before a Vortex Cabinet Cooler is able to be installed and used in a hazardous area Back Up Purge Gas Kit In the event the initial protective purge gas supply is lost this kit insures that a back up source of protective p
26. the TRYCLOPS X Purge Controller XP Version is in maintenance switch is in the Maintenance position Personnel must remove power from the electrical system IMMEDIATELY if hazardous conditions are suspected Step 4 With protective gas supply off at the shut off valve open electronics enclosure door s CAUTION Electrical equipment components may be hot even when power is not applied Take appropriate precautions to prevent injury from contact with hot items Step 5 With all electronics enclosure door s opened and the TRYCLOPS X Purge Controller XP Version in maintenance mode applying power to the electronics perform required maintenance or service 66 Step 6 After maintenance or service has been performed and completed properly close and latch all open electronics enclosure doors Step 7 After electronic enclosure door s have been properly closed and latched turn on purge supply gas at the shut off valve Not at the Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator The Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator setting should remain the same to keep the purge gas CFM LPM the same as what was established during the initial automatic dilution time set up Step 8 With electronics enclosure door s latched and purge supply gas turned on at the shut off valve return TRYCLOPS X Purge Controller XP Version maintenance switch to the Normal Operation position
27. the approval of Purge Solutions Inc Credit Department and unless otherwise agreed in writing terms of payment are NET thirty 30 days following the date of invoice Purchase orders outside the continental United States will be shipped upon receipt of full payment and all costing in US dollars When the purchase order has been acknowledged an invoice will be provided When full payment has been received including shipping and handling charges purchase order will be shipped Purge Solutions Inc accepts Visa MasterCard Discover and American Express as well as banking transfers Banking transfer fees are not shared and if banking transfer fees are incorrect purchase orders will not be shipped If any Buyer fails to comply with these terms and conditions or sale or if Buyer s credit becomes unsatisfactory to Purge Solutions Inc Purge Solutions Inc reserves the right to terminate the purchase order without liability to Purge Solutions Inc and all future purchase orders of Buyer will be COD or credit card terms before shipping If a company has an outstanding invoice that is five 5 days past the due date open purchase orders are subject to being held until such time as the past due status has been brought current 4 DELIVERY DATES Quoted delivery dates are approximate estimates determined at the time of quotation and are subject to revisions due to variations in order processing and new purchase orders in manufacturing queue since quoting Purg
28. the electrical equipment located in the enclosure s where the TRYCLOPS X Purge Controller XP Version will be installed Step 3 Choose a mounting location for the TRYCLOPS X Purge Controller XP Version as near the enclosure s to be monitored as possible in a location farthest from the protective supply gas inlet refer to Installation Flow Diagrams drawing numbers DO 30015 E 1 through 4 page 76 The chosen location should permit adequate viewing of the TRYCLOPS X Purge Controller XP Version indicator lights and interfacing enclosure pressure monitoring port and exhaust vent flow Step 4 Use Installation General Assembly drawing number DO 40014 D page 89 to create a mounting hole template this will help to accurately locate the mounting holes Use the dimensions from the Installation General Assembly drawings to draw and a 1 to 1 scale drawing The required hole locations can then be transferred and or marked using the centers of the holes as shown on the 1 to 1 drawing Step 5 Drill or punch all holes per the sizes specified on the Installation General Assembly drawings number DO 40014 D page 89 Step 6 After TRYCLOPS X Purge Controller XP Version has been mounted install exhaust vent on enclosure nearest to TRYCLOPS X Purge Controller XP Version for ease of tubing and a location farthest from the protective supply gas inlet refer to Installation Flow Diagrams drawing numbers DO 30015 E 1 through 4 page
29. third size we offer is our Large Continuous Dilution Purge Gas Inlet Kit for enclosures with volumes up to 200 cubic feet 5 663 liters Model number PSO LCD A is our large aluminum version and model number PSO LCD S is our large stainless steel version Purge gas supply inlet to Large Continuous Dilution Purge Gas Inlet Kit regulator is 1 2 14 FNPT All Continuous Dilution Purge Gas Inlet Kits include input fittings regulator gauge bracket and mounting hardware Automatic Leakage Compensation Purge Gas Inlet Kits Automatic leakage compensation allows a higher volume of protective gas supply to be automatically selected by the TRYCLOPS X Purge Controller XP Version to speed up dilution of potentially flammable materials to an acceptable level permitting a more rapid application of initial power or restoration of power to protected electrical equipment after service When the dilution cycle has elapsed the large volume of purge gas can be automatically turned off by the CYCLOPS X Purge Controller XP Version A volume of purge gas larger than the leak rate of the enclosure will be introduced into the now protected enclosure to maintain at least 0 50 inches 20 1 25 mbar Automatic Leakage Compensation Purge Gas Inlet Kits Continued Purge Solutions Inc offers three sizes of leakage compensation models the first size is our Small Automatic Leakage Compensation Purge Gas Inlet Kits are for enclosures with a volume up to 15 cub
30. x s90UwopL uj Bayou ary 08130396 SSIMESHLO 88271 47725 LON OG Jo eut 01 meyueuinep Ae ue uj 40 pesn eq 10u suonnios aung ynom peonpoidei 10 eq JOU sy jo Auedoud ejos 91 8 JO 92 5 9 X SdOTOAH L 9NIHIM H3AOJSnO OVASLL euopnjog eund jo eus O Aue Anoeupul LEE e E el mo eonen 8600 Od 0 AON B suono woy uorssuned venum DMO LPM 10d mopa jo panen eq uy euoreueung Jou juud SIUL suognjog jo Ayedoud ejos 1CM INO BUJMBIP siu Jo 310409 GUL S HDNVHO SNIMVUG NOLLVOI3ILH3O WIN 0 L 070 V 38 LSNW NOLLYINSNI 9NIHIM ANY SNIVW TIY 9 NOLLISOd NO 038070 CO vNOLLdO WHY1V NO au vaNv Ls G NOILISOd 3ON3
31. 0 sy SILL d SNOISH3A WS dX HITIOHLNOO XSdOTOAHL 6000 8 quens ASSY LNNOW 3GIS LN3A EER LO STINT 8 SJU JO S UEWOS BULL lfM as oudav S 85NvVHO 88 SNOILNIOS 9 Y soma _ 7884 881 18 91 V 0 L LL WIN NOISH3A WS 9 dX H3TIOHLNOO X SdOTOAHLL LNNOW 391 LNSA S 80NVHO 60 LOO SL ava lfM 60 100 SI 60 190 8 iva PSION idea unu cS deus 050 mp amp uy 20070 F 0100 T XK uj uj 29319346 6 8 suopnjog jo eus o Aem Aue 10 pesn you suonnjos WOY uoissiLuJed 10 aq 101 feys gy SILL Bing ejos 8 BUJMEIP SJU jo Sjuejuoo eu 89 9912 892 228 WSN SvXal uaisd3M NOILNIOS Sound PN Wz 0 AON SI aia ae 2 9
32. 00 0 YSATIOULNOS X NOLLVTIVLSNI TVNOISN3MWIG XI3493H9 0 AON S L IPM DMO Y LHvd S H5NVHO OQ ov 992 ONLLVH LOVINOO LANG 1 1 3HY TTHYO TT H3TIQHINOO 39808 X SdOTOAHL LW LSNA SNOLLVTIVISNI INOZ H3TKQHINO2 X SdOTIAHL 30 BI CITTY3S 38 LENN SNDLVTTVISNI edurys Z ZHO9 OS SVAOEC sdums z 2 09 09 ON epes 91 d e p xa 23190 XZBRSEL 20 e 3 91 epojempuedue sn 0 G9 O g sdnouo 89819 9 WU3TIOHLNOO 39ufid X SdOTOAYL Voo suonnjoseDund MAA VSN 86924 XL Sy UNUAN 5 deus eg 050 5009 0100 XX X sexwepL uj Bayou ary 1300305 SSTTIND SNIMVEHG 51955 LON OG eDung JO 18646 U eut 01 Aue uj 10 pesn eq 10 y suognjos woy 10 eq JOU sqUEeWOS sy Jo pue stu suopnjos jo Ayedoud ejos 8 BujMBIp JO 90 99 2
33. 0VAC Stainless Steel PST 3282X 3 15 TRYCLOPS X Purge Controller XP Version 0 50 inch 20 1 25 mbar Up to 200 Cubic Foot 5 663 liters Enclosure Volume Model Number Matrix Enclosures Being Voltage Material Model Number Monitored 1 115VAC Anodized Aluminum PST 11A3 115VAC Anodized Aluminum PST 31A3 230VAC Anodized Aluminum PST 12A3 230VAC Anodized Aluminum PST 22A3 230VAC Anodized Aluminum PST 32A3 115VAC Stainless Steel 5 1153 115VAC Stainless Steel 5 2153 115VAC Stainless Steel PST 31S3 230VAC Stainless Steel PST 1283 230VAC Stainless Steel PST 2283 230VAC Stainless Steel PST 3283 3 1 2 3 1 2 3 1 2 3 TRYCLOPS X Purge Controller XP Version 0 30 inch 20 0 75 mbar Up to 200 Cubic Foot 5 663 liters Enclosure Volume Model Number Matrix Enclosures Being Voltage Material Model Number Monitored 1 115VAC Anodized Aluminum PST 11A3 3 115VAC Anodized Aluminum PST 31A3 3 230VAC PST 12A3 3 230VAC PST 22A3 3 230VAC PST 32A3 3 Anodized Aluminum Anodized Aluminum Anodized Aluminum 115VAC Stainless Steel PST 11S3 3 115VAC Stainless Steel 21 3 3 115VAC Stainless Steel PST 31S3 3 230VAC Stainless Steel 12 3 3 230VAC Stainless Steel 22 3 3 3 1 2 3 1 2 3 1 2 3 230VAC Stainless Steel PST 3283 3 17 TRYCLOPS X P
34. 892 228 WSN SVXGLL ualsg3M SNOILNIOS 9 vi N 5 3 05005 0 LHYd H3TIOHLNOO 39ufid X 84 ACIS NOILVTIVLSNI TVNOISN3MWIG S HDNvHO E0 AON S L 0 AON S 0 AON S LPM Ideas unt 7 5000 0100 XX SWDF X u Bay Bayou uj guopeusuu q 09130395 SS INT CONIMVHG 31V95 LON OG BUOAN OS 10 186493U eut OF Aue uj 10 pesn eq 10u suognjos opum peonpoide 10 eq JOU sy Jo pue uud SIUL suopnjos jo Auedoud ejos BU MBIP JO SLL 91 99 2 892 8 WSN SvXa1 HILSAIM SNOLLITIOS lana 3 0 00 00 DMO LHvd 39ufid X SdOTOAHL MAIA WO LLOS8 NOILLVTIVISNI TVNOISN3WIG S HONvHO O AON SI ava APM 0 AON SI 0 AON SL APM mwa 10909 WNW AS S000 0100 F XX SWDF
35. AUTION Electrical equipment components may be hot even when power is not applied Take appropriate precautions to prevent injury from contact with hot items NOTE If required the TRYCLOPS X Purge Controller XP Version s D maintenance switch can be set to Maintenance position to provide power to the electrical equipment mounted in the electrical enclosure s the TRYCLOPS X Purge Controller XP Version is monitoring while the enclosure door s is open When the maintenance switch is in the maintenance position the safety power shut off function is disabled Do not place the maintenance switch in the maintenance position unless it is absolutely necessary and the area is known to be non hazardous As soon as maintenance or service is complete the maintenance switch MUST be placed in the Normal Operation position 62 1 If maintenance or service must be performed with power applied to the electrical equipment mounted within the purged enclosure s the TRYCLOPS X Purge Controller XP Version is monitoring first make sure that area surrounding the electronics enclosure s which the TRYCLOPS X Purge Controller XP Version is monitoring and controlling is known to be non hazardous Step 2 After it has been established that the area surrounding the electronics enclosure s is non hazardous unscrew the cover over the TRYCLOPS X Purge Controller XP Version s maintenance switch Insert key and turn switch to the Mainte
36. After the maintenance switch has been returned to the Normal Operations position and the following conditions are being met The monitored enclosure pressure s is being maintained above 0 50 inches 20 1 25 mbar and enclosure exhaust port is registering proper flow s the TRYCLOPS X Purge Controller XP Version will go from a light blinking red to a steady state of green and power will remain connected through the TRYCLOPS X Purge Controller XP Version to the electrical equipment within the purged enclosure s Step 9 After TRYCLOPS X Purge Controller XP Version s maintenance switch has been returned to Normal Operations position remove key and screw maintenance switch cover back on as before NOTE If power does not remain on when TRYCLOPS X Purge Controller XP Version maintenance switch is returned to Normal Operations position check for the following possible problems Purge pressure s is set too low at the pressure regulator Electronics enclosure door s is open or allowing too much leakage Flow s from exhaust port has become restricted or blocked 67 Continuous Dilution Power Disconnect By Pass Switch Mode Maintenance or Service Procedure The following procedure should be performed when using the TRYCLOPS X Purge Controller XP Version s maintenance switch to perform maintenance or service on any system in Power Disconnect By Pass Switch Mode using a Continuous Dilution Purge Gas Inlet Kit
37. Continuous Dilution Purge Gas Inlet Kit pressure regulator The Continuous Dilution Purge Gas Inlet Kit pressure regulator setting should remain the same to keep the purge gas CFM LPM the same as what was established during the initial automatic dilution time set up Step 8 With electronics enclosure door s latched and purge supply gas turned on at the shut off valve return TRYCLOPS X Purge Controller XP Version maintenance switch to the Normal Operation position After the maintenance switch has been returned to the Normal Operations position and the following conditions are being met The monitored electronics enclosure pressure s is being maintained above 0 50 inches 20 1 25 mbar and enclosure exhaust port s is registering proper flow s the TRYCLOPS X Purge Controller XP Version will go from a light blinking red to a steady state of green and power will remain connected through the TRYCLOPS X Purge Controller XP Version to the electrical equipment within the purged enclosure s Step 9 After TRYCLOPS X Purge Controller XP Version s maintenance switch has been returned to Normal Operations position remove key and screw maintenance switch cover back on as before NOTE If power does not remain on when TRYCLOPS X Purge Controller XP Version maintenance switch is returned to Normal Operations position check for the following possible problems Purge pressure s is set too low at the pressure regulator e El
38. G Ex e mb ib px T4 Gb For Zone 1 gas hazardous areas Type X Purge 12 D Ex tb T119 C Db IP66 For Zone 1 dust hazardous areas ATEX Certification Number DNV 09 ATEX 48607X IECEx Certification Number IECEx DNV 09 0001X Standards IEC EN 60079 0 IEC EN 60079 2 IEC EN 60079 7 IEC EN 60079 11 IEC EN 60079 18 and IEC EN 60079 31 Certified for installation and use in CEC NEC NFPA and UL Type X Purge Class Division 1 Group B amp D T4 For Division 1 gas hazardous areas Type X Purge Class ll Division 1 Group E F amp T4 For Division 1 dust hazardous areas Monitors purge pressure s exhaust flow s and controls electrical power to one two or three pressurized enclosure s Programmable pre purge dilution time 1 to 99 minutes Normal Operating Conditions Automatically applied to the electrical equipment within the enclosure s being monitored by purge controller Automatic Time Dilution Purge Delay Typically dilution purge time delay is to To Energizing Electrical Equipment ensure that at least five 5 times the volume of free space in the largest enclosure of protective gas supply is exchanged before power is applied to the electrical equipment Ten 10 times volume for motors generators and other rotating electrical machinery TRYCLOPS X Purge Controller Green indicator light remains on to show XP Version purge pressure being maintained is above 0 50 in
39. N3 LLNIVW NOLLISOd WHY TV NO 038070 CIVNOLLdO NO aa vaNvLs NOLLISOd 15 30 SSO NHfl13H NOLLISOd WHY TV 035070 0 NO 15 L NOLLISOd 3unss3aud JO 55017 STVNINYSL 39018 T1VNIIWH3 L SALON LOH HO JAVA GION3IOS OLLVWOLNVY OL H3TIOHLNOO NOLLO3NNOO H3MOd LP 349018 TVNIWH3L NOLLISOd TWHLNAN 5 NOLLISOd 1VOIB LO3T3 OL H3TIOHLNOO NOLLO3NNOO Lf 735018 NOLLISOd TWHLNAN 2 NOLLISOd NOLLISOd BH3QTIOHLNOO OL NOLLO3NNOO LP 7 392018 09 L dwy sz ZHE9 27 OWA 992 ZHE9 Zr OWA SLI LOVLNOO WHY TV LOV LNOO H3MOd 93 3ourld YATIOULNOS X SdOTOAHL ava YN sea VIN sven poe uem xd IUE m vno Ua amm 1uvd H3AOLISIIO OVAOEC 1PM NAvud 4OIHLL WIN 01 vO O 30 WNWININ V LSNW NOLLYINSNI LAdLNO ANY SNIVIN SALON 9 NOLLIS
40. Od NO 801 NOLLdO NO 5 G NOILISOd 035070 CIVNOLLdO NO N3dO 15 NOLLISOd WHY v NO 035070 CIVNOLLdO NO auvaNvis L NOLLISOd 3unssaud 39ufid 40 5507 STVNIWH31 ef OO 18 ZHE9 LOVLNOO INHV IV 94061 S SONVHO SNIMVUG NOLLVOI3ILLH3O dwy 821 Lv OWA 992 ZHE9 27 OWA 056 LOVLNOO 7S Jo 3 Aue 10 pesn you 4 Xx suonnios woy uen saoumo Joud peonpoida aq uj ey ApedoXd ejoa 29410346 88S NN BNIMVEG 17725 ION OCT QaNnOHD 6 NOLLISOd 8 NOLLISOd LOH HO 2 NOLLISOd JAVA GION3IOS LIINI NOLLVSN3dWOO 39VXyV31 9ILVINOLRV OL HN3TIOHLNOO NOLLO3NNOO H3MOd LP 39018 TVNIWH3 L NOLLISOd TWHLNAN 5 NOLLISOd NOLLISOd TVO9IHLOTT3 OL H3TIOHLNOO
41. PURGE SOLUTIONS TRYCLOPS X Purge Controller XP Version PURGE SOLUTION Webster TX 77598 USA www purgesolutions com TRYCLOPS X PURGE CONTROLLER Caa L Oisen L Gop B C A D cw Temperature Code T4 COH RV 12 0 21 9 0 POG ONV 2008 0GL 10675 tore AUD WOW XEx 08 0823 OF TRYCLOPS X PURGE CONTROLLER FOR 1 INSTALLATIONS CABLE MUST SEALED TRYCLOPS X PURGE CONTROLLER Serial No 25090005 OALE EXTRES ARE 2 _ 6 VAC 50 80 12 5 Amos __ 280 80 80 12 5 Anpe ALARM CONTACT RATING 265 AC DC SOMA User s Manual This page intentionally left blank Information in this document is subject to change without notice All terms mentioned in this manual that are known to be trademarks have been appropriately capitalized Purge Solutions Inc acknowledges all trademark s and the rights of the trademark s owned by the company referred to herein SOLUTIONS 2201 North Highway 35 Bypass Suite C Webster Texas 77511 USA Phone 832 368 7166 Fax 281 824 4418 E mail info purgesolutions com Web site http www purgesolutions com Release Date 25 November 2003 Document Number DO 30019 L Copyright 2003 by Purge Solutions Inc All rights reserved Revision Record Rev Description Date Initial Release 25 Nov 03 Several Revi
42. Purge Gas Inlet Kit solenoid valve wires to correct terminal blocks TRYCLOPS X Purge Controller XP Version Step 15 With Automatic Leakage Compensation Purge Gas Inlet Kit solenoid valve wires connected to correct terminal blocks in TRYCLOPS X Purge Controller XP Version set automatic dilution time cycle to ensure that at least five 5 times the volume of free space in the electronics enclosure is exchanged before power is automatically applied to the electrical equipment Refer to Figure 2 for location and details of dilution time switches WARNING The number of exchanged volumes may be higher in some situations CAUTION Do not decrease the timer setting required to adequately dilute the enclosure volume by five 5 times its free space If timer setting is too short the electrical equipment enclosure may not be diluted adequately before power is applied This could result in injury to personnel or equipment damage 58 Dilution Time Set Switches MINUTES MINUTES 10 x 1 Step 16 With automatic dilution purge time cycle set screw TRYCLOPS X Purge Controller XP Version s properly screw cover back on housing and secure with retaining clip Step 17 After properly securing cover to TRYCLOPS X Purge Controller XP Version housing with retainer clip properly close and latch electronics enclosure door s Step 18 With electronics enclosure door s properly closed an
43. R TO TRYCLOPS X PURGE CONTROLLER XP VERSION UNLESS AREA HAS BEEN PROPERLY TESTED AND IS KNOWN NOT TO CONTAIN EXPLOSIVE MATERIALS Step 16 With power applied to the TRYCLOPS X Purge Controller XP Version turn the Continuous Dilution Purge Gas Inlet Kit manifold shut off valve to the ON position and the TRYCLOPS X Purge Controller XP Version green light should begin to blink Step 17 With purge protective gas being supplied to electronics enclosure s and TRYCLOPS X Purge Controller XP Version s green indicator light blinking the automatic dilution purge time cycle will start The automatic dilution time cycle must be set long enough to ensure that at least five 5 times the volume of free space in the largest enclosure of purge protective gas is exchanged before power can be automatically applied to the electrical equipment inside the purged enclosure s by the TRYCLOPS X Purge Controller XP Version WARNING The number of exchanged volumes may be higher in some situations NOTE Purge dilution time can be reduced by increasing purge D supply gas pressure at Continuous Dilution Purge Gas Inlet Kit pressure regulator Repeat steps 6 through 17 until satisfactory dilution time has been met Step 18 After the automatic dilution purge time cycle has elapsed and the following conditions are being met the monitored enclosure pressure is being maintained above 0 50 inches 20 1 25 mbar and enclosure exhaust por
44. ROOF ENCLOSURE DETAIL OF GROUND CONNECTION Figure 1 CAUTION Electrical power wiring must be checked for correct size and routing Step 11 Connect three conductor power cable refer to Power Source Specifications page 28 for power from the TRYCLOPS X Purge Controller to the electrical equipment in the enclosure s to be monitored and controlled Use Wiring Diagram drawing number DO 30038 G page 92 for 115VAC unit wire terminal strip locations and DO 30039 G page 93 for 230VAC unit wire terminal strip locations 27 12 Run 20 AWG two conductor wire refer to Power Source Specifications page 28 for alarm signals to the TRYCLOPS X Purge Controller Use Wiring Diagram drawing number DO 30038 G page 92 for 115VAC unit wire terminal strip locations and DO 30039 G page 93 for 230VAC unit wire terminal strip locations Step 13 If applicable run up to 10 AWG two conductor cable refer to Power Source Specifications page 28 for Automatic Leakage Compensation Purge Gas Inlet Kit solenoid valve to the TRYCLOPS X Purge Controller XP Version Use Wiring Diagram drawing number DO 30038 G page 92 for 115VAC unit wire terminal strip locations and DO 30039 G 93 for 230VAC unit wire terminal strip locations WARNING If Purge Solutions Inc Automatic Leakage Compensation Purge Gas Inlet Kit and associated solenoid valve is not used plug remaining hole in TRYCLOPS Purge Controller XP V
45. VISUAL INDICATION Steady State Red LED REMOTE INDICATION Yes when installed POWER DISCONNECTED Exhaust vent flow drops below safe level Steady State Red LED Yes when installed Maintenance Switch turned to Over Ride Blinking Red LED Yes when installed During Purge Dilution Cycle Time Blinking Green LED No Normal Operation Steady State Green and Blinking Red LED Yes when installed 33 5 Start Up Procedures Normal Operation Mode Continuous Dilution Initial Startup Procedure The following procedure should be performed when initially starting up a system in Normal Operation Mode using a Continuous Dilution Purge Gas Kit and to calculate the dilution time for any purged electrical equipment that uses the TRYCLOPS X Purge Controller XP Version to monitor and control the electrical equipment enclosure s purge pressure and power Step 1 WARNING Failure heed the following information may lead to injury of personnel or equipment damage WARNING Do not open the electrical equipment enclosure s in a hazardous area even when de energized unless area has been properly tested and is known to not contain explosive materials WARNING Before initially starting the equipment electrical power wiring must be checked for correct size and routing WARNING The following procedure only addresses the application of power to t
46. X Purge Controller XP Version X Alarm 0 50 inch 20 1 25 mbar Pressure Switch Up to 15 Cubic Foot 425 liters Enclosure Volume Model Number Matrix Model Number Enclosures Being Material Monitored 1 115VAC Anodized Aluminum PST 11A1X 115VAC Anodized Aluminum PST 31A1X 230VAC PST 12A1X 230VAC PST 22A1X 230VAC PST 32A1X Voltage Anodized Aluminum Anodized Aluminum Anodized Aluminum 115VAC Stainless Steel PST 11S1X 115VAC Stainless Steel 21 1 115VAC Stainless Steel 31 1 230VAC Stainless Steel PST 1281X 230VAC Stainless Steel PST 2281X 3 1 2 3 1 2 3 1 2 3 230VAC Stainless Steel PST 3281X TRYCLOPS X Purge Controller XP Version X Alarm 0 30 inch 20 0 75 mbar Pressure Switch Up to 15 Cubic Foot 425 liters Enclosure Volume Model Number Matrix Model Number Enclosures Being Material Monitored 1 115VAC Anodized Aluminum PST 11A1X 3 115VAC Anodized Aluminum PST 31A1X 3 230VAC PST 12A1X 3 230VAC PST 22A1X 3 230VAC PST 32A1X 3 Voltage Anodized Aluminum Anodized Aluminum Anodized Aluminum 115VAC Stainless Steel 11 1 3 115VAC Stainless Steel PST 2181X 3 115VAC Stainless Steel 31 1 3 230VAC Stainless Steel PST 1281X 3 230VAC Stainless Steel PST 2281X 3 3 1 2 3 1 2 3 1 2 3
47. Y TESTED AND IS KNOWN NOT TO CONTAIN EXPLOSIVE MATERIALS Step 18 With power applied to the TRYCLOPS X Purge Controller XP Version turn the Continuous Dilution Purge Gas Inlet Kit manifold shut off valve to the ON position and the TRYCLOPS X Purge Controller XP Version s green light should begin to blink Step 19 With purge protective gas being supplied to electronics enclosure s and TRYCLOPS X Purge Controller XP Version s green indicator light blinking the automatic dilution purge time cycle will start The automatic dilution time cycle must be set long enough to ensure that at least five 5 times the volume of free space of the largest enclosure of purge protective gas is exchanged before power can be automatically applied to the electrical equipment inside the purged largest enclosure by the TRYCLOPS X Purge Controller XP Version WARNING The number of exchanged volumes may be higher in some situations NOTE Purge dilution time can be reduced by increasing purge D supply gas pressure at Continuous Dilution Purge Gas Inlet Kit pressure regulator Repeat steps 6 through 13 until satisfactory dilution time has been met Step 20 After the automatic dilution purge time cycle has elapsed and the following conditions are being met the monitored enclosure s pressure is being maintained above 0 50 inches H2O 1 25 mbar and enclosure exhaust port is registering adequate flow the green indicator will stop bli
48. a more hazardous condition a Power Disconnect By Pass Switch is provided which will allow power to the enclosure s electronics to continue upon loss of purge pressure s and or exhaust vent flow s The following procedure should be performed when initially starting up any purged electrical equipment that uses the TRYCLOPS X Purge Controller XP Version with the power disconnect by pass switch in the By Pass BP position to monitor and control the electrical equipment enclosure s WARNING Failure to heed the following information may lead to injury of personnel or equipment damage WARNING Do not open the electrical equipment enclosure s in a hazardous area even when de energized unless area has been properly tested and is known to not contain explosive materials WARNING Before initially starting the equipment electrical power wiring must be checked for correct size and routing WARNING The following procedure only addresses the application of power to the TRYCLOPS X Purge Controller XP Version and to the electrical equipment located within the purged enclosure s being monitored and controlled by the TRYCLOPS X Purge Controller XP Version D NOTE Refer to all ATEX CSA IECEx NEC NFPA and UL certificates for any Special Conditions of Use If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in t
49. al using any of the following aids 1 Table of Contents 2 Getting Help General Safety and Operating Information This section contains general safety and operating information applicable to electrical equipment installed within hazardous locations This information must be understood by all persons installing using or maintaining the electrical equipment This information is designed to aid personnel in safe installation operation and maintenance of the TRYCLOPS X Purge Controller XP Version It is not designed to replace or limit appropriate safety measures applicable to work performed by personnel Any additional safety and operating measures that are required must be determined by and followed by personnel performing work on the electrical equipment WARNING Deviation from the specified instruction or procedure steps can result in equipment malfunction equipment damage or injury to personnel WARNING Return unit to factory for any repairs or replacement of parts customer not permitted This will void all warranties and hazardous area certification s General Precautions Protective eyewear glasses with side shields or goggles as appropriate must be worn when servicing any part of electrical equipment Hot components should be allowed to cool before servicing if possible Other appropriate equipment or clothing must be used as required by the type of work performed All applicable regulations and procedures must be f
50. allation of its products or attached products TRYCLOPS X Purge Controller XP Version 0 50 inch 20 1 25 mbar Pressure Switch Up to 15 Cubic Foot 425 liters Enclosure Volume Model Number Matrix Enclosures Being Voltage Material Model Number Monitored 1 115VAC Anodized Aluminum PST 11A1 115VAC Anodized Aluminum PST 31A1 230VAC Anodized Aluminum PST 12A1 230VAC Anodized Aluminum PST 22A1 230VAC Anodized Aluminum PST 32A1 115VAC Stainless Steel 5 1151 115VAC Stainless Steel 5 2151 115VAC Stainless Steel PST 31S1 230VAC Stainless Steel PST 12S1 230VAC Stainless Steel PST 2281 230VAC Stainless Steel PST 32S1 3 1 2 3 1 2 3 1 2 3 TRYCLOPS X Purge Controller XP Version 0 30 inch 20 0 75 mbar Pressure Switch Up to 15 Cubic Foot 425 liters Enclosure Volume Model Number Matrix Enclosures Being Voltage Material Model Number Monitored 1 115VAC Anodized Aluminum PST 11A1 3 115VAC Anodized Aluminum PST 31A1 3 230VAC Anodized Aluminum PST 12A1 3 230VAC Anodized Aluminum PST 22A1 3 230VAC Anodized Aluminum PST 32A1 3 115VAC Stainless Steel PST 1181 3 115VAC Stainless Steel PST 2181 3 115VAC Stainless Steel PST 3181 3 230VAC Stainless Steel PST 1281 3 230VAC Stainless Steel PST 2281 3 3 1 2 3 1 2 3 1 2 3 230VAC Stainless Steel PST 3281 3 TRYCLOPS
51. atic dilution time cycle will start The automatic dilution time cycle must be set long enough to ensure that at least five 5 times the volume of free space in the enclosure of purge protective gas is exchanged before power can be automatically applied to the electrical equipment inside the purged enclosure by the TRYCLOPS X Purge Controller XP Version WARNING The number of exchanged volumes may be higher in some situations CAUTION Do not decrease the timer setting required to adequately dilute the enclosure volume by five 5 times its free space If timer setting is too short the electrical equipment enclosure s may not be diluted adequately before power is applied This could result injury to personnel or equipment damage NOTE If you are using one of Purge Solutions Inc Automatic D Leakage Compensation Purge Gas Inlet Kits to supply purge gas to an enclosure the TRYCLOPS X Purge Controller XP Version is monitoring refer to Purge Solutions Inc web site to use Dilution Time Software to calculate dilution time for your size enclosure The Dilution Software can only be used if you are using a Purge Solutions Inc Leakage Compensation Purge Gas Inlet Kit as the Dilution Time Software calculations are based data from test performed on Purge Solutions Inc Leakage Compensation Purge Gas Inlet Kits and proprietary exhaust vents 44 Step 20 After the automatic dilution purge time cycle has elapsed and the followin
52. auge pressure should be recorded for use during any future maintenance or service of the purge electronics enclosure being monitored and controlled by the TRYCLOPS X Purge Controller XP Version 45 Power Disconnect By Pass Switch Mode Continuous Dilution Initial Startup Procedure The following procedure should be performed when initially starting up a system in Power Disconnect By Pass Switch Mode using a Continuous Dilution Purge Gas Inlet Kit and to calculate the dilution time for any purged electronics equipment enclosure s that uses the TRYCLOPS X Purge Controller XP Version to monitor and control For applications were immediate disconnect of power to protected electronics in purged electronics enclosure s would result in a more hazardous condition a Power Disconnect By Pass Switch is provided which will allow power to the enclosure s electronics to continue upon loss of purge pressure s and or exhaust vent flow s The following procedure should be performed when initially starting up any purged electrical equipment that uses the TRYCLOPS X Purge Controller XP Version with the power disconnect by pass switch in the By Pass BP position to monitor and control the electrical equipment enclosure s WARNING Failure to heed the following information may lead to injury of personnel or equipment damage WARNING Do not open the electrical equipment enclosure s in a hazardous area even when de energized unless area has
53. azardous materials Exhaust Vent Configurations Pages 80 81 82 Are drawings showing the three 3 different small exhaust vent configurations for enclosures with volumes up to 15 cubic feet 425 liters The components provided for the purge exhaust vent s and how they can be assembled is also illustrated Use this after determining the optimal location for the TRYCLOPS X Purge Controller XP Version 175 Exhaust Vent Configurations Continued Pages 83 84 and 85 Are drawings showing the three 3 different medium exhaust vent configurations for enclosures with volumes up to 75 cubic feet 2 125 liters The components provided for the purge exhaust vent s and how they can be assembled is also illustrated Use this after determining the optimal location for the TRYCLOPS X Purge Controller XP Version Pages 86 87 and 88 Are drawings showing the three 3 different large exhaust vent configurations for enclosures with volumes up to 200 cubic feet 5 663 liters The components provided for the purge exhaust vent s and how they can be assembled is also illustrated Use this after determining the optimal location for the TRYCLOPS X Purge Controller XP Version Installation General Assemblies Pages 89 90 and 91 Are dimensioned drawing for creating a 1 to 1 scale drawing helpful in transferring the position of the necessary mounting holes Use this after determining the optimal location for the TRYCLOPS
54. bezel model number PSO 1 16DINW S is our 1 16 Din size with 316 stainless steel bezel Model number PSO 1 8DINW A is our 1 8 Din size with anodized aluminum bezel model number PSO 1 8DINW S is our 1 8 Din size with 316 stainless steel bezel Model number PSO 1 4DINW A is our 1 4 Din size with anodized aluminum bezel model number PSO 1 4DINW S is our 1 4 Din size with 316 stainless steel bezel Model number PSO XLW A is our X Large size with anodized aluminum bezel model number PSO XLW S is our X Large size with 316 stainless steel bezel Increased Safety Enclosures Purge Solutions Inc also offers Increased Safety Enclosures that are available in powder coated carbon steel 304 or 316 stainless steel in over 60 standard sizes or we can build a custom enclosure to your specifications All have an IP66 NEMA 4 ingress protection rating and an ambient temperature rating of 40 F to 176 F 40 C to 80 98 8 Getting Help Getting Help Answers to many questions concerning the TRYCLOPS X Purge Controller XP Version or any of our products we offer can be found in this manual If a problem or question is encountered that is not covered in the documentation provided assistance is available Monday through Friday except holidays from 8 a m to 5 p m United States central time To obtain assistance please call Purge Solutions Inc at 832 368 7166 For assistance during times other than normal business h
55. ch H2O 1 25 mbar Standard 0 30 inch H2O 0 75 mbar Optional enclosure s being monitored Minimum Pressure WARNING The number of exchanged volumes may be higher in some situations Utility Requirements Purge Protective Gas Supply 20 psig 1 4 Bar minimum Suggested to Pressure to Pressure Regulator compensate for enclosure leak rate Purge Protective Gas Supply Water and oil free 40 F 40 C dew point Quality particles lt 5 ISA grade hydrocarbon free Power Control Capability 115VAC 50 60 Hz switches up to 25 Amps RSM 230VAC 50 60 Hz switches up to 12 5 Amps RSM Power Input Consumption 2 Watts maximum Voltage 115VAC model 85VAC to 160VAC 47 to 63 Hz 230VAC model 130VAC to 265VAC 47 to 63 Hz Mains Supply Fluctuation Not to Exceed 1096 Over Voltage Category II IEC 606364 4 443 Environmental Conditions Operating Temperature Range 40 F to 150 F 40 C to 65 Used and Mounted For Indoor and Outdoor Use Enclosure Material Specifications 316 Stainless Steel Weight 70 07 Ibs 31 78 kg Anodized Aluminum Protection NEMA 4 IP66 316 Stainless Steel NEMA 4X IP66 NOTE Purge Solutions is NOT responsible for any misuse or improper installation of product assumes no liability for special or consequential damages caused by use or misuse or improper installation of its products sold and assumes no liability for injury from use or misuse or improper inst
56. cting Purge Solutions Inc and requesting a Return Merchandise Authorization Number No Product will be accepted for return without a valid Return Merchandise Authorization form and clearly noted on the outside of the shipment Any return shipment must be made by prepaid freight unless Purge Solutions Inc has expressly authorized Buyer in writing to ship such Product to Purge Solutions Inc at Purge Solutions Inc expense Any returns of Product authorized by Purge Solutions Inc under certain circumstances are subject to a standard restocking charge of 25 of the purchase order s invoice Non stock Products are subject to higher restocking charges if return privileges are extended 9 SERVICES Services rendered by Purge Solutions Inc whether with or without charge are only advisory in nature and are only merely incidental to the sales of the Product When any such services are rendered Buyer will retain full responsibility for and full control custody and supervision of the Product its installation selection thereof and a representative of Buyer shall be present with full authority to direct operations Section 4 Installation WARNING Before attempting to install the TRYCLOPS X Purge Controller XP Version review all the material and all safety information in this manual and all other applicable documents WARNING Applicable permits must be obtained and appropriate precautions must be taken to prevent possible injury to personnel or
57. d latched turn on power to TRYCLOPS X Purge Controller XP Version 59 WARNING DO NOT TURN ON POWER TRYCLOPS X PURGE CONTROLLER XP VERSION UNLESS AREA HAS BEEN PROPERLY TESTED AND IS KNOWN NOT TO CONTAIN EXPLOSIVE MATERIALS Step 19 With power applied to the TRYCLOPS X Purge Controller XP Version turn on purge gas at supply shut off valve then the TRYCLOPS X Purge Controller XP Version s green light should begin to blink this should also actuate the Automatic Leakage Compensation Purge Gas Inlet Kit solenoid valve allowing purge gas into enclosure s during the dilution cycle Step 20 With purge protective gas being supplied to electronics enclosure s through the Automatic Leakage Compensation Purge Gas Inlet Kit solenoid valve and TRYCLOPS X Purge Controller XP Version s green light blinking the automatic dilution time cycle will start The automatic dilution time cycle must be set long enough to ensure that at least five 5 times the volume of free space in the enclosure of purge protective gas is exchanged before power can be automatically applied to the electrical equipment inside the purged enclosure by the TRYCLOPS X Purge Controller XP Version WARNING The number of exchanged volumes may be higher in some situations NOTE If you are using one of Purge Solutions Inc Automatic D Leakage Compensation Purge Gas Inlet Kits to supply purge gas to an enclosure s the TRYCLOPS X Purge Control
58. d or description including but not limited to incidental special or consequential damages caused by defective Products This warranty shall be void if product specifications provided by Purge Solutions Inc are not followed concerning methods of installation operation usage storage or exposure to harsh conditions including but not limited to temperature and humidity levels outside the approved ranges Products furnished by Purge Solutions Inc by other suppliers shall carry no warranty except that supplier s warranties as to materials and workmanship Purge Solutions Inc disclaims all warranties expressed or implied with respect to such Products The express warranties set forth herein constitute the only warranties with respect to the products sold in connection herewith Purge Solutions Inc makes no representation or warranty of any kind express or implied either in fact or by operation of law with respect to the Products whether as to their merchantability fitness for a particular purpose or otherwise No employee agent or representative of Purge Solutions Inc has any authority to bind Purge Solutions Inc to any oral or written representation or warranty concerning the Products over and above that stated herein except by written amendment signed by Purge Solutions Inc and Buyer 8 RETURNS Subject to the terms of this Contract regarding CANCELLATION and WARRANTY sales are final Buyer may request a warranty return by conta
59. delivery to the carrier After the shipment is picked up by the carrier it becomes their responsibility When the shipment arrives make certain that it is undamaged and complete Patent Notice Manufactured under United States Worldwide Patents and Patents Pending Trademark Information Purge Solutions Inc and its logo s are trademark s of Purge Solutions Inc Table of Contents i Table of Contents Legal Notices and Revision History Inside Front Cover Alarm Source Specifications Table Alarm Connections Section 1 Power Connection from Purge Controller to Solenoid Valve How To Use This Manual 1 Table abe Normal Operation Locating Information 2 Mode Alarm Matrix By Pass Mode Switch General Safety 3 Alarm Matrix General Precautions 3 Electrical Power 4 Section 5 System Location Start Up Procedures Purge Systems 4 Normal Operation Section 2 Mode Initial Startup Specifications 5 Procedure Power Disconnect By Pass Switch Mode Initial Startu Conditions Table 5 Requirements sad q 6 Normal Operation Mode Envi tal Condition Maintenance or Service en 6 Startup Procedure Power Disconnect TELS E gt By Pass Switch Mode Maintenance or Service Section 3 Startup Procedure Introduction 19 Section 6 Description 19 Documents Warranty 22 Flow Diagram Section 4 Exhaust Vents Installation 23 Dimensional General Mounting 23 Assemblies
60. e Controller XP Version in maintenance mode turn off purge supply gas at the shut off valve Not at the Continuous Dilution Purge Gas Inlet Kit pressure regulator The Continuous Dilution Purge Gas Inlet Kit pressure regulator setting should remain the same to keep the purge gas CFM LPM the same as what was established during the initial automatic dilution time set up WARNING Do not leave the electrical equipment unattended while the TRYCLOPS X Purge Controller XP Version is in maintenance switch is in the Maintenance position Personnel must remove power from the electrical system IMMEDIATELY if hazardous conditions are suspected Step 4 With protective gas supply off at the shut off valve open electronics enclosure doors s CAUTION Electrical equipment components may be hot even when power is not applied Take appropriate precautions to prevent injury from contact with hot items Step 5 With electronics enclosure door s opened and the TRYCLOPS X Purge Controller XP Version in maintenance mode applying power to the electronics perform required maintenance or service 69 Step 6 After maintenance or service has been performed and completed properly close and latch all open electronics enclosure doors Step 7 After electronics enclosure door s has been properly closed and latched turn on purge supply gas at the shut off valve located on Continuous Dilution Purge Gas Inlet Kit manifold block Not at the
61. e Solutions Inc assumes no liability for losses arising from inaccurate lead time estimates and is able to make partial shipments against this Contract The Buyer shall not hold Purge Solutions Inc responsible for any delay or damages suffered by the Buyer by reason of any delay due to fires strikes riots Acts of God priorities Government orders or restrictions delays by suppliers or materials or parts inability to obtain suitable and sufficient labor and or any other unavoidable contingencies beyond the control of Purge Solutions Inc In no case shall Purge Solutions Inc be liable for any consequential or special damages arising from any delay in delivery In the event of such delay the shipping date shall be extended for a period equal to the time lost by reason of such delay 5 CANCELLATIONS Only prior to shipping of Product may Buyer terminate purchase order providing the following a Purge Solutions Inc is given reasonable notice b Purge Solutions Inc is compensated for all costs expenses incurred or committed and for any losses resulting Once a purchase order has been shipped all sales are final 6 CLAIMS DAMAGE OR LOSS IN TRANSIT Delivery of Product to carrier from Purge Solutions Inc facility or other shipping point shall constitute delivery Buyer shall bear the risk of loss for damage to or loss of Product from the time Purge Solutions Inc delivers Product to carrier Buyer or Buyer agent Any claims for damage or
62. ective gas supply pressure to electronics enclosure at purge gas supply shut off valve not at Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator and open electronics enclosure door The pressure reading on the Automatic Leakage Compensation Purge Gas Inlet Kit pressure gauge will be needed to calculate the enclosure dilution time using Purge Solutions Inc Dilution Software Step 13 With electronics enclosure door open and TRYCLOPS X Purge Controller XP Version cover still removed connect Automatic Leakage Compensation Purge Gas Inlet Kit solenoid valve wires to correct terminal blocks in TRYCLOPS X Purge Controller XP Version Step 14 With Automatic Leakage Compensation Purge Gas Inlet Kit solenoid valve wires connected to terminal blocks in TRYCLOPS X Purge Controller XP Version set automatic dilution time cycle to ensure that at least five 5 times the volume of free space in the electronics enclosure is exchanged before power is automatically applied to the electrical equipment Refer to Figure 2 for location and details of dilution time switches WARNING The number of exchanged volumes may be higher in some situations CAUTION Do not decrease the timer setting required to adequately dilute the enclosure volume by five 5 times its free space If timer setting is too short the electrical equipment enclosure s may not be diluted adequately before power is applied This could result in injury to pers
63. ectronics enclosure door s is open or allowing too much leakage Flow s from exhaust port has become restricted or blocked 70 Automatic Compensation Power Disconnect By Pass Switch Mode Maintenance or Service Procedure The following procedure should be performed when using the TRYCLOPS X Purge Controller XP Version s maintenance switch to perform maintenance or service on any system in Power Disconnect By Pass Switch Mode using an Automatic Leakage Compensation Purge Gas Inlet Kit for any purged electrical equipment that uses the TRYCLOPS X Purge Controller XP Version to monitor and control the electrical equipment enclosure s purge pressure and power WARNING Failure to heed the following information may lead to injury to personnel or equipment damage CAUTION Do not open the electrical equipment enclosure s in a hazardous area even when de energized unless area has been properly tested and is known to not contain explosive materials WARNING Applicable permits must be obtained and appropriate precautions must be taken to prevent possible injury to personnel or equipment damage when using the TRYCLOPS X Purge Controller XP Version s maintenance switch WARNING Placing the TRYCLOPS X Purge Controller Version into Maintenance position disables safe operation of the system Maintenance mode is to be used ONLY when required for maintenance or service AND ONLY if area is known to be no
64. ed that the area surrounding the TRYCLOPS X Purge Controller XP Version and the electronics enclosure s the TRYCLOPS X Purge Controller XP Version will be monitoring and controlling is non hazardous unscrew cover off the TRYCLOPS X Purge Controller XP Version and open all electronics enclosure door s 40 Step 3 After opening electronics enclosure door s install Automatic Leakage Compensation Purge Gas Inlet Kit per installation instructions located in Purge Solutions Inc Purge Gas Inlet Kits Users Manual Do not connect Automatic Leakage Compensation Purge Gas Inlet Kit solenoid valve wires to terminal blocks located in TRYCLOPS X Purge Controller XP Version Step 4 With all enclosure door s still open turn on purge protective gas supply to Automatic Leakage Compensation Purge Gas Inlet Kit and verify purge protective gas is being supplied by reading pressure on pressure regulator gauge Step 5 With protective gas supply pressure verified assure that leakage compensation valve is completely closed on the Automatic Leakage Compensation Purge Gas Inlet Kit manifold block Step 6 After assuring that leakage compensation valve is completely closed on the Automatic Leakage Compensation Purge Gas Inlet Kit manifold block properly close and latch electronics enclosure door s Step 7 With enclosure door s properly closed and latched and purge protective gas supply pressure at Automatic Leakage Compensatio
65. ersion housing with 1 2 14 FNPT plug Plugs should not be installed in a hazardous area classification for which it is not rated Step 14 After routing and terminating the wires into the terminal strips within the TRYCLOPS X Purge Controller XP Version secure all wires using proper lead dress Step 15 After wires have been properly dressed set automatic dilution time delay to ensure that at least five 5 times the volume of free space in the largest enclosure is exchanged before power is automatically applied to the electrical equipment Refer to Startup Procedure s for proper steps to set automatic dilution time cycle NOTE The number of exchanged volumes and times may be higher in some situations Step 16 After automatic time delay has been set screw cover tightly onto TRYCLOPS X Purge Controller XP Version enclosure Step 17 After cover has been screwed on tightly to the TRYCLOPS Purge Controller XP Version enclosure install the cover retaining clip 28 Electrical Power Installation NOTE Refer to Power Source Specifications Power Connection D table and Wiring Diagram numbers DO 30038 G page 92 for 115VAC unit and DO 30039 G page 93 for 230VAC unit for connecting power to and from the TRYCLOPS X Purge Controller XP Version Power Source Specifications 115 Volt Model 85 to 160 VAC 47 to 63 Hz 230 Volt Model 130 to 265 VAC 47 to 63 Hz Use up to 10 AWG stranded 3 co
66. et Kit manifold shut off valve in the OFF position write down the pressure reading of the pressure regulator gauge The pressure reading will be needed to calculate the enclosure dilution time using Purge Solutions Inc Dilution Software Step 12 With Continuous Dilution Purge Gas Inlet Kit manifold shut off valve in the OFF position and the pressure reading of the pressure regulator gauge written down disconnect power from the TRYCLOPS X Purge Controller XP Version Step 13 With power disconnected from the TRYCLOPS X Purge Controller XP Version open enclosure door to access the TRYCLOPS X Purge Controller XP Version to set automatic dilution time cycle NOTE If you are using one of Purge Solutions Inc Continuous D Dilution Purge Gas Inlet Kits to supply purge gas to an electronics enclosure the TRYCLOPS X Purge Controller XP Version is monitoring refer to Purge Solutions Inc web site to use Dilution Time Software to calculate dilution time for your size enclosure The Dilution Software can only be used if you are using a Purge Solutions Inc Continuous Dilution Purge Gas Inlet Kit as the Dilution Time Software calculations are based data from test performed on Purge Solutions Inc Continuous Dilution Purge Gas Inlet Kits and proprietary exhaust vents Step 14 With cover removed from housing to access the TRYCLOPS X Purge Controller Version set automatic dilution time cycle to least five 5 times the vo
67. feet 5 663 liters All Back Up Vents are constructed of 316 stainless steel with an option of mounting on the top or side of an enclosure For purged electronic enclosure s monitored by the TRYCLOPS X Purge Controller XP Version which has electrical components with higher surface temperatures than the temperature class of the hazardous area in which the electrical equipment is located Purge Solutions Inc offers a Back Up Purge Gas Kit which is used in the event that the initial protective gas supply is lost a back up source of protective gas is 21 automatically applied to the protected enclosure s Electrical equipment protected with this feature is allowed to cool adequately while preventing the ingress of flammable materials in the surrounding atmosphere from entering into the enclosure as long as positive pressure is maintained For purged enclosure s using the Back Up Purge Gas Kits a Protective Gas Loss Indicator can be installed for remote protective gas purge supply monitoring instaling one Protective Gas Loss Indicator on the initial protective gas purge supply line an alarm signal can be sent if the initial protective gas purge supply has been lost A second Protective Gas Loss Indicator installed on the protective back up purge gas supply line will send an alarm signal if the protective back up purge gas supply has been depleted as might be the case when bottled gas is used as a back up gas source WARNING Fail
68. for any purged electrical equipment that uses the TRYCLOPS X Purge Controller XP Version to monitor and control the electrical equipment enclosure s purge pressure and power WARNING Failure to heed the following information may lead to injury to personnel or equipment damage CAUTION Do not open the electrical equipment enclosure s in a hazardous area even when de energized unless area has been properly tested and is known to not contain explosive materials WARNING Applicable permits must be obtained and appropriate precautions must be taken to prevent possible injury to personnel or equipment damage when using the TRYCLOPS X Purge Controller XP Version s maintenance switch WARNING Placing the TRYCLOPS X Purge Controller XP Version into Maintenance position disables safe operation of the system Maintenance mode is to be used ONLY when required for maintenance or service AND ONLY if area is known to be non hazardous CAUTION Electrical equipment components may be hot even when power is not applied Take appropriate precautions to prevent injury from contact with hot items NOTE If required the TRYCLOPS X Purge Controller XP Version s D maintenance switch can be set to Maintenance position to provide power to the electrical equipment mounted in the electrical enclosure s the TRYCLOPS X Purge Controller XP Version is monitoring while the enclosure door s is open When the maintenance switch is in t
69. g conditions are being met the monitored enclosure pressure is being maintained above 0 50 inches 20 1 25 mbar and enclosure exhaust port is registering adequate flow the green light will stop blinking and go into a steady state Power will be disconnected from the Automatic Leakage Compensation Purge gas Inlet Kit solenoid valve and power will then be automatically applied by the TRYCLOPS X Purge Controller XP Version to the electrical equipment within the protected purged electronics enclosure NOTE If purge pressure becomes less than 0 50 inches H20 1 25 D mbar or exhaust flow drops too low the TRYCLOPS X Purge Controller XP Version shuts off power to the electrical equipment it has been monitoring and controlling When the power purge pressure or exhaust flow is restored the TRYCLOPS X Purge Controller XP Version automatically begins the automatic dilution time cycle After the automatic dilution time cycle has elapsed and the following conditions are being met The monitored enclosure pressure is being maintained above 0 50 inches 20 1 25 mbar and enclosure exhaust port is registering adequate flow Power will then be automatically applied by the TRYCLOPS X Purge Controller Version to the electrical equipment within the protected purged enclosure Step 21 After an automatic dilution time has been established the dilution time supply pressure and Automatic Leakage Compensation Purge Gas Inlet Kit regulator g
70. he schedule of the certificate 54 1 If power disconnect by pass switch is to be put into the By Pass position first make sure that area surrounding the TRYCLOPS X Purge Controller XP Version and the electronics enclosure s that the TRYCLOPS X Purge Controller XP Version will be monitoring and controlling is known to be non hazardous Step 2 After it has been established that the area surrounding the TRYCLOPS X Purge Controller XP Version and all the electronics enclosure s that the TRYCLOPS X Purge Controller XP Version will be monitoring and controlling is non hazardous unscrew and remove the cover from the TRYCLOPS X Purge Controller XP Version housing and open all electronics enclosure door s the TRYCLOPS X Purge Controller XP Version is monitoring Step 3 After opening electronics enclosure door s open TRYCLOPS X Purge Controller XP Version cover and then install Automatic Leakage Compensation Purge Gas Inlet Kit per installation instructions located in Purge Gas Inlet Kits Users Manual Do not connect Automatic Leakage Compensation Purge Gas Inlet Kit solenoid valve wires to terminal blocks in TRYCLOPS X Purge Controller XP Version Step 4 With electronics enclosure door s still open move the power disconnect by pass switch from Normal Operation position to the By Pass BP position Refer to Figure for location and details of Power Disconnect By Pass Switch 55
71. he By Pass position first make sure that area surrounding the TRYCLOPS X Purge Controller XP Version and the electronics enclosure s that the TRYCLOPS X Purge Controller XP Version will be monitoring and controlling is known to be non hazardous Step 2 After it has been established that the area surrounding the TRYCLOPS X Purge Controller XP Version and the electronics enclosure s that the TRYCLOPS X Purge Controller XP Version will be monitoring and controlling is non hazardous remove the cover from the TRYCLOPS X Purge Controller XP Version housing and open all electronics enclosure door s Step 3 After opening all electronics enclosure door s install Continuous Dilution Purge Gas Inlet Kit per installation instructions located in Purge Solutions Inc Purge Gas Inlet Kits Users Manual Step 4 With Continuous Dilution Purge Gas Kit installed and TRYCLOPS X Purge Controller XP Version s cover removed move the power disconnect by pass switch from Normal Operation NO position to the By Pass BP position Refer to Figure 3 for location and details of Power Disconnect By Pass Switch 47 MINUTES MINUTES Power Disconnect By Pass Switch I 22 25 25 1 25 5 With electronics enclosure door s still open turn on purge protective gas supply to electronics enclosure by turning the Continuous Dilution Purge Gas Inlet Kit shutoff valve to the ON position and verify tha
72. he TRYCLOPS X Purge Controller XP Version and protective gas supply pressure at Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator open leakage compensation valve on the Automatic Leakage Compensation Purge Gas Inlet Kit manifold block until the TRYCLOPS X Purge Controller XP Version s green light starts to blink Step 11 With TRYCLOPS X Purge Controller XP Version s green light blinking using jam nut lock leakage compensation valve in place on the Automatic Leakage Compensation Purge Gas Inlet Kit manifold block to maintain leakage compensation volume setting Step 12 With Automatic Leakage Compensation Purge Gas Inlet Kit manifold block set to maintain leakage compensation volume disconnect power from TRYCLOPS X Purge Controller XP Version Step 13 With power disconnected from TRYCLOPS X Purge Controller XP Version turn off protective gas supply pressure to electronics enclosure at purge gas supply shut off valve not at Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator and open electronics enclosure door The pressure reading on the Automatic Leakage Compensation Purge Gas Inlet Kit pressure gauge will be needed to calculate the enclosure dilution time using Purge Solutions Dilution Software 57 Step 14 With electronics enclosure door s still opened and cover removed from TRYCLOPS X Purge Controller XP Version housing connect Automatic Leakage Compensation
73. he TRYCLOPS X Purge Controller XP Version and to the electrical equipment located within the purged enclosure s being monitored and controlled by the TRYCLOPS X Purge Controller XP Version NOTE Refer to all ATEX CSA IECEx NEC NFPA and UL certificates for any Special Conditions of Use If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule of the certificate Make sure that area surrounding the TRYCLOPS X Purge Controller XP Version and the electronics enclosure s the TRYCLOPS X Purge Controller XP Version will be monitoring and controlling is known to be non hazardous 34 Step 2 After it has been established that the area surrounding TRYCLOPS X Purge Controller XP Version and the electronics enclosure s the TRYCLOPS X Purge Controller XP Version will be monitoring and controlling is non hazardous unscrew the cover off the TRYCLOPS X Purge Controller XP Version housing and open all electronics enclosure door s Step 3 After opening all electronics enclosure door s install Continuous Dilution Purge Gas Inlet Kit per installation instructions located in Purge Solutions Inc Purge Gas Inlet Kits Users Manual This step must be repeated for every enclosure being monitored Step 4 With all electronics enclosure door s still open turn on purge protective gas supply to electro
74. he maintenance position the safety power shut off function is disabled Do not place the maintenance switch in the maintenance position unless it is absolutely necessary and the area is known to be non hazardous As soon as maintenance or service is complete the maintenance switch MUST be placed in the Normal Operation position 68 1 If maintenance or service must be performed with power applied to the electrical equipment mounted within the purged enclosure s the TRYCLOPS X Purge Controller XP Version is monitoring first make sure that area surrounding the electronics enclosure s which the TRYCLOPS X Purge Controller XP Version is monitoring and controlling is known to be non hazardous Step 2 After it has been established that the area surrounding the electronics enclosure s is non hazardous unscrew the cover over the TRYCLOPS X Purge Controller XP Version s maintenance switch Insert key and turn switch to the Maintenance position Maintenance switch key can only be removed from maintenance switch in Normal Operation position and cover cannot be screwed back on until key is removed from switch This means that the maintenance switch key must remain in the switch while maintenance or service is being performed When the TRYCLOPS X Purge Controller XP Version is in maintenance mode the indicator light will begin blinking red and if connected a remote alarm will be sent Step 3 With the TRYCLOPS X Purg
75. he purged enclosure s the TRYCLOPS X Purge Controller XP Version is monitoring first make sure that area surrounding the electronics enclosure s which the TRYCLOPS X Purge Controller XP Version is monitoring and controlling is known to be non hazardous Step 2 After it has been established that the area surrounding the electronics enclosure s is non hazardous unscrew the cover over the TRYCLOPS X Purge Controller XP Version s maintenance switch Insert key and turn switch to the Maintenance position Maintenance switch key can only be removed from maintenance switch in Normal Operation position and cover cannot be screwed back on until key is removed from switch This means that the maintenance switch key must remain in the switch while maintenance or service is being performed When the TRYCLOPS X Purge Controller XP Version is in maintenance mode the indicator light will begin blinking red and if connected a remote alarm will be sent Step 3 With the TRYCLOPS X Purge Controller XP Version in maintenance mode turn off purge supply gas at the shut off valve Not at the Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator The Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator setting should remain the same to keep the purge gas CFM LPM the same as what was established during the initial automatic dilution time set up WARNING Do not leave the electrical equipment unattended while
76. ic dilution time cycle Continuous dilution is normally used 20 for maintaining and controlling heat buildup from the electronics within the pressurized electronics enclosure s by continuously exchanging purge gas through the enclosure s to atmosphere Purge Solutions Inc offers three sizes of continuous dilution models a Small Continuous Dilution Purge Gas Inlet Kit for enclosures with a volume up to 15 cubic feet 425 liters a Medium Continuous Dilution Purge Gas Inlet Kit for enclosures with a volume up to 75 cubic feet 2 125 liters and a Large Continuous Dilution Purge Gas Inlet Kit for enclosures with volumes up to 200 cubic feet 5 663 liters All Small Medium and Large Continuous Dilution Purge Gas Inlet Kits are available in materials of anodized aluminum or 316 stainless steel The second purge method offered by Purge Solutions Inc leakage compensation which allows a higher volume of protective gas supply to be automatically selected to speed up dilution time of potentially flammable materials to an acceptable level permitting a more rapid application of initial power or restoration of power to protected electrical equipment after service Leakage compensation is normally used to conserve purge gas when utilities are at a premium When using an Automatic Leakage Compensation Purge Gas Inlet Kit during the dilution time cycle power will be connected to a normally closed solenoid valve opening it and allowing a higher volume
77. ic feet 425 liters Model number PSO SALC D1A is our small Division 115VAC aluminum version model number PSO SALC D2A is our small Division 230VAC aluminum version model number PSO SALC D1S is our small Division 115VAC stainless steel version and model number PSO SALC D2S is our small Division 230VAC stainless steel version Model number PSO SALC Z1A is our small Zone 115VAC aluminum version model number PSO SALC Z2A is our small Zone 230VAC aluminum version model number PSO SALC Z1S is our small Zone 115VAC stainless steel version and model number PSO SALC Z2S is our small Zone 230VAC stainless steel version Small Automatic Leakage Compensation Purge Gas Inlet Kit supply gas inlet to regulator is 1 4 18 FNPT The second size we offer is our Medium Automatic Leakage Compensation Purge Gas Inlet Kits are for enclosures with a volume up to 75 cubic feet 2 125 liters Model number PSO MALC D1A is our medium Division 115VAC aluminum version model number PSO MALC D2A is our medium Division 230VAC aluminum version model number PSO MALC D1S is our medium Division 115VAC stainless steel version and model number PSO MALC D2S is our medium Division 230VAC stainless steel version Model number PSO MALC Z1A is our medium Zone 115VAC aluminum version model number PSO MALC Z2A is our medium Zone 230VAC aluminum version model number 215 is our medium Zone 115VAC stainless steel version and model n
78. l equipment within the protected purged enclosure s NOTE When the TRYCLOPS X Purge Controller XP Version is in D by pass mode AC line power must first be disconnected from the TRYCLOPS X Purge Controller XP Version and then re connected before the automatic dilution purge time will begin WARNING When the TRYCLOPS X Purge Controller XP Version is in by pass mode personnel must remove power from the electrical system IMMEDIATELY if hazardous conditions are suspected Step 21 After an automatic dilution time has been established the automatic dilution time purge protective gas supply pressure and Continuous Dilution Purge Gas Inlet Kit regulator gauge pressure should be recorded for used during any future maintenance or service of the purged electronics enclosure being monitored and controlled by the TRYCLOPS X Purge Controller XP Version 53 Power Disconnect By Pass Switch Mode Automatic Leakage Compensation Initial Startup Procedure The following procedure should be performed when initially starting up a system in Power Disconnect By Pass Switch Mode using a Purge Solutions Inc Automatic Leakage Compensation Purge Gas Inlet Kit and to calculate the dilution time for any purged electronics equipment enclosure s that uses the TRYCLOPS X Purge Controller XP Version to monitor and control For applications were immediate disconnect of power to protected electrical in purged enclosure s would result in
79. ler XP Version is monitoring refer to Purge Solutions Inc web site to use Dilution Time Software to calculate dilution time for your largest size enclosure The Dilution Software can only be used if you are using an Automatic Purge Solutions Inc Leakage Compensation Purge Gas Inlet Kit as the Dilution Time Software calculations are based data from test performed on Purge Solutions Inc Automatic Leakage Compensation Purge Gas Inlet Kits and proprietary vents Step 21 After the automatic dilution purge time cycle has elapsed and the following conditions are being met the monitored electronics enclosure s pressure is being maintained above 0 50 inches H2O 1 25 mbar and electronics enclosure s exhaust port is registering adequate flow the green will stop blinking and go into a steady state Power will then be automatically applied by the TRYCLOPS X Purge Controller XP Version to the electrical equipment within the protected purged enclosure s 60 WARNING Placing the TRYCLOPS X Purge Controller XP Version power disconnect by pass switch into the By Pass position disables safe operation of the system By Pass mode is to be used ONLY when immediate disconnect of power to protected electrical equipment in enclosure s would result in a more hazardous condition AND ONL Y if area is known to be non hazardous NOTE When the TRYCLOPS X Purge Controller XP Version is in D by pass mode power WILL NOT be disconnected if purge p
80. less steel 22 Purge Solutions Inc Standard Terms and Conditions of Sale The product equipment software material and or services collectively the Product which are described in our quotation purchase order acknowledgment packing list and or invoice hereof shall be sold by Purge Solutions Inc only upon the following Standard Terms and Conditions of Sale 1 CONTRACT TERMS AND ACCEPTANCE OF PURCHASE ORDER These Standard Terms and Conditions of Sale the Contract are the only terms and conditions applicable to the sale of the Products which are based on qualification and completion of the following a Acceptance of any Purchase Order is subject to credit approval by Purge Solutions Inc b Acceptance of completed Purge Solutions Inc Customer Information Form c Final acceptance of Purchase Order will be Purchase Order Acknowledgment being forwarded to Buyer Only until Purchase Order Acknowledgment has been forwarded to Buyer has purchase order been accepted and sent to manufacturing for processing 2 QUOTATION PRICES Quoted prices are valid for thirty 30 days of quotation date and are exclusive of any applicable taxes shipping charges and or any other miscellaneous charges not specified in quote Prices are subject to change without notice Any change in quantities partial release and or destination may incur a price adjustment 3 PAYMENT TERMS Purchase Orders inside the Continental United States are subject to
81. loss which has passed to the Buyer shall be filed with the carrier Buyer shall give written notice to Purge Solutions Inc of any claim for shortage or error in Product shipped within five 5 days of receipt of Product 7 WARRENTY AND LIMITATION OF LIABILITY Purge Solutions Inc Products are warranted free from defects in material and workmanship at the time of shipment for one year thereafter One year from date of shipping Any claimed defects with Purge Solutions Inc Products must be reported within the warranty period and warranty subject to inspection by Purge Solutions Inc All warranty inspections are to be performed at Purge Solutions Inc facility Buyer shall ship with shipping charges paid by the Buyer to Purge Solutions Inc facility After inspection by Purge Solutions Inc a quotation of proposed work required will be sent to the Buyer Purge Solutions Inc shall be liable only to replace or repair at its option free of charge Products which are found by Purge Solutions Inc to be defective in material or workmanship and which are reported to Purge Solutions Inc within the warranty period as provide previously This right of replacement shall be Buyer s exclusive remedy against Purge Solutions Inc Shipment of repaired or replaced products from Purge Solutions Inc facility shall be ex works or FOB Purge Solutions Inc facility Purge Solutions Inc shall not be liable for labor charges or other losses or damages of any kin
82. lume of free space in the electronics enclosure is exchanged before power is automatically applied to the electrical equipment from the TRYCLOPS X Purge Controller XP Version Refer to Figure 2 for location and details of dilution time switches TRYCLOPS X Purge Controller XP Version WARNING The number of exchanged volumes may be higher in some situations 50 CAUTION Do not decrease the timer setting required to adequately dilute the enclosure volume by five 5 times its free space If timer setting is too short the electrical equipment enclosure may not be diluted adequately before power is applied This could result in injury to personnel or equipment damage Dilution Time Set Switches MINUTES MINUTES x 10 x1 1 wo 2 3 115 5 2 15 After automatic dilution purge time cycle set properly screw cover and secure with retaining clip to TRYCLOPS X Purge Controller XP Version s housing Step 16 After properly securing cover with retaining clip to TRYCLOPS X Purge Controller XP Version housing properly close and latch electronics enclosure door s 51 17 With electronics enclosure door s properly closed latched turn on power to TRYCLOPS X Purge Controller XP Version WARNING DO NOT TURN ON POWER TO TRYCLOPS X PURGE CONTROLLER XP VERSION UNLESS AREA HAS BEEN PROPERL
83. lve record the pressure reading on the Continuous Dilution Purge Gas Inlet Kit pressure gauge The recorded pressure will be used to calculate the purge dilution time before power can be applied to electronics within the purged enclosure Only the pressure recorded when the Continuous Dilution Purge Gas Inlet Kit shutoff valve is in the OFF position should be used to calculate the dilution time required before power can be connected to the electronics with in the enclosure Step 11 With Continuous Dilution Purge Gas Inlet Kit manifold shut off valve in the OFF position and the pressure reading of the pressure regulator gauge written down disconnect power from the TRYCLOPS X Purge Controller XP Version Step 12 With TRYCLOPS X Purge Controller XP Version cover removed set automatic dilution time cycle in the TRYCLOPS X Purge Controller XP Version to ensure that at least five 5b times the volume of free space in the largest electronics enclosure is exchanged before power is automatically applied to the electrical equipment from the TRYCLOPS X Purge Controller XP Version Refer to Figure 2 for location and details of dilution time switches in TRYCLOPS X Purge Controller XP Version NOTE you are using one of Purge Solutions Inc Continuous D Dilution Purge Gas Inlet Kits to supply purge gas to an electronics enclosure the TRYCLOPS X Purge Controller XP Version is monitoring refer to Purge Solutions Inc web site to u
84. me for any purged electrical equipment that uses the TRYCLOPS X Purge Controller XP Version to monitor and control the electrical equipment enclosure s purge pressure and power WARNING Failure to heed the following information may lead to injury of personnel or equipment damage WARNING Do not open the electrical equipment enclosure s in a hazardous area even when de energized unless area has been properly tested and is known to not contain explosive materials WARNING Before initially starting the equipment electrical power wiring must be checked for correct size and routing WARNING The following procedure only addresses the application of power to the TRYCLOPS Purge Controller XP Version and to the electrical equipment located within the purged enclosure s being monitored and controlled by the TRYCLOPS Purge Controller Version D NOTE Refer to all ATEX CSA IECEx NEC NFPA and UL certificates for any Special Conditions of Use If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule of the certificate Step 1 Make sure that area surrounding the TRYCLOPS X Purge Controller XP Version and the electronics enclosure s the TRYCLOPS X Purge Controller XP Version will be monitoring and controlling is known to be non hazardous Step 2 After it has been establish
85. must not be installed in an area classification for which it is not rated and must be protected from temperature extremes The TRYCLOPS X Purge Controller XP Version should not be mounted in an area with potentially high vibration The TRYCLOPS X Purge Controller XP Version must be attached securely and appropriately in the general area of the electrical equipment s enclosure s being monitored per the mounting instructions page 23 The TRYCLOPS X Purge Controller XP Version must be mounted in a location to permit adequate viewing of indicator lights and proper purge exhaust venting Purge Systems Electrical equipment may use purging to ensure safe operation when installed within a hazardous location The protective gas purge supply must be clean dry and free from hydrocarbons or corrosive materials All protective gas purge supply pressures must be set correctly and all electrical equipment enclosure doors must be closed securely Purged enclosure s must not be opened unless power is removed from the electrical equipment or the area is known to be non hazardous CAUTION Electrical equipment enclosure s being monitored by TRYCLOPS X Purge Controller XP Version must not be opened unless power is removed from the electrical equipment or the area is known not to contain explosive materials Section 2 Specifications Features and Certifications Certified for installation and use in ATEX IECEx and CE Type X Purge 12
86. n hazardous CAUTION Electrical equipment components may be hot even when power is not applied Take appropriate precautions to prevent injury from contact with hot items NOTE If required the TRYCLOPS X Purge Controller XP Version s D maintenance switch can be set to Maintenance position to provide power to the electrical equipment mounted in the electrical enclosure s the TRYCLOPS X Purge Controller XP Version is monitoring while the enclosure door s is open When the maintenance switch is in the maintenance position the safety power shut off function is disabled Do not place the maintenance switch in the maintenance position unless it is absolutely necessary and the area is known to be non hazardous As soon as maintenance or service is complete the maintenance switch MUST be placed in the Normal Operation position 71 Step 1 If maintenance or service must be performed with power applied to the electrical equipment mounted within the purged enclosure s the TRYCLOPS X Purge Controller XP Version is monitoring first make sure that area surrounding the electronics enclosure s which the TRYCLOPS X Purge Controller XP Version is monitoring and controlling is known to be non hazardous Step 2 After it has been established that the area surrounding the electronics enclosure s is non hazardous unscrew the cover over the TRYCLOPS X Purge Controller XP Version s maintenance switch Insert key and turn s
87. n Purge Gas Inlet Kit pressure regulator write down pressure reading on gauge The pressure reading will be needed to calculate the enclosure dilution time using Purge Solutions Inc Dilution Software Step 8 With all electronics enclosure door s properly closed and latched and pressure recorded apply power to the TRYCLOPS X Purge Controller SM Version WARNING DO NOT TURN ON POWER TO TRYCLOPS X PURGE CONTROLLER XP VERSION UNLESS AREA HAS BEEN PROPERLY TESTED AND IS KNOWN NOT TO CONTAIN EXPLOSIVE MATERIALS Step 9 With power applied to the TRYCLOPS X Purge Controller XP Version and protective gas supply pressure at Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator open leakage compensation valve on the Automatic Leakage Compensation Purge Gas Inlet Kit manifold block until the TRYCLOPS X Purge Controller XP Version s green light starts to blink 41 10 With TRYCLOPS X Purge Controller XP Version s green light blinking using jam nut lock leakage compensation valve in place on the Automatic Leakage Compensation Purge Gas Inlet Kit manifold block to maintain leakage compensation volume setting Step 11 With Automatic Leakage Compensation Purge Gas Inlet Kit manifold block set to maintain leakage compensation volume disconnect power from TRYCLOPS X Purge Controller XP Version Step 12 With power disconnected from TRYCLOPS X Purge Controller XP Version turn off prot
88. nance position Maintenance switch key can only be removed from maintenance switch in Normal Operation position and cover cannot be screwed back on until key is removed from switch This means that the maintenance switch key must remain in the switch while maintenance or service is being performed When the TRYCLOPS X Purge Controller XP Version is in maintenance mode the indicator light will begin blinking red and if connected a remote alarm will be sent Step 3 With the TRYCLOPS X Purge Controller XP Version in maintenance mode turn off purge supply gas at the shut off valve on Continuous Dilution Purge Gas Inlet Kit manifold block Not at the Continuous Dilution Purge Gas Inlet Kit pressure regulator The Continuous Dilution Purge Gas Inlet Kit pressure regulator setting should remain the same to keep the purge gas CFM LPM the same as what was established during the initial automatic dilution time set up WARNING Do not leave the electrical equipment unattended while the TRYCLOPS X Purge Controller XP Version is in maintenance switch is in the Maintenance position Personnel must remove power from the electrical system IMMEDIATELY if hazardous conditions are suspected Step 4 With protective gas supply off at the shut off valve open electronics enclosure door s CAUTION Electrical equipment components may be hot even when power is not applied Take appropriate precautions to prevent injury from contact with hot items
89. nclude the recommendations for single enclosure plus the following 1 Enclosures in series should be connected from smallest to largest enclosure 2 Connections between enclosures should be properly sized to allow proper operation of purge pressurization system and proper purge gas flow through enclosures 3 Conduit and wire ways can be utilized as protected enclosures or as connections between enclosures as such volumes of conduit or wire ways should be added to overall volume to be diluted before power can be applied NOTE Purge Pressurization Systems Recommended Enclosure Installation for Hazardous Areas with Flammable Gasses or Vapors that are Lighter than Air are as follows 1 The purge gas inlet supply connection should enter the enclosure near the bottom corner of the enclosure 2 As such the enclosure exhaust vent should be installed near an extreme opposite top corner of the enclosure 3 Refer to drawing number DO 30015 E 1 for illustration of lighter than air single point monitoring of up to three enclosures flow diagram 4 Refer to drawing number DO 30015 E 2 for illustration of lighter than air multiple in series enclosures flow diagram 74 Installation Flow Diagrams Continued NOTE Purge Pressurization Systems Recommended Enclosure D Installation for Hazardous Areas with Flammable Gasses or Vapors that are Heavier than Air are as follows 1 The purge gas inlet supply connection should enter the enclo
90. nductor copper or tin plated copper power wire rated for at least 600 VAC of the required length WARNING This apparatus must be earth grounded Refer to Figure 1 for proper ground connection details RING TONGUE TERMINAL GROUND WIRE 3 8 18 UNC x 3 4 INCHES LONG STAINLESS STEEL HEX HEAD BOLT 3 8 SPLIT LOCK WASHER PANEL UNIT WILL BE MOUNTED TO 3 8 FLAT WASHER 3 8 EXTERNAL TOOTH LOCK WASHER TRYCLOPS X PURGE CONTROLLER FLAME PROOF ENCLOSURE DETAIL OF GROUND CONNECTION Figure 1 CAUTION Electrical power must be free of spikes sags surges or electrical noise 29 NOTE The solid state switches used in Purge Solutions TRYCLOPS D X Purge Controllers XP Version have a small leakage current of less than one milliamp This may be noticed if no load is connected across the switch With no load a high impedance voltmeter will always show near the line voltage present at the switched output When a load is connected this will appear as expected If needed a 15 000 ohm resistor can be connected as a load This should be rated at 5 watts for 115v lines and 10 watts for 230v lines This resistor may be required for systems with a light load This will be seen as a chattering or always on condition If this occurs install the above resistor in parallel with the load Power Connection To Purge Controller WIRE TERMINAL NUMBER Hot 1 or Supply Terminal Block 1 Position 1 Neutral or
91. nics enclosure s by turning the Continuous Dilution Purge Gas Inlet Kit shutoff valve to the ON position and verify that enclosure is being supplied with purge gas Step 5 After it has been verified that the enclosure is being supplied with purge gas turn off purge gas supply pressure to electronics enclosure at Continuous Dilution Purge Gas Inlet Kit pressure regulator Step 6 With protective gas supply pressure off at Continuous Dilution Purge Gas Inlet Kit regulator close and latch electronics enclosure door s Step 7 With electronics enclosure door s properly closed and latched turn on power to TRYCLOPS X Purge Controller XP Version WARNING DO NOT TURN ON POWER TO TRYCLOPS X PURGE CONTROLLER XP VERSION UNLESS AREA HAS BEEN PROPERLY TESTED AND IS KNOWN NOT TO CONTAIN EXPLOSIVE MATERIALS Step 8 With power applied to the TRYCLOPS X Purge Controller XP Version raise the pressure of the purge protective gas using the Continuous Dilution Purge Gas Inlet Kit pressure regulator until TRYCLOPS X Purge Controller XP Version green light begins to blink 35 Step 9 With purge protective gas being supplied to electronics enclosure s and TRYCLOPS X Purge Controller XP Version s green indicator light blinking turn Continuous Dilution Purge Gas Inlet Kit manifold shut off valve to the OFF position Step 10 With protective gas supply turned off at Continuous Dilution Purge Gas Inlet Kit shutoff va
92. nking and go into a steady state Power will then be automatically applied by the TRYCLOPS X Purge Controller XP Version to the electrical equipment within the protected purged enclosure s 52 WARNING Placing TRYCLOPS X Purge Controller XP Version power disconnect by pass switch into the By Pass position disables safe operation of the system By Pass mode is to be used ONLY when immediate disconnect of power to protected electrical equipment in enclosure would result in a more hazardous condition AND if area is known to be non hazardous NOTE When the TRYCLOPS X Purge Controller XP Version is in D by pass mode power WILL NOT be disconnected if purge pressure becomes less than 0 50 inches H20 1 25 mbar or exhaust flow drops too low from the electrical equipment it has been monitoring and controlling NOTE When the TRYCLOPS X Purge Controller XP Version is D by pass mode the TRYCLOPS X Purge Controller XP Version will ONLY alarm if purge pressure becomes less than 0 50 inches H20 1 25 mbar or exhaust flow drops too low from the electrical equipment it has been monitoring and controlling NOTE When the TRYCLOPS X Purge Controller XP Version is in 2 by pass mode the TRYCLOPS X Purge Controller XP Version and purge pressure or exhaust flow is restored the TRYCLOPS X Purge Controller XP Version WILL NOT automatically begins the dilution purge time before restoring power to the electrica
93. o Auedoud ejos eui si Bupweip sjy jo Syuejuoo Adid X 3801 HONI v 1 331 3dld 3dld ASSV LN3A AYNSOTONS 30 TIVM AGISLNO 39 82 991 895 258 VSN 8 31 1583 SNOILNIOS 35 WIN 30 8 02011 OQ 1 9 X 54 1 A18W3SSV LNNOW FAIS LNSA TIVWS NOLLdlHOS3G S SONVHO LPM 0 ava IfM 20 PRON 5 9000 0100 F XX 5100 X uy uj suorsueuq Uf 308010345 SSIMHSHLO SSTINN CONINVEG 37955 ION suonnjos jo 581011 O Aue ut 40 pesn eq 10 Heys suonnjos eBung uojesquued peonpoadeu Jo eq JOU Sy uud suomnjos eBung jo Auedoud ejos 4 si 14 jo sjuejuoo 29 0 SI LN3A HOS TIVM SHNSOTONS NYHL 3 10H Q3ulfniO3H ONILLIS QV3HH L LHOIVHIS X GVSYHL Adid LAN 331 3dld AYNSOTONA 30 TIVM 3GISNI 3GIS SALON X 3811
94. o special conditions for safe use specified in the schedule of the certificate NOTE Review all material and safety information in this manual and install in accordance with this document and all other applicable ATEX CSA IECEx NEC NFPA 496 and UL standards WARNING Failure to follow appropriate safety procedures or inappropriate use of the equipment described in this manual can lead to injury of personnel or equipment damage WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been removed or the area is known to be non hazardous 2 The following symbols are used throughout this manual to alert users to potential hazards or important information Failure to heed the warnings and cautions listed herein can lead to injury and equipment damage Document Label Definitions Used To Indicate Potential Hazards C E Consists of conditions practices or procedures that must be observed to prevent injury and or equipment damage Risk of electric shock or high temperature parts may CAUTION result in injury if proper precautions are not taken Emphasizes important or essential information Locating Information NOTE In the interest of completeness manuals and drawings D included with the system may provide information pertaining to options not included with your equipment Information in application notes supersedes general information in these documents Information can be located in this manu
95. ollowed for the work performed Before beginning any work on the equipment carefully consider all the potential hazards and ensure that appropriate measures are taken to prevent injury to personnel or equipment damage CAUTION Electrical equipment components may be hot even when power is not applied Take appropriate precautions to prevent injury from contact with hot items CAUTION Applicable permits must be obtained and appropriate precautions must be taken to prevent possible injury to personnel or equipment damage when installing or maintaining this equipment Electrical Power The TRYCLOPS X Purge Controller XP Version uses AC power of 115 or 230 volts The AC power is converted to DC Appropriate precautions must be taken to prevent sparks that may ignite combustible materials that may be present in the purge controller s environment Precautions must also be taken to prevent electrical shock if the electrical equipment s enclosure being monitored by purge controller is opened The power to the TRYCLOPS X Purge Controller XP Version must be free from noise surges sags and spikes for proper operation of the purge controller AC power circuit breakers and wiring must be sized properly for the required current All wiring installations must meet applicable area electrical codes System Location TRYCLOPS X Purge Controller XP Version must be installed in a suitable location The TRYCLOPS X Purge Controller XP Version
96. onnel or equipment damage 42 Dilution Time Set Switches MINUTES MINUTES x10 x1 A o c A Figure 2 Step 15 With automatic dilution purge time cycle set properly screw on TRYCLOPS X Purge Controller XP Version s cover back on housing and secure cover with retaining clip Step 16 After properly screwing TRYCLOPS X Purge Controller XP Version s cover on housing and secure with retaining clip properly close and latch all enclosure door s Step 17 With all electronics enclosure door s properly closed and latched turn on power to TRYCLOPS X Purge Controller XP Version 43 WARNING DO NOT TURN ON POWER TRYCLOPS X PURGE CONTROLLER XP VERSION UNLESS AREA HAS BEEN PROPERLY TESTED AND IS KNOWN NOT TO CONTAIN EXPLOSIVE MATERIALS Step 18 With power applied to the TRYCLOPS X Purge Controller XP Version turn on purge gas at supply shut off valve pressure then the TRYCLOPS X Purge Controller XP Version s green light should begin to blink this should also actuate the Automatic Leakage Compensation Purge Gas Inlet Kit solenoid valve allowing purge gas into enclosure during the dilution cycle Step 19 With purge protective gas being supplied to electronics enclosure through the Automatic Leakage Compensation Purge Gas Inlet Kit solenoid valve and TRYCLOPS X Purge Controller XP Version s green light blinking the autom
97. osive materials WARNING Applicable permits must be obtained and appropriate precautions must be taken to prevent possible injury to personnel or equipment damage when using the TRYCLOPS X Purge Controller XP Version s maintenance switch WARNING Placing the TRYCLOPS X Purge Controller XP Version into Maintenance position disables safe operation of the system Maintenance mode is to be used ONLY when required for maintenance or service AND ONLY if area is known to be non hazardous CAUTION Electrical equipment components may be hot even when power is not applied Take appropriate precautions to prevent injury from contact with hot items NOTE If required the TRYCLOPS X Purge Controller XP Version s D maintenance switch can be set to Maintenance position to provide power to the electrical equipment mounted in the electrical enclosure s the TRYCLOPS X Purge Controller XP Version is monitoring while the enclosure door s is open When the maintenance switch is in the maintenance position the safety power shut off function is disabled Do not place the maintenance switch in the maintenance position unless it is absolutely necessary and the area is known to be non hazardous As soon as maintenance or service is complete the maintenance switch MUST be placed in the Normal Operation position 65 Step 1 If maintenance or service must be performed with power applied to the electrical equipment mounted within t
98. ours consult our World Wide Web Internet site at http www purgesolutions com This site includes equipment information news releases and other information E mail can be sent to info purgesolutions com
99. r XP Version to the electrical equipment within the purged enclosure s Step 9 After TRYCLOPS X Purge Controller XP Version s maintenance switch has been returned to Normal Operations position remove key and screw maintenance switch cover back on as before NOTE If power does not remain on when TRYCLOPS X Purge Controller XP Version maintenance switch is returned to Normal Operations position check for the following possible problems Purge pressure s is set too low at the pressure regulator e Electronics enclosure door s is open or allowing too much leakage Flow s from exhaust port has become restricted or blocked 64 Normal Operation Mode Automatic Leakage Compensation Maintenance or Service Procedure The following procedure should be performed when using the TRYCLOPS X Purge Controller XP Version s maintenance switch to perform maintenance or service on any system in Normal Operation Mode using an Automatic Leakage Compensation Purge Gas Inlet Kit for any purged electrical equipment that uses the TRYCLOPS X Purge Controller XP Version to monitor and control the electrical equipment enclosure s purge pressure and power WARNING Failure to heed the following information may lead to injury to personnel or equipment damage CAUTION Do not open the electrical equipment enclosure s in a hazardous area even when de energized unless area has been properly tested and is known to not contain expl
100. rded for use during any future maintenance or service of the purge electronics enclosure being monitored and controlled by the TRYCLOPS X Purge Controller XP Version 61 Normal Operation Mode Continuous Dilution Maintenance or Service Procedure The following procedure should be performed when using the TRYCLOPS X Purge Controller XP Version s maintenance switch to perform maintenance or service on any system in Normal Operation Mode using a Continuous Dilution Purge Gas Inlet Kit for any purged electrical equipment that uses the TRYCLOPS X Purge Controller Version to monitor and control the electrical equipment enclosure s purge pressure and power WARNING Failure to heed the following information may lead to injury to personnel or equipment damage CAUTION Do not open the electrical equipment enclosure s in a hazardous area even when de energized unless area has been properly tested and is known to not contain explosive materials WARNING Applicable permits must be obtained and appropriate precautions must be taken to prevent possible injury to personnel or equipment damage when using the TRYCLOPS X Purge Controller XP Version s maintenance switch WARNING Placing the TRYCLOPS X Purge Controller XP Version into Maintenance position disables safe operation of the system Maintenance mode is to be used ONLY when required for maintenance or service AND ONLY if area is known to be non hazardous C
101. ressure becomes less than 0 50 inches H20 1 25 mbar or exhaust flow drops too low from the electrical equipment it has been monitoring and controlling NOTE When the TRYCLOPS X Purge Controller XP Version is D by pass mode the TRYCLOPS X Purge Controller XP Version will ONLY alarm if purge pressure becomes less than 0 50 inches 20 1 25 mbar or exhaust flow drops too low from the electrical equipment it has been monitoring and controlling NOTE When the TRYCLOPS X Purge Controller XP Version is D by pass mode the TRYCLOPS X Purge Controller XP Version purge pressure or exhaust flow is restored the TRYCLOPS X Purge Controller XP Version WILL NOT automatically begins the dilution purge time before restoring power to the electrical equipment within the protected purged enclosure s NOTE When the TRYCLOPS X Purge Controller XP Version is D by pass mode AC line power must first be disconnected from the TRYCLOPS X Purge Controller XP Version and then re connected before the automatic dilution purge time will begin WARNING When the TRYCLOPS X Purge Controller XP Version is in by pass mode personnel must remove power from the electrical system IMMEDIATELY if hazardous conditions are suspected Step 22 After an automatic dilution time has been established the dilution time supply pressure and Automatic Leakage Compensation Purge Gas Inlet Kit regulator gauge pressure should be reco
102. se Dilution Time Software to calculate dilution time for your size enclosure The Dilution Software can only be used if you are using a Purge Solutions Inc Continuous Dilution Purge Gas Inlet Kit as the Dilution Time Software calculations are based data from test performed on Purge Solutions Inc Continuous Dilution Purge Gas Inlet Kits and proprietary exhaust vents WARNING The number of exchanged volumes may be higher in some situations N 36 CAUTION Do not decrease the timer setting required to adequately dilute the enclosure volume by five 5 times its free space If timer setting is too short the electrical equipment enclosure s may not be diluted adequately before power is applied This could result in injury to personnel or equipment damage Dilution Time Set Switches MINUTES MINUTES 10 x1 a Figure 2 13 After automatic dilution purge time cycle has been set screw TRYCLOPS X Purge Controller XP Version s cover back on housing and secure cover with retaining clip Step 14 After screwing TRYCLOPS X Purge Controller XP Version cover back on housing and secure cover with retaining clip close and properly latch all enclosure door s 37 15 With all enclosure door s properly closed latched turn on power to TRYCLOPS X Purge Controller XP Version WARNING DO NOT TURN ON POWE
103. sions 29 June 04 C Several Revisions 27 May 05 D Added Recommended Grounding Method 16 Jun 05 E Added Recommended UL Power Supply Requirements 06 Jan 06 F Updated Options and Illustrations 11 May 06 Updated Options and Illustrations 14 Jan 07 Revisions Per Certification Updates 27 Sep 08 Several Required Revisions 09 Jun 11 Addition of Increase Safety Window Kits 12 Aug 12 Company Address Change 11 Dec 13 L Certification Required Revisions 01 Oct 14 Copyright Notice This document contains information proprietary to Purge Solutions Inc with all rights reserved worldwide reproduction or disclosure of this publication or any part thereof to persons other than Purge Solutions Inc personnel or customers is strictly prohibited except by written permission of Purge Solutions Inc Unauthorized use disclosure reproduction or translation of this publication will result in Purge Solutions Inc exercising maximum possible legal action against all persons and or organizations involved Disclaimer Purge Solutions Inc makes no representations or warranties with respect to the contents hereof Further Purge Solutions Inc reserves the right to revise this publication and to make changes in the content hereof without obligation to notify any person or organization of such revision or changes Shipment Arrival Procedures This shipment has been thoroughly inspected at the factory prior to its
104. sure near the top corner of the enclosure 2 As such the enclosure exhaust vent should be installed near an extreme opposite bottom corner of the enclosure 3 Refer to drawing number DO 30015 E 3 for illustration of heavier than air single point monitoring of up to three enclosures flow diagram 4 Refer to drawing number DO 30015 E 4 for illustration of heavier than air multiple in series enclosures flow diagram Page 76 Helpful in selecting optimal location for mounting the TRYCLOPS X Purge Controller XP Version on single point monitoring for up to three enclosure applications with respect to the position of the purge system components for lighter than air hazardous materials Page 77 Helpful in selecting optimal location for mounting the TRYCLOPS X Purge Controller XP Version on multiple enclosures in series applications with respect to the position of the purge system components for lighter than air hazardous materials Page 78 Helpful in selecting optimal location for mounting the TRYCLOPS X Purge Controller XP Version on single point monitoring for up to three enclosure applications with respect to the position of the purge system components for heavier than air hazardous materials Page 79 Helpful in selecting optimal location for mounting the TRYCLOPS X Purge Controller XP Version on multiple enclosures in series applications with respect to the position of the purge system components for heavier than air h
105. t enclosure is being supplied with purge gas Step 6 After it has been verified that the electronics enclosure is being supplied with purge gas turn off purge gas supply pressure to electronics enclosure at Continuous Dilution Purge Gas Inlet Kit pressure regulator Step 7 With protective gas supply pressure off at Continuous Dilution Purge Gas Inlet Kit regulator close and latch electronics enclosure door s 48 Dilution Time Set Switches MINUTES MINUTES x 10 x1 222 1 122 1 522 1 25 1 25 1 Figure 2 8 With electronics enclosure door s properly closed latched turn on power to TRYCLOPS X Purge Controller SM Version WARNING DO NOT TURN ON POWER TO TRYCLOPS X PURGE CONTROLLER XP VERSION UNLESS AREA HAS BEEN PROPERLY TESTED AND IS KNOWN NOT TO CONTAIN EXPLOSIVE MATERIALS Step 9 With power applied to the TRYCLOPS X Purge Controller XP Version raise the pressure of the purge protective gas using the Continuous Dilution Purge Gas Inlet Kit pressure regulator until TRYCLOPS X Purge Controller XP Version s green light begins to blink 49 10 With purge protective gas being supplied to electronics enclosure TRYCLOPS X Purge Controller XP Version s green indicator light blinking turn Continuous Dilution Purge Gas Inlet Kit manifold shut off valve to the OFF position Step 11 With Continuous Dilution Purge Gas Inl
106. t is registering adequate flow the green indicator will stop blinking and go into a steady state Power will then be automatically applied by the TRYCLOPS X Purge Controller XP Version to the electrical equipment within the protected purged enclosure 38 19 NOTE If you are using one of Purge Solutions Inc Continuous Dilution Purge Gas Inlet Kits to supply purge gas to an electronics enclosure s the TRYCLOPS X Purge Controller XP Version is monitoring refer to Purge Solutions web site to use Dilution Time Software to calculate dilution time for your largest size enclosure The Dilution Software can only be used if you are using a Purge Solutions Inc Continuous Dilution Purge Gas Inlet Kit as the Dilution Time Software calculations are based data from test performed on Purge Solutions Inc Continuous Dilution Purge Gas Inlet Kits and proprietary vents After the automatic dilution purge time cycle has elapsed and the following conditions are being met all the monitored enclosure pressure s is being maintained above 0 50 inches 2 1 25 mbar and all enclosure exhaust port is registering adequate flow s the green indicator will stop blinking and go into a steady state Power will then be automatically applied by the TRYCLOPS X Purge Controller XP Version to the electrical equipment within the protected purged enclosure s Step 20 NOTE If AC power purge pressure s becomes less than 0 50 inches H20 1
107. uipment within the purged enclosure s Step 9 After TRYCLOPS X Purge Controller XP Version s maintenance switch has been returned to Normal Operations position remove key and screw maintenance switch cover back on as before NOTE If power does not remain on when TRYCLOPS X Purge Controller XP Version maintenance switch is returned to Normal Operations position check for the following possible problems Purge pressure s is set too low at the pressure regulator Electronics enclosure door s is open or allowing too much leakage Flow s from exhaust port has become restricted or blocked 73 Section 6 Documents Installation Flow Diagram NOTE Purge Pressurization Systems Recommended Connections for Single Enclosure are as follows 1 Purge pressurization system should be installed for best ease of viewing any system pressure gauges and or visual alarms 2 All tubing piping and fittings should be selected and used that are suitable for the location they will be installed used and protected from damage 3 No valves shall be installed between the purge pressurization system and enclosure 4 Always refer to proper ATEX CSA IECEx NEC NFPA and UL standards for proper installation and required tests for certification of any complete purge pressurization system installed on enclosure NOTE Purge Pressurization Systems Recommended Connections for Multiple Enclosures in Series will i
108. umber PSO MALC Z2S is our medium Zone 230VAC stainless steel version Purge gas supply inlet to Medium Automatic Leakage Compensation Purge Gas Inlet Kit regulator is 3 8 18 FNPT The third size we offer is our Large Automatic Leakage Compensation Purge Gas Inlet Kit for enclosures with volumes up to 200 cubic feet 5 663 liters Model number PSO LALC D1A is our large Division 115VAC aluminum version model number PSO LALC D2A is our large Division 230VAC aluminum version model number PSO LALC D1S is our large Division 115VAC stainless steel version and model number PSO LALC D2S is our large Division 230VAC stainless steel version Model number PSO LALC Z1A is our large Zone 115VAC aluminum version model number PSO LALC Z2A is our large Zone 230VAC aluminum version model number PSO LALC 21 is our large Zone 115VAC stainless steel version and model number PSO LALC 225 is our large Zone 230VAC stainless steel version Purge gas supply inlet to Large Automatic Leakage Compensation Purge Gas Inlet Kit regulator is 1 2 14 FNPT All Automatic Leakage Compensation Purge Gas Inlet Kits include input solenoid valve fittings regulator gauge and manifold block 96 Back Up Vents To protect the enclosure from over pressure Purge Solutions Inc offers three sizes of back up vents The first size is our Small Back Up Vent for enclosures with a volume up to 15 cubic feet 425 liters Model number PSO SBUV S is our small
109. ure to heed the following information may lead to injury of personnel or equipment damage CAUTION Electrical equipment components may be hot even when power is not applied Take appropriate precautions to prevent injury from contact with hot items WARNING Failure to allow adequate cooling of electrical equipment components with hot surfaces before opening the purged enclosure s can lead to injury of personnel or equipment damage For applications where thermal management of electrical cabinets and control panels are required Purge Solutions Inc offers Vortex Cabinet Cooler Systems which provide cooling capacities for your application and maintain a NEMA 4 or 4X IP66 rating for installation and use in hazardous area Contact your local Purge Solutions Inc representative or the factory for sizing of system and installation information NOTE There are special modifications and sizing requirements to be made before Vortex Cabinet Coolers are able to be installed and used in a hazardous area NOTE In the interest of completeness included with the TRYCLOPS X Purge Controller XP Version is additional information pertaining to options not included with your equipment For purged and or increased safety enclosure that require viewing of components mounted within the enclosure Purge Solutions Inc offers Increased Safety Window Kits in 5 different window viewing sizes with bezels available in anodized aluminum or 316 stain
110. urge Controller XP Version X Alarm 0 50 inch 20 1 25 mbar Up to 200 Cubic Foot 5 663 liters Enclosure Volume Model Number Matrix Enclosures Being Voltage Material Model Number Monitored 1 115VAC Anodized Aluminum PST 11A3X 115VAC Anodized Aluminum PST 31A3X 230VAC Anodized Aluminum PST 12A3X 230VAC Anodized Aluminum PST 22A3X 230VAC Anodized Aluminum PST 32A3X 115VAC Stainless Steel PST 11S3X 115VAC Stainless Steel PST 21S3X 115VAC Stainless Steel PST 31S3X 230VAC Stainless Steel PST 12S3X 230VAC Stainless Steel PST 22S3X 230VAC Stainless Steel PST 32S3X 3 1 2 3 1 2 3 1 2 3 TRYCLOPS X Purge Controller XP Version X Alarm 0 30 inch 20 0 75 mbar Up to 200 Cubic Foot 5 663 liters Enclosure Volume Model Number Matrix Enclosures Being Material Model Number Monitored 1 115VAC Anodized Aluminum PST 11A3X 3 115VAC Anodized Aluminum PST 31A3X 3 230VAC PST 12A3X 3 230VAC PST 22A3X 3 230VAC PST 32A3X 3 Voltage Anodized Aluminum Anodized Aluminum Anodized Aluminum 115VAC Stainless Steel PST 11S3X 3 115VAC Stainless Steel PST 21S3X 3 115VAC Stainless Steel PST 31S3X 3 230VAC Stainless Steel 5 1253 3 230VAC Stainless Steel 22 3 3 3 1 2 3 1 2 3 1 2 3 230VAC Stainless Steel 32 3 3 Section Introduction Description T
111. urge gas is automatically applied to the protected enclosure Purge Solutions Inc model number PSO BUPG K has inlets and outlet which are 3 8 18 FNPT NOTE The Back Up Purge Gas Kit requires a minimum air supply pressure of 80 psig 5 5 bar to function properly Protective Gas Loss Indicator Kit An explosion proof differential pressure switch may be installed to provide an alarm contact output signal to indicate the loss of primary purge gas supply While a second can be installed to provide loss of back up purge gas Model number is PSO PGLI K Differential Pressure Gauge Kits Purge Solutions Inc also offers an all stainless steel Differential Pressure Gauge Kit which can be mounted on the side top or bottom of an enclosure Model number PSO DPG L is our left side mount version model number PSO DPG R is our right side mount version model number PSO DPG T is our top mount version and model number PSO DPG B is our bottom mount version Increased Safety Window Kits Purge Solutions Inc also offers 5 different sizes of Increased Safety Window Kits with each size available in anodized aluminum or 316 stainless steel bezel material which can be mounted on the side top or bottom of an enclosure Model number PSO 1 32DINW A is our 1 32 Din size with anodized aluminum bezel model number PSO 1 32DINW S is our 1 32 Din size with 316 stainless steel bezel Model number PSO 1 16DINW A is our 1 16 Din size with anodized aluminum
112. witch to the Maintenance position Maintenance switch key can only be removed from maintenance switch in Normal Operation position and cover cannot be screwed back on until key is removed from switch This means that the maintenance switch key must remain in the switch while maintenance or service is being performed When the TRYCLOPS X Purge Controller XP Version is in maintenance mode the indicator light will begin blinking red and if connected a remote alarm will be sent Step 3 With the TRYCLOPS X Purge Controller XP Version in maintenance mode turn off purge supply gas at the shut off valve Not at the Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator The Automatic Leakage Compensation Purge Gas Inlet Kit pressure regulator setting should remain the same to keep the purge gas CFM LPM the same as what was established during the initial automatic dilution time set up WARNING Do not leave the electrical equipment unattended while the TRYCLOPS X Purge Controller XP Version is in maintenance switch is in the Maintenance position Personnel must remove power from the electrical system IMMEDIATELY if hazardous conditions are suspected Step 4 With protective gas supply off at the shut off valve open electronics enclosure CAUTION Electrical equipment components may be hot even when power is not applied Take appropriate precautions to prevent injury from contact with hot items Step
113. ype X purging reduces the classification within a protected electronics enclosure from Division 1 Zone 1 to non hazardous The TRYCLOPS X Purge Controller XP Version is used to provide safe control and monitoring of electrical equipment in Division 1 and Zone 1 hazardous areas To prevent the possibility of fire or explosion inside the enclosure s of energized electrical equipment a protective gas supply is used to dilute potentially flammable materials to an acceptable level creating a safe area for the electrical equipment within the enclosure s Positive pressure prevents the ingress of flammable materials in the surrounding atmosphere from entering into the enclosure s as long as positive pressure is maintained After the electronics enclosure s is purged power may be automatically applied to the protected electrical equipment The TRYCLOPS X Purge Controller XP Version provides an objective evidence of the presence of adequate positive purge pressure within the electrical equipment enclosure s and the enclosures exhaust port s flow of up to three separate enclosure s When the monitored electronics enclosure s registers a pressure of at least 0 50 inches 20 1 25 mbar above the reference atmospheric pressure and the exhaust port s is registering proper flow TRYCLOPS X Purge Controller XP Version green indicator light will begin blinking An automatic controlled dilution time cycle set by the user may then begin Typically

CYCLOPS X-Purge Controller Users Manual

Contents

Download Pdf Manuals

Related Search

Related Contents