Technical Specification
Contents
1. copies will be provided to the Customer Training is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details 16 21 16 22 Site Acceptance Testing Assistance YSAT Girton Manufacturing Co Inc will provide ONE Qualified Technician for ___ of days contiguous on site days to assist the Customer s Validation Group s with IQ OQ of fully installed and running equipment Girton Mfg will provide an SAT Template based on the factory test documents and appropriate programming software and test instruments necessary to duplicate the factory tests Girton Technicians will assist the Customer by providing clarification of test procedures and test results and through our experience with the PLC and HMI Programming Sample SAT documents are typically submitted to the Customer for early review Machine specific documents shall be submitted to the Customer a minimum of two weeks prior to SAT Girton Technicians will not be responsible for completing partial installations test do2. Complete Installation Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report and a copy of an Attendance Record for the demonstration will be submitted to the Customer within one week from the end of the visit Test and Demonstration is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of ____ 00 per 8 Hr man day but should be purchased prior to the first on site day if possible 16 19 16 20 This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Start Up YSTART Girton Manufacturing Co Inc will provide ONE Qualified Technician for ___ of days contiguous on site days to perform Start Up Testing such as verifying utility connections and capacities electrical supply voltage and amperage motor rotations completeness of assembly missing components etc on fully installed equipment The Technician will make normal equipment adjustments and test operation against factory standards Start Up does not include mechanical reassembly or completion of wiring or pneumatics on skid or otherwise any function that is normally part of
3. any door will disconnect voltage from output cards thereby shutting down the system These switches are also 5 9 wired as inputs to the PLC so that an alarm may be generated All services are equipped with fail closed valves See enclosed Girton s Electrical Specification for information on wiring conduit tagging instrument installation and color coding 6 DOCUMENTATION 6 1 3 Hard copies and 1 electronic copy of Girton Documentation Package Validation requirements and considerations are playing an increasingly major role in the purchase of new equipment or systems Validation requires documented evidence that the equipment or system will reliably perform in a manner consistent with the original design specifications Generation of this documentation needs to be considered at the inception of the project and implemented throughout the design and manufacturing stages of the equipment In most instances the equipment vendor is the most qualified party to generate the majority of the required documentation The documentation provided by Girton Manufacturing Co Inc is designed to be a complete package including all data and checklists necessary to qualify the installation and operation of the equipment and or system All equipment built by Girton is completely factory assembled and tested The documentation is used to perform Factory Acceptance Testing witnessed and approved by the customer All tests necessary for Installation and O
4. 1 GIRTON WALL MOUNTED IBC WASHER DESCRIPTION This system is a self contained wall mounted washing unit designed to process the interior only of the IBC The operating cycle is entirely automatic with each stage of operation under PLC control at all times REGULATIONS CODES AND STANDARDS All engineering design manufacture and testing conforms to all applicable sections of the latest edition of the following codes standards and specifications in effect at the time of order ASME BPE American Society of Mechanical Engineers ANSI American National Standard Institute ASTM American Society for Testing and Materials OSHA Occupation Safety and Health Administration NEMA National Electrical Manufacturers Associates NEC National Electrical Code cGMP Current Good Manufacturing Practices CFR Title 21 parts 210 and 211 NFPA National Fire Protection Association DIMENSIONS AND WEIGHT 3 1 Overall Height 3 2 Overall Width 3 3 Overall Depth 3 4 Operational Weight __Ibs CONSTRUCTION 4 1 Material Type and Finish 4 1 1 Washer Frame 14 gauge LIT 304 LIT 316L stainless steel Interior Finish Omill finish 2B 35Ra or better 15Ra 018 5Ra Exterior Finish 35Ra or better 4 1 2 Compressed Air OTubing OPoly flo LIT 304 stainless steel 4 1 3 Potable Water Supply Ball Valves T 304 stainless steel 4 1 4 Sanitary valves T 316L stainless steel diaphragm valves Interior Finish J35Ra or better LJElectr
5. WELDING Procedure Qualification Record PQR Weld Procedure Specifications WPS Welding Procedure Qualifications WPQ Weld Inspector Qualifications Weld Logs and Weld Maps 8 CERTIFICATIONS Material Certifications sent with raw materials and some instruments ordered specifically for this project Work Order Trace Report Material Test Reports Certificates of Conformance Compliance 7 SERVICE REQUIREMENTS 8 7 1 Electrical 3 phase 60 cycle 2208 1230 1460 volt amperes Fused disconnect to be provided and remote mounted by others 7 2 Hot Water 180 F Recommended minimum rate of flow of 20 gallons per minute 1 1 2 tri clamp connection to the machine 140 gallon consumption cycle 7 3 Final Rinse D I WFI etc 180 F minimum flow rate 20 gpm at 30 PSI 1 1 2 tri clamp connection 7 4 Drain Draws directly to floor drain 7 5 Compressed Air 1 4 NPT connection 90 PSI minimum 5 CFM WARRANTY 8 1 Girton Manufacturing Co Inc warrants equipment of original manufacture against defect in workmanship and material for a period of one year from date of shipment Provided however the equipment has been operated under normal working conditions for such said equipment that it has been properly serviced and cared for and that no adjustments have been made by unauthorized personnel that could adversely affect the operation or life of the equipment Girton Manufacturing Co Inc will replace or repair defective merch
6. Y FACTORY ACCEPTANCE TEST FAT 10 1 10 2 Customer may witness preliminary testing performed at Girton Manufacturing Co Inc prior to shipment to customer s facility Customer will supply adequate samples of the items being washed If customer specifies a particular chemical to be used they shall supply it complete with a MSDS Report Customer shall be responsible for disposal or removal of excess chemical from premises Factory Acceptance Test FAT Girton Manufacturing Co Inc will provide the necessary personnel for a maximum of 3 days to assist with the Factory Acceptance Test FAT The Girton Factory Technicians will work with the customer s personnel in verifying the washer is built and operates according to the FAT documentation DOCUMENTS 11 1 ____ sets of Approval Documents will be provided to the Customer in ___ days Lweeks after receipt of order Production work will not be initiated until these drawings are returned to Girton Manufacturing Co Inc with the appropriate signatures of the customer INSTALLATION 12 1 Oiinstallation will be done by others Supervision of installation by Girtons Girton Manufacturing Co Inc will provide a technician for of days who will work with the customer s in house personnel or with an outside contractor The technician s will provide instructions for all phases of re assembly including moving the equipment leveling re assembly and connection to util
7. al Equipment Tests ABXXX Section 05 FAT Electrical Tests ABXXX Section 06 FAT Utility Tests ABXXX Section 07 FAT Control System Hardware Tests ABXXX Section 08 FAT Control System Software Tests ABXXX Section 09 FAT Calibration Tests ABXXX Section 10 FAT HMI Tests ABXXX Section 11 FAT Operation Tests ABXXX Section 12 FAT Alarm Tests ABXXX Section 13 FAT Power Failure Tests ABXXX Section 14 FAT Summary Report Tests ABXXX Section 15 FAT Project Tests ABXXX FAT Signature Log ABXXX FAT Instrument Log ABXXX FAT Exception Log ABXXX FAT Test Progress Sheet ABXXX FAT Exception Form 5 PASSIVATION amp PUNCHLIST REPORTS Passivation Procedure Passivation Report Completed Punchlist VOLUME 3 OF 4 6 SITE ACCEPTANCE TEST ABXXxX SAT Instructions Reference ABXXX Section 02 SAT Approval Drawing Review Test ABXXxX Section 03 SAT Instrument Tests ABXXX Section 04 SAT Mechanical Equipment Tests ABXXxX Section 05 SAT Electrical Tests ABXXX Section 06 SAT Utility Tests ABXXxX Section 07 SAT Control System Hardware Tests ABXXX Section 08 SAT Control System Software Tests ABXXX Section 09 SAT Calibration Tests ABXXX Section 10 SAT HMI Tests ABXXX Section 11 SAT Operation Tests ABXXxX Section 12 SAT Alarm Tests ABXXX Section 13 SAT Power Failure Tests ABXXX Section 14 SAT Summary Report Tests ABXXX Section 15 FAT Project Tests ABXXX SAT Signature Log ABXXX SAT Instrument Log ABXXX SAT Exception Log ABXXX SAT Test Progress Sheet ABXXX SAT Exception Form 7
8. al equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included 16 17 16 18 in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per 8 Hr man day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Complete Installation YINSTALL Girton Manufacturing Co Inc will provide Qualified Teennicians for ___ of days contiguous on site days to Unload Uncrate Move the equipment to a prepared location Reassemble Level the Equipment and Connect Utilities to existing stubs within 6 of the machine Girton Manufacturing Co Inc will provide all Personnel Material Tools and Equipment to perform the task including Fork Trucks Dumpsters Welders Hand Tools Floor Protection and Trash Elimination Test and Demonstration see below is part of this option If this cannot be completed contiguously due to unavailable utilities Customer personnel availability etc a return trip must be scheduled and additional travel expenses will apply Complete Installation Cl does not include Multiple Trips from our Factory except at our discretion and as deemed NECESAN by our Manager Additional Site Preparation Connection of Additional Supp
9. andise at its plant FOB Millville PA if after inspection the equipment or components that Girton manufactured are defective Girton Manufacturing Co Inc extends to its customers on all purchased components parts the warranty of the supplier of such said parts 10 11 12 No expense liability or responsibility will be assumed by Girton for repairs outside Girton s factory without written authority from Girton Manufacturing Co Inc The foregoing warranty excludes all other warranties guaranties and or representations whether expressed implies or oral INCLUDING BUT NOT LIMITED TO ALL CONDITIONS AND EXCLUSIONS OF IMPLIED WARRANTY OF MERCHANTABILITY AND OR FITNESS FOR THE PURPOSE and the warrantor s liability for any direct damage arising from a legally proven breach of the warranty hereby extended is limited to the customer s invoice cost of the goods warranted 8 2 DISCLAIMER OF CONSEQUENTIAL DAMAGES LIABILITY Girton Manufacturing Co Inc shall not be liable for consequential damages of any kind including incidental labor or other costs CANCELLATION 9 1 Any order on which work had been started may be cancelled only be consent of Girton Manufacturing Co Inc and by agreement on the part of the purchaser to cover whatever cost has been incurred if any to the date of the cancellation including engineering administrative material purchases labor and overhead expended CUSTOMER TO WITNESS PRELIMINAR
10. cial provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Set in place Installation YSIP Girton Manufacturing Co Inc will provide Qualified Technicians for ___ of days contiguous on site days to Unload and Uncrate Move the equipment to a prepared location Reassemble and Level the Equipment Girton Manufacturing Co Inc will provide all Personnel Material Tools and Equipment to perform the task including Fork Trucks Dumpsters Welders Hand Tools Floor Protection and Trash Elimination Set In Place Installation SIP does not include Utility Connections Connection of Additional Support Systems Multiple Trips from our Factory except at our discretion and as deemed necessary by our Technical Service Manager Additional Site Preparation Integration Materials or Fabrication other than Modular Walls Fascia Panels etc purchased from Girton Mfg as an option Equipment Start Up Training of Personnel or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Equipment Start Up Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report will be submitted to the Customer within one week of completion of the installation Set In Place Installation is a quoted option and valid as part of the origin
11. compatible with the temperatures and concentrations of cleaning agents to be used Customer will supply information on chemicals to be used A compressed air system is supplied with a filter regulator A three 3 sided stainless steel shroud with access door The door will be provided with a limit switch which will allow the washer to operate only when closed The washer is piped and wired for single service connection for each utility requirement CONTROLS AND OPERATION 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 The control system incorporates an Allen Bradley SLC 5 04 processor This provides 32K of memory with Data Highway Plus communication ability The processor is aware of and controls all items on the washer I O cards are selected to match the control voltage An isolated relay card is used to control high current draw items or items not operable at the control voltage Analog cards are set to accept 4 20 mA inputs unless otherwise noted The operator machine consists of an Allen Bradley Monochrome Panelview 550 which incorporates a touch screen for operator control This allows the user with proper password level to access all parameters of a wash recipe All alarms are shown on the display as well as announced audibly The washer is provided with the ability to use a printer to record operation reports The customer should mount the printer close to the washer Communication to the printer is RS232C so the
12. ction e Stainless Steel Wall Shroud e Nema 4X Enclosures e Automatic Detergent Injector e PLC Control e Automatic Mixing Valve e Automatic Lowering Sprayball e 360 Interior Coverage e Non Recirculated Treatments Girton Manufacturing Co Inc P O Box 900 Millville PA 17846 0900 phone 570 458 5521 fax 570 458 5589 website www girton com e mail info girton com Meeting the needs of the food industry since 1927
13. cument revisions or test completion A Field Report will be submitted to the Customer within one week of completion of the SAT Site Acceptance Test is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Notes 16 22 1 Prepared site is defined as one at which the building is enclosed the floor and floor coatings are complete and where Girton personnel can work reasonably unhindered Electricity for tools must be available It is preferred but not mandatory that utilities complete and available 16 22 2 Utilities are defined as Potable Water Hot and or Cold Steam Condensate Ventilation Electrical Compressed and or Instrument Air and Drains Utilities does not include Purified DI WRO WFI etc water sources that require high purity pipe welding remote Detergent systems or controls Chiller Glycol system piping Facility Control or Data Systems networked or otherwise 16 22 3 Additional Support Systems are defined as Purifie
14. d Water DI WRO WFI etc Chiller systems Detergent Systems Combustible Liquids or Gas and Breathing Air Connection of Additional Support Systems is always the responsibility of the Purchaser are 16 22 4 Fully Installed is defined as the equipment being in place and leveled and connected to all utilities and additional support systems Integration with building fabric is not required Excluding Saturdays Sundays and or Holidays unless prearranged GIRTON MODEL WMIW VENDOR LIST COMPONENT Controller Limit Switches Temperature Transmitter Transformer Terminal Strip Fuses and Fuse Holder Ball Valves Pneumatic Actuators Compressed Air Filter Regulator Solenoid Valve For Pneumatic Actuators Sanitary Diaphragm Valve Disconnect Switch Emergency Stop Switch OPTIONS Stainless Steel Compressed Air Fittings Conductivity Sensors Detergent Dispenser Chemical Container Level Sensors VENDOR Allen Bradley Allen Bradley Burns Square D Square D Ferraz Shawmutt Duravalve ASCO SMC ITT Square D Allen Bradley Swagelok Thornton Knight Equipment Co Carlo Gavazzi oe A n i he EY CAN gt n y ib AD iin i i Be Abi wall Mounted interior a Ve Washing System Hot amp Cold Water Solenoid Valves amp Mixing Valves Optional Stainless Steel Wall Shroud oN PLC Controller Rotating Sprayball Features Available Options e Stainless Steel Constru
15. hin 4 feet from the equipment 13 TERMS AND CONDITIONS 13 1 Payment Terms Please consult Factory 13 2 The 6 PA sales tax will be assessed on all sales If you believe the products covered by this proposal are exempt from this tax please send to Girton Manufacturing Co Inc your PA sales tax exemption certificate 14 SHIPPING 14 1 Freight terms Collect Prepaid Aby customer Land add to Invoice Third Party Billing 14 2 Shipment will be provided by Litransportation arranged by Girton Manufacturing Co Inc Cicustomer 14 3 Shipment from Millville PA__to___ weeks after receipt of signed Documents by Girton Manufacturing Co Inc 15 TOTAL COST PER SPECIFICATION CONSULT FACTORY 16 OPTIONS 16 1 16 2 16 3 16 4 16 5 16 6 16 7 16 8 16 9 16 10 The Human Machine Interface HMI mounted on the washer consists of a PLC based display which will be programmed using RSView SE software which incorporates a touch screen for operator control and monitoring This allows the user with proper password level to access all parameters of a wash recipe All alarms are shown on the display as well as announced audibly Use of this system complies with CFR21 Part 11 T 316L construction on all wetted surfaces with the exception of distribution hoses Process piping and purified final rinse will be electro polished to a 15Ra finish on the interior OD will be 35Ra or better finish All compre
16. ide a combination of classroom and hands on field training A Question and Answer period is encouraged 16 20 1 Topics covered are Hazard Awareness Alarms and the causes of and responses to them Routine Operation Routine Maintenance and Trouble Shooting Set Up Management and Modification of Recipes Cycles User Management Administration 16 20 2 Training TRN covers the full range of access and use 16 20 2 1 Operator level training covers the daily operation and maintenance and is the shortest and most basic training 16 20 2 2 Maintenance level training includes full Operator training and adds the extensive maintenance diagnostic capabilities available through the HMI and PM requirements 16 20 2 3 Engineering level training will include condensed Operator and Maintenance coverage and adds in depth Recipe Cycle Generation and Management and Recipe and Alarm Set Points Engineering training is typically restricted to those individuals responsible for control of validated operation 16 20 2 4 Administrator level training will have condensed coverage for all levels of use but will focus primarily on User Administration and Security At this level Users Names and Passwords are assigned and Levels of Access Controlled Whenever possible a computer presentation will be shown and pertinent hand out sheets will be distributed An Attendance Roster and post training Retention Test will be given and
17. ities for an additional fee OSet in place installation by Girtons OGirton Manufacturing Co Inc will provide the necessary non union labor to re assemble the equipment and make it ready for utility connections at the customer s site The customer will be responsible for receiving the equipment unloading and moving it to the area where it is to be installed prior to Girton s arrival and for connecting the utilities Girton Manufacturing Co Inc will provide the necessary union labor to re assemble the equipment and make it ready for utility connections at the customer s site The customer will be responsible for receiving the equipment unloading and moving it to the area where it is to be installed prior to Girton s arrival and for connecting the utilities Complete installation by Girtons Girton Manufacturing Co Inc will provide the necessary non union labor and material to perform a complete installation of the equipment This includes receiving the equipment at the customer s site unloading uncrating move in place re assembly and connection to existing utilities The utilities must be within 4 feet from the equipment OGirton Manufacturing Co Inc will provide the necessary union labor and material to perform a complete installation of the equipment This includes receiving the equipment at the customer s site unloading uncrating move in place re assembly and connection to existing utilities The utilities must be wit
18. ly Utility and Additional Support Systems Connections Supervision of Unloading the Shipping Truck will be performed only if delivery occurs during the scheduled timeframe Supervision of Installation Sofl does not include Sub Contracting Equipment or Tools or Tool Rental Dumpsters and or Trash Disposal Multiple Trips from our Factory except at our discretion and as deemed necessary by our Technical Service Manager Additional Site Preparation Materials for Floor Protection Integration Materials or Fabrication other than Modular Walls Fascia Panels and items purchased from Girton Mfg as an option Equipment Start Up Training of Personnel or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Equipment Start Up Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report will be submitted to the Customer within one week of completion of the installation Supervision of Installation is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per day but should be purchased prior to the first on site day if possible This information is based on non union labor Spe
19. maximum recommended distance from the washer is 50 ft The report contains the following data machine identification operator date and time step name with time temperature min max etc A typical treatment cycle is defined as follows Pre Wash Once Through Wash Once Through Rinse Once Through Rinse Once Through Rinse Once Through A total of 16 programs can be stored in the PLC Each program can be altered or developed from the OIT Access to change or develop the programs is password protected Girton provides three levels of password protection to the control system Operator Level access to selection of existing programs only Maintenance Level access to all maintenance screens Engineering Level access to all levels Allows changes to be made to existing programs and new programs to be developed Girton s control system provides the ability to alarm on abnormal conditions The washer has alarms based on each I O point failure This provides a comprehensive way of determining a device failure or process deviation In general all analog inputs to the system will have low and high alarm points settable by the customer Also all safety devices such as door switches or emergency stop buttons have alarms associated with them The washer is equipped with Emergency Stop switches located at critical points on the machine All doors are equipped with limit switches wired directly to the output voltage Opening
20. o polished to 15 Ra finish 4 1 5 Tri Clamp Clamps T 304 stainless steel 4 1 6 Fasteners T 304 stainless steel 4 2 Unit Design Tne equipment is designed to be shipped and installed as a single unit Some parts may be removed prior to shipping i e pumps to decrease the possibility of damages during shipping The maximum crate size will be approximately X X with an estimated weight of Ibs 4 3 All internal corners have a minimum 5 16 radius 4 4 See enclosed Girton s Welding Specification for information on current in house welding procedures 4 5 All visible welds on the exterior of the washer tank are thoroughly cleaned All welds on the interior of the washer tank are ground and polished 4 6 4 7 4 8 4 9 4 10 4 11 4 12 4 13 4 14 4 15 Pneumatically actuated sprayball that lowers into the IBC This sprayball delivers all solutions for the various treatments to the interior of the IBC Sprayball height is adjustable from 27 from finish floor to 88 from finish floor The washer drains by gravity Potable water supply ball valves are threaded connections All ancillary valves and equipment are positioned within the confines of the cart Sanitary valves have an EPDM diaphragm and tri clamp ends Two weep holes are located in the bonnet Tri clamp connection use EPDM gaskets and are connected by means of heavy duty clamps with wing nuts Seals gaskets and bearings are
21. ort Systems Integration Materials or Fabrication other than Modular Walls Fascia Panels etc purchased from Girton Mfg as an option Equipment Start Up Training of Personnel or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Equipment Start Up Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report will be submitted to the Customer within one week of completion of the installation Complete Installation is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of ____ 00 per 8 Hr man day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Test and Demonstration YTD Girton Manufacturing Co Inc will provide ONE Qualified Technician for ___ of days contiguous on site days to perform Start Up Testing such as verifying utility connections and capacities electrical supply voltage and ampera e motor rotations completeness of assembly missing components etc on full
22. ovided by Girton SHORT TERM PRICED SPARE PARTS LIST PRICED SPARE PARTS LIST Listing of replacement parts and their corresponding order numbers Instructions on information required when ordering replacement parts COMPONENT CATALOG BROCHURES Manufacturer s catalog information concerning installation operation and maintenance procedures for all purchased mechanical equipment and instruments CUSTOMER SERVICE POLICY Tells about the warranty damages replacement parts returned merchandise field service cancellation and special equipment 3 SOFTWARE DATA QUALITY AND PROJECT PLAN Defines the quality and project objectives for the washer and its automated control system FUNCTIONAL SPECIFICATION Outlines functional requirements for the equipment HMI amp PLC DESIGN SPECIFICATIONS This document defines the hardware and software specifications for the washer and its component parts The purpose of this document is to describe the complete operation of the automated process control system for the washer PROGRAMS ON CD RS VIEW Reports generated by the display software which define screen elements and tag numbers corresponding to PLC addresses PLC RS LOGIX 500 PROJECT REPORT Annotated listing of all code used to implement the software design 4 FACTORY ACCEPTANCE TEST ABXXX FAT Instructions Reference ABXXX Section 02 FAT Approval Drawing Review Test ABXXX Section 03 FAT Instrument Tests ABXXX Section 04 FAT Mechanic
23. peration Qualification of the equipment are performed on the equipment prior to its arrival on the job site Any modifications or additions required to qualify the equipment can be made at the factory prior to shipment This index lists all documentation supplied by Girton Manufacturing Co Inc 1 DRAWINGS DRAWINGS Installation General Arrangement P amp ID Piping and Instrumentation Drawing ELECTRICAL SCHEMATICS amp PANEL DRAWINGS ELECTRICAL SCHEMATICS 3 Phase Wiring Diagrams Control Wiring Diagrams I O Wiring Diagrams PANEL LAYOUTS PLC Panel Layout Motor Starter Panel Layout AIR PIPING SCHEMATICS 2 EQUIPMENT DATA INSTRUMENT LIST Tag numbers manufacturer model number serial number and description for all instruments installed on the washer MECHANICAL EQUIPMENT LIST Component description manufacturer model number and materials of construction CONTROL SYSTEM COMPONENT LIST Tag numbers manufacturer model number serial number and description for all control system components installed on the washer EQUIPMENT LUBRICATION LIST List of lubricants used to maintain the washer USER MANUAL Instructions for operating the equipment including loading unloading control system operation and safety precautions Maintenance schedules and repair procedures for all equipment and instruments CALIBRATION AND CERTIFICATION Calibration sheets certifications and procedures for calibrating all critical instruments pr
24. ssed air lines are T 304 stainless steel with Swagelok compression split ferrule type fittings The conductivity of any wash solution where a reagent is added is monitored recorded and if needed alarmed by the control A sensor is attached either in the wash pump discharge or directly into the sump Both are inserted into a sanitary tri clamp connection Girton s standard range for measuring wash solution conductivity is 0 to 100 milli siemens Automatic detergent dispenser is provided with the control system One 1 peristaltic pump with 120VAC motors is used to charge the wash solution with the desired reagent The customer sets the amount of time that each dispenser will run for the wash cycle For each reagent reservoir Girton supplies a level monitor The monitor will consist of an ultrasonic sensor that will switch a PLC input when the reagent reaches the specified level The control can then either trigger an alarm or a status message based on the input The sensor has threads allowing it to be mounted into the lid of the customer s detergent reservoir A remote mounted Epson LX300 printer will be provided so that a printed record of each cycle can be obtained The washer is specified to be in a Class I Division 2 Group D area All wiring conduit instruments and other devices conform to the NEC and NFPA regulations for the class and division of the washer If required purged enclosures will be provided as well as explosion resistan
25. t conduit All conduit on the machine are PVC coated rigid Fittings and conduits are PVC coated as well Liquid tight flexible conduit is used to connect the washer s devices Lengths of flexible conduit do 16 11 16 12 16 13 16 14 16 15 16 16 not exceed 3 feet All marks on conduit are painted with PVC paint All conduit installation meets the current NEC requirements All controls are rated at 24VDC if possible Items not able to operate at 24VDC have a control relay that will provide contacts usable at 120VAC Each motor under control have a locally mounted HAND OFF AUTO switch and a Run light In HAND position the motor runs in OFF position the motor stops in AUTO position the motor is under PLC control Additional copies of our Documentation Package reference item may be purchased of this specification Optional Documentation 16 14 1 Surface Finish Map and Certificate of Compliance 16 14 2 Slope Map of Process Contact Tubing and Certificate of Compliance 16 14 3 Video Weld Logs 16 14 4 Sound Level Certificate of Conformance Supervision of installation YSOFI Girton Manufacturing Co Inc will provide ONE Qualified Technician for ___ of days contiguous on site days to Supervise and Direct Customer Personnel Contractors or Subcontractors in all phases of Installation This includes oversight of Uncrating and Moving the Equipment into a prepared Wash Room Leveling and Reassemb
26. the three Installation options described above Multiple Trips from our Factory except at our discretion and as deemed necessary by our Technical Service Manager Additional Site Preparation or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Supervision of Installation Set in Place Installation Complete Installation Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report will be submitted to the Customer within one week from the end of the visit Start Up is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per 8 Hr man day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Training YTR Girton Manufacturing Co Inc will provide ONE Qualified Technician for ___ of days contiguous on site days to formally and thoroughly provide in depth training to Operators Maintenance Technicians Engineering and Administrative Level Personnel Our Technician will prov
27. y installed equipment The Technician will make normal equipment adjustments and test operation against factory standards Upon completion of satisfactory testing the Technician will demonstrate all phases of the use and operation of the equipment to any interested parties provided sufficient time is allotted We recommend that three to four hours be dedicated for effective demonstration We highly recommend that at least one User of each level of access Operator Maintenance Supervisor Engineering Administrative be present for the demonstration Demonstration must not be confused with training it is NOT a substitute for a complete and formal training session Demonstration is informal with the Technician covering the highlights of the equipment and operation and hazard awareness and answering questions from interested parties No handout sheets or post training testing is given Test and Demonstration T amp D does not include mechanical reassembly or completion of wiring or pneumatics on skid or otherwise any function that is normally part of the three Installation options described above Multiple Trips from our Factory except at our discretion and as deemed necessary by our Technical Service Manager Additional Site Preparation or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Supervision of Installation Set in Place Installation
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