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12-1850IC IP Inverter/Charger

1. Main Menn Programming lt x ry CA ENTER ENTER ENTER Group Inverter Out Voltage Inverter Out Voltage Inverter C 250 Entry Accepted DSPL y LAT A Group D DC In Low Shut down Inverter Out Voltage Charger 18000 BTV LA ww LAT 1 1 1 41 Group DC In Low Restart Aux Relay CI 03 21 80V Cw x Group O Operator wi Group B General m Inverter Out Voltage C1 01 230V Maia Menu Programing Function D1 Di 01 MENU GROUP Function Parameters Parameter Edit Main Mena Operation ns Main Mem Initialize ETA 377 Programming ENTER Group D AC CHARGER Selection CHARGER Selection Charger Enable Enable Entry Accented a 2 wj AI x Charge Curve AC CHARGER Selection AdgptiverSafe Disable v LA rper JLAO gem 1 Group O Absorption Voltage i Float Voltage Operator 1 03 2880V D107 260v we Group B Rep Absorption Time Charge Current General DIM 18 008 D108 1 Rep Abs Interval Stop After 10Hr Bulk 5165 200Dass Enable ww LA Equalize Mode Select L D Battery Type Select Flooded AGMI twi AC CHARGER Selection Enab
2. Menu Operation MENU Function PARAMETERS POTERANT i nonet ae e ENTER i Main Menu Function Ul AC IN Voltage AC IN Voltage Operation Monitor 11 01 220V 11 01 220V DSPL DSPL cw AC IN Current 1 02 00 0A AC OUT Voltage 101 10 xxx x Aux Relay Status 11 03 230 Battery Voltage 05 24 0 Function U2 Fault Trace Main Menu Initialize MENU GROUP Parameters Parameter Edit Enter Main Menu Operation Main Menu Initialize c Access Level Constant Set Entry Accepted Entry Accepted Entry Accepted Password 1 00 0 Password 1 A1 04 0 Entry Accepted Password 1 00 1 4 7 Main Menu Programing Function B1 B1 01 222711 MENU GROUP Function Parameters Parameter Edit Main Menu Operation ENTER ENTER ENTER Main Menu Function Bl Output Frequency 1 01 0 Programming Output Frequency 50Hz 50Hz Entry Accepted DSPL DSPL DSPL Group O Operator 4 8 Main Menu Programing Function B2 B2 01 MENU GROUP Main Menu 99 Operation Main Menu Initialize Function Function B1 Output Frequency 4 9 Parameters Parameter Edit 2 01 1807
3. 6 3 C Group Inverter 22540 M 6 8 D Group Charter Pn 6 10 E Group e eee eene ee eee eee e tne sese sette etas asse 6 13 O EVT 51 U sson ere asso ssa sisser asese iiss 6 19 U Group S 6 21 Chapter 7 Trouble Shooting 7 1 Factory Contact Info lt s sssssz ges iax eee nete ehh Ee aeta SERE E REC ha RATE 7 4 Il Introduction General Multi functional Feature The Intelligence Plus is a powerful true sine wave inverter a sophisticated battery charger that features adaptive charge technology and a high speed AC Auto Transfer Switch ATS in a single compact enclosure Besides these primary functions however the Intelligence Plus has several advanced features that provide a range of new applications as outlined below Uninterrupted AC Power In the event of a grid failure or shore or generator power being disconnected the inverter within the Intelligence Plus is automatically activated and takes over supply to the connected loads This happens so fast less than 10 milliseconds that computers and other electronic equipment will continue to operate without disruption Power Control Dealing with limited generator or shore side power The Intelligence Plus is a very powerful battery charger It will therefore draw a lot of current from the generator or
4. B2 05 5A 2 Power Control Mode e When AC IN power is ready INVERTER is active and battery voltage is lower than B2 14 voltage value and longer than the second time set in B2 15 ATS will be switched on to ensure AC OUT to continuously supply the load At the moment AC OUT will be supplied by AC IN power e When AC IN power is ready it is only used to supply to the load not to charge the battery INVERTER OFF ATS ON AC CHARGER OFF 2 6 Shore Power 3A Load 3 Power Assist Mode And now the other load adds and the current increases to 11A This is where Power Assist function is needed ATS ON AC CHARGER OFF INVERTER ON Power Assist Mode ON As soon as the load reduces to less than 5A power assist function stops 2 7 CHARGER ONLY When Intelligence Plus enters to CHARGER ONLY B2 09 AC IN DynaCur Limit 0 Disable and the value of B2 21 CHG M ACINCurrent Lmt will be loaded to B2 05 1 NO AC IN Power e When AC IN 0 A AC OUT load is not supplied and the AC Charger is not working Grid Shore Generator Power 0A 2 Power Control Mode a In this example All AC loads are off with the Intelligence Plus constant B2 05 5A AC IN Current Limit the AC CHARGER will not take more than 5A with limits to battery charge current to 75 2 8 3 Power Control Mode b Now some small loads are switched on a
5. B2 14 and B2 15 are used to set ATS to be ON to supply AC IN power to the AC OUT load when the battery voltage is lower than B2 14 voltage value and longer than the second time set in B2 15 in INVERTER Only mode ATS ON INVERTER OFF AC CHARGER OFF B2 16 and B2 17 are used to set ATS to be OFF when the battery voltage 15 higher than B2 16 voltage value and longer than the second time set in B2 17 in INVERTER Only mode INVERTER ON ATS OFF AC CHARGER OFF B2 18 AUTOI ACIN Current Lmt Use constant B2 18 to set the specific maximum AC input current in AUTO 1 This value is very important for both battery charger and inverter output power assist When using constant B2 18 the values will be loaded to B2 05 to determine the actual AC current limit in Auto 1 mode B2 19 AUTO2 ACIN Current Lmt Use constant B2 19 to set the specific maximum AC input current in AUTO 2 This value is very important for both battery charger and inverter output power assist When using constant B2 19 the values will be loaded to B2 05 to determine the actual AC current limit in Auto 2 mode B2 20 INV only ACIN Current Lmt Use constant B2 20 to set the set the specific maximum AC input current in INVERTER ONLY This value is very important for both battery charger and inverter output power assist When using constant B2 20 the values will be loaded to B2 05 to determine the
6. ACIN Current Limi B2 05 16A INV M Bat Lo VATS ON B2 14 23 5V 2 Bat Lo S B2 15 Osec x a 2 Bat Hi VATSOI s 58 a 4 INV M Bat 175 ATSO 2 17 Osec w 3 AC IN Current Lmt 2 18 w 2 IN Current Lmt B2 19 5A 2 IN Current Lmt 2 20 5 c v AC IN Current Lmt B2 21 5 Y A AC IN Low Disconnect B2 01 180V Low Disconnect AC IN Low Disconnect 18 0 V AC IN Low Disconnect 18 1 V AC IN Low Disconnect 1 8 1 AC IN Low Disconnect 1 81 Entry Accepted key to enable the cursor to 80 to the left or the right digit from the current digit Main Menu Programing Function C1 C1 01 MENU GROUP Function Parameters Parameter Edit Main tion Main Menu Initialize
7. NE A PERFECT WAVE INTELLIGENCE PLus PURE SINE WAVE INVERTER ATS BATTERY CHARGER Models 12 18501C IP 12 3550IC IP 24 35501C 24 35501 IPF M Inverter IP As of April 09 CONTENTS Introduction csocsi ioo eret Sea ae a QR eb U IV SPCCHI CAG OM Vi amp 810 VIII Chapter 1 Installation 41 eee e ecce eere eene ee eee eee etta nne s esee e etta sess esee teet esas esse sette tasse ae 1 1 L1 Box R 1 EP 1 1 1 2 BG E 1 1 1 3 Requirements ccsiciscsccdenctecssictecassaucdececccesevsecdesseevenseeeesssdscssudeesatocscesseatweasacsees 1 1 1 4 Connection of Battery 1 111111 10 1 1 1 5 Connection of AC 1 1 1 6 Optional 8 1 1 1 1 eee ee eee tenen eee ettet teneas eese teet etas sese sete 1 3 1 7 Grounding EET 1 3 1 8 Remote Control Panel RCP 3 eene eee eee ee eee eee eee e 1 3 Chapter 2 Control Modes 2 1 2 1 Four Control Modes Application eee eee eene 2 1 Auto 1 AC P
8. Use constant U3 05 to monitor the elapsed time before the latest fault occurs U3 06 Elapsed Time 2 Use constant U3 06 to monitor the elapsed time before the most recent second fault occurs U3 07 Elapsed Time 3 Use constant U3 07 to monitor the elapsed time before the most recent third fault occurs U3 08 Elapsed Time 4 Use constant U3 08 to monitor the elapsed time before the most recent fourth fault occurs Chapter 7 Trouble Shooting Table Proceed as follows for a quick detection of common faults DC loads must be disconnected from the batteries and the AC loads must be disconnected from the INVERTER before the INVERTER and or battery charger AC CHARGER is tested Consult your Newmar dealer if the fault cannot be resolved Problem or Error message Cause Solution The Intelligence Plus fails to operate when power on The battery voltage is too high or too low Ensure that the battery voltage is within the correct value range Cooling fan runs after AC power is removed Intelligence Plus has high load and high ambient temperature Normal for fan to run for up 30 minutes after removal of AC power for circuitry to cool to 559C Udc UV Battery under volt The battery voltage is low Charge the battery or check the battery connections Udc UV Battery under volt The Intellige
9. to be NE changed or displayed Use this setting to prevent user constant settings from being changed A1 01 1 This setting allows all user constants to be changed or displayed Initial setting A1 02 Select Language Use constant A1 02 to select the language displayed by the Intelligence Plus A value of 0 set English and values of others set other language This user constant is not returned to factory setting when constants are initialized It must be manually reset to factory setting Setting Function 1 02 0 English language Initial setting 1 02 1 Reserved under development 1 02 2 Reserved under development 1 02 3 Reserved under development 1 02 4 Reserved under development 1 02 5 Reserved under development 1 02 6 Reserved under development A1 03 Init Parameters Use constant A1 03 to initialize the user constants When initialized the user constants will return to their factory preset values You should normally record the setting of any constants that are changed from factory presets 6 1 Setting Function 1 03 0 Returns to initialize Display without initializing any user Initial setting constants 1 03 1 Initializes the user constants to factory settings A1 04 Init Password 1 This constant is reserved for the factory to test and set the function
10. sec If you want to switch on the Aux Relay 1 when there is a low battery alarm this setting E1 13 can be used to choose between pre alarm or normal alarm Aswith other Aux Relay 1 settings a delay value E1 14 must be specified also This can be done with Delay value for set Aux relay 1 ON when low battery alarm E1 14 setting E1 15 OverLoad Alarm Select When E1 16 0 ignore this setting E1 16 OverLoad Alarm for sec If you want to switch on the Aux Relay 1 when there is a overLoad alarm this setting E1 15 can be used to choose between pre alarm or normal alarm Aswith other Aux Relay 1 setting a delay value E1 16 must be specified also This can be done with Delay value for set Aux Relay 1 ON when overload alarm E1 16 setting E1 17 Udc Ripple Alarm Select When E1 18 0 ignore this setting E1 18 Udc Ripple Alarm for sec If you want to switch on the Aux Relay 1 when there is a battery voltage ripple alarm This setting E1 17 can be used to choose between pre alarm or normal alarm Aswith other Aux Relay 2 setting a delay value E1 18 must be specified also This can be done with Delay value for set Aux Relay 1 ON when battery voltage ripple alarm E1 18 setting E2 Group Setting Aux Relay 1 OFF Condition E2 01 Load Lower than Amps E2 02 Load Lower for sec Use these settings to switch Aux Relay 1 OFF When the actua
11. E5 04 Udc Lowerfor sec 0 255 1sec Osec 6 17 E5 05 Ude Higher than V NOTE 3 0 01V NOTE 3 6 17 E5 06 Ude Higher for sec 0 255 18 Osec 6 17 E5 07 Not Charge for sec 0 255 18 Osec 6 17 E5 08 Fan ON for sec 0 255 1sec Osec 6 17 0 Disable E5 09 When bulk Protection 0 1 1 0 6 17 1 Enable 0 Disable E5 10 System Fault Occurs 0 1 1 0 6 17 1 Enable 5 6 Factory Menu Group Function Constant LCD Display Range Unit Remark Page Setting Programm Aux Relay 5 Set Aux 0 Alarm E5 11 Temp Alarm Sel 0 1 1 0 6 17 ing Relay 3 1 Pre alarm ON E5 12 Temp Alarm for sec 0 255 15 Osec 6 17 0 Alarm E5 13 Low Batt Alarm Sel 0 1 1 0 6 17 1 Pre alarm E5 14 Low Batt for sec 0 255 15 Osec 6 17 0 Alarm E5 15 Overload Alarm Sel 0 1 1 0 6 17 1 Pre alarm E5 16 OL Alarm for sec 0 255 15 Osec 6 17 0 Alarm 5 17 Ude Ripple Alarm Sel 0 1 1 0 6 17 1 Pre alarm E5 18 UdcRipAlarm for sec 0 255 1sec Osec 6 17 E6 Set Aux E6 01 Load Lower than A NOTE 3 0 01A NOTE3 6 17 Relay 3 E6 02 Load Lower for sec 0 255 15 Osec 6 17 OFF E6 03 Udc Lower than V NOTE 3 0 01V NOTE3 6 17 E6 04 Udc Lower for sec 0 255 15 Osec 6 17 E6 05 Udc Higher than V NOTE 3 0 01V NOTE3 6 17 E6 06 Udc Higher for sec 0 255 18 Osec 6 17 E6 07 Charging for sec 0 255 18 Osec 6 17 E6 08 Fan OFF for sec 0 255 15 Os
12. No OL Alarm for sec UdcRipple Alarm Sel E6 19 UdcRipAlarm sec E7 01 Aux1 Usage Select E7 03 Aux1 notSwitchOff T E8 02 Aux2 Invert Select E8 03 Aux2 notSwitchOff T E9 01 Aux3 Usage Select Aux3 Invert Select E9 03 Aux3 notSwitchOff T Aux Relay 1 Option Aux Relay 2 Option Aux Relay 3 Option O1 02 Key Idle Detect Time O2 01 Key Pressed Beep Sel O2 03 Elapsed Time Select O2 06 MODE key Hold Time O2 08 Auto Run Select O2 09 Display IdleTime Set o Operator Modified Constants 4 5 4 2 The following is the operation flow Main Menu Main Menu Operation EE Main Menu RK Initialize HEE Main Menu Programming Main Menu Modified Constants Menu Operation Quick Return Main Menu Operation MENU GROUP Function Parameters Parameter Edit Main Menu Operation Main Menu Initialize AUTO1 MENU 01 0 5 50Hz ENTER 50Hz 6 DSPL DSPL Function Output Frequency AUTO Quick Return Main Menu Programming MENU GROUP Function Parameters Parameter Edit AUTO2 PROG Main Menu Group B I Function B1 I Output Frequency BlOl 0 Programming General Output Frequency 50Hz 50Hz Do 4 6
13. actual AC current limit in Inverter Only mode B2 21 CHG only ACIN Current Lmt Use constant B2 21 to set the set the specific maximum AC input current in CHARGER ONLY This value is very important for both battery charger and 6 8 inverter output power assist When using constant B2 21 the values will be loaded to B2 05 to determine the actual AC current limit in Charger Only mode C Group INVERTER Group INVERTER C1 01 INVERTER Output Voltage Use constant C1 01 to change the RMS output voltage of the INVERTER C1 02 Bat Low V Shut down With this setting one can determine the battery voltage at which level the INVERTER will switch off This can be useful to prevent drawing too much current from an exhausted battery This voltage level will always lie below the Bat Low V Restart C1 03 level In fact changing this level will also change the Bat Low V Restart C1 03 level C1 03 C1 02 o0ffset voltage For example C3 1500 122 when C1 02 9 3V C1 03 10 9V offset voltage 1 6V 10 9 9 3 C1 03 will automatically go to 11 6V 10 0 1 6 after C1 02 is changed to 10 0V C1 03 Battery Low V Restart This setting forms a pair with Bat Low V Shut down C1 02 With this setting one determines the battery voltage at which level the INVERTER will switch on Infact the parameter which is changed is the difference between Bat L
14. CPU ID1 e Use constant U1 13 to check the software version 1 U1 14 CPU ID2 e Use constant U1 14 to check the software version 2 U2 Group Fault Trace U2 01 Current Fault Use constant U2 01 to monitor the current fault that results in Intelligence Plus stopping operating U2 02 Last Fault Use constant U2 02 monitor the last fault that has been recorded U2 03 AC IN Voltage Use constant U2 03 to monitor the AC input voltage value in unit of 0 1V when the current fault occurs U2 04 AC IN Current Use constant U2 04 to monitor the AC input current value in unit of 0 1A when the current fault occurs U2 05 AC OUT Voltage e Use constant U2 05 to monitor the AC output voltage value in unit of 0 1V when the current fault occurs U2 06 AC OUT Current Use constant U2 06 to monitor the AC output current value in unit of 0 1A when the current fault occurs U2 07 Battery Voltage Use constant U2 07 to monitor the battery voltage value in unit of 0 1V when the current fault occurs U2 08 Battery Ripple Volt Use constant U2 08 to monitor the battery ripple voltage in unit of 0 1V when the current fault occurs U2 09 Battery Current Use constant U2 09 to monitor the battery current value in unit of 0 1A when current fault occurs U2 1
15. Constant Set A1 02 Select Language 0 O English 6 1 0 No Initialize A1 03 Init Parameters 0 1 1 0 6 1 1 Default Setting A1 04 Password 1 0 999 1 0 6 2 Programm General Bl Output 0 50 Hz B1 01 Output Frequency 0 1 1 0 6 3 ing Frequency 1 60 Hz B2 Auto B2 01 AC IN Low Disconnect NOTE 3 IV NOTE3 6 3 Transfer B2 02 AC IN Low Connect NOTE3 1V NOTE 3 6 3 Switch B2 03 AC IN High Connect NOTE 3 1V NOTE 3 6 4 B2 04 AC IN High Disconnect NOTE 3 1V NOTE 3 6 4 B2 05 AC IN Current Limit NOTE 3 0 1A NOTE3 6 4 AC IN Waveform 0 Ignore B2 06 0 1 1 1 6 4 Check 1 Active 0 Disconnect B2 07 Ground Relay 0 1 1 1 6 5 Connect 0 50 60Hz 5Hz B2 08 ACIN Frequency Range 0 1 1 l 6 5 45Hz 65Hz 0 Normal B2 09 AC IN DynaCur Limit 0 1 1 0 6 5 Dynamic INV M BatLo V ATS 0 32 0 23 5V B2 14 0 01V 6 6 ON 0 16 0 11 75V INV M BatLo S ATS B2 15 0 255 1 sec 10 sec 6 6 ON INV M BatHi V 0 32 0 28 8V B2 16 0 01V 6 6 ATSOFF 0 16 0 14 4V INV M BatHi S B2 17 0 255 1 sec 60 sec 6 6 ATSOFF AUTO1 ACINCurrent B2 18 NOTE 3 0 1A NOTE3 6 7 Lmt AUTO2 ACINCurrent B2 19 NOTE 3 0 1A NOTE3 6 7 Lmt 5 2 Factory Menu Group Function Constant LCD Display Range Unit Remark Page Setting Programm General B2 Auto INV M ACINCurrent B2 20 NOTE 3 0 1A NOTE3 6 7 ing Transfer Lmt Switch CHG M ACINCurrent B221 NOTE 3 0 1A NOTE3 6 7 Lmt Inverter Cl Inver
16. Function or Parameters or Parameters Edit press key for 1 second to return to Main Menu Programming immediately When adjusting the parameters values press key to key to enable cursor to move left for one digit and press key to enable cursor to move right for one digit CHG only gt Model No Display Software 12 1850IC IP IP 1850 121 12 35001 IP IP 3550 121 24 3550IC IP 3550 241 24 3550IC IPF 3550 242 3 2 LED Indicators LED Name LED ON LED OFF 1 Input voltage normal and position gt transfer Voltage Level 1 ACIN 150VAC 240VAC No input power 2 Input voltage frequency range in between 45 65Hz AC pec eee ede d 2 Green Battery charger is working CHARGER There is voltage atthe AC OUT 3 AC OUT f terminal 4 INVERTER Green Inverter is working FLOAT or ABSOR Or BULK charge 5 BATTERY state of battery Green ATS switch is active AC IN 6 ATS voltage is being sent directly to AC OUT terminal Green Intelligence Plus turn on 7 RUN STOP Red Intelligence Plus turn off NOTE Green Blink Auto Restart is in use 8 COM JERR Remote control port in communication in error REMOTE Remote Control Panel Jack 3 3 3 2 Panel Connection 3 2 1 Lower Front Panel Connection for Intelligence Plus j i 777 H 9 1
17. IN High Connect This setting forms a pair with AC IN High Disconnect B2 04 With this setting one determines the AC IN high voltage at which level the ATS will switch on This should lie below the AC IN High Disconnect B2 04 level to prevent continuous switching of the ATS when the voltage is fluctuating around that level In fact the parameter which is changed is the difference between AC IN High Disconnect B2 04 and AC IN High Connect B2 03 The result of this is that when changing B2 04 level this level B2 03 also changes 2 03 2 04 voltage For example C3 1500 122 when B2 03 265V B2 04 270V offset voltage 5V 270 265 B2 03 will automatically go to 255V 260 5 after B2 04 is changed to 260V B2 04 AC IN High Disconnect Use constant B2 04 to determine the AC IN voltage above which level the ATS will switch off This voltage level will always lie above the AC IN High Connect B2 03 level In fact changing this level will also change the AC IN High Connect B2 03 level B2 05 AC IN Current Limit Use constant B2 05 to set the set the specific maximum AC input current This value is very important for both battery charger and inverter output power assist 6 4 When using constant B2 05 the values determine the actual AC current limit Note With Power Support enabled there is a minimum value for the AC input curre
18. ON for sec setting to drive an external fan E2 09 Charge finished for Min When E2 09 0 ignore this setting Thiscondition becomes active when the charge bulk phase is finished for a certain time E2 09 Forthe charge curve take a look at for instance the Charge Current D1 08 setting This is useful when Aux Relay 1 is used to start a generator Once started one might want to keep the generator on until the batteries are more or less charged E2 10 Aux Relay 1 not ON for minutes When E2 10 0 ignore this setting If one does not need special off condition one can use this setting and the Aux Relay 1 will switch off automatically when there has been no ON condition for a certain time E2 10 E2 11 AC IN loss for sec When E2 11 0 ignore this setting This setting will switch off Aux Relayl if the RMS value of AC IN voltage is too low for a certain time E2 11 This AC level is determined by the AC IN Low Disconnect B2 01 setting Use this setting E2 11 to disable re starting of a generator which is switched off by hand when the Aux Relay 1 is used to generate a start signal for that generator E2 12 No Temp Alarm Select When E2 13 0 ignore this setting E2 13 No Temp Alarm for sec If you want to switch off the Aux Relay 1 when there is no over temperature alarm this setting E2 12 can be used to choose betwe
19. between 45 65Hz Initial setting B2 Group Auto Transfer Switch B2 01 AC IN Low Disconnect Use constant B2 01 to determine the AC IN voltage below which level the ATS Auto Transfer Switch will switch off This voltage level will always lie below the AC IN Low Connect B2 02 level In fact changing this level will also change the AC IN Low Connect B2 02 level B2 02 AC IN Low Connect This setting forms a pair with AC IN Low Disconnect B2 01 With this setting one determines the AC IN low voltage at which level the ATS will switch on This should lie above AC IN Low Disconnect B2 01 level to prevent continuous switching off the ATS when the voltage is fluctuating around the level In fact the parameter which is changed is the difference between AC IN Low Disconnect B2 01 and AC IN Low Connect B2 02 The result of this is that when changing B2 01 level this level B2 02 also 6 3 changes X Note B2 02 can be ignored for a short time when AC IN Waveform Check B2 06 is disabled B2 06 0 When the AC IN voltage drops due to the increasing charge current the AC CHARGER will take care that the voltage does not drop below this level X B2 02 B2 01 offset voltage For example C3 1500 122 when B2 01 180V B2 02 187V offset voltage 7V 187 180 B2 02 will automatically go to 197V 190 7 after B2 01 is changed to 190V B2 03 AC
20. disabled D1 10 1 Equalize mode is enabled Initial setting D1 11 Battery Type Selector Setting Function D1 11 1 Default Setting Flooded AGM 1 14 2 Bulk 13 4 Float 4 Hr Absorption D1 11 0 User Defined D1 11 2 AGM 2 14 7 Bulk 13 6 Float 8 Hr Absorption D1 11 3 Gel 14 0 Bulk 13 6 Float 2 Hr Absorption E Group Auxiliary Relay E1 Group Setting Aux Relay I ON Condition E1 01 LOAD Higher than Amps E1 02 LOAD Higher for sec e Use these settings to switch the Aux Relay 1 ON When the actual AC OUT load is above a certain value E1 01 for a certain time E1 02 e Thecorresponding Aux Relay 1 OFF condition is E2 01 Load Lower than Amps and E2 02 Load Lower for sec Note If setting 1 02 0 sec Initial setting Then the E1 01 is ignored X Note If setting E2 02 0 sec Initial setting Then the E2 01 is ignored E1 03 Udc Lower than Voltage E1 04 Udc Lower for sec e Use these settings to switch the Aux Relay 1 ON When battery voltage becomes lower than a certain limit E1 03 for a certain time E1 04 Note If E1 04 0 sec Initial setting then E1 03 is ignored E1 05 Udc Higher than Voltage E1 06 Udc Higher for sec e Use these settings to switch the Aux Relay 1 ON when battery voltage becomes higher than a certain limit E1 05 for a certain time E1 06 X Note If E1 06 0 sec In
21. has not been subjected to discharge during IV 24 hours In the equalize mode float voltage is reduced to 2 2V cell 13 2V for 12V battery to minimize gassing and corrosion of the positive plate One a week the voltage is raised back to absorption level to equalize the battery This feature prevents stratification of the electrolyte and sulphation a major cause of early battery failure 2 outputs to charge 2 battery banks The Intelligence Plus features 2 outputs of which 1 can carry the full output current The second output limited to approximately 4A and with a slightly lower output voltage is intended to top up a starter battery increase battery life Temperature Compensation Every Intelligence Plus can come with an optional battery temperature sensor BTS 3 when connected charge voltage will automatically decrease with increasing battery temperature This feature is especially recommended for sealed batteries and or when important fluctuation of battery temperature is expected e Battery Voltage Sense In order to compensate for voltage loss due to cable resistance the Intelligence Plus is provided with a voltage sense facility so that the battery always receives the correct charge voltage Product Registration Newmar warrants that this Inverter Charger be free from defects in material and workmanship for two years from date of purchase If you wish to register our product with us an
22. sec 0 255 15 Osec 6 17 5 4 Factory Menu Group Function Constant LCD Display Range Unit Remark Page Setting Programm Aux Relay E2 Set Aux 0 Alarm E2 16 No OL Alarm Sel 0 1 1 0 6 17 ing Relay 1 1 Pre alarm OFF E2 17 No OL Alarm for sec 0 255 15 Osec 6 17 No UdcRipple Alarm 0 Alarm E2 18 0 1 1 0 6 17 Sel 1 Pre alarm No UdcRipple E2 19 0 255 15 Osec 6 17 Alarm sec E3 Set Aux E3 01 Load Higher than A NOTE 3 0 01A NOTE3 6 17 Relay 2 E3 02 Load Higher for sec 0 255 15 Osec 6 17 ON E3 03 Udc Lower than V NOTE 3 0 01V NOTE3 6 17 E3 04 Udc Lower for sec 0 255 15 Osec 6 17 E3 05 Udc Higher than V NOTE 3 0 01V NOTE3 6 17 E3 06 Udc Higher for sec 0 255 1sec Osec 6 17 E3 07 Not Charge for sec 0 255 1sec Osec 6 17 E3 08 Fan On for sec 0 255 15 Osec 6 17 0 Disable E3 09 When bulk Protection 0 1 1 0 6 17 1 Enable 0 Disable E3 10 System Fault Occurs 0 1 1 0 6 17 1 Enable 0 Alarm E3 11 Temp Alarm Sel 0 1 1 0 6 17 1 Pre alarm E3 12 Temp Alarm for sec 0 255 18 Osec 6 17 0 Alarm E3 13 Low Batt Alarm Sel 0 1 1 0 6 17 1 Pre alarm E3 14 Low Batt for sec 0 255 15 Osec 6 17 0 Alarm E3 15 Overload Alarm Sel 0 1 1 0 6 17 1 Pre alarm E3 16 OL Alarm for sec 0 255 15 Osec 6 17 0 Alarm E3 17 Udc Ripple Alarm Sel 0 1 1 0 6 17 1 Pre alarm E3 18 UdcRipAlarm for sec 0 255
23. shore side power A maximum generator or shore current can be set B2 05 The Intelligence Plus will then take account of other AC loads and use whatever is extra for charging thus preventing the generator or shore supply from overload Power Assist Boosting the capacity of shore or generator power This feature takes the principle of Power Control to a farther dimension allowing the Intelligence Plus to supplement the capacity of the alternative source Where peak power is so often required only for a limited period it is possible to reduce the size of generator needed or conversely enable more to be achieved from typically limited shore connection When the load reduces the spare power is used to recharge the battery Battery Charger 4 stage charge characteristic Bulk Absorption Float Equalize The Intelligence Plus features a microprocessor controlled battery management system that can be preset to suit different types of batteries Preventing damage due to excessive gassing The Battery Safe Mode If in order to quickly charge a battery a high charge current in combination with a high absorption voltage has been chosen The Intelligence Plus will prevent damage due to excessive gassing by automatically limiting the rate of voltage increase once the gassing voltage has been reached Less maintenance and aging when the battery is not in use The Equalize Mode The equalize mode kicks in whenever the battery
24. x 17 1 x 14 4 inches Weight Ibs 66 155 77 lbs VII Dimension for Intelligence Plus 1850W 12 24 Unit Inches VIII Dimension for Intelligence Plus 3550W Series 12 VDC Unit Inches IX Dimension for Intelligence Plus 3550W Series 24 VDC Units Inches M6 4 NEWMAR NLI Inverter Charger EN AHO FREE SEN 13 8 Chapter 1 Installation Perrect Wave INTELLIGENC Pius POWER AC IN CHARGER BATTERY INVERTER AC OUT 1 AUTOT EZ ENT DSPI RUN wa MENI PROG STOP F POS E 23223323 Black To AC Loads Fuse Values see Pg 1 4 BATTERY NOTE Use appropriate AC circuit breaker on input Ground Buss Green 1 1 This product should be installed by a qualified electrician 1 IMPORTANT SAFETY CAUTIONS AND WARNINGS CAUTION Inverters produce hazardous voltages To avoid risk of harm or fire the unit must be properly installed There are no user serviceable parts inside Do not remove the inverter housing CAUTION The inverter should not be mounted in a location that may be exposed to rain or spray CAUTION The inver
25. 0 Control Mode Use constant U2 10 to monitor what the control mode AUTO 1 AUTO 2 Inverter Only or Charger Only is when the current fault occurs U2 11 Operation Status Use constant U2 11 to monitor 12 digits which account for each operation status when the current fault occurs Please see NOTE 1 in Chapter 5 U2 12 Aux Relay Status Use constant U2 12 to monitor the ON OFF status of 3 sets of Aux Relay RY1 RY2 RY3 when the current fault occurs Please see NOTE 2 in Chapter 5 U2 13 Elapsed Time e Use constant U2 13 to monitor the elapsed time after power ON 2 03 0 or after RUN 02 03 1 in unit of 1 hour when the current fault occurs U2 26 Battery Temperature Sensor e Use constant U2 26 to monitor the current temperature that has been detected by Battery Temperature Sensor BTS 3 in unit of 1 C when the current fault occurs U3 Group Fault History U3 01 Last Fault Use constant U3 01 to monitor the latest fault stored in the software U3 02 Fault Message 2 Use constant U3 02 to monitor the most recent second fault stored in the software U3 03 Fault Message 3 Use constant U3 03 to monitor the most recent third fault stored in the software U3 04 Fault Message 4 Use constant U3 04 to monitor the most recent fourth fault stored in the software U3 05 Elapsed Time 1
26. 03 1 The elapsed time started to be counted after RUN 02 04 Intelligence Plus Model This 15 the model number to be displayed 02 06 MODE Key Hold Time e Use constant O2 06 to set the time it takes to press MODE key to transfer from one of four modes to another mode This has to be done in STOP mode e Initial setting 5 sec setting range 2 10 sec 02 07 RUN STOP Key Hold Time e Use constant O2 07 to set the time it takes to press RUN STOP key to activate its function e Initial setting 2 sec setting range 2 10 sec 02 08 Power ON Auto Run Select e Use constant O2 08 to select to auto run manually or automatically Setting Function 2 08 0 Auto Run is active when pressing Run STOP key 02 08 1 n Auto Run is active when the power is on Initial setting 02 09 LCD Display Idle Time Set When 2 09 0 Display Idle Function is disabled Use constant 2 09 to set the idle time when the keypad 15 not operated and all the LCD Display and LED Indicators of the Intelligence Plus entering the idle mode which only RUN STOP indicator is active Once any key on the panel is pressed it will return to the display before Idle status Initial setting 10 min setting range 0 60 min U Group Monitor U1 Group Monitor U1 01 AC IN Voltage Use U1 01 to monitor the current voltage valu
27. 1 INVERTER Mode e When AC IN 0 A AC OUT load is completely supplied by INVERTER It goes to the inverter mode Grid Shore Generator Power OA 2 Power Control Mode In this example All AC loads are off with the Intelligence Plus constant B2 05 5A AC IN Current Limit the AC CHARGER will not take more than 5A with limits to battery charge current to 75 Shore Power Max 5A 2 4 3 Power Control Mode b Now some small loads are switched on and load increase to Only 5 3 2A is left to charge the batteries and charge current is reduced to about 30A X Note Shore current is automatically limited to 5A and the AC input circuit breaker will not trip 4 Power Control Mode c The load is switched on and current consumption increase to 5A Nothing is left to charge the battery The charge current is automatically reduced to and the AC input circuit breaker does not trip 2 5 INVERTER ONLY When Intelligence Plus enters to INVERTER ONLY B2 09 AC IN DynaCur Limit 0 Disable and the value of B2 20 INV M ACINCurrent Lmt will be loaded to B2 05 1 INVERTER Mode When the battery voltage is not lower than B2 14 voltage value inverter mode takes priority to supply voltage to AC OUT for load consumption INVERTER ON ATS OFF AC CHARGER OFF Shore Power Ready
28. 1sec Osec 6 17 E4 Set Aux E4 01 Load Lower than A NOTE 3 0 01 NOTE3 6 17 Relay 2 E4 02 Load Lower for sec 0 255 15 Osec 6 17 OFF E4 03 Udc Lower than V NOTE 3 0 01V NOTE3 6 17 5 5 Factory Menu Group Function Constant LCD Display Range Unit Remark Page Setting Programm Aux Relay 4 Set Aux 4 04 Udc Lower for sec 0 255 18 Osec 6 17 ing Relay 2 E4 05 Udc Higher than V NOTE 3 0 01V NOTE3 6 17 OFF 4 06 Udc Higher for sec 0 255 1 6 17 4 07 Charging for sec 0 255 1sec Osec 6 17 E4 08 Fan OFF for sec 0 255 1sec Osec 6 17 E4 09 Charge Finished Min 0 1000 Imin 0 6 17 E4 10 RY2 not ON for mins 0 1000 Imin 0 6 17 4 11 IN Loss for sec 0 255 18 Osec 6 17 0 Alarm 4 12 No Temp Alarm Sel 0 1 1 0 6 17 1 Pre alarm E4 13 No Temp Alarm sec 0 255 1sec Osec 6 17 0 Alarm E4 14 No Low Bat Alarm Sel 0 1 1 0 6 17 1 Pre alarm 4 15 No Low Bat for sec 0 255 1sec Osec 6 17 0 Alarm E4 16 No OL Alarm Sel 0 1 1 0 6 17 1 Pre alarm E4 17 No OL Alarm for sec 0 255 1sec Osec 6 17 No UdcRipple Alarm 0 Alarm E4 18 0 1 1 0 6 17 Sel 1 Pre alarm No UdcRipple 4 19 0 255 18 Osec 6 17 Alarm sec ES Set Aux E5 01 Load Higher than A NOTE 3 0 01A NOTE3 6 17 Relay 3 E5 02 Load Higher for sec 0 255 15 Osec 6 17 ON E5 03 Udc Lower than V NOTE 3 0 01V NOTE3 6 17
29. 2 0 16 0 0 01 13 4V 0 140 1A 140A 0 83 0 0 01 25 5A 24 1850 IC IP 24 0 32 0 0 01V 284V 24 0 320 0 01V 26 8V 0 35 1A 35A 0 447 001 12 75A 5 10 24 3550 IC IP 24 0 32 0 0 01V 28 80V 24 0 32 0 0 01V 27 60V 0 70 1A 35A 0 83 0 0 01 25 5A Constant E1 03 E3 03 E5 03 E1 05 E3 05 E5 05 2 01 4 01 6 01 2 03 4 03 6 03 Factory Factory Factory Factory Range Unit Range Unit Range Unit Range Unit Model Setting Setting Setting Setting 24 3550 ICIP 0 35 0 0 01V 23 5V 0 35 0 0 01V 32 0V 0 42 6 0 01A 3 32A 0 35 0 0 01V 23 5V 12 1850 ICIP 0 17 5 0 01 11 75V 0 175 0 01V 16 0V 0 44 75 0 01A 3 18A 0 17 5 0 01V 11 75V 12 3550 ICIP 0 17 5 0 01 11 75V 0 175 0 01V 16 0V 0 83 0 0 01A 6 37A 0 17 5 0 01V 11 75V 24 1850 ICIP 0 35 0 0 01V 23 5V 0 35 0 0 01V 32 0V 0 44 75 0 01A 3 18A 0 35 0 0 01V 23 5V 24 3550 ICIP 0 35 0 0 01V 23 5V 0 35 0 0 01V 32 0V 0 83 0 0 01A 6 37A 0 35 0 0 01V 23 5V Constant E2 05 E4 05 E6 05 Factory Range Unit Model Setting 24 3550 IC IPF 0 35 0 0 01V 32 0V 12 1850 IC IP 0 17 5 0 01V 16 0V 12 3550 IC IP 0 17 5 0 01V 16 0V 24 1850 IC IP 0 35 0 0 01V 32 0V 24 3550 IC IP 0 35 0 0 01V 32 0V NOTE 4 Parameter Setting LCD Displa
30. 40 20 0 Time Volts Charge voltage i 16 r Battery Safe mode i 15 3 14 120 x Bulk hours or 1Max Absorption time 13 12 11 10 7 Time 1 1 1 Bulk hours Absorption 1 day 7 days reduced 7 days float float reduced ae 1 hour Repeat ed Absor pti on D1 03 Absorption Voltage Use this setting to specify the absorption voltage D1 04 Repeated Absorption Time e Use this setting to specify the duration of the repeated absorption pulses D1 05 Repeated Absorption Interval e Use this setting to specify the interval between repeated absorptions D1 06 Maximum Absorption Time e If the Charge Curve is fixed D1 02 1 then this setting is used to determine the absorption time Tn all other cases this setting determines the maximum absorption time D1 07 Float Voltage e Use this setting to specify the float voltage D1 08 Charge Current e Use this setting to specify the current with which the battery is charged in the bulk phase gt lt Note The actual charge current depends on other conditions also Therefore under certain circumstances it is possible that the actual charge current is lower than this setting This can among others be due to e A low AC IN Current Limit B2 05 in combination with a high load e A high environmental temperature e A too hi
31. AND A 31 BATTERY CHARGING DEVICES AND INVERTERS 1 1 Box Contents Intelligence Plus Inverter Charger USER MANUAL Bag Containing connection items ie Four 4 terminals and casing One 1 Black amp One 1 Red Input Cover Four 4 screws with washer attached BTS 3 Temp Sensor Two 2 mounting brackets Six 6 flat Phillips head screws 1 2 Location The product must be installed in a dry and well ventilated area as close as possible to batteries There should be a clear space of at least 8 inches around the appliance for cooling Excessively high ambient temperature will result in the following e Reduced service life e Reduced charge current e Reduced peak capacity or shutdown of the inverter Never position the appliance directly above the batteries Intelligence Plus is suitable for wall mounting The back and the bottom of the enclosure has holes for wall mounting purposes For horizontal mounting attach the two mounting brackets provided to the bottom of the Intelligence Plus with the six flat Phillips head screws The bottom of the mounting brackets has holes for horizontal mounting The interior of the product must remain accessible after installation Ensure the and DC input cables are fitted with fuses and circuit breakers Try and keep the distance between the product and battery to a minimum in order to minimize cable voltage losses Za For safety purpose this product should be installed in
32. Fault U2 03 IN Voltage U2 12 Aux Relay Status U2 13 Elapsed Time 12 26 Bat Temp Sensor Fault Message 2 Fault Message 3 Fault Message 4 psed Time 1 Elasped Time 3 Elasped Time 4 1 01 Bi Frequency Auto Transfer Switch A1 02 Select Language A1 03 Init Parameters A1 04 Password 1 B1 01 B2 04 AC IN High Disconnect B2 07 B2 14 INV_M BatLo V ATS ON B2 15 INV M BatLo S ATS ON Ground Relay B2 08 AC IN Frequency Range INV M BatHi S ATSOFF 2 Current NV M ACIN Current Lmt HG M ACIN Current Lmt EERERE 2222 58 gt gt BIR EIE 22 2 ABE B S 1 Inverter Out Voltage Bat Low V Shut t Low V_ Restart ist Select wer Assist Level BEBE CHARGER Selection harge Curve DI 0S Rep Abs Interval D1 07 Flost Voltage 01 08 Charge Current DI 09 Stop After 10Hr Bulk Di lO Equalize Mode Select 1 11 Battery Type Seer 1 01 LOAD Higherthan 7A ET Ames ET AuxReisyT ON 1 02 LOAD Higher for Tee 1 03 Ude Lower than 04 Ude Lower for sec E1 05 Ude Higher than V igher for sec for sec sec E1 0 1 0 ds em Fault Occurs emp Alarm for sec Low Batt Alarm Sel Low Batt for sec Ei I6 OL Alarm for sec E117 Ude Ripple Alarm Sel Ei 1s U
33. Monitor O1 01 Power ON Monitor Sel 0 13 1 4 NOTE 4 6 19 Select O1 02 Key Idle Detect Time 10 600 15 180 6 19 02 Key 0 Disable 02 01 Key Pressed Beep Sel 0 1 1 1 6 19 Selections 1 Enable 02 02 Elapsed Time Reset 0 60000 lhour 0 6 19 0 Power ON 02 03 Elapsed Time Select 0 1 1 0 6 19 1 Run Time 02 04 Intelligence Plus Model 6 19 02 06 MODE Key Hold Time 2 10 18 5 6 20 RUN STOP 02 07 2 10 1sec 2 sec 6 20 KeyHoldTime 0 Manual 02 08 Auto Run Select 0 1 1 1 6 20 1 Auto 02 09 Display IdleTime Set 0 60 lmin 10 min 6 20 5 8 NOTE 1 Operation Status 01 09 X X Fault 0 1 Fault Udc ripple 0 OK 1 Udc ripple Pre alarm X X X X X X X X X X RUN STOP 0 5 Inverter 1 RUN 0 OFF 1 ON AC CHARGER 0 ATS 1 ON 0 OFF 1 ON ACIN 0 IN disconnect 1 AC IN connect AC OUT O No output 1 output Remoter 0 Remoter disconnect 1 Remoter connect OH 0 OK 1 Pre alarm Battery Low 0 1 Battery low pre alarm OL 0 OK 1 Over load pre alarm 5 9 NOTE 2 U1 10 X X X Aux Relayl 0 1 Aux Relay2 0 OFF 1 ON Aux Relay3 0 OFF 1 ON NOTE 3 Constants B2 01 B2 02 B2 03 B2 04 Factory Factory Factory Factory Range Unit Range Unit Range Unit Range Unit Model S
34. V 6 21 U1 06 Battery Ripple Volt 0 1V 6 21 U1 07 Battery Current 0 1A 6 21 U1 08 Control Mode 6 21 U1 09 Operation Status NOTE 1 6 22 01 10 Aux Relay Status NOTE 2 6 22 01 11 Elapsed Time lhour 6 22 U1 12 Bat Temp Sensor 19C 6 22 U1 13 CPU ID I 6 22 01 14 CPU ID 2 6 22 U2 Fault U2 01 Current Fault 6 23 Trace U2 02 Last Fault 6 23 U2 03 AC IN Voltage 0 1V 6 23 U2 04 AC IN Current 0 1A 6 23 U2 05 AC OUT Voltage 0 1V 6 23 U2 06 AC OUT Current 0 1A 6 23 U2 07 Battery Voltage 0 1V 6 23 U2 08 Battery Ripple Volt 0 1V 6 23 U2 09 Battery Current 0 1A 6 24 U2 10 Control Mode 6 24 U2 11 Operation Status NOTE 1 6 24 U2 12 Aux Relay Status NOTE 2 6 24 U2 13 Elapsed Time lhour 6 24 U2 26 Bat Temp Sensor 19C 6 24 U3 Fault U3 01 Last Fault 6 25 History U3 02 Fault Message 2 6 25 U3 03 Fault Message 3 6 25 U3 04 Fault Message 4 6 25 U3 05 Elapsed Time 1 lhour 6 25 Factory Menu Group Function Constant LCD Display Range Unit Remark Page Setting 5 1 Operation Monitor U3 Fault U3 06 Elapsed Time 2 lhour 6 25 History U3 07 Elapsed Time 3 lhour 8 6 25 03 08 Elapsed Time 4 lhour 6 25 Initialize Initialize Al Initialize 0 Operation Only A1 01 Access Level 0 1 1 1 6 1 1
35. a heat resistant environment if it is used with equipment where a substantial amount of power is to be converted You should prevent the presence of e g chemicals synthetic components curtains or textiles etc in the immediate vicinity 1 3 Requirements Philips screwdriver for removing the lower front panel and connecting AC loads 2 battery cables maximum length 20 feet Including battery terminals and cable ends Insulated socket wrench or nut driver 13 mm for securing the DC terminal nuts Three wire cable for AC cabling 1 3 e Mounting screws or bolts 1 4 Connection of Battery Cables In order to fully utilize the full capacity of the product batteries with sufficient capacity and battery cables with sufficient cross section should be used please see table Wire Size Chart Model Length of Wire from Charger to Batteries in feet 10 15 20 Over 20 Minimum Wire Gauge AWG 12 1850IC IP 1 0 1 0 2 0 Not recommended 12 3550IC IP 2 0 4 0 4 0 Not recommended 24 3550IC IP 1 0 2 0 2 0 Not recommended Meets minimum requirements of ABYC 10 voltage drop table for inverter maximum input current 3 voltage drop table for charger maximum output and allowable amperage for 105 C rated insulation conductors 50 VDC inside engine space Consult ABYC E 11 for lower temperature rated insulated conductors CAUTION Ensure that leads are properly fused at the battery Refer to ABYC recom
36. battery may c L 1 I HG Ref Letter Connections Lower Front Description A CHARGE n Terminals for starting battery of 4A B BTS Terminals for battery temperature sensor C Vsens Terminals for Remote Battery Voltage Sensing D contacts Terminals for auxiliary relay contact 1 E RY2 contacts Terminals for auxiliary relay contact 2 F RY3 contacts Terminals for auxiliary relay contact 3 G AC OUT L Terminals for AC output Line H AC OUT N Terminals for AC output Neutral I AC OUT G Terminals for AC output Ground J ACING Terminals for AC input Ground K ACINN Terminals for AC input Neutral L ACINL Terminals for AC input Line M Battery POS NEG Terminals for battery cables N DC Case Ground Terminals for DC Case Ground 3 4 3 3 Battery amp AC Connections 3 3 1 Connection Schematic INTELLIGENCE Pius AC IN CHARGER BATTERY INVERTER OUT AUTO SPL POS IN BREAD 4 To AC Loads Fuse Values see Pg 1 4 BATTERY NOTE Use appropriate AC circuit breaker on To Safety input Ground Buss Green Chapter 4 User Constants There are four Macro Function under the main menu of the Combi 3 and they are Operation Initialize Programming and Modified Constants The functions and their contents are as below Function Content Combi 3 can monitor AC IN v
37. c 0 255 15 Osec 6 13 Factory Menu Group Function Constant LCD Display Range Unit Remark Page Setting Programm Aux Relay El Set Aux 0 Disable E1 09 When bulk Protection 0 1 1 0 6 14 ing Relay 1 1 Enable ON 0 Disable E1 10 System Fault Occurs 0 1 1 0 6 14 Enable 0 Alarm 1 11 Temp Alarm Sel 0 1 1 0 6 14 1 Pre alarm E1 12 Temp Alarm for sec 0 255 1sec Osec 6 14 U Alarm E1 13 Low Batt Alarm Sel 0 1 1 0 6 14 1 Pre alarm 1 14 Low Batt for sec 0 255 15 Osec 6 14 0 Alarm 1 15 Overload Alarm Sel 0 1 1 0 6 14 1 Pre alarm 1 16 OL Alarm for sec 0 255 15 Osec 6 14 0 Alarm E1 17 Udc Ripple Alarm Sel 0 1 1 0 6 14 1 Pre alarm E1 18 UdcRipAlarm for sec 0 255 1sec Osec 6 14 E2 Set Aux E2 01 Load Lower than A NOTE 3 0 01A NOTE 3 6 15 Relay 1 E2 02 Load Lower for sec 0 255 15 Osec 6 15 OFF E2 03 Udc Lower than V NOTE 3 0 01V NOTE3 6 15 E2 04 Udc Lower for sec 0 255 15 Osec 6 15 E2 05 Udc Higher than V NOTE 3 0 01 NOTE3 6 15 E2 06 Udc Higher for sec 0 255 1sec Osec 6 15 E2 07 Charging for sec 0 255 1sec Osec 6 15 E2 08 Fan Off for sec 0 255 18 Osec 6 16 E2 09 Charge Finished Min 0 1000 1min 0 6 16 E2 10 RY1 not ON for mins 0 1000 1min 0 6 16 E2 11 AC IN Loss for sec 0 255 15 Osec 6 16 0 Alarm E2 12 No Temp Alarm Sel 0 1 1 0 6 16 1 Pre alarm E2 13 No Temp Alarm sec 0 255 18 Osec 6 16 0 Alarm E2 14 No Low Bat Alarm Sel 0 1 1 0 6 17 1 Pre alarm E2 15 No Low Bat for
38. d provide comments or questions please log onto www newmarpower com product_registration html or for immediate response to your questions or comments please call tech service at 1 800 241 3897 or E mail techservice newmarpower com Specification 12 Volt System 12 1850 ICIP 12 3550 ICIP MODEL 24 Volt System 24 3550 ICIP GENERAL Ventilation Forced cooling Forced cooling Temperature Operation 20 C 70 C 20 C 70 C Storage 25 C 80 C 25 C 80 C Protection a Output short circuit Yes Yes b Over load Yes Yes c Battery voltage too high Yes Yes d Battery voltage too low Yes Yes e DC voltage ripple too high Yes Yes f Temperature Sensor Transformer 105 C 105 C Electronic amp Powerstage 70 C 70 C BTS 3 50 C 50 C Humidity 0 95 non condensing 0 95 non condensing Power control Function Yes Yes Power assist Function Yes Yes Uninterrupted AC power less than 10 msec less than 10 msec Adaptive 4 stage charge Yes Yes Two output to charge 2 battery banks Yes Yes Auxiliary Relay X3 X3 Battery voltage sensor Yes Yes Battery Temperature sensor BTS 3 Yes Yes Remote control port Yes Yes INVERTER Input Voltage Range VDC 9 5 16V 19 32V Output Voltage VAC 185 240 VAC 90 120 VAC Output Frequency 50Hz 60Hz 0 1 Output Waveform Pure s
39. dcRipAlarm for 7 E 2 01 Load Lower than A 82 02 Load Lower for sec E2 03 04 Lower than V E2 04 Udc Lower for sec E2 Set Aux Relayl OFF 2 05 Ude Higher than V E2 06 Udc Higherfor sec E2 09 Charge Finished E2 10 RY not ON for mins 2 11 IN Loss for sec E2 12 No Temp Alarm Sel E2 13 No Temp Alarm E2 14 No Low Bat Alarm Sel E2 15 No Low Bat for sec E2 16 No OL Alarm Sel E2 18 No UdcRipple Alarm Sel 4 4 Set Aux Relay2 ON Load Higher than A E3 01 E3 02 Load Higher for sec Udc Lower than V E3 03 E3 04 Udc Lower for sec Udc Higher than V E3 05 E3 06 E3 07 E3 08 E3 09 Udc Higher for sec Not Charge for sec Fan On for sec When bulk protection E3 10 E3 11 System Fault Occurs Temp Alarm Sel E3 12 4 Set Aux Relay2 OFF Set Aux Relay3 ON 6 Set Aux Relay3 OFF E3 13 Temp Alarm for sec Low Batt Alarm Sel Low Batt for sec Overload Alarm Sel E3 16 OL Alarm for sec Udc Ripple Alarm Sel UdcRipAlarm for sec EA 01 4 02 4 03 4 04 4 05 4 06 4 07 4 08 Load Lower than A Load Lower for sec Udc Lower than 7 V Udc Lower for sec Udc Higher t
40. e of AC IN power in unit of 0 1V U1 02 AC IN Current Use U1 02 to monitor the current value of AC IN power in unit of 0 1A U1 03 AC OUT Voltage Use constant U1 03 to monitor AC OUT voltage value in unit of 0 1 V U1 04 AC OUT Current Use constant U1 04 to monitor AC OUT current value in unit of 0 1A U1 05 Battery Voltage Use constant U1 05 to monitor the battery voltage in unit of 0 1V U1 06 Battery Ripple Voltage Use constant U1 06 to monitor the battery ripple voltage in unit of 0 1 V U1 07 Battery Current Use constant U1 07 to monitor battery current value in unit of 0 1A U1 08 Control Mode Use constant U1 08 to monitor the current control mode AUTO 1 AUTO 2 Inverter Only or Charger Only U1 09 Operation Status There are 12 digits to account for each operation status Please see NOTE 1 in Chapter 5 U1 10 Aux Relay Status Use constant U1 10 to monitor the ON OFF status of 3 sets of Aux Relay RY1 RY2 RY3 Please see NOTE 2 in Chapter 5 01 11 Elapsed Time Use constant U1 11 to monitor the elapsed time after power ON 02 03 0 or after RUN 02 03 1 in unit of 1 hour U1 12 Battery Temperature Sensor Use constant U1 12 to monitor the temperature that has been detected by Battery Temperature Sensor BTS 3 in unit of 1 C U1 13
41. ec 6 17 E6 09 Charge Finished Min 0 1000 0 6 17 6 10 not ON for mins 0 1000 1min 0 6 17 E6 11 AC IN Loss for sec 0 255 15 Osec 6 17 0 Alarm E6 12 No Temp Alarm Sel 0 1 1 0 1 Pre alarm 6 17 E6 13 No Temp Alarm sec 0 255 18 Osec 6 17 0 Alarm E6 14 No Low Bat Alarm Sel 0 1 1 0 6 17 1 Pre alarm E6 15 No Low Bat for sec 0 255 15 Osec 6 17 0 Alarm E6 16 No OL Alarm Sel 0 1 1 0 6 17 1 Pre alarm E6 17 No OL Alarm for sec 0 255 15 Osec 6 17 5 7 Factory Menu Group Function Constant LCD Display Range Unit Remark Page Setting Programm Aux Relay E6 Set Aux No UdcRipple Alarm 0 Alarm E6 18 0 1 1 0 6 17 ing Relay 3 Sel 1 Pre alarm OFF No UdcRipple E6 19 0 255 18 Osec 6 17 Alarm sec E7 Aux 0 Do not use Aux E7 01 Aux Usage Select 0 1 1 0 6 18 Relay 1 1 Use Aux Option 0 Normal E7 02 Aux1 Invert Select 0 1 1 0 6 18 1 Invert switch E7 03 Aux1 notSwitchOff T 0 1000 1 min 0 6 18 E8 Aux 0 Do not use Aux E8 01 Aux2 Usage Select 0 1 1 0 6 18 Relay 2 1 Use Aux Option 0 Normal E8 02 Aux2 Invert Select 0 1 1 0 6 18 1 Invert switch E8 03 Aux2 notSwitchOff T 0 1000 1 min 0 6 18 E9 Aux 0 Do not use Aux E9 01 Aux3 Usage Select 0 1 1 0 6 18 Relay 3 1 Use Aux Option 0 Normal E9 02 Aux3 Invert Select 0 1 1 0 6 18 1 Invert switch E9 03 Aux3 notSwitchOff T 0 1000 1 min 0 6 18 Operator Ol
42. en pre alarm or normal alarm Aswith other Aux Relay 1 setting a delay value must be specified also This can 6 18 be done with the Delay value for set Aux Relay 1 OFF when No Overtemperature Alarm E2 13 setting E2 14 No Low Batt Alarm Select When E2 15 0 ignore this setting E2 15 No Low Batt Alarm for sec If you want to switch off the Aux Relay 1 when there is no low battery alarm this setting E2 14 can be used to choose between pre alarm or normal alarm As with other Aux Relay 1 setting a delay must be specified also This can be done with the Delay value for set Aux Relay 1 OFF when No Low Battery Alarm E2 15 setting E2 16 No OverLoad Alarm Select When E2 17 0 ignore this setting E2 17 No OverLoad Alarm for sec If you want to switch off the Aux Relay 1 when there is no OverLoad alarm this setting E2 16 can be used to choose between pre alarm or normal alarm Aswith other Aux Relay 1 setting a delay must be specified also This can be done with the Delay value for set Aux Relay 1 OFF when No OverLoad Alarm E2 17 setting E2 18 No Udc Ripple Alarm Select When E2 19 0 ignore this setting E2 19 No Udc Ripple Alarm for sec If you want to switch off the Aux Relay 1 when there is no battery voltage ripple alarm this setting E2 18 can be used to choose between pre alarm or normal alarm Aswith other Aux Relay 1 settin
43. erator which will drop in voltage because it can t deliver that current instantly which could result in switching to INVERTER If however we had this setting Dynamic Current Limit enabled the effective AC input current limit would be far lower than 8A because the load was zero So connecting a load of 7A will result in Intelligence Plus starting to power assist and no voltage drop is being examined on the AC OUT The generator starts to supply the load and the effective AC input current limit will increase to 8A slowly At the moment the Intelligence Plus will stop Power Assist and the full load is on the generator This is powerful option in combination with Power Assist but even without Power Assist it can prevent unnecessary switching to INVERTER because the charge current will reduce when AC input current becomes higher than the effective AC input current limit B2 14 INV only Bat Lo V ATS ON B2 15 INV only Bat Lo S ATS ON B2 16 INV only Bat Hi V ATSOFF B2 17 INV only Bat Lo S ATSOFF B2 14 B2 17 are used to set the condition of ATS to be ON OFF in INVERTER Only mode When Intelligence Plus is in INVERTER Only mode INVERTER mode takes 6 7 priority to supply voltage to AC OUT for load consumption When AC IN power is ready INVERTER is active and battery is about to be exhausted ATS will be switched on to ensure AC OUT to continuously supply the load At the moment AC OUT will be supplied by AC IN power
44. ernal ground relay is closed with terminal Initial setting B2 08 AC IN Frequency Range Refer to page 6 3 B1 01 6 5 B2 09 AC IN Dynamic Current Limit This setting is an expansion of the AC IN Current Limit B2 05 mechanism Setting Function B2 09 0 The AC current limit is specified by the AC IN Current Initial setting Limit B2 05 setting 6 6 The effective AC input current limit depends on the load history When the load is lower than the AC IN Current Limit B2 05 the effective AC input current limit is also lower but slightly above the load B2 09 1 When the load increase the effective current limit also increases with a delay The thought behind this is that when a generator is running at a low load it can t switch to full load immediately and it needs some time to increase the power gt lt An example We have a 2KVA generator We adjust the AC IN Current Limit B2 05 setting to 8A and we enable Power Assist C1 05 1 We have no load connected and the batteries are fully charged Therefore no current from generator is drawn At this moment we connect a load of 7A to the Intelligence Plus with this setting B2 09 disabled the Intelligence Plus would not react because the load is below the AC IN Current Limit B2 05 setting The result is that the full load is connected to gen
45. etting Setting Setting Setting 24 3550 IC IPF 180 230 IV 180V 181 260 IV 187V 240 269 265 230 270 270V 12 1850 IC IP 94 120 IV 94V 95 135 IV 101V 128 142 1V 138V 120 143 1V 143V 12 3550 IC IP 94 120 1V 94V 95 135 1V 101V 128 142 138V 120 143 1V 143V 24 1850 IC IP 94 120 IV 94V 95 135 IV 101V 128 142 138V 120 143 1V 143V 24 3550 IC IP 94 120 1V 94V 95 135 1V 101V 128 142 138V 120 143 1V 143V Constant B2 05 C1 01 C1 02 C1 03 Factory Un Factory Factory Factory Range Unit Range Range Unit Range Unit Model Setting it Setting Setting Setting 24 3550 IC IPF 1 0 16 0 160A 210 245 IV 230V 18 6 23 0 0 01V 18 6V 21 8 34 0 0 01V 21 8V 12 1850 IC IP 2 0 30 0 0 1A 30 0A 94 128 IV 120V 9 3 13 0 0 01V 9 3V 10 9 17 0 0 01V 10 9V 12 3550 IC IP 2 0 30 0 0 1A 30 0A 94 128 IV 120V 9 3 13 0 0 01V 9 3V 10 9 17 0 0 01V 10 9V 24 1850 IC IP 2 0 30 0 30 0A 94 128 IV 120V 18 6 260 0 01V 18 6V 21 8 34 0 0 01V 21 8V 24 3550 IC IP 2 0 30 0 30 0A 94 128 IV 120V 18 6 23 0 0 01V 18 6V 21 8 34 0 0 01V 21 8V Constant D1 03 D1 07 D1 08 E1 01 E3 01 E5 01 Factory Factory Factory Factory Range Unit Range Unit Range Unit Range Unit Model Setting Setting Setting Setting 24 3550 IC IPF 24 0 32 0 0 01V 284V 24 0 32 0 0 01V 26 8 0 70 1A 70A 0 42 6 0 01A 13 300 12 1850 IC IP 12 0 16 0 0 01V 14 2V 12 0 16 0 0 01V 13 4V 0 70 1A 70A 0 447 001 12 75A 12 3550 12 0 16 0 001 142 1
46. g a delay must be specified also This can be done with the Delay value for set Aux Relay 1 OFF when No Battery voltage Ripple Alarm E2 19 setting E3 Group Setting Aux Relay 2 ON Condition E4 Group Setting Aux Relay 2 OFF Condition E5 Group Setting Aux Relay 3 ON Condition E6 Group Setting Aux Relay 3 OFF Condition Note The functions and the settings of E4 5 and E6 Groups are exactly the same as those of E1 and E2 Group so please refer to above 1 and E2 Group description and setting for E4 ES and E6 Groups E7 Group Aux Relay 1 Option E7 01 Aux Relay 1 Usage Select Setting Function E7 01 0 s Auxiliary Relay 1 is not allowed to be active Idle Initial setting E7 01 1 Auxiliary Relay 1 is allowed to be active E7 02 Aux Relay 1 Invert Select Setting Function E7 02 0 E Auxiliary Relay 1 is normal Initial setting Auxiliary Relay 1 is Invert switch and that is ON becomes off E7 02 1 and OFF becomes ON This is used to invert Aux Relay 1 So ON becomes OFF and OFF becomes ON In the program the labels are adapted to reflect this inversion E7 03 Aux1 not Switch Off Time Aux Relay 1 do not switch off with certain period Use constant E7 03 to determine the minimum ON time The Aux Relay 1 will not be switched off within the time specified here measured from the m
47. gh ripple voltage due to improper cabling D1 09 Stop After 10Hr Bulk This is a safety setting When the bulk phase lasts more than 10 hours this can be indication that a battery cell is damaged absorption voltage or the 14 4V for battery when Battery Safe D1 02 3 mode is used will never be reached in that case and the other cells will be over charged resulting in the production of an explosive gas e Therefore the charger is disabled if the bulk phase lasts more than 10 hours 6 13 e This setting can be disabled because it does not always indicate a problem when the bulk phase lasts very long The charge current can be very low due to limited AC input current and or AC loads Also DC loads can steal away part of the charge current In that case the bulk phase will need more time to complete and this setting must be disabled gt lt Note When this setting is disabled there is no safety check against over charging Setting Function D1 09 0 Stop After 10Hr Bulk setting is disabled D1 09 1 men 8 Stop After 10Hr Bulk setting is enabled Initial setting D1 10 Equalize Mode Select Storage Mode Select This setting is used for enabling disabling the Equalize Mode In this mode the voltage setpoint is 13 2V for 12V battery If Equalize mode is disabled then the normal float voltage will be used Setting Function D1 10 0 Equalize mode is
48. han V Ude Higher for sec Charging for sec Fan Off for sec E4 09 4 10 4 11 4 12 4 13 4 14 Charge Finished Min RY2 not ON for mins AC IN Loss for sec No Temp Alarm Sel No Temp Alarm for sec No Low Bat Alarm Sel 4 15 F4 16 No Low Bat for sec No OL Alarm Sel 4 17 4 18 4 19 No OL Alarm for sec No UdcRipple Alarm Sel No UdcRipAlarm for sec 5 01 5 02 Load Higher than Load Higher for sec 5 03 5 04 5 05 5 06 5 07 5 08 5 09 5 10 Lower than 7 V Udc Lower for sec Ude Higher than V Udc Higher for sec Not Charge for sec Fan On for sec When bulk protection System FaultOccurs 5 11 5 12 5 13 5 14 5 15 5 16 5 17 5 18 6 02 6 04 6 10 6 12 Temp Alarm Sel Temp Alarm for sec Low Batt Alarm Sel Low for sec Overload Alarm Sel OL Alarm for sec Udc Ripple Alarm Sel UdcRipAlarm for sec Load Lower than A Load Lower for sec Lower than V Ude Lower for sec Udc Higher than Udc Higher for sec Charging for sec Fan Off for sec Charge Finished Min RY3 not ON for mins AC IN loss for sec Temp Alarm Sel E6 13 E6 14 No Temp Alarm sec No Low Bat Alarm Sel E6 15 E6 16 No Low Bat for sec OL Alarm Sel E6 17 E6 18
49. igence Plus constant B2 05 5A AC IN Current Limit the AC CHARGER will not take more than 5A with limits to battery charge current to 75 Shore Power Max 5A a Load Battery 3 Power Control Mode b Now some small loads are switched on and load increase to Only 5 3 2A is left to charge the batteries and charge current is reduced to about 30A Note Shore current is automatically limited to 5A and the AC input circuit breaker will not trip 2 2 Power Control Mode c The load is switched on and current consumption increase to 5A Nothing is left to charge the battery The charge current is automatically reduced to and the AC input circuit breaker does not trip Shore Power Max 5A Power Assist Mode And now the other load adds and switches on and the current increases to 11A This is where Power Assist is needed The bidirectional converter starts operating as inverter to add 6A to the 5A that is available from the shore side Total 6 5 11A and no overload on the AC supply As soon as the load reduces to less than 5A any current that is left over will be used to recharge the battery 2 3 AUTO 2 AC Generator Support with Dynamic Power Shifting When Intelligence Plus enters to AUTO 2 B2 09 AC IN DynaCur Limit 1 Enable and the value of B2 19 AUTO 2 ACINCurrent Lmt will be loaded to B2 05
50. inewave Output Voltage THD 590 Power Factor All Loads Yes No linger load crest factor 3 1 VI Output Wattage Models 1500 W 3000 W Continuous 1500 W 3000 W 30 Minutes 1800 W 3500 W 5 Minutes 2000 W 4000 W 5 Seconds 3000 W 6000 W Maximum Power W 3000W 6000W Maximum Efficiency 82 84 85 84 86 89 Zero load Power W 12W 18W CHARGER Input Voltage Range VAC 200 250 VAC 100 125 VAC Input Frequency 45 55Hz 55 65 Hz Power Factor 1 Charge Characteristic 4 stage Bulk Absorption Float Equalize Maximum DC Voltage Ripple Vrms lt 1 25 Charge Current House Battery TOA 40A 140A 70A Charge Current Starter Battery A 4A Absorption Voltage Default VDC 14 2V 28 4V Float voltage Default VDC 13 4V 26 8V Output Charge Voltage min max 8V 16V 11V 32V Battery Temperature sensor BTS 3 AC INPUT SWITCH AC IN Terminal Circuit Breaker 30A 110V 15A 220V 60A 110V 30A 220V Switch over Time a inverter to AC input 0 msec b AC input to inverter 0 msec Detection Time AC Input Fault 4 10 msec Trip Level AC Input to Inverter 90 VAC 180 VAC Trip Level Inverter to AC Input 94 VAC 187 VAC Min Max Frequency Range 45 55 Hz 55 65 Hz MECHANICAL Cabinet Protecting Class Aluminum IP20 Dimension HXWXD 12 x 12 x 14 4 inches 12
51. itial setting then E1 05 is ignored E1 07 Not Charge for sec e Use this setting to switch on the Aux Relay 1 when the AC CHARGER is not charging for a certain time E1 07 e Normally used for generating an alarm situation E1 08 Fan ON for sec e This will switch the Aux Relay 1 ON when the internal fan switches on This can be used together with the E2 08 Fan OFF for sec setting to drive an external fan E1 09 When bulk protection is activated e This will set the Aux Relayl ON when the bulk protection D1 09 1 is activated This condition will remain valid as long as the AC CHARGER is disabled due to that safety mechanism One can use this setting to generate an alarm E1 10 System Fault Occurs This will switch on the Aux Relay 1 when the Intelligence Plus switches off due to an internal alarm situation E1 11 Temp Alarm Select When E1 12 0 ignore this setting E1 12 Temp Alarm for sec e If you want to switch on the Aux Relay 1 when there is a over temperature alarm this setting E1 11 can be used to choose between pre alarm or normal alarm e Aswith other Aux Relay 1 settings a delay value E1 12 must be specified also This can be done with Delay value for set Aux Relay 1 ON when over temperature alarm E1 12 setting E1 13 Low Batt Alarm Select When E1 14 0 ignore this setting E1 14 Low Batt Alarm for
52. l AC OUT Load is below a certain value E2 01 for a certain time E2 02 Thecorresponding Aux Relay ON condition is E1 01 Load Higher than Amps and E1 02 Load Higher for sec Note If setting E2 02 E1 02 0 sec Initial setting then the E2 01 E1 01 is ignored E2 03 Udc Lower than Voltage E2 04 Udc Lower for sec Use these settings to switch off the Aux Relay 1 when battery voltage becomes lower than a certain limit E2 03 for a certain time E2 04 Note If E2 04 0 sec Initial Setting then E2 03 is ignored E2 05 Udc Higher than Voltage E2 06 Udc Higher for sec Use these settings to switch off the Aux Relay 1 when battery voltage becomes higher than a certain limit E2 05 for a certain time E2 06 Note If E2 06 0 sec Initial setting then E2 05 is ignored E2 07 Charging for sec This setting switches Aux Relay 1 OFF when the AC CHARGER started for a certain time E2 07 This can be useful when the Aux Relay 1 is for instance used a low battery alarm Use the Set Udc Lower than Voltage E1 03 setting to start the alarm and use this setting E2 07 to stop it X Note As along as the battery voltage is lower than the specified limit E1 03 the alarm will be active E2 08 Fan OFF for sec This will switch the Aux Relay 1 OFF when the internal fan switches off This can be used together with the E1 08 Fan
53. lation and proper operation of your Inverter Charger please contact NEWMAR s Technical Service Phone 714 751 0488 From the hours of 7 00 A M to 4 30 P M weekdays PST Fax 714 957 1621 Anytime E mail techservice newmarpower com Anytime We will be happy to consult with you to resolve any problem you may have If it appears the Inverter Charger must be returned to the factory for repair we will issue a Return Materials Authorization RMA at that time 7 4
54. le 4 10 Maia Menu Programing Group Function E1 01 MENU GROUP Function Parameters Parameter Edit Main Menu lon Main Menu p Main Menu Programming Group B General Load Higher than A 1 01 13 3 Load Higher than A 13 3 Entry Accepted Load Higher than A 13 4 A 1 18 Osec Set Aux3 OFF Main Menu Programing Group E Function E2 E2 01 MENU GROUP Function Parameters Parameter Edit Main Menu Operation T Main Initialize Main Menu Programming Load Higher than Load Higher than RIL 3394 33 2 A LA Load Higher than A 3 3 3 A Load Higher than for sec E2 02 Osec Ude Higher than V E2 05 32 00V UdcRipAlarm for E2 19 Function E6 Set Aux Relay3 OFF Ude Higher than for E2 06 Osec 4 11 Main Menu Programing Group O Function O1 01 01 GROUP Main Menu Main Menu w Main Menu Programming Function Parameters Power On Monitor Sel Battery Viltage Key Idle Detect Time 01 02 180sec Power On Monitor Sel Battety V
55. mendations regarding fuse type and location Refer to the chart following chart for proper battery fuse value for each model DC Fuse Chart Model Fuse Value 12 1850IC IP 250 Amp 12 3550IC IP 500 Amp 24 3550IC IP 250 Amp Procedure Proceed as follows to connect the battery cables Use an insulated socket wrench or nut driver in order to avoid shorting the battery Avoid shorting the battery cables e Undo the four screws at the lower front panel of the enclosure and remove the panel e Connect the battery cable the red on the right and the black on the left Please see page 3 4 and 3 5 Don t reverse the and of the battery This may cause internal damage Tighten the connections after positioning the fastening items supplied with product e Secure the nuts tightly in order to reduce the contact resistance as much as possible 1 4 1 5 Connection of AC Cabling The enclosure must be grounded for safety purpose An earth screw has been fitted at the bottom side of the enclosure The terminal block can be found at lower front panel of the enclosure The shore or mains AC IN cable must be connected to AC IN terminals This wire should be at least 10 AWG for 30 amp service and 6 AWG for 50 amp service Procedure Proceed as follows to connect the AC cables The AC output cable can be connected directly to terminal block containing the word AC The terminal points are indicated clea
56. nce Plus cuts out because the battery voltage is too low Charge the battery or check the battery connections The load the inverter of Inverter OverLoad Intelligence Plus is higher Reduce the load than the normal load OG The INVERTER of Intelligence Plus cuts out Reduce the load Inverter OverLoad due to excessive load OH Heatsink Max Temp The ambient temperature is too high or the load is excessive Place the Intelligence Plus in a cool and well ventilated room or reduce the load 7 1 The ambient temperature is Place the Intelligence Plus in a OH too high or the load is cool and well ventilated room or Heatsink Max Temp excessive reduce the load Check the battery cables and dS DIS Voltage ripple on the DC terminals a P aeeRd input exceeds 1 25Vrms Check the battery capacity increase it if necessary The INVERTER of Install batteries with a higher Intelligence Plus cuts out capacity Udc ripple as a result of excessive Use shorter and or thicker battery Volt Ripple Exceeds voltage ripple on the DC cables and reset the Intelligence input Plus Power OFF and ON again Udc OV Battery over voltage Udc OV Battery over voltage Battery charger is not in normal charging status to cause battery voltage too high Incor
57. nce Plus is charging and due to a sudden load the AC IN current exceeds the AC IN Current Limit B2 05 the Intelligence Plus will switch to power assist mode when C1 05 1 At that moment the current need is unknown The Intelligence Plus makes an assumption of the magnitude of this current This assumption is equal to AC IN Current Limit B2 05 multiplied by this Power Assist Level C1 06 The default factor is two This will prevent the circuit breaker from tripping because current provided by the INVERTER minus the current drawn by the load is always lower than the rating of the circuit breaker This happens of course when the AC IN Current Limit B2 05 is correctly adjusted to the circuit breaker If for instance in a generator application the circuit breaker has a higher value than the AC IN Current Limit B2 05 Normal load of generator is lower than maximum peak load and one knows that the load which is switched on always draws a certain current one can consider to increase this factor C1 06 to achieve better results with sudden load changes Example When during the peak power consumption time in the evening the loads such as microwave oven and air conditioning etc are switched on at the same time the total load consumption might be for example be 4500W At this time Intelligence Plus and 3000W and the generator is also 3000W so the AC IN can only support 3000W and for the rest of 1500W it wo
58. nd load increase to Only 5 3 2A is left to charge the batteries and charge current is reduced to about 30A X Note Shore current is automatically limited to 5A and the AC input circuit breaker will not trip Shore Power Max 5A 5A 4 Power Control Mode c The load is switched on and current consumption increase to 5A Nothing is left to charge the battery The charge current is automatically reduced to and the AC input circuit breaker does not trip 2 9 Chapter 3 Wiring 3 1 Front Panel Display PB9 PB8 PB7 5 PB2 PBI Push Buttons Push buttons Name Description PB1 RUN STOP Intelligence Plus RUN STOP key PB2 DSPL Multi display select key PB3 ENTER write in key PB4 DOWN 1 Decrement key PBS UP 01 O Increment key AC Input power to charge the battery PB6 ELA Function Key to move Cursor to right digit at Before Parameter Edit changing DC power from battery to supply to AC loads i rom one PB7 Function Key to move Cursor to the left digit at mode to Parameter Edit another it PB AC Generator Support with Dynamic Power Shifting has to stop Function Key to return to Main Menu Programming running and be in STOP PB9 AC Power as Priority Support mode Function Key to return to Main Menu Operation 3 1 Note 1 When
59. nt limit Please see the note at Power Support page 6 9 B2 06 AC IN Waveform Check Use constant B2 06 to enable disable the fast detection of input voltage wave shape Setting Function By disabling AC IN waveform check AC IN Low B2 06 lt 0 Disconnect B2 01 is ignored When the load current is higher 1 5 times than AC In Current Limit B2 05 this is used to prevent unnecessary switching to INVERTER due to voltage drop when a high load is connected This detection checks the wave shape if it is not sinusoidal within certain limits the AC input voltage is rejected B2 06 1 However certain generator or very weak mains supply Initial setting have an ill shaped sinusoidal output especially when the Active load suddenly changes The fast detection will detect a failure in such a case This will result in a slightly longer transfer time B2 07 Ground Relay Used to enable disable the internal ground relay functionality The ground relay is useful when an earth leakage circuit breaker is part of the installation When ATS Auto Transfer Switch is open INVERTER mode the Neutral of the inverter is connected to terminal When ATS closes AC IN is transferred to AC OUT the Neutral is first disconnected from terminal Setting Function B2 07 0 The internal ground relay is open with terminal B2 07 1 du The int
60. oat voltage has been set to an incorrect value Adjust the float voltage to the correct value The internal DC fuse is defective ntelligence Plus is damaged The battery is overcharged The absorption voltage has been set to an incorrect value Adjust the absorption voltage to the correct value The float voltage has been set to an incorrect value Adjust the float voltage to the correct value 7 3 Reduce the charging current use The battery is too small 2 battery with a higher capacity The battery is overcharged A defective battery Replace the battery Connect a Battery Temperature Sensor The battery is too hot BTS 3 1 Allow battery to cool Battery overtemperature down 2 Place battery in a cool gt 50 C environment 3 Check for shorted cells 1 Unplug Battery Temperature Sensor Battery charge current drop BTS 3 from to 0 A when the absorption Intelligence Plus and power voltage is reached off the Intelligence Plus Battery Temperature Sensor then wait 5 seconds and BTS 3 is faulty power on again 2 If the Intelligence Plus AC CHARGE normally the BTS 3 is faulty and needs to be replaced Factory Contact Information If a problem with your Inverter Charger persists after you have applied the above outlined solutions or if you have any questions about the instal
61. of the Intelligence Plus is not switched through the neutral of AC OUT is automatically connected to ground by means of a relay There is a DC case ground connection going out the lower front of the wiring compartment see 3 4 and 3 5 1 8 Remote Panel P N 430 4000 0 1 5 The product can be operated remotely from the remote jack with the aid of a remote control panel For connection of a remote control panel see page 3 1 Note The display panel and operation flow of the remote control panel is exactly the same as the upper front display panel For panel dimensions dimensional drawing found on next page Dimensions for Intelligence Plus Remote Control Panel Units mm i c ra Pand Installation 0 Cut out Dimensions i 209mm W X S4mm H 14 209 1 6 Chapter 2 Control Modes 2 1 Four Control Modes Applications examples shown is 230 VAC 12 VDC model AUTO 1 AC Power as Priority Support When Intelligence Plus enters to AUTO 1 B2 09 AC IN DynaCur Limit 0 Disable and the value of B2 18 AUTO 1 ACINCurrent Lmt will be loaded to B2 05 1 INVERTER Mode e When AC IN 0 A AC OUT load is completely supplied by INVERTER It goes to the inverter mode Grid Shore Generator Power D 0A Load Battery 2 1 2 Power Control Mode a In this example All AC loads are off with the Intell
62. oltage Parameter Edit 1 01 4 Battery Voltage Entry Accepted Main Menu Programing Group Function O2 02 01 MENU GROUP Function Main Menu Operation Main Menu Initialize Main Menu Group B Function Programming General Monitor Select X Group Function Inverter Key Selections VW Group D Charger 29 LA Group E Aux Relay CV Ca Group O Operator cw Group B General DSPL 4 12 Parameters Parameter Edit Key Pressed Beep Sel Enable Elapsed Time Set 0202 CA oF Elapsed Time Select Power ON CF Combi 3 LAT Model 02 01 1 Enable B 02 01 0 Disable et 02 04 C3 1500W 242 LA MODE Key Hold Time 02 06 5sec Cw 2 RUNSTOP KeyHoldTime 02 07 Ssec Pressed Beep Sel Enable Chapter 5 Constants List Factory Menu Group Function Constant LCD Display Range Unit Remark Page Setting Operation U Monitor Ul Monitor U1 01 AC IN Voltage 0 1V 6 21 U1 02 AC IN Current 0 1A 6 21 U1 03 AC OUT Voltage 0 1V 6 21 U1 04 AC OUT Current 0 1A 6 21 U1 05 Battery Voltage 0 1
63. oltage and current AC OUT Operation voltage and current battery voltage battery current and ripple voltage in charging and discharging battery and other extension modules status This is U Monitor Group constants Operation Condition Setting Group A Initialize Group Initialize gt P Multi language setting constants initialization setting and constants modification allowed prohibited setting Constant groups to program modify all the constants B General Group C INVERTER Group D AC CHARGER Group E Aux relay Group and O Operator Group Programming Operating the read out and modification of the constants group Modified Constants setting which are different from initial setting Users can program and modify constants Kk k k Operation of Macro Function On any display screen pressing DSPL key could have the effect just like ESC key to enable the display screen go back to previous any of four Macro Function xik Main Menu XXXXXXXX XXXXXXXX can be either Operation or Initialize or Programming or Modified Constants And continue to press DSPL key to select Macro Function 4 1 4 1 The following is the structure of user constants Parameter Tree Operation GROUP Function Parameters 171 09 Operation Status 171 10 Aux Relay Status U2 01 Current Fault U2 02 Last
64. oment that all on condition are inactive X Note OFF conditions with a delay of 0 minute ignore this setting E8 Group Aux Relay 2 Option E9 Group Aux Relay 3 Option X The functions and the settings of E8 and E9 Groups are exactly the same as those of E7 Group so please refer to above E7 Group description and setting for E8 and E9 Groups O Group Operator O1 Group Monitor Select O1 01 Power ON LCD Monitor Select After power of the Intelligence Plus is on the monitor selections will be showed on LCD Display U1 05 Battery Voltage is the initial display shown 1 the constants in Ul Group U1 01 U1 14 can be monitored O1 02 Key Idle Detect Time e Use constant O1 02 to set the idle time when the keyboard is not operated and once any key is pressed the display will return to the LCD monitor selection value set in constant O1 01 e Initial Setting 180 sec setting range 10 600 sec O2 Group Key Selections O2 01 Key Pressed Beep Select Setting Function 02 01 0 When keys are pressed beep sound will not be heard 02 01 1 When keys are pressed beep sound will be heard Initial setting O2 02 Elapsed Time Reset Use constant O2 02 to reset elapsed time O2 03 Elapsed Time Select Setting Function 02 0320 The elapsed time started to be counted after power is on Initial setting 02
65. ow V Shut down C1 02 and Bat Low V Restart C1 03 The result of this is that when changing the Bat Low V Shut down C1 02 level this level also changes C1 04 Auto Power Saving e When there is no load connected set C1 04 1 Initial setting to active the power saving function by reducing the output voltage to be 144V for 220V model and to be 72 for 110V model e Setting C1 04 0 can disable the auto power saving and the output voltage would be continuously supplied as the same default voltage even when there is no load connected 6 9 C1 05 Power Assist Select Using this constant C1 05 the Power Assist feature can be enabled or disabled Use Power Assist to prevent an external circuit breaker to trip when the load on the Intelligence Plus is too high If the load exceeds the AC IN Current Limit B2 05 the Intelligence Plus will start inverting and will provide the extra current needed gt lt Note When Power Assist is enabled C1 05 1 Initial setting there is a minimum AC input current limit of approximate 2 3 Amps Setting a lower limit B2 05 than this minimum value will result in the minimum limit Setting Function C1 0520 Power Assist Function is disabled C1 05 1 L La RE Power Assist Function is enabled Initial setting C1 06 Power Assist Level This setting is a special setting for power assist mode when the Intellige
66. ower as Priority Support 2 1 Auto 2 AC Generator Support with Dynamic Power Shifting eere 2 4 Inverter Only Mode 5288406 n ke aa Pa ene a 2 6 Charger Only 2 441 esset ee eenn 2 8 Chapter 3 CS 3 1 3 1 Front Panel Display 3 1 NAVES 3 4 3 3 Battery Connection 3 5 Capter 4 User Constants P 4 1 4 1 Structure of User Constant 4 2 4 2 Operation Flow ee eee eee ee 4 6 II Chapter 5 Constants List ccccsieccscssscosesessascsssesosetececstetsssonseecsscesedevensaecaseossdesertecesasessdesessceneses 5 1 Group 5 1 D 5 2 B Group General 5 2 C IZ N L e 5 3 D Group Charger RR 5 3 E Group Aux Relay ssesessessssnnvsvvessnnssnnnnsvnesesnsnnnnnnnvvssenensnnnnnvsenenensnnensvsenessnnenene 5 3 Group Operator CC 5 8 Chapter 6 Programming Constant 1 esee tetto sese esee eee 6 1 Group nitialize o 6 1 Group General r
67. pressing RUN STOP key the holding time to remain on the key has to be at least 2 seconds initial setting to activate the RUN or STOP function in order to avoid any accidental pressing on the RUN STOP key The second time can be adjusted in RUN STOP KeyHoldTime 02 07 When changing any of four modes to another mode Intelligence Plus has to STOP and then press the desired mode key When pressing AUTO 1 key or AUTO 2 key or INV only key or CHG only key the holding time remaining on the key has to be at least 5 seconds initial setting to activate the mode change in order to avoid any accidental pressing on the mode keys The second time can be adjusted in MODE Key Hold Time 2 06 The beep sound of key pressing can be selected to be enabled or disabled in Key Pressed Beep Sel O2 01 When all the keys are not pressed at all for a certain time O1 02 it goes to idle mode Once any key is pressed the display will return to the LCD monitor selection value set in constant O1 01 When all the keys are not pressed at all for a certain time O2 09 all the LCD Display and LED Indicators are not active but RUN STOP indicator remains active The display idle function can save the display power When users are programming under any level of Groups or Function or Parameters or Parameters Edit press E 1 key for 1 second to return to Main Menu Operation immediately MENU When users are programming under any level of Groups or
68. rect battery voltage connection 12V system but connected to 24V battery Replace the Intelligence Plus Recheck if the Intelligence Plus and the battery voltage is matched Over current Idc OC Over current The actual charge current is 1 5 times larger than the set current value D1 08 when AC CHARGER is operating Stop the Charge mode of the Intelligence Plus Repair or replace the Intelligence Plus 7 2 Bat NG Battery Fault Bat NG Battery Fault The charging time of CHARGER has been over 10 hours and remains in Bulk Charge mode D1 09 1 shows the battery is at fault Replace the battery banks The charger is not functioning The AC IN voltage or frequency is out of range Ensure that the AC IN voltage is within the range 220V system 180VAC 260VAC 110V system 90VAC 130VAC And that the frequency matches the setting ntelligence Plus internal circuit breaker has tripped Reset the internal circuit breaker The battery is not being charged fully Incorrect charging current Set the charging current at between 0 1 0 2 x battery capacity A defective battery connection Check the battery terminals The absorption voltage has been set an incorrect value Adjust the absorption voltage to the correct value The fl
69. rly From left to right earth N neutral and L Line The AC input cable can be connected to the terminal block containing the word IN the terminal points are indicated clearly from left to right L Line neutral and earth The current which is switched through to the output AC OUT is not fused External fuses or current limiters have to be installed 1 6 Optional Connections A number of operational connections are possible 1 6 1 Second Battery The Intelligence Plus has a connection for trickle charging up to 4 amps a starter battery For connection see page 3 4 and 3 5 1 6 2 Voltage Sense Two sense wires may be connected to compensate possible battery cable losses during charging Use wires of at least 16 gauge For connection see page 3 4 and 3 5 1 6 3 Battery Temperature Sensor BTS 3 The battery temperature sensor supplied with the product may be used for temperature compensated charging see page 3 4 and 3 5 The sensor is insulated and must be mounted on the batteries minus post 1 6 4 3 Sets of Auxiliary Relay RY1 RY2 RY3 Output The Intelligence Plus provides 3 sets of Auxiliary Relays for users to connect to other appliances or to output the alarm signals 3 sets of relays can be programmed for respective function E Group Constants and can be practically applied which is one of the greatest features 1 7 Grounding When the input voltage
70. s Users are not allowed to set this constant Lock the constants setting A1 01 1 1 Finish setting all the programmable parameters to desired values 2 Change 1 01 0 Operation only factory setting is A1 01 1 Constants set 3 Go to A1 04 and press RUN STOP key and UP key at the same time till A1 05 parameter occurs 4 Enter the desired password max 4 digits 5 Press UP key to leave A1 05 Above procedure completes locking the constants setting and no more programming selection would appear A1 01 would only display 0 Operation only and would not display 1 Constants set Unlock the constants setting 1 Enter the password in A1 04 to be exactly the same as the one earlier set in A1 05 2 When the password in A1 04 matches the one earlier set in A1 05 the unlocking is completed A1 01 1 Constants set would appear again for programming 6 2 B Group General Group Output Frequency B1 01 Output frequency is used to set the output frequency at INVERTER AC output Setting Function B1 0120 50Hz at INVERTER AC output Initial setting B1 01 1 60Hz at INVERTER AC output B2 08 AC IN Frequency Range Setting Function When B1 01 0 Acceptable AC input frequency is 50Hz 5Hz 45 55 2 2 08 0 When B1 01 1 Acceptable AC input frequency is 60Hz 5Hz 55 65Hz B2 08 1 Accept wide AC input frequency range
71. ter C1 01 Inverter Out Voltage NOTE3 1V NOTE 3 6 8 C1 02 Bat Low V Shut down NOTE 3 0 01V NOTE3 6 8 C1 03 Bat Low V Restart NOTE 3 0 01V NOTE3 6 8 0 Disable C1 04 Auto Power Saving 0 1 1 1 6 8 1 Enable 0 Disable C1 05 Power Assist Select 0 1 1 1 6 8 1 Enable C1 06 Power Assist Level 1 0 3 5 0 1 2 0 6 9 Charger D1 Charger 1 Fixed D1 02 Charge Curve 1 3 1 2 2 Adaptive 6 10 3 Adaptive safe D1 03 Absorption Voltage NOTE 3 0 01V NOTE3 6 11 0 25 4x0 25 1 hour D1 04 Rep Absorption Time 1 72 4 6 11 hour 0 25 28x0 25 7day D1 05 Rep Abs Interval 1 180 28 6 11 day D1 06 Max Absorption Time 1 8 lhour 4hour 6 11 D1 07 Float Voltage NOTE 3 0 01V NOTE3 6 11 D1 08 Charge Current NOTE 3 1A NOTE 3 6 11 0 Disable D1 09 Stop After 10Hr Bulk 0 1 1 1 6 11 1 Enable 0 Disable D1 10 Equalize Mode Select 0 1 1 1 6 12 1 Enable 1 Flooded AGM1 2 AGM 2 D1 11 Battery Type Select 0 3 1 1 6 12 3 Gel 4 User Aux Relay El Set Aux 1 01 LOAD Higher than A NOTE 3 0 01A NOTE3 6 13 Relay 1 1 02 LOAD Higher for sec 0 255 15 Osec 6 13 ON E1 03 Udc Lower than V NOTE 3 0 01V NOTE3 6 13 E1 04 Udc Lower for sec 0 255 15 Osec 6 13 E1 05 Udc Higher than V NOTE 3 0 01V NOTE3 6 13 E1 06 Udc Higher for sec 0 255 18 Osec 6 13 5 3 1 07 Not Charge for sec 0 255 1sec Osec 6 13 E1 08 Fan On for se
72. ter should not be installed in zero clearance enclosure CAUTION Damage to the inverter will occur if correct polarity is not observed when installing the DC input cables CAUTION Damage to the inverter will occur if an external AC source is applied to the inverter s AC output CAUTION The inverter contains a circuit breaker and capacitor that may produce a spark Do not mount in a confined battery or gas compartment CAUTION Working in the vicinity of lead acid batteries is dangerous Batteries generate explosive gasses during operation There is a risk of acid exposure There is also a risk of high current discharge from shorting the battery that can cause fire and explosion CAUTION UL and ABCY specify that the DC input shall be fused no further than 18 from the battery This is the responsibility of the installer CAUTION Be sure both the inverter and if used the external AC input circuit breaker or fuse are turned OFF during installation WARNING The inverter charger is not ignition protected so it must not be located in an area where ignition protected equipment is required EXTERNAL CONNECTIONS TO THE INVERTER CHARGER SHALL COMPLY WITH UL RECOMMENDATIONS AND OR UNITED STATES COAST GUARD ELECTRICAL REGULATIONS 33CFR183 SUB PART D THE INSTALLATION AND PROTECTION OF VESSEL WIRING ASSOCIATED WITH INVERTER CHARGERS SHALL COMPLY WITH ABYC STANDARDS E 11 AC amp DC 1 2 ELECTRICAL SYSTEMS ON BOATS
73. uld be supplied by the DC to AC inverter If AC IN Current Limit B2 05 is set at 10A and the default 6 10 setting of C1 06 is 2 Then the max output can supply 20A B2 05 multiplies C1 06 to the load without any tripping and because the load is unknown so users assume such load consumption As B2 05 is 10A only so the rest of 10A will be power supplied from DC AC inverter D Group AC CHARGER D1 Group Charger D1 02 Charge Curve Setting Function D1 02 1 Fixed D1 02 2 Adaptive D1 02 3 Adaptive Battery safe Initial setting The Fixed D1 02 1 charge curve will have a faxed Absorption Time D1 06 The Adaptive D1 02 2 and Adaptive Battery safe D1 02 3 curve derive the Absorption time from the Bulk time The maximum Absorption time of these charge curves is determined by Absorption Time D1 06 setting The Adaptive Battery safe D1 02 3 curve has a special regulation in the absorption phase The absorption phase will start when the battery voltage reaches 14 4V for 12V batteries regardless of the specified Absorption Voltage D1 03 During the absorption phase the voltage will increase with a fixed ramp until the voltage reaches the absorption voltage or the calculated absorption time is over in the latter case the absorption phase will end before the absorption voltage is reached Charge current 120 100 80 60
74. y O1 01 0 AC IN Voltage 1 AC IN Current 2 AC OUT Voltage 3 AC OUT Current 4 Battery Voltage 5 Battery Ripple Volt 6 Battery Current 7 Control Mode 8 Operation Status 9 Aux Relay Status 10 Elapsed Time 11 Bat Temp Sensor 12 CPU ID 1 13 CPU ID 2 A1 04 Password 1 Lock the constants setting A1 01 1 1 Finish setting all the programmable parameters to desired values 5 11 2 Change 1 01 0 Operation only factory setting is A1 01 1 Constants set 3 Go to A1 04 and press RUN STOP key and UP key at the same time till A1 05 parameter occurs 4 Enter the desired password max 4 digits 5 Press UP key to leave A1 05 Above procedure completes locking the constants setting and no more programming selection would appear A1 01 would only display 0 Operation only and would not display Constants set Unlock the constants setting Enter the password in A1 04 to be exactly the same as the one earlier set in A1 05 2 When the password in A1 04 matches the one earlier set in A1 05 the unlocking is completed A1 01 1 Constants set would appear again for programming 5 12 Chapter 6 Programming Constants A Group Initialize A Group Initialize A1 01 Access level Use constant A1 01 to select the user constant access level This level determines which user constants can be changed and displayed Setting Function This setting allows the operation and initialize

12-1850IC IP Inverter/Charger

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