PowerPro HP107XA
Contents
1. 3 Is the utility power of the wall outlet correct 4 Did a power failure occur just after or before the malfunction noted on the UPS What is the indicators status 6 Were any changes made recently to the unit or the critical equipment connected to the unit 7 Did an overload condition occur Remove load from the unit and restart it a CAUTION Follow the application sofware in use as well as the computer manufacturer s instructions for saving data and turning off the computer The remaining of battery discharge will be enough for you to complete the job All computer operations should be terminated as soon as possible After a blackout the input fuse and battery fuse should be kept in 0 position for at least 10 hours to ensure the batteries are fully recharged Il SETTING UP THE UPS 2 1 Unpacking The UPS is packed and enclosed in a structural cardboard carton to protect it from danger 1 Inspect for damage that may have occurred during the shipment If any damage is noted call the shipper immediately and retain the shipping carton and the UPS Carefully open the carton and take the UPS out Retain the carton and packing material for future use Ww N 2 2 Location Selection The UPS is designed to be installed in a protected environment The following conditions should be prohibited 1 Blocking the airflow intake and outlet It is recomended to retain 10 cm 4 inch between the rear side and2. 590x265x685 mm Dry Contacts and RS232 connections Battery Fuse PK1 ON OFF Input Fuse SWITCH UPS electrical connections Figure 1 2 IV CUSTOMER SERVICE WARNING There are no customer serviceable components inside DO NOT open the cover or attempt to service the unit High voltage may remain when the unit is shut down Unauthorized service will void the warranty and could cause serious injury 4 1 Maintenance The unit is designed for easy maintenance Very little customer maintenance is required The following will help to ensure trouble free operation for several years 1 Vacuum the dust from the ventilation intake on the front panel 2 Wipe the cover with a dump cloth 3 Periodically uplug the power cord of the UPS from the wall outlet to test the batteries condition only for the units without Automatic Battery testing CAUTION It is recommended to test the battery discharging capability only after the software in use has been saved and all files have been closed 4 2 Troubleshooting Due to the unique design the unit can be serviced only by authorized people In case of the UPS fails to operate properly turn off the unit first Then review the following check list Be prepared to answer the questions before calling the service 1 Did you follow the operation procedure Did it happen on installation 2 Is the input fuse battery fuse and on off switch PK1 on the rear panel turned to position 1
3. AGKK5960 09 2006 BAGA The British Power Conversion Company HP 100 Series 7 kVA HP 107 UNINTERRUPTIBLE POWER SUPPLY USER MANUAL Pu u IMPORTANT NOTICES Read instructions carefully before operating the UPS All warnings in the manual should be adhered to All operating instructions should be followed The unit should be supplied by a grounded outlet DO NOT operate the unit without ground source Power cord of the UPS should be routed carefully so that they are not to be walked on WARNING DO NOT OPEN THE COVER THERE ARE NO USER SERVICEABLE PARTS INSIDE DO NOT INSERT ANY OBJECT INTO VENTILATION HOLES OR OTHER OPENINGS INTENDED FOR INSTALLATION IN A PROTECTED ENVIRONMENT V LIMITED WARRANTY The UPS is warranted against all defects in workmanship and materials under normal use for a period of one 1 year from the date of shipment to the original user The conditions of this warranty and the extent of responsability of corporation under this warranty are as follows 1 The warranty does not apply if the product has been subjected to physical abuse improper installation unauthorized service or modification The sole responsability of corporation under this warranty shall be limited to the repair or replacement of the product at the sole discretion of corporation If it becomes necessary
4. ECHANICAL TRANSFER SWITCH l l l STATIC TRANSFER SWITCH l STATIC BY PASS l l l l AC INPUT AC OUTPUT INVERTER CHARGER BATTERY Figure 1 1 UPS Blok Diagram To choose the HP 100 Series as your equipment protector was a wise investment It includes many features to protect your critical equipments Full Protection Built in battery to protect from power outage S T S to protect when UPS fails On line operation to condition output continuously Sinewave output waveform High Nonlinear Load Capacity Special for Computers Easy operation and installation overload protection for UPS 4 3 LCD DISPLAY This panel shows the systems operation such as input and output Voltages Frequency load status etc FIRST MESSAGE LINE LOAD The percentage of the load connected to the UPS output OUTPUT UPS output Voltage BATTERY UPS battery Voltage LINE Line Voltage at the UPS input LANG ENGLISH Display language FREQ UPS output frequency SOUND ON Audible alarm is active SOUND OFF Audible alarm is not active SYNC OK UPS and LINE synchronization status COMM OK Communication active BATT USED It shows battery operation time the time passed after the last line failure alarm LOG EVENT Your UPS records and keeps all its faults and alarms up to 64 events in its memory for future monitoring Events are recorded in the order of occurrence The upper line
5. ince the battery voltage is below the lower limit Turn off the UPS and on again Possible Battery Failure Please call service for checking the batteries Rectifier fault Please call service for checking the UPS Line voltage out of tolerance OVERLOAD You have a load more than 100 at the UPS output OVER TEMPERATURE UPS inside temperature is higher than the limits Please call service UPS output voltage is higher than the limits Please call service UPS output voltage is lower than the limits Please call service IGBT power transistor fault of the inverter section Please call service WAITING SHUTDOWN Internal timer is active for shutdown UPS SHUTDOWN UPS is in the shutdown mode There is no voltage at the UPS output WAITING RESTART _ Internal timer is active for restart CANCEL SHUTDOWN Disable shutdown timer OUTPUT HIGH OUTPUT LOW IGBT FAILURE PUSH BUTTONS 1 Sound on off button When you push this button it will disable the audible alarm on the UPS If you want to enable the sound alarm again you have to push the DISPLAY SELECT button for 2 sec 2 Display select button Each time you push this button you can see one of the parameters of the FIRST up MESSAGE LINE 4 4 Error Codes FAULT1 BYPASS FAILURE An AC voltage exists at the output of the UPS although the inverter is not in operation In such a case disconnect all the critical equipment from the UPS and turn
6. it off and on again If it doesn t start operating please call for service FAULT2 INVERTER FAILURE Inverter can not generate AC output Turn off the UPS and then turn it on again If it doesn t start please call for service 12 mnl I INTRODUCTION 1 1 System Description HP 100 Series Uninterruptible Power Supplies are advanced true On Line Sinewave UPS with static transfer switch which provide reliable regulated transient free AC power to sensitive equipment ranging from computers telecommunication systems to computerized instruments Because the UPS is a true On Line system conditioned power is provided continuously to the connected equipments Unlike standby power systems the UPS is constantly regulating and filtering the output power When incoming power is interrupted the UPS protects the computers instantaneously without any transfer time The HP 100 Series has high nonlinear load capability i e Crest Ratio 3 1 and this is suitable for powering special loads such as switching power supplies or highly capacitive inputs The system s static transfer switch S T S provides by pass power as its standby source During an overload condition the S T S will switch the customer s load over to the bypass line with no interruption The S T S will transfer back to the inverter automatically when the overload condition has been cleared If the inverter fails internally the unit switches to bypass within milliseconds M
7. on LCD indicates the recorded event number 000 being the last event The lover line shows the name of the event While monitoring the recorded events you can return to event number 000 by pressing the sound off button for a relatively long time SECOND MESSAGE LINE VERSION XXXX Micro controller software version of the UPS ON LINE MODE UPS operating mode LINE FAILURE You have no AC input at the UPS input BATTERY TEST Performing battery test BAT AUTONOMY END Battery autonomy has finished BATTERY LOW UPS battery voltage is below the lower limit BATTERY HIGH UPS Battery Voltage is above the upper limit Please call service BATTERY FAILURE Battery test aborted Battery test performed whilst battery not perfectly charged or battery cells damaged Please call service 11 5 Z Z gt gt lt m Eu 5 Z T O e a Z 5 O N D for Au 2 O g da a gt p 5 El O E 2 z Q 5 Z A 5 E lt E nN By pass 1 m 1 2 Technical Specifications HP 107 INPUT Voltage tolerance Efficiency 100 Load 100 125 load 10 min Overload capacity 125 150 load 1 min gt 150 direct by pass Batteries 18x12V Floating charge voltage 243 Vdc End of discharge voltage 180 Vdc Operating temp 0 40 C 1 3 Physical Specifications Operating Temperature 0 C 40 C Humidity 90 Altitude max 1000 meter Dimensions HxWxD
8. ower will be supplied to output receptacles directly DO NOT insert objects other than equipment power cords into outlets 3 3 When utility power is interrupted In case the utility power is interrupted the UPS converts the built in battery source to output terminals immediately to protect your critical loads from loss of data or damage Battery back up time is more than 4 minutes for full load and can be extended by removing non critical loads After an utility power blackout the audible alarm and LINE FAILURE indicator on LCD panel will start operating 1 minute after the power is interrupted and you will see the message BAT USED 001min on the LCD panel This will show you for how long the batteries were used since the power was interrupted When the Battery Low alarm appears you have to shut down all your loads immediately
9. reen led indicator inverter turn on 5 Now your UPS is ready to operate Plug in the critical loads to the output receptacles of the unit NOTE If any condition is different from the above situation call our local service representative for assistance CAUTION After initial start up keep power continuously to the unit for at least 12 hours to ensure that the batteries are fully charged During charging batteries the inverter can be shut down by turning the On Off Switch PK1 to 0 position In this case the main switch should be kept in on position and it must be kept in mind that there is line voltage at the output IM OPERATION PROCEDURE 3 1 Turn On procedure 1 Turn on the input fuse and battery fuse on the rear panel to 1 position There is line voltage at the output 2 Turn on the On Off Switch PK1 on the rear panel to the 1 position Turn on the power switches on your critical load after the Inverter indicator green light is turned on There is inverter voltage at the output 3 2 Turn Off procedure 1 Turn off all the power switches on your critical equipments that are connected to the UPS 2 Turn off the On Off switch PK1 input fuse and battey fuse to 0 position CAUTION A For daily TURN ON TURN OFF operation it is recommended to keep the input fuse and battery fuse at 1 position to ensure proper battery operation B If the input fuse and battery fuse is in 1 position the line p
10. the wall 2 Environment temperature and humidity out of specification 3 Location subject to excessive moisture dust and corrosion 4 Location exposed to heat source or direct sunlight 2 3 Installation It is recomended that the UPS should be connected to the line voltage protected by a circuit breaker 1 Before connecting AC and or DC power to the UPS make sure that the On Off Switch PKI input fuse and battery fuse on the rear panel are in the 0 position OFF 2 Connect the AC and DC input power to the UPS according to the label on the rear panel Perform the load connections according to the same label too 3 Check if the connections are correct battery polarity AC voltage ratings etc WARNING DONOT DEFEAT GROUND CONNECTIONS 2 4 Start Up 1 Turn on the input fuse and battery fuse on the rear panel In this case there is line voltage at the output and battery charger board is active 2 Turn the On Off Switch PK1 on the rear panel to 1 position In a few seconds the cooling fan will start to operate then the By pass indicator will be off and the green LED indicator Inverter will turn on and will start to give the inverter power to the output 3 Disconnect the input power The LINE FAILURE indicator will be on and audible alarm will sound intermittently Now the output receptacles are supplied from the battery source 4 Connect the power again and see that LINE FAILURE alarm is off and the g
11. to send a defecting unit to corporation the product should be shipped in its original carton or in suitable equivalent and with shipping charges prepaid corporation will not assume any responsibility for any loss damage incurred in shipping 14 E EEE CONTENTS I INTRODUCTION 1 1 System Description aren ennen eneen 1 1 2 Technical Specifications annen ennen 3 1 3 Physical Specifications nonnen eneen 4 II SETTING UP YOUR UPS 2 1 Unpacking on snor nveerdeonte tenere daaeueternnenend darin se aat 5 2 2 Location Selection enen ennen 5 2 3 Installation 0 0 280888 5 2 4 Start O 6 II OPERATION PROCEDURE 3 1 Turn On Procedure eee 7 3 2 Turn Off Procedure ceecceseseseseseseseseseseseseseeees 7 3 3 When Utility Power Is Interrupted 7 IV CUSTOMER SERVICE 41 Maintenance iii 9 4 2 Troubleshoot Tnne annie e 9 43 LCD Display netas 11 4 4 Error Codes erintene r Rer iS a 12 V LIMITED WARRANTY ssssccsssssscssssccccssssccesssscscssnee 14 FAULT 3 FAULT 4 FAULT 5 FAULT 6 FAULT 7 FAULT 8 The temperature on the heatsink inside the UPS cabinet has exceeded 90 C three times in the last 30 minutes In such a case the UPS should be turned off and on again to resume normal operation Output Failure alarm has occurred 4 times in the last 10minutes Please call for service Inverter is not generating AC output s
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