MC-2 Manual - Carousel USA
Contents
1. ero ca cht 2L 0b 0S0 at tt 4 T 1 FLU 502 cow Control Systems User Manual CarouselUSA Tole Serva Syvatern MIT IT HOY PLE Supply LO0 240V AC 1719 Power Suppl FSSR iie HS E30Y AC ipni Rea Ugh Galerccoo Dolor Touchecr egr J Ethernet Enclosure Mounted RJAR Cable PLO MIT 14 8 Inpurts 6 Outputs OK Home Flag Prosintty Sersort Sutoracthln 2 08 090 4 Cakble lt 12 Electrical Schematics Cont 100 Fes eT AWG m a iiss 1 matt S i pees uT Ai 00 60 0 SERVO PARAMS 1024 Fala Q01 PODI e04 i aT PE TP 2 T lt ET GT 207 Roe A T 209 8 227 l F E whe Su YE 222 aaa 0709 ee E arm WHAE lt 175 cm 19 SZ 291 CCEE 22 i l l2. CarouselUSA Commercial and Residential Turntables Motion Control User Manual Model MC 2 Introduction The control system for the Carousel Turntables offers four modes of operation Manual Camera Preset A gt W N Program 5 Remote Motion Controller These functions can be accessed via a built in HTML web server using a standard web browser such as Internet Explorer or Netscape Navigator from user supplied buttons and switches via an accessory port or using an optional built in touchscreen terminal Remote Motion Controller Mode is Selected when the loop back connector is removed from the user interface connector on the bottom of the control enclosure The main menu of the system is shown below In addition to selecting one of the four available operation modes the main menu also offers the Setup menu where system parameters such as the current date and time and the network address of the system can be monitored and adjusted Buttons are displayed along the left side of the HTML and touch screen versions allowing quick jumps to each mode top to bottom Manual Camera Preset Program or back to this main screen via the lower Menu or M button Control Systems User Manual CarouselUSA Manual Mode Manual mode offers the user the ability to simply rotate the table at a speed of their choosing The system will begin to rotate the table when the right or left arrow is pressed on the screen below This sc
3. be switched in this manner Pin 23 is also configured as shutter release as factory default but this pin may be reprogrammed by the factory for specific applications Also routed through this connector are the servo motion commands If you desire to interface to an external motion controller the User Interface connector will allow you to do this Pins 12 PP 13 PG 15 NP and 16 NG will accept a differential line driver motion controller input Connecting Pin 17 to the 24VDC supply of the external motion controller will allow the system to accept open collector motion commands on Pin 12 PP and Pin 15 NP For more information about the servo amplifier please download the manual for the Mitsubishi MR J 3 servo amplifier from this website http www meau com functions dms gettile asp ID 010000000000000001000001027000000 Control Systems User Manual CarouselUSA 9 are the pin descriptions for the User Interface connector PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 PIN 9 PIN 10 PIN 11 PIN 12 PIN 13 PIN 14 PIN 15 PIN 16 PIN 17 PIN 18 PIN 19 Common from internal DC Power Supply Connected to Common Pin 1 to indicate local control of servo motor Is connected Routes In Position signal from Servo Amplifier to system controller Routes Alarm signal from Servo Amplifier to system controller Provides path to Common Pin 1 when Servo Amplifier
4. m i Fi DAS Loopback User Interface Connector Connector a ee 6 Arp 220 0 A AWG PLL at COM Control Systems User Manual CarouselUSA 13 EXD CarouselUSA 2135 Huntington Drive Suite 101 San Marino California 91108 Toll Free 866 796 5975 www carousel usa com
5. ay be assigned to start and stop camera mode in which case these inputs will take precedence over any screen selected function The shutter command signal is given on between pins 27 24VDC and 21 switched ground path This is a transistor capable of switching up to 12W Control Systems User Manual CarouselUSA 4 Preset Mode Preset Mode is used to position the turntable in one of five preset positions These positions may be chosen or edited via HTML or the touchscreen The user may also assign digital inputs to any or all of these preset positions A signal on an assigned digital input will supersede any choices made over HTML or on the touchscreen Pressing the Edit Preset button opens a screen that allows each of these five presets to be defined On the Edit Presets screen five tabs are presented each representing one of the five presets For each the user may specify whether the turn is to the right or to the left the size and speed of the move and whether the measurement of the turn is relative to the staring position or in absolute terms A relative move of 30 will increment the turntable that amount every time the command 5 issued An absolute move of 30 will move the table 30 from the zero position If multiple commands of this type are issued no further action after the first will be seen as the turntable will already be at 30 Control Systems User Manual CarouselUSA 5 Program Mode Program Mod
6. defined when it is true that function will be performed regardless of any other activity being commanded from the screen The inputs for Cam On and Cam Off will cause camera mode to start and stop respectively Turn Left and Turn Right initiate jog mode at the speed commanded on the J og Screen Presets 1 5 will cause the turntable to move to that specific preset position An input on the Mark 0 command will reset the current position indicator to zero Control Systems User Manual CarouselUSA 8 Physical Interface There are six connections to the Carousel Turntable Controls Power Ethernet Servo Power Out Servo Encoder Out Proximity Switch and User Interface The incoming power is factory configured for 230VAC three phase which should be installed by a licensed electrician to the top of the disconnect switch located in the panel The Ethernet connection is provided via sealed RJ 45 connector This is a standard 10 Base T 100 BASE TX Ethernet connection where the RJ 45 is wired as a NIC network interface card crossover cable will be required to connect this directly to a personal computer or it may be connected to a router via a straight cable If the controls will be placed in a damp location purchase the sealed mating connector from Bulgin PN PX0837 The Encoder cable connects to the supplied sensor This sensor reports the current table position back to the control system The User Interface provides auxiliary po
7. e provides a way for the user to have up to five moves start automatically based on the day of the week and the time of the day These moves could be as simple as rotating 90 every half hour or turning 180 degrees every day at midnight Multiple programs can be set to overlap to create a wide variety of move profiles The Program Mode Screen shows the settings for all the programs ata glance Pressing the Edit Program button opens a screen that allows each of the five programs to be edited On the Edit Timer Programs screen four tabs are presented each representing one of the four programs For each the user may specify the days of the week and the times that the program should run the repeat interval during that time and the move profile Selecting Once will cause the program to run only once it will not be repeated Selecting Repeat will cause the program to run any time the current system time is between the Start and Stop times The Repeat Every field specifies how often during the interval defined by the Start Time and Stop Time the program should run For example a car showroom might program a move to occur every 15 minutes between 11 AM and 9 PM Eleven AM would be the start time nine PM the stop time and the Repeat Every field would be set to 15 minutes If the user wanted the turntable to run continuously program 3602 move repeating every 00 00 00 seconds Control Systems User Manual Carous
8. elUSA 6 Setup The Setup Area is divided into three tabs System Network and Inputs The System Tab allows you to set the day of the week and the time of day For your convenience you can use the home button to rotate of the table to the zero position Also on this tab are settings that will allow you to change the maximum motor speed the acceleration and deceleration characteristics of the table and configure the system for the specific gearbox installed for your table The Network Tab shows the MAC ID of your unique controller Your systems administrator can use this MAC ID to help determine the address of a HTML only controller if the default address is changed and then lost The Netmask and Gateway fields can all be adjusted to suit the requirements of any network No changes are accepted here until the Commit button is pressed Keep mind that if you are accessing the unit over the network you will have to enter the new address into your browser after you make this change The factory default network settings are shown above Control Systems User Manual CarouselUSA 7 Setup Cont The final tab of the Setup Area allows you to define the functions you wish associated with the available digital inputs There is also a button there that allows you to calibrate the touchscreen to the image on the screen The Carousel controller provides up to three inputs that can be defined as shown Once an input is
9. is not faulted and ready fora command when using external motion controller User Input 1 connect to common Pin 1 for TRUE User Input 2 connect to common Pin 1 for TRUE User Input 3 connect to common Pin 1 for TRUE Servo In Position signal for use with external motion controller Provides path to Common Pin 1 when servo has completed commanded move Must be looped back to Pin 3 for local operation Servo Ready signal for use with external motion controller Provides path to Common Pin 1 when servo has is ready for a command Servo Alarm signal for use with external motion controller Provides path to Common Pin 1 when servo has no fault Must be looped back to Pin 4 for local operation Step Command Output from local controller Must be looped back to Pin 12 for local operation Servo Forward Pulse command Must be looped back to Pin 11 for local operation Servo inverted Forward Pulse command for external use of differential line driver motion controller Direction Command Output from local controller Must be looped back to Pin 15 for local operation Servo Reverse Pulse command Must be looped back to Pin 14 for local operation Servo inverted Reverse Pulse command for external use of differential line driver motion controller Servo Open Collector Common Must be looped back to Pin 27 for local operation or tied to external motion controller 24VDC signal for ex
10. reen is available via HTML or will be shown on the touchscreen if that option was chosen The X button appears as soon as a move is started and will cause the table to stop rotating when it is pressed The speed graph in the lower right hand corner of the screen adjusts the rotational speed during manual mode Ifa digital input has been assigned to the jog left or jog right function those inputs will take priority over any other action and will cause this page to be displayed and the table to rotate until the inputs switch off The Mark button will teach the system that the current position of the table is zero which is used as a reference for preset and programmed moves NOTE Changing the zero position of the table will change all preset and programmed positions Control Systems User Manual CarouselUSA Camera Mode Camera Mode operates much like og Mode except that the user may specify how often to provide a Signal to an external camera or other device As shown below the Camera Mode screen has Go Stop and speed controls as well as a field for the Shutter Interval Use this field to enter the number of degrees desired between shutter triggers For instance if the value of 3 was entered here the system will send a shutter signal to the camera every three degrees There is no built in stop for this function it will continue to run and issue shutter commands until stopped Digital inputs m
11. ternal open collector motion commands Servo Reset command Must be looped back to Pin 19 for local operation May be tied to Pin 1 by external controls for fault reset Reset Command from local controls Must be looped back to pin 18 for local control Control Systems User Manual CarouselUSA 10 20 PIN 21 22 23 PIN 24 PIN 25 PIN 26 PIN 27 Servo Servo ON command Currently disabled in Servo Parameters but available if external motion controller requires it Camera Shutter Output Provides path to ground for 24VDC supplied at Pin 27 when shutter should be activated May switch up to 12W Servo Torque Limit command Currently disabled in Servo Parameters but available if external motion controller requires it Auxiliary output signal Factory programmed to duplicate Pin 21 No Connection Output to local Estop Circuit Loop back from Pin 27 for local control Interrupt between Pin 27 and Pin 25 to incorporate an external estop circuit Not used Internal DC power supply 24VDC PIN 28 Frame Ground Control Systems User Manual CarouselUSA 11 Electrical Schematics 230 ac 3 PHASE 30 60He LL L 1114 we ii 01501 us T 125 24 EXTERNAL IPs ESTOP eamp 101 ite Lit Ba 1 511 1 88 C41 CA 130 a HCI ALN I
12. wer digital inputs digital outputs and connections for an external step and direction type motion controller The connector for this interface is an AMP brand Part Number 206126 1 In order to use any of these external interface functions an additional harness will have to be purchased from Carousel USA or fabricated by an experienced electrical engineer Since all motion control commands are routed through this connector to facilitate the use of an external motion controller harnesses made for even simple camera interface or external preset selection will have to include the proper loop back connections 24VDC power source Is provided pin 27 24 and pin 1 common Up to amp may be drawn from this connector for input switching shutter control and any other auxiliary functions that the user may desire Digital inputs are made by routing the common signal from pin 1 back into pins 5 6 and 7 UserInput1 Pin5 UserInput2 Pin6 UserInput3 Pin7 Take care not to short the positive dc supply on pin 27 to ground If this occurs the internal circuit breaker will have to be reset in the controller There are also digital outputs on this connector to serve as the camera trigger Pin 21 provides sinking output to trigger an external camera Depending on the nature of your camera an interposing relay may be required When a shutter command Is issued Pin 21 will provide a ground path for the 24VDC supplied from Pin 27 Up to 12W
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