CX504 - Busy Bee Tools
Contents
1. 2 UJ Mim 67 70 71 72 73 1 74 5 zl solio 7 7 1 RO PO 1 11 1 AM o e 1 1 317 o eie O 1 IO IAM sl eio e ecioiloioico eio CH eOimioilo oio eic 5 ololojoio eia e el 1 S 1 1 0 18 ary 79 Flat Cross Head Screw MSx0 8x16L Posen 2 _ 90 Regulator kno 10501019177 82 Electrical insulation Board mm 1 83 169 conar fonos 85 Strain Reiet Jammz Li 86 switch Mounting Piate soo 1 er SmamReliet R3 Jemen 1 88 Pc Board Fix Pias emm 1 89 PcBomd aoso00r3a 4 90 eich Rear Guara soo 1 91 Flat Cross Head Screw 3 18 24UNCX3 4 1 SO0040301 1 92 findietor 20005 9 Ring fosco 4 94 BevelGear 2090022 4 95 SerewiM 20UNCXUA L Jain 10 96 Hex Head Screw 1 4 20UNGx2 VEL 50020427 4 97 FlatWasherg 5 46 SO210500 28 98 be Head Screw 5 16 18UNCx3 4 L 500205128 20 99 aura TI 16 100 Nylon Hagen 16 401 Hex Head Screw 1 4 20UNCx1 L s0020046 8 102 Graduated Scale 32120002 1 7103 Hex Socket Head Screw 5 16 18UNCx112 S0110300 16 105 Positioning Gotar 20900024 2 106 Bearing 51102 Eng 2 18 side fosos 2 109 ScrewBushing Baas 2 soserwos 6 _ 114 20900036 115 Positioning Shaft 20900035 Motor Base 20900031 Base Shaft 20900034 se 117 118 Moto2. Loose mounting nuts bolts and parts Any other unsafe condition CLEANING The moisture from the wood dust remaining on the conveyor belt and other parts of the machine The table and other unpainted surfaces of the machine should be cleaned and wiped after every use to make sure there is no moisture against bare metal surfaces LUBRICATION The height adjustment screw shafts located on either end of the machine must be well lubricated with grease at all times 12 CX504 PARTS DIAGRAM d 7 Y N DS SS Leg DATE SR N DV RT RT NET SDS EL M lt kb lt gt CRAFTE D Ge CX504 PARTS LIST 4 Dust Hood Fix Plate 21500001 1 2 stopper Eemer 4 Post Guard _ eme a s Dust ad eme 1 19517 Cover Right 21500007 1 e Pressure Shaft eme 1 9 mm esee 2 o Drum zen 2 71 51556472 12 post Jemen 2 13 Transmission Roller 21500013 1 14 Table Support Fron senz 1 8 Fable Support Rear as 1 L 16 Bottom Shield Plate Raa 21500016 1 17 Shield Piate 21800017 2 Bottom Shield Plate Front 21500018 1 19 Movable Shield Piate mge 2 Portition Plate Rear 21500021 4 89 Portition Plate Front 21500022 1 555 0 577 4 2547727 55 0951655 71065655 17 as Hane _ fosos a 2 Bronze Colla
3. The sander should be wired with a plug having 3 prongs to fit a 3 prong grounded receptacle as shown in figure 1 Do not remove the grounding prong to fit it into a 2 pronged outlet 220 Volt Grounded Outlet 3 Prong Grouding Plug Figure 1 220 Volts outlet for CX504 WAHRNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded It is strongly recommended not to use extension cords with your CX504 Always try to position your machine close to the power source so that you do not need to use extension cords In case if you really find it necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 14 gauge to prevent motor damage CRAFTEX 7 CX SERIES CRANK HANDLE The crank handle can be installed on either right side or left side of the machine but we recommend installing the crank handle on the left side of the machine If you install the handle on the right side of the machine it will come in contact with the control panel Attach the crank handle on the left side of the machine and secure it by tightening the set screw shown in figure 2 Figure 2 Installing the crank handle CONTROL PANEL The CX504 control panel is installed on the right side of the machine Attach the control bracket to the ma
4. The safety instructions given above can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions 758 CX504 FEATURES MODEL CX504 26 DRUM SANDER As part of the growing line of Craftex CX Series woodworking equipment we are proud to offer CX504 a 26 Drum Sander By following the instructions and procedures laid out in this user manual you will receive years of excellent service and satisfaction The CX504 is a professional tool and like all power tools proper care and safety procedures should be adhered to amp Motor uuu 3 HP 220 Volt 60 Hz Single Phase amp Belt Feed Motor 1 4 HP 220V Single Phase Maximum Sanding Width 26 Maximum Board Thickness 12 Minimum Board Thickness 1 4 Minimum Board Length 5 Feed Speed 3 8 12 16 and 20 SFPM Number of Sanding Drums Two amp Drum Speed 1 600 RPM Dust Porte Two 4 Each amp Dimensions Length 46 x Width 30 1 2 x Height 49 weight 486 lbs Powder Coated Paint Yes Warranty 3 Years CX504 DRUM SANDER PHYSICAL FEATURES sanding Head Cover Conveyor Variable Feed Table Height Collection Ports ON OFF Crank Handle owitch y IE The ON OFF 0 2 as AT Belt Co
5. is in the OFF position and the cord is un plugged from the power source NEVER sand more than one work piece at a time on this sander DO NOT wear loose clothing and jewelry while operating this sander KEEP YOUR WORK AREA CLEAN Cluttered areas and workbenches increase the chance of accident NEVER LEAVE the sander unattended while it is running KEEP CHILDREN AWAY All visitors should be kept at a safe distance from the work area DO NOT force the sander It will do the job better and will be safer at the operating rate for which it is designed ALWAYS wear a dust mask and safety glasses while operating the sander The tiny dust particles produced by the sander can cause serious health problems ALWAYS inspect stock for staples nails knots or any other foreign material before sanding ALWAYS operate the sander in a well ventilated area and use a dust collection system for dust removal whenever possible ALWAYS hold the work piece firmly when sanding When not using the table i e sanding free hand grip the work piece with both hands USE THE STOP FENCE when performing horizontal sanding on the belt sander MAINTAIN AND SERVICE your sander regularly as instructed in the user manual MAKE SURE you have read and understood all the safety instructions in the manual and you are familiar with your CX504 sander before operating it If you fail to do so serious injury could occur WARNING
6. proof of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges are not refundable e Busy Bee will repair or replace the item at our discretion and subject to our inspection e Repaired or replaced items will be returned to you pre paid by our choice of carriers e Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior authorization has carried out repairs to the item e Repairs made by Busy Bee are warranted for 30 days on parts and labour e Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs e The Busy Bee Parts amp Service Departments are fully equipped to do repairs on all products purchased from us with the exception of some products that require the return to their authorized repair depots A Busy Bee representative will provide you with the necessary information to have this done
7. ING TO A DUST COLLECTOR The CX504 is equipped with two 4 diameter dust chutes to connect to a dust collector When connecting to a dust collector use a proper sized hose and make sure all the connections are sealed tightly It is recommended to use a proper sized dust collector with the CX504 to ensure adequate dust collection WARNING The fine dust particles produced by the table saw can go into your lungs and cause serious respiratory problems Make sure to wear a dust mask and connect the table saw to a proper dust collection system while operating it Figure 10 Dust ports on CX504 SANDING TIPS Sanding with CX504 is very simple and easy When sanding a normal cut under most sanding conditions is not more than 1 64 If you adjust the table to remove more than that it can cause jamming tear outs belt slippage and etc When sanding a wide stock send it two or three times without adjusting the table height to ensure a smooth and clean finish C CRAFTEX 11 CX SERIES MAINTENANCE During the life of your machine you will need to practice some regular maintenance to keep your sander in peak performance condition WARNING Make sure the machine s power switch is OFF and the cord is disconnected from the power source when installing removing any part or servicing the sander Check your machine daily for the following before use Damaged or worn sanding belt Damaged or worn power cord
8. S CRRFTEX XY CX504 H DE En 6 pri MANU US OUT e Ere mens E E nn IN ME T INDU OF THIS OF CR THE ETTEM COM ES INC eus TR US IND x FTE CRA YC 2B HT e YRIG gt copy Aco UA TABLE OF CONTENTS General Satety IMSTUCIOAS llana 3 opece oalet InstF ctloriS sust 5595 3595 bantu 9595 5555 ELA 5455 9455 55595 BATS 4 gu 5 Physical Features ui aE EE EEE Eaa 6 LINO ACK asi a UU TE 7 gt 215 ee ee ee ee ee ee 7 A ee TONS 7 Cram ais leie E 8 COROA EE 8 5511571011615555555555555655555555555555558558555555885555855858858558588585858885585555858855585888 8 PLESSUTSHOlETS ca adiado cR 8 Sand Paper Replacement sesasi S Ie ILade 9 CONVEVOr Belle 9 Basic Rei E 10 TOS CRU rene rer nt Cnr E cnr ment rT rr ty 10 Fable Height AdIustmenb s nce a e o ao HE o A EGER IE Dos beds 11 Connecting to a Dust CGollechor 11 e OS a TT 11 Mantenan CO anne 12 Spo cvm 12 EUDACANO au 12 PANS DIAG AMM sans 13 16 RO US m Cr er M 17 20 LA PEAVY TETTE 21 SSCRAFTEX CX SERIEs GENERAL SAFETY INSTRUCTIONS ALWAYS read and understand the user manual before operating the machine CONNECT your machine ONLY to the matched and specific power source ALWAYS wear safety glasses respirators hearing protection and safety shoes when operating your machine DO NOT wear loose clothing or jewelry w
9. chine and secure it using screws and washers provided See figure 3 PRESSURE ROLLERS The CX504 features 3 pressure rollers located beside the drums The pressure on the rollers is also effected by the drum height Make sure the pressure rollers are adjusted according to the height of the drums Figure 4 Pressure rollers To adjust the pressure rollers Make sure the cord is disconnected form the power source Remove the sanding head cover Use a Philips screw driver and rotate the adjustment screws shown in figure 5 to adjust the pressure on the rollers Figure 5 Adjusting the pressure rollers SAND PAPER REPLACEMENT The CX504 is designed for 6 wide sand paper rolls When installing sanding paper make sure the clip is holding the sanding paper properly providing a smooth sanding surface To change the sand paper roll Disconnect the machine from the power Remove the sanding head cover Push and open the spring clip on both sides of the drum and remove the old sand paper Figure 6 Spring clip holding the sand paper Cut a pieces of 6 sand paper of the desired grit and fold the corner of the sand paper into the spring clamp Get the help of an assistant to roll the drum and tightly spiral the sand paper onto the drum Try to leave a space of 3 16 between the spirals and make sure there are no bubbles or overlapping edges secure the other corner of the sand paper into the spring clip Repeat
10. ctly or indirectly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund or replacement may be issued This warranty shall not apply to consumable products such as blades bits belts cutters chisels punches etceteras Craftex shall in no event be liable for injuries accidental or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appropriate Busy Bee Tools showroom or call 1 800 461 BUS Y Craftex 15 a brand of equipment that is exclusive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please call 1 800 461 BUSY 2879 and have your credit card and part number handy e All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as
11. ety features on this machine Failure to do SO may cause serious personal injury TEST RUN Once you have assembled your milling machine completely and performed the necessary adjustments it is then time for a test run to make sure that the machine works properly and is ready for operation TO TEST RUN THE CX504 1 Make sure you have read the manual and understood all the safety instructions given in it 2 Remove all the tools and objects from the machine used during set up and assembly 3 Connect the power cord to the matched outlet and push the ON button green on the switch box 4 Turn the conveyor belt ON OFF switch to ON position and turn the variable feed control knob slowly from 3 to 8 and then to 12 and verify that the conveyor belt is speed is increasing During the test run if there is any unusual noise coming from the machine or the machine vibrates excessively stop the machine immediately and disconnect from the power source Investigate to find out the problem with your machine 5 Now push the red button and it should turn the machine OFF 10 TABLE HEIGHT ADJUSTMENT The CX504 features a table height crank handle which allows you to raise or lower the table to desired height Figure 9 Table height crank handle The table height scale shows the height of the table and helps setting the depth of cut EP DO a o KK Ke e k J3 y P E i Figure 10 Table height scale CONNECT
12. hen operating your machine A SAFE ENVIRONMENT IS important Keep the area free of dust dirt and other debris in the immediate vicinity of your machine BE ALERT DO NOT use prescription or other drugs that may affect your ability or judgment to safely use your machine DISCONNECT the power source when changing drill bits hollow chisels Extreme caution should be used when operating all power tools Know your power tool be familiar with its operation read through the owner s manual and practice safe usage procedures at all times router bits shaper heads blades knives or making other adjustments or repairs NEVER leave a tool unattended while it is in operation NEVER reach over the table when the tool is in operation ALWAYS keep blades knives and bits sharpened and properly aligned ALL OPERATIONS MUST BE performed with the guards in place to ensure safety ALWAYS use push sticks and feather boards to safely feed your work through the machine ALWAYS make sure that any tools used for adjustments are removed before operating the machine ALWAYS keep the bystanders safely away while the machine is in operation CX504 26 DRUM SANDER SPECIFIC SAFETY INSTRUCTIONS MAKE SURE the sander is connected to the matched and specific power source instructed in the manual ALL THE GUARDS must be in place while operating the sander to ensure safety MAKE SURE before making any adjustments the switch
13. nveyor Belt Tracking Adjustment ocrew amp Nuts Py ac nn S2 CRRFTEX gt S SE RIES Craftex CX Series Logo Powdered Coated Paint UNPACKING The machine is properly packaged and shipped completely in crate for safe transportation When unpacking carefully inspect the crate and ensure that nothing has been damaged during transit SETUP The unpainted surfaces of the tables are coated with a protective coating which prevents rust Clean this protective coating using a rag with kerosene or painter thinner before starting assembling the machine When setting up your machine you will want to find an ideal spot where your planer will most likely be positioned most of the time Consider your complete work environment as well as working comfortable with the sander before placing your machine in the ideal spot WARNING The CX504 is a heavy machine Do not over exert yourself Use a fork truck or a lifting hook when lifting the machine PROPER GROUNDING Grounding provides a path of least resistance for electric current to reduce the risk of electric shock CX504 is for use on a normal 220 volt circuit Make sure that the machine is connected to an outlet having the same configuration as the plug If an adaptor plug is used it must be attached to the metal screw of the receptacle To prevent electrical hazards have a qualified electrician ensure that the line is properly wired
14. r Adjustment Plate 20900032 M9 Moor 0000000 121 Drive Pulley 20900033 50050404 20900061 50010503 20900047 S0010615M Micro Adjustment Fix Block 20900048 20900067 50030304 Bearing Cap 6202 20900049 133 Positioning Plate 20900051 123 126 127 130 E 5 E 132 Emm EE 135 Conveyor Belt Roller 20900050 1 6 sanding Beit Platen 20900046 1 X8 Shaft Joint 209004 2 130 en Socket Head Screw M xiOxi6 S0010616M 4 140 electric ControiBox 209900055 1 Speed Reduction Motor 142 Bottom Cover Electric Control Box 20900086 1 143 Screw 3 16 24UNCx3 8 L S003030 2 44 Sanding Belt P80 5 1 8 85 L 2180087 1 145 Sanding Belt P120 5 1 8 x85 L 21500058 1 X6 Baren Vaio 2 147 Wrench 10 12 0910103 otor Cord L000000M 000000 Switch Cord L 2090001 153 12090002 Manual OOO Ji21sooot ar M8 MOM so Loooooom 151 Cord Looo000 288 2090001 E GN 12090002 64 12150001 S2 CRRFTEX 20 2 CRAFTEX NA CA SERIES WARRANTY CRAFTEX 3 YEARS LIMITED WARRANTY Craftex warrants every product to be free from defects n materials and agrees to correct such defects where applicable This warranty covers three years for parts and 90 days for labour unless specified otherwise to the original purchaser from the date of purchase but does not apply to malfunctions arising dire
15. r Cover 20900028 1 8 29005 2 28 upper Bracket Bez 2 30 Flat Washer 1 4 x13x1 31 Hex Head Bolt 1 4 20UNCx3 4 L 32 WEEN Carriage Bolt 5 16 18UNCx1 L 50060510 Bearing Cap 35 Nut 5 1 6 1 8UNC O ho e e e e M 1206205 0120500a w q EM Left Micro Adjusting Bearing Cap 20900006 Spring Washer 5 16 0230506 CRAFTEX cX No DESCRIPTION Ref No QTY Nylon Nut M5x0 8 1020500M Left Bearing Housing 120900004 Flat Cross Hed Screw 5 16 18UNCx1 L 150040307 AngePlat 20800008 Round Head Screw 1 4 20UNCx3 8 L 180030405 20900007 A Wi Micro Adjusting Screw 0120207 Left Pressure Plate beer 48 spring O reene A7 Spring Washer 1 4 0230400 Pressure Shaft Bronze Cover Pressure Plate Bracket Round Head Screw M5x0 8x80L mim Sis o o 215 O 515 515 Mm o Fixed Clamp Fixed Clamp Spring Fixed Clamp Bracket Nin 1 0 i HE 311050 OO Oi te Late tn i sech 05 A blo 00 z 0040300 0520028 e Pull Clamp Small Spring Kyu 7 Pull Clamp be 0703010 0900005 7 76 Left Threaded Screw 5 16 18UNCx1 L 0020512L 77 Screw 3 16 24UNCx3 4 L 78 Magnetic Switch MA IE 218 515 e b oOo h3 h3 ho 13135 181318 02 ola e ow e lojo e sch sch o 2 gt gt ho e 2 GA oO wok
16. the above steps for the second drum CONVEYOR BELT Conveyor belt tension and tracking are controlled by the adjustment screws located on the conveyor rollers on front of the machine shown in figure 7 Lock b Nuts lt lt Adjustment Screw Figure 7 Conveyor belt controls To adjust the conveyor belt Loosen the lock nuts shown in figure 7 Connect the cord to the power outlet and turn the sander ON Turn the adjustment screws on both side of the conveyor belt clockwise to move the belt to the right and anti clockwise to move the belt to the left Let the machine run for a few minutes and carefully observe the conveyor belt If the belt is slipping repeat the steps above until the belt is tracking on the center of the rollers lt gt CRAFTE SACR TEX 2 CONTROL PANEL This section tells you about the control panel on your CX504 The control panel is installed on the front side of the machine to the right Make sure to familiarize yourself with the control panel on your machine before operating it Figure 8 Control panel A OFF BUTTON Turns the sander OFF B ON BUTTON Turns the sander ON C CONVEYOR BELT ON OFF SWITCH Turns the conveyor belt ON and OFF D VARIABLE FEED CONTROL KNOB Allows you to control the feed rate from 3 to 20 FPM WARNING Before starting the milling machine make sure that you have read and understood the manual and you are familiar with the functions and saf
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