FAG ProCheck
Contents
1. Ne 722 22 07 2015 OOO 39 22 07 2020 uo o TC N RU I DE AY14 B 26200 23 07 2015 37 38 Contact Manufacturer FAG Indus2. 1067746587094 125167 47 3 125167 47 3 7 495 7377660 7 495 7377653 E mail info ru schaeffler com ProCheck FAG Industrial Services GmbH Kaiserstr 100 D 52134 Herzogenrath Germany Kaiserstr 100 D 52134 Herzogenrath Germany 49 2407 9149 32 49 2407 9149 59 E mail matthias gitzen schaeffler com TH 9031803400 004 2011 020 2011
3. transfer system software 30 R Raw signal signal processing 8 Reset button 28 Reset network settings 29 Restart ProCheck device 30 S SAFE MODE 26 Safe use 4 Safely shut down the ProCheck device 26 Safety information general 4 Sensor channels allocation of sensor signal channels Sensor channels signal processing 8 Sensor settings supply board 21 Settings supply board 21 Set up ProCheck device 30 Shut down ProCheck 26 Shut down system 26 Signal channels allocation of sensor signal channels Signal channels signal processing 8 Signal processing allocation of sensor signal channels Signal processing demodulation signal 8 Signal processing diagram 8 Signal processing filter 8 Signal processing raw signal 8 Signal processing sensor channels 8 Signal processing signal channels 8 Start up 29 STATUS 28 Supply board 13 Supply board additional connections 20 Supply board connecting inputs 14 Supply board connecting outputs 14 Supply board connecting sensors 14 Supply board DIP switches 21 Supply board jumpers 21 Supply board layout 14 Supply board LED displays 23 Supply board main connections 14 Supply board ProCheck system design 6 Supply board safety information 14 Supply board settings 21 Supply board system board 14 Supply board terminal block 14 Supply board wiring 14 Support 39 System design 6 T Taking out of service 35 Technical data 10 Technical s
4. FAG ProCheck User documentation SCHAEFFLER lt gt Fac Imprint FAG Industrial Services GmbH KaiserstraBe 100 52134 Herzogenrath Germany Telephone 49 0 2407 9149 66 Fax 49 0 2407 9149 59 Email industrial services schaeffler com Webside www schaeffler com services All rights reserved No part of the documentation or software may be reproduced or processed duplicated or disseminated with electronic systems in any form without our written permission The names and trademarks of the individual companies used in the documentation are subject to general trademark copyright and patent protection National Instruments NI and ni com are trademarks of National Instruments Corporation Microsoft Windows and Windows NT are trademarks or registered trademarks of Microsoft Corporation in the USA and or other countries Version 2 2 4 Original user guide 31 08 2015 FAG Industrial Services GmbH Table of Contents Table of Contents 1 PAG PROG HOG We ia a a 2 Wid General UR sr 2 1 1 1 About this 2 1 2 Product description orcinec ie tend cae dicc aea DEE 3 1 1 About FAG ProClheck x reet cag eu e egt ag ep p ra s c gen t pid 3 1 2 2 Safety InfOfmationi iU Ced Ee t p ava e ni qe eive Rie ton teat eee 4 1 2 3 Modifications by thesen ice RE D ORE HERE RO RI C i DUREE Rte HD Ee HERE ARE 4 1 3
5. In ProCheck systems with supply board the input and output modules are connected to the supply board internally In this case all inputs and outputs are connected directly to the supply board As a result this chapter is only relevant to you if your ProCheck system is not equipped with a supply board Safety information regarding dangerous voltages ProCheck input output channels can be wired with dangerous voltages see Definitions 23 Before doing so please pay attention to the following safety information 23 DANGER The contact with dangerous voltages can be life threatening A e The wiring may only be performed by persons with proven qualifications in accordance with the relevant rules and regulations e Turn off the ProCheck system e f necessary turn off the devices you wish to connect to the ProCheck input output channels and disconnect them from the main supply e Ensure that all components of the ProCheck system are voltage free e When connecting a module to a circuit with dangerous voltage all other connected circuits including low voltage circuits must be protected against accidental contact e Please ensure that any electrical devices or users connected to the module are double insulated in accordance with the applicable provisions and guidelines An insulating protective cover with strain relief NI 9932 is available for modules with terminal blocks as optional accessory 1 4 3 1 Additional inputs
6. Please also observe the information regarding configuration of digital inputs in the FAG channels Analog output settings Use DIP switch S10 to specify whether an output is a voltage or current output One switch each is available per channel A01 AO8 Please also note the inscription on the board e DIP switch in open position 0 0 20 mA The output is a current output e DIP switch in closed position 1 0 10 V The output is a voltage output gt Please note that the settings for the analog output type compared to the analog input type are exactly the opposite FAG ProCheck 1 4 2 4 Displays TT ee Ba 58 C s le c BENE n B lowe ih mmmnmmmmm mm m m om om m m m m m m LED displays LED 1 16 These LEDs display which Multiplexer channels are selected If no Multiplexer is installed all LEDs are turned off permanently LED A1 A8 LEDs A1 A8 display the status of the analog inputs AI1 AI8 if any data signals are connected to them and the LED display was activated See chapter DIP switches 261 Analog input settings 22 V LED These LEDs show if the various voltages on the supply board are correct 5 V 24 V 12 V 12 V V no Multiplexer has been connected only the LEDs 24 V and will be on ak Please note If 1 4 3 Direct wiring of inputs and outputs
7. Via analog input module NI 9201 Modules labeled NI 9201 provide eight analog inputs Each channel is equipped with a 12 bit A D converter for the digitalization of the input signal and an overvoltage safety switch 100 V The inputs are wired via a 10 pole terminal block A connector for a voltage signal is available for each input channel The COM connection to ground is internally connected to the ground of the module which is isolated from the other modules The following figure illustrates the layout of the terminal block Front view of the module Terminal Signal 0 All 1 Al2 2 Al3 1 S 3 Al4 3 4 15 5 N 5 16 7 N 6 AUT 8 e LS 7 AI8 8 not allocated National Instruments 9 Ground COM Before you wire the module e Please refer to the Safety information concerning the handling of dangerous voltages 23 e Ensure that the voltage signals you wish to connect correspond to the Specifications for this module 10 Add end splices to all supply lines 24 FAG ProCheck Wiring the module e Connect the positive poles of the voltage signals to inputs 0 7 and the corresponding ground to the COM terminal 1 4 3 2 Digital switch outputs Via digital switch output module NI 9472 Modules labeled NI 9472 provide eight digital switch outputs They are wired via a 10 pole terminal block To supply the users connected via the module an additional power supply 6 30 V DC is required which is equally connect
8. f nction n0 9CEET 6 1 3 1 S stem dEScript onair ena R E E N E RAE A A REE OR 6 Medi E E S E 8 SiQhal ProCOSSING ieena 8 18 4 Cohfiguratiorss eee ein TO ree t ER ree aie 10 ISo bechnical data EMINET CY 10 1 4 Preparing FAG ProCheck for use 2 lee Ense 12 TACs ZROWERSUPPIVe TR ehe a ehe 12 1 4 2 Supply board 1 4 2 1 Main connections 1 4 2 2 Additional connections attin uuu 20 1 423 DIP Switches jUmpers occi ti ect een boe eat bd Se cati vg SL ben 21 14 24 5 o ses TR 23 1 4 3 Direct wiring of inputs and outputs 23 zAdditionablInUlS E 1 4 3 2 Digital switch outputs 1 4 8 3 Analog current outputs Ie Ern 1 9 1 Operating and display elements ie a erage 26 1 5 1 1 DIP switches 1 5 52 LEDS E M ESTS ResebDUttOH ireen p ete e ra ep ERE a Ue 1 25 22 ei E E E ERO E UY EE Cue c Do REED E ERO FECERO REG Ee n 1 5 3 Resetting network settings u en ne sae Ea sena e aora bien korea das 29 1 54 GM Installer EE 29 15 4 Seting Up the device av Sis RI He ee
9. Technical data Oscillation inputs Sensor channels Parallel measurement 12 channels 16 channels with Multiplexer Systems with a multiplexer 2 channels raw time signal and demodulation systems without a multiplexer up to 4 channels raw signal or demodulation Sensors EPE acceleration sensors Measuring range for 9239 ICP and DC signals up to 10 V Sensor supply 2 4 mA direct Multiplexer with 24 V Analog measurements Measuring functions Time signal spectrum demodulation acceleration RMS velocity peak RMS displacement RMS Characteristic values within the time RMS peak peak to peak crest factor offset range Characteristic values within the frequency range ISO 10816 LDZ broad band selective RMS broad band selective Signal processing Lines max 26214 Low pass cut off frequencies 5 10 20 50 100 200 500 Hz 1 2 5 10 20 kHz Sample rate 50 kHz Dynamics resolution 120 dB 24 bit High pass frequencies 250 750 2 000 Hz Inputs optionally analog or digital Input range for 9201 10 V Resolution 12 bit Quantity max 8 Sample rate analog 50 Hz up to 10 kHz digital 50 kHz Outputs Switch outputs Current outputs max 16 6 30 V source 100 us 750 mA 24 V max 8 16 bit 0 20 or 4 20 mA Memory Main memory 64 MB Memory 512 MB flash disk Ports RS 232 max data rate 115 kbit s Ports ATEX approved Other Dimensions including chassis Weight Class of pr
10. connect sensors and provide analog and digital outputs used to integrate the ProCheck system into superordinate systems The following module types are available e NI 9239 Analog sensor input module with 4 channels IEPE sensors 24 bit A D converter measuring range 10V for systems with a multiplexer e NI 9201 Analog input module with 8 channels 12 bit e NI 9472 Digital switch output module with 8 channels e NI 9265 Analog current output module with 4 channels 0 20 mA 16 bit D A converter gt In the pre configured Models 8 the modules are connected to the supply board internally i e all inputs and outputs are directly wired on the supply board Please refer to the chapter Technical data amp for more information about the modules 1 3 2 Models PRO CHECK 12CH EPE channels 12 Analog inputs Analog current outputs Digital outputs 16 1 Multiplexer 2 Inputs 7 8 used by sensor OK detection 1 3 3 Signal processing PRO CHECK WIND 16 62 4 16 161 62 4 ProCheck systems are equipped with up to 12 or with Multiplexer 16 sensor channels The sensor channels are led to two signal channels which are analyzed simultaneously and can record a raw Signal or a demodulation signal Data recorded on the signal channels is forwarded to a filter stage Parallel measurement without multiplexer On a system without a multiplexer you can record up to four signals in parallel For eac
11. display elements 26 DIP switches supply board 21 Disposal 35 F Filter signal processing 8 Format flash disk 30 G GOST certificate 37 H Hazard symbols 4 Help 39 40 Hotline 39 Input output modules ProCheck system design 6 Inputs outputs safety information 23 Inputs outputs supply board settings 21 Inputs outputs wiring 23 Intended use 35 IP RESET 26 IP settings CM Installer 30 Jumpers supply board 21 L Layout controller 6 Layout input output modules 6 Layout modules 6 Layout Multiplexer 6 Layout supply board 6 LED displays operating and display elements 28 LED displays supply board 23 Legal details 2 Limits of use 10 35 M Models 8 Modifications 4 Modules ProCheck system design 6 Monitoring configurations 10 Monitoring types broadband in target range 8 Monitoring types frequency selective 8 Multiplexer settings 21 Multiplexer ProCheck system design 6 Multiplexer Supply board settings 21 N NI 9201 analog input module NI 9201 24 NI 9201 wiring 24 NI 9265 analog current output module NI 9265 26 NI 9265 wiring 26 NI 9472 digital switch output module NI 9472 25 NI 9472 wiring 25 NOAPP 26 O Operating staff 4 P Parameter monitoring ProCheck monitoring modes POWER 28 Power supply technical data 10 Power supply installing 12 Preparing ProCheck for use 12 ProCheck safely shut down 26 set up device 30 8
12. on the supply board and the negative pole to terminal J 3 A48 AOGND Va AO AO1 A02 AO3 04 05 A06 A07 24V GNO Vin Analog outputs external power supply Internal power supply The internal power supply 24 V of the supply board can be used instead of an external power supply 18 FAG ProCheck not exceed a total of 1 A if you use the internal power supply If the current requirement is gt Please note that the maximum current consumption of the users connected to the outputs must higher use an external power supply To use the internal power supply connect the following terminals to a bridge e Analog output module 1 1 4 3 C45 24 V and J 3 C44 sup e analog output module 2 A05 A08 J3 C49 24 V and J 3 C48 Vsup 02 290222922285 e Analog outputs bridges for the internal power supply connected to the GND terminal When using the internal power supply the ground of the analog outputs AOGND must be Connect terminals J 3 49 GND and 3 48 AOGND to a bridge for this purpose N 0 gt 9 lt lt lt lt w Analog outputs internal power supply GND connected to AOGND Signal outputs The output signals of analog outputs AO1 AO8 are connected to terminals J 3 B42 to J 3 B49 The associated ground connections are provided by terminals J 3 A42 thro
13. that is accessible by your computer Then the device settings can be changed by means of CM Installer Starting the CM Installer e Click on Start gt All programs gt CM Installer gt CM Installer After the start the program searches for any ProCheck devices in the network and displays the devices found sorted by their IP address on the Targets tab FAG ProCheck 1515 Targets Format Target Set IP Target Get Image Update Reboot Log Current target IP address Serial number Refresh IP address Serial number 172 28 204 64 E86482 172 28 204 64 B E86482 MAC address Status Manual MAC address Status 2F04 B718 2F04 B718 Subnet mask Model Subnet mask Model 255 255 252 0 5810 9004 Select 255 255 252 0 6810 9004 DNS server Model code DNS server Model code 0 0 0 0 0 0 0 0 705F Gateway Hostname Gateway Hostname 172 28 204 254 dingenskirchen 172 28 204 254 dingkirchen Firmware safe mode Firmware safe mode 2565 2565 User Comments User Comments prc sk 2 0 4 0 27 07 2010 09 41 prc 2 0 4 0 27 07 2010 09 41 41 2 Find only unconfigured Target 172 28 204 64 selected The CM Installer looks for ProCheck devices on the local network by means of a UDP broadcast If there is a router between a ProCheck device and your computer the CM Installer usually cannot find the device as the router does not forward t
14. If your ProCheck device is not found in the network it may be due e g to incorrect network settings To correct them reset all settings to 0 0 0 0 The following are affected e address e Subnet mask e Domain name server address e Gateway address e Time server address you reset the network settings In this case you must first add the device to the local network If there is a router between the device and your computer the device is no longer detected after and then configure the IP settings How to reset the network settings 1 Set the IP RESET DIP switch on the ProCheck controller to ON 2 Push the reset button The controller restarts 3 The status LED 28 blinks once to show that the network settings are not configured 4 Set the IP RESET DIP switch to OFF 1 5 4 CM Installer Use CM Installer to e detect all ProCheck devices in the current network e change the IP settings of a ProCheck device transfer the ProCheck system software to a ProCheck device e transfer an image file to the flash disk of a ProCheck device e create an image file from the flash disk of a ProCheck device format the flash disk of a ProCheck device e restart a ProCheck device 29 30 Install CM Installer on your system e Restart the computer after the installation e To operate a ProCheck system the included FAG Administrator software is required in addition to the CM Installer It is described in the FAG Administr
15. ON The voltage is supplied externally from the supply board e Please note that both DIP switches always need to be connected to the respective channel DIP switch 3 and S5 for ICP sensors 1 8 and S4 and S6 for ICP sensors 9 16 Please also note the inscription on the board e When using an external power supply please select alternating coupling for module 9239 Please see chapter AC DC settings below AC DC settings Use the DIP switches S1 ICP sensors 1 8 and S2 ICP sensors 9 16 to select between alternating and direct coupling Each switch represents a channel Please also note the inscription on the board e DIP switch in open position 0 Alternating coupling e DIP switch in closed position 1 Direct coupling gt Please note that alternating coupling is only available for module 9239 Multiplexer settings Use DIP switch S7 to specify whether a Multiplexer is used or not Please note that these settings must not be modified by the user Selecting the Multiplexer is only meaningful with the connection of a MUX board If no MUX board is available the selection of the Multiplexer does not provide more channels but in fact causes the hardware to stop working This information refers to the complete DIP switch S1 S8 from left to right position open 0 position closed 1 e DIP switch in position 01010101 Multiplexer connected e DIP switch in position 10101010 Multiplexer not connected This setting is
16. ached on the terminal block the same way as cables FAG ProCheck Power supply DANGER The contact with dangerous voltages can be life threatening A e The power supply may only be connected by persons with proven qualifications in accordance with the relevant rules and regulations e The power supply must correspond to the specifications listed in the Technical datal 10 e Please ensure that all components are voltage free when you connect the power supply e Connect the positive pole of the voltage source to terminal Vin J 3 A52 J 3 B52 or J3 C52on the supply board and the negative pole to the GND terminal J 3 A51 J3 B51 or J 3 C51 A05 A06 A07 24V Vi eA 4 Connecting the power supply incorrect the supply board will not work e Ifthe current consumption exceeds 2 A a fuse on the supply board will be triggered turning off the supply voltage This fuse is self resetting i e it will be activated automatically after the supply voltage is turned on again gt e The input of the power supply is equipped with reverse battery protection If the polarity is Sensor connections S1 S16 Terminals 51 516 are used to connect ICP sensors Depending on the model see Models 8 up to 8 12 or 16 ICP sensors can be used e Connect the positive poles of the sensors to terminals J 3 C2 to J 3 C17 1 and the negative poles to terminals J 3 B2 to J 3 B17 ICP e The shielding of the ICP sensor cabl
17. al 19 and the applicable legal provisions for this type of components e Please observe the notes in the user manual of the power supply e Ensure the correct polarity when connecting the device Incorrect polarity may damage the ProCheck hardware The power supply for the ProCheck system is mounted on the right side next to the input output modules on the provided top hat rail and connected to the input terminals of the ProCheck controller e Place the power supply on the top hat rail and screw it on tightly e Connect the positive pole of the voltage source to terminal V1 on the ProCheck controller and the negative pole to terminal C FAG ProCheck 1 4 2 Supply board The supply board brings all inputs and outputs of the ProCheck modules together and provides them from a uniform terminal block This allows the simple wiring of the complete system In addition the supply board contains the required Multiplexer for configuration with 16 IEPE channels The supply board consists of e system board containing the wiring with the ProCheck modules LED displays DIP switch and jumper for the configuration as well as the connection with the Multiplexer for models with 16 channels e a terminal block with three rows providing the sensor inputs as well as the digital and analog input and output channels of the ProCheck modules gt Please note that the number of inputs and outputs on the supply board depends on the mod
18. and frequency bands for the oscillation measurement will be based upon the speed 1 The auxiliary channels are galvanically isolated from the other signal modules 10 1 3 4 Configurations Any parameters concerning the ProCheck device the connected sensors and the measurements to be performed will be stored in configurations They are divided into device and monitoring configurations Device configurations The device configuration includes any settings concerning the ProCheck device as a whole including e g communication settings sensor sensitivity or password to limit access to the hardware Several device configurations can be created for each ProCheck device but only one of them can be active A device configuration consists of any number of monitoring configurations Monitoring configurations Any settings which are relevant to a certain monitoring mode are set in the monitoring configuration including the configuration of signal registrations input channel filter signal type signal length etc password calculation and storage alarms etc If several monitoring configurations are stored in the active device configuration of a ProCheck device they are processed in a cyclical sequence Additional information Configurations are created managed and transferred to ProCheck devices in the FAG Administrator software Detailed information about handling configurations can be found in the FAG Administrator manual 1 3 5
19. ate an image file containing the contents of the flash disk operating system system software and all data of a ProCheck device and transfer it to your computer e Select the desired ProCheck device e Click on the Get Image tab e Click on the folder icon next to Image Path Get Select the folder in which you wish to save the image file e f you only want to save the operating system without system software and measuring data in an image file check the Installed Software only checkbox i E Targets Format Target Set IP Target Get Image Update Reboot Log Current target Image path get IP address Serial number CAInaQs 172 28 204 64 x E86482 MAC address Status 6080 2F04 718 Password Subnet mask Model re 255 255 252 0 810 9004 DNS server Model code v IV Include measurement data TEENS Gateway Hostname 172 28 204 254 dingkirchen Firmware safe mode 2565 User Comments prc 2 0 4 0 27 07 2010 09 41 Target 172 28 204 64 selected e Click Get Image The image file is created transferred and saved in the selected directory of your computer This process takes some time Format flash disk CAUTION Loss of data When you format the flash disk any measuring data configurations and settings will be lost Therefore transfer all data from the ProCheck device to the computer by means of the FAG Administrator software prior
20. ator manual gt e To install CM Installer on your computer you need administrator authorizations e n the CM Installer Volume directory on the ProCheck CD double click on setup exe e Select the target directory for the CM Installer and the target directory for the National Instruments software By default the target directories are created in the program folder If you have been using National Instruments software before you should enter the existing directory here E rocheck instaner Lib SSS ey Destination Directory Select the primary installation directory All software will be installed in the following location s To install software into a different location s click the Browse button and select another directory Directory for ProCheck Installer 1 C Program Files ProCheck Installers Browse Directory for National Instruments products 1 C Program Files National Instruments Browse lt lt Back Next gt gt Cancel e The license agreement is displayed in the next step To continue installation you must accept the license conditions The software will be installed e Click Finish after installation e Restart the computer to complete the installation If you already have an earlier version of the CM Installer on your computer you do not need to y reboot 1 5 4 1 Setting up the device To set up the ProCheck device it needs to be connected to a network
21. d with the NO APP switch the communication can be interrupted and the ProCheck device turned off safely Stop measuring cycle e Push the USER 1 switch to the ON position The measuring cycle is stopped the USER1 LED flashes 10x at intervals of 5 seconds Safely shut down the ProCheck device e Push the USER 1 and NO APP switches to the ON position The measuring cycle is stopped and the communication interrupted The USER1 LED flashes 5 times ten times at an interval of 5 seconds each before the device is safely shut down and restarted 27 28 DIP switches Meaning 1 5 1 2 LEDs ProCheck device will not load the ProCheck system software In this case i If the NO APP switch is not in the OFF position during the restart the set the NO APP switch to OFF after the restart and push the reset button The ProCheck controller is equipped with four LEDs which display the following operating statuses ZN en ZN em power _ t Status User1 National Instruments LED Meaning POWER If this LED is on it means The controller is turned on The connected power supply corresponds to the requirements of the controller The controller supplies the ProCheck modules with voltage BACKUP If this LED is on the controller gets its operating voltage from the additional power supply connected to the terminals V2 C STATUS In regular operation this LED is turned off In case of an error th
22. ed to the terminal block To monitor the function the module is equipped with one LED per channel The following figure illustrates the layout of the terminal block Front view of the module Terminal Signal 0 DO1 Ee 2 DO3 3 DO4 4 DO5 5 DO6 6 DO7 7 DO8 VL 1 8 Supply voltage National Instruments 9 Ground COM All outputs are grounded within the module Before you wire the module e Please refer to the Safety information concerning the handling of dangerous voltages 23 e Ensure that the electrical users you wish to connect and the power supply correspond to the Specifications for this module 16 Add end splices to all supply lines Wiring the module e Connect the supply voltage to terminals 8 and 9 e Connect the positive poles of the users you wish to wire to terminals 0 7 and the negative pole to terminal 9 Function control e f an output is connected via ProCheck controller the associated LED turns on and the connected user is supplied with voltage 25 26 1 4 3 3 Analog current outputs Via analog current output module NI 9265 Modules with the label NI 9265 are equipped with four analog current outputs Each channel is equipped with a digital to analog converter to create the output current and with an overvoltage short circuit safety switch 40 V An additional power supply 9 36 V DC is required to supply the users connected via the module The output channel
23. eemed unintended and the user will bear the full risk associated with it The user is responsible for the intended use This includes the compliance with these instructions 1 7 Taking out of service and disposal Neither the ProCheck device nor the associated components may be disposed of via domestic waste as they contain electronic components and NiMH accumulators that must be disposed of in the proper manner Please return them to us so that we can ensure disposal in keeping with legal and environmental requirements Returning used devices is an important contribution to environmental protection 35 36 1 8 Declaration of conformity Declaration of conformity The manufacturer F IS FAG Industrial Services GmbH Kaiserstra e 100 D 52134 Herzogenrath declares that the product FAG ProCheck meets the requirements which have been set by the Electromagnetic Compatibility Directive 2004 108 EC and by the Low Voltage Directive 2006 95 EC if the product is installed properly according to the installation guidelines listed in the manual For assessment of the product the following standards were used EN 55022 B 2003 EN 61000 6 2 2005 EN 61010 1 2002 Measuring device identifier CE Herzogenrath 12 01 2010 Dipl Ing Armin Kempkes p p Di Managing Director Head Ing G tz Langer Research amp Development FAG ProCheck 1 9 GOST certificate Certificate
24. el see Models 8 of your ProCheck device Safety information Please heed the following advice for your own safety and to prevent damages to the ProCheck hardware CAUTION Damages to the electronic components as a result of improper handling A e Never touch the board and the components on it e Exclusively use the supplied special screw driver to attach cables to the terminal block and to unscrew cables 13 14 1 4 2 1 Main connections 2 2 2 2 a a a A B e a D2GND 4 VsupDO2 C42 4 Cio cn CH LLLI J3 EIE i22s2921992982822828882888882232232 Q Terminal block J 3 consisting of J and J 3C Connection of cables and bridges to the terminal block Any cables and bridges connected to the terminal block should be equipped with end splices Sensors should be connected to the inputs by means of protected cables To insert cables in the terminal block and to unscrew them you must exclusively use the supplied angled flat blade screw driver The conductor cross section of cables and bridges must not exceed 1 5 mm Connecting cables e Push this screw driver into the upper slit of the respective terminal and push down the spring located in it e Keep the spring depressed and insert the cable to the stop or pull it out of the terminal block e Remove the screw driver from the slit in the terminal block Bridges Bridges are att
25. era REGE 30 1 6 Intended use 1 7 Taking out of service and disposal 1 8 Declaration of conformity roris asosan bedan anas o ao FREUE AXI dE e EAR E CERRAR Fs E SERES AREA YR de E Fa o SE de Eca ae FEX e pda pase 36 1 9 GOST certificale Hs Een elle 37 2 1 UN 39 FAG ProCheck 1 1 General 1 1 1 About this manual This manual describes the installation and use of the FAG ProCheck hardware and contains important information about the proper and safe use Please read these instructions carefully prior to the start up and keep them in a safe place Ensure that e these instructions are available to all the users e these instructions are included when the product is transferred to other users e any additions and changes provided by the manufacturer 3 are always included Additional information To operate a FAG ProCheck system the included FAG Administrator software is required in addition to the hardware described in this manual It is described in the FAG Administrator manual Definitions e Product The ProCheck hardware described in this manual e User Person or organization with the ability to start up and use the product Specialist Person who is capable of recognizing risks and preventing potential hazards caused by the operation or maintenance of the product based on their relevant training and experience e Dangerous
26. es which can be used in variable quantities and composition and the supply board It is supplied pre configured in a chassis intended for industrial use You only need to add the power supply In addition to the pre configured standard models see Models 8 additional variants can be designed depending on the individual needs ProCheck controller The ProCheck controller is the central control and processing unit of the ProCheck system It consists of e the processor e RAM 128 MB DRAM e device memory 512 MB flash disk e a serial port RS 232 e a network interface Ethernet 10 100 MBit e a USB port actually not used A real time operating system and the ProCheck system software are running on the controller Moreover the controller provides the power supply of the remaining components unless they are modules with an external supply e g analog output modules Supply board The supply board brings all inputs and outputs of the modules together and provides them from a uniform connecting block This allows the simple wiring of the complete system In addition the supply board contains the required Multiplexer for configuration with 16 IEPE channels The picture below illustrates the supply board located underneath the controller and the modules FAG ProCheck 1 HHHH UNA HIN mm t UWE EEE d Fig similar gt Fig similar The input and output modules are used to
27. es can be connected to the GND grounding terminals J 3 A1 to J 3 A17 Please refer to chapter ICP settings 2 for information about the selection of the power supply for the ICP sensors ETT icP CeCe fe TUE SE TAE EE Ed BJ LE Ee I GND PE tt te yt et tT Oe N xo Sensor connection using ICP sensor 1 as an example Connection of the analog inputs AI1 AIS Terminals Al1 Al8 are used to connect analog signals to the supply board e Connect the signal bearing lines to terminals J 3 B18 to J 3 B25 Al and the grounding lines to terminals J A3 A18 to J 3 15 16 25 GND e Sensors requiring an external voltage source can be supplied with voltage via terminals J 3 C18 to J3 C25 24 V 24V A GND Addition of an analog signal with All as an example Chapter Analog input settings 22 contains additional information about the selection of an input type current voltage and the addition of digital signals e Al7 and AI8 are not available e 417 and AI8 must not be connected If the sensor OK recognition function is used Connecting digital signals AI1 AIS Inputs AI 1 AI8 are also used to connect digital signals e g digital speed sensors It is important to read the information regarding configuration of DIP switches 58 59 see DIP switches jumpers 3 Analog input s
28. ettings 22 Digital output connections 201 0016 8 channel digital output module NI 9472 An additional power supply is required to supply the users connected via digital outputs An external power supply 6 30 V or the internal power supply of the supply board can be used for this purpose Both with internal and external power supply the current consumption per digital output is limited to 0 75 A by means of an automatically resetting fuse FAG ProCheck External power supply e Digital output module 1 DO1 DO8 Connect the positive pole of the voltage source to terminal J 3 C33 VeypD01 on the supply board and the negative pole to terminal J3 C31 DIGND e Digital output module 2 DO9 DO16 Connect the positive pole of the voltage source to terminal J3 C41 002 on the supply board and the negative pole to terminal J 3 C39 D2GND M sup Digital outputs external power supply Internal power supply The internal power supply 24 V of the supply board can be used instead of an external power supply not exceed a total of 1 A if you use the internal power supply If the current requirement is gt Please note that the maximum current consumption of the users connected to the outputs must higher use an external power supply To use the internal power supply connect the following terminals to a bridge e Digital output module 1 001 008 J 3 C32 24 V and J 3 C33 VeypD01 e digital output modu
29. ft of the tab The Hostname text box only accepts the characters a 7 A Z and 0 9 e Then click Set IP The transmission of the IP settings to the ProCheck device may take some time After the successful allocation the new IP address of the ProCheck device is displayed in the Actual Target textbox If you wish to adjust other settings please click on the Targets tab and then on Refresh The ProCheck device will be displayed in the list of found devices with the IP address you just entered Click on Select to select the device and adjust the desired settings 31 CM Installer 2 2 2 argets ormat Targe et Image ool og T E F t T t Set IP Target Get Ii Updat Reboot L Current target IP address IP address Serial number zz2820464 172 28 204 64 fee Subnet mask MAC address Status 255 255 2520 0 2 0 718 Gateway Subnet mask Model 172 28 204 254 255 255 252 0 6810 9004 DNS server Model code 0 0 0 0 705 Gateway Hostname Hostname 172 28 204 254 Eingkirchen ngkirchen Firmware safe mode 2565 DNS IP User Comments prc 2 0 4 0 27 07 2010 09 41 Target 172 28 204 64 selected Transfer ProCheck system software The ProCheck system software Firmware is transferred as individual file with the extension rtexe Select the ProCheck device to which you wish to transfer the system s
30. h of the sensor channels you can choose whether to record the raw or demodulation signal or both signals This results in the following combinations e Raw and demodulation signal on two sensor channels e Raw and demodulation signal on one raw or demodulation on two others e Raw or demodulation on four sensor channels Signal channel 1 Signal channel 2 Sensor channel 1 12 Envelope signal Envelope signal ProCheck signal processing without multiplexer Administrator software FAG ProCheck Parallel measurement with multiplexer Systems with a multiplexer allow a maximum of two parallel measurements The sensor channels evaluated in parallel must not be connected to the same Multiplexer bank For each of the sensor channels you can choose whether to record the raw or demodulation signal or both signals simultaneously Multiplexer Signal channel 1 Envelope signal Signal channel 2 Envelope signal Administrator software Sensor channels 1 16 ProCheck signal processing with multiplexer Monitoring types The ProCheck device offers the following monitoring types with the corresponding characteristic values e Broadband characteristic value monitoring in the target range o RMS o Crest factor o Peak o Peak to Peak o Offset e Frequency selective monitoring o RMS broadband or selective o LDZ broadband or selective Auxiliary channels The ProCheck device is eq
31. he broadcast In this case you must enter the IP address of the device manually e Click Manual and input the IP address Selecting a ProCheck controller e To select a ProCheck device scroll through the list of all devices found using the scrollbar at the bottom of the tab until the desired device is displayed Then click on Select to display the settings of the device in the Current Target area and to activate the remaining tabs e To update the list of found devices click on Refresh e f you check the Find only unconfigured checkbox the window will only display ProCheck devices for which no IP settings have been allocated yet IP address is 0 0 0 0 or whose network settings have been reset see also Resetting network settings 29 In this case the device needs to be selected based on its serial number Adjust the IP settings as described below are no longer detected unconfigured or network settings reset In this case you must first add gt If there is a router between the device and your computer device with the IP address 0 0 0 0 the device to the local network and then configure the IP settings IP settings If no IP address was allocated to a ProCheck device or the flash disk was formatted the IP settings need to be adjusted in accordance with the specifications of your network administrator first e Select the ProCheck device e Click on the Set IP Target tab e Enter the IP settings and a host name on the le
32. is blinking LED indicates the following error codes USER1 1 5 1 3 Reset button LED blinks 1x the network connection was not configured IP address is 0 0 0 0 This message is displayed upon first startup or after the Reset of network settings 29 LED blinks 2x the controller determined a software error Please contact our Support 39 LED blinks 3x the controller is in SAFE mode If the DIP switch is set to ON for the SAFE mode see DIP switches 26 turn off the SAFE mode and restart the ProCheck device If the controller switches to SAFE mode although the corresponding DIP switch is set to OFF please contact our Support 39 LED blinks 4x the controller determined a non recoverable software error Please contact our Support 39 LED blinks continuously the controller determined a non recoverable error Please contact the Support 3 LED is permanently on the memory flash disk in the controller contains a data error Reformat the flash disk see chapter Installing ProCheck system software 30 or contact our Support 39 LED flashes 2x and then 4x the ProCheck system software was successfully loaded and started LED flashes 10x at an interval of 5 seconds The USER1 switch was set to ON and the measuring cycle stopped LED flashes 5x at an interval of 5 seconds the USER1 and NO APP switches were set to ON to shut down the ProCheck device safely Use the reset button to restart the contr
33. le 2 DO9 DO6 3 40 24 V and J3 C41 VeypD02 Digital outputs bridges for the internal power supply be connected to the GND terminal Connect the following terminals to a bridge for this purpose e Digital output module 1 001 008 3 29 GND and J 3 C31 DIGND e digital output module 2 009 0016 3 37 GND and J3 C39 D2GND When using the internal power supply the ground of the digital outputs DIGND D2GND must 17 sree 888888888 p Digital outputs internal power supply DIGND D2GND connected to GND Signal outputs The output signals of digital outputs DO1 DO16 are connected to terminals J 3 B26 to J 3 B41 Terminals J3 A26 to J 3 A41 provide the associated grounding connections GND ymm sweet Tu 22 888888888 Connecting a digital output using DO1 as an example Analog output connections 1 8 An additional power supply is required to supply the users connected via analog outputs An external power supply 9 36 V or the internal power supply of the supply board can be used for this purpose External power supply e Analog output module 1 1 4 Connect the positive pole of the voltage source to terminal J3 C44 VeypA01 on the supply board and the negative pole to terminal J 3 A48 AOGND e Analog output module 2 5 8 Connect the positive pole of the voltage source to terminal J3 C48 VeypA02
34. le for the proper installation and the safe operation of the complete plant Depending on the model it is possible to turn on and off or supply plant components with power voltage via ProCheck output modules in addition to the registration of measured values For this purpose the limits of use of the connected plant components need to be taken into account in addition to the ProCheck specifications This is the sole responsibility of the plant operator Before wiring the ProCheck device or individual modules ensure that the device and all components are voltage free To power off in case of danger a EMERGENCY OFF switch must be installed in 1 to 1 5 meters distance to the system Operating staff ProCheck systems must only be installed operated and maintained by authorized electrotechnicians who have been trained in accordance with the relevant provisions Used hazard symbols Safety and hazard information is characterized by standardized specific hazard symbols If no specific symbol applies a general hazard symbol is used instead General hazard symbol DANGER Type and source of the danger are described here Measures to prevent the danger are explained here Specific hazard symbols DANGER ELECTRICAL SHOCK HAZARD This symbol represents the electrical shock hazard which can lead to personal injury including death or material damage 1 2 3 Modifications by the user The design of FAG ProCheck is modular It can be expanded
35. nector provides the signals of the Multiplexer address bus to be Multiplexer address bar forwarded to a Multiplexer cascade bus J4 ProCheck power supply 2 pole pin ProCheck is supplied with the 24 V supply voltage via this terminal bar J12 J14 J16 J18 Sensor inputs 1 4 Mini BNC Are used to forward the sensor signals to the first ICP module 20 J24 26 28 Sensor inputs 5 8 Mini BNC Are used to forward the sensor signals to the second ICP module 33 Multiplexer address 10 pole The Multiplexer address bus signal is connected to this pin connector bus bar J11 J13 J15 J17 Sensor inputs 9 12 Mini BNC Are used to forward the sensor signals to the third ICP module J9 Analog inputs 10 pole pin Is used to forward the analog inputs AI1 AI8 to the corresponding ProCheck bar modules 22 30 Digital outputs 10 pole pin Provide the digital outputs DO1 8 and DO9 16 bar J21 J29 Analog outputs 10 pole pin Provide the analog outputs AO1 4 and AO5 8 bar FAG ProCheck 1 4 2 3 DIP switches jumpers CLLEEECEEELELEELETT DIES DIP switches jumper ICP settings Use the DIP switches S3 S5 ICP sensors 1 8 and S4 S6 ICP sensors 9 16 to determine whether a sensor will be supplied with voltage via an external voltage source of via the respective ProCheck module e DIP switch in open position 0 ICP OFF The voltage is supplied from the module e DIP switch in closed position 1 ICP
36. not channel specific please always reset all switches completely 21 22 Analog input settings Depending on the type of input signal DIP switches S8 and S9 must be set as follows Input 58 59 58 59 Analog voltage input 0 10 V closed open 5 of default setting MD Analog current input 0 20 mA closed closed ol z o z MN zm lt p Digital current input gt 10 V open closed ef er Voltage divider 24 V 5 6 V E3 E3 no purpose open open The following wiring plan indicates the function of DIP switch S8 S9 Connection Board S8 Signal In ProCheck AM AIB Input Module B NI 9201 1 8 1 e One switch each is available per channel AI 1 AI8 Please also note the inscription on the board e Digital signals with a level gt 10 V must be connected to the supply board Switch S9 then activates a voltage divider that ensures that the maximum input voltage of the analog input is not exceeded Digital signals with a level 10 V may be connected directly to the analog input module e For digital input signals S8 open an LED displays whether the signal level is high logical 1 or low logical 0 For more information please see chapter LED A1 A8 23 Administrator software sections Configuration Manager gt Device configuration gt Auxiliary gt
37. oftware Click on the Firmware update tab Click on the folder icon next to Firmware Path Select the folder containing the file The selected path to the system software file is displayed in the Firmware Path text field Click Reboot after update to restart the ProCheck device The system software is activated at start up If the ProCheck device is in the same subnet as your computer check the Local subnet checkbox Otherwise uncheck this checkbox CM Installer v2 2 2 Ael xl Targets Format Target Set IP Target Get Image Update Reboot Log Current target Image base path Update IP address Serial number C Image 172 28 204 64 E86482 MAC address Status ooso 2F04 B718 Password Subnet mask Model 255 255 252 0 1 9004 DNS server Model code Update operating system TETYT Mr Update CM firmware Update configuration files Gateway Hostname r 172 28 204 254 Eingkirchen Patch configuration files Patch server IP adress Firmware safe mode Server IP addresses 2565 User Comments prc 2 0 4 0 27 07 2010 09 41 Update filters Update measurement files Delete measurement files Target 172 28 204 64 selected The system software is transferred to the ProCheck device This process takes some time 32 FAG ProCheck Create image file from the flash disk of a ProCheck device Use CM Installer to cre
38. oller e g if the network settings need to be reset Please only push the reset button if you changed the network settings or if instructed to do so by our Support 39 team FAG ProCheck CAUTION Loss of data caused by pushing the reset button during operation If you push the reset button during operation the file system of the ProCheck device may be damaged and the data it contains may no longer be readable e Use the USERI DIP switch to restart the ProCheck device see DIP switches 261 1 5 2 Start up Connect all connected power units to the mains supply e f the ProCheck device has not yet been set up for network operation the IP settings of the device need to be adjusted first using CM Installer see Set up ProCheck device IP settings e The controller performs a self test and loads the operating system as well as the ProCheck system software During the self test the Power Status and 1 LEDs are turned on in sequence 2x and 4x shortly thereafter If this is not the case an error occurred when the software was loaded Please contact our Support 39 and indicate which LEDs are illuminated when the controller boots up e After the successful completion of the self test only the Power LED will be still on If the other LEDs do not turn off it indicates that there is an error Please refer to LEDs 281 for more information about controller related error messages 1 5 3 Resetting network settings
39. or reconfigured any time by adding or removing modules However the reconfiguration of hardware components generally requires the firmware to be adjusted Moreover the new measured data is usually no longer compatible with the previous measurements of the reconfiguration If you wish to modify the hardware configuration please contact our Support 3 see Contact 3 for individual and comprehensive advice Approved modifications The user can modify the system as follows e Installation and connection of the power supply in accordance with the specifications contained in the technical data FAG ProCheck see Technical data 16 e Changes to the settings on the device or via the FAG Administrator software e ProCheck systems with supply board Connection of input and output signals in accordance with the specifications contained in the Technical data 16 on the supply board e ProCheck systems without a supply board Connection of input and output signals in accordance with the specifications contained in the Technical data 10 on the input and output modules The user is responsible for any modifications exceeding the scope mentioned above If you determine that the ProCheck controller or a module is defective please contact our Support 39 1 3 Layout and function 1 3 1 System description Design of the ProCheck system The ProCheck system consists of the components controller the backplane with FPGA and input output modul
40. oreover the system is easily expandable and customizable to individual needs Any number of ProCheck systems can be combined in a single network They are administrated centrally on a PC with FAG Administrator software irrespective of the number of ProCheck systems 1 2 2 Safety information The ProCheck hardware is manufactured in accordance with the approved standards and guidelines see Declaration of conformity in the appendix and is safe for operation Nevertheless the device may pose certain unpreventable residual risks to users and third parties or objects Therefore it is essential that all safety information contained in this manual is complied with Non compliance can endanger the health and life of persons or cause material damage This manual distinguishes between e general security information which applies to the complete manual and is described in this chapter and e special security information which can be found at the beginning of the corresponding chapter or next to the individual steps General safety information FAG ProCheck is designed to be integrated in a plant as system for analyzing and monitoring oscillations The installation into the plant the connection of the ProCheck system to the components of the plant and the operation of the ProCheck system within the plant must only be performed with the observation of the specifications contained in this manual see Technical data 10 The plant operator is responsib
41. otection Temperature range Power supply Power requirement Software FAG ProCheck Ethernet 10 100 Mbit s IEEE 802 3 EEx nC T4 VL class I division 2 for National Instruments Hardware only 400x300x190 W x H x D 7 5 kg IP65 in the chassis IP 40 for National Instruments hardware only 40 C to 70 C for National Instruments hardware only 9 to 35 V 17 W for National Instruments hardware only 18 to 30 V 48 W in the chassis 115 to 230 V max 50 W with power supply FAG Administrator updates available in the internet Runs on Windows XP Available in German English Chinese Subject to technical modifications e To ensure EMC compliance all power supply lines and the network cable are equipped with ferrite cores which must be mounted in close proximity to the device 11 12 1 4 Preparing FAG ProCheck for use This chapter contains the description on how to e install the power supply for the ProCheck system if not included e configure and use the supply board e wire inputs and outputs directly if your ProCheck system is not equipped with a supply board 1 4 1 Power supply For your safety DANGER The contact with dangerous voltages can be life threatening A e FAG ProCheck may only be prepared for use by persons with proven qualifications in accordance with the relevant rules and regulations e Please ensure that all components are voltage free while the work is pe
42. rformed Press the EMERGENCY OFF switch hazard switch or disconnect the connector to the ProCheck device Voltage free FAG ProCheck with EMERGENCY OFF switch FAG ProCheck is designed to be integrated in a plant as system for analyzing and monitoring oscillations The installation into the plant the connection of the ProCheck system to the components of the plant and the operation of the ProCheck system within the plant must only be performed with the observation of the specifications contained in this manual see Technical 16 The plant operator is responsible for the proper installation and the safe operation of the complete plant Depending on the model it is possible to turn on and off or supply plant components with power voltage via ProCheck output modules in addition to the registration of measured values For this purpose the limits of use of the connected plant components need to be taken into account in addition to the ProCheck specifications This is the sole responsibility of the plant operator Before wiring the ProCheck device or individual modules ensure that the device and all components are voltage free To power off in case of danger a EMERGENCY OFF switch must be installed in 1 to 1 5 meters distance to the system Installing the power supply DANGER Damage of the ProCheck hardware caused by inappropriate power supply A e Exclusively use a power supply that corresponds to the specifications in the Technical dat
43. rposes only Always leave this switch in the OFF position Use this switch to select the IP address and BIOS version of the controller via serial port 1 Connect a computer with the controller via serial port 2 Push the DIP switch CONSOLE OUT to the ON position 3 Start a terminal program on the computer Select the following connection parameters in the program 9600 bit s 8 data bits parity off 1 stop bit 4 The terminal program displays the IP address of the controller and the BIOS version 5 Push the CONSOLE OUT switch back to the OFF position The switch CONSOLE OUT must be the OFF position if the serial v communication is activated in the actual configuration CAUTION The controller no longer detectable after IP RESET If you reset the IP address of the controller it is no longer accessible via network The IP address needs to be re configured see Installing ProCheck system software 28 If you would like to reset the IP address of the controller to 0 0 0 0 push this switch to the ON position and restart the controller see Reset network setting 2 For maintenance purposes only Use this button only when instructed to do so by our Support 39 If this switch is in the ON position the ProCheck system software will not loaded when the system is booted For maintenance purposes only Use this button only when instructed to do so by our Support 39 Use this button to stop the cyclic measurement Moreover combine
44. s and power supply are wired via 10 pole terminal block Two terminals AOx COMx are available for each channel All COM terminals are internally connected to the ground of the module which is isolated from the other modules The following figure illustrates the layout of the terminal block Front view of the module Terminal Signal 0 1 1 1 2 2 0 N N 3 COM2 3 4 EIN 5 N 5 COM3 7 N 6 A04 9 P 7 8 Supply voltage National Instruments 9 Ground of the supply voltage COM Before you wire the module e Please refer to the Safety information concerning the handling of dangerous voltages 23 e Ensure that the electrical users you wish to connect and the power supply correspond to the Specifications for this module 16 Add end splices to all supply lines Wiring the module e Connect the supply voltage to terminals 8 and 9 e Connect the corresponding users to terminals 0 7 1 5 Operating instructions 1 5 1 Operating and display elements 1 5 1 1 DIP switches gt In normal mode all DIP switches are in the OFF position DIP switches SAFE MODE CONSOLE OUT IP RESET NO APP USER1 FAG ProCheck ON OFF 2 SAFE MODE consoLe our ip RESET user National Instruments Meaning The switch SAFE MODE be set only on explicit instruction of the v support in the ON position For maintenance pu
45. subnet Target 172 28 204 64 selected Reboot Current target IP address 172 28 204 64 MAC address 2F04 B718 Subnet mask 255 255 252 0 DNS server 5 0 0 0 Gateway 172 28 204 254 Firmware safe mode 2565 User Comments Serial number xE86482 Status Model cR10 9004 Model code 705 Hostname dingkirchen prc 2 0 4 0 27 07 2010 09 41 e After the re start has been completed the display Rebooted will be activated Display log e Click on the Log tab All actions of the CM installer are shown in the left area The log file is stored under the log path FAG ProCheck 1 6 Intended use The ProCheck device as well as the associated components are not admitted the use residential areas ProCheck systems are exclusively intended for e recording and analyzing oscillation measurement signals e evaluating the signals received by the input modules e outputting current voltage signals via output modules ProCheck systems must only be operated within the limits specified in the Technical data 10 To the extent provided the limits of use of the individual components must always be taken into consideration too Measured value analyses and changes of the settings may only be conducted with the supplied FAG Administrator software or to the extent possible on the device itself Any other use exceeding the above is d
46. to formatting More information can be found in the FAG Administrator manual e Select the ProCheck device for which you wish to delete the flash disk e f the ProCheck device is in the same subnet as your computer check the Local subnet checkbox Otherwise uncheck this checkbox e In the Format Target tab click on Format e The flash disk will be deleted completely without additional warning e Click Reboot after format to restart the ProCheck device e Adjust the IP settings as described in chapter IP settings 31 33 34 CM Installer 2 2 2 Targets Format Target Set IP Target Get Image Update Reboot Log Password Local subnet Reboot after format Target 172 28 204 64 selected Restart ProCheck device e Select the ProCheck device e Click on the Reboot tab e f the ProCheck device is in the same subnet as your computer check the Local subnet checkbox Otherwise uncheck this checkbox Format Current target IP address 172 28 204 64 MAC address 2F04 B718 Subnet mask 255 255 252 0 DNS server 0 0 0 0 Gateway 172 28 204 254 Firmware safe mode 2565 User Comments Serial number xE86482 Status Model 6810 9004 Hostname 7 prc 2 0 4 0 27 07 2010 09 41 CM Installer v2 2 2 edel xl Targets Format Target Set IP Target Get Image Update Reboot Log Local
47. trial Services GmbH KaiserstraBe 100 52134 Herzogenrath Germany Tel 49 0 2407 9149 66 Fax 49 0 2407 9149 59 Support 49 0 2407 9149 99 Internet www schaeffler com services Contact industrial services schaeffler com Please send postal mail directly to FAG Industrial Services GmbH Subsidiary of Schaeffler Technologies GmbH amp Co KG PO box 1260 97419 Schweinfurt Germany Georg Sch fer Stra e 30 97421 Schweinfurt Germany Support Tel 49 0 2407 9149 99 E mail support is schaeffler com Contact 39 Index A Add on 4 ATEX identification 10 Auxiliary channels tracking 8 Auxiliary channels Triggers 8 Auxiliary channels validation 8 B BACKUP LED displays 28 CM Installer Create image file from ProCheck flash disk 30 Format flash disk 30 Functions 29 Install software 30 IP settings 30 Log 30 Restart ProCheck device 30 Select ProCheck device 30 Selecting a ProCheck controller 30 start 30 Transfer image file to ProCheck device 30 Transfer ProCheck system software 30 Configurations device configurations 10 Configurations monitoring configurations 10 CONSOLE OUT 26 Contact 39 Controller ProCheck system design 6 Conversion 4 Create image file from ProCheck flash disk 30 D Declaration of conformity 36 Definitions 2 Deliverable models 8 Demodulation signal signal processing 8 Device configurations 10 Diagram signal processing 8 DIP switches operating and
48. ugh J 3 A49 for internal power supply and by terminals J 3 A42 through 3 48 for external power supply Both the signals and supply grounds of both output modules are connected with each other and are provided by J 3 A42 through J 3 A48 s El 1 S e Connecting an analog output using AO1 as an example 19 20 Please refer to the Analog output settings 22 section for information about selecting the output type current voltage 1 4 2 2 Additional connections 6 J18 J26 J fU us DE ES j EH EB EE s mmm s J6 oo wu wees un D un Enan gm d an oa E Loss bl e CCC CIOCI ETT EEEEL EEEEFE E 969 9 6 117111711 ee OE 111777 eee J ee eee eer iii ecce on 2 Bunnsununas5siRi2gz22222 SIRERE 33333838388 Additional connections The connections displayed above are explained in the table below clockwise from left to right Identification Use Type Description on the board J6 Forwarding of the 6 pole pin This pin connector provides the sensor signals to be forwarded to a Multiplexer sensor bar Multiplexer cascade signal 5 Forwarding of the 8 pole pin This pin con
49. uipped with 8 analog auxiliary channels used to record additional process or frequency factors such as e g rotational speed torque temperature pressure etc They can be used to trigger the actual oscillation measurement to record relevant additional information for the oscillation analysis or for the validation e Trigger Triggering means that monitoring is only carried out under certain predefined operating conditions e g a certain working temperature If the input level of an auxiliary channel chosen as trigger channel rises above a configurable threshold the trigger level monitoring begins If the signal level drops below the trigger level less a definable hysteresis monitoring stops Analogously triggering may also be implemented for decreasing signal levels e Validation An additional signal is recorded and evaluated during the registration of the measured value which is used as validation factor If the validation conditions are not met while taking readings the measurement will be rejected No evaluation and no alarm will take place For example if monitoring of a machine is only meaningful for rotational speeds between 400 and 600 rpm the corresponding settings can be managed via validation conditions e Speed dependent settings Alarm levels or frequency bands are defined in accordance with the operating factor e g the rotational speed measured on an auxiliary channel If the operating factor changes the alarm limits
50. upport 39 Tracking auxiliary channels 8 Transfer image file to ProCheck device 30 Transfer ProCheck system software 30 8 8 8 Index Triggers auxiliary channels 8 U USER1 DIP switches 26 USER1 LED displays 28 Validation auxiliary channels 8 Versions 8 W Warning notices 4 41 SCHAEFFLER gt Fac
51. voltage AC voltage gt 42 4 V peak value DC voltage gt 60 V Symbols used 1 This symbol indicates v e helpful additional information and e device settings or application tips that help you perform tasks more efficiently Cross reference symbol 2 This symbol refers to a manual page containing further information When reading the manual in PDF format on the computer screen you can jump to that page by simply clicking on the word to the left of the symbol FAG ProCheck 1 2 Product description 1 2 1 About FAG ProCheck 4 a 4 x gt FAG Administrator is a modular online system designed for the continuous status and process monitoring specially developed for use in oscillation monitoring and quality assurance FAG Administrator systems can register record and analyze measured values on up to 16 channels via connected sensors After the analysis the system can activate outputs depending on user defined alarm limits e g for the automatic shut down of a machine For the integration into a superordinate system various inputs and outputs are available They are used to record additional signals and trigger or validate measurements As a result these signals can be used as management parameters for a dependent signal analysis e g to trigger measurement tasks controlled by time or event The ProCheck system is available is various pre configured configuration levels covering a number of applications M
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