Milkguard FD (US version)
Contents
1. ALARM 04 26 07 38 8 POWER WAS OFF Start 12 02 01 06 2 2 9 Remaining Alarms Waterpressure low warning 04 26 07 waterpressure low 38 8 a Start 12 02 01 06 Page 24 User Manual DairyCheq MilkGuard V4 2 06 2007 2 3 Information The information menus allow certain up to date information to be called up immediately on the display These menus are directly activated from the monitor mode via the arrows The following information can be called up 2 3 1 Data last cleaning processes This menu displays the data of all cleaning processes in the last both for the tank and for the milk pipe including the conductivity sensors including the duration that the temperature has been above minimum adjusted values N History cleaning Tank 04 26 07 10 06 Starting time of the latest tank cleaning Highest temp 109 4 ok Maximum reached temperature ok or XX Temp time 2 XA duration that the temperature has been above adjusted value ok or XX Concentration 23 OK Maximum reached conductivity value ok or XX 2 3 2 Data tankload This menu shows the data of the tankload the time of tankloading and the temperature of the milk during tankloading Data of the last month can be shown t Data tankload Date that milk has been collected Date 04 26 07 Time 09 08 Temp 41 F Time that milk has been collected Temperature of the milk during loadin2. User Manual V4 2 06 2007 3 DairyCheq Inc 60 Baffin Place Unit 5 Waterloo Ontario Canada N2V 127 Phone 1 866 849 3610 or 519 746 6150 Ontario Program Fax 519 884 8508 e mail info dairycheq com www dairycheq com DairyCheg is a brand name of Meko Holland B V Page 2 Buzzer on Buzzer on off Buzzer off Enter button LED s blinking green red LED s blinking green LED s continuous green LED s blinking red LED s continuous red User Manual DairyCheq MilkGuard V4 2 06 2007 Preface Thank you for purchasing the DairyCheg MilkGuard and the confidence you have in our Company Optimum performance high reliability and a long life are the design requirements applied to all DairyCheq products The DairyCheg MilkGuard has been designed first and foremost for the universal use on various types and sizes of milk cooling tanks for monitoring the milk storage This manual has been made for the end user of the DairyCheq MilkGuard The producer instructions are included in this manual The manual aims to assist you the end user in using your DairyCheg MilkGuard The quick reference card included in the appendix is a Summary of the hands on operation while this manual provides more substantial information on the operation and maintenance of the DairyCheg MilkGuard as well as the safety instructions that come with it Please remember gt Display the Quick Refer
3. DairyCheq Inc 60 Baffin Place Unit 5 Waterloo Ontario Canada N2V 1Z7 Phone 1 866 849 3610 or 519 746 6150 Ontario Program Fax 519 884 8508 e mail info dairycheq com www dairycheq com June 2007 Page 36 User Manual DairyCheq MilkGuard V4 2 06 2007 Appendix C Technical specifications General Casing material Stainless steel 304 Weight 5 51 Lbs Electrical Supply voltage 1 phase 100 240VAC 50 60Hz wiresize at least 14 gauge blue neutral brown phase Earth connection To be connected only to a system with appropriate protective earthing wiresize at least 14 gauge User Manual DairyCheg MilkGuard V4 2 06 2007 Page 37 of 37
4. MilkGuard H4 Transport and storage During transport and storage the equipment must be adequately packed i e impact resistant and protected against moist dust or other harmful substances The minimum storage conditions are as follows e Clean and dust free environment e Away from caustic and corrosive substances and gases e Air humidity between 10 and 90 Any transport and storage activities other than ordered by DairyCheg are at the owners risk and are not covered by the DairyCheg warranty User Manual DairyCheg MilkGuard V4 2 06 2007 Page 27 of 37 y dairyps nega H5 Operation See also the quick reference operating instruction card in the appendix of this manual 5 1 Information screens 5 1 1 Data of the latest cleaning In the monitor mode press A to call up the screen showing details of the latest cleaning t4 History cleaning A y Tank 04 26 07 10 06 Press or to browse through data of the last month Highest temp 109 4 ok Temptime 2 XA Concentration 23 ok Press gt or A to switch between the screen tank and milk pipe To exit the menu press Enter LL 9 1 2 Data tank load In the monitor mode press gt to call up the screen showing the tank load t4 Data tankload Press A or v browse through data of the last month Date 04 26 07 Time 09 08 Temp 41 F To exit the menu press Enter LL 5 1 3 Time information In the monitor mode press 3 x p gt ag
5. been activated within any Y minute period warning 04 26 07 04 26 07 insufficient agitation Start 12 02 01 06 Milktemp 38 8 F too much agitation producer alarm The following alarm will occur if the continuous stirring period exceeds X hours unless milking has taken place warning 04 26 07 04 26 07 too much agitation Vanaf 12 02 01 06 Milktemp 38 8 F Only if a vacuum switch has been connected User Manual DairyCheg MilkGuard V4 2 06 2007 Page 13 of 37 i i a INSUFFICENT AGATION critical alarm The following alarm will occur if the temperature of the milk is below X F and the agitator has not been activated for more than X minutes within any Y minute period Se 04 26 07 04 26 07 INSUFFICIENT AGITATION j o Start 12 02 01 06 u a 4 4 N _ _ ra de TOO MUCH AGIATION CRITICAL alarm The following alarm will occur if the continuous stirring period exceeds X hours unless milking has taken place ALARM 04 26 07 TOO MUCH AGITATION 04 26 07 Start 12 02 01 06 TEEF FAN Sie aol PIR J Only if a vacuum switch has been connected Page 14 User Manual DairyCheq MilkGuard V4 2 06 2007 2 2 3 Start cooling alarm The switch on symbol will not be shown as long as no situation has been detected where one of the components has not been switched on However the symbol will appear as soon as the Milk
6. warning 04 26 07 95 0 precooling is off start 12 02 01 06 2 2 4 General conditions The tank cleaning symbol will appear as soon as a departure from the tank cleaning process has been detected The function is warning in situations requiring attention as well as in situations that trigger an alarm The possible warnings include THE MILK IS TOO LONG IN TANK If the tank has not been cleared during X hours after the first milk entered the empty tank the following alarm will occur ALARM 04 26 07 04 26 07 13 08 MILK TOO LONG IN TANK tank empty Start 12 02 01 06 Milktemp 38 8 F Only if the producer alarms have been set Page 16 User Manual DairyCheq MilkGuard V4 2 06 2007 2 2 5 Tank cleaning indication The tank cleaning symbol will appear as soon as the start of the tank cleaning process has been detected The function is warning in situations requiring attention as well as in situations that trigger an alarm The possible warnings include Waiting for cleaning cycle indication The following message will be shown for as long as no cleaning has been detected after the tank has been emptied 04 26 07 13 08 wait for tankclean Sufficiently cleaned indication This situation will occur when during the tank cleaning process the temperature has been over X F for more than Y minutes With the conductivity sensor attached optional the conductivity of the cleaning water
7. 26 07 04 26 07 blendtemp too high 38 8 Start 12 02 01 06 Milktemp 50 F CRITICAL ALARM If the blend temperature of the milk has been over X F for more than Y minutes the following alarm will occur ALARM 04 26 07 04 26 07 BLENDTEMP TOO HIGH Milktemp 50 F ly 8 A oe 38 8 Start 12 02 01 06 If the producer alarms have been set User Manual DairyCheg MilkGuard V4 2 06 2007 Page 11 of 37 LOW TEMPERATURE OF THE MILK ALARM Producer alarm If the temperature of the milk has been below X F for more than Y minutes the following producer alarm will occur warning 04 26 07 04 26 07 milk too cold 38 8 Start 12 02 01 06 Milktemp 33 F CRITICAL ALARM If the temperature of the milk has been below X F for more than Y minutes the following alarm will occur hasan ial 04 26 07 MILK TOO COLD epee Start 12 02 01 06 Milktemp 33 F a vA n Ta ys If the producer alarms have been set Page 12 User Manual DairyChegq MilkGuard V4 2 06 2007 2 2 2 Monitoring the agitator The agitator symbol will not be shown as long as the milk is stirred to a sufficient degree However the symbol will appear as soon as the values are falling outside the safety range The possible alarm warnings include insufficient agitation producer alarm The following alarm will occur if the temperature of the milk is below X F and the agitator has not
8. A E E 33 a TOUNIESAOOIN oense E E E E S 33 BERSE e E A E eS A AA AE ee ee eee ee 33 Appendices A Producer preference SettingS cccccccccsssceccssseecceesseecseseecceageessagseecseuseeessaseeessageees 35 B Quick reference Card MilkGuard cece cecccceeececeeececaeeeceeeeeceeceseeeeesseeeesseeeseeeeseneeees 36 C Technical Specifications ccccccccccccsesccceececeseeecenceesecesseecessaeeessaeeeseaeeesegeessneeeseneeees 37 Page 4 User Manual DairyCheq MilkGuard V4 2 06 2007 H1 Introduction The DairyCheg MilkGuard has been designed to monitor the storage of milk on the farm in a milk cooling tank No matter what type or size the tank may have the DairyChegq MilkGuard will monitor the storage conditions of the milk The DairyCheg MilkGuard is a tool for the producer to help him supply consistently high quality milk from his farm It is also an excellent tool for the buyer of the milk the dairy company to realise the highest possible quality of the milk collected The DairyCheg MilkGuard monitors among other things the temperature conditions of the milk during storage the agitation process in the tank as well as a number of cleaning conditions during the tank and pipe cleaning process First and foremost the DairyCheq MilkGuard has been designed to monitor the storage of milk in a milk cooling tank on the farm The area must be clean and dry Do not clean the DairyCheg MilkGuard using runnin
9. as soon as the start from the pipeline cleaning has been detected The function is warning in situations requiring attention as well as in situations that trigger an alarm The possible warnings include Sufficiently cleaned pre indication This situation will occur when during the pipe cleaning process the temperature has been over 104 F for more than Y minutes With the conductivity sensor attached optional the conductivity of the cleaning water must also be sufficient to trigger this situation 04 26 07 13 08 pipeCIP 119 3 F c26 Cleaning temperature too low If during the pipe cleaning process the temperature has not been over X F for at least Y minutes the following alarm will occur ALARM 04 26 07 04 26 07 LOW TEMPERATURE PIPECLEANING Milktemp 38 8 F START Start 12 02 01 06 pipeCIP 100 4 F c26 CLEANING pipeCIP 119 3 F c26 Only if a conductivity sensor has been connected User Manual DairyCheg MilkGuard V4 2 06 2007 Page 19 of 37 egy qo Insufficient cleaning detergent optional producer alarm If during the cleaning process the conductivity of the cleaning water has not reached the value set in menu 10 the following alarm will occur _ ALARM 04 26 07 04 26 07 LOW DETERGENT PIPECLEANING Milktemp 38 8 F Start 12 02 01 06 pipeCIP 119 3 F c8 pipeCIP 119 3 F c26 PIPE HAS NOT BEEN CLEANED If no cleaning has taken place within the set period in the menu
10. that all components remain dry and prevent splashing water and dirt from the floor gt Keep the MilkGuard away from explosive caustic or corrosive gases and substances make sure that no alkaline or acid cleaning agent is used on the MilkGuard gt Do not clean the MilkGuard with running water but use a damp cloth instead gt Your dealer will be able to give professional maintenance advice regular checks by your dealer are recommended H7 Troubleshooting Symptom Fault Cause MilkGuard asks for MilkGuard is not able to Hot milk flows into the Move the milk inlet at least cleaning while the accurately detect the tank near the tank contains milk level inside the tank due MilkGuard sensor Activate the agitator before to large fluctuations in the start of milking at all temperature milk cycles MilkGuard is not responding display Defective fuse Too many fluctuations Provide stable supply remains blank in supply voltage e g voltage within the required power surges range Unknown Replace fuse with exactly the same type Contact your dealer if the problem recurs Temperature alarm Ice on the tank floor after The cooler is making Contact the supplier of the triggered when tank milk has been removed _ ice on the tank floor cooler is empty or during the pre rinse phase of the cleaning process False alarm Start Alarm is triggered while Cooling machine has Cooling during 1 the cooling machine is on been tu
11. 29 of 37 i 5 2 Changing the producer parameters The producer is allowed to change a limited number of settings The procedure is as follows 1 Inthe monitor mode press and hold the key for 2 seconds gt You are now entering the main menu programming PRODUCER PARAMETERS 1 Activate MG 2 StartCooling time 3 max blendtemp 4 precooling on off 5 show time 12 24h 6 show temp C F 2 Press A or v browse through the menu PRODUCER PARAMETERS 1 Activate MG 3 max blendtemp 4 precooling on off o show time 12 24h 6 show temp C F gt See appendix A for an explanation of the various submenus 3 Press a to activate the selected menu item PRODUCER PARAMETERS StartCooling time old 30 new 30 1 4 Press A or v change the value of the active menu PRODUCER PARAMETERS StartCooling time 30 45 KR 5 To exit the menu press Enter L Page 30 User Manual DairyCheq MilkGuard V4 2 06 2007 PRODUCER PARAMETERS StartCooling time old 30 new 45 ie gt cancel lt accept Press gt d to cancel or accept gt Selecting cancel will not save the new value gt Selecting accept will save the new value 2 Press Enter a to acknowledge PRODUCER PARAMETERS 1 Activate MG 3 max blendtemp 4 precooling on off o show time 12 24h 6 show temp C F Exit the menu as follows and return to the monitor mode 8 Press until menu 1 is
12. Guard detects that a component has not been switched on The possible alarm warnings include Cooling machine off producer alarm If within the producer set period in menu 2 default 30 minutes following the start of the 1 milking cycle no drop in temperature has been detected and at that moment the temp is above 57 F the following alarm will occur OR if following the period of the above alarm the temperature has been over X F for more than 10 minutes without the agitator being activated the following alarm will occur warning 04 26 07 switch on cooler 95 u 0 P Start 12 02 01 06 No milk in the tank producer alarm If within the producer set period in menu 8 following the start of the 1 milking cycle no level in the tank has been detected the following alarm will occur warning 04 26 07 tank does not fill 1 a 1 a Start 12 02 01 06 User Manual DairyCheg MilkGuard V4 2 06 2007 Page 15 of 37 y dairyps a nega No pre cooling producer alarm In the event of a standard MilkGuard that the producer indicated the connection of a plate cooler in menu 4 default off and after 5 minutes following the level detection at the start of the 1 milking cycle the temperature is over 80 6 F the following alarm will occur OR The temperature of the pipe is higher than 80 6 F on the moment that the milking temperature is rising above X F this alarm will occur
13. SENSOR TANK Start 12 02 01 06 Milktemp 38 8 F NE Em a a aa i pe ft DEFECTIVE CONDUCTIVITY SENSOR PIPE Please call dealer to replace sensor If a defective conductivity sensor is detected the following alarm will occur ALARM 04 26 07 tg FAILURE CONDUCTIVITY J SENSOR PIPE Start 12 02 01 06 Milktemp 38 8 F Only if a pipe sensor has been connected Only if a conductivity sensor voor de tank has been connected Only if a pipe sensor and a conductivity sensor for the milk pipe have been connected Page 22 User Manual DairyChegq MilkGuard V4 2 06 2007 DEFECTIVE VACUUM SWITCH Please call dealer to replace sensor If a defective vacuum switch is detected the following alarm will occur ALARM 04 26 07 04 26 07 VACUUMSENSOR EFEC Start 12 02 Milktemp 38 8 F Low voltage backup battery If the voltage of the internal backup battery is getting weak and the battery needs replacing the following alarm will occur 04 26 07 38 8 Start 12 02 01 06 User Manual DairyCheg MilkGuard V4 2 06 2007 Page 23 of 37 RD qo 2 2 8 Power interruption producer alarm When a power failure lasted for more than 60 seconds but no more than X hours the following alarm will occur chs warning aii 04 26 07 power was off 01 06 CRITICAL ALARM When a power failure lasted for more than X hours the following alarm will occur
14. ain to call up the screen showing the time information Actual date and time 04 27 07 14 30 Last timechange 04 26 07 18 50 To exit the menu press Enter O Only if a milk line sensor has been connected Page 28 User Manual DairyCheq MilkGuard V4 2 06 2007 5 1 4 Data milking times In the monitor mode press 2 x gt to call up the screen showing the milking times t4 Milking times 04 26 07 Press A or v browse through the data of the last month 1 06 03 07 40 2 14 01 15 08 3 20 58 22 06 To exit the menu press Enter O 5 1 5 Critical alarms of the present tankload In the monitor mode press K to call up the screen showing the critical alarms of the present tankload 04 CRITICAL ALARMS fl PRESENT TANKLOAD 13 10 18 40 19 50 MILK TOO WARM 12 10 13 40 14 50 INSUFF AGITATION B 12 10 07 40 08 02 ae HIGH BLENDT 55 4 Press A or v browse through the alarms To exit the menu press Enter O 5 1 6 All alarms in the latest month In the monitor mode press to call up the screen showing the alarms that were triggered during the latest month 06 ALL ALARMS t4 LAST MONTH 13 10 18 40 19 50 MILK TOO WARM Press amp or v browse through the alarms 12 10 13 40 14 50 ae INSUFF AGITATION B 12 10 07 40 08 02 HIGH BLENDT 55 4 To exit the menu press Enter O Only if a vacuum sensor has been connected User Manual DairyCheg MilkGuard V4 2 06 2007 Page
15. airyChegq MilkGuard V4 2 06 2007 H3 Safety Always observe the following safety instructions e Operation All operators must be familiar with this manual This documentation needs to be consulted in order to find the nature of the potential hazard and the actions which may have to be taken e Hygiene Observe the usual hygiene regulations in terms of milk processing for human consumption e Electricity Take utmost care when working on the electrical system of the MilkGuard Allow only skilled personnel to work on this system e Water Do not use a high pressure cleaner for cleaning parts do not rinse MilkGuard parts with water do not use caustic cleaning agents for cleaning the equipment Only use a damp cloth for cleaning the MilkGuard e Guards Do not remove the guards or open cupboard doors other than for maintenance In that case always observe the safety measures e General safety A switch or circuit breaker shall be included in the building installation It shall disconnect both current carrying conductors It shall be in close proximity to the equipment and within easy reach of the operator It shall be marked as the disconnecting device of the equipment In the event of repairs to the MilkGuard remember the following warning The MilkGuard must be isolated or disconnected from the hazardous live voltage before access inside So always turn the main power supply off before doing any work on the
16. cleaning k milkTempTime Length of time the temperature may be below the value set in menu 12 producer alarm 14 Tank noclean time Maximum time wherein the tank cleaning must have 15 600 min been started after the tank was emptied 18 non agit cycle Maximum time between two agitation cycles with cold 30 5000min milk producer alarm 30 factual Temps Shows the current values of all temperature sensors 31 ficwuai conduct Shows the current values ofall conductivity sensors 32 festaig outputs fressanagtaoupatpos O ooo a festdompus fressaraoimptpos O 34 festanaloginpat___ fesisanalog pots OoOo SSS kiin limits Shows the current threshold limit values m 36 battery voltage Shows the current battery voltage 37 Write memory card Write data of last week on memory card ee 48 Systeminfo Shows system information such as software versions and the GPRS situation and signal quality 49 load user default Resets all the above back to the default settings es Only if a memory card has been connected optional User Manual DairyCheg MilkGuard V4 2 06 2007 Page 35 of 37 Appendix B Quick reference card MilkGuard incl alarm list Ging User Chart MilkGuard FD No alarm situation at this point in time No alarm occurred during current tank fill TankCIP 118 94 F c26 Latest tank cleaning was OK PipeCIP 118 94 F c26 Latest pipe cleaning was OK wait for tankclean Tank is empty yet to be clean
17. ed A pre alarm has occurred Press g warning Consult your milkmachine dealer when a milk pipe alarm occured vb ALARM ACRITICAL alarm has occurred Press Ea QC Only if a milk line sensor has been connected Only if a conductivity sensor has been connected Calling up information 4 details of cleaning last month lt 4 CRITICAL alarms current tank fill all alarms of most recent month gt Temperature tankload last month Setting the user parameters 1 On the front from the monitor mode press and hold a key for 5 seconds 2 Press A or to browse through the menu 3 Press B to confirm the selected menu item 4 Press A or V to change the value of the activated menu 5 Press fj to exit the menu 6 Press p gt or to select cancel or accept 7 Press B to confirm the selection 8 Press A until menu 1 activate MilkGuard has been selected 9 Press E to activate the MilkGuard and return to the monitor menu Tanker collection driver 1 Check that the red or green LED is on _Al 2 Ifthe red light is on press l 3 Check the alarms of the current tank fill on the display and decide whether p NO O m7 or not the tank fill is safe to collect The Meko MilkGuard is a tool to monitor the cooling and cleaning process only The end user will remain responsible for the storage of the milk and the proper operation of the cooling and cleaning equipment at all times
18. ence Card DairyCheg MilkGuard clearly visible in the vicinity of the MilkGuard gt Keep this producer manual in a dry location in the vicinity of the MilkGuard for quick reference User Manual DairyCheg MilkGuard V4 2 06 2007 Page 3 of 37 Table of Contents Fa OCCU ON te a E E E E E E 5 BY N apse eect E EE A E E E EEEE E T 2 We C 9 een een E e E E eee 7 ZZ ANAM octets ate ecient acelin sda erie pura sa ed cnn oad do satan wea vcs dasa iiemeiatsdns caencte 9 2 2 1 Monitoring the temperature ccccccseeeeceeeeeeeeeeeeeeeeaeeeeeseeeseneeesees 10 2 2 2 Monitoring the Agitator cccceccccseeeeeseeeeceeeeeseeeeeseeeeaeeeeeeeeseeeeesees 13 2 4 3 OWiteh orn AU ANIM eo sccceiciseiterisisaeded xen weusckisneeabaceuseticsiteeiieuedteabiyedenweteedceedebcaeusie 15 2 2 4 General CONMGIU OMS 3 s3oxsseseces siesta eceneseecdecestevsendagacseeed EAE E ESE AE 16 2 2 5 Tank cleaning INCICAUON ics sancsnveanceasastnanenstancsdw suk iniavecwnnenndiavaeiensssnienive 17 2 2 6 Pipe cleaning INGICATION cccccssccceeececeseceesseecaseeeeeseeseeeeeseueeenaes 19 2 2 Monitoring the overall operation ccccceeeceeeeeeeeeeeeseeeeeseeeeeeeeeesees 21 2 2 8 Power Interruption ccccccceecccsseeceeeccseeceeeeceuecaeeeseeeeaeeseueessueesaass 24 2 2 9 REMAINING alarms cccceeeccssseeceeseeceececeuecenaueeeaseeesaseessaeeeneeesenaes 24 ZO MOU TIA OV oeri e A E e E EA 24 2 3 1 Data la
19. g 2 3 3 Data milking times This menu shows the milking times per day The starting and stopping times of the milking will be shown Data of the last month can be shown t Milking times 04 26 07 Date of milkings 1 06 03 07 40 Start and ending time 1 milking 2 41401 1508 gt Start and ending time 2 milking 3 20 58 22 06 Start and ending time 3 milking Only if a milk line sensor has been connected Only if conductivity sensors have been connected Only if vacuum sensors has been connected User Manual DairyCheg MilkGuard V4 2 06 2007 Page 25 of 37 dair po cheq a 2 3 4 Critical alarms of the present tankload This menu shows all critical alarms during the present tankload This menu helps the tanker collection driver to determine the quality of the milk in the tank As soon as the tank is empty this menu will be erased 04 CRITICAL ALARMS 04 number of alarms that have occurred t PRESENT TANKLOAD E 13 10 18 40 19 50 MILK TOO WARM 12 10 13 40 14 50 INSUFF AGITATION B 12 10 07 40 08 02 HIGH BLENDT 55 4 2 3 5 All alarms in the last month Directly from the monitor mode Key to display all alarms in the last month 06 ALLALARMS O6 number of alarms that have occurred t4 LAST MONTH 13 10 18 40 19 50 MILK TOO WARM 12 10 13 40 14 50 ae INSUFF AGITATION 12 10 07 40 08 02 HIGH BLENDT 55 4 To exit the menu press Enter E Page 26 User Manual D
20. g water or high pressure water Any use of the DairyChegq MilkGuard other than described in this manual is strictly prohibited due to possible unforeseen hazardous situations The DairyCheg MilkGuard is designed for indoor use only The area in which the DairyCheq MilkGuard is being used must be properly ventilated clean and free of dust caustic and corrosive gases and substances with an air humidity between 10 and 90 and a temperature between 14 F and 104 F Powersupply must also meet the specifications shown in appendix C at any time If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired The manufacturer will not assume any liability for adjustments or modifications made to the operation principle or controls of the DairyCheg MilkGuard The person s making such changes will be fully responsible for the consequences of their actions Any form of claim under warranty and manufacturer liability is excluded if all or any of the above terms and conditions are not adhered to The producer will remain responsible for the storage of milk in the tank and consequently for the quality of the milk at all times That is the reason why you should appropriately act on every fault message from the DairyCheg MilkGuard check the temperature of the milk after every milking cycle and visually inspect the cleanliness of the inside of the tank after every cleaning cycle Use
21. must also be sufficient to trigger this situation f 04126107 13 08 tank empty tankCIP 119 84 F c26 Only if a conductivity sensor has been connected User Manual DairyCheg MilkGuard V4 2 06 2007 Page 17 of 37 dair che W qo Cleaning temperature too low If during the tank cleaning process the temperature has not been over X F for at least Y minutes the following alarm will occur ALARM LOW TEMPERATURE 04 26 07 13 08 04 26 07 13 08 TANKCLEANING tank my tank empty Start 12 02 01 06 tankCIP 101 84 F c26 START tankCIP 119 84 F c26 CLEANING Insufficient cleaning agent optional If during the cleaning process the conductivity of the cleaning water from the main cleaning process has been insufficient the following alarm will occur ALARM 04 26 07 13 08 04 26 07 13 08 LOW DETERGENT tank empty tank empty TANKCLEANING tankCIP 119 84 F c8 tankCIP 119 84 F c26 Start 12 02 01 06 ai ls in f m a re TANK HAS NOT BEEN CLEANED If no cleaning has taken place for X hours the following alarm will occur ALARMI lt TANK TOO LONG NOT CLEANED Start 12 02 01 06 le _ FUN Page 18 04 26 07 04 26 07 13 08 tank empty Milktemp 38 8 F START tankCIP 119 84 F c26 CLEANING Aly a EFTA User Manual DairyCheq MilkGuard V4 2 06 2007 2 2 6 Pipe cleaning indication optional The pipe cleaning symbol will appear
22. r Manual DairyCheg MilkGuard V4 2 06 2007 Page 5 of 37 Page 6 User Manual DairyCheq MilkGuard V4 2 06 2007 H2 Operation 2 1 General Graphic display Displays the situation in text format Key functions Shows the values of all cleanings of the tank and pipeline Shows all critical during the last month alarms for the current tank load Green light on No critical alarms occured during the current tank load Red light on Critical alarm occured during the current tank load Red light flashing Unconfirmed critical alarm Green red light flashing Unconfirmed pre alarm Green light flashing Wait for tankclean Shows the milk temperature during e confirming alarms the buzzer emptying the tank and if switched on Shows all alarms in the past month stops e Press and hold for 5 seconds to access the parameter menu User Manual DairyCheg MilkGuard V4 2 06 2007 at pickup and the milking times during the last month Page 7 of 37 dair O cheq Display structure Display structure when no alarms are activated 04 26 07 38 8 Current temperature of the milk Large print means no active alarms Display at activated unacknowledged alarm ALARM INSUFFICIENT AGITATION Start 12 02 01 06 Starting time and duration of the active alarm Critical alarm symbol Flashing unacknowledged critical alarm Solid Ac
23. r as soon as the temperature is rising above or falling below the safety range The possible alarm warnings include TEMPERATURE OF THE MILK IS TOO HIGH Producer alarm gt If the temperature of the milk has been over X F for too long gt or if after milking the MilkGuard may foresee that within the timeframe allowed the temperature of the milk will not have fallen below X F depending on the setting the following alarm will occur warning 04 26 07 04 26 07 38 8 milk too warm Start 12 02 01 06 Milktemp 50 F ie s h CRITICAL ALARM gt Ifthe temperature of the milk has been over X F for too long gt or if the temperature of the milk has been over X C for more than two hours after the first milking cycle or more than one hour after any subsequent milking cycle depending on the setting the following alarm will occur aam ae icici 04 26 07 eI MILK TOO WARM Start 12 02 01 06 Milktemp 50 F If the producer alarms have been set X and Y are menu settings which depend on the specific user profile settings Page 10 User Manual DairyChegq MilkGuard V4 2 06 2007 BLEND TEMPERATURE OF THE MILK TOO HIGH ALARM Producer alarm If the blend temperature of the milk temperature of the milk after the 1 milking cycle has been above the value set by the producer for more than 10 minutes the following producer alarm will Occur warning 04
24. rned on early Reduce the period in menu milking cycle 2 time setting to monitor the cooling machine Pre cooling caused Reduce the period in menu temperature to drop 2 time setting to monitor fast at the start the cooling machine Other faults in the Unknown Unknown Contact your MilkGuard operation of the dealer MilkGuard H8 Scrap Discard any scrap parts in compliance with the current local regulations for waste materials User Manual DairyCheg MilkGuard V4 2 06 2007 Page 33 of 37 Page 34 User Manual DairyChegq MilkGuard V4 2 06 2007 Appendices Appendix A Producer preference settings The producer will be able to change the following settings eed mame Set up Range 1 Activate MG StartCooling time After detecting the first milk in the tank the moment when the 20 600min MilkGuard checks that cooling has been turned on 3 max blendtemp Producer alarm maximum allowed blend temperature of the 42 8 104 F milk from the 2 milking cycle 4 _ precooling on off Pre cooler present yes no When yes the MilkGuard checks On Off that the pre cooler has been turned on 5 show time 12 24h Time display on 24 or 12 hour am pm clock 12h 24h 6 show temp C F Temperature display C F deg C F ore Language used for alarms and screen menus rT 6hCE this moment following the start of the 1 milking cycle the tank level is being checked 9 Minimum conductivity value to be reached during tank
25. selected PRODUCER PARAMETERS 1 Activate MG 2 StartCooling time 3 max blendtemp 4 precooling on off o show time 12 24h 6 show temp C F 9 Press Enter a to activate the MilkGuard and return to the monitor mode User Manual DairyCheq MilkGuard V4 2 06 2007 Page 31 of 37 egy 5 3 Milk Tank Truck Driver The MilkGuard helps to evaluate the quality of the milk in the tank before it is taken away as follows Check the LED on the front of the MilkGuard 1 Green light is on Empty the tank the MilkGuard has not observed any critical irregularities 2 Red light is on Evaluate the observed critical alarms as follows Press lt j to call up the screen showing the critical alarms of the present tank load 04 CRITICAL ALARMS Press A or v browse through the alarms t4 PRESENT TANKLOAD 13 10 18 40 19 50 MILK TOO WARM 12 10 13 40 14 50 INSUFF AGITATION 12 10 07 40 08 02 _ amp HIGH BLENDT 55 4 To exit the menu press Enter E Use the provided information to assess the quality of the milk in the tank Page 32 User Manual DairyCheq MilkGuard V4 2 06 2007 H6 Maintenance For maintenance of the MilkGuard please observe the following general rules gt Keep the area for the MilkGuard frost free gt Keep the area clean and dust free gt Keep the air humidity between 10 and 90 make sure the area is properly ventilated keeping the electrical parts dry gt Make sure
26. st cleaning process isasesssuseitesisenctanesbelerncuvaniwdiedaiveieadvancuese 25 oS ag Da NKO er EE E er eee 25 23 3 Dala MIKN UME se E 25 2 3 4 CRITICAL alarms of the present tankload ccccccecceceeeeeeeeeeeees 26 2 3 5 All alarms in the last month ccc ccccceecceececeeeeseeeeeeeeseeeeseeeseeeeseees 26 E a E E E ET 27 H4 Transport and SCN AG Co case cent scnuausedan manne saumnnendeduconce san snauncteusurndeutsewsmedsueuneadinditudenuaaneccrivnts 27 F OPE ON aeni E A E E E E EE E E 28 S NOMAT SOENS ante cccceceteiavedaeaateseaeseeenetedaneseaeaoiesuencsdne E saceadetsonesmeeceiend 28 5 1 1 Data latest cleaning ste wicrevccrcianosiinandwanBavenhinsaw vedauiiasshaveantaakansaw meee aenes 28 5 1 2 Data tank load cee ciseioaenttaipnweinadeiaend oyecioaseinndcjanos eadidcionsd sadeincaeaieioeedeanaionsgeaten 28 5 1 3 Time IMTONMAU ON is cecisessiettoacdebiasnadseldenacchiheoetesdcsinedssboasente deed vaieddeseadeetbes 29 5 1 4 Data milking times sisssitivsasinertcevnnawnsdavadeniisaveucucsanaccnauivaewsdetavacsdsvasoweneds 29 5 1 5 CRITICAL alarms of the present tank load cccceccceeeeeeeeeeeeeeeees 29 5 1 6 All alarms in the latest month cccccececseecceeeceseeseeeseseeseeeeeeeeees 29 5 2 Changing the producer preferences cccccceececceeseecceeseeeceeseeeceaseeessaeeeeees 30 5 9 Tank Collector driver sie scccesicen antansdeobteracanedoxkuencte meds EA 32 FUG IVAN ANG E E E I EE A A E EE A
27. the following alarm will occur ALARM 04 26 07 04 26 07 PIPE TOO LONG 5 ay oa ers Milktemp 38 8 F START art 12 02 4 s Al CLEANING A N Page 20 User Manual DairyChegq MilkGuard V4 2 06 2007 2 2 Monitoring the overall operation DEFECTIVE TANK SENSOR Please call dealer to replace sensor If a defective tank sensor is detected the following alarm will occur ALARM TEMPERATURESENSOR TANK DEFECT Start 12 02 m py 04 26 07 04 26 07 Milktemp 38 8 F JE DEFECTIVE LOG MEMORY Please call dealer to replace sensor If a failure occurred in the internal log memory of the MilkGuard the following alarm will occur sam ALAA PENE lt 04 26 07 04 26 07 FAILURE LOGMEMORY Vanaf 12 02 01 06 Milktemp 38 8 F warning 04 26 07 failure writing memory card Start 12 02 01 06 Only if memory card has been connected optional User Manual DairyCheg MilkGuard V4 2 06 2007 Page 21 of 37 i i a DEFECTIVE PIPE SENSOR Please call dealer to replace sensor If a defective pipe sensor is detected the following alarm will occur 04 26 07 04 26 07 PIPE DEFECT a Start 12 02 01 06 Milktemp 38 8 F DEFECTIVE CONDUCTIVITY SENSOR TANK Please call dealer to replace sensor If a defective conductivity sensor is detected the following alarm will occur ALARM 04 26 07 04 26 07 FAILURE CONDUCTIVITY 7
28. tive alarm symbol acknowledged active critical Flashing critical alarm alarm Solid producer alarm Page 8 User Manual DairyCheq MilkGuard V4 2 06 2007 2 2 Warnings The alarms on the screen are displayed in the following manner ALARM INSUFFICIENT AGITATION Start 12 02 01 06 The MilkGuard warns for several incorrect situations The MILKGUARD splits the alarms into two main categories gt CRITICAL ALARMS are warning for situations that could jeopardise the quality of milk gt producer alarms warning the producer to prevent any CRITICAL alarms These groups are having the following properties Display Warning Alarm text Category Colour Colour Sound symbol symbol during the afterthe during alarm alarm the alarm CRITICAL alarm Flashing Flashing red Res On Off Producer alarm Lower case Solid light Paeng Green green red Following a CRITICAL alarm the LED in the front will stay on in red warning the bulk tank driver immediately on his arrival that a critical alarm has occurred during the present tank load The following paragraphs are about the various warnings that may occur and the action to be taken to solve the situation in each case User Manual DairyCheq MilkGuard V4 2 06 2007 Page 9 of 37 eg 2 2 1 Monitoring the temperature The temperature symbol will not be shown as long as the temperature is within the safety range However the symbol will appea
Download Pdf Manuals
Related Search