Pinovo template
Contents
1. ail 10235 1 Upper housing 2 Lower housing 3 Rubber seal 4 Front fixing frame 5 Back fixing frame 6 Brush holder 7 Brush 8 Upper rubber 9 Lower rubber 10 Lower rubber 11 Lower rubber 12 Upper rubber 13 Screw M4x5 14 Lock nut M4 15 Screw M4x10 16 Screw M3x8 17 Screw M4x12 18 Screw M5x10 19 Strike catch OOO CST O OOOOOO aes PiCo Pipe 4 22 Index bolt 10236 23 Label PiCo Pipe M User Manual 5 Pinovo AS reserves the right to make changes due to technical improvements Photos may differ from actual product Non binding document 9 8 8 5 19 1 9 20 6 19 PiCo Pipe 6 10237 7 PPT OQ 6 17 25 1 4 5 28 3 G PiCo Pipe 8 11350 O o eee eS pm e O NNNNNNNRPRPRPRP RRP RP PB IVP aM ee es oh ae UN Sea Sa ee pm e O NNNNNNNRPRPRPRP RRP RP PB o UM de yee DO oS SS NM HSE in process Quality in surface Front fixing frame Back fixing frame Index bolt Latch Strike catch Upper rubber Side plate rubber Rubber wear part Rubber seal Screw M4x10 Lock nut M4 Screw M5x10 Screw M4x5 Screw M5x8 amp Upper housing Lower housing Rubber plate Lower rubber Half moon rubber Brush Label Screw M4x12 Hinge Brush holder Upper channel wall Lower channel wall Upper housing Lower housing Back fixing frame Front fixing frame Rubber seal Upper channel wall Lower channel wall Rubber wear part Rubber wear part Rubber wear2. man s switch when operating the system The dead man s switch must never be set deliberately in an interlocked or blocked position which could hamper the safety release of the switch Only use Brown Fused Aluminum Oxide in the appropriate size preferably F 12 to F 46 Blasting of oil contaminated parts may result in contaminated surfaces clogged abrasive and or malfunctioning of the equipment Valves must be opened slowly to allow seal to function correctly and to give a Safe operation Never operate the PiCo Pipe while wearing loose hanging chains hanging ID Security badges or garments Never start the PiCo Pipe before its hoses are properly secured and safely located The PiCo Pipe should be properly maintained and stored when not in use to avoid damage to parts Consider always the workplace access and risk factor prior to installation Always connect the hoses with safety line on to fixed structure if working above 2 meters free fall PiCo Pipe User Manual 3 Pinovo AS reserves the right to make changes due to technical improvements Photos may differ from actual product Non binding document 3 pinovo HSE in process Quality in surface The following illustration shows the different parts of the different PiCo Pipe models 1 Upper housing 2 Lower housing 3 Brush holder 1 4 Brush holder 2 5 Aluminum plate 6 Rubber plate 7
3. part Rubber wear part Rubber wear part Rubber wear part Brush holder Brush Strike catch Hinge Index bolt Latch Screw M5x10 Screw M5x10 Screw M4x5 Screw M4x10 Lock nut M4 Screw M4x12 Label Before using the PiCo Pipe perform a visual inspection ensuring that all parts are in place and in good condition Ensure that all hoses and connections are properly fastened PiCo Pipe User Manual 6 Pinovo AS reserves the right to make changes due to technical improvements Photos may differ from actual product Non binding document Ep pinovo HSE in process Quality in surface e Make sure that all hoses are earthed all the way from the PiSys M unit to the blast head When starting to work with the PiCo Pipe the Blast head MUST be placed against the surface that is intended for blasting e You must NEVER place your hand or fingers underneath the Blast Head of the PiCo Pipe You must NEVER point the Blast Head of the PiCo Pipe at yourself or anybody else e Only to be used with fused brown alumina grit size F12 F46 Recommended process parameters PiSys M 100 e Blast pressure 4 bar e Suction pressure 7 bar e Grit feed 4 turns To achieve full abrasive and dust recovery the blast head must be in tight contact with the surface at all times Do not apply excessive force that may cause the sealing brush to bend into the abrasive flow Make straight even passe
4. Brush holder 1 8 Lower rubber 9 Upper rubber 10 Index bolt 11 Strike catch 12 Rubber seal 13 Pre cursor PiCo Pipe 14 Latch 15 Lock nut M3 16 Screw M3x12 17 Screw M3x10 18 Screw M5x20 19 Hinge 20 Brush 1 11612 21 Brush1 1 Latch 2 Brush holder 3 Front fixing frame 4 Back fixing frame 5 Index bolt 6 Rubber seal 7 Strike catch 8 Upper rubber 9 Upper rubber 10 Upper rubber 11 Upper rubber 12 Upper rubber 13 Upper rubber 14 Upper rubber 15 Upper wear plate 16 Brush 17 Lock nut M4 18 Screw M4x10 19 Screw M4x5 P 14 20 Screw M5x10 16 2 21 27 7 l 1 18 18 21 Screw Maxe 22 Upper housing PiCo Pipe 2 23 Lower housing 24 Upper rubber 10234 25 Label 26 Hinge 27 Screw M4x12 28 Wing nut M5 PiCo Pipe M User Manual 4 Pinovo AS reserves the right to make changes due to technical improvements Photos may differ from actual product Non binding document HSE in process Quality in surface 1 Upper housing 2 Lower housing 3 Front fixing frame 4 Back fixing frame 5 Brush holder 6 Brush 20 7 Rubber seal 8 Lower rubber O 9 Lower rubber 10 Upper rubber 21 11 Lower rubber 6 12 Upper rubber 5 13 Latch O 14 Strike catch D 15 Hinge 16 Screw M5x10 D 17 Screw M4x10 3 18 Lock nut M4 7 19 Index bolt O 20 Screw M4x5 21 Screw M3x8 22 45 11 9 8 18 17 14 2 22 Screw M4x12 PiCo Pipe 3
5. PiCo Pipe User Manual Version 08 2014 Closed Loop Grit Blasting A pinovo HSE in process Quality in surface Any person intending to operate this equipment or any person intending to be in the vicinity during its operation must receive proper training Do not operate this equipment before reading and completely understanding all the warnings cautions operating procedures and instructions contained in this manual Do also read and understand the manual of the Pinovo closed loop blasting and recycling unit PiSys and other relevant tools used with this equipment Patents pending The PiCo Pipe is a hand held closed loop grit blasting tool to be used with PiSys closed loop blasting and recycling unit The tool is primarily intended for spot blasting and blast cleaning of small and medium sized metal structures The surface is blast cleaned by using fused brown alumina as blasting medium White Metal surface cleanliness according to SA 3 ISO 8501 1 and SSPC SP5 can be easily achieved in addition to an anchoring profile up to 120 um Furthermore the Pinovo closed loop grit blasting method inherently delivers feathered edges ideally suited to spot blasting and high quality coating repair Another advantage of Pinovo grit blasting tools is the closed loop circulation system covering the entire treatment process The result is complete elimination of discharges in connection with the work as well as e
6. S reserves the right to make changes due to technical improvements Photos may differ from actual product Non binding document
7. ase use article number provided in this manual for your orders The wear rubber inside the PiCo Pipe housing need to be inspected frequently at least every hour of operation PiCo Pipe 1 at least every 30 minutes of operation In case the rubber thickness decreased to less than 2 mm the wear rubber inserts need to be replaced The following PiCo Pipe wear rubber kits are available 11752 PiCo Pipe 1 Wear Rubber Kit Wear rubber assembly to protect the inside of the PiCo Pipe 1 housing 11753 PiCo Pipe 2 Wear Rubber Kit Wear rubber assembly to protect the inside of the PiCo Pipe 2 housing 11754 PiCo Pipe 3 Wear Rubber Kit Wear rubber assembly to protect the inside of the PiCo Pipe 3 housing 11755 PiCo Pipe 4 Wear Rubber Kit Wear rubber assembly to protect the inside of the PiCo Pipe 4 housing 11756 PiCo Pipe 6 Wear Rubber Kit Wear rubber assembly to protect the inside of the PiCo Pipe M 6 housing 11757 PiCo Pipe 8 Wear Rubber Kit Wear rubber assembly to protect the inside of the PiCo Pipe 8 housing Wear parts can be ordered by contacting your local Pinovo representative or directly via Pinovo s website http www pinovo com spares requisition html Please use article number provided in this manual for your orders PiCo Pipe User Manual 9 Pinovo AS reserves the right to make changes due to technical improvements Photos may differ from actual p
8. e 1 closed loop grit blasting tool e ODY4 o Brush holder lt 1 o Rubber plate o 26 mm total height brushes o Brush holder lt 1 o Rubber plate o 21 mm total height brushes o Brush holder lt 1 o Rubber plate PiCo Pipe 1 o 18mm total height brushes 11612 e ODIA o Brush holder 1 o 18 mm total height brushes Registered design The suction hose blast hose and precursor connected to the PiCo Pipe housing should be checked prior to every start up In case of significant wear the whole precursor with suction and blast hoses needs to be replaced e To exchange the precursor open both index bolts remove the worn precursor put the new precursor in place and attach it by closing the index bolts Ensure that the blast nozzle blast hose is correctly placed above the small circular hole of the rubber seal Only use original replacement hoses supplied by Pinovo PiCo Pipe User Manual 8 Pinovo AS reserves the right to make changes due to technical improvements Photos may differ from actual product Non binding document 2 pinovo HSE in process Quality in surface 11561 PiCo Pipe Precursor Precursor for PiCo Pipe closed loop grit blasting tools Includes base plate nozzle blast and suction hose Wear parts can be ordered by contacting your local Pinovo representative or directly via Pinovo s website http www pinovo com spares requisition html Ple
9. e sphere of application specified by Pinovo is not approved Such use any failure to comply with the instructions given herein or any modification of the product without the written consent of Pinovo will invalidate the warranty and Pinovo refuses to accept liability In addition to information on installation and operation this instruction manual may contain WARNINGS and CAUTIONS pertaining to user safety A WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or major injury Do not attempt to operate this tool until you have read and understood all safety precautions and instructions listed in this manual INCORRECT OPEARATION OF THIS UNIT CAN CAUSE SERIOUS INJURY 2 1 Warnings Enclosed blasting equipment may cause serious injury protect hands feet eyes and hearing Show outmost care when connecting and operating the system ALWAYS THINK SAFETY FIRST Wear PPE at all times when operating the PiCo Pipe The type of respiratory protection should be considered depending on material being removed e g lead based coatings Do not use closed loop grit blasting tools on surfaces of unknown thickness or temperatures above 70 C without proper risk assessment Before starting the PiCo Pipe ensure that all fixing screws bol
10. roduct Non binding document ED pinovo HSE in process Quality in surface In order to replace the wear rubber please follow the instructions given below for the respective PiCo Pipe closed loop grit blasting tool PiCo Pipe 1 PiCo Pipe User Manual Replacement of upper wear rubber back wall Item 11619 Cut loose wear rubber Remove wear rubber Remove dirt from the tool Insert new wear rubber Glue wear rubber with a drop of instant adhesive such as Loctite 460 or 406 to the back wall of the tool housing Replacement of lower wear rubber insert Item 11620 Remove wear rubber insert Remove dirt from the tool Insert new wear rubber insert No gluing needed Complete replacement of upper wear Cut loose wear rubber Remove all upper wear rubber parts Remove dirt from the tool Insert new wear rubber parts in shown assembly order from A to F Use a screw driver or similar tool to push the parts in place Glue wear rubber with 4 drops of instant adhesive such as Loctite 460 or 406 to the tool housing as shown in the picture 10 Pinovo AS reserves the right to make changes due to technical improvements Photos may differ from actual product Non binding document ED pinovo PiCo Pipe 2 3 amp 4 2x6 Es PiCo Pipe 6 amp 8 HSE in process Quality in surface Remove steel plate PiCo Pipe 2 only Cut loose wear rubber insert
11. s Remove the two rubber inserts Remove dirt from the tool Insert new rubber inserts A amp C and steel plate B Glue rubber inserts with a drop of instant adhesive such as Loctite 460 or 406 to the side walls of the tool housing Cut loose wear rubber insert Remove the two rubber insert Remove dirt from the tool Add 2 3 drops of instant adhesive such as Loctite 460 or 406 on the new insert see picture Insert new rubber insert Align nozzle holes of tool and insert Glue rubber inserts with 3 4 drops of instant adhesive such as Loctite 460 or 406 to the side walls of the tool housing Pinovo AS reserves the right to make changes due to technical improvements Photos may differ from actual product Non binding document ED pinovo HSE in process Quality in surface Size Lx W x H mm excluding hoses and adapter 1 ca 150 x 110 x 195 Nozzle Type ATEX conformity Main Office Visit Sanddalsringen 3 NO 5225 Nesttun Postal PO Box 154 NO 5828 Bergen Country Norway Phone 47 907 55 500 www pinovo com PiCo Pipe User Manual 2 ca 140 x 165 x 195 3 ca 170 x 165 x 210 4 ca 200 x 165 x 240 6 ca 275 x 90 x 305 8 ca 325 x 95 x 350 6 4 mm Venturi nozzle CE amp Il 2G IIA T4 Pinovo UK Visit Postal C O AquaTerra Group AquaTerra House Tofthills Ave Midmill Business Park Kintore Aberdeen AB51 OQP Country Scotland Phone 44 7551 891 818 12 Pinovo A
12. s When reversing direction move the blast head in a small radius to allow the bristles of the sealing brush to roll evenly and to prevent noise emission peaks To start blast cleaning with the PiCo Pipe activate the dead man s handle When stopping pausing the blast operation release the dead man s handle Wait until the system has come to a complete stop no grit passing through before lifting the blast head off the blast area The PiCo Pipe closed loop grit blasting tool in combination with the PiSys blast and recycling unit is approved for operation in potentially explosive atmospheres ATEX zone 1 and zone 2 The PiCo Pipe 1 can be used for either 1 or 1 OD pipes Choose the correct brush holder brush and rubber plate according to the table below Using the incorrect brush holder and or brush length can cause dust and grit leakage high noise levels and may result in damage to other parts or the surroundings PiCo Pipe M User Manual 7 Pinovo AS reserves the right to make changes due to technical improvements Photos may differ from actual product Non binding document 2 pinovo HSE in process Quality in surface Before changing the brush holder and brush ensure that the system cannot be started for example by either e Depressurizing the system PiSys M or e Disconnecting the dead man twin hose The following adapters are available for the PiCo Pip
13. ts and fittings are mounted correctly and securely tensioned Also ensure that whip checks and safety pins are used for all hose connections and hook ups Check all hoses for damage before starting the system Check for wear inside the PiCo Pipe regularly Change adapters regularly Clean PiCo Pipe from dust inside regularly PiCo Pipe User Manual 2 Pinovo AS reserves the right to make changes due to technical improvements Photos may differ from actual product Non binding document Ep pinovo HSE in process Quality in surface Do not repair or replace any portion of Pinovo equipment using components that are not original Pinovo replacement parts or components that are not approved by Pinovo Do not cut obstruct restrict or pinch pneumatic control lines Doing so could prevent the proper activation and deactivation of the remote control system resulting in the release of high speed media and compressed air The use of this product for any purpose other than originally intended or altered from its original design is prohibited You must NEVER place your hand or fingers underneath the Blast Head or point the Blast Head of the PiCo Pipe at yourself or anybody else while the system is pressurised 2 2 Cautions Never install remove or perform any maintenance on the PiCo Pipe When the system is pressurized Always use the dead
14. xcellent utilization of the blasting medium Brown fused aluminum oxide circulates in the system and may be re used up to 25 times reducing media consumption and waste generation up to 80 compared to conventional dry abrasive blasting technologies In addition the operators are never in direct contact with the actual blasting and waste material which is collected automatically in the integrated waste management system No significant clean up or further work is required following the Pinovo preparation process the surface is ready for painting or other post treatment The low noise and dust free Pinovo surface preparation process minimizes the impact on surrounding trades and equipment PiCo Pipe User Manual 1 Pinovo AS reserves the right to make changes due to technical improvements Photos may differ from actual product Non binding document 2 pinovo HSE in process Quality in surface The products described in this manual are intended for knowledgeable experienced users of abrasive blasting equipment It is the responsibility of the user to ensure that proper training has been completed and to have the relevant certificates from the Pinovo training program It is the responsibility of the users to familiarize themselves with the appropriate laws regulations and safe practices that apply to these products and materials that may be used with these products and that a safe work environment is provided Any use outside th
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