12V Engine Start Battery w/NeverDIE User Manual
Contents
1. Lithionics Battery 12V Engine Start Battery w NeverDIE User Manual Voltage 12 8V Nominal 10 8V Min 14 4V Max Discharge Rate 80A Max Continuous 5 Second Pulse 10C or 10 X s Your Rated Capacity in Amp Hours Example a12V40A is rated at 10 X 40 400 Amps Charge Rate 1C Max Example a 12V40A MAX Charge Rate 1C X 40 40 Amps Discharge Operating Temperature Range 4F to 140F Charge Operating Temperature Range 32F to 113F Storage Temperature Range 4F to 95F Water Resistant Index 1 Product Warranty 1 1 Product Warranty 1 2 Warranty Registration 1 3 Terms and Conditions 2 Operating Environment 2 1 UNDOT Specification 2 2 Waterproof Specification 2 3 Temperature Specification 3 NeverDIE Battery Operation 3 1 Connecting Your NeverDIlE Battery 3 2 Terminal Tightening Torque 3 3 NeverDIE Pushbutton operation 3 4 Optional NeverDIE Wireless Remote Operation 4 Charging Your Battery 4 1 Supported Chargers 4 2 Connecting Your Battery 5 Storing Your Battery 6 Troubleshooting Lithionics Battery LLC 2013 1 Product Warranty 1 1 Product Warranty Warranty 3 Years prorated for benefit of use 1 2 Warranty Registration To ACTIVATE your product warranty please visit www LithionicsBattery com and click the red WARRANTY tab at the top then fill out the warranty submission form and click SUBMIT 1 3 Terms and Conditions Lithion2. defined as no mass loss no leakage no venting no disassembly no rupture and no fire and open circuit voltage must remain 90 or higher of the pre test voltage THIS TEST DOES NOT CERTIFY THAT YOUR BATTERIES WILL ENDURE IN THIS ENVIRONMENT IT IS A TEST OF SAFETY TO SIMULATE CRASH CONDITIONS OR SHIPPING DAMAGE 2 2 Water Moisture Specification All Lithionics Batteries are water resistant not waterproof This means the battery is protected against falling water when tilted up to 15 degrees in each direction from normal upright operating position Do NOT submerge the battery as it will cause permanent damage 2 3 Temperature Specification e Discharge Operating Temperature Range 4F to 140F e Charge Operating Temperature Range 32F to 113F e Storage Temperature Range 4F to 140F Lithionics Battery LLC 2013 3 NeverDIE Battery Operation 3 1 Connecting Your NeverDIE Battery e lIdentify the positive and negative terminals As pictured below note the difference between both terminals The right terminal in this example has a stripe this indicates the positive connection J Ma e When opening your package you will find that each terminal has a black and a red cap The red indicates positive and black indicates the negative output Lithionics Battery caps are placed like below e Near your battery terminals locate the red positive symbol like this This symbol will always be found beside or at the bottom of
3. fic legal rights and you may have other legal rights which may vary from state to state Seller warrants solely to the original end user All periods described in attached warranty shall be based on the date of sale of the product The original purchaser may obtain a replacement battery of similar size and power upon payment of a prorated charge based upon the then current published cost per month which is based on the then published List Price of the battery multiplied by the number of full months elapsed since the date of original purchase Pro rata adjustment is based on the total months of use from the date of purchase to the date of warranty claim rounding to the nearest next month For a warranty claim contact the dealer the battery was purchased from or contact Lithionics Battery Lithionics Battery LLC 2013 2 Operating Environment 2 1 UNDOT Specification All Lithionics Batteries are tested to comply with UNDOT requirements These include but are not limited to e Altitude Simulation 11 6kPa 50 000 feet for at least 6 hours e Thermal Test Exposure to positive negative temperatures above the cells rated use for 262 hours e Vibration Test 3 hours of a bi directional frequency ranging from 7Hz to 200Hz e Shock Test Batteries lt 12kg 26 45lbs are subjected to shock of peak acceleration of 150 gn Batteries gt 12kg 26 45lbs are subjected to a shock of peak acceleration of 50 gn Passing criteria for the above tests is
4. ged Before Storage NeverDie Means the Battery Will Enter Sleep Mode with a Power Reserve But Only for a Limited Time Before Recharging is Required 1 Fully charge your battery 2 Push the NeverDIE switch for 4 FULL SECONDS and confirm the battery is OFF 3 Place the battery in a cool dry environment Ideally 70 80F 21 26C Example a battery installed into a JetSki Classic Car or Boat planned for a 6 month storage filling the battery UP and turning it OFF will enable this storage period Upon completion of long term storage push the button for 1 second and attempt an engine start within 10 seconds If the battery fails to start the engine to initiate alternator recharging simply attach a low cost Lithionics charger for 30 to 60 minutes 6 Troubleshooting Symptom Cause Remedy No voltage Battery output is off A Turn battery on See section Battery is not charged 3 3 Battery is overheated Charge battery See section 4 Battery was short circuited Remove battery from heat source or lessen load on battery max 80A continuous See section 2 3 Inthe event battery has been short circuited it will auto Lithionics Battery LLC 2013 power off Remove battery from short circuit load and turn battery on See section 3 3 Not charging Battery is off Turn battery on See Wrong charger connected section 3 3 Verify the correct charger is applied See section 4 Poor performance Battery i
5. ics Battery provides a warranty to the original purchaser that this battery is free of defects in material and workmanship for 36 months indicated for each battery LITHIONICS BATTERY WARRANTY IS LIMITED TO REPLACEMENT OF THE BATTERY ACCORDING TO THE TERMS AND CONDITIONS LITHIONICS BATTERY WILL NOT BE RESPONSIBLE FOR ANY EXPENSES FOR INSTALLATION TOWING ELECTRICAL SYSTEM TESTS CHARGING A BATTERY LOSS OF TIME OR OTHER EXPENSES WHICH WOULD BE CONSIDERED AS INCIDENTAL OR CONSEQUENTIAL DAMAGES THIS WARRANTY DOES NOT COVER DAMAGE TO THE BATTERY CAUSED BY ABUSE OR NEGLECT A FAILURE TO KEEP THE BATTERY PROPERLY CHARGED OR MAINTAINED FIRE COLLISION EXPLOSION FREEZING THEFT OR OVERCHARGING The original purchaser must complete the WARRANTY REGISTRATION document that was provided with the battery during shipment If you did not receive this document or have misplaced it you may also register your battery on line at www LithionicsBattery com Batteries that are not warranty registered with Lithionics Battery do not qualify for any warranty coverage This warranty shall be IN LIEU OF any other warranty express or implied including but not limited to any implied warranty of MERCHANTABILITY or fitness for a particular purpose Note Some states do not allow limitations on how long an implied warranty lasts or exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you speci
6. rgers are factory approved but you must report that charger to the factory in an email request to your sales representative or info lithionicsbattery com and obtain formal approval 4 2 Connecting Your Battery to a Charger Step 1 Verify that the battery output is ON This can be done by checking that the red pushbutton LED is lit or by checking that battery voltage is present with a multi meter Step 2 Connect the RED positive charger lead to the positive terminal on the battery Connected the BLACK Negative charger lead to the negative terminal on the battery Step 3 Plug the charger into a wall outlet and turn on the charger your battery is now charging DO NOT USE A SOLAR CHARGER OR SOLAR CHARGE CONTROLLER ON ANY LITHIONICS ENGINE STARTING BATTERIES THIS WILL VOID YOUR WARRANTY OUR ENGINE STARTING BATTERIES ARE DESIGNED TO ABSORB THE ENERGY OF A FAILED ALTERNATOR TO ENSURE VEHICLE SAFETY AND PREVENT VEHICLE DAMAGE THIS MEANS THE ENGINE STARTING BMS VERSION DOES PERMIT OVER CHARGING VOLTAGES TO ENTER THE BATTERIES WHICH ARE FIRE PROOFED SOLAR CHARGE CONTROLLERS ARE MUCH MORE PRONE TO FAILURE THAN ALTERNATORS AND THEREFORE YOU MAY LOSE YOUR INVESTMENT YOUR BATTERY Lithionics Battery LLC 2013 5 Storing Your Battery Hint It s Not a Nuclear Reactor To properly store your battery perform the following FILL IT UP THEN TURN IT OFF NeverDie means it will hold a charge for up to 1 Year if Properly Char
7. s not charged Charge battery See Wrong application section 4 See front page for operating specifications Lithionics Battery LLC 2013
8. the positive terminal 3 2 Tightening Torque All main battery terminal connections must be tightened to a max torque value as indicated below Do not exceed this value Brass copper conductors have a much lower shear strength than steel M6 Modular Terminals 60 inch pounds 7 N m 5 16 Bolt SAE Style 100 inch pounds 11 N m Terminals Lithionics Battery LLC 2013 3 3 Push Button Operation On top of your battery is EITHER a low profile stainless steel pushbutton momentary switch OR a red push button which operates the batteries output It operates simply by pushing once OR by pushing To turn your battery ON Press and hold the button for 1 second and release To turn your battery OFF Press and hold the button for 4 seconds and release 3 4 Optional Wireless Remote Operation With the optional Wireless Remote you can turn the battery on off while being up to 100 feet away To turn battery output ON To turn battery output OFF Press the UNLOCK symbol on the remote Press the LOCK symbol on the remote E ES y lle gt i ae SS per s E N et ad y oe A See Charging Next Page Lithionics Battery LLC 2013 4 Charging Your Battery 4 1 Supported chargers Lithionics Battery 12V engine start batteries can be charged with either a 12V rated alternator in proper working order or a Lithionics Battery LifePO4 Charger Failure to do so will void the battery s warranty Other cha
Download Pdf Manuals
Related Search