Home

Manual

1. Use only with safety protections specifically suitable B It is advisable to use protections suitable for the different welding works Use only with safety protections ie It is advisable to use protections suitable va W for the different daily checking works Use only with safety protections WENE is advisable to use all protections while A shifting the machine Use only with safety protections 74 It is advisable to use protections suitable for Sy the different daily checking works and or of maintenance 26 11 99 M2 1GB CD DSA INSTALLATION AND ADVICE BEFORE USE GE MS TS MOSA 1 0 06 00 A The installation and the general advice concerning the operations are finalized to the correct use of the machine in the place where it is used as generator group and or welder stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning surfaces Slowly unscrew the cooling liquid tap if the liquid must be topped up during work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin static electricity can demage the p arts on the circuit Do not fill tank completely Wipe up spilled fuel before starting engine hut off fuel of tank when moving machine where it is assembled An electric sh
2. is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as maintenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the maintenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not delivered as standard equipment any lifting system The periodic maintenance should be performed according to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or ca
3. 87 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a4 meters 95 dB A 20 dB A 75 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A PLEASE NOTE the symbol when with acoustic noise values indicates that the device respects noise emission limits according to 2000 14 CE directive 30 11 06 27292 GB CD OSA 1 0 11 99 CF SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety N B The information contained in the manual be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things Itis understood that local dispositions and or laws must be respected WARNING Situations of danger no harm to persons or things Do notuse without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if itis notin good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SYMBOLS A
4. EA IE 11 k oN V x v d I_ N 1 Es Py ul 2 ly Z SLA I I gt 5 Ke OFF S 4 ce 18 C 74 lt N I E 7 Ke VOL l EN AS Did 9 O 11 TC 2 11A TC 2 50 4 TC 2 4A TC 2 50 209519904 930609904 107509702 CONNETTORE COMPLETO DI CAVI CONNECTOR WITH CABLES 2 vers CONNETTORE CON CAVI CONNECTORS WITH CABLES TC2 50 vers 107509700 836709715 107509900 209519901 209510018 930600018 MANOPOLA REG CORRENTE SALDAT KNOB WELDING CURRENT REGULAT POTENZIOMETRO WELDING CURRENT REGULATOR Fino a Up to REV 10 99 Del 129 06 04 09 07 POTENZIOMETRO WELDING CURRENT REGULATOR Da From REV 07 07 Del 129 06 04 09 07 SCATOLA CASE BOTTOM HALF COPERCHIO CD COVER TC2 COMANDO DISTANZA STD TC2 STD REMOTE CONTROL TC2 50 COMANDO DISTANZA STD TC2 50 STD REMOTE CONTROL 18 10 99 KD
5. circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off QEA control unit Connector PAC Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Hooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector solenoid stop timer VODIA connector F EDCA connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode R C net 230V 1 phase plug V Hz analogic instrument Engine protection EP6 G F I relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push button Remote start socket Transfer fuel pump control Ammeter selector switch 400V 230V 115V commutator 90 60 Hz switch Cold
6. the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations atthe head office and plantin Cusago MI Italy This certification is nota pointof arrival buta pledge on the partof the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and in harmony with the MOSA Manual of Quality GE MS TS EAS ICIM CERTIFICATO n 0192 4 CERTIFICATE No SI CEMTIFICA CHE IL SISTEMA DI GESTIOHE PER LA QUALITA D WE HERES CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNITA OPERATIVE OPERATIVE UNITS Sede e Unit Operativi Viale Mazzini 181 20081 MI marchi BCS FERRARI PASQUALI Unit Via Valbrina 17 19 42045 Luzzara RE marchi BCS FERRARI PASQUALI Viale Europa 58 20090 Cusago MI MOSA Italia E CONFORME ALLA HORIS 15 IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING ACTIVITIES EA 18 ed assislonza di trattori macchina per verde Progettazione produzione ed deene dene Ce Design production and servicing of Fanors agricullural and green maintenance machines Design production and servicing of engine driven welders and generating sets
7. tit e ll presen DIAC MO k Kam al uaa del egoista ar Pe de ae 3 bz Ge Lb coat delia OR De Lg arci Fui ey Pat cua ial a neret Y Pub y a of company quale managacunt NG cr IGM S p A PIAZZA x DIAZ 2 20022 uai The advantages for MOSA clients e Constant quality of products and services at the high level which the client expects e Continuous efforts to improve the products and their performance at competitive conditions e Competent support in the solution of problems e Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by ICIM to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 MO1 GB w A LL MOSA o wer TS 200 DES EL MOSA REV 1 05 08 CF QUALITY SYSTEM COPYRIGHT NOTES CE MARK TECHNICAL DATA SYMBOLS AND SAFETY PRECAUTIONS INSTALLATION AND ADVICE BEFORE USE INSTALLATION AND ADVICE INSTALLATION UNPACKING TRANSPORT AND DISPLACEMENTS COVERED UNITS ASSEMBLY CTM 6 2 PB3 PREPARING THE UNIT ENGINE STARTING STOPPING THE ENGINE CONTROLS USING THE GENERATOR ENGINE PROTECTION ENGINE PROTECTION ES EV TROUBLESHOOTING MAINTENANCE STORAGE CUST O
8. CURRENT REGULATION Position knob T in correspondance of the chosen current value so as to obtain the necessary amperage taking into acount the diameter and the type of the electrode For technical data see page M52 ATTENTION To reduce the risk of electromagnetic interferences use the minimum lenght of welding cables and keep them near and down ex on the floor The welding operations must take place far from any sensitive electronic device Make sure that the unit is earthed see M20 In case the interference should last adapt further disposition such as move the unit use screened cables line filters screen the entire work area In case the above mentioned operations are non Sufficient please contact our Technical Assistance Service With a welding cable length up to 20 m is suggested a section of 35 mm with longer cables a bigger section is required 00 30 11 06 27292 GB CD Es A use As A GENERATOR REV 0 11 06 CF N DANGEROUS MOSA It is strictly forbidden to connect the group to the ublic mains a o to another source of electric power G i electricity generating group for all non authorized personnel The electricity generating groups are to be considered electrical energy producing stations The dangers of electrical energy must be considered together with those related to the presence of chemical substances fuels oils etc rotating parts and waste products
9. MS_ TS x Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country 1 Take the machine C outofthe shipment packing Take outofthe envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate e Y m gt Q m Q O m CD A TRANSPORT AND DISPLACEMENTS COVERED UNITS GE MS TS_ MOSA 1 0 01 01 CE A NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of mov
10. PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB GE_ MS_ TS_ In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine 3 Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and sto
11. intervention check that there is no isolation fault in the plant of union cables sockets and plugs inserted tools Before each work session check the GFI device efficiency pressing the test key The generating set must be working and the GFI lever in ON position TS 200 DES EL The GFI does not work correctly without grounding of the unit Before use dispose an efficient grounding system using the PE terminal 12 and keeping to rules and laws in force concerning safety and electric plant PLUGS and CABLES Before inserting a load into the machine check that the cable is in good condition its section fit for the drawn current and the plug inserted correctly WARNING LIGHT FOR PRESENCE OF VOLTAGE The carning light L POWER ON shows when lit that the set can give current from the a c sockets In case the warning light not light up check that the engine runs at its rated value or that the GFI is inserted THERMIC PROTECTION Generally present to protect against overloads on an individual power socket c a When the nominal operating current has been exceeded the protection device intervenes by cutting off power to the socket The intervention of the protection device against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention In case of an intervention check that the current absorbed by the load does not exceed the protection s nominal oper
12. shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button PTO HI 30 l min push button PTO HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 l min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator R C filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection EP5 Pre heat push button Accelerator solenoid PCB Oil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic GFI relais Release coil
13. start advance with temp switch START STOP switch Polarity inverter two way switch Engine protection EP AUTOIDLE switch AUTOIDLE PCB 26 07 04 M60GB I Z6ZLZ S0 S0 9Z ens ezu s Es e 28806 0 DH DO ID O IAID uoo OUBasIp ayuesaud jap eyeudoud e 2669 ID e ewesu Is VSOIN 87 His Napoleon esou ww dnu are AWLI IN ODYSNI 06007 2 VS uoneuuuouag abeg UJOJ J SuoizZeuluoue Be e euameq BIUBI Doug Ip O ale OAONU UO OG UDO W TN 90026062 peq JOMe ID Oe uos QIYIPOW v LU 2 e e N 6 3 pg I Ls E 2 cca O Y iili UU Ulo sb Ke E ES 5 aq sb UL sS e ua c e E Y sb e e D sb B Y N e T cc OMO O m T Ben gt amp 2 os G 2o i o Ge wi Sek EE 08 of stp oan I OS SI LUVIS i I MOSA MOSA I Z6ZLZ S0 S0 97 euoizezzuojne ens ezu s IZI9 e OPEDIUNUIOD o Ip uoo OUBSSIP eyuesaud ep eyeudoud e 2663 Ip tulsa e IS VSOIN 871 ey LI N e ejode1 713 530 007 SL r 1l esou ww dnu U D OL AIVLI IIN ODWSNI 0600Z Jeufiiseq UIJL aJojeubesi eulU ge 10 W8b N0EZ 100b Xnv
14. 3000 rpm Fuel Fuel consumption Diesel 254 g kWh Engine oil capacity 1 61 Starter electric GENERAL SPECIFICATIONS Tank capacity 5 91 Running time 45h Protection IP 23 Dimensions Lxwxh mm 900x550x622 Weight 133 Kg Rumorosit 99 L WA 74 dB A 7 m Dimensions and weight are inclusive of all parts without wheels and towbar CTM POWER Declared power according to ISO 3046 1 temperature 25 C 30 relative humidity altitude 100 m above sea level Its admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting a 1 P D Individual Protection Device Acoustic Noise Level LWA Measure Unit dB A it stands for acoustic noise released in a certain delay of time This is not submitted to the distance of measurement Acoustic Pressure Lp Measure Unit dB A it measures the pressure originated by sound waves emission Its value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a machine with Acoustic Noise Level LWA of 95 dB A Lp a 1 meter 95 dB A 8 dB A
15. 40 34 1302500 35 107302460 CD Ersatzteile Tabla de ricambios TS 200 DES EL REV 2 05 08 CF Pi ces de rechange ND Descr Note MANOPOLA REG CORRENTE SALDAT KNOB WELDING CURRENT REGULAT GR POTENZIOMETRO WELDING CURRENT REGULATOR GR POTENZIOMETRO WELDING CURRENT REGULATOR CAPPUCCIO CAP STAFFA BRACKET BOX CONDENSATORI CAPACITOR BOX 3X75 MORSETTIERA TERMINAL BOARD COMMUTATORE COMMUTATOR CONNETTORE COMPL DI CAVI CONNECTOR COMPL WITH CABLES PORTAFUSIBILE FUSE HOLDER FUSIBILE FUSE CONTAORE 230V 50Hz IP65 HOURMETER 230V 50Hz IP65 SPIA 230V WARNING LIGHT 230V Fino a REV 1 04 07 Del 52 08 03 03 08 SPIA 230V WARNING LIGHT 230V Da REV 2 05 08 Del 52 08 03 03 08 SCATOLA ELETTRICA ELECTRIC BOX GUIDA FIXING GUIDE Vedi Cod 219937105 See part no 219957105 CAPPUCCIO PROTEZIONE 1 0 CAP PRESA CEE 16A 400V 3P N T EEC SOCKET 164 400V 3P N T PANNELLO FRONTALE FRONT PANEL DISGIUNT TERMICO 20AMP 250 V THERMOPROTECTION 20AMP 250 V PRESA 220V 16A EEC SOCKET 16A 220V 2P T PRESA CEE 48V 32A EEC SOCKET 48V 32A DISGIUNTORE TERMICO 30A 250V CIRCUIT BREAKER 30A 250V DISTANZ ISOLANTE PER SCHEDE SPACER SCHEDA DI CONTROLLO SALDATURA PCB WELDING CONTROL STAFFA BRACKET TRASFORMATORE AUXILIARY TRANSFORMER STAFFA BLOCC TRASFORM AUSIL BRACKET COPERCHIO SCATOLA ELETTRICA COVER ELECTRICAL BOX CARENATURA FRAME GRIGLIA DI ASPIRAZIONE INTAKE GRATE PRESA DI
16. 6 Del Up to Up to Up to Up to Up to Up to Up to REV 1 REV 1 REV 1 REV 1 REV 1 REV 1 REV 1 11 06 Del 11 06 Del 11 06 Del 11 06 Del 11 06 Del 11 06 Del 11 06 Del 11 06 Del 11 06 Del 11 06 Del 11 06 Del 11 06 Del 11 06 Del 11 06 Del 202 06 202 06 202 06 202 06 202 06 202 06 202 06 202 06 202 06 202 06 202 06 261 08 261 08 20 11 06 20 11 06 20 11 06 20 11 06 20 11 06 20 11 06 20 11 06 20 11 06 20 11 06 20 11 06 20 11 06 03 12 07 03 12 07 91 06 07 06 06 91 06 07 06 06 202 06 202 06 202 06 202 06 202 06 202 06 202 06 20 11 06 20 11 06 20 11 06 20 11 06 20 11 06 20 11 06 20 11 06 26 05 05 27292 l M D Za A Spare parts MOSA CD Ricambi CD Ersatzteile Tabla de ricambios REV 1 04 07 Pi ces de rechange ND Da ELS SOL 21 TS 200 DES EL 26 05 05 27292 Ricambi M m CA Spare parts MOSA Pos Rev Cod 1 107509702 2 836709715 3 0000836709701 4 102042740 D 307017037 6 305159880 1 218017226 8 102013290 9 272920042 10 307759045 11 1291250 12 105511810 13 1302220 13 1302530 14 2 2927010 15 232027036 16 105111540 17 232027130 18 305907270 19 2 2927020 20 306467107 21 307017240 22 218137280 23 0 3407107 24 282009807 25 208019800 26 208019801 27 107509870 28 218019874 29 272707015 30 272708005 31 272708235 32 102301310 33 102044400 34 13020
17. A Furthermore on each model itis shown the noise level value the symbol used is the following MN PARA dB The indication is shown in a clear readable and indeleble way on a sticker 10 10 02 M1 4 GB Yu MOSA Technical Data TS 200 DES EL MOSA REV0 11 06 CF The TS 200 engine driven welder ia a unit which ensures the function as a a current source for are welding b a current source for the auxiliary generation Unit meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data TS 200 DES EL D C WELDING C C Duty cycle 170A 60 130A 100 Welding current regulation scale 20 170A Welding voltage 65V GENERATOR Three phase generation Single phase generation Single phase generation Single phase generation Frequency 6 kVA 400V 8 7 A 5 230V 21 7 2 5 KVA 110 V 22 7 A 2 kVA 48V 41 6A 50 Hz Cos o 0 8 ALTERNATOR Self excited self regulated Type three phase asynchronous Insulating class H ENGINE Mark Model Yanmar L 100 N Type Cooling system 4 Stroke air Cylinders Displacement 1 435 cm Output 6 5 kW 8 8 HP Speed
18. AIP uoo ouB sip ejueseud ep eyeudoud e Ip BAIOSL IS WSOW EI o ail Ov0 S Z6cZZ so0z so 6L N eoejode7 T3 S3a 002 SL pra yresourmmwy diiy JeuBiseg euuoew ATVLI IN Ob vSno 06002 e1ojeubesi BUIYSOENN Ded EIN e passi VS 3oefoJd uomneuiuoueq obe uod oneBoud euorzeuiuioue UOREOUIpOW BOUIPOIN JOH LNOO 310N384 TS 200 DES EL e 5 aq Hu Wie SS e Go N e r S D SAH CH B N LO e E CH ico lagram IG CI Schema elettr Electr REV 0 MOSA MOSA CD Es A spare PARTS LIST MOSA 1 0 03 00 MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only Ix The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult When ordering the spare parts it is recommended to indicate 1 serial number 2 modelof welder and or generating set 3 n table 4 n position 5 quantity PER u w ny IM ID AM TWOLARICANB SPARE PARTS PIECES DE RECHANGE ERSATZTELE TD 2a EA 3e 1 13 13 18 17 16 20 21 22 Ca 1 1 11 21 22 23 ABBREVIATIONS AND SYMBOLS EV When ordering spe
19. E USE Check that the air gets changed completely and the hot alr sent out does not come back inside the set so as to GASOLINE ENGINES cause a dangerous increase ofthe temperature Useinopen space air Swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES m Use in open space air swept or vent exhaust gases far from the work area 3 Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE os At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE For a safer use from the operator DO NOT fit the machine in locations with high risk of POSITION flood m Place the machine on a level surface at a distance of at Please do not use the machine in weather least 1 5 m from buildings or other plants conditions which are beyond IP protection shown both in the data plate and on page named technical data in this same manual Maximum leaning of the machine in case of dislevel Li LL 20 max 10 26 11 99 M2 6GB I Z6ZLZ S0 S0 97 MA AU TS 200 DES EL d ZA CN e We ec SS Q a El SN WE QD CD Installazione Luftzirkulation REV 2 05 08 CF Installation H lt MOSA ay TH GE
20. FF DIMENSIONS RECOMMENDED ELECTRODES ELECTRICAL SYSTEM LEGENDE ELECTRICAL SYSTEM SPARE PARTS LIST SPARE PARTS 30 11 06 27292 GB MOSA 3 MOSA 1 0 10 02 GB Copyright gt GE MS TS EAS N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine We advise you to pay attention to the pages concerning the security see page M1 1 MOSA All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but ke
21. MOSA REV 1 0407 Commandes QD T L W1 59B 26 K N SNNN SN a 10 27 9 1512 D 415 16 fo N O1 Description Description Descripci n Presa di saldatura Welding socket Prise de soudage Toma de soldadura Presa di saldatura Welding socket Prise de soudage Toma de soldadura Presa di messa a terra Earth terminal Prise de mise terre Toma de puesta a tierra Presa di corrente in c a A C socket Prises de courant en c a Toma de corriente en c a Comando acceleratore Accelerator lever Commande acc l rateur Mando de aceleracion Tappo serbatoio Fuel tank cap Bouchon r servoir Tapon deposito Silenziatore di scarico Muffler Silencieux d chappement Silenciador de descarga Protezione termica corrente aux Aux current thermal switch Protection thermique courant aux Protecci n t rmica corr aux Interruttore differenziale 30mA G F l Interrupteur diff rentiel Interruptor diferencial 30 mA Fusibile Fuse Fusible Fusible opia luminosa corrente alternata A C output indicator Voyants tension alternative Indicadores luminosos c alter Contaore Hour counter Compte heures Cuentahoras Regolatore corrente di saldatura Welding current regulator R gulateur courant soudage Regulador corr de soldadura opia carica batteria Battery charge warning light Voyant charge batterie Piloto carga bateria Spia lumin press olio oil alert Oil press warning light oil alert Voyant lumin press huile oil ale
22. ND SAFETY PRECAUTIONS GE_ MS_ TS_ SAFETY PRECAUTIONS A DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death This heading warns of situations which could result in injury for persons or damage to things A CAUTION To this advice can appear a danger for persons as wellas for things for which can appear situations bringing mate rialdamage to things A A A ATTENTION These headings refer to information which will assis you in the correct use of the machine and or accessories IMPORTANT NOTE 26 11 99 M2GB CD OSA 1 1 04 03 SYMBOLS for all MOSA models MOSA STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE lf the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be Caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cau
23. Rev Cod Descr 272506010 AIR DUCT 105311370 SPACER 107011280 TIE ROD 105913045 FLANGE ALTERNATOR HOLDER 1018100 OR RING 372803025 STATOR 372853025 STATOR 232123040 FLANGE FIXING ENGINE 222401035 VIBRATION DAMPER 272122200 YANMAR ENGINE L100AE DEG 256862200 YANMAR ENGINE L100AE DEG 256762200 MOTORE YANMAR L100N 208014100 REACTOR 232123030 SHAFT WITH ROTOR 1001030 BEARING 307012037 PROTECTION VIBRATION DAMPER 105112020 VIBRATION DAMPER 105111290 FAN 105311380 WASHER 356403038 WASHER 232123036 TIE ROD 208015100 DIODE BRIDGE ASSY 208015041 BRACKET 272108205 CASE BOTTOM HALF 272101050 PROTECTIVE FRAME 155307107 THERMAL SWITCH 15A 250V 1302040 RED WARNING LIGHT 12V 256027060 PANEL 107302460 STARTER KEY 256022275 VOLTAGE REGULATOR 256027059 BOX SUPPORT REGULATOR 256047102 BRACKET Note Fino a REV 1 11 06 Del 202 06 20 11 06 TS 200 DES EL Da REV 2 04 07 Del 202 06 20 11 06 Fino a REV 1 11 06 Del 202 06 20 11 06 Da REV 2 04 07 Del 202 06 20 11 06 Fino a REV 2 04 07 Del 261 08 03 12 07 Da REV 3 05 08 Del 261 08 03 12 07 Fino a REV 0 10 98 Del 91 06 07 06 06 Da REV 1 11 06 Del 91 06 07 06 06 Fino a REV 1 Fino a REV 1 Fino a REV 1 Fino a REV 1 Fino a REV 1 Fino a REV 1 Fino a REV 1 Note Up to REV 1 11 06 Del From REV 1 04 07 Del Up to REV 1 11 06 Del From REV 1 04 07 Del Up to REV 2 04 07 Del From REV 3 05 08 Del Up to REV 0 10 98 Del From REV 1 11 0
24. SALDATURA WELDING SOCKET PRESA DI SALDATURA WELDING SOCKET SPIA ROSSA 12V RED WARNING LIGHT 12V Da From REV 1 04 07 Del 202 06 20 11 06 Fino a REV 1 04 07 Del 52 08 03 03 08 Da REV 2 05 08 Del 52 08 03 03 08 Da From REV 1 04 07 Del 202 06 20 11 06 SPIA ROSSA 12V RED WARNING LIGHT 12V STARTER A CHIAVE STARTER KEY 26 05 05 27292 l CTM 6 2 212029080 N 107012150 CAVALLOTTO U BOLT 107012130 MANIGLIA HANDLE 205311160 ASSALE AXLE 205311180 RONDELLA WASHER 6075020 COPIGLIA PIN SPLIT 105311650 RUOTA WHEEL CTM 200 232120130 107012150 CAVALLOTTO 208101051 MANIGLIA HANDLE 205311160 ASSALE AXLE 205311180 RONDELLA WASHER 6075020 COPIGLIA PIN SPLIT 105311650 RUOTA WHEEL Descr Deser Note 256020549 GR COPERCHIO COMPLETO COMPLETE COVER 256029168 CESTELLO PORTABATTERIA BATTERY HOLDER 256029160 CESTELLO P BATT 4COPERCHIO BATTERY HOLDER WITH COVER 209509150 BATTERIA BATTERY fino a up to REV 0 04 97 Del 74 05 del 15 07 05 3 2859150 BATTERIA BATTERY da from REV 1 10 05 Del 74 05 del 15 07 05 21 04 97 KA MOSA CD GB REV 1 07 07 CF TC 2 TC2 50 209510018 930600000 I ma 5470 I I VA A 180 DON SN l 9 l E l I l L i Z gf Po eso i 0 a vi 100 x Ge atte l SELETTORE CORRENTE q l RANGE Dl N m 1 100 I 130 A max
25. TS 200 DES EL 272929003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 30 11 06 27292M00 preparato da UPT approvato da DITE 901053 MOS A GS DESCRIPTION THE MACHINE TS 200 DES EL MOSA REV 0 05 08 CF Main Characteristics of the unit e Maximum welding current 170A e Three phase power genaration 6 kVA Single phase 5 kVA e Diesel engine YANMAR L 100 N e Noise level ata 7m 74 dBA e Dimensions weight 900x550x622 133 Kg CONNECTOR FOR REMOTE CONTROL WELDING CURRENT REGULATION FILTER MUFFLER BATTERY The unit has an open frame which protects the engine air filter and the auxiliary sockets Two light alarms situated near the starting key point out some probable defects of the battery charge regulator or of the engine low oil pressure 22A OD m D CA GB Quality system OMOSA 1 2 0 03 CF A AA RI TUO IE THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE IQNet and its partner hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso MI BCS FERRARI PASQUALI Trade Marks Via Valbrina 17 19 1 42045 Luzzara RE BCS FERRARI PASQUALI Trade Marks Viale Europa 59 1 20090 Cusago MI Mosa Trade Mark for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines Design production and servicing of engine
26. ating current Allow the protection to cool off for a few minutes before resetting by pressing the central pole T3 OFF ID PRESS TO RESET N ATTENTION forcefully pressed to prevent its intervention Do not keep the central pole on the thermic protection DELIVERED POWER For each auxiliary voltage it is possible to draw the rated power declared on the data plate Delivering rated for a definite auxiliary voltage it is not possible to draw further power from other exits Drawing power from different exits their sum cannot go over the maximum power declared on data plate generally the three phase power 30 11 06 27292 GB CD LISA G accessory USE MOSA 1 1 06 05 REMOTE CONTROL TC2 TC2 50 Qu gt The remote control device for regulating the welding current is connected to the front panel by means of a multipole connector To regulate the current from the TC2 TC2 50 move the switch 7 located above the multipole connector 8 to ON position Position welding current adjusting T knob at the necessary current value for the diameter and type of electrode See page M51 PUSH AND SCREW TIGHT 09 11 99 M38GB a M DU CA Engine protection MOSA REV 1 04 07 CE The warning lamps brighten by turning the engine starting key Q1 and they switch off after some seconds The engine protection in case of low oil pressure is shown by the warn
27. cify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SR By request only 14 12 986Q16M31 22 03 00 R1GB MOSA Ricambi Ersatzteile MOSA Spare parts Tabla de ricambios REV 1 04 07 Pi ces de rechange 0 TS 200 DES EL 26 05 05 27292 MOSA MOSA Pos O O COND On U WINE CD Ricambi CD Ersatzteile Spare parts Tabla de ricambios REV 3 05 08 CF Pi ces de rechange ND Rev Cod Descr 272506010 CONVOGLIATORE ARIA 105311370 DISTANZIALE 107011280 TIRANTE 105913045 FLANGIA PORTA ALTERNATORE 1018100 ANELLO OR 372803025 STATORE 372853025 STATORE 232123040 FLANGIA ATTACCO MOTORE 222401035 ANTIVIBRANTE 272122200 MOTORE YANMAR L100AE DEG 256862200 MOTORE YANMAR L100AE DEG 256762200 MOTORE YANMAR L100N 208014100 REATTANZA DI LIVELLO 232123030 ALBERO CON ROTORE 1001030 CUSCINETTO 307012037 PROTEZIONE ANTIVIBRANTE 105112020 ANTIVIBRANTE 105111290 VENTOLA CON FASCETTA 105311380 RONDELLA 356403038 RONDELLA 232123036 TIRANTE 208015100 GR PONTE DIODI 208015041 STAFFA 272108205 SCATOLA DI BASE 272101050 BARELLA 155307107 DISGIUNTORE TERMICO 15A 250V 1302040 SPIA ROSSA 12V 256027060 PANNELLO 107302460 STARTER A CHIAVE 256022275 REGOLATORE DITENSIONE 256027059 SCATOLA SUPPORTO REGOLATORE 256047102 STAFFA SUPP FISS SCATOLA
28. d c see table 1 Cellulose electrodes for a c symbol for R utile electrode for d c Coated Rutile electrode for a c electrode High yield rutile electrodes Basic electrodes for d c Basic electrodes for c a High yield basic electrodes for d c inverse polarity Acid electrodes for flat or front position welding for d c pole and for a c High yield rutile electrodes for flat or front plane position welding for d c and a c High yield acid electrodes for flat or front plane position welding for d c pole and a c High yield basic electrodes for flat or front plane Table 1 position welding for d c inverse polarity Extra high yield acid electrodes extra high penetration if required for flat position welding only Number Strenght 120 000 1 for all positions 2 for plane and verticl for d c pole and a c 3 for plane posotion only Table 2 Table 3 10 10 03 M55GB CD MOS A o ELECTRICAL SYSTEM LEGENDE REV 5 09 07 CF Alternator Wire connection unit Capacitor Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket Socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets Shunt D C inductor Welding diode bridge MOSA lt gt x lt lt TMOQ A1 Arc str
29. d no 1 Short circuit in wiring 1 Check the wiring inside the welder for a short circuit between auxiliary power output cables or to ground 2 Defective condenser 2 If the wiring is OK short circuit the condenser to be sure that it is discharged disconnect all wires from condenser and using an ohmmeter check that the condenser is not short circuited 3 Defective stator If the condenser box is OK disconnect all leads from the stator except for those going to the condenser box and check the output from the alternator If there is no output from the welding winding and the auxiliary winding replace the stator 4 Short circuited diode b If there is output from all windings reconnect the diode bridge and check if there is welding current If not the diode bridge is defective If there is welding current connect the auxiliary power leads one at a time until there is no output at this point the short circuit is in that line eee P1 Warning light POWER ON off 1 Warning light defect 1 Replace warning light but regular voltage at the sockets OPII IOI II amp II IMMMHII IIE II lt EIM lt I I IOZYIIIIIHIII III IIIIzUTIWII IIIIIWI IT IIAIAIIN P2 Three phase voltage not present 1 Differential switch not inserted Turn on the switch at the socket but present on other 2 Differential switch malfunction sockets 2 Replace the switch No single phase voltage one 1 Intervention of thermal switch du
30. driven welders and ganorating sats has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2000 issued on 2006 03 06 Validity date 2009 03 05 Registration Number T 3722 ER Pormga CISQ aty m ae Med China A Gianrenzo Prati President of CISQ Fabio Roversi President of IQNet IQNet Partners AENOR qon AFAQ France a p VAR ANCE Menico Lech Republic Cro Cert Crit DIS G DS Denmark ELOT rece FCAW Brazil FONDON HEOAA Hang Keep ICONTEC Colombia MNC Mro ico IRAM Argentina JQAJapam KEMA Netherland KEO Koen MEET ege Certification Norway SAI Ireland SA PERC Poland EE ENEE RE Risia SAI Global durralia SFS Finland SIL Israe D SOS Sei wand SRAC Romana TEST Sr Petersburg Russia is represented in the USA by the Following parmers AFAQ ALB Vingotte International CISQ Dos KEMA NSAI and SAI Global The list of et partners ix valid at the time of issue of this eertifocate Updated information is available under wow ignet certification com m ICIM UNI EN ISO 9001 2000 ISO 9001 2000 Cert 0192 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of
31. e 1 Push in the thermal switch socket but reading is normal excessive current on the other sockets 2 Thermal switch malfunction 2 Replace the thermal switch P4 No voltage present 1 Short circuit present on the 1 Disconnectall outputs on the generator except for those on the generator outputs condensers and re start machine check for voltage on condensers P1 The engine does not start or stops 1 Low battery voltage battery dead 1 Check the warning light battery condition Green colour immediately after startup or defective battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY 2 Presence of air in the fuel supply 2 Carry out de aeration on the fuel system See engine operating Circuit manual P2 The battery does not charge 1 Faulty battery charger 1 Checkthe battery charger regulator replace if faulty 2 Battery charger alternator de 2 Replace it fective P3 For other problems refer to the attached engine manual 30 11 06 27292 GB OSA GB MAINTENANCE 1 00905 CF Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine
32. ement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTM accessory If you did not keep to the instructions you could damage the structure of the machine 15 01 01 MAGB MOSA 11 0104 CF CTM 200 PB3 CTM 6 6UK PBI MOSA o CTM 6 2 PB2 H A ATTENTION The CTM accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements Note Liftthe machine and assemble the parts as shown in the drawing CTM 6 2 gt 11 LI LI 11 LI LI II II LI Il Il F1 11 LI DI DI LI 11 LI UJ CTM 6 6UK I nn S MDC E gt GE 7000 BS GS CTM 200 GE 6000 05 65 CTM 6 2 GE 6000 DES GS CTM 6 6UK GE 7500 BS GS CTM 200 GE 6500 05 65 CTM 6 2 GE 6500 DES GS CTM 6 6UK 21 05 03 M6GB w M SA Set up for operation Engine diesel 1 1 09 05 CF MOSA WW BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upp
33. eps the right to refuse services or information publication which it judges discutible unright or illegal 10 10 02 M1 01 GB GE_ MS_ TS_ EAS_ INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention GG In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or
34. er part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY SEA LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products Agip b al ns Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed DRY AIR FILTER Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor TS_GE Air cooled systems OIL BATH AIR FILTER Fill the air filter using the same engine oil up to the level indicated on the filter Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before startin
35. fumes discharge gases heat etc Access forbidden to area adjacent to RPM VOLTAGE FREQUECY Put the accelerator lever 16 in START L position the engine running at its rated rom The engine speed determines the values of voltage and frequency of Do not modify the regulation of the engine rom Speeds different from the rated one can worsen the performances and even the reliability of the machine the auxiliary generation system With no load the values of voltage and frequency are usually superior to their rated values about 10 for voltage and 5 for frequency When the power increases with inserted loads the voltage and frequency values diminish at full power the voltage can be reduced of 10 and the frequncy of 3 Before the use check that the electrical specifications for the units to be powered voltage power frequency are compatible with those of the generator Values that are too high or too low for voltage and frequency can damage electrical equipment irreparably In some cases for the powering of three phase loads it is necessary to ensure that the cyclic direction of the phases corresponds to the installation s requirements GFI The GFI D at higt sensitiveness 30 mA guarantees the protection against indirect contacts caused by faulty currents towards ground When the divice notes a faulty current at the ground superior to 30 mA it breaks the feeding at the a c sockets In case of
36. g up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT distribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations requiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety 86009 16 07 03 M20 R A GB TS 200 DES EL check daily EMERGY STARTING with starting handle DI X 1 hold the starting handle properly 1 Open the fuel cock 2 pull the starting handle slowly until you feel resistance 3 then return it slo
37. getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization GE MS TS In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i GAGO 30 03 00 M45GB MOSA CD Dimensioni CO Abmessungen Dimension Dimensiones TS 200 DES EL MOSA 1 04 07 CF Dimension D 580 m SS A TI i NL ii LJ SA 622 ATA V 26 05 05 27292 l DL M O SA RECOMMENDED ELECTRODES in accordance with A W S Standard MOSA 1 0 10 03 CE The information here below are to be intended only as i
38. gt uoneuiuouas abed auoiZeuluoue ed eC euameq e ue ezuas OJUaLUIHJOMe uoo v a 0 eulaye 0111505 E E MR omg TS 200 DES EL QU 9 Co VIT NOEZ V9T A00b WEN voz WOE ick SR I cul Iss B 5 aq sb sS ua c e o o E E e D lt b E B N N e P DE ICO iagram C Schema elettr Electr MOSA MOSA I Z6ZLZ S0 S0 9Z Ho ens ezues IZ19 e ales O ip uoo ejueseud jep eyeudoud ip IULIIS e euesu IS VSON 7 N Ta saq 002 SL lt L y eSow MMA dY JeuBiseq euiuoej sS o AIVLI IW ODVSNI 06003 bed e1oyeubDesiq euiu2oe N JOMOd DupleM gt gt euio pu goed d uoneuiuoueq m wol4 el D bu Bed E sq e 2 He o ue co e e QN o o Six C SH E O So CL dro l SE 9 ppt C S 9 3LIHM re o 2 a 91 038 v 90 L EB x 84 r SS I ico ic diagram REV 0 05 05 Schemas electriques AD Su DI I te I I I I I I I I C Schema elettr Electr MOSA MOSA I Z6ZLZ S0 S0 9Z euoizezzuojne ens ezues Z19 e o ounpoaudu ip OJSI
39. iking resistor B1 Arc striking circuit C1 110V D C 48V D C diode bridge D1 E P 1 engine protection E1 Engine stop solenoid F1 Acceleration solenoid G1 Fuel level transmitter H1 Oil or water thermostat 11 48V D C socket L1 Oil pressure switch M1 Fuel warning light 1 Battery charge warning light 01 Oil pressure warning light P1 Fuse 01 Starter key R1 Starter motor 51 Battery T1 Battery charge alternator U1 Battery charge voltage regulator V1 Solenoid valve control PCBT Z1 Solenoid valve W1 Remote control switch X1 Remote control and or wire feeder socket Y1 Remote control plug A2 Remote control welding regulator B2 E P 2 engine protection C2 Fuel level gauge D2 Ammeter E2 Frequency meter F2 Battery charge trasformer G2 Battery charge PCB H2 Voltage selector switch 12 48V a c socket L2 Thermal relay M2 Contactor N2 G F l and circuit breaker 02 42V EEC socket P2 GEI resistor Q2 T E P engine protection R2 Solenoid control PCBT 92 Oil level transmitter T2 Engine stop push button T C 1 U2 Engine start push buttonT C 1 V2 24V c a socket Z2 Thermal magnetic circuit breaker W2 S C R protection unit X2 Remote control socket Y2 Remote control plug X5 Y5 Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch Oil
40. ing any welding operation gt Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or serious burns The electrode and welding cables etc are live when the unit is operating III Do not touch any electrical parts or the electrode while standing in water or with wet hands feet or clothes gt Insulate yourself from the work surface while welding Use carpets or other insulating materials to avoid physical contact with the work surface and the floor Im Always wear dry insulating glovers without holes and body protection III Do not wind cables around the body lm Use ear protections if the noise level is high II Keep flamable material away from the welding area III Do not weld on containers which contain flamable material Im Do not weld near refuelling areas m Do not weld on easily flamable surfaces Im Do not use the welder to defrost thaw pipes Remove the electrode from the electrode holder when not welding III Avoid inhaling fumes by providing a ventilation system or if not possible use an approved air breather gt Do not work in closed areas where there is no fresh air flow Protect face and eyes protective mask with suitable dark lens and side screens ears and body non flamable protective clothers 30 03 00 M2 5GB CD MOS A amp INSTALLATION AND ADVICE MOSA REV 1 06 07 CF INSTALLATION AND ADVICE BEFOR
41. ing light 01 without the engine stopping The same as for as the battery charger warning 01 light in concerned the anomaly is shown without the engine stopping If the trouble should persist please turn to your Assistance Centre Once the cause of the problem is removed to assure the protection it is enough to put the starting key Q1 to zero OFF position and start the engine again TS 200 DES CF 427 04 11 02 27270 GB CD G troubleshooting TS 200 DES EL MOSA REV 1 04 07 Solution WELDING P1 No welding current but 1 Position of remote control switch 1 Check that it is in OFF position if there is no remote control on auxiliary output is OK ON with remote control inserted 2 Potentiometer defect in welding 2 Check the continuity of the welding potentiometer and relative current control connections 3 Welding current signal interrupter 3 Check that cables from shunt to card are in perfect state 4 Defect card 4 Replace card 9 Defect in diode bridge 5 Check the diode or the controlled diodes P2 Defect in welding high 1 Defect in connections between 1 Check the continuity and the state of different connections which discontinued sparks shunt and potentiometer go to the card from the shunt as well as from the potentiometer 2 Defect in diode bridge 2 Checkthe diodes and controlled diodes 3 Defect in card 3 Replace the card P3 No welding output an
42. interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable
43. n cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 696349 A e Use suitable tools and clothes e Do not modify the components if not authorized HOT surface can hurt you ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 5 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS
44. ndicative since the above norm is much larger For further details please see the specific norms and or the manufacturers of the product to be used in the welding process RUTILE ELECTRODES E 6013 Easily removable fluid slag suitable foe welding in all position utile electrodes weld in d c with both polarities electrode holder at or and in a c Suitable for soft steels R 38 45 kg mm Also for soft steels of lower quality BASIC ELECTRODES E 7015 Basic electrrodes wels onlu in d c with inverse polarity on the electrode holder there are also types for a c Suitable for impure carbon steels Weld in all position HIGH YIELD BASIC ELECTRODES E 7018 The iron contained in the coating increases the quality of metal added Good mechanical properties Weld in all position Electrode holder at inverse polarity Wild deposit of nice aspect also vertical Workable high yield Suitable for steels with high contens of sulphur impurities CELLULOSIC ELECTRODES E 6010 Cellulosic electrodes weld only in d c with polarity electrode holder ground clamp Special for steels run on pipes with R max 55 kg mm Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS 2 digits type of coating and electric power conditions see table 3 1 digits welding positions see table 2 Descrizione 2 3 digits tesile strenght of the weld deposit Cellulose electrodes for
45. ock can kill Avoid spilling fuel on hot engine oparks may cause the explosion of battery vapours I FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions okin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the w to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone person involved E ts FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to CHECKING BOARD cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water ot to be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire articular protection ear an autorespiratory mask when heavy smoke is present Useful warnings Av
46. oid by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low Ah WARNING THE MACHINE MUST NOT BE USED IN AREAS WITH WARNING EXPLOSIVE ATMOSPHERE 10 06 00 M2 5l GE_ MS_ TS INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity The security measures must satisfy the rules and regulations for engine driven welders The information given below is in addition to the local security norms Estimate possible electromagnetic problems in the work area taking into account the following indications Telephonic wirings and or of communication check wirings and so on in the immediate vicinity Radio and television receptors and transmettors Computer and other checking devices Critical devices for safety and or for industrial checks Peapol who for instance use pace maker hearing aid for deaf or something and else Devices used for rating and measuring The immunity of other devices in the operation area of the welder Make sure that other used devices are compatible If it is the case provide other additional measures of protection 8 The daily duration of the welding time QUE DE PER N ATTENTION Make sure that the area is safe before start
47. re it in a dry place In case of necessity for first aid and of fire prevention see page M2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i VOAOORI 30 00 00 M45GB rs Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when
48. rt Indic lum pres aceite oil alert Chiave di avviamento Starter key Cl de d marrage Llave de arranque Batteria Battery Batterie Bater a Interruttore comando a distanza Remote control switch Commutateur t l commande Interruptor mando a distancia Presa per comando a distanza Remote control socket Prise pour telecommande Toma para mando a distancia 26 05 05 27292 m MOS A G use As WELDER MOSA REV0 11 06 CF This symbol Norm EN 60974 1 security standards for arc welders signifies that the welder can be used in areas with increased risk of electrical shock N ATTENTION The welding sockets after the machine is started see page M21 also with no cables are anyway under voltage Check at the beginning of any work the electric parameters and or the control placed on the front Fully insert the welding cable plugs into the corresponding sockets turning them clockwise to lock them in position PUSH AND TWIST Make sure that the ground clamp whose cable must be connected to the or terminal depending on the type of electrode makes a good connection and is near to the welding position Pay attention to the two polarities of the welding circuit which must not come in electric contact between themselves Protection fuse the fuse protects the electronic welding PCB in case the remote control is short circuited TS 200 DES EL REMOTE CONTROL TC See page M 38 WELDING
49. se fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure ACCES FORBIDDEN to non authorizad peaple P p PP P P P tt SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ PROHIBITIONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing A It is compulsory to use the personal protection means given in equipment Use only with safety protections Itis a mustto use protection means suitable for the different welding works Use with only safety material It is prohibited to use water to quench fires on the electric machines Use only with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding M It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works
50. to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts ofthe machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential Intervention will fall on the executioner as in fact he becomes maker of the machine ts Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB EE MOSA o ce mark MOSA REV4 10 07 CF Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate A or placed as a sticker near the data plate B Vie Europa 59 20090 CUSAGO MI ITALY Q POSA DET V 5020000 TAY http wewmoseit mal infoemosait GTA tel 39 02903521 fax 39 0290390466 Made n VEJTALY IMPE C WwW mosa it e mail infoemosa it AER
51. wly E 2 Accelerator lever must be in the START position 4 push the decompression lever down and release ES 3 Turn the starter key to the START position Once the engine has started let the key return to the ON position 5 pull the rope hard and fast Pull it all the way out Use two hands if necessary A ATTENTION If battery is not connected disconnect voltage e In case of unsuccessful start up do not regulator to prevent damage insist for longer than 5 seconds Wait 10 seconds before attempting another start up CAUTION RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual 30 11 06 27292 GB 98009 CD MOSA GB Stopping the engine TS 200 DES EL OMOSA REV 0 11 06 CF r Before stopping the engine it is compulsory to disconnect or shut off any loads which are connected to the unit auxiliary outputs To stop the engine aM Move the engine speed lever to the STOP position a Remove the key Q1 turning it counter clockwise OFF position then take it out Turn off the fuel cock rs NB as a safety measure the start up ke must be entrusted to qualified personnel 30 11 06 27292 GB Comandi CD Bedienelemente MOSA Controls CE Mandos TS 200 DES EL O

Manual

Contents

Download Pdf Manuals

Related Search

Related Contents