User`s Manual Version: preliminary 0.98 Kontron Embedded
Contents
1. Pin Signal name 25 pin SUB D socket STROBE DATAO ce DATA1 DATA2 DATA3 DATA4 DATAS DATA6 DATA7 ACKN 11 BUSY 12 PE 13 SELECT OX 14 AUTOFD 15 ERROR 16 INIT 17 SLCTIN 18 25 GND 54 KISS User s Manual Technical Support Technical Support For technical support please contact our Technical Support department German headquarter Hotline TEL 49 8165 77 112 FAX 49 8165 77 110 E mail techsup kontron com Make sure you have the following information on hand when you call e the unit part id number P No e and the serial number S No of the unit provide the serial number found on the type label placed on the right side of the system Be ready to explain the nature of your problem to the service technician If you have questions about Kontron Embedded Computers or our products and services you may reach us at the aforementioned numbers or at www kontron com or by writing to Kontron Embedded Computers GmbH Oskar von Miller Str 1 85386 Eching near Munich Germany KISS User s Manual 55 Technical Support Returning Defective Merchandise Before returning any merchandise please 1 56 Contact our Service and request an RMA number Return Material Authorization by Fax 49 8165 77 311 E mail service kontron com Make sure that you receive an RMA number from Kontron Embedded Computers Service before returning any mercha2. 3 and Fig 26a pos 4 7 Tighten the screw to secure the filter mat holder to the chassis 3 When inserting the filter mat ensure that the denser side of the mat is facing the fans Defective components may be replaced only by Kontron original spare parts Q part number of the filter mat 0 0084 2953 TM T s roe s er id ees 2 TILL so oe nns XQ em eee o weee ee Fig 26a Filter mat holder with filter mat 46 Legend for figures 26 26a and 26b 1 2 3 iN Threaded M4 metric stud Air intake openings Centering holes for the filter mat holder Locking tabs Inserted filter mat Fastening screw of the filter mat holder Filter mat holder Fig 26b Filter mat holder without filter mat KISS User s Manual Maintenance and Prevention Replacing the Lithium Battery The integrated motherboard or SBC board of your system is equipped with a lithium battery To replace the battery please proceed as follows 1 Open the unit as described in the Installing Removing the Expansion Cards chapter step 1 4 If your system is expanded with expansion cards please remove at first the cards and the corresponding data cables to have access to the lithium battery Remove the battery by pressing outwards the ejector spring Place the new battery into the socket Make sure that you insert the battery the right way around The plus pole must be on the top The lithi
3. Only qualified personnel and or by Kontron Embedded Computer authorized persons are permitted to work inside the system or handling expansion cards Q Maintenance or repair on the open device may only be carried out by qualified personnel authorized by Kontron Embedded Computers familiar with the associated dangers Q The device may only be opened for the installation and removal of AGP ISA PCI cards in accordance with the description in this manual These procedures have to be carried out only by qualified specialist personnel Q If extensions are made to the device the legal stipulations and the device specifications must be observed Q The device must be switched off and the power cord disconnected from the power source before insertion of any AGP PCI ISA cards Q The unit is not completely disconnected from the main power source by turning off with the power ATX power button The unit is complete disconnected from the main power source only when the power cord is disconnected either from the power source or from the unit Therefore the power cord and its connectors must always remain easily accessible 6 KISS User s Manual Safety Instructions Q The device must be used in accordance with the instructions for use Q The electrical installations in the room must correspond to the requirements of the respective regulations Q Take care that there are no cables particularly power cables in areas where persons can trip over
4. system meet the code of Federal Regulations 21 CFR 1040 for USA and Canadian Radiation Emitting Devices Act REDR C 1370 E Electrostatic Discharge ESD taN A sudden discharge of electrostatic electricity can destroy static sensitive devices or micro circuitry Proper packaging and grounding techniques are necessary precautions to prevent damage Always take the following precautions 1 Transport boards in static safe containers such as boxes or bags 2 Keep electrostatic sensitive parts in their containers until they arrive at static free stations 3 Always be properly grounded when touching a sensitive board component or assembly 4 Store electrostatic sensitive boards in protective packaging or on conductive foam 8 KISS User s Manual Safety Instructions Grounding Methods Guard against electrostatic damage at the device by following these steps 1 8 Cover workstations with approved anti static material Provide a wrist strap connected to a work surface and properly grounded tools and equipment Use anti static mats heel straps or air ionizes to give added protection Handle electrostatic sensitive components boards and assemblies by the case or the PCB edge Avoid contact with pins leads or circuitry Turn off power and input signals before inserting and removing connectors or test equipment Keep work area free of non conductive materials such as ordinary plastic assembly aids and Styr
5. this manual Before removing the cover to gain access to the internal components the system must be powered down and the power cord has to be disconnected from the power source To expand your system with additional cards please observe the power consumption specification specified in the Main Specifications chapter and that each additional card does not exceed 25 W power consumption Please observe the safety instruction for handling assemblies with static sensitive device Failure to take heed of this warning instruction can result in damage to the device Please consult the documentation provided by the manufacturer of the expansion card for instructions before attempting to install remove an expansion card into from the KISS Platform KISS User s Manual 33 Assembly Disassembly To install or remove an expansion card perform the following steps 1 Turn off all power sources Disconnect the power cord from power source 2 Loosen the captive knurled screws on the rear side of the unit that secure the cover Fig 15 Loosen the captive knurled screws 3 Lift the cover away Fig 16 Removing the device cover Fig 17 KISS Platform without cover 34 KISS User s Manual Assembly Disassembly 4 To remove the card holder loosen the screw of the card holder 1 Slide the card hold down bracket to right 2 to pull it out from the two laterally located bolts Lift the card hold down bracket a
6. to the Slide Rails Option chapter Fig 12 Tapped M4 metric holes to attach a telescope rail 1 Side view of the KISS Platform 2 4xtapped M4 metric holes on both sides KISS User s Manual 27 Product Description Integrated Motherboard SBC board Depending on the ordered system configuration your KISS Platform accommodates either a motherboard or a SBC board System identification Integrated Board Board Type KISS_ATX MB A 886LCD Motherboard KISS_ATX Dual Xeon C Motherboard KISS PCI 951 B PCI 951 Single Board Computer KISS PCI 953 B PCI 953 Single Board Computer KISS EPCI B ePCI 200 Single Board Computer RS Refer to the information and technical data in the supplied user manual of the motherboard or SBC board 3 Depending on the ordered KISS hardware configuration you can expand your system with extension cards with full or half size length To expand your system with additional cards please observe the power consumption specification specified in the Main Specifications chapter and that every additional card does not exceed 25 W power consumption 28 KISS User s Manual Product Description Backplane for Configuration with SBC Board 3 To expand your system with additional cards please observe the power consumption specification specified in the Main Specifications chapter and that every additional card does not exceed 25 W power consumption Maximal supported Bus speeds 1x PICMG 1 2 CPU sl
7. 1400 6600 6 KISS Users Manual Product Description tw t TU at Bh BB E PEI Fo tn Oa Sate ETa wf Mnttecboantinidaio CCUR l Sm a z L J fy NF Fig 6a KISS Platform opened rackmount version with motherboard KISS ATX MB A Ds When switching on the system make sure that the air intake and exhaust openings are not obstructed by objects 3 For rack and desktop version only Before the system is put for the first time into operation before mounting installation into an industrial cabinet you have to open the unit as described in the Accessing Internal Components section and to remove the drive locking screws Fig 6 6a 7 7a pos 14 KISS User s Manual 15 Product Description INC amy Do cd di Qmd i ryer r LANO A f pprap i x hh ili p MANN PN 00 7 fff AJ f I I i ELI i i i i i i aminen r TS Fig 7 KISS Platform opened desktop version with SBC board KISS PCI 953 B Legend for figures 7 and 7a 1 Power supply unit 11 Drive cage for 3x 5 25 drive bay 2 Backplane example and 1x 3 5 internal drive bay 3 Free expansion PCI slots 12 Drive bracket for 2x 3 5 drive 4 Exhaust openings on the rear side 13 Fastining screw for the card holder 5 Single Board Computer example 14 Drive locking screws 6 Cards holder 15 External interfaces of the 7 Card guides SBC board 8 Fan slide in module with captive 16 Additional ext
8. 19 rack mountable bracket with fastening screws The KISS tower version is delivered without 19 rack mountable bracket 18 KISS User s Manual Product Description The operating elements AT X power button and reset button the USB interfaces and the integrated drives are located at the front side of the KISS Platform behind the front access door Fig 10 Front side rackmount version with opened front access door 1 Buffer for the front access door 2 Bracket with knurled screw for the air filter mat 3 LED indicators 4 Slot for the locking mechanism 5 2x 3 5 drive bay shown with one equipped FDD KISS User s Manual 6 3x5 25 external accessible drive bay shown with one equipped DVD drive 7 1x internal 3 5 or 1x external Slim drive bay not available in tower version 8 Reset button 9 ATX power button 10 2x USB interface Product Description Operating Elements ATX power button Reset button 20 Press this button to turn the system on or off If your system no longer reacts you have to restart the KISS Platform Press the reset button to restart your system When you reset all data in the main memory are erased The system restarts without having to turn the computer off and back on again Even if you turn off the system with the ATX power button there is still a standby voltage of 5 V on the SBC board motherboard The system is not completely disconnected f
9. KISS User s Manual Version preliminary 0 98 Kontron Embedded Computers GmbH 0 0096 3077 Contents Contents IEF OGUCTOR p veces C T 3 Symbols USEC 3 TIS IMAMUAl enirn TA 4 IMI DOM AN INSUUCHOINS mamme 5 NOt ON tbe VWaltalriby Sessa cate 2h eaare eect e sii ca a ns ese edad ud ac hosti sa ede oon oie 5 Exclusion of Accident Liability Obligation cccccccccceeeeeecceeeeeeeeeeeeeeeeeesaeaeeeeeeees 5 Liability Limitation Exemption from the Warranty Obligation 5 Safety InstruclHons 5 3 a Dn iate En E ToU EU 6 Operation of Laser Source DeVICES cccccccccccseeeeeeeeeeeeeeeeeeeceeeeessueaeeeeeeeeesaaaees 8 Electrostatic Discharge ESD cimi oe pua aote ioc tpa ce ha PUE Rt HER bee Eco se pus 8 Grounding MelliQas csvsest occae mute utudee EE 9 Instructions for the Lithium Battery seeeseseesseeeeseeeerreeennn 9 mele cinia RET T T UPS 10 Electromagnetic Compatibility sssini a nnn 10 Scope of Del vety 5 becseses tec eie Debut a a pee sce cos esae desea 11 Type Label and Product Identification cccccsseececcceeeeeeeeeeeeeeeeeseeeeeeeseaeeeeseaas 11 Product DeScHDHODBx uidi eri eo eo aoo oe ier aere eee 12 mies P 18 Obetathg Elemierils 1225 cicuta e tasepdMoaie Unete ed ang itubanet d acutos hoi oed 20 Interfaces on the Front Sid cccccccccescssseeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeesaaeeeeseeee
10. alteration particularly as a result of the constant upgrading of Kontron Embedded Computers products The attached documentation does not entail any guarantee on the part of Kontron Embedded Computers with respect to technical processes described in the manual or any product characteristics set out in the manual Kontron Embedded Computers does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Embedded Computers is aware of such errors or inaccuracies or that Kontron Embedded Computers is unaware of these as a result of gross negligence and Kontron Embedded Computers has failed to eliminate these errors or inaccuracies for this reason Kontron Embedded Computers expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case In cases of doubt please contact Kontron Embedded Computers This manual is protected by copyright All rights are reserved by Kontron Embedded Computers Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron Embedded Computers Kontron Embedded Computers points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron Embedded Computers to the products and thus this manual only r
11. e installed operating system all drivers are installed corresponding to the ordered computer configuration optional hardware components Your computer is fully functional when you switch it on for the first time If you have ordered your system without pre installed operating system you have to install the operating system and the corresponding drivers for the ordered computer configuration optional hardware components 3 Consider the manufacturer specifications of the operating system and the integrated hardware components 40 KISS User s Manual Maintenance and Prevention Maintenance and Prevention Kontron Embedded Computers systems require minimal maintenance and care to keep them operating correctly Q Occasionally wipe the system with a soft dry cloth Q You should only remove persistent dirt by use of a soft slightly damp cloth use only a mild detergent QO Clean the air filter mats regularly refer to the Cleaning the Filter Mat section KISS User s Manual 41 Maintenance and Prevention Replacing the System s Fans The operation of the KISS Platform is permitted only with a functional fan slide in module Defective components may be replaced only by Kontron original spare paris Q part number of the fan slide in module 0 0084 3604 Important Instructions The fan slide in module is changeable while the KISS Platform is powered up This maintenance may only be carried out by qualifi
12. e PSU the motherboards depending on depending on the integrated PSU the system configuration AC power plug 11 Additional serial interface COM2 only in configuration with 4 AC socket for monitor depending on the integrated PSU SBC board 12 additional parallel interface LPT only in configuration with SBC board 13 Additional serial interface COM1 only in configuration with 5 32 bit or 64 bit free expansion card slots depending on the integrated board 6 Grounding stud Captive knurled screws to secure SBC board h me en 14 Two additional USB interfaces only Device cover in configuration with Air exhaust openings SBC board 24 KISS User s Manual Product Description Interfaces on the Rear Side The configuration respectively the number of the KISS Platform interfaces may vary depending on the device equipment External Interfaces of the integrated Motherboard The external interfaces of the motherboard can be different depending on the integrated motherboard Refer to the information and technical data in the supplied user manual of the motherboard External Interfaces of the integrated SBC board depending on the integrated SBC board Refer to the information and technical data in the supplied user manual of the SBC board The external interfaces of the SBC board can be different Additional Interfaces in Configuration with SBC board Serial Interfaces COM1 COM2 These conn
13. e type label attached on the right side of the unit Upon request your system can be equipped also with a DC power supply 26 KISS User s Manual Product Description Fan Slide In Module and Temperature Sensors The two fans of the system are firmly mounted in a user friendly exchangeable fan slide in module hot swap The fan slide in module is installed in the fan case located at the front side of the system The systems fans are temperature controlled via the temperature sensors which are built in the system Thus sufficient airflow is ensured for an optimal active cooling of the system The operation of the KISS Platform is permitted only with a functional fan slide in module refer to the Replacing the System s Fans section Defective components may be replaced only by Kontron original spare parts Q part number of the fan slide in module 0 0084 3604 The temperature conditions of the system dependent on the ambient temperature and the system load are acquired by two temperature sensors One of the temperature sensors is attached in the rear range of the system air exhaust openings and the second one is attached laterally in the middle range Side View Four M4 metric tapped holes are available at the left and right side of the unit These can be used in order to attach slide rails not included in the scope of delivery to the KISS Platform for system installation into a 19 industrial cabinet Refer
14. ections are available as 9 pin D SUB plug and allow you to connect serial peripherals These additional interfaces are configured as RS232 m Refer to the information and technical data in the supplied user manual of the SBC board KISS User s Manual 25 Product Description Parallel Interface Connector LPT1 This connector is available as a 25 pin D SUB socket The parallel interface LPT1 supports different modes SPP EPP and ECP It is used for the connection of an external printer and can also be used for other external devices which can be connected via a parallel port Nonetheless depending on the device the manufacturer s instructions must be observed and the necessary software driver installed USB Interfaces KISS is equipped with two USB interfaces at the rear side These connectors allow you to connect different USB compatible devices to the KISS Platform Integrated Board Supports USB1 1 Supports USB2 0 Dual Xeon Board Motherboard LCD 886 Motherboard PCI 951 SBC board PCI 953 SBC board EPCI 200 SBC Board 3 Please observe that the KISS Platform equipped with ePCI 200 SBC board supports USB1 1 only Power Supply Unit The power supply unit PSU is placed on the rear side of the unit The implemented PSU depends on the ordered system configuration integrated motherboard respectively SBC board For information about the integrated power supply unit PSU and the supply voltage of your system refer to th
15. ecure the cover with the captive knurled SCrews 44 00000000000 KISS Users Manual Maintenance and Prevention Cleaning the Filter Mat The filter mat is inserted in the filter mat holder at the front side of the system Cleaning frequency of the filter mat will depend on the operating environment If the environment is extremely dusty clean the filter mat more often The filter mat can be changed even if the system is powered up 1 Filter mat holder 2 Fastening screw of the filter mat holder 3 Front access door Fig 25 Location of the filter mat To replace or clean the air filter mat proceed as follows 1 2 Open the front access door Loosen the knurled screw that secure the filter mat holder with the air filter mat to the chassis Pull out the filter mat holder into the marked direction Remove the dirty air filter mat To clean the filter mat Q Rinse in water up to approx 40 C you may add mild duty commercial detergent Q Itis also possible to beat it out vacuum it or blast it with warm compressed air Q If the filter is soiled with greasy dust you should rinse it with warm water with degreaser added Do not clean the filter mat with a piercing jet of water or wring it out KISS User s Manual 45 Maintenance and Prevention 6 After cleaning and drying the filter mat replace it into the filter mat holder Replace the filter mat holder to the front side of the chassis see Fig 26 pos
16. ed personnel familiar with the associated dangers To replace fan slide in module proceed as follows 1 Open the unit as described in the Accessing Internal Components section step 2 3 Pull out the device cover only so far to have access to the fan slide in module 2 Loosen the captive knurled screw Fig 24 pos 4 Use the handle Fig 24 24a pos 2 of the fan slide in module and pull it out from the fan case Fig 24c pos 9 Fig 24 KISS Platform with fan slide in module 42 KISS User s Manual Maintenance and Prevention Fig 24b Bottom view of the fan slide in module Legend for figures 24 24a 24b and 24c 1 Front access door of the system 6 2 Handle of the fan slide in module 7 3 2x system fan temperature controlled independently controlled 8 4 Captive knurled screw 9 5 Plug for fan control KISS User s Manual Centering slot on the bottom side of the fan slide in module Socket in the fan case for fan control Centering angle Fan case 43 Maintenance and Prevention Fig 24c Fan case of the KISS Platform without fan slide in module 3 Replace the fan slide in module with a new functional module Push the fan slide in module carefully into the fan case socket connector by aligning the centering angle Fig 24c pos 8 to the centering slot Fig 24b pos 6 4 Secure the fan slide in module with the captive knurled screw 5 Close the KISS Platform and s
17. eflects the technical status of the products by Kontron Embedded Computers at the time of printing 2004 by Kontron Embedded Computers Printing and duplication even of sections is only permissible with the express approval of Kontron Embedded Computers GmbH Oskar von Miller Str 1 85385 Eching near Munich Germany KISS User s Manual 3 Introduction Symbols used in this Manual Symbol Meaning This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed This symbol indicates general information about the product and the user manual This symbol indicates detail information about the specific product configuration ISJ This symbol precedes helpful hints and tips for daily use 7 b lt 2 4 KISS User s Manual Important Instructions Important Instructions This chapter contains instructions which must be observed when using your KISS Platform The manufacturer s instructions provide useful information on your KISS Platform Note on the Warranty Due to their limited service life parts which by their nature are subject to a particularly high degree of wear wearing parts are excluded from the guarantee beyond that provided by law This applies for example batteries Exc
18. er stabilization is necessary then bolt the 19 industrial cabinet to the floor or anchor it on the wall The voltage feeds must not be overloaded Adjust the cabling and the external overcharge protection to correspond with the electrical data indicated on the type label The type label is located on right side of the unit KISS User s Manual Assembly Disassembly Power Cord Connection The AC power plug is located on the rear side of the KISS Platform AC power plug Fig 21 AC Power connection KISS_ATX MB A ESPERE z rar phu s Ww 1 Wn Sz A Fig 23 AC Power connection KISS PCI 951 958 EPCI B KISS User s Manual 39 Assembly Disassembly 3 The voltage of the power source must agree with the voltage value on the type label 1 Connect the supplied AC power cord into the system AC power plug see fig 21 22 and 23 2 Connect the other end of the AC power cord into a corresponding outlet Use the power cord suitable for the power supply in your country Do not remove or alter the grounding prong on the power cord In situations where a two slot receptacle is present have it replaced with a properly grounded three prong grounding type receptacle Operating System and Hardware Components Drivers The KISS system can optionally be supplied with or without a pre installed operating system If you have ordered your system with a pr
19. ernal interfaces knurled screw 17 Grounding stud 9 Guide openings for the cover 18 Expansion card slots 10 Front access door 16 KISS User s Manual Product Description Q0 9 Lum ff Ne ee ee Qi 4 e 7 4 e AA ge SZ Fig 7a KISS Platform opened desktop version with SBC board KISS PCI 953 B D When switching on the system make sure that the air intake and exhaust openings are not obstructed by objects 3 For rack and desktop version only Before the system is put for the first time into operation before mounting installation into an industrial cabinet you have to open the unit as described in the Accessing Internal Components section and to remove the drive locking screws Fig 6 6a 7 7a pos 14 KISS User s Manual 17 Product Description Front Side The system is available in rackmount version Fig 8 Front side rackmount version with closed front access door 1 19 rack mountable bracket with handle 3 Air grilles not available for tower version 4 Front access door with 2 Cut out for LED indicators lock mechanism You can adapt your system to a desktop unit by removing the two 19 rack mountable bracket with handle one off on each side 1 Chassis of the KISS Platform 2 19 rack mountable bracket with handle 3 Holes for mounting in rack cabinets 4 Handles 5 Screws for fastening the 19 rack mountable bracket Fig 9
20. ers 40 Maintenance and Prevention cccccceccccccucececnenecucnencnsnenecucnsnenecucusasneneausnsesneneenans 41 Replacing the Syster s F alise itti ee ntm A Rddee E ME 42 Cleaning the Filter Mat cccccccccsssseceeseseceeeseeseceesceeeeeeeseeeeeceeseaeeeceesseeeeeeeeeas 45 Replacing the Lithium Battery oe eei eine greed e co pra aee nsu ap oca saa gebe au ipod 47 Slide Halls ODIO ise Aire EVA ERU eae RR EGRE EXE EN FU ea AR ARS 48 Mail slo mii w ito mE a 49 Electrical SDOGHTICallODlS c dscsiculan marie ctend ea pasti tiet utto sulcus tese i ate 50 Mechanical SpecifiCations cccccccccccccceeseeeceeeeeesaeeeeeceeeeeseeaeeeeeeesesaeeeeeeeeseeaas 50 Environmental Specifications ccccccccccccesseeecceeeeseeeeeeeeeeeeeseeeeseeceeeesssaeeeeeeeees 51 CE Directivesand Stan AIS e ie aco teer root ee op Eres xe ee oor va bebo Rec 52 Standard Interfaces Pin Assignments 1 c eeeeee eere eere serene nnns 53 GOM TAI GOM21RS 232 sstisMeh baut qs datu uetus oM ned ua OR d M Pas uU 53 alezi EN ia a A arom ten bv chan TELLE 54 Technical SUDDOFEL iii ee ie bus a ae dede 55 Returning Defective Merchandise cccccseeeeceeeeeeceeeeeeseeeeeseaeeeeseeeeesaaeeeesaanes 56 2 KISS User s Manual Introduction Introduction Kontron Embedded Computers would like to point out that the information contained in this manual may be subject to technical
21. grilles of the front access door The outside accessible filter mat is changeable while the KISS Platform is powered up The type label is attached to the right side of the unit kontron Fig 5 KISS Platform i gt When switching on the system make sure that the air intake and exhaust openings are not obstructed by objects 3 For rack and desktop version only Before the system is put for the first time into operation before mounting installation into an industrial cabinet you have to open the unit as described in the Accessing Internal Components section and to remove the drive locking screws fig 6 6a 7 7a pos 14 KISS User s Manual 13 Product Description p R j Fig 6 KISS Platform opened rackmount version with motherboard KISS ATX MB A Legend for figures 6 and 6a 1 Power supply unit 10 Guide openings for the cover 2 Motherboard example 11 Front access door 3 Exhaust openings on the rear side 12 Drive cage for 3x 5 25 drive bay 4 Free AGP slot available only in and 1x 3 5 internal drive bay KISS ATX MB A 13 Drive bracket for 2x 3 5 drive bay 5 Free expansion slots 14 Drive locking screws 6 Cards holder 15 Fastening screw for the card holder 7 Card guides 16 External interfaces of the 8 Fan slide in module with captive motherboard knurled screw 17 Grounding stud 9 19 rack mountable bracket with 18 Expansion card slots handle not available for tower and desktop version
22. he delivered self adhesive rubber feet 4 Attach the self adhesive rubber feet to the bottom side of the chassis Removing the Drive Locking Screws Before you start up the system only for rackmount and desktop version for the first time before mounting mounting into an industrial cabinet open the system as described in the Accessing Internal Components section and remove the drive locking screws e 1 Drive cage Aa O a _ Qu i s a i 3 A oo M p Si y tS a E NDA Ls hs m 2 a he rA ks P e Cy b LIEU oi 2 Drive locking screws Fig 14 KISS Drive cage with drive locking screws 32 KISS User s Manual Assembly Disassembly Accessing Internal Components This section contains important information that you must read before accessing the internal components You must follow these procedures properly when handling any boards or replacing the fan slide in module Installing Removing the Expansion Cards Please consider following instruction when you install or remove expansion cards Caution Energy hazards gt 240 VA are present inside the chassis Only qualified personnel and or by Kontron Embedded Computer authorized persons are permitted to work inside the system or handling expansion cards The installation and removal of PCI ISA AGP cards have to be carried out only by qualified specialist personnel in accordance with the description in
23. ivity orange Do not press the disk eject while the disk drive LED is lit or blinking KISS User s Manual 21 Product Description Front Access Door You can protect the drives and operating elements at the front side of the KISS Platform from unauthorized use by means of the front access door equipped with a securing lock mechanism only with no attached USB devices The key should be kept somewhere where it is not accessible to unauthorized persons The KISS Platform comes equipped with two keys If the keys get lost or damaged then the front access door can be opened only by Kontron Embedded Computers service personnel Filter Mat Holder The filter mat holder is located behind the air grilles of the front access door The filter mat is inserted in the air filter holder The filter mat protects your system against dust and dirt The filter mat is changeable while the system is powered up see Cleaning the Filter Mat section External Accessible Drive Bays The KISS system can be equipped with up to five external accessible drives Following drive bays are available Q 3x 5 25 drive bay horizontal position UO 2x3 5 drive bay vertical position External Accessible Slim Line or Internal 3 5 Drive Bay Option The KISS desktop and rackmount version can be optionally equipped with Q 1x internal not visible from the outside 3 5 drive bracket in horizontal position for IDE SCSI SATA hard disk d
24. llation in a 19 Cabinet Expansion card installation should be performed before installing the KISS system into an industrial cabinet or into a control panel Refer to the Accessing Internal Components section Before closing the industrial cabinet you have to connect the peripheral devices to the system interfaces Refer to the Interfaces on the Rear Side subsection for the detailed description of the interfaces If you mount the KISS system into an industrial cabinet it is advisable to use two people for the mounting because the system weighs approx 20 kg approx 44 Ibs Important Instructions The KISS Platform has to be installed only by trained and qualified personal The KISS Platform should be installed into a 19 industrial cabinet with mounting rails Check the load capacity of the mounting rails the unit may weigh up to 20 kg approx 44 Ibs Ensure there is sufficient air circulation around the device when installing the KISS Platform The openings for air intake and exhaust on the device must not be obstructed Leave at least 5 cm approx 2 of free space in front and behind the unit to prevent the device from possibly overheating KISS User s Manual 37 Assembly Disassembly 38 The 19 industrial cabinet must stand firmly in place You can improve its stability by placing the components into it from the bottom up Heavy components should be placed down below If furth
25. lusion of Accident Liability Obligation Kontron Embedded Computers shall be exempted from the statutory accident liability obligation if the user fails to observe the safety instructions Liability Limitation Exemption from the Warranty Obligation In the event of damage to the device caused by failure to observe the hints in this manual and eventually on the device especially the safety instructions Kontron Embedded Computers shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation KISS User s Manual 5 Safety Instructions Safety Instructions Please read this section carefully and observe the instructions for your own safety and correct use of the device The chapter also contains information on approval and interference suppression of your system Observe the warnings and instructions on the device and in the manual The KISS system is built and tested by Kontron Embedded Computers in accordance with EN60950 VDE0805 and left the company in a perfectly safe condition In order to maintain this condition and ensure safe operation the user must observe the instructions and warnings contained in this manual Kontron Embedded Computers can only guarantee the safety reliability and performance of the device if all of the following safety instructions are observed Caution Energy hazards gt 240 VA are present inside the chassis
26. ndise Clearly write or mark this number on the outside of the package you are returning Describe the device failure behavior When returning goods include the name and telephone number of a person whom we can contact for further explanations if necessary Where applicable always include all duty papers and invoice s associated with the item s in question When returning a unit e Ensure that the unit is properly packed in the original box e Include a copy of the RMA form KISS User s Manual
27. ofoam Use field service tools such as cutters screwdrivers and vacuums that are conductive Always place drives and boards PCB assembly side down on the foam Instructions for the Lithium Battery The implemented mainbord or SBC board is equipped with a Lithium battery For the replacing of this battery please observe the instructions described in the chapter Replacing the Lithium Battery Warning Danger of explosion when replacing with wrong type of battery Replace only with the same or equivalent type recommended by KISS User s Manual the manufacturer Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries Safety Instructions FCC Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be re
28. ot 4x 64 bit 66 MHz PCI slot 3 3 V keying 2x 64 bit 133 MHz PCI Steckplatz 3 3 V Keying 4x 32 bit 33MHz PCI Steckplatz 5 V Keying Fig 13 Backplane for system configuration with ePCI 200 SBC board KISS User s Manual 29 Product Description 30 w 2x 64 bit PICMG 1 0 CPU slot 1x 16 bit ISA 64 bit PCI shared slot 12x 64 bit PCI slot 2x 32 bit PICMG 1 0 CPU slot 5x 16 bit ISA slot E SON Gor 7x 32 bit PCI slot Fig 13b Backplane for system configuration with PCI 951 SBC board KISS User s Manual oe PS 6r 188 8 prea ua Product Description 2x 32 bit PICMG 1 0 CPU slot 11x 32 bit PCI slot 1x 16 bit ISA slot 1x 16 bit ISA 32 bit PCI shared slot if the left PICMG CPU slot is not fitted with a SBC card Fig 13c Backplane for system configuration with PCI 951 SBC board KISS User s Manual 31 Assembly Disassembly Assembly Disassembly Attaching the Rubber Feet The rubber feet can be used for the desktop version of the system Please follow these steps to attach the rubber feet to the bottom side of the chassis 3 Before attempting to mount the rubber feet the system must be powered down and the power cord has to be disconnected from the power source 1 Make sure that all cards are secured into the unit and that the system cover is installed and secured 2 Turn the system upside down 3 Remove the protect foil from t
29. otherboard or a single board computer SBC board The KISS Platform hardware can be flexibly configured corresponding to the customized requirements In addition the sturdy design with excellent mechanical stability provides the demanding characteristics required for a computer that is suitably for using in harsh industrial environment The KISS Platform is designed to be installed in 19 racks It is also offered as tower and desktop version Versions of the KISS Platform Fig 2a Rackmaunt version Fig 3a Tower version Fig 4a Desktop version with with opened access door with opened access door opened access door 12 KISS User s Manual Product Description The system is equipped with five front accessible drive bays two 3 5 and three 5 25 bays The operating elements of the KISS Platform are located behind the front access door and consist of the ATX power button and the Reset button for the standard configuration The LED indicators are located on the front side for the standard version these are composed of the power LED and hard disk activity LED The system fans 2 off are installed at the front side of the unit These are attached to the system by means of a fan slide in module The fan slide in module simplifies the installation and removal of these components also during operation The washable filter mat which protects your system against dust and dirt is located behind the air
30. quired to correct the interference at his own expense Electromagnetic Compatibility This product has been designed for industrial commercial and office use including small business use The most recent version of the EMC guidelines EMC Rules 89 336 EWG and or the German EMC laws apply If the user modifies and or adds to the equipment e g installation of add on cards the prerequisites for the CE conformity declaration safety requirements may no longer apply 10 KISS User s Manual Scope of Delivery Scope of Delivery KISS Platform corresponding the ordered configuration This user s manual CD ROM with drivers for the installation of the SBC board Q Q Motherboard or SBC board User s Manual Q Q Two keys for the front door lock Power cord for AC power supply units only Type Label and Product Identification The type label of the KISS Platform is placed on the right side of the unit preouct designation Product identification on the type label KISS ATX MB A KISS with 886LCD Motherboard KISS PCI 951 B KISS with PCI 951 SBC board Single Board Computer KISS PCI 953 B KISS with PCI 953 SBC board Single Board Computer KISS EPCI B KISS with ePCI 200 SBC board Single Board Computer KISS ATX Dual Xeon C KISS with Dual Xeon Motherboard KISS User s Manual 11 Product Description Product Description KISS is a scalable 4U 19 Platform that can be alternatively equipped with a m
31. rive Or Q 1x external accessible slim drive bay in horizontal position This option is not available in systems configured as tower version 22 KISS User s Manual Product Description Rear Panel Depending on the ordered KISS Platform configuration at the rear side are situated the external interfaces of the integrated motherboard or SBC board the additional interfaces only in system configuration with SBC board the power supply unit and the air exhaust openings The configuration respectively the number of the KISS Platform interfaces may vary depending on the device equipment SS ideteten T i Bt i m x Sanne Fig 11 KISS ATX MB A rear side always with 300 W PSU E B Hutt SEE 5 Pesan chem ta LE a EN i p PESDA d Fig 11a KISS ATX Dual Xeon C rear side always with 450 W PSU KISS User s Manual 23 Product Description tO QUUM HBHEREEE HRR m N Z5 P H StS lt gt lt gt lt Hn p tH 1 u r 0S 004 a 4 r 4 X X 4L t a we 2M Y M t i EI z t TNI E 4 4 t te M lt 4 A z i D if i i n t f E D b q T b Ae i E H b j Ww PA amp EA Fig 11b KISS with SBC board example rear side always with 350 W PSU Legend for figures 11 11a and 11b 1 Fanofthe PSU 10 Interfaces of the SBC board or of 2 On Off switch of th
32. rom the main power source by turning off the with the ATX power button The unit is complete disconnected from the main power source only when Q the power cord is disconnected either from the power source or the unit for KISS system with power supply unit PSU without PSU On Off power switch Or Q the On Off power switch of the power supply unit is switched Off for KISS systems with power supply unit PSU with PSU On Off power switch Therefore the power cord and its connectors must always remain easily accessible KISS User s Manual Product Description Interfaces on the Front Side USB Interfaces KISS is equipped with two USB interfaces at the front side These connectors allow you to connect different USB compatible devices to the KISS Platform Integrated Board Supports USB1 1 Supports USB2 0 Dual Xeon Board Motherboard 3 Please observe that the KISS Platform equipped with ePCI 200 SBC board supports USB1 1 only LED Indicators Following LED indicators at the left front side of the KISS Platform LED indicators Power LED Lights up green if the system switched on by green pressing the ATX power button Prerequisite The system must be attached by means of the power cord to an appropriate power source The power switch of the PSU located on the rear side of the unit must be set to On only for systems with PSU equipped with PSU switch HDD Activity LED Indicates hard disk act
33. s 21 B zb IMGIGALONS accounted T cc 21 RON ACCESS DOOM du 22 Fiter Mat Holder REED E 22 External Accessible Drive BayS ccccssccccsseeeceeseeceeeeecseuseesseneeeseeeeesseasenses 22 External Accessible Slim Line or Internal 3 5 Drive Bay Option 22 mic liebe Fm 23 Interfaces On Ine Rear Ide users taped p Eun Eo doin tasse yabame qoae isses ubxE auda 25 POWER SUD IY BEP 26 Fan Slide In Module and Temperature Sensors ccccceeeeeeeeeeeeeeeeeeeeaaees 27 lem di a Tc cH 27 Integrated Motherboard SBC board cccceeeeeccccceceeaeeeeeeeeeeeeeaeeeeeeesesaaeeeeeeees 28 Backplane for Configuration with SBC Board sssssesee 29 Assembly Disassembly 5 nin ti ovate res Lua xu Sce Uu ky eu i 32 Attaching the Rubber Feet cccccccccessseeeeceeseeeeeceeeeeeeeeaeaeeeesseeaeeeessaaaeeessseges 32 Removing the Drive Locking Screws c cccceeeeccccceceeeeeeeeeeeeseaaeeeeceeeessaaeeeeeeeess 32 KISS User s Manual 1 Contents Accessing Internal Components cccceecceceseecceeceeseeceeeeeeeeceeeseeeeceeeeeeseeeessnenes 33 Installing Removing the Expansion CardS ccccccseeccceeeeceeeeeesesecesseeeeesaees 33 Instruction for Installation in a 19 Cabinet sseeennmR 37 Power Gord CONNEC secedere ee on ebx e eere e ere o reve va rv Eois 39 Operating System and Hardware Components Driv
34. s Manual Main Specifications Environmental Specifications Thermal management 2x system fans temperature controlled 1x power supply fan temperature controlled 1x CPU fan Operating temperature 0 50 C 5 90 not condensing relative humidity 32 122 F 5 90 not condensing Storage transit temp 25 70 C 0 95 not condensing relative humidity 13 158 F 5 95 not condensing Operating altitude 3 048 m 10 000 ft Storage transit altitude Operating shock Storage transit shock Operating vibration Storage transit vibration Acoustic noise KISS User s Manual 51 Main Specifications CE Directives and Standards Low Voltage directive EMC Directive 89 336 EWG Electrical Safety Standards EUROPE EN 60950 2000 International EUROPE Emission EN 55011 1998 A1 1999 A2 2002 Class A Immunity EN 61000 6 2 2001 FCC 47 CFR Part 15 Class A 52 KISS User s Manual Standard Interfaces Pin Assignments Standard Interfaces Pin Assignments Low active are indicated by a minus sign COM1 COM2 RS232 Pin Signal name 9 pin SUB D plug Data Carrier Detect Receive Data Transmit Data C1 Data Terminal Ready c Signal Ground 6 Data Set Ready Request to Send Clear to Send e T Ce e Ring Indicator KISS User s Manual 53 Standard Interfaces Pin Assignments Parallel Port
35. t the rear side Interfaces of the SBC board refer to SBC User s Manual Additional interfaces 2x USB 1 1 2 0 1x COM1 configured as RS232 1x COM configured as RS232 1x LPT1 for systems with motherboard Interfaces of the motherboard refer to Motherboard User s Manual External Interfaces 2x USB 1 1 2 0 at the front side Operating elements 1x ATX power button at the front side 1x Reset button j KISS ATX MB A Operating element 1x PSU switch E at the rear side KISS ATX Dual Xeon C LED indicators 1x Power LED at the front side 1x HDD activity LED Expansion slots Up to maximal 12 free expansion slots at the rear side The number and type of the free expansion slots depend on the integrated board type of the board and the system s hardware configuration AC power plug AC outlet Connectos AC Monitor for monitor LO even one iss posse 7 KISS system with ePCI200 SBC board KISS EPCI B supports only USB1 1 EJ E E EG I EJ IN SN i KISS User s Manual 49 Main Specifications Electrical Specifications System Integrated PSU Version KISS PCI 951 B 350 W TBD KISS PCI 953 B KISS EPCI B KISS_ATX Dual Xeon C 450W Mechanical Specifications Height 4HE 177 mm Width Front 19 Chassis 430 mm 16 929 Depth Chassis 471 5 mm 18 543 Weight Approx 20 kg without packaging Chassis Steel with zinc plating Steel front panel blue 50 KISS User
36. them LJ Do not use a main connection in sockets shared by a number of other power consumers Do not use an extension cable Q Only use the main cable supplied LJ Do not place the device near heat sources or in a damp location Make sure the device has adequate ventilation Q Only devices and components which fulfill the requirements of an SELV circuit security low voltage output in accordance with EN60950 may be connected to the interfaces of the system Q All plugs on the connection cables must be screwed or locked to the housing Q The device is designed to be used e rack and desktop version in horizontal position and e tower version in vertical position Q Only approved original accessories by Kontron Embedded Computers have to be used Q It must be assumed that safe operation is no longer possible if the device has visible damage or if the device no longer functions In these cases the device must be shut down and secured against unintentional operation KISS User s Manual 7 Safety Instructions Operation of Laser Source Devices CLASS 1 LASER PRODUCT Fig 1 Warning about laser radiation The optional CD ROM and DVD ROM drives contain light emitting diodes classified in accordance with IEC 825 1 1993 LASER CLASS 1 and therefore must not be opened If the enclosure of such a drive is opened invisible laser radiation is emitted Do not allow yourself to be exposed to this radiation Laser
37. um battery must be replaced with an identical battery or a battery type recommended by Kontron Embedded Computers Reinstall the removed expansion cards and reconnect the removed data cable Close the Unit as described in chapter Installing Removing the Expansion Cards step 5 8 Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries KISS User s Manual 47 Slide Rails Option Slide Rails Option Kontron offers slide rails for the installation of the KISS Platform into a 19 industrial cabinet These can be ordered under Slide rails Set No 3 A260 0244 Fig 27a Kiss Plattform with slide rail Legend for figures 27 and 27a 1 Side view of the KISS Platform 3 Slide rail inner part 2 4x M4x6 rounded head screw per 4 Slide rail outer part each side of the unit 3 Please observe that only the specified M4x6 screws may be used for the attachment of telescope rails to the KISS Platform 48 KISS User s Manual Main Specifications Main Specifications Processor Drive bays 3x 5 25 outside accessible horizontal position at the front side amp internal 2x 3 5 outside accessible vertical position Option not available for tower version 1x 3 5 internal 1x Slim External Interfaces for systems with SBC board a
38. way 3 Retain the card hold down bracket and the screw for later use goua Fig 18 Removing the fastening screw the card hold down bracket Fig 19 Bolts and fastening point for the card hold down bracket 1 ok C rn Legend for figures 18 19 and 20 Bolts for the card hold down bracket Threaded bolt Locating holes PCB holder Hole for the fastening screw Fig 20 card hold down bracket KISS User s Manual 35 Assembly Disassembly 5 Put pull the expansion card into or out from the expansion card slot of the backplane motherboard and fasten the mounting bracket of the expansion card filler bracket to the rear slot of the device 6 Reinstall the card holder and secure it using the retaining screw see Fig 17 7 The PCP holder has to be installed into the appropriate hole of the card hold down bracket by means of the provided screw if necessary Fix the upper edge of the expansion card especially for full length card into the slot of the PCB holder height adjustable Thus the card is firmly kept in place during high mechanical load shock and vibrations 8 Close the KISS Platform and secure the cover with the captive knurled SCrews 3 Please consult the documentation provided by the manufacturer of the expansion card for instructions before attempting to install remove an expansion card into from the system 36 KISS User s Manual Assembly Disassembly Instruction for Insta
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