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RAC 6181 and VersaView 6181P-10

1. 317 5 12 50 295 0 11 61 342 9 13 50 OP 4 Slot Version Height 231 7 9 125 Depth 153 44 6 041 Publication 6181 UM001D EN P 2 8 Installation Top View Side View RAC6181 Industrial Computer with Expansion Bay Option The following figures show the mounting dimensions for the RAC6181 Computer with expansion bay option installed The expansion bay option is valid for any RAC6181 enclosure option 266 7 10 50 all 15 8 0 62 o 164 9 6 49 J 66 7 2 63 l S S a e e E OH 1 1O oC e Publication 6181 UM001D EN P 45 2 1 78 Installation 2 9 10 4 in Mounting Cutout The following figure provides the dimensions for making the panel or enclosure cutout for the 10 4 in RAC6181 Computer 311 2 12 25 6 4 0 25 155 6 6 125 gt l i Ae K A gt k 5 123 8 4 875 Y 4 235 0 9 25 247 7 9 75 f 4
2. Figure 12 Example 2 7 Click OK to store the definition and exit the dialog 12 1 in Keypad Bezel Operation 10 21 Setting Keypad Preferences You can configure a variety of general keypad features and operating functionality Open the Keypad Preferences window by selecting Preferences under the Edit menu x y 3 Tm JV Ctrl Shift Esc Enable V Aux Keyboard Enable Cancel r Make Break Non Repeat Mode Tl Programmable Keys I Fixed Keys m Single Key Hold Off Interval Disable Programmable Keys Disable Fixed Keys m Multi Key Control C None Single Programmable Key Mode Permits only one programmable key press at a time Ifa programmable key or CTRL ALT or SHIFT key is pressed all other programmable keys are inhibited Single Programmable Key Mode with Abort Same as Single Programmable Key Mode except a secondary programmable key press will immediately terminate the initial key press Configuring Control Key Sequences The top two check boxes in the Keypad Preferences window allow you to enable or disable the Ctrl Alt Del and Ctrl Shift Esc key sequences on the 6181 keypad or an external keyboard if connected to the front bezel auxiliary keyboard PS 2 port When disabled the 6181 BIC Card will ignore these key sequences locking out an operator from accidentally shutting down the operating system Click on t
3. Note If the unit is equipped with the optional expansion bay only 7 screws secure the back cover There are also cables connecting the drive in the expansion bay to the CPU card inside the unit You may set the back cover aside without disconnecting the cables Refer to Chapter 6 for more information on installing or removing the expansion bay Publication 6181 UM001D EN P 4 4 Adding Removing System Components 3 To re install the back cover position the back cover over the chassis and tighten the screws Align the two pins on the inside of the back cover that secure the hard drive bay Note ATTENTION Be careful not to push the vibration dampers grommets on the drive bay out of the sheet metal If the unit is equipped with the optional expansion bay ensure that the cables connecting the drive to the CPU card are positioned correctly Position the cables so that e They do not obstruct the airflow around the internal fan e They are not pinched when you replace the back cover 4 To re install the top cover position the top cover over the chassis and tighten the screws Adding Removing CPU ISA compatible boards may be installed in the ISA slot or ISA PCI a shared slot PCI compatible boards may be installed in either the PCI and Add in Cards slot s or the ISA PCI shared slot Publication 6181 UM001 D EN P ATTENTION Review safety precautions and information on thermal considerations for
4. 1 Remove the board from its anti static packaging and place on a grounded static free surface 2 Set any board jumpers or switches as described in the instructions for the board Note If you are replacing the CPU card make careful note of the cables attached to the existing CPU card so that you can reconnect the cabling to the new card ATTENTION The Pentium and Pentium III CPU cards each contain a video jumper setting specific to each version of the RAC6181 Computer with a display If this jumper is set incorrectly the RAC6181 video circuitry may be damaged Pentium CPU Card Pentium III CPU Card Jumper JP1 __ Jumper JP2 aa F Jumper Settings Jumper Settings mm 10 4 Display 12 1 Display 10 4 Display mm 12 1 Display I Note For non display units this jumper can be set to either setting ATTENTION If you have a 2 slot RAC6181 Computer and you are installing a Pentium IHI CPU you must install SODIMM memory modules before placing the CPU card into the slot For instructions about how to remove and install memory modules see Chapter 8 Ins
5. Allen Bradley RAC 6181 and Versa View 6181P 10 12 Industrial Computers User Manual Important User Information Publication 6181 UM001 D EN P Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation with respect to use of the information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell A
6. Do not operate the RAC6181 Computer with covers removed An electrical shock hazard exists In addition removing the covers will disrupt air flow and may result in overheating All covers are required to maintain EMI shield ATTENTION After shutting the system off do not move the computer or turn it back on again until the hard drive has come to a complete stop takes about 30 seconds If you are using an external monitor turn on the monitor first Operator access is limited to the front panel of the RAC6181 Computer This includes the display and touchscreen Access to components behind the rack or panel that the RAC6181 Computer is installed in is restricted to authorized and properly trained personnel 3 2 Initial Operation and Setup System Checkout System Reset Driver Installation Publication 6181 UM001 D EN P To boot up the system 1 Apply power to the computer The RAC6181 Computer performs a Power On Self Test POST in which it tests the processor board memory keyboard and certain peripheral devices 2 The RAC6181 Computer displays the progress of the POST and initialization of accessory devices 3 If your system does not boot up or you notice other problems refer to Chapter 11 System Troubleshooting 4 The RAC6181 Computer will then display the startup dialogs for the operating system that has been installed If no software is installed the following prompt is displayed Insert bootable m
7. 11 2 System Troubleshooting Troubleshooting Procedure Publication 6181 UM001D EN P To help identify and isolate a problem we recommend that you do the following when a problem occurs 1 Disconnect power to the RAC6181 Computer 2 Disconnect any peripheral devices such as printer or CD ROM drive 3 Connect the keyboard and mouse if used to the side panel connectors These connectors are connected directly to the processor board 4 Check the video connections if using an external monitor 5 If the system normally boots from the hard drive make sure there is not a diskette in the floppy drive 6 Apply power and observe the LEDs on the front panel if present Make sure the power on indicator is illuminated 7 Monitor the Power On Self Test POST One of 3 events will occur e The RAC6181 Computer will complete the boot up process e An error message will occur indicating a non fatal fault You may have to acknowledge the message before the boot up process is allowed e The boot up process will terminate fatal error 8 Ifthe system boots up isolate the problem by connecting peripheral devices one at a time until the problem occurs If the problem is with a specific software package or driver you may want to re install the software 9 If there is a problem not related specifically to a software installation or peripheral device refer to the following troubleshooting checklists Troubleshooting Check Li
8. The Pentium Ill CPU card can support either a PCI or ISA card in this slot Publication 6181 UM001D EN P 1 6 System Features LED Indicators The following tables show the LED indicators on the RAC6181 Computer Standard units have symbol indicator labels Units with the optional stainless steel bezel have no labels Table B LED Indicators Display Versions Only Indicator Indicates ll Diagnostics Indicates that one of the following conditions exists e Overtemperature Temperature inside the RAC6181 Computer enclosure is above defined threshold e Fan Sensor System fan not operating within defined thresholds e Voltage Voltages not within specification Refer to Chapter 11 System Troubleshooting for information on resolving diagnostic conditions Hard Drive Access Table C LED Indicators Keypad Display Versions Only Indicator Indicates Right ji Diagnostics Indicates that one of the following conditions exists 1 Numlock key activated e Overtemperature Temperature inside the RAC6181 Computer enclosure is above defined threshold e Fan Sensor System fan not operating within defined thresholds e Voltage Voltages not within specification Refer to Chapter 11 System Troubleshooting for information on resolving diagnostic conditions Publication 6181 UM001 D EN P System Features 1 7 Backlight Dimming Control Hazardous Location Certification Use the bac
9. and 12 1 in display only versions may come equipped with a touchscreen If so you will have to disconnect the touchscreen cable before removing the flat panel display and replacing the backlight tubes Disconnecting the touchscreen cable 1 Remove the back cover of the RAC6181 Computer Refer to Removing the Back Cover and Top Cover on page 4 3 for complete instructions 2 Disconnect the touchscreen cable from the touchscreen controller board ATTENTION Make note of Pin 1 on the touchscreen cable and its orientation to the touchscreen board so that you can properly reconnect the cable at the end of this procedure Pin 1 on the touchscreen cable connector Replacing the Backlight Tubes 9 3 Replacing the Backlight Tubes 10 4 in Display Removing the flat panel display Only Version j p ai 1 Remove the 10 screws that secure the flat panel to the RAC6181 Computer chassis 2 Carefully pull the flat panel display away from the chassis and disconnect the following connectors from the flat panel display e LED connector from the LED board e Power cable attached to the backlight power supply __ Video Cable to CPU Card Backlight Power Supply LED Board Backlight Tubes lt Publication 6181 UM001D EN P 9 4 Replacing the Backlight Tubes Publication 6181 UM001D EN P 3 Lift and pivot the chassis to the lef
10. 4 6 4 0 25 To ee ated 8x 6 4 0 25 DIA e 298 5 11 75 gt Publication 6181 UM001D EN P 2 10 Installation 12 1 in Mounting Cutout The following figure provides the dimensions for making the panel or enclosure cutout for the 12 1 in RAC6181 Computer 336 6 13 25 6 4 0 25 168 3 6 625 _______ If xe A A 133 4 5 25 Y 254 0 10 00 266 7 10 50 2 Yy E le 6 4 0 25 ba 8x 6 4 0 25 DIA p 323 9 12 75 gt Publication 6181 UM001D EN P 12 1 in with Keypad Mounting Cutout Installation 2 11 The following figure provides the dimensions for making the panel or enclosure cutout for the 12 1 in RAC6181 Computer with keypad 389 89 15 35 256 8 10 11 Publication 6181 UM001D EN P 2 12 Installation Panel Mounting with Mounting Studs Publication 6181 UM001 D EN P To install the RAC6181 Computer in a panel using 8 mounting studs ATTENTION Disconnect all electrical power from the panel before making cutout Make sure the area around the panel cutout is clear Take precautions so that metal cuttings do not enter any components that are already installed in the panel Failure to follow these warnings may result in personal injury or damage to the panel components To install the RAC6181 Computer in a panel using mounting studs 1 Cut an opening in the panel using the appropri
11. Alt Win or Win Appl are enabled for a key code by selecting the appropriate check boxes These check boxes are dynamically updated so that only valid combinations are allowed After selecting a key code and modifiers click the Enter button to display the new code in the Text Edit box You must click Enter after each new code selection Non printable codes are enclosed within lt and gt Publication 6181 UM001D EN P 10 18 12 1 in Keypad Bezel Operation Publication 6181 UM001D EN P Hints for editing a programmable key definition Select or click on a code in the Add New Code list Under Left or Right select the Shift Ctrl Alt or Win check boxes to enable one or more modifiers for the new code Click Enter to display the new code in the text box If entering multiple codes click Enter after each code selection or double click each code selection The text box is automatically updated Type the characters in the Text box as you want them to appear using shifted or unshifted characters To insert a nonprintable code in the text select the code from the Add New Code list and then click Enter The nonprintable code is inserted in the text with brackets 12 1 in Keypad Bezel Operation 10 19 Examples of Editing Key Definitions Example 1 Configure the K1 key as lt L Win e gt which runs Windows Explorer 1 Select the key labeled K1 2 Choose Key Configuration from the Edit menu or click the righ
12. Delete r Select Mode Macro Sting Make Break Typematic Left Right I Shift Shift F Win Appl I Ctrl I Ctl T Alt T Alt Bo M win Ene Figure 9 Macro String Mode Publication 6181 UM001D EN P 12 1 in Keypad Bezel Operation 10 17 2 In Make Break Typematic mode the key is defined as repeatable at the Repeat Rate established by the Keypad Properties Tool in 6181 Control Panel The key Make codes are sent when the key is first pressed and the Break codes are sent when the key is released If the key is held down the Make codes repeat at the Repeat Rate Make Break Typematic mode is available only for a single key press definition including its modifiers and as such is typically used to map a programmable key to a single alpha key Thus the keypad can emulate a subset of a standard PC keyboard In the following example the programmable key emits the character a at the Repeat Rate Edit Programmable Key j n Press BACKSPACE To Delete m Select Mode C Macro Sting Make Break Typematic m Add New Code Left Shift I Ctl M Alt M Win Right I Shift J Ctl T Alt Win l Win Appl Enter Figure 10 Make Break Typematic Mode Add New Code The Add New Code grouping on the dialog is a list of valid keys and modifiers that can be assigned to a programmable key A modifier Shift Ctrl
13. Disconnect keypad and touchscreen cables from the small interconnect board This is the circuit board with the two PS2 connectors extending out the back of the bezel Remove the 10 screws securing the metal frame and lift the metal frame away from the plastic bezel Place the front bezel plastic overlay facedown on a flat surface Take care not to scratch the front overlay or display window Locate the two exposed legend strip tabs as shown Vertical Legend Strip Tabs y gt d OF OF To remove the legend strips carefully pull on the exposed tab To the insert new legend strip first slightly cup the strip and carefully push it into the bezel slot Short pushes will help slide the new strip fully into place Verify the alignment of the legend strip text with the front overlay key windows Adjust as needed by pushing or pulling slightly on the legend strip tab Publication 6181 UM001D EN P 10 4 12 1 in Keypad Bezel Operation Setting Up and Using the Keypad Configuration Utility Software Publication 6181 UM001D EN P 12 13 14 15 16 17 To reassemble the front bezel assembly thread the keypad and touchscreen cables through the hole in the metal frame Reconnect the keypad cable touchscreen cable backlight tube connectors and backlight power supply cable Reinstall the 10
14. FD144 6189 HDxxx 6189 COMMCARD Publication 6181 UM001D EN P 12 6 Maintenance Publication 6181 UM001D EN P Appendix A Specifications Display Type Active Matrix Color Thin Film Transistor TFT LCD Display Size Nominal Display Area Horizontal Vertical Resolution Viewing Angle Horizontal typical Vertical typical Response Time Touchscreen optional Mechanical Enclosure Display versions Non display version LED Indicators Display versions Non display version Weight 10 4 version 12 1 version 12 1 keypad version Non display version Dimensions overall 10 4 version Cutout Dimensions 10 4 version Dimensions overall 12 1 version Cutout Dimensions 12 1 version Dimensions overall 12 1 keypad version Cutout Dimensions 12 1 keypad version Dimensions overall Non display version Expansion Bay Option 8 3in 211mm 6 2in 158mm 640x480 pixels 800x600 pixels 800x600 pixels 256K colors 256K colors 256K colors 70deg 40 70deg 40 msec typical 30 msec typical 30 msec typical 12 1 Keypad 9 7in 246mm 7 3in 185mm 9 7in 246mm 7 3in 185mm 60deg 55 45deg 60deg 55 45deg NEMA 4 indoor when mounted built to IP65 standards NEMA 4X stainless steel optional NEMA 1 Red green indicator None Slot 15 9 Ibs 7 2 kg 16 2 Ibs 7 4 kg 4 Slot 21 9 Ibs 9 9 kg 22 2 Ibs 10 1 kg
15. PCI ISA PnP Legacy ISA DMA 5 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA DMA 6 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA DMA 7 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA Reserved Memory Base N A N A N A C800 CC00 D000 D400 D800 DCO0O Reserved Memory 16K 16K 8K 16K 32K 64K Length PCI VGA Palette Snoop Disabled Disabled Enabled Disabled PCI Slot 1 Assignment Auto Auto Auto 3 4 5 7 9 10 11 12 14 15 PCI Slot 2 Assignment Auto Auto Auto 3 4 5 7 9 10 11 12 14 15 PCI Slot 3 Assignment Auto Auto Auto 3 4 5 7 9 10 11 12 14 15 PC Health Status Fail Safe Optimized Selections Defaults Defaults gt Current System Temp Not settable Not settable High Limit 60 C 140 F gt Current CPU Temperature Not settable Not settable High Limit 75 C 165 F gt Current Fan Speed Not settable Not settable Enable Chassis Fan Beep Enabled Enabled fixed x Chassis Fan Low Limit 3500 RPM 3500 RPM fixed Value gt CPU V Not settable Not settable High Limit 1 80 Low Limit 1 40 gt 1 5V Not settable Not settable High Limit 1 65 Low Limit 1 35 gt 3 3V Not settable Not settable High Limit 3 60 Low Limit 2 90 gt 5V Not settable Not settable High Limit 5 50 Low Limit 4 50 gt 12V Not settable Not settable High Limit 13 20 Low Limit 10 80 gt 12V Not settable Not settable High Limit 13 20 Low Limit 10 80 gt 5V Not settable Not settable High Limi
16. Replacing the Backlight Tubes 9 9 Replacing the backlight tubes 1 Remove the 2 screws holding each backlight tube in place Backlight Screws Backlight Retaining Tabs Backlights are shaded Display Cable in gray Retaining Screws o l Gl an 3 JS FEE EY D a Backlight Screws 2 Slide the tube to the right about 1 8 in 3 mm and gently pull the tube up and out of the assembly 3 Insert the replacement backlight tube into the slot and slide it to the left until the holes for the screws are aligned 4 Replace the screws that hold the backlight in place Reinstalling the flat panel display 1 Carefully pivot the chassis back into place on the display assembly 2 Reattach the following connectors e Keyboard connector cable e Backlight power LED cable e Touchscreen cable if applicable Publication 6181 UM001D EN P 9 10 Replacing the Backlight Tubes 3 Reattach the display cable to the flat panel display by gently plugging the connector into the small printed circuit board and replacing the 2 screws that hold it in place ATTENTION Do not overtighten the screws holding the display cable to the printed circuit board Tighten to a torque of 1 2 in lbs 0 1 0 2 N m 4 Reattach the display assembly to the unit using the 6 screws 5 Replace the retaining screw below the top hinge Publication 6181 UM001D EN P Chapter 10 Chapter Objective Installing Keypad Leg
17. card Removable Format EXIT Tab Exit saving changes Exit discarding changes Load setup defaults Use this setting to return to the RAC6181 BIOS to factory default settings Discard changes Save changes Pentium Ill CPU Specifications and BIOS Settings Pentium Ill SBC BIOS Structure Type Award Modular BIOS V6 00PG Version 05 09 2001 18 1SE W83627 6A69RD4JC 00 Menu gt Standard CMOS Features gt Advanced BIOS Features Load Fail Safe Defaults gt Advanced Chipset Features Load Optimized Defaults gt Integrated Peripherals Set Supervisor Password gt Power Management Setup Set User Password gt PnP PCI Configurations Save amp Exit Setup gt PC Health Status Exit Without Saving CPU Specifications and BIOS Settings Standard CMOS Features Fail Safe Optimized Selections Defaults Defaults Date N C N C Time N C N C IDE Primary Master Auto Auto None Auto Manual IDE Primary Slave Auto Auto None Auto Manual Drive A None Auto None 360K 5 25in 1 2M 5 25in 720K 3 5in 1 44M 3 5in 2 88M 3 5in Drive B None Auto None 360K 5 25in 1 2M 5 25in 720K 3 5in 1 44M 3 5in 2 88M 3 5in Video EGA VGA EGA VGA EGA VGA CGA40 CGA80 MONO Halt On All But All But Keyboard All Errors No Errors All But Keyboard Keyboard All But Diskette All But Disk Key Advanced BIOS Features Fail Safe Optimized Selections Defaults De
18. connectors to the processor board and other internal components The connectors are keyed so they cannot be installed the wrong way do not force connectors ATTENTION Make sure the air flow director is properly positioned Failure to correctly install the flow director may result in excessive temperatures that can damage the RAC6181 Computer Air Flow Director 2 Slot Chassis 4 Slot Chassis 5 Install the back and top cover ATTENTION Carefully engage the pins on the back cover and be careful not to push the vibration dampers grommets on the drive bay out of the sheet metal Publication 6181 UM001D EN P Chapter 6 Chapter Objective Available Drives Safety Precautions Installing Removing the Hard Drive Floppy Drive or Expansion Bay This chapter describes how to install or remove the floppy drive and a hard disk from the RAC6181 Industrial Computer and how to install or remove the optional expansion bay The RAC6181 Computer supports the following disk drives Disk Drive Catalog No Standard EIDE 3 5 hard disk 6189 HD300 Large EIDE 3 5 hard disk 6189 HD600 1 44 Mbyte floppy diskette drive 6189 FD144 When installing or removing a disk drive from the RAC6181 Computer internal components may be damaged by electrostatic discharge ESD Make sure you wear a grounding strap whenever handling circuit boards memory modules or other internal components ATTENTION Wear a wrist strap well groun
19. contents of the Text Edit Box are transformed into key codes and or run commands that are emitted when the key is pressed Note that one of the more powerful 6181 keypad features is to perform multiple key codes with a single key press Edit Programmable Key x Text Edit Box gt lt R lt F1 gt OK Press BACKSPACE To Delete Select Mode Cancel Select Mode gt Macro String Make Break Typematic Add New Code Left Right Shift I Shift I Win Appl Add New Code gt Ctl Cti l Alt Iv Alt T Win M Win Figure 8 Edit Programmable Key Dialog Select Mode Determines how the contents of the Text Edit Box will be handled by the 6181 when the selected key is pressed There are 3 modes established by radio buttons 1 In Macro String mode the key is defined as non repeating and all key codes are sent as a single string when the key is first pressed A key defined as a Macro String can submit a sequence of up to 31 key presses to the application that is currently in focus In the following example the programmable emits the well known DOS DIR command to the command prompt The 6181 command prompt application window must be in focus on the 6181 before Publication 6181 UM001D EN P 10 16 12 1 in Keypad Bezel Operation this macro string will work The command prompt can be opened from the Start menu START RUN x air a o lt Enter gt Press BACKSPACE To
20. electrical shock or damage to the RAC6181 Computer 2 Remove the top cover of the RAC6181 Computer Refer to Removing the Back Cover and Top Cover on page 4 3 for instructions Important If you have a 2 slot chassis with a Pentium III CPU you must remove the CPU card to install SODIMM memory modules Refer to Adding Removing CPU and Add in Cards on page 4 4 for complete instructions 3 The memory module is located at the top of the CPU card just below the top cover Remove the existing memory module from the CPU card a DIMM modules remove by pressing down on the retaining latch b SODIMM modules remove by pulling the edges of the connector away from the SODIMM until the SODIMM pops up Publication 6181 UM001D EN P 8 4 Installing Removing Memory Modules Publication 6181 UM001D EN P To install a new DIMM hold the module only by the edges as you remove it from its anti static package Position the DIMM so that the small notches in the bottom edge of the DIMM align with the notches in the DIMM socket on the CPU card The retaining latch should be fully disengaged when attempting to install a DIMM Press down firmly and uniformly on the DIMM to seat it in the socket The latch should engage in the DIMM locking slot to secure the part in place Reinstall the CPU card if necessary Refer to Adding Removing CPU and Add in Cards on page 4 4 for complete instructions and reinstall the top access cov
21. keypad configuration 1 Open the K Y3 keypad configuration file you want to preview 2 Choose Print Preview from the File menu The Preview workspace opens showing the keypad report The report includes e keypad configuration file name KY3 e date time report generated e description field of the keypad configuration e list of Non programmable keys enabled or disabled on page 1 Publication 6181 UM001D EN P 10 24 12 1 in Keypad Bezel Operation e definitions of programmable keys enabled or disabled and whether the key definition is Macro String or Make Break Typematic Macro String definitions appear in double quotes e g String Make Break Typematic definitions appear in single quotes e g a Disabled keys appear with a line through the key name and definition a Keypad Configuration Utility for RAC6181 New1 aA a x File Edit view Window Help Gi New1 Print Nest Page Prey Page Two Page 08 03 01 16 41 38 Non Programmable Keys Num Lock Enter i ctrl t lt 7 Home Esc 8 Up Arrow Tab 9 Page Up Win 4 Left Arrow Backspace 5 Delete 6 Right Arrow Shift 1 End Space 2 Down Arrow Up Arrow 3 Page Down Left Arrow Del Right Arrow 0 Ins Down Arrow Page 1 of 2 Cose K15 R Shift F3 30 K16 R Shift F4 31 K17 R Shift Fs 32 K18 R Shift F6 33 K19 R Shift F7 34 K20 R Shift Fs Preferences Ctrl Alt Del Enable Yes Ctrl Shift Esc Enabl
22. programmable key press at a time If a programmable key or the CTRL 12 1 in Keypad Bezel Operation 10 23 ALT or SHIFT key is pressed all other programmable keys F1 F14 K1 K20 are inhibited The Single Programmable Key Mode with Abort selection permits only one programmable key press at a time It functions the same as the Single Programmable Key Mode selection except a secondary programmable key press will immediately terminate the initial key press sends a Break code even if the initial key is physically still pressed Any further key presses are inhibited until all keys are released Saving Keypad Configurations You can save a keypad configuration under the existing name or under a new name Save Choose Save from the File menu or click on the tool bar to save changes to a keypad configuration under the current name The default filename for the keypad configuration is RAC6181 K Y3 The first time you try to save a configuration the Save As dialog opens Save As Choose Save As from the File menu to save the keypad configuration under a new file name The default file type for a 6181 keypad configuration files is KY3 Previewing and Printing a Keypad Report The 6181 Keypad Configuration Utility creates a printed report for each Keypad Configuration You can print the report or preview the report first and then print it Print Preview is a convenient way to view the keypad configuration To preview a
23. the filter more frequently if the RAC6181 Computer is located in an area with high levels of dust Important You must clean the chassis fan filter properly to maintain the thermal integrity of the RAC6181 Computer To clean the chassis fan filter ATTENTION Disconnect all power from the RAC6181 Computer before removing components Failure to disconnect power could result in severe electrical shock or damage to the RAC6181 Computer 1 Disconnect all power from the RAC6181 Computer 2 Snap out the filter and retainer Fan Filter 3 Remove the filter pad and clean the filter and filter pad with soap and water and allow it to dry before installing 4 Press down on the filter retainer until it snaps firmly into place on the fan Note A replacement filter kit is available Catalog No 6189 1FILTER This kit contains 5 filter assemblies Replacing the Battery Maintenance 12 3 The RAC6181 Computer contains a battery to maintain the CMOS settings and real time clock The battery is located in a battery holder on the RAC6181 Computer backplane Replace this battery as needed with a Panasonic battery part number CR2032 or Allen Bradley part 6189 1BATT The battery life is dependent on the amount of on time per week Estimated life of the battery is listed below On Time Expected Battery Life 0 hours week 4 years 40 hours week 5 5 years 80 hours week 7 years Publi
24. the hard drive in the drive bay 4 screws 2 Connect the ribbon cable connector and power cables to the hard drive and floppy drive Note Make sure that the ribbon cable is installed correctly The connector must be positioned so that the red wire of the cable is closest to the back of the unit 3 Position the drive bay into the chassis so that the studs on the chassis fit into the grommets on the drive bay Drive Bay Mounting Studs ATTENTION Be careful not to push the vibration dampers grommets on the drive bay out of the sheet metal 4 Install the back cover 5 Apply power and verify the operation of the drive Refer to any additional instructions provided with the drive Publication 6181 UM001D EN P 6 4 Installing Removing the Hard Drive Floppy Drive or Expansion Bay Replacing the floppy drive in the hard drive bay 1 Perform the steps to disconnect and remove the hard drive bay on Page 6 2 2 Remove the four floppy drive mounting screws loosen the hard drive mounting screws and slide the drive from the drive bay Note The floppy drive and hard drive screws require different tool bits Vibration Dampers Grommets 8 3 Insert the floppy drive into the drive bay and secure the drive to the bay with the four mounting screws Tighten all eight mounting screws to a torque of 0 7 to 0 9 N m 6 8 in lbs 4 Replace the drive bay using the instructions on Page 6 3 Publica
25. 121 6189 1BZL121TA 6189 1SBZL121TA 6189 2BZL12K 6189 2BZL12KT 6189 2LCDBZL12K 6189 2LCDBZL12KT 6189 2KEYKIT12 6189 BL12B Maintenance Description CPU CARD Intel Celeron 566MHz CPU card with CPU and heat sink for 10 inch unit Intel Celeron 566MHz CPU card with CPU and heat sink for 12 inch unit Intel Pentium III 600MHz CPU card with CPU and heat sink for 10 inch unit Intel Pentium III 600MHz CPU card with CPU and heat sink for 12 inch unit Intel Pentium III 866MHz CPU card with CPU and heat sink for 10 inch unit Intel Pentium III 866MHz CPU card with CPU and heat sink for 12 inch unit 256 MB SDRAM DIMM 32 MB SDRAM DIMM 128 MB SDRAM DIMM 64 MB SDRAM DIMM 128 MB SDRAM Small Outline DIMM 256 MB SDRAM Small Outline DIMM Pentium CPU I O board and cables Battery COMPUTER Power Supply 120 240VAC AC power cord amp retention bracket USA plug Power Supply 24VDC 6181 COMMON PARTS 5 25 in EIDE DVDROM drive with cables 5 25 in EIDE Read Write CDROM Drive with cables 1 44 MB Floppy Drive with cable Hard Drives xxx current hard drive size 2 chl high speed RS232 PCI add in card 12 5 Catalog Number 6189 1CPU566D10 6189 1CPU566D12 6189 1CPU600D10 6189 1CPU600D12 6189 1CPU866D10 6189 1CPU866D12 6189 1 DIMM256 6189 1 DIMM32 6189 DIMM128 6189 DIMM64 6189 SODIMM128 6189 SODIMM256 6189 1DIOBRD 6189 1BATT 6189 1ACPS 6189 1ACCORD 6189 1DCPS 6189 DVDROM 6189 CDRW 6189
26. 1D EN P The Edit Programmable Key dialog lets you modify the definition of the selected programmable key The definitions are downloaded and stored in the 6181 BIC Modifying a programmable key is not recommended unless required by the application software ci Keypad Configuration Utility for RAC6181 New le xj Fie Edit View Window Help sia 3 2 Press BACKSPACE To Delete r Select Mode Cancel Macto Sting Make Break Typematic Left Right IF Shift I Shift F Win Appl F Cel Ctr F Att F Alt ae F win F win For Help press F1 Num Figure 7 Select and Edit Programmable Key When the Edit Programmable Key dialog box opens it shows the current definition of the selected programmable key Nonprintable key codes appear in brackets for example lt F1 gt or lt L Shift F1 gt Modifiers appear to the left of a symbol L or R denote left or right modifier keys The current mode is indicated in the Select Mode grouping 12 1 in Keypad Bezel Operation 10 15 Text Edit Box The text box at the top of the dialog displays the current definition for a selected programmable key You can enter a new definition directly into the edit box if the characters are printable e g alphanumeric characters You must enter nonprintable characters from the Add New Code list While in the text edit box use Backspace to remove existing characters and correct typing errors The
27. 22 2 Ibs 10 1 kg 19 2 Ibs 8 7 kg 4 Slot 12 75 W x 10 25 H x 16 2 Ibs 7 4 kg 13 2 Ibs 5 6 kg 2 Slot 12 75 W x 10 25 H x 5 49 D 323 9mm x 7 15 D 323 9mm x 260 4mm x 139 7mm 260 4mm x 181 7mm 11 75 W x 9 25 H 298 5mm x 234mm 2 Slot 4 Slot 13 75 W x 11 00 Hx 13 75W x 11 00 Hx 5 81 D 349 3mm x 7 47 D 349 3mm x 279 4mm x 147 6mm 279 4mm x 189 6mm 12 75 W x 10 00 H 323 9mm x 279mm 2 Slot 4 Slot 16 36W x11 12Hx 16 36W x11 12Hx 5 64 D 415 8mm x 6 81 D 415 8mm x 282 6mm x 143 3mm 282 6mm x 173 0mm 15 35 W x 10 11 H 389 9mm x 256 8mm 2 Slot 13 50 W x 9 13 H x 4 87 4 Slot 13 50 W x 9 13 H x 6 04 D 342 9mm x 231 7mm x 153 4mm D 342 9mm x 231 7mm x 123 7mm Increases overall depth by 1 78 45 2mm A 2 Specifications Publication 6181 UM001D EN P Environmental Operating Temperature Storage Temperature Relative Humidity Operating Altitude Non Operating Altitude Operating Shock Non Operating Shock Operating Vibration Non Operating Vibration 5C to 50C 5C to 40C AMD K6 2 366 MHz 25C to 60C 8 to 80 non condensing Sea level to 10 000 ft 3048m Sea level to 40 000 ft 12000m 15g 1 2 sine 11msec 30g 1 2 sine 11msec 1 0g RMS Random Vibration 10 to 500Hz in up down axis and front back axis 10 to 300Hz in side to side axis 2 0g RMS Random Vibration 10 to 500Hz in up down axis and front back axis 10 to 300Hz in side to side axis Applicat
28. 81 UM001 System Features 1 3 Features of the RAC6181 The following illustrations show the major features and controls of the Computer display versions of the RAC6181 Computer RAC6181 Computer Display Versions LCD Display with or without optional touchscreen EEPPEEEEEE DOGLEGEEEOCEEE HHAH A LB9CCEEEETEBOOHER EL Allen Bradley i LED Indicators Bezel with Stud Mounting Standard NEMA Type 4 Optional Stainless Steel NEMA Type 4X RAC6181 Computer Keypad Display Versions 20 Relegendable Function Keys K1 K10 K11 K20 Optional Expansion Bay DVD ROM or Read Write CD ROM LED Indicators Numeric Keypad Control and Navigation Keys Bezel with Clip Mounting X ae NEMA Type 4X 14 Relegendable Function Keys TFT LCD Display with or without F1 F14 optional touchscreen Publication 6181 UM001D EN P 1 4 System Features RAC6181 Computer Non Display Version Flat Surface Suitable for Wall Mounting Keyholes for Easy Panel or Wall Mounting RAC6181 Computer Connectors 2 Slot Chassis I O Card CPU Card Serial Port 1 Shared PCI ISA PRR Expansion Slot PCI Expansion Slot Parallel Port DB25 Backlight Dimming Control Displa
29. Chapter Objectiver doed Abe silo titi a a a 9 1 Safety Precautions neper eae ms eed totes E e 9 1 Disconnecting the Touchscreen Cable eee eeeeeseeeseeereeeneee 9 2 Replacing the Backlight Tubes 10 4 in Display Only Version cee ceeceeeeeeeeeeeeeeeeeeeeeeeeeeees 9 3 12 1 in Display Only Version eeceeceeeeeeeeeeeeeeseeeeeeeeeeeees 9 5 12 1 in Keypad Version sidon cee eeeeeeseeeseeeseeeeeessecesecnseeeseeess 9 7 Chapter 10 Chapter Object Ves cic esaetctes aii ae ae ee 10 1 Installing Keypad Legend Strips eee eeeceseceseceeeceeeeeeeeees 10 1 Setting Up and Using the Keypad Configuration Utility Software oe 10 4 Chapter 11 Chapter ObjeCcuves iia eee E eA ETE EAE EE EESE 11 1 Hardware Diagnostics eseseeseeseeseeesesersrrsreeresrrererrresersressesees 11 1 Troubleshooting Procedure ccceecceeescceeseceeeeceeeeeseneeeeenees 11 2 Troubleshooting Check Lists eee eessecssecesecessecnseceseeeseees 11 3 Chapter 12 Chapter Objectives ieceri herden Rises AREE EE AE 12 1 Cleaning the Display eee eeeeseeseecnsecsseceseceseceeeesaecaeees 12 1 Cleaning the Chassis Fan Filter 12 2 Replacing the Battery 0 0 ehia a e a i a iae 12 3 Replacement Partsyonidrreee eaa ii aats 12 4 Appendix A toc iii Publication 6181 UM001D EN P toc iv Table of Contents CPU Specifications and BIOS Settings Using a Touchscreen Publication 6181 UM001D EN P Appendix B Pentium CPU Card Specifications B 1 Pe
30. Configuration Utility is a 32 bit Microsoft Windows application that runs on the 6181 computer with Windows 95 Windows 98 Windows NT 4 0 or Windows 2000 Installing the Keypad Configuration Utility The Keypad Configuration Utility software is pre installed on 6181 12 1 inch keypad versions A backup copy of the application is distributed on CD ROM with the 6181 computer Refer to the readme file on that CD ROM for instructions on re installing the Keypad Configuration Utility Configuration Files The RAC6181 Keypad Configuration Utility recognizes a file with the extension K Y3 as a 6181 keypad configuration Opening a file with this extension should launch the RAC6181 Keypad Configuration Utility Connecting a Keyboard to the 6181 Computer To use the Keypad Configuration Utility connect an IBM AT standard keyboard and mouse with PS 2 connectors to the 6181 computer For instructions refer to page 2 16 The external keyboard connects to the PS 2 port located on the back of the 6181 bezel The external mouse connects to the PS 2 port located on the 6181 CPU card The PS 2 jumper cable must be installed between the 6181 bezel and the 6181 CPU card This cable connects the 6181 BIC Card to the CPU card so that keypad configuration information can be downloaded into the BIC Card This cable also connects the multiplexed 6181 keypad and external keyboard signals to the CPU card Publication 6181 UM001D EN P 10 6 12 1 in Keyp
31. D R W option with an angle more than 5 degrees from vertical This may cause operational problems with the DVD ROM or CD R W drive and may result in damage to your media 2 2 Installation Mounting Hardware Tools Required Publication 6181 UM001D EN P Versions of the RAC6181 Computer with a display are shipped with one of the following types of mounting hardware Table D Mounting Hardware Self locking nuts 10 8 Panel or enclosure 10 32 required mounting display version Mounting clips Panel or enclosure mounting display keypad version In addition to the tools required to make the cutout you will need the following tools For Mounting Studs e 3 8 inch socket e 6inch 15 cm extension rod minimum e Socket driver in lb torque wrench recommended e Ruler For Mounting Clips e Flat blade screwdriver e Ruler Installation 2 3 Mounting Clearances Allow adequate space for mounting air flow and maintenance The figure below shows recommended minimum clearances to other components within the rack or enclosure ATTENTION The RAC6181 Computer should not be operated within a confined space of the dimensions shown below unless adequate ventilation or other cooling methods are used to lower the air temperature within the enclosure 6181 Mounting Clearances a Top clearance t 50 mm 2 in for air flow Back clearance may be zero ba Left side clearance 102 mm 4 in for air flow floppy dr
32. FDD COM LPT Port Disabled Disabled Enabled Disabled PCI PIRQ A D Disabled Disabled Enabled Disabled PnP PCI Configurations Fail Safe Optimized Selections Defaults Defaults PNP OS Installed No No No Yes Reset Configuration Data Enabled Enabled Enabled Disabled Resources Controlled By Auto ESCD Auto ESCD Auto ESCD Manual x IRQ Resources IRQ 3 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA IRQ 4 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA IRQ 5 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA IRQ 7 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA IRQ 9 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA IRQ 10 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA IRQ 11 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA IRQ 12 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA IRQ 14 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA IRQ 15 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA Publication 6181 UM001D EN P CPU Specifications and BIOS Settings B 11 x DMA Resources DMA O Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA DMA 1 Assigned to PCI ISA PnP PCI ISA PnP PCI ISA PnP Legacy ISA DMA 3 Assigned to PCI ISA PnP PCI ISA PnP
33. I CPU immediately following the RAM test Because the keyboard is not buffered during this stage of power up the key may need to be repeatedly depressed to enter the BIOS Setup screen Note You may need to determine the installed version of the BIOS before contacting technical support The BIOS Setup screen displays the installed version of the BIOS Publication 6181 UM001D EN P B 4 CPU Specifications and BIOS Settings Publication 6181 UM001D EN P Pentium CPU BIOS Setup Program The BIOS Setup is a menu driven program that allows the user to select from a variety of configurations The set up program contains descriptive information for each available configuration setting Because the RAC6181 Computer BIOS is field upgradeable the exact BIOS settings may change with BIOS revisions The following information may not include all the options in future BIOS revisions There are 5 main tabs in the BIOS Setup program e MAIN e ADVANCED e HARDWARE e BOOT e EXIT The following information shows the factory default settings for the RAC6181 Computer MAIN Tab System Time System Date Legacy Diskette A Primary Master Primary Slave Cache RAM System Memory Extended Memory enter time here enter date here 1 44 1 25MB 3 5 shipped HDD size none 512K 640KB shipped RAM size CPU Specifications and BIOS Settings ADVANCED Tab Backlight Timeout PCI Configuration allows user to reserve specific resour
34. Slot Version Side View lt 4 gt lt 189 64 7 466 gt A FINAL TEST _ HOT TEST J 0808 A oo 209 D20 0009 A kd E 231 8 9 125 231 55 9 116 Publication 6181 UM001D EN P 2 6 Installation 12 1 in Version with Keypad and Display lt 294 82 11 607 282 55 11 124 e BD O B DB O DB DB BH s 415 65 16 364 A 2 Slot Version Side View 4 Slot Version Height 254 76 10 030 143 34 5 643 gt Depth 173 02 6 811 N 254 76 10 030 y o Publication 6181 UM001D EN P Side View Installation 2 7 Non Display Version Front View 190 5 231 7 7 50 9 125 2 Slot Version l lt 123 7 4 87 gt 231 7 9 125
35. They are configured as listed above with text printed on one side and a user writable surface on the other side Part Number Description 6189 2KEYKIT12 12 1 in bezel legend strip kit 3 pcs 10 2 12 1 in Keypad Bezel Operation To replace the horizontal legend strip 1 Locate the exposed legend strip tab on the lower left side of the RAC6181 unit REUSTRIL COMPUTER a Ed ML I ll PLLENSRADLEY l HDE M USA J COA LABEL Horizontal Legend Strip Tab 2 Carefully pull on the tab to remove the installed legend strip 3 To insert the new legend strip first slightly cup the strip and carefully push it into the bezel slot Short pushes will help slide the new strip fully into place 4 Verify the alignment of the legend strip text with the front overlay key windows Adjust as needed by pushing or pulling slightly on the legend strip tab Publication 6181 UM001D EN P 12 1 in Keypad Bezel Operation 10 3 To replace the vertical legend strips 1 2 10 11 Remove the RAC6181 from the panel Remove the 6 adapter plate screws and open the hinged front page 9 8 Disconnect all cables between the bezel and computer chassis Close bezel to access the hinges on the outside of the unit Remove the screw retaining the hinge halves together This will allow you to separate the bezel from the chassis Separate the bezel assembly completely from the chassis
36. abled To disable one or more keys 1 Select the key s you want to disable 2 Choose Enable Key from the Edit Menu or click the right mouse button on the key and choose Enable Key from the popup menu A red X appears on the key indicating that it is disabled and the check mark is removed from Enable Key on the Edit menu To enable a key 1 Select the disabled key s that you want to enable 2 Choose Enable Key from the Edit Menu or click the right mouse button on the key and choose Enable Key from the popup menu The red X is cleared from the key and a check mark appears next to Enable Key on the Edit menu If multiple keys are selected with some Publication 6181 UM001D EN P 10 10 12 1 in Keypad Bezel Operation Publication 6181 UM001D EN P keys enabled and others disabled choosing the Enable Key command will enable all the selected keys Opening a Saved Keypad Configuration To open an existing keypad configuration file 1 Choose Open from the File menu or click on the tool bar ct Keypad Configuration Utility for RAC6181 New1 al x W File Edit View Window Help 18 x sla 8 21x ke x Look in A My Documents 7 e ck E Mike_ipag My Documents My Pictures ooo Files of type Keypad Configuration File ky3 gt Cancel KS For Help press F1 mfp Figure 3 Open File 2 The dialog shows all keypad configuration files KY3 in the Look In folder 3 Double
37. ad Bezel Operation Publication 6181 UM001D EN P Using the Keypad Configuration Utility To run the Keypad Configuration Utility 1 Click on the Windows Start button Place the cursor over Programs You will see the Programs submenu 2 Place the cursor over Keypad Configuration Utility Click on the icon 3 The Keypad Configuration Utility opens and shows the keypad and its current stored configuration The window that contains the keypad configuration stored on the 6181 computer is named RAC6181 Keypad Configuration T Keypad Coriliguration Utility RAC5IGI Keypad Configuration Sa amp 2j T RACIO Keypad Configuration 12 1 Keypad Contiquration 34 programmable keys Figure 1 12 1 Bezel with Keypad You can now e Modify the keypad configuration and download it to the BIC using the DOS utility jflash exe e Modify the keypad configuration and save it as a KY3 file e Recall and modify an existing keypad configuration KY3 file and download it to the BIC using the DOS utility jflash exe 12 1 in Keypad Bezel Operation 10 7 Operations available from the menu bar are as follows Select commands on To this menu File Menu Open close and save configuration files print preview and print keypad configuration files Edit Menu Select all keys or just the programmable keys enable disable keys restore default configuration edit single key configurations and set keypad behavior attributes V
38. add in cards on Page 4 1 before proceeding Failure to follow proper safety procedures could result in severe electrical shock or damage to the RAC6181 Computer ATTENTION Add in boards may be sensitive to ESD and require careful handling Hold boards only by the edges do not touch connectors components or circuits After removing a board place the board on a flat static free surface component side up Do not slide the board over any surface Adding Removing System Components 4 5 To remove a slot cover to add a board 1 Remove the top cover See Page 4 3 2 Locate the slot cover you want to remove 3 Remove the screw securing the slot cover and remove the cover 2 slot version 4 slot version PCI Slot ISA Slot Shared t PCI ISA Slot Shared PCI ISA Slot PCI Slots Slot Cover _ CPU I O Slot CPU Slot s n crew Screw To install a slot cover after removing a card 1 Insert the end of the cover into the slot in the chassis 2 Install the screw securing the slot cover tighten to 0 7 0 9 N m 6 8 in lbs Publication 6181 UM001D EN P 4 6 Adding Removing System Components To install a CPU or add in card
39. all internal components such as the processor board card connectors and chassis fan The RAC6181 Computer has the following power supply options e AC power version with a 120 240V AC power supply e DC power version with an 18 32 V DC power supply ATTENTION Review safety precautions before proceeding Failure to follow proper safety procedures could result in severe electrical shock or damage to the RAC6181 Computer To remove the power supply AC and DC option 1 Disconnect power from the RAC6181 Computer 2 Remove the back cover and the top cover Refer to procedures in Chapter 4 for details on removing the back cover and top cover Important You must take note of the location of all connectors before you remove the existing power supply and cabling so that you can attach the wires from the new power supply Do not disconnect the wiring from the power supply itself unless specified The replacement power supply comes with cabling attached 3 Follow the wires as they exit the top output side of the power supply and disconnect the wiring at the connectors of the other components i e CPU card backplane drives etc Pull on the connector to remove it do not pull on the wires Some connectors have a mechanical latch that must be disengaged before disconnecting Make sure you adequately note the location of each connector Note In order to access the large 14 pin connector P2 on the 2 slot backplane you mu
40. anel Mounting with Mounting Clips eee eeeeeeneceeee 2 13 Connecting Equipment in Hazardous Locations 004 2 14 Connecting a Mouse amp Keyboard Side Panel 0 0 2 15 Connecting a Mouse amp Keyboard 12 1 in Keypad Version 2 16 AC Power Connections cceecescceseeeseeeereeeseeeeecaaecaecnaeenseens 2 17 DC Power Connections 00 0 0 ceeceecceeceeeneeeeeeseeeeeeaecnaecnaeenaeens 2 18 Network Connections sessseesscsesessercscesesosssecstsroseesesseserosssrees 2 18 toc ii Table of Contents Initial Operation and Setup Adding Removing System Components Installing Removing the Power Supply Installing Removing the Hard Drive Floppy Drive or Expansion Bay Connecting External Drives Publication 6181 UM001 D EN P Chapter 3 Chapter ODJOCcUVe miie rinore iacet E E tiled tele 3 1 Operating Recommendations esseeseeeeseeeseereeresreeresseesrssresees 3 1 Operator ACCESS eeter eriei etei Et e AE E E AAE E geet 3 1 System Checkout isini hey ieee een ete 3 2 System Reset iiss cous itivetae heeded Sinise eae ee ieee 3 2 Driver Installations v o cssseshesesesins tin eieeb tierce demise 3 2 Using USB naea eee r ea a a eee eaten 3 3 Installing Windows NT Networking 3 3 Installing a 6181 Computer Touchscreen Driver eee 3 4 Chapter 4 Chapter Object Vesi i iai chide dla eee ied 4 1 Safety Precautions scs 0ssc0 5 hioesi n a a e a 4 1 Hazardous Locations 0 ceeee
41. ard through the PS 2 connection Because Windows NT and Windows 2000 protect against direct access to low level hardware ports a separate DOS based jflash exe utility must be used for the download The jflash exe utility is shipped on a DOS bootable 3 5 inch diskette with every 6181 12 1 inch keypad computer You will need this diskette to complete the keypad configuration download Download Procedure 1 Create the desired RAC6181 Keypad Configuration file on the 6181 computer 2 Copy your keypad configuration file ky3 onto the DOS bootable floppy diskette containing the jflash exe utility This 3 5 inch diskette is shipped with the 6181 3 Keep the jflash exe boot diskette in the 6181 floppy drive Reboot the 6181 computer 4 The 6181 will boot to DOS from the jflash exe floppy diskette 5 From the DOS prompt enter the following command to run the download program a gt jflash yourconfig ky3 lt enter gt 6 The status will show its progress with text messages until the download is finished The jflash exe program has the following options e jflash yourconfig ky3 Downloads yourconfig keypad configuration into 6181 BIC Card flash ROM e jflash v yourconfig ky3 Downloads yourconfig keypad configuration with data verification into the BIC card flash ROM e jflash r yourconfig ky3 Reads the existing keypad configuration from the 6181 BIC Card
42. are keyed so they cannot be installed the wrong way do not force connectors 4 Reinstall the CPU and any add in cards you removed Refer to procedures in Chapter 4 for details on how to install add in cards ATTENTION Make sure the air flow director is properly positioned Failure to correctly install the flow director may result in excessive temperatures that can damage the RAC6181 Computer Air Flow Director SS 2 Slot Chassis 4 Slot Chassis 5 Install the back and top cover ATTENTION Carefully engage the pins on the back cover and be careful not to push the vibration dampers grommets on the drive bay out of the sheet metal Publication 6181 UM001D EN P Installing Removing the Power Supply 5 5 To install the power supply DC option 1 Connect the two cables from the bottom of the power supply and fuse assembly to the appropriate connectors on the input terminal strip The red cable connects to 24V DC terminal The black cable connects to the OV DC middle terminal For an illustration of the DC power connection refer to Page 2 19 DC Power Supply 2 Using the supplied tie strips secure the cables from the terminal strip around the base of the fan 3 Position the power supply in the chassis and secure it with the 4 mounting screws Torque screws to 0 7 to 0 9 N m 6 8 in lbs Publication 6181 UM001D EN P 5 6 Installing Removing the Power Supply 4 Connect the power supply cable
43. aste and delete selected text To select all the text in the description box choose Select All from the popup menu The new keypad description will be saved to a File when you select Save or Save As on the File menu 3 T Keypad Configuration UURY RAOCSIBI Keypad Coniiguration Be Git Yew Window Hp sia a 21 Ti RAC6181 Keypad Configuration Allen Bradley Type a text description here Figure 2 Text Description 12 1 in Keypad Bezel Operation 10 9 Selecting Keys The table below shows how to select keys on the keypad You must select a key before you can enable or disable the key or modify its configuration To Select The result is Single key Click the left mouse The selected key is button on the key highlighted with handles Group of keys Click the left mouse The selected keys are button and drag the highlighted with selection rectangle handles around the keys you want to select All keys Choose Select All Keys All keys are highlighted from the Edit menu with handles All Programmable Keys Choose Select All All programmable keys Programmable Keys are highlighted with from the Edit menu handles Multiple Keys Click the left mouse The selected keys are button sequentially on highlighted with the desired keys while handles holding down the Ctrl key Enabling and Disabling Keys You can enable disable all or specific keys on the keypad By default all keys are initially en
44. ate panel cutout dimensions provided on Page 2 9 10 4 in version or Page 2 10 12 1 in version Carefully drill eight 6 4mm 0 25in holes for the mounting studs as indicated Make sure the sealing gasket is properly positioned on the terminal This gasket forms a compression type seal NEMA Type 4 do not use sealing compounds Place the RAC6181 Computer in the panel cutout aligning the studs with the mounting holes Install the 8 self locking nuts hand tight Alternately tighten the self locking nuts use 3 8 in socket until the RAC6181 Computer is held firmly against the panel see recommended tightening sequence below The amount of torque required increases significantly as the gasket reaches the proper compression Tighten nuts to a torque of 2 7 N m 24 in Ibs 1 5 Note that sequence starts at center studs Recommended 3 and continues to the corner studs Torque Sequence ATTENTION Tighten mounting nuts to a torque of 2 7 N m 24 in lbs to provide a proper seal and prevent damage to the RAC6181 Computer Rockwell Automation assumes no responsibility for water or chemical damage to the terminal or other equipment within the enclosure because of improper installation Panel Mounting with Mounting Clips Installation 2 13 To install the RAC6181 Computer in a panel using mounting clips ATTENTION Disconnect all electrical power from the panel before making cutout Make sure the area around the pan
45. backlight power cable to the backlight controller board 5 Place the backlight power supply bracket back into place on the unit 6 Reattach the touchscreen cable to the touchscreen controller board if necessary 7 Reattach the display assembly and backlight power supply bracket to the unit using the 8 screws 8 Replace the back cover of the unit if necessary Publication 6181 UM001D EN P 9 8 Replacing the Backlight Tubes Replacing the Backlight Tubes 12 1 in Keypad Removing the flat panel display Version 1 Remove the 6 screws that secure the flat panel to the RAC6181 Computer chassis Screws securing flat panel PANO CSCERELECEL LEE r Retaining screw FPA DESEO EEREL ERI ES 7 ceeiee i iy X A Mi ud Ves J Hinged chassis Q B a Flat panel display He 2 Remove the retaining screw from just below the top hinge and open the hinged chassis enough to remove the chassis from the display assembly Place the chassis on its side to the right of the display assembly 3 Unplug the following connectors e Keyboard connector cable e Backlight power LED cable e Touchscreen cable if applicable 4 Disconnect the display cable from the flat panel display by removing the 2 screws holding it to the small printed circuit board on the display see figure on the following page The display assembly is now completely free of the unit Publication 6181 UM001D EN P
46. cation 6181 UM001D EN P 12 4 Maintenance Replacement Parts Publication 6181 UM001D EN P Description ENCLOSURE System Fan replacement filters 5 pcs System Fan with filter assembly Mounting nuts bag of 10 8 required 2 spares Mounting clips bag of 4 6 required for 12 1 in keypad bezel Enclosure screws bag of 20 6 for hdd 14 common Expansion bay rear cover metal power supply cable BEZEL 10 4 in display anti glare overlay kit 3 pcs 10 4 in display bezel assembly mtg screws 10 4 in display amp antiglare touchscreen bezel assembly mtg screws 10 4 in display amp antiglare touchscreen stainless steel bezel assembly mtg screws 10 4 in display replacement backlights 2 pcs 12 1 in display anti glare overlay kit 3 pcs 12 1 in display bezel assembly mtg screws 12 1 in display amp antiglare touchscreen bezel assembly mtg screws 12 1 in display amp antiglare touchscreen stainless steel bezel assembly mtg screws 12 1 in keypad bezel assembly no display 12 1 in keypad amp touchscreen bezel assembly no display 12 1 in keyad display bezel assembly 12 1 in keypad display amp touchscreen bezel assembly 12 1 in keypad legend strip kit 12 1 in display replacement backlights 2 pcs Catalog Number 6189 1FILTER 6189 1SYSFAN 6189 1MTGNUT 6189 2MTGKIT12 6189 1ESCREW 6189 1EXPBAY 6189 1AG104 6189 1BEZEL104 6189 1BZL104TA 6189 1SBZL104TA 6189 1BL104 6189 1AG121 6189 1BEZEL
47. ces for ISA card I O Device Configuration PS 2 Mouse Reset Configuration Data Large Disk Access Mode Secured Setup Configurations Memory Parity Check DMI Event Logging Installed O S HARDWARE Tab Enable Voltage Reading Enable Fan Speed 15 minutes options are disabled 30 seconds 1 minute 2 minutes 4 minutes 6 minutes 8 minutes 12 minutes and 15 minutes PCI PNP ISA DMA Resource Exclusion all available PCI PNP IRQ Resource Exclusion all available PCI PNP ISA UMB Region Exclusion if KTCX15 then D000 D3FF Reserved Not Shadowed Otherwise all available Serial Port A Auto Serial Port B Auto Mode Normal Parallel Port Auto Mode Bi directional Floppy Disk Enabled Use this Controller setting to disable the Auto Detect RAC6181 floppy diskette drive No DOS No ECC View DMI event log Enter Event Logging Enabled Mark DMI events Enter as read Clear all DMI event No logs Other Yes 3 3 Volts 3 17 to 3 43 5 Volts 4 75 to 5 25 12 Volts 11 4 to 12 6 5 Volts 4 25 to 5 75 12 Volts 10 8 to 12 35 Yes System Fan Enable Temperature 2520 RPM minimum Yes Temperature 60C maximum Publication 6181 UM001D EN P B 6 CPU Specifications and BIOS Settings Publication 6181 UM001D EN P BOOT Tab diskette drive removable devices hard drive ATAPI CDROM drive Hard Drive 1 current hard drive 2 bootable add in
48. ck lists 11 3 hardware diagnostics 11 1 procedures 11 2 U Using 10 6 V Versions of 6181 Computers 1 1 See also 10 4 in display version 12 1 in display version 12 1 in keypad version Non display version Index l 3 Publication 6181 UM001D EN P IBM AT and PS 2 are registered trademarks of IBM Corporation Microsoft Windows and Windows NT are registered trademarks of Microsoft Corporation Pentium is a registered trademark of Intel Corporation Celeron is a trademark of Intel Corporation www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 6181 UM001D EN P 41061 190 01 8 Copyright 2003 Rockwell Automation All rights reserved Printed in USA
49. click the KY3 file you want to open or click on a KY3 file and then click the Open button A window opens for the selected keypad configuration The name of the KY3 file shows in the title bar The window titled RAC6181 Keypad Configuration is the configuration stored on the 6181 If this window and all other keypad configuration windows are closed you can reopen the 6181 Keypad Configuration from the File menu by selecting Open RAC6181 Keypad Configuration from the File menu 12 1 in Keypad Bezel Operation 10 11 Set the Default Configuration for Programmable Keys 1 Select one or more programmable keys or use the edit menu Select All Programmable Keys See Selecting Keys above 2 Choose Set Default Configuration from the Edit menu Bute hoy Key Cog ratioant 6181 keypad configuration 1 Rev B oo0oo0o00000 J J oe J ooo0o00000000 Figure 4 Set Programmable Key Default The selected programmable keys are set to their default assignments The default key assignments are listed at the end of this chapter Publication 6181 UM001D EN P 10 12 12 1 in Keypad Bezel Operation Set the Default Configuration for Any Key 1 Select one or more keys or use the edit menu Select All Keys See Selecting Keys above 2 Choose Set Default Configuration from the Edit menu ui Keypad Configuration Utility RAC6181 Keypad Configuration File Edit View Window Help BI Enable Key Ke
50. damage to the terminal or other equipment within the enclosure because of improper installation Specific configurations of the RAC6181 Computer are certified for Class I Division 2 Groups A B C D T4A temperature code hazardous areas When installing the RAC6181 Computer in a hazardous location note the following safety considerations Installation Wiring See the nameplate label on the computer for certifications on hazardous locations ATTENTION In Class I Div 2 hazardous locations the RAC6181 Industrial Computer must be wired per the National Electric Code and or Canadian Electric Code as it applies to hazardous locations Connecting and Disconnecting Equipment When installing the RAC6181 Computer note the following safety considerations ATTENTION EXPLOSION HAZARD Do not connect or disconnect equipment while circuit is live unless area is known to be non hazardous Note Do not connect or disconnect RAC6181 Computer connections in the presence of possible hazardous materials Making or breaking these connections may cause a spark Connecting a Mouse amp Keyboard Side Panel Installation 2 15 Peripheral Devices ATTENTION Peripheral devices attached to the RAC6181 Computer should not be operated in the presence of possible hazardous materials unless that specific device is rated for Class I Div 2 environments Example devices are external keyboard external mouse products and external removable m
51. ded and perform work in a static safe environment Electrostatic discharge can damage the RAC6181 Computer and components Observe the following precautions e Always handle the drive by its metal frame e Store a drive in an anti static bag when it is not installed e Avoid touching the cable connectors e Never disconnect or connect a drive with power turned on ATTENTION Mechanical shock will damage a drive Do not drop or bump the drive 6 2 Installing Removing the Hard Drive Floppy Drive or Expansion Bay Installing Removing a These instructions describe how to remove the drive bay and replace the Hard Drive or Floppy hard drive or floppy drive Drive To remove the drive bay 1 Disconnect power from the RAC6181 Computer ATTENTION Disconnect all power from the RAC6181 Computer before adding or removing components Failure to disconnect power could result in severe electrical shock or damage to the RAC6181 Computer 2 Remove the back cover of the RAC6181 Computer Refer to procedures in Chapter 4 for details on how to remove the back cover 3 Remove the drive bay 4 Disconnect the ribbon cable connector and the power connector from the hard drive and floppy drive 5 Remove the hard drive from the drive bay 4 screws ON FEE eee f eo Drive Bay Publication 6181 UM001D EN P Installing Removing the Hard Drive Floppy Drive or Expansion Bay 6 3 To install the drive 1 Install
52. drive and connect the replacement IDE ribbon cable Remove the drive bay Disconnect the ribbon cable from the hard drive and floppy drive and connect the replacement ribbon cable The middle connector attaches to the hard drive Note Make sure that the ribbon cable is installed correctly The connector must be positioned so that the red wire of the cable is closest to the back of the unit Publication 6181 UM001D EN P 6 6 Installing Removing the Hard Drive Floppy Drive or Expansion Bay 7 Disconnect the existing power cable attached to the hard drive 8 Connect the power cable to the appropriate connector of the Y shaped power cable provided with the expansion bay kit Connect the other connector to the hard drive 9 Leave hard drive jumper in default setting Master 10 Position the drive bay into the chassis so that the studs on the chassis fit into the grommets on the drive bay J d EF o Mmm a R Drive Bay Mounting Studs ATTENTION Be careful not to push the vibration dampers grommets on the drive bay out of the sheet metal 11 Reinstall the CPU card and any add in boards and replace the top cover Publication 6181 UM001D EN P Installing Removing the Hard Drive Floppy Drive or Expansion Bay 6 7 To install the drive in the expansion bay 1 Feed the power cable and ribbon cable through the slot on the bottom of the expansion bay 2 Connect the power cable and ribbon cable to th
53. e Yes Aux Keyboard Enable Yes Make Break Non Repeat Mode Preferences Programmable Keys Blue No Fixed Keys Gray No Single Key Hold Off Interval Preferences Programmable Keys Blue Disable Fixed Keys Gray Disable Multi Key Control Preference Single Programmable Key Mode Page 2 of 2 Page 2 wow Figure 13 Print Preview Publication 6181 UM001D EN P 12 1 in Keypad Bezel Operation 10 25 3 Select one of the buttons at the top of the workspace Click this button Print Zoom In Zoom Out Close To Open a Print dialog allowing you to print the report See the next page Increase the magnification of the view so the report looks larger You can increase the magnification several times Decrease the magnification of the view so the report looks smaller You can decrease the magnification several times Exit the Preview workspace Publication 6181 UM001D EN P 10 26 12 1 in Keypad Bezel Operation 12 1 Keypad Default Key Assignments for Programmable Keys Key Pressed Key Released F2 Fo F6 F7 F8 OJA e o o S Fa K k ka ka k ke K k ko Publication 6181 UM001D EN P 12 1 in Keypad Bezel Operation 10 27 Loading New 6181 Keypad Configuration Once a new keypad configuration has been created it must be downloaded from the PC into the 6181 Bezel Interface Controller BIC Card The configuration data is downloaded from the CPU card to the 6181 BIC C
54. e expansion drive Note If you are installing a CD ROM drive ensure that the jumper setting on the CD ROM drive is set to Slave 3 Secure the drive to the expansion bay using the four screws provided To install the expansion bay on the RAC6181 Computer 1 Position the ribbon cable and power cable inside the unit to ensure that e The cables do not obstruct the air flow around the internal fan e The cables will not be pinched when you secure the expansion bay cover to the unit 2 Secure the expansion bay to the back of the RAC6181 Computer using seven of the screws from the original cover ATTENTION Be careful not to push the vibration dampers grommets on the drive bay out of the sheet metal 3 Apply power and verify the operation of the drive Refer to any additional instructions provided with the drive To remove the expansion bay 1 Disconnect power from the RAC6181 Computer ATTENTION Disconnect all power from the RAC6181 Computer before adding or removing components Failure to disconnect power could result in severe electrical shock or damage to the RAC6181 Computer 2 Remove the screws that secure the expansion bay back cover to the RAC6181 Computer Refer to procedures in Chapter 4 for details on how to remove the back cover Publication 6181 UM001D EN P 6 8 Installing Removing the Hard Drive Floppy Drive or Expansion Bay 3 Carefully remove the expansion bay Note Depending on the expan
55. ed and the touchscreen controller is installed and connected Touchscreen Serial Port Usage The optional touchscreen controller for a RAC6181 Computer connects internally to the COM2 serial port The touchscreen is factory configured with the proper COM2 and touchscreen driver settings so no user configuration is required If for any reason these settings are corrupted reset the COM2 serial port to 9600bps 8 data bits 1 stop bit no parity Driver Software The touchscreen driver is already loaded on the RAC6181 Computer The driver software is also provided on a floppy diskette Note The Elo TouchSytems touchscreen utility defaults to COM1 serial port setting You must change this setting to COM2 when reloading the touchscreen driver C 2 Using a Touchscreen Resistive Touchscreen Technology Calibrating the Touchscreen Publication 6181 UM001D EN P Note The 6181 12 1 inch keypad bezel computer uses a Touchko WIN32 touch screen application instead of an operating system driver This means the touch screen is not active until after the operating system is completely booted This application is factory configured to automatically start during the operating system boot It is placed in the appropriate start up folder for the Windows operating system If you have to reinstall the operating system follow the instructions on page 3 6 to install the Touchko driver so that the touchscreen is activated when Windows starts Ob
56. edia drives The mouse and keyboard plug into the side panel mouse and keyboard ports as shown below 1 E A Ke OOCOS A Kogoggggssoses Ve D A CY 4 x VA a s puu Publication 6181 UM001D EN P 2 16 Installation Connecting a Mouse amp The 12 1 in front keypad is jumpered to the CPU board keyboard port Kevboard 1 2 1 in keypad An external keyboard can be connected and used as shown below When y i Keyp connected as shown below both the front keypad and the external version keyboard can be used simultaneously Make sure this does not cause any unsafe operating conditions oo 6189 PS2JUMPER cable 3 F ae required to connect bezel keypad to the CPU board Anon Bradtey Publication 6181 UM001 D EN P Installation 2 17 AC Power Connections A standard IEC 320 power cord provides power to the RAC6181 Computer AC version The power supply input will accept 120 240V AC The power supply is autoswitching ATTENTION The power cord must be connected to an outlet having a
57. edia in the appropriate drive To reset the RAC6181 Computer press Ctrl Alt Delete on an attached keyboard and follow the operating system instructions After resetting the RAC6181 Computer will begin the Power On Self Test POST During reset the RAC6181 Computer e clears RAM e starts the POST e initializes peripheral devices such as drives and printers e loads the operating system if installed The RAC6181 Computer operating system usually selects the best device driver settings However you may want to ensure fully optimized performance by manually installing the device drivers included with your system Refer to the Readme files on the software CD enclosed with your RAC6181 Computer for details on the latest device drivers and installation procedures Using USB Installing Windows NT Networking Initial Operation and Setup 3 3 The RAC6181 Computer has two USB connectors The Universal Serial Bus USB is an external bus standard that supports data transfer rates of 12Mbps 12 million bits per second A single USB port can connect multiple peripheral devices such as mice modems and keyboards USB also supports Plug and Play installation and hot plugging For more information on installing or using USB refer to the documentation for your USB peripheral device Note Many USB devices only work with Windows 98 or Windows 2000 because these operating systems have native USB drivers Make sure the selec
58. el cutout is clear Take precautions so that metal cuttings do not enter any components that are already installed in the panel Failure to follow these warnings may result in personal injury or damage to the panel components To install the RAC6181 Computer in a panel using mounting clips 1 Cut an opening in the panel using the appropriate panel cutout dimensions provided on 2 11 Make sure the RAC6181 Computer sealing gasket is properly positioned on the terminal This gasket forms a compression type seal do not use sealing compounds Place the RAC6181 Computer in the panel cutout Install the mounting clips The mounting clips slide into the six slots on the top and bottom of the RAC6181 Computer Recommended Torque Sequence Mounting Clip Publication 6181 UM001D EN P 2 14 Installation Connecting Equipment in Hazardous Locations Publication 6181 UM001 D EN P 5 Gradually tighten the clips one at a time around the bezel using the specified sequence Repeat this process at least three times until the clips are hand tight and the gasket is compressed uniformly against the panel 6 Tighten mounting clips to a torque of 10 in Ibs 1 1 Nem in the sequence shown above Do not over tighten ATTENTION Tighten mounting clips to a torque of 10 in bs 1 1 Nem to provide a proper seal and prevent damage to the RAC6181 Computer Rockwell Automation assumes no responsibility for water or chemical
59. end Strips 12 1 in Keypad Bezel Operation This chapter describes operations specific to the RAC6181 12 1 in keypad version The RAC6181 front bezel assembly consists of a plastic bezel with overlay and a metal frame assembly that holds the LCD panel and associated interconnection circuit boards The RAC6181 keypad version has removable function key legend strips This chapter s topics include e How to install the keypad legend strips e Keypad Configuration Utility KCU software The RAC6181 12 1 in keypad versions contain three legend strips one strip for the horizontal function keys located below the display and two strips for the vertical function keys located on either side of the display Each of these legend strips can be removed and replaced with custom printed versions Contact Rockwell Automation for more information on how to obtain customized legend strips The standard legend strips shipped with the product are configured as follows Horizontal strip F1 F14 printed on exposed side user writable surface on the reverse side Left vertical strip K1 K10 printed on exposed side user writable surface on the reverse side Right vertical strip K11 K20 printed on exposed side user writable surface on the reverse side The following replacement legend strips can be ordered from Rockwell Automation Each kit contains one each of the three legend strips horizontal left vertical and right vertical strips
60. er Chapter 9 Chapter Objective Safety Precautions Replacing the Backlight Tubes This chapter describes how to replace the backlight tubes on the RAC6181 Computer flat panel display Topics include e Disconnecting the touchscreen cable e Removing the flat panel display e Replacing the backlight tubes The RAC6181 Computer contains line voltages Make sure you disconnect all power to the RAC6181 Computer before performing any of the operations described in this chapter ATTENTION Disconnect all power from the RAC6181 Computer before removing components Failure to disconnect power could result in severe electrical shock or damage to the RAC6181 Computer Internal RAC6181 components may be damaged by Electrostatic Discharge ESD Make sure you wear a grounding strap whenever handling circuit boards memory modules or other internal components ATTENTION Wear a wrist strap well grounded and perform work in a static safe environment Electrostatic discharge can damage the RAC6181 Computer and components You will have to uninstall the RAC6181 Computer and place it display side down with the top of the unit facing you Make sure to place the unit on a clean flat surface to avoid scratching the display 9 2 Replacing the Backlight Tubes Disconnecting the Touchscreen Cable Display Only Versions Power Supply Touchscreen Controller Board Publication 6181 UM001D EN P RAC6181 Industrial Computer 10 4 in
61. er 5 Chapter Objective Safety Precautions Installing Removing the Power Supply This chapter provides instructions on how to remove or install a RAC6181 Industrial Computer power supply AC or DC version Removing the power supply involves the following procedures Disconnecting the cables from six devices that are connected to the existing power supply this requires partially removing the CPU card Removing the power supply unit Disconnecting the touchscreen interface board if installed from the exterior of the power supply Securing the touchscreen interface board if installed to the exterior of the new power supply Inserting the power supply into the bay Reconnecting the connectors Internal components may be damaged by Electrostatic Discharge ESD Make sure you wear a grounding strap whenever handling circuit boards power supply memory modules or other internal components ATTENTION Wear a wrist strap well grounded and perform work in a static safe environment Electrostatic discharge can damage the RAC6181 Computer and components Also observe the following precautions Avoid touching the cable connectors Always handle the power supply by its metal frame 5 2 Installing Removing the Power Supply Installing Removing a Power Supply Publication 6181 UM001D EN P The power supply for the RAC6181 Industrial Computer accepts an input power and provides regulated lower voltages required for
62. ervices available visit the Rockwell Automation Allen Bradley Internet site at http www ab com Publication 6181 UM001D EN P P 4 Using this Manual Publication 6181 UM001D EN P Chapter 1 Chapter Objectives RAC6181 Computer Versions System Features This chapter provides an overview of the RAC6181 Industrial Computer including e available versions e software e additional catalog items The following table summarizes the options for each version Table A RAC6181 Computer Product Options 12 inch Display 10 4 inch 12 inch with Non Feature Display Display Keypad Display Processor Board x Hard Drive x 1 44 Mbyte Floppy Drive x External Video Interface x Integral Flat Panel Display Touchscreen Option Field Replaceable Backlight Keypad Option 2 Slot Chassis xX 4 Slot Chassis x 1 2 System Features RAC6181 Computer Packing List Publication 6181 UM001D EN P The RAC6181 Computer is delivered with the following items e Computer e Mounting nuts 10 8 required or mounting clips 6 12 in keypad version only e Power cord retention clip and power cord VAC version only e Operating system media with documentation if ordered e Touchscreen driver utility diskette if ordered e Accessories CD with Video Ethernet and Keypad drivers and Keypad Configuration Utility backup installation e VersaView recovery CD e Keyboard jumper cable 12 inch keypad version only e This manual Publication 61
63. faults Virus Warning Enabled Disabled Enabled Disabled CPU Internal Cache Enabled Enabled Enabled Disabled External Cache Enabled Enabled Enabled Disabled CPU L2 Cache ECC Enabled Enabled Enabled Disabled Checking Processor Number Enabled Disabled Enabled Disabled Feature Quick Power On Self Disabled Enabled Enabled Disabled Test First Boot Device Floppy Floppy Floppy LS120 HDD 0 SCSI CDROM HDD 1 HDD 2 HDD 3 ZIP 100 LAN Disabled Second Boot Device HDD 0O HDD O Floppy LS120 HDD 0 SCSI CDROM HDD 1 HDD 2 HDD 3 ZIP 100 LAN Disabled Third Boot Device CDROM CDROM Floppy LS120 HDD 0 SCSI CDROM HDD 1 HDD 2 HDD 3 ZIP 100 LAN Disabled Fourth Boot Device Disabled LAN Floppy LS120 HDD 0 SCSI CDROM HDD 1 HDD 2 HDD 3 ZIP 100 LAN Disabled Swap Floppy Drive Disabled Disabled Enabled Disabled Boot Up Floppy Seek Enabled Disabled Enabled Disabled Boot Up Numlock Status On On On Off Gate A20 Option Normal Fast Normal Fast Publication 6181 UM001D EN P B 8 CPU Specifications and BIOS Settings Typematic Rate Setting Disabled Disabled Enabled Disabled x Typematic Rate 6 6 6 8 10 12 15 20 24 30 Chars sec x Typematic Delay 250 250 250 500 750 1000 Msec Security Option Setup Setup Setup System OS Select For DRAM Non OS2 Non OS2 Non OS2 OS2 gt 64MB HDD Smart Capability Disabled Enabled Enabled Disabled Re
64. figure below The display assembly is now completely free of the unit Replacing the backlight tubes 1 Remove the 2 screws holding each backlight tube in place Backlight Screws Backlight Retaining Tabs Backlights are shaded Display Cable in gray Retaining Screws 4901 1ara _ oa lt Backlight Screws 2 Slide the tube to the right about 1 8 in 3 mm and gently pull the tube up and out of the assembly 3 Insert the replacement backlight tube into the slot and slide it to the left until the holes for the screws are aligned Publication 6181 UM001D EN P Replacing the Backlight Tubes 9 7 4 Replace the screws that hold the backlight in place Reinstalling the flat panel display 1 Reattach the display cable to the flat panel display by gently plugging the connector into the small printed circuit board and replacing the 2 screws that hold it in place ATTENTION Do not overtighten the screws holding the display cable to the printed circuit board Tighten to a torque of 1 2 in Ibs 0 1 0 2 N m 2 Lay the backlight tube connectors to the right of the unit and reattach them to the backlight power supply 3 Place the chassis back onto the display while threading the touchscreen cable back into the chassis if necessary Make sure that you have access to the LED connector and backlight power cable after the chassis is in place 4 Reattach the LED connector to the LED board and the
65. from a floppy drive y Is the system overheating Look at the diagnostics light on the front panel display if present Verify that the chassis fan is working and the filter is clean Publication 6181 UM001D EN P 11 4 System Troubleshooting Publication 6181 UM001D EN P If there is a problem running new software Ni Ni Does the software have a hardware requirement that is not present Are you using an authorized copy of the software Some copies of software will not work without proper activation Did the software install correctly Re install the software Are you following the software s instructions Refer to the software vendor s user manual If the new software installed system software DLL files or device drivers reapply the current Service Pack release of the operating system Refer to Chapter 3 Initial Operation and Setup If there is a problem with an add in board Is the board installed and configured correctly Recheck jumper and other configuration settings V Are any cables incorrectly installed If the board is an ISA board not Plug and Play refer to the following suggestions Tf the board uses an interrupt run BIOS Setup and set the interrupt used by the ISA board to Reserved In the advanced BIOS menu select the PCI Configuration PCI PNP IRQ subscreen and then reserve the IRQ of the card If the board uses memory between 80000H and 9FFFFH run BIOS setup and set conventional memo
66. h your touchmonitor All COM ports reported by your system are listed COM1 Once you have selected a COM port click Next to continue the installation Back Cancel Publication 6181 UM001D EN P 3 6 Initial Operation and Setup Publication 6181 UM001 D EN P Touchko Touch Screen Application The 6181 12 1 inch keypad bezel computer uses a Touchko WIN32 touchscreen application instead of an operating system driver This means the touchscreen is not active until after the operating system is completely booted This application is factory configured to automatically start during the operating system boot It is placed in the appropriate start up folder for the Windows operating system If you have to reinstall the operating system follow the instructions below to install the Touchko driver so that the touchscreen is activated when Windows starts 1 Create a folder in Windows This folder can be located anywhere on the hard disk The folder should be called Touch or some other name that will be easily identifiable as the Touchko folder 2 Copy the Touchko program into the folder 3 Execute the Touchko program and step through the configuration and calibration steps When finished a DAT file is created that contains the configuration and calibration information This file is then stored in the directory with the Touchko program 4 Copy a shortcut of the Touchko file into the Windows start up directory Each versi
67. he appropriate box to enable or disable the selection A check in the box indicates that the option is enabled The third check box allows you to enable or disable the 6181 front bezel auxiliary external keyboard port When disabled the 6181 BIC Card will not accept any input from an external keyboard connected to that port Click on the box to enable or disable this selection A check in the box indicates that the option is enabled Publication 6181 UM001D EN P 10 22 12 1 in Keypad Bezel Operation Publication 6181 UM001D EN P Make Break Non Repeat Mode Selecting Make Break Non Repeat Mode functionality for either the Programmable Keys F1 F14 and K1 K20 or the Fixed Keys all other keys on the keypad will determine how these keys operate during a continuous key press All keys within the associated group that have the key mode Make Break Typematic selected will be affected Keys configured for Macro String mode are not affected by this setting If the Non Repeat Mode is disabled then the keys will repeat when held down as defined by the Make Break Typematic mode If the Non Repeat Mode is enabled then no repeat codes will be sent The 6181 BIC Card will send a single Make code when the key is pressed nothing will be sent while the key is held down and a single Break code will be sent when the key is released Click on the box next to Programmable Keys to enable or disable the Make Break No
68. he touchscreen driver diskette in the floppy drive of the RAC6181 Computer 2 Using the appropriate commands for your operating system run the Elo calibration utility 3 Follow the instructions in the Elo calibration utility to complete the calibration process The touchscreen requires the following types of maintenance Routine Cleaning Clean the surface of the touchscreen with any glass cleaning solution and a soft nonabrasive cloth Note Because the touchscreen is pressure sensitive directing a strong flow of water at the touchscreen during a washdown may activate the touchscreen Performing Field Service If you must perform field service on the RAC6181 Computer ensure that you plug the touchscreen cable into the controller board with the proper orientation Publication 6181 UM001D EN P Cc 4 Using a Touchscreen Publication 6181 UM001D EN P Index 1 10 4 in display version dimensions 2 4 12 in version with keypad dimensions 2 6 12 1 in display version dimensions 2 5 12 1 in keypad bezel operation 10 1 Connecting a keyboard 10 5 Installing the Keypad Configuration Utility 10 5 Keypad default key assignments for programmable keys 10 26 Keypad legend strips 10 1 Setting up and using the Keypad Configuration Utility KCU software 10 4 Using the Keypad Configuration Utility 10 6 6 6181 Computer connectors 1 4 1 5 features 1 3 installation 2 1 operating recommendati
69. ial system startup begins with the NT operating system at Service Pack 1 and enters Window NT Workstation Setup During setup the system is built the drivers and applications are installed user information is gathered via the start up dialogs At the end of setup the current Service Pack is automatically installed and is visible when the system is restarted Installing device drivers alters the system and the current service pack should be re installed by running the update tool For example if the current Service Pack is SP4 the update tool is c sources SP4 i386 update update exe The 6181 display only computers require an EloTouch Systems touch screen driver The 6181 12 1 inch keypad bezel computers use a Touchko touch screen application EloTouch Systems Drivers The touch screen drivers for the EloTouch Systems touchscreen are not pre installed for Windows 2000 The first time you apply power to the 6181 Computer you must complete the following steps to finish the touchscreen driver installation 1 When you log on to Windows 2000 for the first time after completing the 6181 power up follow the prompts that are displayed to install the touchscreen driver 2 When the touchscreen installation procedure displays the following screen select COM2 The 6181 touchscreen is internally connected to the COM2 port on the CPU card Elo MonitorMouse for Windows 2000 Setup x Choose one of the COM ports listed below to use wit
70. iew Menu Toggle the tool bar or status bar on or off or view the keypad identifiers of the current Keypad Configuration Window Menu Opens a new window and arranges open windows and keypad icons Help Menu Display a list of help topics or the current version number of the 6181 Keypad Configuration Utility RAC6181 Keypad Configuration Window A keypad configuration appears as a separate window Most operations are done within this window You can e enter a description of the Keypad Configuration e open asaved Keypad Configuration file KY3 e select one or more keys e enable disable all or specific keys e set the default configuration for all the programmable keys or all the keys e edit the definition of the programmable keys change a programmable key to a new key e g Fl gt a assign a macro string to a programmable key e g F2 gt RAC6181 Publication 6181 UM001D EN P 10 8 12 1 in Keypad Bezel Operation Publication 6181 UM001D EN P Entering a Keypad Description The text edit box appears near the center of the keypad configuration window and allows you to enter a description to identify the Keypad Configuration The text edit box accepts up to 64 characters To edit a description simply click in the text edit box and start typing or editing the text With the cursor in the text edit box click the right mouse button to open the popup menu Use the commands on this menu to copy cut p
71. ions with touchscreens in high humidity and high temperature environments have additional considerations Electrical AC Option Line Voltage Line Frequency Ground Leakage Power Consumption Power Dissipation Line Voltage Input Current Fuse Power Consumption Agency Approvals c UL us UR c UR us CE 85 to 132VAC 170 to 264VAC autoswitching 47 63Hz 1 0 uA max at 1 5K VDC 280VA 2 33A 120Vims 1 17A 240 Vrms 140W max Electrical DC Option 18 32 VDC 6A max 8A 108 watts maximum Class I Division 2 Groups A B C D T4A temperature code hazardous areas UL 1950 Recognized Component C UL 950 Recognized Component LVD 73 23 EEC EMC 89 336 EEC Note To view the Declaration of Conformity go to www ab com Class I Div 2 certification for all 6181 factory configurations except when ordered with 1784 PKTX 1784 PKTXD 1784 PKTS 6189 COMMCARD communication cards These cards are not Class I Div 2 rated Appendix B Pentium CPU Card Specifications CPU Specifications and BIOS Settings The following tables list the specifications for the CPU used on the RAC6181 Computer Item Description Socket 7 Processor Intel Pentium 166MHz Intel Pentium MMX 233MHz AMD K6 2 366MHz BIOS Phoenix OEM BIOS 256Kx8 flash EPROM boot ROM Main Memory Up to 256Mbytes DRAM one 168 pin DIMM socket 60ns 3 3V EDO SDRAM with ECC 60 and 66MHz bus speeds L2 Cache Memory 512KB pipeline burst
72. ive access and cable connections ee Bottom clearance 50 mm 2 in for air flow Right side clearance sufficient to allow access for mounting Publication 6181 UM001D EN P 2 4 Installation Mounting Dimensions The following figures show the mounting dimensions for the RAC6181 Computer 10 4 in Version with Display 295 0 11 61 _______ Front View LES ObCbOOL OO bE 7 z OA LBGOUOLELECOD H UULU LHA A Allen Bradley 260 4 10 25 a arms 323 9 12 75 ee 2 Slot Version Side View 4 Slot Version Side View I lt 139 7 5 49 gt r 71 7 154 gt A fF A q L 55 9 11 231 8 9 125 231 55 9 116 Publication 6181 UM001D EN P Installation 2 5 12 1 in Version with Display 295 0 11 61 Front View AEE L00bb0 CERES 2900 b G60 LE f TT GEE 73 Loo LLL LMG EE tf 279 4 11 00 349 25 i eee a 2 Slot Version Side View 4
73. klight dimming control to vary the screen lighting for optimum viewing Turn the control clockwise to increase display backlight brightness Turn it counter clockwise to dim the display backlight Specific configurations of the RAC6181 Computer are certified for Class I Division 2 Groups A B C D T4A temperature code hazardous areas All options for RAC6181 Series B computers except for the following communication cards are available with Class I Div 2 certification e 1784 PKTX e 1784 PKTXD e 1784 PKTS e 2 Channel PCI Communication Card 6189 COMMCARD ATTENTION The RAC6181 Series B computer is only certified for Class I Div 2 environments in factory shipped configurations Adding PC cards or changing the factory shipped configuration will nullify this certification Publication 6181 UM001D EN P 1 8 System Features Publication 6181 UM001D EN P Chapter 2 Chapter Objective European Union Compliance Environmental Considerations Installation This chapter describes installation of the RAC6181 Industrial Computer including how to install the RAC6181 Computer in a panel using mounting studs or clips The RAC6181 Computer meets the European Union Directive requirements when installed within the European Union or EEA regions and has the CE mark A copy of the Declaration of Conformity is available at the Rockwell Automation Allen Bradley Internet site www ab com ATTENTION The RAC6181 Computer is in
74. ling with RJ45 connectors to support 100 Mbps network data transfer Important Performance degradation of your Ethernet communications is likely to result if the unit or cables are subjected to extreme radiated or conducted high frequency noise It is the user s responsibility to properly route cables and condition input power in order to improve communication reliability Proper cable routing and power conditioning is required to ensure reliable Ethernet communications in industrial environments Rockwell Automation recommends that all Ethernet cabling be routed through dedicated metal conduits Installing ferrite bead filters at cable ends may also improve reliability Chapter 3 Chapter Objective Operating Recommendations Operator Access Initial Operation and Setup This chapter provides information on operating recommendations boot up sequence system reset and Power On Self Test POST Universal Serial Bus USB Windows NT networking Windows 2000 touchscreen driver installation We recommend the following operating guidelines for the RAC6181 Computer Avoid turning the system on and off frequently Never turn the system off when the hard drive indicator light is illuminated Always use the proper power down procedures as required by your operating system such as the Shut Down command in Microsoft Windows Do not turn off the computer until a message appears telling you that it is safe to do so
75. lity for Class I Div 2 hazardous locations ATTENTION The RAC6181 Series B computer is only certified for Class I Div 2 environments in factory shipped configurations Adding PC cards or changing the factory shipped configuration will nullify this certification The RAC6181 2 Slot and 4 Slot Computers accommodate up to two or four additional ISA PCI compatible add in cards Due to thermal considerations with the unit total add in power is limited to 15 W of power dissipation within the product enclosure Adding Removing System Components 4 3 Removing the Back Cover This section shows how to remove the back cover and top cover to and Top Cover access internal components Note The 2 slot chassis is used in the following diagrams Similar procedures apply to the 4 slot chassis ATTENTION Review safety precautions on Page 4 1 before proceeding Failure to follow proper safety procedures could result in severe electrical shock or damage to the RAC6181 Computer To remove the back cover or top cover 1 Disconnect power from the RAC6181 Computer 2 Loosen the 8 screws securing the back cover and loosen the 4 screws securing the top cover The 4 slot chassis has thumbscrews on the top cover Remove these screws to access the add in cards and memory modules Remove these screws to access ee the power supply lt hard drive and floppy drive
76. mory Controller Hub e 82801BA I O Controller Hub e 82802AB Firmware Hub Winbond W83C628F W83C629D PCI ISA Bridge Winbond W83C627HF LPC Serial I O Video Interface Intel 82815E ACP integral video memory uses system RAM Internal LVDS interface to LCD panel External HD15 CRT analog monitor connector Ethernet Publication 6181 UM001D EN P PCI 10 100BaseT Intel 82559 MAC Filtered RJ 45 connector CPU Specifications and BIOS Settings B 3 BIOS Information Item Description Other CPU I O Two RS232 serial ports COM1 and COM2 COM2 is used by optional touchscreen interface Parallel Port LPT1 Two PS 2 ports for keyboard and mouse connections Two USB ports System Hardware Winbond W83C627HF LPC Serial I O chip Monitor Monitors power supply voltages fan speed and temperature through application software or BIOS Other Features Internal real time clock The RAC6181 Pentium CPU BIOS is a Phoenix OEM BIOS The Pentium III CPU BIOS is an Award BIOS It is contained in a flash EPROM and can be upgraded in the field using a factory provided DOS utility The RAC6181 BIOS varies with the RAC6181 display option The CPU card ships with the proper BIOS for the selected display Note that exchanging CPU cards between units may cause BIOS incompatibilities Accessing the BIOS Setup Screen The BIOS Setup screen can be entered during power up by pressing the F2 key Pentium CPU or DEL key Pentium II
77. n Repeat Mode for this group of keys F1 F14 K1 K20 A check in the box indicated that the mode is enabled Click on the box next to Fixed Keys to enable or disable the Make Break Non Repeat Mode for this group of keys A check in the box indicated that the mode is enabled Single Key Hold Off Interval This feature is used to deactivate a key immediately after it has been pressed and released for a programmable time interval from 100 milliseconds up to 4 seconds This is useful when specific keys are used for jogging type operations to slow down the key code input stream from overrunning the operating system or application input buffers Use the pull down menu next to the appropriate key group Programmable Keys or Fixed Keys to select the desired time interval For example select 1 sec for the Programmable Keys When a function key is pressed and released another key press to that function key will be ignored for one second To disable the hold off interval select disabled from the pull down menu Multi Key Control This feature is used to select the desired operation when multiple keys are pressed simultaneously Select the desired mode by clicking on the circle or text for None Single Programmable Key Mode or Single Programmable Key Mode with Abort The None selection does not inhibit any multi key presses The Single Programmable Key Mode selection permits only one
78. n earth ground three prong outlet Failure to follow this warning could result in severe electrical shock Use the power cord retainer to prevent accidental interruption of power to the RAC6181 Computer Pull the cord retainer over the cord plug as shown below ATTENTION EXPLOSION HAZARD You must install the power cord retainer clip to ensure safety in hazardous locations gt Failure to secure the power cord with the retainer clip could result in hazardous conditions if the power cord is accidentally disconnected AC Power Connector Power Cord Retainer Publication 6181 UM001D EN P 2 18 Installation DC Power Connections Network Connections Publication 6181 UM001 D EN P A standard three position terminal block is provided for connecting power Use 12 or 14 AWG stranded wire to connect these terminals to a stable source of 24V DC power with 10A minimum rating available Observe proper polarity and keep the wiring as short as possible recommend less than 3 meters Ensure that the wires are connected correctly using standard wiring practices Twist the wires 1 3 twists per inch ATTENTION The ground connection must be made to an adequate earth ground using as short a wire as possible to eliminate the possibility of radio frequency noise and interference 24VDC Connection J OVDC Connection Ground Connection The RAC6181 Computer accommodates CATS twisted pair Ethernet cab
79. nabled Enabled Disabled Onboard Serial Port 1 3F8 IRQ4 3F8 IRQ4 Disabled 3F8 IRQ4 2F8 IRQ3 3E8 IRQ4 2E8 IRQ3 Auto Onboard Serial Port 2 2F8 IRQ3 2F8 IRQ3 Disabled 3F8 IRQ4 2F8 IRQ3 3E8 IRQ4 2E8 IRQ3 Auto Onboard Parallel Port 378 IRQ7 378 IRQ7 Disabled 378 IRQ7 278 IRQ5 3BC IRQ7 Parallel Port Mode SPP EPP SPP EPP ECP ECP amp EPP x EPP Mode Select EPP 1 7 EPP 1 9 EPP 1 9 EPP 1 7 x ECP Mode Use DMA 3 3 1 3 Publication 6181 UM001D EN P B 10 CPU Specifications and BIOS Settings Power Management Setup Fail Safe Optimized Selections Defaults Defaults Power Management User Define User Define User Define Min Saving Max Saving Video Off Method Blank Screen DPMS Blank Screen V H Sync amp Blank DPMS Video Off In Suspend No No Yes No Suspend Type Stop Grant Stop Grant Stop Grant Pwr On Suspend MODEM Use IRQ 3 3 NA 3 4 5 7 9 10 11 Suspend Mode Disabled Disabled Disabled 1 Min 2 Min 4 Min 8 Min 12 Min 20 Min 30 Min 40 Min 1 Hour HDD Power Down Disabled Disabled Disabled 1 Min 2 Min 3 Min 4 Min 5 Min 6 Min 7 Min 8 Min 9 Min 10 Min 11 Min 12 Min 13 Min 14 Min 15 Min CPU Thermal Throttling 87 5 50 0 87 5 75 0 62 5 50 0 37 5 25 0 12 5 Reload Global Timer Events Primary IDE 0 Disabled Disabled Enabled Disabled Primary IDE 1 Disabled Disabled Enabled Disabled
80. namic Random Access Memory SDRAM type SODIMMs e BIOS automatically detects memory size and type i e PC100 or PC133 Either non ECC or ECC SODIMMs may be used but ECC parity checking is not supported on this system board The ECC memory will run in non ECC mode e Use only gold plated lead SODIMMs Safety Precautions Adding Removing Memory Modules Installing Removing Memory Modules 8 3 Internal RAC6181 Computer components may be damaged by Electrostatic Discharge ESD Make sure you wear a grounding strap whenever handling circuit boards memory modules or other internal components ATTENTION Wear a wrist strap well grounded and perform work in a static safe environment Electrostatic discharge can damage the RAC6181 Computer and components Also observe the following precautions e Always handle the memory cards by the ends not by the memory module contacts e Store memory in a sealed anti static bag when it is not installed e Never install or remove memory with the power turned on This section gives instructions on how to change an installed memory module in the RAC6181 Pentium processor board These instructions also apply to changing SODIMM memory on the 6181 Pentium III processor board To add or remove memory 1 Disconnect power from the RAC6181 Computer ATTENTION Disconnect all power from the RAC6181 Computer before adding removing components Failure to disconnect power could result in severe
81. ntium III CPU Card Specifications B 2 BIOS Informations eerde tniedi ete hee eigen cee B 3 Appendix C Appendix OVErVICW cee ceseeeeceeseeeeeeeeseeeseecsaeceaecsaecsaeenaeesseeees C 1 6181 Computers with Touchscreen ee eeeeceseeeeeeeeeeeeeeeees C 1 Resistive Touchscreen Technology cesesscesssecseceeceeeeneees C 2 Calibrating the Touchscreen 0 ee eeeeeeeseeereeeneeceeeceaeceaeenseees C 2 IM aimtenan ce 22 6is sates fi ee eee cn lu te cate E eee E a E C 3 Index Preface Who Should Use This Manual Purpose of this Manual Using this Manual Read this preface to familiarize yourself with the rest of the manual The preface covers the following topics who should use this manual the purpose of the manual contents of the manual conventions used in this manual Allen Bradley support Use this manual if you are responsible for installing using or troubleshooting the RAC6181 Industrial Computer This manual is a user guide for the RAC6181 Industrial Computer It gives an overview of the system and describes procedures you use to install the RAC6181 Computer in a panel or enclosure install and remove system components run the system troubleshoot the system P 2 Using this Manual Contents of this Manual Chapter 10 11 12 Appendix A Appendix B Appendix C Publication 6181 UM001 D EN P System Features Installation Initial Operation and Setup Adding Removing System C
82. odule SODIMM Memory Module 128MB PC133 SDRAM SODIMM 256MB PC133 SDRAM SODIMM Catalog Number 6189 SODIMM128 6189 SODIMM256 8 2 Installing Removing Memory Modules Guidelines for Adding Removing Memory Pentium CPU Card Guidelines for Adding Removing Memory Pentium IIl CPU Card Publication 6181 UM001D EN P When adding memory to the RAC6181 Pentium processor board follow these guidelines e Use only a standard unbuffered 168 pin DIMM that conforms to both PC 100 and Serial Presence Detect SPD compliance industry standards e Use only Synchronous Dynamic Random Access Memory SDRAM type DIMMs e BIOS automatically detects memory size and type i e SDRAM vs EDO It does not detect parity however so this must be manually configured by the end user in BIOS Setup The RAC6181 Computer ships with ECC type memory and the Memory Parity Check feature in BIOS Setup is programmed to ECC by default e Ifanon ECC DIMM is installed the Memory Parity Check in BIOS Setup must be changed saved to Disabled The system will fail to boot if ECC is enabled in Setup with a non ECC DIMM installed e Use only gold plated lead DIMMs When adding memory to the RAC6181 Pentium III processor board follow these guidelines e Use only a standard unbuffered non ECC 144 pin SODIMM that conforms to both PC 100 PC 133 and Serial Presence Detect SPD compliance industry standards e Use only Synchronous Dy
83. omponents Installing Removing the Power Supply Installing Removing the Hard Drive Floppy Drive or Expansion Bay Connecting External Drives Installing Removing Memory Modules Replacing the Backlight Tubes 12 1 in Keypad Bezel Operation System Troubleshooting Maintenance Specifications CPU Specifications and BIOS Settings Using a Touchscreen Contents Describes the purpose background and scope of this manual Also specifies the audience for whom this manual is intended Shows the different versions of the RAC6181 Computer and system features Describes how to install the RAC6181 Computer in a panel or enclosure Also tells how to connect devices Such a mouse keyboard to the system Tells how to start and checkout the system Gives procedures for adding removing memory add in boards hard drive accessory drive power supply and processor board Gives procedures for installing or removing a RAC6181 power supply Gives procedures for removing or installing a hard drive floppy drive or expansion bay into the RAC6181 Computer Explains how to connect an external drive such as a CD ROM to the RAC6181 Computer Gives procedures for installing or removing memory modules to the RAC6181 Computer Gives procedures for replacing the backlight tubes on the RAC6181 Computer display Describes operations specific to the RAC6181 12 1 in keypad version Explains how to inter
84. on of Windows locates the start up folder in different locations See the Windows help files to find the location of the start up folder for the version of Windows you are running 5 After the shortcut is placed in the startup folder reboot the computer When Windows boots the Touchko program will execute using the DAT file that was created in Step 3 and your touchscreen should be working If after following the steps listed above the touchscreen does not startup when your computer boots check to see that 1 The Touchko program and the DAT file are in the directory you created 2 The shortcut is in the proper startup folder 3 The shortcut correctly points to the directory where the Touchko program and DAT file resides If the touchscreen still does not startup when Windows boots call Tech Support Initial Operation and Setup 3 7 Publication 6181 UM001D EN P Chapter 4 Chapter Objectives Safety Precautions Adding Removing System Components This chapter describes how to remove and install e back cover and top cover e add in cards e CPU card Note Instructions for removing and installing additional components are included in additional chapters of this manual e Chapter 5 Installing Removing the Power Supply e Chapter 6 Installing Removing the Hard Drive Floppy Drive or Expansion Bay e Chapter 8 Installing Removing Memory Modules The RAC6181 Computer contains line voltages Make sure yo
85. on the I O board Publication 6181 UM001D EN P 11 6 System Troubleshooting Publication 6181 UM001D EN P Chapter 12 Chapter Objectives Cleaning the Display Maintenance This chapter describes routine maintenance procedures for e cleaning the display e cleaning the chassis fan filter Note Procedures for replacing the RAC6181 Computer backlight are in Chapter 9 To clean the display ATTENTION Use of abrasive cleansers or solvents may damage the display window Do not scrub or use brushes 1 Disconnect power from the RAC6181 Computer at the power source 2 Using a clean sponge or a soft cloth clean the display with a mild soap or detergent 3 Dry the display with a chamois or moist cellulose sponge to avoid water spots ATTENTION If the RAC6181 Computer has a touchscreen be aware that it is possible for screen objects to activate during equipment wash downs To remove paint and grease Remove fresh paint splashes and grease before drying by rubbing lightly with isopropyl alcohol Afterward provide a final wash using mild soap or detergent solution Rinse with clean water ATTENTION Make sure the isopropyl alcohol does not come in contact with the equipment labels Alcohol may cause the label printing to smear 12 2 Maintenance Cleaning the Chassis Fan Filter Publication 6181 UM001D EN P Clean the chassis fan filter at least once a month under normal conditions You may need to clean
86. ons 3 1 removing covers 4 3 specifications A 1 system checkout 3 2 versions 1 1 A Add in cards adding or removing 4 1 thermal considerations 4 2 Air flow director 4 7 B Back cover removing 4 3 Backlight dimming controls 1 7 removing the flat panel display 9 2 replacing tubes 9 1 replacing tubes 12 1 in display version 9 6 replacing tubes 12 1 in keypad version 9 8 BIOS accessing the BIOS Setup screen B 3 hardware diagnostics 11 1 settings B 3 C CD ROM connecting 7 1 expansion bay 6 1 Clearances 2 3 Connectors 1 4 1 5 CPU card See also Add in cards CPU specifications B 1 Cutout dimensions 10 4 in display version 2 9 12 1 in display version 2 10 12 1 in with keypad version 2 11 D Diagnostics hardware 11 1 Dimensions 2 8 10 4 in display version 2 4 12 in version with keypad 2 6 12 1 in display version 2 5 non display version 2 7 Drive bay installing 6 3 removing 6 2 6 7 replacing the floppy drive 6 4 Drivers touchscreen 3 4 3 5 Drives See Drive bay Hard drive Floppy drive Expansion bay l 2 Index E Ethernet connections 2 18 Expansion bay exchanging drive cables 6 5 installing drives 6 7 installing or removing 6 1 installing the expansion bay 6 7 F Filter chassis fan 12 2 Floppy drive installing or removing 6 1 removing the drive bay 6 2 6 7 replacing in the drive bay 6 4 H Hard drive installing or removing 6 1 rem
87. oving the drive bay 6 2 6 7 Installation 12 1 in keypad version 2 16 clearances 2 3 cutout dimensions 2 9 2 10 2 11 dimensions 2 4 2 5 2 6 2 7 2 8 EloTouch Systems Drivers 3 4 European Union Compliance 2 1 Installing a 6181 Computer Touchscreen Driver 3 4 keyboard 2 15 2 16 mounting clips 2 13 mounting hardware 2 2 mouse 2 15 2 16 network 2 18 NT networking 3 3 panel mounting 2 12 2 13 power 2 17 2 18 tools required 2 2 Publication 6181 UM001D EN P Touchko touchscreen application 3 5 K Keyboard connections 2 15 2 16 Keypad 10 7 Keypad Configuration Utility KCU See 12 1 in keypad bezel operation L LED indicators 1 6 11 1 description 1 6 Maintenance 12 1 cleaning the chassis fan filter 12 2 cleaning the display 12 1 Replacement parts 12 4 replacing the battery 12 3 Memory modules installing or removing 8 1 Mouse connections 2 15 2 16 N Network connections 2 18 Networking for NT workstations 3 3 Non display version dimensions 2 7 O Operation initial setup 3 2 Operator access 3 1 P Panel mounting 2 13 Power connections 2 17 2 18 Power supply AC 5 4 DC 5 5 installing or removing 5 1 5 2 R RAM memory See Memory modules Replacement parts 12 4 S Setup initial operation 3 2 Specifications CPU B 1 General A 1 T Top cover removing 4 3 Touchscreen Connecting C 1 Drivers 3 4 3 5 C 1 Troubleshooting che
88. ower cable to the backlight controller board e Threading the touchscreen cable if necessary back into the chassis 4 Reattach the touchscreen cable to the touchscreen controller board if necessary 5 Reattach the display assembly to the unit using the 10 screws 6 Replace the back cover of the unit if necessary Replacing the Backlight Tubes 12 1 in Display Removing the flat panel display Only Version 1 Remove the 8 screws that secure the flat panel to the RAC6181 Computer chassis Backlight Power za A n SN Supply Bracket ENN DL RRRS 2 Remove the backlight power supply bracket from the right side of the unit Lift the chassis if necessary 3 Remove the power cable and backlight tube connectors from the backlight power supply the printed circuit board attached to the bracket 4 Remove the LED connector from the LED board the small printed circuit board attached to the display assembly Publication 6181 UM001D EN P 9 6 Replacing the Backlight Tubes 5 Pivot the chassis to the left If you have a touchscreen unit make sure the touchscreen cable comes out of the chassis without becoming snagged and damaged 6 Lift and pivot the chassis off of the display assembly and place the chassis on its side to the left of the display assembly 7 Disconnect the display cable from the flat panel display by removing the 2 screws holding it to the small printed circuit board on the display see
89. port No FDD For WIN No No No Yes 95 Small Logo EPA Show Disabled Disabled Enabled Disabled Advanced Chipset Features Fail Safe Optimized Selections Defaults Defaults SDRAM CAS Latency 3 3 2 3 Time System BIOS Cacheable Disabled Disabled Enabled Disabled Video BIOS Cacheable Disabled Disabled Enabled Disabled Memory Hole At 15M Disabled Disabled Enabled Disabled 16M CPU Latency Timer Enabled Enabled Enabled Disabled Delayed Transaction Disabled Enabled Enabled Disabled AGP Graphics Aperture 64MB 64MB 64MB 32MB Size On Chip Video Window 64MB 64MB 64MB Disabled Size Display Device Select CRT amp LCD CRT amp LCD CRT LCD CRT amp LCD Publication 6181 UM001D EN P Integrated Peripherals CPU Specifications and BIOS Settings Fail Safe Optimized Selections Defaults Defaults On Chip Primary PCI IDE Enabled Enabled Enabled Disabled IDE Primary Master PIO Auto Auto Auto Mode 0 Mode 1 Mode 2 Mode 3 Mode 4 IDE Primary Slave PIO Auto Auto Auto Mode 0 Mode 1 Mode 2 Mode 3 Mode 4 IDE Primary Master Disabled Auto Auto Disabled UDMA IDE Primary Slave UDMA Disabled Auto Auto Disabled USB Controller Enabled Enabled Enabled Disabled USB Keyboard Support Disabled Enabled Enabled Disabled Init Display First PCI Slot Onboard AGP Onboard AGP PCI Slot IDE HDD Block Mode Disabled Enabled Enabled Disabled Onboard FDC Controller Enabled E
90. pret and correct problems with the RAC6181 Computer Gives procedures for cleaning the RAC6181 Computer display and other components Provides physical electrical environmental and functional specifications Provides information on the CPU card and BIOS settings of the RAC6181 Computer Provides information on using a touchscreen with the RAC6181 Computer Manual Conventions Allen Bradley Support Using this Manual P 3 The following conventions are used throughout this manual e Bulleted lists such as this one provide information not procedural steps e Numbered lists provide sequential steps or hierarchical information Allen Bradley offers support services worldwide with over 75 Sales Support Offices 512 authorized Distributors and 260 authorized Systems Integrators located throughout the United States alone plus Allen Bradley representatives in every major country in the world Local Product Support Contact your local Allen Bradley representative for e sales and order support e product technical training e warranty support e support service agreements Technical Product Assistance If you need to contact Allen Bradley for technical assistance please review the information in the System Troubleshooting chapter first Then call your local Allen Bradley representative or contact Allen Bradley technical support at 440 646 5800 For additional product information and a description of the technical s
91. rnal drive to the Drive RAC6181 Computer 1 Before you apply power to the RAC6181 Computer connect the parallel connector for the external drive to the parallel port on the RAC6181 Computer For drives supporting a USB interface connect the drive to the USB port on the RAC6181 Computer 2 Connect the AC plug for the external drive to a power source 3 Connect power to the RAC6181 Computer 4 Follow the manufacturer s instructions for loading any required software drivers and configuring the RAC6181 Computer to operate with the external drive Publication 6181 UM001D EN P Chapter 8 Chapter Objective Available RAM Memory Pentium CPU Card Available RAM Memory Pentium Ill CPU Card Installing Removing Memory Modules This chapter describes how to add RAM Memory to the RAC6181 Computer processor board Topics include e Available RAM memory e Guidelines for adding removing memory modules e How to add remove memory modules to processor board The RAC6181 Pentium processor board has one 168 pin socket supporting a single or double sided Dual In Line Memory Module DIMM Memory Module 128MB PC100 SDRAM DIMM 256MB PC100 SDRAM DIMM Catalog Number 6189 DIMM128 6189 1 DIMM256 Note If you use any type of memory module other than a qualified Allen Bradley part you may encounter problems The RAC6181 Pentium III processor board has one 144 pin socket supporting a Small Outline Dual In Line Memory M
92. ry to 512K If the board uses memory between C8000H and DFFFH run BIOS setup and reserve the appropriate memory space If incorrect characters are displayed or are distorted Ni Are the display contrast and brightness controls properly adjusted Refer to the operating system containing the video driver for setup functions Is the monitor compatible with the selected video mode The 10 4 inch RAC6181 Computer display is 640x480 VGA resolution The 12 1 inch display is 800x600 SVGA resolution If using the integrated display disconnect the chassis from the bezel and check the connection to the display System Troubleshooting 11 5 If characters are not displayed on an external monitor Ni Ni Is the monitor functioning properly Is the video cable properly installed Check that selected character color is not set the same as the background color Is the video driver properly installed Reboot the RAC6181 Computer with the external monitor connected and powered up If the hard drive active LED indicator does not come on when the hard drive is being accessed i i i Check the EIDE cable connections to the drive Check BIOS Setup for proper configuration Is drive enabled Check the connections on the I O board Reboot the RAC6181 Computer If the Power On LED indicator does not come on Ni Ni Ni Check the front panel connector on the processor board Check the power cord Check the connections
93. saving the keypad configuration in the yourconfig ky3 file Publication 6181 UM001D EN P 10 28 12 1 in Keypad Bezel Operation Publication 6181 UM001D EN P Chapter 11 Chapter Objectives Hardware Diagnostics System Troubleshooting This chapter describes the most common operating problems the probable causes and recommended corrective actions including e troubleshooting procedure e troubleshooting checklists e boot up error messages e general error and information messages The RAC6181 Computer is equipped with a red LED indicator A on the front panel that indicates when the unit has exceeded the defined thresholds for operation When this LED indicator is lit the RAC6181 Computer has exceeded one of the following threshold settings e Voltage ranges e Temperature requirements e Chassis fan speed You need to perform the following procedure to determine which thresholds have been exceeded 1 Shutdown the RAC6181 Computer using the appropriate method for your operating system 2 Apply power to the RAC6181 Computer 3 Press and hold the F2 key after the memory check is completed to enter BIOS Setup The BIOS Setup Menu is displayed 4 Press the right arrow key to select the Hardware menu 5 Press the down arrow key to select each hardware submenu and press Enter Check the Current value for each setting against the specified threshold to determine if the setting has exceeded the threshold
94. screws to attach the metal frame to the plastic overlay assembly Tighten the screws to a torque of 6 8 in Lbs 0 7 0 9 Nem Attach the bezel and install the hinge retainer screw Reinstall the 6 adapter plate screws Tighten the screws to a torque of 6 8 in lbs 0 7 0 9 Nem Reinstall the computer in the panel The RAC6181 Keypad Configuration Utility KCU is a PC based program that allows you to modify view print and save keypad configurations for the 6181 12 1 inch keypad bezel The keypad configuration can then be downloaded to the 6181 12 1 inch keypad Bezel Interface Controller BIC Card using a DOS based jflash exe utility For each keypad configuration you can Enable or disable specific keys or selected key combinations Configure the key functionality Retrieve modify and save key codes associated with specific keys on the computer s bezel The resultant codes for single key are often referred to as the definition or mapping of the key The collection of all keys definitions is commonly called the Keypad Configuration Hint If you modify the Keypad Configuration you should save the new configuration to a Keypad Configuration File KY3 This file can be downloaded into another 6181 computer to provide the same keypad behavior or used to reload the desired configuration into a replacement 6181 computer 12 1 in Keypad Bezel Operation 10 5 System Requirements The RAC6181 Keypad
95. seeesneenseenes P 2 Manual Conventions socos inoen toneri ienes e P 3 Allen Bradley Support esessseseeeseseesssseessesressesresserresseesresserreses P 3 System Features Chapter 1 Chapter ODJectives i esaeet eei e E a AO EEan 1 1 6181 Computer Versions 0 ee ceeeesceeeeeeeeceseeeseeeeneeeneeeneeeaaes 1 1 6181 Computer Packing List ee eeeeeseeereeereeeneecnseeeneeenees 1 2 Features of the 6181 Computer cece esesseeseeensecneeeneeeneee 1 3 EED Indicators iee nennen iie N EE 1 6 Backlight Dimming Control ssseseeeeeeeeereereeresressesrresersrssresreses 1 7 Hazardous Location Certification eeeeeeeeeeeeeeeeeereereererrerre 1 7 Installation Chapter 2 Chapter Objective aer an ae E iao EREE ee 2 1 European Union Compliance eseseeeeeeeeeeeeresreesesrreserrrssresreses 2 1 Environmental Considerations eseeeeeeseeeeeseeeeesesrresersresreeresee 2 1 Mounting Hardware 0 eee eseessecssecsseceseceeceeceseeeseeeseeesneeeaes 2 2 TOONS REQUITED cases en ea e E a E e T ded est 2 2 Mounting Clearances cee eeceecceseesseeeeeeeseesseeesaecnaeseseeeaaeenaes 2 3 Mounting Dimensions cccccceecceceeeceeseceeaeeceeneeceeeeenaeeeeneees 2 4 10 4 in Mounting Cutout 0 eee eeeeeeeeeeeeeeeeeseeeaeeeneeenaes 2 9 12 1 in Mounting Cutout 00 ee eee eeseeereeeneeeneecnaeeeaeeeaeens 2 10 12 1 in with Keypad Mounting Cutout eee eeeeeereee 2 11 Panel Mounting with Mounting Studs ee eeeeeeeeeeteee 2 12 P
96. seeseeseeeseecnseceseceseeeaecsaeenseenaeens 4 2 Thermal Considerations for Add In Cards cece eeeeeseeeeeees 4 2 Removing the Back Cover and Top Cover eeeeseeseeeseeeseees 4 3 Adding Removing CPU and Add in Cards eee eeeeeeeeeee 4 4 Chapter 5 Chapter Objectiver ennei iieii aii ai 5 1 Safety Precautions eenn e a RE Ea a es 5 1 Installing Removing a Power Supply seesseeeeeeeeresreeeeereereereereee 5 2 Chapter 6 Chapter ODJectVesosn inenen bes deecasctssthe steak iei a Ae a 6 1 Av ilable Drives o teie eiee eea haste th a eles 6 1 Safety Precautions niae en i ia eeieees 6 1 Installing Removing a Hard Drive or Floppy Drive 6 2 Installing Removing an Expansion Bay sesers 6 5 Chapter 7 Chapter Objectives isione deen e E tie Sek ete 7 1 Safety Precautions eneen iia e a ends 7 1 Sample External DVS 0 eeeessecsseceseceseceeceseeeeeeeseeeseeeees 7 1 Connecting an External Drive eee eeseeseecseeensecesecnseenseees 7 2 Installing Removing Memory Modules Replacing the Backlight Tubes 12 1 in Keypad Bezel Operation System Troubleshooting Maintenance Specifications Table of Contents Chapter 8 Chapter ObjeCu ve cenere oee E eaa E ER ee 8 1 Available RAM Memory sssesesereesereeseesresrrsressesrreserrrssresreses 8 1 Guidelines for Adding Removing Memory esceeseeseereee 8 2 Safety Precauti ns oense eni e ari o i atii 8 3 Adding Removing Memory Modules n 8 3 Chapter 9
97. sion drive installed the cables connecting the drive may be short Be sure not to damage the drive or the connections 4 If necessary disconnect the ribbon cable connector and the power connector from the expansion drive Publication 6181 UM001D EN P Chapter 7 Connecting External Drives Ch apter Objective This chapter shows how to connect an external drive to the RAC6181 Industrial Computer Note Refer to Chapter 6 for instructions on installing the optional expansion bay for internal drives Safety Precautions Observe the following precautions when connecting an external drive e Always handle the media by its case e Avoid touching the cable connectors e Remove disks before disconnecting power to the drive e Avoid exposing the external drive to severe shock or temperature e Operate the external drive only on a flat surface e Do not move the external drive while it is operating Sample External Drives The following are a few examples of external drives e MicroSolutions Backpack CD ROM drive parallel port interface www iicro solutions com e Imation SuperDisk LS120 drive parallel port or USB interface Supports 120MB and standard high density 1 44MB floppy diskettes www superdisk com e omega Zip drive parallel port or USB interface Available in 100MB and 250MB formats www iomega com 7 2 Connecting External Drives Connecting an External This section gives instructions for connecting an exte
98. st remove the top cover and partially remove the CPU card and I O card Refer to procedures in Chapter 4 for details on removing cards Installing Removing the Power Supply 5 3 4 Remove the 4 mounting screws that secure the power supply 2 slot chassis shown below Remove these screws to remove the power supply Air Flow Director P2 Connector on Backplane 5 Remove the power supply 6 Disconnect the cables that connect the power supply to the input terminal strip e With the AC option disconnect the cables from the bottom of the power supply e With the DC option disconnect the red and black cables from the input terminal strip itself Cut the tie strips that secure these cables around the fan Publication 6181 UM001D EN P 5 4 Installing Removing the Power Supply To install the power supply AC option ATTENTION Risk of Electrical Shock Do not use screws exceeding 6 35mm 0 25 inches Screws that are longer than recommended may come in contact with voltage sources within the power supply 1 Connect the input cables to the bottom of the power supply 2 Position the power supply in the chassis and secure with the 4 mounting screws Torque screws to 0 7 to 0 9 N m 6 8 in lbs 3 Connect the power supply cable connectors to the processor board and other internal components The connectors
99. static RAM Chipsets Acer M1531B North Bridge Acer M1543B South Bridge Video Interface Chips amp Technologies CHIPS 65550 2Mbytes VGA local memory Internal LVDS interface to LCD panel External HD15 CRT analog monitor connector Ethernet PCI 10 100BaseT Intel 82559 MAC Filtered RJ 45 connector Other CPU I O Two RS232 serial ports COM1 and COM2 COM2 is used by optional touchscreen interface Parallel port LPT1 Two PS 2 ports for keyboard amp mouse connections Two USB ports B 2 CPU Specifications and BIOS Settings Item System Hardware Monitor Other Features Pentium Ill CPU Card Specifications Description LM78 Monitor IC mapped to IRQ5 drives diagnostics LED Monitors following items e 2 8V supply CPU core e 3 3V supply e 45V supply e 12V supply Internal temperature via DS1620 IC User Configured via BIOS M5819 Real Time Clock chip with 256 bytes RAM MAX705 Watchdog Timer Item Description Socket 370 Processor Celeron 300MHz 66MHz front side bus Pentium III 600MHz 100MHz front side bus Pentium III 733MHz 133MHz front side bus Pentium III 866MHz 133MHz front side bus BIOS Award Modular BIOS V6 00PG Field upgradeable Main Memory Up to 256MBytes DRAM one 144 pin SODIMM socket 100MHz and 133MHz 3 3V non ECC L2 Cache Memory Integrated into Celeron and Pentium III processors Chipsets Intel 815 chipset e 82815E Graphic and Me
100. sts System Troubleshooting 11 3 The following are checklists of items that you may have overlooked If you are having problems during boot up y Are all connections secure Are the device drivers installed y Are the jumpers on any add in boards correctly positioned y Is the hard drive formatted and set up in the BIOS y Is the RAM memory DIMM or SODIMM properly installed You may want to re install it to ensure a good connection y Is the EIDE cable from the hard drive properly connected You may want to see if the system will boot from a floppy diskette Vy Is BIOS properly configured refer to Appendix B If there is a problem after boot up y If you are running a software package re install the software y Ifthe problem is intermittent you may have a loose connection Check all connections including any ISA PCI cards Check that the memory module DIMM is fully installed V Does your system have a computer virus Run anti virus software y Try clearing CMOS by removing and reinstalling the battery on backplane and running BIOS Setup refer to Appendix B y Although the RAC6181 Computer has a regulated and protected power supply a transient voltage in the power line or peripheral cable may cause a flickering display unexpected reboots or a locked up system If so exit the application and start over Is the EIDE cable from the hard drive properly connected You may want to see if the system will boot
101. t 5 50 Low Limit 4 50 gt VBAT V Not settable Not settable High Limit 4 00 Low Limit 2 50 Publication 6181 UM001D EN P B 12 CPU Specifications and BIOS Settings Frequency Voltage Control Fail Safe Optimized Selections Defaults Defaults Auto Detect DIMM PCI Enabled Enabled Enabled Disabled Clk Spread Spectrum 0 5 0 5 Disable 0 5 0 25 0 38 CPU Host PCI Clock Default Default Default 100 100 33MHz 103 103 34MHz 105 105 35MHz 110 110 36MHz 115 115 38MHz CPU Clock Ratio x3 x3 X 3 x 3 5 x 4 x 4 5 x 5 x 5 5 x 6 x 6 5 X 7 x7 5 x8 Publication 6181 UM001D EN P Appendix C Appendix Overview RAC6181 Computers with Touchscreen Using a Touchscreen This appendix describes how to configure a touchscreen to work with a RAC6181 Computer Topics include e Installing touchscreen driver software e Calibrating the touchscreen e Touchscreen interface The RAC6181 Computer can be ordered with an optional touchscreen The following table describes the touchscreen and controller board used for the RAC6181 Computer Value Non Keypad Version 12 1 Keypad Version Description Manufacturer Touchko Inc Touchscreen Touchko 5 wire resistive touchscreen resistive touchscreen Touchscreen Controller SmartSet Controller TKO 458r3 Model E271 2201 When a touchscreen is delivered with the RAC6181 Computer the touchscreen is install
102. t If you have a touchscreen unit make sure the touchscreen cable comes out of the chassis without becoming snagged and damaged Place the chassis on its edge to the left of the unit 4 On the flat panel display disconnect the backlight tube connectors from the backlight power supply 5 Disconnect the display cable from the flat panel display by removing the 3 screws holding it to the small printed circuit board on the display Replacing the backlight tubes 1 Press on the retention clip in the direction indicated by the arrow to release the backlight tube Note There are backlight tubes on either side of the display but only one side has an arrow Backlight Tube Retention Clip 2 Gently pull the tube out of the assembly 3 Slide the replacement backlight tube into the slot until it snaps into place Reinstalling the flat panel display 1 Reattach the display cable to the flat panel display by gently plugging the connector into the small printed circuit board and replacing the 3 screws that hold it in place ATTENTION Do not overtighten the screws holding the display cable to the printed circuit board Tighten to a torque of 1 2 in Ibs 0 1 0 2 N m 2 Reattach the backlight tube connectors to the backlight power supply Replacing the Backlight Tubes 9 5 3 Place the chassis back onto the display assembly while e Reattaching the LED connector to the LED board e Reattaching the p
103. t mouse button on the key and choose Key Configuration from the popup menu 3 In the text box backspace to delete the current definition 4 Under Select Mode select Make Break Typematic 5 Select e from the Add New Code list 6 Under Left check Win check box 7 Click the Enter button to display the new definition xi Press BACKSPACE To Delete Select Mode Cancel Macro Sting Make Break Typematic Add New Code Left Right Shift I Shift M Win Appl T Ctl T Ctrl T Alt T Alt ane Figure 11 Example 1 8 Click OK to store the definition and exit the dialog Publication 6181 UM001D EN P 10 20 12 1 in Keypad Bezel Operation Publication 6181 UM001D EN P Example 2 Configure the K10 key perform a DIR a o s command Ds 6 Select the key labeled K10 Choose Key Configuration from the Edit menu or click the right mouse button on the key and choose Key Configuration from the popup menu In the text box backspace to delete the current definition Under Select Mode select Macro String In the text box type DIR a o s In the Add New Code list select Enter and click the Enter button Edit Programmable Key x air a o s Enter gt Press BACKSPACE To Delete r Select Mode Cancel Macro Sting Make Break Typematic gt Add New Code Left Right I Shift I Shift M Win Appl J Ctrl T Ctl m E rwn r
104. taining Further Information Important For more information on setting up or operating a touchscreen or for future driver upgrades refer to the Elo TouchSystems web site www elotouch com or to the Touchko website www touchko com Resistive touchscreens are activated by pressure applied to the touchscreen by an operator s finger You can operate a resistive touchscreen while wearing gloves ATTENTION Do not use sharp instruments to activate the touchscreen Scratching the surface of the touchscreen could damage the unit Resistive touchscreens consist of two layers e A lower layer glass substrate with a resistive coating and a voltage applied e An upper layer cover sheet with a conductive coating e Clear spacer dots separate the two layers When a user presses the upper layer onto the lower layer the upper layer receives the voltage applied to the lower layer The touchscreen controller detects the change in voltage on the upper layer and alternates voltage horizontally and vertically through the layers The voltage transferred to the upper layer is proportional to the location of the touch on the screen The touchscreen supplied with the RAC6181 Computer is factory installed and calibrated In the event that you need to recalibrate the touchscreen use the following procedure Maintenance Using a Touchscreen C 3 To calibrate the touchscreen 1 Locate the Elo calibration utility in the Control Panel or insert t
105. talling Removing Memory Modules Publication 6181 UM001D EN P Adding Removing System Components 4 7 3 Hold the board by the edges and firmly press the board into the connector on the processor board Board Retainer Screw Note Be careful not to disturb the air flow director It is required to keep the CPU cool The flow director for the 2 slot chassis should be routed behind the two add in card slots and extend alongside the CPU heat sink 4 Align the notch in the board retainer with the threaded hole and install the screw Hold the notch tightly against the screw before tightening Note If you do not install the retainer tight against the screw you may have problems inserting an adjacent board 5 Connect any board cables if required 6 Install the top cover See Page 4 3 Publication 6181 UM001D EN P 4 8 Adding Removing System Components Publication 6181 UM001D EN P To remove a CPU or add in card 1 2 Remove the screw securing the board retainer Hold the board at each end and carefully rock the board back and forth until the edge connectors pull free Note When removing the CPU card e Carefully remove all connecting wiring Make notes of the location of all connectors to ensure that you can properly reconnect the wiring Store the board in an anti static wrapper Remove any unused cable associated with the board Install a slot cover over the open slot Chapt
106. ted USB peripheral has software drivers available for your target operating system Networking can be installed during the initial Windows NT Workstation Setup by choosing This computer will participate on a network or networking can be installed at a later time by running the Network tool in Control Panel Use the following guide 1 When prompted for the network adapter click the Select from list button 2 On the Select Network Adapter dialog click the Have disk button 3 Insert the Ethernet Driver floppy disk shipped with your RAC6181 into the floppy drive and click OK 4 For 6181 Pentium and AMD versions On the Select OEM Option dialog select Intel PRO Adapter and click OK For Pentium III versions Select Intel PRO VE Adapter and click OK 5 Click Next to continue Select the Protocols and Services that are suitable to your specific networking and application needs 6 When prompted for the location of Windows NT files enter the path c sources i386 7 Before networking can be used the system must be restarted If networking is installed by running the Network tool in Control Panel the current Operating System Service Pack should be re installed Publication 6181 UM001D EN P 3 4 Initial Operation and Setup Publication 6181 UM001D EN P Installing a RAC6181 Computer Touchscreen Driver Initial Operation and Setup 3 5 Initial Startup and Service Packs The init
107. tended to operate in an industrial or control room environment which utilizes some form of power isolation from the public low voltage mains Some RAC6181 Computer configurations may not comply with the EN 61000 3 2 Harmonic Emissions standard as specified by the EMC Directive of the European Union Obtain permission from the local power authority before connecting any RAC6181 Computer configuration that draws more than 75 watts of AC power directly from the public mains Mount the RAC6181 Computer in a panel or enclosure to protect the internal circuitry Versions with a gasketed bezel meet NEMA Type 1 12 13 and 4 Indoor use and IEC IP54 IP65 only when mounted in a panel or enclosure having an equivalent rating The non display version does not have a gasket and has a NEMA Type 1 and IEC IP2X rating Allow enough room within the enclosure for adequate ventilation Also consider heat produced by other devices in the enclosure The ambient temperature around the RAC6181 Computer must be maintained between 5 and 50 C 41 to 122 F The RAC6181 Computer is intended for use in Pollution Degree 2 environments Make sure you provide provisions for accessing the back and side panels of the RAC6181 Computer to install remove components and to access the floppy disk drive and optional CD ROM type drives ATTENTION The RAC6181 Industrial Computer is designed for vertical panel mount installation Do not mount the RAC6181 with DVD ROM or C
108. tion 6181 UM001D EN P Installing Removing the Hard Drive Floppy Drive or Expansion Bay 6 5 Installing Removing an Expansion Bay These instructions describe how to install the optional 5 25 in drive expansion bay 6189 1EXPBAY on the RAC6181 Computer The expansion bay can be used to house additional components such as a DVD ROM or Read Write CD ROM drive Installing the expansion bay involves the following procedures Removing the existing back cover Exchanging the IDE ribbon cable used for the existing hard drive with the new cable supplied with the expansion bay option Installing the drive in the expansion bay Installing the expansion bay as the new back cover To exchange the hard drive and floppy drive cables 1 Disconnect power from the RAC6181 Computer ATTENTION Disconnect all power from the RAC6181 Computer before adding or removing components Failure to disconnect power could result in severe electrical shock or damage to the RAC6181 Computer Remove the back cover and top cover of the RAC6181 Computer Refer to procedures in Chapter 4 for details on how to remove the back cover and top cover Partially remove the CPU card I O card and any add in boards so that you can access the IDE connector that connects to the hard drive and floppy drive Refer to procedures in Chapter 4 for details on removing add in cards Disconnect the IDE ribbon cable from the CPU card that leads to the hard drive and floppy
109. u disconnect all power to the RAC6181 Computer before performing any of the operations described in this chapter ATTENTION Disconnect all power from the RAC6181 Computer before removing components Failure to disconnect power could result in severe electrical shock or damage to the RAC6181 Computer Internal RAC6181 Computer components may be damaged by Electrostatic Discharge ESD Make sure you wear a grounding strap whenever handling circuit boards memory modules or other internal components ATTENTION Wear a wrist strap well grounded and perform work in a static safe environment Electrostatic discharge can damage the RAC6181 Computer and components 4 2 Adding Removing System Components Hazardous Locations Thermal Considerations for Add In Cards 2 Slot and 4 Slot Chassis Publication 6181 UM001D EN P Specific configurations of the RAC6181 Computer are certified for Class I Division 2 Groups A B C D T4A temperature code hazardous areas If you are using the RAC6181 in a hazardous location review the following safety considerations ATTENTION EXPLOSION HAZARD Do not connect or disconnect equipment while circuit is live unless area is known to be non hazardous Note Do not connect or disconnect RAC6181 Computer connections in the presence of possible hazardous materials Making or breaking these connections may cause a spark ATTENTION EXPLOSION HAZARD Substitution of components may impair suitabi
110. utomation is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Important Identifies information that is especially important for successful application and understanding of the product European Union Compliance The RAC6181 Computer meets the European Union Directive requirements when installed within the European Union or EEA regions and has the CE mark A copy of the Declaration of Conformity is available at the Rockwell Automation Allen Bradley Internet site www ab com ATTENTION The RAC6181 Computer is intended to operate in an industrial or control room environment which utilizes some form of power isolation from the public low voltage mains Some RAC6181 Computer configurations may not comply with the EN 61000 3 2 Harmonic Emissions standard as specified by the EMC Directive of the European Union Obtain permission from the local power authority before connecting any RAC6181 Computer configuration that draws more than 75 watts of AC power directly from the public mains Table of Contents Using this Manual Preface Who Should Use This Manual 0 eee eeeessecesecesecesecesseenseeees P 1 Purpose of this Manuall ccceeccecsscceeseeceeececeeeeeetaeeeeaeeceeeeees P 1 Contents of this Manual 00 0 0 eee eeeesecneeceseceseceees
111. y Configuration Set Default Configuration Select All Programmable Keys Select All Keys 6181 keypad configuration 1 Rev B Set Programmable Key s to Default Key Code s NUM M Figure 5 Set Key Default The selected keys are set to their default assignments Non programmable keys are enabled by default The default key assignments are listed at the end of this chapter To restore the factory defaults on the 6181 keypad configuration select all keys Edit menu Select All Keys then select the Set Default Configuration Publication 6181 UM001D EN P 12 1 in Keypad Bezel Operation 10 13 Editing the Programmable Keys To edit the definition of a programmable key 1 2 Select a single programmable key Choose Key Configuration from the Edit menu or click the right mouse button on the key and choose Key Configuration from the popup menu as shown below Use the Edit Programmable Key dialog to view the current definition and establish a new definition for the programmable key Click OK or press Enter to save the definition and close the dialog When all programmable keys are defined to your satisfaction download the Keypad Configuration to the 6181 BIC G RAC6LBL Keypad Configuration AB Allen Bradley 16181 keypad configuration 1 Rev B For Hap press F1 EoNMIS 4 Figure 6 Edit Configuration Publication 6181 UM001D EN P 10 14 12 1 in Keypad Bezel Operation Publication 6181 UM00
112. y Versions Only lze Video Port HD 15 _ Ethernet Connector RJ45 2 USB Ports 3 5 Hard Drive Internal gt A 3 5 Floppy Drive z i g a IO Ae Power Cord Connector AC Option shown Cooling Fan and Filter Bottom PS 2 Keyboard Connector Mini DIN PS 2 Mouse Connector Mini DIN Serial Port 2 DB9 Non Touchscreen Units Only The maximum processor speed available for 2 slot chassis is the Pentium III 600MHz option Publication 6181 UM001D EN P E gt i E RAC6181 Computer Connectors 4 Slot Chassis I O Card CPU Card PCI Expansion Slots 2 Video Port HD 15 Shared PCI ISA Expansion Slot Backlight Dimming Control Display F Versions Only f y RT ISA Q 25 Expansion Slot Serial Port 1 DB9 2 USB Ethernet Ports Connector RJ45 PS 2 Parallel Port Keyboard DB25 Connector Mini Din 3 5 Hard Drive gt Internal da PS 2 Mouse Connector l Mini Din LG O 3 5 Floppy Drive ja Power Cord Connector Serial Port 2 DB9 Non Touchscreen Units Only Cooling Fan and Filter Bottom For Pentium AMD CPU card the shared PCI ISA expansion slot will only support an ISA card

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