MITSUBISHI CNC M800/M80 Series
Contents
1. MITSUBISHI for a greener tomorrow a ELECTRIC i Changes for the Better FACTORY AUTOMATION MITSUBISHI CNC M800 M80 Series 2 tonos 3Bssz ESERE BEEBE M800 MB80 Series Infinite Possibilities High productivity usability and flexibility delivered by breakthrough performance The next generation CNC M800 MB80 Series empowers the manufacturing industry with unlimited possibilities and the capability to create innovative value TT BEneMSHDAEmAERE The Best Partner for Your Success CNC DEDICATED CPU eee P2 UNIQUE CUSTOMIZATION P15 GLOBAL SERVICE NETWORK P27 ADVANCED DESIGN ee P3 REINFORCED FUNCTIONAL SAFETY P416 WARRANTY ss e e e e e nn P29 INTUITIVE USABILITY eee P5 SUPPORT FOR AUTOMATION P17 YOUR SOLUTION PARTNER P30 CNC LINEUP P7 EXCELLENT MAINTAINABILITY P19 SYSTEM CONFIGURATIONS PQ HARDWARE e e e e e e P20 ENHANCED LATHE SYSTEM P11 SPECIFICATIONS m eee cree P21 ENHANCED MACHINING DRIVE SYSTEM e n P23 CENTER SYSTEM s P13 SOFTWARE TOO Bes xx th p25 CNC DEDICATED CPU CNC DEDICATED CPU Mitsubishi Electric s first CNC dedicated CPU the sum of our industry leading technologies Development of convention breaking CNCs Leading the way in today s industrial globalization the innovative products of Mitsubishi Electric continue to ex2. O EX gt EX Ra OE OLBB D gt ES gt E Db gt ES gt ger gt ge C gE O16 A32 O16 A32 8 8 4 8 OA AB ZN O 1 Aitnm nm 0128 sets A999 sets 0128000 2512000 O1 A6 O ES gt ES b ELO EO BEBE Db gt EN gt NM b gt gt 4 gt C gE Selection 80 Series 12 o A Ff O O O 1um nm 256 sets 64000 ES Bee Bee Bea O ESI O ES O ESI O ESI O O gm O gmi O gm 9 a gt o O 1um nm 99 sets 32000 Max number of axes NC axes Spindles PLC axes Max number of NC axes in total for all part systems Max number of spindles Max number of PLC axes Soxe JO JOQUINN Number of simultaneous contouring control axes Max number of NC axes in a part system Max number of part systems Control unit side High speed program server mode Display unit side High speed program server mode Front side SD card mode Least command increment Least control increment Max number of tool offset sets Max PLC program memory capacity steps Multi project PLC max number of projects Touch gesture operation User level based protection Workpiece coordinate system shift 3D program check Interactive cycle insertion Multiple spindle synchronization set control Spindle superimposition control High accuracy control High speed high accuracy control I High speed high accuracy c
3. Tool spindle can be synchronized with the long workpiece held by the front and back spindles The spindles can implement C axis indexing while holding the workpiece Spindle superimposition differential speed tap Lathe turning and center tapping can be implemented simultaneously M800 Series controls up to 8 part systems 32 axes and 8 spindles This CNC provides the advanced multi axis multi part system control features including loader control using sub part system spindle superimposition and synchronization of multiple spindle sets Heavy workpiece M800W M800S EN Real time tuning OFF Real time tuning ON sm 1 TCR Stability Tends to vibrate Vibration is suppressed control gain is fixed control gain is automatically adjusted Another ae After workpiece cutting Inertia fluctuates widely Speed Acceleration remains Acceleration is suited to the unchanged whether the inertia Acceleration time is workpiece is heavy or light Shorter for a lighter workpiece Acceleration Heal time tuning helps maintain the stability of large lathes This function detects vibration caused by significant fluctuation of work inertia and automatically adjusts the control gain Ce meo i i E E r zi a 4 B 1 Li DETTA a ri 1 H B n il Conversational programming tool measurement work coordinate system shift
4. Bee O MEUM O ESI O Bae O g Q O 1um 1nm 400 sets 32000 Hefer to the specifications manuals for details DRIVE SYSTEM DRIVE SYSTEM Drive unit High performance Servo Spindle Drive Units MDS E EH Series e he servo control dedicated core processor realizes an increase in control speed leading to improved basic performance When combined with a higher resolution motor sensor and enhanced high speed optical communication this drive contributes to high speed high accuracy control Motor power connector comprises an anti misinsertion mechanism This helps to eliminate connection errors Improved diagnostic and preventive maintenance features Safe Torque Off STO and Safe Brake Control SBO are supported in effort to enhance safety features Servo motors Medium inertia high accuracy and high speed motors HG Series Sensor resolution has been significantly improved The servo motors which boast smooth rotation and outstanding acceleration capabilities are well suited to serve as feed axes of machine tools Range 0 5 to 9 kW Maximum speed 4 000 or 5 000 r min e Safety support sensors are included as standard specification Sensor connectors are screw locked and have enhanced vibration resistance Three sensor resolutions i e 1 4 and 67 million pulses rev are available Multi hybrid Drive Units
5. Japan IP Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 standards for environmental management systems and 1509001 standards for quality assurance management systems AN Safety Warning To ensure proper use of the products listed in this catalog ISO 9001 please be sure to read the BUREAU VERITAS instruction manual prior to use UKAS ode Certification MANAGEMENT SYSTEMS EC97J1113 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN http Global MitsubishiElectric com New publication effective May 2015 Specifications are subject to change without notice N e OO Ss Q gt 2 EN a Co NI lt al Z en
6. and other features have been improved making the lathe system significantly easier to use Improved milling features using a tool spindle High speed high accuracy control features accumulated originally for machining centers are now available in lathe system Fine milling can be implemented at high speeds ona lathe This CNC enables a servo motor instead of a spindle to act as a tool spindle Any of the servo control axes driven by multi hybrid drive can be used as a tool spindle This contributes to the downsizing of machine tools Multi axis multi part system control features help to reduce cycle time and maintain synchronization between part systems M800 M80 Series provides Spindle superimposition control a feature that enables simultaneous execution of turning and center tapping although they needed to be executed individually These features are effective in eliminating idle time resulting in a significant reduction in tact time This CNC also offers features that maintain synchronization between part systems which is required for automatic lathes in particular These enable operators to implement ever more complex machining safely and securely Significantly easier programming Programming has been made much easier program edit screen shows the synchronization points between part systems in an easy to understand display and conversational programming allows insertion of canned cycles After
7. array of these features help ensure high productivity Conversational oignificant progress has also been Program edit with timing synchronization made in frequently used operation as Easy setup of barrier check parameters between part systems well as programming such as tool Simple monitor screen showing Interactive cycle insertion Offset and work p iece coordinate narrowed down information 3D program check system shift which allows operators to easily implement ever more complex machining Multi axis multi part system control features Supports up to 8 part systems 32 axes and 8 spindles Re thread cutting Loader control via sub part system control Thread cutting override Spindle superimposition control Real time tuning Multiple spindle synchronization set control Large sized display User operability Workpiece coordinate system shift ENHANCED LATHE SYSTEM Ce meoos meo Pome e Labor a Sra Ca Mh RENE Boe F vH n LL UND ANC Turret Gear change mechanism D oit B HUUOU NND Milling and turning tools can be registered in tool management screen Tool spindle Servo motors High speed high accuracy control and SSS control are available for milling using lathe system A servo motor driven by a servo drive unit can be controlled as a tool spindle Multiple spindle synchronization set control
8. high quality surfaces simply by specifying the desired dimensional accuracy This feature takes machining to a whole new level M8s00 M80 Series brings out the full potential of machine tools M800 M80O Series provides new features that can maximize the full potential of machine tools including Variable acceleration pre interpolation acceleration deceleration provides optimized acceleration with each axis characteristics fully exercised For example allowing a linear axis to accelerate irrespective of rotary axis responsiveness OMR FF control allows for optimal position loop gain adjustment suited to each axis leading to smoother and more accurate cutting Other than the above this CNC has new functionality effective for higher productivity including Rapid traverse block override function that helps reduce non cutting time by overlapping feed blocks Necessary features are available on your machine M80 Series includes SSS control and inclined surface machining features The SSS control function provides smoother surfaces at higher speeds and the inclined surface machining control function makes it possible to issue normal program commands to an arbitrary plane inclined surface in space These and various other features are incorporated in the M80 Series UNIQUE CUSTOMIZATION UNIQUE CUSTOMIZATION A high level of screen customization is attainable more easily in a shorter period of time Highly sc
9. trademarks or trademarks of LLC Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMls to CNC and EDM machines A NAME TO TRUST oince its beginnings in 1870 some 45 companies use the Mitsubishi name covering a spectrum of finance commerce and industry The Mitsubishi brand name is recognized around the world as a symbol of premium quality Mitsubishi Electric Corporation is active in space development transportation semi conductors energy systems communications and information processing audio visual equipment and home electronics building and energy management and automation systems and has 237 factories and laboratories worldwide in over 121 countries This is why you can rely on Mitsubishi Electric automation solution because we know first hand about the need for reliable efficient easy to use automation and control in our own factories As one of the world s leading companies with a global turnover of over 4 trillion Yen over 40 billion employing over 100 000 people Mitsubishi Electric has the resource and the commitment to deliver the ultimate in service and support as well as the best products e VC B VCC Air conditioning Photovoltaic EDS Global Partner Local Friend K KL2 4 C0140 B NA1505 Printed in
10. 50mm thick excluding protrusions This provides a higher degree of flexibility in operation panel design Advanced display and keyboard designs M800 M80 M700V M70V The M800 M80 Series accommodates an SD card a relatively easy to source device The SD card can be inserted or removed independently of USB memory The flip up door provides greater durability ADVANCED DESIGN Slim 9 5mm shape excluding protrusions Possible to be mounted not only from the front side of machine tools but also from the inner side of cabinets T4 1 i la i m s D T E asl Display redesigned for enhanced visibility of keyboard The display and keyboard have been redesigned Measuring only 9 5mm thick excluding protrusions the possibilities of machine tool design have been expanded In addition their gray scale colors can be easily harmonized with machines in different colors The surfaces of display and keyboard are flush providing beauty and usability as well as increased operability 10 4 type and larger displays have touchscreen made of beautiful long life glass which allows you easy day to day maintenance Vertical mount and horizontal mount keyboards are included in the product line INTUITIVE USABILITY Touch operation provides you unprecedented ease of use Smartphone like intuitive touch operation The display features a capacitive touchscreen that is c
11. DL Series e SJ BG Series SYSTEM CONFIGURATIONS Di a e a x Ur rx El PC server Software Production control system Designer2 Trainer2 Trainer2 plus Explorer Monitor2 ese see Se eee e800 Se ee seed EcoMonitorLight Optional part I0 Lf I 1 Cf Optional parts are not provided as accessories for NC equipment Please purchase desired components from a Mitsubishi Electric dealership etc ENHANCED LATHE SYSTEM ENHANCED LATHE SYSTEM Milling features and multi axis multi part system control features have been significantly improved Progress has been made in operability enabling operators to implement ever more complex machining in an easy and efficient manner Vertical lathe Inverted lathe Multi tasking lathe Milling features Implement ever more complex machining in an easy and efficient manner High speed high accuracy control Super Smooth Surface SSS control Spindle mode servo motor control Milling features have been improved through high speed high accuracy control and SSS control Multi axis multi part system control features have also been upgraded A wide
12. Explorer on a computer when the computer is connected to multiple CNCs via Ethernet NC Monitor2 Taking advantage of the network in a plant CNC operation status can be monitored from remote locations Several CNCs can be connected and monitored simultaneously For details regarding each software refer to the Software Tools Catalog BNP A1224 GLOBAL SERVICE NETWORK GLOBAL SERVICE NETWORK GLOBAL SERVICE NETWORK Wi Paton sto FACE O Sot We provide satisfying after sales services worldwide aiming to be your best partner CHINA AMERICA MITSUBISHI ELECTRIC AUTOMATION MITSUBISHI ELECTRIC AUTOMATION INC CHINA LTD CHINA FA CENTER AMERICA FA CENTER dock m China Shanghai Service Center Central Region Service Center 2s TEL 86 21 2322 3030 i FAX 86 21 2308 3000 s FAX 1 847 478 2650 Nee lt T 3 t gt 1 China Beijing Service Center West Region Service Center China Tianjin Service Center South Region Service Center Fee China Chengdu Service Center Michigan Service Satellite Pa China Shenzhen Service Center Ohio Service Satellite a a Q China Shenyang Service Satellite Minnesota Service Satellite J p Q e O China Wuhan Service Satellite JAPAN LT Northern CA Satellite P China Changchun Service Satellite LN i i i g Q Q MITSUBISHI ELECTRIC CORPORATION E a gine Satelite S 1 EL m TOKY
13. MDS EM Series e The multi hybrid drive unit is capable of driving a maximum of three servo axes and one spindle This contributes to the downsizing of machines and offers technical advantages Motor power connector comprises an anti misinsertion mechanism This helps to eliminate connection errors eSafe Torque Off STO and Safe Brake Control SBO are supported in effort to enhance safety features Linear Servo Motor LM F Series in clean environments is possible since no ball screws are used eliminating possible contamination from grease Elimination of transmission mechanisms including backlash enables smooth and quiet operation even at high speeds Dimensions Length 290 to 1 010 mm Width 120 to 240 mm All in one compact drive units MDS EJ EJH Series Ultra compact drive units with built in power supplies contribute to reduced control panel size e he servo control dedicated core processor realizes an increase in control speed leading to improved basic performance When combined with a higher resolution motor sensor and enhanced high speed optical communication this drive contributes to high speed high accuracy control eSafe Torque Off STO and Safe Brake Control SBO are supported in effort to enhance safety features e MDS EJH 400V system drive unit is available Note 1 Direct Drive Servo Motor TM RB Series High torque direct drive motor combi
14. Max number of axes 2 32 NC axes Spindles PLC axes Max number of spindles 4 otandard 4 ber of part syst 2 ax number of part systems Optional Fine segment processing capacity 168 270 kilo blocks min Lathe Machining center system system Max number of axes 2 ional 32 NC axes Spindles PLC axes Max number of spindles NM 4 otandard 4 Max number of part systems 2 d Doy Optional 8 Fine segment processing capacity 168 270 kilo blocks min Lathe Machining center system system Max number of axes TypeA 12 TypeA 11 NC axes Spindles PLC axes TypeB 9 TypeB 9 TypeA 4 Max number of spindles TypeB 3 3 2 Max number of part systems 2 1 Fine segment processing capacity 67 5 135 kilo blocks min 16 8 TypeB 16 8 NO SYSTEM CONFIGURATIONS SYSTEM CONFIGURATIONS Ethernet M800S MB80 Series i USB memory 0 SD card 7U H 27727 J 77 7 7 7 7 7 7 7 77 7 7 S 5 IU In 7 TEI JL BS N n NY N laf 71 VA I LUIE FM FEE ZEE Display integrated control unit amp Keyboard Manual pulse generator This CNC makes it easier to configure factory automation systems and design and build machine tools Compatible with a range of field net
15. N Display and keyboard design have been renewed The advanced construction and sophisticated flat profile take machine design to the next level The display incorporates a touchscreen as standard specifications providing intuitive smartphone like operation 10 4 type and wider displays 19 type touchscreen provides easy operability for MBOOW Series only peafowl Fu i a BEBRS BSG a I iE TM pw 5 pado oon ZHBBUBEDE CA0 cit Made ded Bene EEE E ERE PITA zi i 871 one 2 2 2 2 2 3 03 LI Empa Nnn AN MAE rn TE I SO0SSe 208 Boose 5 AILES DIR Roe ee r Software Software keyboard operation panel MEMO Am Bar de Ses saria Gora Document viewer Memo pad handwritten 19 type vertical display unit provides two split multiple windows for various applications A 19 type vertical display is included in the M800W Series The display provides two split multiple windows that can be customized by arranging the software keyboard document viewer or other application The slim personal computer unit enables greater flexibility in operation panel design M800W Series personal computer unit boasts
16. O HEAD OFFICE NAGOYA WORKS Connecticut Service Satellite OO A Texas Service Satellites O 4 ore MB lennessee Service Satellite Pm ee TEL 81 52 722 6620 FAX 81 52 722 6662 Q Florida Service Satellite Q Canada Region Service Center EUROPE v e e KOREA s Canada Service Satellite 4 ri Mexico Region Service Cent SEM LECT EUROPE NATSU ELECTING AUTONATON mcd eu KOREA CO LTD KOREA FA CENTER E e oe epum Korea Service Center 49 2102 486 5 NT O TEL 82 2 3660 9602 FAX 82 2 3664 8668 22 Germany Service Center S A Taegu Service Satellite France Service Center j France Lyon Service Satellite ASEAN y Italy Service Center M ELECTRIC ASIA PTE LTD TANAN Italy Padova Service Satellite ASEAN FA CENTER f Ma in d te A TAIWAN FA CENTER U K Service Center Oo Taiwan Taichung Service Center Central Area TEL 65 6473 2308 FAX 65 6476 7439 MEUM 9 l Spain Service Center agi S S TEL 886 4 2359 0688 FAX 886 4 2359 0689 Poland Center e KL Service THAILAND Taiwan Taipei Service Center North Area Turkey Service center A service Center MITSUBISHI ELECTRIC FACTORY P Taiwan Tainan Service Center South Area Czech Republic Service Center g Philippines Service Center AUTOMATION THAILAND CO LTD Russia Service Cen
17. acturing Changshu Co Ltd ndia FA Center WARRANTY YOUR SOLUTION PARTNER YOUR SOLUTION PARTNER WARRANTY Please confirm the following product warranty details before using MITSUBISHI CNC 1 Warranty Period and Coverage Should any fault or defect hereafter called failure for which we are liable occur in this product during the warranty period we shall provide repair services at no cost through the distributor from which the product was purchased or through a Mitsubishi Electric service provider Note however that this shall not apply if the customer was informed prior to purchase of the product that the product is not covered under warranty Also note that we are not responsible for any on site readjustment and or trial run that may be required after a defective unit is replaced Warranty Term The term of warranty for this product shall be twenty four 24 months from the date of delivery of product to the end user provided the product purchased from us in Japan is installed in Japan but in no event longer than thirty 30 months Including the distribution time after shipment from Mitsubishi Electric or its distributor Note that for the case where the product purchased from us in or outside Japan is exported and installed in any country other than where it was purchased please refer to 2 Service in overseas countries as will be explained Limitations 1 The customer is requested to conduc
18. adder programming of the user PLC to be developed by machine tool builders and debug it and check the operations of customized screens NC Trainer2 NC Trainer2 plus This is an application for operating the CNC screen and machining programs on a computer without the CNC control unit or a special display unit It can also be used for learning CNC operation and checking machining programs The machining programs created on NC Trainer2 NC Trainer2 plus can be used on actual CNCs O Setup Check and setup the parameter list using a computer Adjusting with simple arameter settings 9 Servo parameters are adjusted automatically NC Explorer Monitor the status of multiple CNCs on one computer Ethernet NC Monitor2 Check the contents of the parameters in the help section Results displayed in bode diagram SOFTWARE TOOLS NC Configurator2 NC parameters required for NC control or machine operation can be edited on a computer Also possible to create initial parameters simply by inputting the machine configuration NC Analyzer2 Servo parameters can be adjusted automatically by measuring and analyzing the machine s characteristics Measurement and analysis can be done by running a servo motor using the machining program for adjustment or using the vibration signal This function can sample various types of data NC Explorer CNC machining data files can be manipulated using Windows
19. alable hardware and advanced drawing application make it possible to increase the added value of machine tools a EWI Lm HOO 200 BARRE non A AA lgl noon SIDE n 1 1 LITE EHER FETTE a a r 1 the operation panel to 1 machine tools M800W Series is equipped with a 19 type vertical display with a two split multi window screen Home application in the lower half can freely be customized 2 SD card interface in display unit Large capacity machining program Custom screen data Backup data Additional SD memory card interface on backside of display An SD card can store large capacity machining programs and custom screen data Eissaia grin in mmm m asrki gni in otandard screens can be customized using the selective display and rearranging menus ocreens matching operators preferences and needs enable even greater ease of use Wide ranging items to set Possible to set the tool data to distinguish tools such as tool name tool ID and number of flutes N All of the data can be read and written through machining program or ladder logic Addition of custom data Custom data can be added It is also possible to specify the item name Tool related information is
20. an errors resulting in less defect leakage CNC LINEUP High Performance M8005 M80 Standard F u E um H m n sis l CNC LINEUP E HM Egas fisat g URUTE TUTUN Fo l SEE si Premium CNC with Windows based display provides expandability and flexibility Separated type a control unit separated from display Windows based display with the latest PC and OS offers excellent expandability Four expansion slots are provided as standard specifications allowing for expansion using option cards High grade CNC well suited to high speed high accuracy machining and multi axis multi part system control Panel in type a control unit with integrated display Multi CPU architecture allows for high performance and high functional graphics Windows less display provides easy operability Standard CNC provides high productivity and easy operability Panel in type a control unit with integrated display Provided in package TypeA TypeB for easier selection Windows less display provides easy operability Display unit size 19 type 15 type Touchscreen Windows based Touchscreen Windows based 15 type 10 4 type Touchscreen Touchscreen 15 type 10 4 type Touchscreen Touchscreen 8 4 type CNC LINEUP Main Specifications Lathe Machining center system system
21. and longer Vibration resistance improved service life Separated front I F ports Protect the SD card slot from any fluid even while a USB memory device is Personal computer unit Display panel inserted P M800W Series only I O unit Front side wiring All wiring can be done from the front side of the unit e Assembly simplified DIN rail mount All types are mountable on DIN rails can also be attached using screws HARDWARE Control unit M800W Series Separated type Separated from display Control unit DI ENY Keyboard 8005 80 Series Integrated type Integrated on back of display M800W Series 365 Control unit 8005 Series HARDWARE 80 Series SPECIFICATIONS Max number of axes NC axes Spindles PLC axes Max number of NC axes in total for all part systems Max number of spindles Max number of PLC axes Number of simultaneous contouring control axes JO JequinN Max number of NC axes in a part system Max number of part systems Control unit side High speed program server mode Display unit side High speed program server mode Front side SD card mode Least command increment Least control increment Max number of tool offset sets Max PLC program memory capacity steps Multi project PLC max number of projects Touch gesture operation User level based protection Workpiece coordinate system shif
22. art Safety Observation Function conforms to EC UN Machinery Directive 2006 42 and meets the Regular Production following safety standard requirements The function Surveillance has also obtained the Type Approval Certificate from TUV SUD German certification authority with regard to the conformity with the safety standards TUVRheinland ID 2000000000 Compatible functional product safety standards EN ISO 13849 1 2008 PLd Cat 3 IEC 61508 1 3 2010 SIL 2 62061 2005 SIL CL 2 EN 61800 5 1 2007 EN 60204 1 2006 SUPPORT FOR AUTOMATION Workpiece SUPPORT FOR AUTOMATION ENHANCED TRACEABILITY Supports automation needs Connectable to a range of field networks Automation of small scale line easily realized Needs for automation are increasing which can be realized more easily with lower cost Improved traceability helps to visualize factory wide operation M800 M80 Series CNCs are equipped with the MES interface function through which the CNC automatically sends SQL statements to the production control system database upon completion of cutting or occurrence of an alarm This can significantly increase traceability throughout the factory This transparency helps optimize production planning and management Quality control can also be easier through visualization of alarm history and the production results based on the basic unit s
23. ceed the expectations of users around the world The outstanding performance of our CNC lineup consistently wins praise from users for their high levels of productivity intuitive usability and superior functionality However to develop the new M800 M80 Series we went back to the drawing board and completely reexamined our cutting edge control technologies The result is a breakthrough in the control of high speed high precision machining User performance requirements demand a commitment to development The story of the new M800 M80 Series began with conventional development to produce incremental evolutionary improvements But our goal was a revolutionary leap in CNC performance Our project team determined that the only way to significantly boost processing performance and totally satisfy user demands would be the creation of a CPU optimized for CNC control This insight inspired Mitsubishi Electric s first ever attempt to develop a CNC dedicated CPU and opened a new chapter in CNC development In depth analysis and simulations achieve one volition Pursuit of CNC dedicated CPU began with design validation on an unprecedented scale as well as high precision simulations to verify processing performance Achieving a leap in processing performance demanded the integration of innovative technologies beyond optimizing processor manufacturing processes Overcoming numerous hurdles and maximizing the potential of the pro
24. cessor we succeeded in producing a CNC dedicated CPU that achieves unprecedented high speed processing performance Experience the revolutionary high speed processing of the new CNC dedicated CPU Incorporating the CNC dedicated CPU in the new series not only results in phenomenal processing speed but also reduces the number of required parts leading to fewer possibilities of failure and increasing product quality Equipped with Mitsubishi Electric s first ever CNC dedicated CPU the long awaited M800 M80 Series is the fruit of an original development process and the sum of our latest technologies With the utmost confidence we are proud to introduce the M800 M80 Series and invite customers to experience performance of the future today The Mitsubishi Electric CNC Development Project Team Fine segment processing capacity Meus 1 6 times M700V than M700 kilo blocks min High capability in program processing enables a shorter cycle time PLC process capability PCMIX value M800 1 6 times high M7O0V than M700V High processing capability of the PLC enables large scale ladder logic to be processed at high speed CNC to drive communication capability M800 3 times 3 times M700V than M700V Optical communication speed between CNC and drive has been increased This improves the system responsiveness leading to more accurate machining ADVANCED DESIGN ADVANCED DESIG
25. collected and centrally managed on the Tool Management Screen A wide range of setting items such as tool name and tool ID are readily available It is also possible to add custom data 19 type vertical display boosts the added value of machine tools The display shows the standard CNC screen on the upper half while offering the lower half home application to be freely customized It is also possible to add some originality to machines to increase their added value However it is difficult to design the whole screen at the same time This screen layout can satisfy such needs Combined with customers ideas the possibilities are infinite Support for large capacity custom data using the SD memory on the back of display The panel in type CNC with integrated display has the SD card interface on the back of the display SD card can accommodate large capacity machining programs and large capacity graphic data for custom screens which leads to increased possibilities of customization Customize the standard screens as per the preference of operators Each operator has their own set of frequently used menus This CNC allows operators to rearrange their menus and hide any unused ones so they can easily navigate to their desired Screen his CNC has a function called Selective Display which enables partial customization of the Monitor screen Operators can constantly view and monitor Tool offset Work offset Common va
26. ethod allows for the control of up to 64 stations and 2 048 points per channel Various peripheral equipment can be controlled by the CNC alone Mmsoow meoos mao Ladder logic for machine tool amp gt device Ladder logic for canbe peripheral equipment shared gt qr Ion Multi project PLC enables control of ladder logic for peripheral equipment separately from that for machine tools This leads to efficient development and management of ladder logics for peripheral equipment Project 2 Ce meoos meo koader rd If an alarm occurs on the loader axis only the loader is stopped During an alarm operation of individual machine groups can be stopped Machining is not interrupted when an alarm occurs on peripheral equipment loader Compatible with a range of field networks that facilitate connection to peripheral equipment With the aim of configuring factory automation systems compatibility with a range of field networks has been implemented enabling connection to peripheral equipment and devices Insert the option card into the standard expansion slot of the M800W Series CNC or on the back side of the display for the M800S MB80 Series Renewed I O units and built in PLC functionality make it easier to control and manage peripheral equipment I O units have been redesigned The renewed I O communication method makes it p
27. ive works Permissible operation can be set individually for each access level INTUITIVE USABILITY Advanced universal design with a focus on ease of use The easy to use interface inherited from M70OOV M70V Series has further advanced leading to greater visibility and usability Iconized features and operation menus are easy to recognize and readily available for anyone to use The Simple Monitor screen displays the information required for lathes and machining centers respectively in an enlarged view The icons on the screen tell you the status of tools and spindles All of these interface features are worth a try Usability in lathe improved through tool icons 3D work simulation for turning and other dedicated features One of the highlights in M800 M80 Series is improved usability in a lathe The tool icons indicate the tool shape and bit direction in an easy manner which can satisfy both inexperienced and experienced operators The 3D graphic check supports for both turning and milling so even a complex program can easily be checked through the 3D simulation Reducing leakage of defects caused by human errors M800 MB80 Series has a feature called User level based data protection which allows you to set multiple levels of access permission Permissible operation range can be set for each operator according to their roles in production This can ever more effectively prevent operation errors and other hum
28. ment work readjustment and startup test run of on site machines or any other operations conducted by the customer 4 Changes in Product Specifications opecifications shown in our catalogs manuals or technical documents are subject to change without notice 5 Product Application 1 For the use of this product its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in the product and a backup or fail safe function should operate on an external system to the product when any failure or malfunction occurs 2 Mitsubishi CNC is designed and manufactured solely for applications to machine tools to be used for industrial purposes Do not use this product in any applications other than those specified above especially those which are substantially influential on the public interest or which are expected to have significant influence on human lives or properties Trademarks MELDAS MELSEC EZSocket EZMotion iQ Platform MELSOFT GOT CC Link CC Link LT and CC Link IE are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and or other countries Ethernet is a registered trademark of Xerox Corporation in the United States and or other countries Microsoft and Windows are either trademarks or registered trademarks of Microsoft Corporation in the United States and or other countries SD logo and SDHC logo are either registered
29. ned with high gain control provides quick acceleration and positioning which makes rotation smoother e Suitable for rotary axes that drive tables or spindle heads e Range Maximum torque 36 to 1 280 N m Spindle motor High performance Spindle Motor SJ D Series Motor energy loss has been significantly reduced by optimizing the magnetic circuit High speed bearing incorporated as a standard feature helps to achieve higher speed lower vibration and improved durability e Range Normal SJ D Series 3 7 to 11 kW Compact amp light SJ DJ Series 5 5 to 15 kW e Maximum speed 10 000 or 12 000 r min Built in Spindle Motor SJ BG Series he electrical design has been optimized to increase the continuous rated torque per unit volume contributing to the downsizing of spindle units mold with cooling jacket is available as an optional feature DRIVE SYSTEM High output High torque Spindle Motor SJ DG Series e Addition of S3 rating 96ED rating has improved output and torque acceleration deceleration characteristics Balance adjustment ring has been added to the counter load side for fine tuning Range 53 rating 5 5 to 15 kW Maximum speed 10 000 12 000 r min Low inertia High speed Spindle Motor SJ DL Series e The spindle motors are dedicated to tapping machines requiring faster drilling and tapping he latest design technologies have made i
30. ommonly used in smartphones and tablets allowing for intuitive and easy operation With a simple flick of the finger for instance you can monitor the desired part of program or view and select a menu key on the next page without the need for tedious key operation In 3D graphic check you can view a 3D model at any desired size in any desired position Pinch in Pinch out INTUITIVE USABILITY 100 500 in j uw LI ri un mm ES i m Pw pact Menu scroll flick Tools displayed by icons UER SE Si B zum H E 4 u Te 8 4 type 10 4 type mo m m Er THa rr t FERES BEER F EA ini a BBEBS ia ds oo SERA Various features and operation menus are indicated using easy to recognize Icons Tool icons tell you the tool type left or right hand lifetime and other information at a glance ___ Lathe syste hining center system abun id dial m imm Lathe system Machining center system A click of the menu button navigates you to 3D graphic check of the currently edited program For lathe system the 3D check supports for both milling and turning 2 Supervisor Operator Edit machining program Configure parameters Hegister tool data etc S285 DOT oe DOR Up to 8 levels of access permission helps to prevent you from dispatching defect
31. ontrol Il SSS control Tolerance control Variable acceleration pre interpolation acceleration deceleration OMR FF control Rapid traverse block overlap Spindle mode servo motor control Real time tuning 1 speed gain changeover Real time tuning 2 rapid traverse time constant changeover Tool center point control Inclined surface machining command 3 dimensional manual feed R Navi CC Link Master Slave PROFIBUS DP Master EtherNet IP Scanner MES interface function EcoMonitorLight connection Machine group based alarm stop Smart safety observation SPECIFICATIONS OStandard Optional Machining center system Ms00W Series O16 A82 16 A O QO 1um Ainm inm 200 sets A999 sets 128000 4512000 O1 A6 O A NM gt i RA Ra Ra Ra 2 EM D gs gt O16 A32 QO 1um Ainm 1nm 200 sets A999 sets 128000 2512000 O1 A6 EM gt Ea gt EI EI NS L 24 gt 8005 Series O16 A82 16 A O QO 1um Ainm inm 2200 sets A999 sets 128000 45512000 E A6 O NS gt ie Ra DESEE 24 O16 A32 QO 1um Ainm 1nm 200 sets A999 sets 128000 A512000 O1 A6 O NEM NES N RAO RA gt EM gt pmi gt Selection M80 Series 1 O O 1um inm 400 sets 64000 E Bea O
32. ormal fluctuation of voltage and acts of God including without limitation earthquake lightning and natural disasters g a failure which is unforeseeable under technologies available at the time of shipment of this product from our company h any other failures which we are not responsible for or which the customer acknowledges we are not responsible for 2 Service in Overseas Countries If the customer installs the product purchased from us in his her machine or equipment and export it to any country other than where he she bought it the customer may sign a paid warranty contract with our local FA center This falls under the case where the product purchased from us in or outside Japan is exported and installed in any country other than where it was purchased For details please contact the distributor from which the customer purchased the product 3 Exclusion of Responsibility for Compensation against Loss of Opportunity Secondary Loss etc Whether during or after the term of warranty we assume no responsibility for any damages arising from causes for which we are not responsible any losses of opportunity and or profit incurred by the customer due to a failure of this product any damages secondary damages or compensation for accidents arising under specific circumstances that either foreseen or unforeseen by Mitsubishi Electric any damages to products other than this product or compensation for any replace
33. ossible to significantly increase the maximum number of contact points per channel enabling a number of peripheral equipment and devices to be controlled by CNC alone In addition built in PLC functionality for I O control has been improved This CNC supports Multi project PLC a feature that enables ladder logics for peripheral equipment to be managed separately from those for machine tools This creates a more efficient environment for operators working together in developing and managing ladder logics New feature capable of stopping peripheral equipment incorporated M800 M80 Series has a feature called Machine Group based Alarm Stop which stops operation of individual machine groups if an alarm occurs when control is combined with the MDS E EM EJ Series This feature allows continuation of machining even when an alarm occurs on a loader magazine or other peripheral equipment EXCELLENT MAINTAINABILITY EXCELLENT MAINTAINABILITY The number of spare parts for M800 M80 Series has been reduced environmental resistance improved and assembly simplified to provide higher efficiency in maintenance Control unit No fan structure Heat generation suppressed by introducing an original CPU e Spare parts reduced ECC embedded memory Memory error detection and correction possible with built in ECC Noise tolerance improved Display unit Capacitive touch screen panel No hard disk drive Easy operation
34. parameter adjustment M800W M800S When operated by When operated by When operated by linear axes linear and rotary axes rotary axes Speed Speed Speed Acceleration Acceleration Acceleration lime 1 Time 1 1 DER 1 Speed Speed 32min 48sec 29min 30sec Variable acceleration pre interpolation acceleration deceleration optimizes the acceleration in accordance with the axis motion ECTHNITCHEEETNM model Circularity Circularity 1 1um O 7 um Position Mechanical command system Position Speed Current control control control OMR FF control makes servo control smoother and more accurate enabling optimal position loop gain adjustment suited to each axis Ce meoos meo No overlap Odeg corner straight line 45deg corner 90deg corner Ne Ne N2 Tolerance XY E Pd i 1 S ys With overlap N1 n s Speed Speed Speed Speed A Time Time Time Rapid traverse block overlap function makes it possible to reduce non cutting time The overlap varies according to the path to keep the tolerance constant High productivity and high quality are our primary focus CNC dedicated CPU is incorporated in the M800 M80 Series providing significantly improved short segment processing capability The benefits are not limited to improvements In basic performance alone The Tolerance Control function enables operators to achieve
35. pecific to each workpiece In addition when control is combined with the EcoMonitorLight power consumption monitor operators can monitor not only CNC status but also the energy consumed by the machines Possible to monitor production results based on the basic unit specific to each workpiece as well as the alarm history When cutting is complete During alarm Work ID Cutting start end Work ID Time of alarm time Maximum spindle load occurrence Details of Power consumption Tool alarm Tool number number Tool offset etc Tool offset etc ModbusHTU Power consumption Upon completion of cutting or occurrence of alarm CNC sends the data collected to the database Needs for automation are increasing which can be realized more easily and with lower cost SUPPORT FOR AUTOMATION Fmsoow meoos Meo CC Link Mount on control unit Mount in expansion slot Compatible with CC Link master slave PROFIBUS DP master and EtherNet IP scanner Possible to connect to peripheral equipment and devices conforming to a range of field networks DEach channel accommodates up to 32 M800W M800S M80 units 64 stations 2048 points 2 Devices be allocated to each station using the parameters M The unit makes it more efficient to design and build 4 machine tools AI wiring is on the front 2 Possible to be mounted on DIN Renewed I O communication m
36. programming operators can check the programs through 3D work simulation before actual cutting ENHANCED MACHINING CENTER SYSTEM ENHANCED MACHINING CENTER SYSTEM SSS control has further evolved realizing high speed high accuracy high quality machining In addition this CNC offers features that bring out the full potential of each axis and minimize non cutting time leading to higher productivity i S Machining accuracy 6min 37sec SSS control Machining time 5min 46sec SSS 4G control Horizontal machining center High speed high accuracy high quality cutting through SSS 4G control M800 MB80 Series offers SSS Ath generation SSS 4G control enabling high speed high accuracy high quality machining SSS 4G control provides features that are effective in reducing tact time including optimal acceleration deceleration suited to each axis characteristics In addition SSS 4G is capable of reducing machine vibration during high speed cutting SSS 4G control allows for greater cutting accuracy in the same length of time or shorter cutting time with the same degree of accuracy when compared to our previous models ENHANCED MACHINING CENTER SYSTEM Ce meoos meo Medium Small tolerance tolerance tolerance 5min 15sec 5min 46sec Gmin 34sec Tolerance control function provides a smooth motion within specified error tolerances Desired machining results can be achieved using simple
37. riable or other commonly used functions REINFORCED FUNCTIONAL SAFETY REINFORCED FUNCTIONAL SAFETY M800 M80 Series provides a range of safety features collectively called the Smart Safety Observation Function This function has achieved full conformity with the safety standards that cover the entire system including CNC drive I O sensors and communication Smart safety observation function Safety related I O observation Emergency stop observation Safely Limited Speed SLS Safely Limited Position SLP Safe Operating Stop SOS Safe Speed Monitor SSM Safe Brake Control Safe Brake Test SBC SBT Safe Cam SCA Safe Stop 551 652 Safe Torque Off STO Safety communication enables Functional safety system oles the use of wire saving configurations can be configured easily Not required Drive Power supply Remote Operation panel I O unit VO Unit Safety I O Emergency stop Capable of monitoring redundant Redundant two channel door and emergency stop signals is built into the with no need for dedicated safety drive making it possible circuit to use less wiring otor 7 Equipped with the safety compatible sensor Compliant with a range of safety standards equipped with the drive safety features required for machine tools The Sm
38. t possible to attain lower vibration and greater rigidity even with the lighter weight Range 0 75 7 5 kW Note 1 For servo motors only SOFTWARE TOOLS O Design Set the machine constants according to the following explanation Calculation results of the spindle acceleration deceleration times Servo motor selection The spindle acceleration deceleration times are shown in a graph Combine the parts to customize the screen without programming Customize a screen using NC Designer2 and check its operation using NC Trainer2 plus Edit PLC program with PLC development tool of NC Trainer2 plus NC Trainer2 plus NC Designer2 Put skills obtained into practice Smooth start up Quick setup machining NC Trainer2 plus SOFTWARE TOOLS NC Servo Selection Input the machine constants for selection of the optimum servo motor This function automatically calculates spindle acceleration deceleration times and selects the optimum power supply unit NC Designer2 We provide a developmental environment where the MTB can customize screens easily Two types of screen development methods are available the interpreter system programming without C for simple screen development and the compiler system with a complex controller programming with C NC Trainer2 plus NC Trainer2 plus supports customization development it helps to program the l
39. t 3D program check Interactive cycle insertion Multiple spindle synchronization set control Spindle superimposition control High accuracy control High speed high accuracy control I High speed high accuracy control Il SSS control Tolerance control Variable acceleration pre interpolation acceleration deceleration OMR FF control Rapid traverse block overlap Spindle mode servo motor control Real time tuning 1 speed gain changeover Real time tuning 2 rapid traverse time constant changeover Tool center point control Inclined surface machining command 3 dimensional manual feed R Navi CC Link Master Slave PROFIBUS DP Master EtherNet IP Scanner MES interface function EcoMonitorLight connection Machine group based alarm stop Smart safety observation SPECIFICATIONS Ms00W Series O16 A32 O16 A32 DO o o o ZN O QO 1um Ainm nm 0128 sets A999 sets 2128000 2512000 O1 A6 O EM gt E gt Bee ON OE D NM gt EBD gt Ra gmi O16 A82 O16 2482 DO o o o gt A QO 1um ZAN1nm nm 0128 sets A999 sets 2128000 A512000 Di A6 O a gt EM gt Bee OC Bae N gt ae b gt gt gt BEN O RN OStandard Optional Lathe system 8005 Series O16 A32 O16 A382 8 8 8 8 O4 A8 AS QO 1um ZA 1nm 1nm 0128 sets A999 sets O128000 A512000 O1 A6
40. t an initial failure diagnosis by him herself as a general rule It can also be carried out by us or our service provider upon the customer s request and the actual cost will be charged 2 This warranty applies only when the conditions method environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual user s manual and the caution label affixed to the product etc 3 Even during the term of warranty repair costs shall be charged to the customer in the following Cases a a failure caused by improper storage or handling carelessness or negligence etc or a failure caused by the customer s hardware or software problem b a failure caused by any alteration etc to the product made by the customer without Mitsubishi Electric s approval c a failure which may be regarded as avoidable if the customer s equipment in which this product is incorporated is equipped with a safety device required by applicable laws or has any function or structure considered to be indispensable in the light of common sense in the industry d a failure which may be regarded as avoidable if consumable parts designated in the instruction manual etc are duly maintained and replaced e any replacement of consumable parts including a battery relay and fuse f a failure caused by external factors such as inevitable accidents including without limitation fire and abn
41. ter THAILAND FA CENTER Sweden Service Center 7 INDIA Thailand Service Center i INDONESIA BRAZIL TEL 66 2 682 6522 31 PT MITSUBISHI ELECTRIC INDONESIA MELCO CNC do Brasil Com rcio e Servi os S A L MITSUBISHI ELECTRIC INDIA PVT LTD FAX 166 2 682 600 s Pies raa Realan Santee Ukraine Kharkov Service Center INDIA FA CENTER Pi Ukraine Kiev Service Center India Gurgaon Service Center y Belarus Service Center India Pune Service Center VIETNAM j South Africa Service Cent MITSUBISHI ELECTRIC VIETNAM GTD j gt India Bangalore Service Center hien 5 nis ij MITSUBISHI ELECTRIC AUSTRALIA LTD f TEL 491 80 4020 1600 Australia Service Center t FAX 91 80 4020 1699 Vietnam Hanoi Service Satellite TEL 61 2 9684 7269 FAX 61 2 9684 7245 3 f Da Pu lc e m he Ec Production site Canker We have established FA Centers that manage service centers and service satellites in each area to enhance our service quality by providing trainings for engineers and enhancing service parts and repair facilities yj FW Taiwan FA Center Kors FA Center i China FA Center ASEAN FA Center Europe FA Center American FA Center Refer to the Mitsubishi Electric FA Global Service Catalog K 001 for location contact and other information of each office Nagoya Works Mitsubishi Electric Automation Manuf
42. works facilitating connection with peripherals to configure factory automation systems Compatible with MES interface function through which the CNC automatically sends data to the production c system database upon completion of cutting or occurrence of alarm This enables more efficient configuration of production or quality control systems O units have been redesigned The units can be mounted on DIN rails and the lineup has been expanded with improved built in PLC functionality for I O control M800W Series USB memory in SD card 7 ELE 1a 7777 77 7 t 7 7 7 I TAF J L L L LRT E L th q L Li LIL Li EMILI SD card Display Control unit amp Keyboard E X M I x c D ioe Machine operation panel Made by the machine tool builder n ontrol Servo motors e Software tools have been upgraded and now support HG Series everything from designing to setting up machine tools LM F Series These tools simplify design processes and building machine e TM RB Series tools Software Analyzer2 Configurator2 Field Network CC Link EtherNet IP PROFIBUS DP nre unit Drive unit e MDS E EH Series e MDS EJ EJH Series e MDS EM Series Spindle motor e SJ D Series e SJ DG Series eSJ
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