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Operation Manual - Axon Automation Inc.

1. CPG30 100 110 230vAc Zusatzventile CYR10 Interne Ausg nge Mycom SPS Eing nge auxiliary valves 1 100 230V internal outputs PCS input Jumper 1 100 230V I o B es fs lh L o ya ee lt e sf s 538 z 3 c2 Q Es ps 55 28 g o 2 4 ESE S3 38 9 53 sz g ES z D E c 828 g 3 5 gt gt Ss fo lt 6 gt a 3 3 5B HaHa c ZE 08 230V 0 100v 3 110V 41 42 45 46 LILIB A 9 v1 Power Steuer Ausg nge SPS Ausg nge Interne Eing nge R ckmeldung Armatur drive outputs PCS output internal inputs feedback assembly E a Sicherung Fuse e E oz da Zo s a M3 15A 53 88 5 6 B23 33 5 52 28 100 230V 28 ge spg efs2Se25 gg Se 2 AC lgo ZE 03 4352 oso 38 SE Dn lt a lisse 1 2 os 04 11 12 13 14 Clean so S1 S2 S3 gerade Zahlen minus ungerade Zahlen plus even numbers minus odd numbers plus fig 36 Connection compartment stickers for CPG30 100 110 230 VAC DC With Ex versions the LED lights when the assembly is in service position Endress Hauser C07 CPC30xxx 18 12 00 xx 002 eps 39 Topclean S 4 Wiring and pneumatic connection of Topclean S Connection co
2. C07 CPC30xxx 04 12 00 xx 021 eps fig 25 Connection of external valve Connect the external valves as follows Valve control Terminal CPG30 non Ex Positive wire Terminal 41 Negative wire Terminal 42 W Caution Make sure to use the matching supply voltage for your external valve 30 Endress Hauser Topclean S 4 Wiring and pneumatic connection of Topclean S 4 2 5 Inductive limit position switches By default Topclean S is supplied with pneumatic limit position switches for feedback of assembly position If you are using inductive limit position switches connect them as described below To connect limit position switches of CPA471 472 or 475 5 z i E 47 48 51 52 55 56 57 58 41 42 45 46 g 83 84 85 86 87 88 C07 CPC30xxx 04 12 00 xx 015 eps fig 26 Connection of inductive limit position switches for assemblies CPA471 472 475 A Feedback Service B Feedback Measur
3. 41 42 45 46 947 48 51 52 55 56 57 58 z a El El a 00 E 82 83 84 85 86 87 88 89 90 91 92 93 EEN 2 65 66 B 71 72 75 76 Y D3TDA p W Y y 6116 y SPS PCS C07 CPC30xxx 04 12 00 xx 013 eps fig 23 Connection of external control of assembly position and cleaning programmes To connect external inputs l If you want to control the assembly position via an external PCS connect the inputs as follows Control CPG30 terminal Position Measurement Terminals 91 and 92 Position Service Terminals 93 and 94 If you want to control cleaning programmes of Topclean S via an external PCS connect the binary contacts of CPG30 Contact CPG30 terminal Contact 0 Terminals 81 and 82 Contact 1 Terminals 83 and 84 Contact 2 Terminals 85 and 86 For binary coding of the cleaning programmes see page 91 If you want to stop cleaning programmes via an external PCS connect the automatic stop control to terminals 87 and 88 The running programme is finished and no new programme is started as long as a signal is applied to terminals 87 88 The Clean I
4. C07 CPC30xxx 04 12 00 xx 010 eps fig 12 Connection of CYR10 injector 1 Insert the cables of the CYR10 through a suitable Pg cable gland 2 Connect the wires as follows Wire CYR10 connection CPG30 terminal Positive wire for motive water Connection 1 of small connector Terminal 47 in front Negative wire for motive water Connection 2 of small connector Terminals 48 in front Positive wire for cleaning agent Connection 1 of long connector Terminal 51 in the back Negative wire for cleaning agent Connection 2 of long connector Terminal 52 in the back Endress Hauser 19 4 Wiring and pneumatic connection of Topclean S Topclean S 20 4 1 3 Analogue pH glass electrodes and ISFET sensors Cable types You require a screened special cable to connect analogue pH redox electrodes and ISFET sensors You can use the following multicore and preterminated cable types m CPK1 for electrodes with standard plug in head GSA and without Pt 100 CPK9 for electrodes with TOP 68 plug in heads ESA ESS and Pt 100 m CPK12 for ISFET pH sensors and pH redox glass electrodes with TOP 68 plug in heads ESB and Pt 100 Pt 1000 Electrode connection with PML symmetrical or without PML unsymmetrical You can connect the sensor with PML symmetrically or without PML unsymmetrically note the following differences With PML symmetrical Caution With a c
5. 30 4 2 5 Inductive limit position switches 31 A 3 Topclea NOSE a s 04 0 h t 33 4 3 1 Compressed air o oo oooooooo o 33 4 3 2 CPA471 472 475 assemblies with pneumatic limit position switches 34 4 3 3 CPA471 472 475 assemblies with inductive limit position switches 35 Endress Hauser 5 2 6 2 6 3 6 4 6 5 6 6 4 3 4 CPA473 474 assemblies with pneumatic limit switches 4 3 5 CPA473 474 assemblies with inductive limit switches Connection diagram Non Ex Connection compartment sticker CPG30 Connection compartment sticker Mycom Post connection check 0000 ee ee Operation iii Display and operating elements 5 1 1 Display reading symbols 32 Keyasinment vd tonto ths dd 5 1 3 Operation of the service switch 5 1 4 Measuringmenus DPD Data les a boast alee tia 5 1 6 Operation access authorisation 5 1 7 Description of the menu editor types 5 1 8 Factory settings ooooooooo o Replaceable memory ooooooomoooo Commissioning Special features for measurement with digital sensors with Memosens technology Special features for measurement with ISFEL SENSOTS ticas ii Se ans ete ete Installation and function check control Switching on the device o ooooooo 6 4 1 First co
6. Code entry required C07 CPC30xxx 19 06 08 en 007 eps 157 11 Appendix Topclean S PARAM p gt O 158 PARAM Set up 1 Set up 2 Manual operation First start up Select Warning if Min Enter alarm delay Assignment to each Alarm for maximum error current and current range error number dosing time L 0 20 mA are Error no LJ Back to return Min 2 4mA selected 0000s Relay assignment field Max 22mA Alarm error current 02 s Off 0 2000 s min Cleaning trigger 2 9999s Auto hold with Select hold current Hold current Set hold after effect Set controller hold only fixed time Freeze variables Cal on last O L L_ Yes Back to return Diag on fixed 000 010s No controllers field Param on Min 2 4mA n a with hold CPC Max 22mA 0 100 0 999s Edit Offset Current PV L Back to return 07 00pH 0000mV field Offset 07 00pH 0000mV Cal parameters Cal parameters fe tae ee npe d Buffer 1 Buffer 2 only redox abs only redox only p only pri Ixe only pH only pH o L_Data entry abs ara eny F purer anto buffer L Buffer 2 0 _ Buffer 4 01 _ Back to return On site calibration f Data entry abs Data entry rel Fixed buffer E H Buffer 4 01 Buffer 6 98 field Calibration abs Data entry abs Automatic buffer Ls Buffer 6 98 Buffer 9 18 Data entry
7. ON ON S eb Zt Wd saul Hal s v eb zi vd Bul Ha 1354S o O 0 3d Aiddns samog aj61 u sjlIH op 141 N 1 E El d El 0 0m a 0 0 Z8 2051S osn Bunsayols xa Josuas eybip A4osuas 19 euBbrg Fs o sdwejo paulquioo J USO abuqyebuewwesnz apoujoaja SSE apo qyajase D y y y y y y y Ze gf gee Fon 225 8 rom Ris 33 3 37 nag 122 gt lt a gt a mu 666 0006 bodo 8S 8p cp 06 t6 Z8 98 g ve ze ojojojoojo elelee slojojo S 19 Tp ee E8 18 Si 1 EET ojojojojojo elelee ojojojo Vo4 HeH mo uano Buebsneulo1s ES NdO Ob L000 Zh0S L C07 CPM153xx 04 06 00 xx 012 eps Connection compartment sticker in the connection compartment of the transmitter Drain Source fig 37 DRN SCR Reference REF Endress Hauser 40 Topclean S 4 Wiring and pneumatic connection of Topclean S Endress Hauser 4 7 Post connection check Instrument status and specifications Remarks Is the measuring instrument or the cable damaged externally Visual inspection Electrical connection Remarks Does the supply voltage match the specifications on the nameplate
8. Back to return field Set time for Number of comp air hot steam repetitions for maint water L eleaning sterilisation_ Back with 0010 s 00 PARAM 0 9999s 0 10 Select Set time for Number of comp air hot steam repetitions for Sealing water on Maint water cleaning sterilisationL Back with in 1st prog line 00 PARAM only 0010s 0 10 0 9999s Select isplay On selection of follow On change Display Move to programme ion programmes as list ing block functions insert programmes as list Enter number of User prog hange List of all possible L in changed L return lines User prog 1 insert blocks selectable form User prog 2 ove User prog 3 delete Enter time Set number of Select for selected repetitions source programmes block L Back with Insert default from list 00 PARAM Clean 0000s Clean S 0 9999s 0 10 Display Select Set time for Number of programme as list comp air hot steam repetitions for of function blocks Ka Sealing water on LJmaint water cleaning sterilisation Highlight with in 1st prog line 10060 s cursor and edit only 0 9999s Info field Edit programme name Alternative Programme is La dep on previous enabled Please User prog 1 update name 0 9 AZ Info field Info field Do you really want to disable the Programme programme was disabled Confirm E Cancel PARAM Edit programme name User prog 1 Return field pres
9. Select Edit day and confirm by pressing al Press gt The option no p BS is activated Press to select the Clean programme Press Press Lt and e to edit Clean Endress Hauser Topclean S 6 Commissioning Display Action Use the arrow keys to select the programme step that you want to edit e g water To edit the programme step press LE Use the arrow keys to set the required water conveyance interval Press EJ to return to the list of programme steps Faran Water If necessary edit other programme steps The overall programme time is calculated automatically When you are finished with the configuration press Press W and gt and use the arrow keys to set the start time of Clean gt 30 Tit e g 07 00 a m Confirm by pressing LE The end time is calculated 1 Clear automatically A He ar as Zo prog S Note To test the automatic function allow the system a lead time of min 10 minutes when entering the start time When the configuration is finished and you want to start Clean via the automatic function you must activate this function To do so press until you reach the first Topclean selection _ Select Activate Topclean and confirm by pressing E Select the status of Automatic Press and LH to set Automatic to 5 on Confirm by pressing EJ Gutomatic The automatic function is now activated The
10. 68 Endress Hauser Topclean S 6 Commissioning CHOICE INFO default bold pH 1 30 Entry of pH value zero point deviation for the alarm 0 05 2 00 pH function If the zero point deviation from the reference zero point exceeds the value entered here an alarm error no 033 can be triggered error activation see page 65 Ex The electrode has a zero point of 7 00 pH for electrodes with inner buffer of 7 pH You enter a zero point deviation value of 0 05 pH Then an alarm can be triggered at measured zero points lt 6 95 pH or gt 7 05 pH off SCC Sensor Condition Check on This function monitors the electrode status or the degree of electrode ageing Possible status messages Electrode OK Low wear or Replace electrode The electrode status is updated after each calibration When the Replace electrode message appears an error message may be displayed E040 E041 amp Note This function is only available for glass electrodes If you are using a glass electrode and an ISFET sensor you can use the SCC function without restriction However the SCC function only monitors the glass electrode Function1 2 off Isothermic compensation on Activate the isotherm compensation and insert the Uis 1 2 00 00 pH isotherm intersection point Uis 0 16 pH Function off for Endress Hauser electrodes Function on Only if the isotherm intersection point zero point of the electrode The big
11. C07 CPM153xx 19 06 00 en 002 eps Mycom CPM153 user interface Current menu hand symbol sign for manual operation Current parameter Navigation bar Arrow keys for scrolling E for browsing note for Cancel MEAS Operation key CAL Calibration key DIAG Diagnosis menu key PARAM Parameter entry menu key Press DIAG and PARAM simultaneously to open the help pages 8 HOLD display if HOLD active OFFSET if an offset has been edited in pH or redox mode 9 Current main measured value 10 Failure display Warning if the NAMUR contacts respond 11 Labelling strip 12 Arrow keys for scrolling and editing 13 ENTER key NDA bh 5 1 2 Key assignment PARAM brings you to the Configuration menu of the Topclean S CPC30 amp Note PARAM allows you to return to the previous return field from any point in the menu These are marked in bold in the menu overview s chap 11 1 LED This is the send LED for the service adapter Optoscope see Accessories DIAG brings you to the instrument diagnosis menu LED This is the receive LED for the service adapter Optoscope see Accessories Help Press the DIAG and PARAM keys simultaneously to open the help page Endress Hauser Topclean S 5 Operation MEAS switches to Operation This displays the measured values Use the arrow keys to scroll through the different measuring menus Q Note Pr
12. 8 6 1 Device view CPG30 300 310 C07 CPC30xxx 10 12 08 xx 001 eps fig 52 Complete view of CPG30 housing A Fuse 8 7 Detailed plans of CPG30 You can follow the signals using the detailed plans and check the internal wiring 8 7 1 Terminal wiring diagram CPG30 Please refer to chap 4 4 and chap 4 6 138 Endress Hauser Topclean S 8 Troubleshooting 8 7 2 Pneumatics and hydraulics CPG30 non Ex MS Multi hose Multi hose plug HA I I 5 T Em C07 CPC30xxx 04 12 00 en 004 eps fig 533 Pneumatics and hydraulics plans for CPG30 non Ex C07 CPC30xxx 04 12 00 xx 016 eps fig 54 Multihose connection from below Multihose Valves Pressure Signal use connection electrically switch controlled 1 Free 2 V5 rear Assembly in measuring position 3 V5 front Assembly in service position 4 Free 5 S2 Measurement feedback not used with inductive feedback 6 S3 Service feedback not used with inductive feedback 7 10 Free S1 Compressed air monitoring Endress Hauser 139 8 Troubleshooting Topclean S 8 7 3 CYR10 injector C07 CPC30xxx 04 12 00
13. Edit 1 Hext E 0 Write count Displays the number of write accesses to EEPROM Endress Hauser 111 6 Commissioning Topclean S 6 6 19 Calibration gz Note The defaults for on site calibration are made in the menu PARAM m gt Set up 1 w Calibration see page 67 for pH page 70 for Redox The calibration can be protected with the maintenance and the specialist codes compare with page 58 Procedure 1 Switch the service switch to Service vertical or move the assembly to service position Otherwise calibration is not possible 2 Remove electrode 3 Clean electrode before calibration Q Note m For measurements with PML potential matching the PM line must be immersed in the buffer solution f automatic temperature compensation is selected for calibration ATC the corresponding temperature sensor must also be immersed in the buffer solution The instrument switches automatically to Hold factory setting whenever it is calibrated Cancel calibration by pressing the MEAS key Ifyou confirm this with yes cancel cal you return to the measurement mode a If you select no calibration is continued The following section describes the calibration procedures for pH calibration gt Manual data entry see page 113 gt Manual calibration with buffer see page 114 gt Calibration with fixed buffer see page 114 mb Calibration wit
14. Air failure during Error message E027 Stays in service position maintenance Air failure during Error message E027 Stays in service position autoclean Endress Hauser 133 8 Troubleshooting Topclean S 8 3 CPM153 spare parts For your own safety always use genuine spare parts Only genuine spare parts ensure correct functioning accuracy and reliability after corrective maintenance You receive all spare parts in the form of service kits with a unique code optimally adapted packaging including ESD protection for modules and a set of instructions CPM153 Module spare parts list The table below shows the order codes of spare part kits The position numbers relate to fig 49 Pos Kit name Contents use Order No code A Fuse Fuse 5 x 20 mm medium slow 250 V 50008351 3 15A B DAT module DAT module 51507175 10 Terminal module Standard HART Module M3K non Ex 51507084 10 Terminal module PROFIBUS Module M3K non Ex 51510998 30 Power supply 100 230 VAC non Ex Module M3G power unit 3 relay 51507087 30 Power supply 24 VAC DC non Ex Module M3G power unit 3 relay 51507089 50 CPM153 delivered until 11 30 2004 Module M3CH S2 Non Ex 51510994 Controller module pH 2 x current output 50 CPM153 delivered until 11 30 2004 Module M3CH H2 Non Ex 51510993 Controller module pH 2 x current HART 50 CPM153 delivered until 11 30 2004 Module M3CH PA non Ex 51510995 C
15. CPR40 rinse block required for Topclean versions with external valve control for conveyance of hot aggressive or pressurised media Pressurised steam water cleaning agent Cleaner Motive water 2 7 bar 29 101 5 psi Pipe disconnector customer supplied CYRIO D Nmooww Endress Hauser 35 4 Wiring and pneumatic connection of Topclean S Topclean S 4 3 4 CPA473 474 assemblies with pneumatic limit switches The assembly is delivered completely hosed up All you have to do is connect compressed air for pneumatic operation of the ball valve and outputs for pneumatic feedback signals to the pneumatic terminal block 1 2 10 36 Screw the multihose onto the bayonet lock ensuring it is strain relieved and free of kinks Connect hose no 5 for position feedback Measure from the multihose to output 5 of the assembly s pneumatic connection block Connect hose no 2 for position Measure from the multihose to input 2 of the assembly s pneumatic connection block Connect hose no 6 for position feedback Service from the multihose to output 6 of the assembly s pneumatic connection block Connect hose no 3 for position Service from the multihose to input 3 of the assembly s pneumatic connection block Connect the motive water line D via a pipe disconnector E to the G3 8 connection of CYRI10 Connect the line for conveyance of cleaning agent C to the G 4 connection o
16. m Pressure resistance of internal components up to 7 bar 101 5 psi Maximum suction height of buffer cleaning agent 2 m 6 56 ft Endress Hauser Topclean S 4 Wiring and pneumatic connection of Topclean S 4 3 5 CPA473 474 assemblies with inductive limit switches The assembly is delivered completely hosed up All you have to do is connect compressed air for pneumatic operation of the ball valve to the pneumatic terminal block l 2 3 Screw the multihose onto the bayonet lock ensuring it is strain relieved and free of kinks Fold hoses no 5 and 6 back into the multihose Connect hose no 2 for position Measure from the multihose to input 2 of the assembly s pneumatic connection block Connect hose no 3 for position Service from the multihose to input 3 of the assembly s pneumatic connection block Connect the motive water line D via a pipe disconnector E to the G3 8 connection of CYRI10 Connect the line for conveyance of cleaning agent C to the G4 connection of CYR10 Connect the line from CYR10 to the assembly as follows If you are not using the CPR40 rinse block A connect the line to the rinse water inlet of the assembly Ifyou are a using the CPR40 rinse block A connect the line to the T connection of CPR40 If you are using an external valve connect the line for steam additional cleaning agents or sealing water B to the other connection of CPR
17. 149 10 Technical data Topclean S Controller Relay contacts Galvanic isolation CPG30 Digital outputs Control for external valves 150 Function selectable Controller behaviour Control gain Kp Integral action time Th Derivative action time T Maximum settable frequency with PFM Maximum settable period with PWM Minimum switch on period with PWM Pulse length controller PWM Pulse frequency controller PFM Three point step controller 3 PS Analogue via current output P PI PID 0 01 20 00 0 0 999 9 min 0 0 999 9 min 120 min 0 5 999 9 s 0 4 s The active open active closed contact type can be set by software Switching voltage Switching current Switching power Lifespan At the same potential are Current output 1 and the power supply Current output 2 and the CPC30 max 250 V AC 125 V DC max 3 A max 750 VA gt 5 million switching cycles The remaining circuits are galvanically isolated from each other Optoelectronic coupler max switching voltage Max switching current Max switching power caution Device damage possible Each output has its own fuse Switched power supply Max switching current Max switching power 30 V 100 mA 3 W Imax 3 A Pmax 750 VA ao O X X Additional valve 1 optional Additional valve 2 C07 CPC300xx 04 12 00 en 004 eps fig 62 Switched power suppl
18. 2 Nameplate example for the control unit CPG30 Endress Hauser Topclean S 2 Identification 2 1 2 Product structure Basic equipment Control unit CPG30 transmitter Mycom S with 6 relays and DAT module CYR10 injector multihose 5 m 16 41 ft 1 empty bottle bottle hose 2 m 6 56 ft communication power supply cable Mycom S CPG30 5 m 16 41 ft Certificates A Basic equipment non Ex G With ATEX approval II 1 2G EEx em iblia IIC T4 S With CSA approval Cl I Div 2 Sensor IS Cl I Div 1 O With FM approval CI I Div 2 with NI input and output circuits sensor IS Cl I Div 1 P With FM approval CI I Div 2 with NI input and output circuits T With TIIS approval Control for external valves O Basic equipment no additional valves controllable 1 Control for 1 external valve non Ex 2 Control for 1 external valve Ex Measurement inputs Mycom S 1 measuring circuit for glass electrodes pH redox and temperature 2 measuring circuit for glass electrodes ISFET sensors pH redox and temperature 5 measuring circuit for digital pH sensors Memosens and temperature Measurement output Mycom S A 2 current outputs 0 4 20 mA passive Ex and non Ex B 2 current outputs 0 4 20 mA active non Ex C HART with 2 current outputs 0 4 20 mA passive D HART with 2 current outputs 0 4 20 mA active E PROFIBUS PA without current outputs Power supply 0 230V AC 1 100
19. 20 Enter buffer 0 30 Enter the relative redox value of buffer 1 2 detoxified sample in percent Time 10 s Checks the stability of the calibration mV 1 225 Wait until the measurement is stable Time does not count down mV value no longer flashes Confirm by pressing EJ Q Note You can set the criteria for the stability check under feo gt Setup 1 gt Calibration gt Cal settings Invalid calibration value Note in display Error message if the offset is too large Accept End of calibration Cancel Accept Pressing LE accepts the new calibration data Repeat calibration Cancel The data are not accepted the calibration is not repeated Repeat calibration The data are rejected and a new calibration is started Electrode submersed Note in display Is the electrode back in the medium so that measurement can take place 118 Endress Hauser Topclean S 7 Maintenance Endress Hauser 7 Maintenance Maintenance of a measuring point with Topclean S comprises Compliance with safety instructions concerning Personal safety see below System and process see below Cleaning and monitoring of the sensor chap 7 1 a Sensor calibration chap 7 2 m Maintenance of cables and connections chap 7 3 m Maintenance of assembly chap 7 4 Maintenance of the Topclean S control unit CPG30 chap 7 5 The transmitter CPM153 does not contain wear parts and is maintenan
20. 4 2 4 External valve for sealing water steam etc to CPG30 If you are using a Topclean with control for external valves see nameplate version CPC30 x1 2 3 xxxxxxx you can select the functions sealing water sterilisation in the Topclean S cleaning or user programmes To assign the valve select Setup 2 gt Topclean gt Config Topclean See page 88 ff AQ Note m The external valve is an ordering option For retrofitting contact your sales centre a The Ex version of Topclean S has a pneumatically controlled valve see XA236C When using an external valve you must use the CPR40 rinse block for supply of pressurised media What is sealing water In processes with fibrous or adhesive media assemblies with ball valves are used to block the medium e g Cleanfit CPA473 or CPA474 To keep the rinse chamber free of medium the sealing water valve opens automatically before the assembly emerges from the process The counterpres sure in the rinsing chamber caused by the sealing water prevents the ingress of medium into the chamber The sealing water pressure must be greater than the pressure of the medium Pumping of sealing water is started one second before the assembly moves to service position To connect the external valve L L BLA 81 82 83 84 85 86 87 88 89 90 91 92 93 94 I
21. CCC and CCW form the Chemoclean function You can find information on Chemoclean on page 98 The limit value controller contacts are configured in the menu PARAM Set up 2 m Controller settings amp Note m Danger of data loss If you change the relay allocation after configuring the controller and the number of relays available to the controller is reduced the complete controller settings see page 74 are reset to the default values Ifyou change the relay assignment for the controller you must use the controller menu see page 74 to reassign all the functions selected there to a relay Example Relays 4 and 5 are assigned to the controller and you change the controller assignment to relays 5 and 6 number of relays remains 2 no data loss providing the number of assigned relays is not reduced You can only activate the NAMUR when the required relays 1 and 2 are free see page 27 Active open Active closed Selection acc to NAMUR only if NAMUR is activated Assignment of NAMUR contacts as Active open contact normally closed contact opens when relay active or Active closed contact normally open contact closes when relay active If the NAMUR function is enabled the alarm relay 1 and relay 2 contacts are given the following functions Failure Fault signalling contact terminals 41 42 Failure alarms are active if the measuring system is not working correctly or if process
22. CPM153 100 V 230 V AC long range 24V AC DC CPG30 100 110 230 V AC recodeable 24V AC DC Do the cables used fulfil the required specifications Use an original E H cable for electrode and sensor connection see Accessories Are the installed cables strain relieved Is the cable type route completely isolated Along the whole cable length run the power supply and signal line cables separately to avoid any mutual influence Cable channels are best No loops and cross overs in the cable run Are the power supply and signal cable correctly connected Are all the screw terminals properly tightened For connection with potential matching PML Is the PML connected to the measuring medium or the buffer solution amp Note During calibration insert the PML into the buffer solution For connection without potential matching PML Is the potential matching line grounded Are all the cable entries installed tightened and sealed Cable run with water sag Water sag cable circuit hanging down so that water can drip off Are all the housing covers installed and tightened Check seals for damage Is the multihose placed sheltered Use protection pipe if necessary 41 5 Operation Topclean S 42 5 Operation 5 1 Display and operating elements 5 1 1 Display reading symbols 1 8 2 9 3 10 4 pes il D 12 6 13 7
23. Connection compartment sticker CPG30 CPG30 2avacioc Zusatzventile CYR10 Interne Ausg nge Mycom SPS Eing nge auxiliary valves 24V internal outputs PCS input 24V g _ Programmwahl ee a ce os rogram choice z S cee E pa 3 3 g cd EE 53 38 5 e 58 E 2 3 E S 8885 88 55 s eG o lt 9 we 3 5 6 208 SE BB 41 42 45 46 L L BIA v1 Power Steuer Ausg nge SPS Ausg nge Interne Eing nge R ckmeldung Armatur drive outputs PCS output internal inputs feedback assembly o A A om E L 5 ia Q Sichenia Fuse 55 83 S 833 37 5 55 38 4 2av 8 55 8582 ess 2 d gg se AC DC lal S 03 a3a2 oola SE OB E n pepe pe pe Y1 Water D3 D4 11 12 13 14 S1 S2 s3 gerade Zahlen minus ungerade Zahlen plus even numbers minus odd numbers plus fig 35 Connection compartment stickers for CPG30 24 VAC DC With Ex versions the LED lights when the assembly is in service position C07 CPC30xxx 18 12 00 xx 001 eps
24. Endress Hauser 131 8 Troubleshooting Topclean S Error Possible cause Tests and or remedial action Equipment spare parts personnel Instrument gets hot Incorrect mains voltage or too high Power unit defective Compare mains voltage and nameplate rating Replace power unit All 6 red LEDs on the M3G module must be lit Incorrect measured pH mV value and or measured temperature value Transmitter module defective module MKP2 please carry out tests and measures first as described in chap 8 1 2 Test measuring inputs Connect pH Ref and PA directly on the instrument with wire jumpers Display must be pH 7 Resistance 100 Q of Terminals 11 to 12 13 Display must be 0 C If test negative Replace module MKP2 bushing using the device view on page 135 Current output Current value incorrect Calibration incorrect Load too high Shunt short circuit to frame in current circuit Incorrect operating mode Test with integrated current simulation connect mA meter directly to current output Check whether 0 20 mA or 4 20 mA is selected If simulation value incorrect new module M3Cx x required If simulation value correct check current circuit for load and shunts No current output signal Jumper incorrectly set Current output stage defective Module M3CH x Instrument with PROFIBUS interface Change coding
25. I Div 1 with FM approval CI I Div 2 with NI input and output circuits with CSA approval Cl I Div 2 with NI input and output circuits sensor IS Cl I Div 1 with TIIS approval Power supply 230 V AC 110 115 V AC 24VAC DC Materials A Plastic B Stainless steel 1 4301 AISI 304 Heating 1 no electrical heating 2 with electrical heating Data recording A no Memograph S B with Memograph S Allocation 1 empty housing CPC30 not mounted 2 order item of associated CPC Options 1 Basic version CYC300 complete order code Endress Hauser Topclean S 9 Accessories Operating panel for CPC30 Operating panel with alarm LED and key switch used to start programmes and move the assembly Order no 51512891 Wiring CPG 300 OOOO ppodoo Y El o O O lo o o o o o o O O 1 54 44 O OOOO Panel 42 48 58 52 55 45 Hilfsenergie Power supply Mycom C07 CPC30xx 04 12 00 xx 023 eps fig 61 Wiring of the operating panel 1 Connect the supplied four
26. Injector checks E Atala A ee oth het dig EI Ne 123 ER secs aaa age schon See Pace ace Sage as eT Ue es 43 A E aed eal 123 Edit day act adan 94 101 Inline process arrangement o oooooooomomo o 75 NA viva ee eae EA 46 Input parameters omo vse eee 148 EEPROM testa aaa daria 108 Tot a Gale 5 11 Electrode connection Check ieue E 16 49 with PML symmetrical o o oooo o 20 CONGHONS ani di Owe Roker 11 without PML unsymmetrical 20 Dimensions wine dee aca E sedan ee the a eee ee weed 12 Electrode pE cr oe Be 46 Instrument Emergency programme se eee eee eee 95 GIO CK a O hed aa be are nla ov Wha le SOON coe ad 108 ENTER KEV rancia ated Paton pages 43 Design iaa dica 8 Error assignment vc e es a aoe 65 Verson esr erer Ean EEEE EE 106 Error CUELA a a Gee n a ade ante ass 65 ISFET sensor Error Bir naid tera ar era Vache EEE Beas 125 Change from glass el to o ooo oooooooo 24 Display aretina aa a BS a Bed Bats Rhona cheers 104 Special Features 00d 49 Error log a ii 104 Isotherm External cleaning trigger 88 90 169 Compensation es da esto 69 External hold via a a 66 Intersection point ooooooooooooomo oo 69 External valves A A eis ae eee nnn boreal 93 J COMMOC a id 30 Junction box VBM e ae 23 COM E hae wal reas 90 150 K F Keypad testi aieiaa E gh O TAL EITE 108 EACTOTYTESEL A A EE E 107 Kit name eneen a a a E N AR 134 PactOryiSettin gs air ee EA EE ale 107 F
27. Screw the multihose onto the bayonet lock ensuring it is strain relieved and free of kinks 2 Fold hoses no 5 and 6 back into the multihose 3 Connect hose no 2 for position Measure from the multihose to the upper elbow plug of the assembly 4 Connect hose no 3 for the position Service from the multihose to the lower elbow plug of the assem bly 5 Connect the motive water line D via a pipe disconnector E to the G3 8 connection of CYR10 6 Connect the line for conveyance of cleaning agent C to the G connection of CYR10 7 Connect the line from CYR10 to the assembly as follows If you are not using the CPR40 rinse block A connect the line to the rinse water inlet of the assembly If you are a using the CPR40 rinse block A connect the line to the T connection of CPR40 8 Ifyou are using an external valve connect the line for steam additional cleaning agents or sealing water B to the other connection of CPR40 amp Note The maximum hose length is 10 m 32 81 ft Maximum discharge height 5 m 16 41 ft a Max horizontal discharge width 10 m 32 81 ft m Pressure resistance of internal components up to 7 bar 101 5 psi Maximum suction height of buffer cleaning agent 2m 6 56 ft C07 CPC300xx 04 12 00 xx 025 eps fig 31 Connection of CPA471 472 475 assemblies with inductive limit position switches
28. a pH Redox K1 return field off Temperature K1 Return field Press the PARAM key to return to these highlighted fields 164 Back to return field Select temp comp O Code entry required C07 CPC30xxx 19 06 08 en 011 eps Endress Hauser Topclean S 11 Appendix CAL gt _ info For Calibration with Buffer Table Auto Buffer recogn Enter temperature Data input Edit slope Calibration Note calibration type at which zero point Zero point selected in PARAM LJ and slope have _07 00pH LJ Accept Electrode Set up 1 Calibration been determined 2 00 16 00pH 57 19mV pH Reject submersed Manual calibration 025 0 C ISFET 5 00 99 00mV pH Repeat calibration Cal with Enter 20 0 150 0 C curr value 500mV spec Buffer Edit buffer temp Note Start Edit buffer 1 Stability check Note Start Edit buffer 2 Stability check Electrode condition For Cal with Manual Only MTC tst buffer Temp 25 0 C buffer 1 2nd buffer Temp 25 0 C buffer 2 aia m m m ectrode illa 025 0 C Immerse electrode 07 00 pH If stable Immerse electrode 07 00 pH If stable good 20 0 150 0 C in buffer 1 2 00 16 00pH press E in buffer 2 2 00 16 00pH press E Note Calibration Note Calibration result invalid gt LJ Accept LJ Electrode Reject Reject submersed Recalibrate Recalibrate Edit buffer temp Note Start Stab
29. entered in the following field MTC Temp as MTC The display however shows the value which the temperature sensor measures in the medium 47 88 En 025 0 C Temperature value l l Ers ae only with pH and selection of MTC or MTC Temp in the previous field El25 a c 20 8 150 00 Edit E Next El UTA off Temperature measurement Pan on Redox only H7 0A TA NAMUR off Contact functions Came SETA Relay 1 N C You can assign the function of up to 5 relays here The relays 1 and 2 will be assigned Acc Mamur Relay 2 N C to an activated NAMUR function and will not be available for other functions Relay 1 Het Relay 3 N C compare page 27 pina 2 HE Relay 4 N C Selection 4Felas 4 H E Relay 5 N C N C Controller Limit CCW CCC Select 4d Next E N C no function Controller Controller control using relay Limit Limit contactor function CCW Chemoclean water Water supply for the Chemoclean function CCC Chemoclean Cleaner Cleaner supply for the Chemoclean function Together CCC and CCW form the Chemoclean function You can find information on Chemoclean on page 98 ATAR a pH mV K1 Select current output 1 parameter S mmr Temperature K1 Selection of the parameter which shall be output on the current output oH Tl Input 1 Temperature Inputl Edit 4 Next El 52 Endress Hauser Topclean S 6 Commissioning Display CHOICE default bold INFO 47
30. relay check Normal operation Picked up Fail Picked up Picked up Corresponding to safe behaviour configuration and operating status Failure Dropped out Picked up Picked up Corresponding to configuration and operating status Maintenance required Picked up Dropped out Picked up Corresponding to configuration and operating status Function check Picked up Picked up Dropped out Corresponding to configuration and operating status Voltage free Dropped out Dropped out Dropped out Dropped ou Hold Corresponding to configuration and operating status 8 2 3 Response of contacts to power failure In the Set up 1 menu Relays you can define the contacts as Active open or Active closed contacts see page 61 In case of a power failure the contacts will act according to the setting you make 8 2 4 Assembly behaviour Problem Behaviour CPM153 Behaviour CPG30 Assembly behaviour CPM153 voltage failure No function during measuremen CPM153 voltage failure No function during maintenance CPG30 voltage failure Error message E012 All valves closed Can be pushed out of the during measuremen process CPG30 voltage failure Error message E012 All valves closed Stays in service position during maintenance Air failure during Error message Can be pushed out of the measurement process
31. see fig 40 Endress Hauser Topclean S 6 Commissioning Note With a two sided process make sure that the actuator is able to use this method also known as split range Strok Strok A ps 4 B 100 100 50 50 A 0 gt 0 gt 4 8 12 16 20 mA 4 8 12 16 20 mA C07 CPM153xx 05 06 00 en 001 eps fig 40 A Stroke diagram for a control valve B Stroke diagram for two contrarotating control valves split range You can refer to the following selection aids to find the required hardware equipment level for your process This selection is not complete If you wish to use additional functions such as NAMUR or Chemoclean please check to see if you require additional relays NAMUR Alarm relay 2 relays Chemoclean 2 relays Process 1 sided control Selection aid for online processes i i Dosing actuators for control i i Circuits Relay Current Current i i inputs outputs l l l l 1 PWM 1 1 l l _ not looking 1 PFM 1 1 ahead 1 3 point step 1 2 1 i i i analogue 1 z 1 Required hardware equipment Process 2 sided control Selection aid for online processes _ NOt looking ahead Required hardware equipment i Dosing actuators for control Circuits Relay Current Current inputs outputs l 2 PWM 1 2 2 PFM 4 2 _ 1 3 point step 1 PWM or PFM 1 3 1 analogue 1 1 E
32. 1 off up to contact 5 off Test result RAM EEPROM Flash OK Back to return field Save to DAT Info field before ISFET SCS values soft reset is performed directly Read from DAT saving into DAT Delete DAT LJ Back to The data on the return field DAT module will be Loverwritten Selection Note After selecting Reset jw Reset a ISFET Ref K1 0000mV Leakage curr K1 0 00pA SCS impedances Glass1 _ MW Reference1 __ kW Glass2 __MW Reference2 __kW Return field press the PARAM key to return to the highlighted fields O Code entry required C07 CPC30xxx 19 06 08 en 012 eps Endress Hauser Topclean S 11 Appendix DIAG p select Factory settings simulation Instrument version Chemoclean only if activated Endress Hauser Controller Motherboard Transmitter Relay Serial number Order code Mycom Mycom SW version 1 0 LJ SW version a SW version J SW version LJ HW version HW version HW version HW version 12A34B56C78 CPM 153 Serial nr Serial nr Serial nr Serial nr Card ID MC3 Card ID Card ID Card ID 0 9 A Z 0 9 A Z CPC Serial number CPG Topclean order code SW version 12A34B56C78 LJ CPC30 _ Back to HW version return field Serial
33. 59 inches Required installation height 35 cm 1 38 Weight CPG30 approx 20 kg 44 1 Ib CPM153 max 6 kg 13 2 lb Materials MycomS Housing GD AISi 12 Mg content 0 05 plastic coated Front Polyester UV resistant CPG30 Housing Ex and non Ex Polyester GF Hoses PU PTFE in contact with medium Bottle HDPE Endress Hauser 153 10 Technical data Topclean S 154 Endress Hauser Topclean S 11 Appendix 11 11 1 The basic structure of the operating menu is shown below PARAM Manual Operation Quick Set up DIAG 3 gt Endress Hauser Appendix Operating matrix Bus configuration Access codes Current output Relays Temperature Controller config Limit switches Chemoclean HOLD Rapid configuration of important parameters Factory reset Simulation Instrument check DAT download Reset Instrument version Topclean Chemoclean Reset count C07 CPC30xxx 19 06 08 en 005 eps 155 11 Appendix Topclean S PARAM p gt O gt Manual operation First set up Select operating Select electrode Select Edit Damping mode type 1 only pH sensor ground pH L Glass electrode 7 0_ LIpH ORP 00s Back to Redox ORP mV Glass electrode 4 6 soluti
34. 7 88 Hold Assembly Selection hardware lao Cleaner Select a function to be tested Assembl Ss Cleaner eee Sealing water 110 Endress Hauser Topclean S 6 Commissioning CHOICE INFO default bold Assembly T service Note in display no entry End function Valve status Topclean S ready Chemoclean only if the complete Chemoclean function is activated pH 7 48 Hola Automatic off Note in display no entry a Cleaning off System status Automatic off Ext control off Clean trigger off Ext control off Next El With E running programme is aborted Note in display no entry To be able to carry out the diagnosis you must abort the currently running programme by pressing the Enter key Ext inputs Selection Chemoclean diagnosis Hardware Ext Inputs rH 7 88 ay Start Userprog Info field o Ext inputs AutoStop on status of external digital inputs Start User prog Wait Trigger on AutoStop on Measuring on Hait trigger SA Service n Measuring on Service on Next E Hardware 6H 7 8a Hold Water Selection hardware Cleaner Select a function which shall be tested Hater Water and cleaner Cleaner Hater lleaner Automatic off Note in display no entry Cleaning off System status Ext Control off Reset count pH 7 48 Hold 0 Reset count Reset count only triggered by watchdog Can be reset via Set Default m service data
35. ATOW KEYS ads heat ed 43 Cleaning sna pea sited EEA site da iain 88 Assembies aaie t sit hae eta 142 Ext rnal nga rra rd 88 Assembly behaviour tai 133 Power failure a A Wes wee AA 88 Assembly checks Cleaning examples is A tee 99 AUG Sule suite etre ede at tts bal Ae 122 Cleaning programmes roca o YS vas 88 91 Weekly ta rias 122 Activating 66 cece cece eee eee eee e neues 88 Assembly maintenance irse comba hos 122 Binary Coding triada ape its 91 Assignment of additional valves o o o 93 Cancel apra caoba 90 A A O ince aly 62 63 Day programme tetra li a alee 101 ATIENUALION a a Ma tah 56 Programme NOW iarrai panien yanai 92 Automatic buffer recognition 67 114 O egies tat e n E 94 Automatic temperature compensation 62 63 Weekly programme AA 100 Cleaning trigger siri A ead aut ee 65 93 B Code Batch process arrangement 0 75 ACUM a da wet ah bee dr 45 Binary Coding eS AE 91 TOONIS ao 45 BuffersOlutiOns gt s rene aire dao 144 ReadOnly ito ias Sedaka ean auton 45 Butter tables coa rd ia 114 170 Restan Catala taba astas 45 DOIVICO teresa bras abia wee aes ath ea eee 45 C Get arial ayes we atone oy tt tect 58 Cable extension Extension pH cable 23 IE A ted eee 45 Cables maintenance oo oooooooomoomooo 122 Coding GALKO noae ota diaea 43 Active passive current outputs 136 Calibration Commissioning 0 cece eee eee eee 5 48 Automatic buf
36. Calibration menu selection Calibration Offset Manual calibration Cal settings Calibration timer Manual calibration Cal settings Calibration timer Offset Entry of a fixed value by which the mV value is displaced Manual calibration Initial settings for the function of the CAL key Cal settings General calibration settings Calibration timer Clock for calibration Edit 4 t NextIlEl Offset 650 mu Hold Act PV 1 2 0650 mV Enter Offset value for redox value itera Offset 1 2 0000 mV Act PV current measured value primary value Act PU 1 65 Offset 1 BB Select k Offset redox value difference in mV When you enter the measuring mode while an offset is active OFFSET will be shown on the right top of the display Manual calibration Cal buffer Enter data abs Calibration abs Edit For redox abs Enter data abs Calibration abs Calibration parameter Sets the calibration type undertaken when the CAL key is pressed Enter data abs Enter the electrode offset in mV Calibration abs The electrode offset is calculated from the difference between the current measured value and the known buffer value Cal buffer Enter data rel Calibration abs Calibration rel HextI E Edit For Redox Enter data abs Enter data rel Calibration abs Calibration rel Enter data abs Enter the electrode offset in mV Enter d
37. If you change the function of the additional valves sterilisation or sealing water is no longer available in the set programmes accordingly Ifyou have changed the valve functions you have to check the assignment in the user programmes Valve 1 0 9 A Z Enter valve name 1 Enter 8 character name for valve 1 amp Note This field is only displayed if you have assigned the User function to valve 1 in the previous field Automatic Cleaning Power failure programme User programme Select function of the cleaning system Endress Hauser 93 6 Commissioning Topclean S CHOICE default bold INFO Automatic eH 7 88 Hold Monday 1 Weekday selection menu am Tuesday 2 Select cleaning day The number of cleaning triggers for the day AE is shown after each day Wesday Wednesday a sunday 2 Thursdas a Friday a Edit 4 Edit day Select day function Copy day Edit day You can edit the function for this day Copy day The selected day is copied to the day selected in the following menu Edit day pH 7 88 Hold 01 Clean View edit day programme am Edit Monday 18 22 18 23 You can see the complete daily programme or No Progr You E 02 Clean S can overwrite the option and also the already set programmes 18 22 18 23 05 00 05 10 by making a new selection 2 Clean ae z a5 7 80 55 18 03 Clean Int The start and finish times are always di
38. Installation Topclean S 14 CPG30 control unit 320 12 60 227 8 94 420 16 54 327 12 87 350 13 78 mm inch C07 CPC300xx 06 12 00 en 001 eps fig 6 Mounting the control unit CPG30 using wall mounting kit contained in scope of delivery To mount the CPG30 control unit at the wall proceed as follows 1 2 3 Prepare drill holes acc to fig 6 Screw the elements of the supplied wall fixing kit to the back panel of the housing screws contained in the scope of delivery Fix the housing to the wall Mycom S CPM153 transmitter 247 9 72 mm inch C07 CPM153xx 1 1 00 08 en 001 eps fig 7 Dimensions for wall mounting Fixing screw 6 mm 0 24 Wall plug 8 mm 0 31 w 1 Fixing drillholes 2 Plastic caps Prepare drill holes acc to fig 7 Push the two fixing screws from the front through the appropriate fixing bores in the housing 1 Fixing screws M6 max 6 5 mm 0 26 Screw head max 10 5 mm 0 41 Mount the transmitter housing on the wall as shown Cover the drill holes with the plastic caps 2 Endress Hauser Topclean S 3 Installation 3 3 3 Post mounting and panel mounting Transmitter Mycom S CPM153 Mount the parts of the mounting kit see accompanying figure at the back of the housing as depicted in fig 9 0 0 0 Required mounting
39. Medium 2 no Medium 3 No Edit table pH 7 88 Hola Medium 1 Select medium eae Medium 2 Medium compensation curves can be entered Medium 1 Medium 3 as a table for three different media Medium 2 Medium 3 02 Entry of the number of support points value pairs 2 10 Value pair pH redox and temperature C pH Value pair entry 020 0 C 02 00 Enter pH redox and temperature number of required value pairs 025 0 C 04 00 number of support points entered in previous field OK Selection Delete pair s Are the value pairs OK or do you want to delete pairs C pH Delete 020 0 C 02 00 Select the rows to be deleted delete them with and confirm 025 0 C 04 00 this with E Table valid Note in display The table is active after confirmation by pressing E Cancel by pressing PARAM Reference temperature pH TA Hold Reference temp 25 0 C 0 100 C Lab measurement B25 8 ec 20 8 150 0 C Editi For laboratory measurement Enter reference temperature to which the medium temperature shall be compensated Enter the temperature at which the pH reference value of the process is defined e g the ambient temperature in the laboratory 64 Endress Hauser Topclean S 6 Commissioning 6 6 7 Set up 1 Alarm The CPM153 continuously monitors the most important functions If an error occurs an error message is set which can trigger one of the fo
40. Select programme for SCS cleaning from programme list Display programme as list Highlight with LJ of function blocks Select Sealing water on in 1st prog line or communication failure selected programme is Lstarted cursor and edit only Note Select programme Display After power supply for emergency programme as list u programme from programme list of function blocks Lo Highlight with cursor and edit For selected day Select programme Select with gt and Activate by pressing E Edit using Start End time arrows Display programme as list of function blocks Highlight with cursor and edit Select target day where programme should be copied From day list L Back to return field 162 see user programme 1 on next page Return field press the PARAM key to return to the highlighted a Code entry required C07 CPC30xxx 19 06 08 en 014 eps Endress Hauser Topclean S 11 Appendix Display Select Set time for Number of programme as list comp air hot steam repetitions for of function blocks PL Sealing water on maint water cleaning sterilisation__ Back with Highlight with PARAM in 1st prog line 0010 s 00 cursor and edit only 0 9999s 0 10
41. Test with integrated current simulation connect mA meter directly to current output PROFIBUS instruments do not have a cur rent output See chap 8 4 2 If test negative Replace module M3CH x Check variants see spare parts list in chap 8 3 For information see DIAG internal data 132 8 2 8 2 1 Response of outputs to errors Current output behaviour If an error occurs in the system an error current is output at the current output You can adjust the value of this error current in the Alarm menu see page 65 If you have configured the controller for functioning with current output 2 this output does not output an error current if an error occurs 8 2 2 Response of contacts to errors You can set each individual error message to trigger or not to trigger an alarm see table on page 125 editing errors on page 65 In NAMUR mode failure messages always trigger an alarm Behaviour with standard setting Instrument status Alarm relay Limit value Controller Normal operation picked up Fail safe behaviour Corresponding to configuration and operating status Alarm Dropped out Voltage free Dropped out Dropped out Hold Picked up Corresponding to configuration and operating status Endress Hauser Topclean S 8 Troubleshooting Behaviour with NAMUR setting Instrument status Alarm relay Maintenance Function Limit value Controller
42. Two sided control via o oooooooomo 83 Power supply CPG300 00 cece eee 18 GY GS00 O88 ie 6 iat OS ea 145 Power supply Mycom 0 e cee eee 17 Connection accessories 0 cece eee ee eee 143 D Connection checks DAT A A 122 rs bio naaa atone 135 AA A Pa ded 122 MI Tie dianan aa E alra Sane 108 A aeaa ate a aa 122 DAT module coi at 47 142 Connection compartment sticker Data entry CPG OOS metralla coe at 39 Absolute redox absolute ooooooo o o 115 A a IE DE 40 Absolute redox rel A 116 Connection example arar 168 Manual pH ss sisay irani na 113 Connection type a2 2 feu ta teeters ake weve 46 Relative redox rel a bea cement 118 So as A eae ate ge ee 56 Data log E Soa anata ase anes 44 72 Symmetrical unsymmetrical o oooo ooo 20 Record mode Scroll mode 4 44 Connections maintenance oooooooooo o 122 DEA ee 51 Constant control gain as 84 Day Contact assignment 9 9 das 65 COPY A oro roo SE 94 Contact states of relays oia 44 ECT 54 i sere Seta ey un Eaei Aopen aha eid Gok 94 101 Contacts Day programme cleaning ooooooooooo o 101 Active closed ccc cc ccc ccccceeeeucceuue 61 Declaration of conformity 0 0 0 eee 10 A als ita TO Ea E nen eae ous 61 Declaration of contamination oooooo 6 Functions ia a ds hg eli eee 46 Delay time Hold cia dana 66 Response OCIO cn ida 132 Deposits sierot ee ee ee eee ee ee ee 120 R
43. as you operate the service switch Endress Hauser 43 5 Operation Topclean S 5 1 4 You can choose between different measuring menus Use the arrow keys to scroll between the dif ferent menus Switch between the measured value characteristic and the data log using the ENTER key al Measuring menus oy gji bet om pHi 12 00 7 54 4 ATC il Temperature Select 1 Aall TE The current measured value is displayed If you have activated the data log you can see the current measured value characteristic here record mode If you have activated both data logs press the arrow key to switch to the view of the second measured value characteristic In this display you can see the measured value the kind of temperature compensation and the related temperature eH 7 88 B ml eH T 54 32 mu Output 1 16 86 mA Output 2 6 86 mA A 12345 s 0o00 EE eH T 54 B mh Auto Clean Esto She eet off Clean C runs Hat er ifs Assembly Service Select In this measuring menu you can see the current and voltage values and the contact states of the relay at a glance Active relay W with function Inactive relay O In this display you can see the measuring value the status of automatic cleaning and external control as well as the the status of a running cleaning programme 5 1 5 Data log The CPM153 offers two data logs With these data lo
44. be directly selected from the display The editing row shows Edit 47 06 Hola Aselection can be highlighted with the arrow keys Lt and 4 o Pedox DRP mU Confirm the selection by pressing E Redox ORP A Editor type E2 for settings which have to be defined more precisely e g day 46 Week as Ho Da GE Honth d Year Bl ag E 5 1 8 Factory settings time The editing row shows Select a Use the arrow keys tJ and 4 to highlight a selection e g Mo Activate the selected option with the right arrow key The highlighted option flashes Toggle i e scroll through the selection e g the weekdays with the arrow keys Lt and LH Confirm the selection by pressing LEJ o After making your selection and confirming it by pressing LE no flashing display you can exit the item by pressing EJ All factory settings are active when the instrument is switched on for the first time The table below lists all main settings For all further factory settings refer to the description of the function groups from page 56 there the factory setting is printed in bold Parameter Select operating mode Select electrode type Select connection type Select temperature display Select temperature compensation Temperature measurement Select temperature sensor Contact functions Select current output 1 Select current output 2 Hold Current output 1 0 4 mA value 20 mA value
45. buffer Used calibration method Zero point Zero point calculated during calibration Slope Slope calculated during calibration Electrode condition State of the electrode lt date gt lt time gt Calibration date and time If you are using a digital sensor with Memosens technology the following data are displayed when you press eH 7 00 Hold SN Sensor change date lt date gt lt time gt SN Serial number of the calibrated sensor Sensor change date Date and time when the sensor was changed Ext sensor data digital sensors with Memosens technology only When you select Ext sensor data the transmitter indicates that the sensor data are read from the sensor When reading is finished the display automatically switches to the next menu point If it does not switch automatically you can display former sensor data by pressing E or return to measuring mode by pressing saliba data Lamp tenperature Sensor status Identification Calib data Comp temperature Sensor status Sensor info Display of all data stored in the digital sensor amp Note External sensor data can only be displayed for digital sensors with Memosens technology 104 Endress Hauser Topclean S 6 Commissioning CHOICE default bold INFO Identification PH 7 88 Hold ID ID Module ID of the digital sensor i Identification SW ID SW ID Software ID o
46. cleaner 8 8 Replacing the device fuses Warning Danger to personnel Before replacing the fuse make sure the device is voltage free Fuse CPM153 Position of the fuse holder A in fig 49 m Use only a 5 x 20 mm fine wire fuse with 3 15 A medium slow blow All other fuses are not permitted Fuse CPG30 a Position of the fuse holder A in fig 52 m Use only a 5 x 20 mm fine wire fuse with 3 15 A medium slow blow All other fuses are not permitted 8 9 Disposal The Mycom S CPM153 transmitter contains electronic components and PCBs and therefore must be disposed of as electronic refuse Please keep to the local regulations Apart from the mechanical components the CPG30 also contains electronic components For disposal purposes separate the device into electronics plastic housing and metal rubbish The assembly may be contaminated by the medium Therefore when disposing of it the plant disposal or safety officer must be consulted 141 9 Accessories Topclean S Offline configuration with Parawin DAT module Assemblies pH redox electrodes 142 9 Accessories The Parawin tool provides you with a graphic PC operating programme for configuration of your measuring point at the PC using a simple and self explanatory menu structure Write the configuration to the DAT module using the RS232 interface on the PC The module can then be plugged into the transmitter You can switch the langua
47. configuration In the following error list you can find a description of all error numbers For each error number there is also information on whether the factory setting Fact of this error triggers man alarm m an error current m cleaning To enter the error list proceed as follows gt Note old The second column shows the assignment acc to NAMUR work sheet NA64 failure maintenance function control The NAMUR error with the highest priority is shown in the status field of the display Error NAMUR Error message Possible causes measures Alarm Error Automatic no class contact current cleaning start Fact User Fact User Fact User E001 Failure Memory defective Switch instrument off and on yes no If necessary corrective maintenance at factory E002 Failure Data error in EEPROM yes no E 003 Failure Invalid configuration Repeat download E004 Failure Invalid hardware code The new software cannot recognise the module E005 Failure Unknown CPG code Topclean S is not recognised yes no Topclean S is not compatible to Mycom S software E006 Failure Transmitter 1 defective Test with new transmitter yes no E007 Failure Transmitter 2 defective yes no E 008 Failure SCS message sensor 1 Impedance of pH glass membrane too low check yes no no PH sensor replace it if necessary For IS
48. cutout for panel mounting 161 x 241 mm 6 34 x 9 49 Installation depth approx 134 mm 5 28 Maximum pipe diameter 70 mm 2 76 a Y a a Y a fig 8 Mounting kit Mycom S CPM153 Pr fig 9 Panel mounting 1 and post mounting horizontal 2 and vertikal 3 for Mycom S CPM153 Caution O For outdoor use the weather protection cover CYY101 is required see fig 10 and accessories C07 CPM153xx 11 00 01 xx 001 eps fig 10 Post mounting for CPM153 with weather protection cover CYY101 Endress Hauser 15 3 Installation Topclean S 16 3 4 Installation check Are the measuring point number and the labelling correct Visual inspection Is the transmitter protected against rainfall and direct sunlight For outdoor use the CYY101 weather protection cover is required see Accessories Is the control unit protected against rainfall and direct sunlight Avoid direct sunlight Endress Hauser Topclean S 4 Wiring and pneumatic connection of Topclean S Endress Hauser 4 Wiring and pneumatic connection of Topclean S Connection of the Topclean S system is carried out in several steps 1 Connecting required electric lines 2 Connecting optional electric lines 3 Connecting hoses for liquids and compressed air 4 1 Connection of required electric lines 4 1 1 Power supply and communica
49. follows CPK12 B IDANSRG RefPA 1213 11 S fig 15 ISFET sensor connection A symmetrical connection B unsymmetrical connection C07 CPC300xx 04 06 00 xx 014 eps Wire Mycom terminal Red RD Terminal DRN Black coax wire Terminal Ref White coax wire Terminal SRC White WH Terminal 13 Yellow YE Terminal 12 Green GN Terminal 11 22 Endress Hauser Topclean S 4 Wiring and pneumatic connection of Topclean S Wire Mycom terminal Brown BN Connection with PML A PA terminal Make sure that the potential matching pin is always in contact with medium Connection without PML B PE rail Outer screen Grounded via metal cable gland Cable extension If a cable extension is necessary use junction box VBM and the following types of non terminated measuring cables for CPK1 CPK9 Cable CYK71 for CPK12 Cable CYK12 amp Note Remove the black plastic semi conductor C1 layer arrow from the inner coaxial cable Each cable type has such a layer e C07 CPC300xx 04 12 00 xx 007 eps fig 16 Design of coaxial line Endress Hauser 23 4 Wiring and pneumatic connection of Topclean S Topclean S 24 Changing the pH input from glass electrode to ISFET sensor The Topclean S version glass ISFET CPC30 xx2xxxxxxx is factory set for measurement wit
50. function active no no no check E106 Function Download active Wait for download to end no no no check E116 Failure Download error Repeat download no no no E117 Failure DAT memory module Check with other DAT memory module when yes no no data error writing to DAT repeat write process E127 Failure Sensor power fail Sensor communication present but sensor has to no no no little current Check whether Memosens connection is correctly inserted and locked Endress Hauser 127 8 Troubleshooting Topclean S Error NAMUR Error message Possible causes measures Alarm Error Automatic no class contact current cleaning start Fact User Fact User Fact User E146 Failure no sensor Digital sensor is not correctly plugged in or no no no connected The transmitter goes into hold Hold is removed after the sensor has been correctly plugged in or wired and transmits measured values E152 Mainte PCS Channel 1 alarm pH sensor defective or totally soiled measured no no no nance water flow in bypass interrupted air cushion in assembly measuring line interrupted E 156 Function Calibration timer run out Time for calibration no no no check E164 Failure Dynamic range of pH yes no convertor exceeded E166 Failure Dynamic range of Check cable sensor yes no reference convertor exceed
51. in the calibration settings 0000 mV 1500 1500 mV Entry of offset value Enter the mV value for the electrode offset electrode offset deviation of the measured value display from buffer solution mV value Confirm by pressing LE The entered value is effective immediately The maximum offset is 400 mV Offset too high too low Note in display Error message if the entered offset leaves the maximum range Endress Hauser Topclean S 6 Commissioning Calibration redox relative Endress Hauser CHOICE default bold INFO Accept Cancel Repeat calibration End of calibration_ Accept Pressing LE accepts the new calibration data Cancel The data are not accepted the calibration is not repeated Repeat calibration The data are rejected and a new calibration is started Electrode submersed Note in display Is the electrode back in the medium so that measurement can take place Calibration absolute The transmitter has a calibrated mV display range One absolute mV value is set with a single buffer solution adaptation of the measuring chain offset A buffer solution preferably with 225 or 475 mV is used CHOICE INFO default bold Calibration with Note in display abs calibration Display of the type of on site calibration selected in the calibration settings Immerse electrode in buffer Handling instructions Immerse the ele
52. increase the period length to make sure that the pH value does not drift Calibration timer PAT BA Hold Cal timer on Calibration timer Param Warning 0001h If no calibration is performed in the set time an error message Cal timer ee appears E115 Warning 66 1h Time 0001 00 Cal timer on activate ico co eee Gaus Warning Enter the time within which a calibration must take place Select Id Next E Time Display of the remaining time until an error message appears Endress Hauser 71 6 Commissioning Topclean S 6 6 10 Set up 2 Data log The data log records two freely selectable parameters with their date and time You can start it using the measuring menus Use the arrow keys to scroll through the measuring menus until to you reach the Record mode of the data log Pressing the Enter key brings you to the Scroll mode of the data log Here you can open the saved measured values with their date and time To configure the data log proceed as follows tr auick adi Jat Check systens anual operation Controller settings First start up Limit switch Cori CHOICE INFO default bold pH 7 88 Sample time Data log settings F Data log Data log 1 Using the data log you can record I Data log 2 m one parameter with 500 sequential measuring points Tata Te l DataLog display 1 two parameters each with 500 sequenti
53. injector e g CYR 10 Use with Topclean S Chemoclean is a standard function in the Mycom S and can be used in conjunction with the Topclean S The two contacts in the Mycom S can be started a externally via a binary input in the Mycom S either in a weekly pattern Automatic in manual operation The two contacts can be flexibly adapted to individual cleaning sequences with a user defined programme maja jal a 8 C07 CPM153xx 00 06 00 xx 001 eps fig 47 Depiction of the Chemoclean function in combination with Mycom S CPM153 1 Electric line 2 Compressed air 3 Water cleaning fluid 4 CPM153 transmitter 5 Immersion assembly Injector CYR10 7 Cleaning fluid 8 Motive water Endress Hauser Topclean S 6 Commissioning Operation 1 Activate the Chemoclean function in the menu Set up 1 m Relays see page 61 and connect the appropriate contacts to the injector see connection example on page 151 2 Configure the cleaning processes in the Chemoclean menu Here you can adapt the automatic or event controlled cleaning to the process conditions One or more of the following controls are possible Automatic see below any number of cleanings can be started on each weekday External control a start can be triggered via the digital input For this activate external control in field Select Control Le
54. item by pressing PARAM DAT download only available when DAT module is plugged in eH 7 88 Diaa DAT write DAT read Erase DAT Edit 4 Hold DAT Next El DAT write DAT read Erase DAT DAT selection DAT write You can save both the configuration and the logs of your transmitter to the DAT module DAT read Copy the configuration saved on the DAT module into the EEPROM of the transmitter Erase DAT Delete all data on the DAT module Q Note After the Read from DAT copying procedure a reset is triggered automatically and the device is configured with the copied values See below for reset DAT write Caution All data on the DAT module will be deleted Note in display For safety reasons you are asked if you really want to overwrite the existing data in progress Data are written to the DAT module DAT read Caution All data in Mycom S will be deleted Note in display For safety reasons you are asked if you really want to overwrite the existing data of Mycom S in progress Copy The data from the DAT module are copied to the EEPROM of the transmitter Q Note After the Read from DAT copying procedure a reset is triggered automatically similar to a soft reset on a computer see below Erase DAT Caution All data on the DAT module will be deleted Note in display For safety reasons you are asked if you really wa
55. manual operation Disconnect pressure switch and check with Ohmmeter Indicator LEDs CPG30 see fig 35 fig 36 page 39 V1 Additional valve 1 active Meas Assembly in measurement mode Alive LED flashes irregularly if function o k Pressure switch feedback Pos No 440 p 136 type active open no pressure closed with pressure open Assembly permanently proceeds Pneumatic hoses to assembly connected in a wrong way Check pneumatic hoses Assembly proceeds several times without correc feedback Pneumatic connections interchanged Feedback not correctly connected Feedback switch is wrongly adjusted Assembly has been proceeded manually Feedback signal is therefore undefined fig 29 page 34 or fig 32 page 36 and ig 53 page 139 Hose 2 measuring to valve 5 in front hose 3 service to valve 5 in the back fig 29 page 34 or fig 32 page 36 and ig 53 page 139 Hose 5 measuring feedback erminals 11 12 hose 6 service eedback terminals 13 14 Feedback switch under pressure opened KI 11 12 13 14 14V closed Kl 11 12 13 14 0 V Position change via menu manual operation 8 1 3 Instrument specific error Error Possible cause Tests and or remedial action Equipment spare parts personnel Display dark no LEDs active No mains voltage Supply voltage incorrect or too low Conne
56. new calibration is started Waiting for sensor response Communication to the sensor digital sensors with Memosens technology only Mycom S transmits calibration data to the sensor Data saved Data NOT saved Note in display digital sensors with Memosens technology only Displays if calibration data were successfully saved to the sensor If data saving failed recalibrate the sensor Electrode submersed Note in display Is the electrode back in the medium so that measurement can take place 113 6 Commissioning Topclean S pH calibration Calibration with manual buffer Calibration with buffer table Calibration with automatic buffer recognition Manual buffer The buffer pH value is entered manually The display then shows the current measured value Buffer table In the calibration menu from page 67 onwards you can set two buffer solutions or define them yourself The selected pH value and buffer type are displayed Automatic buffer recognition The device automatically recognises the used buffer Select the buffer types e g E H in the Calibration menu buffer CHOICE INFO default bold Calibration with manual Note in display Display of the type of on site calibration selected in the calibration settings 025 0 C 20 0 150 0 C Enter temperature only when Calibration with MTC is selected Confirm by pressing LE 025 0 C 20 0 1
57. nr 0 9 A Z 0 9 A Z Card ID Status of plant Note Info field Status of Interrupt running external inputs Automatic off LJ program by Start user prog 3 Back to Cleaning trigger off pressing E key Auto stop on return field Ext control off Continue E JE pee Cancel PARAM Status of plant Automatic off Cleaning trigger off Ext control off Note Interrupt running program by pressing E key Continue E PARAM Reset counter only triggered by Watchdog a 0 Write count to EEPROM XX Info field Status of selected valve function Info field Status of external inputs Start User prog 3 Auto Stop on _Back to return field Info field Status of plant Automatic off Cleaning trigger off Ext control off Single order Water 10s Water plus cleaner Return field press the PARAM key to return to the highlighted fields Code entry required C07 CPC30xxx 19 06 08 en 01 3 eps 167 11 Appendix Topclean S 11 2 Connection example Non Ex double sided neutralisation pH limit value NAMUR pin assignment pH and temperature at current outputs two additional valves external control using PLS assembly status display Myco
58. of the CPM153controller with Kp X as the total gain X Actual value W Set point E Control difference Y Set value KR Modulation gain total gain Tn Integral action time I component T Derivative action time D component Range dependent modulation gain The majority of pH neutralisation processes are strongly non linear Example titration curve If you add a strong base in portions to a fixed volume of a weak acid the change in pH value is at the beginning relatively small larger in the area of the so called equivalence point and then ever smaller In the following diagram such a titration curve is represented for a weak acid with a strong base y axis pH value x axis added volume units of a strong base 5 10 15 20 25 30 35 X mi NaOH C07 CPM153xx 05 06 00 xx 008 eps fig 42 Schematic titration curve of a weak acid with a strong base Endress Hauser 79 6 Commissioning Topclean S 80 For difficult neutralisations the CPM153 controller gives you the option of partially compensating for the non linearity by entering an inverse characteristic Y X A Y X A Xtoolow X too big dosing dosing base acid 0 pores ee ee 100 fo ns TITS m x f i as i a P Y SN xs lt a SS BaseFull BaseTentative BaseNeutral SetPoint AcidNeutral AcidTentative AcidFull C07 CPM153xx 05 06 00 en 007 eps fig 43 Diagram to describe the most important corner
59. parameters have reached a critical value Maintenance required Relay 1 terminals 47 48 Warning messages become active when the measuring system is working correctly but requires maintenance or a process parameter has reached a value which requires intervention Function check Relay 2 terminals 57 58 This contact is active during calibration maintenance configuration and during the automatic cleaning cycle Active open Active closed Selection of controller contacts as Active open contact or Active closed contact only if controller is selected Active open Active closed Selection of limit values as Active open or Active closed contact only if limit values are selected Endress Hauser 61 6 Commissioning Topclean S CHOICE default bold INFO Active on Contact type Fault signalling contact Active pulse only when NAMUR function off Active on active for as long as an error is present Active pulse active for 1 second when an alarm signal occurs Chemoclean is always an Note in display Active closed contact only when CCC and CCW are selected in field Contact functions With the Chemoclean function the valves of the CYR10 injector are effected with an Active closed contact 62 6 6 6 Set up 1 Temperature The pH value requires temperature compensation for two reasons 1 Temperature effect of the electrode T
60. parts CPG30 The table below shows the order codes of spare part kits The position numbers relate to fig 52 Pos Kitname Contents use Order No number 300 Electronics module CPG30 51507109 110 230 VAC non Ex tested complete module with the 110 230 VAC version the voltage 310 Electronics module CPG30 can be selected with jumpers 51507110 24 VDC AC non Ex 320 Terminal strip set Ex and non Ex all required plug in terminal strips 51507436 350 Multihose connection pneumatic multiplug in housing installation 51507446 version 360 Assembly feedback pressure switch pressure switch active closed contact 51507447 370 Pneumatic pressure switch pressure switch 51507448 Endress Hauser Topclean S 8 Troubleshooting Endress Hauser Pos Kit name Contents use Order No number 380 Single non Ex valve electrically operated valve coil 51507449 390 Pneumatics module CPG30 non Ex module with basic section valve pressure 51508252 with lvalve switch mufflers Multihose CPC30 5 m 51507461 5 hoses in protective hose with pneumatic multiplug Multihose CPC30 10 m 51508786 Kit of pneumatic hydraulic small parts hoses ID 4 6 mm hose adapters 4 6 51507459 adapter T sections hose connections Schott connections non return valves screws spring 137 8 Troubleshooting Topclean S 8 6 CPG30 Installation and removal of parts Please observe the safety instructions in chap 8 5
61. prog Chemoclean cleaning aM Cleaning Clean No prog Here each external programme start is suppressed Clean Here you can start the Clean programme Clean amp Note Leave this menu item by pressing PARAM Edit 4 Hext IE Endress Hauser 103 6 Commissioning Topclean S 6 6 18 Diagnosis To enter the menu proceed as follows gt eH 7 00 MEE CHOICE default bold INFO Error list Error log Operating log Calibration log Ext sensor data digital sensors with Memosens technology only Service Error list Displays the currently active errors Complete error list with description see page 125 Error log Lists the last 30 signalled errors with date and time Operating log service code necessary Lists the last 30 registered operating steps with date and time Calibration log Lists the last 30 calibrations with date and time You can use the right arrow key to obtain further details on the calibration Ext sensor data Lists the data stored in the digital sensor e g sensor identification calibration data operating hours etc amp Note m Use the arrow keys to scroll through the lists Leave the lists by pressing LE Calibration log 1 Enter s EFEC buffer Zeroroint BEFH Slee 39 16 ae EH l condit Joad ita El Ei 1 Enter spec buffer Zero point Slpe El condit lt date gt lt time gt Enter spec
62. pulse always NO Select temp comp Edit MTC temp Temperature Temp sensor Actual temp value Edit Offset only pH measurement for Offset ATC Input 1 LJ only pH MTC LJ only Redox je Pt 100 Back to MTC 025 0 C Pt 1000 25 0 C 0 0 C return field MTC Temp off NTC 30 20 0 150 0 C on no 20 0 30 0 C 5 0 5 0 C Select Select medium K1 Temp comp Select table Medium 1 Back to process only pH Medium 2 return field Medium 3 no Select medium Edit table points Edit pairs Query Note field C pH Table status Create table Medium 1 Hoz 0000 coo OK a vad able Medium 2 Delete pair then back to the Valid table Medium 3 2 10 edit pairs gt to return field Reference temperature in Reference laboratory meas Back to temperature 25 0 C return field 20 0 150 0 C 156 O Code entry required C07 CPC30xxx 19 06 08 en 006 eps Endress Hauser Topclean S 11 Appendix Info field Current ouput 1 2 Back to Linear active return field Edit table points Query Info field Info field Table status Current output 1 2 pH mA Ok LJ Invalid table Ll Back to 00 00 04 00 Delete pair gt back Table active return field 000 0 C then back to Valid table the support points gt continue Endress Hauser Return field press the PARAM key to return to these highlighted fields
63. retractable assemblies SD096C 07 a2 Endress Hauser Topclean S 7 Maintenance Endress Hauser 7 5 Maintenance of the control unit CPG30 Weekly checks recommended timeframe m Check the inside of the compressed air connections for tightness Pneumatic valves Pressure switch Check the multihose connections of the CPG30 and assembly for tightness Annual checks recommended timeframe m Retighten the terminals in the cabinet m Also check that the interior and the PCBs are clean dry and free of corrosion If not check the seals and screw unions for leaks and breaks 7 6 Maintenance of the CYR10 injector Weekly checks recommended timeframe m Check the hydraulic connections motive water cleaner output for tightness m Check level of cleaning solution Top up if necessary m Check and if necessary clean the dirt trap in the motive water line Annual checks recommended timeframe m Check that the electrical connections valve blocks are secure m Check that the valve body is secure m Renew the water valve seal wear parts set see page 140 m Renew the cleaner check valve wear parts set see page 140 123 8 Troubleshooting Topclean S 124 8 Troubleshooting Troubleshooting relates to measures which can be carried out without opening the instrument instrument defects which require the replacement of components 8 1 Troubleshooting instructions In this chap
64. should the position suddenly change 66 Endress Hauser Topclean S 6 Commissioning gt PARAM 6 6 9 Set up 1 Calibration Operating mode pH To enter the menu proceed as follows Po Relays Alarm ld CHOICE default bold INFO Calibration Manual calibration Spec buffer table Cal settings Calibration timer Offset Manual calibration Special buffer table Cal settings Calibration timer Calibration menu selection Offset Entry of a fixed value by which the pH value is displaced Manual calibration Initial settings for the functions of the CAL key Special buffer table Edit tables for special buffer Cal settings General calibration settings Calibration timer Clock for calibration pH T B Hold Offset 7 88 pH Offset 11 06 60 pH Act PV 1 2 Offset 1 2 07 00 pH 00 00 pH Enter offset value for pH value Act PV Current measured value primary value with offset Offset pH value difference When you enter the measuring mode while an offset is active OFFSET will be shown on the right top of the display Manual calibration Als Hold Cal buffer Param Enter spec buffer Auto buffer recogn Editi 1 Hext IE Enter spec buffer Manual buffer Buffer table Auto buffer recognition Calibration parameters Sets the calibration type undertaken when the CAL key is pressed Enter spec buf
65. system The start is iggered by a 3 bit signal For the binary coding of individual programmes see the table on page 91 To configure an externally controlled programme select it in the automatic control types and set the desired values for water cleaning agent etc For electrical connection of the binary coding see the section External inputs PCS to CPG30 and outputs CPG30 to PCS on page 28 Ey F Activating the control types To activate a control type for cleaning programmes select PARAM mm Setup 2 1 Topclean s Activate Topclean and set the desired control type to on Programme editor User programme You can configure your specific cleaning programme in the programme editor Selecting the programme You have a choice of six cleaning programmes in total see function overview m Clean This programme is permanently assigned to one function The cleaning times or repeat cycles are freely adjustable You can select and configure this programme within all control types Note that the cleaning times repeat cycles etc of the programme are used for all control types The settings are also taken over for the Clean Int programme You can start this programme manually see Manual operation on page 102 Clean S This programme is only available when you are using a Topclean S version with control for an external valve It is permanently assigned to one function The cleaning times or repeat cy
66. the current output PHM Input 1 Controller current output 2 only Selection possibilities related to the instrument variant and the Controller Edit 41 Temperature Inputl HNextIE selected output Current output 1 terminals 31 32 pH redox Temperature Current output 2 terminals 33 34 pH redox Temperature Controller Control of a controlling actuator via the current output see also Controller menu page 74 amp Note Danger of data loss If you change the assignment for the current output from controller to a different function after you have configured the controllers the complete controller settings see page 74 are reset to the default values Caution Note in display for changed setting The configuration is changed Cancel by pressing PARAM Continue confirm change by pressing E 0 20 mA Current range selection 4 20 mA amp Note If you change the current range after editing the table the table will be reset Caution Note in display Current output 0 20 mA and error current Error current lies within the measuring current range When the 2 4 mA is dangerous current range is 0 20 mA and Min is selected under Alarm in see page 65 Recommended combinations Current range 0 20 mA and error current max 22 mA or Current range 4 20 mA and error current min 2 4 mA Linear Characteristic selection Table Linear Th
67. to which you want to copy Monday example Wednesday Sunda y inune dan Q Note 4 min are Danger of data loss When copying one day to another the cleaning programmes of the target day are overwritten Leave this selection by pressing PARAM Cleaning no progr Select a programme piii ae Clean to be started in the case of soiling or blocking of the electrode Clean S Clean 5 Edit 4 Next El Power failure programme pH 7 88 Hold Note in display no entry PurFail pry After power failure or communication failure back up program will be started Clean Select a programme Clean S which will be launched if the power supply or the communication fails User programme Programme editor eH 7 00 Hold User prog 1 Select user programme Param User prog User prog 2 With Topclean S you have three user programmes available User proa 1 User prog 3 With Chemoclean there is one user programme available User prog 2 User proa 3 HextI El Edit Select edit function Insert programme Insert programme An installed programme e g Clean can Configure be inserted into the user programme Enable Disable S Note Rename m After a programme is disabled it can be reenabled at any time Leave this item by pressing PARAM If you edited a programme for the first time you have to configure it at least once so that you can enable disable it Endress Hauser 95 6 Commissioning Topclean S CHOICE default bo
68. wire cable to Mycom S as follows Wire Mycom terminal 1 Terminal 85 2 Terminal 86 3 Terminal 42 4 Terminal 41 2 Connect the supplied twelve wire cable to CPG30 as follows Wire CPG30 terminal Wire CPG30 terminal 1 Terminal 93 7 Terminal 83 2 Terminal 94 8 Terminal 84 3 Terminal 91 9 Terminal 85 4 Terminal 92 10 Terminal 86 5 Terminal 81 11 12 not connected 6 Terminal 82 Endress Hauser 147 10 Technical data Topclean S Mycom S CPM153 Measured variables pH glass ISFET Redox Temperature Digital inputs 148 10 Technical data 10 1 Input pH redox temperature Measuring range Measured value resolution Zero point offset range Range of automatic temperature compensation Reference temperature Slope adjustment Input resistance under nominal operating conditions Input current under nominal operating conditions Measuring range Measured value resolution Zero point offset range Assignment with display Electrode offset Input resistance under nominal operating conditions Input current under nominal operating conditions Temperature sensor Measuring range can also be displayed in F Measured value resolution Temperature offset Input voltage Internal resistance 2 00 16 00 pH 0 01 pH 2 16 50 150 C 58 302 F 25 C 77 F settable with medium tem
69. xx 007 eps fig 55 Spare parts CYR1O injector Spare parts CYR10 Pos Kitname Content use Order no number 600 Complete PVC valve block Basic section with check valve 50069347 610 Motive water valve 230 V AC Valve body without connection plug 50069349 620 Motive water valve 110 V AC Valve body without connection plug 50069350 630 Motive water valve 24 V DC Valve body without connection plug 50069351 640 Cleaning agent valve 230 V AC Valve complete without connection plug 50069352 650 Cleaning agent valve 110 V AC Valve complete without connection plug 50069353 660 Cleaning agent valve 24 V DC Valve complete without connection plug 50069354 670 Connection plug for water valve Four pin plug with seal 50072992 680 Connection plug for cleaning agent valve Plug with integrated interference suppression 50069345 110 230 V AC 690 Connection plug for cleaning agent valve 50069346 24V DC 700 Wear part set water valve Membrane seal and guide armature spring 50086190 110 230 V AC screws 140 Endress Hauser Topclean S 8 Troubleshooting Endress Hauser Pos Kit name Content use Order no number 710 Wear part set water valve 24 V DC 50086191 720 Wear part set internal check valve Valve body ball seals 50086192 730 Pressure hose nozzle D 16 G for 50072990 motive water 740 Pressure hose nozzle D 12 G for 50072991
70. 0 required Clean S Control for cleaning ste Y 1 valve 0 0 1 rilisation required Clean Int Control for e Programme cannot be cleaning inter Y 1 valve R started externally val required User 1 Y 1 0 1 selectable An additional external valve can be used as required e g for User 2 Y superheated steam organic clea 0 1 1 selectable ner 2nd cleaner cooling air Device control for 1 valve is User 3 required selectable A l l i Note m 1 Apply a voltage of 10 40 V duration approx 400 mS to contacts bin O bin 2 terminals 81 86 For non Ex instruments this auxiliary energy can be taken from the 15 V auxiliary power supply of the Mycom S CPM153 0 0V m The functions sterilisation and sealing water are only available for device versions with external valve control 91 6 Commissioning Topclean S Programme flows Standard programmes Optional programmes Clean Clean Int Clean S User 1 User 3 01 Assembly 01 Assembly 01 Assembly 01 Service Service Service 02 Water 30s 02 Water 30s 02 Steam 1200s 02 03 Cleaner 15x 03 Cleaner 15x 03 Wait 600s 03 04 Wait 30s 04 Wait 30s 04 Repeat steril Ox 04 05 Water 30s 05 Water 30s 05 Assembly 05 Meas 06 Air 20s 06 Air 20s 06 06 07 Repeat clean Ox 07 Repeat clean Ox 07 Prog 07 time 08 Assembly 08 Assembly 08 08 Meas Meas 09 09 09 09 0 Prog 10 Prog 10 1
71. 0 time time 1 11 Meas time 10s 11 11 2 12 Integral action 10s 12 12 time 3 13 13 13 4 14 Interval 230s 14 14 5 15 15 15 6 16 16 16 7 17 17 17 8 18 18 18 up to 25 pro gramme steps 9 19 19 1 possible 92 Endress Hauser Topclean S 6 Commissioning gt Configuration menu for Topclean cleaning programmes To enter the menu proceed as follows Pe if el gt E ad SYStens Cerne settings ie suitch Tn auick adi Ha al operation First start ur CHOICE default bold INFO Selection Setup Create edit a Topclean S programme Activate Switch on off Topclean S functions Set up Topclean Activate Topclean Set up Topclean eH 7 88 Hold Param Automatic off Clean trigger off o era off Automatic off Note in display Cleaning off Displays the current system status Ext Control off Q Note The following three fields can only be edited if all the functions are switched off here and the external valve control option is available Valve V1 Valve V2 Assignment of additional valves if available You can assign various functions to the additional valves Sterilisation sealing water or user defined user programme Sealing water If you have activated the sealing water function you can use it with every assembly move see user programme page 95 Q Note Two valves are displayed but you can only edit the first valve
72. 00 TE pH mV K1 Select current output 2 parameter Erai DL Temperature K1 Selection of the parameter which shall be output at the current output PH mi Input 1 Controller Controller Control of a controlling actuator via the current output see also Temperature Inputl Controller menu page 74 Controller Edit 41 Hext El VERE 0 9 A Z Enter your customer specific instrument number Param Taa number 32 digit tag number This is saved in the DAT module which is obtainable as an option Edit 4 HextIE end Exit First start up restart restart Run through the First start up again end Save the settings and exit First start up Endress Hauser 53 6 Commissioning Topclean S 54 gt 6 5 1 Configuring Clean programme via automatic function The following example shows how to configure the cleaning programme Clean for your Topclean For a description of all cleaning functions and cleaning programmes see page 88 ff To enter the menu select eH 7 HE Hold gt Param Settings Het ivate Torclean suit E anual operation Lini First start ur Display Action The current status of the cleaning functions is displayed Press LE to aran HENE continue futonatic off Clean trigger aff Ext control off Select Automatic and confirm by pressing Le Purfail FPS User prog Select a day that you want to edit e g Monday and press E llednesday Thursday
73. 0pH Control po control point the value which should be set O pnt Y1 00 20pH O pnt 1 and 2 optimisation point entry with x and y O pnt X2 09 00pH coordinates O pnt Y2 00 20pH Control po 1 control point The dosing is 100 base for Control po 1 02 00pH measured values lt control point Control po 2 12 00pH Control po 2 control point The dosing is 100 acid for measured values gt control point Slow process Select process character Standard process linear characteristic only Fast process If you have no experience in setting parameters these defaults User settings slow standard fast process are intended as an aid to adapt the controller behaviour to the process Select a default and use the controller simulation see below to check if these settings are suitable for your process Enter all characteristic values yourself with the user settings Kp 1 Characteristic values for user settings Kp2 Kp 1 and Kp 2 only with linear characteristic index 1 only for Tn 1 base dosing index 2 only for acid dosing Tn 2 Kp 1 modulation gain for base dosing Tvl Kp 2 modulation gain for acid dosing Tv2 Tn integral action time Tv derivative action time Simulation Selection controller simulation off Here you can switch a configuration loop on or off The hold is on removed with an active controller simulation Simulation on The characteristic values entered in the previous field are used in the next field
74. 10 injector 8 Troubleshooting 8 1 Troubleshooting instructions 8 1 1 Error number list Trouble shooting and configuration 8 1 2 Process specific errors o o 8 1 3 Instrument specific error 8 2 Response of outputs to errors 8 2 1 Current output behaviour 8 2 2 Response of contacts to errors 8 2 3 Response of contacts to power failure 8 2 4 Assembly behaviour 8 3 CPMI53 spare parts 02 eee eee eee 8 4 CPM153 Installation and removal of parts 8 4 1 Device view CPM153 8 4 2 Codings 8 5 CPG30 Spare parts 02 eee eee eee 8 6 8 7 8 8 8 9 10 10 1 10 2 10 3 10 4 10 5 10 6 11 11 1 11 2 11 3 11 4 12 CPG30 Installation and removal of parts 138 8 6 1 Device view CPG30 138 Detailed plans of CPG30 00 138 8 7 1 Terminal wiring diagram CPG30 138 8 7 2 Pneumatics and hydraulics CRG3IOMONSEX gt cana a ae 139 8 453 CIRIO Mieloma He 140 Replacing the device fuses o ooooo o 141 Disposal voca 141 Accessories comic rd 142 Technical data 148 PUL ti A Seats 148 QUIPUE esto ob aes Dra eii 149 ACCULACY gibscalccasinih iocw wan E E tangas EAA 151 Ambient conditions o oooooooooo o 152 Process conditions ooooooooooomoooo 152 Mechanical data cia an 152 IPPO e des 155 Operating matrix Jeroan Edea EKI EORNA 155 Connection example 2000 168 Wiri
75. 115 V AC jumper in CPG30 universal power supply unit in CPM153 8 24V AC DC Language versions A E D B E F G E D E E E E NL F E Cable connection O Cable glands M 20 x 1 5 1 Cable glands NPT Y 3 Cable glands M 20 x 1 5 PROFIBUS PA M12 plug 4 Cable glands NPT 1 2 PROFIBUS PA M12 plug Length of multihose 0 5m 8 10m Additional equipment O Without additional equipment Configuration A Factory setttings CPC30 Complete order code Endress Hauser 9 2 Identification Topclean S 10 2 2 Scope of delivery The scope of delivery of the cleaning and calibration system Topclean S comprises m Transmitter Mycom S CPM153 m Control unit CPG30 m Multihose m Bottle for cleaning fluid Communications power supply cable CPG30 Mycom S CPM153 m Pressure reduction valve with manometer m Instrument identification card m Accessories s chap 9 Operating Instructions 235C 07 en a Ex versions 1 Safety instructions for electrical equipment in hazardous areas XA 236C 07 a3 a Versions with HART communication 1 Operating instructions Field communication with HART BA 301C 07 en m Versions with PROFIBUS interface 1 Operating instructions Field communication with PROFIBUS PA DP BA 268C 07 en 2 3 Certificates and approvals Declaration of Conformity The product complies with the legal demands of the harmonised European standards End
76. 2 16pH 1500 1500mV View of logged measuring values of DataLog 1 resp 2 _Back to DataLog View 1 2 with date and time return field SCS mode PCS time SCS K1 off_LJPCS K1 off Back to SCS Ref K1 off return field Activating Controller Selection of process Configuration of Control using Relay selection Relay selection Relay selection function type external hardware T Pulse length 3 point step contr Pulse frequency Pulse length contr must have been batch 1 s base batch inline Pulse frequency J Relay nc LJ L L See batch 1 s acid Actuator 1 sided 3 point step contr Relay nc Relay n c Relay ne Si batch2 sided Current output Motor run time 060s Max pulse Period 000 0s inline 1 s base Xsd 04 0 frequency 120 min tE min 000 0s Selection Control Control Relay selection Relay selection when relays curr 3 point step controll r Pulse frequency batch inline output defined Acid I length LJ Relay n c Ly i 2 sided 2 outputs Base I length Relay nc Relay n c 2 relays Motor run time 060s Max pulse Xsd 04 0 frequency 120 min Dosing via Current output 2 Current output 2 Assign L LL 100 acid dosing _Back to 1 output 0 20 MA return field current output2 4 20 mA OmA 20 mA Select characteristic With linear W
77. 3 Measuring cable cat od waka Gots 143 PEMA saree to ties a aaa daphne taser ea 76 Measuring interval oreren re eee eee eee eee 72 pH measuring cable o oooooooocooomo o o 143 Measuring menu controller o ooo oooooooo 84 pH redor electrode iaa cam eat 142 Measuring menus 0 0 cece eee eee ee eee 44 PM asa vad tao Vea ate a 20 Mechanical data ccc ia eS ag oa ea ele 152 Pneumatics diagram oi ero aortan indana itaran 139 Medium compensation 00 esene 64 Post connection check 0 cece eee eee ee 41 Memory replaceable DAT ooo o oooooo o 47 Post MOUINE xd 15 Memosens sensors Potential matching line o ooooooooooomo oo 20 GONMECHON in ta ear Ie aR deh aR a RAS 25 Power failure programme 2 0 eee 93 Ext sensor data ota guia ato vee eats 104 Power supply lines maintenance 122 Maintenance ti a ete ated 121 Priority holds ar aia ean ee 66 Special features casei dia wae eae eda es 48 PLOCESS ii aa aida 74 Menu editor types sectis Bureba arborea 46 one sided Monitoring of electrode 02 00 ee eee 73 two sided Monthly connection checkKS ooooooooo o 122 Process Check haa 73 Motor runtime diia ais 76 82 Process conditions 0 0c cece ee eee eee 152 MIC oo Bisa nados 62 63 Product Structures oinari a sad kad SR AMS eel 9 Programme ditor acord e 95 N Programme flow Naini plate usada lalola Bins Gaba ay 8 Cleaning programm
78. 40 If you are using a pneumatic outlet safety seal G Connect the connection 2 outlet of the limit position switch on the ball valve drive to input 6 of the assembly s pneumatic connection block Connect output 6 of the assembly s pneu matic connection block to the compressed hose connection of the outlet safety seal amp Note The maximum hose length is 10 m 32 81 ft Maximum discharge height 5 m 16 41 ft Max horizontal discharge width 10 m 32 81 ft m Pressure resistance of internal components up to 7 bar 101 5 psi Maximum suction height of buffer cleaning agent 2 m 6 56 ft Endress Hauser C07 CPC30xxx 12 04 00 xx 019 eps fig 33 Connection of CPA473 474 assemblies with inductive limit position switches A CPR4O0 rinse block required for Topclean versions with external valve control for con veyance of hot aggressive or pressurised media Pressurised steam water cleaning agent Cleaner Motive water 2 7 bar 29 101 5 psi Pipe disconnector customer supplied CYR1O Outlet safety seal optional 37 4 Wiring and pneumatic connection of Topclean S Topclean S 4 4 Connection diagram Non Ex Pigital sensor Digital input E1 Digital input E2 Hold Power supply output Alarm relay NAMUR Failure Relay 1 NAMUR Mainten requ T Relay 2 NAMUR F
79. 50 0 C Enter buffer temperature only when Calibration with MTC is selected Confirm by pressing LE Immerse pH electrode in buffer 1 Handling instructions Immerse the electrode in buffer 1 Confirm by pressing EJ Temperature 1 25 0 C 07 00 pH 2 00 16 00 Enter pH value of buffer 1 Time 10 s MTC pH 1 7 00 mV 1 0 C 25 0 Checks the stability of the calibration buffer 1 Wait until the pH measurement is stable Time does not count down pH value no longer flashes Confirm by pressing Q Note You can set the criteria for the stability check under feo gt Setup 1 gt Calibration gt Cal settings Invalid calibration value Note in display If an error occurred e g incorrect buffer used this message is displayed Immerse pH electrode in buffer 2 Handling instructions Immerse the electrode in buffer 2 Confirm by pressing EJ Temperature 1 25 0 C 07 00 pH 2 00 16 00 Enter pH value of buffer 2 Time 10 s MTC pH 1 7 00 mV 1 0 C 25 0 Checks the stability of the calibration buffer 2 Wait until the pH measurement is stable Time does not count down pH value no longer flashes Confirm by pressing E Invalid calibration value Note in display If an error occurred e g incorrect buffer used this message is displayed Zero point 07 00 Good Slope 59 00 Good Note in display Info on electrode Info
80. 7 4 Maintenance of the process assembly Weekly checks recommended timeframe m Check the upper section of the assembly for compressed air tightness and mechanical damage m Check the process connection for tightness against the process and mechanical damage m Check the compressed air lines and connections for tightness and mechanical damage Annual checks recommended timeframe m External cleaning if necessary To replace seals the assembly must be clean dry and if necessary decontaminated m With inductive feedback test and if necessary set switching distance Replacement of the seals not in contact with the medium recommended as necessary at least once a year Replacement of seals in contact with the medium at least once a year no further recommendations possible as extremely dependent on process material and level of assembly use End test after completion of maintenance work Does the assembly move to measuring and service position Are maintenance and measuring feedback signals available Check using the CPM153 status messages Are process connection and compressed air connections tight Does the meter display plausible values Replacement of the sealing elements is dependent on the type of assembly Instructions for replacement is contained in the appropriate service kit You can find the necessary service kit in the operating instructions of your assembly or in the special documentation Cleanfit
81. 7k NV iH amp AS Level P Flow Temperature Liquid Registration Systems Servi Solutions Analysis G ressure Flow lemperature Liquid Registration Systems Services Operating Instructions Topclean S CPC30 Automation of pH Redox Measurements BA 235C 07 en 11 04 339 as Endress Hauser People for Process Automation Brief overview Topclean S page 11 ff page 13 ff page 17 ff page 33 ff gt page 42 ff gt page 48 ff gt page 56 ff gt page 112 ff gt page 124 ff gt page 134 ff gt page 148 ff Brief overview C07 CPC30xxx 16 12 00 de 001 eps A Installation conditions Mounting types max installation distances assembly installation v B Dimensions and installation of the Topclean system v C Electrical connection of necessary and optional components of the Topclean system v D Pneumatic connection of the system v E Operation Commissioning Configuration Calibration v F Troubleshooting Spare parts v Technical data Endress Hauser TopCal S CPC 300 Table of Contents 1 Safety instructions 5 1 1 Designated use tumor ida Git ke tere kon de 5 1 2 Installation commissioning operation 5 1 3 Operational safety 0 0 cee eee eee eee 5 k e RI oh lature tenet E ai 6 15 SaletySyMBOlS e mira e
82. Calibrated temperature offset Snic Serial number of the transmitter used for the last temperature calibration Calibration date Date of the last temperature calibration Endress Hauser 105 6 Commissioning Topclean S CHOICE default bold INFO Sensor status Ho of steril ima E 1 Period h No of steril T max C Period Total operating hours of the sensor No of steril Number of sterilisations applied to the sensor T gt 135 C 275 F min 20 minutes T max Maximum temperature under which the sensor was operated amp Note During sterilisations T gt 135 C 275 F the transmitter goes into hold and the display shows SIP Sterilisation in place Operating time h Operating hours of the sensor under the following over 80 C conditions over 100 C At temperatures over 80 C 176 F lt 300 mV At temperatures over 100 C 212 F gt 300 mV At pH values below 300 mV pH 12 25 C 77 F At pH values over 300 mV pH 2 25 C 77 F 1 use 1 use Date when the sensor was connected to a Ri GSCS Ohm transmitter for the first time Ri GSCS Current glass membrane impedance Sensor info 47 08 Hold pH max pH pH max Maximum pH value of the specified sensor ed aoe eats pH min pH application range FH mas PHI Temp max C pH min Minimum pH value of the s
83. Current output 2 0 4 mA value 20 mA value One circuit instrument pH Glass electrode 7 0 Solution ground with PML 6 ATC KI off Pt 100 NAMUR pH Redox K1 Temperature K1 PARAM CAL Active after entry of service or specialist code DIAG active after entry of service or specialist code for functions that require a code pH 2 1500 mV 0 0 0 0 C pH 12 1500 mV 100 0 100 0 C Temperature 0 0 C 100 0 C Endress Hauser Topclean S 5 Operation Endress Hauser 5 2 Replaceable memory The DAT module is a memory device EEPROM which is plugged into the connection compartment of the transmitter Using the DAT module you can m save the complete settings the logbooks and the data log of a transmitter and m copy the complete settings to other CPM153 transmitters with identical hardware functionality This considerably reduces the effort to install or service several measuring points 47 6 Commissioning Topclean S 48 6 Commissioning 6 1 Special features for measurement with digital sensors with Memosens technology Note Digital sensors with Memosens technology can only be used in combination with the appropriate Topclean S version CPC30 xx5xxxxxxx You can retrofit an existing Topclean S for Memosens technology see page 134 Commissioning Digital sensors with Memosens technology save calibration data Therefore commissioning of these sensors differs
84. FET sensors leak current gt 400 nA Replace sensor E010 Failure Temperature sensor 1 Check temperature sensor and connections yes no no defective ISFET Check selection in field Select temperature sensor E012 Failure CPG communication Check Topclean S connecting cable yes no no failure E013 Failure Assembly has not reached Check assembly position and feedback signals yes no no service position Compressed air present Check pneumatic lines to the assembly Assembly E014 Failure Assembly has not reached blocked mechanically yes no no measuring position For non Ex External power supply 24 V 220V not supply from Mycom present Possibly microfuse is blown E017 Failure Data error in CPC30 Switch instrument off and on yes no EEPROM If necessary corrective maintenance at factory Endress Hauser 125 8 Troubleshooting Topclean S Error NAMUR Error message Possible causes measures Alarm Error Automatic no class contact current cleaning start Fact User Fact User Fact User E024 Failure CPG programme Control input 87 88 switched Ext control yes no no interrupted criteria E027 Failure Compressed air failure Pressure below permitted minimum yes no no connection not correct test termin D3 D4 pressure gt 2 bar contact closed 0 V pressure lt 2 bar contact
85. HOICE default bold INFO Factory reset Only start up data Only calibration data Complete reset JEFE data Abort Only start up data Only calibration data Complete reset CPC data Service data Operation log Error log Calibration log Set default Here you can select the data which you wish to reset to the factory settings amp Note Danger of data loss Selecting a point and confirming with Enter deletes all the settings you made in this area Selecting Abort leaves this field without changing the values Calibration data All saved data for calibrations such as zero point slope and offset Start up data The remaining data to be set Complete reset Calibration data setting data CPC data Topclean configuration data e g configuration of cleaning and calibration programmes Service data All data logbooks reset counters Service data logs These functions are for authorised service personnel only The service code is required Service data logs eH 7 88 Hold loo ERES E Editi NextlEl 0000 Service code entry required amp Note For service access code contact the Endress Hauser service Incorrect service code entered Note in display Incorrect service code entry back to the previous field Simulations eH 7 88 Hold Simulation off Adapt simulation current outputs iad Simulation Output 1 12 00 mA Simulati
86. It is cleaned at specified intervals In case of interval measuring the sensor is mainly in service position aggressive media It is moved into the process into measuring position at specified intervals If the sensor remains in service position for a long time i e you have defined a long integral action time set the Air to O sec to prevent the sensor from drying in Examples for programme sequences Clean C i Hold Hold and after effect time E Prog Cleaning calibration gt Clean Int l Hold Hold and after effect time i Hold and after effect time Prog Cleaning integral action time Cleaning integral action time Measuring _ time Measuring time Interval gt C07 CPC300xx 05 06 00 en 008 eps fig 46 Example for the programme sequence of Clean C and Clean Int a Clean Int runs from 08 00 12 00 at an interval programme time measuring time integral action time of 10 minutes This means cleaning is started every 10 minutes 08 00 08 10 etc The last cycle is started at 11 50 Clean Int runs from 08 00 11 00 at an interval of 50 minutes This means cleaning is started every 50 minutes 08 00 08 50 09 40 The last cycle is started at 09 40 The cycle due at 10 30 cannot be started because it would be finished after the set end time at 11 20 89 6 Commissioning Topclean S 90 Aborting the programme A progr
87. M key to return to O Code entry required the highlighted fields C07 CPC30xxx 19 06 08 en 003 eps 161 11 Appendix Topclean S PARAM Set up 1 Set up 2 PARAM p gt Je Manual operation First start up Select Topclean Status info field Assign Enter name of Select Topclean of plant additional valve additional valve Configuration LJ Valve 1 Steril User LJ Automatic 0 Text Editor Cleaning trigger o if CPC Fkt is active LExt control o this field is read only 0 9 A Z Select Status info field control levels of plant Automatic off LJ L_ Back to Cleaning trigger off Automatic off return field Ext control ol Cleaning trigger off Power failure O Ext control off Emergency prog Select Status info field Select operation List of weekdays Select for control levels of plant selected day Automatic off List of weekdays La Cleaning trigger off Automatic off with number of Edit day Ext control off Cleaning trigger off programmes Ex ele a da Copy day Automatic List of weekdays with number of programmes Select a day Select for selected day Edit day Copy day For selected day Select programme Select with gt and M Activate by pressing E Edit using Start End time arrows Select target day where programme should be copied From day list
88. PM to PE Controller limit contact does not work Controller switched off Controller in Manual Off mode Pick up delay setting too long Hold function active Auto hold during calibration Hold input activated Manual hold active using keypad Hold active during configuration Activate controller s chap 6 6 Select Auto or Manual on mode Switch off or shorten pickup delay period Determine cause of hold and eliminate if not desired Keypad PARAM manual operation contacts Hold is indicated in display when active Controller limit contact work continuously Contact in Manual on mode Dropout delay setting too long Control circuit interrupted Set controller to Manual off or Auto Shorten dropout delay period Check measured value current output or relay contacts actuators chemical supply No pH mV current output signal Line open or short circuited Output defective Disconnect both lines and measure directly on instrument Replace controller module mA meter 0 20 mA DC See spare parts list in chap 8 3 Fixed current output signal Current simulation active Processor system inactive Hold is active Switch off simulation Switch instrument off and on Hold status see display See DIAG Service Simulation EMC problem If repeated check installation Current output signal incorrect or dif
89. See functional description field Select connection type on p 56 Shunt in measuring cable e g through humidity between reference line and grounded screen or PM line Measuring instrument defective shunt in reference input or entire input amplifier downstream of PE Removing diaphragm blockages Blocked reference system diaphragms can be mechanically cleaned only sensors with ceramic diaphragms does not apply to teflon diaphragms or open ring electrodes Use a small key file m Only file in one direction 7 1 3 Maintenance of digital sensors To maintain digital sensors with Memosens technology proceed as follows 1 If an error occurs or the sensor must be replaced according to the maintenance schedule take a new or pre calibrated sensor from the laboratory In the laboratory sensors are calibrated under optimum ambient conditions which guarantees a higher calibration quality 2 Remove the soiled sensor and install the new sensor 3 The sensor specific data are automatically transmitted to the transmitter A release code is not required Measurement continues Take the used sensor back to the laboratory There you can regenerate it for reuse without measuring point down time Clean the sensor Use the cleaning agents indicated above Inspect the sensor for damages If the sensor is not permanently damaged calibrate it for reuse Oy ES 7 2 Manual calibration When you perform a cal
90. T sensor there are in principle no restrictions to the installation An installation angle between 0 and 180 is however recommended C07 CPA472xx 17 07 00 xx 002 eps fig 4 Installation angle A Glass electrodes installation angle at least 15 from the horizontal B ISFET sensors recommended 0 180 upside down installation possible Endress Hauser Topclean S 3 Installation 3 3 Installation instructions 3 3 1 Measuring system C07 CPC30xxx 14 03 xx xx 001 eps Message and control signals assembly position programme status assembly movement programme stop CPR40 rinse block optional Additional valve Cleaner Electric line Compressed air Liquids cleaning mixture fig 5 Fully automatic measuring system example A B Hold input six relay contacts 2 current outputs 0 4 20 mA 1 Cleanfit P assembly 2 Mycom S CPM153 transmitter 9 3 CPG30 control unit 10 4 Power supply for Mycom S CPM153 11 5 Communication power cable 12 Multi hose 13 7 CYR injector 3 3 2 Wall mounting Caution O Check that the temperature does not exceed the maximum permitted operating temperature range 20 60 C Install the devices in a shady location Avoid direct sunlight Always mount the devices horizontally so that the cable entries and hose connections point downwards Endress Hauser 13 3
91. TFE diaphragm pressures up to 6 bar Industrial wastewater 12 13 conductivity gt 50 uS cm Detoxification cyanide chrome Technical Information TI 028C 07 en 50054649 and Neutralisation TI 367C07 en 51513586 Ceraliquid Electrodes with ceramic diaphragms and KCl liquid electrolyte General process engineering CPS41 42 43 use with counterpressure explosion proof up to 8 bar Ultra pure water Technical Information TI 079C 07 en 50059346 Boiler feed water Detoxification cyanide Ceragel Gel electrode with double chamber reference system Long General process engineering CPS71 71D term stability short response time very long diffusion path for Food processing 72 electrode poison resistant to alternating temperature and m Water treatment pressure cycles Technical Information TI 245C 07 en 51505837 and TI 374C 07 en 51513591 Orbipore Electrodes with double chamber reference system and open m Chemical processes CPS91 aperture m Heavily soiled media Technical Information TI 375C 07 en 51513127 Endress Hauser Topclean S 9 Accessories Rinse block Spray cleaning system Connection accessories Endress Hauser Type Properties Applications Tophit Rupture proof pH sensor based on ISFET technology Short General process engineering CPS471 response time very high resistance to alternating temperature m Food pharmaceutical ap
92. To connect digital sensors with Memosens technology to Mycom S CPM153 you require the CYK10 Memosens data cable with 2x2 wires twisted pair screen and PVC sheath YE ComB 97 GN ComA 96 WH 88 BN 87 fig 20 Design of CYK10 Memosens data cable 1 Coupling with integrated electronics for connection to the sensor Connecting the sensor C07 CPM2x3xx 04 06 00 xx 003 eps NC NC NC 97 96 88 87 S EY CPS11D fig 21 CPS11D connection with CYK10 Connect the wires as follows C07 CPM153xx 04 06 00 xx 015 eps Wire Mycom terminal Yellow YE Terminal 97 Green GN Terminal 96 White WH Terminal 88 Brown BN Terminal 87 Screen Grounded via metal cable gland 25 4 Wiring and pneumatic connection of Topclean S Topclean S 4 2 Connecting optional electric lines 4 2 1 Mycom current outputs and relays 990 AAA gt WU Alarm CCW C07 CPC300xx 04 06 00 xx 015 eps fig 22 Connection of current outputs example HART to output 1 and relays example alarm and Chemoclean water To connect current outputs If you want
93. Topclean S Automatic off Note in display no entry Cleaning trigger off System status Ext control off Retract assemb Start program Stop program Edit 1 Next El Retract assembly Start prog Stop prog Selection You can move the assembly manually or start stop a programme Retract assembly eH 7 88 Param Assembly Assembly Edit 4 Ass service Ass measuring Select position into which the assembly should move Automatic off Note in display no entry Cleaning trigger off System status Ext control off 102 Endress Hauser Topclean S 6 Commissioning CHOICE default bold INFO Start programme eH 7 88 Hola 2 prog Select programme Program Clean If a programme is already running and you start another one this is no Prog Clean S only started after the previous programme has finished Clear Clean 5 Edit 4 Next El Automatic off Note in display no entry Cleaning trigger off System status Ext control off Clean running Displays the running programme with the remaining time for Water 10s water cleaner etc Cleaner 2x Stop programme Automatic off Note in display no entry Cleaning trigger off System status Ext control off The running programme is stopped Chemoclean Automatic off Note in display no entry Cleaning trigger off System status Ext control off 6H 7 aa Hold No
94. ailsafe i n aia 6 L First commissioning Lada ted a 50 Language 0 6 eee eee cee ee eee eee eee 57 SES a age bs 51 LED Green LED 1 6 1 sees eee eee eee e eens 43 ESATA S A E Ii 108 LEDs CPG30 0 eee ete eee eee eee 39 131 Plat pasket ee ieee A E oh ae oe 144 Limit switch 2 0 0 esse sence eee eee 61 86 Function check cc ccc ccc LL LLL eee 40 Linear characteristic ooo oooooooomo mom 84 A aa a 141 LOCK constr air rada 45 G M Glass electrode Maintenance armadas 119 Change to AI 24 ASS ina a Sage bes 122 A seh a naa aoas EA ATOA este Megha ga 122 H Connections tao 122 Fel Wages A IN 42 A deraa EE DE a irae 123 Hold td o a an Das 46 102 Position of service switch oooooo o 43 a A A 66 Power supply lines eto 122 CIPRO Nos ee bt eo ce tec te te ec eee tees a 66 SONS OP aise cactus TA lat 120 Dey UME iste er o da 66 Manual buffer calibration oooo oooo 114 a etae a tea tou seeds bese eas 66 Manual calibration Onesies a Gace RCA eta Baca tbe 66 EL sphere Mesh geen A se ate EA 67 O 66 RedOne tle e aae le esse sh wt ek 70 e cetacean ee A 102 Housing GY C300 ssta ia 145 Manual temperature compensation 52 62 63 Endress Hauser 173 Index TopCal S CPC 300 MEAS Koi va ace ene es 43 PARAM KE occ cnc aces ated EEA 42 Measurement Parai dida 142 Position of service switch ooooooooo o 43 PGS cent ns Sah aed Maat a ae ERA 7
95. al measuring points TataLog display 1 DataLog display 2 TataLog display 2 Sample time eH 7 88 Hold 00005s Enter sample time Sample time 2 36000 s Enter the time interval after which the next measured value is Sample time recorded in the data log HABA Ss 2 5688s Editi 1 Data log 1 or 2 eH 7 88 Hold Input pH mV K1 Selection Param Data log 1 Function on Select the measured variable to be recorded pH mV temp Input pH miblinput 1 Activate recording by setting Function to on Function off Q Note The data log starts recording the measured value when you Next E return to operation Min 02 00 Set recording range Max 16 00 Values outside the defined range are not recorded 2 16pH 1500 1500mV DataLog display 1 or 2 EEE View of recorded data DataLog Wiew 1 7 54 pH 69 64 64 72 Endress Hauser Topclean S 6 Commissioning 6 6 11 The function group Check systems offers two Set up 2 Check systems monitoring functions SCS Sensor Check System detects glass breakage and electrode blockage and outputs a corres ponding message m PCS Process Check System checks the measuring signal for deviations and triggers an alarm in case of a constant signal To enter the menu proceed as follows gt FH Hel Hold gt FH 7 HE Hold nee Set up l a 103 amie Leck anual operation Controller settings First start u
96. amme Clean Clean S is completed once it is started safety concept During this time no other programmes can be started The service switch at the front door of the CPG30 is of highest priority Switching to Service interrupts even running programmes The programme Clean Int can be interrupted by a steady signal at the digital input Automatic stop For this the assembly must be in Measure position When the signal at the binary input is stopped the Clean Int programme is continued Note m Refer to the appendix for a wiring example of an external cleaning trigger see page 169 m You can select the control for an external additional valve for your device under Order Code item External valve control m The Sterilisation and Sealing water functions are only released on devices fitted with a control function for additional external valves You can use the additional external valve as required in the freely definable user programmes for example for superheated steam a second cleaner cooling air organic cleaner etc Endress Hauser Topclean S 6 Commissioning Endress Hauser Function overview of cleaning and calibration programmes Function gt Cleaning Sterilisa Sealing Control via binary contacts Programme tion water bin 0 bin 1 bin 2 Term 81 82 Term 83 84 Term 85 86 Clean Control for cleaning Y 1 valve 1 0
97. and pneumatic connection of Topclean S Topclean S 18 To connect power supply for CPG30 control unit non Ex 1 Insert the power cable through a suitable Pg cable gland into the CPG30 housing 2 Connect the yellow green wire to the PE terminal 3 Connect the two other wires to the L and N terminals lower terminal block left Note In the Ex version the CPG30 is powered via the communication power supply cable of the Mycom S CPM153 see XA 236C 07 en To connect the communication line between Mycom and CPG30 1 Insert the end of the communication cable with the black screen wire through a suitable Pg cable gland of the Mycom S CPM153 2 Insert the other cable end through a Pg cable gland of CPG30 3 Connect the wires as follows Wire Mycom terminal CPG30 terminal Yellow YE Terminal B Terminal B Green GN Terminal A Terminal A White WH Terminal L Terminal L Brown BN Terminal L Terminal L Black BK PE rail n c Endress Hauser Topclean S 4 Wiring and pneumatic connection of Topclean S 4 1 2 CYRI10 injector 81 82 83 84 85 86 87 88 89 90 91 92 93 94 pesee n 00080
98. asured value pairs pair 1 and pair 2 2 70 100 mV Measured value pair 1 in the range 0 30 assign for example the voltage 2 Voltage 80 0600 mV to the percentage value 20 0600 Measured value pair 2 in the range 70 100 assign for example the voltage mV 0600 mV to the percentage value 80 The settings made become effective immediately after confirmation with Le Offset too high too low Note in display Error message if the entered offset leaves the maximum range Accept End of calibration Cancel Accept Pressing LE accepts the new calibration data Repeat calibration Cancel The data are not accepted the calibration is not repeated Repeat calibration The data are rejected and a new calibration is started Electrode submersed Note in display Is the electrode back in the medium so that measurement can take place Calibration Calibration relative redox relative For calibration two vessels are filled with a sample of the medium The contents of the first vessel are detoxified and used as buffer 1 The contents of the second vessel are left unchanged and used as buffer 2 CHOICE INFO default bold Calibration with rel Note in display calibration Display of the type of on site calibration selected in the calibration settings Immerse electrode in buffer 1 Handling instructions Immerse the electrode in buffer 1 2 detoxified sample see above Confirm by pressing E
99. ata 1 Serial no 12345678 Card ID MKPx Ex Endress Hauser 109 6 Commissioning Topclean S Edit 4 CHOICE INFO default bold SW version Relay data HW version 1 00 Serial no 12345678 Card ID M3D xx Ex 12345678901234 Serial number for Mycom S 14 digit number consisting of 0 9 and A Z read only CPM153 A2B00A010 Order code 15 digit number consisting of 0 9 andA Z SW version 1 2 Sensor data HW version 1 Serial no 12345678 S Note ID AIB These data are only displayed for digital sensors with SW ID DIC Memosens technology Check date 01 01 00 SW version 1 2 Data for CPC30 HW version 1 Serial no 12345678 Card ID AIB 12345678901234 Serial number for CPG30 14 digit number consisting of O 9 and A Z read only CPC30 A2B00A010 Order code for Topclean S CPC30 15 digit number consisting of 0 9 and A Z Topclean S Automatic off Note in display no entry Cleaning trigger off System status Ext control off eH 7 88 Hold Ext inputs Topclean S diagnosis Diag IAE Hardware Ext inputs Hardware Edit 4 Next IE External inputs eH 7 88 Hold Start no prog Note in display no entry jao inputs Auto stop off Status of the external digital inputs Start Ho prod Wait trigger off Autostar off Measuring off blait trigger off Servi ff Measuring off ES 0 Service off Next E Hardware pH
100. ata rel Entry of two calibration points to which mV values are assigned Calibration abs The electrode offset is calculated from the difference between the current measured value and the known buffer value Calibration rel Use of a non toxic sample and an unchanged sample as buffer Cal settings 658 mul Hold Param ropoint 1 126 mu 1 1588mU Edit HextlEl 0120 mV 1 1500 mV Entry of offset deviation of the mV value for the alarm function If the offset deviates from the reference offset by the value entered here an alarm can be triggered 70 Endress Hauser Topclean S 6 Commissioning CHOICE INFO default bold off SCC Sensor Condition Check on This function monitors the electrode status or the degree of electrode ageing Possible status messages Electrode OK Low wear or Replace electrode The electrode status is updated after each calibration When the Replace electrode message appears an error message may be displayed E040 E041 threshold 02 mV Stability length 010s The calibration is only considered as stable if the deviation of the mV value does not exceed the given threshold for the set period of time length during calibration This function allows you to adjust calibration accuracy and timing individually to your process amp Note If your process requires extremely accurate calibration reduce the threshold value and
101. bility a essed Ano ea tate wip a aiden 69 71 Actuators ccc ccc ccc ccc ccccceucues 74 81 82 Calibration log idas 104 OREM ON oe oa oad leds 81 Calibration programmes 04 88 91 A A II me wat O 82 Activating 2 6 cece cece eee ee eee eee rom 88 Actuato rs controller Cancel seis sc oii 6 cadets et Bal AE Ee bee tee 90 Andrada ta 76 Calibration timers cidad dad lcd 69 71 Pulse frequency PFM ooooooooommmm 76 Cancelling calibration o oooooooomomo 112 Pulse length PLM entonces 75 Certificates and approvals o ooooooooom 10 Three point step controller oo oooo 76 Change glass electrode ISFET 4 24 Additional valves assignment 005 93 Characteristic Alarm A a a a a aa 84 Delay mdra O sesh a E Ee AA Sat 65 Segmented co AA 84 ES oe Furtado O he 65 CHECK SYSTEMS 2 cy Seda a ade Pi ep dyed ta 73 Error curret ade lt da 65 Chemocleani altas fito 61 98 A bad eae EA 62 OMA dr yes da Deas aati 99 Ambient conditions arras zon ebrios 152 Manual operation quitar iaa de 99 103 Analogue actuator control o oooooooooo o o 76 CONS rer rer a 91 92 Annual assembly checks oooooooooooo o 122 GleanvIn terval sw catenins a a ees a 91 92 Annual CPG checks cas aaa dius cae pila 123 Ad dean a Me ade ahh dd atten 91 92 Annual injector checks decoradas 123 Cleaning control Appendix or dened ae el ik Py A i lhe Cathe davon 155 Automatic photic A ee ae AE 88
102. bove is valid only for an instrument connected according to the instructions in these Operating Instructions 1 4 Return If the devices have to be repaired please return them cleaned to the sales centre responsible copy second last page of these Operating Instructions For returns please use the original packaging Please enclose a completed copy of the Declaration of contamination with the packaging and transportation documents No repair without completed Declaration of contamination 1 5 Safety symbols To avoid damage to persons and property always pay attention to the safety instructions in these Operating Instructions The following symbols are used to provide you with important information Symbol Meaning A Warning This symbol alerts you to hazards which could cause serious injuries as well as damage to the instrument if ignored a Caution This symbol alerts you to possible faults which could arise from incorrect operation They could cause damage to the instrument if ignored Q Note This symbol indicates important items of information Endress Hauser Topclean S 1 Safety instructions Electrical symbols Meaning DC voltage A terminal at which DC voltage is applied or through which DC flows 2 AC voltage A terminal at which sine form AC voltage is applied or through which AC flows Ground connection A grounded terminal which from the user s point of
103. c or stainless steel a Plastic version Window for Mycom S and Memograph S a Stainless steel version without Memograph S Window for Mycom S m Stainless steel version with Memograph S Window for Memograph S 1 Mycom S CPM153 1 ee 7 2 Topclean S CPC30 SST SL 3 Pg cable glands 2 ES ml jii 4 Multihose gland He Ml 5 Rack E y 6 Buffer and cleaner solutions ul 7 Memograph S 3 a 8 Window for display 4 EL 9 Distributing box C W i 10 Operating panel je LL SH 6 C07 CYC300xx 09 00 06 xx 003 eps fig 58 Housing CYC300 plastic version 493 19 41 1003 5 39 51 5x085 240 __ 240 __240 __ 240 x 39 5 5x 0 33 J Lo o D e Qi D m N 5 2 2 D N mimin 960 37 80 0 35 C07 CYC300xx 06 00 00 en 002 eps fig 59 Dimensions of housing CYC300 stainless steel version 800 31 50 300 4 750 29 53 8 Da 11 81 0 31 _fo A Pa 5 S 5 o O 8 eo E 8 Ooo oo Y ales e e mm inch fig 60 Endress Hauser Dimensions of housing CYC300 plastic version C07 CYC300xx 06 00 00 en 001 eps 145 9 Accessories Topclean S Product structure Housing CYC300 146 Certificates Havo 1 2 3 no approval with ATEX approval II 1 2G EEx em iblia IIC with FM approval Cl I Div 2 with NI input and output circuits sensor IS Cl
104. ce free Measuring point maintenance comprises a Cleaning the assembly and electrode m Inspecting cables and connections Calibration see page 112 Personal safety instructions Warning a f you have to remove the electrode assembly or parts of the assembly during maintenance pay attention to the process side hazards caused by pressure temperature and contamination Wear protective equipment appropriate to the possible dangers m The CPG30 and the retractable assembly work with compressed air and motive water Switch off the air and water inflow before working on screw unions valves or pressure switches a The non Ex versions of the CPM153 and CPG30 work primarily with mains voltage De energise the devices before you open them Check that there is no voltage and secure the switch es against switch on These measures are not necessary with the 24 VDC AC version If work is required under mains voltage this may only be carried out by an electrician a second person must be present for safety reasons m Switch contacts may be powered by separate circuits Also de energise these circuits before you work on the terminals Safety instructions for system and process Caution Remember that any maintenance work on the device cabling assembly or sensors may have impacts on process control or the process itself m All measures which influence current outputs relay contacts or communication should be discussed with a su
105. check Note Start Enter buffer 2 Stability check Note Note see above 1st buffer buffer 1 2nd buffer buffer 2 Voltage range LJ LJ 10 LJ Ld LJ 10 El Lu too small Electrode For Calibration with Submerse electrode If stable Submerse electrode If stable submersed Calibration rel in buffer 0 30 press E in buffer 0 30 press E Enter cal points Note 1 0 30 20 For Calibration with _ 1 Voltage 0600 mV Electrode Enter Data rel 2 70 100 80 submersed 2 Voltage 0600m If you press the MEAG key a message will appear asking if you O Code entry required want to abort the calibration C07 CPC300xx 19 06 08 en 010 eps Endress Hauser 165 11 Appendix Topclean S 166 List of current error messages List of errors entered in error log O List and status of last 20 calibrations O List of last 20 operations Select Factory settings Internal data Set to default values Cancel only setting data With service data LL Enter service code Info field if incorrect service code entered only calibration data necessary gt return to Enter all data Simulation Simulation Simulation Simulation status off Sim status off L Sim status off Back to Curr output 1 22 00mA Meas val K1 07 00pH Failure contact off return field Curr output 2 00 00mA Temperature T1 25 0 C Contact
106. cles are freely adjustable You can select and configure this programme within all control types Note that the cleaning times repeat cycles etc of the programme are used for all control types You can also start the programme manually see Manual operation on page 102 Programmes User 1 2 3 The user programmes allow you to define the programme sequence freely A simple way of programming is to copy predefined programmes to user programmes and adapt them To configure these programmes enter the programme editor and proceed as follows 1 Edit the programme 2 Configure the programme 3 Release the programme After having released the programme you can select it within all control types or start it manually 88 Endress Hauser Topclean S 6 Commissioning Endress Hauser Clean Int This programme for interval cleaning is permanently assigned to one function Cleaning times and repeat cycles are freely adjustable You can select and configure Clean Int only within the Automatic control type Note that the cleaning times repeat cycles etc that you set here are taken over for all weekdays and for the Clean programme Interval cleaning allows you to define cleaning intervals for a given period of time max 1 day In practical life two different operating modes are used interval measuring and interval cleaning In case of interval cleaning the sensor is mainly in measuring position
107. ction defective Instrument fuse defective non Ex Instrument fuse defective Ex Power unit defective Central module defective if all 6 LEDs on the power unit M3G are lit Ribbon cable loose or defective Check whether mains voltage is applied Compare actual mains voltage with nameplate rating Replace fuse after comparing mains voltage and nameplate rating Replace fuse Replace central module Pay attention to variant Check ribbon cable Terminal not picked up insulation clamped Replace power unit pay attention to variant Electrician e g multimeter Electrician suitable fuse see fig 49 p 135 Use Ex fuse electrician required On site diagnosis all 6 red LEDs on the M3G module must be lit On site diagnosis by responsible service test module required Cable soldered onto the site of the M3G module Display dark but LED active Central module defective Module M3Cx x Replace central module M3Cx x On site diagnosis by responsible service test module required Display functioning but no change in display and or instrument cannot be operated Instrument or module in instrument not correctly installed Operating system in impermissible state Check module connections Switch instrument off and on See device view on page 135 Possibly EMC problem if problem persists have installation checked by responsible service
108. ctrode in the buffer Confirm by pressing LE 0225 mV 1500 1500 mV Enter buffer Enter the buffer mV value Time 10 s mV 1 225 Checks the stability of the calibration Wait until the measurement is stable Time does not count down mV value no longer flashes Confirm by pressing LE amp Note You can set the criteria for the stability check under feo gt Setup 1 gt Calibration gt Cal settings Invalid calibration value Note in display Error message if the offset is too large Repeat calibration Offset 0005 Note in display Good mV Info on electrode Information on the offset and calibration quality Accept End of calibration Cancel Accept Pressing LE accepts the new calibration data Cancel The data are not accepted the calibration is not repeated Repeat calibration The data are rejected and a new calibration is started Electrode submersed Note in display Is the electrode back in the medium so that measurement can take place 117 6 Commissioning Topclean S Calibration Data entry relative redox relative Entry of two calibration points to which one mV value is assigned CHOICE default bold INFO Calibration with rel data entry Note in display Display of the type of on site calibration selected in the calibration settings 1 0 30 20 Enter calibration points 1 Voltage 0600 In this field create two me
109. d wee bees ates 6 2 Identification ir 8 2 1 Instrument designation o o ooooooooo oo 8 2 11 Nameplate a rinnus orate a aani 8 2 1 2 Product structure ica io 9 2 2 Scope of delivery io yb eae eee ow 10 2 3 Certificates and approvals o oo o o 10 3 Installation acces sauna cn 11 3 1 Incoming acceptance transport storage 11 3 2 Installation conditions oo oooooooo o o 11 3 2 1 Installation dimensions 12 3 2 2 Assembly mounting 12 3 3 Installation instructions ooooooooo 13 3 3 1 Measuring system ooooooooooo 13 3 3 2 Wall mounting o ooooooooo 13 3 3 3 Post mounting and panel mounting 15 3 4 Installation check oooooooooooooooo o 16 4 Wiring and pneumatic connection of Topclean S 008 17 4 1 Connection of required electric lines 17 4 1 1 Power supply and communication line of Mycom and CPG30 17 41 2 GYRIO UNECE air ana dad aaa d 19 4 1 3 Analogue pH glass electrodes and ISFET Sensors 2 cd bine tada ede 20 4 1 4 Digital pH sensors with Memosens technology 25 4 2 Connecting optional electric lines 26 4 2 1 Mycom current outputs and relays 26 4 2 2 External inputs PCS to CPG30 and outputs CPG30 to PCS 28 4 2 3 External inputs PCS to Mycom 29 4 2 4 External valve for sealing water steam etc to CPG30
110. e 1 Ifyou are using a CPA471 472 or 475 with inductive limit position switches for assembly position feedback remove the wires of the pneumatic switches from terminals 11 14 2 Connect the upper limit position switch A for feedback Service as follows Wire CPG30 terminal Brown BN Terminal 13 Blue BU Terminal 14 3 Connect the lower limit position switch B for feedback Measure as follows Wire CPG30 terminal Brown BN Terminal 11 Blue BU Terminal 12 Endress Hauser 31 4 Wiring and pneumatic connection of Topclean S Topclean S To connect limit position switches of CPA473 474 16 O 47 48 51 52 55 56 57 58 L L BIA 81 82 83 84 85 86 87 88 89 90 91 92 93 94 1 1 n Pe pe Pe pe OQ 61 62 65 66 71 72 75 7 D3 D4 11 12 13 14 BN BN BU BU 8 El B A C07 CPC30xxx 04 12 00 xx 020 eps fig 27 Connection of inductive limit position switches of the assemblies CPA473 474 A Feedback Service B Feedback Measure 1 Ifyou are using a CPA473 474 assembly with inductive limit position switc
111. e The CPM153 expects feedback from the actuator drive about the current valve position via a current or resistance input Relay n c Relay selection max pulse frequency 120 min for pulse frequency Relay Relay selection max pulse frequency Input of the maximum pulse frequency Pulses with a higher frequency are not forwarded to the relay Maximum setting 120 min Relay n c Relay selection Period 000 0 s for pulse length tg min 000 0 s Relay Relay selection Period Period length T in seconds Range 0 5 999 9 s tg min Minimum switch on period Shorter pulses are not forwarded to the relay thus going easy on the actuators Current output 2 Current output 2 0 20 mA for current output 4 20 mA Selection of the current range which should be output at the current output y 0 Current output 0 4 mA Assign the current value which corresponds to 100 dosing 20 mA medium provision Type With selection two sided pH 7 8 Hold Dosing via Control 3 Pam Control signal 1 output This is only possible if you selected the continuous controller 1 output 2 outputs under current output 2 2 outputs 1 output for control using the current output in the split range method Control logics are required which can control two valves pumps over one current input Edit 41 2 outputs If the valves are controlled with two relays 82 Endress Hauser To
112. e Electrode in buffer Handling instructions Immerse the electrode in the buffer Confirm by pressing EJ 0225 mV 1500 1500 mV Enter buffer Enter the buffer mV value Time 10 s mV 1 225 Checks the stability of the calibration Wait until the measurement is stable Time does not count down mV value no longer flashes Confirm by pressing EJ Q Note You can set the criteria for the stability check under feo gt Setup 1 gt Calibration gt Cal settings Invalid calibration value Note in display Error message if the offset is too large Repeat calibration Offset 0005 Note in display Good mV Info on electrode Data on the offset and calibration quality Accept End of calibration Cancel Accept Pressing LE accepts the new calibration data Cancel The data are not accepted the calibration is not repeated Repeat calibration The data are rejected and a new calibration is started Electrode submersed Note in display Is the electrode back in the medium so that measurement can take place Absolute data entry The transmitter has a calibrated mV display range One absolute mV value is set with a single buffer solution adaptation of the measuring chain offset A buffer solution preferably with 225 or 475 mV is used CHOICE INFO default bold Calibration with abs data Note in display entry Display of the type of on site calibration selected
113. e characteristic is linear from the lower to the upper value Table When you do not want the current output characteristic to be linear you can enter a customer specific sequence of up to 10 value pairs in a table Exact adaptation to the non linear medium behaviour can achieve a higher level of accuracy Endress Hauser 59 6 Commissioning Topclean S CHOICE default bold INFO Linear pH 7 88 aer 0 4 mA 02 00 pH METER 000 0 C 0500 mV 20 mA 12 00 pH 100 0 C 0500 mV Select t31 Entry of the upper and lower measured value limits The maximum range of the measured value is 2 16 pH The minimum distance from the upper to the lower measured value limit is 2 pH units Exmp 0 4 mA pH 7 and 20 mA pH 9 Linear characteristic active Note in display The linear characteristic is activated after confirmation by pressing E Cancel by pressing PARAM Table pH T Ge Hola 01 Entry of the number of support points value pairs 1 10 Total pairs 61 ooo ae pH Redox C 000 0 mA 04 00 Value pair entry pH Redox C mA number of required value pairs number of support points entered in the previous field Example of value pairs with 4 support points C07 CPM153xx 05 06 00 xx 002 eps fig 38 Example of entering a characteristic using a table OK Delete pair s Selection Are the value pai
114. e connection I Apply a pressure of 4 to bar 43 5 to 87 psi Tighten the cable glands by hand approx 0 5 Nm AQ Note When using an Ex version of Topclean S connect the compressed air lines for the CYR10 injector to the connections G and H for connection diagrams see XA 236C Endress Hauser 33 4 Wiring and pneumatic connection of Topclean S Topclean S 4 3 2 CPA471 472 475 assemblies with pneumatic limit position switches 1 Screw the multihose onto the bayonet lock ensuring it is strain relieved and free of kinks 2 Connect hose no 5 for the position feedback Measure from the Topclean multihose to connection 2 output of the assembly s lower limit position switch see fig 30 3 Connect hose no 2 for position Measure via a T piece from the multihose to the upper elbow plug and to connection 1 input of the assembly s lower limit position switch 4 Connect hose no 6 for position feedback Service from the multihose to connection 2 output of the assembly s upper limit position switch 5 Connect hose no 3 for position Service via a T piece from the multihose to the lower elbow plug and to connection 1 input of the assembly s upper limit position switch 6 Connect the motive water line D via a pipe disconnector E to the G3 8 connection of CYR10 7 Connect the line for conveyance of cleaning agent C to the G 4 connection of CYR10 8 Connect
115. e controller setpoint To enter the menu proceed as follows eH FBG aran wo gt E PARAM ue 1 Set eee operation First start UP Endress Hauser H 7 00 Hold ELPRE 87 6 Commissioning Topclean S 6 6 15 Set up 2 Topclean S The cleaning processes and cleaning control are set in this menu Setting up the programme Select the appropriate cleaning programme for your measuring point from the stored programmes in the instrument You can freely adapt the cleaning programmes to your requirements or deactivate them as necessary e g the programme steps water cleaner additional valve control number of repeats and step sequence In addition it is possible to configure specially adapted user programmes Control of cleaning programmes You can choose between the following control types Automatic Weekly programme that automatically starts the selected cleaning programme at every week day You can freely select between the cleaning programmes Cleaning Selection of the cleaning programme that is started in the event of an SCS alarm see Set up 2 Check systems on page 73 or an error message that has been configured accordingly Power failure programme Selection of the cleaning programme that is automatically started after failure of the power supply or the communication between CPG30 and Mycom S External control Programmes can be started via an external process control
116. e eens 75 Mana uan tas 62 63 Sensor With Calibration e ruda aegis alate 68 Check System iscewiaida EANA ret EEE REA 73 Temperature display eee eee eee ee eee 46 Cleaning and monitoring 120 Temperature Sensor eee eee eee eee 46 Condition check ata 69 71 Three point step controller o oo ooooooo 76 AAA aa nant ad dalled eae 20 A 51 INPUT tra aa 56 Topclean A ON 106 Manual operation o oooomocmcoomo ooo 102 Service CODE id do atada 45 Transport Ai a eects 11 Enter rn Meet da east 58 Trouble shooting instructions oooooo o 124 Seryice data meca di al a 104 Two sided actuotators o oo oooooooooomomoo 82 Service kits Two sided control via current output 83 CPG30 order numbers 2000 136 Two sided direction of action see Direction of action CPM153 order numbers 134 Two sided process SELVICE SWILCH caca debe 43 Batch 2 6 senda ante das des it 81 Service Kits CYR10 order numbers 140 A O 81 A A IIA REDES 56 a Li aa ofecale 72 U Shift glass electrode ISFET o o oooooooo 24 DN 45 SIMULA ON tye steeds aca a int ae ae anes 107 Unsymmetrical electrode connection 20 GOTTA Aa alle 107 User programmes ees seen 88 91 95 Current outputs iio td aro 24 107 Userprogramme 1 3 2 0 ccc ce eee eens 92 Measured value temperature 107 Six monthly connection ch
117. eJuoo Aejoy peuo ejey e e co pt S 89 gc ve cS 85 ge 9S ZS 8s ze 9S ZS 89 Sy SS ZS 8S 0 0 00 0 0 00 0 0 00 0 0 00 0 0 00 te ez ts 15 tz Ez 1S 15 rs 1S 75 rs 1S 15 Pr vS IS ZS Z ojojojojg ojojojoja ojojojo Jo s s S sJo s 8 3 i i copo gn gn 9P09 Japso s oe U0D SJUBLIBA IS9 SMRJUOY NOEZ WSL EW sn4 Buniayoig xg uou 000 Hd a Z jouueyp jeuey suum yim EL mopjek q1e5 ZL ueei6 un6 ph umoig uneiqg Yd 338 ous pao NYG x 09 xeoy Jouueyp jeuey Z euueyo jeuey 3d 0 usados 3d Jne WUIYDS umoug uneig 18 uum em 88 ueei6 uni6 96 mold q1eb 16 jauueyp jeuey 000d 00Hd enum gem EL molar q196 4 uaa u6 Lb umoq uneg Wd dau xeo xeoy Au Hd Z jouueyp jeuey Jouueyp jeuey S lb Ek Zh Yd 434 fous nud S HL k Zk vd 83 pus sd S 18 88 96 6 ON ONON S 28 88 96 6 ON
118. ease observe the safety instructions in chap 8 3 8 4 1 Device view CPM153 fig 49 Interior view of the transmitter Mycom S Remarks A The figure shows the non Ex fuse B Slot for DAT memory module Endress Hauser C07 CPC300xx 09 06 00 xx 003 pdf 135 8 Troubleshooting Topclean S 136 8 4 2 Codings Current outputs active or passive In the device versions CPM153 xxxA xxxB 2 current outputs the current outputs can be operated as either active or passive Jumpers on the controller module M3CH allow recoding For non Ex instruments these modules may be recoded to active outputs Warning Ex instruments must not be recoded Doing so will cause loss of intrinsic safety Jumper setting passive output ss Jumper setting active output C07 CPM153xx 09 06 00 xx 001 eps fig 50 Coding of the current outputs Interior view of the CPM153 housing upper section 8 5 CPG30 Spare parts C07 CPM153xx 09 06 00 en 002 eps fig 51 Active passive coding of the current outputs For your own safety always use genuine spare parts Only genuine spare parts ensure correct functioning accuracy and reliability after corrective maintenance You receive all spare parts in the form of service kits with a unique code optimally adapted packaging including ESD protection for modules and a set of instructions Spare
119. ecks 122 V Slot for DAT memory module 00 00 135 Valve Mei iia waked 93 A IN NAO 120 VIVEN A oa ae eos nies 93 Spare parts CPOS pa fae da PON aE e acd 136 W DN UU e dde de dea aa we tarada chats 134 MU tesco at ya hatin tated ed 13 Special buffer 2 cece ec cccceceeeeeeees 67 68 Weather protection cover CYYIO1 144 Specialist code pothesis ashes Weekday selection menu 005 94 Setini rs hates a act eae ud lia nee 58 Weekly assembly checks 0 0 0 0 02 eeee 122 Split range AN A A 83 Weekly connection checks oooooooooooo o 122 Spray cleaning system CYR10 20 000000 143 Weekly CPG checks oooooooococcoconnn eee 123 a IN shseicd dresden fod mere iwra items 69 71 Weekly injector checks ooooooooooo o o 123 Sterilisatini tato ce Pet atada aaa eee 91 Weekly programme cleaning 4 100 SLOPE CE tt A dilo 11 Wiring diagram 2 sees eset eee eee 38 Switching example a l rie bones 168 Switching on the device o oooooooomom o o 49 Symmetrical electrode connection 20 Endress Hauser Index Topclean S 176 Endress Hauser www endress com worldwide Endress Hauser People for Process Automation BA236C 07 en 11 04 51504339 o LL 51504339
120. ed E168 Mainte SCS message ISFET sensor Leak current gt 200 nA Early warning Work can no no nance 1 be continued until error E008 E009 occurs E171 Mainte Current input 1 undershot no no nance E172 Mainte Current input 1 exceeded no no DEE Check process variables at transmitter Change E173 Mainte Current input 2 undershot Tange assignment if required no no nance E174 Mainte Current input 2 exceeded no no nance E175 Mainte SCS glass warning Check digital sensor for glass breakage or hairline nance cracks check medium temperature Measurement can continue until the error occurs E177 Mainte SCS reference electrode Check digital sensor for contamination and nance warning damage clean the sensor Measurement can continue until the error occurs E179 Failure Data error sensor Digital sensor does not deliver measured values no no no Sensor not correctly plugged in or wired 128 Endress Hauser Topclean S 8 Troubleshooting 8 1 2 Process specific errors point not settable Diaphragm blocked Measuring line broken Unsymmetrical sensor voltage too high Potential matching PA PM Mycom lt Incorrect medium Error Possible cause Remedial action Equipment needed spare parts Instrument Instrument hardware is locked via key Press MEAS and PARAM simultaneously unconfigurable pad Keys CAL DIAG simultane to unlock Display for code prompt is ously security locking 9999 Meas
121. efault bold Calibration with abs data Note in display Display of the type of on site calibration selected in the calibration settings 0000 mV 1500 1500 mV Entry of offset value Enter the mV value for the electrode offset electrode offset deviation of the measured value display from buffer solution mV value Confirm by pressing EJ The entered value is effective immediately The maximum offset is 400 mV Offset too high too low Note in display Error message if the entered offset leaves the maximum range Accept End of calibration Cancel Accept Pressing LE accepts the new calibration data Repeat calibration Cancel The data are not accepted the calibration is not repeated Repeat calibration The data are rejected and a new calibration is started Electrode in medium Note in display Is the electrode back in the medium so that measurement can take place 115 6 Commissioning Topclean S Calibration redox absolute Calibration redox relative 116 Calibration absolute The transmitter has a calibrated mV display range One absolute mV value is set with a single buffer solution adaptation of the measuring chain offset A buffer solution preferably with 225 or 475 mV is used CHOICE INFO default bold Calibration with Note in display abs calibration Display of the type of on site calibration selected in the calibration settings Immers
122. ent empty or process too inconsistent E055 Failure Display range of main Measuring line broken yes no no parameter 1 undershot sensor in air or air cushion in assembly 7 Potential matching missing in symmetrical E057 rallure Display range of main measurement static charging in media with yes no no parameter 1 exceeded lowest conductivity E059 Failure Temperature range 1 yes no no undershot Temperature sensor defective Sensor line interrupted or short circuited E061 Failure Temperature range 1 Wrong sensor type selected yes no no exceeded 126 Endress Hauser Topclean S 8 Troubleshooting Error NAMUR Error message Possible causes measures Alarm Error Automatic no class contact current cleaning start Fact User Fact User Fact User E063 Mainte Current limi yes no no nance 0 4 mA output 1 E064 Mainte C a mit 20 mA Measured value outside specified current range yes no Ho nance Qutpu Check measured value for plausibility if E065 Mainte Current limit 0 4 mA necessary adjust current output assignment yes no a nance output 2 0 4 mA and or 20 mA E066 Mainte Current limit 20 mA yes no no nance output 2 E067 Mainte Reference value exceeded yes
123. es Chemoclean 99 NAMUR rennen kre enana en E Ea 27 61 Cleaning programmes TopcleanS 92 A ae de week Paha Moe ee A NR aE 125 Pulse frequency controller ooooooooooooo 76 PUNCHONS opa a aer 61 Pulse frequency modulation ooooooooo 76 Neutral ZONE Harta dis era ici 80 Pulse length controller oooooooooooo 75 id a ta 84 Pulse width modulation oooooooooooo 75 e A E Bets AR E OR E AA 84 PWM eich Pon rhe Mt oe ON es a a POND a ae e aT 75 O Q Offline configuration ooooooooooomoooo 142 Quick Setup on eS Santee ues diy yen ae 51 Offset PH ine sn epost ee aad Re dete ne with 67 Offset redox cidad ad Seed 70 R One sided actuotators 0 cc eee eee ee eee ee 81 RAM tea misas 108 One sided direction of action see Direction of action Range dependent control gain ooooooooo oo 84 One sided process Recognition of glass breakage o o ooooo o o 73 A e EEE e ENET 81 RIED iaa rada dit 43 IM a di sit 81 Reference temperature 20 0 ccc eee eee eee ee 64 On site calibration Relata 65 O S 67 ROS rt N oE TA asad eae et 61 REDOX ied iota de Gs REN 70 GONTACE states desea RNAS eed aid 44 esite hold evocar ates aed eee tek eee 66 Controller acne ida Pe ah eke de ak vee 61 Operating mode eee eee 46 51 56 LA MAT ES WATCH Sirs aia hve a ES 61 Operation birds ars 5 42 Response to etTOTS ooooooooomomooooo 132 LOCKING ii ie 45 Response to power fa
124. esponse to power falda ee ee Oe 133 Description Of TIMCHONS 4 en Noein atlantida ade 56 A O AR ahs Sea RA AR ens hott 51 Designated USC argo fins ias eet 5 Control actuators see Actuators Control Device view Control gain CPRG30 23 Ace ok aden es nh Ae aed 138 A uaiawihen tated 2 84 SI AH tok Me ears ere ee mere eee eee re ere 135 Range dependent e mace a4 84 A caer rere tee ere cee ere ree 42 Control of external valves 90 91 150 Diagnosis AA A E e is 104 Control DOME ata toba ratos 84 Digital sensors Controller Connection a da as a tn ws ot 25 Characteristic o ooo 84 Ext Sensor data nomad 104 Characteristic values tes 84 Maintenance cutre ie 121 A A II drat ui 66 Special features i ae evii e 48 Q ickadj stmEnt 22 0 unin ernaia aek E ebed 87 Dimensions Relay assignment 0 cece cece eens 61 BOES ta A HES 153 Simulation a A 84 GEG90 sapie dois Rog iad chee ty 153 Controller in the CPM153 oo eee eee eee 78 Transmitter A wee a Oe 152 172 Endress Hauser TopCal S CPC 300 Index Direction of action one or two sided 74 Hydraulics diagram ooo ooooooomommoooo 139 Di A A ET 57 Display test aida its 108 I Dosing Identification moare a 8 yia current Output sE 83 Incoming acceptance it dd doo 11 Dosing time Indicator LEDs CPG30 o ooo ooooooo 39 131 RT AT Tics eee ie Aerts sade O AR 65 Inductive limit position switch connection 31
125. ess MEAS to exit any of the PARAM DIAG CAL menus without terminating the settings calibration MEAS CAL CAL switches to the calibration menu of the electrodes E Enter moves you one step forward in a menu or confirms a selection you made LED status display green everything OK red an error has occurred D You can scroll through the menu options with the arrow keys and then highlight your selection if there is a choice offered or Increment or decrement numbers by one step with Move to the next digit with the right arrow editor type 1 or Activate with the right arrow and scroll through the selection with editor type 2 for information on editor types see page 46 ello 5 1 3 Operation of the service switch The service switch is located on the door of the CPG30 housing There are two possible switch positions Service Off os horizontal switch setting The electrode moves into the rinse chamber Hold is active for the outputs P Measure On pa vertical switch setting After moving from the service position a query appears asking whether a programme should be launched or the electrode should be moved into the process without cleaning Only those programmes are offered which have already been edited zB Note The service switch always has priority Emergency shutdown This means that any running programme is interrupted as soon
126. f CYR10 Connect the line from CYR10 to the assembly as follows If you are not using the CPR40 rinse block A connect the line to the rinse water inlet of the assembly If you are a using the CPR40 rinse block A connect the line to the T connection of CPR4O If you are using an external valve connect the line for steam additional cleaning agents or sealing water B to the other connection of CPR40 If you are using a pneumatic outlet safety seal G Cut the compressed air hose from the connection block input 6 to the corresponding limit position switch on the ball valve drive Connect each end of the cut hose to the supplied Y piece Connect the third connection of the Y piece to the compressed air connection of the outlet safety seal C07 CPC30xxx 12 04 00 xx 026 eps fig 32 Connection of CPA473 474 assemblies with pneumatic limit position switches A CPR4O0 rinse block required for Topclean versions with external valve control for conveyance of hot aggressive or pressurised media B Pressurised steam water cleaning agent C Cleaner D Motive water 2 7 bar 29 101 5 psi E Pipe disconnector customer supplied F CYRIO G Outlet safety seal optional amp Note The maximum hose length is 10 m 32 81 ft Maximum discharge height 5 m 16 41 ft a Max horizontal discharge width 10 m 32 81 ft
127. f the digital sensor ARE HW version HW version Hardware version of the digital sensor SW version SW version Software version of the digital sensor Check date Check date Date of the sensor s factory inspection SAP SAP SAP number of the sensor SN SN Serial number of sensor electronics Calibration data alib data Slrel mle rH J3 lG lzoth Paint EH Slpe mV pH Isoth point C ZeroPnt pH Slope Slope of the digital sensor Isoth point mV and pH components of the isothermic intersection point Chain zero point Chain zero point of the digital sensor Method No of cal Snic Calibration date Method Calibration method used for the digital sensor You can select the calibration method in Setup 1 gt Calibration No of cal Number of calibrations carried out for the sensor Snic Serial number of the transmitter used for the last sensor calibration Calibration date Date of the last sensor calibration Buffer 1 Buffer 2 D slp mV pH D zropnt pH Buffer 1 pH value of the first buffer used for the last sensor calibration Buffer 2 pH value of the second buffer used for the last sensor calibration D slp Change in slope compared to the preceding calibration D zropnt Change in chain zero point compared to the preceding calibration Temperature compensation Srl comes Cal date 1 pnt delta C Snic Cal date 1 pnt delta
128. fer Entry of zero point and sensor slope Manual buffer During calibration enter the buffer value Buffer table If the same buffer values are always used you can select this function Auto buffer recognition The transmitter Mycom S automatically recognises the used buffer values amp Note The automatic buffer recognition only functions if glass electrodes are connected to the transmitter In case you are using an ISFET sensor please calibrate with a different calibration function DIN 19267 Ingold E H NBS DIN 19266 Special buffer Select buffer type buffer table auto buffer recognition only Special buffer The special buffer tables defined in the option Special buffer table are used amp ote You can find the buffer tables for the offered buffers in the Appendix see page 170 Endress Hauser 67 6 Commissioning Topclean S CHOICE default bold INFO Buffer 2 0 Buffer 1 Enter pH value for buffer 1 of the two point calibration Buffer 4 01 buffer table only Buffer 6 98 Buffer 9 18 Buffer 10 90 Buffer 2 0 Buffer 2 Enter pH value for buffer 2 of the two point calibration Buffer 4 01 buffer table only Buffer 9 18 Buffer 10 90 Special buffer table pH 7 8 Hold 2 Enter the number of buffers Spec buffer You can save min 2 and max 3 special buffers in a table Number of buffers 2 3 a amp Note The following
129. fer recognition 114 First siete ts abia 50 Endress Hauser 171 Index TopCal S CPC 300 Procedure ca 49 Controller settings uoconcomore ao eee o ree a 74 Connection Controller simulation oo ooooooooom o 84 Analogue glass electrodes ooooooooooo 20 Controller Checking the settings 84 Assemblies CPA471 472 475 ooooomo ooo o 34 Controller measuring menu to check settings 81 Assemblies CPA473 474 o oo oooooo 36 37 Copy day aoe vs ssid Ra Rea eb ewe deere 94 Communication line Mycom CPG300 18 CPA471 472 475 connection ooooooomo o 34 Compressed aif eiii ies See a 33 CPA473 474 connection 0 36 37 CurrentOUtpllS id nag dete Weed Rhone 26 CPG checks Digital SENSOTS o estier e eee ee te erate wie eee 25 ATINU AL rien 123 External inputs CPG300 0000 28 Weekly rt Ai 123 External inputs Mycom ooooooomoooo o 29 CPG30 maintenance 2 cee eee eee 123 External Valves dans peas Bases 30 Current ouput Inductive limit position switches 31 Response to errors ooooooooooooomoooo 132 ISFETISENSOTS a coe Bela an ate a eens 20 Current o p t nas atu tdt 46 59 Level sensors for buffer cleaner 19 Coding active passive o oo oooomooooo 136 Mycom TELA YS inte dm 27 Dosing base acid 00 cece eee eee eee 83 Outputs CPG300 vio at eae ee 29
130. ferent than expected Incorrect current assignment Incorrect signal assignment Total load in current circuit too high gt 500 ohms Check current assignment Check whether you selected 0 20 mA or 4 20 mA Any current output can be assigned to any measured value pH1 or 2 Temp 1 or 2 Delta pH Disconnect output and measure current directly on instrument Check under PARAM current output mA Meter for 0 20 mA DC Data cannot be saved o DAT memory module available DAT available as accessory s chap 9 CPG30 does not work non Ex version o supply voltage Check connection Fuse defective Check if necessary replace Switch to Maintenance Turn switch to Measure CPG30 does not work Ex version Power supply from CPM153 defective Measure CPG30 terminals L L DVM 20 V DC 130 Endress Hauser Topclean S 8 Troubleshooting Error Possible cause Remedial action Equipment needed spare parts No cleaner conveyance Tank empty Line blocked Check error messages Test functions in manual operation Assembly stays in Service position No compressed air Switch to Maintenance Incorrect position feedback signal Assembly stays in Measurement position No compressed air Switch to Measurement Incorrect position feedback signal Check error messages Test functions in
131. four fields must be run through individually for E each buffer 1 Edit buffer 1 3 Select a buffer table for editing 10 Entry of the number of support points value pairs 2 10 Value pair pH and temperature SC pH Value pair entry 000 0 04 00 Enter temperature and pH redox value number of required 005 0 04 05 value pairs number of support points entered in the previous field OK Selection Delete pair s Are the value pairs OK or do you want to delete any of them C pH Delete a 000 0 04 00 Select the row to be deleted delete it with and confirm this 005 0 04 05 with EJ Valid table Note in display The table is active after confirmation by pressing Le Cancel by pressing PARAM Cal settings Als Hold Temp comp MTC Select the temperature compensation for the calibration ATC 1 ATC automatic temp comp ATC 2 MTC manual temp comp amp Note The setting is only active during calibration In measurement mode the setting selected in the Temperature menu is valid 25 00 mV pH Entry of slope deviation for the alarm function 5 00 57 00 mV pH If the entered slope deviation is exceeded an alarm error no E032 can be triggered error activation see page 65 Ex The electrode has a slope of 59 mV pH at 25 C 77 F You enter a slope deviation value of 5 mV pH Then an alarm can be triggered at measured slopes lt 53 mV pH or gt 64 mV pH
132. from the commissioning of standard electrodes Proceed as follows 1 Install the transmitter and the assembly Connect the transmitter and the sensor cable 3 Configure the transmitter according to your specific requirements see Description of functions on page 56 4 Connect the factory calibrated sensor with Memosens technology and immerse it in the medium or buffer 5 The saved sensor specific calibration data are automatically transferred to the transmitter 6 The measured value is displayed Data storage Digital sensors are able to store the following data Manufacturing data Serial number Order code Date of manufacture m Calibration data Calibration date Calibrated slope at 25 C 77 F Calibrated zero point at 25 C 77 F Temperature offset Serial number of the transmitter used for the last sensor calibration Buffer values of the last calibration Change in slope compared to preceding calibration Change in zero point compared to preceding calibration m Application data Temperature application range pH application range Operating hours at temperatures above 80 C 176 F and 100 C 212 F Operating hours at very low and very high pH values Nernst voltage below 300 mV above 300 mV Number of sterilisations E E To display these sensor data select w Ext sensor data Endress Hauser Topclean S 6 Commissi
133. ge via software The offline configuration system consists of a DAT module the software and a DAT interface RS 232 Required operating sytem Windows NT 95 98 2000 Order No 51507133 Mycom S only Order No 51507563 Topcal S Topclean S Mycom S The DAT module is a memory device EEPROM which can be easily plugged into the connection compartment of the transmitter Using the DAT module you can a save complete settings logbooks and the data logs of the CPM153 and copy the complete settings to other CPM153 measuring transmitters which have identical hardware functionality This considerably reduces the effort to install or service several measuring points Order No 51507175 Type Properties Applications Cleanfit Retractable assembly for manual or pneumatic operation m Process systems in general 471 CPA471 Cleaning and calibrating the electrode is possible under process 472 473 474 472 473 474 conditions Food pharmaceutical applications 475 CPA475 3A approval EHEDG 475 Technical Information CPA471 TI 217C 07 en Order No 51502596 CPA472 TI 223C 07 en Order No 51502645 CPA473 TI 344C 07 en Order No 51510923 CPA474 TI 345C 07 en Order No 51510925 CPA475 TI 240C 07 en Order No 51505599 Biotechnology 475 Type Properties Applications Orbisint Universally applicable very easy to clean and insensitive to General process engineering CPS11 11D soiling due to P
134. ger the difference between isotherm intersection point and zero point the bigger the measured error at temperature fluctuations Uis Enter the intersection point at which the isotherms of the electrode meet Q Note When you activate the isothermic compensation the electrode has to be calibrated before measuring threshold 02 mV Stability length 010s The calibration is only considered as stable if the deviation of the mV value does not exceed the given threshold for the set period of time length during calibration This function allows you to adjust calibration accuracy and timing individually to your process Q Note If your process requires extremely accurate calibration reduce the threshold value and increase the period length to make sure that the pH value does not drift Calibration timer eH 7 88 Hala Cal Timer on Calibration timer Param cal tim Warning 0001h If no calibration is performed in the set time an error message Cal timer appears E115 Aa d P eo ae ot Time 0001 00 Cal Timer on activate Time 1 Sane Warning Enter the time within which a calibration must take place Time Displays the remaining time until an error message appears count down Endress Hauser 69 6 Commissioning Topclean S Operating mode Redox To enter the menu proceed as follows gt gt gt HF Hold CHOICE TTG default bold 658 mu Hola Offset
135. gram will be activated Hext El Esc PARAM Programme is enabled Note in display no entry The created edited programme is enabled User prog 0 9 A Z Change name 9 character name for your user programme freely selectable Disable programme eH 7 88 Hold User prog to lock the program Esc PARAM Next El Do you want to disable the programme Query __ Pressing Le Continue disables the programme Pressing PARAM Cancel takes you back without disabling the programme The programme was disabled Note in display no entry Rename programme eH 7 88 Hold User prog Change name 0 9 A Z 9 character name for your user programme freely selectable pH 7 48 Heig Automatic off Select control levels Cleaning off Activation of functions for Topclean S through which a Hu toma tie z Power failure progr off programme is started EE trigger off User programme off Power reset off Select Automatic off Note in display no entry Cleaning off System status Power failure progr off User programme off Endress Hauser 97 6 Commissioning Topclean S 98 6 6 16 Set up 2 Chemoclean Chemoclean is used in a manual system without Topclean S to automatically clean pH redox electrodes in suspended or flow assemblies with a spray system Water and cleaner is conveyed to the electrode by means of an
136. gs you can record a one parameter with 500 sequential measuring points m two parameters each with 500 sequential measuring points To be able to use the function activate the data log in the PARAM menu Set up 2 u Data log see page 72 The function is active immediately You can view the measured values by scrolling through the different measuring menus see above The current measured values are recorded in Record mode Inthe PARAM menu 1 Set up 2 m gt Data log DataLog display 1 2 you can display saved data with date and time 12 00 PHI pH 7 54 Datalog Wiew 1 Record mode Scroll mode 44 Endress Hauser Topclean S 5 Operation Service code Specialist code Endress Hauser 5 1 6 Operation access authorisation To protect the transmitter against an unintended or undesired change in the configuration and calibration data functions can be protected using four digit access codes Access authorisation has the following levels Read only level accessible without a code The complete menu can be viewed The configuration cannot be altered No calibration is possible Operator level can be protected by the service code This code permits calibration Use this code to operate the temperature compensation item The test functions and the internal data can be viewed Factory setting Code 0000 i e the levels are not protected In ca
137. h automatic buffer recognition see page 114 Redox absolute calibration np Absolute data entry see page 115 i Absolute calibration see page 116 Redox relative calibration ia Absolute data entry see page 116 i Relative data entry see page 118 i Absolute calibration see page 117 i Relative calibration see page 118 112 Endress Hauser Topclean S 6 Commissioning To enter the menu proceed as follows eH rA Hol gt FEU Hold CAL i Lal ine i cal with Cal enon onto aes service switch active pH calibration Manual data entry Endress Hauser The numeric values for electrode zero point and slope are entered numerically and by hand Enter spec buffer CHOICE INFO default bold Calibration with Note in display Display of the type of on site calibration selected in the calibration settings 025 0 C 20 0 150 0 C Entry of temperature only if Calibrate with MTC is selected 07 00 pH 2 00 16 00 ISFET act value 500 500mV Entry of the electrode zero point Confirm by pressing LE 59 16 mV pH 5 00 99 00 mV pH Entry of the electrode slope Confirm by pressing LE Accept Cancel Repeat calibration End of calibration Accept Pressing LE accepts the new calibration data Cancel The data are not accepted and the calibration is not repeated Repeat calibration The data are rejected and a
138. h glass electrodes To adapt the electrical connection for ISFET sensors please proceed as follows GA 6 7 8 Open the lower housing section of the CPM153 If a glass electrode is connected remove the wires of the electrode cable Remove the pH terminal located at the housing cover and replace it by the included terminal DRN SRC O O O pH O C07 CPM153xx 04 06 06 xx 004 eps fig 17 pH terminal at the housing cover Open the housing cover of the CPM153 On the right side of the housing cover pull off both ends of the red cable to the pH input see fig 18 Pin up the jumpers included as shown in fig 19 Connect the sensor cable according to the wire assignment for ISFET sensors Change the setting electrode type in the First start up menu p 51 to ISFET Note Please switch from ISFET sensor to glass electrode correspondingly C07 CPM153xx 04 06 06 xx 002 eps C07 CPM153xx 04 06 06 xx 003 eps fig 18 pH input module and pH terminal set in fig 19 pH input module and pH terminal set in housing cover with cable red forconnection housing cover with jumpers for connection of ISFET of pH redox glass electrodes sensors Endress Hauser Topclean S 4 Wiring and pneumatic connection of Topclean S Endress Hauser 4 1 4 Measuring cable Digital pH sensors with Memosens technology
139. he electrode slope is dependent on the temperature Therefore this effect must be compensated for temperature changes temperature compensation see below 2 Temperature effect of the medium The medium pH value is also temperature dependent For high accuracy measurements the pH value related to temperature can be entered in table form medium temperature compensation see below Temperature compensation ATC Automatic temperature compensation The medium temperature is measured with a temperature sensor This temperature is used via the temperature input in the Mycom S CPM153 to adjust the electrode slope to the medium temperature MTC Manual temperature compensation This is advisable in processes which run at a constant temperature Here you enter the temperature value manually which is used to adjust the slope of the electrode to the medium temperature MTC Temp The pH value is corrected with the manually entered temperature see MTC The display however shows the value that the temperature sensor measures in the medium Medium temperature compensation Tables for Medium 1 3 For medium temperature compensation tables can be created in the CPM153 for three different media Before starting the process the most suitable table for the active medium can be selected Procedure m Take a sample from the process The pH value should be as near as possible to the reference value of the process n the laboratory heat the sa
140. hen controling the actuator via a 20 mA interface field Select current output parameter page 53 or page 59 Ifyou have not yet made the settings please do this before configuring the controller Note Danger of data loss If you assign the relays which are used by the controller with another function field Contact functions page 61 the complete controller settings are reset to the default values If you change the function of current output 2 from controller to another function the complete controller settings are reset to the default values If you change the relay assignment for the controller in field Contact functions page 61 you must use the controller menu to reassign all the functions selected there to a relay Example Relays 4 and 5 are assigned to the controller You change the controller assignment to relays 5 and 6 number of relays remains 2 No data loss providing the number of assigned relays is not reduced a Relays 3 4 and 5 are located on the additional plug in card If you want have to remove this card from the device check whether you have used one of these relays for the controller function If so change the controller settings before removing the second card so that the controller works with the basic device equipment relays 1 and 2 Otherwise you cannot use the controller function as long as the additional card is not plugged into the device Definition of ter
141. hes for assembly position feedback remove the wires of the pneumatic switches from terminals 11 14 2 Connect the limit position switch next to the ball valve A for feedback Service as follows Wire CPG30 terminal Brown BN Terminal 13 Blue BU Terminal 14 3 Connect the limit position switch opposite the ball valve B for feedback Measure as follows Wire CPG30 terminal Brown BN Terminal 11 Blue BU Terminal 12 32 Endress Hauser Topclean S 4 Wiring and pneumatic connection of Topclean S 4 3 Topclean S hosing 4 3 1 Compressed air Compressed air Pressure reduction valve CPG30 C07 CPC30xxx 04 12 00 en 008 eps fig 28 Connection of compressed air rinse water buffer and cleaning agent to CPG30 amp Note The compressed air line and a T piece must be provided by the operator The air must be filtered 0 5 um free of oil and condensate The minimum line diameter is 10 mm 0 39 1 Screw the manometer into the thread of the pressure reduction valve It regulates the air pressure optimum 5 bar 72 5 psi 2 Connect the compressed air supply to the pressure reduction valve Y Caution Observe the installation direction of the pressure reduction valve The flow direction is indicated by arrows on the top of the rectangular valve block 3 Connect the compressed air line from the reduction valve outlet to th
142. ibration consider the operating mode of the pH input With preselection with solution ground connection with PML the PM lines of the CPM153 must also be immersed in the calibration solution Note The assembly must be moved into the service position with the service switch before calibrating 121 7 Maintenance Topclean S 122 7 3 Maintenance of cables connections and power supply lines Weekly checks recommended timeframe Check the tightness of Compressed air hoses and connections Motive water hoses and connections m Hose and connection of cleaner bottle m Multihose connections of the CPG30 and assembly Monthly checks recommended timeframe m Check sensor plug in head for tightness and humidity if the assembly is located in a humid environment or outdoors m Check the sensor cable and particularly the outer insulation for breaks Sensor cables which have become damp on the inside must be replaced Only drying is not sufficient Check cable glands for tightness Six monthly checks recommended timeframe CPM153 Retighten the terminals in the instrument m Also check if the interior and the PCBs are clean dry and free from corrosion If not check the seals and screw unions for leaks and breaks m Check sensor plug in head for tightness and humidity if the assembly is located in a dry environment if it is located in a humid environment or outdoors monthly checks are recommended
143. igure the methods which the controller uses to output the set values Characteristic here you enter the controller parameters neutral zone set point etc With this selection you can also reach the active measuring menu see page 84 Type With selection one sided 6H 7 aa Hold Pulse length Select control type Control signal Pulse frequency a E E nath 3 point step controller ulse frequency 3 point step controller Current output Current output Edit 41 Endress Hauser 81 6 Commissioning Topclean S CHOICE INFO default bold Relay n c Relay selection Relay n c for three point step controller Motor run time 060 0s Relay Open the valve further increase dosing Xsd 04 0 Relay Close the valve further reduce dosing Selection n c not connected After this the relays which have been released in the Contacts menu are always offered as the default Q Note If you cannot select a relay here use the Contacts menu to make relays available for the controller function Motor run time The time the motor drive requires to move the valve from completely closed to completely open The CPM153 requires this to be able to calculate the required pick up time of the relay for any required position change Xdg Maximum differential gap between valve and position feed back If the difference is greater than the edited value it will be compensated by position changes Q Not
144. ility check Note Start Stability check Identified buffers Electrode info Electrode condition only MTC st buffer buffer 1 2nd buffer buffer 2 or calibration end Zero point LJ LJ Ld A L Buffer 1 LL Condition LJ 025 0 C Immerse electrode f stable Immerse electrode If stable Buffer 2 Slope Electrode 20 0 150 0 C in buffer 1 press E in buffer 2 press E Buffer type E H Condition good Note Calibration Note Calibration result invalid gt L Accept la Electrode Reject Reject submersed Recalibrate Recalibrate Window info calibra a Calibration Note tion type selected in PARAM Accept Electrode Set up 1 Calibration 0000mV Reject submersed Manual calibration Recalibrate for Calibration with L 1500 1500 0mV Enter Data abs Note Start Enter buffer Stability check Calibration info Note Calibration Note For Calibration with tst buffer buffer 1 electrode Calibration abs La L0225mV LJ jj Calibration result J Accept Electrode Submerse electrode If stable Offset 0000mV not valid Reject submersed in buffer 1500 1500mV press E good Recalibrate Window info calibra tion type selected in PARAM Set up 1 Calibration Manual calibration for Calibration with Enter Data abs and with Calibration abs Note Start Enter buffer Stability
145. ilure 133 AA es ee ees bee HS 43 Repeat cleaning 200 94 Unlocking as Aas aaa See 45 Replacing TUSES dd 141 Operation lop cesos e a eee a tec 104 Rei a ia ts 109 Operational safety o ooooooomocooomommomo 5 Code ve Geaek pide 45 Optimisation point o oooooooooooomomoo 84 Data it eed Reto a ae 107 Ordering information 0 0 02 ee eee ee 9 Reset COUNTS seiren toni teenth ata a Toate 111 Output parameters seia eee eee eee eee 149 Response of contacts to errors o oo oooooo 132 Response of contacts to power failure 133 P REMUN ett ieee ees 6 Panel MOI toi a 15 Rinse block CPR40 0 ooo 143 174 Endress Hauser TopCal S CPC 300 Index S T Safety instructions A A aa Bl 5 Technical da ad 148 Safety NIDOS yin eaa ia dada 6 ACCUTACT st n e Bite ie oad Mi eee 151 O 69 71 Ambient conditions oooooooooomoomo o 152 Scope of delivery cet oda cda 10 Input parameters o ooooooommomomomoo 148 SGS codes AA alee oten lees EN 73 Mechanical data ui bd ta 152 Sealing water ooooooomomoo 30 91 94 97 Output parameters 0 cee eee eee 149 Segmented characteristic 02 0 0 eee eee 84 Process conditie evi dae heen eho 152 Selecting a programme errare ieper e ee eee eee ee 88 Temperature compensation 46 63 Selecting language daora koae eee eee eee eee ee 57 AUTOM go Misa ete 62 63 Semi batch procesS eee ccc ee
146. imulator see also Chap 7 3 2 Electrode aged Electrode defective reference lead Inner buffer missing Problem with diaphragm or missing electrolyte Semi conductor layer in measuring cable Check inner coaxial cable remove black See page 23 not removed ayer No or slow display change Electrode soiled Clean electrode s chap 7 1 Replace electrode Replace electrode Electrodes with liquid KCl only CPS41 CPS441 Check KCI supply 0 8 bar above medium pressure New electrode New electrode KCI CPY4 x Permanent incorrect measured value Electrode not immersing or protective cap not removed Air cushion in assembly Earth fault at or in the instrument Shunt due to moisture in cable or plug Hairline crack in glass membrane Instrument in impermissible operating status no response on pressing key Check installation position remove protective cap Check assembly and installation position Test measurement in insulated vessel possibly with buffer solution Check cable with plug for high impedance Replace if necessary Replace electrode Switch instrument off and on Plastic vessel buffer solutions Behaviour when instrument is connected to process pH electrode EMC problem If repeated check grounding and wire routing Incorrect temperature reading Incorrect sensor connection Measuring cable defective Incorrect sensor type selected Sen
147. ing example Endress Hauser 99 6 Commissioning Topclean S Required settings according to the example bold to be set by user Field Edit day Field Select programme blocks Field Select programme blocks with Clean with Clean Int Clean 01 Water 60s 01 Water 60s 11 00 11 02 02 Cleaner 60s 02 Cleaner 60s Clean 03 Water Os 03 Water Os 18 00 18 02 04 Rep Clean Ox Meas time 1800s Clean Int 18 20 24 00 In this way each day can be programmed or copied individually To enter the menu proceed as follows Ar gt Fare Hold PARANI Set UF t Controller settings Limit Switch lanual operation Conte suick adj First start up CHOICE INFO default bold eH 7 88 Hold Automatic off Select control levels am a Cleaning trigger off Select the function which will trigger Chemoclean cleaning Automatic ig Ext Control off Clean trigger off Ext contral off Select 4 Automatic off Note in display no entry Cleaning trigger off Displays the current system status Ext Control off eH 7 88 Hold Automatic Select the configuration menu am Set up menu User prog Automatic Select only with weekly programme on A User programme Here you create customer specific User prog programmes using the Programme Editor see Programme Edi tor p 95 Edit 4 Hext El Automatic Monday 0 Weekday selection menu Tuesday 0 Select clea
148. ion Danger of inaccuracy Always protect plugs and terminals against humidity C07 CPM153xx 00 06 08 xx 002 eps fig 13 Outer screen connection for CPK1 to CPK12 with metal cable gland The screen contact is within the cable gland Push the cable gland and the clamping ring over the cable 2 Remove the inner insulation 3 Loosen the outer screen from the cable and fold it back over the cable gland to establish contact oie Insert the sensor cable through the cable gland of Mycom S CPM153 and tighten the gland If you are using a glass electrode connect the wires as follows CPK9 CPK1 A pH fRefpa 1213 11 S fig 14 Electrode connection A symmetrical connection B unsymmetrical connection not applicable for CPK for electrodes without Pt 100 C07 CPC300xx 04 06 00 xx 013 eps 21 4 Wiring and pneumatic connection of Topclean S Topclean S Outer screen Wire Mycom terminal Black coax wire Terminal Ref White coax wire Terminal pH White WH Terminal 13 Yellow YE Terminal 12 Green GN Terminal 11 Brown BN Connection with PML A terminal PA Make with medium Connection without PML B PE rail Grounde sure that the potential matching pin is always in contact d via metal cable gland 6 If you are using an ISFET sensor connect the wires as
149. ith segmented Process speed Parameter type Control point Control point only linear Kr1 01 00pH only lin Start neutral zone Start neutral zone Slow Kr2 01 00pH only lin Characteristic linear m End neutral zone End neutral zone m Standard m Tni 000 0 ps Optimisation point 1 2 Tn2 000 0 segmented Kr1 Control point 1 2 Fast Tvi 000 0 Kr 2 only 2 sided User Tv2 000 0 Select for Configuration Configuration o configuration LVS 1 2 3 4 5 LVS 1 2 3 4 5 Limit functions L Function off LL Switch on delay 0 s Back to Limit value 1 Assignm pH circuit t Switch off delay O s return field Switch on pt pH 16 Alarm Limit value 5 Switch off pt pH 16 threshold pH 16 Controller Function off L_Back to Setpoint 07 00pH return field Curr value 07 00pH Return field press the PARAM Code entry required key to return to the highlighted fields C07 CPC30xxx 19 06 08 en 002 eps 160 Endress Hauser Topclean S 11 Appendix Dosing via Current output 2 Current output 2 Assign L 100 acid dosing Back to 0 20 MA return field 4 20 MA 0 4 mA 20 mA Relay selection Pulse length Relay n c Back to Period 000 0s return field tE min 000 0s Activate controller simulation off on Controller simulatio Function auto Controller simulation L Set 07 00pH or back to Act 07 00PH return field y 000 Endress Hauser Return field press the PARA
150. lar and Frotgin deposits pepsin commercially available Fibres suspended substances Water under pressure poss with surface active agents Light biological deposits Water under pressure Note Only clean redox electrodes mechanically Chemical cleaning applies a potential to the electrode that takes several hours to decay This potential causes measuring errors m After cleaning with compressed air it takes about 5 8 mins until ISFET sensors have re established the control loop and the measured value has adjusted to the real value Endress Hauser Topclean S 7 Maintenance Endress Hauser 7 1 2 Inspecting the sensor Check for air bubbles in the pH electrode Air bubbles indicate incorrect installation Therefore check the installation position m Permitted 15 to 165 to the horizontal Horizontal installation or upside down installation are not permitted except when using an ISFET pH sensor Check for reference system reduction The inner metal lead of the reference system Ag AgCl of a combination electrode or a separate reference electrode is usually light brown and matt A silver coloured reference system is reduced and therefore defective The cause is a current flowing through the reference element Possible causes for the current flow Incorrect operating mode of the measuring instrument PML pin connected but operating mode without solution ground without PML selected
151. ld INFO Edit 01 Select rows 02 The row with the selected position number can be edited with g BQ Note Leave this selection by pressing PARAM Select 4 EditLinelEl Edit Select the edit function for the selected block Insert Change The function is changed for the selected position Move to Insert A new block is inserted before the highlighted position Delete Move to The highlighted function is moved to a different position Delete The highlighted function is deleted there is no query whether you really want to delete Edit insert eH 7 88 Hold Sealing water off Select function Assembly meas Assembly service Selection for Topclean S Sealing water assembly measuring assembly service cleaner Next El ESTA rules Cleaner water wait back to air Hold on Hold off Cleaner Water Selection for Chemoclean Hater Wait Water cleaner valve 1 open valve 1 closed valve 2 open Edit 4 HextIEl valve 2 closed Hold on Hold off wait back to Back to You can create a programme loop with this function for repeats Enter the line where you want to go back Hold on off With assembly service a Hold is set You can set a Hold with the function Hold on individually Q Note If you use an ISFET sensor please note that ISFET sensors take about 5 to 8 minutes to readjust to the real measured value after each interruption of the liquid film between
152. llowing actions a The fault signalling contact is activated Current output 1 and 2 output the set error current 2 4 or 22 mA Exception If current output 2 has been configured for the continuous controller function see page 59 it does not output an error current Chemoclean cleaning is started In the list of error messages on page 125 you can see how the error numbers are assigned according to the factory settings In the ALARM menu you have the option of outputting the error messages individually to the alarm relay the current output or as a cleaning trigger To enter the menu proceed as follows gt Hold gt gt FH BG 5 EEN to Relays Temperature a Calibration qn CHOICE INFO default bold PA 60 Hold Min 2 4 mA Select error current Alarm output Max 22 mA Set the error current at which an error message is active Min 2 4 mA off Max 22 mA off Editi 1 Caution Note in display Current output 0 20 mA and Error current is in the measuring current range if in field Current range selection error current 2 4 mA is page 59 the current range is O 20 mA and Min is selected under Alarm in dangerous the previous field Recommended combinations Current range 0 20 mA and error current max 22 mA or current range 4 20 mA and error current min 2 4 mA 0000 s Alarm delay entry 0 2000 s or min Delay between error occurrence and alarm trigge
153. m CPM 153 CPG 30 External Rota X i input El L L hold Digital Y BR input E2 1 loli 2 if Power supply Le nes a a Current l bin 0 output 1 be Current l Assembly Pam i service output 2 f Assembly measure Failure x 5 n c Maintenance Ol xt Automatic Z stop Function control pa oro Assembly amp 4 Y x i service 75 max 3 W Power 52 pH limit value i gt Sanne e Assembly 72 max 30 V a Aer Omn e O 54 l 5 66 H rogram mv Mie POTT Air 45 Relay 5 Pneumatic connection J E vie Maintenance Sa a supply unit PE pH Multihose Control for electrode Temperature coupling Pees ene 42 qt pol 1 E 1 A un a Injector CYR 10 i 1 Pipe disconnector Y customer supplied rh Motive water e g second 2 7 bar Base Acid Es cleaner Cleaner C07 CPC30xxx 04 12 00 en 002 eps fig 65 Connection example Q Note Size proportions are not considered 168 Endress Hauser Topclean S 11 Appendix Endress Hauser 11 3 Wiring example for external cleaning trigger CPG 30 Clean Clean S D User 1 A Oo D User 2 D al we o D User 3 D bin 1 D bin 2 pue 10 40V C07 CPC300xx 04 12 00 xx 008 eps fig 66 Wiring diagram for the external control of the cleaning programmes 1 to 8 Buttons to start the cleaning programmes 81 to 86 Terminals for prog
154. mains open to allow 0 9999 s the conveyance of water or cleaner Repeat x number of times Repeat cleaning 00 How often should the previous step cleaner or water be 0 10 repeated Copy day eH 7 88 Hold Tuesday Monday Wednesday Select day or to which you want to copy Monday example ect Sunday F be ea amp Note ridas Saturdas Danger of data loss When copying one day to another the Next El cleaning programmes of the target day are overwritten Endress Hauser Q Note User prog To edit the user programmes refer to the programme editor on page 95 101 6 Commissioning Topclean S 6 6 17 Manual operation To enter the menu proceed as follows PARAM CHOICE default bold INFO HOLD Select manual operation Topclean S Chemoclean S Note Torclean m Leave the manual operation menu by pressing PARAM Chenoclean DIAG or MEAS m The settings are only active in this menu Nothing is saved when you leave HOLD eH 7 88 Hold HOLD off Manual operation a Manual operat HOLD on Activate deactivate hold I The HOLD function freezes the current outputs as soon as HOLD on cleaning calibration is undertaken When you activate the hold a stylised hand is shown in the left top of the display as a sign for manual operation Edit 4 amp Note If the controller function lies on current output 2 it behaves as defined in controller hold see page 66
155. measurement in its standard configuration Q Note You must completely run through the First start up menu If you do not the instrument will not be operational If you interrupt First start up it will start again the next time you switch on the instrument until all menu options have been processed and completed a f you have activated the specialist code you have to enter it for all parameter settings By default 0000 the specialist code is not requested 50 Endress Hauser Topclean S 6 Commissioning 6 5 First start up In the First start up menu configure the most important transmitter functions The First start up ist started automatically when starting the instrument for the first time You can open the First start up at any time from the menu structure To enter the menu proceed as follows T gt PH 7 He Hold gt PH r Hold gt PH 7 08 Hold Edit CH Display CHOICE INFO default bold 7 op E Select language gi i D Depending on ordered language version Language version variants A English German B English French C English Italian D English Spanish E English Dutch F English Japanese Contrast setting as necessary You can increase and reduce the contrast with the keys Mo Date and time entry 01 Enter the complete date and time here se TEE 04 gy 01 Mo nt h 12 00 H7 0A me pH Operating mode selection 3 Redox mV Red
156. mit switc Limit switc Limit switc Limit switc Hold Selection Limit switch 2 Limit switch 3 Limit switch 4 Limit switch 5 h2 hs h 4 ho Topclean S 6 Commissioning To enter the menu proceed as follows Ez gt PARAM CHOICE INFO default bold Limit switch 1 Selection of the limit switch which you wish to configure There are five limit switches available Limit switch 1 2 3 4 5 Function Assign pH m Input 1 On value Off values Hold Function off Limit switch configuration Assign pH Redox Function Activation of function as limit switch On value pH 16 00 Assignment Selection of the measured value to which the 16 00 pH 1500 mV limit value pH redox temperature is assigned 16 88 pH 100 150 C On point Entry of the value at which the limit value function Off value pH 16 00 is activated 1500 mV Off point Entry of the value at which the limit value function 100 150 C is deactivated Settable range pH 2 00 16 00 1500 mV 1500 mV 0 100 50 150 C On delay 0000 s Limit switch configuration Off delay 0000 s On delay Entry of the switch on delay range 0 2000 s Alarm limit pH 16 00 Off delay Entry of the switch off delay range 0 2000 s 150 C Alarm limit Entry of the value alarm threshold at which the fault signalling contact switches 6 6 14 Set up 2 Controller quick adjustment In this menu you can adjust th
157. mmissioning First start up id ti cli 6 5 1 Configuring Clean programme via automatic function Description of functions 6 6 1 Setup 1 Sensor input 6 6 2 Setup 1 Display 6 6 3 Setup 1 Access codes 6 6 4 Setup 1 Current outputs 6 6 5 Setup 1 Relays oo oooooo 6 6 6 Setup 1 Temperature 6 6 7 Setupl AlarM 00000 6 6 8 Setup1 Hold ooooo o o 6 6 9 Setup 1 Calibration 6 6 10 Setup2 Datal0g 6 6 11 Set up 2 Check systems 6 6 12 Set up 2 Controller settings 6 6 13 Set up 2 Limit switch 6 6 14 Set up 2 Controller quick adjustment 6 6 15 Setup 2 Topclean S 6 6 16 Setup 2 Chemoclean 6 6 17 Manual operation OGIS Did gnosis csi ccd aged aer 6 6 19 Calibration o oooooooooo oo Table of Contents TopCal S CPC 300 7 Maintenance 006 7 1 Sensor cleaning and inspection 7 1 1 External cleaning of the sensor 7 1 2 Inspecting the sensor 7 1 3 Maintenance of digital sensors 7 2 Manual calibration 7 3 Maintenance of cables connections and power supply lines 7 4 Maintenance of the process assembly 7 5 Maintenance of the control unit CPG30 7 6 Maintenance of the CYR
158. mpartment sticker Mycom 4 6 quewiuB sse 13 45 0 Bulpoove ajqeo Josuas PIULOJ ueyeyosue BunBajeg 134S1 pueyosidsua jaqeyiosues 9 ESL Wdd 4 Jo Jenoo Bulsnoy au esojo J Uogayyos Japalm ES NAO S P teago asneyas y 1s 102 sjeuruuey ayesyony LOSA EE sedut 0A MS ajnpow Jay usues InpouepIuusuesL mojaq UMOYS se sjeutuua ayy Jo apis 9eq ay oJuo ssaduun au Snid J uapasne uawlwepy Uap ue uayury Bunuyaj z Jep puayvesdsjua LayoTUqYoaIS y einpow sapusuen oy pue apis yoeq jeujuuay ay Bupoauuoo auy al ercWIOY uauieqUe jnpouuapusues pun awwajy ayasyony uayosimz BunylejsBunpuiqien e epis yoeq seutua eyesyon UaWWE y aut Bujoeuucs Bunye s6unpuiqien ajnpow J pusue J npouuapusues ESL Wd a4 Jo 19409 Bulsnoy ayy vado USUYO ESL Wd S P IIeHEGO esneYsD Z 1409 Bulsnoy au ul SIBUJLIJA Y WOJ a qeo JOSU S Y Jo sem y anule pue ES LNAI 24 Jo uonoas Bursnoy amoj ay vado uayaizge jeyoepesneyed We uawwajy UOA sjeqeyosuas sep ueBunje pun UUH 51 dO S P IleHelUN esneYeD L 13491 03 sseb wou BulBueyo 14451 Ne sel9 Josysom VAOVA 0 vu 0z y peuo Aejoy Q gt peuo Aejey O D 0 y 1oezuoo Aejoy peuo Aejoy G e gt Q vuoz y Q vuoz p vu 0 y y eguo ejoy joequoo ejey oO e eo e e 3d Aiddns samog a1Biouasyiy s 1oejuos ejoy y 10
159. mple to at least the process temperature During cooling record the value pairs for pH and temperature at those temperatures at which you later wish to take measurements e g process temperature and ambient temperature in the laboratory Enter these recorded value pairs in the table field Value pair entry As a reference temperature Field Reference temperature entry select the temperature at which the reference value of the process is defined e g ambient temperature in the laboratory Endress Hauser Topclean S 6 Commissioning To enter the menu proceed as follows gt gt FH Bb Hold LIE T pelas ur 2 Paneer stubs wal oF arm irst start up Hold Calibration CHOICE INFO default bold Temp comp sensor Temp comp process Temp COMP process Selection for temperature compensation Temp comp sensor automatic ATC or manual MTC temperature compensation Temp comp process only for pH compensation of the medium temperature using customer specific tables see below Temperature compensation sensor pH 7 88 Hala ATCC Tene comp 1 MTC Select temperature compensation ATC automatic temperature compensation with a temperature MTC Temp sensor circuit HTC Temp MTC manual temp comp with fixed temperature entered in the following field MTC Temp as MTC The display however shows the value of the temperature sensor connec
160. ms Valves gate valves pumps and similar The terms acid and base used in the menu are used here relating to the direction of action Acid Dosing medium which lowers the pH value Base Dosing medium which raises the pH value Example A fluid pH value 14 needs to be brought to the reference value of pH 12 with a base pH value 9 In the Dosing menu choose Acid as the addition of this dosing medium will lower the pH value of the fluid The control or the process to simplify matters this will from henceforth be referred to as the process can be differentiated on account of their different features One sided control only works in one of two directions This can be for example a neutralisation process in which a dosing medium is used acid or base With a two sided process control can generally work in two directions use of acid and base This means that you can both increase and decrease the value of the actuating variable here pH value To implement this the set reference value of your process must lie between the pH values of the two dosing media Used for simple linear control purposes with small system deviations Where major changes are to be controlled overshooting may occur In addition a lasting control deviation is to be expected Used for control systems where overshooting is to be avoided and no lasting control deviation should occur Used for processes that require quick changes a
161. nd where peaks are to be corrected Endress Hauser Topclean S 6 Commissioning PID controller Laplace transformation Batch or inline process arrangement Endress Hauser Used for processes where a P PI or PD controller does not control sufficiently Configuration options of the PID controller Change control gain K P influence Set integral action time T I influence a Set derivative action time T D influence The Laplace transformation is an integral transformation that transforms a given function f t from the time domain into the spectral domain yielding a function f s Due to its differentation principle the Laplace transformation is useful to solve differential equations The differential equation is transformed into the spectral domain the resulting algebraic equation is solved and the solution is re transformed into the time domain With active control batch and inline processes differ in their relationship to the medium flow Pure batch process the batch container is filled with the medium During the subsequent batch process no additional medium is fed in The change in pH value is determined only by the controller To be able to compensate for possible so called overshoots use a two sided controller For as long as the actual value is within the neutral zone no additional dosing agent is added Pure inline process Here the control works with the medium flowi
162. ndress Hauser 77 6 Commissioning Topclean S Selection aid for batch processes Process Dosing actuators l l l i 1 1 PWM 1 PFM 1 sided control 1 3 point step i analogue l l 2 PWM 2 PFM 2 sided 1 3 point step PWM or PFM control analogue Required hardware equipment for control Circuits Relay 1 1 1 1 1 2 1 2 1 2 1 3 1 Current inputs Current outputs 78 PWM pulse length proportional PFM pulse frequency proportional 3 point step three point step controller The controller in the CPM153 The CPM153 contains a PID controller which is specially adapted to the pH neutralisation process It has the following features Separate configuration of both process sides Simple adaptation to batch or inline processes Switching option between constant and range dependent modulation gain Relating to the effect on the gain factor a difference is made between two standard implementations The factor Kp X is the total gain see fig 41 This is implemented in the CPM153 a The gain factor K p X is the purely proportional gain Endress Hauser Topclean S 6 Commissioning The following diagram shows the schematic structure of the CPM153 controller To simplify the diagram the Laplace transform of subfunctions is given 1 T s C07 CPM153xx 05 06 xx xx 001 eps fig 41 Schematic diagram
163. ng example for external cleaning trigger 169 Buffer tables essa tdo 170 o cco eGaetiiaadiotewe sa etoads 171 Endress Hauser Topclean S 1 Safety instructions Endress Hauser 1 Safety instructions 1 1 Designated use Topclean S CPC30 is a fully automatic measuring and cleaning system for pH and redox measurements The system is supplied complete with power supply cables and bottle hose The Ex version of the Topclean S CPC30 allows operation even in explosive atmospheres The manufacturer is not liable for damage caused by improper or non designated use 1 2 Installation commissioning operation Note the following points a f the system is used improperly or other than for its designated use it may pose a hazard e g due to improper connection Installation electrical connection commissioning operation and maintenance of the measuring system must therefore be carried out exclusively by trained specialists authorised by the system operator Technical personnel must have read and understood these operating instructions and must adhere to them m Always follow the regulations in your country pertaining to the opening and repairing of electrical instruments 1 3 Operational safety Warning If the device is used for any application other than those described in these Operating Instructions it may lead to unsafe and improper functioning of the measuring system and is therefore not per mitted The instrumen
164. ng past The pH value of the medium in the inflow may be subject to strong deviations for which the controller should compensate The volume of medium which has already flowed past can no longer be influenced by the controller For as long as the actual value corresponds to the set point the set value has a constant value In practice the most common option is the semi batch process Depending on the ratio of inflow to tank size this process shows the behaviour of an inline or a batch process The Mycom controller takes this differing behaviour into account The difference for these settings is the internal handling of the integral part of the PI or PID controller Controlling the actuators The CPM153 has four different methods for controlling the actuators see above 1 PWM Pulse width modulation pulse length controller Pulse width modulated outputs are intended to control solenoid valves for example With PWM the internal continuous actuating variable is output to a relay as a rhythmic signal The larger the calculated actuating variable the longer the corresponding contact remains picked up i e the longer the switch on period toy see fig 39 You can set the period length freely between 1 and 999 9 seconds The minimum switch on period is 0 4 seconds For a two sided process you can combine PWM with a second controlling method as follows a a PWM relay ma PFM relay ma three point step controller A single PWM rela
165. ning day The number of cleaning triggers for the wats is day is shown after each day Wednesday a Sunday o Thursdas a Friday a Edit 4 Edit day Select day function Copy day Edit day You edit the cleaning sequence for this day Copy day The day selected in the previous field is copied to the day selected in the field below 100 Endress Hauser Topclean S 6 Commissioning CHOICE default bold INFO Edit day pH 7 48 Hold Clean View edit day programme Sram Edit Monday 18 22 18 23 You can see the complete daily programme or No progr You Clean no progr can overwrite the option and also already set programmes by 18 22 18 23 making a new selection The start and finish times are always displayed Example 4 EditProlEl Clean 18 22 start time 18 23 finish time User prog use of a programme you created see programme editor p 95 01 Water Os Select programme blocks 02 Cleaner 30s The times for individual programme steps can be adjusted 03 Water 30s here Select a block for editing by pressing EJ 04 Rep cleaning Ox cleaner Cleaner is conveyed in addition to water Rep cleaning Number of repetitions of the previous steps 01 03 amp Note Ifyou change a programme block the change is effective for all other cleaning sequences m Leave this selection by pressing PARAM 0010s Water cleaner Enter the time during which the valve re
166. no no nance controller LS 1 E068 Mainte Reference value exceeded Dosing devices defective yes no no nance controller LS 2 chemical supply empty E measured value incorrect gt check for plausibili E069 Mainte Reference value exceeded and funcion P y yes no no nance controller LS 3 ste Ma incorrect control direction set E070 Mainte Reference value exceeded incorrect contact assigned yes no no nance controller LS 4 incorrect control function assigned E071 Mainte Reference value exceeded yes no no nance controller LS 5 E073 Failure Temperature 1 table yes no no value undershot E074 Failure Temperature 2 table yes no no yalue undershot Check temperature value for plausibility E075 Failure Temperature 1 table If necessary adjust or extend table yes io a value exceeded E076 Failure Temperature 2 table yes no no value exceeded E080 Mainte Range for current no no no nance output 1 too small Increase measuring range span for current output E081 Mainte Range for current assignment no no no nance output 2 too small E090 Function CPG service switch active Check on CPG if service was actually carried out no no no check E094 Failure Incompatible sensor Digital sensor and transmitter are not compatible no no no version Maybe Ex version of sensor is used with non Ex version of transmitter or vice versa E100 Function Current simulation active no no no check Check if functions were consciously selected E101 Function Service
167. nt programme is interrupted immediately Endress Hauser Topclean S 4 Wiring and pneumatic connection of Topclean S To connect external outputs of CPG30 to a PCS 1 Ifyou want to feed back the assembly position to an external PCS connect the outputs of CPG30 as follows Feedback CPG30 terminal Feedback Assembly in measurement Terminals 61 and 62 position Feedback Assembly in service Terminals 65 and 66 position 2 If you want to feed back the status of cleaning programmes to an external PCS connect the feedback Programme running to terminals 71 and 72 4 2 3 External inputs PCS to Mycom Nn o lolo Vols ee 85 81 93 89 zaa Y O O 0 0 00 48 58 52 55 45 86982994 90 rule l aje ja O C N is L Hilfsenergie Power suppl PE pply amp SPS PCS fig 24 Connection of external hold for Mycom C07 CPC300xx 04 06 00 xx 017 eps If you want to activate the hold function for Mycom S CPM153 via an external PCS connect this input to Mycom terminals 81 and 82 Endress Hauser 29 4 Wiring and pneumatic connection of Topclean S Topclean S
168. nt to delete the existing data in progress Erase The data are deleted from the DAT module 108 Endress Hauser Topclean S 6 Commissioning CHOICE default bold INFO Set up 2 pH 7 48 Hold Reset Select function i ISFET ISFET is only available if function is activated ESE SCS reading ISE SCS reading Edit 4 Reset Reset You can restart the Mycom S with this function similar to the soft reset of your computer You can use this function if the Mycom S does not react as expected Q Note This reset does not change saved data ISFET pH 7 88 Hold Ref K1 0000 mV View current ISFET sensor data Diag ISFET Leak curr K1 0 00 pA Leak curr Leakage current Ref volt ad BBm Leak current 4 680 SCS reading Glass 1 MQ View current Sensor Check System SCS values Reference 1 kQ RER i ES Glass 2 MQ eference IR f E Glass 2 a Reference 2 KQ Reference 2 ko Instrument version pH 7 48 Hold SW version 1 20 01 Controller data for Mycom S CPM153 jay Controller HW version 1 Displays controller data and the hardware version SH version 1 23 43 Serial no 12345678 Ao iii 7777 Card ID M3Cxxx ID a NOM Ex SW version Basic module motherboard data HW version 1 00 Serial no 12345678 Card ID M3G xx on Ex SW version 1 22 Transmitter 1 data HW version 1 11 Displays transmitter d
169. nting kit contained in Mounting kit contained in covered 2 screws dia 6 mm scope of delivery See fig 9 scope of delivery 2 rawl plugs dia 8 mm See fig 9 Mycom S CPM153 If installed outdoors wea Weather protection cover not usual outdoors ther protection cover CYY101 and 2x round post CYY101 required fixtures required see Accessories see Accessories Notes on installation a The transmitter CPM153 is normally used as a field device m The transmitter CPM153 can be fixed to a vertical or horizontal pipe using the supplied mounting kit For outdoor installation a weather protection cover CYY101 is required It can be fitted to the field device using all kinds of fixtures refer to Accessories Endress Hauser 11 3 Installation Topclean S 12 3 2 1 Installation dimensions You can find the dimensions and lengths of the devices in the figures of the installation instructions on page 13 ff The maximum horizontal and vertical installation distances are shown in the figure below max 10 m max 32 18 ft e max 5m 16 41 ft max 200 m 656 20 ft lt e y BEH max 2 m 6 56 ft C07 CPC30xxx 17 12 00 en 001 eps fig 3 Maximum horizontal and vertical installation distances 3 2 2 Assembly mounting Glass electrode Install the assembly at an angle of at least 15 from the horizontal page 12 ff SFET sensor When using an ISFE
170. nu proceed as follows gt gt q 7 HG Hold ar ali E UP RABIA ue to Relays Set UP if Temperature Manual oreration rene First start ur y Calibration CHOICE INFO default bold PAT Hold CAL on Selection automatic hold active when DIAG off CAL Calibration Cal PARAM off DIAG Service Diagnosis Ta Eh CPC on PARAM Parameter entry menu CPC on CPC on If the assembly is in service position Hold is active Select 4T gt 1 last Selection of current for hold fixed Last The current value is frozen Min 0 4 mA Fixed The value set in the field below is output in a hold Max 22 mA Min Max The minimum and maximum current value is output 000 Enter hold current 0 100 only for fixed Number settable from 0 0 4 mA to 100 20 mA 010s Enter hold delay time 0 999 s The hold remains active for the given hold delay time after leaving the CAL PARAM DIAG menus During the hold delay time the Hold indicator flashes in the display Freeze y actuating variable Controller hold on Freeze actuating variable dosing off On During an active hold the last set value is output Off During a hold no dosing takes place PWM or PFM relays remain in the dropped out state An actuator drive is controlled until it is closed amp Note If the set value is output via an actuator drive with feedback the actuator remains active It also reacts in the hold
171. on ground Temperature 00s return field Redox ORP Antimony no solution ground ISFET 0 30s Select language Edit Contrast Date time Display format Select temperature Edit tag number English GB Weekday Mo only pH display Deutsch D LJwith and keys uy Day El 2 Month 04 pH 00 00 o Year 01 H 00 0 Time 12 00 Prive F 0 9 A Z Enter Display of meas bus address point designation 0 L tag number Bus configuration 0 15 3 9 ade only communication only communication only communication Edit service code Edit specialist code Access codes 0000 H 0000 0 9997 0 9997 Select Select Current out 2 Note if selection is elect Warning if Select characteristid Edit number urrent output 1 pH mV Input 1 changed Output range 1 2 Min is selected 4 2 pH mV Input 1 pHimV Input 2 Caution Conf will for current range i 0 4 mA 02 00pH Curreri qupa pHim Input 2 Temperature Input T be reset 0 20 mA M 0 20mA midi m 000 0 C emperature Input 1 Temperature Input 2 c h ith 4 20 mA 20 mA 12 00pH emperature Input 2 Delta Input 2 1 Cancel wi gi 100 0 C Delta Input 2 1 cont controller PARAM Enter number of table points table L 01 1 10 Relay function Select NAMUR Select Controller Select Limit Select Failure Note field NAMUR off configuration if CCC and CCW Relay 1 free LNC contact LINC contact LJ NC contact J LJ selected free NO contact NO contact NO contact Active on Chemoclean is oe Active
172. on off The frozen values from the last Simulation off Output 2 04 00 mA measurement are used for the simulation urea 5 as spong Simulation on The current values for the outputs can be changed Output 1 Output 2 Select Simulation off Adapt simulation measured value temperature pH mV pH 07 00 Simulation off The frozen values from the last Temperature 025 00 C measurement are used for the simulation Simulation on The values measured value temperature can be changed Simulation off Adapt simulation contacts Alarm relay off Simulation off The last statuses are frozen and used for Relay 1 off the simulation Relay 2 off Simulation on The contacts can either be opened on or closed off Q Note If you return to measurement mode with the simulation switched on Simul and Hold flash in the display Endress Hauser 107 6 Commissioning Topclean S CHOICE INFO default bold Instrument check Display Select check Keypad Display All the fields are queried alternately Defective RAM cells become visible EEPROM Keypad All the keys must be pressed one after the other If Flash the system is functioning perfectly the appropriate symbols Edit 4 Hext E appear in the display RAM RAM O K message if there are no errors EEPROM EEPROM O K message if there are no errors Flash memory Flash OK message if there are no errors amp Note Leave this
173. oning Endress Hauser 6 2 Special features for measurement with ISFET sensors Switch on behaviour A closed control loop is created once the measuring system is switched on During this time approx 5 8 minutes the measured value adjusts to the real value This settling behaviour occurs each time the liquid film between the pH sensitive semiconductor and the reference lead is interrupted e g caused by dry storage or intensive cleaning with compressed air The settling time in question depends on how long the interruption lasts Sensitivity to light Like all semiconductor elements the ISFET chip is sensitive to light measured value fluctuations However only intense direct illumination impinges on the measured value For this reason avoid direct exposure to sunlight during calibration Normal ambient light does not affect measurement 6 3 Installation and function check control Warning Before power up make sure there is no danger to the measuring point Uncontrolled actuated pumps valves or similar could lead to damage to instruments Caution m Before switching on check all the connections again for correctness Make sure that the pH or redox electrode and the temperature sensor are in the medium or in a buffer solution otherwise no plausible measured value can be displayed m Make also sure that the connection check has been carried out s chap 4 7 6 4 Switching on the device Before first start up make su
174. onnection with PML the line to the potential matching pin PML must be connected to the potential matching terminal of the instrument The PML must always be in contact with the medium i e immersed in the buffer solution during calibration Benefits of connection with PML Measurement is easier under difficult ambient conditions e g strongly flowing or high impedance media or partially soiled diaphragm Monitoring of the reference electrode by the SC system see page 73 is possible Note Without PML unsymmetrical If the instrument input is without PML pH measuring chains connected to assemblies can be connected without an additional potential matching pin If necessary connect the brown wire to terminal PE Disadvantages of connection without PML The measuring chain reference system has a heavier load meaning that measuring errors in limiting operating conditions are possible see symmetrically high resistance instrument input Monitoring of the reference electrode by the SC system see page 73 is not possible amp Note Do not connect the PML otherwise there can be shunt excitations The instrument is preset for measurement with PML potential matching line For measurement without PML the setting must be changed accordingly see page 56 Select connection type Endress Hauser Topclean S 4 Wiring and pneumatic connection of Topclean S Endress Hauser Connecting the sensor Caut
175. ontroller module pH PROFIBUS PA 50 CPM153 delivered from 12 01 2004 51517384 from serial no 6Cxxxx05G08 Controller module pH 2 x current output 50 CPM153 delivered from 12 01 2004 51517386 from serial no 6Cxxxx05G08 Controller module pH 2 x current output 50 CPM153 delivered from 12 01 2004 51517388 from serial no 6Cxxxx05G08 Controller module pH PROFIBUS PA 60 pH input module glass ISFET Module MKP2 Ex and non Ex 51507096 60 pH input module Memosens Module MKD Ex and non Ex 51514966 70 Relay module 3 additional relays Module M3R 3 Ex and non Ex 51507097 80 Terminal set for pH input glass 2 pairs Six pin terminal two pin terminal 2 pieces 51507100 each 80 Terminal set for pH input ISFET 2 pairs Six pin terminal two pin terminal 2 pieces 51507858 each 90 Jumper set Five sets of all three jumper types 51507102 100 Partition plate for connection Five partition plates 51507103 compartment 110 Front cover non Ex Upper section with keypad sheet connection 51507104 compartment cover hinge nameplate 120 Back cover non Ex For one and two circuit instruments cpl 51507106 130 PROFIBUS M12 plug with cables For installation in Pg installation place 51510930 134 Endress Hauser Topclean S 8 Troubleshooting 8 4 CPM153 Installation and removal of parts Pl
176. open 3 2 V E029 Failure Sensor self test error Error detected during sensor self test Check yes no sensor If necessary replace it E 030 Failure SCS fault reference Reference impedance too high yes no electrode 1 Check reference element and if necessary replace reference or combination electrode For ISFET sensor leak current gt 400 nA Replace sensor E 032 Failure Outside set slope range for yes no sensor 1 Sensor aged or defective E 033 Failure Outside set zero point for Reference aged defective or diaphragm blocked yes no sensor 1 Buffer solutions too old or contaminated PML not in the buffer solutions E 034 Failure Outside set offset range yes no for sensor 1 E040 Mainte SCC electrode status of Check sensor replace if necessary maybe clean yes no nance sensor bad glass membrane blocked or run dry diaphragm blocked E043 Mainte Buffer difference channel Wrong buffers used yes no nance 1 too small Buffer entry incorrect automatic buffer ecognition defective E044 Mainte Meas value channel 1 PML missing sensor too old sensor sometimes yes no nance unstable dry cable or plug defective E045 Failure Calibration aborted Repeat calibration and renew buffer solution yes no Replace electrode if necessary E053 Failure Failure three point step eserved yes no no controller E054 Mainte Dosage time alarm Dosage time exceeded at total dosage yes no no nance Dosage interrupted dosing ag
177. ox Q Note Redox ORP mi If the operating mode changes all the user settings are automatically reset Redox 0RP For digital sensors with Memosens technology only the pH operating mode is available Edit 4 Next E m Here itis sensible to use the DAT module to save your settings Glass el 7 0 Select electrode type Glass el 4 6 only pH Antimony ISFET S Note a In the event of a change from glass or antimony electrode to ISFET the temperature sensor is reset to Pt 1000 as a default Conversely Pt 100 is selected The Topclean S version glass ISFET CPC30 xx2xxxxxxx is factory set for measurement with glass electrodes For digital sensors with Memosens technology only the electrode type Glass el 7 0 is available Endress Hauser 51 6 Commissioning Topclean S Display CHOICE default bold INFO solution ground no solution ground Select connection type solution ground with potential matching PML no solution ground without PML Q Note The connection type selection is not displayed for digital sensors with Memosens technology With digital data transmission there is no need for symmetrical high impedance connections C Select temperature display F cH 7 88 ATC Select temperature compensation SEE MTC ATC automatic temperature compensation MTC Temp MTC manual temp comp with fixed temperature
178. p Limit switch de Corte auick adi Edit bh CHOICE INFO default bold eH 7 48 Hold Glass sensor off Select SCS Sensor Check System mode En Ea Ref sensor off Glass sensor Recognition of glass breakage Glass sensor 1 ELA off Ref Reference electr Glass electrode Ref sensor 1 a G R Electr Reference electrode Ref sensor Blockage recognition off light medium heavy very heavy blockage 4 gt Hext El Q Note In a connection without PML unsymmetrical only the glass electrode can be monitored PCS input off PCS Process Check System time B Note changes If the measuring signal does not change during the entered time by 0 02 pH 5mV 0 25 an alarm is signalled with error message E152 Settable times off 1h 2h 4h An active PCS alarm signal is deleted automatically as soon as the sensor signal Endress Hauser 73 6 Commissioning Topclean S Actuators Acid base Process Direction of action one or two sided P controller PI controller PD controller 74 6 6 12 Set up 2 Controller settings Requirements for controller settings You have carried out the following settings which are necessary for controller configuration either in the First start up page 51 or on the appropriate menu page m Set the number of relays available to the controller field Contact functions page 52 or page 61 m Define current output 2 as continuous controller w
179. pclean S 6 Commissioning CHOICE default bold INFO 8 28 mA Edit 4 1 1 output PH 7 00 Hola Via current output 2 Current output Param 0 20 mA Selection of the current range which should be with current cute 2 4 20 mA output at current output 2 The neutral position current value which the controller outputs when it is not dosing is in the middle of the selected range For 0 20 mA the neutral position is at 10 mA for 4 20 mA at 12 mA 100 acid Current output 2 0 4 mA Assign the current value corresponding to 100 of the acid 20 mA dosing amp Note From the current value selection for the dosing of 100 acid you can derive the current ranges for acid base dosing see below fig 44 in the split range method Strok 100 50 ac bas 0 gt 4 8 12 16 20 mA C07 CPM153xx 05 06 00 en 005 eps fig 44 Two sided control over one current output 2 outputs PH 7 00 Hold Acid I length Dosing Param Base I length Dosing can be carried out using Acid Pulse length PWM pulse length proportional Base Pulse length PFM pulse frequency proportional or 1x Three PS three point step controller Relay n c Acid dosing Relay selection Relay n c for three point step controller Motor run time 060 0s Description see above Xsd 04 0 Relay n c Acid dosing Relay selection max pul
180. pecified sensor eHimin teH 22 Temp min C application range toe a ne a Temp max Maximum temperature of the specified sensor applicaiton range Temp min Minimum temperature of the specified sensor application range Order code Order code Order code of the sensor OVSN OVSN Overall serial number of the sensor Check date Check date Date of the sensor s factory inspection Service eH 7 88 Hold Factory reset Select service diagnosis i Sates Simulation Factory reset Various data groups can be reset to the Factors reset Instrument check factory settings Simulation DAT download Simulation The transmitter behaviour can be simulated Instrument check DAT download Set up 2 after entering various parameters Set up 2 Instrument version Instrument check The instrument functions display Edit 4 HextE Topclean S keys etc can be tested individually Chemoclean Reset Device reset soft reset Reset count DAT download Copy data into out of the DAT module Set up 2 Instrument reset soft reset ISFET values and SCS values Instrument version Device internal data e g serial number can be queried Topclean S Inspecting programmes inputs mechanics Chemoclean only if the complete Chemoclean function is activated Inspecting programmes inputs mechanics Reset count Reset counter write access 106 Endress Hauser Topclean S 6 Commissioning C
181. perature compensation 5 99 mV pH gt 1 1020 lt 1 6 1072A 1500 1500 mV 300 300 0 1 mV 200 200 mV adjustable A for 100 A 150 A 2000 mV 120 mV gt 1 102 Q lt 1 6 1012A Pt 100 three wire circuit Pt 1000 NTC 30k 50 150 C 58 302 F NTC 20 100 C 4 212 F 0 1K 5K 10 40 V Ri 5KQ Endress Hauser Topclean S 10 Technical data CPG30 Digital inputs Input voltage 10 40V Internal resistance Ri 5 KQ 10 2 Output Mycom S CPM153 Output signal pH redox temperature Current outputs Current range 0 4 20 MA Error current 2 4 mA or 22 mA Measured error max 0 2 of current range maxi mum Output distribution adjustable pH pH 1 8 18 Auxiliary voltage output for digital inputs E1 E3 Interface to CPG30 Limit value and alarm functions Endress Hauser Active current output only non Ex Load Passive current output Supply voltage range 1 Voltage Output current Power supply Output voltage Output current Communication Setpoint adjustments Hysteresis for switch contacts Alarm delay acc to IEC 746 1 under nominal operating conditions Redox 300 3000 mV Temperature 17 170 C 63 338 F max 600 Q 6 30 V 15 V DC max 50 mA 11 5 18V max 60 mA RS 485 pH 2 00 16 00 pH 0 1 18 Redox absolute 10 100 mV Redox relative 1 3000 0 6000 s
182. perior beforehand 119 7 Maintenance Topclean S 120 Y 7 1 Sensor cleaning and inspection Sensor cleaning is integrated in the Topclean S system Usually additional or external cleaning of the sensor is unnecessary However before inspecting the sensor advance external cleaning may be necessary 7 1 1 External cleaning of the sensor Warning m Protect hands eyes and clothing from aggressive cleaning agents m Take the necessary protection measures if the sensor is taken directly out of a toxic or an aggressive process m Switch the service switch to Maintenance to keep the assembly safely in the maintenance position The selection of cleaning agent depends on the type of soiling The most frequent soiling and the associated cleaning agents are listed in the table below Type of soiling Cleaning agent Caution Danger of sensor destruction No acetone may be used to clean an ISFET pH sensor otherwise the material may be damaged Substances containing tensides alkaline or water soluble Greases and oils organic solvents e g alcohol A Warning Danger of caustic burns Protect your hands eyes and clothing when you use the following cleaning agents Calciferous deposits metal hydroxide deposits heavy biological deposits 3 HCl Mixture of hydrochloric acid 3 and thiocarbamide s lphidedeposits commercially available Mixture of hydrochloric acid 0 1 mo
183. ple not possible to enter a larger pH value for the Start of the neutral zone than for the set point Endress Hauser Topclean S 6 Commissioning Configuring the CPM153 Configure the relays in the following sequence 1 Actuators 2 Characteristic In the user settings see below you switch directly to a controller simulation and you can check the settings made and change them if necessary To enter the menu proceed as follows gt rH Hel Hold gt eH 7 HE Hold ett ar ar LWP LF P Manual operation t First start up IMIT SWIECA o de Contra uick adi CHOICE INFO default bold off Selection of controller settings on amp Note You must activate the controller settings after you have configured the controller in this menu branch PH7 B08 Hold batch 1 s base Select the process type batch 1 s acid which describes your process batch 1 5 base batch 2 sided 1 s One sided control using either acid or base baton l z acid inline 1 s base Two sided control using acid and base batch 2 sided aa e inline 1 2 base inline 1 s acid You can only select this function if you have defined two inline 1 acid inline 2 sided controllers in the Contacts menu and or via the current Editi Next E output Type Select external hardware Characteristic For correct operation you must completely configure these submenus Type here you can select and conf
184. plications cycles sterilisable almost no acid or alkaline errors a Water treatment Technical Information TI 283C 07 en 51506685 Biotechnology Tophit Sterilisable ISFET sensor for media with low conductivity with General process engineering CPS44 liquid KCL electrolyte Ultra pure water Technical Information TI 352C 07 en 51506565 Boiler feed water Tophit ISFET sensor with open aperture Chemical processes CPS49 Technical Information TI 377C 07 en 51513174 Heavily soiled media CPR40 rinse block for the transport of cleaning agents for use with retractable assemblies Technical Information TI 342C 07 en Order No 51510059 CYR10 CYR20 Chemoclean spray cleaning system for the transport o use with retractable assemblies Technical Informa tion TI 046C 07 en Order No 50014223 f cleaning agents or acids for CPK1 For pH redox electrodes without temperature sensor with GSA plug in head Extension with cable CYK71 possible see table Measuring cables sold by the metre CPK9 For pH redox electrodes with integrated temperature sensor and TOP68 plug in head version ESA ESS Extension with cable CYK71 possible see table Measuring cables sold by the metre CPK12 For ISFET pH sensors and pH redox electrodes with integrated temperature sensor and TOP68 plug in head Extension with cable CYK12 possible see table Measuring cables sold by the m m CYK1 cable m juncti and tr m juncti ingre
185. points for control With this characteristic a reference set value is given to the controller for each pH value Mycom S internally converts this characteristic into Kr X modulation gain The modulation gain is only identical to the characteristic in case of a pure P controller If a PI or PID controller is used the modulation gain deviates from the shown characteristic accordingly Neutral zone If the actual value X is within the neutral zone dosing takes place as follows Dosing does not take place for the Batch process type Dosing does also not take place for the Inline process type without an I component Tn 0 a f the controller is configured as a PI or PID controller for the Inline type it depends on the pH value history if dosing takes place or not Points of the characteristic For constant control gain linear characteristic you require a Set point W Neutral zone Two sided Start of the neutral zone and End of neutral zone One sided only one of the two points For range dependent modulation gain segmented curve you require two sided control of all the points A point usually consists of two coordinates an x coordinate here pH value and a y coordinate here set value You only need to enter the y coordinates for the optimisation points For the other points the CPM153 sets the y coordinates itself However you cannot change the sequence of these defined points It is for exam
186. r No E025 Error contact assignment A on Each error can be assigned individually I on No Error number E025 only display CC on A Assignment to the alarm relay activate deactivate This error triggers an alarm I This error triggers an error current CC Chemoclean This error triggers cleaning Function off Dosage time alert Time 0002s Function Switch on off the function Alarm when dosing time exceeded 2 9999s Time Input of the maximum allowed dosing time After this time has elapsed an error is output Endress Hauser 65 6 Commissioning Topclean S 6 6 8 Set up 1 Hold Hold function Freezing the outputs The current outputs can be frozen for each menu This means that the value which you define in this menu is output With hold Hold appears in the display The hold function can also be activated externally via the hold input see wiring diagram on page 38 digital input El The on site hold has a higher priority than an external hold Note a Hold is active when the assembly moves into the maintenance position m When hold is active no new automatic programmes are started They can be started externally or via local operation as required a You can deactivate the Topclean S as hold source PARAM im Setup 1 Hold mm CPC off f current output 2 is configured for the controller it complies with the controller hold see last field of this menu To enter the me
187. r settings During this time the controller continues to run in the background If you have made your settings press the Enter key again to return to field Selection controller simulation There you can continue or exit the simulation Only exit the controller simulation in field Selection controller simulation with Simulation off Otherwise the simulation will continue to run in the background 85 6 Commissioning Topclean S 86 6 6 13 Set up 2 Limit switch The transmitter CPM153 has several possibilities for assigning a relay contact The limit contactor can be assigned to a switch on and switch off point as well as a pickup and dropout delay In addition an error message can be generated when an alarm threshold is set You can trigger cleaning in connection with this error message see Error Contact Assignment page 65 These functions can be used for both pH redox and temperature measurement The contact states of any relay or fault signalling contact are illustrated in fig 45 With increasing measured values switch on point gt switch off point maximum function The relay contact closes after the switch on point t is exceeded and the pickup delay ty _ t1 expires When the alarm threshold tz is reached and the alarm delay ty tz has expired the fault signalling contact switches With falling measured values the fault signalling contact reopens when the alarm threshold is unde
188. ramme start 0 1 2 binary inputs of the control unit CPG30 10 40 V for e g taken from auxiliary power supply of Mycom S CPM153 terminals 85 85 15 V Diodes 1N4007 3 mA per optocoupler input 169 Topclean S 11 Appendix 4 Buffer tables 11 The following buffer tables are stored in Mycom S CPM153 o6 lre ore rze zo s so s zoz ferz eor Jo aa 00 Loy joos Lor zo ros sor A A o one poe oo oz oo ooz looz joz oz roe a Son e eeke oe oe oe ieee oe aioe son eto pe 9palg A919 A tes feces res 968 ese loe roe 406 jore frie evo fede eee lees 6e6 jore se 9 sg9 veo veo eso ego veo ves se 9 os 9 fess fosg z69 s69 869 Lt 29t 2411 88t 0071 eee ree s6 8 oos s p6 9 eso se s ooz kor Loy ior ooz ooz gt ooz orzi ozz lezi ssi soe Hd EA A ice Hip forr so oo ror leos zos ios ios joos foor foor Loy ior pei Week feti fezi fiet fozi fozi foot foot fegi 881 por deL pork por Hd OZ o9 ss fos sr o o Is lo 99261 NIO SEN t feror iz or ezo se or ev o1 os o vo or z4 o t o fos o oot forti ozki ze tl srt ese se s 96 s ese oe pos zos jore frie fers fede eze eee jore ore 969 loss os 9 96 9 se9 s6 9 se 9 s6 9 96 9 faso faso 002 zo fgos 40 fers oo oor oor oor oor foor ior fior ior fior fior foor fior fzor fror sor toz toz ooz ooz ooz ooz joos joos joo
189. re you understand how to operate the device You should make particular reference to Chapters 1 Safety instructions and 6 Operation We recommend the following procedure for commissioning 1 Connect Mycom S CPM153 to the power supply 2 Switch the service switch to OFF or to the Service position UN 3 Wait for initialisation of CPM153 and CPG30 Function of the green Alive LED Frequency 2 sec communication is running Frequency 1 sec communication is loading LED lights up constantly no communication If the LED does not light up check the power supply at terminals L L setpoint 12 volts 4 First commissioning only Execute the menu First start up chap 6 5 page 51 Switch the service switch to the Measuring position ya or to ON 6 Set the following parameters Select a function for the additional valve page 93 Configure the times of the Clean programme page 54 7 Start the Clean programme and check the entire system for leaks Programme start PARAM Specialist gt Manual operation Topclean Status messages Enter Start programme m Clean 8 Now configure the complete system via the menu pi 49 6 Commissioning Topclean S 6 4 1 First commissioning On first switch on the instrument starts automatically with the First start up menu This asks you about the most important instrument settings After you close the menu the instrument is ready for use and
190. rel recognition Special buffer Enter number of Special buffer Special buffer Special buffer Query Special buffer Table Back to special buffers Edit table for Enter number of status info field buffer L Buffer no support points L Enter support points_ Table ok Bi me a LL Edit table or f 2 2 3 Delete elements anap use Param to return rental 1 1 3 02 2 10 0 pH then backto the alid table to return field only pH 000 00 00 00 support points ta Calibration Slope which causes Zero point which Sensor Condition Isotherm comp Stability calibration only pH alarm causes alarm Check Channel 1 only pH E L only pH Lat ATC 1 1 30 pH z00mv M off Threshold 02mV General setings f Mte 25 00mV pH 0 05 2 00pH Jon Function1 off Length 10s 5 00 57 00mV pH 500 500mV Function 2 off Cal timer Calibration timer Cal timer on Warning in 0001h Remaining time 0001 00 Return field Press the PARAM key O Code entry required C07 CPC30xxx 19 06 08 en 008 eps to return to these highlighted fields Endress Hauser Topclean S 11 Appendix Endress Hauser 159 11 Appendix Topclean S PARAM Manual operation First start up Select Enter Data log measuring interval Back to Measuring interval 00005s T return field 2 360008 Data log 1 2 Display range Meas Min 2 00pH 500mV_ Back to value pH Redox K1 Max12 00pH 500mV return field Function on
191. ress Hauser certifies the compliance with the standards by using the C sign Endress Hauser Topclean S 3 Installation 3 Installation 3 1 m Make sure the packaging is undamaged Inform the supplier about damage to the packaging Keep the damaged packaging until the matter has been settled m Make sure the contents are undamaged Inform the supplier about damage to the de Incoming acceptance transport storage ivery contents Keep the damaged products until the matter has been settled m Check that the scope of delivery is complete and agrees with your order and the shipping documents m The packaging material used to store or to transport the product must provide shock protection and humidity protection The original packaging offers the best protection Also page of these Operating Instructions 3 2 Q Note Installation conditions keep to the approved ambient conditions see Technical data a f you have any questions please contact yo ur supplier or your sales centre responsible see back Always install the transmitter and the control unit so that the cable entries point downwards The components can be installed using the following methods Post gt Device Wall mounting Hagen 3 Panel mounting pipe installation Control unit CPG30 Mounting kit contained in not applicable not applicable scope of delivery See fig 6 Mycom S CPM153 Required Mou
192. ristic value contents Applications CPY2 pH 4 0 red contents 5000 ml Order No CPY2 A pH calibration pH 7 0 green contents 5000 ml Order No CPY2 B reference temperature 25 C pH 4 0 20x20 ml for single use Order No CPY2 D 77 F pH 7 0 20x20 ml for single use Order No CPY2 E CPY3 225 mV pH 7 0 contents 5000 ml Order No CPY3 6 Redox calibration 475 mV pH 0 0 contents 5000 ml Order No CPY3 7 measured at 25 C 77 F with PtAg or AgCl measuring chain Flat gasket Weather protection cover CYY101 Round post fixture for weather protection cover 144 Flat gasket for sealing the front panel mounting of the CPM153 Order No 50064975 Required for installing the transmitter outdoors To fix the weather protection cover to vertical or horizontal posts with diameters of up to 60 mm 2 36 Order No 50062121 270 10 63 A o A o N 3 rep 300 11 81 mm inch mm inch C07 CPM153xx 00 00 00 en 001 eps C07 CPM153xx 00 00 00 en 002 eps fig 56 Weather protection cover CYY101 fig 57 Round post fixture for CYY101 Technical Information TI 092C 07 en Order No 50061228 Endress Hauser Topclean S 9 Accessories Housing CYC300 Housing for Topclean S CPC30 with rack for cleaner solutions Operating panel with alarm LED and lock for programme start and assembly drive For Ex and Non Ex applications Material plasti
193. rmation on the zero point slope and calibration quality 114 Endress Hauser Topclean S 6 Commissioning CHOICE INFO default bold Electrode status good Note in display Electrode status There are three status messages for the electrode status good OK bad If the status bad is displayed electrode replacement is recommended to ensure the quality of the pH measurement Accept End of calibration_ Cancel Accept Pressing LE accepts the new calibration data Repeat calibration Cancel The data are not accepted the calibration is not repeated Repeat calibration The data are rejected and a new calibration is started Waiting for sensor response Communication to the sensor digital sensors with Memosens technology only Mycom S transmits calibration data to the sensor Data saved Note in display Data NOT saved digital sensors with Memosens technology only Displays if calibration data were successfully saved to the sensor If data saving failed recalibrate the sensor Electrode submersed Note in display Is the electrode back in the medium so that measurement can take place Calibration Absolute data entry redox absolute Endress Hauser The transmitter has a calibrated mV display range One absolute mV value is set with a single buffer solution adaptation of the measuring chain offset A buffer solution preferably with 225 or 475 mV entry is used CHOICE INFO d
194. rs OK or do you want to delete pairs pH Redox C 000 0 mA 04 00 Delete _ Select the rows to be deleted delete them with J and confirm this with LE Table valid Note in display no entry Table status If invalid then back to previous field Table active Note in display e The table is active after confirmation by pressing Le Cancel by pressing PARAM 60 Endress Hauser Topclean S 6 Commissioning 6 6 5 Set up 1 Relays To enter the menu proceed as follows Set UF Manual operation First start gt PH 7 8b Par ari Set Sensor INPUT Displas Aocess codes Current output CHOICE default bold INFO pH 7 8 Param Ace Namur Relay 1 Relay 2 Relay 3 Relay 4 Select It Relay funct Hold Neo Net Net Heo Next El NAMUR Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 off N C N C N C N C N C Contact functions You can assign the function of up to 5 relays here The relays 1 and 2 will be assig ned to an activated NAMUR function and will not be available for other functions compare with page 27 Selection N C Controller Limit CCW CCC N C no function Controller Controller control using relay Limit Limit contactor function CCW Chemoclean water Water supply for the Chemoclean function CCC Chemoclean cleaner Cleaner supply for the Chemoclean function Together
195. rshot at ts The corresponding error message is deleted The relay contact opens again after the switch off point is reached at t and the dropout delay has elapsed ty tg With falling measured values switch on point lt switch off point minimum function The relay contact closes after the measured values have fallen below the switch on point t and the pickup delay has expired tz t When the alarm threshold t3 is reached and the alarm delay t t3 has expired the fault signalling contact switches With increasing measured values the fault signalling contact reopens when the alarm threshold ts is exceeded The corresponding error message is deleted The relay contact opens again after the switch off point has been reached at t and the dropout delay has elapsed tz tg Switch on point gt switch off point Maximum function Measured value Alarm ON Alarm OFF Alarm threshold Contact ON Switch on point Switch off point Contact OFF Switch on point lt switch off point Minimum function Contact OFF Switch off point Switch on point Contact ON C07 CPM153xx 05 06 00 en 006 eps fig 45 Diagram of the relationship between switch on and switch off points and on and off delay Note If the pickup and dropout delays are set to 0 s the switch on and switch off points are the switching points of the contacts Endress Hauser Li
196. s a Junction box RM Junction box for extending measuri etre 0 Memosens data cable for digital pH sensors with Memosens technology Extension with CYK81 possible see table Measuring cables sold by the metre on box VBM Junction box ansmitter Two screw unions for e g combination electrode Material aluminium cast ingress protection IP 65 on box VBA Junction box for extending measuri transmitter Four screw unions for e g separate refer s protection IP 65 for extending measuring cable connection between electrode ng cable connection between electrode and ence electrode Material aluminium cast ng cable connection between digital sensor with Memosens technology and transmitter 2 cable glands Pg 13 5 ingress protection IP 65 Order no 51500832 Technical Information for all cable types and junction boxes TI 118C 07 en Order no 50068526 143 9 Accessories Topclean S Measuring cables sold by age the metre Cable Description Order number Measuring cable consisting of a coaxial cable and 4 pilot wires 50085333 CYK71 Measuring cable for Ex applications 50085673 Measuring cable coax and 5 pilot wires black 51506598 CYK12 Measuring cable for Ex applications blue 51506616 CYK81 Measuring cable for extension of sensor cables e g Memosens 2 x 2 51502543 wires twisted pair with screen and PVC sheath Buffer solutions i lt a Type Characte
197. s joos foos joos oos fios fios fios Hd joz s9 log jes jos sy joy se joe fsz foe st Jor js fo 2l Ht3 o6 e ese 96 s ese feos ooo fiie fors fize love zes faes eye ese A A re Ea otp eo p 90 voy eo y OF oo y_ oo y oos io toy ot 861 eel 861 jesi jee ooz ooz A Hd RIT Josti 69 LL ezt es LL eoz fez zl srzi Lozi szzi o6z Joret zeer eser o6 el Hd 68 01 6601 3 8 z8 8 e8 ose este joss jos pos Jove ere Jaro ezo Jugo eco are lere lere iso jog 9 ez ero ws fare Jero Jero oro ors ores lero fers lers foso Joso ave ves reo foso aay fer a r fry fed EC A ood foo sya se Jos fee jos Jez fo les foe fse jos fer jo js Joe se Joe ler Jor js Jo Tod 29361 NIG Endress Hauser 170 TopCal S CPC 300 Index Index A Buttertables debate 114 Access authorisation 0 20 00 eee eee eee eee 45 CaNCel 42 newt hedcoand ey pes wee hea sad 112 ACCESS code AAA NE tuba ate Meee 58 Manyal buffer sm osc Wakes cones sae eh ee 114 ACCESSOS sich aac odd bes ba Sse 142 PO ad 113 a A Bee Sanath E E each 151 FROCCUUIG deta pera Marte Seah tte oly ra 112 Ac tivating Protectio asan do ra octet 112 Calibration programmes uni o e wk 88 Redox absolute laicas 115 Cs a et eee als 88 redox absoluten ise eee sih 115 116 Active closed Contact A Avdn drsikca iat aged 61 Recorre 116 Active measuring Menu tdi 81 FedOx Tele cata iea sinais 116 2 Active open Contact gig etude A 61 Sta
198. s the PARAM O Code entry required 10 9 AZ 1 key to return to the highlighted fields C07 CPC30xxx 19 06 08 en 015 eps Endress Hauser 163 11 Appendix Topclean S PARAM p gt O gt Manual operation First start up Manual operation Select Info field System Select Topclean Selection Info field system Manual operation status operation status Assembly in Serviced L Back to return Topclean Automatic off Run assembly Assembly in Automatic off field Cleaning trigger off Measurement Cleaning trigger off Ext control off Ext control off Selection Info field system Info field system no prog status status Start programme Clean Automatic off on Cancel Clean S Cleaning trigger off Automatic off Ext control off _ Cleaning trigger off Clean runs Info field system status Automatic off Back to return Stop programme Cleaning trigger off field Ext control off Clean runs Info field System Select cleaning Info field system status status Automatic off Back to return Cleaning trigger off Mg Automatic off Ext control off field Cleaning trigger off Clean runs Ext control off Water 30s Select HOLD off HOLD on PARAM B gt O gt Edit contrast Select electrode Select temperature type only pH with and keys Contact function Current output 1 K1 only Redox
199. se frequency 120 min for pulse frequency Description see above Relay n c Acid dosing Relay selection Period 000 0 s for pulse length tg min 000 0 s Description see above Relay n c Base dosing Relay selection Relay n c for three point step controller Motor run time 060 0s Description see above Xsd 04 0 Relay n c Base dosing Relay selection max pulse frequency 1 min for pulse frequency Description see above Relay n c Base dosing Relay selection Period 000 0 s for pulse length tg min 000 0 s Description see above Endress Hauser 83 6 Commissioning Topclean S CHOICE default bold INFO Characteristic Linear Characteristic type selection Segmented Linear corresponds to a constant control gain Linear Segmented corresponds to a range dependent control gain Segmented Edit 4 Start neut 06 50pH Values for linear curve constant control gain End neutra 07 50pH Start neut Start neutral zone Control po 07 00pH End neutra End neutral zone Kp 1 01 00pH Control point the value which should be set Kp 2 01 00pH Kp 1 only with base dosing modulation gain for base dosing Kp 2 only with acid dosing modulation gain for acid dosing Start neut 06 50pH Values for segmented curve range dependent control gain End neutra 07 50pH Start neut Start neutral zone Control po 07 00pH End neutra End neutral zone O pnt X1 05 0
200. se you have mislaid forgotten the entered maintenance code contact your Endress Hauser service for a universally valid maintenance code Specialist level can be protected by the specialist code All menus can be accessed and changed Factory setting Code 0000 i e the levels are not protected In case you have mislaid forgotten the entered specialist code contact your Endress Hauser service for a universally valid specialist code To activate the codes functions locked see the item PARAM Set up 1 m Access codes see page 58 Enter your desired code here If the code is activated you can only edit the protected areas with the rights mentioned above Note Note down the selected code as well as the universal code and keep it in a place where unauthorised persons do not have access to it a f you reset the code to 0000 all levels are freely accessible for editing The code can only be reset on the specialist level Locking the operation Pressing J and U S simultaneously locks the in field operation of the instrument At the code prompt the code appears as 9999 Unlocking the operation Press Y and simultaneously to unlock the operation CAL 45 5 Operation Topclean S 5 1 7 Description of the menu editor types At parameter setting the functions can be selected in two different modes depending on the setting type Editor type El Editor type 1 E1 for functions which can
201. selected cleaning Ext control programmes will be started on the selected weekday at the set time ot E lean trigger of based on the time and date entered in Setup 1 Display see page 57 Power reset Press to return to operation Endress Hauser 55 6 Commissioning Topclean S gt 6 6 Description of functions 6 6 1 Set up 1 Sensor input In this menu you can change the measured value acquisition settings such asthe operating mode the measuring principle or the electrode type Apart from the signal attenuation you have already made all menu settings at the first commissioning in First start up see page 51 You can change the selected values in this menu To access the parameter setting menu you have to enter your specialist code see page 45 page 58 Proceed as follows AT Sensor ine Diselasn Hecezs codes Current output do Relays CHOICE default bold INFO Redox ORP mU Redox 0RP Z EL El pH Operating mode selection Redox mV If the operating mode changes the user settings are automatically reset Redox Glass el 7 0 Select electrode type 1 Glass el 4 6 pH only Antimony ISFET Q Note m When changing from glass or antimony electrode to ISFET the temperature sensor is reset to Pt 1000 as a default Conversely Pt 100 is selected m The Topclean S version glass ISFET CPC30 xx2xxxxxxx is factory set for meas
202. sor defective Check connections using wiring diagram Check cable Set sensor type on instrument Check sensor Wiring diagram see page 38 Ohmmeter Check temperature sensor with Ohmmeter Endress Hauser 129 8 Troubleshooting Topclean S Error Possible cause Remedial action Equipment needed spare parts pH value in process incorrect o incorrect temperature compensa ion Conductivity of medium too low Flow rate too high Potential in medium Device unsymmetrical and PML connected Electrode soiled or with deposits ATC Activate function MTC Set process temperature Select pH electrode with liquid KCI Reduce flow rate or measure in a bypass Possibly earth with at PM pin connect PM to PE Possibly earth with at PM pin connect PM to PE Clean electrode see Chap 8 8 1 e g Ceraliquid CPS41 Purisys CPF201 Problem mainly occurs in plastic lines Highly polluted media Use spray cleaning Measured values fluctuate nterference in measuring cable Faults in signal output line Interference potential in medium No potential matching PA PM With symmetrical measurement Connect cable screening as per wiring diagram Check line installation possibly route line separately Symmetrical measurement with PML Connect PM pin in assembly to device terminal PA PM Wiring diagram see page 38 Possibly earth medium by connecting
203. splayed 43 Clean Int 18 22 18 54 Example Select 4 EditProalEl 04 no progr Clean 18 22 start time 18 23 finish time User prog use of a programme you created see Programme Editor p 95 BQ Note You can set up to 10 programme starts per day 01 Water Os Select programme blocks 02 Cleaner 30s The times for individual programme steps can be adjusted here 03 Water 30s To select a block for editing press E 04 Rep cleaning Ox Rep cleaning Number of repeats The overall programme time is automatically calculated from Prog time 60s the individual steps and displayed amp Note Leave this selection by pressing PARAM Sealing water on Sealing water Switch on or off amp Note You can insert this programme step in the first line of the day programme only You can select this function only if the valve has been defined in the field Assignment of additional valves page 93 0010s Air superheated steam wait water Enter the time during which the valve remains open to allow 0 9999 s the conveyance of air superheated steam etc Repeat x number of times 00 0 10 Repeat cleaning How often should the previous step cleaner or water be repeated 94 Endress Hauser Topclean S 6 Commissioning CHOICE INFO default bold Copy day eH 7 88 Hold Tuesday Monday Monday Wednesday Select day ie
204. t F 00000000 Enter your customer specific instrument number 32 digit tag number 0 9 A Z The number is saved in the DAT module which is obtainable as an option Endress Hauser 57 6 Commissioning Topclean S 6 6 3 Set up 1 Access codes To enter the menu proceed as follows gt CHOICE INFO default bold eH 7 48 Herd 0000 Enter service code In the range 0000 9997 the code can be freely selected 0 9997 0000 no security locking 0000 Enter specialist code In the range 0000 9997 the code can be freely selected 0 9997 0000 no security locking AQ Note Danger of misuse Make sure that the codes you enter and the universal code see page 45 are protected against misuse by unauthorised persons Note down the codes and keep them in a place where unauthorised persons do not have access 58 Endress Hauser Topclean S 6 Commissioning 6 6 4 Set up 1 Current outputs The transmitter is always equipped with two current outputs To enter the menu proceed as follows gt FHF Be Hold gt PH Foe E Hold EEI ings EEN a Sensor LhFUt Diselan Access codes Current outrut Relays Edito it CHOICE INFO default bold Current output 1 Select a current output Current output 2 for which the settings apply Current output 1 or 2 H7 88 Hold pH Redox Selecting parameters Temperature which should be output at
205. t for the position feedback of the valve or the actuator is available This type of actuator controller is intended for actuator drives e g motor driven valves etc where a motor must be controlled directly For this two relays are required one relay which by picking up opens the valve and one relay which closes the valve To set an actuating variable of for example 40 valve 40 open Mycom S requires the input of the time that the relay must be picked up to completely open a completely closed valve motor run time Note f using a driven valve gate valve or similar you must determine the motor run time before beginning with the menu settings When commissioning your system you need to fully open and close the valve so that Mycom S can adjust the position feedback 4 Analogue via current output 2 20 mA The current output can be used to output the analogue actuating variable for one or two sided processes and cannot be combined with the method described above m With one sided processes the actuating variable range 0 100 or 100 0 is represented on the selected current range 0 20 mA or 4 20 mA The output current is proportional to the actuating variable a With a two sided process the complete actuating variable range from 100 100 is represented on the given current range A actuating variable of 0 leads to a current of 10 mA at 0 20 mA or 12 mA at 4 20 mA
206. ted to the temperature input of the transmitter 025 0 C MTC temperature 0 100 0 C only pH MTC Temperature entry for manual compensation off Select temperature measurement on only redox The reference temperature can be adapted according to customer specifics in the field Reference temperature last field of this menu Pt 100 Select temperature sensor Pt 1000 NTC 30 Q Note none This selection is not available for digital sensors with Memosens technology Adjust temp reading Enter actual temperature for temperature calibration The value currently measured by the temperature sensor can be 20 0 150 0 C changed adapted The temperature difference is stored internally as an offset value 0 0 C Edit offset 5 0 5 0 C The offset value obtained from the previous field can be edited or reset here Endress Hauser 63 6 Commissioning Topclean S CHOICE INFO default bold Temperature compensation process pH only Select temp table Selection pH TA Hold Medium comp Edit table Reference temperature Select temp table Edit table Reference temperat Enter activate customer specific temperature compensation tables Select temp table select for activation Select temperature table pH 7 88 Hold Medium 1 Select medium eee Medium 2 No no medium compensation Medium 1 Medium 3
207. ter you will find diagnosis information and information on eliminating errors which occur chap 8 1 1 p 125 Error number list w list of all occurring error numbers chap 8 1 2 p 129 Process specific errors w e g temperature value is incorrect chap 8 1 3 p 131 Instrument specific errors w e g display is dark Before starting the repair work please note the following safety instructions Warning Danger to life De energise the instrument before you open it Check that there is no voltage and secure the switch es against switch on f work is required under voltage this may only be carried out by an electrician a second person must be present for safety reasons m Switch contacts may be powered by separate circuits Also de energise these circuits before you work on the terminals Caution Danger to components through electrostatic discharge ESD m Electronic components are sensitive to electrostatic discharge Take protective measures e g remove the charge from your person by touching the PE or wear a wrist strap for permanent grounding Highly dangerous Plastic floors at low air humidity and clothing made of synthetic materials For your own safety always use genuine spare parts Only genuine spare parts ensure correct functioning accuracy and reliability after corrective maintenance Endress Hauser Topclean S 8 Troubleshooting DIAG 8 1 1 Error number list Trouble shooting and
208. the semiconductor and the reference lead see page 49 Sealing water can be switched on or off in the Configure menu only Move to eH 7 88 Hold Displays blocks as list Select rows Hew position 01 Water You move the function selected in the first field Select rows to Hater 02 Cleaner the highlighted position Cleaner 03 Wait amp Note This overwrites the highlighted function Editi 41 Insert template User prog Select the template TEE User prog z no prog you want to copy to the user programme Clean Clean Clean S Clean 96 Endress Hauser Topclean S 6 Commissioning CHOICE default bold INFO Configure 42 Cleaner Ax 83 Wait s 43 EditLine E Select Sealing water off 01 Water 02 Cleaner 03 Wait Configuring the selected programme blocks Select the line which you want to configure Sealing water If you activate the sealing water function in this programme sealing water will be delivered to the rinse chamber of the assembly with every assembly move Sealing water transport starts one second before moving the assembly to the maintenance position When the assembly has reached the service position sealing water transport stops automatically after one second Wait Enter waiting time back to Enter number of repeating the programme loop Air Enter the duration of air flow Enable programme eH 7 88 Hold User prog Pro
209. the first two additional relays are preset see NAMUR assignment below Without NAMUR assignment you can assign any function to all five additional relays Note You can assign up to three relays to the controller You can switch the contact type Active open Active closed via software NAMUR assignment If you are using the NAMUR assignment acc to recommendations of the association for processs control engineering of the chemical and pharmaceutical industry the contacts are set to the relays as follows Relays NAMUR on Terminal ALARM Failure 41 42 RELAY 1 Maintenance required 47 RELAY 2 Function check gt Function check assignment Function check acc to NAMUR is active when The sensor is calibrated m The assembly is in service position Mycom is configured A Topclean cleaning programme is running A Chemoclean programme is running m An error occurs which triggers the function check assignment see error list page 125 27 4 Wiring and pneumatic connection of Topclean S Topclean S 28 4 2 2 External inputs PCS to CPG30 and outputs CPG30 to PCS Note External inputs and outputs require external power supply You can use the 15 V auxiliary power supply of Mycom to provide the power terminals 85 86 a The voltage must lie between 10 40 V The maximum switching voltage for the optocoupler is 30 V XI A
210. the line from CYR10 to the assembly as follows If you are not using the CPR40 rinse block A connect the line to the rinse water inlet of the assembly If you are a using the CPR4O rinse block A connect the line to the T connection of CPR40 9 Ifyou are using an external valve connect the line for steam additional cleaning agents or sealing water B to the other connection of CPR40 amp Note The maximum hose length is 10 m 32 81 ft Maximum discharge height 5 m 16 41 ft a Max horizontal discharge width 10 m 32 81 ft m Pressure resistance of internal components up to 7 bar 101 5 psi Maximum suction height of buffer cleaning agent 2m 6 56 ft 34 C07 CPC300xx 04 12 00 xx 024 eps fig 29 Connection of CPA471 472 475 assemblies with pneumatic limit position switches A CPR4O0 rinse block required for Topclean versions with external valve control for conveyance of hot aggressive or pressurised media Pressurised steam water cleaning agent Cleaner Motive water 2 7 bar 29 101 5 psi Pipe disconnector customer supplied CYRIO mb bs C07 CPC300xx 04 012 00 xx 027 eps fig 30 Pneumatic limit position switch 1 Input 2 Output Endress Hauser Topclean S 4 Wiring and pneumatic connection of Topclean S 4 3 3 CPA471 472 475 assemblies with inductive limit position switches 1
211. tion line of Mycom and CPG30 0 0 0000 414 O O O 0 O O 42 48 58 Mycom LAIN Le Hilfsener gie PE Power supply a O 18 e d E 100 230 VAC 24 V AC DC CPG 30 BN WH YE GN OF L L B AY 47 48 51 52 55 56 57 58 82 83 84 85 86 87 88 89 90 91 92 93 94 a 66 71 72 75 76 K1 K2 D3 D4 11 12 13 14 00 00 O i o 100 110 V AC 230 VAC 24 V AC DC C07 CPC30xxx 04 12 00 xx 009 eps fig 11 Power supply and communication cable To connect power supply for Mycom S CPM153 1 Insert the power cable through the right hand Pg cable gland into the Mycom housing 2 Connect the yellow green wire to the PE terminal 3 Connect the two other wires to the L and N terminals in the lower right hand housing section 17 4 Wiring
212. to output measured values to external evaluation devices or a PCS or you are using HART communication you can connect these devices to the current outputs 1 and 2 of Mycom S In addition you can output an actuating variable via current output 2 1 Connect the device to current output 1 as follows Wire Mycom terminal Positive wire Terminal 31 Negative wire Terminal 32 Ze Connect the device to current output 2 as follows Wire Mycom terminal Positive wire Terminal 33 Negative wire Terminal 34 Endress Hauser Topclean S 4 Wiring and pneumatic connection of Topclean S Endress Hauser To connect Mycom relays Mycom S CPM153 has one alarm contact and five additional contacts Via these five contacts you can control controller limit contactor water and cleaning agent supply for the Chemoclean function To configure the additional contacts select Setup 1 gt Relays see page 61 1 Connect the alarm contact to terminals 41 and 42 2 Connect the additional contacts as follows Relay CPG30 terminal Relay 1 Terminals 47 and 48 Relay 2 Terminals 57 and 58 Relay 3 Terminals 51 and 52 Relay 4 Terminals 54 and 55 Relay 5 Terminals 44 and 45 The function assignment controller limit contactor etc to each relay depends on your configuration When using the NAMUR assignment for example functions of the alarm relay and
213. to simulate the controller behaviour off Press E to leave the controller simulation Function auto Active Measuring menu Set 07 00pH Function Here you set whether a set value calculated by the act 07 00pH controller auto or a set value y entered by the user manual y 000 is to be output Set Displays the current set point If necessary you can change the set point The other points start end of neutral zone optimisation points control points change accordingly Actual Displays the current actual measured value y with the auto function Displays the set value determined by the controller With the manual function you can enter a set value here Values lt 0 mean a dosing of acid values gt 0 mean a dosing of base 84 Endress Hauser Topclean S 6 Commissioning Endress Hauser Note To best adapt the controller parameters to the process we recommend the following 1 Set the values for the controller parameters field Characteristic values for user settings 2 Deflect process Field Controller simulation set function to manual and enter a set value Using the actual value you can observe how the process is deflected 3 Switch the function to auto Now you can observe how the controller returns the actual value to the set point 4 Ifyou want to set other parameters press the Enter key and you will return to field Characteristic values for use
214. ts have been designed and tested according to the state of the art and left the factory in perfect functioning order The instruments meet all the prevailing regulations and EC directives see Technical data However always pay attention to the following points Measuring systems used in Ex areas have a separate document XA 236C 07 a3 which forms a component part of these Operating Instructions Always follow the installation regulations and the partly deviating connection data in the Ex documentation as well You can find the following symbols on the front page of the additional Ex documentation depending on approval and test centre Europe lt gt USA Canada The measuring device complies with the general safety requirements in accordance with EN 61010 the EMC requirements of EN 61326 and NAMUR Recommendation NE 21 1998 The manufacturer reserves the right to change the technical data in line with technical progress at any time You can obtain information on the current version of these Operating Instructions and possible additions from your sales centre 1 Safety instructions Topclean S General safety instructions Fail safety This instrument has been checked for electromagnetic compatibility in industrial use according to applicable European directives It is protected against electromagnetic interference by appropriate design measures Warning Protection against interference as specified a
215. ty requirements Temperature range cleaning agent Additional media Design dimensions 152 10 4 Ambient conditions O 55 C 32 131 F 20 60 C 4 140 F 30 80 C 22 176 F 10 95 non condensing CPM153 IP 65 CPG30 IP 54 Interference emission to EN 61326 1997 A1 1998 Class B resource Housing sector Interference immunity to EN 61326 1997 A1 1998 Appendix A Industrial sector Complies with general safety requirements acc to EN 61010 Complies with NAMUR Recommendations NE 21 10 5 Process conditions 0 50 C 32 122 F Aggressive or hot media must be conveyed via the additional valve optional They must not be conveyed by the CYR30 injector Use the rinse block CPR40 for that 10 6 Mechanical data A do o Y N oi Qyo Le re te Sad aera fame OM A t En al N m Y J a 142 559 y 100 3 94 167 6 57 mm inch C07 CPM153xx 06 06 00 en 001 eps fig 63 Dimensions of CPM153 transmitter Endress Hauser Topclean S 10 Technical data 320 12 60 300 11 81 200 7 87 227 8 94 E 0 94 s c 5 ol E 3 Q N N LO o Y oO oO ss Y aoe aqu mm inch C07 CPC300xx 06 12 01 en 001 eps fig 64 Dimensions of control unit CPG30 Bottle dimensions 5 litre 1 320 US gal bottles 19 x 25 x 15 cm 0 75 x 0 98 x 0
216. unction control Relay 3 L Relay 4 L Relay 5 L oo ae 0 Mycom CPM 153 S LH and 12V DC pl Lis A enj A JWE B YE ICPG comm B 94 FK 92 al po K dez eK 86 des eK des A doddddd EY Power supply VA operator supply n c do not connect see connection examples chap 11 2 CPA471 472 Multihose coupling yyy BUDA i CPR40 CPG 30 Assembly service Assembly measure n c Automatic stop bin 2 bin 1 bin O Start program 1 8 binary Assembly service Assembly measure Program running Installation and connection by operator G Power supply Compressed air supply 4 6 bar filtered 0 5 um free of oil and condensate AD6 ID4 Pressurised steam water cleaner 4 PN PAN Injector CYR 10 oi IN Pipe disconnector Q customer AN supplied Motive water 2 7 bar yl Cleaner 38 fig 34 Q Note Size proportions are not considered Electrical connection for Topclean S in the non Ex area C07 CPC300xx 04 12 00 en 001 eps Endress Hauser Topclean S 4 Wiring and pneumatic connection of Topclean S 4 5
217. urement with glass electrodes For digital sensors with Memosens technology only the electrode type Glass el 7 0 is available solution ground no solution Select connection type solution ground with potential matching PML ground no solution ground without PML Q Note For further information see page 20 pH redox 00s Set measured value attenuation Temperature 00s The mean value over the set time is displayed There is no attenuation for the 00s value 00 30s 56 Endress Hauser Topclean S 6 Commissioning 6 6 2 Set up 1 Display To enter the menu proceed as follows gt gt ua AS e UF Sensor IrPUt F Manual operation cess codes First st uF Current output Relays dit G CHOICE INFO default bold rH 7 Ae Hold E Select language E i Language D Depending on ordered language version sh GE Language version variants A English German B English French C English Italian D English Spanish E English Dutch F English Japanese Contrast setting as necessary You can increase and reduce the contrast with the keys Weekday Su Date and time entry Day 01 Enter the complete date and time here These data are used as basis for all log books Month 04 and the cleaning programmes Year 01 Time 08 00 pH 00 00 Select no of decimal places pH 00 0 only for pH measuring type C Select temperature uni
218. uring chain zero Reference system poisoned Test with new electrode pH mV electrode Clean diaphragm or grind ceramic diaphragm pH input on instrument short circuit gt Display pH7 Clean diaphragm or test with different electrode asymm no PM or PM on PE symm PM connection needed HCI 3 file ceramic diaphragm only only file in one direction Reterminate or use new cable HCI 3 file ceramic diaphragm only only file in one direction Connection s chap 4 1 3 No calibration possible as sensor settling time is too long ISFET sensors only liquid film between semiconductor and reference lead is interrupted due to drying or cleaning with compressed air Make sure that the liquid film is established or that the buffer remains in the rinse chamber for more than 6 min Do not use compressed air to clean the ISFET sensor adjustable no slope humidity dirt No calibration possible as Connection not at high impedance Test cable connector and junction boxes pH simulator measuring chain slope not humidity dirt adjustable slope too small l i EINS nstrument input defective Directly test instrument pH simulator Electrode aged Replace electrode pH electrode No calibration possible as Hairline crack in glass membrane Replace electrode pH electrode measuring chain slope not y EN Ties Connection not at high impedance Test cable connector and junction boxes pH s
219. vels Ext control on Cleaning Cleaning is carried out when an SCS alarm occurs see also Set up 2 im Check systems Power failure cleaning is started after a power failure 3 When a cleaning programm is started hold is automatically activated Manual operation Rapid on site cleaning can be carried out with the menu __ PARAM 1 Manual operation Chemoclean m press LE 2 x Start cleaning Automatic PARAM Set up 2 u Chemoclean Each day can be programmed individually The following programmes are available Clean Cleaning trigger by entering the start time a Clean Int Cleaning is carried out at intervals with a defined spacing see fig 48 This programme cannot be started directly via the binary inputs m User User defined cleaning programme create in Programme Editor see page 95 Programme sequences cleaning example Monday 2 x cleaning at 11 00 and at 18 00 with 120 s water of which 60 s additionally with cleaner Clean every 30 mins between 18 20 and 24 00 1800 s with 120 s water of which 60 s additionally with cleaner Clean Hold Hold and Hold delay time Water 60 s 60s Cleaner cleaner Clean Int Hold Hold and Hold delay time Hold and hold delay timg Water 60 s 60s 60s 60s Cleaner cleaner cleaner Measuring Meas time 1800 s time gt fig 48 Graphic representation of the above clean
220. view is already grounded using a grounding system Protective earth terminal A terminal which must be grounded before other connections may be set up Equipotential connection A connection which must be connected to the grounding system of the equipment This can be for example a potential matching line of a star shaped grounding system depen ding on national or company practice Protective insulation The equipment is protected with an additional insulation Alarm relay Input Output Endress Hauser 2 Identification Topclean S 2 Identification 2 1 Instrument designation 2 1 1 Nameplate The two Topclean S system components CPM153 transmitter and CPG30 control unit have individual nameplates EN ENDRESS HAUSER Made in Germany MYCOM pH Redox D 70839 Ger ingen Order Code CPN153 A2AGGAG19 Serial No 30000505608 Meas range 2 16 pH 1500 1500 mU Temperature 50 200 C Channels 1 Output 1 0 4 28 mA Output 2 0 4 20 mA Mains 100 230 VAC 50 60 Hz 10 VA 10 lt Ta lt 55 C CE A M 135037 1416 4A a fig 1 Nameplate example for the transmitter Mycom S CPM153 EN ENDRESS HAUSER pade in cervany 3 mame PC 30 D 70839 Gerl ingen 3 Order Code CPG30 A0000 rd Serial No 3C000505609 aoe 1P54 Mains 230 VAC 50 60 Hz 12 VA fa lt Ta lt 55 C CE fig
221. y can only output one actuating variable for a solenoid valve To avoid pulses which are too short enter a minimum switch on period Pulses which are too short are not given to the relay or the actuators This benefits the actuator 75 6 Commissioning Topclean S 76 2 PFM PFM pulse frequency controller Pulse frequency modulated outputs are intended to control magnetic dosing pumps for example As with PWM PFM is output as a rhythmic signal by the relay The greater the calculated actuating variable the higher the frequency of the related contact The maximum settable frequency 1 T is 120 min The switch on period toy is a constant factor of the entered frequency see fig 39 For 100 dosing the ratio of switch on period and switch off period is 50 50 Here you can combine PFM with a second controlling method for a two sided process as follows ma PFM relays a a PWM relay a three point step controller contact contact ton on off period T f lt gt C07 CPM153xx 05 06 00 en 004 eps fig 39 Left pulse width modulation PWM Right pulse frequency modulation PFM 3 Three point step controller 3 point step With the Mycom S this type of control is only possible for one process side acid or base With two sided processes either PWM or PFM must be used for the other process side The three point step controller can only be selected if an analogue inpu
222. y to control additional external valves Endress Hauser Topclean S 10 Technical data Electrical connection data Mycom S CPM153 CPG30 Measured value resolution Measurement deviation display Measurement deviation output Repeatability Endress Hauser Power supply Frequency Power consumption Separation voltage between galvanically isolated circuits Terminals max cable cross section Power supply Frequency Power consumption Separation voltage between galvanically isolated circuits Terminals max cable cross section Warning 100 230 V AC 10 15 24 V AC DC 20 15 47 64 Hz max 10 VA 276 Vms 3 x 2 5 mm2 100 110 230 VAC 10 15 24 V AC DC 20 15 47 64 Hz max 12 VA 276 Vims 3 x 2 5 mm Please observe the partly deviating data for Ex instruments They are listed in the additional Safety instructions for electrical equipment in hazardous areas XA 233C 07 en and XA 236C 07 en 10 3 Accuracy pH 0 01 Redox 1mV 1 Temperature 0 1 K pH max 0 2 of measuring range Redox max 1 mV Temperature max 0 5 K max 0 2 of current range end value max 0 1 of measuring range 1 acc to IEC 746 1 under nominal operating conditions 151 10 Technical data Topclean S Ambient temperature Ambient temperature limit Storage and transport temperature Relative humidity Ingress protection Electromagnetic compatibility Safe

Operation Manual - Axon Automation Inc.

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