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Manual - Rawson Inc.

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1. Diagnostics This function provides all the Main Diagnostics information Sub Menu PV Monitor the PV value Utility HART Eng Output Monitor the HART Engineering Output value Utility Numerical Output current Monitor the Current Output value Utility Numerical Output Monitor the Percentage Output value Utility Numerical Permanent Totalizer Monitor the Permanent Totalizer value Utility Numerical Batch Totalizer Monitor the Batch Totalizer value Utility Numerical Static Pressure Monitor the Static Pressure value Utility Sensor temperature Monitor the Sensor temperature value Utility This function provides to force the output current at Loop Test a specific value Sub Menu Set 4 mA Set the output to 4 mA Utility Auto Adjust Set 20 mA Set the output current to 20 mA Utility Auto Adjust Set custom value Set the output current to a defined value Utility Manual Adjust Digital LCD Integral Display view setting To view the menu in a specific language Navigate the Digital LCD Integral Display menu select Display gt Language and the used language wil be available To modify select Edit then scroll the desired language with the up and down keys and confirm with OK e Digital LCD Integral Display Keys sequence to set the language 3 1 Edit To modify the Operator view Navigate the Digital LCD Integral Display menu select Display Operator View and t
2. A WARNING In an Explosion Proof Flame Proof installation do not remove the transmitter covers when power is applied to the unit Remove the housing cover Fit the Integral display onto the secondary electronic At this purpose use the 6 pin insert supplied with the meter it should be positioned order nnect the two female connectors with the indicator in the required position Note that it is possible to select the rotation angle by selecting one of the four different connections rotated clockwise counterclockwise with 90 8teps 4 Fit the windowed housing cover turn it to seat the O ring into the housing and then continue to hand tighten until the cover contacts the housing meta to metal A WARNING In EEx d Explosion Proof installation lock the cover rotation by turning the locking screws use the 3 mm Allen key supplied with the instrument Replacement and troubleshooting 364xS User s Manual 59 Troubleshooting Suggestions for the most common operating problems are given in this User s Manual If you suspect malfunction despite the absence of any diagnostic messages on the display follow the procedures described here to verify that transmitter hardware and process connections are in good working order Simple fault finding In case the transmitter is not working properly carry out the following fault finding checks before contacting your nearest Ser
3. A WARNING In an Explosion Proof Flame Proof installation do not remove the transmitter covers when power is applied to the unit Remove the power supply and continue the operation 2 Run wiring through the same port of the electrical connection or the other port removing the plug 3 Connect the positive lead of the remote meter to the EST METER terminal and the negative lead to the terminal Remote Internal ground indicator External ground Link P ee M 0 eM Meter plug connector communicator 1 Receiver Installation 364xS User s Manual 21 4 Plug and seal the ports Make sure that when the installation has been completed the ports are properly sealed against entry of water and corrosive vapors and gases A WARNING Cables cable gland and unused port plug must be in accordance with the intended type of protection e g intrinsically safe explosion proof etc and degree of protection e g IP6x or NEMA 4x In particular for explosion proof installation plug the unused opening with a plug certified for explosion containment 5 Install the housing cover turn it to seat O ring into the housing and then continue to hand tighten until the cover contacts the housing metal to metal In EEx d Explosion Proof installation lock the cover rotation by turning the set nut use the 2 mm Allen key supplied with the instrument For further information find the relevant in
4. 364xS User s Manual 62 Additional Safety Notes Hazardous Area According to ATEX Directive European Directive 94 9 EC of 23 March 1994 and relative European Standards which can assure compliance with Essential Safety Requirements i e EN 60079 0 General requirements EN 60079 1 Flameproof enclosures d EN 50020 Intrinsic safety i EN 50284 Equipments group II category 1G EN 50281 Apparatus for use with combustible dusts EN 60079 15 Construction test and marking of type of protection n electrical apparatus EN 60079 26 Construction test and marking of group II zone 0 electrical apparatus The 364 pressure transmitter models 2600T series have been certified for the below indicated groups categories media of dangerous atmosphere temperature classes types of protection Additional Safety 364xS User s Manual Certificate groups Certificate ATEX II 1G Ex ia IIC 6 and 11 1D Ex 20 T85 C ZELM certificate number ZELM 06 ATEX 0302 X The meaning of ATEX code is as follows Il Group for surface areas not mines 1 Category G Gas dangerous media D Dust dangerous media T85 C Maximum surface temperature of the transmitter enclosure with Ta ambient temperature 75 C for Dust not Gas with a dust layer up to 5mm For application with dust layer betwe en 5 and 50 mm maximum surface temperature must be consider according to IEC 61241 14 chapter 6 3 3 3 Note the number close to
5. Certificate ATEX II 3G Ex T6 and Il 3D Ex tD A22 IP67 T85 C ZELM certificate number ZELM 06 ATEX 0302 X The meaning of ATEX code is as follows Il Group for surface areas not mines 3 Category G Gas dangerous media D Dust dangerous media T85 C Maximum surface tem perature ofthe transmitter enclosure with Ta ambient temperature 75 C for Dust not Gas with a dust layer up to 5mm For application with dust layer between 5 and 50 mm maximum surface temperature must be consider according to IEC 61241 14 chapter 6 3 3 3 The other marking refers to the protection type used according to the standards ExnL Type of protection n with energy limitation technique Ex tD A22 Construction with flameproof of protection method suitable for Dust Zone22 Gas group 6 Temperature class of the transmitter which corresponds to 85 C max with a Ta ambient temperature 40 C Note when installed this transmitter must be supplied by a voltage limiting device which will prevent the rated voltage of 42 V d c being exceeded About the applications this transmitter can be used in Zone 2 Gas and Zone 22 Dust classified areas unlikely infrequent hazard as it is shown on the picture on the right 64 Application with Gas Zone 1 2600T Tx category 1 26 Tank Ex d dangerous medium Primary process transducer Zone D Zone 1 Separation elements Application wi
6. Set the transmitter applied pressure as for Lower Range value 0 Navigate the Digital LCD Integral Display menu select Device Config gt Rerange gt Rerange with pressure gt Set LRV 0 Select OK to start the autoadjust Digital LCD Integral Display Keys sequence to set the LRV wih pressure 2 1 1 1 OK Set the LRV by CoMeter LRV configuration by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Set the LRV by HHT LRV configuration by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Set the LRV by PC LRV configuration by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Set the URV When a URV different from the selected is needed it is possible to change it following one of the methods described in the next paragraphs Set the URV by Local Keys Set the transmitter applied pressure as for Upper Range Value When the applied pressure is stable push the Span local adjustment key 5 located on the terminal block and release After this operation the reading shall move to 20 mA If no changes occur repeat the operation Set the URV by Digital LCD Integral Display To set the URV reading of the Digital LCD Integral Display the engineering units have to be selected Navigate
7. of the transmitter to the bottom of the tank 3 Connect the Low Pressure Side P1 as default of the transmitter to the upper part of the tank 4 Fill the vertical section of the connecting line to the upper part of the tank with a compatible liquid through the dedicated filling tee 13 Gate valve maximum level Gate valve minimum level apa amp Condensate trap optional Gate valve Filling o tee aee maximum level Wet leg Gate valve minimum level Drain 3 Valve G amp Installation 364xS User s Manual 14 Pipe mounting In this chapter you can find some suggestions for pipe mounting These suggestions shall not limit alternative solutions that the end user can define himself Horizontal pipe Horizontal bracket Transmitter on the back Vent position Horizontal pipe Horizontal bracket Transmitter on the back Drain position Horizontal pipe if n Horizontal bracket abs Lf T T Transmitter on the front a Drain position _ UF A Horizontal pipe Horizontal bracket Transmitter on the front Vent position Installation 364xS User s Manual Horizontal pipe Vertical bracket Transmitter on the front Vent position Horizontal pipe Vertical bracket Transmitter on the front Drain position Horizontal pipe Perpendicular bracket Vent position Vertical pipe Perpendicular bracket Tran
8. Digital LCD Integral Display Keys sequence to modify the define the Bargraph variable 3 5 Edit To regulate the Display Contrast Navigate the Digital LCD Integral Display menu select Display gt Contrast and the used contrast will be available To modify the contrast use the up and down keys and confirm with OK Digital LCD Integral Display Keys sequence to modify the define the Bargraph variable 3 6 Operation 364xS User s Manual 46 To define the Variable Engineering Units in the display Navigate the Digital LCD Integral Display menu select Display gt Display Settings gt Display Eng Unit and the possible engineering variables will be available To select the type push Edit and select with up and down keys confirm with OK Pressure Temperature Flow Mass amp Volume Density Level Other Custom Unit The in use unit for the type will be available To modify select Edit then scroll the desired Unit with the up and down keys and confirm with OK Digital LCD Integral Display Keys sequence to modify the define the Variable Engineering Units in the display 3 7 1 To protect the Display from changes Navigate the Digital LCD Integral Display menu select Display gt Security gt Display Protection and the actual protection will be available Unlock and Lock To modify select Edit then scroll the desired protection with the up and down keys and confirm with OK Digital LCD Integral Disp
9. select down up Exit Totalizer down up Exit Communication e down up p select Diagnostics Digital LCD Display Keys sequences 364xS User s Manual 77 Easy Setup select edit Language enumerated next edit Pressure Polarity enumerated next Engineering Unit enumerated edit Set LRV numerical next Set URV numerical e S en enumerated edit Lin Point numerical next Low Flow Cut Off numerical Zero Sai auto adjust Scaling TRE M Digital LCD Display Keys sequences 364xS User s Manual 78 Device Config up Back Back Rerange Rerange no Percentage Pressure Rerange down Back Back Select Back Select i i Select auto Engineering Select Set LRV 0 adjust Unit enumerated Set LRV 0 numerical down up up down Select auto Select up Set URV 100 Set LRV numerical Select Back adjust Set URV 100 numerical Back Tus Select Back Set URV numerical up Back up Back Back Select Auto Set Reset PV PV Scaling Zero Scaling PV Scaling Scaling Select Select Select b auto adjust numerical auto adjust ding down Selec Set Fail Output on Alarm Failure Mode Current Select Select back up p Select enumerated siehe LR numerica down up back Select Ban gt numerical down up back Select Fail High 39 numerical down up back Select Fail Low
10. transmitter envelope including the instruction ma nual and the calibration report Optional content depending on the selected options Football adapter to and gaskets Bracket kit Electrical connection blind plug Identification The instrument is identified by the data plates Nameplate The Nameplate provides information concerning the model code number maximum working pressure range and span limits power supply and ou tput signal See code specification sheet for detailed information This plate also shows the transmitter serial number please refer to this number in making inquiries the specific details of the transducer diaphragms material fill fluid range limit and identification number the Safety Hazardous Area details see the specific paragraph in this manual SERAL NUMBER 6406000001 SPAN LIMITS 0 65 KPa FILLING FLUID SILICON OIL C ABS S CODE 364DSGSHQOT1 MWP 20 MPa LRL URL 65 65 kPa DIAPHRAGMS HASTELLOY C276 Lee Kel yp CL DIVI ABCD IS Ex ia SECINTRINSEQUE CL 1 ZONE 0 AEx ia OUTPUT SIGNAL 4 lo 20A HART 0722 5 TAS Ex lo SEC MUTRISERUE IENTITYIC VOIVVABCD 0 Generat Purpose P67 Max Supply Veltage 62 Vdc when connected DH 3098 ENCL 4X T AMB BS C Max hot spot T4 ih CA DP CL R l DIVVEFG Seal Not Required I V2 G Ex d IK 16 and 11 2 D Ex 0 A211P57 T85 C XP CL VON ABCD 1S C 1 ZONE 0 AEN Ia IC T6 15 u ZELM 06 ATEK XIOOK POWER SUPPLY 42 V
11. Configuration 22 Default configuration 22 Easy Setup 22 Hart Configuration 23 Basic Configuration Functions 24 Set the Pressure Polarity 24 Set the Pressure Polarity by Digital LCD Integral Display 24 Set the Pressure Polarity by HHT 24 Set the Damping configuration by PC 24 Set the Damping 24 Set the Damping configuration by Digital LCD Integral Display 24 Set the Damping configuration by CoMeter 24 Set the Damping configuration by HHT 24 Set the Damping configuration by PC 25 Set the Units 25 Set the Units by Digital LCD Integral Display 25 Set the Unit by CoMeter ProMeter 27 Set the Unit configuration by HHT 27 Set the Unit configuration by PC 27 Set the LRV 27 Set the LRV by Local Keys 27 Set the LRV by Digital LCD Integral Display 27 Set the LRV by CoMeter 28 Set the LRV by HHT 28 Set the LRV by PC 28 Set the URV 28 Set the URV by Local Keys 28 Set the URV by Digital LCD Integral Display 28 Set the URV by CoMeter 29 Set the URV by HHT 29 Set the URV by PC 29 Set the Totalizer 29 Set the Totalizer by Digital LCD Integral Display 29 Set the Totalizer by HHT 31 Set the Totalizer by PC 31 Special functions 32 Transfer functions 32 Transfer functions description 32 Table of contents 364xS User s Manual Linear Square roots Bidirectional Polynomial Two Polynomial functions of 27 order Set the Transfer function on the transmitter Set the Transfer function on the transmitter by Digital LCD Integral Display Set the Tra
12. Pressure Polarity Set the pressure transmitter High pressure side Utility Enumerated Engineering Unit Set the Engineering Variable unit Utility Enumerated Set LRV Set the Lower Range Value Utility Numerical Set URV Set the Upper Range value Utility Numerical Transfer Function Type Set the transmitter output transfer function Utility Enumerated Set the point up to the output is linear with input if Lin Point the Square root is set Utility Numerical Low Flow Cut Off Set the point up to the output is zero for any input Utility N mierical value when square root is selected Auto Set Zero Scaling Set the Primary Variable at Zero Utility Auto Adjust Damping Set the damping value Utility Manual Adjust Device Config This function provides all the settings related to the Main Menu device configuration Rerange This function provides the transmitter rerange Sub Menu This function provides the transmitter rerange Sub Sub Rerange with pressure when a pressure source is available Menu Set LRV 0 Set the Low Range Value at the applied pressure Utility Auto Adjust Set URV 100 Set the Upper Range Value at the applied pressure Utility Auto Adjust Racine hopressur This function provides the transmitter rerange Sub Sub ge when no pressure source is available Menu Select the engineering units for the Engineering Engineering Unit variable Utility Enumerated Set LRV Set the Lower Range Valu
13. R kohm Supply voltage Minimum operating voltage 22 5 The total loop resistance is the sum of the resistance of all elements of the loop including wiring conditioning resistor safety barriers and additional indicators excluding the equivalent resistance of the transmitter Where a configuration device HART such as the Hand Held Communicator or a Modem is likely to be used a resistance of 250 ohm minimum should be present between the power supply and the point of insertion of these devices to allow communication Several types of safety barriers either p assive or active can be satisfactorily used in conjunction with the 364 pressure transmitter model s Nevertheless in case of use of active barriers check with the supplier if the model is suitable for use with smart transmitters allowing the connection of the configuration devices in the safe or non hazardous area PED information integration The transmitter may be used in compliance with the Pressure Equipment Directive 97 23 EC compliance with article 3 comma 3 It is recommended to se lect the correct fail safe mode for the 4 20 mA signal as per Namur NE43 recommendation See also the relevant instructions about the failsafe direction in this manual For Safety reason the use of the transmitter is limited as following described Ambient Temperature limits C F Transmitters with Silicone oil filling between 40 C and 85 C between 58 F and 185 F
14. To accept the remove select OK and wait for the end a bargraph will indicate the working progress cae Digital LCD Integral Display Keys sequence to Remove the PV Scaling 2 2 3 OK Removing PV scaling by HHT PV scaling removing by Hand Held Terminal is available Please referto the de manual for the appropriate operations Removing PV scaling by PC PV scaling removing by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Zero suppression Two different methods can be used for Zero suppression Method 1 after completion of the zero and span trim procedures apply to the High Side connection P2 as default a pressure equal to the pressure to be suppressed Allow time for pressure stabilization and then press the Zero local adjustment key Z located behind the terminal block for at least 2 second and release After this operation the digital milliammeter reading should be 4mA and the Upper Range Value automatically moved to a value equal to the sum of the pressure to be suppressed and the previous calibrated span Method 2 use the zero and span procedure above but apply pressures equal to the Lower Range Value LRV and then to Upper Range Value URV press for at least 2 second and release the Zero local adjustment key Z and Span local adjustment key S respectively Zero elevation Two diff
15. s Manual 61 Corrective actions Check the ambient temperature If it is within the limits see 1 2 3 Consistency Check The secondary electronic and the primary electronics have not been working together before Corrective actions If this message appears during a replacement please follow the replacement instruction in the relevant section of this manual If the error persists see 1 2 3 or 4 Config Error Bad configuration of range and or transfer function Corrective actions Please follow the setting configuration instruction in the relevant section of the this manual If the error persists see 1 2 3 or 4 Sensor Elec Fail There are internal inconsistencies in the memory of the primary electronic This test is performed at the start up Corrective actions 1 2 4 Tot Config Error The configuration of the totalizer is not correct Corrective actions Please follow the totalizer instruction in the relevant section of the this manual If the error persists see 1 2 3 or 4 Common corrective actions 1 Switch the transmitter off and on to verify if the message appears again 2 With the HART command 48 it is possible to obtain additional information on the failed component 3 f the message persist s the secondary electronic is suspected to have a failure If the output is in a failure status high or low the fault is severe and it is necessary to substitute the secondary electronic Otherwise the failure is minor
16. 4 mA Output 1 means Analog out 20 mA This function can be used for linearization purpose the user can plot the characteristic curve of the input and find using a mathematical method the parameters of the polynomium that better approximate the plotted curve Check after the calculation if the maximum error is compatib le with the application The following are some application examples Cylindrical vessel with flat ends The following polynomium gives the area of the circular section in relation to the heigth of the liquid in the vessel h Output 0 02 0 297 h 2 83 h 4 255 h 3 5525 h 1 421 h Volume Output d 1 12838 2 L where d vessel diameter L vessel length Cylindrical vessel with hemispherical ends The following polynomium gives the area of the circular section in relation to the heigth of the liquid in the vessel h Output 0 02 0 297 h 2 83 h 4 255 h 3 5525 h 1 421 h Volume Output d 1 12838 L 2 3 d d where d vessel diameter L vessel length Cylindrical vessel with elliptical or pseudoelliptical ends k The following polynomium gives the area of the circular oy section in relation to the heigth of the liquid in the vessel h h i Output 0 02 0 297 h 2 83 h 4 255 h 3 5525 h 1 421 h 9 Volume Output d 1 12838 2 L 2 3 m MET 50 where d vessel dia meter L vessel l
17. Como Italy declares under our sole responsibility that the products 2600T Series Pressure Transmitter Model 364 DS 364PS uirem 7 Directive In accordance with article 3 comma 3 of the Directive itself because designed following the sound engineering practice SEP Lenno 05 05 08 PED Certification Manager Business Unit Instrumentation Walter V ABB SACE Division Una sochi del Gruppo ABB Direzione e Utfici Ammirisra od Sociale Unite Predumve Santa Paloma Rema ABE Group eompaey Headquarters and Accounting Services Shaa capita Factores inne Sede Lezao 10099 Sosto 8 Giovanni 107 000 0001 Bergamo Registered Otce Via L Lema 23 P MANAT IT 110866 Tw Fresinone Vis Vitter Pisani 16 Tel 2902 2414 1 Fiscale e n di lscrizione de Registro Monaster LC 1 20124 Mfano italy Fox 39 02 24143822 dote di Vilana Fiscal Code ard Lenno Tel 3902 2414 1 C PJP O Box 155 Mileno Bock 00756410150 reel 1 wv abb e nak sace saggi atb com REA fano 1512226 Aaditional Safety 364xS User s Manual 74 EC Declaration of Conformity We ABB SpA BU Instrumentation Via Statale 113 22016 Lenno Como Italy Declare that the 2600T Series Pressure Transmitter Model 364 Hart Ex ia Ex d Ex nL are in conformity with the Council Directive 94 9 EC of 23 March 1994 end is constructed in accordance with the following standards EN 60079 0 2004 EN 60079 15 2
18. Digital LCD Integral Display Keys sequence to access the transmitter communication data 5 Operation 364xS User s Manual 47 Accessing Communication data by CoMeter Accessing Communication data by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Accessing Communication data by HHT Accessing Communication data by Hand Held Terminal is available Please refer to the de vice manual for the appropriate operations Accessing Communication data by PC Accessing Communication data by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Accessing Operation data The Operation data access could be necessary to look or verify the transmitter configuration Accessing Operation data by Digital LCD Integral Display To access the transmitter measured variables Navigate the Digital LCD Integral Display menu select Diagnostics gt Diagnostics scroll the submenu with the up and down keys select one of the following submenu PV to monitor the measured Primary Variable Hart Eng Output to access the Output value in Engineering Units Output Current to access the Output value in mA Output to access the Output value in percentage Premanent Totalizer to monitor the Permanent Totalizer value Batch Totalizer to monitor the Batch Totalizer value Static Pressur to acces
19. Gas dangerous media D Dust dangerous media T85 C Maximum surface tempera ture ofthe transmitter enclosure with Ta ambient temperature 75 C for Dust not Gas with a dust layer up to 5mm For application with dust layer between 5 and 50 mm maximum surface temperature must be consider according to IEC 61241 14 chapter 6 3 3 3 Note the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the surveillance of the production The other marking refers to the protection type used according to relevant EN standards Ex ia Intrinsic safety protection level a Ex iaD 21 Construction with inside intrinsic safety electronics suitable for Dust Zone21 Gas group 6 Temperature class of the transmitter which corresponds to 85 max with a Ta ambient temperature 40 C About the applications this transmitter can be used in Zone 0 Gas classified areas continuous hazard with its process part only whereas the remaining part of the transmitter i e its enclosure can be used in Zone 1 Gas only see pictures on the right Reason of this is the process part of the transmitter normally called primary transducer that provides inside separation elements to seal off the electrical sensor from the continuously hazardous process according to the EN50284 and EN50018 About Dust application the transmitter is suitable for Zone 21 acc
20. Indicator Please refer to the device manual for the appropriated operations Operation 364xS User s Manual 49 Sensor Zero trim by HHT Sensor Zero trim by Hand Held Terminal is available Please refer to the device manual for the right operations Sensor Zero trim by PC Sensor Zero trim by PC is available using dedicated Software ABB can provide the references the Software Please refer to the Software instructions for the right operations Sensor Low Trim The Sensor Low trim provide the correct offset of the factory characterization The transmitter shall be within five percent of the true value If the PV scaling has been performed the sensor trim is not available Reset the PV scaling before continuing the Sensor trim Sensor Low trim by Digital LCD Integral Display Set the transmitter applied pressure as for Low trim value and wait for a stable value Navigate the Digital LCD Integral Display menu select Calibrate gt Sensor Trim gt Lower Sensor Trim and the Sensor Low trim values is available To modify select Edit then scroll the desired value with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK The first digit is the sign or space for and one digit can be the dot The Maximum and Minimum values are indicated on the Display as reference Digital LCD Integral Display Keys sequence to Low Trim the sensor 6 1 1 Edit Sensor Low trim
21. Upper Range Limit of a specific sensor The highest value of the measured value that the transmitter can be adjusted to measure LRL Lower Range Limit of a specific sensor The lowest value of the measured value that the transmitter can be adjusted to measure URV Upper Range Value The highest value of the measured value to which the transmitter is calibrated LRV Lower Range Value The lowest value of the measured value to which the transmitter is calibrated SPAN The algebric difference between the Upper and Lower Range Values The minimum span is the minimum value that can be used without degradation of the specified performance LCD Liquid Crystal Display CPU Control Process Unit DSP Digital Signal Processing DD Device Description IS Intrinsically Safety Definitions The terminology currently used to define the various parameters is as follows Totalizer LRV the totalizer LRV is defined as the value in engineering unit that gives 4 mA at the output Totalizer URV the totalizer LRV is defined as the value in engineering unit that gives 20 mA at the output Index 364xS User s Manual Index A accessing communication data 45 accessing communication data by cometer 46 accessing communication data by hht 46 accessing communication data by Icd 46 accessing communication data by pc 46 accessing operation data 46 accessing operation data by cometer 46 accessing operation data by hht 46 accessing operat
22. condition Verify transmitter is not in Loop Test mode Digital Pressure Variable reading is erratic Check application for faulty equipment in pressure line Verify transmitter is not reacting directly to equipment turning on off Verify damping is set properly for application Milliamp reading is erratic Verify power source to transmitter has adequate voltage and current Check for external electrical interference Verify transmitter is properly grounded Verify shield for twisted pair is only grounded at one end Replacement and troubleshooting 364xS User s Manual 60 Transmitter diagnostics The transmitter provides some diagnostics messages to the user case of fa ults or conditions out of the specification Diagnostic messages Diagnostics messages are provided by Digital LCD Integral Display or by Hart communication using the proper external tools Diagnostics on the Digital LCD Integral Display Hart version The diagnostics messages below listed can appear on the Digital LCD Integral Display The corrective actions are also suggested see the common corrective actions description at the end of the message lis t Electronic Fail There are internal inconsistencies in the data base of the HART secondary electronic Corrective actions 1 2 3 Sensor Invalid There are internal inconsistencies in the data base of the transducer primary electronic This test is performed at the start up Co
23. enumerated Digital LCD Display Keys sequences 364xS User s Manual 80 Select up Totalizer status manual adjust up down Select Permanent down up Batch totalizer p Totalizer Back Select Back Select up Select auto adjust auto adjust down b up Back Tot P2 down E Select Change ASCII string down Password down up Totalizer Select Totalizer Select Setting LRV 0 back Totalizer Select numerical URV 100 down up back Select enumerated down up back up back 1 back Permanent adi Engineering Custom down Conversion Eng Unit Unit up Unit down down Select Select Select enumerated ASCII string numerical back up back back back Batch Select Engineering down Custom down Conversion Eng Unit Unit Unit Factor down up up Select Select Select enumerated ASCII string numerical up ee F Select Bidirectional enumerated Flow down Digital LCD Display Keys sequences 364xS User s Manual Communication Descriptor Select Polling Address Select ASCII string ASCII string ASCII string enumerated 81 Digital LCD Display Keys sequences 364xS User s Manual 82 Calibrate Back up B down up down Sensor Trim Lower Sensor Upper Sensor Trim Trim Select Select numerical numerical up Back d up Select down up Output Trim Select Select numerical numerical up Select Back Reset E enumerated Digit
24. for the appropriate operations Configuration 364xS User s Manual 25 Set the Damping configuration by PC Damping configuration by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Set the Units To monitor the proc ess using the appropriate units follow one ofthe methods described in the next paragraphs Set the Units by Digital LCD Integral Display To change the unit in the Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Display Display Settings Display Eng Unit and the possible Engineering variables will be available To select the type push Edit and scroll with a up and down keys confirm with OK Pressure Temperature Flow Mass amp Volume Density Level Other Custom Unit The in use unit for the type will be available To modify select Edit then scroll the desired unit see the following tables with the up and down keys and confirm with OK Units for Pressure variable mbar millibar mmH20 CT millimeter of water at 4 degrees Celsius grams per square centimeter inH2O F inches of water at 68 degrees Fahrenheit 20 C Kg cm kilo grams per square centimeter inHg inches of mercury at 0 degrees Celsius Pa pascal ftH20 F feet of water at 68 degrees Fahrenheit 20 C kPa kilopascal mmH20 F millimeter of water at 68 degrees Fahrenheit 20 C
25. is installed the Write protect mode can also be set by H ART command using the HHT and the PC Please refer to the device manual and Software instruction for the right operation Change the failsafe direction The transmitter alarm direction is set selecting the Failure Mode in the transmitter software The output value is in accordance with NE43 NAMUR recommendations Navigate the Digital LCD Integral Display menu select Device config Output on alarm Failure Mode and the Failure Mode in use will be visible To modify select Edit then scroll the desired Failure Mode see the following table with the up and down keys and confirm with OK As per Dip Switch to give the Failure Mode control at the Hardware setting Fail High to set the Failure Mode in high current condition the value can be set by the user following the appropriate procedure of this manual Fail Low to set the Failure Mode in low current condition the value can be set by the user following the appropriate procedure of this manual Digital LCD Integral Display Keys sequence to change the failsafe direction 2 4 1 Edit Set the Current Output limits When the Current Output limits on alarm and saturation different from the selected is needed it is possible to change it following one of the methods described in the next paragraphs Set the Current Output limits on the Digital LCD Integral Display To set High Saturation current Navigate the Digital LCD Integral D
26. limits URL and LRL indicated on the nameplate e the transmitter is properly powered and the electrical connections correctly made e the write protect switch located on the electronics module is in position OFF write allowed oe 9 to c Make the electrical connections as indicated in the picture Connect a precision milliammeter as shown and remove the short circuit link Precision Milliameter Sensor trim The Sensor trim is a set of operations which establishes by refe rence to standards the relationship which exists under specified conditions between a reference indication and a result of a measurement International Vocabulary on Metrology In case the detected errors exceed the required accuracy it is possible t o correct the transmitter settings to compensate these errors If the PV scaling has been performed the sensor trim is not available Reset the PV scaling before continuing the Sensor trim NOTE If this cannot be accomplished the instrument may require a factory calibration or even its substitution Sensor Zero Trim The Sensor Zero trim provide the correct offset of the factory characterization The transmitter shall be within five percent of the true zero If the PV scaling has been performed the sensor trim is not available Reset the PV scaling before continuing the Sensor trim Sensor Zero trim by CoMeter Sensor Zero trim by CoMeter is available with the 695 Field
27. surface temperature of the transmitter enclosure with Ta ambient temperature 75 C for Dust Gas with a dust layer up to 5mm For application with dust layer between 5 and 50 mm maximum surface temperature must be consider according to IEC 61241 14 chapter 6 3 3 3 Note the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the Surveillance of the production The other marking refers to the protection type used according to relevant EN Standards Ex d Explosion proof Flameproof Ex tD A21 Construction with flam eproof of protection method suitable for Dust Zone21 6 Temperature class of the transmitter which corresponds to 85 max with a Ta ambient temperature 75 C About the applications this transmitter can be used in Zone 0 Gas cla ssified areas continuous hazard with its process part only whereas the remaining part of the transmitter i e its enclosure can be used in Zone 1 Gas only see sketch below Reason of this is the process part of the transmitter normally called primary transducer that provides inside separation elements to seal off the electrical sensor from the continuously hazardous process according to the EN50284 and EN50018 About Dust application the transmitter is suitable for Zone 21 according to the EN 50281 as it is shown on the relevant part of pictures on the right
28. t Gas with a dust layer up to 5 mm For application with dust layer between 5 and 50 mm maximum surface temperature must be consider according to IEC 61241 14 chapter 6 3 3 3 Note the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the surveillance of the production The other marking refers to the Intrinsic safety protection type used according to relevant EN standards Ex ia Ex iaD 20 Ex iaD 21 IIC T6 Intrinsic safety protection level a Construction with inside intrinsic safety electronics suitable for Dust Zone 20 Construction with inside intrinsic safety electronics suitable for Dust Zone 21 Gas group Temperature class of the transmitter which corresponds to 85 C max with Ta ambient temperature 40 C The other marking refers to the Flameproof protection type used according to relevant EN standards Ex d Ex tD 21 Ex tD A22 IIC T6 Flameproof Construction with flameproof of protection method suitable for Dust Zone 21 Construction with flameproof of protection method suitable for Dust Zone 22 Gas group Temperature class of the transmitter which corresponds to 85 max with Ta ambient temperature 75 C About the applications of the transmi tter see the relevant sketch Additional Safety 364xS User s Manual 66 Safety Aspects for North America According to Factory Mutual Standar
29. the Digital LCD Integral Display menu select Totalizer gt Totalizer status and the used Totalizer Status will be available To modify select Edit then scroll the desired value with the up and do wn keys see the following table and confirm with OK Operation 364xS User s Manual 53 On to start the Totalizer Off to stop the Totalizer NOTE In case the Totalizer is used in Bidirectional Flow mode the Totalizer LRV 0 and the Totalizer URV 100 have to be equal in absolute valu e If different the Totalizer Status remains OFF The max integration time selectable is 54 mins Digital LCD Integral Display Keys sequence to operate the Totalizer Status 4 1 Edit To reset the Permanent Totalizer Navigate the Digital LCD Integral Display menu select Totalizer gt Reset gt Permanent Totalizer gt Reset To reset select OK Digital LCD Integral Display Keys sequence to reset the Permanent Totalizer 4 2 1 OK To reset the Batch Totalizer Navigate the Digital LCD Integral Display menu select Totalizer gt Reset Batch Totalizer gt Reset To reset select OK Digital LCD Integral Display Keys sequence to reset the Batch Totalizer 4 2 2 OK To protect the Permanent Totalizer Navigate the Digital LCD Integral Display menu select Totalizer gt Reset gt Permanent Totalizer gt Tot Protection and the actual protection will be available Unlock and Lock To modify select Edit then scroll
30. the Display Navigate the Digital LCD Integral Display menu select Display Display Variable 2 and the used variable will be available To modify select Edit then scroll the desired Varia ble 2 view see the following table with the up and down keys and confirm with OK Pressure to view the Primary Variable value Output 96 to view th Primary Variable in percentage Current Out to view the current Output value in mA Engineering Output to view the Output value in Engineering Units Permanent Totalizer to view the Permanent totalizer value Batch Totalizer to view the Batch totalizer value Static Pressure to view the Static Pressure value Sensor Temperature to view the Sensor Temperature value Digital LCD Integral Display Keys sequence to modify the define the Variable 2 3 4 Edit To define the Bargraph variable in the Display Navigate the Digital LCD Integral Display menu select Display gt Display Bargraph and the used variable in the Bargraph will be available To modify select Edit then scroll the desired Variable with the up and down keys for the Bargraph view see the following table and confirm with OK Pressure to view the Primary Variable value Output to view th Primary Variable in percentage Current Out to view the current Output value in mA Engineering Output to view the Output value in Engineering Units Static Pressure to view the Static Pressure value Sensor Temperature to view the Sensor Temperature value
31. the signal is still valid but with a lower accuracy The secondary electronic can be substituted when convenient 4 If the message persists the primary electronic could be damaged If the output is in a failure status high or low the fault is severe and it is necessary to substitute the t ransducer Otherwise the failure is minor the signal is still valid but with a lower accuracy The transducer can be substituted when convenient 5 Check the process and ambient conditions e g pressure process temperature ambient temperature static pressure etc against the sensor and electronics limits If the conditions are close or outside the limits these improper instrument utilization can have seriously compromised the instrument functionality If the conditions are well inside the limits see t he corrective actions of point 4 or 3 Diagnostics on the CoMeter The diagnostics messages on the Cometer and Prometer when installed on the 695 Field Indicator are available Please refer to the device manual for the right operations Hart version diagnostics on the HHT Hart version diagnostics on the Hand Held Terminal are available Please refer to the device manual for the right operations Hart version diagnostics on thePC Hart version diagnostics on the PC are available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the right operations Replacement and troubleshooting
32. the washes as indicated in the picture is strongly reccomended Digital LCD Integral Display positioning In casethe optional integral display meter is installed it is possible to mount the display in four different positions rotated clockwise or counter clockwise with 90 Steps This is possible by using one of the four connections located on the back of the display at a 90 angle each from the other Installation 364xS User s Manual 18 Wiring HART hand held communicator may be connected at any wiring termination pointi n the loop provided the minimum resistance is 250 ohm If this is less than 250 ohm additional resistance should be added to allow communications Hazardous amare Internal ground Classified indicator Unclassified Location Hazardous Location arae R 1 External ground 1 LN ______ 1 ALI WM ec gm nelad T Link GA j ou y Y NNN Meter plug connecter GND Hand held communicator Wiring requirements For signal power connection use twisted stranded pairs of wiring no 18 to 22 AWG 0 8 to 0 35 mm up to 5 000 feet 1 500 meters Longer loops require larger wire If a shielded wire is used the shield should be grounded only at one end not both ends In case of wiring at transmitter end use the terminal located inside the housing marked with the symbol D Protective Earthing Wire this ground connection marked with the sy
33. 005 EN 50020 2002 EN 60079 26 2004 EN 60079 1 2004 EN 50281 1 1 1998 EC Type Examination Certificate Certificate Number ZELM 06 ATEX 0302 X Certified by ZELM Identification number 0820 Address Slekgraben 56 D 38124 Braunschweig Germany Notified Body entrusted with the surveillance Name CESI Identification number 0722 Address Via Rubattino 54 20134 Milano Italy Lenno 05 05 08 Ex Certification Manager Business ol Instrumentation ABB S p A ABB SACE Division Una oth del Gruppo ABB Direzione e Utci Amministrativi Capitale Sodele Unita Produtivo Santa Palomba Roma An ABB Group company Heacquartivs ond Accounting Sevwicos Share captat Factosas re ed Sede Legate 20099 Sesto 8 Giovanni MI 107 000 000 Ivy Bergan Vituong d Via L iama 39 IT renda Frosinone Vitice Pisani 18 Tel 39 02 2414 1 Codice Fiscale e n di iscrizione del Regisuo Garbagnate Monastero 120124 Milano Italy Fax 30 02 24143802 dela img rase di Miao Fiscal Code and Lenno CO Tels 39 02 2414 1 C P J amp O Box 156 Miano Book 00738410180 wererabb it omat 200 590 001360 com REA Misco 1513225 Additional Safety 364xS User s Manual 75 Annex Digital LCD Integral Display Menu Flow Chart Digital LCD Display Keys sequences 364xS User s Manual 76 Process display ae select Easy Setup gt down up Exit Device Config m down up Exit num
34. 2600T Pressure Transmitter family User s Manual 36405 364 5 364DD 364DR 364PR Models 364xS User s Manual 2 Introduction and contacts This manual is a guide to the operation and maintenance of the 364 Model s of the 2600T Series of Differential Pressure Transmitter It includes information relevant to the initial configur ation calibration and troubleshooting With the purpose to support the Users the manual structure has been organized as the instrument lifecycle opening the box installation configuration operation and maintenance Furthermore for each setting the guidance is divided according to the type of tools that are available in order to carry out these activities the local keys the Digital LCD Integral Display the Hand Held terminal a nd the PC with a suitable software like Smart Vision In case of special applications not covered by the examples it is recommended first to get familiar with the functionality of the transmitter as described in this manual In case of calibration or of troubleshooting go directly to the relevant chapters In case of addi tional information needs please contact ABB at the address of last page of this manual or at the web site http www abb com pressure 364xS User s Manual 3 Safety Notes Health and Safety To ensure that our products are safe and without risk to health the following points must be noted 1 The relevant sections of these instructions must
35. 4 3 4 3 Edit Configuration 364xS User s Manual 31 To set the Batch Totalizer Engineering units Navigate the Digital LCD Integral Display menu select Totalizer gt Totalizer setting gt Batch Eng Unit gt Engineering Unit and the used Batch Totalizer Engineering Units will be available To modify select Edit then scroll the desired unit see the following table with the up and down keys and confirm with OK liter Nm Normal cubic meter hl hectoliter NL Normal liter in cubic inch g gram ft cubic feet kg kilogram yd cubic yard t ton gallon US gallon Ib pound ImpGal Imperial gallon STon short ton bushel bushel LTon long ton bbl barrel Oz ounce bbl liq barrel liquid m cubic meter SCF standard cubic feet Digital LCD Integral Display Keys sequence to set the Batch Totalizer Engineering units 4 3 5 1 Edit To set the Batch Totalizer Custom unit Navigate the Digital LCD Integral Display menu select Totalizer gt Totalizer setting gt Batch Eng Unit gt Custom Unit and the used Batch Totalizer Custom Units will be available To modify select Edit then scroll the desired alphanumeric symbol with the up and down keys and confirm with Next Repeat the operation for the sixdigits and confirm with OK Digital LCD Integral Display Keys sequence to set the Batch Totalizer Custom units 4 3 5 2 Edit To set the Batch Totalizer Conversion Factor Navigate the Digital L
36. CD Integral Display Hand Held Communicator and PC The transfer function can be applied to the analog signal 4 to 20 mA or to the indication in engineering units on the CoMeter with the 695 Field Indicator and or to the Digital LCD Integral Display Transfer functions description Linear Using this function the relationship between the input measured value e xpressed in 96 of the calibrated span and the output is linear i e at 096 input corresponds 0 output 4mA at 50 input corresponds 50 output 12mA and at 100 input corresponds 100 output 20 Square roots Using the Square Root function the output in 9o of the span is proportional to the square root of the input E signal in percentage of the calibrated span i e the instrument gives an analog output proportional to the 5 rate of flow The possibility to have the full Square Root function is given Configuration 364xS User s Manual To avoid the extremely high gain error with the input approaching zero the transmitter output is linear with the input up with a slope of 1 up to 0 5 and then still linear with the appropriated slope to a programmable percentage value between 10 and 20 This option is offer in order to ensure a more stable output near zero This also allows an easier zero adjustment and performs a reduced zero error for ambient temperature variations To neglect the values with the input approaching ze
37. CD Integral Display menu select Totalizer gt Totalizer setting gt Batch Eng Unit gt Conversion Factor and the used Batch Totalizer Conversion Factor will be available To modify select Edit then scroll the desired value with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK Note the minimum and the maximum value s to introduce are indicated on the display Digital LCD Integral Display Keys sequence to set the Batch Totalizer Conversion Factor 4 3 5 3 Edit To set the Bidirectional Flow mode During this operation the Totalizer status has to be in Off mode and the Transmitter Transfer function has to be in Bidirectional Flow see this ma nual for the appropriate procedure Navigate the Digital LCD Integral Display menu select Totalizer gt Totalizer setting gt Bidirectional Flow gt and the used Totalizer Bidirectional Flow will be available To modify select Edit then scroll the desired value with the up and down keys see the following table and confirm with OK the positive and negative flows are added Subtract the total flow is the positive minus the negative Digital LCD Integral Display Keys sequence to set the Bidirectional Flow mode 4 3 6 Edit Set the Totalizer by HHT Totalizer configuration by Hand Held Terminal is available Please refer to the device manual for the appropriated operations Set the Totalizer by PC
38. L d megaliter per day LTon h long ton per hour CFS cubic feet per second LTon d long ton per day f d cubic feet per day Normal cubic meter per hour m s cubic meter per second NL h Normal liter per hour mi d cubic meter per day SCFM standard cube feet per minute ImGal h Imperial Gallons per hour CFH cubic feet per hour ImGal d Imperial Gallons per day m min cubic meter per minute 0 5 gram per second bbl s barrel per second g min gram per minute bbl min barrel per minute g h gram per hour bbl h barrel per hour kg s kilogram per second bbl d barrel per day kg min kilogram per minute gal h US gallon per hour kg h kilogram per hour ImGal s Imperial gallon per second kg d kilogram per day L h liter per hour t min ton per minute gal d US gallon per day t h ton per hour CFM cubic feet per min ute t d ton per day GPM US gallon per minute Ib s pound per second L min liter per minute Ib min pound per minute ImGal m Imperial gallon per minute Ib h pound per hour To set the Permanent Totalizer Engineering units Navigate the Digital LCD Integral Display menu select Totalizer gt Totalizer setting gt Permanent Eng Unit gt Engineering Unit and the used Permanent Totalizer Engineering Units will be available To modify select Edit then scroll the desired unit see the following table with the up and down keys and confirm with OK L liter Nm Normal cubic meter hl hectoliter NL Normal liter cubic inch g gram ft cubic fee
39. LRL URL 65 65 kPa DIAPHRAGMS HASTELLOY C276 C lene LOT LR Le ania see y 13 Q 11 when connected per drawing 3090 ENCL 4X T AMB 8S C Max _ Senerat Purpose P6 Max Supply Voltage 42 Vac hot spot amp in 85 C Max AMB DIP CL B II DIVI EFG Seal Not Required 3 9 1 2G Ex d IC T and 11 2 D Ex 1D A21 1067 185 XP CL DIVA ABCD IS CL 1 ZONE 0 AEx la IIC T6 TS T4 IS EEG TELM 06 ATEX XXXX POWER SUPPLY 42 V c 2W MAX e L CL DIVI ABCD when connected per drawing DH 3090 ENCL 4X Il 1 G Ex ia IIC T6 and 1 2 G Ex ia and 8 10 Ex iaD 20 TeS C T AMB 85 C Max hof spot T4 in 85 C Max AMB Seal Not Require and Il 1 2 D Ex 21 T85 C DIP CL II H DIVT EFG for electrical parameters see cert ZELM 06 ATEX XXXX 67 Additional Safety 364xS User s Manual 69 Power supply operative limits The transmitter operates on a minimum voltage of 10 5 Vdc to a maximum of 42 Vdc and is protected against polarity inversion Note The transmitter operates from 10 5 to 42 Vdc with no load additional load allows operation over 42 Vdc For EEx ia and intrinsically safe FM CSA SAA approval power supply must not exceed 30 Vdc In some countries the maximum power supply voltage is limited to a lower v alue Minimum operating voltage is 15 3 Vdc if on terminals for external meter neither link nor remote indicator is present The total loop resistance is indicated in the expression below
40. Lower ambient limit for LCD indicators 20 C 4 F Upper ambient limit for LCD indicators 70 C 158 F Process Temperature limits C F Transmitters with Silicone oil filling between 40 C and 121 C between 58 F and 250 F Storage Temperature limits C F Lower limit 50 C 58 F 40 C 40 F for Digital LCD Integral Display Upper limit 85 C 185 F Overpressure limits without damage to the transmitter Lower limit 0 067kPa abs 0 67mbar abs 0 01psia Upper limit 16MPa 160bar 2320psi for sensor code E 20MPa 200bar 3045psi for sensor codes F to S Static pressure Lower limit 1 3kPa abs 13mbar abs 0 2psia Upper limit 16MPa 160bar 2320psi for sensor code E 20MPa 200bar 2900psi for sensor code F to S Additional Safety 364xS User s Manual 70 Proof pressure The transmitter can be exposed without leaking meet ANSI ISA S 82 03 hydrostatic test requirements and SAMA PMC 27 1 to line pressure of up to 38 5 MPa 385 bar 5585 psi Electromagnetic compatibility EMC Emission Comply with EN 61000 6 3 Immunity Comply with EN 61000 6 2 Radiated electromagnetic immunity level 30 according to IEC 1000 4 3 EN61000 4 3 Conducted electromagnetic immunity 30V according to IEC 1000 4 6 EN 61000 4 6 level Surge immunity level 4kV according to IEC 1000 4 5 EN 61000 4 5 Fast transient Burst immunity level 4kV according to IEC 1000 44 EN 61000 4 4 Hu
41. MA 4x In particular for explosion proof installation plug the unused opening with a plug certified for explosion containment Installation 364xS User s Manual 20 6 If applicable install wiring with a drip loop Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing 7 Install the housing cover turn it to seat O ring into the housing and then continue to hand tighten until the cover contacts the housing metal to metal In EEx d Explosion Proof installation lock the cover rotation by turning the set nut use the 2 mm Allen key supplied with the instrument 8 Replace the temporary red plastic plug on the se cond electrical connection port located in the upper part of the transmitter housing with the appropriate plug depending on the certification requirement or degree of protection e g IP6x or NEMA 4x For further information find the relevant instruction manuals searching for the keyword IM 36 on www abb com or from local ABB representatives Remote Meter wiring Before starting the Remote Meter wiring be sure that the transmitter has been wired according to the A WARNING Electrical shock can result in death or serious injury Avoid contact with the lead s and terminals High voltage that may be present on leads can cause electrical shock previous paragraph instructions Follow these steps to wire the Remote Meter 1 Remove the housing cover
42. Non Incendive Electrical Equipment for use in Class Division 2 Hazardous Locations 157 M1992 Intrinsically Safe and Non Incendive Equipment for use in Hazardous Locations CAN CSA C22 2 No 1010 1 92 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements includes Amendment 1 CAN CSA C22 2 No 1010 1B 97 Amendment 2 to CAN CSA C22 2 No 1010 1 92 CAN CSA E60079 0 00 Electrical apparatus for explosive gas atmosphere Part 0 General Requirements CAN CSA E60079 1 01 Electrical apparatus for explosive gas atmosphere Part 1 Construction and verification test of flameproof enclosure of electrical apparatus CAN CSA E60079 11 02 Electrical apparatus for explosive gas atmosphere Part 11 Intrinsic Safety i The 2600T Series pressure transmitters have been certified by CSA International for the following Class Divisions and Gas groups hazardous classified locations temperature class and types of protection Explosionproof for Class Division 1 and 2 Groups A and D Class II Groups E F and G Class Enclosure Type 4X Ex d IIC Non incendive for Class Division 2 Grou ps A B C and D Class 11 Groups E F and G Class III Enclosure Type 4X Ex nL IIC Intrinsically Safe for Class I Division 1 and 2 Groups A B C and D Class Il Groups E F and G Class IIl Enclosure Type 4X Ex ia IIC a Temperature class T4 to T6 de pendent on the max
43. OFF Transfer function linear Hardware setting Write protect mode in OFF Failsafe direction High Low saturation current 3 8 mA High saturation current 20 5 mA Low fail current 3 7 mA High fail current 22mA Easy Setup To facilitate commissioning the 364 Display has the capability to run a sequence of predefined setup steps with the main configuration settings When you start the Easy Setup you must continue up to the end to exit To start the Easy Setup Navigate the Digital LCD Integral Display menu select Easy Setup Digital LCD Integral Display Keys sequence to start the Easy Setup 1 Define the language If the desired language is different from the indicated language select Edit then scroll the desired language see the following table with the up and down keys and confirm with OK Select Next to continue English Spanish Italian German French Define the Pressure Polarity If the desired High Pressure side is different from the indicated select Edit then scroll the desired High Pressure side see the following table with the up and down keys and confirm with OK Select Next to continue P2 High pressure the high pressure side is the pressure chamber indicated as P2 on the transmitter body The output pressure will be P2 P1 P1 High pressure the high pressure side is the pressure chamber indicated as P1 on the transmitter body The output pressure will be P1 P2 Define the Engineering Unit If the de
44. Totalizer configuration by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Configuration 364xS User s Manual 32 Special functions The transmitter has some functions to support the user in case of applications that require advance output configuration Transfer functions The 2600T Pressure Transmitter Series provides a selection of output functions as follows Flow 100 Linear for differential gauge and absolute 1 pressure or level measurements Sq Root x for flow measurements using restriction type primary element like orifice plate integral orifice Venturi or Dall tube and 07 similar 08 Sq Root x 0 6 lt Sq Root x3 for open channel flow measurements 05 using rectangular or trapezoidal weir 04 Sq Root x5 for open channel flow measurements using V notch triangular weir 03 02 Polynomial for input linearization using a 5th order ias polynomial function for input Sq Root 5 linearization using 2 polynomial 0 functions of 2nd order 0 01 02 03 04 05 06 07 08 09 1 Costant current for loop or associated equipment test Differential Pressure 100 Note x and output are in the range 0 to 1 0 to 100 These output functions can be activated using a Configuration Tool CoMeter Digital L
45. afe containment of liquids compatible with a specific material according to the above mentioned table the expected instrument lifetime is more than 10 years the previous statement on the corrosion influence variables apply Aaditional Safety 364xS User s Manual 71 IP Protection The 364 pressure transmitter model s have been certified for a degree of protection IP67 according to EN 60529 standard This protection is provided by the pressure transmitter enclosure The first characteristic numeral indicates the protection of the inside electronics against ingress of solid forein objects including dusts The assigned 6 means an enclosure dust tight no ingress of dust The second characteristic numeral indicates the protection of the inside electronics against ingress of water The assigned 7 means an enclosure water protected against a temporary immersion in water under standardized conditions of pressure and time Declarations The 364 pressure transmitter models declarations are attached to this manual Additional Safety 364xS User s Manual 72 EC DECLARATION OF CONFORMITY We ABB S p A ABB SACE Division Business Unit Instrumentation Via Statale 113 22016 Lenno Como Italy declares under our sole responsibility that the products 2600T EN Series Transmitters models 364DS and 364PS t with the fol EN 61000 6 4 2001 Electromagnetic compatibility EMC Generic standards Emission standard for re
46. al LCD Display Keys sequences 364xS User s Manual 83 Diagnostics enumerated up up Hart Eng Output ur down numerical RO numerical RO numerical RO utput 9 down Ld Back Permanent Totalizer iE Back Batch Totalize numerical RO 8 numerical RO numerical RO numerical RO down up Back Back Back Back down up down up Set Loop Test Custom Value down Select Select Select auto adjust auto adjust manual adjust Digital LCD Display Keys sequences 364xS User s Manual Main Digital LCD Integral Display Keys sequences to start the Easy Setup to set the Pressure Polarity to set the Damping to change the unit on the Display to change the unit in the Transmitter to set the Display LRV to set the LRV wihout pressure to set the LRV wihout pressure to set the Display URV to set the URV wihout pressure to set the URV wih pressure to set the Totalizer Status to set the Totalizer LRV to set the Totalizer URV to set the Totalizer Input Engineering Units to set the Permanent Totalizer Engineering units to set the Permanent Totalizer Custom units to set the Permanent Totalizer Conversion Factor to set the Batch Totalizer Engineering units to set the Batch Totalizer Custom units to set the Batch Totalizer Conversion Factor to set the Bidirectional Flow mode to set the Transfer Function to set the Transfer Function on
47. be read carefully before proceeding 2 Warning labels on containers and packages must be observed 3 Installation operation maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given Any deviation from these instructions will transfer the complete liability to the user 4 Normal safety precautions must be taken to avoid the possibility of an accid ent occurring when operating in conditions of high pressure and or temperature 5 Chemicals must be stored away from heat protected from temperature extremes and powders kept dry Normal safe handling procedures must be used 6 When disposing of chemicals ensure that no two chemicals are mixed Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets where applicable may be obtained from the Company address on the back cover together with servicing and spares information WARNING Explosions can result in death or serious injury Replace the electrical connection red plastic plugs delivered on the instrument with the appropriated plugs in the unused cable entry Do not remove the transmitter cover in potentially explosive atmosphere when the circuit is live Fully engage transmitter cover to me et explosion proof requirements and the degree of protection Before connecting a communicator in a potentially explosive atmosphere make sure that the instruments in the
48. been defined as Factory trim The Reset to Factory trim allow the restoration of the as shipped factory settings of the sensor trim and analog output trim The Reset to Factory trim is suggested in case wrong trim operations are performed and the transmitter is in an undefined condition i e inadvertent zero trim of an abs olute pressure unit or inaccurate pressure source Operation 364xS User s Manual 54 Reset to Factory Trim by Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Calibrate gt Reset to Factory Trim To modify select Edit then scroll the desired Factory Trim see the following table with the up and down keys and confirm with OK Sensor Trim Provides the Sensor Low Trim and Sensor High Trim as defined during the factory transmitter assembly DAC Trim Provides the Output Current Trimming as during the factory electronics characterization Full Trim Provides the Sensor Low Trim and the Sensor High Trim as during the factory transmitter assembly and the Output Current Trimming as during the factory electronics characterization Digital LCD Integral Display Keys sequence to Reset to Factory Trim 6 3 Edit Reset to Factory trim by HHT Reset to Factory trim Sensor and Output trim by Hand Held Terminal is available Please refer to the device manual for the right operations Reset to Factory trimming by PC Reset to Factory trim Sensor and Output trim by PC is availabl
49. by HHT Sensor Low trim by Hand Held Terminal is available Please refer to the device manual for the right operations Sensor Low trim by PC Sensor Low trim by PC is available using dedicated Software ABB can provide the refer ences and the Software Please refer to the Software instructions for the right operations Sensor High trim Adjustment of the Sensor high trim value provides a slope correction to the characterization curve based on the low trim value If the PV scaling has been performed the sensor trim is not available Reset the PV scaling before continue the Sensor trim Sensor High trim by Digital LCD Integral Display Set the transmitter applied pressure as for High trim value and wait for a stable value Navigate the Digital LCD Integral Display menu select Calibrate Sensor Trim Upper Sensor Trim and the Sensor High trim values is available To modify select Edit then scroll the desired value with the up a down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK The first digit is the sign or space for and one digit can be the dot Note the Maximum and Minimum values are indicated on the Display as reference Digital LCD Integral Display Keys sequence to High Trim the sensor 6 1 2 Edit Sensor High trim by HHT Sensor High trim by Hand Held Terminal is available Please refer to the device manual for the right operations Operatio
50. c 2W MAX cu a CLI DIVI ABCD when connected per LU 16 Ex ia IIC T6 and n 6 Ex ia and 8 1D Ex aD 20 TES C D T 85 Max hof spot T4 05 C Max MB Seal n pire 1 1 2 D Ex iad 2178 DIP CL II DIVI EFG Ta electrical see cert ZELM 06 ATEX XXXX 67 Tag plate An additionally Tag plate welded to the instrument provides the SS customer tag number and the calibrated range Sp Req SR07123 This plate includes also the code s of transmitter with relevant Tag 364PPII options and of seal s if present the special request code if 07 and the High Pressure side P2 as default Code 3b4DSSESSHOOSTEIDIBINGTZI2N2CINS Seal PI S3G4AHRCIAFSIAAOSI2AA Seal P S3S4AHRCIAFSIAAQSI2ZAA pe SR07123 ag 364PPII Hi PI Cal 0 650 mbar Wired on plate option 12 Mol S hae with is c 12 a o ARB 2600T Supplied Th piste will bowired on ihodnstmnnentwith SST AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA ae BBBRREBBEBRBBBBBRBSBBSBRBBBEBSBB DODDDDDDDDDDDDDDDDDDDDDODDDDDDDD Opening the box 364xS User s Manual 10 Handling The instrument does not require any special precautions during handling although normal good practice should be observed Storage The instrument does not require any s pecial treatment if stored as di spatched and within the specified ambient conditions Type 2 to ANSI ASME N45 2 2 1978 There is no limit to the
51. ds which can assure compliance with Essential Safety Requirements FM 3600 Electrical Equipment for use in Hazardous Classified Locations General Re quirements FM 3610 Intrinsically Safe Apparatus and Associated Apparatus for Use in Class Il Ill Division 1 and Class Zone 0 amp 1 Hazardous Classified Locations FM 3611 Nonincendive Electrical Equipment for Use in Class and II Division 2 and Class III Division 1 and 2 Hazardous Classified Locations FM 3615 Explosionproof Electrical Equipment FM 3810 Electrical and Electronic Test Measuring and Process Control Equipment NEMA 250 Enclosure for Electrical Equipment 1000 Volts Ma ximum The 364 pressure transmitter models have been certified by Factory Mutual for the following Class Divisions and Gas groups hazardous classified locations temperature class and types of protection a Explosionproof for Class Division 1 Groups A B C and D hazardous classified locations Dust Ignition proof for Class Il III Division 1 Groups E F and G hazardous classified locations 7 Suitable for Class Il IIl Division 2 Groups F and hazardous classified locations NonIncendive for Class Division 2 Groups A B C and D accordance with Nonincendive field wiring requirements for hazardous classified locations Intrinsically Safe for use in Class Il and IIl Division 1 Groups A B D F in accordance with Entity requirem
52. e Note the minimum and the ma ximum allowed values are indicated on the display Define the Transfer Function Type If the desired Tranfer Function is different from the indicated select Edit then scroll the desired Transfer Function see the following table with the up and down keys and confirm with OK Select Next to continue Linear Output 7 x Square Root Output x 3 2 Output x 5 2 Output x Polynomial Output Ay A X X Ag X Ay X As XX Double Poly Output By x X ifx lt k Output C4 x C X ifx gt k Bidirectional Flow Define the Linearization Point If the desired Linearization Point for the Square Root Transfer Function is different from the indicated select Edit scroll the desired value for the digit in reverse colour with the up and down keys and confirm with Next Repeat the operation for the five digits and confirm with OK Select Next to continue Note the minimum and the maximum value s to introduce is indicated on the display Define the Low Flow Cut Off If the desired Low Flow Cut Off for a Flow Transfer Function is different from the indicated select Edit scroll the desired value for the digit in reverse colour with the up and down keys and confirm with Next Repeat the operation for the five digits and confirm with OK Select Next to continue Note the minimum and the maximum value s to introduce is indicated on the display Run the Zero Scaling In case a Zero Sca
53. e HHT and the PC Pleas e refer to the device manual and Software instruction for the right operation ON Position the right dip switch in ON to prevent accidental or deliberate m change of configuration data p OFF ON Position the right dip switch in OFF to change the configuration data If data configuration is not allowed check the Software Write lock using OFF the HHT or PC Change the failsafe direction The transmitter alarm direction is set by repositio ning the electronics dip swit ch 1 The output value is in accordance with NE43 NAMUR recommendations Configuration 364xS User s Manual 38 Check the Software failsafe direction is set to Hardware before the L m operation Position the left dip switch in L for fail low i e output H current 3 7 mA Check the Software failsafe directio n is set to Hardware before the operation Position the left dip switch in H for fail high i e output current 22 mA Software settings Write protect mode Changes be prevented to the transmitter configuration data with the write protection electronics dip switch 1 If the transmitter write protection is activated the transmitter will not accept any writes to its memory Configuration changes such as trim and reranging cannot take place In case the Digital LCD Integral Display
54. e at the defined value Utility Numerical Set URV Set the Upper Range Value at the defined value Utility Numerical This function provides the transmitter rerange Sub Sub Percentage Rerange when any pressure source is available related to the percentage value Menu Set the Lower Range Value at the defined value in E Set LRV 0 percentage Utility Numerical Set the Upper Range Value at the defined value in 0 Set URV 10096 percentage Utility Numerical PV Scaling This function provides the Primary Variable Scaling Sub Menu Auto Set Zero Scaling Shift the primary variable to zero Utility Auto Adjust Operation 364xS User s Manual 42 Display indication Description Level Type PV Scaling Shift the primary variable to the defined pressure Utility Numerical Reset PV Scaling value Remove the existing Primary Variable Scaling Utility Auto Adjust Damping Set the damping value Utility Manual Adjust Output on Alarm This function provides the alarm settings Sub Menu Failure mode Set fail current High saturation Set the failure mode in down scale or upscale This function provides the current values in case of output saturation or transmitter fail Set the high saturation current at the desired value Utility Enumerated Sub Sub Menu Utility Numerical Low saturation Set the low saturation current at the desired value Utility Numer
55. e to set the Transfer Function on the Display 3 7 4 Edit Set the Transfer function on the Digital LCD Integral Display by HHT The Digital LCD Integral Display Transfer function setting by Hand Held Terminal is available Please refer to the device manual for the right operations Set the Transfer function on the Digital LCD Integral Display by PC The Digital LCD Integral Display Transfer function setting by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instr uctions for the right operations Signal simulation fixed output current During the start up or for diagnostic purposes it is useful to have the possibility to generate some reference signal to be sent to the receiver Controll er DCS recorder PLC etc This is possible directly by means of the transmitter without disconnect its electrical connection and without a4 20 mA generator or a pressure generator Configuration 364xS User s Manual 37 Fixed output current by Digital LCD Integral Display To set 4 mA fixed output current Navigate the Digital LCD Integral Display menu select Diagnostics Loop Test Set 4 mA Confirm e Digital LCD Integral Display Keys sequence to set 4 mA fixed output current 7 2 1 To set 20 mA fixed output current Navigate the Digital LCD Integral Display menu select Diagnostics gt Loop Test gt Set 20 mA for 20 mA fixed output current Confir
56. e using dedicated Software ABB can provide the references and the Software Pleas e refer to the Software instructions for the right operations Software Write Protect Changes can be prevented to the transmitter configuration data with the Software write protection If the transmitter Sofware write protect ion is activated the transmitter will not accept any writes to its memory Configuration changes such as trim and reranging cannot take place Software Write Protect by Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Device Config SW Write Protect To change the status of the Software write protection select Edit then Unlock and OK to remove the protection or Lock and OK to insert the protection Digital LCD Integral Display Keys sequence to Software Write Protect 2 7 Edit Software Write Protect by HHT Software write protection by Hand Held Terminal is available Please refer to the de vice manual for the appropriate operations Software Write Protect by PC Software write protection by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operation s HART Multidrop mode The transmitter can work in the HART Multidrop mode with other transmitters on the same line HHT and PC using the dedicated Software ABB can supply the references and the Software can set th is operative mode Plea
57. ean liquids or steam e MER condensable vapor Flow See filling LESS tees gt LT 1 Place taps to the side of the line 2 Mount the drain vent valve upward 3 In case of steam application fill the vertical section i of the connecting lines with a compatible fluid through the dedicated filling tees 3 valve manifold ty pe ali Fx Nu Flow measurement with gas or liquids with solids in suspension 9 valve manifold fV 1 Place taps in the top of the li ne NE line from the 2 Mount the transmitter above the taps bottom of the manifold Flow 9 SEE 3 valve manifold 3 valve manifold a 2 NT E vnd Nl POSSE line from the line from the 290 back of the 8 zZ bottom of the manifold manifol Flow mije Flow i gt 5 Installation 364xS User s Manual Level measurement with closed tanks and non condensable fluids dry leg 1 Mount the transmitter at the same height or below the lowest level to be measured 2 Connect the High Pressure Side P2 as default of the transmitter to the bottom of the tank 3 Connect the Low Pressure Side P1 as default of the transmitter to the upper part of the tank above the maximum level of the tank Level measurement with closed condensable fluids wet leg tanks and 1 Mount the transmitter at the same height or below the lowest level to be measured 2 Connect the High Pressure Side P2 as default
58. eferences and the Software Please refer to the Software instructions for the appropriated operations Set the Totalizer When a Totalizer setting different from the selected is needed it is possible to change it following one of the methods described in the next paragraphs In case the Totalizer is used in Bidirectional Flow the Totalizer LRV 096 and the Totalizer URV 10096 have to be equal in absolute value Set the Totalizer by Digital LCD Integral Display Preliminary operations To set the Totalizer status Navigate the Digital LCD Integral Display menu select Totalizer gt Totalizer status and the actual status will be available as on or off IMPORTANT Before setting all the different parameters of the totalizer be sure that itis turned off in order you can change the totalizer data as required After finishing totalizer setting o perations please remember to switch it on To modify the status select Edit and change the status with the up and down keys and confirm with Next Digital LCD Integral Display Keys sequence to set the Totalizer Status 4 1 1 Edit To set the Totalizer LRV 0 Navigate the Digital LCD Integral Display menu select Totalizer gt Totalizer setting gt Totalizer LRV 0 and the value will be available To modify select Edit then scroll the desired value forthe digit in reverse color with the up and dow keys and confirm with Next Repeat the operation for the seven digits and conf
59. ength m length of the minor ellipse axis Configuration 364xS User s Manual Spherical tank The following polynomium gives the area of the circular section in relation to the height of the liquid in the vessel h Output 3 h 2 Volume Output d 1 2407 where d 7 sphere diameter Partial level measurement Two methods can be used 1 Plot the changes in volume in relation to the level changes and using a mathematical method find the relevant polynomium 2 Use the above polynomium coefficients and cal ibrate the transmitter range to cover the full diameter of the vessel or tank the changes in volume for the h changes between h o and max will be correct Of course the transmitter will transmit when the level is lt ho the volume corresponding to ho the same apply for level gt Two Polynomial functions of 2 order The Analog Output transfer function can also be defined as a two polynomial function Both polynomials are of 2 order So two different polynomial functions are used Output Ao x X ifx lt k Output By B4 x X ifx gt k Ax Bx terms of the poly nomials have to be calculated according to the shape of the vessel A PC based sof tware tool is available for poly nomial coefficients definition Set the Transfer function on the transmitter 35 max level 2 s S E S a lt E 151 polinomial
60. ents for hazardous classified locations 7 Temperature class T4 to T6 dependent on the maximum input current and the maximum ambient temperature Ambient Temperature range 50 C to 85 C dependent on the maximum input current and the maximum temperature class a Electrical Supply range Minimum 10 5 Volts Maximum 42 Volts dependent on the type of protection maximum ambient Temperature maximum temperature class and communication protocol Type 4X applications Indoors Outdoors NOTE The 364 pressure transmitter models installed in Explosionproof Class 1 Division 1 Group A B C and D hazardous classified location does not require conduit sealing as per FM 3615 sect 4 3 NEC 501 15 For a correct installation in field of the 364 pressure transmitter models please see the related control drawing Note that the associated apparatus must be FM approved Additional Safety 364xS User s Manual 67 According to CSA International Standards which can assure compliance with Essential Safety Requirements C22 2 0 M1991 General Requirements Canadian Electrical Code Part II 0 4 M1982 Bounding and Grounding of Electrical Equipment Protective Grounding 0 5 M1982 Threaded Conduit Entries 25 M1966 Enclosures for use in Class II Groups E F and G Hazardous Locations 30 M1986 Explosion proof Enclosures for use in Class Hazardous Locations 94 M1991 Special Purpose Enclosures 213 M1987
61. enu press the key close to the display indication bottom right icons on the Display e select the menu or submenus press the key close to the Select display indication bottom right position on the Display e the menu or submenus press the key close to the Exit display indication bottom left position on the Display e to come back one step in the menu or submenus press the key close to the Back display indication e scroll through the menu up and down in the list on the display or submenus use two keys in the middle Digital LCD Integral Display list of menu and submenu functions The Digital LCD Integral Display menu has been design ed to offer self diagnostics when used by a skilled operator Operation 364xS User s Manual 41 Note The Main Menu the Sub Menu the Sub Sub Menu and the Utility view are also indicated on the display with a number The menu navigation can be desc ribed also as a sequence of the corresponding numbers that is called Digital LCD Integral Display Keys sequence In any case the following table better details the available functions The instructions of this manual further define the Digital LCD Integral Display menu sequence to run an operation Display Indication Description This function helps the end user to run the instrument basic configuration Main Menu Easy Setup Language Set the display language Utility Enumerated
62. erent methods can be used for Zero elevation Method 1 after completion of the zero and span procedure above apply to the Low Side connection P1 as default a pressure equal to the pressur e to be elevated Allow time for pressure stabilization and then the Zero local adjustment key Z located behind the cover for at least 2 second and release After this operation the digital milliammeter reading should be 4mA and the Upper Range Value URV is automatically moved to a value equal to the sum of the pressure to be elevated and the previous calibrated span Method 2 use the zero and span procedure above but apply pressures equal to the Lower Range Value LRV and then equal to the Upper Range Value URV press for atleast 2 second and release the Zero local adjustment key Z and Span local adjustment key S respectively The LRV pressure will be applied to the L ow Side connection P1 as default whereas the URV will be applied to the Low Side P1 as default or to the High Side P2 as default connection depending upon the whether the range is all negative or crosses zero Totalizer The transmitter provides the possibility of a totalizer function when used for fl ow measurements Two Totalizer will be available Permanent and Batch The Permanent Totalizer can be protected by a password The Batch Totalizer is not protected and its reset is always possible Totalizer by Digital LCD Integral Display To operate the Totalizer status Navigate
63. et the display to show the Engineering unit of pressure Sub Menu Sub Sub Menu Utility Enumerated Temperature Set the display to show the Engineering unit of temperature Utility Enumerated Flow Mass amp Volume Set the display to show the Engineering unit of flow Utility Set the display to show the Engineering unit of mass and volume Enumerated Utility Enumerated Density Set the display to show the Engineering unit of density Utility Enumerated Level Other Set the display to show the Engineering unit of level Set the display to show the Engineering unit not in the main list Utility Enumerated Utility Enumerated Custom Unit Set the display to show the customized Engineering unit Utility ASCII String Operation 364xS User s Manual 43 Display indication Description Level Set Display LRV 0 Set the display to show 0 at the defined Lower Utility Numerical Set Display URV 100 Display Transfer Func Range Limit Set the display to show 100 at the defined Upper Utility Nimeneal Range Limit Set the display transfer function indipendent from m the output transfer function Utility Enumerated Security This function set the security features EREEN Display Protection Set the protection or remove the protection Utility ASCII String Change Password Modify the password Utility ASCII String Totalizer This
64. function Set the Transfer function on the transmitter by Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Device Config gt Transfer Function gt Type and the Transfer Function in use will be available To modify select Edit then scroll the desired Transfer Function see the following table with the up and down keys and confirm with OK Linear Output 7 x Square Root Output x 3 2 Output x 5 2 Output x Polynomial Output Ao A X 2 As X Ay Ag XX Double Poly Output By x B XX ifx lt k Output Co C4 x C X if x gt k Bidirectional Flow Output sign x x Digital LCD Integral Display Keys sequence to set the Transfer Function 2 6 1 Edit Configuration 364xS User s Manual 36 In case the Square root transfer function has been selected Navigate the Digital LCD Integral Display menu select Device Config gt Transfer Function gt Linearization Point and the percentage input value up to the Transfer function is anyway linear may be available Select the desired value and confirm In case a Flow transfer function has been selected Navigate the Digital LCD Integral Display menu select Device Config gt Transfer Function gt Low Flow Cut Off and the input value up to the Transfer function is anyway zero may be available Select the desired value and confirm In case one of the polynomial transfer function has been selec
65. function provides all the totalizer settings Main Menu Totalizer status Set the totalizer status Utility Enumerated Reset Reset the totalizer value Sub Menu Permanent Totalizer This function provides the setting of the Sub Sub permanent totalizer Menu Totalizer Settings This function provides the totalizer setting Sub Menu Totalizer Status Set the Totalizer ON OFF Utility Enumerated Totalizer LRV 096 Set the Totalizer Lower Range Value Utility Numerical Totalizer URV 100 Set the Totalizer Upper Range Value Utility Numerical Input Eng Units Set the Totalizer engineering unit Utility Permanent Eng Unit This function provides the Permanent Totalizer Sub Sub engineering unit Menu Engineering Unit Custom Unit Set the Permanent Totalizer engineering unit among a predifined list Set the Permanent Totalizer engineering unit in the Utility ASCII String custom version Utility Enumerated Conversion Factor Set the Permanent Totalizer Conversion Factor Utility Batch Eng Unit This function provides the Batch Totalizer Sub Sub engineering unit Menu Engineering Unit Set the Batch Totalizer engineering unit using a predefined list Utility Enumerated Custom Unit Set the Batch Totalizer engineering unit in the custom version Utility ASCII String Conversion Factor Set the Batch Totalizer Conversion Factor Utility Bidirectional Flow Defines the sum or the
66. he output pressure will be P2 P1 P1 High pressure the high pressure side is the pressure chamber indicated as P1 on the transmitter body The output pressure will be P1 P2 Digital LCD Integral Display Keys sequence to set the Pressure Polarity 2 5 Edit Set the Pressure Polarity by HHT Changing the Pressure Polarity by Hand Held Terminal HHT is available Please refer to the device manual for the appropriated operations Set the Pressure polarity by PC Changing the Pressure Polarity by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software i nstructions for the appropriate operations Set the Damping When damping different from default value is needed it is possible to set its value in seconds following one of the methods described in the next paragraphs Set the Damping configuration by Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Device Config Damping set the desired value with the up and down keys and confirm with OK Digital LCD Integral Display Keys sequence to set the Damping 2 Set the Damping configuration by CoMeter Damping configuration by CoMeter is available with the 695 Field Indicator Please referto the de vice manual for the appropriate operations Set the Damping configuration by HHT Damping configuration by Hand Held Terminal is available Please refer to the de vice manual
67. he used view will be available To modify select Edit then scroll the desir ed Operator view see the following table with the up and down keys and confirm with OK Operation 364xS User s Manual 45 One Line to view the Variable 1 as defined in the Display One Line Bargraph to view the Variable 1 as defined in the Display and the Bargraph proportional with the variable full scale Two Lines to view the Variable 1 and the Variable 2 as defined in the Display Two Lines Bargraph to view the Variable 1 and the Variable 2 as defined in the Display and the Bargraph proportional with the variable full scale e Digital LCD Integral Display Keys sequence to modify the Operator View 3 2 Edit To define the Variable 1 in the Display Navigate the Digital LCD Integral Display menu select Display Display Variable 1 and the used variable will be available To modify select Edit then scroll the desired Variable 1 view see the following table with the up and down keys and confirm with OK Pressure to view the Primary Variable value Output 96 to view th Primary Variable in percentage Current Out to view the current Output value in mA Engineering Output to view the Output value in Engineering Units Static Pressure to view the Static Pressure value Sensor Temperature to view the Sensor Temperature value a Digital LCD Integral Display Keys sequence to modify the define the Variable 1 3 3 Edit To define the Variable 2 in
68. ical Fail high Set the high fail current at the desired value Utility Numerical Fail low Set the low fail current at the desired value Utility Numerical Pressure Polarity Set the pressure transmitter High pressure side Utility Transfer Function This function provides the output transfer function setting Sub Menu Type Set the transmitter transfer function type Utility Enumerated Linearization Point Low Flow Cut Off Set the value up to the transfer function is linear when the square root is selected Set the value up to the transfer function is zero when the square root is selected Utility Numerical SW Write Protect Set the write protection of the device Utility Display This function provides all the settings related to the display configuration Main Menu Language Set the display language Utility Enumerated Operator View Set the Operator view mode Utility Enumerated Display Variable 1 Set the display first line variable Utility Enumerated Display Variable 2 Set the display second line variable Utility Enumerated Display Bargraph Set the bargraph variable Utility Enumerated Contrast Set the display contrast Utility Manual Adjust Display Settings Display Eng unit Pressure This function has all the settings related with the variable on the display This function set the display to show the Engineering unit S
69. imum input current and the maximum ambient temperature a Ambient Temperature range 50 C to 85 C dependent on the maximum input current and the maximum temperature class a Electrical Supply range Minimum 10 5 Volts Maximum 42 Volts de pendent on the type of protection maximum ambient temperature maximum temperature class and communication protocol Type 4X applications Indoors amp Outdoors a Pollution Degree Installation Category II Altitude 2000 m Humidity 0 to 80 For a correct installation in field of the 364 pressure transmitter models please see the related control drawing Note that the associated apparatus must be CSA approved Additional Safety 364xS User s Manual 68 Note for pressure transmitter with combined approval A WARNING Before installing the Transmitter the end user has to permanent mark on the nameplate his choosen Protection Concept including general purpose in an unclassified location The Transmitter can only be used according to this Protection Concept for the life of the product If more then one type of protection box on safety label are permanent marked the Pressure Transmitter must be removed from hazardous classified locations The selected Type of Protection is allowed to be changed only by manufacture r after a new satisfactory assessment SERIAL WHER 606000001 SPAN LIMITS 0 65 KPa FILLING FLUID SILICON OIL ay CODE 364DSGSHQ0T1 MWP 20 MPa
70. ing and Calibration Set Up Sensor trim Sensor Zero Trim Sensor Zero trim by CoMeter Sensor Zero trim by HHT Sensor Zero trim by PC Sensor Low Trim Sensor Low trim by Digital LCD Integral Display Sensor Low trim by HHT Sensor Low trim by PC Sensor High trim Sensor High trim by Digital LCD Integral Display Sensor High trim by HHT Sensor High trim by PC Sensor Static trim Static trim by HHT Static trim by PC Calibration Output trimming Digital to Analog trim Output trimming by Digital LCD Integral Display Output trimming by CoMeter Table of contents 364xS User s Manual Output trimming by HHT Output trimming by PC Additional calibration procedures PV scaling PV scaling by Digital LCD Integral Display Set PV scaling by HHT Set PV scaling by PC Removing PV scaling Removing PV scaling by Digital LCD Integral Display Removing PV scaling by HHT Removing PV scaling by PC Zero suppression Zero elevation Totalizer Totalizer by Digital LCD Integral Display Totalizer operation by HHT Totalizer operation by PC Reset to Factory trim Reset to Factory Trim by Digital LCD Integral Display Reset to Factory trim by HHT Reset to Factory trimming by PC Software Write Protect Software Write Protect by Digital LCD Integral Display Software Write Protect by HHT Software Write Protect by PC Hart Multidrop mode Maintenance Exterior cleaning Field update Replacement and Troubleshooting Dismantling and reassembly Safety information for Dis
71. ing table with the up and down keys and confirm with OK Configuration 364xS User s Manual 27 mbar millibar mmH20 C millimeter of water at 4 degrees Celsius g cm grams per square centimeter inH20 F inches of water at 68 degrees Fahrenheit 20 C Kg cm kilo grams per square centimeter inHg inches of mercury at 0 degrees Celsius Pa pascal ftH20 F feet of water at 68 degrees Fahrenheit 20 C kPa kilopascal mmH20 F millimeter of water at 68 degrees Fahrenheit 20 C torr torr mmHg millimeter of mercury at 0 degrees Celsius atm atmosphere psi pounds per square inch MPa Megapascal bar bars inH20 inches of water at 4 degrees Celsius Digital LCD Integral Display Keys sequence to change the unit in the Transmitter 2 1 2 1 Edit Set the Unit by CoMeter ProMeter Unit configuration by CoMeter ProMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Set the Unit configuration by HHT Unit configuration by Hand Held Terminal is available Please refer to the de vice manual for the appropriate operations Set the Unit configuration by PC Unit configuration by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Set the LRV When a LRV different from the selected is needed 1 t is possible to change it following one of the methods desc
72. ion data by Icd 46 accessing operation data by pc 47 acronyms 85 application recommendation 12 B box opening 9 C calibration 49 calibration additional procedures 50 calibration set up 47 certification combined approval 67 certification group 62 cleaning 54 configuration 22 configuration default data 22 corrosion 69 current output limits set by hht 38 current output limits set by Icd 37 current output limits set by pc 38 current output limits set the limits 37 D damping 24 damping by cometer 24 damping by hht 24 damping by 24 damping by pc 24 declaration 70 definitions 85 diagnostic 59 diagnostic messages 59 diagnostics on cometer 60 diagnostics on hht 60 diagnostics on Icd 59 diagnostics on the pc 60 dismantling 55 dismantling safety 55 dismantling transmitter 56 E easy setup 22 electrical connections 18 electromagnetic compatibility 69 86 F failsafe direction change 37 fault simple finding 58 field update 54 fixed output current by cometer 36 fixed output current by hht 36 fixed output current by Icd 36 fixed output current by pc 36 function basic configuration 23 H handling 10 hardware settings 36 hazardous area 61 installation 11 installation apply power 21 installation check 21 installation mounting the transmitter 11 installation preparing for 11 installation start up 21 ip
73. irm with OK Note the minimum and the maximum value s to introduce is indicated on the display Digital LCD Integral Display Keys sequence to set the Totalizer LRV 4 3 1 Edit To set the Totalizer URV 100 Navigate the Digital LCD Integral Display menu select Totalizer gt Totalizer setting gt Totalizer URV 100 and the value will be available To modify select Edit then scroll the desired value for the digit in re verse color with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK Note the minimum the maximum value s to introduce are indicated on the display Digital LCD Integral Display Keys sequence to set the Totalizer URV 4 3 2 Edit To set the Input Totalizer Engineering Units Navigate the Digital LCD Integral Display menu select Totalizer gt Totalizer setting gt Input Eng Units and the used Totalizer Engineering Units will be available To modify select Edit then scroll the desired unit see the following table with the up and down keys and confirm with OK Digital LCD Integral Display Keys sequence to set the Totalizer Input Engineering Units 4 3 3 Edit Configuration 364xS User s Manual 30 cubic meter per hour Ib d pound per day gal s US gallons per second STon min short ton per minute Mgal d mega US gallons per day STon h short ton per hour L s liter per second STon d short ton per day M
74. isplay menu select Device config Output on alarm Set Fail Current High Saturation Edit and the value change will be possible Select the desired value and con firm e Digital LCD Integral Display Keys sequence to set the High saturation current 2 4 2 1 Edit To set Low Saturation current Navigate the Digital LCD Integral Display menu select Device config gt Output on alarm gt Set Fail Current gt Low Saturation gt Edit and the value change will be possible Select the desired value and confirm n Digital LCD Integral Display Keys sequence to set the Low saturation current 2 4 2 2 Edit To set Fail High current Navigate the Digital LCD Integral Displ ay menu select Device config gt Output on alarm gt Set Fail Current gt Fail High Edit and the value change will be possible Select the desired value and confirm Ln Digital LCD Integral Display Keys sequence to set the Fail High current 2 4 2 3 Edit Configuration 364xS User s Manual 39 To set Fail Low current Navigate the Digital LCD Integral Display menu select Device config gt Output on alarm gt Set Fail Current gt Fail Low gt Edit and the value change will be possible Select the desired value and confirm e Digital LCD Integral Display Keys sequence to set the Fail Low current 2 4 2 4 Edit Set the Current Output limits by HHT The setting of the Current Output limits Hand Held Te
75. lay Keys sequence to protect the Display 3 8 1 Edit To change the Display Password The Display Password is a five digit string The default value at the transmitter delivery is This default password does not give the possibility to lock Navigate the Digital LCD Integral Display menu select Display Security Change Password and the actual password will be available To modify select Edit then scroll the desired alphanumeric symbol with the up and down keys and confirm with Next Repeat the operation for the five digits and confirm with OK Digital LCD Integral Display Keys sequence to change the Display password 3 8 2 Edit HART Transmitter Accessing Communication data The Operation data access could be necessary to look or verify the transmitter configuration Accessing Communication data by Digital LCD Integral Display To access the transmitter communication data Navigate the Digital LCD Integral Display menu select Communication scroll the submenu with the up and down keys select one of the following submenu Hart Tag to view e modify the transmitter Tag Descriptor to view e modify the transmitter Descriptor Message to view e modify the transmitter Message Polling Address to view the polling address To modify select Edit then scroll the des ired alohanumeric symbol with the up and down keys and confirm with Next Repeat the operation for the necessary digits and confirm with OK
76. ling is required apply the pressure for the Zero and select Wait for the auto set end the bargraph will indicate the working progress Select Next to continue Define the Damping If the desired Damping is different from the indicated value change it with the up and down keys and confirm with OK Configuration 364xS User s Manual 24 HART Configuration Basic Configuration Functions This chapter describes some additional function s provided by the 364xS models which are unique to the 2600T pressure transmitter family Set the Pressure Polarity When a pressure polarity different from default value P2 P1 is needed it is possible to change it following one of the methods described in the next paragraphs A Caution In case the Pressure Polarity is changed and the Range Value LRV or URV is different from the Range Limit LRL or URL it is recommended to trim the 364XS sensor with pressure to obtain the maximum accuracy see the relevant paragraph in this User s Manual Set the Pressure Polarity by Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Device Config gt Pressure Polarity and the used High Pressure side is indicated To change it select Edit then scroll the desired High Pressure side see the following table with the up and down keys and confirm with OK P2 High pressure the high pressure side is the pressure chamber indicated as P2 on the transmitter body T
77. loop are installed in accordance with intrinsically safe or non incendive field wiring practices Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications WARNING Electrical shock can result in death or serious injury Avoid contact with the leads and terminals A WARNING Process leaks could result in death or serious injury Be sure that the vents drain valves are correctly installed and tighten before applying pressure Do not attempt to loosen or remove the vents drain valves while the transmitter is in service WARNING Replacement equipment or spare parts not approved by ABB for use as spare parts could reduce the pressure retaining capabilities of the transmitter and may render the instrument dangerous Use only components supplied or sold by ABB as spare parts Safety 364xS User s Manual 4 Table of Contents Opening the box 9 Identification 9 Nameplate 9 Tag plate 9 Wired on plate option 12 9 Handling 10 Storage 10 Installation 11 Preparing for installation 11 Mounting the transmitter 11 Application related recommendation 12 Pipe mounting 14 Pipe mounting instruction 16 Wall mounting 17 Wall mounting instruction 17 Digital LCD Integral Display positioning 17 Wiring 18 Wiring requirements 18 Protective Earthing 18 Electrical connection 19 Remote Meter wiring 20 Check the installation 21 Apply power 21 Start up 21
78. lue A WARNING Electrical shock can result in death or serious injury Avoid contact with the leads and terminals High voltage that may be present on leads can cause electrical shock Follow these steps to wire the transmitter 1 Remove the red temporary plastic plug from one of the two electrical connection ports located at both sides in the upper part of the transmitter housing 2 These connection ports have a inch internal or CM20 x 1 5 mm threads Various adaptors and bushings can be fitted to these threads to comply with plant wiring conduit standards 3 Remove the housing cover WARNING In an Explosion Proof Flame Proof installation do not remove the transmitter covers when power is applied to the unit Remove the power supply and continue the operation 4 Run wiring through the open port 5 Connect the positive lead to the terminal and the negative lead to the terminal A WARNING Note Do not connect the power across the test terminals Power could damage the diode in the test connection Plug and seal the electrical ports Make sure that when the installation has been completed the electrical ports are properly sealed ag ainst entry of water and corrosive vapors and gases A WARNING Cables cable gland and unused port plug must be in accordance with the intended type of protection e g intrinsically safe explosion proof etc and degree of protection e g IP6x or NE
79. m e Digital LCD Integral Display Keys sequence to set 20 mA fixed output current 7 2 2 To set any fixed output current Navigate the Digital LCD Integral Display menu select Diagnostics gt Loop Test gt Set Custom Value and the fixed output current values will be available Select the desired value and confirm e Digital LCD Integral Display Keys sequence to set any fixed output current 7 2 3 Fixed output current by CoMeter Set of the Fixed output current by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Fixed output current by HHT Set of the Fixed output current by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Fixed output current by PC Set of the Fixed output current by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Hardware settings Write protect mode Changes can be prevented to the transmitter configuration data with the write protection electronics dip switch 2 Ifthe transmitter write protection is activated the transmitter will not accept an y writes to its memory Configuration changes such as trim and reranging cannot take place In case the Digital LCD Integral Display is installed no access to switch the Write protect mode can also be set by HART command using th
80. mantling and Reassembly Dismantling Replacement Electronics replacement Data saving in case of replacement Digital LCD Integral Display installation or replacement Troubleshooting Simple fault finding Transmitter diagnostics Diagnostic messages Diagnostics on the Digital LCD Integral Display Hart version Diagnostics on the CoMeter Hart version diagnostics on the HHT Hart version diagnostics on thePC Additional Safety Notes Hazardous Area Certificate groups Power supply operative limits PED information integration IP Protection Declarations Table of contents 364xS User s Manual This page has been intentionally left blank 364xS User s Manual 8 Transmitter components overview 1 Transmitter 9 Internal grounding screw 2 Vents Drain 10 Terminal block link 3 Plastic plug 11 Digital LCD Display connector 4 Blind cover 12 Terminal block screws 5 Cover gasket 13 Cover locking screw 6 Window cover 14 Bracket T Digital LCD Integral Display 15 Tool set for pipe mounting 8 Terminal block with electronics 16 Tool set for wall mounting Tag DPT 364 Variable 1 PV 0 00290 i Variable 2 mA 12 006 mA units Bar variable Menu start Digital LCD display view Transmitter components overview 364xS User s Manual 9 Opening the box Packaging content Standard Transmitters 36405 model or 364PS model The transmitter package includes
81. mbol to a suitable earth gr ound For a transmitter measuring loop an earth ground shouia maintain a resistance of 5 ohms or less Use a heavy conductor at least 15 AWG 1 6 mm A WARNING A protective grounding connection is absolutely necessary to insure personnel protec tion to protect against surge and to prevent explosions in potentially explosive atmosphere WARNING The surge protection is always present and if the transmitter is installed in a Hazardous classified location it must be powered from a voltage source isolated from mains galvanic separation Furthermore the potential equalization for the entire powering cable must be guaranteed since the intrinsic safety circuit of the transmitter is grounded Installation 364xS User s Manual 19 Electrical connection A WARNING Do NOT make electrical connections unless the electrical code designation stamped on the transmitter data plate agrees with the classification of the area in which the transmitter is to be installed Failure to comply with this warning can result in fire or explosion The 4 to 20 mA output signal and the dc power supply to the transmitter are carried from the same pairs of wires The supply voltage at the transmitter terminals m ust be between the limits of 10 5 and 42V dc For intrinsically safe approval EEx ia supply must not exceed 30 Vdc In some countries the maximum power supply voltage is limited to a lower va
82. midity Relative humidity up to 100 annual average Condensing icing admissible Vibration resistance according to IEC 60068 2 6 Accelerations up to 2g at frequency up to 1000Hz Shock resistance according to IEC 60068 2 27 Acceleration 50g Duration 11ms Wet and dust laden atmospheres The transmitter is dust and sand tight and protected against immersion effects as defined by IEC 60529 1989 to IP 67 IP 68 on request or by NEMA to 4X Fill fluid warning Be sure that the fill fluid can mix safely with the process fluid in case of rupture of the sensor membrane Corrosion A fluid material compatibility table is available at www abb com searching for CORROSION pdf or from local ABB representatives Data of the table are based on information from manufacturers All data is based on a temperature of 20 C 70 F unless noted otherwise Since corrosion involves many more variables than this table considers such as trace contaminants aeration or temperature concentration profile stress corrosion cracking and pitting the table should be used only as a reference in narrowing the choice of materials that merit further investigation Suitability of a particular material is best determined by field test For this purpose please contactthe local ABB representatives WARNING For safety purpose the design corrosion allowance of differential pressure instrument flanges is approximately 1 5 mm 0 04 in Therefore from the s
83. n 364xS User s Manual 50 Sensor High trim by PC Sensor High trim by PC is available using dedicated Software ABB can provide the references and the Software Sensor Static trim The purpose of this procedure is to optimi ze transmitter performance by reducing the effect of static line pressure in these applications 2600T Pressure transmitter Series does not normally require this procedure because optimization based on factory characterization occurs in the sensor In any case this trim can be performed if required Static trim by HHT Sensor Static trim by Hand Held Terminal is available Please refer to the device manual for the right operations Static trim by PC Sensor Static trim by PC is available using dedicated Software ABB can provide the references and the Software Calibration The Calibration is an operation by which the LRV URV are adjusted It sets the 4 20 mA points at required pressures See Basic Configuration Function Set the LRV and Set the URV for the procedures Output trimming Digital to Analog trim The Analog Output Trim allows the adjustment of the transmitter s current output at the 4 and 20 mA points to match the plant standards This command adjusts the digital to analog signal conversion Output trimming by Digital LCD Integral Display To set the 4 mA output current Connect the pressure transmitte r as defined inthe Trimming and Calibration Set Up Using a precison milliamperome
84. nsfer function on the transmitter by CoMeter Set the Transfer function on the transmitter by HHT Set the Transfer function on the transmitter by PC Set the Transfer function on the Meters Set the Transfer function on the Digital LCD Integral Display Set the Transfer function on the Digital LCD Integral Display by HHT Set the Transfer function on the Digital LCD Integral Display by PC Signal simulation fixed output current Fixed output current by Digital LCD Integral Display Fixed output current by CoMeter Fixed output current by HHT Fixed output current by PC Hardware settings Write protect mode Change the failsafe direction Software settings Write protect mode Change the failsafe direction Set the Current Output limits Set the Current Output limits on the Digital LCD Integral Display Set the Current Output limits by HHT Set the Current Output limits by PC Operation Digital LCD Integral Display Navigate the Digital LCD Integral Display Digital LCD Integral Display list of menu and submenu functions Digital LCD Integral Display view setting HART Transmitter Accessing Communication data Accessing Communication data by Digital LCD Integral Display Accessing Communication data by CoMeter Accessing Communication data by HHT Accessing Communication data by PC Accessing Operation data Accessing Operation data by Digital LCD Integral Display Accessing Operation data by CoMeter Accessing Operation data by HHT Accessing Operation data by PC Trimm
85. numerical down Select Pressure Polarity enumerated Back up Back Transfer Function Select Type Linearization Low Flow down Point Cut Off Select Select Select enumerated numerical numerical Select SW Write Protect enumerated Digital LCD Display Keys sequences 364xS User s Manual Display E 79 Select Language gt enumerated up B Select Operator View enumerated up Select Display Variable 1 enumerated up Select Display Variable 2 enumerated p B Select Display Bargraph J enumerated up p Select Contrast L manual adjust PT up f back Y up p Select Display Settings gt Display Eng Unit down Select back up Select enumerated down up Temperature down up down up Mass amp Volume down up Density down Level down up di 5 Custom down Unit Back up Back i Select ASCII string Protection back Select enumerated back Select numerical back Select numerical back Select numerical back Select numerical back Select numerical back Select numerical back back Display LRV 99 Display URV down 0 100 up up Select Select numerical numerical Back down up Change Password Select ASCII string back Display Transfer Func down Select
86. on mA milliamperes V volts Ib d STon min STon h STon d LTon h LTon d Nm h NL h SCFM CFH m min bbl s bbl min bbl h bbl d gal h ImGal s L h gal d CFM GPM L min ImGal m Nm NL kg Ib STon LTon OZ Ib ft g ml kg L g L Ib in STn yd degTwad ft mV 26 26 pound per day short ton per minute short ton per hour short ton per day long ton per hour long ton per day Normal cubic meter per hour Normal liter per hour standard cube feet per minute cubic feet per hour cubic meter per minute barrel per second barrel per minute barrel per hour barrel per day US gallon per hour Imperial gallon per second liter per hour US gallon per day cubic feet per minute US gallon per minute liter per minute Imperial gallon per minute Normal cubic meter Normal liter gram kilogram ton pound short ton long ton ounce cubic meter pound per cubic feet grams per milliliter kilograms per Liter grams per Liter pound per cubic inch short ton per cubic yard degrees Twaddell feet inch millivolts percentage Digital LCD Integral Display Keys sequence to change the unit on the Display 3 7 1 To change the PV unit in the transmitter Navigate the Digital LCD Integral Display menu select Device Config gt Rerange gt Rerange no pressure gt Engineering Unit and the used unit will be available To modify select Edit then scroll the desired unit see the follow
87. ording to the EN 50281 as it is shown on the relevant part of the pictures on the right 63 Application with Gas 364 Tx category 16 Ex ia Note the transmitter must be connected to a supply associated apparatus certified Ex ia Application with Dust Zone 20 2600T Tx category 1D IPBx Exia Note the protection is mainly assured by the IP degree associated to the low power from the supply certified Ex ia Application with Gas Zone 1 25001 Tx zona i category 1 25 Tank Exia Pnmary transducer Mote see the for xcaptioni Zone 0 Zore t Sepa ation Note the transmitter can be connected to either ib or ia supply associated apparatus Application with Dust Zone 21 IOT Tx in category 1 20 IPex 4 Exi gA dangerous med um pracaca Note the protection is mainly assured by the IP degree associated to the low power from the supply This can either be ib or ia Aaditional Safety 364xS User s Manual Certificate ATEX II 1 2G Ex d IIC T6 1 20 Ex tD A21 IP67 T85 C ZELM certificate number ZELM 06 ATEX 0302 X The meaning of ATEX code is as follows Il Group for surface areas not mines 1 2 Category It means that only a part of the transmitter complies with category 1 and a second part complies with category 2 see the picture on the right G Gas dangerous media D Dust dangerous media T85 C Maximum
88. power of the input signal in of the calibrated span the instrument it gives an output proportional to the rate of flow calculated using the Kingsvater Shen formula 33 Theoretical Square Root Curve R programmable percentage value Theoretical Square Root Curve programmable A percentage value Rectangular weir Trapezcedal weer V notch weir Configuration 364xS User s Manual 34 Bidirectional The bidirectional function applied to the transmitter input x expressed in percentage of the calibrated 20 mA span has the following form Theoretical Square Root Curve Output sign x 1x1 where x and Output should be normalized in the range 1 to 1 for calculation purpose with following Output meaning Output 0 means Analog ou t 4 mA Output 1 means Analog out 20 mA This function can be used for flow measurement purpose when the flow is in both the directions and the primary elements are designed to perform this type of Linear programmable measure percentage value Polynomial The polynomial function applied to the transmitter input x expressed in percentage of the calibrated span has the following form Output Ao A X A2X Aux Asx where x and Output should be normalized in the range 0 to 1 for calculation purpose with following Output meaning Output 0 means Analog out
89. protection 70 L Icd 39 keys sequence 84 language 44 Icd menu list 39 Icd navigate 39 Icd operator view 44 password 45 Icd positioning 17 protection 45 Icd transfer function 35 Icd transfer function by hht 35 Icd transfer function by pc 36 lcd view setting 44 Irv 27 Irv by cometer 27 Irv by hht 27 Irv by 27 Irv by local keys 27 Irv by pc 27 maintenance 54 menu flowchart 75 meter transfer function 35 mounting 11 mounting on pipe 13 mounting on pipe instruction 16 mounting on wall 16 mounting on wall instruction 17 Index 364xS User s Manual multidrop hart communication 53 ouput trimming by cometer 50 ouput trimming by hht 50 ouput trimming by Icd 49 ouput trimming by pc 50 ped 68 plate nameplate 9 plate tag 9 plate wired on 9 power supply limits 68 pressure polarity 23 pressure polarity by hht 24 pressure polarity by Icd 24 pressure polarity by pc 24 protective earthing 18 pv scaling 50 pv scaling by hht 50 pv scaling by Icd 50 pv scaling by PC 50 pv scaling removing 51 pv scaling removing by hht 51 pv scaling removing by Icd 51 pv scaling removing by PC 51 R reassembly 55 reassembly safety 55 remote meter 20 replacement 55 57 replacement electronics 57 replacement data saving 57 replacement Icd 57 reset to factory
90. r s Manual 57 DANGEROUS FLUIDS In case of toxic or otherwise dangerous process fluid take any precautions a s recommended in the relevant Material Safety Data Sheet Dismantling The Digital LCD Integral Display and Electronics dismantling are allowed See the Sectional view as reference Transmitter Sectional View for the 364 models with Digital LCD Integral Display Replacement and troubleshooting 364xS User s Manual 58 Replacement Electronics replacement For electronics replacement or update apply the following procedure Screw down completely the cover locking screw using the 3 mm Allen key Unscrew and remove the cover Unscrew the two fixing screws and remove the secondary electronic assembly Unplug the sensor cable Plug the sensor cable to th e new secondary electronics Fix the electronic circuit by its screws Refit the covers and tighten securely Unscrew the cover locking screw to secure the covers This is mandatory to meet Flameproof requirements for Hazardous Areas installation NOooRBRON A Data saving in case of replacement In case it is necessary to repl ace the secondary electronic e g fault HART electronic release update the configuration of the new electronics is automatically updated via the primary electronics when the 364XS is power cycled Digital LCD Integral Display installation or replacement To install the integral display 1 Look at the indication on the nameplate
91. r ing liquids or condensate when measuring gases will flow back to the process and not enter the transmitter measuring chamber Vent drain valves on the transmitter are located on the body The transmitter and these drain vent valves have to be located higher than the taps on liquid service in order to allow the venting of entrapped gas or below the taps on gas service in order to allow the air vent off or condensate to drain off Drain installation that when the process fluid is removed during the drain vent operation it is directed down and away from technicians It is rec ommended to mount the transmitter to prevent this possible source of damage for unskilled operators NO For safety reasons take care of the drain vent valves position so gt Installation 364xS User s Manual 12 In addition consider the need for a testing or calibration input and provide space for the h ousing cover to be removed for electrical wiring and maintenance WARNING Process leaks may cause harm or result in death Install and tighten process connectors and all accessories including manifolds before applying pressure In case of toxic or other dangerous process fluid take all precautions as recommended in the relevant Material Safety Data Sheet when draining or venting Use only a 12 mm 15 32 hexagonal spanner to tighten the bracket bolts Application related recommendation 2 Flow measurement with cl
92. ribed in the next paragraphs Set the LRV by Local Keys Set the transmitter applied pressure as for Lower Range Value LRV When the applied pressure is stable push the Zero local adjustment key Z located on the terminal block and release After this operation the reading shall mo ve to 4 mA If no changes occur repeat the operation Set the LRV by Digital LCD Integral Display To set the LRV reading of the Digital LCD Integral Display the engineering units have to be selected Navigate the Digital LCD Integral Display menu select Display gt Display settings gt Display LRV 0 and the Zero values will be available Select the desired value and confirm Digital LCD Integral Display Keys sequence to set the Display LRV 3 7 2 Edit To set the Transmitter LRV without reference pressure Navigate the Digital LCD Integral Display menu select Device Config gt Rerange gt Rerange no pressure gt Set LRV and the LRV values will be available To modify select Edit then scroll the desired value for the digit in reverse color with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK Note the minimum and the maximum value s to select are indicated on the display Digital LCD Integral Display Keys sequence to set the LRV wihout pressure 2 1 2 2 Edit Configuration 364xS User s Manual 28 To set the Transmitter LRV with reference pressure
93. rminal is available Please refer to the device manual for the right operations Set the Current Output limits by PC The setting of the Current Output limits by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the right operations Configuration 364xS User s Manual Operation 40 Digital LCD Integral Display The meter Digital LCD Integral Display is connected on the electronics It is of digital type microprocessor driven It can be used for transmit ter configuration as well as for display various type of information from Process Variable to output percentage In addition diagnostic information provided First the highest priority message will appear followed by the next message in order of priority Here is a list of self explanatory errors and warning messages Electronic Fail Sensor Elec Fail Sensor Fail DAC Out of Range Sensor Invalid PV out of Limit Sensor T Out Limit Static P Out Limit Electr T Out Limit Current Out Satur Current Out Fixed Config Error Tot Config Error Overrange Consistency Check For additional details see the Transmitter Diagnostics section of this manual Navigate the Digital LCD Integral Display The Digital LCD Integral Display offers you an extensive range of functions which are grouped into menus e the m
94. ro the transmitter output is zero with the input up to a programmable percentage value between 0 and 20 This option is offer in order to ensure a more stable flow measure This option is possible for all the list ed output functions The X Square root Transfer function can be used for open channel see figures on the right flow measurement using ISO 1438 rectangular weirs Hamilton Smith Kindsvater Carter Rehbock formulas or trapezoidal weirs Cippolett i formulas and ISO 1438 Venturi flumes In these types of devices the relationship between the flow and the developed head h the differential pressure mesured by the transmitter is proportional to h or square root of Other types of Venturi or Par shall flume do not follow this relationship Using this function the output in 9o of the span is proportional to the square root of the third power of the input signal in of the cali brated span the instrument gives an output proportional to the rate of flow calculated using the above mentioned formulas The X Square root Transfer function can be used for open channel flow measurement using ISO 1438 V notch triangular weirs see figure on the right where the relationship between the flow and developed head h the differential pressure measured by the transmitter is proportional to h 9 or square root of h 5 Using this function the output in 9o of the span is proportional to the square root of the fifth
95. rrective actions 1 2 4 Sensor Fail The reading from the sensor is wrong Corrective actions 1 2 4 PV out of Limit The calculated PV is above 110 or below 110 of sensor limit LRL URL on the instrument nameplate Corrective actions 5 Static P Out Lim The detected static pressure is above the maximum static pressure MWP on the instrument nameplate Corrective actions 5 Overrange The detected pressure is above the maximum static pressure MWP on the instrument namepla te Corrective actions 5 Sensor T Out Lim The sensor temperature is above 90 C or below 50 C Corrective actions 5 Current Out Satur The output is limited to the saturation limits but the measurement is beyond these limits The measured variable could be outside the configured span Corrective actions 5 Current Out Fixed The output is fixed to a value set by a HART command for simulation purposes Corrective actions Use the HART command to exit the simulation mode If the transmitter is not in simulation mode see 1 2 3 DAC Out of Range The Digital to Analog Converter DAC is out of range Corrective actions It is necessary to carry out an Output Trimming operation specified in this manual If the error persists see 1 2 3 or 4 Electr T Out Lim The temperature of the HART electronic is above 90 C or below 50 C Replacement and troubleshooting 364xS User
96. s the measured Static Pressure Sensor Temperature to access the measured sensor temperature Digital LCD Integral Display Keys sequence to access the transmitter measured variables 7 1 Accessing Operation data by CoMeter Accessing Operation data by CoMeter is available with the 695 Field Indicator Please refer to the de vice manual for the appropriate operations Accessing Operation data by HHT Accessing Operation data by Hand Held Term inal is available Please refer to the de vice manual for the appropriate operations Accessing Operation data by PC Accessing Operation data by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Operation 364xS User s Manual 48 Trimming and Calibration Set Up The calibration requires a stable Pressure Generator and a Reference Pressure Indicator with the appropriate accuracy at least 4 times better than the required accuracy of the transmitter measuring chain The pneumatic circuit shall be verif ied to exclude connection leakage problem or plugged lines The picture on the right show the complete test rigs that can be selectively used to suit the calibration for the Pressure gauge and the Differential transmitters V G Vacuum Gauae Before the calibration ensure that e the required span the upper and lower range value URV and LRV are within the span and range
97. se refer to the device manual and the Software instructions for the right operations Operation 364xS User s Manual 55 Maintenance No specific maintenance actions are required on the 2600T Pressure transmitter Series Exterior cleaning Please note the following points when cleaning the device 7 The cleaning agents used should not attack the surface and the seals gasket and threads Mechanical damage to the diaphragm due to pointed objects must be avoided Field update Each transmitter is labeled individually so it is imperative that the approval codes on each label match exactly during upgrade The label on the transmitter reflects the replacement model code for reordering an assembled unit with the required communication protocol The 2600T Pressure transmitter Series allows for electronics board upgrades Two provided screws guide and secure the boards into place Maintenance 364xS User s Manual 56 Replacement and Troubleshooting A WARNING Before you begin read Safety on page 3 The display secondary electronic and transducer assemblies are not user serviceable however they may be replaced This section describes the dismantle the replacement and the troubleshooting of these assemblies Other components are not replaceable except at the factory As an example the housing covers viewing glass This because regulations do not permit field replacement of a broken or damaged gla
98. sidential commercial and light industrial environments according to 55011 2002 61000 6 2 2001 Electromagnetic compatibility EMC Generic standards Immunity for industrial environments according to EN 61000 4 2 2001 EN 61000 4 3 2002 EN 61000 4 4 2004 EN 61000 4 5 2001 EN 61000 4 6 2001 EN 61000 4 8 2001 61000 4 11 2004 following the provisions of the EMC Directives 89 336 EEC and 93 68 EEC ABB S p A ABB SACE Division siness Eoo E nterio Technical Director Lenno 14 July 2008 ABB SACE Division Una sociel Gruppo ABB Direzione e Ulici Amministrativi Capitals Sociste Ucit Produttive Patrica FRI An ABB Group company Headquarters and Accounting Services Shire capital Factories Sede Legale 20099 Sesto 5 Govarri Ml 107 009 000 tw paid ap Bergama Martine in Sada Registered Office Via L Lama 33 P Frosinane Vittuane Mf Via Vior Pisani 16 Tol 439 02 2414 1 Codice Fiscale n d iscrizione del Registro Garbagnate Monastero LC 120124 Milano Italy Fax 433 02 2414 3892 delis imprese di Miana Fisca Code and Genova Tel 438 02 2414 1 C P JP O Box 155 Milano Officia Company Book 00738410150 Lanne CO www abb it e mail sace ssg Dit abd com REA Milano 1513225 Marostica VI Aaditional Safety 73 364xS User s Manual EC Declaration of Conformity We ABB SpA BU Instrumentation Via Statale 113 22016 Lenno
99. sired Engineering Unit is different from the indicated select Edit then scroll the desired unit see the following table with the up and down keys and confirm with OK Select Next to continue mbar millibar mmH20 C millimeter of water at 4 degrees Celsius grams per square centimeter inH20 F inches of water at 68 degrees Fahrenheit 20 C Kg cm kilo grams per square centimeter inHg inches of mercury at 0 degrees Celsius Pa pascal ftH20 F feet of water at 68 degrees Fahrenheit 20 C kPa kilopascal mmH20 F millimeter of water at 68 degrees Fahrenheit 20 C torr torr mmHg millimeter of mercury at 0 degrees Celsius atm atmosphere psi pounds per square inch MPa Megapascal bar bars inH20 C inches of water at 4 degrees Celsius Configuration 364xS User s Manual 23 Define the Lower Range value LRV If the desired LRV is different from the indicated select Edit scroll the desired value for the digit in reverse color with the up and down key s and confirm with Next Repeat the operation for the seven digits and confirm with OK Select Next to continue Note the minimum and the maximum allowed values are indicated on the display Define the Upper Range Value URV If the desired URV is differe nt from the indicated select Edit scroll the desired value for the digit in re verse color with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK Select Next to continu
100. smitter on the front Vent position Vertical pipe Perpendicular bracket Transmitter on the back Vent position 15 Installation 364xS User s Manual 16 Vertical pipe Perpendicular bracket Transmitter on the front Drain position Vertical pipe Perpendicular bracket Transmitter on the back Drain position Pipe mounting instruction 1 Fix the bracket in the defined position on the pipe using the tool and the adapter to guarantee the best mechanical performances of the assembly 2 Tight the nuts with the washers below them in order to fix the bracket the torque value shall be 10 Nm 12 Nm Fix the Pressure transmitter using the two screws in the package the torque value shall be 1 Nm 0 2 Nm Installation 364xS User s Manual 17 Wall mounting In this chapter you can find suggestions for wall mounting The se suggestions shall not limit alternative solutions that the end user can define himself Wall mounting Vertical bracket Drain position left Vent position right Wall mounting instruction 1 Fix the bracket at the wall in the final position 2 Connect the instrument interface using the two long screws and bolts in the package the torque value shall be between 10 Nm and 12 Nm 3 Fix the Pressure transmitter using the two short screws in the package the torque value shall be between 10 Nm and 12 Nm The use of
101. ss as this would invalidate the enclosure s explosion pr oof rating Therefore it is necessary to replace the entire damaged enclosure cap assembly Dismantling and reassembly Dismantling and reassembly should not be carried out on site because of the risk of damage to components and printed circuits as a result of adverse environmental conditions such as humidity dust etc The dismantling and reassembly procedures given below should be carried out in the listed order to avoid instrument damage See the pictures at the end of the instructions for better understanding Operation required tools 3mmAllen key in the transmitter box Small Phillips screwdriver Small flat bladed screwdriver Safety information for Dismantling and Reassembly Read the following Safety information before to start any operation WARNING Only specialist personnel or ABB may undertake dismantling and reassembly of certified devices WARNING Process fluids and or pressure retained in the transmitter primary unit can cause severe injury and death or damage to the equipment It is the user responsibility to make sure that no pressure is applied before removing the instrument from service or when draining or venting A WARNING For Hazardous classified Location installations at least seven 7 threads on the cover must be engaged in order to meet the flameproof explosion proof requirements Replacement and troubleshooting 364xS Use
102. storage period although the terms of guarantee remain as agreed with the Company and as given in the order acknowledgement Opening the box 364xS User s Manual 11 Installation Study these installation instructions carefully before proceeding Failure to observe the warnings and instructions may cause a malfunction or personal hazard A WARNING Before you begin read Safety on page 3 As already specified in the Safety Notes the installation must only be carried out by suitably trained personnel and in accordance with the information given Any deviation from these instructions will transfer the complete liability to the user It is not recommended to install the transmitter and leave the cover open or the electica input without the appropriate plugs Water penetration can damage the electrical circuit Preparing for installation Before installing the transmitter check its compatibility with the following measurement and safety requirements Explosion protection Pressure rating Maximum Working Pressure and measurement range Operating voltage limits Process and ambient Temperature limits Environmental limits EMC vibration others Corrosion compatibility of transmitter wetted parts and process media Mounting the transmitter Position the process connection to enable process connections to be made It is important to mount the transmitter and to lay the process piping so that gas bubbles when measu
103. struction manuals searching for the keyword IM 36 on www abb com or from local ABB repr esentatives Check the installation Before applying power and pressure perform the following checks Installation environment conforms to the transmitter specification for ambient conditions The transmitter is mounted securely The transmitter is properly grounded The input power voltage matches the transmitter nominal input voltage The plugs vents and process connections are tightened as specified The proper electrical adapter are installed and are tightened as specified The red plug on the electical input not used is replaced with a proper plug The cover is tightened up to metal to metal contact with the housing All the requirements are satisfied if the transmitter is working in hazardous area Apply power The transmitter will start up automatically at the power up Start up The transmitter has default parameter settings that are sufficient for many situations and start up of the instrument However review the configuration chapter for the default parameter settings values and the parameter changes procedures Installation 364xS User s Manual 22 Configuration Default configuration The data default configuration at the product delivery is the following Pressure Polarity P2 High pressure Damping 1 second Units kPa LRV 0 kPa URV equal to URL Totalizer
104. subtraction of the positive and negative flow the bidirectional transfer Utility Enumerated function has to be selected Communication This function provides all the Communication settings Main Menu HART Tag Set the Tag value in the transmitter database Utility ASCII String Descriptor Set the Descriptor value in the transmitter database Utility ASCII String Message Set the Message value in the transmitter database Utility ASCII String Operation 364xS User s Manual 44 Display indication Description Level Type Polling Address Set the Polling Address value in the transmitter Utility Enurierated Sensor Trim Calibrate This function provides all the Calibration settings database This function provides the trimming of the sensor Dew wm Lower sensor trim Set the lower Sensor Trim point Utility Upper sensor trim Set the upper Sensor Trim point Utility Output Trim This function provides all the trimming of the current output Sub Menu Set 4 mA Trim the output current to 4 mA when the action is performed Utility Numerical Set 20 mA Reset to Factory Trim Diagnostics Trim the output current to 20 mA when the action is performed Set the output current Trim and the Sensor Trim at the Calibration performed in the factory during the trasmitter manufacturing This function provides all the Diagnostics information Utility Numerical Mi Main Menu
105. t kg kilogram yd cubic yard t ton gallon US gallon Ib pound ImpGal Imperial gallon STon short ton bushel bushel LTon long ton bbl barrel Oz ounce bbl liq barrel liquid m cubic meter SCF standard cubic feet Digital LCD Integral Display Keys sequence to set the Permanent Totalizer Engineering units 4 3 4 1 Edit To set the Permanent Totalizer Custom unit Navigate the Digital LCD Integral Display menu select Totalizer gt Totalizer setting gt Permanent Eng Unit gt Custom Unit and the used Permanent Totalizer Custom Units will be available To modify select Edit then scroll the desired alphanu meric symbol with the up and down keys and confirm with Next Repeat the operation for the six digits and confirm with OK Digital LCD Integral Display Keys sequence to set the Permanent Totalizer Custom units 4 3 4 2 Edit To set the Permanent Totalizer Conversion Factor Navigate the Digital LCD Integral Display menu select Totalizer gt Totalizer setting gt Permanent Eng Unit gt Conversion Factor and the used Permanent Totalizer Custom Units will be available To modify select Edit then scroll the desired value with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK Note the minimum and the maximum value s to introduce are indicated on the display Digital LCD Integral Display Keys sequence to set the Permanent Totalizer Conversion Factor
106. ted The existing polynomial coefficients in the transmitter will be used The coefficients can be set or modified only by HHT and PC Set the Transfer function on the transmitter by CoMeter The Transfer function setting by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Set the Transfer function on the transmitter by HHT The Transfer function setting by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Set the Transfer function on the transmitter by PC The Transfer function setting by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Set the Transfer function on the Meters The Transfer function on the Meters works only on the meters reading and not on the trasmitter output Set the Transfer function on the Digital LCD Integral Display On the Digital LCD Integral Display only the transfer function can be selected The existing Square root parameter or polynomial coefficients in the transmitter will be used The coefficients can be set or modified only by HHT and PC Navigate the Digital LCD Integral Display menu select Display gt Display Settings gt Display Transfer Function and the Transfer functions will be available Select the desired value and confirm Digital LCD Integral Display Keys sequenc
107. ter read the current output Navigate the Digital LCD Integral Display menu select Calibrate gt Output Trim gt Set 4 mA and the value will be available To modify select Edit then scroll the desired value with the up and down keys and confirm with Next Repeat he operation for the seven digits to have the same reading of the milliamperometer and confirm with OK Note the Maximum and Minimum values are indicated on the Displa y as reference Digital LCD Integral Display Keys sequence to set the 4 mA output current 6 2 1 Edit To set the 20 mA output current Connect the pressure transmitter as defined in the Trimming and Calibration Set Up Using a precison milliamperometer read the current at the output Navigate the Digital LCD Integral Display menu select Calibrate Output Trim Set 20 mA and the value will be available To modify select Edit then scroll the desired value with the up and down keys and confirm with Next Repeat the operation for the seven digits to have the same reading of the milliamperometer and confirm with OK Note the Maximum and Minimum values are indicated on the Display as reference Digital LCD Integral Display Keys sequence to set the 20 mA output current 6 2 2 Edit Output trimming by CoMeter Output trimming by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Operation 364xS User s Manual 51 Output trimming b
108. th Dust Zone 21 2600T Tx Zone 20 category 1 26 Silo IP Exd WL dangerous medium process Note the protection is mainly assured by the IP degree associated to the low power from the supply Application with Gas Zone 2 2600T Tx category 36 ExnL Note the transmitter must be connected to a supply with 42 V d c max output voltage as above indicated The current of the transmitter is less than 25 mA Application with Dust 2600T Tx category 3D IP 6x ExnL Note the protection is mainly assured by the IP degree associated to the low power from the supply Additional Safety 364xS User s Manual 65 Certificate respectively ATEX II 1G Ex iallC T6 and 1 1 2G Ex ia IIC T6 II 3G ExnL IIC 6 and ll 1D Ex 20 T85 C and l 1 2D Ex 21 T85 C ll 1 2G Ex d IIC T6 and 11 20 Ex tD A21 IP67 85 and II 3D Ex tD A22 IP67 T85 C ZELM certificate number ZELM 06 ATEX 0302 X For special conditions for safe use see certificate The meaning of ATEX code is as follows 1 1 2 G D T85 C Group for surface areas not mines Category Category It means that only a part of the transmitter complie s with category 1 and a second part complies with category 2 see on application sketch Gas dangerous media Dust dangerous media Maximum surface temperature of the transmitter enclosure with Ta ambient temperature 75 C for Dust no
109. the desired protection with the up and down keys and confirm with OK Digital LCD Integral Display Keys sequence to protect the Permanent Totalizer 4 2 1 2 Edit To change the Permanent Totalizer protection Password The Permanent Totalizer Password is a five digit string The default value at the transmitter deli very is When this default password is set the protection does not work Navigate the Digital LCD Integral Display menu select Totalizer Heset Permanent Totalizer Change Password and the actual password will be available To modify select Edit then scroll the desired alphanumeric symbol with the up and down keys and confirm with Next Repeat the operation for the five digits and confirm with OK Digital LCD Integral Display Keys sequence to change the Permanent Totalizer Password 4 2 1 3 Edit Totalizer operation by HHT Totalizer operation by Hand Held Terminal is available Please refer to the device manual for the appropriated operations Totalizer operation by PC Totalizer operation by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriated operations Reset to Factory trim The transmitter has in the memory the Sensor Low trim the Sensor High trim and the Output trimming Digital to analog trim defined or calculated during the transmitter assembly These data have
110. the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the surveillance of the production The other marking refers to the protection type used according to relevant EN standards Ex ia Intrinsic safety protection level a Ex iaD 20 Construction with inside intrinsic safety electronics suitable for Dust Zone20 Gas group 6 Temperature class of the transmitter which corresponds to 85 with a Ta ambient temperature 40 C About the applications this transmitter can be used in Zone 0 Gas and Zone 20 Dust classified areas continuous hazard as it is shown on the picture on the right Certificate ATEX II 1 26 Ex T6 and 1l 1 20 Ex 21 T85 C ZELM certificate number ZELM 06 ATEX 0302 X Note this ATEX Category depends on the application see below and also on the intrinsic safety level of the transmitter supply associated apparatus which can sometimes suitably be ib instead of ia As it is well known the level of an intrinsic safety system is determined by the lowest level of the various apparatus used i e in the case of ib supply the system takes over this level of protection The meaning of ATEX code is as follows Il Group for surface areas not mines 1 2 Category It means that only a part of the transmitter complies with category 1 and a second part complies with category 2 see picture on the right G
111. the Digital LC D Integral Display menu select Display gt Display settings gt Display URV 100 and the Span values may be available Select the desired value and confirm Digital LCD Integral Display Keys sequence to set the Display URV 3 7 3 Edit To set the Transmitter URV without reference pressure Navigate the Digital LCD Integral Display menu select Device Config Herange Herange no pressure Set URV and the URV values may be available Select the desired value and confirm Digital LCD Integral Display Keys sequence to set the URV wihout pressure 2 1 2 3 Edit Configuration 364xS User s Manual 29 To set the Transmitter URV with reference pressure Set the transmitter applied pressure as for Upper Range value 10096 Navigate the Digital LCD Integral Display menu select Device Config gt Rerange gt Rerange with pressure gt Set URV 100 Select OK to start the autoadjust Digital LCD Integral Display Keys sequence to set the URV wih pressure 2 1 1 2 OK Set the URV by CoMeter URV configuration by CoMeter is available with the 695 Field Indicator Please refer to the de vice manual for the appropriate operations Set the URV by HHT URV configuration by Hand Held Terminal is available Please refer to the de vice manual for the appr opriate operations Set the URV by PC configuration by PC is available using dedicated Software ABB can provide the r
112. the Display to set 4 mA fixed output current to set 20 mA fixed output current to set any fixed output current to change the failsafe direction to set the High saturation current to set the Low saturation current to set the Fail High current to set the Fail Low current to set the language to modify the Operator View to modify the define the Variable 1 to modify the define the Variable 2 to modify the define the Bargraph variable to modify the define the Variable Engineering Units in the display to protect the Display to change the Display password to access the transmitter communication data to access the transmitter measured variab les to Low Trim the sensor to High Trim the sensor to set the 4 mA output current to set the 20 mA output current to Auto Set Zero Scaling to Set the PV Scaling to Remove the PV Scaling to operate the Totalizer Status to reset the Permanent Totalizer to reset the Batch Totalizer to protect the Permanent Totalizer to change the Permanent Totalizer Password to Reset to Factory Trim to Software Write Protect 84 NOAA CONO S RAA AAA AAA Digital LCD Display Keys sequences 364xS User s Manual 85 Acronyms The acronyms currently used to define the various parameters are as follows URL
113. torr torr mmHg millimeter of mercury at 0 degrees Celsius atm atmosphere psi pounds per square inch MPa Megapascal bar bars inH20 inches of water at 4 degrees Celsius Units for Temperature variable degree Celsius F degree Fahrenheit R degree Rankine K Kelvin Configuration 364xS User s Manual Units for Flow variable m h cubic meter per hour gal s US gallons per second Mgal d mega US gallons per day L s liter per second ML d megaliter per day CFS cubic feet per second f d cubic feet per day m s cubic meter per second cubic meter per day ImGal h Imperial Gallons per hour ImGal d Imperial Gallons per day 0 5 gram per second g min gram per minute g h gram per hour kg s kilogram per second kg min kilogram per minute kg h kilogram per hour kg d kilogram per day t min ton per minute t h ton per hour t d ton per day Ib s pound per second Ib min pound per minute Ib h pound per hour Units for Mass and Volume variable L liter hl hectoliter in cubic inch ft cubic feet yd cubic yard gallon US gallon ImpGal Imperial gallon bushel bushel bbl barrel bbl liq barrel liquid SCF standard cubic feet Units for Density degB hv degrees Baum heavy degB It degrees Baum light degAPI degrees API SGU specific gravity units g cm gram per cubic meter kg m kilogram per cubic meter Ib gal pound per US gallon Units for Level m meter cm centimeter mm millimiter Other Units N Newt
114. trim 52 reset to factory trim by hht 53 reset to factory trim by lcd 53 reset to factory trim by PC 53 S safety notes 3 safety additional notes 61 sensor high trim 48 sensor high trim by hht 49 sensor high trim by Icd 48 sensor high trim by pc 49 sensor low trim 48 sensor low trim by hht 48 sensor low trim by Icd 48 sensor low trim by pc 48 sensor static trim 49 sensor static trim by hht 49 sensor static trim by pc 49 sensor trim 47 sensor trim zero 47 sensor trim zero by cometer 48 87 sensor trim zero by hht 48 sensor trim zero by pc 48 signal simulation 36 software settings 37 software write protect 53 software write protect by hht 53 software write protect by Icd 53 software write protect by PC 53 storage 10 T totalizer by Icd 28 totalizer configuration by hht 31 totalizer configuration by PC 31 totalizer operation 51 totalizer operation by hht 52 totalizer operation by Icd 52 totalizer operation by PC 52 totalizer password 52 totalizer setting 28 tranfer function bidirectional 33 tranfer function linear 31 tranfer function polynomial 33 tranfer function square roots 32 tranfer function two polynomial 34 transfer function set 34 transfer functions 31 transfer functions description 31 transmitter tranfer function by cometer 35 transmitter tranfer function by hht 35 transmitter tranfer function by Icd 34 transmi
115. tter tranfer function by pc 35 transmitter identification 9 trimming output 49 trimming set up 47 troubleshooting 55 58 U unit by cometer and prometer 26 unit by hht 26 unit by pc 26 units 24 units by 25 urv 27 urv by cometer 28 urv by hht 28 urv by Icd 28 urv by local keys 28 urv by pc 28 wiring 17 write protect mode HW 36 write protect mode SW 37 Z zero elevation 51 zero suppression 51 Index ABB has Sales amp Customer Support The Company s policy is one of continuous product expertise in over 100 countries worldwde improvement and the right is reserved to modify the information contained herein without notice www abb com instrumentation Printed in Italy 04 2012 ABB 2012 N gt r4 st eo EP EP PRIEDID S p A ABB Automation Products GmbH Howard Road St Neots 125 E County Line Road Via Statale 113 Schillerstrasse 72 Cambridgeshire PE19 3EU Warminster PA 18974 22016 Lenno CO D 32425 Minden UK USA Italy Germany Tel 44 0 1480 475321 Tel 1 215 674 6000 Tel 39 0344 58111 Tel 49 0 571 830 1691 Fax 44 0 1480 217948 Fax 1 215 674 7183 Fax 39 0344 56278 Fax 49 0 571 830 1368
116. value Navigate the Digital LCD Integral Display menu select Device Config PV Scaling Auto Set Zero Scaling To accept the operation select OK and wait for the end a bargraph will indicate th e working progress Digital LCD Integral Display Keys sequence to Auto Set Zero Scaling 2 2 1 OK As for method 2 Navigate the Digital LCD Integral Display menu select Device Config PV Scaling PV Scaling To modify select Edit then scroll the desired value with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK Note the Maximum 80 of URL and Minimum 80 of URL usable values are indicated on the Display as reference a Digital LCD Integral Display Keys sequence to Set the PV Scaling 2 2 2 Edit Set PV scaling by HHT PV scaling by Hand Held Terminal is available Please refer to the de vice manual for the appropriate operations Set PV scaling by PC PV scaling by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Removing PV scaling In case the Sensor trimming operation is necessary the PV scaling Sensor Offset has to be removed Operation 364xS User s Manual 52 Removing PV scaling by Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Device Config gt PV Scaling gt Reset PV Scaling
117. vice Center WARNING If the transmitter is working in a control loop the loop must be placed under local manual control while the instrument is examined or taken out of service Take all precautions to avoid damages caused by pressure or dangerous fluids release Symptom Corrective actions No output current Check the transmitter power supply Verify terminal voltage is 10 5 to 42 V dc or30Vdc in EE xia applications Check power wires for reversed polarity Clean the electrical connections Replace the Electronics module High low or irregular output current Check the transmitter power supply Verify applied pressure Verify 4 and 20 mA range points Verify output is not in alarm condition Verify if 4 20 mA output trim is required Check for trapped gas in liquid lines and liquid in dry lines Check for sediment in process flanges Clear the electronics module connectors contact Replace the Electronics module Transmitter Not Communicating with HART Verify the output is between 4 and 20 mA or saturation levels Communicator Verify clean DC Power to tra nsmitter Max AC noise 0 2 volts peak to peak Check loop resistance 250 ohm minimum Check if unit is addressed properly Transmitter will not respond to changes in Check the test equipment applied pressure Check impulse piping or manifold for blockage Verify applied pressure is between the Lower Range Limit and the Upper Range Limit Verify output is not in alarm
118. y HHT Output trimming by Hand Held Terminal is available Please refer to the de vice manual for the appropriate operations Output trimming by PC Output trimming by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Additional calibration procedures The 364 pressure transmitter models allow some useful procedures below described PV scaling The PV scaling operation can be used to alig n the zero of the process e g the minimum tank level with the zero reading of the transmitter A configuration tool shall be use to perfor m this operation through digital communication After the PV scaling all the Sensor trimming operation are disabled There are two different ways to perform a PV scaling Method 1 apply to the transmitter a pressure that corresponds to the scaling value offset and perform the operation using the configuration tools Digital LCD Integral Display Hand Held Terminal and PC Method 2 calculate the scaling value offset and apply it to the transmitter following the operation available on the configuration tool Hand Held Terminal and PC With this method it is possible to perform a scaling operation even for a value different then zero PV scaling by Digital LCD Integral Display As for method 1 Apply to the transmitter a pressur e that corresponds to the scaling value wait for a stable

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