Chattanooga Hydrocollator User Manual
Contents
1. 50 Hz 1000 W 31 64 Liters 56 kg 120 Ibs 160 F 165 F 71 C 74 C 190 F 14 F 88 C 8 C Time to 160 F 70 C 3 Hours Time from 160 F 70 C 2 Hours Type B 4 UL 544 20inHx18inLx16 in W 51 com Hx46 cm Lx 41 cm W 51 Ibs 23 1 kg 54 Ibs 24 5 kg Standard Accessories Includes eight Standard size HotPacs SS 2 Model Power Supply Rated Frequency Power Consumption Tank Capacity Filled Weight Temperature Range Thermal Cut out Temp Heating Up Time Cool Down Time Safety Class Safety Tests Dimensions Product Weight Shipping Weight 110 120 V 60 Hz 1000 W 49 32 Liters 85 kg 140 Ibs 160 F 165 F 71 C 74 C 190 F 14 F 88 C 8 C Time to 160 F 70 C 4 Hours Time from 160 F 70 C 2 Hours Type B UL 544 33 in H x 21 in Lx 16 in W 85 cm H x 52 cm L x 39 cm W 68 Ibs 30 8 kg 74 Ibs 33 6 kg Standard Accessories Includes eight Standard size HotPacs TECHNICAL SPECIFICATIONS E 1 Model Power Supply Rated Frequency Power Consumption Tank Capacity Filled Weight Temperature Range Thermal Cut out Temp Heating Up Time Cool Down Time Safety Class Safety Tests Dimensions Product Weight Shipping Weight Hydrocollator Heating Units 110 120 V 50 Hz 1000 W 15 44 Liters 25 kg 55 Ibs 160 F 165 F 71 C 74 C 190 F 14 F 88 C 8 C Time to 160 F 70 C 2 Hours Time from 160 F2. 11 Bracket Bulb Thermostat A B Assembly 2 each 21023 12 Internal Wiring Harness 21031 13 Drain Copper Tube Part A 21288 14 Handle Lid Kit 22171 15 Lid Rod Nuts 2 required 21737 24 Junction Box J Box Cover 22223 25 Stainless Steel Wire Rack 22232 29 Water Thief 21882 30 Feet Plastic 75538 31 Hose Drain 21635 32 Drain Copper Part B 21289 Key numbers refer to Nomenclature Section pages 5 and 6 Used to hold the hydraulic thermostat to the heating element Includes decorative handle nut 10 32 acorn brass screw 10 32x2 red logo decal and flat plastic washer 13 REPLACEMENT PARTS Hydrocollator Heating Units Model SS 2 Standard Cat No 2302 w packs Key Part Description Part No 1 Lid 22219 2 Lid Rod 22231 3 Pilot Lamp Clear 22148 4 Power Cord 20568 5 On Off Switch 23406 7 DrainValve Ball 1 2 in Replacement 21085 8 Element Heating 120 Volt 1000 Watt 10630 10 Hydraulic Thermostat 10631 11 Bracket amp Bulb Thermostat A B Assembly 2 each 21023 12 Internal Wiring Harness 61579 13 Drain Copper Tube Part A 21286 14 Handle Lid Kit 22171 15 Lid Rod Nuts 2 required 21737 16 Handle Side 2 20237 17 Caster 3 inch 21259 24 Junction Box J Box Cover 22087 25 Stainless Steel Wire Rack 22259 26 Drain Hose Bib 23392 27 Replacement Tank 23385 28 Outer Jacket 22425 29 Water Thief 21882 31 Hose Drain 21635 Key numbers refer to Nomenclature Section pages 5 and 6 U
3. J Box Cover 23460 25 Stainless Steel Wire Rack 22259 29 Water Thief 21882 31 Hose Drain 21635 Key numbers refer to Nomenclature Section pages 5 and 6 Used to hold the hydraulic thermostat to the heating element Includes decorative handle 1 4 20x1 1 4 screw and red logo decal 16 REPLACEMENT PARTS Hydrocollator Heating Units Model M 2 Standard Cat No 2402 w packs Key Part Description Part No 1 Lid 22297 2 Lid Rod 22303 3 Pilot Lamp Clear 22148 4 Power Cord 20568 5 On Off Switch 23406 7 Drain Valve Ball 1 2 in Replacement 21085 8 Element Heating 120 Volt 1000 Watt 10630 10 Hydraulic Thermostat 10631 11 Bracket amp Bulb Thermostat A B Assembly 2 each 21023 12 Internal Wiring Harness 61579 13 Drain Copper Tube Part A 21286 14 Handle Lid Kit 22171 15 Lid Rod Nuts 2 required 21737 16 Handle Side 20237 17 Caster 3 inch 21259 24 Junction Box J Box Cover 22087 25 Stainless Steel Wire Rack 22304 26 Drain Hose Bib 23392 27 Replacement Tank 56314 28 Outer Jacket 22421 29 Water Thief 21882 31 Hose Drain 21635 Key numbers refer to Nomenclature Section pages 5 and 6 Used to hold the hydraulic thermostat to the heating element Includes decorative handle nut 10 32 acorn brass screw 10 32x2 logo decal and flat plastic washer 17 REPLACEMENT PARTS Hydrocollator Heating Units Model M 4 Standard Cat No 2502 w packs Key Part Description Part No 1 Lid
4. ordered from an authorized Chattanooga Group dealer NOTE If HotPacs are to be stored for extended periods they may be placed while wet in plastic bags and stored in a freezer 20 WARRANTY Hydrocollator Heating Units Chattanooga Group a division of Encore Medical L P Company warrants that the Hydrocollator Models SS SS 2 E 1 E 2 M 2 and M 4 Heating Units Products are free of defects in material and workmanship This warranty shall remain in effect for one year 12 months from the date of original consumer purchase If these Products fail to function during the one year warranty period due to a defect in material or workmanship at the Company s option the Company or the selling dealer will repair or replace this Product without charge within a period of thirty days from the date on which the Product is returned to the Company or the dealer All repairs to the Product must be performed by a service center authorized by the Company Any modifications or repairs performed by unauthorized centers or groups will void this warranty To participate in warranty coverage this Product s warranty registration card included with Product must be filled out and returned to the Company by the original owner within ten 10 business days of purchase This Warranty Does Not Cover Replacement parts or labor furnished by anyone other than the Company the selling dealer or a certified Company service agent e Defects or damage caus
5. water and provides a ready supply of heated packs It is critical to maintain the water level over the top of the HotPac to avoid damage to the heating element the stainless steel or the HotPac Water is constantly lost during operation due to evaporation Therefore it is essential that water be added daily The tank should also be drained and cleaned systematically at minimum intervals of every two weeks Always unplug the unit from the power source when emptying or cleaning the unit Drain the unit by the drain valve located at the bottom rear of the unit Either move the unit to a floor drain or attach the extension hose to it when draining E 1 units have no drain and can be emptied by turning unit upside down N WARNING e Chattanooga Group does not recommend the Hydrocollator Heating Unit be moved while filled with heated water Tipping over could result in a burn to the user or others If the Hydrocollator must be moved while filled exercise extreme caution It is recommended to allow the water to cool below 120 F 49 C before moving the unit e Always unplug the Hydrocollator Heating Unit from the power source before attempting to empty water from unit The Hydrocollator Heating Unit is made of high quality stainless steel that with proper care and maintenance could easily last a lifetime Improper care could allow the stainless steel to wear prematurely Follow these simple steps to ensure that the Hydrocollator Heati
6. 22348 Lid Rod 22361 Pilot Lamp Clear Serial Above 5840 22148 Lamp Ind Serial Below 2550 21665 Lamp Pilot Light Serial Above 2549 20042 4 Power Cord 20568 5 On Off Switch 23406 7 Drain Valve Ball 1 2 in Replacement 21085 8 Heating Element M 4 120 Volt 1500 Watt 22267 10 Hydraulic Thermostat 10631 11 Bracket Bulb Thermostat A B Assembly 2 each 21023 12 Internal Wiring Harness 21617 13 Drain Copper Tube Part A 21286 14 Handle Lid Kit 22171 15 Lid Rod Nuts 2 required 21737 16 Side Handle Serial Above 5149 20237 17 Caster 3 inch 21260 20 Thermostat Low Water Kit Overtemp Thermostat 20548 23 Pilot Lamp Red 22149 24 Junction Box J Box Cover 22360 25 Stainless Steel Wire Rack 22374 26 Drain Hose Bib 23392 27 Replacement Tank 22343 28 Outer Jacket 23384 29 Water Thief 21882 31 Hose Drain 21635 33 Bracket Element Support 2 each 22356 Key numbers refer to Nomenclature Section pages 5 and 6 Used to hold the hydraulic thermostat and overtemp thermostat to the heating element Includes decorative handle nut 10 32 acorn brass screw 10 32x2 red logo decal and flat plastic washer Includes gasket thermostat nut 1 2 20 brass and overtemp thermostat 18 MAI NTE NANCE Hydrocollator Heating Units The Hydrocollator Heating Unit is equipped with an immersion type heating element and a hydraulic capillary type thermostat which evenly maintains the HotPac temperature in the
7. 70 C 1 Hour Type B 4 UL 544 16in Hx 13 in Lx 8inW 41cm H x 33 cm L x 20 cm W 14 Ibs 6 4 kg 16 lbs 7 3 Standard Accessories Includes four Standard size HotPacs E 2 Model Power Supply Rated Frequency Power Consumption Tank Capacity Filled Weight Temperature Range Thermal Cut Out Temp Heat Up Time Cool Down Time Safety Class Safety Tests Dimensions Product Weight Shipping Weight 110 120 V 50 Hz 1000 W 43 23 Liters 60 kg 125 Ibs 160 F 165 F 71 C 74 C 190 F 14 F 88 C 8 C Time to 160 F 70 C 4 Hours Time from 160 F 70 C 2 Hours Type B UL 544 20in Hx 15 in Lx 13 in W 51 cm H x 38 cm L x 33 cm W 31 Ibs 14 1 kg 35 Ibs 15 9 kg Standard Accessories Includes two Oversize HotPacs three Standard size HotPacs and 1 Neck Contour HotPac TECHNICAL SPECIFICATIONS M 2 Model Power Supply Rated Frequency Power Consumption Tank Capacity Filled Weight Temperature Range Thermal Cut Out Temp Heat Up Time Cool Down Time Safety Class Safety Tests Dimensions Product Weight Shipping Weight Hydrocollator Heating Units 110 120 V 60 Hz 1000 W 68 81 Liters 110 kg 190 Ibs 160 F 165 F 71 C 74 C 190 F 14 F 88 C 8 C Time to 160 F 70 C 6 Hours Time from 160 F 70 C 3 Hours Type B UL 544 33 in H x 27 in L x 16 in W 85 cm H x 67 cm L x 40 cm W 86 Ibs 39 kg 93 Ibs 42 2 kg
8. Moving Rehabilitation Forward Hydrocollator HEATING UNITS User Manual 120 Volt Units CHATTANOOGA b GROUP ISO 13485 CERTIFIED TABLE OF CONTENTS Hydrocollator Heating Units FORE WOM o A ieten tierce 2 Safety Poca toos 2 5 Precautionary Definitions asaous soto bassa tees pror prItrerUSRA C einge 2 Latin 3 WarnilriSs scie erexkkrleeckeseremetepRR ac AE E EEEE ai 4 Description of Device Markings naar Bun 4 Nomenclature 2 523 imetararnnra tdi E EEO KRADE N 5 7 Technical Specifications ariadna 8 10 vj OT 11 rers eiie A Pe E om 11 a nn TT 12 Replacement Parts asar ada 13 18 Maintenance on eo P Renee 19 20 WANA 24 qoam eda are drap aede s ana aea de rap KERE o d anid aene ERAI Od PR 21 Hydrocollator is a registered trademark of Chattanooga Group HotPac is a trademark of Chattanooga Group Comet of Prestige Brands Inc Soft Scrub of the Dial Corporation Scotch Brite of 3M 2008 Encore Medical L P and its affiliates Austin Texas USA Any use of editorial pictorial or layout composition of this publication without express written consent from Chattanooga Group of Encore Medical L P is strictly prohibited This publication was written illustrated and prepared for print by Chattanooga Group of Encore Medical L P FOREWO RD Hydrocollator Heating Units This manual contains general instruction
9. Standard Accessories Includes twelve Standard size HotPacs M 4 Model Power Supply Rated Frequency Power Consumption Tank Capacity Filled Weight Temperature Range Thermal Cut out Temp Heating Up Time Cool Down Time Safety Class Safety Tests Dimensions Product Weight Shipping Weight 110 120 V 60 Hz 1500 W 135 76 Liters 200 kg 340 Ibs 160 F 165 F 71 C 74 C 190 F 14 F 88 C 8 C Time to 160 F 70 C 8 Hours Time from 160 F 70 C 4 Hours Type B UL 544 33 in H x 35 in L x 20 in W 85 cm H x 89 cm L x 50 cm W 135 Ibs 61 2 kg 143 Ibs 64 9 kg Standard Accessories Includes twenty four Standard size HotPacs 10 SETUP Hydrocollator Heating Units Remove all of the contents inside the Hydrocollator Heating Unit and then replace the wire rack Make certain the drain valve is closed before filling the tank with water The tank should be approximately 3 4 full with packs removed The tank may be filled from any standard type faucet Check the voltage rating on the serial decal plate which is located on the back of the unit To turn the unit on simply plug the unit into a 120 Volt 60 Hz outlet as indicated on the decal plate To turn the unit off simply unplug from outlet Do not attempt to use direct current Follow the procedures indicated in the Precautionary Instructions Do not attempt to use the unit if it is not properly grounded OPERATION The Hydrocoll
10. ator Heating Unit is simple and easy to operate The controls are located in the rear near the bottom of the unit The thermostat controls the temperature of the water It is located near the bottom of the unit on the control panel It has been tested and preset at the factory to normal operating temperature If further adjustment is necessary it can be easily accomplished by turning the adjusting screw located on the thermostat Turning the outer screw counterclockwise lowers the temperature while turning it clockwise raises it NOTE Do not turn the inner stem under any circumstance Stem is preset by the manufacturer The Hydrocollator Heating units operate through the use of a hydraulic capillary type thermostat and can be left plugged in and turned on to provide a ready supply of heated HotPacs The HotPac rack accommodates different sizes and types of packs SS Unit Includes eight Standard Size packs Special rack holds two Neck Contour packs SS 2 Unit The unit comes complete with eight standard HotPacs E 1 Unit With the insert in the rack accommodates four Standard Size packs E 2 Unit The E 2 unit comes complete with two Oversize three Standard Size packs and one Neck Contour pack M 2 Unit The M 2 unit comes complete with 12 standard HotPacs M 4 Unit The M 4 comes complete with 24 standard HotPacs 11 TROUBLESHOOTING Hydrocollator Heating Units The following are solutions to minor performance problems O
11. by plugging into a hospital grade electrical outlet with a ground terminal receptacle U ground outlet Follow the National Electrical Code The water temperature in the Hydrocollator Heating Unit is approximately 60 F 71 C and the water scalding temperature is approximately 120 F 49 C Care must be taken when operating the Hydrocollator Heating Unit adjacent to or stacked with other equipment Potential electromagnetic or other interference could occur to this or other equipment Try to minimize this interference by not using other equipment in conjunction with it The Hydrocollator Heating Unit should be placed on a smooth level surface The surface should support up to the Filled Weight weight of heating unit filled with water found in the Technical Specifications pages 8 10 of this manual Use only accessories that are specially designed for the Hydrocollator Heating Unit Do not use accessories manufactured by other companies on the Hydrocollator Heating Unit Chattanooga Group is not responsible for any consequence resulting from using products manufactured by other companies The use of other accessories or cables may result in increased emissions or decreased immunity of the Hydrocollator Heating Unit Periodically inspect unit for signs of damage and pitting during regular cleaning intervals as described in maintenance portion of this manual Contact service if any signs of damage are discovered DO NOT apply HotPac direct
12. d Stainless steel wool may be used if necessary but not regular carbon steel wool Check for low or no chlorine content in your cleaner and make sure that the residue is thoroughly rinsed away with water 2 Astrong solution of vinegar and water may be used to dissolve away deposits which then must be thoroughly rinsed away Results may vary 3 For exterior cleaning use stainless steel polish and a soft cloth only Numerous industrial stainless steel polishes are available from various supply companies Use of any cleaner except stainless steel polish on the exterior of the unit is not recommended Abrasive cleaners and scouring pads can damage the finish of the unit Care of HotPacs Always return the Hydrocollator HotPac to the hot water of the heating unit after each treatment There it is heated kept clean and ready for immediate use The HotPac may be boiled however this hastens the deterioration of the pack The pack may also be cleaned by scrubbing the pack with soap and water The simplified method of keeping the pack clean is to keep it immersed in water The Hydrocollator HotPac under constant daily use should have a useful life of at least one year When the pack begins to wear out the filler oozes and leaks through the fabric of the cloth sections of the pack appear to be loose and empty and will not retain heat properly The pack should be replaced when it reaches this state Original replacement Hydrocollator HotPacs may be
13. drocollator Heating Unit or recommended by Chattanooga Group The safety of other products has not been established and their use could result in injury to the patient Never adjust the thermostat too high The thermostat is extremely sensitive and the slightest adjustment will alter the temperature several degrees The recommended operating temperature is 160 F to 165 F 71 to 74 C The temperature of the water should be checked with a thermometer after every adjustment before using the HotPac Always allow sufficient time for the water temperature to stabilize The Hydrocollator Heating Unit should not be installed above a surface that is susceptible to casual water damage Always keep the water level over the top of the HotPacs to avoid burning or scorching of the packs Never allow the HotPac to dry after use Check water level daily as it has a natural loss due to evaporation Clean the tank as described in the maintenance portion of this manual Check unit periodically for signs of leaking and contact service if leaks are noted Always replace Hydrocollator HotPacs as soon as they show signs of wear If the unit is to be left unattended for a period of time unplug the unit remove the packs empty the water and clean the tank Do not move the Hydrocollator Heating Unit while filled with heated water Tipping over could result in burns to the user or others Always unplug the Hydrocollator Heating Unit from t
14. ed by labor furnished by someone other than Company the selling dealer or a certified Company service agent Any malfunction or failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and necessary maintenance or any use that is inconsistent with the Product User Manual COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you To obtain service from the Company or the selling dealer under this warranty 1 A written claim must be made within the warranty period to the Company or the selling dealer 2 The Product must be returned to the Company or the selling dealer by the owner This warranty gives you specific legal rights and you may also have other rights which vary from state to state The Company does not authorize any person or representative to create for it any other obligation or liability in connection with the sale of the Product Any representation or agreement not contained in the warranty shall be void and of no effect THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE 21 CHATTANOOGA GROUP
15. he power source before attempting to empty water from unit Always use factory authorized replacement parts Always destroy and replace HotPacs which are exposed to contamination hazardous or cleaning materials bodily fluids mold etc This unit should be operated transported and stored in temperatures between 0 F and 140 F 18 C and 60 C and atmospheric pressure range between 50 kPa 160 kPa with relative humidity ranging from 1096 10096 Treatment time should not exceed 30 minutes DO NOT retrieve HotPacs from tank or replace HotPacs in tank with unprotected hand Avoid direct contact with mounting rack in tank Always wrap HotPac with towel or terry cover before handling or applying to patient Constantly monitor HotPac application to ensure that the skin is not becoming too hot Damage to skin can occur from exposure to extreme heat or cold Note instructions for proper use DO NOT apply over insensitive skin or in the presence of poor circulation Never lay or sit on top of the HotPac DO NOT use HotPac directly over cuts abrasions or wounds Consult health care professional before using HotPacs on non communicative individuals Exercise extreme caution when using HotPacs on non communicative individuals SAF ETY PRECAUTIONS Hydrocollator Heating Units A WARNING Grounding the Hydrocollator SS SS 2 E 1 E 2 M 2 and M 4 Heating Units Make certain the unit is electrically grounded
16. ly to skin Individuals with circulatory problems should consult with a physician before using this product DO NOT sit or lie on the HotPac DO NOT add chlorine additive to water DO NOT allow HotPac to come in contact with hydrocarbons e g Comet Soft Scrub etc Risk of explosion if used in the presence of flammable anesthetics Description of Device Markings ATTENTION Refer to Instruction Manual Booklet Type B equipment dd Thermostat Intensity Control NOM ENCLATU RE Hydrocollator Heating Units WHITE LAMP when illuminated indicates that main power is connected the switch is on and unit is operating RED LAMP M 4 units when illuminated warns of an overheat low water condition Action is necessary to correct the condition White Lamp IMPORTANT Some models M 4 units are fitted with a thermal cut out thermostat which acts as a non self resetting thermal cut out In the unlikely event of a fault condition this device is designed to open the power circuit between 190 F 14 F 88 C 8 C It is not possible to alter its operating range The operation of the unit may be restored by depressing the red button after the water element temperatures have been allowed to cool If the fault condition persists please contact Chattanooga Group or an authorized agent NOMENCLATURE lydrocollator Heating Units Diagram 1 Lid 8 Heating Element 2 Lid Rod 9 Drain 3 Pilot La
17. mp Clear 10 Hydraulic Thermostat 4 Power Cord 11 Bracket Bracket amp Bulb Thermostat A B 5 On Off Switch Assembly 6 Thermostat Intensity Control 12 Internal Wiring Harness 7 Drain Valve 13 Drain Copper Tube CHATTANOOGA y A Underneath View Tai J Box Cover Removed E 1 Rear View NOTE E 2 and E 1 models shown above models will vary Nomenclature also applies to SS SS 2 M 2 and M 4 models 6 NOM ENCLATU RE Hydrocollator Heating Units Diagram CONTINUED 14 Lid Knob Handle 20 Overtemp Thermostat 15 Lid Rod Nuts 21 Overtemp Reset Button 16 Side Handle 22 Overtemp Light Cover 17 Casters 3 inch 23 Pilot Lamp Red 18 Neck Pak Insert 24 Junction Box J Box Cover 19 HotPac 18 14 15 16 17 N M 4 Model Not illustrated 25 Stainless Steel Wire Rack 26 Drain Hose Bib 27 Replacement Tank 28 Outer Jacket 29 Water Thief 30 Plastic Feet 31 Hose Drain 32 Drain Copper Part B SS only 33 Bracket Element Support NOTE M 4 model shown above models will vary Nomenclature also applies to E 1 E 2 SS SS 2 and M 2 models M 4 units only TECHNICAL SPECIFICATIONS SS Model Power Supply Rated Frequency Power Consumption Tank Capacity Filled Weight Temperature Range Thermal Cut out Temp Heating Up Time Cool Down Time Safety Class Safety Tests Dimensions Product Weight Shipping Weight Hydrocollator Heating Units 110 120 V
18. ng Unit remains in excellent condition 1 Excessive chlorine can be detrimental to the stainless steel in the Hydrocollator Heating Unit No bleach or any cleaner with high chlorine content should be used under any circumstance 2 Clean regularly for optimal service and operation NOTE Failure to maintain the unit including regular cleaning will void the warranty 3 Fill daily with water Water is constantly lost during operation due to evaporation Chlorine in regular tap water may be present in high enough concentrations to damage the unit If you suspect high levels of chlorine are detected in the Hydrocollator Heating Unit the addition of a dechlorinator is recommended 5 Certain additives such as herbal teas essential oils etc will damage the HotPacs and components of the heating unit including the stainless steel The Hydrocollator Heating Unit was designed to heat water and HotPacs only The addition of any such foreign substance except dechlorinator to the water in the unit will void the warranty Inspect heating element for pitting and other visible damage during regular cleaning intervals 7 Inspect power cord for wear fraying and other visible damage during regular cleaning intervals 19 MAI NTE NANCE Hydrocollator Heating Units To avoid potential for rusting 1 Do not use bleach or cleaners with high chlorine content 2 Do not use paper clips safety pins staples coat hangers etc in on or nea
19. nly qualified personnel should service equipment problems Possible Cause Possible Solution Unit plugged in Breaker for electric circuit off Turn breaker on Water does not get hot Thermostat not functioning Replace thermostat Heating element burned out Replace element Cloudiness of water Filler from packs is seeping Replace packs Too long a period between Drain and clean cleanings Packs too hot Thermostat set too high Adjust thermostat Thermostat failure Replace thermostat Packs too cool Thermostat set too low Adjust thermostat Thermostat failure Replace thermostat Unit boils 1 Thermostat failure 1 Replace thermostat Rust Discoloration 1 Contact with ferrous material 1 Remove the ferrous metal item from the unit staple paper clip safety pin tongs etc and clean thoroughly Add a dechlorinating agent if local water has high chlorine content 2 Deposits on inside of tank 2 Thoroughly clean tank and remove all deposits 3 Too much chlorine in water 3 Clean tank and rinse thoroughly Add a dechlorinating agent if local water has high chlorine content 12 REPLACEMENT PARTS Hydrocollator Heating Units Model SS Standard Cat No 2202 w packs Key Part Description Part No 1 Lid 22219 2 Lid Rod 22231 3 Pilot Lamp Clear 22148 4 Power Cord 20568 5 On Off Switch 23406 7 Drain Valve 21373 8 Element Heating 120 Volt 1000 Watt 10630 10 Hydraulic Thermostat 10631
20. r the unit 3 Do not clean the unit with carbon steel wool or a carbon steel brush Use only soft cloth Scotch Brite type scouring pads of green blue or white abrasiveness or stainless steel wool if absolutely necessary 4 Do not use abrasive cleaners which tend to disturb the grain in the finish especially on the exterior of the unit For exterior cleaning use only non abrasive stainless steel polish 5 Water level is critical Add water daily if necessary to keep unit full Regularly clean and drain the tank every two weeks Failure to properly maintain the unit will cause premature wear and will void the warranty 7 Remove all deposits from interior surfaces and parts The deposits are concentrations of minerals that will allow rusting to begin If allowed to accumulate on the heating element these deposits will lower the efficiency of the element and increase the power consumption of the unit Exercise extreme care if cleaning the element or thermostat s These components can be easily damaged without proper care or caution 8 If you suspect that you have hard water you may need to change the water and clean the unit more frequently Salt deposits are an indication of hard water that will eventually cause rust Cleaning Tips 1 The interior of the unit should be cleaned at least every two weeks using a low abrasive bathroom cleaner with a soft cloth or green blue or white Scotch Brite type scouring pa
21. s for operation precautionary instructions and maintenance recommendations for the owners and operators of the Hydrocollator SS SS 2 E 1 E 2 M 2 and M 4 Heating Units In order to obtain maximum life and efficiency of the Hydrocollator Heating Units please read this manual thoroughly and follow all instructions prior to operating the unit Specifications put forth in this manual were in effect at the time of publication However owing to Chattanooga Group s policy of continual improvement changes to these specifications may be made at any time without obligation on the part of Chattanooga Group SAFETY PRECAUTIONS Precautionary Definitions The precautionary instructions found in this section and throughout this manual are indicated by specific symbols Understand these symbols and their definitions before operating this equipment The definitions of these symbols are as follows AN CAUTIONS Text with a CAUTION indicator explains possible safety infractions that could have the potential to cause minor to moderate injury or damage to equipment WARNINGS Text with a WARNING indicator explains possible safety infractions that will potentially cause serious injury and equipment damage WN DANGERS Text with a DANGER indicator explains possible safety infractions that are imminently hazardous situations that would result in death or serious injury NOTE Throughout this manual NOTE may be found The
22. se notes are helpful information to aid in the particular area or function being described SAFETY PRECAUTIONS Hydrocollator Heating Units CAUTION Read understand and practice the precautionary and operating instructions Know the limitations associated with the Hydrocollator SS SS 2 E 1 E 2 M 2 and M 4 Heating Units Observe the cautionary and operational decals installed on the unit DO NOT operate this unit in an environment where other devices are being used that intentionally radiates electromagnetic energy in an unshielded manner Portable and mobile RF communications equipment can affect Medical Electrical Equipment The Hydrocollator Heating Unit generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to other devices in the vicinity However there is no guarantee that interference will not occur in a particular installation Harmful interference to other devices can be determined by turning the Hydrocollator Heating Unit on and off Try to correct the interference using one or more of the following reorient or relocate the receiving device increase the separation between the equipment connect the equipment to an outlet on a different circuit from that which the other device s are connected and consult the Chattanooga Group Service Department for help Do not use accessories other than those supplied with the Hy
23. sed to hold the hydraulic thermostat to the heating element Includes decorative handle nut 10 32 acorn brass screw 10 32x2 red logo decal and flat plastic washer 14 REPLACEMENT PARTS Hydrocollator Heating Units Model E 1 Standard Cat No 2102 w packs Key Part Description Part No 1 Lid 21004 2 Lid Rod 22668 3 Pilot Lamp Clear 22148 4 Power Cord 20568 5 On Off Switch 23406 8 Element Heating 120 Volt 1000 Watt 21007 10 Hydraulic Thermostat 10631 11 Bracket amp Bulb Thermostat A B Assembly 2 each 21023 12 Internal Wiring Harness 21031 14 Knob Lid 21025 15 Lid Rod Nuts 2 required 21737 21 Handle Side Kit 21994 24 Junction Box J Box Cover 21005 25 Stainless Steel Wire Rack 21062 Key numbers refer to Nomenclature Section pages 5 and 6 Used to hold the hydraulic thermostat to the heating element Includes E 1 side handle 10 24x3 8 screw nylon washer 10 32 acorn nut 10 32x1 4 screw and handle adapter 15 REPLACEMENT PARTS Hydrocollator Heating Units Model E 2 Standard Cat No 2802 w packs Key Part Description Part No 1 Lid 23457 3 Pilot Lamp Clear 22148 4 Power Cord 20568 5 On Off Switch 23406 7 Drain Valve 21373 8 Element Heating 120 Volt 1000 Watt 10630 10 Hydraulic Thermostat 10631 11 Bracket amp Bulb Thermostat A B Assembly 2 each 21023 12 Internal Wiring Harness 21031 13 Drain Copper Tube Part A 21288 14 Handle Lid Kit 20512 24 Junction Box
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