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Rexroth Frequency Converter Fe

1. DOK RCON01 FE BO5 EN P 58 Rexroth Bosch Group Operating Panel 9 6 Rexroth Frequency Converter Fe df Jump to nextfunction Original set Set the frequency value of b 01 to be 50 00 Hz code after frequency Return to function Return to frequency setting group b monitoring mode Press gland Al Press and hold A to set frequency to speed upsetting Note CO To set frequency with the digital operating panel b02 0 Note Frequency setting can be done during stop or running of the converter e Run Stop operation example b00 0 b02 1 Display output frequency i Motor slows after powering on Running at 50 00 Hz down to stop Being
2. Internal Power Supply External Power Supply SW SW Switch contact at position 3 Switch contact atposition 2 1 1 2 2 d 4h SC fe SW NPN setting External 24V SC SW external setting I lge ie ER eg 2 240 120 CO COM X1 Bi Xl EF Ee _ oR a X2 l E E BW LS Lo n Ga Internal Power Supply External Power Supply SW i Switch contact atposition 1 Switch contact atposition 2 y 43 SC SW PNP setting External 24V_SC sw external setting D S it Pais Hi Z Ee 24Vi Stu CO COM X1 Ed XI Bal GE SE EE X2 Kal Hd ta gt Ga E Rexroth Bosch Group 51 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 8 20 Installation e Analog input terminal 10V VRC GND l 1 For connection of low level analog signals which are easily affected by external interference the wiring length should be as short as possible less than 20 m shielded cables must be used 2 Use twin contacts to handle low level signals if contacts are used in the circuit In addition do not ground the GND terminal 3 Incorrect operation may occur due to interference on the an
3. e a cold air_ V If one frequency converter is arranged above the other make sure that the upper limit of air temperature into the inlet is not exceeded Note See Chapter 13 Technical Data A baffle plate is recommended between the frequency converters to prevent the rising hot air being drawn into the upper converter DOK RCON01 FE IBO5 EN P 28 Rexroth Bosch Group Frequency Converter Mounting 7 2 Rexroth Frequency Converter Fe Risks of damage to the components CAUTION Allowed Mounting Position of the components Only operate the components in their allowed mounting positions Only the mounting position G1 is allowed for Fe components a Mounting surface g Direction of gravitational force G1 Normal mounting positions The natural convention supports the forced cooling air current This avoids the generation of pockets of heat in the component G2 180 to normal mounting position G3 Turned by 90 from vertical to horizontal mounting position G4 Bottom mounting mounting surface on bottom of control cabinet G5 Top mounting mounting surface at top of control cabinet Efficiency Ensure sufficient ventilation for installation in a cabinet During operation heat loss is about 5 of the rated power of the frequency converter dependin
4. E18 output Factory default 12 selection 22 Accelerating 23 Decelerating 24 Fan action 25 Reserved Open collector output terminal wiring examples control panel control panel r24V 24V ji Ko DC OUT1 0UT2 QUT1 0UT2 rn op Zen op Ji COM COM a b Note 1 Open collector output terminals OUT1 and OUT2 may use the internal 24 V power supply of the converter and the wiring is illustrated in diagram a Note 2 Open collector output terminals OUT1 and OUT2 may also use the external power supply and the wiring is illustrated in diagram b Rexroth 99 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 36 Parameter Settings Relay output Ry output wiring example AC DC Power supply Multifunction indication N O bf output terminals 6 O Ta Fault indication G AC 250V 3A Ko DC30V 3 A N C re Power indication O k f G3 d N Tb L Detailed notes on E16 E17 and E18 settings 0 10 11 Running When the converter has output frequency OUT or Ry activates Frequency level detection signal 1 FDT1 When the output frequency of the converter exceeds E11 OUT or Ry activates until the output frequency is lower than E11 minus E12 Frequency level detection signal 2 FDT2 When the output frequenc
5. Rexroth 31 DOK RCON0O1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 7 5 Frequency Converter Mounting Applicable to 45 to 90 kW ap seg TE Applicable to 110 kW 6 p O e e h H DOK RCON01 FE BO5 EN P 32 Rexroth Bosch Group Installation 8 1 Rexroth Frequency Converter Fe 8 Installation 8 1 Converter Opening Instruction Applicable to 0 75 to 7 5 kW Step 3 Remove the front cover Mn to Sm Min Tax Ws Step 2 Remove the panel Step 1 Disassemble 2 screws Rexroth 33 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 8 2 Installation Applicable to 11 to 15 kW Step 1 Disassemble 2 screws Step 2 Lift the cover and remove the panel cable then remove the cover Notice When using PB remove the small metal cover Step 3 Remove the front Step 4 Connect the main terminals bottom cover and the control terminals DOK RCON01 FE IBO5 EN P 34 Rexroth
6. A Function inti Ant Factory Function SCH Function code description Parameter range and description default 1 15 KHz range depends on Depending PWM frequency HOO PWM frequency frequency converter rated power on model Automatic adjustment Automatic adjustment of PWM of PWM frequency SR frequency OFF ON e ON Restarting after Delay for restarting after transient stopping H02 transient stopping OFF 0 1 20 0s OFF H03 Reserved e H04 DC braking time OFF 0 1 10 0s OFF DC braking H05 DC braking initial frequency 0 00 60 00 Hz e 3 00 HO6 DC braking voltage 1 15 of rated voltage e 10 H07 DC braking hoding options O OFF 1 X1 2 X2 3 X3 4 ON 0 Communication protocol vas H08 selection 0 ModBus 1 PROFIBUS 0 H09 Local address ModBus 1 247 PROFIBUS 1 126 1 0 1200 bps 1 2400 bps H10 Baud rate selection 2 4800 bps 3 9600 bps 3 4 19200 bps 5 38400 bps 0 N 8 2 1 start bit 8 data bits 2 stop bits without check 1 E 8 1 1 start bit 8 data bits H11 Data format 1 stop bit even 0 2 O 8 1 1 start bit 8 data bits 1 stop bit odd Communication Communication disruption er parameters H12 action H 0 Stop 1 Keep running 0 Communication disruption 7 H13 deieciontime 0 0 ineffective 0 1 60 0s 0 0 H14 PZD3 settings 0 H15 PZD4 settings 0 Output frequency 1 H16 PZD5 settings 1 Frequency setting 2 2 Out
7. Chapters Chapter Title Description 1 Introduction Overview 2 Safety Instructions for Electric Drives and Controls Safety cautions 3 Important Directions for Use 4 Fe Description 5 Delivery and Storage i Product information 6 Type Coding project specific 7 Frequency Converter Mounting 8 Installation 9 Operating Panel 10 Commissioning 11 Parameter Settings 12 EE Actual applications 13 Technical Data for operators and repairers 14 Accessories 15 Additional Information 16 Communication Protocols 17 Disposal and Environmental Protection General Information 18 Service and Support Service Information 19 Index Standards Technical standards codes and sheets referred herein are copyrighted and Rexroth does not provide such documents in this manual You may contact an authorized distributor of such documents if necessary You may directly contact Bosch Rexroth Xian Electric Drives and Controls Co Ltd if you are located in China Website Http www boschrexroth com fe Feedback Your experience is important for us to improve products and this manual We will be pleased to receive your feedback on any mistake or request for variation Please send your feedback to Bosch Rexroth Xian Electric Drives and Controls Co Ltd DOK RCON01 FE IB05 EN P 02 Rexroth Bosch Group Introduction 1 3 Rexroth Frequency Converter Fe 1 2 Introducing to the Drive System
8. Motor Braking units Braking resistors power Converter typecode kW Typecode Quantity Typecode Type Quantity 0 75 FECG02 1 0K75 3P400 Intemal S FELR01 1N 0150 N700R D 560 NNNN 700 2 150W 1 15 FECG02 1 1K50 3P400 Intemal FELR01 1N 0520 N350R D 560 NNNN 350 2 520W 1 2 2 FECG02 1 2K20 3P400 Intemal k FELR01 1N 0520 N230R D 560 NNNN 230 2 520W 1 A0 FECG02 1 4K00 3P400 Intemal S FELR01 1N 0780 N140R D 560 NNNN 1402 780W 1 55 FECx02 1 5K50 3P400 Intemal 8 FELR01 1N 1K04 NO90R D 560 NNNN 902 1040W 1 75 FECx02 1 7K50 3P400 Intemal g FELR01 1N 1K56 NO70R D 560 NNNN 70 2 1560W 1 11 FECx02 1 11K0 3P400 neng REL ROLANG2KONO47R DSeONNNN 470 2 0kW 1 15 FECx02 1 15K0 3P400 Intemal FELR01 1N 01K5 NO68R D 560 NNNN 68 2 1 5kW 2 18 5 FECx02 1 18K5 3P400 FELBO2 1N 30KO 1 FELRO1 1N 10KO NO28R A 560 NNNN 282 10 0kW 1 22 FECx02 1 22K0 3P400 FELBO2 1N 30KO 1 FELRO1 1N 10KO N022R A 560 NNNN 22 10 0kW 1 30 FECx02 1 30K0 3P400 FELBO2 1N 45KO 1 FELRO1 1N 12K5 N017R A 560 NNNN 17 9 12 5kW 1 37 FECx02 1 37K0 3P400 FELB02 1N 45K0 1 FELRO01 1N 10K0 N032R A 560 NNNN 329 10 0kW 2 45 FECx02 1 45K0 3P400 FELB02 1N 45K0 2 FELRO01 1N 10K0 N024R A 560 NNNN 249 10 0kW 2 55 FECx02 1 55K0 3P400 FELB02 1N 30K0 2 FELRO1 1N 12K5 N018R A 560 NNNN 182 12 5kW 2 75 FECx02 1 75K0 3P400 FELB02 1N 45K0 3 FELRO1 1N 12K5 NO20R A 560 NNNN 20 2 12 5kW 3 90 FECx02
9. E29 PI adjustment upper factor Factory default OFF Setting range 1 100 OFF E30 PI adjustment lower factor Factory default 0 Setting range 1 100 E29 is used to set the PI adjustment upper factor of closed loop system E30 is used to set the PI adjustment lower factor of closed loop system e During PI adjustment as shown in the diagram when the feedback quantity is larger than the feedback upper limit time t1 Pl is deactivated and the output frequency is decreased to the lower frequency b23 1 or 0 00 Hz 623 0 according to the deceleration time when the feedback quantity is smaller than the feedback lower limit time t2 PI is reactivated Feedback upper limit E22 X E29 100 Feedback lower limit E22 x E30 100 Pressure Feedback upper limit Set value Feedback lower limit 2 Time PI adjustment upper and lower limit frequency E31 Maximum input pulse frequency Factory default 20 0 Setting range 1 0 kHz 200 0 kHz Minimum unit 0 1 kHz When b02 11 the function code gives the external input pulse frequency lt 200 0 kHz corresponding to b30 e When b02 11 and E24 0 E25 4 or 5 under PI control the function code gives the feedback pulse frequency corresponding to the maximum set engineering quantity Rexroth 107 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 44 Parameter Settings
10. 7 A F P 10 12 14 Viy T l l l I l de SE 100 95 Se Ki Se T99 H 55 110kKW 30 45KW 11 22KN 0 75 7 5 KW ae 85 s 85 sek 80 H l 1 3 5 7 9 Ki z fuse Pulse frequency kHz Permissible overcurrent I Rated current Derating output current vs fs Rexroth Bosch Group 135 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 13 2 Electrical Parameters 13 4 Technical Data R 3 phase G series 400V P series 400 V Series ECG 1 FECGO2 1 FECG02 1 FECG02 1 FECx02 1 FECx02 1 FECx02 1 Model Unit 0K75 3P400 1K50 3P400 2K20 3P400 4K00 3P400 5K50 3P400 7K50 3P400 11K0 3P400 A SP MODB A SP MODB A SP MODB A SP MODB A SP MODB A SP MODB A BN MODB 01V01 01V01 01V01 01V01 01V01 01V01 01V01 Power kW 0 75 15 2 2 4 55 75 11 Rated input Pinen A 34 6 8 13 17 21 30 Capacity kVA 1 9 3 4 7 6 9 9 13 18 Rated output Zen iN Las A 55 10 13 il 24 Weight kg 3 0 3 0 3 2 3 2 3 5 3 5 10 7 FECx02 1 FECx02 1 FECx02 1 FECx02 1 FECx02 1 FECx02 1 FECx02 1 Model Unit 15K0 3P400 18K5 3P400 22K0 3P400 30KO 3P400 37K0 3P400 45K0 3P400 55K0 3P400 t A BN MODB A BN MODB A BN MODB A BN MODB A BN MODB A BN MODB A BN MODB 01V01 01V01 01V01 01V01 01V01
11. E25 PI adjustment feedback channel selection Factory default 0 0 Control terminal FB direct action voltage input 0 5 V 1 Control terminal FB Inverse action voltage input 5 0 V Setting range 2 Control terminal A direct action current input 4 20 mA 3 Control terminal I inverse action current input 20 4 mA 4 Single phase pulse feedback 5 Orthogonal pulse feedback E26 Proportional gain Factory default 10 00 Setting range 0 01 99 99 times E27 Integration time constant Factory default 1 0 Setting range 0 1 60 0s E28 Sampling period Factory default 0 1 Setting range 0 1 60 0s Note If E25 4 or if E25 5 the upper limit of input pulse frequency range is 200 kHz E25 0 1 E25 2 3 control panel control panel 0 5V 4 20mA FB feedback 1 feedback GND ve GND E25 4 E25 5 control PGP _ control panel panel PGP __ Single phase A Ei Geet ulse pulse AS Ser B feedback Vy i Deel Ee COM Di 12 3 COM Note Orthogonal pulse encoder has two modes The diagrams above correspond to the open collector output type JP2 in position 1 2 The diagram below shows the encoder PG as differential output type JP2 in position 2 3 In this case make the wiring as shown below Rexroth 105 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 42 Parameter Settings E
12. The stallover current protection level during running may be set between 50 and 200 of rated converter current If the setting is OFF the stall over current protection is turned of e The diagram below shows that during running at the set frequency the output frequency is automatically decreased once the current exceeds E19 to reduce the output current below the stall over current level Output frequency A Ti Ime Output current A E19 Time gt E20 Stall over current protection level during acceleration Factory default OFF 50 200 ofrated current OFF Setting range The stall over current protection level E20 during acceleration may be set between 50 and 200 of rated converter current If the setting is OFF the stall over current protection during acceleration is turned of o As shown in the diagram below the frequency increase will be stopped when the output current is larger than the stall over current protection level E20 during the acceleration the acceleration will be resumed once the current is lower than E20 to avoid over current due to stall This function will lead to a longer acceleration time than programmed Output frequency Time gt Output current E20 Leben Time gt DOK RCONO1 FE IBO5 EN P 102 Rexroth Bosch Group Parameter Settings 11 39 Rexroth Frequency Converter Fe Note The stall ove
13. A Output voltage BV BV HV MV2 HV MV2 Meter MV1 LLV LLV KL e fo Freq fo Freq gt fi i H i LLF HF LE MEI BF HF ME MF2 MF2 Constant torque type Fan and pump energy saving type Output voltage 100 A Output voltage BV HV M r HV i BV i Mil LLV SE fo MV1 i i Freq i Freq d L 5 b gt 1 L 1 b gt LLE MF1 HF LLF BF HF MF2 MF1 MF2 High starting torque type Higher than the rated frequency Variable frequency motor with increased voltage DOK RCONO1 FE IBO5 EN P 82 Rexroth Bosch Group Parameter Settings 11 19 Rexroth Frequency Converter Fe b15 Acceleration deceleration curve Factory default 0 0 Linear acceleration deceleration Setting range 1 S curve acceleration deceleration b16 Acceleration time Factory default 10 00 Setting range 0 1 6500 0s Minimum unit Dis b17 Deceleration time Factory default 10 00 Setting range 0 1 6500 0s Minimum unit Dis b15 Acceleration deceleration curve mode A Frequency A Frequency Linear S curve HF Lab Dec time Dec time Acc time Acc time e b15 also determines the jogging acceleration deceleration curve mode b16 Acceleration time o If internal PLC control is disabled b00 4 3 b16 sets the time for frequency increasing from 0 00 Hz to HF e If internal PLC control is enabled b00 3 and speed 0 is activated b1
14. If H08 0 H09 defines the local address for ModBus serial communication and one external computer may be connected to a maximum of 247 frequency converters If HO8 1 H09 defines the local address for PROFIBUS communication and one external computer or control device may be connected to a maximum of 126 frequency converters ModBus PROFIBUS _ External computer Fe Fe Fe 1 2 SSS 24 7 ModBus 1 2 22s 126 PROFIBUS H10 defines the baud rate of communication Important The baud rate H10 must be identical to the rate of the external computer In case of PROFIBUS communication the baud rate of the converter must be identical to the PROFIBUS communication interface H11 Data format Factory default 0 0 N 8 2 1 start bit 8 data bits 2 stop bits without check Setting range 1 E 8 1 1 start bit 8 data bits 1 stop bit even 2 O 8 1 1 start bit 8 data bits 1 stop bit odd H12 Communication disruption action Factory default 0 Setting range 0 Stop 1 Keep running H13 Communication disruption detection time Factory default 0 0 Setting range 0 ineffective 0 1 60 0s e lf the frequency converter does not receive valid massages from the external control system within the in H13 defined time the converter assumes a communication disruption and reacts according to parameter H12 Rexroth Di DOK RCON01 FE
15. Power ON uo 14 3 3 Braking unit dimensions weight and installation environment 103 gt 158 78 S FELB Weight 200 Type Weight FELB02 1N 30KO 2 9 kg FELB02 1N 45K0 2 5 kg 215 185 EE e e Environment requirement Keep it away from corrosive gases liquids and dust Humidity should be within 20 RH 90 RH Temperature should be 10 C 40 C Rigid mounting without excessive vibration e Installation Space Reserve enough air space around the braking unit to ensure proper ventilation Recommend minimum mounting distances to other devices top bottom 150 mm left right 50 mm of the braking unit Rexroth 159 DOK RCON01 FE 1B0O5 EN P Bosch Group Rexroth Frequency Converter Fe 14 3 Accessories 14 3 4 Instructions for safety wiring e When the frequency converter is connected with a DC reactor for the wiring of the braking unit input terminal P please refer to the manual of the frequency converter e Do not connect braking unit input terminal N to the neutral point of the power supply e Confirm the polarities of the braking unit input terminals P and N otherwise the braking unit will break down immediately at the startup phase of the braking process o Flammable objects gases or liquids must be avoided in the application field where the braking unit or the braking resistor is installed They should be installed i
16. DOK RCONO1 FE IBO5 EN P 24 Rexroth Bosch Group Type Coding 6 7 Interface adapter cable coding Rexroth Frequency Converter Fe Example F R K B 0 0 0 1 0 0 1 0 Product Interface adapter cable FRKB Cable number ModBus to PROFIBUS 0001 ModBus to RSAnn 0002 Length Additional notes Does not apply if not used Operating panel cable coding Example F R K S 0 0 0 1 O 0 1 0 Product Operating panel cable FRKS Cable number Eig Sense Sa 0001 Additional notes Does not apply if not used Rexroth Bosch Group 25 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 6 8 Type Coding Braking resistor coding Example F E L R O 1 e 1 N 0 0 8 0 N 7 5 0 R D 5 6 0 N IN ININ Product Braking resistor 2 0 0 00 c0 ecnonnee FELR Generation 1 generation 00 reerrtererteee entree eeteeees 01 Design Design 1 Design 2 Mounting mode Free mounting solution e N Rated power E g 80 W E g 1 04 kW Additiona
17. IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 13 10 Technical Data Components of the drive system Rexroth Fe are products of category C3 with restricted distribution according to IEC 61800 3 They are not provided for use in a public low voltage mains supplying residential areas If they are used in such a mains high frequency interference is to be expected This can require additional measures of radio interference suppression See the following chapters for the limit classes as per categories C1 C2 C3 C4 according to EN 61800 3 which can be reached for the Frequency Converter Fe DOK RCGON01 FE BO5 EN P 142 Rexroth Bosch Group Technical Data13 11 Rexroth Frequency Converter Fe 13 3 2 Ensuring the EMC requirements Standards and laws On the European level there are the EU Directives In the EU states these Directives are transformed into laws valid on a national level The relevant directive for EMC is EU Directive 89 336 EWG which was transformed on the national level in Germany into the law EMVG Law concerning electromagnetic compatibility of devices of 1992 11 09 EMC Properties of Drive and control components by Rexroth are designed and built in Components accordance with the present state of the art of standardization according to legal regulations of the EU Directive EMC 89 336 EEC and the German law The compliance with EMC standards was tested by means of a typical arrange
18. E32 E Stop command input modes in the case of external problem Factory default 0 Setting range 0 Stopping due to connected E Stop SC 1 Stopping due to disconnected E Stop SC E33 Stop modes inthe case ofexternal abnormality Factory default 0 Setting range 0 Coasting to stop 1 Deceleration to stop E34 Stop alarm modesin the caseof external abnormality Factory default 1 Setting range 0 No alarm output 1 Alarm output E33 0 Coasting to stop Alarm output is allowed E34 0 No alarm output While E Stop input is activated it can be used in combination with brake and other mechanical drive devices TE GC indication will disappear after a short time E34 1 Alarm output confirms stopping with external abnormal command E GC indication remains until fault retry or fault reset with Stop key before the converter is put into service again OUT Ry may output alarm signal by selecting E16 E17 or E18 9 E33 1 Deceleration to stop Alarm output is not allowed ES will not be displayed The alarm output is not allowed and invalid even if E34 1 IMPORTANT Without additional measures the E Stop command does not provide an Emergency Stop There is neither an electrical isolation between motor and frequency converter nor a service switch or a repair switch An Emergency Stop requires an electrical isolation e g by mea
19. Hot surfaces on device housing Danger of injury Danger of burns Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment gt ES zZ Z al WARNING High electric voltage because of incorrect connection Risk of death or bodily injury by electric shock Rexroth Bosch Group 07 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 2 5 Safety Instructions for Electric Drives and Controls 2 3 Instructions with Regard to Specific Dangers Protection Against Contact with Electrical Parts Note This section only concerns devices and drive components with voltages of more than 50 volts Contact with parts conducting voltages above 50 volts can cause personal danger and electric shock When operating electrical equipment it is unavoidable that some parts of the devices conduct dangerous voltage High electrical voltage Danger to life electric shock and severe bodily injury DANGER e Only those trained and qualified to work with or on electrical equipment are permitted to operate maintain and repair this equipment e Follow general construction and safety regulations when working on electrical power installations e Before switching on the device the equipment grounding conductor must have been non detachably connected to all electrical equipment in accordance with the connection diagram e Do not operate electrical equipment at a
20. The following table lists the ModBus functions managed by Fe series converters and their limits Reading and writing is considered from the prospect of the master station een Descreption Broadcast Maximum value of N 3 0x03 Read N register parameters NO 16 characters in maximum 6 0x06 Rewrite a register with information stored even after power off YES 8 8 0x08 Loop test NO m 16 0x10 Rewrite N registers with information stored even after power off YES 16 characters in maximum 23 0x17 Read from and write to N registers NO 16 characters in maximum If the device fails to act upon the request it responds with an error code and exception code The error code is the function code plus 0x80 The frame format is Local address function code 80H exception code check lower byte and check higher byte An example is given below Meaning Data RTU Start Ka 23 5t Local address 0x01 0x01 The highest digit of the command code is 1 For example command Error code code 0x16 is considered as 0x96 0x26 Code meaning 0x01 Invalid command code 0x02 Invalid data address Exception 0x03 Illegal data frame out of limit reading writing characters or an 0x01 code incomplete frame x 0x04 Fault in command execution function code un rewritable due to protection function code to be modified out of limit function code can not be modified wrong password 0x05 CRC error CRC low
21. e Connect only voltages and circuits which are safely isolated from dangerous voltages Safe isolation is achieved for example by isolating transformers safe optocouplers or battery operation without mains connection Rexroth Bosch Group 09 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 2 7 Safety Instructions for Electric Drives and Controls 2 5 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of connected motors Some common examples are Improper or wrong wiring of cable connections Incorrect operation of the equipment components Wrong input of parameters before operation Malfunction of sensors encoders and monitoring devices Defective components Software or firmware errors Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble free operation The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives Regarding personal safety especially the danger of bodily harm and material damage this alone cannot be relied upon to ensure complete safety Until the integrated monitoring functions become effective it must be assumed in any case that faulty drive movements will occur The extent of faulty drive movements depends upon the type of control and the state of operation e DANGER Dangerous movements Danger to life risk of in
22. 10 2 1 Overview 1 The converter has no internal contactor and will be energized once the main power supply is connected When the Run key is pressed down or the control through terminals is selected the converter will give output 2 By factory default the converter initially displays output frequency after being energized You may change it to another parameter as instructed in Chapter 11 Parameter Settings The factory defaults are based on standard applications with standard motors 3 The frequency command of the converter is set to be 0 00 Hz upon delivery meaning that the motor will remain static Use A to change the value to start the motor Note Ensure the plastic enclosure is in place before the device is powered on Wait for 30 minutes after powering off to allow the DC capacitor being discharged and do not remove the upper cover during the period Note The starting and stopping of the converter is controlled by the panel as a factory default and terminal SF and SC are linked Note The frequency is 0 00 Hz by factory default This is to avoid uncontrolled motor running during the initial setting For the motor to run enter a frequency value by pressing A under the monitoring mode or in b01 Rexroth 6 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 10 2 Commissioning 10 2 2 Fe Basic Parameter Fast Setting Use the operating panel to set the necessary paramete
23. Drive System Rexroth Frequency Converter Fe drive system is composed of individual parts components for application in different circumstances Definition FEC Rexroth Frequency Converter Fe FECC Fe operating panel FSWA Engineering software FELR Fe braking resistor FELB Fe braking unit Rexroth 03 DOK RGONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 2 1 Safety Instructions for Electric Drives and Controls 2 Safety Instructions for Electric Drives and Controls 2 1 General Information Using the Safety Instructions and Passing them on to Others Do not attempt to install or commission this device without first reading all documentation provided with the product Read and understand these safety instructions and all user documentation prior to working with the device If you do not have the user documentation for the device contact your responsible Bosch Rexroth sales representative Ask for these documents to be sent immediately to the person or persons responsible for the safe operation of the device If the device is resold rented and or passed on to others in any other form then these safety instructions must be delivered with the device WARNING Improper use of these devices failure to follow the safety instructions in this document or tampering with the product including disabling of safety devices may result in material damage bodily harm electric shock or even death e Read these
24. When ED is selected the resistance and the power of braking resistor must be taken into consideration so that enough time can be ensured for the braking unit and the braking resistor to release the heat generated in the braking process Pmax tl braking time t2 braking period Braking Usage ED t1 t2 100 Rexroth 163 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 14 7 Accessories 14 3 8 Selection of braking units and braking resistors For the selection of the braking unit and braking resistor refer to chapter 14 4 in this manual Notes In the table in the manual the recommended resistance of the braking resistor is 100 braking torque selected according to necessity If the actual needed torque is not 100 the resistance of the braking resistor in the table should be adjusted in proportionality i e how much the braking torque increases based on 100 the resistance of the braking resistor should decrease by the same amount vice versa e When selecting braking resistor Rb make sure the current Ic which flows through the resistor less than the current output ability of the braking unit The current Ic through the braking resistor can be calculated by formula Ic Ud Rb in which Ud is the braking operating voltage of braking unit D After the adjustment of the resistance of braking resistor the power of braking resistor should be also adjusted appropriately The power ca
25. e D OFF 1 X1 Stopping mode b34 Stopping mode selection 2 X2 3 X3 4 ON e 0 b35 Jogging mode selection 0 OFF 1 X1 2 X2 3 X3 e 0 b36 Jogging frequency 0 00 HF 0 00 Jogging control b37 Jogging acceleration time 0 1 6500 0s 0 1 b38 Jogging deceleration time 0 1 6500 0s 0 1 0 All parameters are readable and rewritable 1 All parameters are i read only except b01 Data protection Data protection options and 1539 pripon options b39 d initializati 10 L997 e 0 and initialization and Initialization 2 Initialization to factory defaults at 50 Hz 3 Initialization to factory defaults at 60 Hz 4 Clear all fault records Converter input power b40 Converter input power 400 V model e 380 0 supply voltage setting supply voltage setting 380 0 V 480 0 V 0 Not saved when power is off or the converter is stopped 1 Not saved when power is off saved when the converter is ere b41 Frequency setting saving stopped el power down in case of power down 2 Saved when power is off not saved when the converter is stopped 3 Saved when power is off or the converter is stopped 0 No output 1 Output DC voltage as per Zero speed control b42 Zero speed control selection b43 as holding torque eo selection 2 Output DC voltage as per V F curve Voltage command for Voltage command for zero speed control b43 zero speed control 0 02 20 0 BN eee Changing rate of Up Down b44 Changing rate of Up Down 0 01 99 99 Hz s 1 00 Note OF
26. scccnsessennnnnssseesseeeeneneensneeeeeeensnsoes 14 31 Approprate D 14 3 2 Inappropriate USE seenen e ei ie nee ee 14 d Fe DescriptiOn eee 15 4 1 Properties of the Basic Device Fe ccececceceeseeesseeeeeseneeeeneeeerseeenesenseneeesenteeeenens 15 Al lee EE 15 E ue 16 4 4 GOOMNG WA TEE 16 5 Delivery and Storage wsaisas escort sede adelcc te sstwccdadecsedteet ceeded teacdemeccenaleents 17 5 1 The Scope of Supply Consists of 17 5 2 Transport of the CGomponents 17 5 3 Storage of the Components siesau iiaeaae aa Aa a aaae aioa 18 6 Type Coding EE 19 6 1 Certification 2 eee cee eceeceeeeeeeeeeeeeeeeeseaeeeeeeseaeeseesaeeseeeseaeeseeseaeesieeeeaeesieeesieeseeeennees 19 DOK RCONO1 FE IBO5 EN P Rexroth Bosch Group Contents Rexroth Frequency Converter Fe 6 2 Type Coding of Fe Series Converters 21 6 3 Type Coding of Fe Function Modules eccececceeeceeeeeeeeeeeeeeeeeeeteaeeeneseneeseeeeeaeenaaes 22 6 4 TwpeCodingofteAccessorles A 24 7 Frequency Converter MOunting ccccceeeeceeseeeeeeeeeeneeeeeneeneeeeneeneneees 28 Tal del ue WEE 28 Kee EE 30 So siriiissiinsiisnansaa anaana naaa araara sanaaa aasa na aranana riasa a aaan 33 8 1 Converter Opening Instructon 33 8 2 Block Diagrami csccccessccciiericedeusided sasbedeestecsisqedesisnegtegstieragaee sddesednd eaa e eNi EEEa 39 8 3 Main Circuit Wiring EE 40 SA Control Circuit Wiring 2 cce cscteeecieescnesceeeeceeeeectce
27. 176 109 204 6 10 M5 FECP02 1 7K50 3P400 A SP MODB 01V01 3 5 FECP02 1 11K0 3P400 A BN MODB 01V01 10 7 220 392 218 180 372 9 5 2 5 FECP02 1 15K0 3P400 A BN MODB 01V01 10 9 FECP02 1 18K5 3P400 A BN MODB 01V01 16 2 275 463 218 200 443 9 5 2 5 FECP02 1 22K0 3P400 A BN MODB 01V01 16 9 FECP02 1 30K0 3P400 A BN MODB 01V01 21 5 290 574 236 200 550 11 2 5 FECP02 1 37K0 3P400 A BN MODB 01V01 22 0 M8 FECP02 1 45K0 3P400 A BN MODB 01V01 33 2 364 602 260 260 576 11 45 FECP02 1 55K0 3P400 A BN MODB 01V01 33 8 FECP02 1 75K0 3P400 A BN MODB 01V01 50 9 455 682 290 375 650 11 4 5 FECP02 1 90K0 3P400 A BN MODB 01V01 52 5 FECP02 1 110K 3P400 A BN MODB 01V01 570 850 360 450 825 11 4 5 96 5 Note 1 G series include 0 75 to 110 kW P series include 5 5 to 110 kW Note 2 Fix the mounting screws with the following typical tightening torque M5 4 Nm 35 bin M8 12 Nm 110 Ib in DOK RCONO1 FE BO5 EN P 30 Rexroth Bosch Group Frequency Converter Mounting 7 4 Rexroth Frequency Converter Fe Applicable to 0 75 to 7 5 kW amp Big Applicable to 11 to 37 kW
28. 685 145 170 642 340 6 0 M6 18 5 Resistor box FELR01 1N 08K0 N027R A 560 NNNN 27 8 0 410 685 145 170 642 340 6 0 M6 16 5 Resistor box FELRO1 1N 10KO N27R2 A 560 NNNN 27 2 10 0 410 685 145 170 642 340 6 0 M6 18 5 Resistor box FELRO01 1N 04K8 N27R2 A 560 NNNN_ 27 2 4 8 340 600 145 170 580 291 4 0 M6 12 0 Resistor box FELRO01 1N 10KO NO28R A 560 NNNN_ 28 10 0 410 685 145 170 642 340 6 0 M6 18 5 Resistor box FELR01 1N 10KO NO32R A 560 NNNN_ 32 10 0 410 685 145 170 642 340 6 0 M6 18 5 Resistor box FELRO01 1N 04K8 N032R A 560 NNNN_ 32 4 8 340 600 145 170 580 291 4 0 M6 12 0 Resistor box FELRO1 1N O6KO NO40R A 560 NNNN_ 40 6 0 340 600 145 170 580 291 4 0 M6 14 0 Resistor box FELRO1 1N 04K5 NO55R A 560 NNNN_ 55 4 5 340 600 145 170 580 291 4 0 M6 12 0 Resistor box DOK RCONO1 FE BO5 EN P 172 Rexroth Bosch Group Accessories 14 16 Rexroth Frequency Converter Fe Connection of braking resistors Note 1 Note 2 Note 3 Note 4 Fe 0 75 15 kW DBR Fuse MC l 8 Ee ir i Power n A Fe 18 5 110kW Fuse MC l i Ee Li H Power p Lai Energy regenerated when a 3 phase AC motor is decelerated the frequency is reduced is recovered and fed into the frequency converter To prevent overvoltage of the frequency converter an external braki
29. 710 800 V OFF OFF Over voltage Software over volta ge protection point H35 protection point 790 820 V 810 setting Braking voltage Deceleration braking activation setting H36 voltage threshold 600 785 V we Dropping control H37 Dropping control 0 00 10 00 Hz 0 00 H38 Motor poles 2 14 put in an even number 4 Dependin H39 Rated motor power 0 4 999 9 kW Se Ge som g Dependin H40 Rated motor current 0 1 999 9 A on Prodal 9 d S Depending H41 No load current 0 1 999 9 A on model i P Dependin H42 Stator resistance 0 00 50 00 on Ge odel g Dependin H43 Leakage inductance 0 00 50 00 Eder 9 Depending j H44 Rotor resistance 0 00 50 00 n model otor parameters Dependin H45 Mutual inductance 0 00 2000 0 en pe oda H H46 Rated slip frequency 0 00 20 00 Hz 0 00 0 No auto tuning of parameters 1 Auto tuning when the motor is static 2 Auto tuning when the motor is H47 Auto tuning of parameters running After auto tuning H47 0 is automatically set to be 0 WARNING Motor load has to be removed before using auto tuning function H47 2 Total working hours H48 Total working hours 0 65535 hours 0 Password input H49 Password input Enabling factory function codes 0 Note zx indicates that direct modification is not allowed DOK RCON01 FE IBO5 EN P 74 Rexroth Bosch Group Parameter Settings 11 11 Rexroth Frequency Converter Fe 11 2 Notes on Function Groups Notes on Basic Function Group gro
30. Bosch Group Installation 8 3 Rexroth Frequency Converter Fe Applicable to 18 5 to 37 kW Step 1 Disassemble 2 screws Step 2 Lift the cover remove the panel cable then remove the cover Notice When using remove the small metal cover Step3 Remove the front bottom cover Step 4 Connect the main terminals and the control terminals Rexroth 35 DOK RGONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 8 4 Installation Applicable to 45 to 55 kW Step 1 Disassemble 2 screws Step 2 Remove the lower cover Notice when using the P1 remove the small metal cover Step 3 Disassemble 2 screws Step 4 Remove the front bottom cover Step 5 Connect the main terminals and control terminals DOK RCON01 FE BO5 EN P 36 Rexroth Bosch Group Installation 8 5 Rexroth Frequency Converter Fe Applicable to 75to 90 kW OASE eege KX Eech Step 3 Disassemble 2 screws Notice when using the P1 remove the small metal cover Step 4 Remove the front bottom cover Step 5 Connect the main terminals and control terminals Rexroth a7 DOK RCONO1 FE 1BO5 EN P Bosch Group Rexroth Frequency Converter Fe 8 6 Installation Applicable to 110 kW Step 1 Disassemble 4 screws Step 2 Remove the lower cover Step 4 Connect the main terminals and control Step 3 Remove the front bottom cover Notice when using the P1 terminals re
31. E00 E03 e Upper and lower frequency command and highest frequency See Parameters b03 b21 and b22 e DC braking for starting and stopping See Parameters H04 H07 e PI control See Parameters E24 E30 e Energy saving See Parameters H23 H29 e ModBus and PROFIBUS communication See Parameters H08 H21 e Fault reset See Parameters E42 E44 e Drooping control See Parameters H37 Rexroth 15 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 4 2 Fe Description e Forward and reverse rotation dead zone setting and reverse rotation prevention See Parameter b18 e Constant voltage control See Parameter b14 e Jogging control See Parameters b35 b38 e Automatic adjustment of PWM frequency according to temperature See Parameter H01 e Current no trip control See Parameters H30 H33 e Dynamic braking point set with function code See Parameter H36 e Zero speed control See Parameters b42 and b43 e Restart after power failure See Parameter H02 e Multi speed and simple PLC See Parameters P00 P37 e S curve Linear acceleration deceleration See Parameter b15 e 3 wire 2 wire terminal function See Parameter E38 e Automatic adjustment of cooling fan See Parameter H22 4 3 Interfaces e 8digital inputs e 3 analog inputs e 1 encoder input for speed feedback e 2 analog outputs e 1 frequency output e 2 open collector outputs e 1 relay output
32. IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 58 Parameter Settings H14 PZD3 Settings D Output frequency 0 H15 PZD4 Settings S 1_ Frequency setting x 1 H16 PZD5 Settings gt 2 Output current El 2 H17 PZD6 Settings 3 Output voltage D 3 H18 PZD7 Settings 2 4 Bus voltage 4 H19 PZD8 Settings 5 Switch value inputsignal Q 5 H20 PZD9 Settings Si 6 Module temperature a 6 H21 PZD10 Settings 7 PI control feedback value 7 d The parameters H14 to H21 can be used to set the register values for converter state feedback H22 Fan control Factory default 0 0 Auto control Setting range 1 No control H22 0 The fan keeps rotating while the converter is working The fan automatically starts internal temperature detection 3 minutes after the converter stopped and then decides whether to continue or to stop based on the module temperature H22 1 No control The fan starts when the converter is powered on H23 Energy saving mode Factory default 0 0 Disabled 1 X1 Setting range 2 X2 3 X3 4 Automatic energy saving H24 Voltage resumption time Factory default 2 0 Setting range 0 0 5 0s Minimum unit 0 1s H25 Voltage gain for energy saving under external terminal control Factory default 80 Setting range 50 100 H26 Energy saving initial
33. The frame structure is described below RTU master command message START Transmission time for 3 5 bytes ADDR 02H CMD 06H Write data address higher byte 00H Write data address lower byte 08H Data content higher byte 13H Data content lower byte 88H CRC lower byte 05H CRC higher byte 6DH END Transmission time for 3 5 bytes Responses message from RTU slave START Transmission time for 3 5 bytes ADDR 02H CMD 06H Write data address higher byte 00H Write data address lower byte 08H Data content higher byte 13H Data content lower byte 88H CRC lower byte 05H CRC higher byte 6DH END Transmission time for 3 5 bytes DOK RCONO1 FE IBO5 EN P 188 Rexroth Bosch Group Communication Protocols 16 6 Rexroth Frequency Converter Fe e Function 0x08 Loop test The test function code is OOOOH and it is necessary to return the frame as being received The message sent by the master to the No 1 slave is as follows START Transmission time for 3 5 bytes Slave address 01H ModBus function code 08H Test function code higher byte 00H Test function code lower byte 00H Test data higher byte 37H Test data lower byte DAH CRC lower byte 77H CRC lower byte AOH END Transmission time for 3 5 bytes Rexroth 189 DOK RCON01 FE IB05 EN P Bosch Group Rexroth Frequency Converter Fe 16 7 Communication Pr
34. V Frequency converter outputs to be connected to the motor W Reserved terminal for external braking resistor PB applicable to 0 75 to 15 kW frequency converters P1 DC positive bus outputs DC negative bus output D Grounding Applicable to 0 75 kW to 7 5 kW Converter Top LI O2 L3 BS SS Power Supply Converter Bottom U V W PB Gi LU Motor Note There are separate ground connections for motor cable shield and PE at the converter bottom Ge L L3 PB U Vv W Lel La Applicable to 11 kW to 15 kW Power Supply Motor LI L BOO U vw LL Applicable to 18 5 kW to 37 kW Lol Power Supply Motor Li L2 L3 Pl U vw Applicable to 45 kW to 90 kW a a Power Supply Motor Li L2 L3 P1 G U vw Lil Applicable to 110 kW Power Suppl Motor Note 1 For 11 110 kW frequency converters the main circuit terminals are on the bottom of the converter Note 2 For 45 110 kW frequency converters UL marked connectors and cables should be used for wiring of the terminal blocks The connectors may be of crimp ring or fork types or other similar types Note 3 There are two ground connections one for the input side the other for the output side Rexroth 49 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 8 18 Installation Control terminal diagram applicable to 0 75 to 110 kW CPU board Ta X1 X2 E Stop RST OUT2 10V A A B B PGP DO COM 050900000900006 00000000
35. d s sf 9q Y Y Y Y Y l9 9 4 nu w Ligne DOK RCONO1 FE IBO5 EN P Di Rexroth Bosch Group Rexroth Frequency Converter Fe 9 5 Operating Panel 9 3 Example of Operating Panel Operation e Under the frequency monitoring mode follow the steps to view output current as shown below Display output Display frequency Display value of Display output Display current frequency setting symbol set frequency current symbol E Gare Srexroth The output current has not reached the Automatically return to the frequency monitoring mode after 2 minutes displayed value Under output frequency monitoring mode follow the steps to frequency given by the digital operating panel to be 50 Hz b01 50 00 Hz as shown below Display output frequency Display output Display function Display function Display function after powering on frequency symbol group b code b 00 aam ae a a emm i Press Func Key
36. fault conditions please consult the following wiring diagram The brake unit FELB fault switch should be connected to E Stop of the REXROTH Fe unit The temperature switch of the braking resistor should be in series with the line contactor coil circuit Braking Unit Braking T1 T2 Resistor Temperature Switch Rexroth 16 DOK RCONO1 FE 1B0O5 EN P Bosch Group Rexroth Frequency Converter Fe 14 5 Accessories 14 3 6 The settings of the braking unit 9 Braking Unit Settings S 7 Masi nearer Nhe o p 1 2 short braking unit 1 1 2 short T1 T2 is closed DC660VO Se 2 is set as Master l default Dog 3 2 3 short brking unit 2 N 3 2 3 short T1 T2 is open DC730VOO Slave are set as Slaves default DC760VOO JP1 JP2 JP3 The settings diagram of braking unit e Selections of braking voltage the 400 V class braking unit has 5 operating voltages 630 V 660 V 690 V 730 V 760 V and power supply of the braking unit is from P N of the frequency converter This setting will influence the level of the operating voltage of the braking unit which is an important procedure Please switch the jumpers to the needed operating voltage position the factory default value of JP1 is 690 V The table of recommended start up braking voltage The input voltage of the power supply to the frequency Bierger 380V 400V 415V 440V Braking start up voltage 660V 690V 730V 760V Maste
37. outF FS Lower frequency 22 Proportional gain E26 Integration time constant E27 PI controller b16 b17 b37 b38 Group P acceleration deceleration time 15 2 1 Simple application of process control 1 Automatic constant pressure water control system 3 phases 380 480 V Pipe network 7 Li Pressure sensor The set value of pressure is set by using b01 to set the frequency directly The pressure feedback from the FB terminal corresponds to a value of OVto5V If the pressure feedback relationship is OV 0 0kg cm E22 10 0 E23 0 0 E24 1 and E25 0 while E26 E27 and E28 are set depending on actual conditions Rexroth Bosch Group 179 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 15 3 Additional Information 2 Closed loop speed control system 3 phases 380 480 V 15 2 2 conditions and requirements PGP is connected to the operational power supply of PG and the set value of speed is set by 0 to 5 V signals from the panel potentiometer If the relationship between 0 to 5 V setting and speeds is OV 0 0 rpm and 5 V 1500 rpm and the pulses per cycle of the feedback encoder are 1024 the feedback pulse frequency that corresponds to 1500 rpm is 1500 rom X 1024 60s 7000 25 6 kHz DOK RCONO1 FE IBO5 EN P 180 Rexroth Bosch Group Additional Information 15 4 Rexroth Frequency Converter Fe
38. under stopping state dc on is displayed during DC braking If any of X1 X3 is occupied by other functions no related indication will be shown If H07 4 DC braking voltage remains under stopping state but dc on is not displayed If a run signal is applied during DC braking DC braking will be interrupted and running will start A Output frequency H05 DC braking initial frequency Time gt A Output frequency H06 Indicates DC braking voltage 1 15 H05 DC braking initial frequency SR Operation IT H04 oFF signal HO7 0 diagram A Output frequency H06 indicates applied DC braking voltage 1 15 H05 DC braking ft initial E frequency f i gt Time Running signal X1 SC DC braking signal HO7 1 diagram Output frequency H06 indicates applied DC braking voltage H05 DC braking initial frequency gt Time Running signal HO7 4 diagram DOK RCON01 FE IB05 EN P 120 Rexroth Bosch Group Parameter Settings 11 57 Rexroth Frequency Converter Fe H08 Communication protocol selection Factory default 0 0 ModBus Setting range 1 PROFIBUS H09 Local address Factory setting il Setting range ModBus 1 247 PROFIBUS 1 126 H10 Baud rate selection Factory default 3 0 1200 bps 1 2400 bps Setting range 2 4800 bps 3 9600 bps 4 19200 bps 5 38400 bps
39. 0101H 00H Lower byte ofcontents in 0101H 00H CRC lower byte E9H CRC higher byte 26H Transmission time Message end for 3 5 bytes Rexroth 191 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 16 9 Communication Protocols 16 4 Communication Mapping Register Address Distribution The communication mapping registers of ModBus are in three types e Converter parameter register group e converter control register group converter state feedback register group Converter parameter register group Converter parameter registers correspond to the function codes one to one Reading and writing of related function codes can be achieved through reading and writing of the contents in converter parameter registers via ModBus communication The characteristics and scope of reading and writing function codes are in compliance with the user manual of the converter The address of a converter parameter register consists of one word The higher byte 8 bit 0x00 0x03 represents the function code group and the relationship is shown below the lower byte 8 bit represents the function code within the code group group b 0 43 E 0 48 P 0 37 H 0 63 Function code group b E P H Mappped address OOH 01H 02H 03H Example For the parameter register with address 0x0103 the higher byte 0x01 represents group E and the lower byte represents the fourth function code
40. 1 90K0 3P400 FELBO2 1N 45KO 3 FELRO1 1N 12K5 NO20R A 560 NNNN 202 12 5kW 3 110 FECx02 1 110K 3P400 FELBO2 1N 45KO 3 FELRO1 1N 12K5 NO20R A 560 NNNN 202 12 5kW 3 Note x is a substitute for G or P series Rexroth 167 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe Selection reference of OT 40 14 11 Accessories Motor Braking units Braking resistors power Converter typecode kW Typecode Quantity Typecode Type Quantity 0 75 FECG02 1 0K75 3P400 Internal s FELR01 1N 0500 N550R D 560 NNNN 550 2 500W 1 1 5 FECG02 1 1K50 3P400 Internal S FELR01 1N 0800 N275R D 560 NNNN 275 2 800W 1 22 FECG02 1 2K20 3P400 Internal 8 FELRO01 1N 01K2 N180R D 560 NNNN 1802 1 2kW 1 40 FECG02 1 4K00 3P400 Internal R FELRO01 1N 02K0 N110R D 560 NNNN 1102 2 0kW 1 5 5 FECx02 1 5K50 3P400 Internal FELR01 1N 01K5 N150R D 560 NNNN 1502 1 5kKW 2 75 FECx02 1 7K50 3P400 Internal S FELRO1 1N 04K5 NO55R A 560 NNNN 55 2 4 5kW 1 11 FECx02 1 11K0 3P400 Internal 7 FELR01 1N 06K0 N040R A 560 NNNN 40 2 6 0kW 1 15 FECx02 1 15K0 3P400 Internal S FELR01 1N 08K0 N027R A 560 NNNN 27 2 8 0kW 1 18 5 FECx02 1 18K5 3P400 FELBO02 1N 45KO 1 FELRO01 1N 10KO NO22R A 560 NNNN 222 10 0kW 1 22 FECx02 1 22K0 3P400 FELB02 1N 45K0 1 FELRO01 1N 12K5 NO18R A 560 NNNN 182 12 5kW 1 30 FECx02 1 30K0 3P400 FELBO02 1N 30KO 2 F
41. 100A Category C2 1 Limit value in residential area or at facilities at environment Class A low voltage mains supplying buildings in residential A 3 1 restricted group 1 areas To be comply with for applications with 3 2 distribution restricted distribution Category C1 1 environment Class B limit value in residential areas to be complied with B1 4 1 unrestricted group 1 for applications with unrestricted distribution 4 2 distribution Rexroth 139 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 13 8 Technical Data Limit values for line based disturbances IEC 61800 3 limit characteristic through frequency range dBuN 140 120 ee E II Sccessebes dn 100 80 60 Le 40 20 0 15 1 0 10 0 30 0 MHz 1 1 Category C3 2 environment QSP I gt 100 A class A group 2 gt 100 A 1 2 Category C3 2 environment AV gt 100 A class A group 2 gt 100 A 2 1 Category C3 2 environment QSP I lt 100 A class A group 2 lt 100 A 2 2 Category C3 2 environment AV 1 lt 100 A class A group 2 lt 100 A 3 1 Category C2 1 environment restricted distribution QSP 1 environment even if source of interference in 2 environment class A group 1 3 2 Category C2 17 environment restricted distribution AV 1 environment even if source of interference in 2 environment class A group 1 4 1 Category C1 17 environment unrestricted distributio
42. 11 1 Rexroth Frequency Converter Fe 11 Parameter Settings 11 1 Converter Functions Basic Function Group group b Function Function Code Factory Function Code Description Parameter Range and Description Default 0 Run Stop control with operating panel 1 External via control terminals Up Down control 2 External via control terminals including multi speed Set the source while Stop key is activated Running of commands 3 Internal PLC control ormmand b00 for running 4 External via control terminals elo source Option 1 and 3 X3 is used to switch between internal external sources have frequency of frequency command while Stop key is activated command 5 External computer controls Run Stop while Stop key i source activated 6 External computer controls Run Stop while Stop key i deactivated Frequency b01 SE HIT 0 00 HF 0 00 operating panel Given by the digital operating panel By the operating panel s potentiometer 0 5 V Reverse action of the digital operating panel s Frequency potentiometer 5 0 V command Direct action of external terminal 0 5 V source Reverse action of external terminal 5 0 V Direct action of external terminal 0 10 V oi Reverse action of external terminal 10 0 V Direct action of external terminal 4 20 mA Reverse action of external terminal 20 4 mA External terminal 0 5 V 4 20 mA 10 VRC terminal 10 V 10 V 11 Pulse frequency setting 12
43. 15 2 3 Parameter setting steps Rexroth Bosch Group Notes Example A Set the display factor E22 1500 0 E23 0 0 b For single phase pulse input set E24 1 or 2 E25 4 and E31 25 6 kHz c For orthogonal pulse input set E24 1 or 2 E25 5 and E31 25 6 kHz If the calculated E31 is not an integral multiple of 0 1 kHz to improve the accuracy of steady state control the calculated result may be rounded to be an integral multiple of 0 1 kHz Then E22 can be derived and the speed corresponding to 5 V can be set Since 200 0 kHz is the maximum pulse frequency which may be input into Fe series converter the pulses per cycle of the feedback encoder cannot be higher than 200 0 kHz x 608 _ s000 gt for the control target of 1500 rpm 1500 rpm Generally for a feedback encoder whose pulses per cycle are N the maximum speed to be controlled is 200 0 kHz Xx 60s N rpm If the relationship between 0 to 5 V and the speed is 0 V 0 0 rpm and 5 V 1600 rpm and the pulses per cycle of the encoder are 1000 the maximum input pulse frequency is 1000 x 1600 E31 nee 26 667 kHz To improve the control accuracy take E31 26 7 kHz and 26 7 E22 6 667 1600 1602 0 Since 5 V 1602 0 rpm the voltage which corresponds to 1600 rpm equals 1600 1602 5 V 4 99 V 18 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 15 5 Additional Information 15 3 Discharging of Capacitors
44. 15 3 1 Discharging of DC bus capacitors In the frequency converters capacitors are used in the DC bus as energy stores Energy stores maintain their energy even when the supply voltage has been cut off and have to be discharged before somebody gets in contact with them Discharging devices have been integrated in the frequency converters within the indicated discharging time these devices discharge the voltage below the allowed 50 V Frequency converters have been dimensioned in such a way that after the supply voltage was cut off the voltage value falls below 50 V within a discharging time of a maximum of 30 minutes To shorten the waiting time until voltage has fallen below 50 V you can take the following measure Use the discharging device described below 15 3 2 Discharging device Operating principle A contactor is installed to switch a resistor to the terminals L and L of the DC bus connection to discharge the capacitors The contactor is activated via a control input which is supplied with appropriate control voltage L O 1 R ro K O 1 CH L R Discharging resistor K Contactor contact Operating Principle of Discharging Device DOK RCON01 FE IBO5 EN P 182 Rexroth Bosch Group Additional Information 15 6 Rexroth Frequency Converter Fe Dimensioning Installation The individual components have to be sufficiently dimensioned e Value o
45. 23 Other speeds Other speeds when X3 is SS b02 b01 given by group given by group disconnected b02 b02 2 P multi P multi Given by b02 lt frequency frequency when X3 is closed When b02 0 2 D e b02 5 and other gt b16 b16 Multispeed Multispeed Values shall be b16 b16 9 b17 b17 acceleration acceleration Aormall ei deceleration deceleration E de b17 b17 8 time Group P time Group P 3 b16 b17 PI operation Upper frequency b21 e Skip Wo frequency O r Frequency t 500 a k 1 setting E01 i O 4 j E02 i 1 l PI control Jogging mode Jogging frequency Lower frequency enabling E24 selection b35 selection b36 b22 time b37 b38 Jogging acceleration deceleration DOK RCONO1 FE IBO5 EN P 178 Rexroth Bosch Group Additional Information 15 2 Rexroth Frequency Converter Fe 15 2 Process Control Set Value Panel potentiometer A External machine b01 f Setting with digital Operating panel g Multi speed 1 7 h PLC i Jogging b36 OTE See the Running Setting Diagram Feedback a FB E25 0 1 b 1 E25 2 3 c A E25 4 d A B A B E25 0 1 Proportional gain E26 Integration time constant E27 PI controller Ramp function Upper frequency b21
46. 4 length gt 3 m camp 1kV 5 kHz B interface IEC 61000 4 6 length gt 3m _ clamp or CDN 10 V 0 15 80 MHz A Ports of process Burst IEC 61000 4 4 length gt 3m _ camp 2kV 5kHz B measurement control lines IEC 61000 4 6 length gt 3m clamp or CDN 10 V 0 15 80 MHz A Note CD contact discharge AD air discharge CDN coupling and decoupling network CN coupling network Evaluation criterion Evaluation criterion Explanation abbreviated form from EN 1800 3 A deviations within allowed range B automatic recovery after interference Cc Switched off without automatic recovery Device remains undamaged DOK RCON01 FE BO5 EN P Rexroth 138 Bosch Group Technical Data13 7 Rexroth Frequency Converter Fe 13 3 1 3 Noise emission of the drive system Causes of noise emission Controlled variable speed drives contain converters containing snappy semiconductors The advantage of modifying the speed with high precision is achieved by means of pulse width modulation of the converter voltage This can generate sinusoidal currents with variable amplitude and frequency in the motor The steep voltage rise the high clock rate and the resulting harmonics cause unwanted by physically unavoidable emission of interference voltage and interference fields wide band interference The interference mainly is asymmetric interference against ground The propagation of this interference strongly depends on configuration of the connected
47. 80 Rexroth Bosch Group Parameter Settings 11 17 Rexroth Frequency Converter Fe b Fan and pumps P 00 P 15 square decreasing torque Example Parameters setting for fans and pumps Function code Values 50 Hz Values 60 Hz b03 50 00 Hz 60 00 Hz b04 50 00 Hz 60 00 Hz b05 380 0 V 380 0 V b06 P 08 P 08 A Output voltage b05 B2 38 BV B1 1 BV Frequency gt 0 50 BF b03 b04 Voltage of H curve and P curve H curve constant d torque setting P curve square descending torque setting Display B x BV Display B1 x BV B2 x BV H 00 0 P 00 0 25 H 01 1 P 01 0 27 H 02 2 P 02 0 28 H 03 3 P 03 0 29 H 04 4 P 04 0 30 H 05 5 P 05 1 32 H 06 6 P 06 1 34 H 07 7 P 07 1 36 H 08 8 P 08 1 38 H 09 9 P 09 1 40 H 10 10 P 10 2 42 H 11 11 P 11 2 44 H 12 12 P 12 2 46 H 13 13 P 13 2 48 H 14 14 P 14 2 49 H 15 15 P 15 2 50 Rexroth 81 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe b13 HV b12 MV2 b05 BV b10 MV1 b08 LLV 11 18 Parameter Settings c User defined V F curve When b06 OFF the following curve can be defined with b03 b05 and b07 b13 A Output voltage LLF MF1 BF MF2 b07 b09 b04 b11 HF b03 Frequency The following user defined V F curves are common based on the requirements of loaded motors A Output voltage
48. Bosch Group Commissioning 10 3 Rexroth Frequency Converter Fe 10 2 3 Example Commissioning of converter with potentiometer up to 7 5 kW Fe series frequency converter up to 7 5 kW can use the front mounted potentiometer to set the frequency output by the following procedure Sequence Operation Description Rotate the potentiometer counterclockwise D r 1 to the greatest extent The initial frequency value is 0 00 2 Press Run Enter the command for running with 0 00 displayed Rotate the potentiometer clockwise 3 rightwards slowly and the displayed value The motor starts to run starts to change until 5 00 is displayed Observe i f x Whether the motor runs in the correct Observe the running and immediately stop the motor 4 direction by shutting off the power if any abnormality occurs Whether the motor runs smoothly Restart commissioning only after the fault causes Whether there is any abnormal noise or have been removed problem 5 Rotate the potentiometer clockwise Th t bc rightwards e motor accelerates Rotate the potentiometer counterclockwise 6 leftwards The motor decelerates 7 Press Stop Enter the command for stopping The motor stops Rexroth DOK RCONO1 FE BO5 EN P Bosch Group 63 Rexroth Frequency Converter Fe 10 4 Commissioning 10 3 Restore Factory Defaults If the converter fails to run the motor due to incorrect parameters a simple solutio
49. Dis P17 Speed 3 deceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit Dis P22 Speed 4 deceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit Dis P27 Speed 5 deceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit Dis P32 Speed 6 deceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit Dis P37 Speed 7 deceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit Dis Speed 1 7 deceleration time If b00 2 multi speed external terminal control it is the time from HF to 0 00 Hz If b00 3 internal PLC control it is the time from the former speed to the current speed Rexroth 115 DOK RCON01 FE IB05 EN P Bosch Group Rexroth Frequency Converter Fe 11 52 Parameter Settings Example of internal PLC control b00 3 The converter is required to run according to the curve shown in the diagram P00 0 should be set The speeds include speed 1 3 and 4 The running parameters are given in the table below For speeds without internal PLC control the holding time is set to be OFF Le P02 P10 P25 P30 P35 OFF The deceleration time of each speed phase is decided by b17 Forward rotation frequency Hz P13 10 P15 P03 5 P18 10 ta l y Y 20s 1 0s05s 20s 30s 30s 30s 20s Note The diagram does not show the effect of the forward and reverse rotation dead zone time
50. Discharging device 182 Discharging of capacitors 182 Disposal 198 dV dt filter Motor filter 174 DOK RCONO1 FE IBO5 EN P 200 Rexroth Bosch Group Index 19 2 Rexroth Frequency Converter Fe E Electrical parameters 136 Electromagnetic compatibility EMC 137 EMC filter 158 EMC measures for design and installation 145 EMC requirements 137 EMC optimal installation in facility and control cabinet 147 Ensuring the EMC requirements 143 Environmental protection 198 Extended function group group E 95 F Fault protection actions 132 Fault types 130 Fe general technical data 133 Functions 15 G Ground connections 154 Inappropriate use 14 Installation 33 Interfaces 16 Introduction 1 Introduction to the drive system 3 LED 54 Rexroth Bosch Group 201 DOK RCON01 FE IBO5 EN P Rexroth Frequency Converter Fe 19 3 Index Main circuit terminals 49 Mains chokes 158 Materials contained in the products 198 Menu structure 56 ModBus communication example 196 ModBus protocol 184 Mounting 28 N Noise emission of the drive system 139 Noise immunity in the drive system 137 O Opening instruction 33 Operating panel 54 Operating panel operation 58 P Parameter fast setting 62 Parameter settings 65 Port 185 Process control 179 PROFIBUS adapter 174 Programmable control function group group P 112 Properties of the basic device F
51. Do not short circuit Electromagnetic interference The 3 phase inputs outputs of frequency converter contain harmonic components which may interfere with nearby communication devices e g AM radio receiver Therefore an optional radio noise filter only for the input side or line noise filter may be installed to minimize interference Do not attach power capacitor surge suppressor or radio noise filter to the output side of frequency converter This may cause frequency converter failure or damage the capacitor or suppressor Immediately remove any such device which has been installed DOK RCONO1 FE B05 EN P AO Rexroth Bosch Group Installation 8 9 Rexroth Frequency Converter Fe 8 4 Control Circuit Wiring e Terminal GND is the common terminal for analogue signals and SC is the common terminal for switch values Do not ground these terminals Shielded or twisted pair cables should be used for wiring terminals for the control circuit and must be separated from the wiring of main circuit and high current circuits including the control circuit of 200 V relay e Since the frequency control input signals are low power signals two contacts in parallel or a twin contact should be used for low power signal current to avoid loose contact e 0 3 to 1 0 mm cables are recommended for wiring of the control circuit e Please strip the wire insulation for wiring of the control circuit according to the dimensions given below Too
52. E Pulse output selection DO pulse E R 2 Output current 2 ate Maximum output E10 pulse frequency 0 1 50 0 kHz 10 0 E11 Frequency level detection FDT1 0 00 650 00 Hz 50 00 E12 FDT1 lagging frequency 0 00 650 00 Hz 1 00 GE E13 Frequency level detection FDT 2 0 00 650 00 Hz 25 00 output E14 FDT 2 lagging Frequency 0 00 650 00 Hz 1 00 Frequency to reach E15 detection range 0 00 650 00 Hz 2 00 DOK RCONO01 FE IBO5 EN P 68 Rexroth Bosch Group Parameter Settings 11 5 Rexroth Frequency Converter Fe eege Function Code Description RE Factory guncion and Description Default OUT open 0 Running GE E16 Open collector output OUT1 4 Frequenevlevabdetedion 6 output E17 Open collector output OUT2 signal 1 FDT 1 0 2 Frequency level detection signal 2 FDT 2 Frequency arrive signal FAR Reserved Under voltage Overload Reserved Zero speed lower than starting frequency 9 E Stop 10 Lower voltage Pay Svea ee Ge E18 elay Ry output selection 13 Programmable r ara 12 running 14 Programmable program run 15 Run for one stage 16 Over current stall 17 Over voltage stall 18 In forward rotation command indication 19 In reverse rotation command indication 20 Zero speed incl Stop 21 Being braked 22 Accelerating 23 Decelerating 24 Fan action 25 Reserved ONonst Wa Stall over current protection level 50 200 of Stall over current el during ru
53. F E C G 0 2 1 7 k 5 0 3 P 4 o o A S P M ojoje lof VJ 0 Product Frequency converter FEC Type Garira Pee rere etrre G Fan amp PUMP e P Generation generation EE 02 Design Design 1 En 1 Design D ET 2 Rated power ERA a Phases Power voltage 400 e 400 Protection class PB DO TET ees iee a penser teas ca poe eee oe sarees A Panel Small SiZe ee S BRIG BIZ a E A B Panel functions With potentiometer s1 2seeesseeeecneeencecceetencenceeertecsessncencesssececersnsrsesesssceseeees P Without potentiometer ENEE N Other design MOGBUS 22 n0 20ee seneesneesnnsntsnneinasnonsnncontenatinenvncneesnsnanssnasnaassiechssoncsneinveassecenscnnsnnasranstnannesenionsey MODB Embedded software version Embedded software release Release ENEE 01 Rexroth 2 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 6 4 Type Coding 6 3 Type Coding of Fe Function Modules Operating panel coding Example F E C C 0 2 1 T S S T D P O T 1I N N N N Product Generation 2 generation rere 02 Design Design 1 Design 2 Panel type With display EE T Panel form Big enee B Design style Standard sates ie ea aa Gas a R S TD Other operab
54. Fe P03 Speed 1 frequency setting Factory default 5 00 Setting range 0 00 Hz HF Minimum unit 0 01 Hz P08 Speed 2 frequency setting Factory default 10 00 Setting range 0 00 Hz HF Minimum unit 0 01 Hz P13 Speed 3 frequency setting Factory default 20 00 Setting range 0 00 Hz HF Minimum unit 0 01 Hz P18 Speed 4 frequency setting Factory default 30 00 Setting range 0 00 Hz HF Minimum unit 0 01 Hz P23 Speed 5 frequency setting Factory default 40 00 Setting range 0 00 Hz HF Minimum unit 0 01 Hz P28 Speed 6 frequency setting Factory default 50 00 Setting range 0 00 Hz HF Minimum unit 0 01 Hz P33 Speed 7 frequency setting Factory default 50 00 Setting range 0 00 Hz HF Minimum unit 0 01 Hz e These are settings of the running frequency for speeds 1 to 7 The frequency command for speed 0 depends on two different multi speed modes If b00 2 multi speed external terminal control the source for speed 0 is given by b02 If b00 3 internal PLC control speed 0 is directly given by b01 The acceleration and the deceleration time of speed 0 are still determined by b16 and b17 P01 Speed 0 running direction Factory default SF Setting range SF Forward SR Reverse P04 Speed 1 running direction Factory default SF Setting range SF Forward SR Reverse P09 Speed 2 running direction Factor
55. Note 2 For screw torque information please refer to the table on next page DOK RCONO1 FE IB05 EN P 42 Rexroth Bosch Group Installation 8 11 Rexroth Frequency Converter Fe Input Side USA Canada kw Nominal RS Screw torque for power Input PE current of Cable sizein AWG cable terminals in Nm Cable size Torque in Nm Ib in fuse in A Ib in screw size in mm AWG screw size 0 75 J6 AWG14 1 7 15 M4 6 8 1 7 15 M4 1 5 10 AWG14 1 7 15 M4 6 8 1 7 15 M4 2 2 16 AWG14 1 7 15 M4 6 8 1 7 15 M4 4 25 AWG12 1 7 15 M4 6 8 1 7 15 M4 5 5 40 AWG10 1 7 15 M4 6 8 1 7 15 M4 75 40 AWG10 1 7 15 M4 6 8 1 7 15 M4 11 70 AWG8 2 7 24 M5 10 7 2 7 24 M5 15 80 AWG6 2 7 24 M5 10 7 2 7 24 M5 18 5 180 AWG6 5 40 M6 16 6 5 40 M6 22 on AWG6 5 40 M6 16 6 5 40 M6 30 100 AWG4 5 40 M6 25 4 5 40 M6 37 125 2x AWG6 5 40 M6 25 2x6 5 40 M6 45 150 AWG1 6 55 M8 50 1 6 55 M8 55 175 AWG1 0 6 55 M8 2x35 1 0 6 55 M8 75 225 AWG3 0 2x AWG1 10 90 M10 95 3 0 10 90 M10 90 300 2x AWG1 0 10 90 M10 2x70 2x 1 0 10 90 M10 110 300 300 kemil 2x AWG3 0 10 90 M10 2x95 2x 3 0 10 90 M10 Rexroth 43 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 8 12 Installation Output Side Internationa
56. S curve 0 Acceleration deceleration curve deceleration b16 Acceleration time 0 1 6500 0s 10 0 time and type b17 Deceleration time 0 1 6500 0s 10 0 Forward and reverse Forward and reverse rotation dead zone time ple rotation dead zone time 0 0 10 05 So Torque increasing b19 Automatic torque increasing OFF 1 10 e OFF Electronic thermal relay b20 Electronic thermal relay 50 110 OFF e 100 D i Upper frequency UF LF HF e 50 00 Output frequency limits b22 Lower frequency LF 0 00 UF e 0 50 b23 LF mode 0 Stop 1 Run eg LF mode S 5 b24 Hysteresis frequency width 0 10 HF e 1 00 b25 Gain of given channel 0 00 9 99 1 00 Analog input channel b26 filtering time constant 0 0 10 0s 0 5 Analog frequency b27 Minimum curve setting 0 0 100 0 0 0 setting adjustment Frequency corresponding to b28 minimum curve setting 0 00 650 00 Hz 0 00 b29 Maximum curve setting 0 0 100 0 100 0 Frequency corresponding to b30 maximum curve setting 0 00 650 00 Hz 50 00 Slip frequency compensation b31 Slip frequency compensation 0 00 5 00 Hz e 0 00 DOK RCON01 FE IBO5 EN P 66 Rexroth Bosch Group Parameter Settings 11 3 Rexroth Frequency Converter Fe Function f E Parameter Range Factory Function Code Function Code Description and Description Default Starti b32 Starting frequency 0 00 60 00 Hz 0 50 anng b33 Starting holding time 0 0 10 05 0 0
57. conditions These include for example operation under water extreme temperature fluctuations or extremely high temperatures x Furthermore the drive controllers shall not be used in applications which have not been expressly authorized by Rexroth x Please carefully follow the specifications outlined in the general Safety Instructions DOK RCONO1 FE IBO5 EN P 14 Rexroth Bosch Group Fe Description 4 1 Rexroth Frequency Converter Fe 4 Fe Description 4 1 Properties of the Basic Device Fe Control mode V F e Power range 0 75 kW to 110 kW e Power supply voltage 3 AC 380 to 480 V 15 10 e Output frequency 0 to 650 Hz e Overload capacity G series 200 of rated current for 1s 150 of rated current for 60s P series 120 of rated current for 60s 105 of rated current for 60min e Pulse width modulation PWM for converters with x 0 75 to 7 5 kW 1 to 15 kHz adjustable in 1 kHz steps x 11 to 22 kW 1 to 8 kHz adjustable in 1 kHz steps x 30 to 45 kW 1 to 6 kHz adjustable in 1 kHz steps x 55 to 110 kW 1 to 4 kHz adjustable in 1 kHz steps e Integrated Brake Chopper braking resistor connected externally 0 75 to 15 kW only e Permitted ambient temperature 10 to 40 C output must be reduced from 40 to 50 C e Protection class IP20 for installation inside control cabinet e High start up torque and precise motor speed control 4 2 Functions e Programmable skip frequencies See Parameters
58. control SF or SR to start disconnected Improper parameter setting Check parameter setting Motor cannot The highest frequency is too low Check the highest frequency run at different S speeds Improper frequency setting mode Confirm frequency setting Gg Stalls Too short acceleration time Increase acceleration time luring z acceleration Too large inertia of motor and load Adjust acceleration time Improper V F curve Adjust V F curve settings Aprona Conti a A Use a special motor if itis necessary to run at low nea ih o ontinuous running at low spee speed for a long time Too large load Check load Rexroth 13 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 12 3 Fault Indication 12 2 List of Fault Protection Actions Main circuit over current Po What Fault Code on Display Description er This function code will be displayed when the main circuit Main circuit under voltage ROFE voltage is less than 80 of the rated value O C 1 This function code will be displayed when the output current exceeds the maximum allowed current The output will then be shut off and the frequency converter will stop Main circuit over voltage 000 eg mmm oOo ON This function code will be displayed when the main circuit DC voltage exceeds 800 V through deceleration of the motor The output will then be shut off and the frequency converter will stop Motor overload This function code will be displa
59. drives number of the connected drives conditions of mounting site of installation radiation conditions wiring and installation If the interference gets from the device to the connected lines in unfiltered form these lines can radiate the interference into the air antenna effect This applies to power lines too Limit values for line based disturbances According to IEC EN 61800 3 or CISPR 11 corresponds to EN 55011 the limit values in the table below are distinguished For this documentation both standards are combined in the limit value classes A2 1 to B1 In this Curves of IEC EN61800 3 CISPR 11 Explanation n limit value P documentation characteristic One of the following 3 requirements must have been IEC EN 61800 3 fulfilled Mains connection current gt 400 A IT mains nd or required dynamic drive behavior not reached by Category C42 None means of EMC filter Adjust limit values to use and None environment operation on site User has to carry out and provide evidence of EMC planning na ClassA limit value in industrial areas to be complied with Category C32 Group 2 for applications operated at supply mains with no A2 1 i environment I gt 100A minal currents gt 100 A a ClassA limit value in industrial areas to be complied with Category C32 group 2 for applications operated at supply mains with no A2 2 aa environment 1 lt 100A_ minal currents lt
60. filter Provide the following components in the control cabinet with interference suppression combinations Contractors e Relays Solenoid values D Electromechanical operating hours counters Connect these combinations directly at each coil Twist unshielded wires belonging to the same circuit feeder and return cable or keep the surface between feeder and return cable as small as possible Wires that are not used have to be grounded at both ends Rexroth Bosch Group 145 DOK RCONO1 FE IB05 EN P Rexroth Frequency Converter Fe 13 14 Technical Data Lines of Measuring Lines of measuring systems must be shielded Connect the shield to Systems ground at both ends and over the largest possible surface area The shield may not be interrupted e g using intermediate terminals Digital Signal Lines Ground the shields of digital signal lines at both ends transformer and receiver over the largest possible surface area and with low impedance This avoids low frequency interference current in the mains frequency range on the shield Analog Signal Lines Ground the shields of digital signal lines at one end transformer or receiver over the largest possible surface area and with low impedance This avoids low frequency interference current in the mains frequency range on the shield Connection of Mains Keep connection lines of the mains choke at the drive controller as Choke short as possible and twist them Instal
61. frequency Factory default 0 00 Setting range 0 00 650 00 Hz H27 Automatic energy savingcontrol gain Factory default 0 5 Setting range 0 0 10 0 H28 Automatic energy savingtime constant Factory default 1 00 Setting range 0 0 10 00 H29 Automatic energy savingrated percentage slip Factory default 5 0 Setting range 0 1 50 0 HM Energy saving control is beneficial especially in circumstances where light loads are encountered DOK RCONO1 FE IBO5 EN P 122 Rexroth Bosch Group Parameter Settings 11 59 Running command Energy saving comman X terminal designated by H23 1 20r 3 Output frequency Output voltage Rexroth Frequency Converter Fe _ Er Geen F 4 gt H26 D H24 Energy saving voltage gain H25 of voltage X determined by V F curve H23 1 2 or 3 X1 X2 or X3 as the input terminal for energy saving command If the energy saving command is activated and if the output frequency is larger than the starting frequency for energy saving set by H26 the output voltage of the converter will decrease from the previous V F curve value to the previous V F curve value multiplied with the energy saving gain H25 The output voltage decreasing time and resumption time are set by H24 H23 4 Automatic energy saving In contrast to the energy saving with external terminals the automatic energy saving method will search the motor voltage with the h
62. frequency converter will then auto regulate frequency to avoid DC voltage of the main circuit exceeding the specified value Stopping upon abnormality E St This function code will be displayed when the input terminal E Stop SC is connected and E32 0 E33 0 and E34 1 The frequency converter will then stop DOK RCON01 FE IBO5 EN P 132 Rexroth Bosch Group Technical Data13 1 13 Technical Data 13 1 Fe General Technical Data Rexroth Frequency Converter Fe Power supply voltage 3 AC 380 to 480 V 15 10 TN Net Supply frequency 50 to 60 Hz 5 Input Rated motor output 0 75 to 110 kW Short circuit current ratin UL SCCR 480 V eum 5000 A Rated voltage Corresponding to input voltage Output Output frequency 0 to 650 Hz VER Overioad bilit G series 200 of rated current for 1s 150 of rated current for 60s TEE P series 120 of rated current for 60s 105 of rated current for 60min Control mode V F Modulation type Magnetic flux PWM modulation Speed regulation range 1 100 y Maximum start up torque 150 at 5 Hz Start up torque torque and slip compensation activated Digital 0 01 Hz Frequency resolution Analog Maximum frequency x 0 1 V F characteristic curve Freely definable Ramps Linear S curve f 0 to 60 Hz 8 Direct current brake stant Functions Braking time 0 1 to 10s Integrated controll
63. frequency is used set the skip frequency parameters to be 0 00 Hz e The function is invalid during acceleration and deceleration the function is only available for steady state output e The function is available for the frequency giving channels selected by b02 A Frequency output E02 E01 E00 Frequency command gt Actual forbidden output frequency range Forbidden output frequency Rexroth 95 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 32 Parameter Settings E04 FM1 selection Factory default 0 0 Output frequency 1 Output voltage Setting range STE 2 Output current 3 PI feedback signal E05 FM1 gain setting Factory default 1 00 Setting range 0 50 1 20 E06 FM2 selection Factory default 0 Output frequency 1 Output voltage Setting range SES 2 Output current 3 PI feedback signal E07 FM2 gain setting Factory setting 1 00 Setting range 0 5 1 20 control panel control panel FM1 FM2 20 mA 10V 1 2 8 A MN fom 1 ate 0 GZ JP4 e e GND CY SES DND e A DC ammeter 0 to 20 mA or a DC voltmeter 0 to 10 V may be connected between FM1 FM2 and GND terminal to monitor the frequency output voltage or output current of the converter When Jp3 is in position 2 3 th
64. grounding terminal must be properly grounded to avoid electric shock and fire and reduce interference noise Insulated crimp terminals must be used to connect terminals and conductors to ensure the reliability of connection After wiring connection remove all residual loose wires which may fall into the frequency converter and cause a failure Be careful not to allow swarf from drilling entering the frequency converter Check the following points after the circuit connection is completed Are all connections correct Are there any missing connections Do short circuits exist between terminals and wires or ground To make changes in wiring disconnect the power and wait for 30 minutes to allow the capacitor of the DC circuit to discharge Wiring shall be carried out with wire sizes in accordance with relevant electrical codes A fuse must be provided between the main power supply terminals L1 L2 and L3 and the 3 phase AC input power supply It is preferable to connect a magnetic contactor MC in series to ensure both the action of frequency converter protection and shutting off of power supply Surge absorbers should be added at both sides of the magnetic contactor If the wire between the frequency converter and the motor is very long particularly with low output power the voltage drop may lead to a reduced torque output by the motor Nothing other than the braking resistor may be connected between the terminal and PB
65. in accordance with relevant international standards Always observe the above requirements in accordance with relevant international standards With electrical drive and filter components observe the following DANGER High housing voltage and large leakage current Risk of death or bodily injury by electric shock e Before switching on the housings of all electrical equipment and motors must be connected or grounded with the equipment grounding conductor to the grounding points This is also applicable before short tests e The equipment grounding conductor of the electrical equipment and the units must be non detachably and permanently connected to the power supply unit at all times The leakage current is greater than 3 5 mA e Over the total length use copper wire of a cross section of a minimum of 10 mm for this equipment grounding connection e Before start up also in trial runs always attach the equipment grounding conductor or connect with the ground wire Otherwise high voltages may occur at the housing causing electric shock 2 4 Protection Against Electric Shock by Protective Low Voltage PELV WARNING High electric voltage by incorrect connection Risk of death or bodily injury by electric shock e To all connections and terminals with voltages between 0 and 50 volts only devices electrical components and conductors may be connected which are equipped with a PELV Protective Extra Low Voltage system
66. information given in the Project Planning Manuals motors cooled with liquid and compressed air as well as drive controllers can be partially supplied with externally fed of pressurized media such as compressed air hydraulics oil cooling liquids and cooling lubricating agents In these cases improper handling of external supply systems power supply lines or connections can cause injuries or damages Risk of injury by improper handling of pressurized Lines CAUTION e Do not attempt to disconnect open or cut pressurized lines risk of explosion e Observe the respective manufacturer s operating instructions e Before dismounting lines relieve pressure and empty medium e Use suitable protective equipment devices for example safety goggles safety shoes safety gloves e Immediately clean up any spilled liquids from the floor Note Environmental protection and disposal The agents used to operate the product might not be economically friendly Dispose of ecologically harmful agents separate from other waste Observe the local regulations in the country of assembly Rexroth 13 DOK RCON01 FE BO5 EN P Bosch Group Rexroth Frequency Converter Fe 3 1 Important Directions for Use 3 Important Directions for Use 3 1 Appropriate Use Note Rexroth products represent state of the art developments and manufacturing They are tested prior to delivery to ensure operating safety and reliability The products may only
67. input voltage signal Negative signal indicates reverse rotation and positive signal indicates forward rotation When b02 5 6 or 10 set switch JP5 to position 2 3 A Output frequency A Output frequency agin oa 10V Input 10V Pulse input signal b31 d b02 11 pulse frequency setting Pulse signals are input via terminal A set switch JP2 to position 1 2 When b02 11 E25 4 5 invalid lf b02 11 then E25 4 and E25 5 are invalid Furthermore the maximum input pulse frequency E31 has to be set Special note The set value of E31 must be linked to the frequency corresponding to maximum curve setting b30 e When b02 12 frequency is given by the external computer Please correctly set function codes H08 H09 H10 and H11 DOK RCON01 FE BO5 EN P 78 Rexroth Bosch Group Parameter Settings 11 15 Rexroth Frequency Converter Fe b03 Highest frequency HF Factory default 50 00 Setting range 50 00 650 00 Hz Minimum value 0 01 Hz D Sets the highest output frequency of the converter b04 Base frequency BF Factory default 50 00 Setting range 20 00 HF Minimum value 0 01 Hz The rated motor frequency is written on the nameplate of the motor b
68. instructions before the initial start up of the equipment in order to eliminate the risk of bodily harm or material damage Follow these safety instructions at all times e Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation e Read the operating maintenance and safety instructions in your language before starting up the machine If you find that you cannot completely understand the documentation for your product please ask your supplier to clarify e Proper and correct transport storage assembly and installation as well as Care in operation and maintenance are prerequisites for optimal and safe operation of this device e Only assign trained and qualified persons to work with electrical installations e Only persons who are trained and qualified for the use and operation of the device may work on this device or within its proximity Furthermore they must be trained instructed and qualified to switch electrical circuits and devices on and off in accordance with technical safety regulations and to mark them according to the requirements of safe work practices DOK RCONO1 FE IBO5 EN P 04 Rexroth Bosch Group Safety Instructions for Electric Drives and Controls 2 2 Rexroth Frequency Converter Fe They must have adequate safety equipment and be trained in first aid Only use spare parts and accessories approved by the manufacturer Follow all safety regulatio
69. of group E i e E03 The frequency converter may provide monitoring values which can be used to query corresponding state feedback registers PZD3 to PZD10 with function codes H14 to H21 DOK RCON01 FE BO5 EN P 192 Rexroth Bosch Group Communication Protocols 16 10 Converter control register group 0x4000 0x4001 Rexroth Frequency Converter Fe The address of register for communication control commands is 0x4000 allows write only The converter is controlled through writing related data words into the address The definition of each bit is shown below Control register Address Description Action Main control 0x4000 Bit 0 0 Invalid 1 Stopping in the mode as set by function code Bit 1 Reserved Bit 2 Reserved Bit 3 0 Invalid 1 Starting converter Bit 4 Reserved Bit 5 Reserved Bit 6 Reserved Bit 7 0 Invalid 1 Reset after fault Bit 8 0 Forward jogging invalid 1 Forward jogging valid level signal Bit 9 0 Reverse jogging invalid 1 Reverse jogging level signal Bit 10 Reserved Bit 11 0 Invalid 1 Converter forward rotation Bit 12 0 Invalid 1 Converter reverse rotation Bit 13 Reserved Bit 14 Reserved Bit 15 Reserved Write only communication set frequency 0x4001 0 to highest frequency unit 0 01 Hz Write only The address of register for communication set frequency is 0x4001 allows write only If the frequency setting mod
70. operated or commissioned x Areas in which parts of motors with permanent magnets are being stored repaired or mounted If it is necessary for somebody with a pacemaker to enter such an area a doctor must be consulted prior to doing so The interference immunity of present or future implanted heart pacemakers differs greatly so that no general rules can be given Rexroth Bosch Group 11 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 2 9 Safety Instructions for Electric Drives and Controls Those with metal implants or metal pieces as well as with hearing aids must consult a doctor before they enter the areas described above Otherwise health hazards may occur 2 7 Protection Against Contact with Hot Parts CAUTION Hot surfaces at motor housings on drive controllers or chokes Danger of injury Danger of burns Do not touch surfaces of device housings and chokes in the proximity of heat sources Danger of burns Do not touch housing surfaces of motors Danger of burns According to operating conditions temperatures can be higher than 60 C 140 F during or after operation Before accessing motors after having switched them off let them cool down for a sufficiently long time Cooling down can require up to 140 minutes Roughly estimated the time required for cooling down is five times the thermal time constant specified in the Technical Data After switching drive controllers or chokes off
71. restored from b01 automatically when the system power is switched on again Rexroth 93 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 30 Parameter Settings b42 Zero speed control selection Factory default 0 0 No output Output DC voltage as per b43 as holding torque Setting range 1 2 Output DC voltage as per V F curve b43 Voltage command for zero speed control Factory default 5 0 Setting range 0 0 20 0 BV b44 Changing rate of Up Down Factory default 0 01 Setting range 0 01 99 99 Hz s The changing rate of the output frequency can be adjusted by the external control terminals or the button Up Down on the panel DOK RCON01 FE BO5 EN P 94 Rexroth Bosch Group Parameter Settings 11 31 Rexroth Frequency Converter Fe Notes on Extended Function Group group E E00 Skip frequency 1 Factory default 0 00 Setting range 0 00 HF Minimum unit 0 01 Hz E01 Skip frequency2 Factory default 0 00 Setting range 0 00 HF Minimum unit 0 01 Hz E02 Skip frequency3 Factory default 0 00 Setting range 0 00 HF Minimum unit 0 01 Hz E03 Skip frequency range Factory default 0 00 Setting range 0 00 10 00 Hz Minimum unit 0 01 Hz e The function is used to avoid mechanical vibration noise and resonance of loads e Three skip frequencies may be set within the range of 0 00 Hz HF If no skip
72. the acceleration time b16 and the deceleration time b17 Before setting H47 2 disengage the motor shaft from the load and check carefully to ensure safety 4 Set H47 to 1 or 2 press the Set key and press Run to start the auto tuning 5 The auto tuning is complete when the display of the operating panel is flashing Rexroth E DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 64 Parameter Settings Notes When H47 is set to be 2 increase the acceleration deceleration time appropriately if over current or over voltage occurs during auto tuning When H47 is set to be 2 to conduct auto tuning when the motor is running disengage the motor shaft from the load Do not conduct auto tuning when the motor is running with a load e Ensure the motor is stopped before starting auto tuning or else auto tuning will not work properly e In circumstances in which auto tuning is not used properly input the parameters on the motor nameplate H38 H40 H accurate motor parameters are known properly input H38 H45 e d Frr will be displayed If auto tuning fails H48 Total working hours Factory default 0 Setting range 0 65535 hours Minimum unit 1 hour H49 Password input Factory default 0 H49 allows access to manufacturer function codes H50 H63 DOK RCON01 FE IB05 EN P 128 Rexroth Bosch Group Parameter Settings 11 6
73. the following email address dccx drivesupport boschrexroth com cn Please send your enquiry in English DOK RCON01 FE IBO5 EN P 158 Rexroth Bosch Group Accessories 14 2 Rexroth Frequency Converter Fe 14 3 Braking Unit 14 3 1 General precautions The FELB braking unit is used to dissipate the energy produced by the motor during a braking process resulting in an increased braking capability and faster deceleration of the load without overvoltage trips In order to avoid personal injury or machine damage please read the manual carefully before installation or operation of the FELB brake unit 14 3 2 Technical specifications The applicable voltage class AC power supply 380 V 15 480 V 10 50 60 Hz 5 Braking unit model FELB FELBO2 1N 30KO NNONE A 560 NNNN FELBO02 1N 45KO NNONE A 560 NNNN os Peak current A 50 75 2 S Rated current A 15 25 3 5 Braking Start up VoltageDC 630 DC 660 DC 690 DC 730 DC 760 V 16 V a 2 Maximum hysteresis About 16 V E Synchronous signal Coupled input coupled output up to 3 braking units at most can be set to operate in parallel DC 460 800 V It is active when the temperature exceeds 85 C RELAY junction 0 6 A 125 VAC 2 A 30 VDC T1 T2 When voltage more than 100 V on the PCB AC main lead terminal flows in the red POWER indicator light on Braking ON When braking unit works the green BRAKING indicator light on
74. time frequency Time gt Forward oN Ci OFF e Reverse A ON ane OFF e DOK RCONO1 FE IBO5 EN P 84 Rexroth Bosch Group Parameter Settings 11 21 Rexroth Frequency Converter Fe b19 Auto matic torque increase Factory default OFF Setti OFF 1 10 ng range 100 b19 OFF is to prohibit automatic torque increasing and other values is the percentage to the voltage increasing at 0 output frequency and rated current It is used to improve the torque characteristics of the motor running at a low frequency The function can automatically adjust the output voltage of the converter based on the load current to increase torque at low frequency and avoid over excitation when the motor has no load In operation the converter automatically determines the percentage of voltage increasing based on output frequency and load current During commissioning b19 should be gradually increased An excessively large value may lead to excessive motor current or activation of no trip function Output voltage 100 load 0 load Output frequency w BF HF b20 Electronic thermal relay Factory default 100 Setting range 50 110 OFF rated motor current 400 Electronic thermal relay setting value rated converter current If only one motor is connected to one converter no overload relay is neces
75. 000000 Te X3 SF COM SR 24V OUTI VRC I FB GND PI FM2 CME SC e Switch Wiring Shown are factory defaults 1 2 3 JP1 Ce e Programming jumper not to be modified by the user 1 23 Position 2 3 encoder signals are input at A A B and B in a differential JP21 CGS manner position 1 2 encoder signals are input at A and B by open collector 1 2 3 JP3 W position 2 3 external voltmeter at FM2 side e CZ position 1 2 external ammeter at FM2 side 1 2 3 position 2 3 external voltmeter at FM1 side dei gs position 1 2 external ammeter at FM1 side 1 2 8 position 2 3 0 to 10 V analog signal input at VRC side JPS ws position 1 2 0 to 5 V analog signal input at VRC side e NPN PNP Switch A three position switch determines 1 The internal 24 V power supply or an external 24 V power supply is used for the inputs 2 The inputs are activated by connection of 24 V to an input PNP active input or connection of 0 V to an input NPN passive input Note The factory default for the three position switch is NPN Switch contact at position 3 DOK RCON01 FE BO5 EN P 50 Rexroth Bosch Group Installation 8 19 e NPN and PNP Modes and Signal Input Rexroth Frequency Converter Fe
76. 00000000000 oo0000000000 poo0o000000000 oO00000000000 DOOOOOOOOODC0 0O00000000000 po0000r00000 000000000000 oogoooo00000 0O00COCOCOOOOOO 000000000000 oo0000000000 oop000000000 oo000o00000000000 o0oo0p00o0000000000 o0oo0000000000000 0000000000000000 oo00000000000000 o0o0p0o0000000000 o000000000000000 Rexroth Bosch Group Rexroth Frequency Converter Fe Braking resistor box dimensions 14 15 Accessories aes ven D Dimensions ms Tai Wet ype FELRO1 1N O9K6 N13R6 A 560 NNNN 13 6 9 6 410 685 145 170 642 340 6 0 M6 18 5 Resistor box FELRO1 1N O9K6 NO16R A 560 NNNN 16 9 6 410 685 145 170 642 340 6 0 M6 18 5 Resistor box FELRO1 1N 12K5 N017R A 560 NNNN_ 17 12 5 410 685 145 170 642 340 6 0 M6 20 5 Resistor box FELRO1 1N 12K5 N018R A 560 NNNN_ 18 12 5 410 685 145 170 642 340 6 0 M6 20 5 Resistor box FELRO1 1N 12K5 N020R A 560 NNNN_ 120 12 5 410 685 145 170 642 340 6 0 M6 20 5 Resistor box FELRO1 1N O6KO NO20R A 560 NNNN_ 20 6 0 340 600 145 170 580 291 4 0 M6 14 0 Resistor box FELR01 1N 10K0 N022R A 560 NNNN 22 10 0 410 685 145 170 642 340 6 0 M6 18 5 Resistor box FELR01 1N 12K5 N022R A 560 NNNN 22 12 5 410 685 145 170 642 340 6 0 M6 20 5 Resistor box FELR01 1N 10K0 N024R A 560 NNNN 24 10 0 410
77. 01 1N 0520 N230R D 560 NNNN 230 520 335 317 60 30 2 5 500 1 03 Aluminium housing FELRO01 1N 0260 N250R D 560 NNNN 250 260 215 197 60 30 2 5 500 0 62 Aluminium housing FELRO01 1N 0520 N350R D 560 NNNN 350 520 A 335 317 60 30 2 5 500 1 03 Aluminium housing FELRO01 1N 0260 N400R D 560 NNNN 400 260 215 197 60 30 2 5 500 0 62 Aluminium housing FELRO1 1N 0500 N550R D 560 NNNN 550 500 335 317 60 30 2 5 500 1 03 Aluminium housing FELRO1 1N 0150 N700R D 560 NNNN 700 150 215 197 40 20 2 5 500 0 32 Aluminium housing FELRO1 1N 0080 N750R D 560 NNNN 750 80 140 123 40 20 2 5 500 0 20 Aluminium housing FELRO1 1N 1K56 NO40R D 560 NNNN 40 1560 485 470 50 107 2 5 M6 4 35 Aluminium housing FELR0O1 1N 02K0 N047R D 560 NNNN 47 2 0k 550 532 50 107 4 0 M6 4 90 Aluminium housing FELRO1 1N 1K04 NO50R D 560 NNNN 50 1040 400 384 50 107 2 5 M6 4 35 Aluminium housing FELRO1 1N 01K5 NO68R D 560 NNNN 68 1 5K 485 470 50 107 2 5 M6 3 60 Aluminium housing FELRO1 1N 1K56 NO70R D 560 NNNN 70 1560 485 470 50 107 2 5 M6 2 20 Aluminium housing FELRO1 1N 0780 NO75R D 560 NNNN 75 780 400 382 61 59 25 M6 4 35 Aluminium housing B FELRO1 1N 1K04 NO90R D 560 NNNN 90 1040 400 384 50 107 2 5 M6 3 60 Aluminium housing FELR01 1N 02K0 N110R D 560 NNNN 110 2
78. 01V01 01V01 Power kW 15 18 5 22 30 37 45 55 Rated input Baer A Jo 43 51 68 83 101 117 Capacity kVA 25 29 34 46 55 68 85 Rated output Gr A 33 39 44 60 75 95 110 Weight kg 10 9 16 2 16 9 21 5 22 0 33 2 33 8 FECx02 1 FECx02 1 FECx02 1 Model Unit 79K0 3P400 90KO 3P400 110K 3P400 A BN MODB A BN VMODB A BN MODB 01V01 01V01 01V01 Power kW 75 90 110 Rated input epee A 157 187 226 Capacity kVA 116 140 170 Rated output Gg A 152 183 223 Weight kg 50 9 52 5 96 5 Note 1 x is a substitute for G or P series Note 2 The data is based on the supply voltage of 3 x 380 VAC DOK RCON01 FE IBO5 EN P 136 Rexroth Bosch Group Technical Data13 5 Rexroth Frequency Converter Fe 13 3 Electromagnetic Compatibility EMC 13 3 1 EMC Requirements 13 3 1 1 General information The electromagnetic compatibility EMC or electromagnetic interference EMI includes the following requirements Sufficient noise immunity of an electric installation or an electric device against external electric magnetic or electromagnetic interference via lines or through air e Sufficiently low noise emission of electric magnetic or electromagnetic noise of an electric installation or an electric device to other surround ing devices via lines or through air 13 3 1 2 Noise immunity in the drive system Basic structure for noise immunity The figure below illustrates the interference for definition of
79. 05 Base voltage BV Factory default 380 0 400 Setting range 240 0 V 480 0 V Minimum value 0 1 V D The rated motor voltage is written on the nameplate of the motor b06 V F curve mode Factory default H 03 OFF user defined V F curve Setting range H 00 H 15 constant torque characteristic P 00 P 15 square descending torque characteristic e OFF For the mode with user defined V F curve hidden function codes b07 613 are displayed b07 Lowest output frequency LLF Factory default 0 00 Setting range 0 00 b09 Minimum value 0 01 Hz e The lowest allowable motor frequency is used to set the lowest frequency of the user defined V F curve b08 Lowest output voltage LLV Factory default 1 Setting range 0 120 BV Minimum value 1 e The lowest allowable motor voltage is a percentage of the base voltage BV and used to set the lowest voltage of the user defined V F curve b09 Middle frequency 1 MEI Factory default 0 00 Setting range LLF BF Minimum value 0 01 Hz Middle frequency 1 of the user defined V F curve b10 Middle voltage 1 MV1 Factory default 1 Setting range 0 120 BV Minimum value 1 e The voltage which corresponds to Mf1 of the user defined V F curve is a percentage of the base voltage BV b11 Middle frequency 2 MF2 Factory default 50 00 Setting range BF HF Minimum value 0 01 Hz Middle frequency 2 of the user defined V F curve Rexroth 79 DOK RCON0O1 FE IBO5 EN P Bosch Group Rexroth Frequenc
80. 0K 550 532 50 107 4 0 M6 2 20 Aluminium housing FELR01 1N 0780 N140R D 560 NNNN 140 780 400 382 61 59 2 5 M6 4 35 Aluminium housing FELR01 1N 01K5 N150R D 560 NNNN 150 1 5K 485 470 50 107 2 5 M6 4 90 Aluminium housing FELR01 1N 01K2 N180R D 560 NNNN 180 1 2K 450 434 50 107 2 5 M6 4 00 Aluminium housing FELR01 1N 0800 N275R D 560 NNNN 275 800 400 382 61 59 2 5 M6 2 20 Aluminium housing DOK RCONO01 FE IBO5 EN P 170 Rexroth Bosch Group Rexroth Frequency Converter Fe H Accessories 14 14 ooggogg ooooogg ooo0000 ooooogg oooooga ooogo0gg DODDDD0 0000000 Q Q O Ree SEEER EEE SEEES EE EES EES ER DEEL asp Oe SES SbRRSbs Seel asss pes aee BRESSLER BRESSLER SR ses Spee SEEIERRER SEEIESSES SR asss Splasaee SERRURIER SERIES Seel ses eee SERIES RER SERIES SES SR DOE Ree SE R EE EES EE SEEES EES ER DOLL ELE asss nananana SSES SES SSES SES Ss see epes see SEREIRRSER SEEIRSSES SR DEEL asp Slab SSES SES maa aaam Seel ees SSERRRER ERERR RER BEER EER SR ee EES SE SEEESSEE SEEES SE SR DOE asp eg SES SESEIRR SES SSES SES Seel ees SSEIRRRERSREIERERER SREIRR RER RSR Drawing of braking resistor box R Is The thermal switch is normally closed below 85 C TH2 tor Box Term ISi Res DOK RCON01 FE IBO5 EN P Braking Fa x 17 oop000000000 0
81. 100 0 Setting range 0 0 100 0 Minimum unit b30 Frequency corresponding to maximum curve setting Factory default 50 00 Setting range 0 00 650 00 Hz Minimum unit 0 01 Hz When VRC l pulse frequency or operating panel potentiometer input is S V elected to give open loop frequency the relationship between commanded alue and set frequencies is illustrated below Frequency Calibration command Filtering b26 Gain b25 b27 b28 a source b02 b29 b30 9 If analogue signals 0 5 V 0 10 V 4 20 mA or operating panel potentiometer 0 5 V and pulse frequency are used to set the frequency command value the output frequency may be freely set by changing b25 b27 b28 629 and b30 b26 defines the first order lag time constant for first order lag filtering of analog input The larger the time constant more interference signals will be suppressed but the lower the response will be b26 is also the filtering time constant of FB channel e For command value of frequency after filtering and gain processing b30 b28 their relationship with the frequency setting is determined by the curve defined with b27 b28 b29 and b30 See the diagram below for details Frequency setting Analog input DOK RCONO1 FE IBO5 EN P Rexroth Bosch Group 88 Parameter Settings 11 25 Rexroth Frequency Converter Fe b31 Slip frequency compensation
82. 25 5 differential output control panel type encoder Va Pp PGP ov COM A A A CES P2 B B 1 2 3 B a B Setting range of proportional gain E26 0 01 99 99 times A larger proportional gain means faster response however a too large proportional gain may cause oscillation A smaller proportional gain means slower response e Setting range of integration time constant E27 0 1 60 0s A larger integration time constant means slower response and the reaction to external disturbance is slowed with better stability A smaller integration time constant means faster response however a too small integration time constant may cause oscillation Proportional adjustment is based on deviation Generally PI adjustment is used to eliminate steady state deviation in a closed loop system For PI adjustment if the integration time constant is too large the response will be slow for fast changing deviation P adjustment alone may be used for load systems with integrating elements e Simple method of PI parameter adjustment E26 P Increase the value if no oscillation occurs E27 1 Decrease the value if no oscillation occurs E28 is the sampling period of closed loop adjustment with a range of 0 1 to 60 0s and depends on the time constant inertia of control subjects DOK RCON01 FE IB05 EN P 106 Rexroth Bosch Group Parameter Settings 11 43 Rexroth Frequency Converter Fe
83. 5 Rexroth Frequency Converter Fe Notes on Monitoring Function Group group d Function Abbreviation Description outF displays converter output frequency Hz motor speed and linear speed SEtF displays converter set frequency Hz motor speed or PI target value outA displays converter output current displays output command voltage if PI control is disabled GE SS displays feedback quantity if PI control is enabled OCH displays DC bus voltage displays input signals Signal Rabe inPt honn j no signal X1 X3 sr Gaam X2 SR RST tc displays the temperature of power module and heat sink CC Notes D b00 634 b35 E39 H07 and H23 are related to external terminals e Consider if any of the external terminals X1 X2 and X3 have already been used by a function they cannot be used by another function e To select a terminal which has already been used the previous function has to be disabled before the definition of a new function Rexroth 129 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 12 Fault Indication Faults may cause the converter to stop 12 1 Fault Types The frequency converter can record the reasons of the last 4 faults and can display them after resetting from faults 12 1 Fault Indication Fault Code Description Cause Solution Excessively reduced acceleration
84. 6 sets the time for frequency increasing from 0 00 Hz to the frequency given by b01 B17 Deceleration time If internal PLC control is disabled b00 3 b17 sets the time for frequency decreasing from HF to 0 00 Hz If internal PLC control is enabled b00 3 and speed 0 is activated b17 sets the time for frequency decreasing from the frequency given by b01 to 0 00 Hz Rexroth Bosch Group 83 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 11 20 Parameter Settings Output A frequency 1 Internal PLC control is disabled b00 3 Highest frequency rh gt Time i 1 Acceleration Deceleration time time 2 Internal PLC control is enabled b00 3 Output A Multi speed frequency frequency command uy pae gt Time Acceleration Deceleration time time b18 Forward and reverse rotation dead zone time Factory default 1 0 Setting range 0 0 10 0s Minimum unit 0 1s e The time given by b18 is the duration from slowing down to stop to starting to accelerate in the reverse direction The function should be set based on load inertia and deceleration time If forward and reverse rotation signals are input simultaneously the motor will decelerate to stop When the forward and reverse rotation dead zone time is 0 0s only forward rotation is allowed Output A Dead zone
85. AC 250 V DC 30 V 3A 1 RS485 port 4 4 Cooling Types e Air cooling e Forced temperature controlled air cooling DOK RCONO1 FE IB05 EN P 16 Rexroth Bosch Group Delivery and Storage 5 1 Rexroth Frequency Converter Fe 5 Delivery and Storage 5 1 The Scope of Supply Consists of 1 Standard model Frequency Converter Fe IP20 protection Fe firmware Integrated brake chopper 0 75 to 15 kW only Operating panel Instruction manual 2 Optional accessories Operating panel for control cabinet mounting Operating panel with potentiometer for converters from 11 to 110 kW PROFIBUS adapter RS232 485 adapter Fe engineering software EMC filter EN 61800 3 Environment 2 dV dt filter Main choke Braking resistor Braking unit Check the unit for transport damages e g deformation or loose parts immediately after receipt unpacking In case of damage contact the forwarder at once and arrange for a thorough review of the situation Note This is also applicable if the packaging is undamaged 5 2 Transport of the Components Ambient and operating conditions Transport Description Symbol Unit Value Temperature range UE C 25 70 Relative humidity D Op Absolute humidity g m 1 60 Climate category IEC 721 2K3 Moisture condensation not allowed Icing not allowed Rexroth 17 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 5 3
86. Bit 7 Motor overload Bit 8 Converter overheat Bit 9 Drive protection action Bit 10 EMC CPU Bit 11 Input phase failure Bit 12 Output phase failure Bit 13 External fault E Stop Bit 14 Reserved Bit 15 Reserved Read only Output frequency 0x5002 Unit 0 01 Hz Frequency setting 0x5003 Unit 0 01 Hz Output current 0x5004 Unit 0 1 A Output voltage 0x5005 Unit 0 1 V DOK RCONO1 FE IBO5 EN P 194 Rexroth Bosch Group Communication Protocols 16 12 Rexroth Frequency Converter Fe See Addressing Description Action Bus 0x5006 Unit 0 1 V voltage Switch value enge Bit14 X1 bit13 X2 bit12 X3 bit11 SR bit10 SF input signal Manie 0x5008 Unit 1 C temperature PI control feedback 0x5009 Signed fixed point number Q14 value PZD1 0x7346 Status word contents of 0x5000 PZD2 0x7347 Actual running frequency contents of 0x5002 PZD3 0x7348 Set by H14 PZD4 0x7349 Set by H15 PZD5 0x734A Set by H16 PZD6 0x734B Set by H17 PZD7 0x734C Set by H18 PZD8 0x734D Set by H19 PZD9 0x734E Set by H20 PZD10 0x7350 Set by H21 Rexroth 195 DOK RCONO01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 16 13 Communication Protocols 16 5 ModBus Communication Example A Fe series converter s slave address is 01H The frequency setting of the frequency converter ha
87. Bosch Rexroth AH MAI OH AM he SLES SAC DS AHO VBS t URIBE SMS ws Cy oL ECAR KE GEO CHAMBRE HALE Chk KEEFE I BRL ELT HH a E Bb ARO ac He Ce y oA E 9 amp Bosch Rexroth ih DWAR Ee CBE Antl KEL AA JAJ ASS POA GS ASH BA NSA UA BR AAN da AANS SEs Z so 1S Era FW Ie Wao BSoe A hy MEA AAA Bosch Rexroth Wz Ao Rexroth Bosch Group DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe Contents Contents NR Ir dee UO d TEE 01 1 1 About this DOCUMONTAtION eege eege eege EEN ESA aL eet ei ened 01 1 2 Introducing to the Drive System ecceeeeeeeeeeeeeeceeeeseeeeeeeeceeeeeaeeeeeeeeaeeseeeeeneeseneeeeeeees 03 2 Safety Instructions for Electric Drives and Controls s00eeeee 04 2 General lut eu EE 04 2 2 Hazards by Improper Use weet ated ai eA eel 07 2 3 Instructions with Regard to Specific Dangers c cecceeeceeeseeeeeeeeneeseeeeeeeeeeaeeeeeeenees 08 2 4 Protection Against Electric Shock by Protective Low Voltage PDELNVN 09 2 5 Protection Against Dangerous Movements AA 10 2 6 Protection Against Magnetic and Electromagnetic Fields During Operation and MOUNINO EE 11 2 7 Protection Against Contact with Hot Parts 12 2 8 Protection During Handling and Mounting sseeesseesssesseesrreesiresrirerirnesrrnerirnerirnrnnesrnn 12 2 9 Protection Against Pressurized Systems cecceceeeeeeeeeeeeeeneeeeeeeeneeseeeeeaeessaeeeeesnaees 13 3 Important Directions for Use
88. DO terminal outputs E10 kHz E09 1 Voltage is outputted when 500 V is reached the DO terminal outputs E10 kHz E09 2 Current is outputted when rated current is reached the DO terminal outputs E10 2 kHz Rexroth 97 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 34 Parameter Settings E10 Maximum output pulse frequency Factory default 10 00 Setting range 0 1 50 0 kHz Minimum unit 0 01 kHz E11 Frequency level detection FDT1 Factory default 50 00 Setting range 0 00 650 00 Hz Minimum unit 0 01 Hz E12 FDT1 lagging frequency Factory default 1 00 Setting range 0 00 650 00 Hz Minimum unit 0 01 Hz E13 Frequency level detection FDT2 Factory default 25 00 Setting range 0 00 650 00 Hz Minimum unit 0 01 Hz E14 FDT2 lagging frequency Factory default 1 00 Setting range 0 00 650 00 Hz Minimum unit 0 01 Hz E15 Frequency to reach detection range Factory default 2 00 Setting range 0 00 650 00 Hz Minimum unit 0 01 Hz e After the output frequency exceeds the frequency set by E11 the digital output frequency level detection signal 1 FDT1 becomes active until the output frequency is lower than set in E11 minus E12 e After the output frequency exceeds the frequency set by E13 the digital output frequency level detection signal 2 FDT2 becomes active until the output frequency i
89. Data 133 13 2 Electrical Parameters sissioni ane Eege dE ZeeChe 136 13 3 Electromagnetic Compatibility EMC 137 13 4 Selection Matrix for the EMC Accessories sssssssssesssenestneeernertrnstnnrrnetttnnttnnsennne 157 14 ACCOSSONGS ess EEEEEEEEEEAEEEEAEEOEE EES 158 E AM le EE 158 14 2 Mains Chokes nna en tne nnae nnan n naemen 158 143 Braking UMIT arrene A Rs 159 14 4 Braking RESIStON eniinn raaa a EE A Na aaa raaa aia 166 14 5 dV dt filter Motor lier 174 14 6 Communication Interface ccccccceessseceseneeceeneeeeceeeeeeeeeeeseneeescaeeeseeeesseeeeesenseeteaes 174 14 7 Remote Operating Panel svi ia nascnieediie deri ees ative eA aed 175 E SN le Tute Ree 177 15 Additional Intiormaton ee EE EEN 178 15 1 Running Settings Diagram sisseas oar en n a a nE e aasia 178 15 2 Process GomtrOl wccivssceverdiyesedecseudeadyice sods aeta aeaee ar aaa a E EEEE 179 15 3 Discharging Of CapacitOrs eccceceeeceeeeeeeeeeeeeeeeeeeseeeeeeeseaeeeaeesieeseaeeseeeeeeeseeeeeeen 182 16 Communication Protocols cccceeeseseseeeeeeeeeeeseneeseeeeeeeseeeeeeeseeneeees 184 16 1 MOodBus Protocol sss sanoin aseesimee raea a aeae dante EVERE 184 16 2 ROM serp aea ar EES EEE E 185 16 3 Protocol ee 186 16 4 Communication Mapping Register Address Distrbutton 192 16 5 ModBus Communication Example 196 16 6 Communication Networking cccceceeeceeeeeeeeeeeeeeeeneeseaeeeeeeseaeesaeeeeaeesneeseaeeteneesas 197 17 Dispos
90. ELRO01 1N 10KO N27R2 A 560 NNNN 27 2 2 10 0kKW 2 37 FECx02 1 37K0 3P400 FELB02 1N 45K0 2 FELR01 1N 10K0 N022R A 560 NNNN 229 10 0kW 2 45 FECx02 1 45K0 3P400 FELB02 1N 45K0 2 FELR01 1N 12K5 N018R A 560 NNNN 182 12 5kW 2 55 FECx02 1 55K0 3P400 FELBO02 1N 45K0 3 FELRO01 1N 12K5 N022R A 560 NNNN 222 12 5kW 3 75 FECx02 1 75K0 3P400 FELB02 1N 45KO 4 FELR01 1N 10KO NO22R A 560 NNNN 22 2 10 0kW 4 90 FECx02 1 90K0 3P400 FELB02 1N 45K0 4 FELRO01 1N 10KO NO22R A 560 NNNN 222 10 0kW 4 Note x is a substitute for G or P series DOK RCONO01 FE IBO5 EN P 168 Rexroth Bosch Group Accessories 14 12 Rexroth Frequency Converter Fe Drawing of braking resistor in aluminium housing H Hole Diameter 5 5mm PictureA B h i Hole Diameter 5 5mm Picture B IP33 Rexroth 169 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe Braking resistor in aluminium housing dimensions 14 13 Accessories Impe power Pic Dimensions mm Wir Ter Cable Wei Braking resistor typecode ia Wi wel H h BIT de Ge GE GG Type FELRO1 1N 0520 N100R D 560 NNNN 100 520 335 317 60 30 2 5 500 1 03 Aluminium housing FELRO01 1N 0390 N150R D 560 NNNN 150 390 265 247 60 30 2 5 500 0 80 Aluminium housing FELRO
91. Engineering value E22 A E23 B i Analog signal of frequency 0 HF 100 and PI controlgiving Rexroth 103 DOK RCON01 FE 1BO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 40 Parameter Settings e The PI adjustment function of the converter detects the sensor feedback of the control subject and compares it with the given value If deviation exists use the PI adjustment to reduce the deviation up to 0 This function is suitable for control of flow pressure temperature speed of rotation etc Given value gt P Pidrive unit control subject K Lye feedback A Output frequency HF 0 100 E24 PI adjustment selection Factory default 0 0 No Pl Setting range 1 Direct action 2 Inverse action e Direct action or inverse action may be selected for PI adjustment output therefore PI adjustment output can increase or decrease motor speed A Display engineering value A Feedback value E22 A 100 Feedback value E23 B iof given value gt 0 0 100 OV 5y 4 mA 20 mA DOK RCON0O1 FE IBO5 EN P 104 Rexroth Bosch Group Parameter Settings 11 41 Rexroth Frequency Converter Fe
92. External computer frequency setting Neo Set the source b02 of commands for frequency OO JO Om P Go Note e indicates a parameter cannot be modified when the converter is in operation Without the symbol it indicates a parameter can be modified during running Note indicates values that correspond to the factory default upon initialization at 50 Hz Rexroth 65 DOK RGONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 2 Parameter Settings 5 Function Function Code P ter R d Description Factory REN Code Description ee ere Default b03 Highest frequency HF 50 00 650 00 Hz e 50 00 b04 Base frequency BF 20 00 HF e 50 00 b05 Base voltage BV 400 V class 240 0 V 480 0 V 380 0 OFF User defined V F curve H 00 H 15 Constant torque b06 V F curve mode characteristic e H 03 P 00 P 15 Square descending torque characteristic V F Lowest output curve b07 frequency LLF RR e 0 00 setting Lowest output b08 voltage LLV 0 120 BV ei b09 Middle frequency1 Mf1 LLF BF e 0 00 b10 Middle voltage1 MV1 0 120 BV e 1 b11 Middle frequency2 MF2 BF HF e 50 00 b12 Middle voltage2 MV2 0 120 BV el 100 b13 Highest voltage HV 0 120 BV e 100 Constant voltage Control b14 Constant voltage control OFF ON e OFF b15 Acceleration 0 Linear 1
93. F atthe beginning indicates that it represents OFF when the external computer reads 0 OFF atthe end indicates that it represents OFF when the external computer reads 111 Hold A key for 2 seconds to change b39 from 1 to 2 3 or 4 Rexroth Bosch Group 67 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe Extended Function Group group E 11 4 Parameter Settings A Function gt e Parameter Range Factory Function Code Function Code Description and Description Default E00 Skip frequency 1 0 00 HF 0 00 Skip E01 Skip frequency 2 0 00 HF 0 00 frequency 5 E02 Skip frequency 3 0 00 HF 0 00 E03 Skip frequency range 0 00 10 00 Hz 0 00 0 Output frequency 1 Output voltage E04 FM1 selection 2 Output current 0 3 PI feedback signal FM1and FM2 F analog output E05 FM1 gain setting 0 50 1 20 1 00 selection 0 Output frequency E06 FM2 selection 1 Output voltage 1 2 Output current 3 Pl feedback signal E07 FM2 gain setting 0 50 1 20 1 00 0 FM1 outputs 0 20mA or 0 10V FM2 outputs 0 20mA or 0 10V 1 FM1 outputs 4 20mA or 2 10V FM FM2 outputs A 20mA channel E08 FM channel mode or 2 10V 0 mode 2 FMI outputs 0 20mA or 0 10V FM2 outputs 4 20mA or2 10V 3 FM1 outputs 4 20mA or 2 10V FM2 outputs 0 20mA or0 10V 0 Output frequency 1 Output voltage
94. F stall overvoltage protection is disabled DOK RCONO1 FE IBOS EN P 124 Rexroth Bosch Group Parameter Settings 11 61 Rexroth Frequency Converter Fe H35 Software over voltage protection point Factory default 810 Setting range 790 820 V When the DC bus voltage of the main circuit of the frequency converter raises to the over voltage point or software over voltage protection point over voltage fault will be reported and the frequency converter will immediately stop output and running H36 Deceleration braking activation voltage threshold Factory default 770 Setting range 600 785 V e During deceleration of the frequency converter the frequency converter will activate dynamic braking if the DC bus voltage exceeds the deceleration braking activation voltage threshold e The function is valid for models with built in braking transistors 15 kW and below H37 Drooping control Factory default 0 00 Setting range 0 00 10 00 Hz Minimum unit 0 01 Hz e The function is suitable for circumstances where multiple frequency converters are used to drive the same load The function allows uniform distribution of power among multiple frequency converters which drive the same load When a frequency converter takes on a heavy load the converter will automatically reduce the output frequency to relieve part of the load according to the para
95. Factory default 0 00 Setting range 0 00 5 00 Hz Minimum unit 0 01 Hz When the frequency converter is used to drive an asynchronous motor the load and slip will be increased The parameter is used to set the compensation frequency to reduce slip allowing the motor to run under the rated current with a speed closer to the synchronous speed The slip frequency compensation can be determined based on the loads Note Too large slip frequency compensation will cause the motor speed to exceed the synchronous speed In this case Upper frequency output frequency K X slip compensation b31 K depends on the load current and is less than or equal 1 A Rated converter current 150 100 After slip compensation 50 Motor speed 0 gt Note If slip frequency compensation is used turn off drooping control of H37 by setting H37 0 00 b32 Starting frequency Factory default 0 50 Setting range 0 00 60 00 Hz Minimum unit 0 01 Hz b33 Starting holding time Factory default 0 0 Setting range 0 0 10 0s Minimum unit Dis e b32 starting frequency can be used to optimally adjust the starting torque in combination with torque compensation however a too large value may lead to a current trip HM b33 refers to the duration of running at the starting frequency If the running frequency is lower than the starting frequency the motor will run at the starting frequency A
96. High voltage insulation test 100 EN 61800 5 1 e Before making a high voltage test for the installation in which the components are used disconnect all connections to the components or disconnect the plug in connections to protect the electronic components Rexroth 19 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 6 2 Type Coding UL Listing The components are listed by UL underwriters Laboratories Inc You can find the evidence of certification on the Internet under http Awww ul com under Certifications by entering the file number or the Company Name Rexroth e UL standard UL 508 C Company Name BOSCH REXROTH XIAN ELECTRIC DRIVES and CONTROLS Co Ltd Category Name LISTED Power Conversion Equipment IND CONT EQ File Numbers 46PG E328841 UL Listing UL ratings For using the components in the scope of UL take the UL ratings of the individual component into account Make sure that the indicated short circuit rating SCCR is not exceeded 5000 Ams eg by appropriate fuses in the mains supply of the supply unit x Wiring material UL In the scope of UL use copper 60 75 C only x Allowed pollution degree Comply with the allowed pollution degree of the components see Technical Data DOK RCONO1 FE IBO5 EN P 20 Rexroth Bosch Group Type Coding 6 3 Rexroth Frequency Converter Fe 6 2 Type Coding of Fe Series Converters Example
97. I specified commands be JP5 position 2 3 o Input voltage range 0 to 10 V 5 Input resistance 100 kO E Resolution 1 2000 2 VRC Analog frequency command JP5 position 1 2 E Analog main frequency reference Input voltage range 0 to 5 V lt x Input resistance 50 kO Resolution 1 2000 4l Analog actual frequency put current a E 20 mA feedback signal nput resistance Resolution 1 1000 GND Frame potential 0 V Isolated from COM OUT1 Open collector output 1 Programmable output with multiple functions See parameters E16 OUT2 Open collector output 2 E17 for details ie cae For internal 24 V power supply couplers to be short circuited to the COM Max output voltage 24 VDC CME Sree terminal tor terminal For external power supply Max output current 50 mA 2 to be short circuited to the earth S of the power supply v Open collector outputs 5 Programmable to be pulse output insulated via opto electric 5 DO COM Digital frequency output with multiple functions See couplers parameters E09 and E10 Max output voltage 24 VDC Max output frequency 50 mA e Ta Ta Tb N O Tb Te N C e Relay changeover contacts Tb is the common terminal Contact transmitter capacity Programmable relay output with 250 VAC 3A Tb Shared relay contact ce functions See parameter 30 VDC 3 A Shared 24 V connection for bee digital output signals 24 VDC Si gt Output voltage current S FM1 GND Analog multi function output 1 Programm
98. Level 1 Function group Menu Level 2 Function code b00 0 6 i i f ats o Basic function group b43 i 5 0 T Eoo 0 00 l i l 1 E 3 Extended function group E48 0 POO 0 2 i i 1 2 Programmable control P37 10 0 function group d Hoo 1 15 i i l Se Advanced function group H49 0 T out 50 00 SEtF 50 00 oUtA 5 5 d l Monitoring function group oUtV 394 The group of parameters can only be displayed and l i read by the external computer dCV i 530 inPt luubi LH f te i 68 Note The digital operating panel can be used to toggle between menu options set parameters and reset the converter after fault with the Func Set A and e buttons DOK RCON01 FE BO5 EN P 56 Rexroth Bosch Group Rexroth Frequency Converter Fe Operating Panel 9 4 q dnouB jo Liane 19 U 0 p dnoub jo gz jana DUU u SUNY SS ld E IL aaa nu w ou unazua Jaye suopesado yew o jq ssod s 4 949 nuaw pue Age yne y UBaMjaq 9 660 0 SUNY Seed yne jo aseo ul Z p dnouB6 jo ec jana nuaw Jo Buiuun au swa PeAe d
99. MM Running mode is decided by the circuit given by E38 e While the running command remains valid closing X1 will lead to frequency increasing and closing X2 will lead to frequency decreasing While the digital operator panel is under running monitoring status A can be used to increase the frequency and wcan be used to decrease the frequency The changing rate of the output frequency given by Up Down is decided by function code b44 A general example is shown as the below chart When the running command is valid the frequency converter starts running at the startup frequency set by b32 startup frequency and holds at the startup frequency holding time is set by b33 The converter accelerates acceleration time is set by b16 to the set frequency b01 and then responds to the commands of Up Down In the startup phase if the startup frequency is higher than the set frequency the converter will decelerate deceleration time is set by b17 to the set frequency Rexroth 75 DOK RCON0O1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 12 Parameter Settings Output Frequency Running Command Increase X1 Decrease X2 b01 b32 Running mode is decided by circuit given by E38 Time e If X1 or X2 has already been defined by another function 600 can not be set to 1 b00 2 External via control terminals including multi speed while Stop key is activated related se
100. Materials The packaging materials consist of cardboard and polystyrene These materials can be easily recycled For ecological reasons you should not return the empty packages to us 17 2 Environmental Protection No Release of Hazardous Substances Our products do not contain any hazardous substances that they can release in case of appropriate use Normally there are not any negative effects on the environment to be expected Materials contained in the products Electronic Devices Electronic devices mainly contain steel aluminum copper e synthetic materials e electronic components and modules Recycling Due to their high content of metals most of the product components can be recycled In order to recycle the metal in the best possible way it is necessary to disassemble the products into individual modules The metals contained in the electric and electronic modules can also be recycled by means of specific separation processes The synthetic materials remaining after these processes can be thermally recycled DOK RCONO1 FE IB05 EN P 198 Rexroth Bosch Group Service and Support18 1 Rexroth Frequency Converter Fe 18 Service and Support Our service helpdesk at our headquarters in Lohr Germany will assist you with all kinds of enquiries Out of helpdesk hours please contact our German service department directly Helpdesk Service Hotline Germany Mo Fr 6 00 pm 7 am CET Time
101. Mo Fr 7 00 am 6 00 pm CET S Sa Su 0 00 am 12 00 pm CET 49 0 171 333 88 26 Phone 49 0 9352 40 50 60 oy 49 0 172 660 04 06 Fax 49 0 9352 40 49 41 service svc boschrexroth de 1 Central European Time CET Preparing Information For quick and efficient help please have the following information ready detailed description of the fault and the circumstances information on the type plate of the affected products especially type codes and serial numbers e Your phone fax numbers and e mail address so we can contact you in case of questions For technical support please use the following email address dccx drivesupport boschrexroth com cn Please send your enquiry in English Rexroth DOK RCON01 FE IBO5 EN P Bosch Group Ges Rexroth Frequency Converter Fe 19 1 Index 19 Index A About this documentation 1 Accessories 158 Advanced function group group H 118 Analog input terminal 52 Appropriate use 14 Basic function group group b 65 Block diagram 39 Braking resistor 166 Braking unit 159 C Cable and fuse dimensions 41 CE certification 19 Commissioning 61 Communication interface 174 Communication protocols 184 Control terminals 50 Cooling types 16 D Delivery and storage 17 Derating and ambient temperature 134 Derating and mains voltage 134 Derating of electrical data 134 Derating of the output current 135 Dimensions 30
102. N 2502 260W 1 4 0 FECGO02 1 4K00 3P400 Internal FELRO1 1N 0390 N150R D 560 NNNN 1502 390W 1 55 FECx02 1 5K50 3P400 Intemal R FELRO1 1N 0520 N100R D 560 NNNN 1002 520wW 1 75 FECx02 1 7K50 3P400 Internal S FELRO1 1N 0780 NO75R D 560 NNNN 75 780W 1 11 FECx02 1 11K0 3P400 Internal i FELRO1 1N 1K04 NO50R D 560 NNNN 50Q 1040W 1 15 FECx02 1 15K0 3P400 Internal S FELRO1 1N 1K56 NO40R D 560 NNNN 402 1560W 1 185 FECx02 1 18K5 3P400 FELBo2 1N 30KO 1 FELRO1 1N 04K8 NO32R D 560 NNNN 32 2 4 8kW 1 22 FECx02 1 22K0 3P400 FELBO2 1N 30KO 1 FELRO1 1N 04K8 N27R2 D 560 NNNN 27 29 4 8kW 1 30 FECx02 1 30K0 3P400 FELBO2 1N 30KO 1 FELRO1 1N O6KO NO20R D 560 NNNN 202 6 0kW 1 37 FECx02 1 37K0 3P400 FELBO2 1N 45KO 1 FELRO1 1N 09K6 NO16R D 560 NNNN 162 9 6kW 1 45 FECx02 1 45K0 3P400 FELBO2 1N 45KO 1 FELRO1 1N O9K6 N13R6 D 560 NNNN 13 62 9 6kW 1 55 FECx02 1 55K0 3P400 FELBO2 1N 30KO 2 FELRO1 1N O6KO NO20R D 560 NNNN 202 6 0kW 2 75 FECx02 1 75K0 3P400 FELBO2 1N 45KO 2 FELRO1 1N O9K6 N13R6 D 560 NNNN 13 62 9 6kwW 2 90 FECx02 1 90K0 3P400 FELB02 1N 45K0 3 FELRO1 1N O6KO NO20R D 560 NNNN 202 6 0kW 3 110 FECx02 1 110K 3P400 FELBO2 1N 45KO 3 FELRO1 1N O6KO NO20R D 560 NNNN 209 6 0kW 3 Note x is a substitute for G or P series DOK RCONO1 FE B05 EN P 166 Rexroth Bosch Group Accessories 14 10 Rexroth Frequency Converter Fe Selection reference of OT 20
103. N P 86 Rexroth Bosch Group Parameter Settings 11 23 Rexroth Frequency Converter Fe b23 LF mode Factory default 0 Setting range a Stop 1 Run b24 Hysteresis frequency width Factory default 1 00 Setting range 0 10 HF Minimum unit 0 01 Hz When the frequency command is lower than the set value of LF the converter has two work modes D If 023 0 the output frequency directly lowers down to 0 00 Hz it is necessary to set hysteresis frequency width to avoid possible frequent starting and stopping of the converter at frequencies around the LF If b23 1 the converter works under the LF 1 b23 0 Output frequency Lower frequency Frequency command a Magnetic hysteresis frequency 2 b23 1 Output frequency Lower frequency Frequency command Rexroth 87 DOK RCON0O1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 24 Parameter Settings b25 Gain of given channel Factory default 1 00 Setting range 0 00 9 99 Minimum unit 0 01 b26 Analog input channel filtering time constant Factory default 0 5 Setting range 0 0 10 0s Minimum unit Dis b27 Minimum curve setting Factory default 0 0 Setting range 0 0 100 0 b28 Frequency corresponding to minimum curve setting Factory default 0 00 Setting range 0 00 650 00 Hz Minimum unit 0 01 Hz b29 Maximum curve setting Factory default
104. Please refer to the following table for speeds 1 3 and 4 with internal PLC control Function code Parameter set value Unit P03 5 00 Hz P04 SF Forward P05 1 0 PO6 2 0 P13 10 00 Hz P14 SF Forward P15 2 0 s P16 0 5 s P17 3 0 s P18 10 00 Hz P19 SR Reverse S P20 3 0 s P21 3 0 s P22 2 0 s DOK RCON01 FE 1B05 EN P 116 Rexroth Bosch Group Parameter Settings 11 53 Rexroth Frequency Converter Fe Example of Multi speed under external terminal control b00 2 X3 X2 and X1 binary combination speed table X closed indicates 1 Speed 0 1 2 3 4 5 6 7 Frequency setting b02 P03 P08 P13 P18 P23 P28 P33 X3 SC 0 0 0 0 1 1 1 1 X2 SC 0 0 1 1 0 0 1 1 X1 SC 0 1 0 1 0 1 0 1 The following examples are explained according to the NPN PNP switch in position 3 internal NPN e Example 1 8 speed forward rotation cycle operation E38 0 A Frequency P33 SF O O P28 control panel P23 X3 O P18 P13 X2 eer F08 P03 em ells B02 X19 O SF X3 SC e Example 2 2 speed forward reverse rotation cyclic operation A Frequency E38 1 P08 0 Tim control panel e Rexroth me DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe Notes on Advanced Function Group group H 11 54 Parameter Setting
105. Rexrot h SE Hydraulics Keser Ge Pneumatics Service Rexrot h Bosch Group Bosch Group R912001311 Edition 05 Bosch Rewoth AG Rexroth Frequency Converter Fe Xi an Electric Drives and Controls Co Ltd No 3999 Shangji Road Caotan Eco Industrial Park Economic and Technological Development Zone Xi an 710021 P R China Tel 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com d Printed in China 912001311 DOK RCONO1 FE JB 05 EN P About this Documentation Title Type of Documentation Document Typecode Purpose of Documentation History of Documentation Rexroth Frequency Converter Fe Rexroth Frequency Converter Fe Operating Instructions DOK RCONO01 FE IBO5 EN P This documentation provides information on e Mechanical amp electrical assembly e Connection conditions e Commissioning trial run e Basic equipment data e Fault causes and troubleshooting Edition Release Date Notes DOK RCONO1 FE IBO1 EN P 2007 08 28 Ver 1 Applicable to 0 75 7 5 kW DOK RCONO1 FE IB02 EN P 2008 05 13 Ver 2 Applicable to 0 75 37 KW GP DOK RCON0O1 FE IBO3 EN P 2008 06 10 Ver 3 Applicable to 0 75 110 kW G P DOK RCONO1 FE IB04 EN P 2009 10 30 Ver 4 With CE UL certification DOK RCONO1 FE IBO5 EN P 2010 03 30 Ver 5 Company information change Copyright Val
106. Rexroth 45 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 8 14 Installation 8 6 Connection of Electrical Power The equipment must be grounded e Professional mounting and commissioning by qualified personnel in accordance with the instructions in this manual is a precondition for the safe operation of the equipment Especially observe the general and local mounting instructions safety instructions for working with the power supply and professional rules concerning the use of tools Dangerous voltage may exist at the power input and motor terminals even the converter is WARNING deactivated Generally use insulated screwdrivers when working with such terminals Ensure that the power is shut off and check the actual voltage of the converter and motor before connection and making any change to the connection After connecting the power supply terminals the motor and the control terminals replace the cover back before switching on the power Take account of the following instructions e Ensure that the power supply can provide appropriate voltage and current Ensure that the rated current range is within that of the converter and power supply e It is recommended to use 4 core cables to connect the motor Cables are connected to motor terminals PE U V W e f shielded cables are used the shield layer should securely connected to the metal surface of cable control cabinet Note It is recommended to
107. Storage of the Components 5 2 Delivery and Storage Damage to the components caused by long storage periods Some components contain electrolytic capacitors which may deteriorate during storage When storing these components for a long period of time operate them once a year for at least 1 hour with power on Canon e Fe with mains voltage Un e FELB with DC bus voltage U Ambient and operating conditions Storage Description Symbol Unit Value Temperature range Je 25 55 Relative humidity D Op Absolute humidity g m 1 29 Climate category IEC 721 1K3 Moisture condensation not allowed Icing not allowed DOK RCON01 FE IB05 EN P 18 Rexroth Bosch Group Type Coding 6 1 Rexroth Frequency Converter Fe 6 Type Coding 6 1 Certification Declaration of conformity For devices there are declarations of conformity which confirm that the devices comply with the applicable EN standards and EC Directives If required you can ask our sales representative for the declarations of conformity Description Standard CE conformity regarding Low Voltage Directive EN 61800 5 1 IEC 61800 5 1 2007 CE conformity regarding EMC product standard EN 61800 3 IEC 61800 3 2004 CE Label High Voltage Test According to standard the components of the Rexroth Fe are tested with high voltage Test Test rate High voltage test 100 EN 61800 5 1
108. able analog output with settable via JP4 for EM and gt 5 multiple functions See parameters via JP3 for FM2 ZS J e E04 E08 Output voltage 0 or 2 to 10 V E FM2 GND Analog multi function output 2 Output current 0 or 4 to 20 mA T PGP COM Supply voltage 24 VDC Power supply for the encode Max output current 100 mA 2 A DEER Short JP2 3 to select encode r ncoder signa i ial i e 5 A e ororena inputs from A E Connection voltage 8 to 24 V 8 B Gite ee Short JP1 2 to select open Max input frequency 200 kHz UI ER collector inputs from A B Communi 485 g Standard 485 communication port cation 485 RS485 interface Use twisted pair or shielded cables Rexroth 53 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 9 1 Operating Panel 9 Operating Panel 9 1 Overview The operating panel is at the center of the converter and composed of two areas display and keys The display shows mode settings and state of the converter The keys allow the user to program the converter Display Indicate output frequency current set values of para meters and abnormalities Function Return to the upper level menu LED indicator Indicate the status of frequency converter Set Enter next level menu set parameter Up and down arrows select items to be p F For selection of parameters monitored SE onitorg and modification of data Run Stop Start the frequency Stop the converter or r
109. abling 0 Input phase loss protection disabled 1 Input phase loss protection enabled Output phase loss protection enabling E41 Output phase loss protection enabling Output phase loss protection disabled Output phase loss protection enabled O Fault retry E42 Fault retry options Fault retry disabled Retry from over current at constant speed Retry from over current during acceleration 3 Retry from over current during deceleration 4 Retry from over voltage at constant speed 5 Retry from over voltage during acceleration 6 Retry from over voltage during deceleration 7 Retry from overload 8 Retry from overheat 9 Retry from drive protection 10 Retry from EMI 11 Retry from input phase loss 12 Retry from output phase loss 13 Retry from stop after response to internal abnormality command 14 Retry from any fault O N E43 Waiting time for fault retry 2 0 60 0s 10 0 E44 Number of fault retries 0 3 Fault records E45 Current fault record E46 Last fault record E47 Last 2 fault records E48 Last 3 fault records 0 No fault record 1 O C 1 over current at constant speed 2 O C 2 over current during acceleration 3 O C 3 over current during deceleration 4 O E 1 over voltage at constant speed 5 O E 2 over voltage during acceleration O E 3 over voltage during deceleration O L overloa
110. achine installation or control cabinet has to be permanently connected at point PE and have a cross section of at least 10 mm or to be complemented by a second equipment grounding conductor via separate terminal connectors according to EN50178 1997 section 5 3 2 1 If the cross section of the outer conductor is bigger the cross section of the equipment grounding conductor must be accordingly bigger Rexroth Bosch Group 151 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 13 20 Technical Data Design and installation in area B interference susceptible area of control cabinet Arranging Components Modules components and lines in area B should be placed at a and Lines distance of at least dj1 200 mm from modules and lines in area A Alternative Shield modules components and lines in area B by distance plates mounted vertically on the mounting plate from modules and lines in area A or use shield lines Only connect power supply units for auxiliary or control voltage connections in the drive system to the mains via a mains filter See 13 3 3 2 Division Into Areas Zones Install the shortest possible lines between drive controller and filter Control Voltage or Only in exceptional cases should you connect power supply unit and Auxiliary Voltage fusing for the control voltage connection to phase and neutral Connection conductor In this case mount and install these components in areaA far away from area B and C of
111. al and Environmental Protection ccccssseeccseeeeeeeseeeeeeeeees 198 NGA Reie EE 198 17 2 Environmental Proiechon nennen 198 18 Service and SUpport tac ceteris task esis eer en cetacean ees aeceleeteccactaedes 199 WS le E E A E A 200 DOK RCONO1 FE IBO5 EN P Rexroth Bosch Group Introduction 1 1 Rexroth Frequency Converter Fe 1 Introduction 1 1 About this Documentation Personal injury and property damage caused by incorrect project planning for applications machines and installations Do not attempt to install or put these products into operation until you have completely read understood and observed the documents supplied with the WARNING product If no documents in your language were supplied please consult your Bosch Rexroth sales partner Purpose of Documentation This documentation provides information on e Introduction to Fe drive system e Help information on selecting parts for Fe drive system Content of this Documentation This manual covers e Assembly and installation Technical data of each component mainly regarding operation Current voltage and performance data Exterior measurements weight etc Allocation of terminals This manual covers safety instructions technical data and use of Frequency Converter Fe The chapters are summarized in the table below Rexroth 01 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 1 2 Introduction
112. al wiring NEC NFPA 70 1 cable with 3 conductors 1 neutral conductor and 1 equipment grounding conductor Routed in pipe on the wall Internal wiring Routing inside of control cabinet or inside of devices Field wiring Routing of cross sections of terminal connectors wired by the user in the field DOK RCONO1 FE IB05 EN P 44 Rexroth Bosch Group Installation 8 13 Rexroth Frequency Converter Fe 2 Recommendation for design of the fuses e International except for USA Canada Class gL gG 500 V 690 V design NH D DIAZED or DO NEOZED ak Characteristic In the case of error e g ground fault at connections L L fuses of characteristic gL general purpose fuse link for cables and lines and gG general purpose fuse link for general installations protect the lines in the frequency converter system To protect the semiconductors in the input of supply units and converters you can use fuses of characteristic gR e USA Canada Class J 600 V o S o Hal Bal Na S ie _ Y B2 X CG N k D N69 NQ V AE Cc X5 E N B1 Conductors in installation pipes and in installation channels that can be opened B2 Cables or lines in installation pipes and in installation channels that can be opened C Cables or lines on walls E Cables or lines on open cable trays Installation Types cf IEC 60364 5 52 DIN VDE 0298 4 EN 60204 1
113. alog signal In such cases connect a capacitor and ferrite core at the output side of the analog signal as shown below Shielded cable EE Frequency converter Zei 10V Potentiometer r i F VR 10k are O vec GND Ee I Running through or2 3 zb windings for thesame Frequency converter phase A be ei 0 0220 F 50V L Gei GND He Ferrite magnetic ring DOK RCON01 FE IBO5 EN P 52 Rexroth Bosch Group Installation 8 21 e Control circuit terminals Rexroth Frequency Converter Fe Type Terminals Signal Function Description Signal Requirement SF Forward stop See parameters b00 and E38 2 SR Reverse stop See parameters b00 and E38 5 RST Error reset closed for reset 2 E Stop Stop converter output Geet og eters E32 E33 Depend on the position of 2 Ss ters b00 b34 the NPN PNP switch e Sa H ee parameters i El X1 X2 X3 Multi function inputs b35 E39 H07 and H23 A sc Shared 24 V COM connection The common terminal for for digital input signals SF SR RST E Stop X1 X3 FB Analog feedback signal for Feedback signal analog input ee oY CLOSED LOOP control voltage input Resolution 1 1 000 Supply voltage for external P lyf d 10 V frequency setpoint value Ower Ge y JORSpee 10 V max current 10 mA E
114. and braking resistor its wirings Wrong connected wires Check out wires o ith Inadequate capacity of braking Check out design and 3 EE resistor and braking unit calculate again Inappropriate braking unit voltage selection Set again Check out design and Thermal protection device Over braking ratio calculate again 4 of braking unit acts resulted gt by overheated radiator Environmental temperature gt 40 C aa Tee temperature Rexroth las DOK RCONO01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 14 4 Braking Resistor 14 9 Accessories Braking resistors with different power ratings are available to dissipate braking energy when the frequency converter is in generator mode The adjacent tables list the optimal combination of frequency converter braking unit and braking resistor and the number of components required to operate one frequency converter with respect to a given moderating ratio OT ON time oT Braking time so e Cycle time Selection reference of OT 10 Motor Braking units Braking resistors power Converter typecode kW Typecode Quantity Typecode Type Quantity 0 75 FECGO2 1 0K75 3P400 Intemal FELRO1 1N 0080 N750R D 560 NNNN 7502 80W 1 15 FECGO02 1 1K50 3P400 Internal S FELRO1 1N 0260 N400R D 560 NNNN 4002 260W 1 22 FECGO2 1 2K20 3P400 Intemal FELRO1 1N 0260 N250R D 560 NNN
115. be used in the manner that is defined as appropriate If they are used in an inappropriate manner then situations can develop that may lead to property damage or injury to personnel Rexroth shall not be held liable for any damages resulting from inappropriate use In such cases the guarantee and the right to payment of damages resulting from inappropriate use are forfeited The user alone carries all responsibility of the risks Before using Rexroth products make sure that all the pre requisites for appropriate use of the products are satisfied x Personnel that in any way or form use our products must first read and understand the relevant safety instructions and be familiar with appropriate use x Ifthe products take the form of hardware they must remain in their original state in other words no structural changes are permitted x It is not permitted to decompile software products or alter source codes Do not mount damaged or faulty products or use them in operation x Make sure that the products have been installed in the manner described in the relevant documentation a 3 2 Inappropriate Use Using the drive controllers outside of the operating conditions described in this manual and outside of the indicated technical data and specifications is defined as inappropriate use Drive controllers shall not be used in following conditions x They are subject to operating conditions that do not meet the specified ambient
116. beachtet haben Sollten Ihnen keine Unterlagen in Ihrer Landessprache vorliegen wenden Sie sich an Ihren zust ndigen Bosch Rexroth Vertriebspartner Ne mettez les produits en service qu apr s avoir lu compl tement et apr s avoir compris et respect les documents et les consignes de s curit fournis avec le produit Si vous ne disposez pas de la documentation dans votre langue merci de consulter votre partenaire Bosch Rexroth Mettere in funzione i prodotti solo dopo aver letto compreso e osservato per intero la documentazione e le indicazioni di sicurezza fornite con il prodotto Se non dovesse essere presente la documentazione nella vostra lingua siete pregati di rivolgervi al rivenditore Bosch Rexroth competente Los productos no se pueden poner en servicio hasta despu s de haber le do por completo comprendido y tenido en cuenta la documentaci n y las advertencias de seguridad que se incluyen en la entrega Si no dispusiera de documentaci n en el idioma de su pa s dir jase a su distribuidor competente de Bosch Rexroth Utilize apenas os produtos depois de ter lido compreendido e tomado em considera o a documenta o e as instru es de seguran a fornecidas juntamente com o produto Se n o tiver dispon vel a documenta o na sua lingua dirija se ao seu parceiro de venda respons vel da Bosch Rexroth Stel de producten pas in bedrijf nadat u de met het product geleverde documenten en de veiligheidsinformat
117. d O H overheat d r drive protection 10 CPU EMI 11 IPH L input phase loss 12 oPH L output phase loss 13 E St stopping by external abnormality command OoN o Note zx indicates that direct modification is not allowed Rexroth Bosch Group DI DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 11 8 Parameter Settings Progammable Control Function Group group P Function Function Function Code Description Parameter Range and Description Factory code Default PLC 0 Stop after one cycle working POO PLC working mode 1 Cycle operation 0 mode 2 Running at the last frequency after one cycle SpeedO PO Speed 0 running direction SF Forward SR Reverse SF setting P02 Speed 0 holding time OFF 1 65000s OFF P03 Speed 1 frequency setting 0 00Hz HF 5 00 Speed 1 P04 Speed 1 running direction SF Forward SR Reverse SF setting P05 Speed 1 holding time OFF 1 65000s OFF P06 Speed 1 acceleration time 0 1 6500 0s 10 0 P07 Speed 1 deceleration time 0 1 6500 0s 10 0 P08 Speed 2 frequency setting 0 00Hz HF 10 00 Speed 2 Pog Speed 2 running direction SF Forward SR Reverse SF setting P10 Speed 2 holding time OFF 1 65000s OFF P11 Speed 2 acceleration time 0 1 6500 0s 10 0 P12 Speed 2 deceleration time 0 1 6500 0s 10 0 P13 Speed 3 f
118. deceleration time Increase acceleration deceleration time Over current at Load short circuit or sudden changes in load Check the load constant speed Low grid voltage Check power supply A special motor or a motor larger than the maximum allowable capacity Use a converter with suitable power Too short acceleration time Increase acceleration time Over current F S A during Improper V F curve Enable automatic torque increasing or manualLY e adjust V F curve settings acceleration The converter power is too low Select a converter with higher power Over current Too short deceleration time Increase deceleration time durin ee F F 7 7 3 II 4 she E Large load inertia torque or potential load Add a appropriate dynamic braking unit The converter power is too low Select a converter with higher power nan Keep the input voltage of power supply within the Too high input voltage of power supply g II Over voltage at specified range constant speed Excessively reduced acceleration deceleration time Increase acceleration deceleration time Abnormality in load Check the load SR ie voltage Abnormality in input voltage of power supply Check power supply urin SC Abnormality in load Check the load Over voltage Tool tacit eed Increase the deceleration time to suit the load cll ion 00 large moment of inertia of loa inertia or purchase a dynamic braking unit Too large load too short acceleration deceleration Adjust the load acceleration deceleration time
119. defaults at 50 Hz 3 Initialization to factory defaults at 60 Hz 4 Clear all fault records e Note Hold A key for 2 seconds to change b39 from 1 to 2 3 or 4 e When b39 3 and initialization to factory default at 60 Hz is activated related parameters are listed below ea Function Parameter range and eescription Factory default at 60 Hz b03 Highest frequency HF 50 00 650 00 Hz 60 00 b04 Base frequency BF 20 00 HF 60 00 b11 Middle frequency 2 MF2 BF HF 60 00 b21 Upper frequency UF LF HF 60 00 Frequency corresponding to maximum b30 curve setting 0 00 650 00 Hz 60 00 E11 Frequency level detection FDT1 0 00 650 00 Hz 60 00 E13 Frequency level detection FDT2 0 00 650 00 Hz 30 00 P33 Speed 7 frequency setting 0 00 HF 60 00 b40 Converter input power supply voltage setting Factory default 380 0 Setting range 380 0 V 480 0 V Minimum unit 0 1 V Parameter b40 has to be set according to the power supply voltage Frequency setting saving in b41 case of power down Factory default 1 r 0 Not saved when power is off or the converter is stopped Setting range 1 Not saved when power is off saved when the converter is stopped 2 Saved when power is off not saved when the converter is stopped 3 Saved when power is off or the converter is stopped e f b00 0 2 and b02 0 and if b41 1 or 2 or 3 the current frequency will be saved in b01 before the system power is switched off or the converter is stopped and will be
120. e e Function 0x17 Read write N words 16 16 in maximum Example Aconverter s slave address is 01H It is necessary to read the contents from 2 continuous parameter registers with the start address at 0100H and write 0064H and OOC8H into 2 continuous parameter registers with the start address at 0109H The messages are given below Request from the master Transmission time Message start for 3 5 bytes Slave address 01H ModBus function code 17H Higher byte of the start address of read write registers 01H Lower byte of the start address of read write registers 00H Higher byte of number of read registers 00H Lower byte of number of read registers 02H Higher byte of the start address of write register 01H Lower byte of the start address of write register 09H Higher byte of number of registers to be written 00H Lower byte of number of registers to be written 02H Number of bytes of data to be written 04H Higher byte of datum1 00H Lower byte of datum1 64H Higher byte of datum2 00H Lower byte of datum2 C8H CRC lower byte 48H CRC higher byte 72H Transmission time Message end for 3 5 bytes Response from theslave Transmission time Message start ans for 3 5 bytes Slave address 01H ModBus function code 17H Byte of numberof read registers 04H Higher byte ofcontents in 0100H 00H Lower byte ofcontents in 0100H 05H Higher byte ofcontents in
121. e 15 DOK RCONO1 FE IB05 EN P 202 Rexroth Bosch Group Index 19 4 Rexroth Frequency Converter Fe R Radio interference suppression 156 Recycling 198 Remote operating panel for control cabinet mounting 175 Restore factory defaults 64 RS232 RS485 adapter 174 Running settings diagram 178 S Safety instructions 4 Service and support 199 Signal lines and signal cables 155 Solutions for simple fault 64 Switch wiring 50 T Technical data 133 Type coding 19 U UL certification 20 W Wiring 40 Wiring terminals 49 Rexroth 203 DOK RCON01 FE IBO5 EN P Bosch Group
122. e b02 is set to be loaded by external computer the converter s running frequency can be changed by writing the corresponding data into the address Rexroth Bosch Group 193 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 16 11 Communication Protocols Converter state feedback register group The converter state can be monitored by reading the register allows read only The state is defined as follows Status Register Address Description Action Main status 0x5000 Bit 0 DC voltage 1 normal 0 abnormal Bit 1 System fault 1 fault 0 no fault Bit 2 and 3 Motor direction 01 reverse 10 forward Bit 4 Running status 1 running 0 stopped Bit 5 Acceleration 1 yes 0 no Bit 6 Deceleration 1 yes 0 no Bit 7 Waiting for fault retry 1 yes 0 no Bit 8 Coasting to stop 1 yes 0 no Bit 9 DC braking 1 yes 0 no Bit 10 Stall over current protection 1 yes 0 no Bit 11 Stall over voltage protection 1 yes 0 no Bit 12 Jogging 1 yes 0 no Bit 13 Restarting after transient stopping 1 yes 0 no Bit 14 Reserved Bit 15 Reserved Read only Fault word 0x5001 Bit 0 Main circuit under voltage Bit 1 Over current at constant speed Bit 2 Over current during acceleration Bit 3 Over current during deceleration Bit 4 Over voltage at constant speed Bit 5 Over voltage during acceleration Bit 6 Over voltage during deceleration
123. e effect of the mains filter is totally or partly neutralized This will cause the noise level of the interference emission to be higher within the range of 150 kHz to 40 KHz and the limit values at the connection points of the machine or installation will thereby be exceeded If a neutral conductor is used together with a three phase connection it must not be installed unfiltered in zones B and C in order to keep interference off the mains Rexroth Bosch Group 149 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 13 18 Technical Data Motor Blower at Mains Single phase or three phase supply lines of motor blowers that are Filter usually routed in parallel with motor power cables or interference susceptible lines must be filtered D In drive system with only infeeding supply units via the available three phase filter of the drive system When switching power off make sure the blower is not switched off Loads at Mains Filter of x Only operate allowed loads at the mains filter of the drive system Drive System Shielding Mains Supply If there is a high degree of interference injection to the mains supply Lines in Control Cabinet line within the control cabinet although you have observed the above instructions to be found out by EMC measurement according to standard proceed as follows Only use shielded lines in area A Connect shields to the mounting plate at the beginning and the end of the line by
124. e output of FM2 is 0 to 10 V connect a voltmeter or frequency meter with a full range of 10 V and a resistance of larger than 10 kQ When JP4 is in position 1 2 the output of FM1 is O to 20mA connect an ammeter or frequency meter with a full range of 20 mA E04 0 Frequency is output when the highest frequency is reached the FM1 terminal outputs 20 mA or 10 V E04 1 Voltage is output when the AC 500 V is reached the FM1 terminal outputs 20 mA or 10 V E04 2 Current is output when the output is 2 times the rated current the FM1 terminal outputs 20 mA or 10 V E04 3 PI feedback signal E05 is used to adjust the gain of FM1 The output and gain of FM2 are selected by E06 and E07 respectively DOK RCONO1 FE IB05 Rexroth Bosch Group EN P 96 Parameter Settings 11 33 Rexroth Frequency Converter Fe E08 FM channel mode Factory default 0 0 FM1 outputs 0 20 mA or0 10V FM2 outputs 0 20 mA or 0 10 V 1 FM1 outputs 4 20 mA or 2 10 V FM2 outputs 4 20 mA or2 10V Setting range 2 FM1 outputs 0 20 mA or 0 10 V FM2 outputs 4 20 mA or 2 10 V FM1 outputs 4 20 mA or 2 10 V 3 FM2 outputs 0 20 mA or 0 10 V E09 Pulse output selection Factory default 2 0 Output frequency Setting range 1 Output voltage 2 Output current DO pulse frequency output range 0 E10 E09 0 Frequency is outputted when the highest frequency is reached the
125. eessenecenescnetecsesceesbeeduueesneeseesseenseneesd 41 8 5 Cable and Fuse DIMENSIONS snsssisirioniciisnereiissincsnsaionioiaieineinaisedpiisasaisidnaina enni 41 8 6 Connection of Electrical Power 46 8 7 Wiring TOMAS issanda adana Ra dresa isani 49 9 Operating Panel i cass ececeetee eden cttw ec cis deed 54 9 e TE 54 9 2 3 Level Menu Structure eee ceceeseeeseeeeneeeeeeeeaeeceaeeeaeesaeeeaeeseaeseseeseaeeeseeseaeeeeeeenaees 56 9 3 Example of Operating Panel Operation cccccecceeeeeeeeeeeeeeeeeeeeeeeseeeeeeesneeseeeeeeeeas 58 10 COMM ISSIONINg E 61 10 1 Check and Preparation before Commissioning esseeseeseesseesieeeeseerresresrseresrneenne 61 102 COMMISSIONING E 61 10 3 Restore Factory Defaults ececceeeeceecescneneseeceeeeceesesceeeeeneeeseeceseseeeseneeseesenenensees 64 10 4 Solutions for Simple Fault during Commlssioning 64 10 5 Notes on Frequent Starting and Stopping cceecceeeeeeeeeeeeeeeeeeeteeeeeeeesneeeeeeeeeeeas 64 11 P rameter Settings erreneren sheeted erates ieee 65 11 1 Converter FUNCHONS 3 ios ensetivncniniaeist ein teu dni a aeaa deeg 65 11 2 Notes on Function Groups c ceeceeeceeeneeceeeeeeeeeeeeeeaeeeeeeeeaeeseeeeeaeeseaeseeeeeeesieeeeeenaes 75 12 Ta ict EE 130 t2 Fault Ke 130 12 2 List of Fault Protection Achons 132 Rexroth DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe Contents 13 gt Technical EE 133 13 1 Fe General Technical
126. er Fe The communication network is shown below with a PC a PLC or an external computer and various frequency converters which are connected by shielded twisted pair cables via RS232 485 adapters The maximum length of 232 network cable connection is 15 meters Network terminal slaves need external resistance with a recommended value of 1202 Shielded twisted pair wire 485 RS232 485 Adapter 232 GND PC PLC GND 485 485 GND 485 485 Slave station 1 Slave station 2 _ GND 485 485 Slave station n Warning Cables may only be connected when drive is turned off 16 6 2 Recommendations on networking Use shielded twisted pair cable to connect RS485 links ModBus cable should be adequately away from power cables 30 cm in minimum Avoid crossing of ModBus cables and power cables and use orthogonal crossing if crossing must be used The shield layer of cables should be connected to protected ground or to equipment ground if the equipment ground has already been connected to protected ground Do not directly ground any point of the RS485 network In no circumstance should ground cables constitute a loop Rexroth Bosch Group 17 DOK RCON0O1 FE IBO5 EN P Rexroth Frequency Converter Fe 17 1 Disposal and Environmental Protection 17 Disposal and Environmental Protection 17 1 Disposal Packaging
127. er Integrated PLC operating panel Status messages via multi function In above below frequency range operation etc output signal Automatic energy saving function Load dependent adaptation of V F characteristic curve Automatic PWM frequency adaptation Load dependent adaptation of PWM frequency Fast current restriction Fast current restriction during running to prevent trip due to frequent over current Automatic voltage regulation AVR SE high supply voltage is automatically reduced to rated motor Running command channel Given by operating panel control terminal and serial port f Set by digital operating panel analog voltage analog current and serial port Customization Frequency setting which can be switched at any time functions Auxiliary frequency setting Flexible frequency trimming and frequency synthesis Analog output terminal Analog signal output 0 or 4 to 20 mA 0 or 2 to 10 V to output physical quantities such as output frequency Operating panel LED display Displaying of various parameters including set frequency output frequency output voltage output current etc Protection overload protection Input phase loss protection models 11 kW output phase loss protection output short circuit protection grounding protection over current protection over voltage protection under voltage protection overheat protection Optional parts Braking resistor remote controller remote communicati
128. er byte CRC higher byte End SES 23 5t Frame check 77 DOK RCONO1 FE BO5 EN P 186 Rexroth Bosch Group Communication Protocols 16 4 Rexroth Frequency Converter Fe 16 3 2 Function code and communication data description e Function 0x03 read N words continuous reading 16 words in maximum For example itis necessary to read 2 words continuously starting from the memory address of 0004 from the slave converter addressed at 01H The frame is described below RTU host command information START Transmission time for 3 5 bytes ADDR 01H CMD 03H Higher byte of start address 00H Lower byte of start address 04H Higher byte of data counts 00H Lower byte of data counts 02H CRC lower byte 85H CRC higher byte CAH END Transmission time for 3 5 byte Responses message from RTU slave START Transmission time for 3 5 bytes ADDR 01H CMD 03H Number of bytes 04H Data address 0004H higher byte 04H Data address 0004H lower byte 00H Data address 0005H higher byte 00H Data address 0005H lower byte 00H CRC lower byte 43H CRC higher byte 07H END Transmission time for 3 5 bytes Rexroth 187 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 16 5 Communication Protocols e Function 0x06 Write a word Example write 5000 1388H to the address 0008H of the slave converter with address 02H
129. es OUT or Ry activates for 0 5 second for every stage 16 Over current stall When the converter is in the state of stall over current protection or acceleration stall over current protection OUT or Ry activates the related parameters are E19 and E20 17 Over voltage stall When the converter is in the state of stall over voltage protection OUT or Ry activates the related parameter is H34 18 In forward rotation command indication When the converter is rotating forward OUT or Ry activates 19 In reverse rotation command indication When the converter is rotating reverse OUT or Ry activates 20 Zero speed incl stop When the output frequency of the converter is lower than the set frequency of starting 632 or when the frequency converter is stopped OUT or Ry activates 21 Being braked When the converter is in the state of DC braking OUT or Ry activates 22 Accelerating When the output frequency of the converter is increasing OUT or Ry activates 23 Decelerating When the output frequency of the converter is decreasing OUT or Ry activates 24 Fan action When the cooling fan of the converter is working OUT or Ry activates 25 Reserved Rexroth 101 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 38 Parameter Settings E19 Stall over current protection level during running Factory default ORG 50 200 ofrated current Setting range grange OFF
130. eset converter it after a fault Potentiometer For setting of frequency commands Note 0 75 to 7 5 kW frequency converters have potentiometer as a standard configuration and 11 to 110 kW frequency converters have optional potentiometer LED indication description SF SR Mode Being lit indicatesthe mode of parameter setting Being off indicates the monitoring mode Being lit indicates reverse running Being lit indicates forward running DOK RCON01 FE BO5 EN P 54 Rexroth Bosch Group Operating Panel 9 2 Rexroth Frequency Converter Fe Digital indication description 1234 The LEDs display has four digits it is sometimes used to show 5 significant digits e In parameter setting mode if LED 1 flashes this indicates the highest place of the 5 significant digits is hidden to view this press down both Func and A to show the 4 most significant digits if LED 4 flashes this indicates the lowest place of the 5 significant digits is hidden press down both Func and to show the 4 least significant digits e In the running monitoring mode no LED flashes if LED 4 is displayed as a decimal point it indicates there are 5 significant digits and the digit of the lowest place is hidden Rexroth 55 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 9 3 Operating Panel 9 2 3 Level Menu Structure Menu Level 3 Parameter value Menu
131. f the discharging resistor 1000 ohm and at least 1000 W e The discharging resistor and the contactor contact have to withstand the loads of practical operation for example in the case of frequent use of the discharging device of the occurring continuous power e The contactor contact has to withstand the occurring direct voltage of a minimum of 1000 V e The contactor contact has to withstand the occurring discharge current according to the resistance value that is used i e 1 Awith 1000 ohm WARNING Lethal electric shock caused by live parts with more than 50 V Before working on live parts De energize the installation and secure the power switch against unintentional or unauthorized re energization Wait at least 30 minutes after switching off the power supply voltages to allow discharging Check whether voltages have fallen below 50 V before touching live parts CAUTION Risk of damage by intense heat During the discharging process the discharging resistor generates intense heat Therefore place the discharging resistor as far as possible from heat sensitive components Activation How to install the discharging device 1 Preferably install discharging device before switching on supply voltage of the first time If you install discharging device after having switched on supply voltage for the first time wait 30 minutes to allow discharging Check whether voltage has fallen below 50 V before touching li
132. fter the starting holding time ends the running frequency will be reached according to the deceleration time to address the starting of systems with different inertia loads A Output frequency Sto HF P Starting frequency Time 1 1 gt bereet Starting holding time Rexroth 89 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 26 Parameter Settings b34 Stopping mode selection Factory default 0 0 OFF 1 x1 Setting range 2 X2 3 X3 4 ON e The motor may be stopped in two modes deceleration to stop and coasting to stop B34 0 Deceleration to stop is selected while coasting to stop is turned off B34 1 3 Coasting to stop is achieved by closing external terminals X1 X2 or X3 while deceleration to stop applies for other stopping commands B34 4 Coasting to stop is selected If the parameter b34 is set to be 1 3 and if the selected terminal is closed coasting to stop will be immediately activated and F ron is immediately displayed If the external terminal is disconnected the output will increase from 0 00 Hz to the set frequency If a stop signal is given and the selected terminal is disconnected the motor decelerates to stop e If X1 X2 or X3 has already been defined by another function b34 will not show related value to avoid repeated definition for the same terminal Output frequency Time gt Run
133. g on unit dimensions and equipment Rexroth Bosch Group 29 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 7 2 Dimensions 7 3 Frequency Converter Mounting Dimensions mm i G P Series Weight Screw Bee ray er EE ee era ol ee FECG02 1 0K75 3P400 A SP MODB 01V01 3 0 FECG02 1 1K50 3P400 A SP MODB 01V01 3 0 FECG02 1 2K20 3P400 A SP MODB 01V01 3 2 FECG02 1 4K00 3P400 A SP MODB 01V01 126 SH EE EES 10 3 2 MS FECG02 1 5K50 3P400 A SP MODB 01V01 35 FECG02 1 7K50 3P400 A SP MODB 01V01 3 5 FECG02 1 11K0 3P400 A BN MODB 01V01 10 7 220 392 218 180 372 9 5 2 5 FECG02 1 15K0 3P400 A BN MODB 01V01 10 9 FECG02 1 18K5 3P400 A BN MODB 01V01 16 2 275 463 218 200 443 9 5 2 5 FECG02 1 22K0 3P400 A BN MODB 01V01 16 9 FECG02 1 30K0 3P400 A BN MODB 01V01 21 5 290 574 236 200 550 11 2 5 FECG02 1 37K0 3P400 A BN MODB 01V01 22 0 M8 FECGO02 1 45K0 3P400 A BN MODB 01V01 33 2 364 602 260 260 576 11 45 FECG02 1 55K0 3P400 A BN MODB 01V01 33 8 FECGO02 1 75K0 3P400 A BN MODB 01V01 50 9 455 682 290 375 650 11 4 5 FECGO02 1 90K0 3P400 A BN MODB 01V01 52 5 FECG02 1 110K 3P400 A BN MODB 01V01 570 850 360 450 825 11 4 5 96 5 FECP02 1 5K50 3P400 A SP MODB 01V01 3 5 125 220
134. g period 0 1 60 0s 0 1 E29 PI adjustment upper factor 0 100 OFF OFF E30 PI adjustment lower factor 0 100 0 Maximum Maximum input input pulse E31 pulse frequency 1 0 kHz 200 0 kHz e 20 0 E Stop command 0 Stopping due to E32 input modes in the connected E Stop SC o Handing sp case of external 1 Stopping due to ancing o problem disconnected E Stop SC stopping in E Stop modes in the the caseiol E33 case R external 0 Coasting to stop e o external 1 Deceleration to stop problem problem i E Stop alarm modes E34 inthe ease at 0 No alarm output 1 external problem 1 Alarm output 0 Coasting to stop Lower op Lower voltage 1 Deceleration to stop 2 voltage protection mode 2 Resume with a and under previous speed voltage protection E36 Under voltage 0 No alarm output 0 protection alarm 1 Alarm output i Converter e Starting upon 0 Forbidden E37 automatically starts ej 0 powering on after powering on 1 Allowed SF and SR 0 Forward reverse mode terminal E38 SF and SR 1 Run stop forward revers 9 function terminal function mode 2 Key control holding mode 0 OFF SS n E39 Self holding function oe elo 3 X3 DOK RCONO01 FE IBO5 EN P 70 Rexroth Bosch Group Parameter Settings 11 7 Rexroth Frequency Converter Fe Function Function Code Function Code Description Parameter Range and Description Factory Default Input phase loss protection enabling E40 Input phase loss protection en
135. gnal lines alternative separated by a grounded distance plate e in separate cable ducts if possible For converters drive controllers with individual mains connection route motor power cables and unfiltered mains connection lines in parallel for a maximum distance of 300 mm After that distance route motor power cables and power supply cables in opposite directions and preferably in separate cable ducts Ideally the outlet of the motor power cables at the control cabinet should be provided in a distance of at least d3 200 mm from the filtered power supply cable Rexroth Bosch Group 153 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 13 22 Technical Data 13 3 3 3 Ground connections Housing and Mounting Plate Connection Elements Metal Surfaces Ground Wires and Shield Connections By means of appropriate ground connections it is possible to avoid the emission of interference because interference is discharged to ground on the shortest possible way Ground connections of the metal housings of EMC critical components such as filters devices of the drive system connection points of the cable shields devices with microprocessor and switching power supply units have to be well contacted over a large surface area This also applies to all screw connections between mounting plate and control cabinet wall and to the mounting of a ground bus to the mounting plate The best solution is to use a z
136. h 9 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 28 Parameter Settings Three common jogging modes are illustrated below Frequency setting A Normal acceleration Jogging frequency _ y F Jogging acceleration i tal L f l l l Normal acceleration aa 1 4 1 Time gt Running signal el bd Jogging signal Use jogging to have faster frequency increasing A Highest frequency 77777777 T Jogging frequency TF Jogging acceleration time Jogging deceleration time Time gt H 7 1 i H 1 H H 1 H 1 H 1 H H T L 1 H 1 Running signal Jogging signal Deeg ee Jogging at running frequency of 0 00 Hz Frequency Jogging deceleration Running frequency response time Jogging frequency 4 Normal Acc time Running signal inasi il oe Jogging signal Jogging frequency lower than running frequency DOK RCON01 FE BO5 EN P 92 Rexroth Bosch Group Parameter Settings 11 29 Rexroth Frequency Converter Fe b39 Data protection options Factory 0 and initialization default 0 All parameters are readable and rewritable 1 All parameters are read only except b01 and b39 Setting range 2 Initialization to factory
137. idity Published by All rights reserved by Bosch Rexroth Xian Electric Drives and Controls Co Ltd No part of this document may be reproduced in any manner without prior permission Any breaching individual or organization shall be held liable for any loss due to breach Unless specified otherwise in the contract specified data in product description shall be only used for the purpose of this manual Bosch Rexroth reserves the right to interpretation of the document and viability of products Bosch Rexroth Xian Electric Drives and Controls Co Ltd Add No 3999 Shangji Road Caotan Eco Industrial Park Economic and Technological Development Zone Xian 710021 P R China Tel 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 Service svc boschrexroth de www boschrexroth com Rexroth Bosch Group DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe About this Documentation English Deutsch Fran ais Italiano Espa ol Portugu s Brasil Nederlands Svenska Suomi Do not attempt to install or put these products into operation until you have completely read understood and observed the documents supplied with the product If no documents in your language were supplied please consult your Bosch Rexroth sales partner Nehmen Sie die Produkte erst dann in Betrieb nachdem Sie die mit dem Produkt gelieferten Unterlagen und Sicherheitshinweise vollst ndig durchgelesen verstanden und
138. ie volledig gelezen begrepen en in acht genomen heeft Mocht u niet beschikken over documenten in uw landstaal kunt u contact opnemen met uw plaatselijke Bosch Rexroth distributiepartner Anv nd inte produkterna innan du har l st och f rst tt den dokumentation och de s kerhetsanvisningar som medf ljer produkten och f lj alla anvisningar Kontakta din Bosch Rexroth aterf rsaljare om dokumentationen inte medf ljer pa ditt spr k Ota tuote k ytt n vasta sen j lkeen kun olet lukenut l pi tuotteen mukana toimitetut asiakirjat ja turvallisuusohjeet ymm rt nyt ne ja ottanut ne huomioon Jos asiakirjoja ei ole saatavana omalla idinkielell si ota yhteys asianomaiseen Bosch Rexrothin myyntiedustajaan DOK RCONO1 FE IBO5 EN P Rexroth Bosch Group About this Documentation Rexroth Frequency Converter Fe Cesky Magyar Polski Io pyecku Romana T k e aso Pred uveden m produktu do provozu pro t te kompletn dokumentaci a bezpe nostn pokyny dod van s produktem a zajist te e jim rozum te a budete se jimi dit Nejsou li k dispozici podklady ve Va e i obra te se na p slu n ho prodejce produkt Bosch Rexroth Miel tt zembe helyezn a term ket olvassa el rtelmezze s vegye figyelembe a csomagban tal lhat dokumentumban foglaltakat s a biztons gi tmutat sokat Amennyiben a csomagban nem tal l az n nyelv n rt dokumentumokat vegye fel a kapcsolato
139. ighest degree of energy saving for frequencies bigger than set by parameter H26 For automatic energy saving parameter H27 defines the voltage range for every adjustment H28 defines the time interval between two voltage adjustments and can be changed based on the motor capacity and the application to achieve fast and stable control for energy saving H29 is the maximum allowable decrease of speed due to voltage decrease for automatic energy saving When the motor load increases the voltage of the motor resumes from the energy saving mode to the V F curve value according to H24 H30 Automatic current limitation level Factory default 150 Setting range G series 20 250 OFF P series 20 170 OFF Rexroth Bosch Group H30 defines the threshold current of the automatic current limitation The set value is a percentage of the rated converter current The automatic current limitation function is used to limit the load current up to the in parameter H30 set value This way a tripping of the frequency converter can be avoided The function is useful for loads with large inertia or in case of big load changes If H30 OFF the function is disabled 128 DOK RCONO1 FE IB05 EN P Rexroth Frequency Converter Fe 11 60 Parameter Settings H31 Current regulator propor
140. inc coated mounting plate Compared to a lacquered plate the connections in this area have a good long time stability For lacquered mounting plates always use screw connections with tooth lock washers and zinc coated tinned screws as connection elements At the connection points remove the lacquer so that there is safe electrical contact over a large surface area You achieve contact over a large surface area by means of bare connection surfaces or several connection screws For screw connections you can establish the contact to lacquered surfaces by using tooth lock washers Always use connection elements screws nuts plain washers with good electroconductive surface Bare zinc coated or tinned metal surfaces have good electroconductive properties Anodized yellow chromatized black gunmetal finish or lacquered metal surfaces have bad electroconductive properties For connecting ground wires and shield connections it is not the cross section but the size of contact surface that is important as the high frequency interference currents mainly flow on the surface of the conductor Always connect cable shields especially shields of the motor power cables to ground potential over a large surface area DOK RCONO1 FE BO5 EN P 154 Rexroth Bosch Group Technical Data13 23 Rexroth Frequency Converter Fe 13 3 3 4 Installing signal lines and signal cables Line Routing Shielding For measures to prevent inte
141. ines Probes Reference cams Bus cables Distance to motor power cable z Motor encoder connection Frequency Converter Distribution re Main filter Connection Other Connection motor loads of installation b e zm zm zm mm mm mm wm 3 AN HI E3 l Ll L2 i Earth circuit connector E4 Input terminals h i l Connect to mounting plate p control cabinet i Sege I over large surface area Perthanent connected equlpment grounding conliuctor d3 min 200 mm Blower connection single phase or three phase Power supply cable DR1 Mains choke optional E1 E5 Equipment grounding conductor or the components K1 External mains contactor M Motor blower Z1 Z2 Shield connection points for cables DOK RCONO1 FE IBO5 EN P 148 Rexroth Bosch Group Technical Data13 17 Rexroth Frequency Converter Fe Design and installation in area A interference free area of control cabinet Arrangement of the Components in the Control Cabinet Cable Routing of the Interference free Lines to the Mains Connection Routing and Connecting a Neutral Conductor N Comply with a distance of at least 200 mm distance d1 in the figure e Between components and electrical elements switches pushbuttons fuses terminal connectors in the interference free area A and the components in the two other areas B and C Comply with a distance of at least 400 mm distance d4 in the figure e Between magnetic component
142. is listed in the declaration of EMC conformity This fulfills the legal requirements according to EMC directive e Case 2 Acceptance test of a machine or installation with the installed drive systems The product standard for the respective type of machine installation if existing applies to the acceptance test of the machine or installation In the last years some new product standards were created at present These new product standards contain references to the product standard EN 61800 3 for drives or specify higher level requirements demanding increased filter and installation efforts When the machine manufacturer wants to put the machine installation into circulation the product standard relevant to his machine installation has to be complied with for his end product machine installation The authorities and test laboratories responsible for EMC normally refer to this product standard This documentation specifies the EMC properties which can be achieved in a machine or installation with a drive system consisting of the standard components It is also specifies the conditions under which the indicated EMC properties can be achieved DOK RCGON01 FE BO5 EN P 144 Rexroth Bosch Group Technical Data13 13 Rexroth Frequency Converter Fe 13 3 3 EMC measures for design and installation 13 3 3 1 Rules for design of installations with drive controllers in compliance with EMC The following rules are the basics f
143. jury severe bodily harm or material damage e For the above reasons ensure personal safety by means of qualified and tested higher level monitoring devices or measures integrated in the installation They have to be provided for by the user according to the specific conditions within the installation and a hazard and fault analysis The safety regulations applicable for the installation have to be taken into consideration Unintended machine motion or other malfunction is possible if safety devices are disabled bypassed or not activated To avoid accidents bodily harm and or material damage e Keep free and clear of the machine s range of motion and moving parts Possible measures to prevent people from accidentally entering the machine s range of motion x use safety fences x use of safety guard cover x use of protective coverings x install light curtains or light barrier e Fences and coverings must be strong enough to resist maximum possible momentum DOK RCON01 FE IBO5 EN P 10 Rexroth Bosch Group Safety Instructions for Electric Drives and Controls 2 8 Rexroth Frequency Converter Fe Mount the emergency stop switch in the immediate reach of the operator Verify that the emergency stop works before start up Do not operate the device if the emergency stop is not working Isolate the drive power connection by means of an emergency stop circuit or use a safety related starting lockout to prevent unintentional sta
144. key is pressed when the converter is rotating forward the motor will decelerate to zero to stop before reversing its rotation to the set frequency Rexroth Bosch Group 109 DOK RCON01 FE IBO5 EN P Rexroth Frequency Converter Fe 11 46 Parameter Settings Factory default 0 OFF X1 is a self holding stop terminal X2 is aself holding stop terminal E39 Self holding function 0 1 Setting range 5 3 X3 is aself holding stop terminal If E38 2 terminal X selected with E39 and SF and SR key input have self holding function e E39 0 Self holding not activated E40 Input phase loss protection enabling Factory default 1 0 Input phase loss protection disabled Setting range 1 Input phase loss protection enabled H If E40 0 the protection is disabled if E40 1 the protection will act as the converter stops output and the motor coasts to stop e Important note The function is invalid for Frequency Converter Fe up to 7 5 kW E41 Output phase loss protection enabling Factory default 1 0 Output phase loss protection disabled Setting range 1 Output phase loss protection enabled e If E41 0 the protection is disabled if E41 1 the protection will act as the converter stops output and the motor coasts to stop Factory default 0 Fault retry disabled Ret
145. l without USA USA Canada Canada kW RE Screw torque for power Output PE in mm Cable size in AWG cable terminals in Nm Cable size Torque in Nm Ib in Ib in screw size inmm AWG screw size 0 75 1 AWG14 1 7 15 M4 10 7 1 7 15 M4 15 1 AWG14 1 7 15 M4 10 7 1 7 15 M4 22 10 AWG14 1 7 15 M4 10 7 1 7 15 M4 4 lun AWG14 1 7 15 M4 10 7 1 7 15 M4 55 140 AWG12 1 7 15 M4 10 7 1 7 15 M4 75 25 AWG10 1 7 15 M4 10 7 1 7 15 M4 1 60 AWG8 2 7 24 M5 10 7 2 7 24 M5 15 6 AWG8 2 7 24 M5 10 7 2 7 24 M5 18 5 10 AWG6 5 40 M6 10 7 5 40 M6 22 10 AWG6 5 40 M6 10 7 5 40 M6 30 16 AWG3 5 40 M6 16 3 5 40 M6 37 25 2x AWG6 5 40 M6 25 2x6 5 40 M6 45 35 AWG1 0 6 55 M8 35 1 0 6 55 M8 55 35 AWG2 0 2x AWG3_ 6 55 M8 35 2 0 6 55 M8 75 70 2x35 AWGd 0 2x AWG1 0 10 90 M10 70 2x 1 0 10 90 M10 90 95 2x35 2x AWG2 0 10 90 M10 95 2x 2 0 10 90 M10 110 120 2x50 2x AWG3 0 10 90 M10 2x 50 2x 3 0 10 90 M10 Note 1 Installation Mode E Note 2 Installation Mode B2 Dimensioning variables of the table values 1 Installation types B1 according to IEC 60364 5 52 e g stranded wires routed in cable duct B2 according to IEC 60364 5 52 e g multi core line routed in cable duct e E according to EN 60204 1 e g multi core line routed on open cable tray e According to NFPA 79 external wiring UL 508A intern
146. l faults corresponding fault codes will be displayed alternatively Note Press Stop to reset after fault and the fault code will not be displayed any longer Stop key is valid if the cause of fault has not been removed Note If a fault code OC 1 OC 2 or OC 3 is displayed wait for 5 seconds before pressing Stop key to activate resetting Note In case of fault use Func to directly re enter level 1 menu to work with most of the function codes DOK RCON01 FE IBO5 EN P 60 Rexroth Bosch Group Commissioning 10 1 Rexroth Frequency Converter Fe 10 Commissioning 10 1 Check and Preparation before Commissioning Make the following checks before commissioning 1 Check if the wiring is correct Particularly ensure that the output terminals U V and W of the converter are not connected to the power supply and that the ground terminal is well grounded 2 Ensure that there are no short circuits between terminals live terminals or short circuit to ground 3 Ensure that terminal connections connectors and screws are secure 4 Ensure the motor is not connected to other loads 5 Check that all inputs are off before powering on to ensure that the converter will be started as expected and no unexpected action occurs 6 Make following checks after powering on x 0 00 flashes on the display without fault indication The cooling fan in the converter works normally factory default H22 0 10 2 Commissioning
147. l option None 2 2 2220 2220222022 2e cone ncn cece ccc cnn ceca N Resistance E g gl Ee E 750R Protection class DC bus nominal voltage DOEN 560 Other design AO eee NNNN DOK RCON01 FE IBO5 EN P 26 Rexroth Bosch Group Type Coding 6 9 Rexroth Frequency Converter Fe Braking unit coding Example F E L B 0 2 N 3 0 K O N N O N E A 5 6 0 N N N N Product Braking unit Generation 2 generation ENEE 02 Design Mounting mode Free mounting solution er ee eer ee ee oe N Rated power 30 KW 45 ku Additional option Resistance Without resistance gereegelt estncasins EEN NONE Protection class DC bus nominal voltage SONDO EE 560 Other design None NNNN Rexroth 27 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 7 1 Frequency Converter Mounting 7 Frequency Converter Mounting 7 1 Mounting The equipment must be sufficiently ventilated to avoid overheating The recommended minimum clearances between the frequency converter and adjacent items which may disturb the free flow of air are given below Note The frequency converter must be vertically installed Applicable to 0 75 to 110 kW frequency converters
148. lation of Motor e Use shield motor power cable or run motor power cables in a Power Cable shielded duct e Use the shortest possible motor power cable e Ground shield of motor power cable at both ends over the largest possible surface area to establish a good electrical connection Run motor lines in shielded form inside the control cabinet e Do not use any steel shielded lines e The shield of the motor power cable must not be interrupted by mounted components such as output chokes sine filter or motor filters DOK RCONO1 FE BO5 EN P 146 Rexroth Bosch Group Technical Data13 15 Rexroth Frequency Converter Fe 13 3 3 2 EMC optimal installation in facility and control cabinet General information For EMC optimal installation a special separation of the interference free area mains connection and the interference susceptible area drive components is recommended as shown in the figures below For EMC optimal installation in the control cabinet use a separate control cabinet panel for the drive components Division into areas zones Exemplary arrangements in the control cabinet See section Control Cabinet Mounting According to Interference Areas Exemplary Arrangements We distinguish three areas 1 Interference free area of control cabinet area A This includes e Supply feeder input terminals fuse main switch mains side of mains filter for drives and corresponding connecting lines e Contr
149. le elements With potentiomeler tetit ttt tennent te ntent tne rennene eneen P Without potentiometer EE N Other design DOK RCON01 FE BO5 EN P 22 Rexroth Bosch Group Type Coding 6 5 Rexroth Frequency Converter Fe Software coding Example F S WIA F E C G L P C C O N 0 4 V 0 1 N N C D 6 5 0 Product Converter software FSWA Product name Engineering software FEC GL PC Software type Control software sre errr eee recente ett teeters CON Software version 0 99 Version E 04 Software feature EE Vv Software release notes 0 99 EE 01 Language M l lmeyal EE NN Media CD 650 MB EE CD650 Rexroth 3 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 6 6 Type Coding 6 4 Type Coding of Fe Accessories Interface adapter coding Example FJEJA A 0 2 1 M O D B P R O F ITJ N IN IN N NI N Product Interface adapter FEAA Generation st LU 1 generation nd H 2 generation Design Design E 1 Design 7 2 Input Output Cable MWutbout cable NNNN Other design
150. limiting values as prescribed in national standards Technical data connections and operational conditions are specified in the product documentation and must be followed at all times Rexroth 05 DOK RGONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 2 3 Safety Instructions for Electric Drives and Controls Explanation of Warning Symbols and Degrees of Hazard Seriousness The safety instructions describe the following degrees of hazard seriousness The degree of hazard seriousness informs about the consequences resulting from non compliance with the safety instructions Warning symbol with signal word Degree of hazard seriousness Death or severe bodily harm will occur DANGER Death or severe bodily harm may occur WARNING Bodily harm or material damage may occur CAUTION DOK RCON01 FE IBO5 EN P 06 Rexroth Bosch Group Safety Instructions for Electric Drives and Controls 2 4 Rexroth Frequency Converter Fe 2 2 Hazards by Improper Use gt DANGER High electric voltage and high working current Risk of death or severe bodily injury by electric shock Dangerous movements Danger to life severe bodily harm or material damage by unintentional motor movements D gt Z Q m J CAUTION Risk of injury by improper handling Risk of bodily injury by bruising shearing cutting hitting or improper handling of pressurized lines gt CAUTION
151. lip frequency Factory default 0 00 Setting range 0 00 20 00 Hz Minimum unit 0 01 Hz e The rated slip frequency of the motor can be calculated with the help of the rated motor speed on the nameplate Rated slip frequency rated frequency b04 x synchronous speed rated speed synchronous speed rated frequency X 120 motor poles H38 synchronous speed H47 Auto tuning parameters Factory default 0 0 No auto tuning of parameters 1 Auto tuning when the motor is static 2 Auto tuning when the motor is running After auto tuning H47 is automatically set to be 0 Setting range Before auto tuning you must correctly input the nameplate parameters of the connected motor H38 H40 The function automatically detects and sets motor parameters H47 0 No auto tuning of parameters H47 1 Auto tuning when the motor is static H47 2 Auto tuning when the motor is running Motor load has to be removed before using auto tuning function H47 2 Dangerous movements Danger to life risk of injury severe bodily harm or material damage DANGER Ensure safety because the motor shaft will rotate After auto tuning H47 is automatically set to be 0 e Auto tuning steps 1 Set the base frequency b04 and the base voltage b05 according to the motor characteristics 2 Set the nameplate parameters of the connected motor H38 H40 3 Set
152. long stripping may cause short circuit of adjacent wires and too short stripping may lead wires becoming loose e f a post terminal or single conductor wire is used use a cable with a diameter of less than 1 0 mm If the cable is larger than 1 0 mm the screw may be stripped when being tightened up e Tighten up screws with typically 0 8 Nm 7 lb in torque after the cables are inserted into the terminals e Cables may become disconnected and cause incorrect operation if not tightened However over tightening screws may break the component to cause short circuit and incorrect operation WWW 7mm imm 8 5 Cable and Fuse Dimensions The power cable dimensions and the fuse dimensions are based on the VDE 0298 part 4 and the standard for the European countries EN 60204 1 The dimension for flexible wiring is according to VDE 0298 part 4 and for fix wiring according to VDE 0298 part 4 or IEC 60364 5 operating temperature at the conductor 90 C The cable and fuse dimensions for USA Canada are based on UL 508A e The manufacturer of the machine installation is responsible for conformity with regional provisions and other standards that are relevant for the respective application and the place of installation Also factors such as installation methods grounding insulation and over voltage protection must be taken into consideration National standards such as NFPA in the USA regional provisions ground operating temperature
153. ly in the control cabinet at the analog device Make sure the connection to ground housing is short and over a large surface area Connect the shield of digital signal lines at both ends over a large surface area and in short form In the case of potential differences between beginning and end of the line run an additional bonding conductor in parallel This prevents compensating current from flowing via the shield The guide value for the cross section is 10 mm You absolutely have to equip separate connections with connectors with grounded metal housing In the case of non shielded lines belongs to the same circuit twist feeder and return cable Rexroth Bosch Group 55 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 13 24 Technical Data 13 3 3 5 General measures of radio interference suppression for relays contactors switches chokes and inductive loads If in conjunction with electronic devices and components inductive loads such as chokes contactors relays are switched by contacts or semiconductors appropriate interference suppression has to be provided for them H By arranging free wheeling diodes in the case of dc operation D In the case of a c operation by arranging usual RC interference suppression elements depending on the contactor type immediately at the inductance Only the interference suppression element arranged immediately at the inductance does serve this purpose Otherwise the emitted noi
154. ly operate the frequency converter from the outside of the control cabinet fo o o O Cabinet opening F 129 Rexroth 17S DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 14 19 Accessories Packing list FECC02 1T R STD POTI NNNN Made in China FECC02 1T R STD POTI NNNN BOX IRON FECC R FIXING CLIPS 8912001516 tS SCREW 4 20 Y3 A M A C N 912000287 R912001498 SCREW 3 10 Y3 A M A C N R912000283 SCREW 3 10 Y3 A M A C N R912000283 SCREW 4 20 Y M A C N R912000287 BOX IRON FECC R FIXING CLIPS R912001516 em FECCO02 1T R STD POTI NNNN R912001498 Name MNR Explosion Drawing Mount to cabinet M4 20 The cable needs to be ordered seperately 2009 02 17 FECC02 1T R STD POTI NNNN Zhang Yongqi R912001498 Drawing 8 309 1173 4201 01 DOK RCON01 FE IBO5 EN P 176 Rexroth Bosch Group Accessories 14 20 Rexroth Frequency Converter Fe 14 7 2 Control cabinet operating panel cable The cable FRKS0001 001 0 which is 1 m long is used to connect the operating panel for control cabinet mounting with the frequency converter The cable FRKS0002 003 0 which is 3 m long can be also used for the connection of the operating panel For connection of the FRKS0001 or FRKS0002 cable it is necessary to remove the panel at the frequency converter and connect the cable there 14 7 3 Operati
155. means of clips The same procedure may be required for long cables of more than 2 m between the point of power supply connection of the control cabinet and the filter within the control cabinet Mains Filters for AC Ideally mount the mains filter on the parting line between area A and B Drives make sure the ground connection between filter housing and housing of the drive controllers has good electrically conductive properties If single phase loads are connected on the load side of the filter their current may be a maximum of 10 of the three phase operating current A highly imbalanced load of the filter would deteriorate its interference suppression capacity If the mains voltage is more than 480 V connect the filter to the output side of the transformer and not to the supply side of the transformer Grounding In the case of bad ground connections in the installation the distance between the lines to the grounding points E1 E2 in area Aand the other grounding points of the drive system should be at least d4 400 mm in order to minimize interference injection from ground and ground cables to the power input lines See also 13 3 3 2 Division into Areas Zones DOK RCON01 FE B05 EN P 150 Rexroth Bosch Group Technical Data13 19 Point of Connection for Environment Grounding Conductor at Machine Installation Control Cabinet Rexroth Frequency Converter Fe The equipment grounding conductor of the power cable of the m
156. ment with a test setup conforming to standard with the indicated mains filters The limit values according to product standard EN 61800 3 have been complied with Apart from the internal test at the factory a conformity test was carried out for individual drive systems in an accredited laboratory of a CE responsible authority Applicability for End Measurements of the drive system with an arrangement typical for the Product system are not in all cases applicable to the status in a machine or installation Noise immunity and noise emission strongly depend on configuration of the connected drives number of the connected drives conditions of mounting site of installation radiation conditions kg gg FH wiring and installation In addition the required measures depend on the requirements of electric safety technology and economic efficiency in the application In order to prevent interference as far as possible notes on mounting and installation are contained in the application manuals of the components and in this documentation Rexroth 143 DOK RCON01 FE BO5 EN P Bosch Group Rexroth Frequency Converter Fe 13 12 Technical Data Cases to Distinguish for For validity of the harmonized standards we distinguish the following Declaration of EMC cases Conformity e Case 1 Delivery of the drive system According to the regulations the product standard EN 61800 3 is complied with for Rexroth drive systems The drive system
157. meter value The parameter may be adjusted from small to large values during commissioning The relation between load and output frequency is shown in the diagram below Torque Without drooping control Rated torque With drooping control Speed EE Speed Note If drooping control is used turn off slip frequency compensation by setting H31 0 00 Hz Rexroth 125 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 62 Parameter Settings H38 Motor poles Factory default 4 Setting range 2 14 It is only allowed to input even numbers like 2 4 6 14 H39 Rated power of the motor Factory default Dependent on model Setting range 0 4 999 9 kW Minimum unit 0 1 kW H40 Rated stator current Factory default Dependent on model Setting range 0 1 999 9 kA Minimum unit 0 1A Set the parameters of the controlled motor according to its nameplate to ensure that the rated motor and the rated converter power match Generally the motor power is allowed to be one power level higher or up to two power levels lower than that of the frequency converter For example a motor from 30 kW up to 55 kW is allowed to be used with a 45 kW frequency converter Otherwise the control performance cannot be ensured H41 No load current Factory default Depending on model Setting range 0 1 999 9A Minimum unit 0 1A H42 Stator resistance Facto
158. move the small metal cover DOK RCON0O1 FE IBO5 EN P 38 Rexroth Bosch Group Installation 8 7 8 2 Block Diagram External Rexroth Frequency Converter Fe External DC Reactor el ra braking resistor Damen D KL al Main Switch Ll 3 AC 380 to 480 V 50 60 Hz L2 I Bis E Stop converter output Reset Forward stop Reverse stop Digital multi function input 1 Digital multi function input 2 Digital multi function input 3 Common 24 V COM terminal Analog main frequency reference Analog feedback signal for CLOSED LOOP control External encoder interface for speed feedback O Power supply signal supply _ Shielded cables required NPN PNP switch WI JPS Wi JP4 x 3 5 JP2 DW 1 2 mn 3 Ap 123 e 0 75 to 7 5 kW No P1 and terminals e 11 to 15 KW No P1 terminal Analog multi function outputs Digital output Open collector outputs Relay outputs 1 6 not used e 18 5 to 37 kW No P1 and PB terminals e 45 to 110 kW No PB terminal Rexroth Bosch Group oy DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 8 8 Installation 8 3 Main Circuit Wiring Connect power supply only to the main power supply terminals L1 L2 and L3 Connecting power supply to other terminals will damage the frequency converter Ensure that the power supply voltage is within the allowable voltage range specified on the nameplate The
159. n QSP 1 environm ent even if source of interference in 2 environment class B group 1 4 2 Category C1 1 environment unrestricted distribution AV 1 environment even if source of interference in 2 environment class B group 1 Notes 1 Limit value for 17 environment is also relevant if source of interference of 2 environment affects 1 environment 2 Designations class and group according to IEC CISPR 11 QSP measuring method quasi peak measurement AV measuring method arithmetic averaging DOK RCONO1 FE IBO5 EN P 140 Rexroth Bosch Group Technical Data13 9 Rexroth Frequency Converter Fe Second Environment Facilities not directly connected to a low voltage mains to supply Industrial Area buildings in residential areas If the limit values in an industrial area separated from public supply by a transformer station only have to be complied with at the property boundary or in the neighboring low voltage mains the filter might not be necessary In the vicinity such as measuring sensors measuring lines or measuring devices it is normally required to use the interference suppression filter Increasing the noise immunity of a sensitive device can often be the economically better solution compared to measures of interference suppression at the drive system of installation First Environment Environment containing residential areas and facilities directly connected without interstage tran
160. n be calculated by formula Pmax Ud2 Rb According to the actual working condition the braking rate ED can be selected to reduce the power of braking resistor reasonably for intermittent braking load The power of braking resistor can be calculated by formula PR K x Pmax x ED in which k is the derating coefficient of braking resistor The selection of the braking torque should be in general smaller than 150 of the rated motor torque or consulting the technical support for more information DOK RCON0O1 FE IBO5 EN P 164 Rexroth Bosch Group Accessories 14 8 14 3 9 Fault analysis and countermeasures Rexroth Frequency Converter Fe When there is abnormality with the braking unit the thermal protection of the braking unit will be active A failure signal via terminal T1 T2 will be sent by the braking unit to the frequency converter The abnormality of the braking unit may result in the failure and warning of the frequency converter depending on the setting of the frequency converter Make sure to find the cause of failure and run it after the failure is removed Item Fault conditions Failure cause Countermeasures The POWER light of Check out if MASTER is selected 3 braking unit off Wrong connection and check wire connection Breakdown of of braking Replace braking unit 2 The BRAKING light of unit IGBT d i braking unit always on Open circuit with Check out braking resistor
161. n a metal box with cooling fans and good ventilation e Do not change any wiring or inner setting of the braking unit while the power is on e To prevent personal injury do not touch any terminal or any component on PCB in the braking unit e Ai the beginning of the wiring phase please isolate the main circuit and control circuit wires to avoid unnecessary interference and fault operations e The wiring distance between the braking unit and the frequency converter should be not more than 5 M 16 4 ft The wiring distance between braking unit and braking resistor should be not more than 10 M 32 8 ft IN IN OUT OUT TI T2 S m N Frequency ml e Braking PB Converter lt 5 M 16 4 ft Unit et Ue Braking COCCI IC IC d wer OOOOO Wo E Stop COM N P PI PB Diagram of wiring distance Diagram of terminals Wirings on each terminal of braking units gt Li idth T Name of terminal Signs of terminal Cant AWG Stee Wa Input power supply NP 4 0 6 0 10 12 M4 1 8 Braking resistor P1 PB 4 0 6 0 10 12 M4 1 8 Multiple units Input IN IN 0 75 1 0 18 90 le 1 8 in parallel Output Tout OUT M4 1 8 Failure output T1 T2 0 75 1 0 18 20 M4 1 8 DOK RCONO1 FE IBO5 EN P 160 Rexroth Bosch Group Accessories 14 4 Rexroth Frequency Converter Fe 14 3 5 Basic wiring diagram In order to avoid brake unit damage or break down in case of overload or
162. n is to initialize the parameters to factory defaults Set 639 2 will start initialization to restore factory defaults at 50 Hz Set b39 3 will start initialization to restore factory defaults at 60 Hz For a fast setting use the basic parameter list once again 10 4 Solutions for Simple Fault during Commissioning Over current occurs during acceleration Increase the acceleration time Over voltage occurs during deceleration Increase the deceleration time Over current occurs immediately after pressing the Run key Incorrect wiring Check if U V W outputs of the main circuit are shorted or grounded The motor runs in the direction opposite to the desired one Change the sequence of any two phases of U V and W The motor vibrates and runs in uncertain directions after each starting A phase of U V and W is disconnected output phase loss 10 5 Notes on Frequent Starting and Stopping 1 2 Do not use the electromagnetic contactor connected prior to L1 L2 and L3 terminals to start and stop the converter to avoid early aging and damage of the filter capacitor External terminals SF SR and X1 X3 may be used to start and stop the converter The current limiting resistor for capacitor recharging may be damaged due to frequent starting and stopping with the electromagnetic contactor connected prior L1 L2 and L3 terminals DOK RCONO1 FE IBO5 EN P 64 Rexroth Bosch Group Parameter Settings
163. ncy is set by external signals If 602 0 2 b02 is considered as 5 Other values of b02 shall be normally considered When X3 is disconnected the operating panel potentiometer is used to set the frequency b00 5 External computer controls Run Stop while Stop key is activated related settings H08 H09 H10 and H11 DOK RCON01 FE BO5 EN P 76 Rexroth Bosch Group Parameter Settings 11 13 Rexroth Frequency Converter Fe B00 6 External computer controls Run Stop while Stop key is deactivated related settings H08 H09 H10 and H11 An external computer controls starting stopping and direction and Stop is deactivated b01 Frequency command given by the digital operating panel Factory default 0 00 Setting range 0 00 HF Minimum unit 0 01 Hz Frequency given by the digital panel is the frequency command source when b02 0 When b00 0 the initial frequency is given and the function code may also be used to directly set the frequency When b00 3 frequency given by the digital panel is the frequency command source of speed 0 b02 Frequency command source Factory default 1 Given by the digital operating panel By the operating panel s potentiometer 0 5 V Inverse action of the digital operating panel s potentiometer 5 0 V Direct action of external terminal 0 5 V input 0 5 V between VRC GND Inver
164. ng panel with potentiometer for converters from 11 kW The standard panel of the frequency converter from 11 kW and bigger has no potentiometer There is an optional operating panel with potentiometer for converters from 11kW and bigger available FECC 02 1T B STD POTI NNNN 14 8 Engineering Software Rexroth Rexroth ConverterPC4 0 is an engineering software that allows user to commission and parameterize the frequency converters Parameters are set on the PC and transferred to the converters via serial RS485 ModBus interface Together with the engineering software is the ConverterPC4 0 user manual available EEN DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 15 Additional Information 15 1 Running Settings Diagram 15 1 Additional Information 8 2 b00 0 b00 1 b00 2 b00 3 b00 4 b00 5 b00 6 e3 amp 5 SF SR Command Command SF SR Command External External 3S terminals from Circuit from Circuit terminal from Circuit computer computer SS panel Run given by given by panel Run given by panel Stop o 3 panel Stop E38 E38 panel Stop E38 22 panel Stop panel Stop panel Stop 8 a S ES External terminals Simpl incl external BLE e terminal multi speed v b02 decides b01 decides Given by panel em speed 0 setting speed 0 setting potentiometer
165. ng resistor may be used A power transistor discharges the DC bus voltage energy braking voltage threshold at approx 770 VDC to the braking resistor and the energy is lost as heat The external braking resistor is connected as shown above If a resistance lower than the recommended value and no less than the minimum resistance is used contact the agent or manufacturer for calculation of resistance power Safety and flammability of surrounding conditions shall be considered Keep any item 10 cm away from the braking resistor A braking resistor can not work overload for a long time 10 times of rated load should not exceed 5 seconds There could be smoking for the first use of the braking resistor as its surface uses organic silicon which is normal and does not affect the performance of the braking resistor Fe Frequency Converters from 18 5 to 110 kW need an external braking unit to use the braking resistor For installation of the braking unit please refer to chapter 14 3 Braking Unit WARNING The braking resistor connector connection at the frequency converter Terminals and PB at converters from 0 75 15 kW and the braking resistor connection at the braking unit Terminals P1 and PB have no shortcut protection Wrong wiring will cause damage to the components Rexroth Bosch Group IA DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 14 17 Accessories 14 5 dV dt filter Motor filter dV d
166. ning __ SE signal b34 4 Output frequency Running Signal PL X1 X3 b34 1 3 DOK RCON01 FE BO5 EN P 90 Rexroth Bosch Group Parameter Settings 11 27 Rexroth Frequency Converter Fe b35 Jogging mode selection Factory default 0 0 OFF 1 x1 Setting range one 2 X2 3 X3 b36 Jogging frequency Factory default 0 00 Setting range 0 00 HF Minimum unit 0 01 Hz b37 Jogging acceleration time Factory default 0 1 Setting range 0 1 6500 0s Minimum unit Dis b38 Jogging deceleration time Factory default 0 1 Setting range 0 1 6500 0s Minimum unit Dis b35 0 Jogging is disabled e b35 1 3 For selection of terminals X1 X3 as the input terminal for jogging The terminal is closed to be enabled Jogging commands will only be executed when both jogging signal and running signal are valid e No jogging is allowed during programmable program running e Jogging acceleration time b37 is the time for increasing from 0 00 Hz to HF and jogging deceleration time b38 is time for decreasing from HF to 0 00 Hz e After the jogging command is removed if the jogging frequency is higher than the set frequency the set frequency will be reached according to the jogging deceleration time e After the jogging command is removed if the jogging frequency is lower than the set frequency the set frequency will be reached according to the normal acceleration time Rexrot
167. nning rated current OFF OFF BESSE Stall over current protection level 50 200 of OFF E20 during acceleration rated current OFF 0 Display output frequency 1 Display set frequency Running 2 Display output current monitoning E21 Running monitoring display 3 Display output voltage 0 display 4 Display DC bus voltage 5 Display input signal 6 Display radiator temperature E22 Display factor A 99 9 6000 0 1 0 Display factor E23 Display factor B 99 9 6000 0 0 0 Note 6 0 read by the external computer corresponds to 99 9 and 60999 corresponds to 6000 0 Rexroth 69 DOK RCON0O1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 6 Parameter Settings a Function CS Parameter Range Factory Function Code Function Code Description and Description Default 0 No PI E24 PI adjustment selection 1 Direct action ein 2 Inverse action 0 Control terminal FB direct action voltage input 0 5 V 1 Control terminal FB inverse action e voltage input 5 0 V 2 Control terminal 1 mme em Shaun Tei d selection current input 4 20 mA 3 Control terminal 1 inverse action current input 20 4 mA 4 Single phase pulse feedback 5 Orthogonal pulse feedback E26 Proportional gain 0 01 99 99 times 10 00 E27 Integration time constant 0 1 60 0s 1 0 E28 Samplin
168. noise immunity requirements in the drive system enclosure port 1 z P drive system machine enclosure port 2 application examples parallel serial interface single wire connection for operation external j equipment port for process outside of measurement the machine control lines unit Fe other electronic Frequency or electrical Converter i device enclosure port 6 other power device application examples PROFIBUS ModBus HMI or control device electronic device enclosure port 5 Rexroth WEE DOK RCONO1 FE B05 EN P Bosch Group Rexroth Frequency Converter Fe Minimum noise immunity values 13 6 Technical Data Place of Phe ou Test values according Perform No effect nomenon Standard Conditions Coupling to standard EN61800 3 ance level 4 kV CD 8 kV AD Enclosure ESD IEC 61000 4 2 CD AD if CD not possible B port e Via antenna RF field IEC 61000 4 3 on EUT 10V m A mains connection 2 kV 2 5 kHz Burst IEC 61000 4 4 Ee CN or CDN B clamp 1 4kV 2 5 kHz clamp Power port only mains an connection line line 1 kV Surge IEC 61000 4 5 lt 63 A light line earth 2 kV B load test IEC 61000 4 6 length gt 3 m _ clamp 10 V 0 15 80 MHz A Power interface Burst IEC 61000 4 4 length gt 3 m _ camp 2kV 5 kHz B Signal Burst IEC 61000 4
169. nother source of running commands is selected in the case of E37 1 the converter will automatically start after powering on if a running command e g connected SF SC exists in the case of E37 0 the converter will remain static even if a running command exists To start the converter cancel and reissue the running command e g disconnecting and reconnecting SF SC E38 SF and SR terminal function Factory default o 0 Forward reverse mode Setting range 1 Run stop forward reverse mode 2 Key control holding mode e E38 terminal function is only activated when b00 1 or 2 or 4 In the following the function of E38 is explained assuming the NPN PNP switch in position 3 internal NPN E38 0 Forward reverse mode E38 0 SF SC connected Forward rotation gegen SR SC connected Reverse rotation erh o SF SC and SR SC connected or disconnected simultaneously Stop SCE SR o o _ reverse stop e E38 1 Run Stop forward reverse mode ae SF SC connected Run SE Rae Ieee SF SC disconnected Stop epee Dt SR SC connected Reverse rotation SR SC disconnected Forward rotation Spe run stop E38 2 Key control holding mode E38 2 SCP nad E39 is used to select X1 X2 or X3 Wee as the stopping terminal reverse sReo o o SF SC connected Forward rotation SR SC connected Reverse rotation E Po _ X1 X3 SC disconnected Stop If the reverse
170. ns and requirements for the specific application as practised in the country of use The devices have been designed for installation in industrial machinery The ambient conditions given in the product documentation must be observed e Only use safety relevant applications that are clearly and explicitly approved in the Project Planning Manual If this is not the case they are excluded e Safety relevant are all such applications which can cause danger to persons and material damage e The information given in the documentation of the product with regard to the use of the delivered components contains only examples of applications and suggestions e The machine and installation manufacturer must make sure that the delivered components are suited for each individual application Check the information given in this document with regard to the use of the components e The machine and installation manufacturer shall also make sure that this application complies with the applicable safety regulations and standards and carry out required measures modifications and complements e Start up of the delivered components is only permitted after the machine or installation in which they are installed complies with the national standards safety instructions and application standards e Operation is only permitted if the national EMC standards for the application are met e The machine or installation manufacturer is responsible for compliance with the
171. ns of a central mains contactor E35 Low voltage protection mode Factory default 2 Setting range 0 Coasting to stop i Deceleration to stop 2 Resume with previous speed E36 Under voltage protection alarm Factory default 0 Setting range 0 No alarm output 1 Alarm output Low voltage protection is a countermeasure against a fault where the power supply voltage is 10 lower than the rated voltage in this case the motor will act according to E35 Under voltage protection means that when the power supply voltage is 20 lower than the rated voltage the converter immediately blocks output to make the motor coast to stop and displays P oFF If E36 1 the alarm state remains until the power supply voltage increases to 90 of the rated voltage OUT1 OUT2 or Ry may output alarm signal by selecting E16 E17 or E18 5 DOK RCON01 FE IB05 EN P 108 Rexroth Bosch Group Parameter Settings 11 45 Rexroth Frequency Converter Fe E37 Converter automatically starts after powering on Factory default 0 Setting range 0 Forbidden 1 Allowed When the running control of digital operating panel is used b00 0 or 3 and no stop signal exists in the case of E37 1 the converter will automatically start without Run key being pressed down after powering on in the case of E37 0 the converter only starts after Run key is pressed down D When a
172. ny time even for brief measurements or tests if the equipment grounding conductor is not permanently connected to the mounting points of the components provided for this purpose e Before working with electrical parts with voltage potentials higher than 50 volts the device must be disconnected from the mains voltage or power supply unit e With electrical drive and filter components observe the following Wait 30 minutes after switching off power to allow capacitors to discharge before beginning to work Measure the voltage on the capacitors before beginning to work to make sure that the equipment is safe to touch e Never touch the electrical connection points of a component while power is turned on e Install the covers and guards provided with the equipment properly before switching the device on Before switching the equipment on cover and safeguard live parts safely to prevent contact with those parts e A residual current operated circuit breaker cannot be used for electric drives Indirect contact must be prevented by other means for DOK RCON01 FE IBO5 EN P 08 Rexroth Bosch Group Safety Instructions for Electric Drives and Controls 2 6 Rexroth Frequency Converter Fe example by an over current protective device according to the relevant standards e Secure built in devices from direct touching of electrical parts by providing an external housing for example a control cabinet Always observe the above requirements
173. ol voltage or auxiliary voltage connection with power supply unit fuse and other parts unless connection is run via the mains filter of the AC drives e Allcomponents that are not electrically connected with the drive system 2 Interference susceptible area area B e Mains connections between drive system and mains filter for drives mains contactor e Interface lines of drive controller 3 Strongly interference susceptible area area C e Motor power cables including single cores Never run lines of one of these areas in parallel with lines of another area so that there is not any unwanted interference injection from one area to the other and that the filter is jumped with regard to high frequency Use the shortest possible connecting lines Recommendation for complex systems Install drive components in one cabinet and the control units in a second separate cabinet Badly grounded control cabinet doors act as antennas Therefore connect the control cabinet doors to the cabinet on top in the middle and on the bottom via short equipment grounding conductors with a cross section of at least 6 mm or even better via grounding straps with the same cross section Make sure connection points have good contract Rexroth 147 DOK RCONO01 FE B05 EN P Bosch Group Rexroth Frequency Converter Fe 13 16 Technical Data Control Cabinet Mounting According to Interference Areas Exemplary Arrangements Frequency Converter Fe Signal l
174. on cable bus adapter Location Indoor use without corrosive gas or liquid or dust Power reduction Max installation height Up to 1000 m above sea level none 1000 4000 m above sea level 1 100 m 10 C to 40 C without condensation and frost AmDient temperature Derating between 40 C and 50 C Environment Relative humidity lt 90 RH without condensation Allowed pollution degree 2 EN 50178 Shocking lt 5 9 m s 0 6 g Degrees of protection IP20 Rexroth 133 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 13 2 Technical Data Derating of electrical data Derating and ambient temperature Where installation conditions differ the following performance data are reduced in accordance with the diagram Frequency converter e continuous power output H continuous current output Use outside of the indicated installation conditions is not allowed even if the performance data are additionally reduced As the ambient temperature increases the capacity utilization of the devices is reduced according to the figure below 1 n 0 9 fra 0 8 Za EE Za AS 0 a S 50 T a work a_work_red Ambient temperature in C fia load factor Tawon ambient temperature range for operation with nominal data Tawoxrea ambient temperature range for operation with reduced nominal data Derating and mains vol
175. operating cycles over voltage protection and system configuration can have a decisive impact on the dimensioning of the cables and therefore they must be given priority over the above factors e f as a consequence of this further requirement and cable designs arise that are not mentioned in this documentation contact your Bosch Rexroth sales partner Rexroth 41 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe Cable dimensioning 8 10 Installation 1 Determines the power size of the frequency converter 2 Determines country of use e g International without USA Canada 3 Determines installation type e g B1 or B2 4 In table row Nominal current fuse read corresponding fuse Input Side International without USA Canada kW Nominal current Installation mode B1 Installation mode B2 Installation mode E of Fuse in A Cable size in mm Cable size in mm Cable size in mm 0 75 10 1 5 1 1 1 5 10 1 5 1 1 2 2 16 1 5 1 1 4 20 1 5 1 5 1 5 5 5 25 25 2 5 2 5 7 5 25 4 4 2 5 11 35 6 6 6 15 50 10 10 10 18 5 63 10 16 10 22 80 16 16 10 30 100 25 25 16 37 125 25 25 25 45 160 50 50 35 55 200 50 2x 35 50 75 250 95 2x 50 2x 50 70 2x 35 90 315 2x 50 2x 70 95 2x 50 110 350 2x 70 2x 95 120 2x 70 Note 1 Input Side and Output Side The dimensioning is based on the supply voltage of 3x 380 VAC
176. or time or cycle cycle or increase the converter capacity rh Motor overload Improper V F characteristic curve settings Adjust V F curve settings Improper setting of electronic thermal relay Set proper setting of electronic thermal relay Fan failure Check if fan works normally Converter 5 F S overheat Too high ambient temperature Lower the ambient temperature Ventilation outlet obstructed Clear dust and foreign matters at ventilation outlet Drive protection Damaged power component Seek technical support Incorrect operation of drive circuit protection Remove interference and seek technical support EMI CPU incorrect operation due to external interference Remove nearby interference or other EMI Phase loss at input side Phase loss of the converter s 3 phase input power supply Check 3 phase input power supply or seek technical support Phase loss at output side Open wire or phase loss of converter s 3 phase output power supply severe asymmetry of the 3 phase s loads Check converter s 3 phase wiring or symmetry of loads DOK RCON01 FE IBO5 EN P 130 Rexroth Bosch Group Fault Indication 12 2 Rexroth Frequency Converter Fe Fault Code Description Cause Solution Abnormal power supply voltage Check power supply Motor fails External wiring between control SF or SR is Check external wiring between
177. or designing and installing drives in compliance with EMC Mains Filter Control Cabinet Grounding Line Routing Interference Suppression Elements Twisted Wires Correctly use a mains filter recommended by Rexroth for radio interference suppression in the supply feeder of the drive system Connect all metal parts of the cabinet with one another over the largest possible surface area to establish a good electrical connection This too applies to the mounting of the mains filter If required use serrated washers which cut through the paint surface Connect the cabinet door to the control cabinet using the shortest possible grounding straps Avoid coupling routes between lines with high potential of noise and noise free lines therefore signal mains and motor lines and power cables have to be routed separately from another Minimum distance 10 cm Provide separating sheets between power and signal lines Ground separating sheets several times The lines with high potential of noise include D Lines at the mains connection incl synchronization connection e Lines at the motor connection Lines at the DC bus connection Generally interference injections are reduced by routing cables close to grounded sheet steel plates For this reason cables and wires should not be routed freely in the cabinet but close to the cabinet housing or mounting panels Separate the incoming and outgoing cables of the radio interference suppression
178. or may be instantaneously stopped before restarting The delay time may be between 0 1 to 20 0 seconds The function is disabled if the parameter is set to be OFF E35 should be set to 2 for running at the current speed to enable restarting after transient stopping due to low voltage protection mode Power supply Running command Motor speed T e Output frequency II La K KN Delay time Deceleration resynchronization H03 Reserved H04 DC braking time Factory default OFF OFF Setting range 0 1 10 0s Minimum unit Dis H05 DC braking initial frequency Factory default 3 00 Setting range 0 00 60 00 Hz Minimum unit 0 01 Hz H06 DC braking voltage Factory default 10 Setting range 1 15 of rated voltage H07 DC braking holding options Factory default 0 0 OFF 1 X41 Setting range 2 X2 3 X3 4 ON d DC braking allows the frequency converter to achieve fast and stable stopping it is defined by H04 H07 If HO4 OFF DC braking is disabled during deceleration to stop then H05 H06 and H07 settings has no meaning If H07 0 no DC braking voltage will be applied after the motor is stopped dc on is displayed during DC braking Rexroth 119 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 56 Parameter Settings If H07 1 3 DC braking voltage will be applied when X1 X3 are closed
179. ory default 0 9 d r drive protection 10 CPU EMI 11 IPH L input phase loss E48 Last 3 fault records 12 OPH L output phase loss Factory default 0 13 E St stopping by external abnormality command E43 is the waiting time for the converter to automatically resume running after a fault while E42 has been activated E42 0 E44 is the allowed number of attempts to resume running after powering on of converter Rexroth DOK RCON01 FE IBO5 EN P Bosch Group 11 Rexroth Frequency Converter Fe Notes on Programmable Conirol Function Group group P 11 48 Parameter Settings This function group will be used in the case of internal PLC control running and multi speed running with external terminals P00 PLC working mode Factory default 0 Stop after one cycle Setting range 1 Cycle operation 2 Running at the last frequency after one cycle H P00 setting is only activated when b00 3 that means when internal PLC control has been activated P00 0 Forward rotation Single cycle ends Output frequency Reverse rotation P00 1 Forward rotation Cycle operation Output frequency Reverse rotation P00 2 Running at the last frequency Forward rotation after one cycle Output frequency Reverse rotation DOK RCONO1 FE IBO5 EN P NES Rexroth Bosch Group Parameter Settings 11 49 Rexroth Frequency Converter
180. otocols e Function 0x10 Writes N words 16 in maximum Example Aconverter s slave address is 01H and it is necessary to modify two continuous parameter registers The start address of the registers is 0109H and the data to be written are 003CH and 0050H The messages are given below Request from the master Message start Transmission time for 3 5 bytes Slave address 01H ModBus function code 10H Higher byte of the start address of register to be written GA Lower byte of the start address of register to be written idl Higher byte of number of registers 00H Lower byte of number of registers 02H Number of bytes of date to be written 04H Higher byte of datum1 00H Lower byte of datum1 3CH Higher byte of datum2 00H Lower byte of datum2 50H CRC lower byte FEH CRC higher byte 65H Message end Transmission time for 3 5 bytes Response from the slave Message start Transmission time for 3 5 bytes Slave address 01H ModBus function code 10H Higher byte of the start address of register 01H Lower byte of the start address of register 09H Higher byte of number of registers 00H Lower byte of number of registers 02H CRC lower byte 90H CRC higher byte 36H Message end Transmission time for 3 5 bytes DOK RCON01 FE 1B05 EN P 190 Rexroth Bosch Group Communication Protocols 16 8 Rexroth Frequency Converter F
181. put current H17 PZD6 settings 3 Output voltage 3 H18 PZD7 settings S i rh 4 Switch value input signa H19 PZD8 settings 6 Module temperature 5 H20 PZD9 settings 7 Pl controlled feedback quantity 6 H21 PZD10 settings 7 Fan control H22 Fan control 0 Auto control 1 No control 0 Rexroth 73 DOK RCONO1 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 10 Parameter Settings S Function en inti Factory Function code Function code description Parameter range and description default 0 Disabled 3 X3 H23 Energy saving mode 1 X1 4 Automatic 0 2 X2 energy saving H24 Voltage resumption time 0 0 5 0s 2 0 Voltage gain for energy saving E mee under external terminal control 100 op Energy saving H26 Energy saving initial frequency 0 00 650 00 Hz 0 00 Automatic energy saving H27 control gain 0 0 10 0 0 5 Automatic energy saving time S H28 constant 0 00 10 00 1 00 Automatic energy saving rated 3 H29 percentage slip 0 1 50 0 5 0 H30 Automatic current limitation G series 20 250 OFF 150 level P series 20 170 OFF H31 arak regulator proportion 0 000 1 000 0 060 Meal coniro Current regulator integrating H32 EC EEN 0 001 10 000 0 200 Auto current limitation at H33 constant speed ON OFF ON Stall over voltage level selection H34 Stall over voltage selection 400 V model
182. r Slave settings The braking unit set JP2 on MASTER as factory setting Master braking unit will select MASTER and slave unit will select SLAVE when two or more braking units are applied in parallel D The selections of fault output the temperature failure output of the braking unit is T1 T2 operating temperature is 85 C T1 T2 is set normally open as factory default if normally closed is required in practical it can be achieved by setting JP3 and to make 1 2 short circuit As the chart below shows the first braking unit is set as MASTER all others have to be set as SLAVE s when multiple units are applied in parallel In this way the system wiring is completed E N P Pi PB IN IN OUT OUT o H ke Braking Rsistor Braking Rsistor N P N IN IN OUT OUT P Pi PB 380VOO master 380VOO MASTER 380VOQ MASTER 630V00 1 AA OO 1 630V00 1 660V00 2 660V00 Hi 2 660VOO A 2 690V 3 690V DR 3 690V DR 3 Fe 730V00 siave 730VOO star 730VOO suave Ze GO Ze oO Zei O Frequency Converter IN IN OUT OUT ros Braking Unit 1 Braking Unit 2 Braking Unit 3 DOK RCONO1 FE IBO5 EN P 162 Rexroth Bosch Group Accessories 14 6 Rexroth Frequency Converter Fe 14 3 7 Definition for braking usage ED As the indication of following diagram braking usage ED is the ratio of the braking time and the braking period usually represented by percentage
183. r current protection function may only be used when the no trip control function is turned off H33 OFF If no trip control is used H33 ON set E19 OFF and E20 OFF E21 Running monitoring display Factory default 0 0 Display output frequency 1 Display set frequency 2 Display output current Setting range 3 Display output voltage 4 Display DC bus voltage 5 Display input signal 6 Display radiator temperature E22 Display factor A Factory default 1 0 Setting range 99 9 6000 0 E23 Display factor B Factory default 0 0 Setting range 99 9 6000 0 e The first use of display factor A and display factor B is to convert the output frequency of converter to a physical quantity and display it on the digital operating panel e In group d of the digital operating panel oUtF output frequency A B SEtF set frequency A B e f E22 and E23 are as default oUtF and GEET display the actual output frequency and set frequency e The second use of display factor A and display factor B is to calibrate the given and the feedback quantity value when the motor is controlled with the PI closed loop function e Display factor A E22 Maximum analog given or feedback value e g 5 V corresponding to the physical engineering application e Display factor B E23 Minimum analog given or feedback value eg 0 V corresponding to the physical engineering application
184. receiving device will consider the information has ended and start processing it and mistake following bytes for a new frame s address Similarly if the interval between a new frame and the previous one is less than 3 5 characters the receiving device will consider it as a part of the previous frame Due to confusion of the frames the CRC check will fail and lead to a communication fault Data format and sending sequence of one byte 1 start bit 8 data bits 1 parity check bit or no parity check bit 1 or 2 stop bits CRC Cyclic redundancy check CRC16 lower bytes first and higher bytes later Slave address e The address of a frequency converter may be any between 1 and 247 e The address 0 is reserved for broadcasting Frequency converters will act upon its request but make no acknowledgement e Every address must be unique in the network 16 2 Port The standard RS485 communication port provided by Fe series converter is shown below Pin2 Ping Pini Pins See the following table for information on the relationship between pins and signals Pin Signal Pin Signal 1 Void 4 485 2 GND 5 45V 3 485 6 Void Rexroth 185 DOK RCON01 FE B05 EN P Bosch Group Rexroth Frequency Converter Fe 16 3 Communication Protocols 16 3 Protocol Functions 16 3 1 Supported functions The main function of ModBus is to read and write parameters Different function codes decide different operation requests
185. requency setting 0 00Hz HF 20 00 P14 Speed 3 running direction SF Forward SR Reverse SF Se ee Speed 3 holding time OFF 1 65000s OFF P16 Speed 3 acceleration time 0 1 6500 0s 10 0 P17 Speed 3 deceleration time 0 1 6500 0s 10 0 P18 Speed 4 frequency setting 0 00Hz HF 30 00 Speed 4 P19 Speed 4 running direction SF Forward SR Reverse SF setting P20 Speed 4 holding time OFF 1 65000s OFF P21 Speed 4 acceleration time 0 1 6500 0s 10 0 P22 Speed 4 deceleration time 0 1 6500 0s 10 0 P23 Speed 5 frequency setting 0 00Hz HF 40 00 P24 Speed 5 running direction SF Forward SR Reverse SF ny LES Speed 5 holding time OFF 1 65000s OFF P26 Speed 5 acceleration time 0 1 6500 0s 10 0 P27 Speed 5 deceleration time 0 1 6500 0s 10 0 P28 Speed 6 frequency setting 0 00Hz HF 50 00 P29 Speed 6 running direction SF Forward SR Reverse SF Speed6 Taq Speed 6 holding time OFF 1 65000s OFF setting ra Speed 6 acceleration time 0 1 6500 0s 10 0 P32 Speed 6 deceleration time 0 1 6500 0s 10 0 P33 Speed 7 frequency setting 0 00Hz HF 50 00 Speed 7 P34 Speed 7 running direction SF Forward SR Reverse SF setting P35 Speed 7 holding time OFF 1 65000s OFF P36 Speed 7 acceleration time 0 1 6500 0s 10 0 P37 Speed 7 deceleration time 0 1 6500 0s 10 0 DOK RCONO01 FE IBO5 EN P 72 Rexroth Bosch Group Parameter Settings 11 9 Advanced Function Group group H Rexroth Frequency Converter Fe
186. rference see the Project Planning Manuals of respective device In addition we recommend the following measures Route signal and control lines separately from the power cables with a minimum distance of d5 100 mm see 13 3 3 2 Division Into Areas Zones or with a grounded separating sheet The optimum way is to route them in separate cable ducts If possible lead signal lines into the control cabinet at one point only H If signal lines are crossing power cables route them in an angle of 90 in order to avoid interference injection Ground spare cables that are not used and have been connected at least at both ends so that they do not have any antenna effect e Avoid unnecessary line lengths Run cables as close as possible to grounded metal surfaces reference potential The ideal solution are closed grounded cable ducts or metal pipes which however is only obligatory for high requirements sensitive instrument leads e Avoid suspended lines or lines routed along synthetic carries because they are functioning like reception antennas noise immunity and like transmitting antennas emission of interference Exceptional cases are flexible cable tracks over short distances of a maximum of 5 m Connect the cable shield immediately at the devices in the shortest and most direct possible way and over the largest possible surface area Connect the shield of analog signal lines at one end over a large surface area normal
187. rs based on the application loads and specifications to allow the converter to start rapidly A basic generic parameter fast setting table is given below Ger Function Parameter Range and Description Factory Default b03 Highest frequency HF 50 00 650 00 Hz 50 00 b04 Base frequency BF 20 00 HF 50 00 b05 Base voltage BV 400 V class 240 0 V 480 0 V 380 0 b16 Acceleration time 0 1 6500 0s 10 0 b17 Deceleration time 0 1 6500 0s 10 0 b21 Upper frequency UF LF HF 50 00 b22 Lower frequency LF 0 00 UF 0 50 Converter input power b40 supply voltage 400 V model 380 0 480 0 V 380 0 E32 E Stop command input modes 0 Stopping due to connected E Stop SC 0 in the case of external problem 1 Stopping due to disconnected E Stop SC H38 Motor poles 2 14 input an even number 4 H39 Rated motor power 0 4 999 9 kW e Gelee on H40 Rated motor current 0 1 999 9A D SSES on 0 no auto tuning of parameters 1 auto tuning when the motor is static H47 Auto tuning of motor parameters 2 auto tuning when the motor is running 0 After auto tuning H47 is automatically set to be 0 Commissioning may be conducted after checks have been done as per section 10 1 The factory default for the converter is set that it will be controlled by the digital operating panel Terminals SF and SC have to be shorted DOK RCONO1 FE IBO5 EN P 62 Rexroth
188. rt Make sure that the drives are brought to a safe standstill before accessing or entering the danger zone The standard equipment motor brake or an external brake controlled directly by the drive controller are not sufficient to guarantee personal safety Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for x Maintenance and repair work x Cleaning of equipment x Long periods of discontinued equipment use Prevent the operation of high frequency remote control and radio equip ment near electronics circuits and supply leads If the use of such devices cannot be avoided verify the system and the installation for possible malfunctions in all possible positions of normal use before initial start up If necessary perform a special electromagnetic compatibility EMC test on the Installation 2 6 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting Magnetic and electromagnetic fields generated by current carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers metal implants and hearing aids WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment Persons with heart pacemakers and metal implants are not permitted to enter following areas x Areas in which electrical equipment and parts are mounted being
189. ry default Depending on model Setting range 0 00 50 00 H43 Leakage inductance Factory default Depending on model Setting range 0 00 50 00 H44 Rotor resistance Factory default Depending on model Setting range 0 00 50 00 H45 Mutual inductance Factory default Depending on model Setting range 0 0 2000 0 Minimum unit 0 1 l1 R1 X11 12 D x21 U1 Y lo Rm Details of above motor parameters are shown in the diagram below R1 X11 R2 X21 Xm and l0 in the diagram represent stator resistance stator leakage inductance rotor resistance rotor leakage inductance mutual inductance and no load current H43 is the sum of the stator and the rotor leakage inductance H42 H45 are all percentages to the motor parameters and the formula is as follows R Resistance of stator or rotor een 100 V Rated voltage Rated motor current Inductance leak or mutual Kha X 100 VARENI V Rated voltage Rated motor current DOK RCONO1 FE IBO5 EN P 126 Rexroth Bosch Group Parameter Settings 11 63 Rexroth Frequency Converter Fe Set H41 directly and set the values obtained from above formula in H42 H45 if all motor parameters are known If auto tuning of motor parameters is used values in H41 H45 will be automatically set after the auto tuning H46 Rated s
190. ry from over current at constant speed Retry from over current during acceleration Retry from over current during deceleration Retry from over voltage at constant speed Retry from over voltage during acceleration Retry from over voltage during deceleration Retry from overload Retry from overheat Retry from drive protection Retry from EMI Retry from input phase loss Retry from output phase loss Retry from stop after response to internal abnormality command E42 Fault retry options 0 1 2 3 4 5 6 7 Setting range 3 9 10 11 12 13 14 Retry from any fault 110 Rexroth DOK RCONO1 FE IBO5 EN P Bosch Group Parameter Settings 11 47 Rexroth Frequency Converter Fe E43 Waiting time for fault retry Factory default 10 0 Setting range 2 0 60 0s Minimum unit Dis E44 Number of fault retries Factory default 0 Setting range 0 3 Minimum unit 1 0 No fault record 1 O C 1 over current at constant E45 Current fault record speed Factory default 0 2 O C 2 over current during acceleration 3 O C 3 over current during deceleration 4 O E 1 over voltage at constant E46 Last fault record speed Factory default 0 5 O E 2 over voltage during acceleration 6 O E 3 over voltage during deceleration 7 O L Overload E47 Last 2 fault records g O H overheat Fact
191. s HOO PWM frequency Factory default Depending on model Setting range 1 15 kHz range depends on frequency converter rated power Minimum unit 1 kHz The function is used to set the PWM frequency output Note the setting range depends on frequency converter rated power See the table below H00 Setting range and factory default Frequency converter power range PWM frequency setting range Factory default 0 75 7 5 kW 1 15 kHz 6 kHz 11 2 kW 1 8 kHz 6 kHz 30 45 kW 1 6 kHz 3 kHz 55 110 kW 1 4 kHz 2 kHz Note 1 adjustable in 1 kHz steps 2 The PWM frequency at output frequency below 4 kHz is always limited to 4 kHz to protect the converter H01 Automatic adjustment of PWM frequency Factory default ON Setting range OFF ON e When the function is enabled the frequency converter can automatically adjust PWM frequency based on machine temperature DOK RCON01 FE IBO5 EN P 118 Rexroth Bosch Group Parameter Settings 11 55 Rexroth Frequency Converter Fe H02 Delay for restarting after transient stopping Factory default OFF OFF Setting range arang 0 1 20 0s Minimum unit 0 1s Restarting after a transient stopping allows the motor to restart smoothly by estimating the rotating speed of the motor D If there is a run command signal when powering on after a transient stop the mot
192. s such as transformers mains chokes and DC bus chokes that are directly connected to the power connections of the drive system and the interference free components and lines between mains and filter including the mains filter in area A If these distances are not kept the magnetic leakage fields are injected to the interference free components and lines connected to the mains and the limit values at the mains connection are exceeded in spite of the installed filter Comply with a distance of at least 200 mm distance d1 and d3 in the figure Between supply feeder or lines between filter and exit point from the control cabinet in area A and the lines in area B and C If this is impossible there are two alternatives 1 Install lines in shielded form and connect the shield at several points at least at the begging and at the end of the line to the mounting plate or the control cabinet housing over a large surface area 2 Separate lines from the other interference susceptible lines in areas B and C by means of a grounded distance plate vertically attached to the mounting plate Install the shortest possible lines within the control cabinet and install them directly on the grounded metal surface of the mounting plate or of the control cabinet housing Mains supply lines from areas B and C must not be connected to the mains without a filter Ak Incase you do not observe the information on cable routing given in this section th
193. s been set to external computer frequency setting and the source of running commands is external computer control It is required for the motor connected to the frequency converter to run with 50 Hz forward rotation The operation can be achieved with function 0x10 of the ModBus protocol The messages of the requests from the master and responses from the slave are given below represented by 5000 internally Example 1 Start 01 converter for forward rotation at frequency of 50 00 Hz Functi Slave address SC Start address ee py SS Data contents CRC code 0x0808 Request 0x01 0x10 0x4000 0x0002 0x04 0x1388 0x4C98 Response 0x01 0x10 0x4000 0x0002 N A N A 0x5408 Example 2 Read the output voltage of 01 converter and bus voltage nengen Sage Siart adress EZ of contents Det contents CRC code Request 0x01 0x03 0x5005 0x0002 N A N A 0xC50A 0x114D Response 0x01 0x03 N A N A 0x04 0x175B 0x2113 Example 3 Stop 01 converter according to the stopping mode set with the function code Function Number of Bytes Slave address Sode Start address addresses of contents Data contents CRC code Request 0x01 0x06 0x4000 N A N A 0x0001 0x5DCA Response 0x01 0x06 0x4000 N A N A 0x0001 0x5DCA DOK RCONO1 FE IBO5 EN P 196 Rexroth Bosch Group Communication Protocols 16 14 16 6 Communication Networking 16 6 1 Networking Rexroth Frequency Convert
194. s lower than set in E13 minus E14 A Output frequency Frequency level a detection A ee La FDT1 2 Lagging frequency f l l l Time t gt Frequency level A detection signal FDT1 2 Time A Output frequency yo KEE ares Frequency to reach detection range Frequency x setting l l l l I Time i gt Frequency A l arrival A signal FAR e When the output frequency is within the set frequency E15 the digital output frequency arrival signal FAR is active DOK RCON01 FE IBO5 EN P Rexroth Bosch Group 98 Parameter Settings 11 35 Rexroth Frequency Converter Fe 0 Running 1 Frequency level detection signal 1 FDT1 2 Frequency level detection signal 2 FDT2 Open collector 3 Frequency arrival signal FAR Setting E16 output A Reserved Factory default 6 OUT range 5 Under voltage 6 Over load 7 Reserved 8 Zero speed lower than starting frequency 9 E Stop 10 Lower voltage 11 No trip action Open collector 12__ Fault E17 output 13 Programable program running Factory default 0 OUT2 14 Programable program run 15 Run for one stage 16 Over current stall Setting 17 Over voltage stall range 18 In forward rotation command indication 19 In reverse rotation command indication 20 Zero speed incl stop Relay Ry 21 Being braked
195. sary and the function should be set based on the characteristics of the motor If multiple motors are driven or the rated current of the motor is lower than the setting value of electronic overheat protection the protection for motors is not sufficient Provide a thermal relay for each motor in this case Rexroth Bosch Group 85 DOK RCONO1 FE IBO5 EN P Rexroth Frequency Converter Fe 11 22 Parameter Settings Inverse time lag characteristics of overload protection are shown in the diagram G series 200 of rated current for 1 second 150 of rated current for 60 seconds P series 120 of rated current for 60 seconds 105 of rated current for 60 minutes Time Time 100 100 50 see E EE One One minute minute Output current Output current 75 110 150 60 105 120 d G series P series b21 Upper frequency UF Factory default 50 00 Setting range LF HF Minimum unit 0 01 Hz b22 Lower frequency LF Factory default 0 50 Setting range 0 00 UF Minimum unit 0 01 Hz e Upper frequency UF is the highest allowable frequency when the converter works stably e Lower frequency LF is the lowest allowable frequency when the converter works stably Output frequency HF 77 wa LF va LF ee UF Reverse rotation TT Forward rotation Frequency command F T DOK RCON0O1 FE IBO5 E
196. se action of external terminal 5 0 V input 0 5 V between VRC GND Direct action of external terminal 0 10 V input 0 10 V between VRC GND Setting Inverse action of external terminal 10 0 V input 0 10 V between VRC GND range Direct action of external terminal 4 20 mA input 4 20 mA between I GND Inverse action of external terminal 20 4 mA input 4 20 mA between I GND Helles Ee External terminals 0 5 V 4 20 mA a CH VRC terminal input 10 V 10 V 10 0 reverse 0 1 0 V forward Run Stop signals given by E38 Pulse frequency setting External computer frequency setting b30 A Output frequency A Output frequency b30 4mA i gt 20 mA 0 5 V 0 10 V Input current 4 20 mA Panel potentiometer control 0 5 VDC Analog voltage control 0 10 VDC Rexroth Bosch Group Tah DOK RCONO1 FE IB05 EN P Rexroth Frequency Converter Fe 11 14 Parameter Settings When b02 9 the frequency is given by the combination of VRC terminal 0 5 V and I terminal 4 20 mA 4 mA analog current is equivalent to 0 V and similarly 20 mA is equivalent to 5 V as shown in the diagram below Output frequency b30 Input analog signal 0 5 V 4 20 mA 0 5V 10V When b02 10 VRC terminal inputs 10 V to 10 V analog signals and the direction is decided by the
197. se level is too high which can affect the function of the electronic system and of the drive If possible mechanical switches and contacts should only be realized as snap contacts Contact pressure and contact material must be suited for the corresponding switching currents Slow action contacts should be replaced by snap switches or by solid state switches because slow action contacts strongly bounce and are in an undefined switching status for a long time which emits electromagnetic waves in the case of inductive loads These waves are an especially critical aspect in the case of manometric or temperature switches DOK RCON01 FE IBO5 EN P 156 Rexroth Bosch Group Technical Data13 25 Rexroth Frequency Converter Fe 13 4 Selection Matrix for the EMC Accessories For this topic please contact us via the following email address dccx drivesupport boschrexroth com cn Please send your enquiry in English Rexroth 157 DOK RCONO1 FE 1B05 EN P Bosch Group Rexroth Frequency Converter Fe 14 1 Accessories 14 Accessories 14 1 EMC Filter EMC filters are used to reduce radio interference and mains pollution 14 1 1 Technical Data For this topic please contact us via the following email address dccx drivesupport boschrexroth com cn Please send your enquiry in English 14 2 Mains Chokes Mains chokes are used to reduce harmonics in the mains current 14 2 1 Technical Data For this topic please contact us via
198. sformer to a low voltage mains supplying buildings in residential areas Medium sized manufacturing plants and industrial establishments can be connected to the public low voltage mains together with residential buildings In this case there is a high risk for radio and television reception if there are not any measures for radio interference suppression taken Therefore the indicated measures are generally recommended Nominal Current of The nominal current of the supply mains gt 100 A or lt 100 A is Supply Mains specified by the local power supply company at the connection point of the mains For industrial companies for example such connection points are the interconnecting stations from the power supply company Unrestricted Distribution Channel of distribution for which placing on the market is independent of the EMC expert knowledge of the customer or user of electric drives Channel of distribution for which the placing on the market is restricted to traders customers or users who individually or together have technical expert knowledge of EMC for the use of electric drives Restricted Distribution Since it is impossible to obtain the lower limit values for residential areas with all applications by means of usual measures like in the case of large and electrically not closed installations longer motor cables or a large number of drives the following note included in EN 61800 3 has to be observed Rexroth 14 DOK RGONO1 FE
199. sip ay Jo z3 sa owresed uo Bulpuedap s azawesed pasojuow ynejap ay Aejdsip 0 oe Nu u 1 pun OUNY SS ld 4 Bunjes 1sey Buluuns JOU S 1 H AUOD eut UBYM YSL SONA OU CBuuoyuow Duunpl p dnou6 jo pue g ene nuaw JepuN ysel Jou Op HuluuNs Duunp Aejds p jeyi6ip ay UO senjeA o 30N SOINUILW g 140 p ss d s Ae OU JO UO S JoMOod USM jeued y UO AjjeoewWoNe peAe dsip oq Wu p dnos jaaa NUE JO SIsJoWeJed paiopuow nejap oul CC 30N nuew z 3437 A LAS A E ach ae Ee ak gt re Ly nuemgiae Y T Aa T Y T D aj9A094 me I ae a Dy a Sar ie eA D EE E E J l l l l i r a l l oun PS 0 0 q o epus ps I ve d SEN oa SE oun4 PS i l i x zx x y EEN H REES toa ech SET ajohoay Y Yy A Ee ee ee e Ee oun Ps I spurred I I I I I l pozoyuow Sursmoug i dno s oi ms id dnois mg 14 dnoi3 o wus L ee J L eas ae a Set Eet ee ae Ehe ge besen ed i p H A A i NW ound I 39S oun WS oun 19S ound i Jos ee ee eg ee ee ee ee ee ee E 4 P H
200. stopped Le I SF R Moa Press Ee SR Mode Press Ee SR Mode Mod SR Func Set A Func Set A Func Set A Func Set A Run Stop v Run Stop v y S S KI E lt D Note By factory default SF SC is closed and the displayed output will be 50 00 Hz after pressing down Run key and rotating the potentiometer knob to the maximum position Rexroth 59 DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 9 7 Operating Panel Operation and resetting in case of fault Return to frequency monitoring after reset SF sR Moa Fault indication Func Set A Run Stop v Note A fault code will be displayed in case of fault In case of severa
201. t az illet kes Bosch Rexroth k pvisel vel Produkty wolno uruchamia dopiero po przeczytaniu wszystkich dokument w dostarczonych wraz z produktem oraz wskaz wek dotycz cych bezpiecze stwa i ich pe nym zrozumieniu Wszystkich wskaz wek tam zawartych nale y przestrzega Je eli brak jest dokument w w Pa stwa j zyku prosz si skontaktowa z lokalnym partnerem handlowym Bosch Rexroth Bpouurt n3aene B 3KCNIYATAUHIO paspellaerca TOJbKO NOCJIe Toro KAK Bbi TOJHOCT IO TMpowI NOHAIH H Van HHopMayHto cosepxkallywoca B NOCTABJICHHbIX BMecTe C H3AEJIHEM JOKYMeHTAaX A TAKKE yYKA3ZAHHA NMO TEXHHKE 6e30nacHocTH Fenn Bn He pomvunmn JOKYMeHTAaLMIO Ha COOTBETCTBYIONICM HallHOHaJIbHOM A3bIKe oOpalaliTecb K MOJHOMOYHOMy DPeHCTapuTemto upp Bosch Rexroth Punerea in func iune a produselor trebuie efectuat dupa citirea n elegerea si respectarea documentelor i instruc iunilor de siguran care sunt livrate mpreun cu produsele n cazul n care documentele nu sunt n limba dumneavoastr matern contacta i furnizorul dumneavoastr competent pentru Bosch Rexroth r nleri beraberinde teslim edilen evraklar ve g venlik talimatlar n tamamen okuduktan anlad ktan ve dikkate ald ktan sonrak i leme koyun ayet size ulusal dilinizde evraklar teslim edilmemi ise sizinle ilgili olan Bosch Rexroth da t n orta la irtibata ge in WATE SCAR MAA SE E m he AY EB A REER A EP ih o Fi ih BEATE UE AES TERA
202. t filters are used o to reduce the rise of the output voltage of the frequency converter to reduce the leakage current of the motor lines e to reduce the interference voltage on the motor lines 14 5 1 Technical Data For this topic please contact us via the following email address dccx drivesupport boschrexroth com cn Please send your enquiry in English 14 6 Communication Interface 14 6 1 PROFIBUS adapter The PROFIBUS adapter FEAA02 1 MODB PROFI NNNN NN is used to convert the converters serial RS485 interface ModBus to the PROFIBUS DP standard Refer to the separate PROFIBUS Adapter User Manual 14 6 2 RS232 RS485 adapter The RS232 RS485 adapter FEAA01 1 RS485 RS232 NNNN NN is used to connect the RS485 interface ModBus with a PC or another control unit 14 6 3 Cable for PROFIBUS adapter The cable FRKB0001 001 0 which is 1 m long is used to connect the frequency converter to the PROFIBUS adapter 14 6 4 Cable between frequency converter and RS232 RS485 adapter The cable FRKB0002 005 0 which is 5 m long is used to connect the frequency converter to the RS232 RS485 adapter DOK RCONO01 FE IBO5 EN P R I Rexroth Bosch Group Accessories 14 18 Rexroth Frequency Converter Fe 14 7 Remote Operating Panel 14 7 1 Remote operating panel for control cabinet mounting The remote operating panel FECC02 1T R STD POTI NNNN is used to mount the panel at the control cabinet The user can convenient
203. tage Reduced overcurrent based on mains voltage The Fe frequency converters are thermally dimensioned for the rated currents This rated current is available with the specified rated voltage With deviating voltages in the permissible range please note the following Umains lt Urated With mains voltages below the rated voltage no higher currents may be withdrawn to ensure that the dissipated power remains current e Umains gt Urated With mains voltages greater than the rated voltage a reduction of the permissible output permanent currents takes place to compensate for the increased switching losses DOK RCON01 FE BO5 EN P 134 Rexroth Bosch Group Technical Data13 3 Rexroth Frequency Converter Fe z 100 90 80 70 Aaz AS 0 l l fi l l 320 340 360 380 400 420 440 460 480 500 530 Maln voltage V Derating vs U mains At mains voltage lt 380 V 1 power derating every 4 V Derating of the output current depending on the pulse frequency This illustration shows the current reduction based on the pulse frequency for the different frequency converters In case of higher pulse frequency the current is reduced insofar that the power dissipation in power section remains more or less constant For converters with 0 75 to 7 5 kW the current reduction starts at 8 kHz with 11 to 22 kW at 6 kHz with 30 to 45 kW at 4 kHz with 55 to 110 kW at 2 kHz
204. ted when b00 3 internal PLC control e Speeds 0 7 holding time is the time for running after reaching the set speed OFF indicates the motor will not run at the corresponding speed P06 Speed 1 acceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit Dis P11 Speed 2 acceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit 0 1s P16 Speed 3 acceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit 0 1s P21 Speed 4 acceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit Dis P26 Speed 5 acceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit Dis P31 Speed 6 acceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit 0 1s P36 Speed 7 acceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit Dis Speed 1 7 acceleration time If b00 2 multi speed external terminal control it is the time from 0 00 Hz to HF If b00 3 internal PLC control it is the time from the former speed to the current speed DOK RCONO1 FE IBO5 EN P 114 Rexroth Bosch Group Parameter Settings 11 51 Rexroth Frequency Converter Fe P07 Speed 1 deceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit Dis P12 Speed 2 deceleration time Factory default 10 0 Setting range 0 1 6500 0s Minimum unit
205. the drive system Run the connection between control voltage connection of the drive system and power supply unit used through area B over the shortest distance Line Routing Run the lines along grounded metal surfaces in order to minimize radiation of interference fields to area A transmitting antenna effect DOK RCON01 FE BO5 EN P 152 Rexroth Bosch Group Technical Data13 21 Rexroth Frequency Converter Fe Design and installation in area C strongly interference susceptible area of control cabinet Influence of the Motor Power Cable Routing the Motor Power Cables and Motor Encoder Cables Routing the Motor Power Cables and Mains Connection Lines Area C mainly concerns the motor power cables especially at the connection point at the drive controller The longer the motor cable the greater its leakage capacitors To comply with a certain EMC limit value the allowed leakage capacitance of the mains filter is limited Run the shortest possible motor power cables Route the motor power cables and motor encoder cables along grounded metal surfaces both inside the control cabinet and outside of it in order to minimize radiation of interference fields If possible route the motor power cables and motor encoder cables in metal grounded cable ducts Rout the motor power cables and motor encoder cables with a distance of at least d5 100 mm to interference free lines as well as to signal cables and si
206. tion factor Factory default 0 060 Setting range 0 001 1 000 The higher the set value of H31 the faster the current suppression will be but if H31 is set too high this may result in operation of anti trip control H32 Current regulator integrating time constant Factory default 0 200 Setting range 0 001 10 00 Larger H32 means less accuracy of current suppression compared with current threshold And vice versa however a too small value may lead to incorrect operation of anti trip control H33 Automatic current limitation at constant speed Factory default ON Setting range OFF ON e H33 ON automatic current limitation is enabled at constant speed D H33 OFF automatic current limitation is disabled at constant speed e Parameter H33 does not affect the automatic current limitation during acceleration and deceleration H34 Stall over voltage selection Factory default OFF Setting range 400 V model 710 800 V OFF Minimum unit 1V Stall over voltage protection detects the DC bus voltage during the deceleration of the frequency converter and compares the voltage with the stall over voltage point set by H34 If the voltage exceeds the stall over voltage point the output frequency of the frequency converter stops to decrease and deceleration will only be resumed after the detected DC bus voltage is lower than the stall over voltage point as shown in the diagram DC voltage a Time gt A Time gt Note if H34 OF
207. ts the rated values in this Power Supply manual Fuse The converter may take a high input current when being switched on Select an appropriate fuse in Fuse accordance with the table in 8 5 Electromagnetic contactor Do not use an electromagnetic contactor as the power switch because it will shorten the service L1 L2 L3 Magnetic Contactor 1 life of the converter AC reactor An AC reactor is recommended to improve power factors AC Reactor The wiring length must be 1 less than 10 m T AC filter U v PEC Braking AC Filter Resistor d AC output reactor When the connecting wire is longer than 80 m an AC gt output reactor is suggested Fe to be added in order to avoid motor insulation destruction moer N DOK RCON01 FE BO5 EN P A8 Rexroth Bosch Group Installation 8 17 Rexroth Frequency Converter Fe 8 7 Wiring Terminals e Main circuit terminals Terminal Description L1 L2 Main power supply inputs L3 U
208. ttings E38 and group P parameters Run key is deactivated and Stop is activated The running mode and source running commands are decided by the circuit given by E38 Speeds 0 7 are selected with binary combinations of the input status of terminals X1 X2 and X3 the holding time of the speed is decided by the holding time of the combination of terminals X1 X2 and X3 the running direction is decided by the circuit given by E38 and the frequency acceleration deceleration time is set by group P parameters e If X1 X2 or X3 have already been defined by another function b00 can not be set to 2 The default input of the occupied X terminal is 0 b00 3 Internal PLC control related settings group b parameters D Press Run key or close SF to start running and press Stop key or close SR to stop running e For a speed not involved in the programmed running its holding time is set to be OFF for a speed involved in the programmed running the function code for the holding time is set to be the corresponding time and group P parameters including frequency direction and acceleration deceleration time should be set b00 4 External via control terminals X3 is used to switch between internal external sources of frequency command while Stop key is activated related setting b02 Run key is deactivated and Stop is activated The running mode is decided by the circuit given by E38 e When X3 is effective freque
209. up b 600 Running command source Option 1 and 3 have frequency command source Factory default 0 0 Run Stop control with operating panel 1 Up Down control with operating panel 2 External via control terminals including multi speed while Stop key is activated Setting range 3 Internal PLC control 4 External via control terminals X3 is used to switch between internal external sources of frequency command while Stop key is activated 5 External computer controls Run Stop while Stop key is activated 6 External computer controls Run Stop while Stop key is deactivated b00 0 Run Stop control related settings b02 b16 and b17 e Run Stop are used to control starting stopping b02 sets the frequency command source b16 and b17 set acceleration and deceleration time e When b02 0 9 or 11 or 12 the input state of SF SR decides the direction of rotation SF closed Forward rotation SR closed Reverse rotation If SF and SR are closed or disconnected simultaneously the motor will not run even Run key is pressed If SF and SR are closed or disconnected simultaneously the converter will stop even Stop is not pressed When b02 10 the direction of rotation is decided by the polarity of the frequency giving voltage instead of SF SR control b00 1 External via control terminals Up Down control related setting E38 e Run key is deactivated and Stop is activated
210. use shielded cables in accordance with specified EMC classification Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes DOK RCON01 FE BO5 EN P 46 Rexroth Bosch Group Installation 8 15 Wire range for field wiring terminals Rexroth Frequency Converter Fe Frame Size Terminal Type Wire Range AWG Input Terminal Block DW2 BTB 750 10 18 A 0 75 7 5 kW Output Terminal Block DW1 BTB 750 10 18 Terminal Block CPU Board Type JTB870 12 30 Main Terminal Block Type OK 050 6 12 B 11 15 kW Terminal Block CPU Board Type JTB870 12 30 Main Terminal Block Type OK 080 6 12 C 18 5 22 kW Terminal Block CPU Board Type JTB870 12 30 Main Terminal Block Type OK 080 2 6 D 30 37 kW Terminal Block CPU Board Type JTB870 12 30 Main Terminal Block HP RT150 71 2 0 6 STR E 45 55 kW Terminal Block CPU Board Type JTB870 12 30 Main Terminal Block HP RT200 71 4 0 4 STR F 75 90 kW Terminal Block CPU Board Type JTB870 12 30 Main Terminal Block HP RT300 71 350 kom A STR G 110 kW Terminal Block PU Board Type JTB870 12 30 Rexroth 47 DOK RCON01 FE _ B05 EN P Bosch Group Rexroth Frequency Converter Fe 8 16 Installation L1 L2 L3 N Power supply Ensure thatthe power supply mee
211. ve parts 2 Place discharging resistor as far as possible from heat sensitive components Observe the following order for activating the discharge device 1 De energize installation and secure power switch against unintentional for unauthorized re energization 2 Activate discharging device Rexroth Bosch Group 183 DOK RCON01 FE IB05 EN P Rexroth Frequency Converter Fe 16 1 Communication Protocols 16 Communication Protocols The standard RS485 port realizes the communication between the master station and the slave station via ModBus protocol In addition to that PROFIBUS adapter is available as an external option to realize PROFIBUS network communication With the help of a PC a PLC or an external computer a single master multiple slave network can be realized setting of frequency control command and running frequency modification of function code parameters monitoring of frequency converter running status and failure messages to address the specific requirements of applications For the PROFIBUS communication please refer to the manual of the PROFIBUS adapter For the ModBus communication please refer to the following parts of this technical documentation 16 1 ModBus Protocol 16 1 1 Overview ModBus is a master slave protocol Only one device may send commands in the network at a particular time The master station manages information exchange by polling the slave stations Unless being appro
212. ved by the master station no station may send information In case of an error during data exchange if no response is received the master station will query the slave stations absent from the polling If a slave station is not able to understand a message from the master station it will send an exception response to the master station Slave stations can not communicate with each other but through the master s software which reads data from one slave station and send them to another There are two types of dialogues between the master station and the slave stations The master station sends a request to a slave station and waits for its response e The master station sends a request to all slave stations and does not wait for their response broadcasting DOK RCONO1 FE IBO5 EN P 184 Rexroth Bosch Group Communication Protocols 16 2 Rexroth Frequency Converter Fe 16 1 2 Transmission The transmission is of RTU remote terminal unit mode with frames containing no message header or end mark A typical RTU fame format is shown below Slave address ModBus function Data CRC16 check code 1 byte Data are transmitted in binary codes If an interval is 3 5 characters or longer it is taken as the end of the frame Therefore all information in a frame must be transmitted in a continuous data flow If an interval of 3 5 characters or longer occurs before a complete frame is sent out the
213. wait for 15 minutes to allow them to cool down before touching them Wear safety gloves or do not work at hot surfaces For certain applications the manufacturer of the end product machine or installation according to the respective safety regulations has to take measures to avoid injuries caused by burns in the end application These measures can be for example warnings guards shielding or barrier technical documentation 2 8 Protection During Handling and Mounting In unfavorable conditions handling and assembling certain parts and components in an improper way can cause injuries Risk of injury by improper handling Bodily injury by bruising shearing cutting hitting CAUTION e Observe the general construction and safety regulations on handling and assembly e Use suitable devices for assembly and transport e Avoid jamming and bruising by appropriate measures e Always use suitable tools Use special tools in different circumstances DOK RCONO1 FE BO5 EN P 12 Rexroth Bosch Group Safety Instructions for Electric Drives and Controls 2 10 Rexroth Frequency Converter Fe Use lifting equipment and tools in the correct manner If necessary use suitable protective devices for example safety goggles safety shoes safety gloves e Do not stand under hanging loads e Immediately clean up any spilled liquids because of the danger of skidding 2 9 Protection Against Pressurized Systems According to the
214. y Converter Fe 11 16 Parameter Settings b12 Middle voltage 2 MV2 Factory default 100 Setting range 0 120 BV Minimum value 1 e The voltage which corresponds to MF2 of the user defined V F curve is a percentage of the base voltage BV b13 Highest voltage HV Factory default 100 Setting range 0 120 BV Minimum value 1 D The voltage which corresponds to HF of the user defined V F curve is a percentage of the base voltage BV b14 Constant voltage control Factory default OFF Setting range OFF ON e When the constant voltage control is enabled set to be on the converter can automatically control the voltage of output V F characteristics within the set value even if the power supply voltage changes e However the output voltage of the converter must not be higher than the input voltage even if constant voltage control is ON e No constant voltage control is available when the set value is OFF and the output voltage will be in direct proportion to the input voltage x Following are notes on frequently used V F curves a General automation applications H 0 H 15 constant torque characteristic Example Constant torque characteristic settings Function code Value 50Hz b03 70 00 Hz b04 50 00 Hz b05 380 0 V b06 H 02 A Output voltage b05 ieee Frequency 0 b04 DOK RCON01 FE IBO5 EN P
215. y default SF Setting range SF Forward SR Reverse P14 Speed 3 running direction Factory default SF Setting range SF Forward SR Reverse P19 Speed 4 running direction Factory default SF Setting range SF Forward SR Reverse P24 Speed 5 running direction Factory default SF Setting range SF Forward SR Reverse P29 Speed 6 running direction Factory default SF Setting range SF Forward SR Reverse P34 Speed 7 running direction Factory default SF Setting range SF Forward SR Reverse e Speeds 0 7 running direction is activated when b00 3 internal PLC control Rexroth Wis DOK RCON01 FE IBO5 EN P Bosch Group Rexroth Frequency Converter Fe 11 50 Parameter Settings P02 Speed 0 holding time Factory default OFF Setting range OFF 1 65000s 1s P05 Speed 1 holding time Factory default OFF Setting range OFF 1 65000s 1s P10 Speed 2 holding time Factory default OFF Setting range OFF 1 65000s 1s P15 Speed 3 holding time Factory default OFF Setting range OFF 1 65000s 1s P20 Speed 4 holding time Factory default OFF Setting range OFF 1 65000s 1s P25 Speed 5 holding time Factory default OFF Setting range OFF 1 65000s 1s P30 Speed 6 holding time Factory default OFF Setting range OFF 1 65000s 1s P35 Speed 7 holding time Factory default OFF Setting range OFF 1 65000s 1s e Speeds 0 7 holding time is activa
216. y of the converter exceeds E13 OUT or Ry activates until the output frequency is lower than E13 minus E14 Frequency arrival signal FAR When the output frequency is within the set frequency 15 OUT or Ry activates Reserved Under voltage When the converter detects that the input voltage is too low P OFF OUT or Ry activates Overload When the converter detects an overload OUT or Ry activates Reserved Zero speed lower than starting frequency When the output frequency of the converter is lower than the set frequency of starting b32 OUT or Ry activates E Stop When an external abnormal command is sent to E Stop and E32 0 and E34 1 OUT or Ry activates Low voltage When the converter detects that the DC bus voltage is lower than 90 of the rated voltage OUT or Ry activates No trip action When the converter has no trip control action OUT or Ry activates DOK RCONO1 FE IBO5 EN P 100 Rexroth Bosch Group 1Parameter Settings 11 37 Rexroth Frequency Converter Fe 12 Fault When the converter detects fault OUT or Ry activates 13 Programmable program running When the Internal PLC control is being automatically run b00 3 OUT or Ry activates 14 Programmable program run When the Internal PLC control has been automatically run b00 3 for all stages OUT or Ry activates 15 Run for one stage When the Internal PLC control is being automatically run b00 3 for all stag
217. yed when the set load exceeds the specified characteristic of the output The frequency converter will then stop according to the anti time curve The characteristic of the output can be set according to the motor type Converter over heating This function code will be displayed when the heat sink temperature is about 85 C The frequency converter will then stop Drive protection This function code will be displayed when there is a bridge fault in the main circuit The frequency converter will then stop EMI CPU This function code will be displayed when the CPU or the output protection circuit is under EMI If there are strong magnetic field disturbing factors the frequency converter will stop Phase loss protection IPH L oPH L The converter immediately stops output and running in case of input output phase loss protection of the converter Under voltage trip This happens in operation when the power supply is lower than the set value due to power off or declining voltage The output will then be shut off and the frequency converter will stop Over current limit stall current During acceleration or running once over current occurs the frequency converter will regulate its output frequency to decrease the current under current stall level Over voltage limit stall voltage If the output frequency declines rapidly the regenerated energy from motor will increase the DC voltage The

Rexroth Frequency Converter Fe

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