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890041-02-00 MXPB3 Users Manual.fm

1. 57 Table 17 Starter Status and Control Unique to the 58 Date Time Registers a ee x e datore e dec aree ae 59 Table 18 Parameters Common to the MX2 and 59 HIE Moy a 67 Parameters Unique to the 68 Table 19 Unique Parameters 68 Data s EE Bde CM as ed 70 FaultiGodes Eso Ll __ 5 71 Table 20 FaultGodes x oos Me ces eon itu ES eee ae ee 71 SyStem SI8leSu ES 73 Table 21 System States luu set be eed gree yee es Sh eet bie E E 73 Et Currents 222 and TR AUS 73 L2 Currents RARI Seb oe ed 73 Currents 73 L1 L2 Voltages 73 ete sented hah he ea tS 73 E3 L1 Noltages ia a ihi 73 KilOWaltS ho eed tea te Ehe AES Line 73 Line Periods s u doe eet e 74 FUN Time HOUES s xot eR ED Rat ted dt see ARE 74 Event Log MX3 Orily vnde gue Ged egy Bape ted 74
2. Addidse Description Range Units 99 100 30940 40040 Power Factor in 16 bit two s compliment signed format 010 30041 40041 Watts lower 16 bits in 32 bit unsigned integer format w 30042 40042 Watts upper 16 bits 30043 40043 VA lower 16 bits in 32 bit unsigned integer format VA 30044 40044 VA upper 16 bits 30045 40045 vars lower 16 bits in 32 bit two s compliment signed integer for 30046 40046 vars upper 16 bits mat 30047 40047 kW hours lower 16 bits in 32 bit unsigned integer format kWh 30048 40048 kW hours upper 16 bits 0 noline 1 ABC 30049 40049 Phase Order 2 3 SPH 30050 40050 Line Frequency 230 720 or 0 if no line 0 1 Hz 1000 1000 o 30991 30097 Analog Input in 16 bit two s compliment signed format 9 1 30052 40052 Analog Output 0 1 30053 40053 Running Time 0 1000 hours 30054 40054 Running Time 0 65535 minutes 30055 40055 Starts 0 59 30056 40056 TruTorque 30057 40057 30058 40058 Peak Starting Current Arms 30059 40059 Last Starting Duration 0 1 Sec Table 16 Starter Control Register Bit 0 Run Stop 0 Stop 1 Run Bit 1 Fault Reset 0 No action 1 Fault Reset Bit 2 Emergency Overload Reset Bit 3 Local Remote 0 No Action 0 Local 1 Remote 1 Emergency Overload Reset Bit 4 Heat Disable 0 Heat Enabled 1 Heat Disabled Bit 5 Ramp Sel
3. O O Q N O 0 Ins 30144 40144 Input Phase Sensitivity E CER 3 SPH 30145 40145 Motor Rated Power Factor 1 100 30146 40146 Overcurrent Enable 9 Disabled 1 Enabled 30147 40147 Overcurrent Level 50 800 30148 40148 Overcurrent Delay Time Enable 9 Disabled 1 Enabled 30149 40149 Overcurrent Delay Time 1 900 100 mSec 0 Disabled 30150 40150 Undercurrent Trip Enable 1 Enabled 30151 40151 Undercurrent Trip Level 5 100 FLA Undercurrent Trip Delay Time 0 Disabled 30152 40152 Enable 1 Enabled 62 Appendix A Modbus Registers Table 18 Parameters Common to MX and MX Continued Absolute Register Description Range Units Address 30153 40153 Undercurrent Trip Delay Time 1 900 100 mSec 3 0 Disabled 30154 40154 Current Imbalance Trip Enable 1 Enabled 30155 40155 Current Imbalance Trip Level 5 100 FLA Residual Ground Fault Trip 0 Disabled 3015640156 enable 1 Enabled 30157 40157 Residual Ground Fault Trip 5 100 CL LCVCI 0 Disabled 30158 40158 Over Voltage Trip Enable 1 Enabled 30159 40159 Over Voltage Trip Level 1 40 96 0 Disabled 30160 40160 Under Trip Enable 1 Enabled 30161 40161 Under Voltage Trip Level 1 40 96 30162 40162 OverrUnder Voltage Delay 1 900 100 mSec Time 30163 40163 Di
4. Profibus Communications Module Contacting Benshaw Information about Benshaw products and services is available by contacting Benshaw at one of the following offices Benshaw Corporate Headquarters Benshaw Canada 615 Alpha Drive 550 Bright Street East Pittsburgh PA 15116 Listowel Ontario NAW 3W3 Phone 412 968 0100 Phone 519 291 5112 Tech Support 1 800 203 2416 Tech Support 1 877 291 5112 Fax 412 968 5415 Fax 519 291 2595 Technical support for the MXPB3 Communications Module is available at no charge by contacting Benshaw Customer Service at any of the above telephone numbers A service technician is available Monday through Friday from 8 00 a m to 5 00 p m EST NOTE An on call technician is available after normal business hours and on weekends by calling Benshaw and following the recorded instructions To help assure prompt and accurate service please have the following information available when contacting Benshaw Name of Company Telephone number where the caller can be contacted Fax number of caller Benshaw product name Benshaw model number Benshaw serial number Name of product distributor Approximate date of purchase A brief description of the application 1 Introduction Overview MXPB3 Communications Module Technical Specifications MXPB3 Kit Part Number The Benshaw MXPB3 Communications Module is designed to make communicating with an MX or MX starter a simp
5. 10 Modbus Connector 10 Table 3 Modbus Connector Pinout 10 Ethernet RJ45 Connector 11 Power Connector 11 Activity BEDS RE 12 Wiring 2 13 13 Profib s DP ses cae Rhee thea E UA ERES 13 Quickstart Web Page Based Setup 14 Web Page s 5 14 Profibus 15 Ethernet Configuration Sead hin EET AIR SENSE is 16 DIiagnostl6s E aud Ere argus Cade 17 3 Profibus Object Model Table4 Device ID SBM gewesen 19 Table 5 PROFIBUS DP VO Input Data Bytes 1 126 20 Table 6 PROFIBUS DP VO Output Data Bytes 1 2 24 Table 7 PROFIBUS DP V1 Parameters 2 25 Table 8 PROFIBUS DP V1 Parameters Unique to 32 Table 9 PROFIBUS DP V1
6. DI 5 only Bit1 A 65 DI 6 MX only 30025 40025 Alarm Status 3 Bit2 A 66 DI 7 MX only Bit3 A 67 DI 8 MX only Bit4 A 71 Analog Input Trip Bit Mask Bit0 L OL Motor Overload Bit1 Motor MX only Bit2 Lrtd RTD Stator MX only Bit3 RTD Bearing Bit4 RTD Other MX only 5 Lrl Run Interlock Bit6 L dS Disconnect Open 3002640056 Bit7 L Ot Stack Overtemperature Bit8 L CP Control Power Bit9 RTD Open Short MX only Bit 10 LtbS Time Between Starts MX only Bit 11 L bS Backspin Bit 12 LSph Starts Hour MX only Bit 13 Lrtd RTD Comm Loss MX only 30027 40027 Present Fault Code 30028 40028 Average Current Arms 30029 40029 L1 Current Arms 30030 40030 L2 Current Arms 30031 40031 L3 Current Arms 30032 40032 Current Imbalance 0 196 30033 40033 Residual Ground Fault Current 96 FLA Zero Sequence Ground Fault 30034 40034 Current only 0 001 Arms 30035 40035 Average Voltage Vrms 30036 40036 L1 L2 Voltage Vrms 30037 40037 L2 L3 Voltage Vrms 30038 40038 L3 L1 Voltage Vrms 30039 40039 Motor Overload 0 01 Appendix A Modbus Registers Table 15 Modbus Registers Starter Status amp Control Continued Absolute Register
7. Profibus Communications Module 24 Table 6 PROFIBUS DP VO Output Data 2 Bytes Byte Modbus Register Description Range Units 0 1 30020 40020 Starter Control Bit Description al llla OONN oO Run Stop Fault Reset Emergency Overload Reset Local Remote Heat Disable Ramp Select Reserved Reserved Reserved Reserved Relay 6 MX3 only Relay 5 MX3 only Relay 4 MX3 only Relay 3 Relay 2 Relay 1 3 Profibus Object Model Table 7 PROFIBUS DP V1 Parameters MX and MX Slot Modbus A 3 Num Index Register Description Range Units 01 01 30101 40101 Motor FLA 1 6400 rms 01 02 30102 40102 Motor Service Factor 100 199 0 01 Independent Start Disabled 9 08 30103 40103 Run Motor Overloads 1 Enabled Motor Overload Disabled n 30104 40104 Running Enable 1 Enabled 01 05 30105 40105 Motor overload Running Class Motor Overload 0 Disabled 9 95 30106 40106 Starting Enable 1 Enabled 01 07 30107 40107 Motor Overload 1 40 Starting Class Motor Overload 8 01 08 30108 40108 Hot Cold Ratio 0 99 Motor Overload 01 09 30109 40109 Cooling Time 10 9999 0 1 Min 0 Keypad 01 10 30110 40110 Local Source 1 Terminal 2 Serial 0 Keypad 01 11 30111 40111 Remote Source 1 Terminal 2 Serial 0 Open Loop Voltage Ramp 1 Closed Loop Current
8. 200 30076 40076 RTD 14 Temperature 0 200 G 30077 40077 RTD 15 Temperature 0 200 30078 40078 RTD 16 Temperature 0 200 C Bit Mask 30079 40079 RTDs Enabled indicates the is enabled O represents RTD 1 Bit 15 represents RTD 16 Bit Mask 30080 40080 RTDs Assigned as Stator Each of the sixteen bits represents an RTD A 1 indicates the RTD is assigned to the Stator group 58 Appendix A Modbus Registers Table 17 Starter Status and Control Unique to the MX3 Continued Absolute Register Description Range Units Address Bit Mask 30081 40081 RTDs Assigned as Bearing Each of the sixteen bits represents an RTD A 1 indicates the RTD is assigned to the Bearing Group Bit Mask 30082 40082 RTDs Assigned as Other Each of the sixteen bits represents an RTD A 1 indicates the RTD is assigned to the Other group Bit Mask 30083 40083 RTDs with Open Leads Each of the sixteen bits represents an RTD A 1 indicates the RTD has an open lead Bit Mask 30084 40084 RTDs with Shorted Leads Each of the sixteen bits represents an RTD A 1 indicates the RTD has a shorted lead 30085 40085 Remaining Lockout Time Sec 30086 40086 Date Time lower 16 bits in unsigned integer format Sec 30087 40087 Date Time upper 16 bits Date Time Registers 1972 in an unsigned 32 bit number Parameters Common to the MX and MX Dat
9. FUDT2 56852 56853 CPSS12 MPT Select the slot number by referencing the addresses listed in the HW Config for each slot HW Config SIMATIC 300 Station Configuration DarrylBenshaw1 Station Edt Insert View Options Window Help lt 7 PROFIBUS 1 DP master system 2 Slot DPID Order Number Designation 0 Address Comment 7 A Sa Starter gt 747 Saf Starter Nase 2537 gt Ay Salt Starter 4 I Sut Starter gt Salt Starter amp Ly Salt Starter 7 270 Sof Santer IV Sf Stant 2 I Salt Starter 70 Ly Sf Stater 77 Salt Starter 72 LNG Salt Stay 72 A 504 Stam 74 I Saft Starter 75 219 Sut Starter 76 1229 504 279 Salt Starter 78 Ed Salt Stater 79 E Stt Starter 27 I 504 Star 27 I Salt Starter 27 I Sut Stamar 78 279 2 z Salt Starter 2 24 Sat Starter 2 p Sif Starter I Salt Starter 27 Dd Salt Starter gt I 504 Starter 29 Salt Starter Salt Starter 37 So Starter A I 504 Stam E Salt Starter E Dd 504 Starter A Dd 504 Starter iat Salt Starter E 279 Sa Stant EJ Sut Starter Press F1 to get Help 47 Profibus Communications Module Note that this example references slot 1 address 0x100 256 decimal Index 7 is the Motor Overload Starting Class Modify S
10. MX3 only RTD Temperature 000200 84 85 RTD 1 0200 86 87 RTD 2 MX3 only Temperature 3 Profibus Object Model Table 5 PROFIBUS DP V0 Input Data 126 Bytes Continued Byte Description Range Units 88 89 RTD 3 MX3 only Temperature 6500 90 91 RTD 4 only Temperature 97899 92 93 5 pre 94 95 RTD 6 only Temperature gt 96 97 RTD 7 only Temperature 00500 98 99 RTD 8 MX3 only Temperature POS gt 100 101 RTD 9 MX3 only Temperature 0200 is 102 103 RTD 10 only Temperature 0 200 104 105 RTD 11 MX3 only Temperature 09200 8 106 107 RTD 12 MX3 only Temperature 02500 108 109 RTD 13 only Temperature 92598 gt 110 111 RTD 14 only Temperature 0200 112 113 15 Temperature 04200 114 115 RTD 16 only Temperature 04200 116 117 RTDs with Bit Mask Each of the sixteen bits represents an MX3 only Open Leads RTD A 1 indicates the RTD has an open lead 118 119 RTDs with Bit Mask Each of the sixteen bits represents an MX3 only Shorted Leads RTD A 1 indicates the RTD has shorted lead 120 121 Remaining Sec MX3 only Lockout Time 122 123 124 125 ic 2 32 bit unsigned integer format Sec MX3 only 23
11. 23 11 1 24 12 5 25 14 3 26 16 7 27 20 0 28 25 0 29 33 3 30 37 5 31 40 0 9 00 4 0 30137 40137 Speed Current Level 1 10 400 FLA Speed 0 Disabled 30138 40138 Time Limit Enable 1 Enabled 30139 40139 ow Speed Time Limit 1 900 Sec ow Speed Kick Enable 5 30140 40140 1 Enabled 30141 40141 ow Speed Kick Level 100 800 FLA 30142 40142 ow Speed Kick Time 1 100 100 mSec 61 Profibus Communications Module Table 18 Parameters Common to MX and MX Continued Absolute Register Description Range Units Address 100 110 120 200 208 220 230 240 350 380 400 415 440 460 480 500 525 575 600 660 690 Vrms 800 1000 1140 2200 MX only 2300 only 2400 only 3300 MX only 4160 MX only 4600 MX only 4800 MX only 6000 only 6600 MX only 6900 MX only 10000 MX only 11000 MX only 11500 MX only 12000 MX only 12470 MX only 18200 MX only 18800 MX only QAO OU TON 529 nl Ll ln ln lan ilo O OQ S 30143 40143 Rated RMS Voltage G GQ Q G G Q S PS I LI S rS 1 O
12. Clicking on the Clear Counters button at the bottom of this screen will reset all counters to zero The current state of the Starter Control and Status Registers can be viewed in the Register Status box The Starter Control Register provides the current states of various digital inputs and relay outputs The Starter Status Register provides the current state of the starter On screen data is not automatically updated and must be refreshed by pressing F5 on the PC keyboard Clicking on the Return to Main Page button will return the display to the Main page 17 Profibus Communications Module dap BENSHAW ADVANCED CONTROLS amp DRIVES 3 Profibus Object Model 3 Profibus Object Model Table 4 Device ID Name Data Type Data Value Access Rule Manufacturer ID UINT From Benshaw Get Order ID SHORT STRING20 455PBS03 Get Serial Number SHORT STRING16 Get Hardware Revision UINT Get Software Revision USINT 4 Get Revision Counter UINT Get Profile ID UINT none applicable Get Profile Specific Type UINT none applicable Get I amp M Version UINT Get I amp M Supported bit array UINT Get Tag Function SHORT STRING32 0x20 Tag Location SHORT STRING22 0x20 Installation Date SHORT STRING16 0x20 Descriptor SHORT STRING54 0x20 Signature SHORT STRING54 0 19 Profibus Communications Module Table 5 PROFIBUS DP VO Input D
13. Hottest Stator RTD Temperature MX only Hottest Bearing RTD Temperature MX only Hottest Other RTD Temperature MX only Hottest RTD Temperature MX only 30197 40197 LCD Display Meter 1 30198 40198 LCD Display Meter 2 Avg Current L1 Current L2 Current L3 Current Current Imbalance Residual Ground Current Avg Volts L1 L2 Volts L2 L3 Volts L3 L1 Volts Overload Power Factor Watts vars kW hours MW hours Phase Order Line Frequency Analog Input Analog Output Running Days Running Hours Starts TruTorque Power 96 Peak Starting Current Last Starting Duration Zero Sequence Ground Current MX only Hottest Stator RTD Temperature MX only Hottest Bearing RTD Temperature MX only Hottest Other RTD Temperature MX only Hottest RTD Temperature only Appendix A Modbus Registers Table 18 Parameters Common to MX and MX Continued Absolute Register Description Range Units Address 0 None 1 Standard BIST 2 Powered BIST 3 Reset Run Time 30199 40199 Misc Commands 4 Reset kWh 5 Enter Reflash Mode 6 Store Parameters 7 Load Parameters 8 Factory Reset Misc Command The Misc Command register allows various commands to be performed Writing a value of 0 to the register has no effect Writing any other value to the register causes t
14. 01 58 30158 40158 uh 01 59 30159 40159 1 40 eae 0 01 61 30161 40161 1 40 01 62 30162 40162 1 900 100 mSec 01 63 30163 40163 1 900 100 mSec 01 64 30164 40164 Auto DE 01 65 30165 40165 je 1 900 _ _ 01 er 30167 40167 L Reset 440 Count 01 68 30168 40168 Controlled Fault Stop 9 Disable 27 Profibus Communications Module 28 Table 7 PROFIBUS DP V1 Parameters MX and MX Continued Slot Num Index Modbus Register Description Range Units 01 69 30169 40169 DI 1 Configuration 01 70 30170 40170 DI 2 Configuration 01 71 30171 40171 DI 3 Configuration Value Description Off Stop Fault High Fault Low Fault Reset Disconnect Inline Feedback F49 Bypass 2M Feedback F48 Emergency Motor OL Reset Local Remote Control Source Heat Disable Heat Enable Ramp Select Slow Speed Forward Slow Speed Reverse DC Brake Disable DC Brake Enable Run Enable Run Disable Speed Switch Normally Open MX3 only Speed Switch Normally Closed MX3 only 01 72 30172 40172 R1 Configuration 01 73 30173 40173 R2 Configuration 01 01 74 75 30174 40174 30175 40175 R3 Configuration Analog Input Trip Enab
15. 150 5 250 5 400 5 600 5 800 5 2000 5 5000 5 30190 40190 CT Ratio gt 1 gt OO o Disabled Start after power applied Start after fault reset Start after power applied and fault reset 30191 40191 Auto Start Disabled 30192 40192 Energy Saver Enable Enabled N gt Disabled 30193 40193 Heater Anti Windmill Enable Enabled 30194 40194 Heater Anti Windmill Level 1 40 FLA Normal Outside Delta Inside Delta Wye Delta Phase Controller Current Follower Across the Line Full Voltage 30195 40195 Starter Type ocoRoO I2o 65 Profibus Communications Module 66 Table 18 Parameters Common to MX and MX Continued Absolute Register Address Description Range Units 30196 40196 LED Display Meter 18 09 cL OT uD Status Avg Current L1 Current L2 Current L3 Current Current Imbalance Residual Ground Current Avg Volts L1 L2 Volts L2 L3 Volts L3 L1 Volts Overload Power Factor Watts vars kW hours MW hours Phase Order Line Frequency Analog Input Analog Output Running Days Running Hours Starts TruTorque Power Peak Starting Current Last Starting Duration Zero Sequence Ground Current MX8 only
16. 30263 40263 DI 5 Configuration Same as DI 1 through DI 3 configuration in the 30264 40264 Phe Contigurati n Parameters Common to the MX and 2 30265 40265 DI 7 Configuration 30266 40266 DI 8 Configuration 30267 40267 R4 Configuration Same as R1 through R3 configuration in the 30268 40268 R5 Configuration eters Common to the MX2 8 MX3 30269 40269 R6 Configuration 30270 40270 RTD Module 1 Enable 0 Disabled 1 Enabled 30271 40271 Module 1 Address 16 23 69 Profibus Communications Module Table 19 Unique Parameters Continued Absolute Register Description Range Units Address 30272 40272 RTD Module 2 Enable 07 Disabled 5 1 Enabled 30273 40273 RTD Module 2 Address 16 23 30274 40274 RTD 1 Group 30275 40275 RTD 2 Group 30276 40276 RTD 3 Group 30277 40277 RTD 4 Group 30278 40278 RTD 5 Group 30279 40279 RTD 6 Group 30280 40280 RTD 7 Group 0 Off 30281 40281 RTD 8 Group 1 Stator 30282 40282 9 Group 2 3 Other 30283 40283 RTD 10 Group 30284 40284 RTD 11 Group 30285 40285 RTD 12 Group 30286 40286 RTD 13 Group 30287 40287 RTD 14 Group 30288 40288 RTD 15 Group 30289 40289 RTD 16 Group 30290 40290 RTD Stator Alarm Level 30291 40291 RTD Bearing Alarm Level 30292 40292 RTD Other Alarm Level 1 200 C 30293 40293 RTD Stator
17. Automation By James Powell P Eng and Henry Vandelinde PhD The New Rapid Way to PROFIBUS DP From DP VO to DP V2 By Manfred Popp 53 Profibus Communications Module dap BENSHAW ADVANCED CONTROLS amp DRIVES 54 Appendix Modbus Registers Appendix Modbus Registers Starter Status and The following set of registers contains status and control information that exists in both the MX2 Control Common to and All of these registers are read only with the exception of the Starter Control register the MX2 and MX3 Table 15 Modbus Registers Starter Status amp Control Absolute Register Address Description Range Units Bit Mask Bit 0 Run Stop Bit1 Fault Reset Bit 2 Emergency Overload Reset Bit3 Local Remote Bit 4 Heat Disable 30020 40020 Starter Control Bit5 Ramp Select Bit 10 Relay 6 MX only Bit 11 Relay 5 MX only Bit 12 Relay 4 MX only Bit 13 Relay 3 Bit14 Relay 2 Bit15 Relay 1 Bit Mask 0 Ready 1 Running 30021 40021 Starter Status Bit2 UTS Bit3 Alarm Bit4 Fault 5 Lockout 0 Start Bit1 DI1 2 012 Bit3 013 30022 40022 Input Status Bit4 014 MX only Bit5 015 MX only Bite 016 only Bit7 017 MX only Bit8 018 MX only Bit Mask Bit0 OL Motor Overload Bit1 A 5 Motor MX only Bit2 A 6 RTD S
18. CTRL_HEAT_DISABLE 800L taise DB2DBX 131 5 SS_NO_1 CTRL_RAMP_SEL I taise 8208X 131 6 SS_NO_1 RES_CTRL_BIT_2 BOOL taise DB2DBX 1317 SS_NO_1 RES_CTRL_BIT_3 DB2DBW 80 SS_NO_1 PARAM_STATUS_ARRAY_210 Benshaw SIMATIC 300 1 57 Program 1 Line 25 of the example below is used to Start the soft starter the status of the start command is displayed in lines 1 3 READY RUNNING and VI 5 M Table Edit Insert PLC Variable View Options Window Help a selel XI fs 5 yfer I Address Symbol Display format Status value Modify value DB2DBX 50 SS_NO_1 STARTER_STATUS_READY 800L DB2DBX 51 SS_NO_1 STARTER_STATUS_RUNNNG BOOL DB2DBX 52 SS_NO_1 STARTER_STATUS_UTS BOOL Bite DB2DBX 53 SS NO 1 STARTER STATUS ALARM BOOL taise DB2DBX 54 SS_NO_1 STARTER_STATUS_FAULT BOOL Bi taise DB2DBX 55 SS 1 5 STATUS LOCKOUT BOOL taise DB2DBX 56 SS_NO_1 STARTER_STATUS_ RES 8006 BOOL false DB2DBX 57 55 NO 1 5 STATUS RES BOOL taise DB2DBX 60 55 NO STARTER STATUS RES BITOB E taise 8208X 61 SS_NO_1 STARTER_STATUS_RES_BIT0O9 BOOL I taise DB2DBX 62 SS_NO_1 STARTER_STATUS_RES_BITIO BOOL taise DB2DBX 63 55 1 5 5 5 5 11 BOOL 56 DB2DBX 64 SS_NO_1 STARTER_STATUS_RES_BIT12 BOOL taise DB2DBX 65 SS_NO_1 STARTER_STATUS_RES_BIT13 BOOL I taise DB2DBX 66 SS_NO_1 STARTER_STATUS_RES_
19. Days 23 Running Hours 24 Starts 25 TruTorque 96 26 Power 27 Peak Starting Current 28 Last Starting Duration 29 Zero Sequence Ground Current MX3 only 30 Stator RTD Temperature MX3 only 31 Bearing RTD Temperature only 32 Other RTD Temperature only 33 Hottest RTD Temperature only 1 G IN Value Description None Standard BIST Powered BIST Reset Run Time Reset kWh Enter Reflash Mode Store Parameters Load Parameters Factory Reset 01 99 30199 40199 Misc Commands gt OO O Bypass Feedback 0 Disabled 01 100 30200 40200 Enable Enabled E 31 Profibus Communications Module 32 Table 8 PROFIBUS DP V1 Parameters Unique to MX3 Slot Modbus gt 3 Num Index Register Description Range Units 0 Linear 02 01 30221 40221 Acceleration Profile 1 Squared 2 S Curve 02 02 30222 40222 Deceleration Profile 0 Disabled 02 03 30223 40223 PORT Bypass Enable 1 Enabled 02 04 30224 40224 PORT Bypass 1 50 100 mSec Delay Time PORT 02 05 30225 40225 Recovery Method 02 06 30226 40226 Tachometer Full Speed 400 1000 10 mV Voltage 02 07 30227 40227 s Delay 1 900 100 mSec Value Description 0 Fault 02 08 30228 40228 Tachometer Loss Action 1 Closed Loop Current Ramp 2 TruTorque Ramp 3 Power Ramp Value Description 0 mm dd yy 1 mm dd
20. Energy Saver Mode 15 Heating 16 Slow Speed 17 Slow Speed Forward 18 Slow Speed Reverse 19 DC Braking 20 Cooling Fan 21 PORT MX only 22 Tach Loss MX only gt 0 Disabled 30175 40175 Analog Input Trip Enable 1 Enabled 0 Low Fault below preset level 30176 40176 Analog Input Trip Type 1 High Fault above preset level 30177 40177 Analog Input Trip Level 0 100 30178 40178 Analog Input Trip Delay Time 1 900 100 mSec 30179 40179 Analog Input Span 1 100 90 30180 40180 Analog Input Offset 0 99 0 Off no output 1 0 100 Current 2 0 200 Current 3 0 800 Current 4 0 150 Voltage 0 150 Overload 30181 40181 Analog Output Function 6 0 10kW 7 0 100kW 8 0 1MW 9 0 10MVV 10 1 100 Analog Input 11 0 100 Firing 12 Calibration full output 30182 40182 Analog Output Span 1 125 30183 40183 Analog Output Offset 0 99 0 Disabled 30184 40184 Inline Enable 1 Enabled 30185 40185 Inline Delay Time 10 100 100 mSec 30186 40186 Bypass Feedback Time 1 50 100 mSec 0 Disabled 30187 40187 Keypad Stop 1 Enabled Appendix A Modbus Registers Table 18 Parameters Common to MX and MX Continued Absolute Register Description Range Units Address 30188 40188 Modbus Timeout Enable 05 DIS bied 1 Enabled 30189 40189 Modbus Timeout 1 120 72 1 96 1 144 1 288 1 864 1 2640 1 3900 1 5760 1 8000 1 14400 1 28800 1 50 5
21. Event CodeS Ta ss s E E 74 Table 22 Event Codes 2 cbe aaa Deer wad 74 System Stales xou ease ususqa upas ss 75 Event Time and Date 75 Table 23 Time and Date Stamp Registers 75 Appendix B Reference Documents Reference documents Cus Ku ob abd bas uba ib aed ua ik aun ud 77 1 Introduction Technical Support Documentation On Line Documentation Replacement Parts Publication History Warranty Introduction Technical Support personnel are available to answer questions and provide technical support including information regarding start up services and fees over the telephone Refer to the following page for contact information Benshaw can provide all customers with Operation Manuals Wiring Diagrams All drawings are produced in AutoCAD and are available on CD DVD or via e mail by contacting Benshaw Customer Service All MXPB3 documentation is available on line at http www benshaw cwfc com Spare and replacement parts can be purchased from Benshaw Technical Support Refer to the inside back cover Benshaw provides a standard 1 Year factory warranty on the Communications Module
22. Fault Log BRI 35 Tabl 10 Fault God6es 2234 eoo vet ese i aad aod dubie sh 36 Table 11 PROFIBUS DP V1 100 38 Table 12 Event 38 Table 13 PROFIBUS DP V1 Comm Settings 39 Profibus Communications Module 4 Installing the Benshaw GSD File C 2 2X 43 C I 45 Example wi eae a ae Hae Wide eee E 47 5 Troubleshooting Communications 51 Table 14 Communications Troubleshooting 51 Status BEDS 52 Advanced PROFIBUS DP Troubleshooting 53 Network Voltage Requirements V to 53 Network Health L Douce 53 Test for Termination Resistors 53 Diagnostic References ee rdg 53 Appendix A Modbus Registers Starter Status and Control Common to the MX2 and MX3 55 Table 15 Modbus Registers Starter Status amp Control 55 Table 16 Starter Control Register
23. PORT Timeout only 4 1 Overcurrent 5 A34 Undercurrent 6 5 Too Leading only 6 7 Alarm Status 2 7 36 PF Too Lagging only 8 A 37 Current imbalance 9 38 Ground fault 10 47 Stack overtemperature 11 53 Tach Loss only 12 A60 DI 1 13 A61 DI2 14 62 013 15 63 DI 4 only Bit Description 0 64 015 only 1 65 DI 6 only 2 66 017 only 3 67 018 only 4 71 Analog Input Trip 5 Reserved 6 Reserved 8 9 Alarm Status 3 7 Reserved 8 Reserved 9 Reserved 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Reserved Bit Description 0 LOL Motor overload 1 LPtc Motor MX3 only 2 RTD Stator only 3 Lrtd Bearing only 4 RTD Other only 5 Lrl Run Interlock 6 195 Disconnect open 10 11 Lockout Status 7 L Stack overtemperature 8 LCP Control power 9 Lrtd Open Short only 10 1455 Time between starts only 11 LbS Backspin MX3 only 12 LSph Starts per hour only 13 RTD Comm Loss only 14 Reserved 15 Reserved Present Fault 12 13 Code 14 15 Average Current Arms 16 17 L1 Current Arms 18 19 L2 Current Arms 20 21
24. Ramp 01 12 30112 40112 Start Mode 2 TruTorque Ramp 3 Power Ramp 4 Tach Ramp MX3 only Initial 01 13 30113 40113 Current 1 50 600 FLA 01 14 30114 40114 Maximum 100 800 FLA Motor Current 1 01 15 30115 40115 Ramp Time 1 0 300 Sec 01 16 30116 40116 Initial 50 600 FLA Motor Current 2 i Maximum 01 17 30117 40117 Motor Current 2 100 800 FLA 01 18 30118 40118 Ramp Time 2 0 300 Sec 01 19 30119 40119 UTS Time 1 900 Sec 01 20 30120 40120 Initial V T P 1 100 01 21 30121 40121 Max T P 10 325 0 Coast 1 Voltage Decel 01 22 30122 40122 Stop Mode 2 TruTorque Decel DC Brake 01 23 30123 40123 Decel Begin Level 100 1 01 24 30124 40124 Decel End Level 99 1 96 01 25 30125 40125 Decel Time 1 180 Sec 25 Profibus Communications Module Table 7 PROFIBUS DP V1 Parameters MX and MX Continued Slot Modbus qeu f Num Index Register Description Range Units 01 26 30126 40126 DC Brake Level 10 100 96 01 27 30127 40127 DC Brake Time 1 180 Sec 01 28 30128 40128 DC Brake Delay 1 30 100 mSec 01 29 30129 40129 Kick Enable 1 D Di abled 1 Enabled 01 30 30130 40130 Kick Current Level1 100 800 FLA 01 31 30131 40131 Kick Time 1 1 100 100 mSec 0 Disabled 01 32 30132 40132 Kick Enable 2 Ee 01 30133 40133 Kick Current Level 100 800 FLA 01 34 30134 40134 Kick Time 2 1 10
25. Trip Level 30294 40294 RTD Bearing Trip Level 30295 40295 RTD Other Trip Level 3 0 Disabled 30296 40296 RTD Voting Enable 1 Enabled 0 Disabled 30297 40297 Slow Speed Enable 2 1 Enabled Same as Slow Speed 1 in the Parameters 30298 40298 Slow Speed 2 Common to the MX and 30299 40299 Slow Speed Current Level 2 10 400 96 FLA Fault Log and Data The fault log and data associated with each fault is 9 records deep As new faults occur the oldest fault in the log is lost 70 Appendix A Modbus Registers Fault Codes The fault codes may be read from 30601 40601 most recent through 30609 40609 oldest Table 20 Fault Codes Fault Code Description 0 No Fault 1 UTS Time Limit Expired 2 Motor Thermal Overload Trip 3 Slow Speed Limit Expired 4 Speed Switch 5 Motor PTC 6 Stator RTD T Bearing RTD 8 Other RTD 10 Phase Rotation Error not ABC 11 Phase Rotation Error not CBA 12 Low Line Frequency 13 High Line Frequency 14 Input Power Not SIngle Phase 15 Input Power Not Three Phase 21 Low Line L1 L2 22 Low Line L2 L3 23 Low Line L3 L1 24 High Line L1 L2 25 High Line L2 L3 26 High Line L3 L1 27 Phase Loss 28 No Line 29 PORT Time Limit Exceeded 30 I 0 C 31 Overcurrent 34 Undercurrent 35 Power Factor Leading 36 Power Factor Lagging 37 Current Imbalance 38 Ground Fault 39 No Current a
26. Wi 6 0001 VMM16 0001 Length Witt 0002 6 0002 Write Slot HEX DWWMBRODODO100 Dww 16 00000100 2 5 5 8 10 12 13 15 16 18 19 20 DarrylBenshaw1 SIMATIC 300 Station 157 Program abs lt 5 2 7 48 4 Installing the Benshaw GSD File Similarly for write ensure that Write is false then enter the write data with 5101 index and length as before then press F9 ai xj s a MI 64 Al Address Symbol Displa Status value Modify value DEC 0 0 Request Valid false Busy false Error Status HEX Dvvit16 00700000 Length DEC 0 Index HEX Wa1680007 vit 640007 MLength HEX Wa1680002 680002 Slot HEX DW 16 00000100 Dvv 16 00000100 DEC 6060 Write BOOL faise Write Done BOOL faise Write Busy BOOL 1856 Write Erro BOOL false Write Stats 0VMM16 00700000 Write Index Wi 6 0001 Vit 6 0001 Write Length Witt 6 0002 Wit 6 0002 Write Slot 0VMM16 0000010 0 Dvw 16 00000100 2 4 5 9 10 18 19 DarrylBenshaw1 SIMATIC 300 5 57 Program 4 fabs lt 5 2 49 Profibus Communications Module CURTISS WRIGHT Control Company BENSHAW 50 5 Troubleshooting 5 7 roubleshooting Communications Troubleshooting Table 14 Commu
27. fault The voltage in Volts may be read from 30661 40661 most recent through 30669 40669 oldest Line voltage present between Lines 3 and 1 when a fault occurs is recorded along with each fault The voltage in Volts may be read from 30671 40671 most recent through 30679 40679 oldest Power drawn by the load when a fault occurs is recorded along with each fault The power in kilowatts may be read from 30681 40681 most recent through 30689 40689 oldest 73 Profibus Communications Module Line Periods Run Time Hours Event Log MX Only Event Codes 74 The line period 1 frequency present when a fault occurs is recorded along with each fault Line periods in microseconds may be read from 30691 40691 most recent through 30699 40699 oldest The value of the running time meter when a fault occurs is recorded along with each fault Running time in hours may be read from 30701 40701 most recent through 30709 40709 oldest The event log is 99 records deep As new events occur the oldest event in the log is lost Faults are also stored in the event log Each event is time and date stamped Event Codes may be read from 30801 40801 most recent through 30899 40899 oldest Each of the 99 registers within this range contains a code for one event in the log Since the event log contains both events such as Start Stop Up To Speed etc and faults bit 15 indicates whether a record is an ev
28. include technical details about PROFIBUS DP For a complete list of PROFIBUS DP documentation refer to http www us profibus com resources aspx pagetype books Catching the Process Fieldbus An Introduction to PROFIBUS for Process Automation By James Powell P Eng and Henry Vandelinde PhD The New Rapid Way to PROFIBUS DP From DP VO to DP V2 By Manfred Popp Modbus RTU Technical Publication Standard Protocol Implementation as defined under Modicon Modbus Reference Guide PI MBUS 300 Refer to www modbus org 77 Profibus Communications Module dap BENSHAW ADVANCED CONTROLS amp DRIVES 78 Revision Date ECO Description 02 00 Ocotber 5 2010 E2860 Initial Release BENSHAW 615 Alpha Drive Pittsburgh PA 15238 Phone 412 968 0100 Fax 412 968 5415 BENSHAW Canada 550 Bright Street Listowel Ontario NAW 3W3 Phone 519 291 5112 519 291 2595
29. occurs 20 1 9 30701 40701 Runtime Hours The value of the running time meter when a fault Hr occurs 35 Profibus Communications Module 36 Table 10 Fault Codes Fault Code Description 00 No fault 01 UTS Time Limit Expired 02 Motor Thermal Overload Trip 03 Slow Speed Time Limit Expired 04 Speed Switch 05 Motor PTC 06 Stator RTD 07 Bearing RTD 08 Other RTD 10 Phase Rotation Error not ABC 11 Phase Rotation Error not CBA 12 Low Line Frequency 13 High Line Frequency 14 Input power not single phase 15 Input power not three phase 21 Low Line L1 L2 22 Low Line 12 13 23 Low Line 13 11 24 High Line L1 L2 25 High Line L2 L3 26 High Line L3 L1 27 Phase Loss 28 No Line 29 PORT Time Limit Expired 30 31 Overcurrent 34 Undercurrent 35 Power Factor Leading 36 Power Factor Lagging 37 Current Imbalance 38 Ground Fault 39 No Current at Run 40 Shorted Open SCR 41 Current at Stop 46 Disconnect Open 47 Stack Protection Fault stack thermal overload 48 Bypass Contactor Fault 3 Profibus Object Model Table 10 Fault Codes Continued Fault Code Description 49 Inline Contactor Fault 50 Control Power Low 51 Current Sensor Offset Error 53 Tachometer Loss 54 BIST
30. 0 100 mSec 0 Disabled 01 35 30135 40135 Slow Speed Enable 1 1 Enabled 01 36 30136 40136 Slow Speed 1 Slow Speed 01 37 30137 40137 Sud E 10 100 FLA Slow Speed 0 Disabled 9 30138 10135 Time Limit Enable 1 Enabled 01 39 30139 40139 Slow 50969 1 900 900 Time Limit Slow Speed 0 Disabled 9 30130 90140 Kick Enable 1 Enabled 01 41 30141 40141 Slow Speed 100 800 96 FLA Kick Level 01 42 30142 40142 10 Speed 1 100 100 mSec Kick Time 01 43 30143 40143 Rated RMS Voltage V rms 0 Ins Input Phase 1 ABC 01 44 30144 40144 Sensitivity B GBA 3 SPH 01 45 30145 40145 Motor Hated 1 100 Power Factor 01 46 30146 40146 Overcurrent Enable 0 Disabled 1 Enabled 01 47 30147 40147 Overcurrent Level 50 800 FLA Overcurrent Delay 0 Disabled 48 90148 40119 Time Enable 1 Enabled 01 49 30149 40149 Overcurrent Delay goo 100 mSec Time Undercurrent Trip 0 Disabled 01 50 30150 40150 01 51 30151 40151 Undercurrent Trip I FLA Level Undercurrent Trip 0 Disabled u Be 30152 40152 Delay Time Enable 1 Enabled 26 3 Profibus Object Model Table 7 PROFIBUS DP V1 Parameters MX and MX Continued Index aes Description Range Units 01 53 30153 40153 1 900 100 mSec 01 54 30154 40154 E 01 55 30155 40155 RI 5 40 s 01 57 30157 40157 psp pula 5 100 FLA
31. 150 01 83 30183 40183 Analog Output 0 99 Offset 01 84 30184 40184 Inline Enable 0 Disabled 1 Enabled 01 85 30185 40185 Inline Delay Time 10 100 100 mSec 01 86 30186 40186 Bypass Feedback 45o 100 mSec Time 0 Disabled 01 87 30187 40187 Keypad Stop 1 Enabled Modbus Timeout 0 Disabled 01 88 30188 40188 Enable 1 Enabled 01 89 30189 40189 Modbus Timeout 1 120 500 Value Description 0 72 1 1 96 1 2 1441 3 2881 4 8641 5 26401 6 39001 7 57604 3 8 8000 1 01 90 30190 40190 CT Ratio 9 144001 10 28800 1 11 50 5 only 12 150 5 13 250 5 14 400 5 only 15 600 5 16 800 5 17 2000 5 18 5000 5 Value Description 0 Disabled 01 91 30191 40191 Auto Start 1 Start after power applied 2 Start after fault reset 3 Starter after power applied and after fault reset 0 Disabled 01 92 30192 40192 Energy Saver Enable 1 Enabled 29 Profibus Communications Table 7 PROFIBUS DP V1 Parameters MX and MX Continued Slot Modbus que gt R Units Index Register Description ange Heater 0 Disabled 01 32 30193 40193 Anti Windmill Enable 1 Enabled Heater b 01 94 30194 40194 Anti Windmill Level 1 40 FLA Value Description Normal Outside Delta Inside Delta Wye Delta Phase Controller Current Follower Across the Line Ful
32. 2 Slow Speed Commanded 103 Up to Speed 104 Energy Saver Entered 105 Energy Saver Exited 106 Stop Commanded 107 Stop Complete 110 Motor Overload Warning 111 Motor Overload Lockout Entered 112 Motor Overload Lockout Cleared 113 Stack Overload Warning 114 Stack Overload Lockout Entered 115 Stack Overload Lockout Cleared 116 Emergency Overload Reset 117 Stator RTD Warning 118 Bearing RTD Warning 119 Other RTD Warning 140 Disconnect Opened 141 Disconnect Closed 170 PORT Entered due to Low Voltage 171 PORT Entered due to Low Current 172 PORT Bypass Contactor Opened 173 PORT Power Returned 174 PORT Recovery Completed 180 Parameters Reset to Defaults 181 Time Date Changed 182 Passcode Enabled 183 Passcode Cleared 3 Profibus Object Model Table 12 Event Codes Continued Event Code Description 184 Factory Passcode Entered 185 Event Log Cleared 186 Run Time Reset 187 kWh Reset 188 Reflash Mode Entered 190 System Powered Up 191 System Powered Down 192 Low Control Power Detected 193 Standard BIST Entered 194 Powered BIST Entered 195 BIST Passed Table 13 PROFIBUS DP V1 Comm Settings Slot Num Index Description Range Units 37 1 Modbus Slave ID 1 247 Baud Rate 0 4800 37 2 1 9600 0 2 Bits per second 2 19200 Parity 0 8N 37 3 1 8E 0 2 2 80 Stop Bits 37 4 O 1StopBit 0 1 1 2 Stop Bits 37 5 Communication Tim
33. 890041 02 00 lt gt ADVANCED CONTROLS amp DRIVES lt BENSHAW ADVANCED CONTROLS DRIVES Table of Contents 1 Introduction 2 Technical Support oa tort bh eddie br a 5 Documentation bb eee bees rk bee 5 On Line Documentation 5 Replacement Parts 1 22222 ge gets ud 5 Publication History o e eren UR y cse osa Sa 5 Warranty 5 Contacting Benshaw 1 4 4 2 6 AU 7 MXPB3 Communications 7 Technical Specifications 7 Kit Part Number 4 7 Installation 9 Profibus DP Considerations 9 Profibus DP Specification 4 1 9 Table 1 Profibus DP Specifications 9 LEDs and Connectors RR EAE 10 Profibus 10 Table 2 Profibus DP Connector
34. BIT14 BOOL I taise DB2DBX 67 SS_NO_1 STARTER_STATUS_RES_BITIS BOOL taise DB2DBX 1300 SS_NO_1 RES_CTRL_BIT_0 BOOL DB2DBX 1301 SS NO 1 RES 1 BOOL DB2DBX 1302 SS NO 1 RELAY BOOL DB2DBX 130 3 SS NO 1 CTRL RELAY 5 BOOL DB2DBX 130 4 SS NO 1 CTRL RELAY 4 BOOL DB2DBX 130 5 SS NO 1 CTRL RELAY 3 BOOL DB2DBX 130 6 SS NO 1 CTRL RELAY 2 BOOL DB2DBX 1307 SS NO 1 CTRL RELAY 1 BOOL DB2DBX 131 0 SS NO 1 RUN STOP BOOL DB2DBX 1311 SS NO 1 FAULT RESET BOOL DB2DBX 1312 SS NO 1 CTRL EMER OL RESET BOOL DB2DBX 131 3 SS NO 1 LOC REM BOOL DB2DBX 131 4 SS NO 1 CTRL HEAT DISABLE BOOL DB2DBX 131 5 SS NO 1 CTRL RAMP SEL BOOL DB2DBX 131 6 SS NO 1 RES CTRL BIT 2 BOOL DB2DBX 1317 SS NO 1 RES 3 BOOL DB2DBW 80 55 NO 1 STATUS ARRAY 210 IBenshawASIMATIC 300 1 157 Program 1 4 56 lt 5 2 46 4 Installing the Benshaw GSD File Example DP V1 From the SIMATIC Manager select the variable _1 EA SIMATIC Manager DarrylBenshaw1 C Program Files Siemens Step7 S7Proj Darryl 1 File Edit Insert View Options Window Help SP e amp Ba mn a gt DarrylBenshawl i 081 SIMATIC 300 Station D853 CPU 315 2 DP 110014 5 9 57 Program ga SFC15 6 Sources Blocks Press F1 to get Help 85 lt NoFiter gt e Em 166100 FUDT1
35. Fault 55 BIST CT Fault 56 Open or Shorted RTD 60 External Fault on DIN 1 Input 61 External Fault on DINZ2 Input 62 External Fault on DIN 3 Input 63 External Fault on DIN 4 Input 64 External Fault on DIN 5 Input 65 External Fault on DIN 6 Input 66 External Fault on DIN 7 Input 67 External Fault on DIN 8 Input 71 Analog Input Level Fault Trip 80 RTD Communication Fault 81 Keypad Communication Fault 82 Modbus Timeout Fault 84 Interboard Communication Fault 85 IO Card SW Fault 86 IO Card Current Sensor Offset Error 87 IO Card Real Time Clock Error 88 IO Card lllegal Instruction Trap 89 IO Card SW Watchdog Fault 90 IO Card Spurious Interrupt 91 IO Card Program EPROM Checksum Fault 94 CPU Error SW Fault 95 CPU Error Parameter EEPROM Checksum Fault 96 CPU Error Illegal Instruction Trap 97 CPU Error SW Watchdog Fault 98 CPU Error Spurious Interrupt 99 CPU Error Program EPROM Checksum Fault 37 Profibus Communications Module 38 Table 11 PROFIBUS DP V1 Event Log M Index iussus Description Range Units 30 1 99 30801 40801 Event Code see below 31 1 99 30901 40901 System State 2 32 1 99 31001 41001 i 12 00 AM on January 1st 1972 Table 12 Event Codes Event Code Description 101 Start Commanded 10
36. L3 Current Arms 22 23 Current Imbalance 0 1 21 Profibus Communications Module 22 Table 5 PROFIBUS DP VO Input Data 126 Bytes Continued Byte Description Range Units Residual Ground 2925 Fault Current AFLA Zero Sequence 26 27 Ground Fault Cur 0 001 Arms rent MX3 only 28 29 Average Voltage Vrms 30 31 L1 L2 Voltage Vrms 32 33 L2 L3 Voltage Vrms 34 35 L3 L1 Voltage Vrms 36 37 Motor Overload 99 100 3929 MV6 in 16 bit two s compliment signed format 9 40 41 42 43 Watts in 32 bit unsigned integer format w 44 45 46 47 VA in 32 bit unsigned integer format VA 48 49 50 51 vars in 32 bit two s compliment signed integer format var 52 53 kW hours in 32 bit unsigned integer format kWh 0 noline 1 ABC 56 57 Phase Order 2 CBA 3 SPH 58 59 Line Frequency 230 720 or 0 if no line 0 1 Hz 1000 1000 2 900 Analog Input in 16 bit two s compliment signed format 0 1 1000 1000 62 09 Analog Output in 16 bit two s compliment signed format One 64 65 Running Time 0 65535 hours 66 67 Running Time 0 59 minutes 68 69 Starts 70 71 TruTorque 72 73 Power 74 75 Peak Starting s Current 76 77 Last Staring 0 1 Sec Duration 78 79 Hottest Stator MX3 only RTD Temperature 00200 9 80 81 Hottest Bearing MX3 only RTD Temperature 9 290 gt 82 83 Hottest Other
37. XPB3 communications module There are two LEDs associated with the Ethernet connection Speed on the right and Link on the left The Speed LED indicates the current communication speed If the Speed LED is off the connection speed is 10 MB If the Speed LED is illuminated the connection speed is 100 MB The Link LED indicates that a valid link is established and there is activity on the connection NOTE Forthe MXPBS to function the module must be powered by 7 to 24 VDC using one of the supplied connectors Power Connector The dual Power jack is located next to the Power LED only one power connection can be made either the barrel or cage clamp connector must be selected Insert the power connection from the supplied 24VDC power supply into one of the jacks The Power LED should be illuminated whenever power is applied lt 11 Profibus Communications Module Activity LEDs 12 There are two communication activity LEDs on the MXPB3 communications module located on the side opposite the DIN rail mounting hardware pictured below Both LEDs are two color and indicate various states of Modbus RTU and Profibus communications LED1 flashes red off during Profibus parameterization red green during Profibus configuration and steady green during Profibus data exchange LED2 flashes red off when Modbus RTU is not communicating with the Soft Starter and steady green when Modbus RTU is communicating with the Soft Star
38. ag 30241 40241 Power Factor Lagging Trip Level 100 120 1 00 0 80 lead 68 Appendix A Modbus Registers Table 19 Unique Parameters Continued Absolute Register Description Range Units Address 30242 40242 Power Factor Delay Time 1 900 100 mSec rcr 0 Disabled 30243 40243 Backspin Timer Disable 1 Enabled 30244 40244 Backspin Time 1 180 Min 30245 40245 Time Between Starts Enable 815901650 1 Enabled 30246 40246 Time Between Starts 1 180 Min 0 Disabled 30247 40247 Starts per Hour Enable 1 Enabled 30248 40248 Starts per Hour 1 6 0 Disabled 30249 40249 Speed Switch Enable 1 Enabled 30250 40250 Speed Switch Delay Time 1 250 Sec 30251 40251 Motor PTC Enable 5 1 Enabled 30252 40252 Motor Time 1 5 500 0 Disabled 30253 40253 PORT Trip Enable 1 Enabled 30254 40254 PORT Trip Delay Time 1 900 100 mSec 30255 40255 Motor Overload Alarm Level 1 100 96 30256 40256 Motor Overload Lockout Level 1 99 96 Motor Overload Auto Lockout 0 Disabled 30257 40257 Calculation 1 Enabled Motor RTD Biasing 0 Disabled 30258 40258 Enable 1 Enabled 30259 40259 Motor Overload RTD Biasing 0 198 96 Minimum 30260 40260 Motor OVerload RTD Biasing 1 199 Middle 30261 40261 Motor Overload RTD Biasing 105 200 96 Maximum 30262 40262 DI 4 Configuration
39. ata 126 Bytes Byte Description Range Units Bit Description Ready Running UTS Alarm Fault Lockout Reserved Reserved Reserved Reserved 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Reserved 0 1 Starter Status O OO N O Bit Description 0 Start 1 DI1 2 DI2 3 DI3 4 014 only 5 DI5 MX3 only 6 DI6 only 2 3 Input Status 7 DI7 only 8 DI8 MXS3 only 9 Reserved 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Reserved Bit Description 0 AOL Motor overload 1 5 Motor only 2 6 Stator RTD only 3 7 Bearing only 4 8 Other RTD only 5 10 rotation not ABC 6 11 Phase rotation not CBA 4 5 Alarm Status 1 7 A12 Low Line Frequency 8 A13 High Line Frequency 9 14 Phase rotation not 1PH 10 15 Phase rotation not 11 21 Low line L1 L2 12 22 Low line 12 13 13 23 Low line L3 L1 14 A 24 High line L1 L2 15 25 High line L2 L3 20 3 Profibus Object Model Table 5 PROFIBUS DP V0 Input Data 126 Bytes Continued Byte Description Range Units Bit Description 0 26 High L3 L1 1 A 27 Phase loss 2 No line 3 29
40. ates L1 Currents L2 Currents L3 Currents L1 L2 Voltages L2 L3 Voltages L3 L1 Voltages Kilowatts The state that the starter was in when a fault occurs is recorded along with each fault System States may be read from 30611 40611 most recent through 30619 40619 oldest Table 21 System States System State Description 0 Initializing 1 Locked Out 2 Faulted 3 Stopped 4 Heating 5 Kicking 6 Ramping 7 Slow Speed 8 Not UTS 9 UTS 10 Phase Control Current Follower 11 Decelerating 12 Braking 13 Wye 14 PORT 15 BIST 16 Shorted SCR Test 17 Open SCR Test Current drawn from Line 1 when a fault occurs is recorded along with each fault The current in Amps may be read from 30621 40621 most recent through 30629 40629 oldest Current drawn from Line 2 when a fault occurs is recorded along with each fault The current in Amps may be read from 30631 40631 most recent through 30639 40639 oldest Current drawn from Line 3 when a fault occurs is recorded along with each fault The current in Amps may be read from 30641 40641 most recent through 30649 40649 oldest Line voltage present between Lines 1 and 2 when a fault occurs is recorded along with each fault The voltage in Volts may be read from 30651 40651 most recent through 30659 40659 oldest Line voltage present between Lines 2 and 3 when a fault occurs is recorded along with each
41. cceleration Profile 03 Linear 1 Squared 30222 40222 Deceleration Profile 2 S Curve 0 Disabled 30223 40223 PORT Bypass Enable 1 Enabled 30224 40224 PORT Bypass Delay Time 1 50 100 mSec 0 Voltage Ramp 1 Fast Recover 2 Current Ramp 30225 40225 PORT Recovery Method 3 Current Ramp 2 4 Ramp Select 5 Tach Ramp 30226 40226 Tachometer Full Speed Voltage 100 1000 10 mV 30227 40227 Tachometer Loss Delay Time 1 900 100 mSec 0 Fault 1 Closed Loop Current Ramp _ 30228 40228 Tachometer Loss Action 2 TruTorque Ramp 3 Power Ramp 0 mm dd yy 12 Hour 1 mm dd yy 24 Hour 2 yy mm dd 12 Hour _ 30229 40229 Time Date Format 3 yy mm dd 24 Hour 4 dd mm yy 12 Hour 5 dd mm yy 24 Hour 30230 40230 Current Imbalance Delay Time 1 900 100 mSec Zero Sequence Ground Fault Trip 0 Disabled 30231 40231 Enable 1 Enabled 30232 40232 Zero Sequence Ground Fault Trip 10 250 Level 30233 40233 Ground Fault Delay Time 1 900 100 mSec 30234 40234 Phase Loss Delay Time 1 50 100 mSec 30235 40235 Over Frequency Trip Level 24 72 Hz 30236 40236 Under Frequency Trip Level 28 71 Hz 30237 40237 Over Under Frequency Delay Time 1 900 100 mSec 0 Disabled 30238 40238 Power Factor Leading Trip Enable 1 Enabled 2 f 80 99 0 80 0 99 lag 30239 40239 Power Factor Leading Trip Level 100 199 1 00 0 01 lead 3 0 Disabled 30240 40240 Power Factor Lagging Trip Enable 1 Enabled 1 99 0 01 0 99 l
42. derations in planning your Profibus DP network Profibus DP Specification Table 1 Profibus DP Specifications Comm Speed 93 75 Kbps 187 5 Kbps 500 Kbps 1500 Kbps 12000 Kbps Cable Length 1200m 3937ft 1000m 32808 400m 13128 200m 656ft 100m 328ft Number of Devices 32 per segment Up to 126 with 4 repeaters Bus Power Must have auxiliary 24VDC supply Device Identity Specific ID Number for each device Profibus Communications Module LEDs and Connectors Profibus DP Network Modbus RTU Starter Profibus Connector Table 2 Profibus DP Connector Pinout PIN Profibus DP Housing Shield Protective earth 1 Not Connected 2 Not Connected 3 B Line Rx TxD 4 RTS request to send 5 GND BUS Isolated GND 6 5V BUS Isolated 5V 7 Not Connected 8 A Line Rx TxD 9 Not Connected Modbus RTU The Starter Connector is used to connect the MXPB3 to a Benshaw starter Refer to the example Connector wiring diagram in this section Table 3 Modbus RTU Connector Pinout PIN RS 485 TB 4 1 Not Connected 2 A 3 Common 4 B 5 Not Connected 10 2 Installation Ethernet RJ45 The Ethernet Connector is located next to the Power LED on the back panel of the MXPB3 Connector Connect an RJ45 cable into the jack shown below on the M
43. e and Time are expressed as the number of seconds elapsed since 12 00 AM on January 1st The following set of registers contains parameters that exist both in the MX and the MX some of which may have differing ranges between the systems All parameter registers are both readable and writable Certain parameters may not be written to while the starter is running Table 18 Parameters Common to MX and MX Absolute Register Description Range Units Address 30101 40101 Motor FLA 1 6400 Arms 30102 40102 Motor Service Factor 100 199 0 01 Independent Start Run Motor 0 Disabled 30103 40103 Overloads 1 Enabled Motor Overload 0 Disabled 3010420104 Running Enable 1 Enabled 30105 40105 Motor Overload Running Class 1 40 30106 40106 Motor Overload Starting Enable 0 D 1 Enabled 30107 40107 Motor Overload Starting Class 1 40 30108 40108 Motor Overload Hot Cold Ratio 0 99 90 59 Profibus Communications Module 60 Table 18 Parameters Common to MX and MX Continued Absolute Register Description Range Units Address 30109 40109 Motor Overload Cooling 10 9999 0 1 min 30110 40110 Local Source 0 Keypad 1 Terminal 30111 40111 Remote Source 2 Serial 0 Open Loop Voltage Ramp 1 Closed Loop Current Ramp 30112 40112 Start Mode 2 TruTorque Ramp 3 Po
44. ect 0 Ramp 1 1 Ramp2 57 Profibus Communications Module Table 16 Starter Control Register Continued Bit 10 Relay 6 Bit 11 Relay 5 Bit 12 Relay 4 0 De energize Bit 13 Relay 3 1 Energize Bit 14 Relay 2 Bit 15 Relay 1 Starter Status and The following set of registers contains status and control information that exists only in the All Control Unique to the of these registers are read only with the exception of the Date and Time registers MX Table 17 Starter Status and Control Unique to the Absolute Register Description Range Units Address 30060 40060 Hottest Stator RTD Temperature 0 200 C 30061 40061 Hottest Bearing RTD Temperature 0 200 C 30062 40062 Hottest Other RTD Temperature 0 200 G 30063 40063 RTD 1 Temperature 0 200 30064 40064 2 Temperature 0 200 C 30065 40065 RTD 3 Temperature 0 200 C 30066 40066 RTD 4 Temperature 0 200 C 30067 40067 RTD 5 Temperature 0 200 30068 40068 RTD 6 Temperature 0 200 30069 40069 7 Temperature 0 200 C 30070 40070 RTD 8 Temperature 0 200 30071 40071 RTD 9 Temperature 0 200 30072 40072 10 Temperature 0 200 30073 40073 RTD 11 Temperature 0 200 30074 40074 RTD 12 Temperature 0 200 G 30075 40075 RTD 13 Temperature 0
45. ent or a fault A 1 indicates a fault and a 0 indicates an event The remaining 15 bits contain either the event code or fault code The faults codes are identical to those reported by the fault log and are defined in Table 85 Fault Log Object Fault Codes Table 22 Event Codes Event Code Description 101 Start Commanded 102 Slow Speed Commanded 103 Up to Speed 104 Energy Saver Entered 105 Energy Saver Exited 106 Stop Commanded 107 Stop Complete 110 Motor Overload Warning 111 112 Motor Overload Lockout Entered Motor Overload Lockout Cleared 113 Stack Overload Warning 114 Stack Overload Lockout Entered 115 Stack Overload Lockout Cleared 116 Emergency Overload Reset 117 Stator RTD Warning 118 Bearing RTD Warning 119 Other RTD Warning 140 Disconnect Opened 141 Disconnect Closed 170 PORT Entered due to Low Voltage 171 172 PORT Entered due to Low Current PORT Bypass Contactor Opened 173 PORT Power Returned 174 PORT Recovery Completed Appendix A Modbus Registers System States Event Time and Date Stamp Table 22 Event Codes Continued Event Code Description 180 Parameters Reset to Default 181 Time Date Changed 182 Passcode Enabled 183 Passcode Cleared 184 Fac
46. eout 10 1000 mS 39 Profibus Communications Module dap BENSHAW ADVANCED CONTROLS amp DRIVES 40 4 Installing the Benshaw GSD File 4 Installing the Benshaw GSD File Example The Benshaw GSD file named BENSOCFB gsd the name cannot be changed must be installed into the Siemens STEP 7 SIMATIC Manager application the version of SIMATIC Manager used for this example is V5 4 SP5 HF1 Open the SIMATIC Manager then double click the Hardware object as shown below RJ SIMATIC Manager Benshaw C Program Files Siemens Step 715 7 File Edit Insert View Options Window Help Da X gt E enshaw CI SIMATIC 3001 3152 DP e 57 Proaram 1 Sources Blocks Hardware CPU 315 2 DP CPU Once the HW Config screen has opened verify that there are NO active configurations open by selecting the Station drop down menu then selecting Close The HW Config will then appear as shown below without an active hardware configuration displayed in the grey area 41 Profibus Communications Module From the HW Config screen select Install GSD File from the Options drop down menu Customize Ctrl Alt E Edit Catalog Profile Update Catalog Install HW Updates Find i
47. gital Input Trip Delay Time 1 900 100 mSec 0 Disabled 30164 40164 Auto Fault Reset Enable 1 Enabled 30165 40165 Auto Fault Reset Delay Time 1 900 Sec 30166 40166 Auto Fault Reset Count Enable Disabled 1 Enabled 30167 40167 Auto Fault Reset Count 1 10 0 Disabled 30168 40168 Controlled Fault Stop 1 Enabled 30169 40169 DI 1 Configuration 0 Off 1 Stop 30170 40170 DI 2 Configuration 2 Fault High 3 Fault Low 4 Fault Reset 5 Disconnect 6 Inline Feedback F29 7 Bypass 2M Feedback F48 8 Emergency Motor OL Reset 9 Local Remote Control Source 10 Heat Disable 11 Heat Enable 30171 40171 DI 3 Configuration 12 Ramp Select 13 Slow Speed Forward 14 Slow Speed Reverse 15 DC Brake Disable 16 DC Brake Enable 17 Run Enable 18 Run Disable 19 Speed Switch Normally Open MX only 20 Speed Switch Normally Closed MX only 63 Profibus Communications Module 64 Table 18 Parameters Common to MX and MX Continued Absolute Register Description Range Units Address 30172 40172 R1 Configuration 0 Off 1 Fault Fail Safe 30173 40173 R2 Configuration 2 Fault Non Fail Safe 3 Running 4 Up To Speed 5 Alarm 6 Ready 7 Locked Out 8 Over Current Alarm 9 Under Current Alarm 10 Overload Alarm 11 Shunt Trip Fail Safe 12 Shunt Trip Non Fail Safe 30174 40174 R3 Configuration 13 Faulted on Ground Fault 14 In
48. he command to execute Reading the register always returns a value of 0 Writing a 1 to the register causes the Standard BIST mode to be entered Writing a 2 to the register causes the Powered BIST mode to be entered Writing a 3 to the register causes the run time meter to be reset to 0 Note that in addition to the resettable run time meters a non resettable run time meter also exists in the factory register space Writing a 4 to the register causes the and MWh meters to be reset to 0 Writing a 5 to the register causes the starter to enter the re flash mode Writing a 6 to the register causes the current set of parameter values to be stored in a secondary storage area Writing a 7 to the register causes the parameter values to be loaded from data previously stored in the secondary storage area This may only be done when the starter is stopped Writing an 8 to the register causes the User parameter values to be restored to factory defaults Factory parameters will not be restored 67 Profibus Communications Module Parameters Unique to the The following set of registers contains parameters that are unique to the All parameter registers are both readable and writable Certain parameters may not be written to while the starter is running Table 19 Unique MX Parameters Absolute Register Description Range Units Address 30221 40221 A
49. ing the existing file before the Installation was completed successfully dialog box will be displayed Click OK Install GSD Files Install 650 Files from the directory C Documents and Settings blonic My Documents Product DevelopmentNMXPB3 Comm Mod Browse BENSOCFB gsd Install GSD File 13 4986 gt Benshaw PR FIBUS DPV1 Soft Starter Instal Showlog Selecta Close Help 43 Profibus Communications Module 44 Close the HW Config application and return to the SIMATIC Manager then double click the Hardware object Inside the HW Config application access the catalog of PROFIBUS DP devices Locate the device under PROFIBUS DP Additional Field Devices General Benshaw Curtiss Wright Additional Field Devices 4 General CI Benshaw Curtis wright LC I profichip Real Time Automation Drives CI Switching Devices CI Gateway CI Compatible PROFIBUS DP Slaves CiR Object Closed Loop Controller Configured Stations DP VO slaves 3 DP AS4 DP PA Link 1 Drag this device to the PROFIBUS DP master network line the following Properties dialog box will be displayed Use the Properties dialog box to set the parameters for this instance of the MXPB Address 7 was used for this example Trans
50. l Voltage 01 95 30195 40195 Starter Type Value Description Status Avg Current L1 Current L2 Current L3 Current Current Imbalance Residual Ground Current Avg Volts L1 L2 Volts L2 L3 Volts 10 L3 L1 Volts 11 Overload 12 Power Factor 13 Watts 14 VA 15 vars 01 96 30196 40196 LED Display Meter 16 kW hours 17 MW hours 18 Phase Order 19 Line Frequency 20 Analog Input 21 Analog Output 22 Running Days 23 Running Hours 24 Starts 25 TruTorque 96 26 Power 27 Peak Starting Current 28 Last Starting Duration 29 Zero Sequence Ground Current only 30 Hottest Stator RTD Temperature only 31 Hottest Bearing RTD Temperature only 32 Hottest Other RTD Temperature only 33 Hottest RTD Temperature only I O OO N O 30 3 Profibus Object Model Table 7 PROFIBUS DP V1 Parameters MX2 and MX3 Continued Slot Modbus Num Index Register Description Range Units 01 97 30197 40197 LCD Display Meter 1 Value Description Avg Current L1 Current L2 Current L3 Current Current Imbalance 95 Residual Ground Current Avg Volts L1 L2 Volts 9 12 13 Volts 10 L3 L1 Volts 11 Overload 12 Power Factor 13 Watts 14 VA 15 vars 16 kW hours 17 MW hours 01 98 30198 40198 LCD Display Meter 2 18 Phase Order 19 Line Frequency 20 Analog Input 21 Analog Output 22 Running
51. le Value Description Off Fault Fail Safe Fault Non Fail Safe Running Up To Speed Alarm Ready Locked Out Over Current Alarm Under Current Alarm Overload Alarm Shunt Trip Fail Safe Shunt Trip Non Fail Safe Faulted on Ground Fault In Energy Saver Mode Heating Slow Speed Slow Speed Forward Slow Speed Reverse DC Braking Cooling Fan PORT only Tach Loss MX3 only RTD Alarm MX3 only RTD Trip MX3 only RTD Fail MX3 only Disabled Enabled 01 76 30176 40176 Analog Input Trip Type Fault below preset level Fault above preset level 01 77 30177 40177 Analog Input Trip Level 0 100 01 78 30178 40178 Analog Input Trip Delay Time 1 900 100 mSec 01 01 79 80 30179 40179 30180 40180 Analog Input Span Analog Input Offset 1 100 0 99 3 Profibus Object Model Table 7 PROFIBUS DP V1 Parameters MX2 and MX3 Continued Slot Modbus Index Register Description Range Units Value Description 0 Off no output 1 0 10095 Current 2 0 200 Current 3 0 800 Current 4 0 150 Voltage Analog Output 5 0 150 Overload 01 81 30181 40181 Function 6 0 10kW 7 0 100kW 8 0 1MW 9 0 10MW 10 1 100 Analog Input 11 0 100 Firing 12 Calibration full output Analog Output 01 82 30182 40182 Span 1
52. le and easy task The MXPB3 requires only a few simple configuration parameters to connect with a Profibus DP network Configuration parameters are easily accessed from the built in web server refer to Quickstart Web Page Based Setup in Section 2 CAUTION When using the on a Profibus DP network the serial timeout function of the MX MX must be enabled Refer to the Communications Timeout parameters in an MX or MX User Manual for details on enabling the serial time out function Network Interface RJ 45 10 100Base T Ethernet port Protocols Supported Profibus DP VO V1 LEDs Nine LEDs for device and communication status Refer to Section 5 for Diagnostic Codes Physical Characteristics Dimensions 4 2 x 3 75 1 Power Requirements DC Input Voltage 260mA 7V to 75mA 9 24V Environmental Operating Temperature 109C to 50 C Profibus DP Communications Kit COM 100000 02 Profibus Communications Module dap BENSHAW ADVANCED CONTROLS amp DRIVES 2 Installation 2 nstallation Profibus DP The adheres to the connection cabling standards of Profibus DP Considerations Trunk Line L Profibus DP Node Drop Line TR Terminating Resistor built into Profibus DP connector There are physical specifications to consider when installing a Profibus DP network or adding a new Profibus DP device The table below outlines a few key consi
53. led 02 26 30246 40246 Time Between Starts 1 180 0 Disabled 02 27 30247 40247 Starts per Hour Enable 1 Enabled 02 28 30248 40248 Starts per Hour 1 6 Speed Switch 0 Disabled 02 29 30249 40249 Enable 1 Enabled 02 30 30250 40250 Saeed Switch 1 250 Sec Delay Time Motor PTG 0 Disabled 02 31 30251 40251 Enable 1 Enabled 02 32 30252 40252 Motor PTG 1 5 Sec Delay Time PORT Trip 0 Disabled 02 33 30253 40253 Enable 1 Enabled 02 34 30254 40254 FORT 1 900 100 mSec Delay Time 02 35 30255 40255 Motor overload Alarme Level 02 36 30256 40256 Motor verdad 1 99 Lockout Level Motor Overload 0 Disabled Re 37 3029740257 Auto Lockout Calculation 1 Enabled Motor Overload 0 Disabled 92 38 30258 40258 RTD Biasing Enable 1 Enabled Motor Overload 02 39 30259 40259 RTD Biasing Minimum 1 198 C 02 40 30260 40260 Motor Overload RTD Bias 4 _ 199 ing Middle 02 41 30261 40261 Motor Overload RTD Bias 105 200 C ing Maximum 33 Profibus Communications Module Table 8 PROFIBUS DP V1 Parameters Unique to MX3 Continued Index SRE Description Range Units 02 42 30262 40262 DI 4 Configuration 02 43 30263 40263 DI 5 Configuration 02 44 30264 40264 DI 6 Configuration Ee 02 45 30265 40265 DI 7 Configuration 02 46 30266 40266 DI 8 Configurati
54. lot Index and Length and set Request to FALSE then press F9 Your selected values should be copied to the Status Value column and Error should remain FALSE Var VAT 1 DarrylBenshaw1YSIMATIC 300 Station CPU 315 2 DP S7 Program a S slale XI 8 MI adress symoot Request Valid Busy Error Status Length Index W816 0001 MLength 680002 Slot 6200000100 m 2 js 4 5 8 10 N Arite rite Done rite Busy rite Error Write Stats Write Index B3 0001 Write Length 0002 Arite Slot CMM 16 00000100 NIN I 62 L2 gt offline Abs 5 2 Now change the Read request to TRUE then press ENTER then F9 to activate The read data result should be displayed on Line 2 a a x ae XI ex 8 Address Symbol Displa Status value Modify value DEC 10 0 Request Valid BOOL f false Busy false Error false Status HEX Dit 6 00700000 Length DEC 0 Index HEX VMM16 0007 W8J680007 MLength HEX MVMMI6 0002 Witt 640002 Slot HEX VV 16 00000100 DEC 6060 rite BOOL Write Done BOOL false Write Busy BOOL B false Write Erro BOOL fli false Write Stats 6400700000 Write Index
55. mission Rate Once the parameters have been entered click OK Properties PROFIBUS interface MXPB Genera Parameters Address 8 Transmission rate 1 5 Mbps Subnet Properties Cancel Help 4 Installing the Benshaw GSD File After setting the MXPB parameters and clicking OK the HW Config shown below will be displayed The instance Address of the MXPB has been added to the HW Config and is ready for use Click on the MXPB 7 to display the memory locations assigned in the CPU Example DP V0 The contains 126 bytes of cyclic data Once the MXPB has been added to the HW Config network dialog box the Address and Address memory locations can be found and the bottom portion of the screen Config SIMATIC 300 1 Configuration Benshaw 0258 9 8 5 Be xm m MNO PROFIBUS 1 DP master system 1 45 Profibus Communications Module The example moves the cyclic data to 082 The following 1 example displays the results of some of the cyclic data being read during every bus scan The first of VAT 1 displays a READY status of the soft starter in real time E LI Insert iat Iw 8 slelo XI e 2 er e IMI address Symbol Display format Status value value DB2DBX 50 SS_NO_1 STARTER_STATUS_READY 800L tr
56. munication and the Profibus is in Data Exchange LED1 LED2 Status LED 1 Flashes Red during Profibus parameterization Alternates Red Green during Profibus configuration 15 illuminated Green during Profibus data exchange Status LED 2 Flashes Red when the Modbus RTU is not communicating with the Soft Starter 15 illuminated Green when the Modbus RTU is communicating with the Soft Starter 52 5 Troubleshooting Network Voltage Requirements V to V Network Health Test for Termination Resistors Diagnostic References Advanced PROFIBUS DP Troubleshooting Verify that the MXPB3 device has been provided the proper voltage and that the power indicator is illuminated A good indicator of the health of the PROFIBUS DP network is the number of retries Ideally this number should be zero The physical layer is the most common source of network problems There are two approaches to testing the physical layer with best practices utilizing both 1 Utilize a variety of diagnostic devices designed to verify the physical layer 2 Use an oscilloscope Although the oscilloscope lacks the more modern analytical approach to diagnostics it can provide the experienced user with a great deal of valuable information Verify that the first and last node of the PROFIBUS DP network connectors have the resistors set to the ON position Catching the Process Fieldbus An Introduction to PROFIBUS for Process
57. n Service amp Support reate GSD file The Install GSD File option box will appear Click on the Browse button then navigate to the folder where the BENSOCFB gsd file is located on your computer Install GSD Files Install 650 Files from the directory C PROGRAM FILESNSIEMENSNSTEPAS7TMP Fie Show Log After selecting the directory where BENS0CFB gsd is located the file appears in the Install GSD Files dialog box as shown below Click on the file then click Install Install GSD Files Install GSD Files from the directory C Documents and Settings blonic My Documents Product DevelopmentNMXPB3 Comm Mod Browse Languages BENSOCFB asd Benshaw PROFIBUS DPV1 Soft Starter Install Show Log Select All Deselect All 42 4 Installing the Benshaw GSD File After clicking the Install button the Confirm Installation of GSD Files dialog box will be displayed Click Yes Install GSD Files Install 650 Files from the diectoy Documents and Settings blonic My Documents Product DevelopmentMXPB3 Comm Mod Browse Confirm installation of GSD files CAUTION Installation OF GSD files cannot be undone Do you still want to continue the action lt Benshaw Install Show Log Select All Deselect All Close If the GSD file has previously been installed or is being updated it will be necessary to acknowledge overrid
58. nications Troubleshooting Condition Possible Cause Possible Solutions Unable to Communicate with Starter Loose connection or damaged cable Check all communication and power cables for loose connections or damage Replace or correct No power to device Device not getting power Check Power LED and cor rect for absence of proper voltage No Profibus DP or Serial communication established No Communication with Starter Check cables Verify state of Profibus Master Verify presence of control power to and Soft Starter Check Rx Tx LEDs on MX or MX Card LEDs should be blinking if communication is established between the starter and the Verify that the starter has control power Verify that the starter has been configured for serial connections Unable to Access Web Page Setup Incorrect IP Address Verify correct IP Address 51 Profibus Communications Module Status LEDs Starter Transmit Profibus Status Starter Transmit LED Green Illuminated when messages are being transmitted to the Soft Starter Starter Receive LED Yellow illuminated when response data is being received from the Soft Starter Profibus LED Green Illuminated during data exchange and flashing during parameterization This LED is driven directly by the Profibus chip Module Status LED Yellow Flashing at 1 Hz when the Modbus is com
59. on 02 47 30267 40267 R4 Configuration 02 48 30268 40268 R5 Configuration 02 49 30269 40269 R6 Configuration 02 50 30270 40270 1 02 51 30271 40271 RTO Module 16 23 Address 02 52 30272 40272 EN 2 02 53 30273 40273 RD 16 23 Address 02 54 30274 40274 RTD 1 Group 02 55 30275 40275 RTD 2 Group 02 56 30276 40276 RTD 3 Group 02 57 30277 40277 RTD 4 Group 02 58 30278 40278 RTD 5 Group 02 59 30279 40279 RTD 6 Group 02 60 30280 40280 RTD 7 Group _ 02 61 30281 40281 RTD 8 Group 0 Off 1 Stator 02 62 30282 40282 RTD 9 Group 2 Bearing 02 63 30283 40283 RTD 10 Group 02 64 30284 40284 11 Group 02 65 30285 40285 810 12 02 66 30286 40286 810 13 Group 02 67 30287 40287 810 14 02 68 30288 40288 RTD 15 Group 02 69 30289 40289 RTD 16 Group 02 70 30290 40290 RTD Stator Alarm Level 02 71 30291 40291 RTD Bearing Alarm Level 02 72 30292 40292 RTD Other Alarm Level 1 200 02 73 30293 40293 810 Stator Trip Level 02 74 30294 40294 RTD Bearing Trip Level 02 75 30295 40295 RTD Other Trip Level 02 76 30296 40296 RTD Voting Enable ELM 34 3 Profibus Object Model Table 8 PROFIBUS DP V1 Parameters Unique to MX3 Continued Slot Modbus Num Index Register Description Range Units 02 77 30297 40297 Slow Speed Enable2 0 Disabled 1 Enabled Same a
60. out Enable 1 Enter a value either 1 to enable or 0 to disable Timeout 2 Enter a value between 1 and 120 seconds Store Modbus Counters Read Success 124 Read Timeouts 0 Read Errors 0 Write Success 2 Write Timeouts 0 Write Errors 0 Bit Starter Control Register Starter Control Register Starter Status Register Starter Status Register Number Name Value Name Value Bit 0 Run Stop 0 Ready 1 Bit 1 FaultReset 0 Running 0 Bit 2 Emrg Overload Reset 0 UTS 0 Bit 3 Local Remote 0 Alarm 0 Bit 4 HeatDisable 0 Fault 0 Bit 5 Ramp Select 0 Lockout 0 Bit 6 Reserved 0 Reserved 0 Bit 7 Reserved 0 Reserved 0 Bit 8 Reserved 0 Reserved 0 Bit 9 Reserved 0 Reserved 0 Bit 10 Relay6 0 Reserved 0 Bit 11 Relay5 0 Reserved 0 Bit 12 Relay4 0 Reserved 0 Bit 13 Relay3 0 Reserved 0 Bit 14 Relay2 0 Reserved 0 Bit 15 Relay1 0 Reserved 0 Information on the Diagnostics page pertains only to the RS485 Modbus connection between the and the starter The MXPB3 must be connected to the starter Use the web page shown above to ensure that Enable is set to 1 and Timeout is set to 2 in the Modbus Timeout box In the Counters box the current number of read write successes read write timeouts and read write errors can be monitored A communications timeout occurs if there is no response within the timeout limit after a read or write is requested On screen data is not automatically updated and must be refreshed by pressing F5 on the PC keyboard
61. s Slow Speed 1 in the Parameters Com 5 02 78 30298 40298 Slow Speed 2 mon to the MX2 andMX3 02 79 30299 40299 Slow Speed 10 400 FLA Current Level 2 Table 9 PROFIBUS DP V1 Fault Log Slot Modbus Sau Index Register Description Range Units 10 1 9 30601 40601 Fault Code see below Starter state when fault occurred State Description O Initializing 1 Locked Out 2 3 Stopped 4 Heating 5 Kicking 6 Ramping 7 Slow Speed 11 1 9 30611 40611 System State 8 NotUTS 9 UTS 10 Phase Control Current Follower 11 Decelerating 12 Braking 13 Wye 14 PORT 15 BIST 16 Shorted SCR Test 17 Open SCR Test 12 1 9 30621 40621 L1 Currents The current that the load is drawing from Line 1 Amps when a fault occurs 13 1 9 30631 40631 L2 Currents The current that the load is drawing from Line 2 Amps when a fault occurs 14 1 9 30641 40641 L3 Currents The current that the load is drawing from Line 3 Amps when a fault occurs 15 1 9 30651 40651 L1 L2 Voltages The line voltage that is present between Lines 1 Volts and 2 when a fault occurs 16 1 9 30661 40661 L2 L3 Voltages The line voltage that is present between Lines 2 Volts and 3 when a fault occurs 17 1 9 30671 40671 L3 L1 Voltages The line voltage that is present between Lines 3 Volts and 1 when a fault occurs 18 1 9 30681 40681 Kilowatts The power that the load is drawing when a fault kW occurs 19 1 9 30691 40691 Line Periods The line period 1 frequency that is present when uS a fault
62. t Run 40 Shorted Open SCR 41 Current at Stop 46 Disconnect Open 71 Profibus Communications Module 72 Table 20 Fault Codes Continued Fault Code Description 47 Stack Protection 48 Bypass Contactor Fault 49 Inline Contactor Fault 50 Control Power Low 51 Current Sensor Offset Error 53 Loss 54 BIST Fault 55 BIST CT Fault 56 Open or Shorted RTD 60 External Fault on DIN 1 Input 61 External Fault on DINZ2 Input 62 External Fault on DIN 3 Input 63 External Fault on 0134 Input 64 External Fault on DIN 5 Input 65 External Fault on DIN 6 Input 66 External Fault on DIN 7 Input 67 External Fault on DIN 8 Input 71 Analog Input Level Fault Trip 80 RTD Communication Fault 81 Keypad Communication Fault 82 Modbus Timeout Fault 84 Interboard Communication Fault 85 IO Card SW Fault 86 IO Card Current Sensor Offset Error 87 IO Card Real Time Clock Error 88 IO Card Illegal Instruction Trap 89 IO Card SW Watchdog Fault 90 IO Card Spurious Interrupt 91 IO Card Program EPROM Checksum Fault 94 CPU Error SW Fault 95 CPU Error Parameter EEPROM Checksum Fault 96 CPU Error Illegal Instruction Trap 97 CPU Error SW Watchdog Fault 98 CPU Error Spurious Interrupt 99 CPU Error Program EPROM Checksum Fault Appendix A Modbus Registers System St
63. tator MX only Bit3 A 7 RTD Bearing MX only Bit4 A 8 Other MX only Bit5 10 Phase Rotation not ABC 6 11 Phase Rotation not 30023 40023 Alarm Status 1 Bit 7 12 Low Line Frequency Bit8 13 High Line Frequency Bit9 14 Phase Rotation not 1PH Bit 10 15 Phase Rotation not 3PH Bit 11 21 Low Line L1 L2 Bit 12 A 22 Low Line L2 L3 Bit 13 A 23 Low Line L3 L1 Bit 14 24 High Line L1 L2 Bit 15 25 High Line L2 L3 55 Profibus Communications Module 56 Table 15 Modbus Registers Starter Status amp Control Continued Absolute Register Address Description Range Units Bit Mask BitO 26 High Line L3 L1 Bit1 A 27 Phase Loss Bit 2 noL No Line A 29 PORT Timeout MX only Bit 4 31 Overcurrent Bit5 34 Undercurrent Bit6 35 PF Too Leading MX only 30024 40024 Alarm Status 2 Bit7 A 36 PF Too Lagging only Bit8 37 Current Imbalance Bit9 A 38 Ground Fault Bit 10 A 47 Stack Overtemperature Bit 11 53 Tach Loss MX only Bit 12 60 DI 1 Bit 13 A 61 DI 2 Bit 14 62 013 Bit 15 A 63 014 MX only Bit Mask 8L0 A 64
64. ter LED1 LED2 There are two sets of Tx Rx LEDs located on the front of the MXPB3 module between the green Modbus RTU plug in connector and the 9 pin Profibus DP connector Facing the MXPB3 as seen in the image below the left side Rx LED yellow Tx LED green represents Modbus RTU while the right side Rx LED yellow Tx LED green represents Profibus DP Modbus RTU Tx LED is illuminated when a message s is being transmitted to the Soft Starter Rx LED is ON when response data is being received from the Soft Starter Profibus DP Tx LED is illuminated during Data Exchange and blinks during parameterization Rx LED flashes at 1 Hz when Modbus is communicating and Profibus is in Data Exchange mode 2 Installation Wiring Examples Serial Starter MXPB3 TB4 Profibus COM terminal 3 A terminal 2 B terminal 1 Profibus DP RJ 45 Hub RJ 45 used for configuration only Siemens 315 with MXPB3 Profibus DP 6 5 9 C C 9 Profibus Network 13 14 Profibus Communications Module Quickstart Web Page Based Setup Web Page The Web Page Based Setup tool is designed to make both monitoring and basic configuration intuitive and simple Enter IP Address 192 168 0 100 Default into a connected web browser the Benshaw Soft Starter Controller web page shown below will be displayed NOTE The must be connected to the starter and a computer to
65. the MXPB3 ethernet port before accessing the web based configuration tool I CURTISS A WRIGHT Control Company BENSHAW Benshaw Soft Starter Controller Description MX3 Soft Starter Profibus Parameters Slave ID 7 Modbus RTU Parameters Baud Rate 19200 Stop Bits 1 Parity Even Watchdog Timer Watchdog 0 milliseconds Configure Profibus Network Settings IP address 10 92 4 110 Subnet mask 255 255240 0 Default gateway 10 92 0 1 MAC address 00 03 F4 03 A9 C8 Revision 2 11 The Web Page Based Setup tool is divided into 4 sections Profibus Configuration Network Configuration Device Info and Diagnostics 2 Installation Profibus Selecting the Configure Profibus button on the Home Page will enable the Profibus Configuration Configuration web page below Benshaw Soft Starter Controller Configuration Description MX3 Soft Starter Enter up to 80 characters Profibus Communication Slave Address 7 Enter value between 1 and 126 Watchdog Configuration and Modbus TCP Watchdog 0 Enter a value between 0 and 30000 milliseconds Cancel Editing The Profibus Configuration screen enables access to a Controller Description Profibus Communication slave address and Watchdog Configuration Timer To enter a description click within the Description field and enter the new description Specifying a new slave address number 1 31 or 1 126
66. tory Passcode Entered 185 Event Log Cleared 186 Run Time Reset 187 kWh Reset 188 Reflash Mode Entered 190 System Powered Up 191 System Powered Down 192 Low Control Power Detected 193 Standard BIST Entered 194 Powered BIST Entered 195 BIST Passed The System State when an event or fault occurred may be read from 30901 40901 most recent through 30999 40999 oldest System States are identical to those reported by the fault log and are defined in Table 99 Fault Codes Page 115 The event time and date stamp may be read from 31001 41001 most recent through 31198 41198 oldest The Time and Date stamp is stored as a 32 bit unsigned integer in two consecutive Modbus registers Time and Date is expressed as the number of seconds elapsed since 12 00 AM on January 1st 1972 Table 23 Time and Date Stamp Registers UR ALIUS 31001 41001 Date Time lower 16 bits for most recent event 31002 41002 Date Time upper 16 bits for most recent event 31003 41003 Date Time lower 16 bits 31004 41004 Date Time upper 16 bits 31197 41197 Date Time lower 16 bits for oldest event 31198 41198 Date Time upper 16 bits for oldest event 75 Profibus Communications Module dap BENSHAW ADVANCED CONTROLS amp DRIVES 76 Appendix B Reference Documents Appendix B Reference Documents Reference documents following publications
67. ue DB2DBX 51 SS NO STARTER STATUS RUNNING BOOL DB2DBX 52 55 NO STARTER STATUS BOOL tase DB2DBX 53 STARTER_STATUS_ALARM BOOL tase DB2DBX 54 SS_NO_1 STARTER_STATUS_FAULT BOOL taise DB2DBX 55 SS NO STARTER STATUS LOCKOUT taise DB2DBX 56 SS 1 5 STATUS RES BITOG BOOL tase DB2DBX 57 SS_NO_1 STARTER_STATUS_RES_BIT07 BOOL DB2DBX 60 SS 1 5 STATUS RES BOOL taise DB2DBX 61 SS i STARTER STATUS RES BOOL DB2DBX 62 SS i STARTER STATUS RES BOOL tase DB2DBX 63 55 NO STARTER STATUS RES BIT11 BOOL tase DB2DBX 64 SS_NO_1 STARTER_STATUS_RES_BIT12 BOOL taise DB2DBX 65 55 1 5 STATUS RES BITI BOOL taise DB2DBX 66 SS_NO_I STARTER_STATUS RES 14 BOOL tase DB2DBX 67 STARTER STATUS RES 5 BOOL tase DB2DBX 130 0 SS NO 1 RES 0 800L DB2DBX 130 1 SS NO 1 RES 1 BOOL DB2DBX 1302 SS NO 1 CTRL RELAY 6 BOOL I taise DB2DBX 1303 SS NO 1 CTRL RELAY 5 BOOL tase DB2DBX 1304 SS_NO_1 CTRL_RELAY_4 BOOL gt DB2DBX 130 5 SS_NO_1 CTRL_RELAY_3 I taise DB2DBX 130 6 SS_NO_1 CTRL_RELAY_2 BOOL DB2DBX 1307 SS NO 1 CTRL RELAY 1 E taise DB2DBX 131 0 SS_NO_1 CTRL_RUN_STOP BOOL taise DB2DBX 1311 SS_NO_1 CTRL_FAULT_RESET taise DB2DBX 1312 SS_NO_1 CTRL_EMER_OL_RESET BOOL tase DB2DBX 131 3 SS NO 1 CTRL LOC REM DB2DBX 131 4 SS_NO_1
68. wer Ramp 4 Tach Ramp only 30113 40113 Initial Motor Current 1 50 600 96 FLA 30114 40114 Maximum Motor Current 1 100 800 96 FLA 30115 40115 Ramp Time 1 0 300 Sec 30116 40116 Initial Motor Current 2 50 600 96 FLA 30117 40117 Maximum Motor Current 2 100 800 96 FLA 30118 40118 Ramp 2 0 300 Sec 30119 40119 UTS Time 1 900 Sec 30120 40120 Initial V T P 1 100 96 30121 40121 Max T P 10 325 0 Coast 1 Voltage Decel 30122 40122 Stop Mode 2 TruTorque Decel 3 DC Brake 30123 40123 Decel Begin Level 100 1 96 30124 40124 Decel End Level 99 1 96 30125 40125 Decel Time 1 180 Sec 30126 40126 DC Brake Level 10 100 96 30127 40127 DC Brake Time 1 180 Sec 30128 40128 DC Brake Delay 1 30 100 mSec 0 Disabled 30129 40129 Kick Enable 1 1 Enabled 30130 40130 Kick Current Level 1 100 800 96 FLA 30131 40131 Kick Time 1 1 100 100 mSec 30132 40132 Kick Enable 2 Disabled 1 Enabled 30133 40133 Kick Current Level 2 100 800 FLA 30134 40134 Kick Time 2 1 100 100 mSec 0 Disabled 30135 40105 Slow Speed Enable 1 1 Enabled Appendix A Modbus Registers Table 18 Parameters Common to MX and MX Continued Absolute Register Description Range Units Address MX MX3 1 0 1 5 1 6 1 7 1 9 2 0 2 5 2 6 2 8 2 9 10 3 1 11 3 3 12 3 5 13 3 8 14 4 2 30136 40136 Slow Speed 1 0 7 1 15 45 1 143 16 5 0 17 5 5 18 6 2 19 7 1 20 8 3 21 9 1 22 10 0
69. with a repeater is accomplished in the same manner To change the Watchdog timer click in the box enter a number between 0 and 30000 milliseconds Click Store Parameters to save the changes 15 Profibus Communications Module Ethernet Configuration 16 Click the Edit button within the Network Settings box on the home page to access the Network Setup web page shown below Benshaw Soft Starter Controller Network Setup IP Address lo 92 4 108 Mask 255 255 255 0 Default Gateway Store parameters Cancel Editing From the Network Setup screen the IP Address Subnet Mask and Default Gateway can be configured Click within the first box of the parameter to be changed erase the current value then enter the required value After the first three digits are entered the next box will automatically highlight Continue to enter new values to overwrite the current values and each subsequent box will highlight when the current box is full Conversely double clicking on any box enables overwriting of a current value When changes are complete click Store Parameters to save the changes and return to the Main screen 2 Installation Diagnostics Clicking on the Diagnostics button at the bottom of the home page enables access to the Diagnostics web page below Benshaw Soft Starter Controller Diagnostics Description Enter a description Modbus Time
70. yy 02 09 30229 40229 Time Date Format 2 yy mm dd 3 yy mm dd 4 dd mm yy 5 dd mm yy 02 10 30230 40230 Current Delay 1 00 100 mSec Zero Sequence Ground 0 Disabled 92 90231 40231 Fault Trip Enable 1 Enabled 02 12 30232 40232 Zero Sequence Grouhd 100 mA rms Fault Trip Level 02 13 30233 40233 YOU hat 1 900 100 Delay Time 02 14 30234 40234 Phase Loss 1 50 100 mSec Delay Time 02 15 30235 40235 Over Frequency 24 72 Hz Trip Level 02 16 30236 40236 Unger Frequency Tip 1 Hz Level Over Under 02 17 30237 40237 Frequency 1 900 100 mSec Delay Time Power Factor 0 Disabled 02 18 30238 40238 Leading Trip Enable 1 Enabled 02 19 30239 40239 Power Factor 80 99 0 80 0 99 lag Leading Trip Level 100 199 1 00 0 01 lead 3 Profibus Object Model Table 8 PROFIBUS DP V1 Parameters Unique to MX3 Continued Slot Modbus 2 Num Index Register Description Range Units Power Factor 0 Disabled 92 20 30240 40240 Lagging Trip Enable 1 Enabled Power Factor 1 99 0 01 0 99 lag 02 2l 9024140241 Lagging Trip Level 100 120 1 00 0 80 lead Power Factor 02 22 30242 40242 1 900 100 mSec Delay Time M a 0 Disabled 02 23 30243 40243 Backspin Timer Enable 1 Enabled 02 24 30244 40244 Backspin Time 1 180 Min Time Between Starts 0 Disabled 02 25 30245 40245 Enable 1 Enab

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