Calibration Manual
Contents
1. at M M C3 al oY lt lt at C3 lt Figure 3 The Calibration Menus Watlow Series 96 Calibration 3 Thermocouple Input Procedure Equipment Type J reference compensator with reference junction at 32 F O C or type J thermocouple calibrator to 32 F O C Precision millivolt source O to 50mV minimum range 0 002mV resolution Input 1 Setup and Calibration l 2 3 6 Connect the correct power supply to terminals 8 and 9 see Series 96 User s Manual Connect the millivolt source to terminals 6 and 7 with copper wire Enter 50 000mV from the millivolt source Allow at least 10 seconds to stabilize Set Thermocouple Calibration 50mV Calibration 1 Menu to YE amp S Press the Advance Key to store 50 000mV input and move to the next prompt Enter 0 000mV from the millivolt source Allow at least 10 seconds to stabilize Set Thermocouple Calibration OmV Calibration 1 Menu to YES Press the Advance Key to store 0 000mV input and move to the next prompt Disconnect the millivolt source and connect the reference compensator or thermocouple calibrator to terminals 6 and 7 With type J thermocouple wire if using a compensator turn it on and short the input wires When using a type J calibrator set it to simulate 32 F 0 C Allow 10 seconds for the controller to stabilize Set Ther2. 507 454 5300 Fax 507 452 4507
3. K 0 5A solid state relay without RC suppression Output 2 A None C Switched dc output open collector D Electromechanical relay Form C 2A without RC suppression F Universal Process range selectable 0 20mA 4 20mA 0 5V dc 1 5V dc 0 10V dc K 0 5A solid state relay without RC suppression Output 3 A None D Electromechanical relay Form C 2A without RC suppression Output 4 A None D Electromechanical relay Form C 2A without RC suppression R 232 Communications U 485 Communications M Universal Retransmit range selectable 0 20mA 4 20mA 0 5V dc 1 5V dc 0 10V dc Software Preset Parameters 00 Standard software AA Ramping Display Overlay Upper Lower RR Red Red display GR Green Red display RG Red Green display GG Green Green display Modbus Address Read Write 1620 w 1621 w 1622 w Conditions for Parameters toAppear Active if output 4 is process 96 _ M _ set tolh dE Active if output 4 is process 96 _ M _ set tolh id EE Active if output 4 is process 96 _ M _ set tolh dE _ _ and Calibra tion Lock Lockout Menu is not pA a ant ___ and Calibra tion Lock Lockout Menu is not _ _ and Calibra tion Lock Lockout Menu is not Watlow Series 96 Calibration 11 How to Reach Us TOTAL CUSTOMER SATISFACTION Ey Quality and Mission Statement Watlow Controls will be the world s best su
4. 0 1604 w Active if output 1 is process 96 _ tion 1 4mA _ F _ _____ and Calibra Enter the output tion Lock Lockout Menu is not value in milliamps set tolh iE as measured f 28 Output Calibra 0 00 to 99 99 20 00 2000 1605 w Active if output 1 is process 96 _ tion 1 20mA _ F _ __ ___ and Calibra Enter the output tion Lock Lockout Menu is not value in milliamps set tolh dE as measured Output Calibra 0 00 to 99 99 1 00 100 1606 w Active if output 1 is process 96 _ tion 1 1V _ F _ __ ___ and Calibra Enter the output tion Lock Lockout Menu is not value in volts as set tolh dE measured 1 10 Output Calibra 0 00 to 99 99 10 00 1000 1607 w Active if output 1 is process 96 _ tion 1 10V _ F _ ____ and Calibra Enter the output tion Lock Lockout Menu is not value in volts as set to h dE measured Output Calibra 0 00 to 99 99 4 00 400 1609 w Active if output 2 is process 96 _ tion 2 4mA _ _F__ ___ and Calibra Enter the output tion Lock Lockout Menu is not value in milliamps set tolh dE as measured 20 Output Calibra 0 00 to 99 99 20 00 2000 1610 w Active if output 2 is process 96 _ tion 2 20mMA _ _F__ ___ and Calibra Enter the output tion Lock Lockout Menu is not value in milliamps set tolh dE as measured Output Calibra 0 00 to 99 99 1 00 100 1611 w Active if output 2 is process 96 _ tion 2 1V _ _F__ _ andCalibra Enter the output tion Lock Lockout Menu i
5. 1603 w 1603 w 1603 w Conditions for Parameters to Appear Active if the controller is in diagnostic mode for comms Active if Calibration Lock Lock out Menu is not set to h dE Active if Calibration Lock Lock out Menu is not set to h dE Active if Calibration Lock Lock out Menu is not set to h dE Active if Calibration Lock Lock out Menu is not set to h dE Active if Calibration Lock Lock out Menu is not set to h dE Active if Calibration Lock Lock out Menu is not set tofh dE Active if Calibration Lock Lock out Menu is not set to h df Active if Calibration Lock Lock out Menu is not set to h dE 8 Calibration Watlow Series 96 Display AYA Parameter Range Default Modbus Value RTD Calibration 3800 Store 380 00Q cali bration for input 1 RTD Process Calibra tion 1 OV Store 0 000V cali bration for input 1 process no 0 yes 7 no 0 yes 8 Process Calibra tion 1 10V Store 10 000V cali bration for input 1 process no 0 yes 9 Process Calibra no 0 tion 1 4mA yes 10 Store 4 000mA cali bration for input 1 process Process Calibra no 0 tion 1 20mA yes 11 Store 20 000mA cali bration for input 1 process Calibration 2 Menu Modbus Address Read Write Conditions for Parameters to Appear Active if Calibration Lock Lock out Menu is not set to h dE Active if Calibration Lock Loc
6. 9 see Series 96 User s Manual Milliamperes 2 Connect the volt ammeter set to milliamperes to terminals 20 and 21 3 At Output Calibration 4 4mA Process Output Calibration Menu enter the reading from the ammeter The unit should stabilize within one second Repeat until the ammeter reads 4 00mA 0 1mA Press the Advance Key to store the value and move to the next prompt At Output Calibration 4 20mA Process Output Calibration Menu enter the reading from the ammeter The unit should stabilize within one second Repeat until the ammeter reads 20 00mA 0 1mA Press the Advance Key to store the value and move to the next prompt Volts 5 6 7 8 Connect the volt ammeter set to volts to terminals 19 and 20 At Output Calibration 4 1V 4___ 4 Process Output Calibration Menu enter the reading from the voltmeter The unit should stabilize within one second Repeat until the voltmeter reads 1 00V 0 1V Press the Advance Key to store the value and move to the next prompt At Output Calibration 4 10V Process Output Calibration Menu enter the reading from the voltmeter The unit should stabilize within one second Repeat until the voltmeter reads 10 00V 0 1V Press the Advance Key to store the value and move to the next prompt Rewire for operation and verify calibration Watlow Series 96 Calibration 7 series 96 Factory Page Calibration Parameters The resting state d
7. enu c n Calibration 1 Menu cty FctY Factory Page r Restore Factory Calibration F Default Settings Thermocouple Calibration 50mV Thermocouple Calibration OmV Thermocouple Calibration 32mV Set Ground Lead Resistance Calibration RTD Calibration 159 RTD Calibration 3809 Process Calibration 1 OV Process Calibration 1 10V Process Calibration 1 4mA Process Calibration 1 20mA WN rr Qa ro rr O rr p UA C3 9 rr wm rr n Wy ae LO 2 a ro mr Q 3 Ww 3 U ea C3 CG Cc D c 3 0 a CG N alibration 2 Menu Factory Page Process Calibration 2 OV Process Calibration 2 10V Process Calibration 2 4mA Process Calibration 2 20mA N 5 M O Fan p rr Cc N N rr me Z ole o _ I C C ce o at C3 n p 0 C tr U rocess Output Calibration Menu 1 ct 9 Factory Page Output Calibration 1 4mA Output Calibration 1 20mA Output Calibration 1 1V Output Calibration 1 10V Output Calibration 2 4mA Output Calibration 2 20mA Output Calibration 2 1V Output Calibration 2 10V Output Calibration 4 4mA Output Calibration 4 20mA Output Calibration 4 1V Output Calibration 4 10V A p tr e N me i lt a g CG a a
8. etup and Calibration l Connect the correct power supply to terminals 8 and 9 see Series 96 User s Manual Milliamperes 2 3 Connect the volt ammeter Set to milliamperes to terminals 13 and 14 At Output Calibration 1 4mA Process Output Calibration Menu enter the reading from the ammeter The unit should stabilize within one second Repeat until the ammeter reads 4 00mA 0 1mA Press the Advance Key to store the value and move to the next prompt At Output Calibration 1 20mA Process Output Calibration Menu enter the reading from the ammeter The unit should stabilize within one second Repeat until the ammeter reads 20 00MA 0 1mA Press the Advance Key to store the value and move to the next prompt Volts 5 6 Connect the volt ammeter set to volts to terminals 14 and 15 At Output Calibration 1 1V Process Output Calibration Menu enter the reading from the voltmeter The unit should stabilize within one second Repeat until the voltmeter reads 1 00V 0 1V Press the Advance Key to store the value and move to the next prompt At Output Calibration 1 10V Process Output Calibration Menu enter the reading from the voltmeter The unit should stabilize within one second Repeat until the voltmeter reads 10 00V 0 1V Press the Advance Key to store the value and move to the next prompt Rewire for operation and verify calibration Output 2 Setup and Calibration L Con
9. iin Series 96 Calibration Manual 1 16 DIN Temperature Controller with Custom Toolbar patent pending C 97 TOAL CUSIOMER SATISFACTION AW LT ZZ OSS ON egistered Company R Winona Minneso ta USA A WATLOW Watlow Controls 1241 Bundy Blvd P O Box 5580 Winona Minnesota USA 55987 5580 Phone 507 454 5300 Fax 507 452 4507 http www watlow com Made in the U S A January 1999 1627 Table of Contents Calibrating the Series 96 c 0 c cceccsscceseeeeeescceeeeeeesesscesees 3 Thermocouple Input ProCedure ccccccsseeeessseeeeeeeeeeeeeeees 4 Voltage Process Input Procedure cccccssseeeeeeeeeeeees 5 Current Process Input Procedure cc ssccccsseeeeeeeeeeeeees 5 Process Output Procedures cccccecesesceeeeeeeceeeeeneeeeeeeeees 6 Calibration Parameters wegecenesseanitniunnatecatuniarenmnoncenitoesunrtwnss 8 Ordering Information ccccccceeeeccecceseeeeeeeeeeaeeeeeeeeesaeeeees 11 How to Reach US a sicenssd acutniessarnccxsereecznitiventicincroess Back Cover Warranty RtuUIns cccccccccccesseceeeeeeeeeeeeeeeeeeens Back Cover Technical Assistance If you encounter a problem with your Watlow controller see the Trouble shooting Table in the Appendix of the Series 96 User s Manual and review all of your configuration information to verify that your selections are consistent with your application inputs outputs alarms li
10. isplay shows one of the following sets of data depending on controller setup The first prompt appears in the top display the second in the bottom To enter the calibration mode first enter the diagnostics mode send value 1789 to register 1512 Once in Diagnostics mode to enter calibration mode send 1415 to register 1600 To restore factory calibration settings send value 1 to register 1601 Display Parameter Range Modbus Value Calibration 1 Menu To exit 0 to 1414 cSt dFLE Factory Page and 1416 to 9999 To enter 1415 Restore Factory no 0 Calibration YES yes 1 Restore factory cali bration Does not af fect operations and setup parameters Default Settings no 0 Restore default set yes 800 tings Thermocouple Cal no 0 ibration OMV Store 0 000mV cali bration for input 1 thermocouple Thermocouple Cal no 0 Ibration 50mV yes 2 Store 50 000mvV cali bration for input 1 thermocouple yes 1 Thermocouple Cal no 0 Ibration 322 yes 3 Store 32 F type J calibration Set Ground no 0 Store calibration for yes 4 ground Lead Resistance no 0 Calibration YES yes 5 Store calibration for lead resistance RTD Calibration no 0 15Q yes 6 Store 15 00Q cali bration for input 1 RTD Default 0 0 0 0 0 0 0 0 Modbus Address Read Write 1600 r w 1601 w 1602 w 1603 w 1603 w 1603 w
11. ith 0 01mA resolution Input 1 and 2 Setup and Calibration 1 Connect the correct power supply to terminals 8 and 9 see Series 96 User s Manual Input 1 2 Connect the current source to terminals 5 and 6 3 Enter 4 00mA from the current source to the controller Allow at least 10 seconds to stabilize Set Process Calibration 1 4mA Calibration 1 Menu to YE amp S Press the Advance Key to store the 4mA input and move to the next prompt 4 Enter 20 00mA from the current source to the controller Allow at least 10 seconds to stabilize Set Process Calibration 1 20mMA A 2GA Calibration 1 Menu to YES Press the Advance Key to store the 20mA input and move to the next prompt Input 2 5 Connect the current source to terminals 1 and 2 6 Enter 4 00mA from the current source to the controller Allow at least 10 seconds to stabilize Set Process Calibration 2 4mA Calibration 2 Menu tol YS Press the Advance Key to store the 4mA input and move to the next prompt 7 Enter 20 00mA from the current source to the controller Allow at least 10 seconds to stabilize Set Process Calibration 2 20mA 6 2GA Calibration 2 Menu to YES Press the Advance Key to store the 20mA input and move to the next prompt 8 Rewire for operation and verify calibration Watlow Series 96 Calibration 5 6 Process Output Procedures Equipment Precision volt ammeter with 3 5 digit resolution Output 1 S
12. k out Menu is not set to h dE Active if Calibration Lock Lock out Menu is not set to h dE Active if Calibration Lock Lock out Menu is not set to h dE Active if Calibration Lock Lock out Menu is not set to h dE Factory Page Process Calibra no 0 0 1608 w Active if input 2 is present 96 1 tion 2 OV yes 1 _ _ _ _ and Calibra Store 0 000V calibra tion Lock Lockout Menu is not tion for input 2 pro set tol h dE cess Process Calibra no 0 0 1608 w Active if input 2 is present 96 1 tion 2 10V yes 2 _ ___ _ __ _ _ and Calibra Store 10 000V cali tion Lock Lockout Menu is not bration for input 2 set tolh iE process Process Calibra no 0 0 1608 w Active if input 2 is present 96 _1 tion 2 yes 3 ___ _ _ _ and Calibra 4mA tion Lock Lockout Menu is not Store 4 000mA cali set tolh dE bration for input 2 process 62 A Process Calibra no 0 0 1608 w Active if input 2 is present 96 tion 2 20mMA yes 4 1 __ ____ and Cali Store 20 000mA cali bration Lock Lockout Menu bration for input 2 is not set to h iE process These parameters are not available if the ramping software option has been ordered 96 ___ ____ AA__ Watlow Series 96 Calibration 9 Display Parameter Range Default Modbus Conditions for Modbus Value Address Parameters to Appear Read Write Process Output Calibration Menu Fcty Factory Page Output Calibra 0 00 to 99 99 4 00 40
13. mits etc If the problem persists after checking the above you can get technical assistance from your local Watlow representative or by dialing 507 454 5300 ext 1111 An applications engineer will discuss your application with you Please have the following information available when calling e Complete model number e All configuration information e User s Manual e Diagnostic menu readings Your Feedback Your comments or suggestions on this manual are welcome Please send them to Technical Writer Watlow Controls 1241 Bundy Blvd P O Box 5580 Winona MN 55987 5580 phone 507 454 5300 fax 507 452 4507 The Series 96 Calibration Manual is copyrighted by Watlow Winona Inc J anuary 1999 with all rights reserved 1627 2 Calibration Watlow Series 96 Calibrating the Series 96 Warm up the unit 20 minutes To enter a calibration menu enter the Factory Page by holding down the and keys for six seconds Once in the Factory Page use the Up arrow or Down arrow Key to select a menu The last three menus on the Factory Page are Calibration 1 Menu le n l Calibration 2 Menu and Process Output Calibration Menu ce out You can restore the original factory calibration with Restore Factory Calibration Calibration 1 Menu or revert to the default parameter range selections with Default Settings dF LE Calibration 1 Menu Factory Page Custom Menu FetY Lockout Menu FetY d H A 9 Diagnostics M
14. mocouple Calibration 32 Calibration 1 Menu to YES Press the Advance Key to store type J thermocouple calibration and move to the next prompt Rewire for operation and verify calibration RTD Input Procedure Equipment Required 1kQ decade box with 0 01Q resolution Input 1 Setup and Calibration l 2 4 Calibration Connect the correct power supply to terminals 8 and 9 see Series 96 User s Manual Short terminals 5 6 and 7 together with less than 0 1Q Set Ground Calibration 1 Menu to YES Press the Advance Key to store ground Input and move to the next prompt Short terminals 5 and 7 together with less than 0 5Q Set Lead Resistance Calibration L EAd Calibration 1 Menu to YES Press the Advance Key to store the lead resistance and move to the next prompt Connect the decade box to terminals 5 S2 6 S3 and 7 S1 with 20 to 24 gauge wire Enter 15 00Q from the decade box Allow at least 10 seconds to stabilize Set RTD Calibration 15Q Calibration 1 Menu to Y amp S Press the Advance Key to store the 15 00Q input and move to the next prompt Enter 380 00 from the decade box Allow at least 10 seconds to stabilize Set RTD Calibration 380Q Calibration 1 Menu to Y S Press the Advance Key to store the 380 00Q input and move to the next prompt Rewire for operation and verify calibration Watlow Series 96 Voltage Process Input Procedure Equipment e Precision voltage sou
15. nect the correct power supply to terminals 8 and 9 see Series 96 User s Manual Milliamperes 2 3 Connect the volt ammeter set to milliamperes to terminals 17 and 18 At Output Calibration 2 4mA Process Output Calibration Menu enter the reading from the ammeter The unit should stabilize within one second Repeat until the ammeter reads 4 00mA 0 1mA Press the Advance Key to store the value and move to the next prompt At Output Calibration 2 20mA Process Output Calibration Menu enter the reading from the ammeter The unit should stabilize within one second Repeat until the ammeter reads 20 00mA 0 1mA Press the Advance Key to store the value and move to the next prompt Volts 5 6 7 Calibration Connect the volt ammeter set to volts to terminals 16 and 17 At Output Calibration 2 1V Process Output Calibration Menu enter the reading from the volt The unit should stabilize within one second Repeat until the voltmeter reads 1 00V 0 1V Press the Advance Key to store the value and move to the next prompt At Output Calibration 2 10V Process Output Calibration Menu enter the reading from the volt The unit should stabilize within one second Repeat until the voltmeter reads 10 00V 0 1V Press the Advance Key to store the value and move to the next prompt Watlow Series 96 Output 4 Setup and Calibration L Connect the correct power supply to terminals 8 and
16. pplier of industrial temperature control products services and systems by exceeding our customers employees and shareholders expectations Contact e Phone 507 454 5300 e Fax 507 452 4507 e For technical support ask for an Applications Engineer ext 1111 e To place an order ask for Customer Service e To discuss a custom option ask for a Series 96 Product Manager Warranty The Watlow Series 96 is warranted to be free of defects in material and workmanship for 36 months after delivery to the first purchaser for use providing that the units have not been misapplied Since Watlow has no control over their use and sometimes misuse we cannot guarantee against failure Watlow s obligations hereunder at Watlow s option are limited to replacement repair or refund of purchase price and parts which upon examination prove to be defective within the warranty period specified This warranty does not apply to damage resulting from transportation alteration misuse or abuse Returns e Call or fax Customer Service for a Return Material Authorization RMA number before returning a controller e Put the RMA number on the shipping label and also on a written description of the problem e A restocking charge of 20 of the net price is charged for all standard units returned to stock Watlow Series 96 Calibration Manual Watlow Controls 1241 Bundy Blvd P O Box 5580 Winona MN USA 55987 5580 Phone
17. rce 0 to 10V minimum range with 0 001V resolution Input 1 and 2 Setup and Calibration 1 Connect the correct power supply to terminals 8 and 9 see Series 96 User s Manual Input 1 2 Connect the voltage source to terminals 4 and 6 of the controller 3 Enter 0 00V from the voltage source to the controller Allow at least 10 seconds to stabilize Set Process Calibration 1 OV Calibration 1 Menu to YES Press the Advance Key to store the 0 00V input and move to the next prompt 4 Enter 10 00V from the voltage source to the controller Allow at least 10 seconds to stabilize Set Process Calibration 1 10V Calibration 1 Menu to Y amp S Press the Advance Key to store the 10 00V input and move to the next prompt Input 2 5 Connect the voltage source to terminals 1 and 3 of the controller 6 Enter 0 00V from the voltage source to the controller Allow at least 10 seconds to stabilize Set Process Calibration 2 OV Calibration 2 Menu tol YE amp S Press the Advance Key to store the 0 00V input and move to the next prompt 7 Enter 10 00V from the voltage source to the controller Allow at least 10 seconds to stabilize Set Process Calibration 2 10V Calibration 2 Menu tof Y amp S Press the Advance Key to store the 10 00V input and move to the next prompt 8 Rewirefor operation and verify calibration Current Process Input Procedure Equipment e Precision current source 0 to 20mA range w
18. s not value in volts as set to h dE measured ec 10 Output Calibra 0 00 to 99 99 10 00 1000 1612 w Active if output 2 is process 96 _ tion 2 10V _ _F__ _ andCalibra Enter the output tion Lock Lockout Menu is not value in volts as set tolh dE measured Output Calibra 0 00 to 99 99 4 00 400 1619 w Active if output 4 is process 96 _ tion 4 4mA M and Calibra Enter the output value in milliamps as measured 10 Calibration tion Lock Lockout Menu is not set tolh dE Watlow Series 96 Display Parameter Range Default Modbus Value 4 g0 Output Calibra 0 00 to 99 99 20 00 2000 tion 4 20MA Enter the output value in milliamps as measured Output Calibra 0 00 to 99 99 1 00 100 tion 4 1V Enter the output value in volts as measured 4 I0 Output Calibra 0 00 to 99 99 10 00 1000 tion 4 10V Enter the output value in volts as measured Ordering Information 1551 Series 96 96 Microprocessor based 1 46 DIN with universal input 1 Options include software power supply input 2 four outputs and display color Power Supply A 100 240V ac dc B 24 28V amp ac dc O None 1 Event input amp 0 5V dc 4 20mA remote set point input Output 1 C Switched dc open collector D Electromechanical relay Form C 2A without RC suppression F Universal Process range selectable 0 20mA 4 20mA 0 5V dc 1 5V dc 0 10V dc
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