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Kymco Agility bruger manual
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1. ds DRIVER S MANUAL KWANG YANG MOTOR CO LTD AGILITY 50 _ Dear KYMCO Motorcycle Users Thank you for purchasing this KYMCO motorcycle and welcome to the family of KYMCO motorcycle riders To enjoy safety and more pleasant riding become throughly familiar with this driver s manual before your ride the motorcycle Your safety depends not only on your own alertness and familiarity with the moto rcycle but also the motorcycle mechanical condition A pre ride inspection before every outing and regular maintenance are essential the quality of each KYMCO motorcycle is guaranteed Note 1 The information and specifications stated in this manual are for reference only and subject to change without notice 2 When starting the engine the battery must be installed to facilitate Starting and increase the engine performance 3 Our company reserves the right to make any alteration in the design If the product Is not the same as Manual please according to the actual product We will not notice you again TABLE CONTENTS 1 PRECAUTIONS FOR A SAFE 1 2 ASSEMBLY 5 3 3 OPERATION INSTRUCTIONS 5 IGNITION SWITCH STEERING amp HANDLEBAR LOCK 5 ELECTRIC STARTER BUTTON HEADLIGHT SWITCH 6 HEADLIGHT DIMMER SWITCH 7 HORN BUTTON TURN SIGNAL SWITCH
2. ergine stopped far 20 30 sords Specified SAE 1 5 40 sevice Cassiciar SG Capadty E gt charging Capadty 0 8 L0 7 L 4 CAUTION When changing the engine di also dean the ai strainer and reinstall it Use the specified engine dl Change engine ail at first 300knnand then change it at every 2000 km Engine Will deteriorate easily and require more frequent change if the motorcyde is often nidden in dusty and areas or ridden for short dstance IDo not imixengne of diferent dasses ar viscosities It may Cause damage for engine 32 6 Drain bolt P 3 Al ma O KYMCO 7 TRANSMISSION GEAR OIL Check the transmission gear oil tank for leakage 1 Place the motorcycle on its main stand on level ground After the engine stops for 2 3 minutes remove the gear oil check bolt to check the oil level 2 lf the oil level is lower than the check bolt hole lower edge add gear oil fo the lower edge 3 After refilling securely tighten the check bolt Recommended Gear Oil SAE90 D Capacity Exchanging Capacity 0 111 0 10 L Gear Oil Filler Oil Check Bolt Hole Drain Bolt Oil Level CAUTION Add gear oil through the oil check bolt hole After refilling use a rag to wipe clean Excess or insufficient gear oil will affect the engine performance Never use gear oil of different brand
3. 7 SEAT LOCK MET IN BOX HELMET BUCKLE 8 rien 9 4 PRE RIDE INSPECTION 10 ADVANCE INSPECTION ENGINE OIL LEVEL INSPECTION REFILLING 10 BRAKE INSPECTION TIRE INSPECTION 11 FUEL LEVEL INSPECTION REFILLING 13 STEERING HANDLEBAR INSTRUMENT LIGHTS INSPECTION 14 BRAKE LEVER FREE PLAY INSPECTION amp ADJUSTMENT 15 CE 16 TABLE OF CONTENTS 5 ENGINE STARTING METHODS 18 USE THE ELECTRIC STARTER BUTTON 19 START WITH THE KICK LEVER 20 6 NORMAL RIDING METHOD 21 7 PRECAUTIONS FOR RIDING 23 8 HOW TO STOP RIDING 26 9 5 28 10 AIR CLEANER INSPECTION AND AIR CLEANER CLEANING amp REPLACEMENT 28 BATERI a anaa a aana aaa 30 FUSE CNE 31 ENGINE OIL CHANGE 32 SPARK PLUG INSPECTION 34 11 NOTICES 36 12 EXEXHAUST EMISSION CONTROL 37 POLLUTION FREE PERIODIC MAINTENANCE SCHEDULE 39 SPECIFICATION
4. cm CAUTION Abnormal tire pressure crack damage and abnormal wear will cause unsteady handlebar and result in tire break If the tire has cracks or is wom to the wear limit indication mark replace it with a new one 12 5 FUEL LEVEL INSPECTION REFILLING Check if the fuel is sufficient If the fuel gauge pointer is at red grid refill 92 or 95 nonleaded gasoline as soon as possible lt lt Refilling Method gt gt 1 Press down seat lock button open the seat 2 Open the fuel tank cap protective cover insert the ignition switch key into the fuel tank cap lock and turn the key counterclockwise to unlock and open the cap 3 Use only the nonleaded gasoline to fill the fuel tank 4 When closing the cap install the fuel tank by aligning Front the tab on the cap with the groove on the fuel filler 1 5 When closing simply clockwise to close the fuel tank cap Fuel tank cap protective cover Unlock 3 Lock 4 Reference plate Sear seat lock button P Rear seat CAUTION Be sure to stop the engine before refilling The gasoline level shall not exceed the reference plate otherwise the fuel will penetrate out When refilling do not add other additives to avoid engine breakdown O KYMCO 6 STEERING HANDLEBAR Visually inspect the steering handlebar for damage Apply the front brake and move the handlebar upward and downward to check for abnormal noise Move the steering handle
5. hand Then step down the main stand evenly with right foot and pull the motorcycle backward by force with right hand CAUTION The motorcycle may easily fall down if it is parked on an uneven ground 4 HANDLEBAR After parking be sure to lock the steering handlebar and take out the key to prevent pilferage Refer to P5 CAUTION Don t park your motorcycle at a place to hinder the traffic Park the motorcycle at a safe place and be sure to take out the key to prevent pilferage 9 EASY MAINTENANCE 1 AIR CLEANER INSPECTION AND AIR CLEANER CLEANING amp REPLACEMENT Take out the air cleaner and visually check if it is dirty or clogged 1 the screws attaching the air cleaner cover and remove the air cleaner cover 2 Remove the air cleaner element 3 The installation sequence is the reverse of removal Soak the element in clean engine oil and squeeze out the excess oil and then install the element and air cleaner Replace the air cleaner element at very 2000km The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas When replacing refer to P40 Periodic Inspection amp Maintenance Schedule CAUTION Never use oil or solvent To wash the wet type paper element Be careful not to allow water to enter the air cleaner otherwise it may result in hard starting If the air cleaner is not installed properly dust may be sucked into the cylinder direct
6. is fully charged to Prevent electricity leakage lf the motorcycle will not be used for a long time remove the negative ter minal Do not smoke or allow flames or sparks near the battery While removing and installing it Turn off the ignition switch before removal or installation The negative terminal shall be removed first and the Positive terminal shall be installed first Tighten the loose terminal nuts securely O KYMCO 5 FUSE CHANGE Turn off the main switch and check if the fuse is burned out When the fuse is burned out replace with a specifisd fuse Check for the cause of breakdown before replacing Ignition switch fuse specification 7A CAUTION Be careful not to excessively expand the fuse clip during removal After a new fuse is installed check the fuse clip for looseness which is the main cause of trouble Never use fuse of unspecified capacity it may cause wire overheating and burning out When replacing electric appliances lights instruments be sure to use the recommended genuine parts When washing the motorcycle avoid flushing it If the cause can not be found contact our distributor or service station for inspection KFuse Box LFuseclip MFuse ENGINE GILCHANGE Place the maacde mits man stand anlevd ground 2Renrowe tre ol dipstick 3Rennetredanbdtt dente oi 4 Reill feh engre fa O 7 lite Firniytidyen the di dipstick 5 W aimunp the mgeandchedkteoil levd aginata the
7. the above steps CAUTION When riding wear the helmet and do not retain it on the motorcycle to avoid damage of coated parts 8 INSTRUMENTS D MILEAGE COUNTER The total riding mileage is indicated by kilometer The figure in black and white 5 an unit of 100m TURN SIGNAL INDICATOR LIGHT When the tum signal switch is operated this indicator will wink HIGH BEAM INDICATOR LIGHT This indicator comes on when the long distance light is tumed on FUEL GAUGE The fuel gauge is to show the volume of gasoline in the fuel tank If the fuel gauge pointer 5 at the red area the fuel is insufficient Refill nonleaded gasoline as soon as possible SPEEDOMETER The riding speed is indicated by km hour or mph O KYMCO 4 PRE RIDE INSPECTION 1 ADVANCE INSPECTION Get into a good habit of inspection before riding For the sake of safety and to prevent vehicle damage and traffic accidents the pre ride inspection is absolutely required CAUTION Be sure to perform inspection and maintenance for your new motorcycle after it is ridden for 300km 2 ENGINE OIL LEVEL INSPECTION REFILLING Place the motorcycle on its main stand Take out the oil dipstick and wipe it clean Directly insert the oil dipstick into the engine oil Don t screw it in Take out the oil dipstick and check the oil level If it is close to the lower limit add engine oil to the upper limit CAUTION Check the oil level at e
8. ARTING METHODS 1 TURN THE IGNITION SWITCH ON Unlock the steering handlebar Turn the ignition switch to the ON position CAUTION Check the gasoline volume and engine oil level before starting the engine Be sure to erect the main stand while starting the engine Before starting the engine the side stand shall be kicked up to secure safety 2 LOCK THE REAR WHEEL Apply the rear brake lever fo connect the power for starting CAUTION In order to prevent the motorcycle from rushing out at high speed make sure to lock the rear wheel lf free play of the rear brake lever is rear wheel cannot be braked and if will cause danger easily 3 USE THE ELECTRIC STARTER BUTTON Push the electric starter button without rotating the throttle grip lf the engine fails to start after the electric starter button is pressed for 3 4 seconds rotate the throttle grip for 1 8 1 4 turn to facilitate starting When the motorcycle is not used for a long time or the fuel tank is empty if the engine is still hard to Start after the fuel tank Is refilled with gasoline push down the choke knob slightly turn the throttle grip and push the electric starter button for several times to start the engine In order to avoid battery overcharge do not push the starter button more than 5 seconds If the engine does not start after the electric starter button is pushed for 5 seconds wait for more than 5 seconds and then p
9. Length 1830 mm Overall Width Overall Height 1130 mm Displacement Bore x Stroke Fuel Consumption L 100km lt 21 Brake Type Disk Drum Compression Ratio Dry Weight Carry heavy 92 5kg 150kg Rated Power 2 6 7500 kw rpm Wheel Base 1325 mm 120 70 12 Idle Speed 1700 rpm Fuel Type Nonleaded gasoline92 Transmission Type Automatic Centrifugal Type Oil Capacity 0 8 liter Clutch Dry Multi Mass Clutch Fuel Tank Capacity 5 0 liter Starting System Starting Motor and Kick Battery 12V4AH Starte Spark Plug CHAMPION P RZ9HC KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic of Proc Telephone 886 7 3822526 FAX 886 7 3950021
10. S 40 1 PRECAUTIONS FOR SAFE RIDING 1 CLOTHES To relax and wear comfortable clothes are the main points for a safe riding To observe traffic laws keep a cool mind relax and be careful will provide you a safe riding Wear helmet and fasten it tightly Have the clothes well arranged Fasten shirt cuffs and keep them from hooking the brake lever Wear low heeled shoes for a safe riding When riding use both hands to grasp the handlebar It is very dangerous fo hold the handlebar with one hand A CAUTION A motorcycle rider should not wear loose or too long Clothes fo avoid danger During riding or 10 minutes after the motorcycle is Stopped do not touch the exhaust muffler to avoid scalding When parking the motorcycle keep it away from dry lawn or inflammables to avoid danger O KYMCO 2 RIDING METHOD The safety of two wheel vehicles is influenced by sitting position The rider should sit on the central part of the seat cushion If the rider sits on the rear part of the seat the load of front wheel will decrease As a result the handlebar will swing and cause danger to the rider When making a tum it will be easier for the rider to steer the motorcycle by leaning the body inward slightly The motorcycle will lose its balance if the rider fails to keep his body leaning inward When riding on a damaged or macadam road Slow down the speed and hold the han
11. ar brake pedal at braking position and push the motorcycle forward then the main stand will rebound automatically CAUTION After starting the engine and before moving do not tum the throttle grip to increase the engine rpm 9 O KYMCO 3 CORRECT SITTING POSITION Ride astride on the motorcycle from the left side and sit upright Touch the ground with left foot to avoid slipping CAUTION The rider must wear helmet gloves and goggles Do not wear any clothes which will affect riding safety 4 ROTATE THE THROTTLE GRIP Release the rear brake lever and slowly rotate the throttle girp then the motorcycle will move smoothly CAUTION After the rear wheel brake lever is released do not rotate the throttle grip suddenly to prevent the motorcycle from rushing out During riding do not accelerate or decelerate rapidly and suddenly to save fuel and prolong the motorcycle life O KYMCO 1 PRECAUTIONS FOR RIDING 1 CORRECT RIDING Before moving turn on the turn signal light and make sure whether the rear side is safe Do not rush into the car lanes and always keep the motorcycle to the right side to avoid danger CAUTION Moderate riding will prolong the engine service life The clutch linings are worn more quickly when often ridden at low speed 2 SPEED CONTROL The speed is controlled by the throttle grip ROTATE OThe speed will become faster Don t be hasty to accelerate Wh
12. bar upward downward rightward and leftward to check for any loose parts Check if the handlebar rotates freely lf any abnormal condition is found go to your motorcycle dealer or for inspection 7 INSTRUMENT LIGHTS INSPECTION Check the speedometer pointer for proper operation 2 Check the fuel gauge pointer for proper operation 3 Check the tum signal indicator and high beam indicator for proper operation 8 BRAKE LEVER FREE PLAY INSPECTION amp ADJUSTMENT Adjust the rear brake pedal free play with the brake adjusting nuts After adjustment fully apply the rear brake pedal and play is within the specified value 1 2cm CAUTION After the brake is adjusted align the groove of adjusting nut with the pin in order fo avoid accident and danger during riding 9 BRAKE SHOE INSPECTION When the brake lever is fully applied if the mark A on the brake indicator aligns with the reference mark on the brake panel it means the brake shoe is worn out Go 0 our designated distributors or service stations for brake shoe replacing Brake shoe service limit Front Rear A CAUTION Brake shoe will be worn more quickly if the brake lever is always applied lightly during riding O KYMCO 10 HORN LIGHTS INSPECTION Tum the ignition switch to the ON position and push the hom button to check if it sounds k aillight Inspection Start the engine and turn on the head
13. dlebar tightly 3 CARRYING GOODS Keep a good sitting posture to operate the motorcycle erl propery The feel of the handlebar will be different when carrying goods on the motorcycle Overloading may cause the handlebar to swing Avoid riding with overload Max loading capacity of the rear carrier is 5kg 2 Max loading capacity of the met in box is 5kg 2 ASSEMBLY PARTS D Met in Box Rear Brake Lever Taillight Stoplight L Rear Turn Signal Light Kick Lever Engine Serial Numher Main Stand L Front Tum Signal Light Fuel Filler Turn Signal Switch Headlight Dimmer Switch Passing Signal Switch Horn Button 90 3 OPERATION INSTRUCTIONS 1 IGNITION SWITCH STEERING amp HANDLEBAR LOCK At this position power is connected to start the engine The key cannot be taken out OFF At this position power is cut off and the engine stops The key can be taken out LOCK At this position the steering handlebar is locked The key can be taken out Locking Method Tum the steering handlebar left fo the full and then push and tum the ignition switch key left to the LOCK position ithe handlebar can be locked Unlocking Method Tum the ignition switch key right fo the OFF and the LOCK is released automatically CAUTION After locking tum the handlebar gently to make sure that it is locked Do not tum the ignition switch to the LOCK Pos
14. ecting the visibility of coming cars PASSING When passing if there are cars coming from the opposite direction press and release the PASSING switch and the headlight will wink CAUTION the coming cars This indicator comes on when the long distance light is turned on 5 HORN BUTTON TURN SIGNAL SWITCH When the ignition switch key is tumed the ON position push the hom button and it will sound D For tuming to the right lt For tuming to the left Push the tum signal switch button to release it Hom Button The hom and tum signal switch do not work when the ignition switch is CAUTION The tum signal light will not release automatically Be sure to reset it after use otherwise it may affect the traffic safety O KYMCO 6 SEAT LOCK MET IN BOX Unlock the seat and put the helmet in the MET IN box lt lt Unlocking Method gt gt Stop the engine and tum the ignition switch to the OFF position Insert the ignition switch key into the seat lock and tum it right To lock the seat push on it until it lock automatically Make sure the seat is secure before riding CAUTION Never put the key inside the seat cushion to lock the seat 7 HELMET BUCKLE 1 the seat with the ignition switch key and lift up the seat 2 Put the helmet retaining ring into the helmet buckle 3 Put down the seat and it will lock automatically Take out the helmet in the reserve order of
15. en riding on an ascending road rotate the throttle grip gradually to increase the horse power RESTORE The speed will become slower Restore The throttle grip quickly CAUTION Apply the brake level while restoring the throttle grip This will shorten the brake time required to slow down 3 PROPER RIDING WILL PROLONG THE ENGINE LIFE For a new motorcycle keep the speed below 30km per hour within the first 1000km of riding Avoid sudden acceleration and long time riding at high speed In hot weather the engine overheats easily at long time idling Stop the engine in this case CAUTION Moderate riding will prolong the engine life 4 APPLY BOTH FRONT LEVER AND REAR BRAKE PEDAL WHEN BRAKING First restore the throttle grip to the closed position and then pull the brake lever tight The best way to brake the motorcycle is to pull the brake lever slowly at the beginning then pull them tight CAUTION Apply single brake lever will cause the motorcycle to slip During riding never brake the motorcycle suddenly may cause the motorcycle to slip and could be very dangerous 24 O KYMCO 5 DO NOT MAKE SUDDEN STOP OR SHARP TURN Sudden stop and sharp turn are the main causes for slipping and could be very dangerous rainy days the road is slippery Sudden stop will cause the motorcycle to slip Be careful to avoid danger 6 BE MORE CAREFUL WHILE RIDING IN RAINY DAYS A longer bra
16. ition during riding otherwise the handlebar will be out of control and cause accidents Don t park your motorcycle at a place to hinder the traffic O KYMCO Center Clip 2 Headlight Switch Electric Starter Button Ignition Switch R Front Turn Signal Light Rear Brake Lever Exhaust Muffler R Rear Turn Signal Light Rear Carrier Battery Frame Serial Number Instruments 2 ELECTRIC STARTER BUTTON To start the engine first tum on the ignition switch and then push the electric starter button At this time be sure to fully apply the front or rear brake lever pedal in order 0 connect the power CAUTION During engine running do not push the electric starter button fo avoid engine damage Tum the headlight switch off and tum signal switch off before using the electric starter button Release the electric starter button immediately after the engine is started 3 HEADLIGHT SWITCH At this position the position light headlight instrument lights and taillight tum off together At this position the position light instrument lights and taillight light tum on lt x At this position the position light headlight instrument lights and taillight light all tum on 4 HEADLIGHT DIMMER SWITCH D D Switch to this position for using high beam 20 When riding in downtown area or there is a car coming from the opposite direction use low beam to avoid aff
17. king distance is required in rainy days than in sunny days Be sure to slow down and brake the motorcycle slowly as soon as possible When riding on a descending road restore the throttle grip to closed position and slow down by making intermittent braking CAUTION A longer braking distance Is required in rainy days Be sure to slow down and brake the motorcycle slowly as soon as possible 25 8 HOW STOP RIDING 1 WHILE GO NEAR THE PARKING PLACE Turn on the turn signal light in advance Watch out vehicles coming behind or aside and stop the motorcycle to the right side slowly Restore the throttle grip to closed position and apply the front brake level and rear brake pedal as soon as possible At this moment the stoplight will come on to warn the vehicles coming behind 2 WHILE THE MOTORCYCLE IS COMPLETELY STOPPED Return the turn signal switch to its original position Turn the ignition switch key to the OFF position to stop the engine CAUTION During riding never operate the ignition switch key When the ignition switch key is turned to the OFF position the electric system does not work Turn off the ignition switch key after the motorcycle is fully stopped O KYMCO 3 PARKING Place the motorcycle on its main stand on level ground and do not hinder the traffic Stand on the left side and grip the handlebar straight with left hand and the side rod or rear carrier with right
18. light switch to check if the headlight and taillight are good and check the light shells for dirt and damage Stoplight Inspection Apply the front and rear brake levers respectively to check if the stoplight is good And also check the stoplight shell for dirt and damage Tum Signal Light Inspection Operate the tum signal switch to make sure whether the right left front and rear tum signal lights can wink and buzz Also check the light shells for dirt and damage Headlight Taillight Stoplight 9 signal light Horn button CAUTION Replace any dirty or damaged lights with new ones to avoid danger during riding 11 FRONT REAR SHOCK ABSORBER INSPECTION Check the condition of the front rear shock absorbers by pressing down on the handlebar and seat several times 12 BRAKE PERFORMANCE INSPECTION Fully apply the front and rear brake lever pedal and move the motorcycle forward 10 see if the braking effect is good 13 REAR MIRROR ANGLE CHECK Sit on the motorcycle uprightly and make a viewing test of the rear mirror angle 14 LICENSE PLATE CHECK Check the license plate for dirt and damage then tighten it 15 REFLECTOR CHECK Check the reflector for dirt and damage 16 PREVIOUS ABNORMAL PARTS INSPECTION Make sure that the previous abnormal parts are repaired 17 LUBRICATION POINT CHECK Visually check if all motorcycle lubrication points are lubricated properly _17 O KYMCO 5 ENGINE ST
19. ling brake fluid use towels to cover and protect the painted and coated surfaces Replace at 10000km or every year KUpper Lime LLower Lime 10 RUBBER COVER INSPECTION FOR WIRE AND CABLE The cable cores are protected by the rubber cover outside the connector Check the rubber cover frequently for proper installation When washing the motorcycle do not flush the rubber cover directly or brush it Use a wet rag to wipe off dirt and dust Rubber Cover Check Points 10 IMPORTANT NOTICES 1 WHEN THE ENGINE FAILS TO START OR STOPS DURING RIDING 5 the gasoline enough If the fuel gauge pointer is at the red line refill 92 or 95 nonleaded gasoline Is the way to start the engine correct Is there any other faulty parts 2 IN CASE OF BREAKDOWN For any trouble occurred during riding go to a KYMCO distributor or service station for inspection CAUTION For the sake of safety and to prevent vehicle damage and save your precious time the pre ride inspection is absolutely required Please read this User s Manual carefully and get into a good habit of inspection before riding O KYMCO 12 EXEXHAUST EMISSION CONTROL SYSTEM 1 The exhaust emission control system adopted in this model utilizes the reed valve to draw secondary air into the exhaust system for combustion by means of exhaust pulsation in order to minimize the exhaust emission Intake manifold Fresh air Carburetor Fresh al
20. ly to reduce engine horsepower and affect the service life of engine O KYMCO 2 FUEL SYSTEM Fuel Leakage Inspection Check the fuel line between the fuel tank and carburetor for fuel leakage Fuel tank 2 Fuel tube connector Carburetor CAUTION Check and replace any broken or damaged tube connector to avoid breakdown due to running out of gasoline 3 APPEARANCE CLEANING Often wipe clean the motorcycle appearance to prevent accumulated dust affecting the function of components CAUTION lf a motorcycle is not used for a long time check the operation of each part and replace lubricants before riding Ride the motorcycle only after its performance is confirmed When waxing the motorcycle make sure that the ingredients of the wax will not damage the paint of the motorcycle 00 4 BATTERY This model adopis the battery which needs refilling of Distilled water When cleaning the battery terminals remove the screws Attaching the battery cover on the seat and then open the battery cover When battery terminals are corroded take out the battery for cleaning After cleaning apply a thin coat of grease or Vaseline to Battery terminals and then install the battery CAUTION Never open the closed type battery electrolyte cap lf the motorcycle will not be used for a long time the Battery will discharge electricity by itself Remove the Battery and put it in a cool place after it
21. od performance prolong the motorcycle service life and reduce pollution make sure to perform the periodic inspection and maintenance Inspect and clean lubricate refill repair or replace if necessary A Adjust C Clean R Replace T Tighten it Notes 300 1000 3000 5000 7000 9000 11000 13000 viEnineOl R R R R R R R Checkthe oil level every 1000 v Engine Oil Strainer C C v Gear Oil R Replace R atevery5000km Cooling Water Clean C at every 2000km or replace R at every 5000km v Valve Clearance Adjust at every 4000km gt oo S G y O v Carburetor 17 17 11 DiveBet 27 44 Dive Chain 1411414 Clean C at every 1000km or replace R at every2000km a Batey Electoiie Inspect 1 atevery2000km v Fuel Filter Screen at every 8000km 2 wv Brake System C 144 Clutch Lever Free A v Bolts amp Nuts 7 _ Inspect 1 at every 8000km 00020 w Tire Pressure b C 114 TT i The above items are applicable to different models Perform suitable items for each model When exceeding the listed mileages perform maintenance according to the listed intervals The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas SPECIFICATIONS AGILITY 50 OHC Air Cooled 4 Stroke Single Cylinder 49 5 39 41 4 mm Engine Type Overall
22. or inferior quality which may result in engine breakdown Change gear oil at first 300km and then change at every 5000km Add specified gear oil whenever it is necessary 8 SPARK PLUG INSPECTION Check the spark plug side electrodes for wear Fouling deposits on spark plug electrodes and big gap may result in weak spark Spark Plug Removal 1 Remove the spark plug with a spark plug remover 2 installation sequence is the reverse of removal Spark Plug Cleaning 1 15 better to remove spark plug deposits with a spark plug Cleaner 2 spark plug cleaner is not available clean with a wire brush The side electrode gap is 0 6 0 7mm Specified Spark Plug CHAMPION P RZ9HC D Decarbonizing Cracks Damage Gap Wear Fouling Deposits CAUTION Clean the spark plug at every 2000km and replace it with a new one at every 5000km or when the center electrode 5 bumed out First screw in the spark plug with fingers and then tighten with a spark plug wrench Use unspecified spark plug may damage the engine O KYMCO 9 BRAKE FLUID LEVEL INSPECTION REFILLING Remove the two screws from the brake fluid tank and take off the cover Add recommended brake fluid DOT 4 into the tank until the fluid level reaches the upper limit and then put on the cover and tighten the screws Recommended Brake Fluid DOT 4 CAUTION Do not mix brake fluid of different brands It may cause brake failure and is very dangerous When refil
23. r Air injection air cleaner Crankshaft Vacuum tube Engine oil Catalytic converter AICV Cylinder Air Exhaust valve 2 EXHAUST EMISSION CONTROL SYSTEM MAINTENANCE OPERATION METHOD 1 Refer to page 28 for air cleaner cleaning 2 Engine Oil In order to have hight combustion efficiency and reduce pollutants make sure to change the engine oil at every 1000Km 3 Gasoline In order to prevent combustion efficiency being affected by the ignition system performance make sure to us92 or95 nonleaded gasoline Leaded gasoline is strictly prohibited for use Leaded gasoline will cause the failure of catalytic converter due to aging 4 Emission concentration Test At Idle Speed Go to a service station with emission analyzer for analyzer for emission concentration test and carburetor adjustment WARNING The exhaust muffler is very hot The motorcycle must be parked in a place where Pedestrians and children are unable to touch it CAUTION 1 In order 10 ensure the proper operation of the exhaust emission control system be sure to perform the periodic inspection and maintenance 2 order to ensure the function of the exhaust emission control system never modify the motoycycle at will to avoid penalty due to high emission concentration 3 If any problem is found go to KYMCO designated service stations fo inspection O KYMCO O KYMCO 3 PERIODIC INSPECTION amp MAINTENANCE SCHEDULE In order to have a safe riding maintain go
24. ush the button again or start the engine by the kick lever CAUTION Don t push the electric starter button while the engine is running otherwise the engine will be damaged When starting the engine the rear brake lever must be applied to connect power and the stoplight will come on when power is connected O KYMCO 4 START WITH THE KICK LEVER 1 Place the motorcycle on its main stand on level ground 2 Depress the kick lever with force When the engine is cold and does not start after the kick lever is depressed for 3 4 times rotate the throttle grip for 1 8 1 4 tum to facilitate starting Warm up the engine for a little while about 2 3 minutes after cold start After the engine is started do not accelerate suddenly and keep riding at low speed to prolong the engine service life CAUTION After the engine is started the kick lever must be retuned to its original position The exhaust contains poisonous carbon monoxide which is harmful to human body Never run the engine in a closed area Turn off all light switches before starting the motorcycle 6 NORMAL RIDING METHOD 1 STARTING THE ENGINE Start the engine by referring to the starting methods specified in Section 5 CAUTION Keep your finger away from the button immediately after the engine is started to avoid engine damage The rear brake pedal should be kept at the braking position before riding 2 REBOUND THE MAIN STAND Keep the re
25. very 1000 km The temperature of engine and exhaust muffler is very high When checking the oil level be careful to avoid scalding Riding with insufficient engin oil will cause breakdown easily 10 3 BRAKE INSPECTION Ride the motorcycle at low speed on a dry road and respectively apply the front brake lever and rear brake pedal to check the brake performance The brake lever should have proper free play Free means the distance the position of loose brake to the position of fully applied brake Measure the free play at the brake lever end and check if it is within the specified value of 1 2cm rear brake 4 TIRE INSPECTION 1 TIRE PRESSURE CHECK Check if the fire pressure is normal when the fire is in contact with level ground If there is any abnormal condition check the tire pressure with a fire pressure gauge Measure the tire pressure under room temperature The tire pressure must not overpass 2 50kg cm 11 O KYMCO 2 CRACKS amp DAMAGE Check the tire contact area for crack or damage 3 ABNORMAL WEAR Check the tire contact area for abnormal wear 4 FOREIGN OBJECTS OF METAL PIECE amp GRAVEL Check the tires and tire contact area for imbedded objects of metal piece and gravel 5 DEPTH OF TIRE GROOVE If the tire is worn to the wear limit indication mark replace it with a new one NORMAL PRESSURE Rider 2 Riders _FrontWheel 1 1 75kgem 2 0 2 25 kg
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