Home

Model 656 / 636 - Avery Dennison

image

Contents

1.
2. AAAAAAA AAAAAAA AA WS WI J13 Jil J12 J10 J7 J8 00000 00000 00000 00000 0000000000000 0000 zs DOOO000000 0000000 O000000 GB O O 1235465978 12345678 12345678 cs2 DO oo 0000000001 sip5 3 so m3 3 2 1 p47 HA el La an eg Bo Oo o LISCH al wo 1 01 sipa i Bo emme L 2 8 4 css soo tt 000000000 D Q O O O Eo SO WSO so One eed me 9 OO Dog oF 0220 T 052 045 D465 D44 U n pe 4 D35 331 034 e oa o 0 Obss NNI 111 rie JE 1 joa LIT trefa EE NNI 111 oU LO 0620 00 054 KO ere 5 D pes O Obss D43 040 D36 C84 Qs 05 a7 064 D56 O Ke Pad T D 00000009 00000004 10000000 0000000 0000000 0000000 8 8 S CH U27 lo o p R510 eol O PH00000008M00000092M0000000 Tl0000000c 0000000 Hi0000000s10000000 95 99 99 00 005779 00 De od o 1900 964 09 o 00200 00 Feo ban O Fea s B 8 kai o lo o o aNG 9 ca m E Ra pas Ra M MA H ol on of ol o pb 9 08o o O eee O Qe cag O_O OOB Oa oO 666 F2 J2 oo 000000009 0000000000 0000
3. CONN 4 NOTES 1 ALL AC WIRE 18AWG 600V INTERNATIONAL COLOR CODE LINE BROWN NEUTRAL LT BLUE EARTH GROUND 5V RED 12V YELLOW 24V GRAY RETURN BLACK DISK IS INSTALLED GREEN W YELLOW STRIPE 2 DC OUTPUT OF POWER SUPPLY 58B e Electrical Drawings 3 FLASH DISK REPLACED PCMCIA BOARD REMOVE IF FLASH CONN 4 CONN 4 CONN 4 YS 371137 5 551149 341147 G 371191 IDE 2 1 1 MODULE FLASH DISK AT 6MB MEMORY 3411468 pes MOTHER BOARD 371190 PROCESSOR FAN 510031 OPTIONAL 10 ETHERNET pase 0 TB SERIAL CONVERTER CONN 2 STOCKOUT SWITCH HARNESS 371142 SWITCH 191120 FEED OPEN SEE NOTE 3 IsyrrcH HEAD OPEN Pir E A REGISTRATION CONN 4 INK DUT med JAIN SWITCH E SENSOR 371118 NN 2 ps LED 551169 CONN 4 TOP REGISTRA Dm SENSUR 3 GANN BOTTOM REGISTRATION OPTION Ge SENSOR 371128 ROLLER SENSOR 371130 CONN 4 amp rs NG CONTRAST SENSOR TCB TD FP CABLE SYSTEM HARNESS 371119 ASSEMBL 126 B MOTOR PACIFIC ER 5 ROLLER DROP SUPERIOR SCIENTIFIC MOT
4. 1 After the clutch and actuator is mounted to the knife attach the solenoid assembly to the inside support using two 6 32 x 3 8 cap screws flat washers and lock washers Make sure the plunger moves freely and does not bind Motor and faceplate must be mounted also 2 Check the gap between the actuator and the top of the pin on the clutch as shown in drawing The plunger should be pushed in to make the measurement Other hints if there is still a problem e Ifthe gap is greater then 047 an old solenoid bracket is being used Replace P N 357003 or slot the bracket e If plunger binds the solenoid is not parallel with the base of the bracket that mounts to the knife support and or the actuator slot is bottoming out on the roll pins that are on the plunger Make adjustment or replace the bracket Users Manual Model 656 636 AppendixD e 67B e Torsion Spring should be at an angle of 60 2 Lay the spring over the drawing below to see if the spring is made properly ak GC K sse e Plunger pins should be centered on shaft If either pin is loose DO NOT use the plunger The pins should be checked before installing gt gt TES e Rev3 Replace both roll pins on all reworked assemblies e Rev 4 Effective 3 3 97 a large nylon washer will be added between the coil pin and the c clip on the plunger To install the c clip has to be removed then put the large washer on the plunger and push it down
5. 1 28 991032 O ring sd 29 991029 Knob 3 Prong 10 32 Stud 1 Assembly Drawings e 109B BELT DIAGRAM WA 110B e Assembly Drawings Users Manual Model 656 636 Optional 4 25 Stacker Parts List Item Part Z Description 1 2 3 4 5 6 7 8 9 10 11 12 13 1 4 x 1 2 Flg ball bearing 3 16 thick w 3 64 x 9 16 Flg 14 15 16 17 18 19 20 1 4 x 5 8 Flg ball bearing 3 16 long w 1 32 x 11 16 Flg 21 22 23 24 25 26 27 348041 Spring Torsion Formed SISSE EESTI NI I Nn Al A I N Ni Item 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Part Description 990082 10 32 5 8 Cap screw 990079 10 32 x 1 4 Cap screw 991306 1 5P 31T Timing Belt NS lt INI AN Al Al A Al Ala NS Not shown Users Manual Model 656 636 Assembly Drawings e 111B ind Assembly Drawing Rew Users Manual Model 656 636 112B e Assembly Drawings Rewind Parts List Item Part Vom 203 x 75 x 219 Flat washer 6 111032 Feet Rubber 3 8 351183 636 656 Rewindhamess 1 9 112036 Insulator Motor 11 10 11 1 12 112037 Support Shaftbearing 1 1 14 15 16 1 1 1 NS Not shown Users Manual Model 656 636 Item Part Description Tayi 24 990079 10 32x 1 4
6. Wait e e es eel leu El at 0 jPowerupcomplfe ___ _ __________ Note There must be a PCMCIA card installed in the slot if the PCMCIA option board is installed If the PCMCIA card is not present the front panel will stop at Diagnostic 2 Attempting to read in care symbols Waiting for Machine Definition from TCB 1 2 5 7 10 11 12 13 14 15 16 17 18 9 Users Manual Model 656 636 Appendix B e 63B Appendix C Ink and Stock Transfer Types Transfer Type values associated with the XT commands 53 54 55 56 57 58 59 61 62 63 64 65 67 70 n 72 73 74 75 76 64B e Appendix C Users Manual Model 656 636 80 Pressure Sensitive amp HR 4111Ink 84 85 87 88 New Pressure Sensitive no xfer amp HR 4111 Ink 91 92 93 New Pressure Sensitive no xfer amp GP 1111 Ink 94 95 100 101 102 103 104 105 106 4000NWT Fabric amp CL 1111 Ink m 107 108 109 110 111 112 G S Satin amp XC 3111 Ink UK 113 2012T Fabric amp XC 3111 Ink UK 114 1021T Fabric amp XC 3111 Ink UK 2800 Fabric amp CT 1111 Ink 591SST Fabric amp CT 1111 Ink Users Manual Model 656 636 Appendix C e 65B 122 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 66B e Appendix C Users Manual Model 656 636 Appendix D Knife MFG Guideline Solenoid Trigger Setting eT FEELER GUAGE
7. 14B e Printer Operation nG INK DRIVE PRINTHEAD uet MA Ee AN Na PLATEN ROLLER Figure 5 Ink Threading Path The ink ribbon comes packaged in a plastic bag For best results leave the ink ribbon wrapped in this bag until you are ready to use it in the printer Use the procedure and diagram above for loading the ink 1 Unwrap the ink ribbon and put it on the ink ribbon unwind arbor See Figure 5 by pressing it on to the arbor when the three slots are lined up 2 Make sure the ink ribbon comes off the roll in the direction shown above and is threaded as illustrated NOTE A new ink ribbon has a leader that makes it easier to use when threading the ribbon through the print area 3 Put an empty ink ribbon take up core on the ink rewind arbor The ink take up core must be at least as wide as the ink supply The adhesive on the supply roll of ink can be used to fasten the leader to the rewind core 4 Advance the ink until ink starts to wrap around the take up core 5 You should rotate the ink arbors to keep excess slack ink from between the print head and the ink cores NOTE Make sure that the ink ribbon take up core and the ink ribbon supply roll are against the ink backer plate so that the ink ribbon tracks straight through the print station Users Manual Model 656 636 Loading Stock BACK GUIDE PLATE STUCK GUIDE ADJUSTMENT KNOB STDCK GUIDE aaa INK
8. L P R IN T clu t PIo s riT r oN s TITI PRINTHEAD ADJUSTMENTS PIRJE S 5 FOR L PIR IIN T H EJA D Sj E T UP CALIBRATE SENSORS P R ES s FOR ic a r rjB R A T N G sleinjsjolrjs TITI LIFE COUNTS VERSIONS PRE SS ENTER FOR Lj jcjoju N T s jV ER S rjo N S 24B e Control Panel Operation Users Manual Model 656 636 SETUP SCREEN PIRJE S 5 FIORI L rieJa TuR E sieg TiUP L I I VERIFIER SETUP SCREEN PRE SS ENT ER j S E TJUPP Front Panel Mode Descriptions There are six 6 main mode levels that are selected and modified using the following function keys EXIT MODE YES NO ENTER Use the MODE J key to move through the main mode screens shown below PRESS ENTER FOR PRINT CUT POSITIONS PRESS ENTER FOR PRINT HEAD SETUP PRESS ENTER FOR CALIBRATING SENSORS PRESS ENTER FOR LIFE COUNTS VERSIONS PRESS ENTER FOR FEATURES SETUP PRESS ENTER FOR VERIFIER SETUP Use the EXIT to move to HOME screens Users Manual Model 656 636 Control Panel Operation e 25B PRINT CUT POSITIONS PRE SS ENT ER FOR j PjR jN Tj cjU T PIO SUriTirjov This screen follows the BATCH ID BATCH QTY screen if there are batches to be printed
9. 10 Replace the two print head lock screws Be sure that the head is resting flat on the heat sink before tightening these screws 11 Replace the print head assembly in the printer making sure that the pin at the back of the heat sink goes into the hole in the mount plate Make sure that the guide pins insert into both the front and back grooves 12 Reconnect the print head cable making sure that the connector is seated tightly Swing the static brush guard back into position and reinstall its mount screw NOTE If the cable is not connected correctly the print head will be damaged when the printer is powered on Check to see that the cable is tight by observing from underneath the print head The print head cable connector should be inside of the black connector located on the print head 13 Replace the ink and double check your work Power the printer on and make sure that no adverse effects are noted 14 Set the head category Press the MODE key twice to get to the ENTER PRINTHEAD SETUP prompt Press the ENTER key the press the MODE key until the HEAD CATEGORY prompt appears Use the YES and NO keys to select the head category The head category 1s based on the mean resistance of the print head being used The printhead will have a value for the average 36B e Adjustments Maintenance Users Manual Model 656 636 printhead resistance for example Rav 14380 printed on a label on the printhead Look up the value in the
10. otherwise it follows the READY FOR BATCHES MODEL DPI home screen Pressing ENTER will take the user to the PRINT CUT POSITIONS screens Pressing the MODE Down Arrow key will take the user to the PRINTHEAD SETUP screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen PIRJE S 5 ENNITIERR L PPjR r N T cjH E c KjOjU T JFJOJRMJAI T This screen is the first screen under PRINT CUT POSITIONS Pressing ENTER will cause the printer to print the checkout format The printer will setup to do the checkout format and start printing The front panel will remain on this screen so the user can use the MODE Down Arrow key to get to the printer adjustments When the EXIT Up Arrow key is pressed the printer stops printing the checkout format and goes back to what it was doing before the checkout was requested Pressing the MODE Down Arrow key will take the user to the PRINT POSITION screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen PIRJIIN T PjoS I TITJON j VIA LJUJE X X NjE W VJA L UJE Y Y This screen follows the PRINT CHECKOUT FORMAT screen This screen allows the print position to be adjusted in the feed direction The YES NO buttons are used to change the new print value The value is displayed in a positive negative format The value ranges for XX and YY can be from a 9 to a 9 Pressing ENTER w
11. the front panel flashes as a sense mark hole passes under the sensor 2 Stock registration sensor 1 Calibrate the sensor refer to the Sensor uncalibrated Calibration section in this manual Print registration is off in 1 Printer print position is incorrect 1 Enter the Print Cut Positions Mode on the front the feed direction panel and readjust the Print Position setting as needed 2 Field s position incorrect in the 1 Using Formatter PcMate Plus check and format readjust the field s position s as needed 3 Bound platen roller 1 Check that the platen roller turns freely on its shaft If it does not replace it Print registration is off in 1 Printer incorrectly threaded 1 Check and rethread the stock as needed refer to the web direction Loading Stock section in this manual 2 Web guides incorrectly adjusted 1 Check and adjust as needed refer to Web Guide Adjustment in this manual 3 Unwind incorrectly adjusted 1 Check and adjust as needed refer to Web Guide Adjustment in this manual 4 Incorrect DIP switch settings on 1 Check and reset DIP switches as needed refer the Thermal Control Board to TCB Dip Switch Settings section in this manual Users Manual Model 656 636 Electrical Trouble Shooting e 49B Problem Probable Cause Corrective Action Print contrast is too light or 1 Incorrect strobe setting selected 1 Using Formatter PcMate Plus check and dark in the format adjust t
12. After looping the leading edge of the stock over the two decurler bars slide it through the funnel containing the registration sensor and light bar Keep the stock in the center as the printer is center justified 8 As the stock exits the sensor area continue to slide the stock through the print station 9 Once the stock passes though the feed rollers slide it through the auxiliary feed then through the knife and into the stacker 10 Check that the stock is center and tracking straight through the printer Adjust as needed 11 Close the feed roller and the print head 12 Rewind any loose stock back onto the supply roll 13 Adjust the web guides on the decurler down to the edges of the stock without deforming the stock Butt Splicing Stock 16B e Printer Operation NOTE DO NOT RUN BUTT SPLICES THROUGH THE PRINT STATION WITH THE PRINTHEAD CLOSED The AVERY DENNISON 656 636 has been designed so that supplies can be changed replenished quickly Removing the stock trailer remaining in the printer and re threading the stock altogether can be quicker than butt splicing can If however you have determined a butt splice is necessary you can tape together the leader of the new stock roll amp the trailer of the depleted stock still in the printer When the stock is depleted and the printer stops with a stock out error message load a new supply roll onto the printer unwind following the procedure previously outlined Make sure
13. Any electrical service that is supplying a AVERY DENNISON printer or peripheral equipment connected to a AVERY DENNISON printer should follow standard electrical code practices including proper grounding and neutral requirements The AVERY DENNISON printer was designed to operate in an industrial setting for extended periods of time however the printer is controlled by a microprocessor that Is very sensitive to brownouts or power spikes For this reason as well as the minimum recommended current supply AVERY DENNISON recommends that a separate clean service be installed or reserved for the exclusive use of the AVERY DENNISON printer and it s peripherals Unpacking The AVERY DENNISON printer 1s shipped in a large cardboard box that may be difficult to move by hand DO NOT REMOVE THE PRINTER FROM THE BOX OR UNPACK IN THE SHIPPING RECEIVING DEPARTMENT NOTE Unpacking in the shipping receiving department is not recommended for the following reasons First The cardboard carton in which your AVERY DENNISON printer was shipped allows the printer to be moved with a forklift forkcart or hand cart Because of the weight of the printer it is easier and safer to use one of these devices to move the printer to its intended installation location Second Leaving the printer in the carton while it is being moved within your facility will help to protect the printer during any movements to this location Once the printer has reached its intended
14. against the coil pin While holding it in that location re install the c clip Now the Small nylon washer and spring can be put on the plunger and inserted into the solenoid C Cl ip 989513 991013 Sm Nylon Washer Lo OD IO Q 351123 8x8 Solenoid Harness w Plunger 197313 Spring 990729 Lg Nylon Washer e There should be a 010 020 gap for roller clutch only between the two clutch pieces 68B e Appendix D Users Manual Model 656 636 Ll 010 020 GAP e Test on the solenoid test box The knife must cut both fabric and card stock The solenoid should operate on both the high and low settings e Excessive motor drag must be minimal at start stop and while running Replace or repair problem component On old knife assemblies there are bronze bushings in outer support They may be causing a bind Ream bushing and retest Do not ream if it is a roller bearing e Rev 1 Pre load setting adjustment While motor is running not while cutting loosen set screws on pac man and rotate the rotary blade clockwise mark the stopping position on the pac man rotate counterclockwise mark the pac man then rotate the blade to the middle of the two marks and tighten the set screws e Rev 2 All new knife assemblies have a blue clutch The clutch outer race bushing has an I D of 500 and the 2 extension springs are 012 dia wire e Rev2 The 2 extension springs on all rebuilt clutches must h
15. button on the front panel Users Manual Model 656 636 Adjustments Maintenance e 43B Lubrication Procedure General The 636 656 series printers are factory equipped with either composition bearings not requiring lubrication or pre lubricated bronze bearings The one exception is the rub cams on either end of the rotary knife Periodic cleaning of the printer and removal of dust will greatly enhance the length of the time the printer will function Cam Lubrication Procedure 1 Clean dust and residue from cams using alcohol or other suitable solvent daily or approximately every 100K cuts Use any good quality general purpose grease not oil Apply with cotton swab or other non metallic device 2 If lubrication is omitted knife will squeak and draw attention to required lubrication Composition Iglide Bearings 1 If field replacement of an assembly fitted with an Iglide bearing is performed a single drop of spindle oil should be applied to assist in bearing break in 2 If after long use an Iglide bearing starts to squeak disassemble the component containing the bearing and lightly abrade the shaft surface Clean the bearing dust or old oil with alcohol re lubricate with 1 drop of light oil and reassemble No other printer lubrication should be required in normal use 44B e Adjustments Maintenance Users Manual Model 656 636 Printer Set Up Sequence Users Manual Model 656 636 1 Power off the printer re
16. following table and enter the appropriate head category Press the ENTER key to enter the value The printer must be turned off and back on for the change to take effect HEAD AVERAGE CATEGORY RESISTANCE Rav 1 1320 1365 2 1366 1410 3 1411 1455 4 1456 1500 5 1501 1545 6 1546 1590 7 1591 1635 8 1636 1680 As a final test of the print head installation run a test pattern to check the print quality You should observe an even grid of rectangles If you do not see such a grid you may wish to reference the topic of print head tangent adjustment Users Manual Model 656 636 Adjustments Maintenance e 37B Print Head Adjustment Clean Platen Roller You may determine if the print head has been adjusted properly by performing a test pattern as documented under Control Buttons in this manual A properly adjusted print head will produce an even grid of rectangles when the test pattern is performed Before making any judgments as to the quality of the print head it is absolutely necessary to ensure that the platen roller and the printhead is clean of all debris Clean the platen roller located immediately beneath the print head with a clean cloth and a small amount of alcohol Be careful not to damage the platen roller while cleaning Ifthe roller is worn replace the roller Print Head Tangent Point Proper print head tangent is perhaps the most important adjustment to make A print head which is not properly adjusted will re
17. location you should begin the unpacking process Open the printer from the top of the box See Figure 2 Do not cut deep into the carton as there are items located just under the top Remove the items located on the top insert Remove the top insert Lift the printer onto the table with the two banding straps Remove the two straps and the plastic from the printer Inspect the printer for shipping damage If damage is discovered contact AVERY DENNISON for further instructions in the U S A at 570 888 6641 In other countries please contact your local AVERY DENNISON supplier Once you are satisfied that there was no obvious shipping damage to the printer the printer can now be lifted to its intended location Users Manual Model 656 636 Customer Responsibility e 5B In some cases a double box has been used to ship your printer Figure 2 Shipping Carton Save the shipping materials to relocate the printer or return to factory for service Inventory of Components 6B e Customer Responsibility The following list shows the additional parts pieces that should be included in your AVERY DENNISON 656 636 shipping container If anything is missing notify AVERY DENNISON immediately in the U S A at 570 888 6641 In other countries please contact your local AVERY DENNISON supplier AVERY DENNISON 656 636 User s Manual A quick disconnect power cord Stacker assembly Optional software ordered to drive the printer
18. stock edges this is the widest stock being printed 70B e Appendix E Users Manual Model 656 636 Printhead Fail Modes Symptoms Causes Solutions Symptom 1 Adotis leaving a line in the print direction The dot appears to be dragging or failed on sometimes in the print area and sometimes not If in a barcode the verifier will halt the printer Cause Paper dust or dirt on the printhead Style Fall Style Fall Style Fall Style Fall Style Fall causing the ink to print without printhead firing Lines of Color Rose Color Rose Color Rose Color Rose Color Rose The dot is NOT failed on The printhead is print from SEB 682 697 H DIRTY a dragging dot If not addressed immediately the line will go from black or gray to white and the dot will fail The printhead will be damaged 5 95 5 95 5 95 5 95 5 95 Solution Immediately stop the printer and clean the printhead in the machine If problem continues Remove the printhead and clean with hard pressure Sym ptom 2 Edges of barcode and text do not appear crisp and sharp Cause Strobe is too high Printhead is dirty 0681 9Sv c Solution Reduce front panel strobe one increment at a time until fuzzy printing goes away If problem continues Clean the printhead as described below Fuzzy edges Symptom H3 while prin
19. the other it is possible that the printhead is out of square This can be detected by looking at the front edge of the print head in reference to the print head holder To remedy this problem power off the printer and remove the print head as outlined in the Print Head Replacement section in this manual The print head adjustment plate has been manufactured so when properly adjusted the head will be square The print head holder has a locator plate that must slide up snug against the printhead mount plate Install the head and it should be square to the web Stock Feed Roller Adjustment General The rubber pressure roller is supported by an eccentric shaft mounted in bearings located in vertical slots in the front and rear mounting plates of the drive module This roller is mounted in an extension spring controlled arm so no pressure adjustment is required Knife Square Adjustment Users Manual Model 656 636 The knife has an adjustment to square the cut to the stock To make the adjustment loosen the two cap screws one on top of the knife and one below the knife using the 3 16 ball driver in the tool kit Move the knife in the direction desired to square the cut and retighten Adjustments Maintenance e 39B Stacker Adjustments The stacker has four adjustments that can be made without a tool to accommodate different types and widths of stock Stock Length Adjustment Loosen the two thumb screws at the base of the stacker uprig
20. the printer to register to preprinted stock by detecting a black mark when the LED light bar is turned off via the format 40B e Adjustments Maintenance Users Manual Model 656 636 Users Manual Model 656 636 Ink Out An optical sensor located near the ink unwind arbor allows the printer to monitor the availability of ink Roller Drop 656 An optical sensor on back of the printer upright allows the printer to control and register the platen roller position to perform ink save Feed Open A micro switch on the back of the feed module will detect the position of the feed module pressure knob and only allow the printer to operate with the feed pressure knob closed Jam An optical sensor located in the stacker will detect each cut label as it leaves the cutter If a cut fails to occur or a label remains in the sensor sight path the machine will stop Full Stacker A micro switch on the stacker rail allows the printer to detect a full load of labels in the stacker The stack full condition will stop the machine when the stacker is full Sensor Adjustment All the micro switches and optical sensors in your 6X6 printer were calibrated at the time your printer was manufactured however from time to time it may become necessary to readjust recalibrate due to the large variety of stocks and inks that can be run on the machine Stock Out With a full roll of stock loaded on the stock unwind with the unwind web guides properly
21. value ranges for XX and YY can be from a 16 to a 16 dots Pressing ENTER will change the CURRENT DOT SHIFT value to the NEW DOT SHIFT value A more positive number will move the print to the front while a more negative number will move the print to the back Pressing the MODE Down Arrow key will take the user back to the PRINT CHECK OUT FORMAT screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen PRINTHEAD SETUP PRE SS ENTJER FOR PIR I N T H E A D SIETIUP This screen follows the PRINT CUT POSITIONS screen Pressing ENTER will take the user to the PRINTHEAD SETUP screens Pressing the MODE Down Arrow key will take the user to the CALIBRATING SENSORS screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen j viaje jU E JS X X NJE W jV AJL UJE 1 This screen is the first screen under PRINTHEAD SETUP screen This screen allows the user to adjust the strobe The YES NO buttons are used to change the new value The value is displayed in a positive negative format The value ranges for X and Y can be from a 7 to a 7 Pressing ENTER will change the CURRENT STROBE value to the NEW STROBE value A more positive number will make the print darker while a more negative number will make the print lighter Pressing the MODE Down Arrow key will take the us
22. you have determined how the new roll should go on the unwind to prevent any twisting in the stock Tape the two ends together and remove all slack by rotating the supply roll counterclockwise Open the printhead and feed roller and manually advance the splice beyond the print station NOTE Whenever stock of a different type or width 1s put on the printer a sample run should be performed If the print quality registration is acceptable you can immediately begin your production run If the print quality registration needs to be optimized Refer to the Printer Setup procedures and perform the procedure needed to make the necessary improvement Users Manual Model 656 636 Web Guide Adjustment The AVERY DENNISON 656 636 printer has been designed with only three web guides in the printer that need to be changed as the width of the rolls change from format to format None of these adjustments requires any tools The first guide is on the unwind itself A knob located on the front of the unwind adjusts the width of the guides on the unwind while maintaining center justification To increase the width turn the knob counter clockwise to decrease the width turn the knob clockwise Adjust the unwind width wider than the roll of stock to be loaded Set the stock roll on the unwind between the guides with the stock unwinding from the top clockwise Adjust the unwind width down to the stock size without clamping the core The second sets of guide
23. 005500 a 0000000007 Ck o o Paga Io 0000000 e pa 00000000 N oee kz an uy ER o o 61s Ole o IN EE EE ER op 8 2 5 g 8 off jo 00000000 A o o vis WIS 0000000000 0000000000 eere referte o GOO0000000 se 50000000000 220 o m O E u 072 O o C76 R37 DOO o R1300 Q o 8 o 8 o 28 O gc4s b ana ka od el oooo 299999 e 00000000000 oo ons 085995 ee HL us Loi o D of O cloooooo 5 000000000 B 0202000000009 g NG Sl e Se Es Supt Sper AE e olo lo Pol 0000060 00000000000 lo oo o sies S gt locloooool olololo goo o9 O oO wo OD co 99 uooooooooon 00000000 lo 200 OOO oo d 0 O o 9 OO 00 oo Ges o loo est Opes LE eat JP amp o fo 0000 O alo OO 00 90 5 OO GODOO0b eI O c57 O o 506 ol oooooo Q oo o o o boo oop 0 22 920000 RIS ait ORIS 5 5883225 5 s gio 9o D Je o a lo vss o lol oo oo Figs OO 58 66 o po o E 9 56 oo 8 82 cia C7 o9 9 9 DO 00 OO ooo Oa 55 ool 9 O lo ol lo loo oo lo 99900050 Ad 5 S us mploo css OO o 00 9S U 36223 ol o o o 98 go 5 5 9 ol on o BU 00000000000 o P 9 ODOGODOOODO 66 lol o jo o jo 33 Bala
24. 019 Clutch 6 roller Sq drive 357016 Standoff Solenoid arm 1 2 E 9 990065 8 32 x 3 8 Button head screw 991067 8 32 x 5 16 Knurled cup point 357093 Knife Stationary ass y EA 1 357096 6x6 Solenoid kit 3 2 357098K 6x6 Solenoid Clutch Blade kit uu 921178 Finger Guard install when knife is removed for safety NS 357095 Oiler Assembly NS 357090K Knife Module Assembly NS oe i p 2 357097K 6x6 Knife Solenoid Clutch kit Users Manual Model 656 636 Assembly Drawings e 101B Stacker Assembly Drawing Part 1 102B e Assembly Drawings Users Manual Model 656 636 Stacker Parts List Part 1 Item Part Ton 6 990037 6 SAE Washer 2 8 378060 Bracket Sensor guard strip 2 9 990091 10 32 x 1 2 Button head screw 1 Users Manual Model 656 636 Item Part Description Ton 378050 Rolle Pressure 3 Assembly Drawings e 103B Stacker Assembly Drawing Part 2 104B e Assembly Drawings Users Manual Model 656 636 Stacker Parts List Part 2 Part Description Tom 6 378061 Slide Stacker rail LI 10 T Nut Machined square 8 378097 Assembly Stackerroller 1 9 348015 Shaft Rollerpin 2 11 990015 6 32x1 4Capscrew 1 989976 6 Star Washer A Se R 6 Hex Nut Ze 14 990450 Stando
25. 2 Users Manual Model 656 636 Item Part Descripion Ton CC CC CU _ 514098 Can be ordered as an assembly Assembly Drawings e 87B Web Guide Sensor Assembly Drawing 88B e Assembly Drawings Users Manual Model 656 636 Web Guide Sensor Assembly Parts List Item Part Description Qty BRACKET WEB SENSOR GUIDE 1 514102 MOUNT ASSY 1 554017 SHAFT DECURLER ROLLER 514090 TAPE ROLL IDLER MOLDED 990328 E RING 1 2 6 374059 SHAFT SENSORGUIDE a 7 999100 BUSHINGFL 3 16 X56 X 1 8 6 8 374060 SHAFT WEB GUIDE ADJUST 1 9 374061 WEBGUIDEHOLDER 11 11 990091 10 32X1 2BHCS La Users Manual Model 656 636 Part Description Ton 991279 4 40 X 1 8 BHCS TOP amp BOTTOM REFLECTIVE SENSOR 24 371128 HARNESS 1 990424 ae _ _ ss Assembly Drawings e 89B Drive Assembly Drawing 90B e Assembly Drawings Users Manual Model 656 636 Drive Parts List Item Partt Description jayi 514012 Feed knob SS 990120 14 20 x Cap screw 6 514009K Springlever Front 1 8 1514001 _ Shaft Idler roller 1 9 1514011 Bridgeplate Web 1 KEY Index Numbers 1 are components of assembly A All items above are included in the B assembly Users Manual Model 656 636 Item Partt Description jayi 6 32 x Fla
26. 20MM Fuses One Each The fuses must be between points A and B as shown not B and C 4 Reinsert the fuse drawer into the AC entry with the desired voltage up 5 Close the AC entry and verify the correct voltage is now visible 8B e Printer Setup Users Manual Model 656 636 P C Board Identification Mother Bd 371170 Horizontal on bottom of printer Front Panel Bd 511108 User interface system Thermal Control Bd 371105TT AT Slot 2 Head Driver Bd 341106TT AT Slot 1 TCB Dip Switch Settings DOWNSTACKER DOWNSTACKER ON 2 ae ej I I L6 UNUSED _ STACKER JAM EON ON EEN ON DISABLE OFF DISABLE OFF 4 MACHINETYPE OFF or 3 MACHINE TYPE MO KI UNUSED OE E 300 ON 300 ON Installing the Power Cord A power cord is shipped with each printer The cord for 115 volt printers will use the standard three prong plug used in the U S A A 230 volt printer and some other 115 volt configurations will have the plug end of the cable removed It is the customer s responsibility to have the plug and alteration work done by a certified electrician AVERY DENNISON supplies printers to many countries with many variations Therefore we leave this to the customer to make the proper selection for their country Users Manual Model 656 636 Printer Setup 9B Installing the PC Interface Cable The 656 636 requires a 9 pin RS232 cable This cable is provided with the printer If the cabl
27. 90900000 l 00000000000 Ho e 550002000000 0000000000 9000000 REV C40 C15 C14 S L o Us U4 U2 00 O O c28 C33 56969592 Og o6 o o 0000 oo e 00000008 saa E oo Em THERMAL CONTROL BOARD Upgradeable software I C s include U3 U4 U18 U23 U36 PLCC CHIPS align angled corner of chip with angled corner of socket that is counter clockwise to the arrow DIP CHIPS align notch on chip with the notch on the socket U3 amp U4 chips are four pins smaller than U3 amp U4 sockets position chips towards top of socket so that the unused socket pins are at the bottom closest to the notch Use chip removal tool p n 351156 for square I C s 62B e Appendix B Users Manual Model 656 636 Front Panel Board P N 511108 Use chip removal tool p n 351156 for square I C s FRONT PANEL BOARD Upgradeable software I C s include U1 Align angled corners of chip with socket and arrow denotes pin 1 or dimple on chip Front Panel Diagnostic Descriptions Descriptions 1 Frontpanelinitialization 2 TCBOpsysintialization O 5 Attempting Serial Host Initialization 6 Initializing Verifier 7 Executing Protected Mode Imaging Code 8 j CheckigFlashDiskModue 9 Attempting to read in scalable fonts OO 140 Initializing Font Scaler JI Attempting to load code pages O o o 12 Attemptingtoreadinlogos o 14
28. 9mm with the Pacman in home position If not loosen Pacman set screws and readjust Pacman to stop with spring in detent 1 Loosen shear adjustment screws and move outer end of knife until full cut is obtained Mechanical Trouble Shooting e 53B Ink Problem Probable Cause Corrective Action Ink wrinkles or will not pull 1 Incorrect adjustment of unwind 1 Adjust knurled knob clockwise as far as smoothly roller brake resistance possible without breaking ink or stalling ink motor Do not bottom adjustment knob Replacement of fiber brake disc may be required 1f printer has high hours 2 Unwind roller and ink take up 1 Align rear edge of ink with rear of print area roller misaligned allow approximately 1 8 3mm overlap Loosen thumb cap screw on ink roll locator plate and adjust until it touches rear of ink roll on unwind arbor Slide rewind core toward rear of printer until it just contacts plate 3 Ink buildup on turn bar s 1 Clean with alcohol 4 Incorrect ink width 1 Use an ink width no wider than stock being printed This is especially critical when using a narrow web with cut down rollers Ink rolls loosely on take up 1 Take up roller not turning 1 Be sure belt is on rear drive sprocket Be sure roller magnetic drive rear of center frame can turn freely No adjustment for tension is available or required 2 Take up core binding on locator 1 Move core 015 030 38mm 76mm away p
29. A serial communications cable converter NOTE Some of the above parts may be inside of the envelope that contains the tool kit AVERY DENNISON 656 636 TOOL KIT 351390 241149 Anti Static Gloves 2 921309 Hex Key Set 921364 3 16 Long Ball Driver 181301 2 5mm Ball Driver 351156 Chip Removal Tool 511398 656 636 Users Manual 241132 Anti Static Wrist Strap 921338 T T Printer Cleaning Kit Users Manual Model 656 636 Printer Setup Installing the Stacker Users Manual Model 656 636 Remove the stacker from the separate packaging Remove the packaging from around the stacker and save with the rest of the printer packing supplies Swing open the top cover to the printer Locate the large knob and two round pins on the right hand side of the printer Loosen the knob enough to allow the stacker to slide between the printer housing and the knob The stacker will rest on the two pins Slide the stacker to the back until it contacts the up right frame Tighten the knob Adjusting the stacker is covered later Install the stacker up right rails Remove one of the thumbscrews Insert the thumbscrew through the mating hole in the up right rail assembly Thread the thumbscrew into the mounting block Repeat the above procedure for the other thumbscrew There is a cable with a connector leading from the back of the stacker that plugs into a socket on the TCB Refer to the P C Board Identification section in this manual The socket
30. ARK 908 FEED OPEN 910 VERIFIER HALT 1 912 VERIFIER HALT 2 913 IMAGER ERROR 919 HEAD OPEN STATION 1 920 HEAD OPEN STATION 2 921 HEAD OPEN STATION 3 922 Users Manual Model 656 636 Appendix B Software Upgrade Chip Placement Positions Head Driver Board P N 341106TT JP2 252285535 56 OO PN 341106 REVO SS PAXAR SN O00 Users Manual Model 656 636 HEAD DRIVER BOARD Upgradeable software I C s include U1 U14 U17 PLCC CHIPS align angled corner of chip with angled corner of socket that is counter clockwise to the arrow Use chip removal tool P N 351156 for square removal JUMPER SETTING JP1 On 240DPI Off 300 DPI JP2 1to2 Appendix B e 61B Thermal Control Board P N 371105TT
31. Cap screw 1 2 25 990069 Hex nut 82 1 1 1 12 26 111027 Roller Decurlerassembly 1 28 112035 Key 1 8x1 8x38 tt 29 111031 Disc 10 Rewind 2 30 111033 Hub 3 Coreinsert 2 31 990192 6 32 x 1 2 Button head screw 6 32 358023 Knobassemby Ir 33 112031 Timing belt 67T 15P 1 34 112005 Pulley 2181 1 5P Alt 1 35 999053 1 2x3 4 Needle bearing 1 36 112030 Dis Drive Ir 37 112032 Disc Friction 11 38 112028 Dis Driven Ir 39 111201 Cover 6x6Rewind 1 40 374017 Bridge blade Shot 1 GEI 1 EA GE 5 x nu ty 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Assembly Drawings e 113B Contrast Sensor Webguide Option Drawing e 7 114B e Assembly Drawings Users Manual Model 656 636 Contrast Sensor Webguide Option Parts List Users Manual Model 656 636 Item Part Ton 371128 Top amp bottom reflective sensor 1 harness 8 990424 4 40x3 8 Capscrew J1 9 354006 Bracket Web guide sensor 1 Assembly Drawings e 115B Cover Assembly Drawing fs AN N Ste AR 22 KE 116B e Assembly Drawings Users Manual Model 656 636 Cover Parts List Users Manual Model 656 636 Part Description 6 990065 8 32x3 8 Button head sote
32. Down Green Fabric wo Ink Save S 355082 3 Cut Down Green Fabric w Ink Save 656 55029 Standard Full Width Green Fabric wo Ink Save 355083 Standard Full Width Green Fabric w Ink Save 656 po 375030 113 8 CutDownGreen Fabric wo InkSave Le 375031K 13 8 Cut Down Green Fabric Ink Save 656 375026 38 CutDown Green Fabric wo lnkSae TT 375025K 3 Cut Down Green Fabric w Ink Save 656 355029 Standard Full Width Green Fabric wo Ink Save po 1355083 Standard Full Width Green Fabric w Ink Save 375030 113 8 Cut Down Green Fabric wo Ink Save O 375031k 13 8 CutDownGreen Fabric w InkSave 375026 13 Down Green Fabric wo Ink Save 875025K 3 CutDown Green Fabric w Ink Save Users Manual Model 656 636 Appendix F e 77B Standard Platen Roller Non Ink Save 636 656 All 676 Part Number 355009 Red Part Number 355029 Green Standard Platen Roller Ink Save 656 All 676 Part Number 355096 Red Part Number 355083 Green 78B e Appendix F Users Manual Model 656 636 Back Justified Platen Roller 3 Cut Down Non Ink Save 636 656 w Beige Covers Part Number 355044 Green Back Justified Platen Roller 3 Cut Down w Ink Save 656 w Beige Covers Part Number 355082 Green Users Manual Model 656 636 Appendix F e 79B Center Justif
33. ENNISON 656 636 Printer and wish to remind you that you are our number one priority We welcome any constructive comments or criticisms so that we may continue to offer you the best printer in the industry for years to come Safety Issues Warnings Caution Users Manual Model 656 636 This printer has some pinch points All of these areas have been well guarded and it is recommended that the safety features of this printer are never altered or defeated Warning This is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures Scope e 1B Warranty Information Warranty Policy Avery Dennison Retail Information Systems In Plant Printing Solutions provides the following warranty policy Scope Warranties against defects from workmanship for equipment and parts manufactured and sold from Sayre PA Includes time and material except as otherwise noted below Time New equipment and parts 6 months Refurbished equipment and parts 90 days Warranty period starts when equipment ships from selling location General Conditions Avery Dennison extends warranty coverage under the following conditions Equipment and parts will perform within published specifications Promised or implied statements by any Avery Dennison employee or representative will not be deemed to vary the terms of the warranty Equipment and parts mu
34. Im 3 29 o lo 000000000 o ol ojo ol lo o 0000000 5 wah O Gala OO Lo 66066550600 00000000 5 o a o oi 20000000 Fles Oy o OL 9 BS S B ek ap SS Om Bel 902000 EU 189 EU 9 Eu 209 2222 263 9129 o o o o lo o o 200 2 do 9 ve o o o lo i amp Cli 20 o o ol o fo o lo s gee 7 rm o po 3 Ogs 0000008 Je o ol lo 9 ooooooooooo PP ooooooooooo o o o lo zB E 00000000 O Oo o lo 00000600060604 0000000050000 Ad o o lo dl 50 So 2 3 5 o lo o lo ol g lo oor o lol o o lo o po 9 50 66 lol 0000000 o o o lo o 00 OO Ei o o po o doo 56 OR3 lo a ol o fo o lo ol joo oo OD Co SL lo o o o lo ol 953 C 881 22 oe op U 3 Afp U4 U 23 U 21 o o of lo o lo ol doootioooo Pio a 299900H lo o lo of ioo 00 00 joo o o on lo 0 on 9 586060 od 990 o lo Oo lo Olo koo OO 00 OO vie O Ocz Obss us DO 450 3996 0 o ola o DOO Dos o oloo un T31 097 coe C95 Ul UZ o lo Olo 00 5 000000000014 OO 0 Od lo o lo 00 09 o y Ola o o o PO O 0 o o 0000000000000 0000000000000 o 3 s 8 PAKAR 371105 o nw eH bo er 090
35. OR 351157 3711654 o INK MOTOR 141 5 JKNIFE MOTOR 2 HARNESSED 351171 THRMAL BO KNIFE SOLE HARNESSED 3 351125 SERIAL CABLE EXTERNAL G 24 PRINT HEAD 351122 0 STACKER MOTOR HARNESSED 351161 CONN 3 FULL STKR SWI HARNESSED 351 JAM SENSOR HARNESSED 3 VERIF Users Manual Model 656 636 551 DPTIDNAI VERIFIER IER Motherboard Power Connectors The power supply connector on any PC XT or PC AT compatible motherboard is made up of dual six pin male connectors Two female connectors from the power supply plug directly onto these male connectors The following diagrams illustrate the proper method of attaching the connectors Ensure that all of the black wires are located next to each other in the center of the two connectors as shown in the diagram below and that the clamps on the backside of the connectors ate secured along the PCB header All pins should be covered Warning Connecting the power supply incorrectly may cause irreversible unwarranted damage Ensure that the power is turned off before connecting the power supply Make certain that t
36. PRINTHEAD RULLER BACK GUIDE PLATE DECURLAR SENSOR SYSTEM AUX FEED ROLLERS WEB GUIDE COLLAR PLATEN ROLLER FEED KNIFE GUIDE ROLLERS FIGURE 6 Tag Stock Threading P STOCK GUIDE ADJUSTMENT KNOB STDCK N GUIDE ___ FABRIC TENSION ASSEMBLY INK PRINTHEAD ROLLER ZES Users Manual Model 656 636 DECURLAR XN NA O 4 SENSOR 207 SYSTE WEB GUIDE 7 CDLLAR PLATEN ROLLER FEED KNIFE ROLLERS LOWER A GUIDE FIGURE 6A Fabric Threading LOADING STOCK FOR THE FIRST TIME 1 Adjust the unwind width wider than the roll of stock to be loaded Set the stock roll on the unwind between the guides with the stock unwinding from the top clockwise Adjust the unwind width down to the stock size without clamping the core 2 Adjust the web guides on the decurler bar to a width wider than the stock 3 Remove the tape or pull the glued end of the stock loose from the supply roll of stock Pull off about 2 feet 5 m of stock to thread it through the printer NOTE Ifthe end of the material was glued down cut off all material that has glue on any surface Printer Operation e 15B 4 Open the hinged cover to the printer 5 Open the print head by pushing the release lever and allowing the head to swing up 6 Open the feed roller by rotating the feed pressure knob fully counter clockwise 7
37. R eH SEE Ink Unwind Rewind Assembly nana Ink Unwind Rewind Parts rer Feed amp Ink Drive Assembly ssssssseseeeeeee Feed amp Ink Drive Parts List Timing Belt Threading Diagram essere Timing Belt Parts rer Knife Assembly Drawing essere Knife Parts List EE Stacker Assembly Drawing Part 1 sse Stacker Parts List Part 1 Stacker Assembly Drawing Part 21 Stacker Parts Last Part 2 AN ih t A Cooling Fan Assembly Cooling Fan Parts List Optional 4 25 Pickup Assembly Optional 4 25 Pickup Parts List Optional 4 25 Stacker Assembly sse Optional 4 25 Stacker Parts List Rewind Assembly Drawing sss Contrast Sensor Webguide Option Drawing sss Contrast Sensor Webguide Option Parts List Cover Assembly Drawing eene Cover Partas talaan an Users Manual Model 656 636 e vB Scope Introduction This user manual was arranged for the person who is going to operate the printer The information is arranged in the order that is needed to install and then operate the printer It starts with general information then to unpacking the carton setup installing the ink and stock printer operation control panel operation and finally care and maintenance of the printer We at AVERY DENNISON hope that you will come to appreciate the efforts and quality that have gone into producing your AVERY D
38. Since some supplies are more abrasive to printheads than others using a ribbon wider than your supply helps protect the printhead Failure to do this may void your warranty Replacement printheads are expensive 7 Cleaning Clean the printhead with an approved printhead cleaning method Use rubbing alcohol on a lint free cloth or the Hook side of Velcro Always turn off the machine and wear the wrist grounding strap Never touch the printhead with a metal object like a knife or screwdriver Users Manual Model 656 636 Appendix E e 75B Print Quality Adjustment Tangent Move the tangent adjust knob left or right to improve print quality In general the best print will be slightly to the left of center Tangent too far left Tangent too far right Tangent properly adjusted 2 Pressure Adjust printhead pressure to get desired print definition If the pressure seems like it is getting too tight readjust tangent Don t tighten the printhead to maximum or damage to the printhead could occur 3 Strobe Adjust strobe for print darkness and bar code scanability Adjust one increment at a time 4 Ink Use ink unwind and take up tensions adjustments to eliminate any ink wrinkles or skid marks 76B e Appendix E Users Manual Model 656 636 Appendix F Platen Rollers for 6x6 and 676 Printers There are several types of platen rollers made for the 6x6 and the 676 series of controlled printers The mat
39. Users Manual A AVERY DENNISON Model 656 636 E Ce AVERY DENNISON Manual Edition 8 1 01 January 2012 Manual Part Number 511398 This page intentionally blank Users Manual Model 656 636 Contents Scope 1 Introductio nenne eee he REINO RE re meon eg 1 Safety Issues Warnings 1 enu E 1 Warranty Information 2 Customer Responsibility 4 Location of Printer a senen gag KE DG 4 AC Power AA 5 AA teas ERE 5 Inventory of Components zoa eme aee edu ke eee 6 Printer Setup 7 Installing the Stacker tese on re Od eem Oo eem Un MERE 7 Fuse Configurations esce EE ETIN TRE RT ERR SERRE AN EEUU REV aane 8 P C Board Identification 5 geo ero e e OT DH i ero d ge 9 TCB Dip Switch Settings iste REIR Rd 9 Installing the Power Cord one tee eec oo tee OE DURS Ee RR sh GN eee 9 Installing the PC Interface Gable a 4 zic AE abe eto 10 Installing the PC Software una v EHE Sees 10 Product Description 11 Printer Description s anii Spe t Pre gue A Rees KA ie ada an 11 Personal Computer Specifications asa a ANAN ANENG NGE e iE RE ener 12 Prnter Specification s eet a RED CR T 12 Printer Operation 14 Loading Ink eedem deii eee 14 Loading Stocks ts EEN 15 Butt Splicing Stock oerte ren ER ERE EUR IN WEE POE ORE P gae EENES S ba 16 Web Guide Adj stment oret rer c P ES 17 Print Head Operation EE 17 Control Panel Operation 19 Control But
40. YES and NO keys to move between NONE 630 and 650 modes Pressing ENTER will update the emulation mode with the selection after new emulation mode Pressing the MODE Down Arrow key will take the user to the DEFAULT TRANSFER TYPE screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen DJE F AJU LIT T RJA N S F E R IV A L U E X X X NJEJW jVJAJL U E Y Y Y This screen follows the EMULATION MODE screen IF emulation mode is something other than none This screen allows the DEFAULT TRANSFER TYPE to be changed This transfer type is used when the printer is in 630 or 650 emulation mode The 630 and 650 do not send valid 6X6 transfer types in their PCL code This default is used for those formats Use the YES and NO keys to change the number value at the cursor position Pressing ENTER will update the current value with the new value 1 e 053 for type 53 After ENTER is pressed on the last digit the TRANSFER TYPE on the top line will be updated Pressing the MODE Down Arrow key will take the user to the LANGUAGE screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen ILIAIN GJU A GJE xixxixxixi Njej w ir A NjGjUJAJG E lyjvivijyiviv This screen follows the DEFAULT TRANSFER TYPE screen This screen allows the front panel display language to be changed Use the lt YES and NO gt keys to move between the supported l
41. actory set Further adjustment of the pressure adjusting screw should be minimal If readjustment is required proceed as follows Power on the printer Remove the ink and stock from the printer With the print head open turn the pressure screw counterclockwise until it does not contact the printhead mount plate it should slide freely back and forth Close the print head Slide the pressure screw until it sits directly over the center of the stock Turn the pressure screw clockwise until it makes contact with the head mount plate plus 1 2 turn to add pressure As the stock width changes adjust the pressure screw position accordingly Download the proper format for the stock that is loaded Press start The print quality should be acceptable if the pressure screw is properly positioned Once the print quality is acceptable start to back off the screw until the print begins to fade Once the print is starting to fade increase the pressure by 4 clicks 38B e Adjustments Maintenance Users Manual Model 656 636 Minimum pressure should be used when running narrow stocks wide stocks require slightly greater pressure Additional print quality will be obtained by adjustments of the Tangent point refer to Print Head Adjustment Tangent in this manual If you are unable to correctly adjust the screw for good print call for service Squaring the Print Head If the test pattern printed on a wide web 4 100mm plus is lighter on one edge than
42. adjusted you should heard the switch click as you raise and lower the roll If not the switch bale is adjusted by carefully bending it as needed Adjustments Maintenance e 41B Print Registration Sensor Web Position Adjustment If you are running sense mark media with a hole or slot for registration the registration sensor web position must be adjusted for the sense mark media being run 1 Open the feed roller and print head 2 Move the stock by hand in the feed direction until the registration hold or slot desired is in the slot on the sensor funnel over the red LED light bar 3 Close the feed and the print head 4 Slide the sensor block assembly using the sensor handle while looking at the sensor LED on the front panel When the LED turns on with the registration sensor over the media in the vicinity of the hole slot and stays on the sensor is over the registration hole or slot If your machine stops for no apparent reason while it is in the middle of printing a batch you may be missing sense marks three consecutive tickets in a row in which a sense mark was not found Check for the following The front panel will display an error message indicating that there has been a missed sensor 1 Check that the web guides have been positioned properly both on the unwind and decurler 2 Compare the actual feed length of the sense mark stock being run with the feed length set in the format 3 Repeat the sensor align
43. and plug are polarized Rotate the plug until the polarized keyway and socket align and push the stacker connector into the socket Printer Setup e 7B Fuse Configuration The main fuse s on the AVERY DENNISON 656 636 are located inside the AC power entry receptacle The entry has a fuse drawer that holds the fuse s and selects the appropriate line voltage If the voltage in the window DOES NOT match the AC line voltage intended to be supplied to the printer DO NOT plug the power cord in Reconfigure as follows 1 Using a flat blade screwdriver open the AC entry by lifting the tab just above the voltage indicator window 2 Remove the red fuse drawer 3 Remove all fuses and the fuse jumper if it is present 4 Insert into the fuse drawer the correct number and style of fuses and fuse jumper for your application Configuration Number One Line voltage within the range of See Figure 3A 90 132VAC 50 60Hz 1 Install one 921167 10 0A 250V Fast Acting 1 4 x 1 1 4 2 Install one Fuse Jumper Configuration Number Two Line voltage within the range of See Figure 3B 180 265VAC 50 60Hz 1 Install two 921168 10 0A 250V Fast Acting 5 x 20MM NOTE The fuse jumper must be removed to install both 5 x 20mm fuses Figure 3A Figure 3B Fuse Amper 5x20mm fuse FRONT FRONT loati of 115V Text Tocation of 115V Tex locatbn of 230V Text locatbn of 230V Tex One 1 4 x1 1 4 Fuse Far Sik Two 5 x
44. anguages on the printer Any number of front panel languages can be stored on the Flash Disk Module dependent on available space If no additional languages other than the default are available on the printer XXXXXX and YYYYYY will be the same value Pressing ENTER will update the display Users Manual Model 656 636 Control Panel Operation e 31B language with the selection Pressing the MODE Down Arrow key will take the user to the PROTOCOL screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen Warning Mis matched communication protocols may result in the inability to communicate with the printer and or loss of data lj eijerjocjr xxxix P RJO T 0 c o L yjvivjyiviy This screen follows the LANGUAGE screen This screen allows the communications protocol to be changed between the supported types Use the YES and NO keys to move between the supported protocols RTS CTS is considered hardware handshaking and XON XOFF is considered to be software Pressing ENTER will update the communications protocol with the selection Pressing the MODE Down Arrow key will take the user to the BAUD RATE screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen B A U D JR ATJ E XXJ XIXIXIX N EjW B AJU D JR A T E jY Y Y Y Y Y jJ This screen follows the PROTOCOL screen This screen allows the serial communications spe
45. as finished labels Stock moves through in one continuous strip Stock moves through with test pattern printing The ink will advance with the stock The print head must be closed Stop The stop button will stop the printer at the end of the current label being printed Indicator Lights The AVERY DENNISON 656 636 has three Indicator lights These lights are used along with the LCD display to tell the operator the current status of the printer UU X Jj00000 J f OnLine OFF Has not been powered on Is in its power up sequence Failed the system test After Power Up Sequence Printer is running 20B e Control Panel Operation Users Manual Model 656 636 ORANGE System is operational Ready for batches to be downloaded GREEN Batches to print ready to start Sensor GREEN C SENSOR Printer is stopped light is on sensor is setting over a stock sensor mark hole Flashing light while the printer is running the sensor is in line with the registration HOLES ORANGE REFLECTIVE SENSOR Flashing light while the printer is running the sensor is in line with the registration PRINTED MARKS Error ORANGE System inter lock triggered display for error LCD Display The LCD display is a 2 line 24 character with back lighting feature for easy readability The first line of the display in most cases will be a prompt or question The sec
46. ation e 33B Adjustments Maintenance Print Head Handling Warning Print heads can be damaged easily and are subject to premature failure if not cleaned on a regular basis Please follow the procedures carefully to help ensure print head life and print quality Thermal print heads are very sensitive and must be handled with care to help ensure longer print head life Because print heads may be damaged through a number of ways AVERY DENNISON has developed the following procedures Handling Static discharge is very detrimental to thermal print heads To avoid contacting print heads with a static charge follow these simple procedures All print heads should be kept in original anti static bags until they are installed in the printer The 656 636 printer is supplied with an anti static wrist strap Locate the strap it must be worn at all times when handling the print heads Do not touch any terminals extending from the print head or the print line Anti static gloves are provided with your printer upon installation and extras may be ordered from AVERY DENNISON These gloves must be worn at all times when handling the print head If an anti static glove is not available make absolutely certain to thoroughly wash and dry your hands before handling the print head Oils from your hands can contaminate the print line and quickly destroy the printing elements 34B e Adjustments Maintenance Users Manual Model 656 636 Pr
47. ave the 009 dia wire springs replaced with 012 wire springs e Rev 5 Replace Knife Actuator 357020 if it is worn or if there is a bulge at the 90 degree bend e Rev6 Changed feeler gauge tolerance from 047 MIN Users Manual Model 656 636 Appendix D e 69B Appendix E Printhead Life Extension Matching stock and ink widths If your customer is running multiple media and multiple widths on their AVERY DENNISON machine Great They are taking advantage of one the most compelling features of our printers multimedia capability Our printers can also reduce the width of the ink to only that area being printed However we run into printhead problems when customer combine both these features The edge of the narrower stock not covered by the ink will gouge the printhead and cause dots to be out Printhead SER Here the customer will have much shorter printhead life because of the edge of the narrower uncovered C em stock CB WRONG This edge ded is not covered by ink will erode the Will have missing dots from printhead the eroded printhead when this prints out The solution is to make sure that Printhead the narrower stocks have at LN least 1 8 of ink coverage over the edge The widest stock eg does not need full ink coverage Em RIGHT p Must have 1 8 inch overlap to protect the printhead from the Overlap unneccessary because
48. ble Shooting e 51B Mechanical Trouble Shooting Stock Problem Probable Cause Corrective Action Stock will not roll or jumps Printer fails to stop at end of roll Stock does not pull smoothly through printhead module 1 Incorrect adjustment of unwind web guides 1 Stock roll is too tight in guides 1 Turn bar collars too tight 2 Stock is slipping in drive or drive pressure is uneven 1 Be sure stock roll is as flat as possible and does not extend over core 2 Adjust unwind knob until back plate and front post touch roll Do not over tighten Roll must rotate smoothly 3 Adjust turn bar collars to same position as unwind back plate and front post 1 Adjust unwind knob until back plate and front post touch roll Do not over tighten Roll must rotate smoothly 1 Adjust turn bar collars to same position as unwind back plate and front post 1 Be sure cam lift knob is closed Be sure springs are not improperly installed on bottom pins Be sure cam lift surfaces are not holding lift arms up when knob is in the run position Re adjust unwind and collars to relieve possible stock pinch Users Manual Model 656 636 52B e Mechanical Trouble Shooting Problem Cracks or craze marks appear on face of finished labels Stock jams in bridge blade rollers or knife area Will not stack Knife will not cut or partial cut Probable Cause 1 Incorrect adjustment of decurler 1 Dr
49. cks The printer interfaces to a computer or a main frame system thus allowing electronic data input or even custom design of labels with AVERY DENNISON S Formatter PcMate Plus program This printer can generate a complete label printed on one side Design your own labels on a PC Computer interface IBM Compatible Mainframe direct interface RS232 9 Pin D shell female Serial interface connector 7 a 8 LL Figure 4 AVERY DENNISON Model 656 636 Label Printer Users Manual Model 656 636 Product Description e 11B Personal Computer Specifications This specification describes the hardware and application software requirements for the Personal Computer that is used to download to the AVERY DENNISON 636 656 Printer The AVERY DENNISON 636 656 Printer uses a Windows version of PcMate Plus Formatter This application will create the tag or label formats layouts then fill and transfer data to the printer through the serial port of the computer PcMate Plus Formatter Requires the following e IBM PC or compatible e Microsoft Windows 98 2 edition or higher Including Win 2000 ME NT and XP e 64 Megabytes RAM e 1 Gigabyte Hard Drive e Pentium or Pentium Type processor 400 MHz or higher e 3 1 2 floppy drive and CD Rom DISK DRIVES You will need a hard disk with at least 100 megabytes of free disk space to store the PcMate Plus program Additional space will be
50. e This screen for SV 70 Verifier onl PIRJE S 5 tfo L PjR r N T JV IEJRIT JF TJEIR jSjEjT UJjP This screen follows the PRINT VERIFIER HISTORY screen Pressing ENTER will cause the printer to print a report containing the present verifier setup Pressing the MODE Down Arrow key will take the user to the CLEAR SCAN HISTORY screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen Note This screen for SV 70 Verifier onl PIRJE S 5 tfo L j C LJE A R sic AjN jmlejmjo r yi This screen follows the PRINT VERIFIER SETUP screen Pressing ENTER will clear the verifier scan memory Pressing the MODE Down Arrow key will take the user to the VERIFIER ENABLE screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen VIE R 1 F 1JE R 1 5 RES ENE POE T EE SIE IT VIER Te jp risAjBer P RJE S 5 E N T EJR E NJA B LIE This screen follows the CLEAR SCAN HISTORY screen This screen allows the verification process to be enabled or disabled Pressing ENTER will toggle from ENABLED to DISABLED and vice versa Pressing the MODE Down Arrow key will take the user back to the PRINT VERIFIER HISTORY screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen Users Manual Model 656 636 Control Panel Oper
51. e front panel are being executed Once the diagnostic tests are complete the Front Panel should display the HOME screen HOME SCREEN R E JAD v pBA T CHEs eixjeirjis oio TT itt itt tt ifo jaluja n 7 i T y Users Manual Model 656 636 Control Panel Operation e 23B When the printer is powered up and all initializations are complete if there aren t any Batches to print the HOME screen will be READY FOR BATCHES and the model and print head density When there are Batches to be printed the HOME screen will be the BATCH ID QTY screen The Batch ID Batch Qty screen displays the currently cutting batch ID and labels remaining to be cut When the Batch Id Qty screen is the home screen and the user presses the EXIT button the Model and DPI are displayed briefly before the Batch Id Qty screen is displayed If the printer is performing a FEED or a TEST pattern the screen will show FEEDING or PRINTING TEST PATTERN respectively on line two the top line will be blank EE TEE IEEE 88 P rR 1 n r 1 nj G T E S T jPJA T T EIRIN Pressing the MODE Down Arrow key will take the user to the various mode screens listed below refer to the Front Panel Mode Descriptions section in this manual Pressing the EXIT Up Arrow key at any time will take the user back to the HOME screen PRINTER ADJUSTMENTS P R ES s ENNITIER
52. e of sufficient quality and strength to handle this load while the printer is operating AVERY DENNISON recommends an industrial type work table having the approximate dimensions of 96 wide to 30 deep to 32 high See Figure 1 Figure 1 Recommended Workstation Layout The location of the AVERY DENNISON 656 636 printer should be based on human factors The printer should be located in an area that maintains optimum flow of your product while providing for the operator s comfort AVERY DENNISON has taken significant steps to ensure that the operator controls and operations are easily accessible This goal can only be met however if the printer is also located with human factors in mind These include the height of the printer the space around the printer and the accessibility to the printer The AVERY DENNISON 656 636 printer is a high resolution thermal printer While AVERY DENNISON has designed the printer to be reasonably quiet it is recommended to locate the printer in an area where printing and cutting repetitious noise is acceptable The unit should always be operated with the cover closed to minimize the amount of dust and dirt in the printer 4B e Customer Responsibility Users Manual Model 656 636 AC Power Line AVERY DENNISON requires that the electrical service be 10 Amps 115VAC or 10 Amps 230VAC This will allow the computer and any additional support or service equipment to be plugged into the same service
53. e stock under sensor until the NEW VALUE reading is its smallest value then press Enter Pressing the MODE Down Arrow key will take the user to the HOLE SLOT NOT IN SENSOR screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen Hjo LE S rL O T NO T iv s jEN s OR ivjA Lju Ej ojo o N EJW jVJAJLJUJEJ jO JOJO This screen follows the HOLE SLOT IN SENSOR screen Place the stock under the sensor so that it blocks the sensor and when NEW VALUE is at its largest value press Enter Pressing the MODE Down Arrow key will take the user to the TOP REFL OVER MARK screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen ole RJE F L JojVER was ivjA Lju Ej ojo o N EJW jVJAJLJUJEJ jOJOJO This screen follows the HOLE SLOT NOT IN SENSOR screen Place the stock under the sensor so that the reflective mark is under the sensor and when NEW VALUE is at is largest value press Enter Pressing the MODE Down Arrow key will take the user to the TOP REFL NOT OVER MARK screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen Tlo P RJE F L viel ov ER MAJRIK ivjA Lju Ej ojo o N EJW jVJAJLJUJEJ jO JOJO This screen follows the TOP REFL OVER MARK screen Place the stock under the sensor so that the stock is under the sensor but the reflective mark is not under the sensor and wh
54. e tune the print cut and strobe via the front panel for individual formats NOTE Ifthe printer is used to print on multiple media types the print head may need to be adjusted for optimum print quality on each media as they are ran Adjustments Maintenance e 45B Electrical Trouble Shooting Power Up Sign On Communications Problem Probable Cause Corrective Action Printer fails to power up 1 Incorrect power amplitude 1 Confirm that the AC entry is configured for the line voltage intended to be applied to the printer Failure to do so can damage the printer s internal power supply refer to the Fuse Configuration section in this manual 2 Lack of power to printer 1 Check that both ends of the power cord are plugged in securely 2 Confirm that the outlet the printer is plugged into has power 3 Missing or blown fuse s 1 Check that the fuse s located inside the AC entry are present and intact Replace as needed refer to the Fuse Configuration section in this manual 4 Unconnected cable connector 1 Power off and remove the power cord from the inside printer AC entry Remove the back cover and inspect the cables and connectors to and from the power supplies refer to the Electrical System Schematic in this manual 5 Thermal Control Board 1 Power off and remove the power cord from the unplugged from the Mother Board AC entry Remove the back cover and reseat the Thermal Control Board Front pane
55. e was not found it can be ordered from AVERY DENNISON Part no 351124 The male end of the cable should be connected to the 9 pin D shell female connector that is located on the right side of the printer at the TCB refer to the P C Board Identification section in this manual The female end of the cable is made to fit a 9 pin male RS232 connector on the back of a PC In case a 9 pin serial port is not available a 9 to 25 pin converter is also shipped with all printers Installing the PC Software 10B e Printer Setup The software to drive the AVERY DENNISON family of printers is covered in separate documentation The Formatter PcMate Plus software to create formats on site for the AVERY DENNISON 656 636 printer is a Windows application The original Selfform will not create formats for the 656 636 The new Formatter PcMate Plus package is capable of creating formats for all AVERY DENNISON control printers The original DOS version of PcMate has been updated to drive the 656 636 printer PcMate DOS version 3 05 or higher is needed The printer is also capable of operating directly from a mainframe when using the RS232 interface and AVERY DENNISON s PCL command language Users Manual Model 656 636 Product Description Printer Description The AVERY DENNISON model 656 636 thermal printer See Figure 4 is an electronic printer that can print on Fabric Tapes Card Stock Heat Seal and Pressure Sensitive rolled sto
56. echanical Trouble Shooting e 55B Electrical Drawings Printer Wiring 56B e Electrical Drawings Users Manual Model 656 636 PRINT HEAD 24V POWER SUPPLY SYSTEM HARNESS 511116 EN ue da ROLLER x DROP N MOTOR 7 FRONT gu EL VERIFIER x ZN KNIFE 4 i MOTOR X ORANGE GRAY ORANGE RED ORANGE NG OPEN BROWN BROWN N V J8 D i J10 J12 J11 SCENE A 5 a THERMAL CONTROL paa P BOARD 371105TT d SAN BROWN NC T J7 J2 J1 BROWN N Ca STACKER uy N Si HEAD DRIVER ur Li N d BOARD 341106TT BROWN 4 b s sk SC E SERIAL WK Ce G t Je p Pa Users Manual Model 656 636 Electrical Drawings e 57B Electrical System Schematic LINE CORD 181134 GROUND CONN 6 HARNESSED 24v UH OPERATION 0 OA OV X 1 4 FUSE 921167 OPERATION ONE OF FOUR MOUNT STAND DFFS NUTS DO NOT POWER ON WITHOUT SUFFICIANTLY SEC ED GROUND N POWER SU 511116 L 115V STRAP sen 115V STRAP CONN 4 MACHINE COOL ING FAN 511120
57. ed to be changed Use the YES and NO keys to move between the supported speeds typical is 9600 dependent on serial communication cable length Pressing ENTER will update the communications speed with the selection Pressing the MODE Down Arrow key will take the user to the CHANGE DATE AND TIME screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen cjH A N G E DJA T E T MIE 7 1 121 10 51 PM This screen follows the BAUD RATE screen This screen allows the system date and time to be changed When this screen appears the first digit of the month will be blinking The date is shown in US format MM DD YY Pressing the YES and NO gt keys will change the digit up and down respectively Pressing ENTER will move to the next digit Only the digits and the A or P in AM or PM can be changed When all changes are complete pressing the MODE Down Arrow key will take the user to the INKSAVE ENABLE DISABLE screen and pressing the EXIT Up Arrow key will take the user back to the HOME screen If an illegal date or time is entered this screen will be re displayed with the original date or time A valid date and time must be entered before the user can go on 1 5 ENJABEED PIR ESS EE 5 ils 1 5 1 PIR E s s EJNJTJEJR tjo EINJA B LJE T
58. en NEW VALUE is at is smallest value press Enter Pressing the MODE Down Arrow key will take the user to the BOT REFL OVER MARK screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen 28B e Control Panel Operation Users Manual Model 656 636 B 0 T R EF L JOIVIEIR ivjA Lju Ej ojo o N EJW This screen follows the REFL NOT OVER MARK screen Place the stock over the sensor so that the reflective mark is over the sensor and when NEW VALUE is at is largest value press Enter Pressing the MODE Down Arrow key will take the user to the BOT REFL NOT OVER MARK screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen B 0 T RJE F L viel JOv ER MAJRK ivjA Lju Ej ojo o NjEJW vjaftjufel jojojo This screen follows the REFL OVER MARK screen Place the stock over the sensor so that the stock is over the sensor but the reflective mark is not over the sensor and when NEW VALUE is at is smallest value press Enter Pressing the MODE Down Arrow key will take the user to the STACKER BLOCKED screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen S T A C KJE R ivjA Lju Ej ojo o NjEJW This screen follows the BOT REFL NOT OVER MARK screen Place the stock in the stacker jam sensor s
59. er to the CHANGE HEAD CATEGORY screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen H EJAD CA TIEG ORY L j X X Y y This screen follows the CHANGE STROBE screen The screen allows the user to enter the head category The YES NO buttons are used to change the new head category value The value ranges from 1 to 8 Pressing ENTER will change the CURRENT HEAD category value to the NEW HEAD value See the section PRINTHEAD REPLACEMENT for instructions for setting the head category Pressing the MODE Down Arrow key will take the user back to the CHANGE STROBE screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen Users Manual Model 656 636 Control Panel Operation e 27B CALIBRATE SENSORS PIRJE S 5 ENNITIER tfo L j CAL B RJA TJE S E N S 0 R S This screen follows the PRINT HEAD SETUP screen Pressing ENTER will take the user to the CALIBRATE SENSORS screens Pressing the MODE Down Arrow key will take the user to the LIFE COUNTS VERSIONS screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen Hjo LE srjo T 1 SENNjSO R ivjA Lju Ej ojo o nje w This is the first screen under CALIBRATE SENSORS Place the stock hole slot sense mark under the sensor Slowly move th
60. erial printed will determine the color hardness of the roller as well as width of the cut down part of the platen The green rollers are harder and used for fabric applications The red rollers are softer and are used for tag applications The rollers are determined by tapes tags and is not dependant on the ink selection The width of the fabric will determine the width of the cut down part of the green platen roller The ink should not extend beyond the edge of the cut down part of the platen The 1 3 8 roller can be used for fabric from the minimum 1 to 1 1 8 wide The 3 cut down platen roller can be used from 1 1 8 to 2 in width Fabric from 2 wide up to the full 5 width of the printer should use the regular full size platen rollers The following pages will show the platen rollers used in the 6x6 and 676 controlled printers They are approximately full size Just compare the roller you are using to one of the pictures and using the following chart select the replacement part number The first 6x6 machines had beige colored covers and the web path was back justified The later model of 6x6 has gray colored covers and has a web path that is centered on the platen rollers in the same way as the 676 Machine _ 1 Part Number Platen Roller Description and Use 1355029 Standard Full Width Green Fabric Ink Save 355083 Standard Full Width Green Fabric w Ink Save 656 3550M 38 Cut
61. essing the ENTER key will reset the counter to zero Pressing the MODE Down Arrow key will take the user to the TOTAL LABELS PRODUCED screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen oral 5 JPROJ DU CE D This screen follows the LABEL COUNTER screen This screen displays the total labels produced since the printer was built This counter is NOT resettable by the user Pressing the MODE Down Arrow key will take the user to the TOTAL INCHES OF STOCK screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen oral vieles orl s TJoCK This screen follows the TOTAL LABELS PRODUCED screen This screen displays the total inches since the printer was built This value is NOT resettable by the user Pressing the MODE Down Arrow key will take the user to the CONTROLLER VERSION screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen viERSSION Eme 1 EL rry This screen follows the TOTAL INCHES OF STOCK screen This screen shows the operating system version for the controller TCB Pressing the MODE Down Arrow key will take the user to the IMAGER VERSION screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen HJMJAG E R VJE R S 1 opN L 2 il6 TET Et ET ET ET ET YT This screen follows
62. ff 3 8 x 15 16 Round 2 NS Not shown Users Manual Model 656 636 CEE 25 558008 Bearingsupprt 2 26 990082 10 32 x 3 8 Cap screw 2 40 990369 1 8 Collar 2 41 184002 Thumb screw lock Web guide 1 42 991157 8 32ESNut amp J2 43 991007 Pulley 15T 1 4 ID 1 5 1 Assembly Drawings e 105B Cooling Fan Assembly Drawing 106B e Assembly Drawings Users Manual Model 656 636 Cooling Fan Parts List Item Part Description Qty 511122 511120 Ass y Fan cooling 990020 6 32 x 3 8 Button head screw 989508 4mm Flat washer 989534 4mm x 6mm Pan Hd Phil screw Users Manual Model 656 636 Assembly Drawings e 107B Optional 4 25 Pickup Assembly KN 21 NG 108B e Assembly Drawings Users Manual Model 656 636 Optional 4 25 Pickup Parts List Item Part Description Ton 6 348105 Support Pick up roller 2 8 348109 Spacer Pivotroller 2 9 348016 999012 Bearing 1 4 x 1 2 Flg ball 2 11 378216 Sensor Mount Lower 1 Bracket T Nut retainer EN 13 348101 Frame Rear stacker 1 ONG Not shown Users Manual Model 656 636 Item Part Description Ton 19 990019 6 32 x 1 4 Button head screw 8 21 990020 6 32 x 3 8 Button head screw 6 26 990403 Rivet 3 6 x 1 2 1 12 27 990117 10 32Pressnut
63. he 115 230VAC fuse drawer is in the correct position POWER CONNECTOR HOOKS SOCKET ed RED Oh RED D A dh RED ed dh BLACK Oh BLACK Li BLACK D ii BLACK Gg BLUE et YELLOW D E Bi RED 0 Du WHITE KEYBOARD CONNECTOR LEFT REAR CORNER OF MOTHER BOARD Users Manual Model 656 636 Electrical Drawings e 59B Appendix A Error Messages On the Machine s detection of errors error the displays will show the first error encountered and allow the displaying of any other errors with the YES NO keys which will Scroll through additional errors if any XX is the total number of errors at the time of error detection ERROR SCREENS The screen advances to next error with each depression of the NO key The screen retreats to prior error with each depression of the lt YES key The screen reverts back to the first error when the EXIT key is pressed ERIRoRK SDI l ij 8 oiuT i j eloh 60B e Appendix A Error Message Error HEAD 1 OVER TEMP 404 HEAD 2 OVER TEMP 405 HEAD 3 OVER TEMP 406 STOCK OUT 901 CHECK STACKER 902 INK OUT STATION 1 904 INK OUT STATION 2 905 INK OUT STATION 3 906 MISSED SENSE M
64. he strobe setting according to the stock and ink being used 2 Printer strobe setting is incorrect 1 Enter the Print Head Setup Mode on the front panel and readjust the Strobe setting as needed 3 Miss adjusted print head position 1 Set print head position refer to Print Head Adjustment section in this manual 4 Miss adjusted print head pressure 1 Set print head pressure refer to Print Head Adjustment section in this manual Voids in print image inthe 1 Ink miss aligned with format 1 Adjust ink position on the arbors to achieve full feed direction ink coverage over all fields on the format 2 Print head dirty 1 Power off the printer clean the print head and platen refer to Print Head Cleaning section in this manual 3 Faulty print head 1 After cleaning head and running the test pattern to confirm that a void still exists replace the print head 4 Miss adjusted print head position 1 Set print head position refer to Print Head Adjustment section in this manual 5 Miss adjusted print head pressure 1 Set print head pressure refer to Print Head Adjustment section in this manual 6 Worn platen roller 1 Replace platen roller Printer continually stops 1 Sensor uncalibrated 1 Determine which sensor and re calibrate as with an erroneous needed refer to Sensor Calibration section in interlock condition this manual 2 Sensor position miss adjusted 1 Determine which sensor and relocate acco
65. his screen allows ink save to be enabled or disabled Ink save is an option that 1s available on certain models It must be enabled in the format to operate If ink save is enabled in the format it can be disabled using this screen Pressing ENTER will toggle from ENABLED to DISABLED and vice versa Pressing the MODE Down Arrow key will take the user to the CUTTER ENABLE DISABLE screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen 32B e Control Panel Operation Users Manual Model 656 636 VERIFIER SETUP PRE SS EIN T E R VIE R I F IJE R jsjejT UP This screen follows the FEATURE SETUP screen Pressing ENTER will take the user to the VERIFIER SETUP screens Pressing the MODE Down Arrow key will take the user back to the PRINT CUT POSITIONS screen Pressing the EXIT Up Arrow key will take the user back to the HOME Screen Note This screen for SV 70 Verifier onl P R S s ENNITIERR L j PPjR r N T JV IEJRIT JF T EIR H 1 5 T 0 R Y This screen is the first screen under VERIFIER SETUP Pressing ENTER will cause the printer to print a verifier history report containing bar code information for all the problem scans since the scan memory was last cleared Pressing the MODE Down Arrow key will take the user to the PRINT VERIFIER SETUP screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen Not
66. hts and slide the uprights to a position that allows the cut tag or label to hang over the last belt roller approximately 1 4 6mm Retighten Stock Width Adjustment Loosen the two thumbscrews behind the stacker uprights and adjust the stacker uprights to the desired stock width position Retighten Stacker Angle Adjustment Loosen the lever located on the side of the stacker assemble nearest the operator and adjust the angle of the stacker with a few cut labels in the stacker so that there is a slight gap under the last label as it hangs over the last belt drive roller Retighten Stacker Full Adjustment The sensor on the inboard stack upright is used to stop the printer when the stack is full A thumbscrew adjustment is provided to set the stack height Warning some stock materials cannot be stacked to the full height of the stacker because of excessive weight Sensor Identification Adjustment Calibration Sensor Identification Stock Out A micro switch located on the back of the stock unwind will detect and stop the printer when the stock core is lifted because the stock is consumed Hole Slot Index Registration The stock hole slot registration is via an optical sensor used in conjunction with an LED light bar located in the stock funnel which allows the printer to register to pre punched or preprinted stock Reflective Index Registration The same optical sensor used for stock hole slot registration allows
67. ied Platen Roller 1 3 8 Cut Down Non Ink Save 636 656 w Gray Covers 676 Part Number 375030 Green Center Justified Platen Roller 1 3 8 Cut Down w Ink Save 656 w Gray Covers 676 Part Number 375031K Green 80B e Appendix F Users Manual Model 656 636 Center Justified Platen Roller 3 Cut Down Non Ink Save 636 656 w Gray Covers 676 Part Number 375026 Green Center Justified Platen Roller 3 Cut Down Ink Save 656 w Gray Covers 676 Part Number 375025K Green Users Manual Model 656 636 Appendix F e 81B Assembly Drawings Users Manual Model 656 636 Assembly Drawings e 83B Unwind Assembly Drawing N ISI 84B e Assembly Drawings Users Manual Model 656 636 CO Unwind Parts List Item Partt Description Tom 373012 Web guide Rear st 1 105023 Impression Adjust Knob SS Kit 373014 Bracket Sensormount 1 990513 Small wire tie NS o 1 1 1 1 16 8 373013 Bracket Stockout 9 Users Manual Model 656 636 Assembly Drawings e 85B Contrast Sensor Drawing 86B e Assembly Drawings Users Manual Model 656 636 Contrast Sensor Parts List Item Partt Description Tom 5 990056 18 32 1 2 Flathead screw 4 6 514018 BracketSensorguide 1 Roller Ass y EN Roller Ass y af 90133 14 20 34 Flathead screw 5 9 990268 Dowelpin 3 16x1 2
68. ill change the CURRENT PRINT value to the NEW PRINT value A more positive number will move the print to the right while a more negative number will move the print to the left Pressing the MODE Down Arrow key will take the user to the CHANGE CUT POSITION screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen clulT PPo SIT IJION VIA LIUJE X X JVJAJLJU E y y This screen follows the PRINT POSITION screen This screen allows the cut position to be adjusted The YES NO gt buttons are used to change the new cut value The value is displayed in a positive negative format The value ranges for XX and YY can be from a 9 to a 9 Pressing ENTER will change the CURRENT CUT value to the NEW CUT value A more positive number will move the cut to the right while a more negative number will move the cut to the left Pressing the MODE Down Arrow key will take the user to the DOT SHIFT screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen 26B e Control Panel Operation Users Manual Model 656 636 pjjr Jegen TT Tt tt J X X NJE W V AJL UJE y y This screen follows the CHANGE CUT POSITION screen This screen allows the print position to be adjusted in the WEB direction The YES NO buttons are used to change the new shift value The value is displayed in a positive negative format The
69. int Head Cleaning Users Manual Model 656 636 CAUTION TURN OFF THE POWER TO THE PRINTER BEFORE STARTING ANY CLEANING NEVER REMOVE THE HEAD FROM THE PRINTER EXCEPT FOR REPLACEMENT The Anti static wrist strap which must contact the skin and be tight and anti static gloves must be worn at all times when handling a print head to avoid damaging the print head Supplies Always use clean supplies when cleaning the head NEVER use anything abrasive to the head NEVER use anything metallic on or near the printhead Alcohol and a foam swab are the recommended items to use when cleaning the printhead RECOMMEND AVERY DENNISON MASTER CLEANING KIT 921338 Procedure The print head should be cleaned every two to four hours of continuous usage A good cleaning of the print head after eight to twelve hours of continuous usage should be done This cleaning must be done with the print head in the printer Apply a liberal amount of alcohol to a foam swab Rub the swab across the print line of the printhead to remove the build up The platen roller and feed rollers should also be cleaned with alcohol to remove ink and card dust build up Adjustments Maintenance e 35B Print Head Replacement NEVER REMOVE THE PRINT HEAD FROM THE PRINTER EXCEPT FOR REPLACEMENT TURN OFF THE POWER TO THE PRINTER BEFORE STARTING ANY ELECTRONIC COMPONENT REPLACEMENT NOTE The Anti static wrist strap which must contact the skin a
70. inthead after every roll change of ink or every 20 000 inches In Machine Cleaning Procedure loosing data Dirt along the print line apply to the printhead wool side of Velcro Printhead cleaning when removed from the printer Remove the printhead Place the printhead upside down on the edge of a clean Heavy finger ye table with the connector pug over the edge of the table pressure here Soak a small amount of rubbing alcohol on a cotton swab e and apply to the print line Scrub the printhead several times using HARD pressure with the loop side of Velcro Dry with a dry brown paper towel Replace the printhead X S Scrub here ed e pressure Thumb here to hold against ri the table Table edge 72B e Appendix E Users Manual Model 656 636 Printhead Installation and Removal Procedures Printhead removal procedure Attach the grounding strap to your wrist and the printer 2 Turn the machine off 3 Leaving the printhead shut completely loosen the two tangent locking screws but leave them loose in the holes 4 Slowly open the printhead carriage assembly Maneuver the printhead down and to the right pulling the wire pack out from the shield 5 Disconnect the wire pack and carefully remove the printhead Printhead installation procedure 1 Position the printhead loosely under the printhead carriage assembly 2 Connect the wire pack 3 Position the printhead in the pri
71. ive mounted blade roller ass y missing or rollers set too high 2 Knife not cutting full width of stock 3 Stacker not operating or nip rollers not turning 1 Stacker not operating 2 Stacker position on printer too far forward so labels go under rear stacker rail 3 Incorrect rail position or stacker bed angle 1 Incorrect pre load on clutch pawl 2 Partial cut Users Manual Model 656 636 Corrective Action 1 Move decurler turn bar toward unwind end of printer until cracks no longer appear 1 Mount missing ass y Adjust roller position by loosen screws in slots in lower bridge blade mount and raising blade until 015 020 of roller extends above plate 1 Loosen knife shear adjustment screws and move outer end of knife until full cut is accomplished 1 Check stacker connection to access port Be sure nip roller is free to rotate and moves easily in the bearing slots 1 See step 3 above 1 Loosen stacker mounting knob and move stacker toward rear of printer tighten 1 Using a cut label position stacker rails so that approximately 3 8 9 5mm overhangs the second grooved roller Loosen quick turn handle on stacker clamp and raise or lower stacker bed until opening between Ist label overhang and belt surface will allow entry of next label 1 With back cover removed and power off operate solenoid by hand When lever is moved clutch pawl should move counter clockwise about 1 32 0 7
72. l displays no text 1 Front panel cable unplugged 1 Power off and remove the power cord from the or nothing at all AC entry Remove the back cover and inspect the cable and connectors to and from the front panel refer to the Electrical System Schematic section in this manual 46B e Electrical Trouble Shooting Users Manual Model 656 636 Problem Probable Cause Corrective Action Front panel does not 1 One or more PC board s 1 Power off and remove the power cord from the complete diagnostics test unplugged from the Mother AC entry Remove the back cover and reseat the 2 Board offending board Printer does not receive 1 Serial communications cable 1 Check and secure both ends of the serial cable batches loose or unconnected with the thumbscrews 2 Printer not powered on or has not 1 Power printer on and wait until front panel completed diagnostics tests displays Ready for batches Re download data 3 Data sent to wrong printer 1 In PeMate change to the printer the data 1s intended to be sent 4 Configuration incorrect in 1 Reconfigure PcMate for AVERY DENNISON PcMate PCL printer as per your PcMate manual 5 Faulty Thermal Control Board 1 Replace Thermal Control Board 6 Jumpers not configured correctly 1 Contact AVERY DENNISON Service Users Manual Model 656 636 Electrical Trouble Shooting e 47B Stock Ink Advance Problem Probable Cause Corrective Action Stock does not advance when the s
73. late from plate 3 Excessive back tension 1 Adjust knurled knob clockwise as far as possible without breaking ink or stalling ink motor Do not bottom adjustment knob Replacement of fiber brake disc may be required if printer has high hours 4 Take up roller too full 1 Remove used ink roll It is designed to hold only 1 full roll 54B e Mechanical Trouble Shooting Users Manual Model 656 636 Print Problem Probable Cause Corrective Action Poor print uneven or no 1 Incorrect printhead pressure 1 Remove stock and ink Close printhead print mechanical adjustment Release pressure knurled knob Readjust Also see electrical pressure by turning knob clockwise until it just trouble shooting contacts printhead plate Reinstall stock and ink Turn adjuster clockwise approximately 1 8 turn 5 clicks of knob As printer operates increase pressure 2 3 clicks at a time until best print is obtained Slide knob in or out in slot to obtain even print across the face of the label Narrow webs will require less pressure on adjuster If print is still poor loosen 2 M3 cap screws visible on outer edges of printhead carrier Adjust tangent point to optimum print by rotating M3 knurled wheel in top center of printhead plate Lock in place with 2 outer M3 cap screws 2 Broken ink 1 Replace ink and readjust See INK troubleshooting 3 Ink not rewinding 1 Readjust See INK trouble shooting Users Manual Model 656 636 M
74. ment procedure Rotation Alignment The optical sensor for the light from the LED bar for stock registration is mounted on a square shaft directly above the web plate assembly just prior to the print station Although this bar is factory adjusted prior to shipment it may become necessary to readjust the bar to assure proper light reception If after following the previous procedure the missed sense mark error continues to occur proceed as follows 1 Remove the stock from the machine 2 Slide sensor block to its furthest rear travel away from the operator 3 Remove the back cover of the machine 4 While holding the screw that secures the square bar to the machine upright rotate the square bar to align the sensor to the slot over the light bar Retighten the screw as needed NOTE In order to determine the optimum alignment us the front panel display refer to the Sensor Calibration and Front Panel Mode Description sections in this manual 5 Slowly slide the receiver block to its furthest forward position towards the operator while confirming that the sensor alignment is maintained throughout its travel The change in the front panel should be last than 50 42B e Adjustments Maintenance Users Manual Model 656 636 Feed Open If the feed open switch is in need of adjustment first check and adjust as needed the feed pressure as it will affect the switch adjustment With the machine rear cover removed while opening and closing
75. move the stock and ink and thoroughly clean the printer from the unwind to the stacker using alcohol and a clean soft cloth The print head should be cleaned as per the Print Head Cleaning section in this manual NEVER use an alcohol based solution when cleaning the sensors or light bar 2 Load a full roll of an average width stock and ink on the printer 3 Power on the printer After passing the diagnostics tests the front panel will display READY FOR BATCHES 4 Arrow down to the Print Cut Position mode and press enter At the Print Checkout Format screen press enter 5 Press start After several labels have been print and cut stop the printer and evaluate the last label out 6 Adjust as needed the print head position and then pressure for optimum print quality refer to the Print Head Adjustment section in this manual 7 Confirm the centerline is actual in the center of the media If it is not first check and adjust as needed the unwind core guides then adjust the decurler collars If the print quality is inadequate refer back to step number six 8 Using two consecutive labels back to back check the squareness of the cut Adjust the knife module as needed refer to the Knife Square Adjustment section in this manual 9 Using the front panel adjust the label leading edge cut to be 1 0 032 from the cut line printed on the label The printer is now ready for production formats at which time you should need only to fin
76. n 4 8 990056 8 32x1 2 Flathead screw 2 9 990023 6 32 x 1 2Flatheadscrew 8 11 990051 8 32 x 3 8 Capscrewv 6 19 341209 Hinge 101 Invisible 2 20 991079 18 32 1 2 Thread forming screw 4 Hinged cover E 22 511201 Frontcover LI Feet 1 7 Dia Rubber EH 24 511202 Backcover LI Assembly Drawings e 117B
77. nd be tight and anti static gloves must be worn at all times when handling a print head to avoid damaging the print head 1 Review the Printhead Handling Procedure Sheet packaged with each print head to determine if any procedures have changed before beginning this procedure 2 Remove the ink from the printer for easy access to the print head 3 Remove the outer screw holding the static brush guard and rotate the brush guard up to expose the print head cable connector on the print head 4 Unplug the print head cable from the print head Unplug the cable by gently pulling it straight out of the connector 5 Back the print head pressure screw off counterclockwise as far as possible 6 Place your hand with static gloves on underneath the print line of the print head and push up to release the locator pins on the heat sink while moving the print head to the right of the printer This will remove the print head assembly from the mount plate You may need to help the print head out by pushing on the heat sink with your left hand 7 Remove the two print head mount screws located on the top of the print head assembly with a 2 5mm ball driver 8 Remove the old printhead from the heat sink 9 Place the new print head into the heat sink Check to see that the new printhead sits square in the heat sink and that there is no endplay If there is endplay or the head does not seat properly the heat sink guide will need adjustment
78. nthead carriage assembly so that the alignment pegs match up and the printhead fits snugly 4 Shut the printhead while maintaining snug fit on the printhead 5 Tighten the tangent set screws Shield Users Manual Model 656 636 ft Tangent locking screw locations Printhead Carriage Assembly Printhead alignment pegs Wire pack Open Printhead Carriage Appendix E e 73B Static Checks for 636 656 Printers 1 Stacker With an ohmmeter check continuity between the main stacker roller which has the belts on it and the chassis ground Chassis ground can be any screw near the serial cable Check that these two important enhancements are functioning WRONG RIGHT Check the grounding clip is installed and making physical contact with the main stacker roller Sometimes the clip is installed but moved off the roller Grounding clip Machine side of the stacker b Check the stacker mounting knob has Washer a large washer installed Make sure to tighten the knob all the way Stacker knob removed 2 Ink arbors With an ohmmeter check for continuity on the two ink arbors and three ink turn rollers Place one lead of the ohmmeter on the arbor and the other on the chassis ground screw l nk arbors DD Ink turn rollers 3 Printhead static protections Check for proper installation a Static brushes Make sure the brushes are installed and just barely touching the st
79. o that the stock is within the sensor site path and when NEW VALUE is at is highest value press Enter Pressing the MODE Down Arrow key will take the user to the STACKER NOT BLOCKED screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen S T A C KJE R NOT BLOCKED ivjA Lju Ej ojo o NjEJW jVJAJLJUJEJ JO JOJO This screen follows the STACKER BLOCKED screen Remove any stock from the stacker jam sensor so that no stock is within the sensor site path and when NEW VALUE ss at is lowest value press Enter Pressing the MODE Down Arrow key will take the user back to the HOLE SLOT IN SENSOR screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen LIFE COUNTS VERSIONS PRE SS EIN T E R FOR Lj rjrjE jcjoju N T s jV ER S rjO N S This screen follows the CALIBRATE SENSORS screen Pressing ENTER will take the user to the LIFE COUNTS VERSIONS screens Pressing the MODE Down Arrow key will take the user to the FEATURE SETUP screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen Users Manual Model 656 636 Control Panel Operation e 29B LjAJB E t cjou N T ERR P RJE S 5 EJN T EJR R E S E T This screen is the first screen under LIFE COUNTS VERSIONS This screen shows total labels produced since the last counter reset Pr
80. ock and ink Too much dragging and they wear too little contact and they don t dissipate the static b Static shield Make sure the static shield is installed and the screws are tight 74B e Appendix E NS Static brushes AR Shield Users Manual Model 656 636 Steps for initial set up on a AVERY DENNISON 636 or 656 1 Software In Formatter open the format From the Format menu select Attributes Select the Ink Setup tab Check that the combination of stock and ink types matches what is running on the machine 2 Pressure Open the printhead such that it hangs at an angle Loosen the printhead pressure knob enough to that it just sticks and does not slide from gravity Position the knob in the center of the ink Close the printhead tighten 3 4 of a turn Pressure adjustment knob Tangent locking 3 Tangent Set the tangent so that the locking screw is centered screw locations when looking down on the printhead Tangent 4 Strobe Using the arrow keys select Setup on the front adjustment knob panel Using the arrow keys again select Strobe If not O return the strobe setting to zero using the arrow keys and then the Enter key Printhead Carriage Assembly 5 Ink tension Back the tension on the ink unwind and take up to minimal Turn the tension knobs left or counter clockwise 6 Stock widths The width of the ribbon must be greater than the supply width
81. ond line is the response p START FEED TEST STOP 0 y e ZR Cn KI 0222222222 JL Kb RY SV VA 7 EXIT MODE YES NO ENTER Jij oh A Users Manual Model 656 636 Control Panel Operation e 21B Front Panel Menu Map Ready For Batches gt Print Cut Print Head Setup gt Calibrating gt Life Counts gt Feature Setup gt Verifier Setup Positions Sensors Versions Hole Slot In Sensor Cutter Is Enabled Print Verifier History Print Checkout Label Counter Format Change Strobe Hole Slot Not In Sensor Total Labels Produced Print Verifier Setup Print Position Change Head Emulation Mode Category di E ni it i ji MI i if li ii d d li iei i H 1 Ni li Change Cut Top Refl Over Total Inches Of Default Transfer Clean Scan Position Mark Stock Type Memory Vy Dot Shift Top Refl Not Over Controller Version Language Verifier Is Enabled Mark Vy Test Head Lift Bot Refl Over Imager Version Protocol Mark v Vy Bot Refl Not Over Baud Rate Mark Vy Vy Stacker Blocked Change Date and Time Vy Stacker Not Inksave Is Enabled Blocked Vy Print Speed v Only available High Capacity with VL70 Stacker Verifier Vy Flagging Mode 22B e Control Panel Operation Users Manual Model 656 636 Front Panel Power Up Home Sc
82. ooting 52 StOCk d 52 Mc ET 54 Le A ANG M 55 Electrical Drawings 56 Printer WIT aote db edo ob e tr ng A A 56 Electrical System Schematic us eee oomen e aec ue e ee an HR e Namana 58 Motherboard Power Connectors 59 Appendix A 60 Free Messages osse de eee UR ie ie e bee RAM Ee t RU dE ANA ice ESI Nd 60 Appendix B 61 Software Upgrade Chip Placement Positions eese 61 Front Panel Diagnostic Descrptons eene ener ener nnns 63 Appendix C 64 Ink and Stock Transfer Types odes e ee mee e ea 64 Appendix D 67 Knife MFG Guideline esse se ee toe eg eee den 67 Appendix E 70 Users Manual Model 656 636 Printhead Life Extension Printhead Fail Modes meme nen Printhead Cleaning Procedure sese Printhead Installation and Removal Procedures Static Checks for 636 656 Printers aaneen neee Print Quality Adjustment u s Appendix F Platen Rollers for 6x6 and 676 Assembly Drawings Unwind Assembly Drawing sse Unwind Parts Tist urets ri EO tei epe ope ia ipe A Contrast Sensor Drawing ai Contrast Sensor Parts List Web Guide Light Bar Assembly Drawing sss Web Guide Light Bar Parts List Drive Assembly Drawing sess Drive Parts Listo e reae ee tote ge Printhead Assembly Drawing sess Prmthead Parts List certet IR
83. perating Features Sequenced Fields Time Date Stamping Life Counts Operator adjustable strobe cut position print position baud rate and buffer size Error Detection of stock out ink out print head open full stacker stacker jam and print head over temperature Display labels left to print in a batch batch ID total life inches total life cuts Self Diagnostics Missed sense mark detection and correction Slot Notches Hole or Reflective registration detection Ink Ribbon AVERY DENNISON standard thermal colors and widths Options SV 100 Barcode Verifier System Rewind Unit Reflective Sensor Back of web PcMate Formatter PcMate Plus Spare Parts Kit International Hardware Kit Optional 4 25 Stacker Optional Downstacker Optional 4 25 Stacker Specifications Users Manual Model 656 636 4 25 Web x 1 Feed Will work on 636 656 amp 676 Old machines may require the knife strut to be replaced with one that has a mount hole Part number 355018 Fabric and heat seal only not for pressure sensitive or tags Stack height dependent on material size and weight May not reach full stacker height Jam sensor will require relocating the LED to the center position for the 676 and back set of holes for the 636 amp 656 If changing from standard stacker to 4 25 stacker the knife guard must be changed to match the stacker being used Product Description e 13B Printer Operation Loading Ink
84. quire a service contract from the Avery Dennison office where the equipment or parts are operated to ensure machine coverage For example if an agent purchases a printer in the US exports to Brazil and then needs warranty coverage Avery Dennison Brazil has no obligation to provide warranty coverage The agent must purchase services from Avery Dennison Brazil THE WARRANTIES PROVIDED HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ANY IMPLIED WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY OR PERFORMANCE WHETHER EXPRESS OR IMPLIED EXCEPT THE WARRANTY OF TITLE IN NO EVENT SHALL AVERY DENNISON BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES EVEN IF AVERY DENNISON HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES Service When ordering machines and supplies in the U S A reference all correspondence to the address below AVERY DENNISON Corporation One Wilcox Street Sayre PA 18840 Call 1 800 967 2927 or 570 888 6641 Fax 570 888 5230 For spare parts requests for service or technical support contact AVERY DENNISON Corporation One Wilcox Street Sayre PA 18840 Call 1 800 967 2927 or 570 888 6641 Fax 570 888 5230 For parts and service in other countries please contact your local AVERY DENNISON supplier Users Manual Model 656 636 Warranty Information e 3B Customer Responsibility Location of Printer The printer weighs approximately 57 Lbs 26Kg and requires a tabl
85. rdingly 3 Ink sensor type light dark 1 Either change the ink or the ink type in the incorrect in the format for the ink format type being used 50B e Electrical Trouble Shooting Users Manual Model 656 636 Cut Stack Problem Probable Cause Corrective Action Printer fails to cut labels 1 The cut is disabled in the Feature 1 Enter the Feature Setup Mode on the front panel the rotary knife does Setup mode and Enable the knife not rotate 2 Knife cable unconnected 1 Power off and remove the power cord from the AC entry Remove the back cover and inspect the cable and connector to the knife module refer to the Electrical System Schematic section in this manual 3 Knife jammed causing auto 1 Remove cause of jam at the knife resetting fuse to trip on the Thermal Control Board 4 Faulty knife motor 1 Replace the knife motor 5 Faulty knife motor drive circuit 1 Replace the Thermal Control Board on the Thermal Control Board The stacker fails to run 1 The stacker cable is unconnected 1 Power off and insert the stacker cable in the stacker socket on the Thermal Control Board 2 Faulty stacker motor 1 Replace the stacker motor 3 Stacker jammed causing auto 1 Remove cause of jam at the stacker resetting fuse to trip on the Thermal Control Board 4 Faulty stacker motor drive circuit 1 Replace the Thermal Control Board on the Thermal Control Board Users Manual Model 656 636 Electrical Trou
86. reens POWER UP DIAGNOSTICS TESTS Dpj lAj vjojsT rc mST Aj This screen is displayed while the Front Panel is initializing and waiting for the Thermal Control Board TCB response While this screen is displayed the code will check the functionality of the LED s and the display Each state of the LED s will be checked orange green amber and off The LCD is checked by writing a character to the display checking for communications and then reading the character back and comparing with the code Ifan error occurs the code will halt the diagnostic test and blink the ERROR LED The keypad is also checked during DIAGNOSTIC TEST 1 Each key is tested to see if it is stuck on If a fault condition is detected the test is halted and the screen will display the first error key found with the following display Ueleg jn ajm eh 5 T u c K The BUTTON NAME will be one of the push button names on the front panel START FEED TEST STOP EXIT MODE YES NO OR ENTER When the code has finished the above tests the code will attempt to communicate with the Thermal Control Board TCB D rjAjes Njo sT c Telst jv EIR S Ijo N Tool Jojo This screen will be updated with diagnostic numbers as the TCB and AT go through different stages of PowerPC initialization The diagnostic test screen will also be displayed when the Diagnostic tests that are runable from th
87. required to store formats batches etc Refer to your specific software package for proper installation procedures Printer Specification Print Narrow web thermal transfer or thermal direct one sided printer method Speed up to 7 IPS 177 8mm second Label Size Max up to 5 125 130 2mm web x up to 7 177 8 mm feed cut and stacked Up to 14 0 355 6mm feed w rewind Min 1 25 4mm web x 1 25 4mm feed Print Area Max up to 5 127mm web x up to 13 875 352 4 mm feed Min None Resolution 240 DPI x 240 DPI 300 DPI x 300 DPI Fonts Two scalable fonts resident condensed standard and bold typefaces upper and lower case Apt up to 96pt 300 DPI opt up to 96pt 240 DPI all rotations 02 90 180 270 Logos No restriction on number or size per tag up to maximum image area All rotations 02 90 1802 270 Care Full Ginetex Care Symbol set and full NAFTA ASTM Care Symbol Set Symbols Fully Scaleable All rotations 0 90 180 270 Left Right and Center field selectable 12B e Product Description Users Manual Model 656 636 Stock Support for blank or pre printed fabrics blank or pre printed card stock and die cut blank or pre printed pressure sensitive AVERY DENNISON PCL via RS232 serial port 9 pin D shell Panel 16 0 406 4 mm high x 27 685 8 mm wide including stacker x 18 5 469 9mm deep 41 F 5 C to 104 F 40 C Other Downloading of information while printer is o
88. s are located on the decurler just to the left of the stock registration funnel Once a stock is loaded and tracking straight through the printer adjust this set of web guides down to the edges of the stock without deforming the stock Loosen the plastic thumbscrew and slide the collar into the new position then retighten the thumbscrew Fine adjustments of the stocks web position can be made by simply moving the collar as a set in or out If the guides are too tight the stock will have rolled up edges The only other web guide adjustment is the stacker up right rails refer to the Stacker Adjustments section in this manual To fine turn the location of the up rights loosen the knob behind each upright rail and slide the rail in or out as needed The up right rails should be located approx 1 16 1 5mm to the back or front of the label or tag as it enters the stacker Print Head Operation The print head module is to be opened and closed for threading the stock and ink The head must also be opened to clean the head and for print head replacement Later in the manual under Print Head Cleaning and Print Head Replacement cleaning and replacement will be covered The print head has an interlock switch that prevents the printer from running with the head in the open position If the head is open the display will read HEAD OPEN WARNING DO NOT TOUCH THE PRINT HEAD WITHOUT WEARING THE ANTI STATIC GLOVES AND THE STATIC WRIST STRAP To open
89. st be installed and operated according to recommended procedures and operating conditions Consumable elements are not covered Consumable elements are those that show normal wear from typical equipment usage including without limitation printheads knives rollers in contact with the web and sonic units Avery Dennison reserves the right to determine which elements are defined as consumable Nocustomer maintenance may be performed except as directed by qualified Avery Dennison personnel Equipment and parts damaged by negligence or abuse are not covered Avery Dennison US reserves the right in its sole discretion to incorporate any modifications or improvements in the machine system and machine specifications which it considers necessary but does not assume any obligation to make said changes in equipment previously sold Equipment Purchased In US and Shipped In US Avery Dennison US covers warranty for equipment and parts installed and operated in the Americas United States Canada Mexico Central America Caribbean Region and South America excluding Brazil Outside the US the local Avery Dennison office is responsible for equipment and parts warranty Customers must ensure coverage during machine purchase 2B e Warranty Information Users Manual Model 656 636 Equipment purchased and exported to regions outside local Avery Dennison office coverage are not covered by warranty The purchasing agent must ac
90. sult in poor print quality poor heat dissipation and possible ink wrinkling problems When the printer was manufactured the print head was adjusted to the proper tangent point on the platen roller however with print head replacements the tangent point for the new print head may change It is necessary to understand how to properly adjust the print head The print head tangent adjustment must be done with the head pressure set light Turn the pressure screw counterclockwise Run a test pattern to determine the minimum adjustment required If the entire test pattern is broken up the printhead is probably not adjusted to the proper tangent point To adjust the tangent point loosen the two print head mount screws one half turn with a 2 5mm ball driver provided in your spare parts kit Do not remove the print head from the printer Once the screws have been loosened use the adjustment thumbscrew to move the head right or left Since the adjustment is very precise do not turn the thumbscrew more than 1 4 of a turn before running another test pattern to determine 1f you are adjusting the print head in the proper direction Tighten the two mount screws Do not over tighten Run a test pattern again to determine if further adjustment is required Print Head Pressure Setting The print head pressure setting is very important Keep the lightest setting possible This will improve print head life while maintaining quality print The printer has been f
91. t head screw 74 20 x V2 Flat head screw 24 Plate support Ee 374094 Roller Drive Ass y B 514091 Feed assembly Spring loaded Assembly Drawings e 91B Printhead Assembly Drawing 92B e Assembly Drawings Users Manual Model 656 636 Printhead Parts List Item Part Description Ton 6 990047 8 32x1 8 Cap screw 1 8 355032 Plate Print head mount 1 9 990120 1 4 20x1 2Capscrew E5 990250 355042 Plate Locator print head 989976 Washer 6 Star 15 990016 6 32 3 8 Cap screw 999041 lglide 1 4 x 5 16 x 1 4 Flange 355034 Shaft Adjustment 18 j 18 355040 Block Head adjust 1 Users Manual Model 656 636 Part Description Tom 351102 Print head 6X6 300 DPI 1 Dowel pin 3mm x 8mm EN Ep EE SEE Assembly Drawings e 93B Ink Unwind Rewind Assembly 94B e Assembly Drawings Users Manual Model 656 636 Ink Unwind Rewind Parts List Partt Description jayi 356010 Shaft lock 990042 8 32 x 3 13 Set screw 5 356053 Unwindshatt 1 L 6 356204K Arbor rewind EN Ink arbor guide EX CC aha 9 376088 Arbor unwind assembly 1 10 32 x 4 Cap screw 12 376026 Unwindfiberspacer 1 13 356016 Shaft Foilbracket Li 74 20 4 Flat head 1 74 20 x 34 Cap screw E Users Manual Model 656 636 Item Partt Description Tom 6 32
92. tart button is depressed 1 No batches to be printed 2 An interlock condition exists 3 Feed motor unplugged or faulty 4 Thermal Control Board unplugged or faulty 5 Feed roller not closed 6 Feed rollers bound 7 Stock bound 1 Download batch if batch downloaded uses the same format as a previously downloaded batch the printer with start automatically 1 Determine the number and type of interlock s by reading the front panel display As each is corrected the number of errors will decrease Example Error 901 Stock Out reload stock 1 Check feed motor cable and or replace feed motor 1 Check Thermal Control Board AT board connection and or replace Thermal Control Board 1 Close feed rollers and press start twice once to clear the feed open error and once to start printer 1 With power off check that all rollers turn freely 1 With the print head and feed open check that the stock will pull through the printer with little to no resistance Ink does not advance when the start button is depressed 1 No batches to be printed 2 An interlock condition exists 3 Ink motor unplugged or faulty 4 Thermal Control Board unplugged or faulty 5 Ink roller bound 6 Ink bound 48B e Electrical Trouble Shooting 1 Download batch if batch downloaded uses the same format as a previously downloaded batch the printer with start automatically 1 Determine the number and
93. the CONTROLLER VERSION screen This screen shows operating system version for the imager AT Pressing the MODE Down Arrow key will take the user back to the LABEL COUNTER screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen 30B e Control Panel Operation Users Manual Model 656 636 FEATURE SETUP SCREEN PRE SS ENTER j rjEjA T UIRJE siEjTiUPP 111 This screen follows the LIFE COUNT VERSIONS Pressing ENTER will take the user to the FEATURE SETUP screens Pressing the MODE Down Arrow key will take the user to the VERIFIER SETUP screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen ic u T T E R 115 ENjAer ED P R E S S EJNJTJEJR tjo jDjI SJA B t E O C UITITJENR 1 5 n i sA BE ED P R E S S EJNJTJEJR tjo EjNJAJBIL E This screen is the first screen of the FEATURE SETUP This screen allows the cutter to be enabled or disabled Pressing ENTER will toggle from ENABLED to DISABLED and vice versa Pressing the MODE Down Arrow key will take the user to the EMULATION MODE screen Pressing the EXIT Up Arrow key will take the user back to the HOME screen Elvira lol INE lw EJM UJL JA T T O N MjOJDJE J6 3 O This screen follows the CUTTER ENABLE DISABLE screen This screen allows the EMULATION MODE to be changed Use the
94. the feed pressure knob you should hear the switch clicking If not the switch bale 1s adjusted by carefully bending it as needed Sensor Calibration Optical Sensor Electrical Calibration Re calibration times are indicated in the troubleshooting section The following guidelines indicate the proper procedure used to calibrate these sensors Note Clean all optical sensors with clean compressed air or canned air prior to adjustment as dust and debris will adversely affect their performance Supplies Always use clean supplies when cleaning the sensor and light bar NEVER use anything abrasive on the sensor and light bar NEVER use an alcohol based solution when cleaning the sensor or light bar Dry air or a cotton swab are the AVERY DENNISON recommended items to use when cleaning the sensor and light bar There are three basic steps to calibrating each optical sensor 1 Select the sensor to be calibrated in the Calibrate Sensors mode on the front panel 2 Place media or ink as the case maybe in the appropriate sensor and press the enter button on the front panel 3 In the case of stock registration sensing reposition the media so that a hole slot or black reflective mark is in the sight path of the appropriate registration sensor and press the enter button on the front panel In the case of stacker jam sensor reposition the media so the media is not in the sight path of the jam sensor and press the enter
95. the print head for threading supplies press the lower portion of the latch see figure 7 The head mount plate will hinge from the back to swing open Users Manual Model 656 636 Printer Operation e 17B Figure 7 Print Head Operation To close the head mount plate move the head down while depressing the latch When the mount plate swings past the top of the latch release 18B e Printer Operation Users Manual Model 656 636 Control Panel Operation fe 5 START FEED TEST STOP F F EE IL JJ NE SELA EXIT MODE YES d du 20 Control Buttons SE Start Starts the printer ON LINE light must be GREEN Batches downloaded to be printed Feed FEED and START must both be used Feed will stop when the buttons are released Labels between the head and knife will be cut and stacked as finished labels Stock moves through in one continuous strip Stock moves through without printing Ink will not advance ink save on the 656 will automatically be activated The print head must be closed Users Manual Model 656 636 Control Panel Operation e 19B Test TEST and START must both be used Test will stop when the buttons are released Labels between the head and knife will be cut and stacked
96. ting along fine early in the printheads life 300 000 inches a dot suddenly appears missing The verifier will halt the machine if the missing dot is in a barcode Cause Most likely the printhead failed from static Solution Replace the printhead If problem continues Check that the machine has all the static upgrades Double check the connections and wires Users Manual Model 656 636 Appendix E e 71B Printhead Cleaning Procedure Printhead performance and life are influenced by proper handling and cleaning oo NO NON Stop the machine after the last batch has printed to avoid Turn the machine off Open the printhead carriage assembly Soak a small amount of rubbing alcohol on a cotton swab and Scrub the printhead several times with hard force using the Dry the printhead with a dry brown paper towel Shut the printhead carriage assembly and resume printing If a problem continues remove the printhead and clean it Dirt on the printhead that causes problems is often too small to see Exercise care in handling printheads as they are very susceptible to static Use the wrist grounding strap and anti static gloves when handling It is OK to scrub the printhead HARD to clean it Use rubbing alcohol and the loop side or wool side of Velcro followed by drying with rough brown paper towels If the printhead doesn t work take it out and clean it again For maximum printhead life clean the pr
97. tons iere tpe en tee 19 Indicator Laglits eee eee RENT RI NAN 20 ECD Display ivi oues eon ot edam tamem dan 21 Users Manual Model 656 636 e iiiB Front Panel Menu Map nere ih ee REN Ai ee BIG Re aes 22 Front Panel Power Up Home Screens eene nnns 23 Front Panel Mode Descriptions eene nennen 25 Adjustments Maintenance 34 Print Head Handling isset eden tede eeen 34 Print Head Cleaning sapaa aga ate ee ti 35 Print Head Replacement esses nennen eren enne ag Ng pan gawea in 36 Print Head Adjustment on teer ni a Ba A ACEN 38 Stock Feed Roller Adjustment e Reed 39 Knife Square Adjustment aanname GONG GONG GONG aaa nean NANG KANG ener THE gan baa rennen ennt 39 Stacker Adjustments oie ga CR E EROR ow ROH eet 40 Sensor Identification Adjustment Calibration seseratan 40 Print Registration Sensor deet ENEE NENG E GENEA a Aan eiiis 42 Sensor Calibration ei ue EN GEN ENS EORR RE ANGEN Ee aa BA AG 43 Lubrication Procedure nnn entente E Grinder 44 Printer Set Upisequence sas age a reote cttm nt eee 45 Electrical Trouble Shooting 46 Power Up Sign On Communications nennen enne 46 Stock A Ink Advance eot GD e aa lan NG ER NIDA A daa ge nanan 48 NTG Gae aa SANG ce TE IUUD BIO n Eo eO nes 49 anne aaien P 51 Mechanical Trouble Sh
98. type of interlock s by reading the front panel display As each is corrected the number of errors will decrease Example Error 901 Stock Out reload stock 1 Check ink motor cable and or replace ink motor 1 Check Thermal Control Board AT board connection and or replace Thermal Control Board 1 With power off check that all rollers and arbors turn freely 1 With the print head open check that the ink will pull through the printer with little to no resistance Users Manual Model 656 636 Print Problem Probable Cause Corrective Action Printer advances stock but 1 Stock registration sensor miss 1 Adjust sensor position so that the sensor light on does not print aligned the front panel flashes as a sense mark hole passes under the sensor 2 Miss adjusted print head tangent 1 Set print head tangent position refer to Print position Head Adjustment section in this manual 3 Miss adjusted print head pressure 1 Set print head pressure refer to Print Head Adjustment section in this manual 4 Print head cable unconnected or 1 Power off the printer and reinsert the offending faulty connector or replace cable 5 Print head faulty 1 Replace print head 6 Head Driver Board unplugged or 1 Check Head Driver Board AT board faulty connection and or replace Head Driver Board Printer stops after ever 1 Stock registration sensor miss 1 Adjust sensor position so that the sensor light on third label aligned
99. x 1 a Cap screw 10 32 x 72 Button head 8 32 x U Set screw p Assembly Drawings e 95B Feed amp Ink Drive Assembly 96B e Assembly Drawings Users Manual Model 656 636 Feed amp Ink Drive Parts List Users Manual Model 656 636 Item Partt om 10 32 x Cap screw 5 990451 19 16 Stand Off Te 6 351141 Inkmotor LI 8 990067 8FlatWasher NS e Assembly Drawings e 97B Timing Belt Threading Diagram Timing Belt Parts List Part Description Jawi 356110 60 T Timing belt 3000 1 1 1 356030 21 Tooth pulley 240DPI NS 1 1 356029 26 Tooth pulley ER NS Not shown 356029 26 Tooth pulley 300DPI 202 1 Users Manual Model 656 636 Assembly Drawings e 99B ife Assembly Drawing Kn Users Manual Model 656 636 100B e Assembly Drawings Knife Parts List Item Partt Descripion Tom 357091 Bracket Inner knife assembly 355018 Support Knife Drive Print tem Partt Description Tom Snap ring 3 16 e ring i 1 1 1 1 1 1 990055 8 32 x 3 8 Flat head screw 197311 Cam Knife homing 989978 Washer 8 Star 21 357092 Bracket Outer knife ass y 5 6 1 1 197317 Compression spring Solenoid 517099 Assembly Knife motor 600 rpm 1 357089 Ass y Cam spring 990102 Washer 10 SAE pk 990123 1 4 20 x 1 Cap screw 2 357

Download Pdf Manuals

image

Related Search

Related Contents

Manual de servicio para Llantas y Rines Radiales    Benvenuti in RI 45 PIII  Elkay EDF20 User's Manual  ARCTIC Z+ Pro  Energía Solar Térmica - Início Roth Portugal  Bedienungsanleitung  TX500 Bedienungsanleitung Digitaler Satelliten Receiver  Brodit ProClip 804821  

Copyright © All rights reserved.
Failed to retrieve file