Unical® 9000(X) Probe Controller
Contents
1. A OSZ aow Jo asn jou snu snyevedde pajeposse juaudinba 104440 DELL ja4depy quaudinba s y aq snyesedde pajeposse au 1044163 au Js pasn aq pue panosddy ysnw snjeJedde pajepossy KD puoyen 2uj uj aouepao oe uj aq Janus elen Z 07 Jo 51 919221 934025 3825 15 02 gt y4bua age gy Opah pi eg 5n ad IA DOA In XEU 253109 Ei DOC wy uode ao a T X 0006 182101 vo fq Susp XXL 52 4 D ee piuy Aq Faunseay X 05 VM agoud sojoad 6 wea punoJ gi r V 587 su 8587 SH a 02 Aide 000 0102 au Of LS xll X 007E nHd ampoW 504044 e 02 gt 44641 gen agoad ud zr TX 007E 01944 e Z 9407 Z NG SSe Jo L 29007 0 1 sse Jo 3118407 REIH AIQ 5521 Snopsezey S 9 L FM Control Drawing EI SAM pun Gun on aA Bue JB ANOS teen Tinogyne sde engt sjusuo ayy 10j EA asn pueSsayyo pue juaum2. and or the safety instrucbons are not followed thus dectarabon becomes void V est imperati de respecter les instructions de s cunt dans la documentation avec le produit En cas de modification de l appared sans l accord du fabricant el ou en cas de non respect des insinuchons de s cunt d ciaration perd 3 vigueur Ausstellungsort datum Place and date of issue Lieu et date d mission Berlin 31 07 2007 Knick Elektronische Messger te GmbH amp Co KG ppa pa Wolfgang Feuch Bemhard Kusig Vice President ring R amp D Vice President Ma Table of Contents Probe Controller for Fully Automated Measurement Cleaning and Calibration EIC E 2 of Products Under Warranty u 2 DiSPOSAl ee E 2 lire S 2 Short Description ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo 7 lenezRlct 10 Safety apre Ei E iiS 11 Application in Hazardous Locations Installation lt 12 Rating Plates ab PEN 12 ele re os Pius utes atu RR UR NN 13 Product samen 14 Assembly 15 Arrangement of Components 15 Unical 9000 X Wall Mounting eese rennen tentent nnne ntn tena ttnn tennis 16 Unical 9000 X Pipe Mounting
3. Flex tube 6 mm transparent red marking Aux 1 purge air Flex tube 6 mm transp BK 2 additional medium Water pressure __ gauge Water supply inside 1 4 outside 3 4 Compressed air supply las behind filter inside 1 4 Fi Terminals oa rl hy wee E 1 6 x M20x1 5 cable glands Media connection The media connection is screwed on Iter Water trap for mounting using a special wrench included in supply figure below Thanks to the slit in the coupling nut the different media tubes can easily be fed through Fig Arrangement of the functional elements in the Unical 9000 X 20 Media Supply Media Adapter Calibration Buffers Cleaning Agent The media adapter provides 3 ports for connection of metering pumps 2 ports for calibration buffers and one port for cleaning agent The Protos automatically recognizes and monitors the port equipment of the media adapter Caution Ports which are not used must be closed with a blind plate As delivered the ports of the media adapter are closed with blind plates To store blind plates wh
4. ENEE 17 ASSEM Bly RN UU UL 18 ENTENTE 18 Media Supply Unical 9000 X oooooooooooooooooooooooooooooooooooooooooooooo 19 Compressed Air Water Purge Air Auxiliary 19 Arrangement of Functional Elements 20 Media Supply Media Adapter oo oco coooooooooooooooooooooooooooowomnnnsnaa 21 Media Adapter and Metering Pumpen 22 Metering dine 23 Media Adapter and Metering Pump oo ooo oooocooocoooooooocooooooooo 24 Bill of Material for Media Adapter o ooooooo coo cooocoooooooooooooooo 24 Bill of Material Tor Metering Pump na 24 Media afe Ja 25 Media COMMOCTION EE 26 Bill of Material for Media Connection Calibration and Rinse Function 26 Attaching the Media Connection to the Unical 9000 27 Pneumatic Couplings on the Unical O0O00O1NT ee 28 BIOCK naas mn 29 Attaching the Media Connection to WA 150 X Example 30 Table of Contents Probe Controller for Fully Automated Measurement Cleaning and Calibration Electrical Installation oooooooooooooooooooooooooooooooooooooooooooooooooooooo 31 Connecting Preassembled Cables msseunsssosssenunseinsssenmnsesusssuuussenaunsnssssunssssusnssnnusssnsenn 32 Terminal Assignments of Unical 9OOO XJ co ooo oooocooooooooooocoooooooooo 33 Ex CONN
5. alarm EEx ia IIC Voltage drop Connection Explosion protection EMC Lightning protection Protection against electric shock 0 2 V AC DC inactive automatic intervals enabled 10 AC DC active automatic intervals blocked Terminals conductor cross section max 2 5 mm2 Program start 1 6 Vi 30V floating inter connected galvanic isolation up to 60 V 0 2 V AC DC inactive 10 30 V AC DC active Terminals conductor cross section max 2 5 mm2 Check back signals Program running service measuring Electronic relay contacts floating inter connected Vi 30V li 100mA Pi 800 mW galvanic isolation up to 60 V lt 1 2V Terminals conductor cross section max 2 5 mm2 II 2 1 GD EEx ia T 70 C EN 61326 EN 61000 4 5 Installation Class 2 according to EN 61010 44 Unical 9000 X Specifications Ambient conditions Ambient temperature Transport Storage temp Relative humidity Enclosure Enclosure surface S Enclosure surface C Assembly Dimensions Ingress protection Cable glands Weight 5 55 Ex 5 50 C different temperature range on request 20 70 C 10 95 not condensing Stainless steel A2 polished Stainless steel A2 coated Color pigeon blue Wall mounting Pipe mounting Option W x H x D approx 310 mm x 410 mm x 135 mm IP 65 NEMA 4X 6 M20x1 5 cable glands Approx 8 5 kg 45 Append
6. as far as applicable shall be revised before the date of cessation of presumption of conformity of one of the standards mentioned above as communicated in the Official Joumal of the European Union KEMA Quality B V 1 3 integral publication of this certificate and adjoining reports is allowed This Certificate may only be reproduced in its entirety and without any change KEMA Quality B V Utrechtseweg 310 6812 AR Arnhem P O Box 5185 6802 ED Arnhem The Netherlands T 31 26 356 20 00 F 31 263525800 customer kema com www kema com Registered Amhem 09085396 Experience you can trust 60 EC Type Examination Certificate KEMAX 13 14 15 SCHEDULE to EC Type Examination Certificate KEMA 04ATEX1036 Issue No 2 Description The Retractable Probe Control Unit Type Unical 9000 X and Type Uniclean 900 X is mainly intended for control of Retractable Probe Type Ceramat WA 1 X and is controlled by the Modular Analyzing System Protos Type 3400 X or similar measuring system or by a DCS The Retractable Probe Control Unit Type Uniclean 900 X is identical to Type Unical 9000 X but with simplified software and pneumatics without the Service switch circuit without valve and with only one position for the Media adapter The Retractable Probe Control Unit consists of a contro cabinet with built in control electronics and the associated pneumatic hydraulic circuits the
7. filters and valves An external media adapter is provided for calibration buffers and cleaning solution The manufacturer offers the following components which form an optimally matched fully automated process analysis system Protos 3400 X Modular process analysis system e Unical 9000 X Automatic control of retractable probes Ceramat WA 150 X Sensor lock gate with ceramic sealing to the process Protos 3400 X Unical 9000 X Knick gt Unical 9000 Service switch Compressed air Rinse water Power Supply Max 10 10 To probe pH temp 20 Media adapter ith teri IN 1 with metering pumps x Outlet calibration buffers cleaning agent Media connection Max 17 m Unical Ceramat Short Description Media Adapter and Metering Pumps Up to 3 separate wear resistant and maintenance free metering pumps with a very long service life are used for calibration buffers and cleaner The metering pumps are located in the head of a 3 5 liter bottle Each fluid is guided through a separate tube to the sensor lock gate A multiplug at the probe which is provided with check valves prevents contamination or mixing of the different fluids The displaced volume of a metering pump is approx 25 mli ter stroke the maximum lifting height is 10 m Rinsing and Cleaning In addition to water rinsin
8. process connection for operation of the retractable probe the external media adapter for a maximum of three dosing pumps with containers for the buffer and cleaning solutions and the external Service Switch for service and measurement Ambient temperature range 2 to 50 C Degree of ingress protection IP 65 according to EN 60529 The maximum surface temperature of the housing T 70 C is based on a maximum ambient temperature of 50 C Electrical data Auxiliary external power supply KL19 KL21 in type of protection intrinsic safety EEx only for connection to intrinsically safe circuits with the following maximum values U 30V P 21W C 0 pF 0 mH or Auxiliary power supply KL19 KL20 in type of protection intrinsic safety EEx ia IIC only for connection to the certified Protos Module Type PHU 3400 X 11 or Type FIU 3400 X 14 Emergency Shutdown circuit KL15 KL16 in type of protection intrinsic safety EEx ia IIC with the following maximum values U 30 V 1 146 mA P 1 W C 66 nF L 1 mH Interface RS485 KL17 KL18 KL19 in type of protection intrinsic safety EEx ia with the following maximum values U U 5 V 257 mA R 19 5 0 C 0 pF L 50 mH 3 5 pF 1 2 mH or in type of protection intrinsic safety EEx ia IIC only for connection to the certified Protos Module Type PHU 3400 X 11 or Type FIU 3400 X 14 DCS Outputs ML1 ML2 ML3 K
9. 14163 Berlin Germany 7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 KEMA Quality B V notified body number 0344 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the directive The examination and test results are recorded in confidential test report number 2107128 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 A1 A2 EN 50020 2002 EN 50281 1 1 1998 A1 EN 50284 1999 10 Ifthe sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC Type Examination Certificate relates only to the design examination and tests of the specified equipment according to the Directive 94 9 EC Further requirements of the directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate 12 The marking of the equipment shall include the following 12 1 GD EExiallCT4 70 This certificate is issued on 22 June 2007 and
10. KL14 in type of protection intrinsic safety EEx ia IIC only for connection to process connections which are part of the Retractable Probe Control Unit Cable length lt 100 The external auxiliary power supply circuit the auxiliary power supply circuit the emergency shutdown circuit the interface RS485 the service switch circuit the pump circuits and the probe circuits are connected with each other and to the potential equalization PE The DCS outputs ML1 ML2 and ML3 are connected with each other The DCS inputs PRG1 PRG2 and PRG3 are connected with each other The DCS inputs PRG1 PRG2 PRG3 are functionally galvanically separated from the DCS input AJM and from the DCS input M S but are connected from an intrinsic safety point of view The DCS outputs and the DCS inputs and the leakage circuit are infallibly galvanically separated from each other and from all other circuits up to a peak voltage of 60 V Installation instructions In areas endangered by the presence of combustible dust the containers for the buffer and cleaning solutions are to be installed such that a risk of explosion by electrostatic discharge is avoided The containers are e g to be installed inside an earthed electrostatically conductive vessel or cabinet or must be surrounded by earthed electrostatically conductive materials Routine tests Each transformer TR2 TR3 TR4 and TR5 must be tested according to EN 50020 clause 11 2 with a test voltage accord
11. the Media Connection to Ceramat WA 150 X Example Attaching the Media Connection to the Ceramat WA 150 X 1 Push the multiplug onto the Ceramat and screw it tight A 2 Bend the corrugated hose shown in gray in the figure below by 180 and fix the hose fastener to the Ceramat B 3 Connect the outlet tubing Screw coupling nut on C Outlet tubing 9x3 5 a Electrode connecting cable m LG Media connection to Unical 9000 X Flange DN50 PN16 Hexagon bolt M16x55 W24 Clearance approx 600 Probe housing Probe guard Dimensions in mm Fig Installation dimensions of Ceramat WA150 X with DN50 PN16 flange 30 Electrical Installation Unical 9000 X Brown GND Media adapter Level Ill Blue plug in connection Pump Ill White Level Il Pink Pump Il Gray Level Yellow Pump Green GND Brown LED1 Green LED2 Yellow Switch White GND Brown Cable in media connection Service Green corrugated hose check back of Meas White probe position Protos module PHU 3400 X 110 RS 485 A Green RS 485 A RS 485 B Yellow RS 485 B GND Brown GND Power White 6 8 V supply Pawel pit Wiring of emergency stop Power off el to be made by the user as delivered jumper 15
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13. 16 GND Start prog 2 Start program 2 pushbutton ol to be installed by the user As delivered pro gram 2 is Cal2point 2 point calibration Start prog 2 31 Cable Connection Electrical Connections to Unical 9000 X Connect preassembled cables Cable 1 Unical 9000 Media adapter e Cable no 2 Unical 9000 Ceramat probe in media connection Cable no 3 Unical 9000 Protos PHU 3400 X 110 module Cable no 4 Unical 9000 Service switch Cables no 3 and no 4 are identical Output to DCS Input from DCS Metering pumps 9 Program o H l 5 selection _ 5 alle ai S Ze S AS 38 552 Da gt 2 Ec Not Se gt lt SEES 5 E 2 6 9S o5 S E 5 S 05 ER ei 4 e S P 0 0 20 m m t zo ao E bu gn rat 32 33 34 35 36 3738 38 40 41 42 45 44 46 47 45150181 Knick gt Unical 9000 User Feedback Service switch Probe Protos specific position E E 5 m lt 9 3 o 5 3 oo 5 N 5 Ze 8 AA 2 5 3 5 S 55 85 2 o 2 p 2 o 5 m 85 o wh bn gn gn ye bn wh Wao 32 Electrical Connection Terminal Assignments of Unical 9000 X No Wirecolor Terminal Function 1 Manual start of program 2 default Cal2point oR via ext
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15. A4 polished or POM IP 65 Wall or pipe mounting 90 mm x 65 mm x 43 mm 42 Unical 9000 X Specifications Power EEx ia Connection RS 485 EEx ia Transmission Protocol Connection DCS input passive Measuring Service EEx ia IIC Switching voltage Connection DCS input passive Auto Manual EEx ia IIC Supplied via Protos module or external power supply source 15 30 20 mA see EC Type Examination Certificate for hazardous area application PHU 3400 X 110 6 8 1096 15 mA Terminals conductor cross section max 2 5 mm preassembled connecting cable to Protos length 10 m Communication with Protos PHU 3400 X 110 module or external host computer e g DCS see EC Type Examination Certificate for hazardous area application 1200 bauds 8 data bits 1 stop bit parity odd HART Rev 5 Terminals conductor cross section max 2 5 mm2 preassembled connecting cable to Protos length 10 m Measuring Service Vi 30V floating galvanic isolation up to 60 V 0 2 V AC DC inactive measuring 10 30 V AC DC active service Terminals conductor cross section max 2 5 mm Automatic blocked Vi 30 V floating galvanic isolation up to 60 V 43 Unical 9000 X Specifications Switching voltage Connection DCS inputs passive Bin1 3 EEx ia Switching voltage Connection DCS outputs passive Program runs Service Measuring
16. ECTION to e 37 Control Programs and Measurement Procedures ooo ooo cooooooooooo oooooo Woooo 38 Service SWIECH M 39 Service Switch and SERVICE POSitiON oooooooooooooooocooocoooooo oooo 39 Mounting Dimensions of Service SWitch oooooo cooooooooo cooooooo ooooooo 40 Unical 9000 X Specifications oooooocooo coooooooooo o o oooooooooo oooo 41 Fauna 46 Recommended Connection of Standard Retractable Housings e g InTrac 7xx 49 Start up Plug EE RTE 55 Start Up ET 56 Manual Control via Protos 3400 X ee 57 Selected Cleaning Agents for Unical 9000 and their Applicationz 58 EC Type Exaiminati n Certificate nee kann 60 FM Certificate of Compliance ooooooooooo coo coooooooooooooooommmmnsnsnnanna 63 FM Control Dan EE 65 an NN Dn 67 Notice These installation instructions do NOT describe how to operate the sensor lock gate how to control the programs via Protos 3400 X The user manuals for sensor lock gates such as SensoGate WA 130 X Ceramat WA 150 X Ceramat WA160 X and the user manuals for Protos 3400 X as well as the PHU 3400 X 110 module are available for free download at www knick de Short Description The Unical 9000 X is a probe controller for fully automated measurement cleaning and calibration The Unical is modular and functionally structured The enclosure contains the electronic controller
17. FRONT 3400 011 Module BASE 3400 021 Module PHU 3400 110 La Probe control 7 05 pH HOLD nl 25 6 System control Administrator 5 Release of options r3 Software update Logbook Buffer table Factory setting Passcode entry 7 05 pH HOLD Se 25 6 C Factory setting administrator A Measuring system The factory setting erases all your set Probe control Plug and Play Open parameter setting From the measuring mode Press menu key to select menu Select parameter setting using arrow keys confirm with enter Parameter setting Select System control Select Factory setting First select Probe control then select Plug amp Play The hardware installed is automatically recognized Start up Program Parameter Setting The Start up Program At the end of the parameter setting procedure a Start up line appears in the Installation menu When you are sure to have set all parameters select Yes to confirm Now the pumps perform the number of stroke movements required for filling the media tubes completely The necessary rinsing cycles are automatically started The buffer pumps require approx 1 stroke to fill the pump and approx 9 strokes to fill the tubing Notice When the media connection is longer than 10 m three further pump strokes are required to f
18. GND 46 Blue Level Ill Pump 3 level monitoring 47 White Pump III Pump 3 control valve 48 Pink Level II Pump 2 level monitoring 49 Gray Pump II Pump 2 control valve 50 Yellow Level Pump 1 level monitoring 51 Green Pump I Pump 1 control valve 34 Electrical Connection Terminal Assignments of Unical 9000 X Beneath Terminal Cover These contacts are factory prewired Valves Monitoring N 2 o 2 2 H 5 2 2 2 5 o 2 og of ER on ige o SG amp A HEHE 9 Wo O HS 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 Wire color Terminal Function 61 GND Do not connect 62 Reserve Do not connect 63 GND Auxiliary valve 2 GND 64 Auxiliary 2 Auxiliary valve 2 65 GND Auxiliary valve 1 GND 66 Auxiliary 1 Auxiliary valve 1 67 GND Water GND 68 Water Water valve 69 GND Probe GND 70 Probe Probe control valve 71 GND Safety valve GND 72 Safety Safety valve 73 GND Safety valve GND 74 Sense pressure air Compressed air monitoring 75 Sense Reserve Reserve liquid monitoring 76 GND Water monitoring GND 77 Sense water Water monitoring 78 GND Dismount guard GND 79 Sense electrode Dismount guard 80 GND Water stop GND 81 Sense water stop Water stop 35 Control via Process Control System DCS Inputs Output
19. L31 KL32 KL33 KL34 in type of protection intrinsic safety EEx ia IIC only for connection to intrinsically safe circuits with the following maximum values per circuit U 30 V 100 mA P 800 mW C 12 nF 0 mH DCS Inputs PRG1 PRG2 PRG3 KL36 KL39 A M KL40 KL41 M S KL42 KL43 in type of protection intrinsic safety EEx ia IIC only for connection to intrinsically safe circuits with the following maximum values per circuit U 2 30 V C 0 pF Liz 0 mH Peak voltage value in case of voltage addition 60 V No current addition MEAN P Ex30 v2 1 2 Page 2 3 61 EC Type Examination Certificate KEMAZ 13 14 16 17 18 19 SCHEDULE to EC Type Examination Certificate KEMA 04ATEX1036 Issue No 2 Leakage circuit KL1 KL2 in type of protection intrinsic safety EEx ia with the following maximum values Us 5 V l 8 P 10 mW 5 pF L 2 MH Linear characteristic Service Switch circuit KL8 KL9 KL10 KL11 in type of protection intrinsic safety EEx ia IIC only for connection to the Service Switch which is part of the Retractable Probe Control Unit Cable length 100 Pump circuits KL45 KL46 KL47 KL48 KL49 KL50 KL51 in type of protection intrinsic safety EEx ia IIC only for connection to the media adapter dosing pumps which are part of the Retractable Probe Control Unit Cable length lt 100 m Probe circuits KL12 KL13
20. SERVICE switch actuated SERVICE mode active on SERVICE position is not reached Probe defective 39 SERVICE Position Service Program Service Program Request and End After a service request the sensor lock gate executes the service program steps The sensor lock gate moves into SERVICE position A currently running program e g calibration is immediately stopped All other accesses are blocked The service program defines steps for moving the sensor lock gate as well as rinsing and cleaning procedures see user manual of Protos PHU 3400 X 110 module The user can edit the program The SERVICE position is held pneumatically and is electrically monitored It is used for maintenance work on the probe Termination of Service Service is only terminated after all service requests have been executed Mounting Dimensions of Service Switch 0 30 65 mm Vertical or horizontal pipe mounting Vertical or horizontal wall mounting Unical 9000 X Specifications Compressed air Solid contaminants Water content for temperatures gt 15 C for temperatures 5 15 C Oil content Perm pressure range Pressure monitoring Connection Air consumption Min air temperature Rinse water Perm pressure range Temperature range Pressure monitoring Connection Media adapter Port and Il Port Ill Compressed air quality to ISO 8573 1 2001 Qua
21. TOTIS E ZU 0575 2 KM ea nenne ZU 0653 1 EPDM EE een ZU 0653 2 Media adapter without protective hood FKM EPDM sese ZU 0577 1 without protective hood ERDM seen ZU 0577 2 Metering pump FKM scenic entente ttu andien hash ZU 0580 1 Metering pump ege ane eine ZU 0580 2 Supplementary air purging Kit o o ooooooooooooooooooooooo ZU 0587 Pilot valve and Main valve for air as a medium Supplementary ext valve control kit ZU 0588 Pilot valve Main valve Tube connections e Media interface for connection to standard ZU 0576 not required for Ceramat Adapter for additional media Stainless steel 1 4571 ZU 0654 1 stainless steel 14571 EPDM ence eerte rn t hn ttt ets ZU 0654 2 PEEK FKM S sessi nona ab ME ZU 0655 1 GEERT ZU 0655 2 e Connection sccccccsescscsnssssscsnessssconssiesnesconssnoscsnssnessonssnescsnssnessonsonssnessenssneecenesnessones ZU 0656 14 Assembly Arrangement of Components Permissible Distances and Lifting Heights Arrangement of Components The mounting site must have sufficient mechanical strength and be free of vibrations Be sure to observe the permissible ambient temperature It must never sink below 5 C Special measures must be take
22. Unical 9000 X Probe Controller For Fully Automated Measurement Cleaning and Calibration Installation Instructions Knick gt Warranty Defects occurring within 3 years from delivery date shall be remedied free of charge at our plant carriage and insurance paid by sender Sensors fittings and accessories 1 year 2010 Subject to change without notice Return of Products Under Warranty Please contact our Service Team before returning a defective device Ship the cleaned device to the address you have been given If the device has been in contact with process fluids it must be decontaminated disinfected before shipment In that case please attach a corresponding certificate for the health and safety of our service personnel Disposal Please observe the applicable local or national regulations concerning the disposal of waste electrical and electronic equipment Trademarks The following registered trademarks are used in this manual without further marking CalCheck Calimatic Protos Sensocheck Sensoface ServiceScope Unical VariPower Ceramat SensoGate ComFu are registered trademarks of Knick Elektronische Messger te GmbH amp Co KG Germany SMARTMEDIA is a registered trademark of Toshiba Corp Japan ZigBee is a trademark of Zigbee Alliance Knick EG Konformitatserklarung Elektronische M
23. WC FM Approved for Knick Elektronische Me ger te GmbH amp Co KG Berlin Germany FM Approvals HLC 1 06 3024483 Page 1 of 2 63 FM Certificate of Compliance lt This certifies that the equipment described has been found to comply with the following FM Approval Standards and other documents Class 3600 1998 Class 3610 1999 Class 3611 2004 Class 3819 1995 ANSI NEMA 250 1991 Original Project ID 3024483 Approval Granted CIRE AG Few Subsequent Revision Reports Date Approval Amended Report Number Date Report Number Date FM Approvals LLC M Aze ag DE Robert Martell Jr Date Assistant Vice President FM Approvals HLC 1 06 3024483 Page 2 of 2 64 ipinp 4249849 go Bun WEN G 9 8 65 094 1010 000 900 L07 Q3XIIMS BUIMDJP 1044402 77 0006 IWUN 022 8912 OSI N funnen Bnazq on su ayo abod sa awonyaago ua unpianay nz Joj sdung buwajam RAA enasddy Jana Burse p 04 su
24. cal 9000 X Thanks to a slitted coupling nut the different media tubes can easily be fed through The different tube lengths and diameters provide for a clear assignment See Pg 26 for color codes Connection to Media Adapter This connection is plugged and screwed to the media adapter It includes three connections for media and one connection for compressed air Multiplug for Connecting the Sensor Lock Gate The multiplug is plugged on the Ceramat WA 150 and screwed tight In doing so you must bend the media connection and fix it to the support provided to avoid that it impedes the rotation of the Ceramat WA 150 see Pg 30 The multiplug includes media tubing 5x all with check valves limit position control and compressed air supply 25 Media Connection Bill of Material Bill of Material for Media Connection Calibration and Rinse Function gray omitted for media connection with rinse function Media connection Tubings Outer Material Color Probe compressed air Green Rinse water Purge air Black with rinse function Rinse water Purge air Transparent with calibration function Buffer solution port and II Black Cleaning agent port III Transparent Air supply 1 6 Transp red marking Unical joining piece 1 4571 Corrugated hose 30 mm PVC and metal coil Multiplug Check valve of multiplug Hose termination at probe 28 mm EPDM Hos
25. cation zum Grundger t zum Grundger t to basic unit to basic unit zum Medienadapter to media adapter Copying of this document and Multistecker zum Anschlu von Ceramat oder Medieninterface Multiplug B for connecting to Ceramat or media interface A Medieninterface Standardsonde Service zum Anschlu von Standard probe SERVICE SE Standardsonde Proze Media interface Standard probe PROCESS cteckanschliisse f r Schlauch Au endurchmesser 6mm Plug in connections R ckmeldung Service for hose outer dia 6mm Sense service for connection to standard probes R ckmeldung Proze Sense process p l und Kalibriermedien Gewindeanschlu Innengewinde G1 8 Rinse and calibration media threaded connection internal thread G1 8 hung und Mitteilung Verteiler Zul Abweichungen Oberfl che Mafistab f r Ma e ohne Toleranzangabe 150 2768 m Benennung Pneumatikschaltbild Unical 9000 Medienanschlu und Medieninterface Ber 1 08 05 hos Pneumatic diagram Unical 9000 Datum Name Media connection Media interface Schutzvermerk nach DIN 34 beachten Zeichnungsnummer 207 011 250 Knick gt Beorbeiter FGL KON Elektronische Messger te GmbH amp Co KG Ung ltig ab Ersetzt durch Recommended Connection of Standard Retractable Housin
26. duit les produits Unical 9000 X Produktbezeichnung Product identification D signation du produit auf welche s sich diese Erkl rung bezieht mit allen wesentlichen Anforderungen der folgenden Richtlinien des Rates bereinstimmen to which this declaration relates is are in conformity with all essential requirements of the Council Directives relating to auquel auxquels se r f re cette d claration est sont conforme s aux exigences essentielles de la Directives du Conseil relatives ATEX 100 Richtlinie 94 9 EG EG Baumusterpr fbeschesnigung EC Type Examination Cersficate ATEX 100 directive KEMA Quality B V Directive ATEX 100 NL 6812 AR Arnhem ExNB No 0344 Harmonisierte Normen Harmonised EN 50014 1997 A1 A2 KEMA 04ATEX1036 Standards Normes harmonis es EN 50020 2002 J Designation Marquage EN 50281 1 1 1998 A1 C 0044 2 1 GD Ex T4 T 70 C EN 50284 1999 EMV Richtlinie EMC directive 2004 108 EG ES tg ierg 2004 Directive L ann e d apposition marquage Norm Standard Norme DIN EN 61326 VDE 0843 Teil 20 2004 05 Die Scherhetshinweise der mitgelieferten Produkidokumentation sind zu beschien Bei aner dem Hersteller nicht abges mmten nderung des Ger tes und oder bei Nichtbeachtung Ger Sicherheitshinweise verliert dese Erkl rung ihre G lsgkeit The salety instructions contained in h BADEN io be ctetu
27. dy ue uo5 quabe Z 0850 NZ 1equinu JapsO INGd3 dund 0850 NZ equinu JapIO Wl duind 10 Xyyns Wy 10 SPURIS au xijns Aq si seuossa e au JO Huljeas au suoijerijddy 1194 pue 0006 221 sjuaby bulueajy paypajas uonnjos aulsdad sjuabe Bulueap Adoudos poo4 HOSH Wun sysodap 15 6 SJUanjos 1 F 96 S XelN uonnjos uinipos 417 S124 u24e3s 5019101 Suonnjos euiexje Dani wad3 TI Xyjns L XYJNS 5 59110559222 uonen 9 qissod uone ijddy ue uo5 jes way buluea EC Type Examination Certificate KEMAX Translation original language German nm EXAMINATION CERTIFICATE 2 Equipment and protective systems intended for use in potentially explosive atmospheres Directive 94 9 EC 3 EC Type Examination Certificate Number KEMA 04ATEX1036 Issue Number 2 4 Equipment Retractable Probe Control Unit Type Unical 9000 X and Type Uniclean 900 X 5 Manufacturer Knick Elektronische Messgerate GmbH amp Co KG 6 Address Beuckestrasse 22 D
28. e manifold PP H Media adapter joining piece PP H PVDF wetted PEEK Material Ball 5 with rinse function 2 Glass Spring 5 with rinse function 2 Hastelloy 2 4610 Gaskets FKM EPDM Depending on variant Model 1 FKM Model 2 EPDM 26 Attaching the Media Connection Attaching the Media Connection to the Unical 9000 X Loosen the slotted nut A Insert this end of the hose into the Unical 9000 X and tighten the nut again B Unical 9000 connection a Y T Connection to media adapter Media connection The media connection is screwed on using a special wrench included in supply figure below Thanks to the slit in the coupling nut the different media tubes can easily be fed through Fig Unical 9000 X without cover Multiplug for connecting the probe 9 Fig Media connection 27 Pneumatic Couplings on the Unical 9000 X Connecting the Tubes of the Media Connection to the Unical 9000 X The tubes of the media connection can now be connected to the Unical 9000 X together with the electrical connections for int
29. easurement times with long rest periods Example After cleaning calibration the probe remains in the calibration chamber and only moves into the process for measurement upon request or time controlled Connection to Process Control Process Evaluation The Unical 9000 X probe controller can be connected to a superordinated control system a DCS Digital Control System Retractable Fittings Sensor Lock Gates Most of the available types of retractable fittings sensor lock gates with pneu matic or electric limit switches can be used Inductive limit position switches are not supported We recommend the Ceramat WA 150 WA 160 with ceramic seal to the process Intended Use The Unical 9000 X probe controller allows fully automated pH measurement including calibration and cleaning The Unical 9000X is approved for operation in hazardous locations The sturdy enclosure IP 65 can be wall or pipe mounted The version with hygienic polished stainless steel enclosure allows application in the field of biotechnology food processing and in the pharmaceutical industry The version with coated steel enclosure extremely corrosion resistant has been developed for application in the chemical industry environmental engineering water and waste water treatment and for application in power plants The Unical 9000 X evaluates pneumatic and electric check back signals from retractable probes sensor lock gates Separate wear r
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31. erface 50 Standard retractable fittings 49 Start up program 56 Start up 55 T Table of contents 5 Terminal assignments of Unical 9000 X 33 Trademarks 2 V Valve block 29 W Wall mounting 16 Warranty 2 Water supply 19 69 Knick Elektronische Messgerate GmbH amp Co KG P O Box 37 04 15 D 14134 Berlin Tel 49 0 30 801 91 0 Fax 49 0 30 801 91 200 Internet http www knick de knick knick de TA 207 000 KNEO9 20100901 Software version 4 x
32. ernal pushbutton 3 Do not Do not connect connect 4 GND External sense B GND 5 Sense B External sense B 6 GND External sense A GND 7 Sense A External sense A 8 Brown GND Service switch GND 9 Green LED1 Service switch LED 1 10 Yellow LED2 Service switch LED 2 11 White Switch Service switch 12 Brown GND Probe Sense GND 13 Green Service Probe Sense service SERVICE 14 White Meas Probe Sense measurement PROCESS 15 Power Off Power Off emergency stop 16 Power Off Power Off emergency stop 17 Green A RS 485 RS 485 interface 18 Yellow B RS 485 RS 485 interface 19 Brown GND Power supply GND 20 White Power Power supply from Protos 21 Ext power External power supply Sense signal under development 33 Electrical Connection Terminal Assignments of Unical 9000 X No Wire color Terminal Function 31 GND DCS message GND 32 Program runs DCS out Unical program running 33 Service DCS out Probe in SERVICE position 34 Measuring alarm Probe in PROCESS position or alarm output 35 Do not connect Do not connect 36 GND DCS program GND 37 Bin 3 DCS in 38 Bin 2 DCS in Start programs 1 6 39 Bin 1 DCS in 40 Auto man DCS in Enable lock automatic 41 Auto man DCSin Program start 42 5 5 DCS Measuring Service 43 M S DCS in DCS Measuring Service 44 Do not connect 6 mm clearance 45 Brown GND Pump 1 3
33. errogation of limit position The tubes must be inserted until the stop is reached overcoming an initial resis tance 1 The tubes for water and purge air are identical When connecting them to the valves tighten the coupling nut until the stop To increase the water flow rate you can connect both tubes to the water valve To do so unscrew the sealing cap from the right outlet of the water valve and screw it to the outlet of the air valve if appropriate 2 Push the tube with the red marking into the pneumatic connection block D located next to the water valve To detach a pneumatic coupling Press the blue ring against the coupling using two fingers At the same time slightly push the tube into the coupling and then pull it out Water Flex tube 6 mm transparent BK Compressed air sup Pilot valve indicator red pins stick out when the pilot valve is active Flex tube 6 mm green Flex tube 8 mm green ply to media adapter Aux 1 Flex tube 6 mm O Pu rge transp red marking Flex tube 6 mm transparent BK Fig Unical 9000 X 28 Valve Block Functions of pilot valves Safety Probe Water Aux Aux2 option e The red pins stick out of the valve When the safety valve is active block when the pilot valve is active the right pressure gauge indicates the pilot pressure The safety valve is controlled by the service switch 29 Attaching
34. esistant and mainte nance free metering pumps with a very long service life are used for calibration buffers and cleaner Each fluid is guided through a separate tube to the probe An multiplug at the probe which is provided with check valves prevents con tamination or mixing of the different fluids Buffer consumption is extremely low The manufacturer recommends to use the Unical 9000 X in combination with the Protos 3400 X process analysis system and the Ceramat WA 150 X sensor lock gate This combination ensures optimal media monitoring pH value and tempera ture as well as traceability according to FDA 21 CFR Part 11 AuditTrail The Protos 3400 X process analysis system allows easy adaptation of the calibration and cleaning programs to the process 10 Safety Information Application in Hazardous Locations Application in Hazardous Locations The Unical 9000X probe controller is intended for operation in specific environ ments and specific fields of application These are listed in the user manual as specifications for environment for installation and commissioning intended use application assembly and dismantling and for maintenance Observe the influences of humidity ambient temperature chemicals and corrosion If the specifications in the user manual are not sufficient for assess ing the safety of operation e g because your specific applications are not described please contact the manufacturer to make su
35. essger te EC Declaration of Conformity GmbH amp Co KG P Beuckestr 22 D claration de Conformit CE D 14163 Berlin Dokument Nr Document No EG70731A Aufbewahrung Keeping Garde No document J rgen Cammin KB Wir die We Nous Knick Elektronische Messger te GmbH amp Co KG Beuckestr 22 D 14163 Berlin erkl ren in alleiniger Verantwortung da dieses Produkt diese Produkte declare under our sole responsibility that the product products declarons sous notre seule responsabilit que le produit les produits Produktbezeichnung Unical 9000 Product identification Designation du produit auf welche s sich diese Erkl rung bezieht mit allen wesentlichen Anforderungen der folgenden Richtlinien des Rates bereinstimmen to which this declaration relates is are in conformity with all essential requirements of the Council Directives relating to auquel auxquels se r f re cette d claration est sont conforme s aux exigences essentielles de Directives du Conseil relatives a EMV Richtlinie EMC directive 2004 108 EG 2004 Directive CEM L ann e d apposibon du marquage CE Norm Standard Norme DIN EN 61326 0843 Teil 20 2004 05 Die Sicherhestsumweise der migetelorien Produkidakumentaton sind zu beachien Bei einer mit Hersteller abgestimmten nderung des Ger tes und oder bei Nichtbeachtung Sicherneststinwersa
36. f Material for Media Adapter Component Blind plate Molded seal Housing Gasket for media connection Material PP GF not wetted EPDM FKM gasket supplied with FKM pump PP H FKM EPDM Bill of Material for Metering Pump Component Pump lid Pump membrane Pump housing Pump head Float Float tube Bottle Check valves Ball Spring Sealing Material FKM EPDM FKM EPDM PP GF PP GF PP PVDF PE HD Glass Hastelloy FKM EPDM Depending on model version Model 1 FKM Model 2 EPDM 24 Media Connection Variants Assembly The media connection is available in 5 10 15 or 17 mm length It consists of a 30 mm corrugated hose with a metal coil 2 variants are available for rinse function only without branch outlet to media adapter for calibration and cleaning function with branch outlet to media adapter Connections The connections for media adapter and probe are of a plug in design They are mechanically fixed by screwing All media are guided separately through the corrugated hose Check valves in the multiplug minimize contamination and prevent mixing of the calibration fluids omitted for rinsing only Connection to Unical Connection to media adapter Multiplug for connecting the probe u variant Ww lt Connection to Unical 9000 X The corrugated hose is screwed to the joining piece of the Uni
37. g a cleaner pump can be connected to port III of the media adapter e g for diluted acids diluted alkaline solutions or solvents see table in appendix Be sure to take account of the chemical resistance of the process wetted mate rials of the media adapter media connection and pump When hot vapor or aggressive cleaning agents are to be used an adapter for additional media ZU 0654 ZU 0655 is available for the sensor lock gates of the Ceramat Series Monitoring Functions e Water stop e Compressed air monitoring with pressure switch Sensor dismount guard by air current monitoring e Media monitoring The process value or temperature of each each medium can be monitored in the calibration chamber of the probe False media or a faulty pumping func tion are recognized Level monitoring generates the NAMUR messages maintenance request and failure e A wear counter monitors the number of probe movements and generates message when a critical value is reached Short Description Measurement Procedures Continuous measurement With continuous measurement the pH electrode is located in the process medium and is retracted for calibration or cleaning Short time measurement interval measurement sampling sample mode The pH electrode is only momentarily moved into the process medium This method is applied when measuring aggressive or thermally demand ing process media which require short m
38. g pump y Fig Media adapter LEE Fixing points for storage of blind plates which are not used The media connection is plugged and screwed on from below It contains 4 media tubes UN Media connection Mounting screws SUB D socket control signals and messages Pump head with flap lid and funnel tube Compressed air supply Max filling level 3 5 liters Pressure valve for medium buffers cleaner Bottle 3 5 liters 22 Metering Pump Function Description The metering pump is a wear resistant and maintenance free bellows type pump without dynamic seals It provides an integrated pneumatic valve and a level monitoring device If required the bottle can be screwed off the pump head for cleaning Also the check valves can be easily removed and cleaned Lid After opening the flap lid the funnel tube can be accessed Pump head The bottle is simply screwed off the pump head which remains connected to the media adapter Pressure valve The complete valve can be removed using a wrench 8 mm Suction valve Ball spring and O ring are located behind a hexagon head screw 17 mm Be careful when disassembling Suction nozzle Level monitoring Remove O ring for cleaning Float can be pulled off Caution Observe the mark on the float Top 23 Media Adapter and Metering Pump Bill of Material Bill o
39. gs e g InTrac 7xx Mettler Toledo A Service Feedback Process Feedback Process Process Service Medieninterface Media Interface 700576 Feedback Service Unical 9000 Verschiebesonde Probe Process Explanation The compressed air used for the probe motion e g Process is also used to provide the air pressure for the next expected feedback valve e g Feedback Process to generate the feedback signal for the Unical 9000 X 49 Standard Media Interface ZU 0576 Connecting an InTrac 7xx Retractable Housing The retractable housings of the InTrac 7xx series provide pneumatic limit switches The media interface shown here converts these pneumatic check back signals into electric signals for the Unical 9000 X probe controller The interface is screwed directly to the media connection and only has to be connected to the InTrac 7xx retractable housing by a flexible tube Process Media supply to rinsing chamber Control air for Measure position and supply for Feedback Service Measure position Sense Service position feedback unit Fixing screw Service Control air for Service 82 2 position and supply for Service position Feedback Process feedback unit Sense MEASURE position The interface is mounted to the retractable housing using the included hose clamp To turn the interface into the required positi
40. ich are not used both sides of the mounting bracket are provided with fixing pins Metering pump Port Mounting bracket of media adapter Port II eium Metering pump Il Blind plate on port III Fig view of media adapter Metering pumps are simply plugged and fixed with two captive screws Port I and Port II These ports are designed for connection of metering pumps Here the calibra tion buffers should be connected to the media adapter Be sure to take account of the chemical and thermal resistance of the process wetted materials see bills of materials for media adapter and media connection The Unical 9000 X software supports one and two point calibrations As default port is assigned to buffer pH 7 00 and port II to buffer II pH 4 01 Port Ill This port allows connection of a further metering pump for rinsing or cleaning agent It is designed for the use of aggressive media diluted acids diluted alka line solutions solvents cf table in the appendix 21 Media Adapter and Metering Pump Plug in Connection Attaching the Media Connection to the Media Adapter Carefully plug the media adapter connector of the media connection into the media adapter with the flat side facing the wall or mounting pipe post The ends of the tubings must meet the O rings of the media adapter Then tighten the two fixing screws Fixing points for meterin
41. ill the tubings Electrode Dismount Guard To check the electrode dismount guard only in conjunction with Ceramat loosen the electrode hissing sound at the electrode The dismount guard has a response time of approx 2 sec until an error message is released 56 Manual Control via Protos 3400 X Maintenance Unical 9000 Menu Display Maintenance A m Manual control Unical manual control requires access code specified the Parameter setting Installation menu ELSE Eu Select function using arrow keys e ON Symbol flashes activate with enter On appears below the icon End with enter ON disappears again Warning for Use of Manual Control When the electrode has been removed it must always be replaced by a dummy During manual control the dismount guard does not prevent insertion into the process Manual control via Protos 3400 X allows actuating the Unical 9000 probe controller for servicing Rinsing water media supply and valve functions can be tested individually 57 Yo S XEW EONH HOODFHI poo4 SEONEH pipe S XEN IDH 2 syisodap Da peinjiq Wi XIHNS L SIS reuayew Huljeas 9110 22 uonen 15504 uonesijd
42. ing to Table 9 during 10 seconds Test Report KEMA No 2107128 Special conditions for safe use None Essential Health and Safety Requirements Assured by compliance with the standards listed at 9 Test documentation As listed in Test Report No 2107128 MEAN P Ex30 v2 1 2 Page 3 3 62 FM Certificate of Compliance Him Box 9102 Norwood 02062 USA T 781 762 4300 781 762 9375 www imglobal com CERTIFICATE OF COMPLIANCE HAZARDOUS CLASSIFIED LOCATION ELECTRICAL EQUIPMENT This certificate is issued for the following equipment Unical 9000 XSabcdefgh 000 000 Control System IS 1 1 1 ABCDEFG 2 C to 50 C 207 011 260 Entity Type 4X IP65 1 0 AEx ia 2 C to 50 C 207 011 260 Entity Type 4X IP65 NI 1 2 ABCD S II 2 EFG 4 2 C to 50 C Type 4X IP65 1 2 T4 2 C to 50 C Type 4 65 Where Media connection 1 2 3 4 b Media Interface 0 1 Media Adapter 0 1 2 d Equipment for Port 0 2 Equipment for Port II 0 2 f Equipment for Port Ill 0 2 3 g Supplementary air purging kit C N h Supplementary ext valve control kit E N Equipment Ratings Intrinsically Safe for Class I II and III Division 1 Groups A G intrinsically safe for Class Zone 0 Group suitable for Class II and Division 2 Groups A G suitable for Class I Zone 2 Group
43. ion rinse function only retrofitting for calibration not possible Length 5m Length 10 Media connection calibration and rinse function Length 5m Length 10 Media interface for connection to standard probes not required for CERAMAT Media interface Without oo oo oo Media adapter with port III for max 3 metering pumps or 2 metering pumps 1 cleaner valve Media adapter without protective hood Media adapter with protective hood Without SA Equipment for port I Metering pump with empty 4 L bottle Without Equipment for port II Metering pump with empty 4 L bottle Without Equipment for port III Metering pump with empty 4 L bottle Cleaner valve CIP Without wm Supplementary air purging kit pilot valve main valve Supplementary air purging kit Without Supplementary ext valve control kit pilot valve main valve hose connections Supplementary ext valve control kit Without Special variant Without 13 Product Line Accessory No Basic unit Media connection for rinse function sbb esse Eee kenne ZU 0572 1 EREM SA ERE ZU 0572 2 EKM ZU 0573 1 AEP TOM E ZU 0573 2 SE 515 En ZU 0652 1 151 ZU 0652 2 Media connection for calibration and rinse function ZU 0574 1 free EE ZU 0574 2 SIEKM eegen Ed ZU 0575 1
44. ion 32 Calibration buffer 21 Ceramat WA 150 X 30 Cleaning agent 21 58 Compressed air supply 19 Compressed air 41 Connections 32 Control programs of Unical 9000 X 38 Control via process control system 36 D Detach pneumatic connection 28 Disposal 2 Distances and lifting height 15 E EC Type Examination Certificate 60 EC Declaration of Conformity 3 Electrical connections to Unical 9000 X 32 Electrical installation 31 Electrode dismount guard 56 67 Index Emergency stop 31 Ex connection to DCS 37 F FM Control Drawing 63 64 65 Installation 12 31 Intended use 10 InTrac 7xx 49 L Lifting height of pumps 15 M Manual control 57 Measurement procedures 9 Media adapter 18 21 Media connection 25 Media supply with media adapter 21 Metering pump 8 23 Monitoring functions 8 Mounting 15 Mounting dimensions 16 Multiplug 25 Order numbers 13 Pilot valve 29 Pipe diameter 17 Plug in connection for media and control signals 22 Pneumatic couplings 28 Pneumatic diagram of media connection 48 Pneumatic diagram of Unical 9000 X 47 68 Index Port 21 Post mounting 17 Product coding 13 Product line 14 Pushbutton 31 R Rating plates 12 Request and end 40 Return of products under warranty 2 5 Safety information 11 12 Safety valve 29 SERVICE position 39 Service program 38 Service switch 39 Short description 7 Specifications Unical 9000 X 41 Standard media int
45. ix The following detail drawings are found in the appendix e Unical 9000 X pneumatic diagram e Media connection Connection of standard probes using standard probe adapter ZU 0576 Table for selecting a cleaning agent For enlarged printouts of the drawings this manual can be downloaded from www knick de 46 0005 10200 NjDundug 2524 un pue sse fs 4465 Feige pg poys sese m A 2755214 UV a AMA EN 1 mea Ce Rp ES emp qe Jg pun Bun na dengt mat bun aans EE nis DO IPERS WILTS 32520 TAPS Lj ppRag pun 21529 ern er E san seines ue res 1 jesabpunsg 20422025 Jagen ypa x E EC sse n 284 i D D ame D wear FjusA iessE Msn 2 7 Kjsasuspuos s62M Z S jl adwndsars adwndsaiso m 7 ee Mr kal ur arem ja pue ud pur yuswodop vj jo ale a SIE x Ale Jaydepe e pay H4 UEA DEEP CERES gt 4 gt xl 2 i H D H 1 47 Medienanschlu f r Kalibrier und Sp lfunktion Medienanschlu tir sp tfunktion Media connection for calibration and rinse function Media connection for rinse function it to others and use or communi
46. lity class 5 3 3 Class 5 max 40 um max 10 mg m3 Class 4 With operating temperatures gt 15 C a pressure dew point of max 3 C is permitted Class 3 Pressure dew point 20 C or below Class 3 max 1 mg m 4 10 bars Automatic monitoring message 1 4 internal thread Max 300 L min during probe movement 5 Filtered 100 um 2 6 bars 5 65 C Automatic monitoring message 1 4 internal thread 3 4 external thread Three ports for metering pump Calibration buffer Cleaning agent ncreased minimum pressure of 5 bars required for probe in the case of high process pressure or difficult process media 41 Unical 9000 X Specifications Material Ingress protection Assembly Metering pump Bottle Max lifting height Displacement volume Level monitoring Material Ingress protection Dimensions SERVICE switch Signaling Material Ingress protection Assembly Dimensions See bill of material IP 65 Wall or pipe mounting Option For buffer solution or cleaner 3 5L 10m Approx 25 cm3 stroke Unical network diagram as well as NAMUR messages Maintenance request and failure See bill of material IP 65 See dimension drawing Safety switch for service work on Unical or probe in two vari ants stainless steel and plastic Yellow LED flashes Probe in PROCESS Yellow LED on SERVICE position reached Red LED on SERVICE position not reached Stainless steel
47. n for outdoor installation Direct sun light can cause an impermissible temperature increase 295 5 4x Q 64 amp 4 Unical 9000 X Media adapter Y 2 8 5 Distances and lifting height e Si Cable lengths Unical Protos 3400 X 10m 2 Unical Service switch 10m Unical Sensor lock gate 5m 10 m 17m Max lifting height of pumps 10m Max 300 left or right Te Dimensions in mm Fig Mounting arrangement Unical 9000 media adapter 15 Assembly Unical 9000 X Wall Mounting 295 EC Dimensions in mm Su Fig Unical 9000 X mounting dimensions 16 Assembly Unical 9000 X Pipe Mounting Threaded bolts M6x110 4x PA Washers 4 N Cap nuts M6 4x Hexagon nuts M6 4x Hexagon head screws M6x10 4x Washers M6 4x Vertical or horizontal pipe mounting Pipe diameter 30 65 mm 17 Assembly Media Adapter Fig Media adapter mounting dimensions 200 m Dimensions in mm 18 Media Supply Unical 9000 X Compressed Air Water Purge Air Auxiliary Media Compressed Air Supply The Unical 9000 X is operated with an air pressure of 4 10 bars Adjust the pressure regulator so that the internal opera
48. nd Measurement Procedures Factory Settings Control Programs of Unical 9000 X 6 programs and one service program can be called up Four program flows are preset Three further programs can be entered by the user The programs are called up via Protos 3400 X passive inputs Bin 1 Bin 2 Bin 3 for DCS or switch 24 V must be externally supplied see specifications Program Description Bin3 Bin2 Bin 1 1 Cleaning 0 0 1 2 Two point calibration Cal 2point 0 1 0 3 One point calibration Cal 1point 0 1 1 4 Park position user programmable 1 0 0 5 User programmable User 1 1 0 1 6 User programmable User 2 1 1 0 7 Service program Request via M S The service program 7 stops all other running programs 1 6 immediately and erases stored requests For programs 1 6 the following applies When you start a new program the remaining steps of a currently running pro gram are executed first Further requests are stored and executed subsequently When you control the Unical via Protos 3400 X you can block the Bin 1 Bin 2 Bin 3 signal lines as well as M S and A M to prevent conflicts Parameter setting Unical 9000 Installation Ext control DCS Off Measurement Procedures Continuous measurement After cleaning calibration the probe moves into the process for measurement Short time measurement interval measurement sampling sample mode After cleaning calibration the
49. on you can loosen the fix ing screws The holding bracket providing strain relief for the media connection can be fastend with the same or a separate hose clamp as required Use the included connection kit for connecting the Intrac 7xx retractable housing All connections to the Unical 9000 are made by screwing on the multiplug To finish the installation hang the media connection into the holding bracket strain relief and secure it by tightening the screws 50 Recommended Connection of InTrac 7xx Retractable Housing Media connection to rinsing chamber Rinsing chamber outlet Feedback of SERVICE position Feedback of MEASURE position Control air for SERVICE position and supply for SERVICE position feedback unit Control air for MEASURE position and supply for MEASURE position feedback unit Holding bracket for strain relief of media connection 51 Connecting an InTrac 7 Retractable Housing Sn 1 Media connection to rinsing chamber Rinsing chamber outlet Connect outlet here Check back of SERVICE position Connect the Service feedback unit ofthe probe A unlabeled connecting port with the Feedback Service port on the adapter by a flexible tube on back of adapter not visible in the figure Feedback MEASURE
50. position Connect the MEASURE feedback unit of the probe B unlabeled connecting port with the Feedback Process port on the adapter C bya flexible tube 52 Connecting an InTrac 7xx Retractable Housing al 5 Control air for SERVICE position and supply for SERVICE position feedback unit Place flexible tube between SERVICE port at adapter D control air SERVICE position feedback supply E connecting port labeled p 1 and SERVICE port F at probe Control air for MEASURE position and supply for MEASURE position feedback unit Place flexible tube between Process port at adapter control air MEASURE position feedback supply H connecting port labeled p 1 and MEASURE port 1 at probe 53 54 Start up Plug and Play Automatic hardware recognition Parameter setting System control Factory setting Probe control First select Plug and Play in the Parameter Setting menu The Unical 9000 X probe controller automatically recognizes the hardware installed and sets the corresponding installation parameters Menu Display 7 05 pH U zez Menu selection cal maint Select 4 enter bung NEE Parameter setting Administrator 2 System control _ control Module
51. probe remains in the calibration chamber and only moves into the process for measurement upon request 38 Service Switch Service Switch and SERVICE Position Be sure to actuate the service switch before starting maintenance work on the Unical 9000 X the sensor lock gate or the electrode The service switch moves the sensor lock gate into SERVICE position and actuates an additional safety valve The sensor lock gate is safely in SERVICE position when the yellow LED is permanently lit Now you can start your maintenance work You can remove the electrode from the sensor lock gate for replacement or regeneration The Unical probe controller contains a dismount guard which prevents probe movement when the sensor has been removed After maintenance work has been complet ed actuate the service switch to end service mode The sensor lock gate moves into its original position before activation of service mode LEDs at Service Switch When the service switch is actuated the yel Red low LED blinks faster and faster until it lights Yellow permanently to indicate that the probe is in SERVICE position and the safety valve has interrupted the control air Error Meas Service When the probe is in measurement position the yellow LED flashes If the safe SERVICE position is not reached the red LED is lit Fig Service switch Red Yellow Status Remark flashes in measurement position PROCESS blinks
52. re that the application is possible and safe Prerequisite to safe use of the equipment is the observance of the specified ambient conditions and temperature ranges When using the Unical 9000X probe controller the stipulations for electrical installations in hazardous areas EN 60079 14 must be observed When installing the device outside the range of applicability of the 94 9 EC directive the appropriate standards and regulations in the country of use must be observed The Unical 9000X probe controller has been developed and manufactured in compliance with the applicable European guidelines and standards Compliance with the European Harmonized Standards for use in hazardous locations is confirmed by the EC Type Examination Certificate Compliance with the European guidelines and standards is confirmed by the EC Declaration of Conformity The EC Declaration of Conformity and the EC Type Examination Certificate are included in the user manual There is no particular direct hazard caused by the operation of the device in the specified environment 11 Safety Information Application in Hazardous Locations Installation Precautions Be sure to observe the following precautions Installation The Unical 9000 X is supplied through the Protos 3400 X Power supply to the Protos 3400 X must be disconnectable near the device by a two poled switch incorporated in the building installation This switch must meet the require ment
53. s of EN 60947 1 and EN 60947 3 be marked as disconnect device for Unical 9000 X and be easily accessible by the user Ina Zone 20 or 21 dust explosion hazardous area the bottles for buffer and cleaning liquids must be installed in a way that there is no explosion risk due to electrostatic discharge For example the bottles should be mounted within a grounded electrostatically conductive container cabinet or be sheathed with grounded electrostatically conductive material e The Unical 9000X may be opened during operation Rating Plates Knick gt Unical Type 9000 X No 1234567 0413 6 04 1036 1 2 1 GD Electrical data GE Es As Toe in type examination cert ific D 14103 e 1 wee HUTT Unical 9000 Knick gt Knick gt Knick gt Media adapter Metering pump Service switch Type ZU 0577 1 ZU 0578 ZU 0585 0000000 0000000 0000000 i For connection to For connection to Tg Unical Typ 9000 Unical Typ 9000 Made in Made in Made in Germany Germany Germany Media adapter Metering pump Service switch 12 Product Coding Unical 9000 X Probe Controller Order Number Unical 9000 9000 Approvals for hazardous area Zone 1 for safe areas only Enclosure zx Steel coated Stainless steel polished 5 Media connection rinse funct
54. s of Unical 9000 X No Designation 1 0 Level Function 42 Measuring 0 Probe moves to meas position 43 sues 1 Probe moves to service position 40 0 Automatic interval control from Protos Auto manual 41 1 Automatic lock intervals 37 Bin3 Program selection and start manual DCS 38 Bin2 Program 1 6 see Page 38 39 Bint 34 Measuring O 0 alarm 1 Probe moves to meas position or alarm 33 Service 0 1 Probe Service position 32 Program runs O 0 1 Program running Passive contacts 24 V must be supplied externally or via DCS Signal duration at least 2 sec passing contacts 36 Ex Connection to DCS DCS Digital Control System With the valve control modules switch amplifiers listed below a process control system can be used for communication with a Unical 9000X in a hazardous location Hazardous Area Control Modules Examples 1 Safe area Hazardous area A B Designation Model A Valve control module KFD2 SL Ex 1 48 Valve control module MK 72 S17 Ex0 24VDC Unical 9000X M S A M Bin 1 Bin 2 Bin 3 Measuring Service 5 Program runs Manufacturer Pepperl Fuchs TURCK B Switch amplifier KF SR2 Ex1 W Pepperl Fuchs Switch amplifier MK1 22Ex0 R TURCK 37 Control Programs a
55. ting pressure is kept within 4 and 7 bars The air must be condensate and oil free Maximum air consump tion during probe activation is 300 L min The compressed air supply is con nected via a 1 4 internal thread nominal width 6 mm preferably flexible Increased minimum pressure required for probe in the case of high process pressure or difficult process media Warning If water has entered the pneumatic system the device must be put out of service immediately Please contact the technical service department Water Supply The Unical 9000 X is operated with a water pressure of 2 6 bars Water filtered 100 um temperature 5 65 C The water supply lines shall not contain a check valve The water supply is connected via a 1 4 internal thread or 3 4 external thread coupling preferably flexible tube 1 2 We recommend the ZU 0656 connection kit 19 Arrangement of Functional Elements Compressed Air Water and Auxiliary Media at the Unical 9000 X Sensor dismount guar Probe motion control Flex tube 6 mm green Flex tube 8 mm green Water Flex tube 6 mm ee Compressed air sup plyto media adapter d Air pressure Air pressure Pilot pressure regulator gauge gauge preset internal control pressure only with service switch meas position 920208 SC D
56. verbert dese Erkl rung ihre G ltigkest The safety instrucbons contained in the documentation accompanying the product have to be observed the apparatus is modified mihou having obtained manufacturer s pnor consent andlor the safety instructons are not this declaration becomes vod E est imp ratf de respecter les mstructons de dans la documentation fourrue avec le produit En cas de modificaton de sans l accord du fabncant etiou cas non respect des instructors de s cunb celle d ctaration perd sa vigueur Ausstellungsort datum Berlin 31 07 2007 Place and date of issue Lieu et date d mission Knick Elektronische Messger te GmbH amp Co KG ppa ppa Wolfgang Feu Bernhard Ku Vice President Engineering R amp D Vice Presid rketing Sales Knick gt EG Konformitatserklarung 1 Elektronische Messger te EC Declaration of Conformity D claration de Conformite CE D 14163 Berlin Dokument Mr Document EG70731B Aufbewahrung Keeping Garde en d pol No document J rgen Cammin KB we die We Nous Knick Elektronische Messger te GmbH amp Co KG Beuckestr 22 D 14163 Berlin erkl ren in alleiniger Verantwortung da dieses Produkt diese Produkte declare under our sole responsibility that the product products declarons sous notre seule responsabilit que le pro
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