User manual
Contents
1. 2 5 Do not take up any people on the forks 2 6 The operator had better take on gloves for labor protecting 2 7 When the goods have been transported or lifted all people should be away form the forks for 600mm 2 8 Do not load over maximum capacity 2 9 The weight of goods should be distributed on the two forks do not use only one fork The center of gravity of goods should be in the center of two forks 2 10People forbid to stand under the forks 2 11 Do not move the hand stacker when the goods are lifted to the height more than 300mm 2 12At other special condition or place the operator should be carefully to operate the hand stacker 3 MAINTENANCE 3 1 Hydraulic oil Please check the oil level every six months The oil can be hydraulic oil ISO VG32 its viscosity should be 32cSt at 40 C total volume is about 2 5lt 3 2 Daily check and maintenance lt is necessary to check the hand stacker daily Special attention should be paid to the wheels the axles as thread rags etc it may block the wheels the fork and the mast should be checked too The forks should be unloaded and lowered in the lowest position when the job is over 3 3 Lubrication Use motor oil or grease to lubricate all movable paris 3 4 Remove the air The air maybe enter the hydraulic pump during the transportation after the customer buys it It will cause the piston rod to fail to keep up the raised height The air can be removed in the following way pul2. 5 TROUBLES SHOOTING The forks cannot be The hydraulic oil is not enough Pour in the oil up the max height Without hydraulic oil Fill in the oil The oil has impurities Change the oil The forks can not The nut D615 is too high or the Adjust the nut D615 or the be lifted up screw 234 is too close keep the screw 234 see item 4 4 pumping valve open Air come into the hydraulic oil The piston rod 270 or pump body Replace it 261 or the mast 5 is deformed resulting from loading slanting to one side or over loading The forks can not The fork was kept in the high Keeping the fork in the lowest be descended position for long time with piston rod position if not using and pay more bared to arise in rusting and jamming attention to lubricate the rod of the rod The adjusting nut D615 or the Adjust the nut D615 or the screw 234 is not in the correct screw 234 see item 4 3 position The rollers 42 are not lubricated Lubricate its Sealing parts worn or damaged Replace with the new one Some part cracked or worn into small Replace with the new one The impurities in the oil cause the Replace with new oil release valve to be unable to close tight The fork descends Some parts of hydraulic system is Inspect and replace the waste without the release cracked or bored parts valve worked Air come into the oil Banish the air See
3. TT mg War a ss SS ne O mn eating AB mn Nt BE a ro Weg O SS a1 spp Frame of We U a CS DCS Cz Sem 2 a 128 Frame of Wheel with Brake 4 nn a Brake Plate A 25 Spring ALA pe D Bt LA OOOO er NA aa Nut AA 49 Serem RA 180 Ped nr mn mi Beste 9 1 432 Cam SA 188 TI Locking bing 144 A S 184 S III 135 Roller SI Da SSS SSS 136 1 Washe 2 O O a SS 137_ ShattofRal TI 2 lt lt lt lt S O 138 0 TLockingRingtorAxle A a o EM O LA o 120 o nat LA O a tel Ball LA O 42 Locking Ring for Hole AO IT A O ae AdjustingFok 2 pon Teen SEEN ABONA AB PA as Et a Ass Chain a OU 154 00 Tinking Plate TT SECHS RS 156 TLocking Ring forAxle TA TI 157 Role O a S 158 00 Axewithflange IZ TL 59 0 Bt o ee gt 460 Sem A S O 161 0 ler for Chain 162 ImerMat O Oo o a SSES 6 201 202 203 270 271 271 Q SD LL 204 205 Us 272 273 274 275 276 SODA 155 lt 249 240 233 234 232 List of PUMP NO Description op NO Description op Pin to Adjust Velocity 214 223 Seal Washer f1 264 224 2 Bt 4 2 1 2658 00 225 Sei Washen 1 266 226 Dot 1267 0 o o EA tt OB 228 Valve Spindle of Pump 1 269 ________ 241 Safety Valve Spindle Il 8
4. FH1025 SMS 001 EN Operating Instructions Parts List A E A mm a Fer Es da gt Pain Hi a 1 er gn mm e ge mer BEE I Hand Stacker 1 0T 2 5M Note Owner and operator MUST read and understand this operating instructions before use this hand stacker Date March 2012 Welcome to use our hand stacker Your stacker is made of high quality steel and was designed to give a durable reliable and easy to use product For your safety and correct operation please carefully read this instruction book and warnings on the stacker before using it NOTE All of the information reported herein is based on data available at the moment of printing The factory reserves the right to modify its own products at any moment without notice and incurring in any sanction So it is suggested to always verify possible updates 1 STRUCTURAL DATA FORM A TYPE Adjusted fork TYPE II Fixed fork Capacity 1000 kg Max Fork Height 2500 mm Min Fork Height Fork Length 1150 mm 2 SAFETY GUIDANCE 2 1 Operator should read all warning signs and instructions here and on the stacker before using it 2 2 Do not operate an hand stacker unless you are familiar with it and have been trained or authorized to do so 2 3 Do not operate an hand stacker unless you have checked its condition Give special attention to the wheels the handle the guide frame the pilot wheel the doorframe etc 2 4 Do not use on a slopping ground
5. item 3 4 Sealing parts worn or damaged Replace with the new one The adjusting nut D615 or the Adjusting the nut D615 or the screw 234 is not in the correct position screw 234 See item 4 2 NOTE DO NOT ATTEMP TO REPAIR THIS STACKER UNLESS YOU ARE TRAINED AND AUTHORIZED TO DO SO D601 D602 D604 D605 D606 D607 D608 D609 D612 D6108 D611 D613 D616 D614 D615 wes List of Handle No Description on Remark No Description Qty Remark Deo Spring J1 D602 Blade Spring 1 D603 Poller 1 E ON D606 Elasticfin 1 D607 ElasticPin 1 D608 Control Handle 1 D609 PullBoard 1 AA EI i Aa Adjusting Bot 1 Adjusting Nut Ir Elastic Washer 3 oo i TYPE ADJUSTED FORK TYPE Il FIXED FORK oo ons S vi lo ma e zZ Call SC o al sala UL KA NODO RI panta SARA Ny A 142 158 159 1 E 7 A A AS R co cn a CA ou m LO o co cn o o o o oO o o o N q x E LIST of MAST Description 101 Reticulation Q lt M Toy Remark 7 mm a ss 4 102 Fixing Plate 6 mm Weber TI RT to Been LL RT 106 a a a o Nt a tos Bolt 1 too Bt LA Od 110 ElastcWasher A mi o waste LA TT mg Bearing A ns o Bearing a gt ao Nt
6. l the control handle D608 up and move handle D610 up and down for several times 4 4 TO ADJUST RELEASE DEVICE On the draw bar of this hand stacker you can find the control handle D608 which can be regulated in three positions LOWER to lower the forks NEUTRAL to move the load and LIFT to raise the fork These three positions have been pre posited at the factory If however they have been changed you can adjust according to following step 4 1 If the forks elevate while pumping in the NEUTRAL position turn the adjusting nut D615 on the adjusting bolt D614 clockwise or turn the adjusting screw 234 clockwise until pumping action does not raise the forks and the NEUTRAL position functions properly 4 2 If the forks descend while pumping in the NEUTRAL position turn the nut D615 or the screw 234 counter clockwise until the forks do not lower 4 3 If the forks do not descent when the control handle D608 is in the LOWER position turn the nut D615 or the screw 234 clockwise until raising the control handle D608 lowers the forks Then check the NEUTRAL position according to item 4 1 and 4 2 to be sure the nut D615 and the screw 234 is in the proper position 4 4 If the forks do not elevate while pumping in the LIFT position turn the nut D615 or the screw 234 counter clockwise until the forks elevate while pumping in the LIFT position Then check the LOWER and NEUTRAL position according to item 4 1 4 2 and 4 3
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