PDF - Fiessler Elektronik
Contents
1. Operating instructions The table below lists the technical data of the interfaces and ports on the device The data has been taken from the corresponding Standards Interface designation ProfibusDP RS232 C RS485 RS422 Physical interface RS485 RS232 C RS485 RS422 EIA Standard DIN 66020 EIA Standard Transmission mode Symmetrical Asymmetrical asynchronous asynchronous serial serial half duplex full duplex Difference signal Level Symmetrical asynchronous serial half duplex full duplex at RS422 Difference signal 3 Transmission method Master Slave Master Slave Master Slave Number of users Transmitters 32 1 32 Receivers 32 1 32 Cable length Maximum 1200 m 15m Baud rate dependent 93 75 kBd gt 1200 m no 187 5 kBd gt 1000 m 500 kBd gt 400 m 1 5 MBd gt 200 m a 5 MBd gt 100 m 1200 m lt 93 75 kBd gt 1200 m 312 kBd gt 500 m 625 kBd gt 250 m 8 Bus polny ine Pomtio pom Data rate Maximum Mbit s 120 kBit s Standard values 9 6 kBit s 19 2 kBit s 93 75 kBit s 19 2 kBit s 187 5 kBit s 38 4 kBit s 500 kBit s 1 5 Mbit s 3 MBit s 6 MBit s 12 Mbit s Transmitter Load Maximum voltage Signal unloaded Signal loaded Receiver Input resistance Max input signal Sensitivity Transmit range SPACE Voltage level Logic level 11 Transmit pause MARK Voltage level Logic level Table Technical data of the interfaces and ports2. Instruction FPSC Chapter 8 6 Modbus Count the number of bytes and enter this number into the length byte Trigger byte Length byte Adress byte Function byte Modbus Data bytes Modbus Trigger byte begins The exact number of bytes As the modbus adress Modbus command The number of bytes is with the Data that follow in the is always 01 to the FPSC Variable To see ASCII 0 Communication sequence possible data 01 hex Operation Instruction FPSC must be entered into the 03 hex O5 hex 10 hex Chapter 3 6 Modbus lenght byte Operation Instruction FP SC Chapter 3 6 Modbus Data 30 hex Data z b_1B hex Data hex Data z b 01 hex Data structure of the Communication seguence from Fiessler Gateway to the Profibus Master Modbus data structure of the Communication seguence from the FPSC Operation Instruction FPSC Chapter 8 6 Modbus gt The length byte gives a reum Value from the possible number of following bytes Trigger byte Length byte Adress byte Function byte Modbus Data bytes Modbus The trigger byteis The gateway automatically Asthe Modbus adress The Modbus function The number of bytes is incremented as a counts the number of bytes is always bytes from the FPSC Variable To see retum Value by the according to the reply by FPSC 01 hex possible data 01 hex Operation Instruction FPSC gateway ifthereis areply the FPSC and puts them out O03 hex O5 hex 10 hex Chapter 8 6 Modbus by the FPSC Operation Instruction FPSC Chapte
3. aaa ee Ener 16 922 1 DIAGNOSIS N IIE VW runde 17 Jo DaAISEXCNangEe aa ee ee encom enc acaeensnedeest 17 10 TECHNICAL nennen ee 18 OEL DEVICE ones ee E EE E 18 10 1 1 Interface data s22222u022220nnennnnnnennnnnnnnennnnnnnnnnnnnnnnnnnnnnennnnnnnnn nennen nnnnnnnennsnnnnennsnnnensnnnnnnn 20 11 COMMISSIONING guide uusuauunennonanunannnnnnnnunnunannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnen 21 1 Wad NOTE ee ee en ee ne Er 21 11 2 COMPONGONO ee a na A 21 119 1NSIalallON ee E tees EE snpatscwuiiessicea sconad E E EE 21 11 4 Dimensional drawing DIN rail mounting 0222022402220 Bene nen een een 21 112 9 COMMAS SIO MING serra era 21 11 6 Setting the Profibus address u022u0222002snenennnnennnnnnennnnnnnenenennnne nennen 22 11 7 PrOllDUS CONNECCION ee ee ee 22 11 8 Connection to the process device ccceccceccceceeeecseeeeeeeeeceeeeeeeeaeeeeeeeaeeeeees 22 11 9 Connecting the supply voltage 20 ec ceccceececeeeceeeceeeeeeeeseeeeseeeseeeeaeeeeaees 22 TETO Seld COMMGCHOMN zen energie 22 11 11 Frojeci planning nun 22 11 12 Project planning UPPS aan a a ned R 22 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 1 Information on CE marking of the module 1 1 EU Directive EMC The f
4. on the module BE kBaud 2 4 kBit s 4 8 kBit s 9 6 kBit s 19 2 kBit s 57 6 kB 312 5 kB 625 kB 20 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 11 Commissioning guide 11 1 Note Only trained personnel following the safety regulations may commission the FPSC Profibus DP 11 2 Components You will require the following components to commission the FPSC Profibus DP e FPSC Profibus DP e Connection cable from gateway to the FPSC e Connector for Profibus connection to the gateway e Profibus cable this cable is generally already installed on site e 10 8 30 V DC power supply DIN 19240 e Type fileresp GSD file and User Manual the GSD file as well as the user manual can be ordered separately or downloaded free of charge from our homepage at www fiessler de 11 3 Installation The FPSC Profibus DP module features enclosure IP 20 and is thus suitable for switch cabinet use The device is designed for snapping onto a 35 mm top hat rail 11 4 Dimensional drawing DIN rail mounting 126 2 l A 13 mm Platine SENSE EEE pe pea aaa F N SSS Sa 5555535 horne py HEr RR 3 SOA cites Se bok Ss ease an Sod Mie eee ASN Br ea pte Sheree 7 j ese RER ER me ox er BE e
5. only RS No data exchange since switching on Lights red General gateway error see LEDs Error No Flashes red only RS UNIGATE is in the configuration mode 6 3 6 LEDs Error No Select ID at FPSC Profibus DP If these 4 LEDs flash and LED State simultaneously lights red the error number is displayed in binary notation con version table see Annex in accordance with the table in chapter Error handling Otherwise the address with which communication is currently running via the RS485 interface is displayed also in binary notation Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 6 4 Switches The gateway features 7 switches with the following functions Rotary coding switch Profibus High ProfibusDP ID High Byte Rotary coding switch Profibus Low ProfibusDP ID Low Byte Slide switch Termination switchable ProfibusDP terminating resistor Rotary coding switch 54 RS485 ID High Byte Rotary coding switch SS RS485 ID Low Byte slide switch Interface selector switch for RS485 or RS232 interface Slide switch Termination switchable R5485 terminating resistor 6 4 1 Rotary coding switch Profibus ID These two switches are used to set the Profibus ID 00 7D of the gateway in hexadecimal notation This value
6. 0000B0enne nennen nennen nnnnn nennen 11 8 Installation guidelines zu nn a a na nnaeanwende 11 8 1 Installation of the module 0222002220022000n0nnnnnnnnennnnennnnennnne nenne nnnnennnnn nennen nenn 11 osL MOUNU nennen E E 11 3 1 ZREMOVAlr ee essen 12 BZ NN IITG een near 12 9 2 r OPM IG CHONT 5 SLO INS ee ee er eier 12 8 2 2 ProfibusDP communication interface 2220022200022000nnnnnnnnnnnnnnnennnnennennnnn nennen 12 8 2 2 1 Bus line with Copper cable u0222022000200000n 0 nenn nenne nano nenn nenne nano nenn nenne name nennen 12 8222 POWER SOPPI ern ee eier een 12 8 2 2 3 Shield connection 222002220002000 00000 nnnnonnnnennnnennnne nenne nenne nnnnn nenne nnnnenennenn 13 8 2 2 4 Equipotential bonding CONNECTION uu222022200nn0onenenennennenene nenn nenne nnne nennen 13 8 2 3 Line routing shield and measures to combat interference voltage 0 13 8 2 4 General information on line routing us 224ss040400 nenne ennnnne nenne nnnnnnnnnnnnnnnnnne nennen 13 8 2 4 1 Shielding of lines 0u022000022000000000n0nennn nennen nnnnnnnnnnnnnnnnnne nenne nnennen nennen 14 9 Representation of the data in ProfibusDP 2 2202200200n000n0nn0nn0n0n 15 9 1 Configuration telegram 2222s002200000nnnnonnnnne nenne nnnnnnnnnnnne nenne nnennennnnnnennnnnenn nenne 15 32 DIAGNOSIE vermuten
7. 11 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 8 2 4 1 Shielding of lines Shielding is intended to weaken attenuate magnetic electrical or electromagnetic interference fields Interference currents on cable shields are discharged to earth via the shielding bus which is connected conductively to the chassis or housing A low impedance connection to the PE wire is particularly important in order to prevent these interference currents themselves becoming an interference source Wherever possible use only lines with braided shield The coverage density of the shield should exceed 80 Avoid li nes with foil shield since the foil can be damaged very easily as the result of tensile and compressive stress on at tachment The consequence is a reduction in the shielding effect In general you should always connect the shields of cables at both ends The only way of achieving good interference suppression in the higher frequency band is by connecting the shields at both ends The shield may also be connected at one end only in exceptional cases However this then achieves only an attenuati on of the lower frequencies Connecting the shield at one end may be more favorable if eit is not possible to lay an equipotential bonding line eanalogue signals a few mV resp mA are to be transmitted efoil shields static shields are used
8. 9697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 8 2 2 3 Schirmanschlu The module features two contact points for equipotential bonding and the shield of the RS end The shield of the Profibus cable is connected to the equipotential bonding system via an RC snubber circuit This means that there are two electrically isolated shields in the device This guarantees higher interference immunity of the module since the cable shield current which may be up to a few Amperes owing to potential differences between two bus users is not discharged via the device If the device is subject to high mechanical or chemical stress it is advisable to use a tin plated top hat rail in order to ensure greater contact stability of the shield connection 8 2 2 4 Equipotential bonding connection e Fit an earthing terminal to the top hat rail directly next to the module The earthing terminal automatically esta blishes an electrical connection to the top hat rail e Connect the shield connection terminal to the earthing terminal using a flexible wire with a diameter of 1 5 mm which should be as short as possible e Connect the top hat rail to the equipotential bonding rail with as low an impedance as possible Use a flexible earthing wire with a cross section of at least 10 mm for this 8 2 3 Line routing shield and measures to combat interference vo
9. FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating Instructions Master Profibus DP ll Profibus DP Low Profibus ID onm or fi Termination Feldbus Gateway LEE ERSC Profibus FPSC Profibus DP No 39665 year 2006 Kastelstr 9 D 73734 Esslingen Tel 49 0 711 919697 eb www fiessier de Email info fiessler de 3 2 State Modbus ASCII Fiessler Parametrierbares Safety Center Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Index 1 Information on CE marking of the module 2u02u00020002n000nn0nannnnnnnnn nenn 3 1 1 E NDILEEIVELE WG ee E E 3 1 2 SCOBLOL SBPICAUON une era 3 1 3 Note installation guidelines 022u022002000000000nnnnnnn ann nnn nennen nnnennen 3 1 4 installation f the UNIT 2er een 3 1 5 Working on switch cabinets 2 u022u022002enennnennnennnennnennnennnnnnn san nnn san nnnenn 3 2 Information for the Machine manufacturers 2u22002200 n0nanunanunnnunnnnnn nun 3 2 1 MOUCHO ae ee ee een 3 22 EU Machinery Directive u nennen ann 3 3 INELOQGUCEON srein a ern ee 4 4 Mode of operation of the system uuusuuuunnnunnnnunannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 4 4 1 General explanation 2u0220022002nnennnsnnnsnnn
10. In the case of data lines for serial couplings always use metallic or metallized plugs and connectors Attach the shield of the data line to the plug or connector housing If there are potential differences between the earthing points a compensating current may flow via the shield connected at both ends In this case you should lay an additional equipotential bonding line Please note the following points when shielding Use metal cable clips to secure the shield braiding The clips must surround the shield over a large area and must have good contact Downstream of the entry point of the line into the cabinet connect the shield to a shielding bus Continue the shield as far as the module but do not connect it again at this point shielded data lines and unshielded power supply lines lt 60 V DC are routed to and connected to the module All cable shields must be earthed at both ends in order for the module to comply with all required EMC limits Downstream of the entry point into the switch cabinet the ProfibusDP cable shield must be connected to the equipotential bonding strip e You must earth the shielded RS232C connection cable via the shield terminal on the module using a flexible wire with a cross section of at least 1 5 mm which is as short as possible e You must also earth the other end of the cable shield of the RS232C connection cable see also chapter 8 2 2 3 14 Fiessler Elektronik Gmbh amp Co KG
11. Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 9 Representation of the data in ProfibusDP Any standard compliant ProfibusDP Master can exchange data with the gateway It is also possible to use very simple Master connections owing to the data structure 9 1 Configuration telegram After programming the Master must send a configuration telegram to the corresponding Slave The configuration te legram provides the Slave with information on the length of the input output data If the user has set the Length byte flag this means the maximum data lengths Otherwise it means the actual lengths The user normally also configures the configuration telegram in the project planning tool where he may also if ne cessary enter the address range in which the useful data is stored You can write up to 16 bytes or words in one octet of the DataUnit DU Inputs and outputs hav7ing the same for mat can be combined in one octet Otherwise you must use as many octets as the number of different bytes words you wish to use and which cannot be combined in one octet If the module detects during the check that the maxi mum permitted input output data lengths have been exceeded it signals incorrect configuration to the Master during a subsequent diagnostic scan It is then not ready for useful data c
12. Lcertfied design TExplanations Vibration test 5 Hz lt f lt 26 Hz amplitude 2 Hz lt f lt 25Hz 1 6mm_ IEC 68 2 6Fc 0 75 mm 25 Hz lt f lt 100 Hz 4 g sinusoidal 26 Hz lt f lt 500 Hz accelera tion 20 m s Frequency sweep 1 octave min 10 frequency sweeps each in X y Z Shock test Shock waveform semi sinu IEC 68 2 27 Ea soidal Acceleration 15g 150 m s Shock duration 11 ms 3 shocks in direction in X Y Z ESD 8 kV discharge in air 8 kV discharge in air EN 50082 2 4 kV contact discharge 4 kV contact discharge 10 V m 80 MHz 1GHz 10V m EN 50082 2 fields BURST 2 kV 5 kHz supply voltage 2 kV 5 kHz supply voltage EN 50082 2 1 kV 5 kHz data lines 1 kV 5 kHz data lines eo Emitted interfer Limit value class A Wire bound EN 55011 ence 10 KHz 150 KHz 120 dBuV 69 dBuV 150 KHZ 1 5 MHz 79 dBuV 63dByuV 1 5 MHz 30 MHz 63 dBuV Radiation 150 KHz 30 MHz 80 dBuV 50dByuvV 30 MHz 100 MHz 60 dBuV 54dBuV 100 MHZ 1GHz 54 dBuV 156 MHZ 165 MHz 24 dBuV Approvals CE mark Certificate of Profibus certification Conformity Profibus User Organisation Table Tests standards and regulations 19 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER ELEKTRONIK 10 1 1 Interface data Feldbus Gateway FPSC Profibus DP
13. al identical telegrams If Trigger Byte mode is activated the gateway increments the trigger byte each time a tele gram has been received The first byte in the Profibus input output data buffer is used as the trigger byte if this mode is activated 4 7 The length byte at the FPSC Profibus DP The user can configure whether the transmit length is also to be stored as a byte in the input output data area In trans mit direction as many bytes as specified in this byte are sent On reception of a telegram the gateway enters the num ber of characters received 5 Implemented protocols in FPSC Profibus DP 5 1 FPSC Profibus DP as MODBUS Master Since the Modbus operates with a variable data format dependent on the required function and data length but sin ce the fieldbus requires a fixed data length this must be preset by means of a selection in the GSD file input and out put are identical This length should be selected by the user such that the longest Modbus request resp response can be processed If a Modbus response is longer than the preset fieldbus length the gateway signals an Rx buffer over flow The mode Modus request on request necessitates the first byte in the fieldbus containing a trigger byte see chap ter 4 6 This byte is not transferred to the Modbus and serves only to start a Modbus transmission For this purpose the gateway constantly monitors this trigger byte and sends data to the Modbus only when this byte ha
14. as developed as the An rage Siehe structure of minutes down the trigger byte around 1 as incremented OO o O e bd Pen Example of a Profi Bus data structure The total data length from the Profi Bus master to the gateway you specify by the selection in the GSD file gateway These 6 bytes are the data which are passed on to the FPSC The structure is explained in the FPSC manual appendix chapter 8 Here as ex an inquiry is used by diagnose interfaces the macro 01 06 01 03 17 72 00 02 00 00 00 00 00 0002 These 2 bytes indicate the number of registers 1772 are the 2 bytes for the register 6002 03 means the function read of the FPSC is selected 01 is the Modbusadresse of the FPSC so it s always 1 Length byte indicates the number of following bytes Attention these data necessa rily only the gateway Trigger byte changes this byte starts that for gateway the passing on of the data to the FPSC Attention these data necessarily only gateway 7 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 Fax 0711 919697 50 email info fiessler de web www fiessler de Doku Nr 1057 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 6 Hardware ports switches and LEDs 6 1 Profibus Configuration data In accordance with GSD file Diagnostic cata Max 8 bytes see chapter Error handling Baud rate Automatic detect
15. ces The gateway features the RS232 and RS485 interfaces Switchover is performed by means of a slide switch accessi ble for the customer The Profibus gateway thus allows access to all devices connected to the RS485 bus via one sin gle Profibus address resp access to the device connected to the RS232 interface Attention do not change selector switch from basic position RS232 4 3 Data exchange The Profibus Master sends the output data cyclically to the gateway The data received from the Master is sent in the gateway to the external device in accordance with the selected protocol The external device responds in accordance with the protocol conventions The data received from the external device is written by the gateway into the internal RAM of the SPC3 The updated data is then transferred on the next poll cycle with the gateway At the FPSC Profibus DP the data exchange via the RS interface can be programmed as follows e if trigger byte changes All data is transferred consistently by the gateway in both directions The maximum data length of consistent data must be noted in the case of data exchange between Master and CPU FPSC This is generally dependent on the Master interface connection and the CPU FPSC used Structure of the data Trigger byte See The trigger byte Chapter 4 6 on page 5 Length byte See The length byte Chapter 4 7 on page 5 User Manual of FPSC Chapter 8 Modbus protocol description Fiessler E
16. d In order to do this slide the slide switch to position ON In all other cases the slide switch must remain in position OFF Please refer to the general RS485 literature for further information on the sub ject of bus terminations If the integrated resistor is used please allow for the fact that this also activates a pull down resistor 390 to ground and a pull up resistor 390 to VCC At the RS422 interface the transmission line is terminated The receive line is always firmly terminated 10 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 7 Error handling 7 1 Error handling at FPSC Profibus DP If the gateway detects an error the error is signalled by the State LED lighting red and simultaneously the error number being indicated by means of LEDs Error No as shown in the table below In addition this error number is transferred as an external diagnostic byte via the Profibus to the Master A distinction can be made between two error categories Serious errors 1 5 In this case the gateway must be switched off and switched back on again If the error occurs again the gateway must be exchanged and returned for repair Warnings 6 15 These warnings are displayed for one minute simply for information purposes and are then aut
17. e 6 2 4 Shield terminal lead The shield signal for the electronic circuitry is connected to the top hat rail via the connector provided The shield signal for the Profibus cable shield is not electrically connected to the shield signal of the electronic circuitry for reasons relating to interference immunity 6 3 LEDs The gateway FPSC Profibus DP features 9 LEDs with the following significance LED Bus Error LED Bus Power Profibus supply voltage LED Bus State Interface state ProfibusDP LED Power RS485 RS232 supply voltage LED State Interface status RS485 RS232 LED Error No Select ID Binary display of the connection error number 6 3 1 LED Bus Error This LED is activated directly by the Profibus ASIC and signals that the Profibus is not in DATA EXCHANGE status 6 3 2 LED Bus Power This LED is connected directly to the electrically isolated supply voltage of the Profibus end 6 3 3 LED Bus State Lights green Profibus in Data Exchange state Blinks green Gateway waiting for Profibus configuration data Blinks green red Gateway waiting for Profibus parameter data Lights red General Profibus error 6 3 4 LED Power This LED is connected directly to the optionally also electrically isolated supply voltage of the RS485 RS232 end 6 3 5 LED State Lights green only RS Data exchange active via RS485 RS232 Flashes green only RS RS485 RS232 ok but no permanent data exchange Flashes green red
18. e The standard mounting channel must be connected to the equipotential bonding strip of the switch cabinet The connection wire must feature a cross section of at least 10 mm An earthing terminal must be positioned next to the module so as to allow the shield connection on the device to be implemented as short as possible with a flexible wire 1 5 mm 11 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 8 1 2 Removal e First disconnect the power supply and signal lines e Then push the module up and swivel it out of the top hat rail Vertical installation The standard mounting channel may also be mounted vertically so that the module is mounted turned through 90 8 2 Wiring 8 2 1 Connection systems The following connection systems must resp may be used when wiring the module Standard screw type plug connection power supply RS Push lock terminals connection terminals for earthing 9 pin SUB D plug connectors ProfibusDP and RS232 connection a In the case of standard screw type terminals one lead can be clamped per connection point It is best to then use a screwdriver with a blade width of 3 5 mm to firmly tighten the screw Permitted cross sections of the line Flexible line with wire end ferrule 1x 0 25 1 5
19. e 2 33 A 11 5 Commissioning It is essential that you perform the following steps during commissioning in order to ensure that the module operates correctly 21 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 11 6 Setting the Profibus address Set the Profibus address at the fieldbus end of the module on the two rotary switches designated Profibus ID High and Profibus ID Low This adjustment is carried out in a hexadecimal way Example The Profibus ID is 26 decimal 1A hexadecimal The switch Profibus ID High has to be set to 1 and the switch Profibus ID Low has to be set to A In case the rotary switch is set to a value between 0 125 the gateway operates with this Profibus ID and a change via the master is not possible Attention The Pro fibus address set must correspond to the planned address under COM Pro fibus It is read in only on power up of the gateway 11 7 Profibus connection Connect the device to the Profibus at the interface labelled ProfibusDP 11 8 Connection to the process device FPSC Please also read the User Manual provided for the process device FPSC when commissioning the process device Please you note that for communication on side of the FPSC the macro is to be inserted diagnose interface in
20. ies and water to IEC 529 DIN 40050 a Series te oyes 0years eed 120 x 122x 80 mm installation positon Any Any 7 BET Operating temperature 20 C 55 C FG 55 C humidity non condensing Storage transport tem 40 C 70 C 40 C 70 C perature Atmospheric pressure during operation 795 hPa 1080 hPa during transport 660 hPa 1080 hPa Installation altitude 2000 m Not applicable Unrestricted 4000 m Restricted Ambient temperature lt 40 C Relative humidity Max 80 Max 100 No condensation ee External 10 8 30 V DC 24 V 20 Standard power supply unit Current consumption Typ 120 mA Max 150 mA At 10 8V typ 350 mA stzavoe nn mioma O OA AO A Power supply at the 5 V DC max 50 mA Max 50 mA at lt 30 C 17 Reverse voltage pro Yes Yes But does not function Preston YP 187 vws OoOO HE Short circuit protection 19 Overload protection Poly switch Poly switch Thermal fuse Undervoltage detec lt 9VDC 21 Emergency power gt 5ms Device fully operable Pls PP Table Technical data of the module 18 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions The table below lists all tests standards and regulations on the basis of which the module has been tested No Parameter Daa G
21. ion up to 12 MBaud e Sync Supported e Freeze Supported Ident No 0x2079 6 2 Connectors 6 2 1 Connector to the external device FPSC The connection cable to the external device must be plugged in at the connector accessible on the underside of the de vice PinNo Name III SSS 10 8 30 V DC power supply Power supply 0 V power supply Power supply a TXIRS485 RS485A Tansmtsign O O Pin allocation 5pol Screwing plug in connection in the case of use provided cable connection from the FPSC Profibus DP to the FPSC must be only attached supply voltage to pin 1 and 2 Note The RS interface is not potential is GND and supply OV internally connected 6 2 2 ProfibusDP connector The connector labelled ProfibusDP for connection to Profibus is located on the upper side of the device PinNo Name Funden 1 Shien EEE De un nn ZZ Non inverting input output signal from Profibus E DGND data reference potential 5 V supply voltage Pe UU O Inverting input output signal from Profibus Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 6 2 3 Power supply The device must be powered with 10 8 30 VDC Please note that the devices of the series FPSC Profibus DP can not be operated with AC voltag
22. is read in only once when the gateway in activated and cannot be changed via the Profibus 6 4 2 Slide switch Termination Profibus If the gateway is operated as the first or last physical device in the ProfibusDP there must be a bus termination at this gateway In order to do this either a bus terminating resistor must be activated in the connector or the resistor 220 integrated in the gateway must be activated In order to do this slide the slide switch to position ON In all other cases the slide switch must remain in position OFF Please refer to the general Profibus literature for further information on the subject of bus termination 6 4 3 Rotary coding switches S4 S5 RS485 ID Attention on basic adjustment leave These two switches are used to set the RS485 ID of the gateway in hexadecimal notation provided an ID is required for the bus This value is read in only once when the gateway is activated 6 4 4 Slide switch RS485 RS232 interface Attention on basic adjustment leave This slide switch is used to select whether an RS485 interface or an RS232 interface is connected at the connector to the external device 6 4 5 Slide switch RS485 RS422 Termination If the gateway is operated as the first or last physical device in the RS485 bus there must be a bus termination at this gateway In order to do this either a bus terminating resistor in the connector or the resistor 150 integrated in the gateway must be activate
23. lektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 4 4 Possible data lengths The table below shows the maximum transferable data Input data max 244 bytes Vanable maximum value in this case nn 2 mar 244 bytes Variable maximum value in this case a data max i bytes Dependente on ET max 8 bytes 1 user diagnostic bit error code 4 5 Run up phase The Master programs and configures the gateway in the run up phase Data exchange with the external device does not occur until after the run up phase has been completed with no errors 4 6 The trigger byte at the FPSC Profibus DP Since the data is always transferred cyclically on Profibus the gateway must detect when the user wishes to send new data via the serial interface This is normally done by the gateway comparing the data to be transferred via the Profibus with the old data stored internally data exchange on change In many cases however this cannot be used as the cri terion e g whenever the same data is to be sent For this reason the user can set control of transmission via a trigger byte In this mode the gateway always sends and only sends when the trigger byte is changed Accordingly the application program in the control in Normal mode cannot detect whether the gateway has received sever
24. ltage This Chapter deals with line routing in the case of bus signal and power supply lines with the aim of ensuring an EMC compliant design of your system 8 2 4 General information on line routing Inside and outside of cabinets In order to achieve EMC compliant routing of the lines it is advisable to split the lines into the following line groups and to lay these groups separately gt Group A shielded bus and data lines e g for ProfibusDP RS232C and printers etc shielded analogue lines unshielded lines for DC voltages 60 V unshielded lines for AC voltage 25 V coaxial lines for monitors Group B unshielded lines for DC voltages 60 V and 400 V unshielded lines for AC voltage 24 V and 400 V gt Group C unshielded lines for DC voltages gt 400 V The table below allows you to read off the conditions for laying the line groups on the basis of the combination of the individual groups I TeroupA GroupB Groupe Table 3 Line laying instructions as a function of the combination of line groups 1 Lines may be laid in common bunches or cable ducts 2 Lines must be laid in separate bunches or cable ducts without minimum clearance 3 Lines must be laid in separate bunches or cable ducts inside cabinets but on separate cable racks with at least 10 cm clearance outside of cabinets but inside buildings 13 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 07
25. mm Solid conductor 1x 0 25 1 5 mm Tightening torque 0 5 0 8 Nm b The plug in connection terminal strip is a combination of standard screw type terminal and plug connector The plug connection section is coded and can thus not be plugged on the wrong way round c The 9 pin SUB D plug connectors are secured with two screws with 4 40 UNC thread It is best to use a screwd river with a blade width of 3 5 mm to screw the screw tight Tightening torque 0 2 0 4 Nm 8 2 2 ProfibusDP commun ication interface 8 2 2 1 Bus line with copper cable This interface is located on the module in the form of a 9 pin SUB D socket on the front side of the housing Plug the Profibus connector onto the SUB D socket labelled ProfibusDP Firmly screw the securing screws of the plug connector tight using a screwdriver elf the module is located at the start or end of the Profibus line you must connect the bus terminating resistor integra ted in the gateway In order to do this slide the slide switch to the position labelled on elf the module is not located at the start or at the end you must set the slide switch to position off 8 2 2 2 Power supply The device must be powered with 10 8 30 V DC Connect the supply voltage to the 5 pin or optional 2 pin plug in screw terminal in accordance with the labelling on the front panel of the device 12 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 91
26. nnnnnnnnnnnnnnnn nenn nnne nenn nenn nnnennnenen 4 4 2 STP ACCS rennen ee 4 4 3 Data exchange csi cscdnesenignscowhaedsndenantehecbaesauiovansbardnedaeandueedrendesinddenddedensducetadeewnetond 4 4 4 Possible data lengths 22u0220024000000000 0000 non nnnn nenn nenn nenn ann nnnn anne namen 5 4 5 RUN UD INAS ve ehe er een 5 4 6 The trigger byte only at FPSC Profibus DP u0 200222002200snnneneneeennene 5 4 7 The length byte only at FPSC Profibus DP 2220222002220nnnennnnenenenennenen 5 5 Implemented protocols in FPSC Profibus DP 2 02202200200000n000nn0nn000 5 5 1 FPSC Profibus DP as MODBUS Master 20022002220ssnsennnennnennnnennnennnenenn nennen 5 9 2 Dar TUCO una en ea 6 5 3 Communication sequence anueeensssensnnennnnennnnennnnennnnnnnnnnnnnnnnnnnnnnennnnenennennenennn nennen 6 5 4 Connection and communication of the Profi Bus master via gateway to the FPSC T 6 Hardware ports switches and LEDS 2u 200200 000n0nnunanunnnnnnunnnnn nun nun nun 8 OL 8 0 ae r a ee a E ee ee ee ee enero ee es 8 LONEC 0 Een eee E eer en nee 8 6 2 1 Connector to the external device FPSC RS Schnittstelle ec eeeeeeeeeeeeeeeeeees 8 82 2 PIOMDUSDF COMMCCIOL arena erahnen 8 6 2 9 Power SUPPIV re ee ee ee ne re ee 9 6 24 Shek terminal lead zussssseetennanene 9 OEE DO ea O EE nance cnaees 9 6 3 1 LED Bus Error nn 9 6 3 2 LED B
27. ollowing applies to the module described in this User Manual Products which bear the CE mark comply with the requirements of EU Directive Electromagnetic Compatibility and the harmonized European Standards EN listed therein 1 2 Scope of application The modules are designed for use in the industrial sector and comply with the following requirements Scope of application Requirement applicable to Emitted interference Interference immunity Industry EN 55011 KI A EN 61000 6 2 1 3 Note installation guidelines The module complies with the requirements if you 1 1 comply with the installation guidelines described in the User Manual when installing and operating the module 2 2 also follow the rules below on installation of the equipment and on working on switch cabinets 1 4 Installation of the unit Modules must be installed in electrical equipment rooms areas or in enclosed housings e g switch boxes made of metal or plastic Moreover you must earth the unit and the switch box metal box or at least the top hat rail plastic box onto which the module has been snapped 1 5 Working on switch cabinets In order to protect the modules against static electrical discharge the personnel must discharge themselves electrosta tically before opening switch cabinets or switch boxes 2 Information for the machine manufacturers 2 1 Introduction The FPSC Profibus DP module does not constitute a machine as defined by the EU Machine
28. oma tically reset If such warnings occur frequently please inform After Sales Service For user defined errors the flash frequency is 1 hertz Error no o o o LED1 resp ID Error description iO Jo Resewed oo Reserved S O oo 1 EE E irae ojo ho po 2 EEROMenor SS ojo po h Je eker SSC oo h p p ja Hardware fault ofthe fieldbus ASC SCS 6 h o 15 Configuration error of the gateways unknown protocol oO t ft jo e e oo 11 t__ 1__ 7__ RS4a6 RS232 transmit buffer overflon ao o p o Je RS485RS232 receive buffer overflow SS m o jo 1 je Timeout on reception RS485 RS232 interface 17 o h o o Transmit error of the RS485 RS232 interface ooo po ho n Pariy orframe checkerror SSS 711 o o _12___ Adaressing error of the RS4S5 RS232 interface 7 o i fs Configuration error by Profibus Master 7 ph o j4 General error of the RS485 RS232 interface Tabelle 1 Error handling at FPSC Profibus DP 8 Installation guidelines 8 1 Installation of the module The module of size 90 x 127 x 55 mm W x H x D has been developed for switch cabinet use IP 20 and can thus be mounted only on a standard mounting channel deep top hat rail to EN 50022 8 1 1 Mounting Engage the module from the top in the top hat rail and swivel it down so that the module engages in position Other modules may be rowed up to the left and right of the module There must be at least 5 cm clearance for heat dissipation above and below the modul
29. ommunication Configuration telegram Octet 1 0 FLT LT Configuration byte 1 Octet 2 0 FELTED Configuration byte x Structure of an octet in the configuration telegram Length of the data 00 1 byte word 15 16 bytes words Input output 00 specific ID format 01 input 10 output 11 input output 0 byte 1 word 0 consistent over byte word 1 consistency total length 15 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 9 2 Diagnosis Diagnostic data is high priority data The gateway runs an external diagnostic if it detects an internal error Representation of the information in the external diagnostic byte The diagnostic information of aDP Slave consists of standard diagnostic information items 6 bytes and a user specific diagnostic information item Error number Telegram for diagnostic request Octet 1 0 Diag station does not exist sets Master Diag station not_ready Slave is not ready for data exchange Diag cfg_Fault Configuration data does not correspond Diag ext_diag Slave has external diagnostic data Diag not supported Requested function is not supported in the Slave Diag invalid_slave_response sets Slave permanently to 0 Diag prm_fault Incorrect programming iden
30. r 8 5 Modbus Data 31 hex Data 7b 1B hex Data 04 hex Data 2 b 01 hex Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions Connection and communication of the Profi Bus master via gateway to the FPSC Note Port RS232 PC use Profi Bus interface Note Voltage supply ofthe gateway FPSC Profibus DP Pin1 10 8 30VDC Pin2 0 V he professional bus T address of the gateway can Tbe changed to the HEX schwitches Profibus ID High and Low A Termination of the gateway necessarily to place it the switch Terminati on on ON Connection diagramm of the FPSC for your applica ion take a look to the FPSC manual Profi Bus communication E PROFIBUS DP Mastersimulator lt DAGW2079 GSD gt Zyklische Kommunikation ioj xj Datel Adresse Kommunikation Fenster Extra Hilfe JEEE 121000 5 2 BI kommunikator j l x dem ann El As professional bus simulator in this example a Dongle of the company Bihl and Wiedemann is used Select they as in this example the GSD file DAGW2079 GSD and use them e g the Normdiagnose Ext Diag entry 8 byte I O consistent selecting you the size that the ans Aktuelle Slave Adresse il Bk er of the FPSC in each case into the number of by
31. ry Directive Conse quently the module does not have a Declaration of Conformity in relation to the EU Machinery Directive 2 2 EU Machinery Directive The EU Machinery Directive stipulates the requirements applicable to a machine The term machine is taken to mean a totality of connected parts or fixtures The module is a part of the electrical equipment of the machine and must thus be included by the machine manufac turer in the Declaration of Conformity process Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 3 Introduction The FPSC Profibus DP module serves to adapt a serial port to the ProfibusDP to EN 50 170 In this application it functions as a gateway and operates as the ProfibusDP Slave It can be operated by any standard compliant Ma ster FPSC Profibus DP supported the folowing transmission protocols at the serial port Modbus ASCII FPSC 4 Mode of operation of the system 4 1 General explanation Communication can be split into seven layers Layer 1 to Layer 7 in accordance with the ISO OSI model The Fiessler gateway convert Layers 1 and 2 of the customized bus system RS485 RS232 to the corresponding fieldbus system Layers 3 to 6 are blank and Layer 7 is forwarded transparently on the standard gateways 4 2 Interfa
32. s changed In the reverse direction to the fieldbus the gateway transfers the number of received Modbus data records in this byte i e this byte is incremented by the gateway after each data record If the Length byte is activated see chapter 4 7 the gateway transfers only the number of bytes specified there The number of received Modbus data items is saved in the direction of the fieldbus Master The length always refers to bytes Address to Dat n inclusive in each case always without CRC checksum Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 5 2 Data structure Lt I 5 3 Communication sequence The gateway always acts as the Slave with respect to the fieldbus and always acts as the Master at the Modbus end Thus data exchange must always be started by the fieldbus Master The gateway fetches this data which must be structured in accordance with chapter Data structure from the fieldbus Master determines the valid length of the Modbus data if the length byte is not activated adds the CRC checksum and sends this data record as a re quest on the Modbus Data structure of the Communication sequence from Profibus Master to the Fiessler Gateway Modbus data structure of the Communication sequence from the FPSC Operation
33. tes in such a rm Fault ay fit When Slave address here 3 used which should be identi cal to the attitudes of the High and Low byte switch at the gate ay Afterwards the individual bytes of the minutes example spe cified down are entered into the range Ausgangsdaten Siehe pic ure Now the original data lie cyclically on your professional bus Gateway reacted however only on this request if we the first Byte Triggerbyte to 01 aendern Z B in the input mask of the ori ginal data of 01 to 02 by hand set thereafter by the gateway as sistance length byte here the relevant data is recognized and to he Modbus side of the gateway spent The FPSC finished and i p fA Bearbeiter El fl 6f Sf ial Sf al af ol Konfigurationstehler Diag Overflow Ident Hummer 12073 1 Ausg nge einfrieren Kommunikation aktiv U Einzelbitmodus Status Verbunden Parameter konfig ler Ausgangsdaten Eingangsdaten Anwenderdiagnose 6543210 6543210 76543210 OOO00000 nonce 10 OO answers the received data the period of reply depends on the 01 OD oo000000 range of the program in the FPSC The answer is given of the een i SOR a FPSC on the Modbus to the gateway this recognizes and pro f2 01110010 r OOoO000 00 OOo o0000000 02 OOO00010 O0000000 cesses the answer and gives on the professional bus side the answer out those to answer on the professional bus side is from Prinzip der data area can be larger just
34. tification number etc Diag master_lock sets Master Slave has been programmed by another Master Octet 2 0 Diag Prm_req Slave must be reprogrammed Diag Stat_diag Static diagnostic byte Diag Bits Permanently set to 1 Diag VWD_ON Response monitoring active Diag freeze_mode Freeze command received Sync_mode Sync command received reserved Diag deactivated sets Master Octet 3 0 reserved Diag ext_overflow 16 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions Octet 4 0 ITT Diag master_add Master address after programming FF without programming Octet 5 0 ITT Ident number high byte Octet 6 0 LTT Ident number low byte Octet 7 0 IIIIIITI External diagnosis header length entry Octet 8 0 9 2 1 Diagnosis in DPV1 The external diagnosis of DPVO old PB is used differently at DPV1 At DPV1 the alarms and the status messages are transfered there Since the gateway s error numbers have been transfered in the external diagnosis it became ne cessary then to carry out an adaptation at DPV1 Now the 3 bytes 0x81 0x00 0x00 have been inserted in front of the actual error message in order to be compatible with DPV1 masters With it a DPV1 master identifies our gate ways error as status message now This resul
35. to the user program 11 9 Connecting the supply voltage Please connect 10 8 30 DC voltage to the terminals provided for this 11 10 Shield connection Connect the PE wire at the terminal provided for this Earth the top hat rail onto which the module has been snap ped 11 11 Project planning Use any project planning tool for project planning If the required GSD file was not supplied with your project planning tool please copy this file from the enclosed diskette or download this file from the Internet www fiessler de 11 12 Project planning Tipps Projektierungstools for Siemens Step7 Consider to respond the FPSC Profibus DP over profibus SFC14 15 to be used must since those is larger word width 4 22 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08
36. ts in a different representation of our gateway error in Profibus At DPVO the error number is transmitted in unmodified form as 1 byte external diagnosis In case DPV1 has been activated in the gateway through the GSD file the error number occurs as 1 byte status message Supposing the DPV 1 is activated and a master which does not support the alarms and status messages is connected then our gateway error number is presented as external dia gnosis with 4 bytes see above at which point the 4th byte contains the error number and the preceding 3 bytes 0x81 0x00 0x00 can be ignored 9 3 Data exchange After the Master in the diagnostic detects that the Slave is ready for data exchange it sends data exchange tele grams Either the Master stores the data in the input output direction in the address area specified during project plan ning or the control program must fetch or retrieve the data using specific function blocks 17 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Operating instructions 10 Technical data 10 1 Device data The technical data of the module is given in the table below No Parameter Data GL lt erlfied design Explanations 11 Location Switch cabinet On ships Top hat rail mounting Enclosure IP24 IP66 Protection against foreign bod
37. us Power susnsnnnnnnnnnnnnnnanansnsnnannnsnnnnnnsansnnnnnnnnsnnnnnnssasaannnnnnnnnnnnnnnnsanannnanannnnnnnnnssnananansnnnnnnsnnnsnnnannnsnnnnnnnnn 9 6 3 3 LED Bus State TEPCCTCOTOCOTOCOTOCTOCCTOCCCCCCOCCTOCOCCCCCOCCeTOeTOTTCCCCCCCCCC CeCe e Tee eee eee ee eee ee ee ee ee er ee er eee ee ee ee ee ee ee ee 9 6 3 4 LED Power nun 9 6 3 5 LED State TOCCPCETTCCTCCCCCCTOCCTOCTOCOCCCCCCCCoCCCC CC Co CCC CCC Cee eT eee eee eee eee ee Te eee eee TEUER ee EHE ee ee ee TER ee ee ee 9 6 3 6 LED Error No Select ID at FPSC Profibus DP n se 9 OV UC OS ee ee ae ee ee 10 6 4 1 Rotary coding switch Profibus ID 2000222000B00nnnnenne nenne nennen nnnnnn nennen nenn 10 6 4 2 Slide switch Termination Profibus 22002200020002n0ennnennnnnnnnnnnennnnnnnennnenenn nenn 10 6 4 3Rotary coding switches S4 S5 RS485 ID 200222400022nnnnnenne nennen nenne nnenneen nn 10 6 4 4 Slide switch RS485 RS232 Interface 2200424400000n0e nenne nennn nennen nnenne nennen 10 6 4 5 Slide switch RS485 RS422 Termination u 22240024440nnenne nenne nennen nnennn nennen 10 Fiessler Elektronik Gmbh amp Co KG Kastellstr 9 73734 Esslingen Tel 0711 919697 0 email info fiessler de web www fiessler de Doku Nr 1058 vom 14 05 08 FIESSLER Feldbus Gateway FPSC Profibus DP ELEKTRONIK Index Eror Nanang asus anna ae een ein nee 11 7 1 Error handling at FPSC Profibus DP 22200022
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