ASAC-0 User Manual EN
Contents
1. ASAC 0 3 10 SANTERNO CARRARO GROUP 3 3 Control Circuits Two wire Three wire o A3 110 240 VAC e A1 110 240 VAC amp 24 VAC VDG o A2 9 24 VACIVDC o T 01 o o 02 o A3 380 440 VAC o A1 380 440 VAC o A2 o to 01 A Q s o o 02 I o o 02 1 Start stop To reset a trip open then close 02 a 03242 C Stop To reset a trip open then close 02 WARNING Isolate the ASAC 0 completely from the power supply before attempting any work on the ASAC 0 or motor Control terminals may be at phase voltage potential CAUTION For ASAC 0 xxx x 2 24VAC VDC control voltage units you can connect an external 24 VDC supply into the control input terminals 01 02 3 4 Outputs 3 4 1 Main Contactor Output The Main Contactor output terminals 13 14 closes as soon as the soft starter receives a start command and remains closed while the soft starter is controlling the motor until the motor starts a coast to stop or until the end of a soft stop The Main Contactor output will also open if the soft starter trips The Main Contactor output can be used to directly control a main contactor coil 3 4 2 Run Output The run output relay terminals 23 24 can be used to signal run status This relay is normally open The relay operates when the soft start is complete the bypass relays are closed and full voltage is being applied to the motor The relay can be used to o2. 15P0071B200 ASAC 0 SOFT STARTER Issued on 20 12 14 R 02 This manual is integrant and essential to the product Carefully read the instructions contained herein as they provide important hints for use and maintenance safety This device is to be used only for the purposes it has been designed to Other uses should be considered improper and dangerous The manufacturer is not responsible for possible damages caused by improper erroneous and irrational uses Elettronica Santerno is responsible for the device in its original setting Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of Elettronica Santerno Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non original spareparts Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected the corrections will be included in the new releases of the manual The information contained herein is the property of Elettronica Santerno and cannot be reproduced Elettronica Santerno enforces its rights on the drawings and catalogues according to the law Contents 1 GALTON SEATSIM a e AEE AEN AEE EEE AEAEE E E AEN EEE E 2 2 Mechanical Installation 2 1 Dimensions and Weights 2 2 Physical Stallone cscesestsceavess cecays a S aa esa A E tE N EEE a 3
3. 3 Electrical Installation iiciin iisraeli 3 3 1 Power TTIW OMNS sesionin ennan annaa ia dradsnatadan saad dadteass iaaa aD NAi aaae Siaa ERA asa s 3 3 2 Control Voltage Ssni A R R E RR R A E 3 3 3 Control Circuits A ER A A R natanta a 4 3 4 OID ioTii R E AEP EEE ESE EE ESEESE SE EESE E EISE AEE E E EEE E 4 3 5 Electricali Schematics sa vase tasassatienienatntenmanacanaatanntatanedanaaainnannaadatestaiaa nneraaianauetanmunanaraaniaen 5 4 5 5 1 5 2 THD GOSS excise ANETE EAE A SAET EEE E ast ENEE AAE eps tetera 7 5 3 Reset nfn anaana a a anaa n a ana 7 6 E e a A AE A EEA A A A EEEE ENEE EEEE 7 6 1 Finger C1UE 100 eernpeerepeeree er erie recerererrpree n N a a a a EERE T 6 2 Remote Opera lO nn E td E E e EE iat T 6 3 Communication MOQUIOS ss iiscasasiassiesdidssscasdsvsssadsiacscatdzvsdea atacusncasnateadidtsnct daasiuadtatescaddaasdasdvdiaaaa davadvaddidaaeaadeusdedadasssnsdanataadadtavansa 8 6 4 PC Software ccs datitiiviata wushidaii eisai nddindi einai aera A A A aaa 8 7 Specifications scsccsnssesscnscseassncssatouxacnucurseazesnavessietugsaseaseneasstoussuast aes AAE eaa EA Ae a sutgncas iavnstoxsisyeazedasvorsasbeasaicavensarranpscaesl 8 7A C ment RANJE ecien a aae eer et ere R Eana verve vee a E ei aae a ra E a 8 7 2 Semiconductor FUSES sansata inanin n a E naea inii 9 7 3 General Technical Data c ccccscssssssesesesesesescscssssssssssssscscscscscsssssseseseseseseseseseseesssisisssasavscacavavavavavavasansnsssanssatacscacacasasasases
4. trip again immediately if the cause of the trip still exists Accessories Finger Guard Kit Finger guards may be specified for personnel safety Finger guards fit over the soft starter terminals to prevent accidental contact with live terminals Finger guards provide IP20 protection when used with cable of diameter 22 mm or greater Remote Operator The Remote Operator can control and monitor the soft starter s performance Functionality includes e Operational control Start Stop Reset Quick Stop e Starter status monitoring Ready Starting Running Stopping Tripped e Trip code display ASAC 0 7 10 Z SANTERNO CARRARO GROUP 6 3 Communication Modules ASAC 0 soft starters support network communication via easy to install communications modules Each soft starter can support one communications module at a time Available protocols Ethernet Profinet Modbus TCP Ethernet IP Profibus DeviceNet Modbus RTU and USB NOTE Ethernet communication modules are not suitable for use with ASAC starters using 380 440 V AC control voltage 6 4 PC Software WinMaster can be used with Santerno soft starters to provide the following functionality for networks of up to 99 soft starters e Operational control Start Stop Reset Quick Stop e Starter status monitoring Ready Starting Running Stopping Tripped To use WinMaster with the ASAC 0 the soft starter must be fitted with a USB Module Modbus Module or a Remote Opera
5. 090 114 5 51 6 8 4 2 1 4 6 3 8 4 6 1 5 13 5 2 10 2 2 3 2 SANTERNO CARRARO GROUP Physical Installation ZA 15757A V oToTey IN ASAC 0 007 ASAC 0 055 Allow 100 mm 3 9 inch between soft starters ASAC 0 075 ASAC 0 110 Allow 200 mm 7 9 inch between soft starters ASAC 0 007 ASAC 0 055 Allow 50 mm 2 0 inch between the soft starter and solid surfaces ASAC 0 075 ASAC 0 1 10 Allow 200 mm 7 9 inch between the soft starter and solid surfaces Soft starters may be mounted side by side with no clearance that is if mounted without communications modules The soft starter may be mounted on its side Derate the soft starter s rated current by 15 L1 1 L2 3 L3 5 71 2 T2 4 T3 6 A1 A2 A3 01 02 mm AWG 13 14 23 24 mm AWG Electrical Installation Power Terminations Torx T20 Torx T20 3 Nm 4 Nm 2 2 ft lb 2 9 ft lb 7mm 7mm 3Nm 4Nm 2 2 ft lb 2 9 ft lb c gt S Control Voltages ASAC 0 soft starters can be supplied in either of two control voltage configurations ASAC 0 xxxxx1 110 240 VAC 10 15 or 380 440 VAC 10 15 ASAC 0 xxxxx2 24 VAC VDC 20 WARNING Always apply control voltage before or with mains voltage With 24 VAC VDC use contacts rated for low voltage and low current gold flash or similar CAUTION
6. 2s i US lt The start ramp time does not control the time the motor will take to reach full Voltage Start 04979 speed 1 Set the start ramp time to 20 seconds 2 Set the initial start voltage as required for the application 3 Attach a current monitoring device to output T1 4 Start the motor under normal load conditions Record the time required for the measured current to fall to or below the motor s rated full load current t then stop the motor 5 Set start ramp time t4 NOTE The start ramp time must be long enough for the motor to reach full speed before the soft starter enters bypass mode 03380 C Stop Ramp Time as 198 195 Select the soft stop ramp time C 6s a 14s Soft stop extends the time soft starter takes to reduce voltage to zero s N The ramp time does not control the time the motor will take to stop A No g completely 3 Soft Stop 8 6 10 ASAC 0 5 2 5 2 1 5 3 6 2 Z SANTERNO CARRARO GROUP Troubleshooting LEDs LED Ready Run Status Off No control power Motor not running On Ready Motor running at full speed Flash Starter tripped Motor starting or stopping Ready LED Description O Power Circuit Check mains supply L1 L2 L3 motor circuit T1 T2 T3 soft starter SCRs and bypass relays rr x1 O Supply Frequency Check mains voltage is available and supply frequency is
7. asesesess 9 7 4 Model Code ivccsssshigctiastitanawaneeriisatindelginikiaai a a a aaan a a a a A HRG 10 5 SANTERNO CARRARO GROUP Elettronica Santerno S p A Via della Concia 7 40023 Castel Guelfo BO Italy Tel 39 0542 489711 Fax 39 0542 489722 www santerno com info santerno com Z SANTERNO CARRARO GROUP Caution Statements Caution Statements cannot cover every potential cause of equipment damage but can highlight common causes of damage It is the installer s responsibility to read and understand all instructions in this manual prior to installing operating or maintaining the equipment to follow good electrical practice including applying appropriate personal protective equipment and to seek advice before operating this equipment in a manner other than as described in this manual e Isolate the ASAC 0 completely from the power supply before attempting any work on the ASAC O or motor e Cables to the control inputs must be segregated from mains voltage and motor cabling e Some electronic contactor coils are not suitable for direct switching with PCB mount relays Consult the contactor manufacturer supplier to confirm suitability e Do not apply incorrect voltages to the control input terminals e Do not connect power factor correction capacitors to the output of ASAC 0 soft starters If static power factor correction is employed it must be connected to the supply side of the soft starter The examples and diagra
8. e ea An Eaa ar EREE 600 VAC FON CeSIQNAtION iseis aeir aeania ees reaa Ea ES N EARTE denials Bypassed semiconductor motor starter form 1 Control Voltage A1 A2 A3 ASAC O E E A AE E ES ET 110 240 VAC 10 15 E E cote ce EE E E or 380 440 VAC 10 15 ASAC OOI Z tas cctic cea nntarenen tian aR an aR E attend caine 24 VAC VDC 20 Current consumption during rUn oo eeeeseececeeseeseceseesecsesneeecaesaeeeeansaeeceansseeneanseeenesnseeeesenseeesenseseasenseteasenseeeissneeteassneeeeansaeeneansaeeetanes lt 100 mA Current consumption inrush ASAC O00 erann aea a a e aa E a E A Ea 10A ASAC OROIZ sedii iea n a A T a a ted Send na 2A Inputs Start terminallO1 t cicncaccahinaa a a nine E A Normally open E N EO ES AET EEE S E EE EEEE 150 kQ 300 VAC and 5 6 kQ 24 VAC VDC stop ferminali02 essere E E en A E E E E Normally closed paan a R a R E A RTR 150 KQ 300 VAC and 5 6 kQ 24 VAC VDC Outputs Main contactor terminals 13 14 arsi san andianvadiawannadadwunamidadanhainawanas Normally open a E E A uae ee aeee tee gasse aieeseesaseeneeacea 6 A 30 VDC 6 A 250 VAC resistive Run relay terminals 23 24 cs csczceacesszedacazsdeesesasctdscazaacest qasedararadsayianeacdasaiadies acasdsasielissasacssdeasaaadbadsaeatioayasletdavaeteerssazicuaaeieds Normally open Bree E A A A E T T tte 6 A 30 VDC 6 A 250 VAC resistive Environmental Degree of Protection ASAC 0 007 to ASAC 0 055 oa ceccsesscssessesessnsseeessesseeessseesssnesee
9. in range rs x6 TK Network Communication Failure between module and network Check network connections settings and rr x8 configuration O Starter Communication Failure between starter and module Remove and refit accessory module rm x9 Supply Frequency Protection The soft starter will trip on supply frequency if the frequency rises above 72 Hz or falls below 40 Hz for more than five seconds while the soft starter is running These trip points are not adjustable In pre start starting and stopping modes the high and low frequency limits both apply with no time delay A supply frequency trip will also occur if e all three input phases are lost while the soft starter is running e all three input phases fall below 120 VAC at start or while the soft starter is running e the line contactor opens while running Reset Trips can be cleared by pressing the Reset button on the soft starter sending a Reset command from the serial communications network or by switching the control inputs To clear a trip via the control inputs the soft starter requires a closed to open transition on the stop input 02 e In three wire control use the external stop button to momentarily open the stop input open A1 02 e In two wire control if the soft starter tripped with a start signal present remove the start signal open A1 to 01 02 The Reset button is located on the front of the unit above the adjustment switches The soft starter will
10. ms in this manual are included solely for illustrative purposes The information contained in this manual is subject to change at any time and without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or application of this equipment WARNING ELECTRICAL SHOCK HAZARD The ASAC 0 contains dangerous voltages when connected to mains voltage Only a qualified electrician should carry out the electrical installation Improper installation of the motor or the ASAC 0 may cause equipment failure serious injury or death Follow this manual and local electrical safety codes GROUNDING AND BRANCH CIRCUIT PROTECTION It is the responsibility of the user or person installing the ASAC 0 to provide proper grounding and branch circuit protection according to local electrical safety codes SHORT CIRCUIT The ASAC 0 is not short circuit proof After severe overload or short circuit the operation of the ASAC 0 should be fully tested by an authorised service agent Mechanical Installation Dimensions and Weights Depth Weight mm inch kg Ib TS SaaS ae T e a e l eo m ASAC 0 007 ASAC 0 015 ASAC 0 018 55 90 5 23 ASAC 0 022 2 16 3 6 0 9 ASAC 0 030 ASAC 0 037 ASAC 0 045 110 5 37 ASAC 0 075 ASAC 0
11. near ste A EE ESEE RAEE EES 10 watts typical Approvals O E EE EE E PEE E AE A ET E N AEA EEEE EAE ET T IEC 60947 4 2 OE a a A N E E teers IEC 60947 4 2 EAC f ormeny GOST acununnniansininnnia aaae io i TP TC 004 2011 ROHS tenein a a ta Compliant with EU Directive 2002 95 EC UEVCUL fh ane neon Eee ee ee i ade ine an eee UL 508 Operational Life ASAC 0 0072055 meaa EY OPE a IBD BOP TT 1 000 000 operations BSAC 0 0 TS 2110 occ A EA ATEA E EEE AAE A 30 000 operations Model Code ASAC 0 l l Control voltage 1 110 240 VAC amp 380 440 VAC 2 24 VACNDC Mains voltage 4 200 440 VAC 5 200 575 VAC Nominal kW rating 400 VAC 007 030 AC53b 4 6 354 037 110 AC53b 4 6 594 10 10 ASAC 0
12. perate a contactor for power factor correction capacitors or to signal soft starter run status to an automation system 4110 ASAC 0 Z SANTERNO CARRARO GROUP 3 5 Electrical Schematics Soft starter installed with a motor protection circuit breaker Soft starter installed with a motor protection circuit breaker and main contactor mm TA K1 _ L J 1 L1 2 T1 l l l l 5 ee m pal arma M l l L A p 5 L3 6 T3 l o o BI T gt D 13 14 3 a 2 KI 24 M Motor three phase K1 Main contactor 13 14 Main contactor output 23 24 Run contactor output ASAC 0 5 10 Z SANTERNO CARRARO GROUP 4 Adjustments Initial Start Voltage 50 AST 60 a 30 70 Initial Start Voltage 2 Start Ramp Time B Stop Ramp Time Start Ramp Stop Ramp B E Time Seconds OS 125 ss 195 12s XO 14s LD 14s AAK 16s 16s Li 2 No 20s Soft Stop 15098 A oO Initial Start Voltage 50 Select the initial start voltage A 40 60 Initial Start Voltage E Suggested setting IAT TO Centrifugal Pump i 70 04978 A 03379 C 2 Start Ramp Time as 105 125 Select the start ramp time B 6s 14s The start ramp defines how long the soft starter will take to increase voltage 4s Gy 16s from the initial start voltage to full voltage
13. sesuseeeassneeseansnceneansaeeseansaeeasaneaeentansateesansaseetantess IP20 Degree of Protection ASAC 0 075 to ASAC 0 110 urera E aa a IP00 Operating temperature eeraa E E T EE E E A E E NS 10 C to 60 C Storage temperature ou eeeecececseseeseceseseesesseesesesseeessnsseeissnseeeassneeeeessneeeeansneeeeaneaeeees 25 C to 60 C to 70 C for less than 24 hours ASAC 0 9 10 7 4 SANTERNO CARRARO GROUP RUMIJA r a aa ta deed ea 5 to 95 Relative Humidity Pollutomdegiee nza a eter ai ehitra dd iee ean aie cementation Pollution Degree 3 BA olre OIME EEE PEA E AE A A A TE IEC 60068 Test Fc Sinusoidal E E EE TEE E E E E A E A cer ee erercie 4 Hz to 13 2 Hz 1 mm displacement E E vere ere reece reerre ne tecrenrreeerer ree mere rece eee 13 2 Hz to 200 Hz 0 7 g EMC Emission Equipment class EMC sia teseadviiiani nav iinet ven an e S E EE e EE Er NE E Class B Conducted radio frequency emission c secccccessesesesestesesseeeesesseeeesneeeeissnseteatsneeeeatsneeeeaneneeeeaees 0 15 MHz to 0 5 MHz lt 56 46 dB uV are E nares neti eet E E anaes eames AA E E eatmranne annie 0 5 MHz to 5 MHz lt 46 dB uV EE E EAEI E AA E A A E AANT 5 MHz to 30 MHz 50 dB uV Radiated radio frequency emission ccscecsessesessesseeesseeseeesueseesesneeeeansneeeeansneenesnsaeestansaeentanesteatens 30 MHz to 230 MHz lt 30 dB uV m E PEE TA EEE ET E A E ES A ER 230 MHz to 1000 MHz lt 37 dB uV m EMC Immunity Elec
14. tor 7 Specifications 7 1 Current Ratings 8 10 ASAC 0 7 2 7 3 Z SANTERNO CARRARO GROUP Semiconductor Fuses Semiconductor fuses can be used with ASAC 0 soft starters to reduce the potential for damage to SCRs from transient overload currents and for Type 2 coordination ASAC 0 soft starters have been tested to achieve Type 2 coordination with semiconductor fuses Suitable Bussmann and Ferraz Mersen semiconductor fuses are detailed below Model SCR Pt As EuropeanEC Style Bussmann Fuse _ Bussmann Fuse North American Style Square Body 170M British Style BS88 ASAC 0 007 1150 ee 170M 1314 63 FE ASAC 0 015 8000 ER 170M 1317 160 FEE ASAC 0 018 10500 Ri 170M 1318 160 FEE ASAC 0 022 15000 EOE 170M 1318 180 FM ASAC 01030 18000 E 170M 1319 180 FM ASAC 0 037 51200 P 170M 1321 250 FM ASAC 0 045 80000 OA 170M 1321 250 FM ASAC 0 055 97000 EA 170M 1321 250 FM ASAC 0 075 168000 ARa ai 170M 1322 500 FMM ASAC 0 090 245000 E 170M 3022 500 FMM ASAC 0 110 320000 MOTOROS iene 170M 3022 500 FMM xxx Blade Type Contact Ferraz Mersen for options General Technical Data Mains Supply Mains voltage L1 L2 L3 Ah seston e E E E E E E nai E TET 3 x 200 VAC 440 VAC 10 15 E E E E E E A E E 3 x 200 VAC 575 VAC 10 15 Mains frequency at Statt se norssno nreno at r r r aE EEE EE nant anon r E aaa 45 Hz to 66 Hz Rated insulation Volagere ae Se a
15. trostatic discharge c ccsesessssesesssseseesesesseeseaeeseeceseeaeeceseeaeeeeseeseeessesseeessesseeessnseesasenseees 4 kV contact discharge 8 kV air discharge Radio frequency electromagnetic field c seececeseescseseeessnsseeteseseesesueeeesesneeeeansneeteansaeensansateesenseteatens 0 15 MHz to 1000 MHz 140 dB uV Rated impulse withstand voltage Fast transients 5 50 ns c eecccscsseecseseseeeseeeeeenseeetesnsseeessnesteeseneess 2 kV line to earth 1 kV line to line Voltage dip and short time interruption oo cece ceseeseeecseseeseeeseeseeseseeeeeaesneeeeansaeeseansaeeesansaeeesanseteeseneeteetens 100 ms at 40 nominal voltage Harmonics and distortion c ccecescecsesesseseesesecesssecsesaceeesesneeseansaeeeeansaeeseansasestansateessnseteesenseeeetens IEC61000 2 4 Class 3 EN IEC61800 3 EE ener ere e creer ere re perese rey etre AE A E E EEEE EAC TP TC 020 2011 Short Circuit Rated short circuit current ASAC 0 007 to ASAC 0 022 oo eeseseeteseeseeseesereesneeeseeniereesneressneeiesasenesseeaeressneenesatenteeteaneeesaneeensaseneens 5 kA Rated short circuit current ASAC 0 030 to ASAC 0 110 oo cseseeteseeeresneeesneessteneressnerissneemameanereeansressneeeanmeniareeanseessneenaaenns 10 kA 1 These short circuit ratings are with fuses used as given in the table under Semiconductor Fuses on page 9 Heat Dissipation During Start ssie annia aea A N neaniteasu len ialey adnan Giants 3 watts ampere DUNMOIRUM cere E eeeeat E eeate
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