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MOVI-PLC® advanced DHE41B/DHF41B/DHR41B - Cont

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1. 4 4 Installing the MOVI PLC advanced DHF41B controller 4 4 1 Function description of the terminals DIP switches and LEDs NOTE The connections identical with DHE41B are described in section Installation of the MOVI PLC advanced DHE41B controller Front ladle LED EEEE B Designation sA AR Function controller Srana LED LED 1 CAN 1 status Status of CAN 1 system bus DHF41B LED 2 CAN 2 status Status of CAN 2 system bus mee LED 3 IEC progr status Status of control program LED 4 PLC status Status of control firmware o LED 5 User LED Freely programmable 6 LED 6 DIO6 7 Status input or output DIO6 7 Li7 LED 7 DIO4 5 Status input or output DIO4 5 s2 LED 8 DIO2 3 Status input or output DIO2 3 oO LED 9 DIOO 1 Status input or output DIOO 1 LED 10 24V 1 0 OK Status of voltage supply I O Os LED 11 Reserved 2 la LED12 Reserved o Se LED 13 BUSOFF The two color LEDs 13 16 display the cur L14 LED 14 Bit strobe I O rent status of the fieldbus interface and the ie LED 15 Polled I O DeviceNet system LED 16 Mod Net 22 on LED 17 Fault Profibus Status of PROFIBUS bus electronics an LED 18 Run Profibus Status of PROFIBUS communication Terminal X30P X30P 9 GND M5V Reference potential for PROFIBUS Ae Te PROFIBUS X30P 8 RxD TxD N Signal receive transmit negative o 2 Sub D9 X30P 7 N C Terminal unassigned e X30P 6 VP P5V 100 mA DC 5 V potential for bus terminator X30P 5 GND M5V Reference potential
2. 4 3 Installing the MOVI PLC advanced DHE41B controller 4 3 1 Function description of the terminals DIP switches and LEDs Front view LED MOVI PLC advanced Designation DIP switches Function controller DHE41B Terminal LED LED 1 CAN 1 status Status of CAN 1 system bus DHE41B LED 2 CAN 2 status Status of CAN 2 system bus LED 3 IEC progr status Status of control program eae LED4 PLC status Status of control firmware ost 8l5 LED 5 User LED Freely programmable Aos ao LED 6 DIO6 7 Status input or output DIO 6 7 z LED 7 DIO4 5 Status input or output DIO 4 5 Tlie e2 LED 8 DIO2 3 Status input or output DIO 2 3 sA3e 241k LED9 DIOO 1 Status input or output DIO 0 1 l X35 LED10 24 V I O OK Status of voltage supply I O of Terminal X31 X31 1 24 V input Voltage input DC 24 V f Binary inputs and outputs X31 2 REF24V Reference potential for binary signals 5 plug in terminals X31 3 DIO 0 Binary input or output DIO 0 F X31 4 DIO 1 Binary input or output DIO 1 al X31 5 DIO 2 Binary input or output DIO 2 F X31 6 DIO 3 Binary input or output DIO 3 X31 7 DIO 4 Binary input or output DIO 4 X31 8 DIO 5 Binary input or output DIO 5 X31 9 DIO 6 Binary input or output DIO 6 X31 10 DIO7 Binary input or output DIO 7 3 i os g Terminal X34 X34 1 RS Signal RS485 COM 1 gfe e3 RS485 interfaces COM1 X34 2 RS insulated Signal RS485 insulated COM 2 1e ello COM2 X34 3 RS Signal RS485 COM 1
3. Example Net mask decimal binary 255 255 255 0 11111111 11111111 11111111 00000000 In the example the last 8 bits of the IP address of the MOVI PLC advanced DH 41B controller and the PC interface must be different Address settings Proceed as follows to establish engineering access to the MOVI PLC advanced for engineering DH 41B controller via an existing network access via a 7 network In the section lt Ethernet2 gt of the NetConfig cfg configuration file in the System folder of the SD memory card enter the following according to the specifications of your network administration IP address Net mask Gateway address Switch the DIP switch S1 to the lower position This ensures that the new address settings are adopted during the next boot process of the MOVI PLC advanced DH 41B controller Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Configuration with the MOVITOOLS MotionStudio PC software Project Planning and Startup qu 5 Setting the engi e Open the menu item Communication plugs in MOVITOOLS MotionStudio in the neering access in Network menu MOVITOOLS MotionStudio Configure communication plugs Activate iare No M Activate Activate Yes Edit H 12 1 V Activate T Activate OK W Abbrechen MOVITOOLS MotionStudio 63436AXX Select the entry Ethernet 1 from the dropdown menu
4. cccccccseseeeeeee 8 LED Run Profibus n se 31 Content of this manual ossee 8 Operating displays of the MOVI PLC advanced PAO OhS Sk sass een E 36 DHR41B controller in EtherNet IP mode 41 Operating displays of the MOVI PLC advanced L DHR41B controller in PROFINET mode 38 BED 24 IVO ORK anc eniinn aaiae 22 FS FAILSAFE STATUS LED 0c0c0000000 38 LED CAN 1 status 00ers 21 Operating displays of the MOVI PLC advanced LED CAN 2 status aeee 21 DHR41B in EtherNet IP mode LED DIO N M qiii eiaa iiei 22 LED MODULE STATUS cocccccccccccccccccecceececeee 41 LED Fault Profibus i 31 LED NETWORK STATUS fk anaa 41 LED FS FAILSAFE STATUS oaeee 38 Operating displays of the MOVI PLC advanced LED IEC program status eeeeeeeeeeeereeeeeenee 21 DHR41B in PROFINET mode LED PIO eonenna ni e devia 30 LED BUS FAULT ceccccccccccccccccccccceccccceccececeeees 38 LED PEC Status arera ieee eves E ETa 22 LED Link Activity es seco eh vase acetals Dee 39 LED Run Profibus 00 2 ccceeeeeeeeeeeeneeeeeeeeenaeeees 31 BED RUN 620 revlon cog no Oe 39 M Other applicable documentation cee 7 Mounting P Basic procedure for installing and removing Pin assignment of an RJ45 plug connector 34 an option card in from PROFIBUS connection connector X30P of MOVIDRIVE MDX61B 0000 15 MOVI PLC advanced DHF41B c eseeeeees 26 Mounting options for the MOVI PLC PROFIBUS monitoring fun
5. 17 Connection of RS485 interface connector X34 of MOVI PLC advanced DHE41B nsee 19 Content of this manual seeen 8 Copyright notice 2 2 0 0 cccccececceeeeeeeeeeeeeeeceeceeeeeeeeeees 6 D Datenaustausch PROFIBUS 12 DeviceNet connection connector X30D of MOVI PLC advanced DHF41B eeen 27 Diagnostic LED option of MOVI PLC advanced DH 41B controler aea eaaa a eenei 13 Diagnostic procedure for PROFIBUS DP 60 Diagnostic procedure for system bus GAN T CAN 2 ETT E 59 Dimension drawings MOVI PLC advanced DH 41B UOH11B compact controller s s s 66 MOVI PLC advanced DHF DHR41B UOH21B compact controller 67 E Engineering satanica linia i 9 Engineering interface of the MOVI PLC advanced DH 41B controller n 51 Error diagnostics 0 ecceceeeeeeeeeeeeeeeeneeeeeeeeeeeeres 59 Diagnostic procedure for PROFIBUS DP 60 Diagnostic procedure for system bus CAN 1 CAN 2 oii ieeceecceeetteeetteeettteetees 59 Exclusion of liability eeeeeeeeeeeeeeseeeeeeeeeeee 6 F Function description of the terminals DIP switches and LEDs of MOVI PLC advanced DHE411B 16 Function description of the terminals DIP switches and LEDs of MOVI PLC advanced DHF41B 24 Function description of the terminals DIP switches and LEDs of MOVI PLC advanced DHR41B 32 G General NOES siran 5 Exclusion of liability siero onia 6 Right to claim under warranty seisen 5 Structure of the safety notes
6. Off The safety option is currently in the initialization phase Check voltage supply Check configuration of the bus master Flashing red green A fault occurred in the safety part cause of the fault already remedied acknowl edgement required Acknowledge fault in the F Host reintegra tion LED L13 BUS FAULT The LED L13 BUS FAULT displays the status of the PROFINET LED L13 Status of the Cause of error Troubleshooting Off PROFINET IO device is currently 38 exchanging data with the PROFINET IO controller Data Exchange Flashing green The flashing function in the PROFI Flashing NET IO controller project planning is green red activated to visually localize the sta tions Red e Connection to the PROFINET IO Check the PROFINET connection of controller has failed the DHR41B option e PROFINET IO device does not Check the PROFINET IO controller detect a link Check the cabling of your PROFINET e Bus interruption network e PROFINET IO controller is not in operation Yellow The STEP 7 hardware configuration Switch the STEP 7 hardware configu Flashing yellow contains a module that is not permit ted ration to ONLINE and analyze the sta tus of the components of the slots in the PROFINET IO device Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Installing the MOV
7. 4 7 1 Function description of terminals X5a X5b MOVIAXIS master module MOVIAXIS master Designation Terminal Function module MXM g e X5b connector X5b 1 DC 24 Vg Voltage supply for control electronics To X5b X5b 2 DGND Reference potential of control electron 20 X5b 3 DC 24V g ics 30 X5b 4 BGND Brake voltage supply 40 Reference potential for brake connec Ta X5a tion 20 X5a connector X5a 1 DC 24 Vg Voltage supply for control electronics a2 X5a 2 DGND Reference potential of control electron ag X5a 3 DC 24 Vz ics Pearse X5a 4 BGND Brake voltage supply 59233AXX Reference potential for brake connec tion e The connectors X5a and X5b are connected in parallel In this way the voltage sup ply of the MOVIAXIS master module can be provided from the right to X5b or from below to X5a With connection to X5a further modules can be connected via X5b e g supply module axis module The voltage supply of brake X5a b 3 4 is con ducted by the MOVIAXIS master module The MOVI PLC advanced DH 41B controller can be supplied by the MOVIAXIS switched mode power supply module MXS or from an external voltage supply For this purpose connect X5 between the individual devices e If the MOVI PLC advanced DH 41B controller is supplied with DC 24 V by the MOVIAXIS switched mode power supply module the function of the MOVI PLC advanced DH 41B controller is ma
8. Ou0NM II xi MOVI PLC advanced DHE41B DHF41B DHR41B Controller Edition 04 2008 Manual 16623215 EN SEW EURODRIVE Driving the world 1 GON Kal NOTES A E E A SA SAE EE E E EAT E AE 5 1 1 Structure of the safety notes sesseeseeeeseeeseereerstinrsstntrtnnetrnnttrnernnnrennerenne 5 1 2 Right to claim under warranty esssssesssiresserereeserinnnserrnnertnnnnerennnnnerennnnernnnna 5 13 Exclusion of lability ssceees ussciet e hate eee neh slate ated leita 6 142 Copyright notice vases fos stdin negeria netaa aana at aan aa aane aae eee cate 6 2 Satety NOS E E EEEE ETET 7 2 1 Other applicable documentation ccccceceeeeeeeeeteeeeeeeeeeeeeeeeeseeeteaeeeseaeeeeaes 7 2 2 Safety UNCION S a a ae aaa a aa teen aE Aaaa fete ares 7 23 HOISt AppPliCAatlONS ene n E a E cei 7 234 DEDS a E aS A A ae nears AA AEN 7 Se MYOJUCHON sii Ea EE N E E A E 8 3 1 MOVI PLC Motion Control with integrated control technology 8 3 2 MOVI PLC advanced DH 41B Controller cccccscssssssessessessesstessessessesstestenes 9 4 Mounting Installation INStruCtionS ccsseccesseessseeeeseeeeseeeseseeeeeeeeeseneeeneneees 14 4 1 Mounting options for the MOVI PLC advanced DH 41B controller 14 4 2 Mounting MOVI PLC advanced DH 41B in MOVIDRIVE MDX61B 14 4 3 Installing the MOVI PLC advanced DHE41B controller c cscseseeees 16 4 3 1 Fun
9. Option cards can only be installed or removed for MOVIDRIVE MDX61B drive inverters sizes 1 to 6 Only SEW EURODRIVE engineers may install or remove option cards for MOVIDRIVE MDX61B size 0 drive inverters Only SEW EURODRIVE engineers may install or remove MOVI PLC advanced DH 41B controllers for MOVIAXIS as well as install MOVI PLC DH 41B UOH B compact controllers 4 2 Mounting MOVI PL C advanced DH 41B in MOVIDRIVE MDX61B The MOVI PLC advanced DHE41B controller must be plugged into the fieldbus slot Before you begin of the MOVIDRIVE MDX61B If the fieldbus slot is not available you can plug the DHE41B option into the expansion slot The MOVI PLC advanced DHF41B DHR41B controller must be plugged into the expansion slot of the MOVIDRIVE MDX61B It cannot be installed in MOVIDRIVE MDX6 B size 0 Observe the following notes before installing or removing the MOVI PLC advanced DH 41B controller e Disconnect the drive inverter from power Switch off the DC 24 V and the line voltage Take appropriate measures to avoid electrostatic charges use discharge strap con ductive shoes etc before touching the MOVI PLC advanced DH 41B Before installing the MOVI PLC advanced DH 41B controller remove the keypad and the front cover After installing the MOVI PLC advanced DH 41B controller replace the keypad and the front cover Keep the MOVI PLC advanced DH 41B controller in its original
10. The permitted total cable length depends on the baud rate setting of the system bus 125 kbaud gt 500 m 250 kbaud gt 250 m 500 kBaud gt 100 m 1000 kbaud gt 40 m Switch on the system bus terminating resistor at the start and end of the CAN 2 sys tem bus connection MOVIDRIVE B DIP switch S12 ON MOVITRAC B DIP switch S1 ON For all other devices switch off the terminating resistor MOVIDRIVE B DIP switch 12 OFF MOVITRAC B DIP switch S1 OFF If the MOVI PLC advanced DH 41B controller is for example located at the end of the CAN 2 system bus you have to connect a terminating resistor of 120 O between pins X32 2 and X32 3 for CAN 1 terminating resistor between pins X33 2 and pin X33 3 STOP There must not be any potential displacement between the units connected via the CAN 2 system bus There must not be any potential displacement between the units connected via the CAN 1 system bus Take suitable measures to avoid potential displacement such as connecting the unit ground connectors using a separate cable 4 3 4 Connection of the RS485 interface connector X34 STOP There must not be any potential displacement between the units connected via the RS485 Take suitable measures to avoid a potential displacement e g by connect ing the unit ground connectors using a separate lead Dynamic terminating resistors are installed Do not connect any
11. neee 5 l Installation Connecting system bus CAN 2 connector X32 CAN 1 connector X33 of MOVI PLC advanced DHE41B 18 Connection of binary inputs and outputs connector X31 of MOVI PLC advanced DHE41B aen 17 Connection of RS485 interface connector X34 of MOVI PLC advanced DHE41B 19 DeviceNet connection connector X30D of MOVI PLC advanced DHF41B 27 Engineering interface of the MOVI PLC advanced DH 41B controller 51 Function description of terminals X5a X5b MOVIAXIS master module 46 Function description of the terminals DIP switches and LEDs of MOVI PLC advanced DHE41B ou cccccccceeeeeeees 16 Function description of the terminals DIP switches and LEDs of MOVI PLC advanced DHF411B ccceecceeeeee 24 Function description of the terminals DIP switches and LEDs of MOVI PLC advanced DHR41B cn 32 MOVI PLC advanced DH 41B in MC0O7B MDX6 TB 222 5 fesse Sarl eet es 48 MOVI PLC advanced DH 41B in MC07B compact controller Operating displays 2 ceeeeeeees 50 MOVI PLC advanced DH 41B in MOVIDRIVE MDX61B ccc005 46 MOVI PLC advanced DH 41B in the MOVIAXIS master module 46 Wiring diagram ee eeeeteeeeeeeeeteeeeeeenees 47 Operating displays of MOVI PLC advanced DHE41B ccccscecceeeee ee 21 Operating displays of the MOVI PLC advanced DHR41B controller in PROFINET mode cccccceeecee
12. master configuring state e Missing incorrect or incomplete configuration Lights up Online operational mode Online green and connected A polled I O connection has been established estab lished state Flashing red Minor fault or connection tim Invalid baud rate set via DIP switches 1 s cycle eout A correctable fault has occurred e Polled I O connection is in timeout status Red light Critical fault or critical link An error that cannot be corrected has occurred failure BusOff _DUP MAC check has detected an error LED L16 The function of the LED L16 Mod Net Module Network Status described in the fol Mod Net lowing table is specified in the DeviceNet specification Status of the Status Meaning LED L16 Off Not switched on OffLine Unit is off line Unit performs DUP MAC check Unit is switched off Flashing Online and in operational The unit is on line and no connection has been estab green mode lished 1 s cycle DUP MAC check performed successfully A connection has not yet been established with a mas ter e Missing incorrect or incomplete configuration Lights up Online operational mode e Online green and connected Connection to a master has been established Connection is active established state Flashing red Minor fault or connection tim A correctable fault has occurred 1 s cycle eout e Polled I O or and bit strobe I O connection are in time out status DUP MAC check has detecte
13. 1 System bus CAN 1 X33 2 CAN 1H System bus CAN 1 high plug in terminals color X33 3 CAN 1L System bus CAN 1 low YE BK Top Default IP address DIP switch 31 S1 Bottom Ethernet 2 connection Reset button T1 T1 Reset Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 25 Mounting Installation Instructions Installing the MOVI PLC advanced DHF41B controller 4 4 2 PROFIBUS connection connector X30P MOVI PLC PROFIBUS connection Baud rates greater than 1 5 MBaud Bus terminator 26 Connection to the PROFIBUS system takes place using a 9 pin sub D plug according to IEC 61158 The T bus connection must be made using a plug with the corresponding configuration The following figure shows the PROFIBUS connector that is connected to X30P of the MOVI PLC advanced DHF41B controller RxD TxD P RxD TxD N CNTR P DGND M5V VP P5V 100mA DGND M5V ojona A w 61766AXX Figure 7 Assignment of 9 pin D sub plug to IEC 61158 1 9 pin sub D plug 2 Signal line twisted 3 Conductive connection over a large area is necessary between plug housing and the shield As a rule the MOVI PLC advanced DHF41B controller is connected to the PROFIBUS system using a shielded twisted pair cable Observe the maximum supported transmis sion rate when selecting the bus connector The twisted pair cable is connected to the PROFIBUS connector usin
14. 12 W Ethernet connection Via RJ45 socket pin assignment according to IEC 11801 X30 1 X30 2 Integrated Ethernet switch with autocrossing and autonegotiation functionality Engineering Additional engineering access via PROFINET EtherNet IP and Modbus TCP IP interface X30 1 2 7 5 MOVI PLC advanced compact controllers MOVI PLC advanced compact controller Unit versions MOVI PLC advanced DHE41B UOH11B MOVI PLC advanced DHF41B UOH21B MOVI PLC advanced DHR41B UOH21B Electrical supply e X26 U DC 24 V 15 20 DGND is to be grounded PELV Power consumption Pmax 8 5 W Imax 600 mA e X31 You will have to supply the binary inputs and outputs with DC 24 V separately NOTES Note the following e The CAN1 system bus is connected in parallel to X33 and X26 e The RS485 interface COM 1 is connected in parallel to X34 and X24 Further technical data is identical to that of Sec 7 1 and 7 2 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 65 66 Technical Data and Dimension Drawings Dimension drawings of MOVI PLC advanced DH 41B UOH B 7 6 Dimension drawings of MOVI PLC advanced DH 41B UOH B 7 6 1 DHE41B UOH11B dimension drawing 45 5 5 gt gt HHH 224 257 5 234 5 185 28 60306AX
15. A 34 4 5 3 Shielding and routing bus cables 0 0 ie eeeeeeeeeeeenteeeeeeeenteeeeeeeenaaes 35 4 5 4 Setting the DIP switches 20 and 21 oo ceceeeeeeneeeeeeeeettaeeeeeeeaas 35 4 5 5 TCP IP addressing and subnetworks ee eee cent eeeeeeeteeeeeeeeaees 36 4 5 6 Operating displays of the MOVI PLC advanced DHR41B controller in PROFINET mode 00 0 eeeeeeeeeeeeeneeeeeeeeneeeeeeeenaeeeeeeeaaas 38 4 5 7 Setting the IP address parameters via DOP eeeeccceeeeeteeeeeeeetaes 40 4 5 8 Operating displays of the MOVI PLC advanced DHR41B controller in EtherNet IP mode ooo eee eeeeeeeeeeeeeeeeeeeeneeeeeeeenaeeeeeeeaas 41 4 5 9 Setting the IP address parameters ceceeeeeeeeeeeeeeeeeeeenteeeeeeeeaas 43 4 5 10 The integrated Ethernet switch 00 0 ceeeeeeeeeeeeeeeeeeeeneeeeeeeeaees 45 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 8 4 6 Installation of the DH 41B option in MOVIDRIVE MDX61B c ccsecceseeeeseees 46 4 7 Installation of the DH 41B option in the MOVIAXIS MDX61B MaSsteniMogules reia este seh ete Get ead et dees Peete et eee hee 46 4 7 1 Function description of terminals X5a X5b MOVIAXIS master modula j aren An A R 46 4 8 Installing the DH 41B option in MOVITRAC B compact controller 48 4 8 1 Function description of terminals and LEDS ssssssssenennennseesseerenne 48 4 8 2 Connection of RS485 interface COM 1 connector X24 oo 48 4 8 3 Connection of system bus CAN 1 powe
16. Ase 35 plug in terminals X34 4 RS insulated Signal RS485 insulated COM 2 X34 5 DGND Reference potential COM 1 X34 6 GND insulated Reference potential COM 2 60108AXX Connector X35 X35 1 USB 5 V DC 5 V power supply USB connection X35 2 USB Signal USB In preparation X35 3 USB Signal USB X35 4 DGND Reference potential Connector X36 X36 Connection Ethernet 1 System bus RJ45 socket Standard Ethernet assignment Connector X37 X37 Connection Ethernet 2 RJ45 socket Terminal X32 X32 1 REF_CAN 2 Reference potential for system bus System bus CAN 2 X32 2 CAN 2H CAN 2 electrically isolated X32 3 CAN 2L System bus CAN 2 high plug in terminals System bus CAN 2 low Terminal X33 X33 1 DGND Reference potential for system bus System bus CAN 1 X33 2 CAN 1H CAN 1 plug in terminals X33 3 CAN 1L System bus CAN 1 high System bus CAN 1 low 2 Top Default IP address 192 168 10 4 DIP switch Bottom Ethernet 2 connection Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions 4 Installing the MOVI PLC advanced DHE41B controller 4 3 2 Connection of binary inputs and outputs connector X31 Binary inputs Interrupt inputs Binary outputs Connector X31 provides 8 binary inputs or outputs e g for controlling external actua tors sensors You can define the binary inputs and outputs in the PLC editor of the MOVITOOLS MotionStudio software X31
17. Complies with EN 61800 3 Ambient temperature Climate class Integrated in MOVIDRIVE MDX61B e 0 C 60 C Derating at 40 C 60 C see MOVIDRIVE MDX60B 61B system manual Installed in MOVITRAC B AC 230 V AC 400 500 V to 4 kW e 10 C 60 C Derating at 40 C 60 C see MOVITRAC B system manual Installed in MOVITRAC B AC 400 500 V over 4 kW 0 C 60 C Derating at 40 C 60 C see MOVITRAC B system manual Installed in the MOVIAXIS master module e 0 C 45 C Compact controller e 10 C 60 C EN 60721 3 3 class 3K3 Storage temperature Climate class 25 C 70 C EN 60721 3 3 class 3K3 Type of cooling Convection cooling Degree of protection IP20 Operating mode Continuous duty see MOVIDRIVE MDX60B 61B MOVITRAC B MOVIAXIS system manuals Pollution class 2 according to IEC 60664 1 VDE0110 1 Installation altitude max 4000 m asl Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 61 62 Technical Data and Dimension Drawings MOVI PLC advanced DHE41B controller 7 2 MOVI PLC advanced DHE41B controller MOVI PLC advanced DHE41B controller Part number MOVI PLC advanced DHE41B 1821 160 7 Electrical supply The following applies for all units MDX MX compact controller e You will have to supply the binary inputs and outputs
18. Instead of setting the three parameters IP address subnetwork mask and standard gateway manually they can be assigned in an automated manner by a DHCP server in the Ethernet network This means the IP address is assigned from a table which contains the allocation of MAC address to IP address Parameter P785 indicates whether the DHR41B option expects the IP parameters to be assigned manually or via DHCP Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 37 Mounting Installation Instructions Installing the MOVI PLC advanced DHR41B controller 4 5 6 Operating displays of the MOVI PLC advanced DHR41B controller in PROFINET mode NOTE The LEDs identical with DHE41B L1 L10 are described in section Operating dis plays of the MOVI PLC advanced DHE41B controller There are 4 LEDs L11 L12 L13 L14 on the DHR41B option card that display the cur rent status of the DHR41B option the PROFINET system and the safety options FS LED LED L12 FAILSAFE STATUS indicates the failsafe status on PROFINET Status of the FS LED Cause of error Troubleshooting Green The safety option is currently perform ing a cyclical data exchange with the F host data exchange Standard operating state Red e Fault status in the safety part e No 24 V_LS supply voltage present Read diagnostic in F Host Eliminate the cause of the fault and acknowledge in the F Host
19. L7 ro 13 14 15 11 2e o C D DC 24 V GND 60304AEN Figure 10 Installation of the MOVI PLC advanced DHE41B UOH B compact controller 4 8 4 MOVITRAC B compact controller option slot operating displays LED H1 The LED H1 signals correct operation via connection X26 Status of LED Diagnostics Troubleshooting H1 OFF Correct operation of connection X26 LED H2 LED H2 is reserved 50 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Engineering interface of the MOVI PLC advanced DH 41B controller 4 9 Engineering interface of the MOVI PLC advanced DH 41B controller The engineering access to the MOVI PLC advanced DH 41B controller is realized via the Ethernet 2 interface connector X37 Engineering access to the MOVI PLC advanced DHF41B controller is also possible via PROFIBUS connector X30P and to the MOVI PLC advanced DHR41B controller via Ethernet connector X30 1 2 NOTE For detailed information refer to the MOVI PLC advanced Fieldbus Interfaces PROFIBUS DP V1 Ethernet TCP IP EtherNet IP DeviceNet Modbus TCP IP manual 4 10 Shielding and routing bus cables Only use shielded cables and connection elements that also meet the requirements of
20. MOVI PLC is a family of programmable logic controllers for inverters It allows drive so lutions logic processing and sequence controls to be automated simply and efficiently using IEC 61131 3 compliant programming languages MOVI PLC is a universal solution because it is able to control the entire portfolio of SEW inverters and offers a simple upgrade to a more powerful MOVI PLC ver sion thanks to its universal execution of the programs MOVI PLC is scalable due to several different hardware platforms basic ad vanced etc and modular software concepts libraries for numerous applications MOVI PLC is powerful due to extensive technologies such as electronic cam syn chronous operation and the control of demanding applications such as material handling Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Introduction MOVI PLC advanced DH 41B controller Control categories MOVI PLC basic DHP11B allows for coordinated single axis movements and inte gration of external inputs outputs as well as drive operator panels DOP This makes MOVI PLC basic DHP11B suitable for the task of module controller and also for that of stand alone controller for machines of medium complexity MOVI PLC advanced DH 41B is characterized by a greater variety of interfaces and higher performance which allows complex calculations and for example interpolat ed movements MOVI PLC advanced is suitable
21. external termi nating resistors You can connect one of the following devices to the RS485 interfaces COM1 2 connec tor X34 e DOP11A operator terminals Gearmotor with integrated frequency inverter MOVIMOT 63207AXX Figure 5 6 pole connector for connecting the RS485 interfaces COM1 2 NOTE For more information on how to connect the DOP11B operator terminal refer to the chapters Installation and Pin assignment in the DOP11B Operator Terminals sys tem manual Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 19 Mounting Installation Instructions Installing the MOVI PLC advanced DHE41B controller 4 3 5 Connecting the Ethernet 1 system bus connector X36 The Ethernet 1 interface connector X36 is reserved for the system bus 4 3 6 Connection of the Ethernet 2 interface connector X37 20 You can connect an engineering PC to the Ethernet 2 interface connector X37 PC COM E 4 x hs S1 _o 61522AXX Figure 6 Example Connecting an engineering PC via the Ethernet 2 interface to X37 Using the Ethernet 2 interface the MOVI PLC advanced DHE41B controller can also exchange data via UDP TCP with another controller Manual MOVI PLC advanced DHE
22. for automating cells and ma chines The integrated Ethernet interface allows for connecting MOVI PLC aa vanced directly to the control level 3 2 MOVI PLC advanced DH 41B controller Characteristics Unit types Engineering Communication interfaces The MOVI PLC advanced DH 41B controller is available in two variants As control card MOVI PLC advanced DH 41B as an option for MOVIDRIVE B and MOVITRAC B inverters and for MOVIAXIS servo inverters As compact controller MOVI PLC advanced DH 41B prepared for installation on a DIN rail As a compact controller it is designed for controlling inverters chapter Technical Data The MOVI PLC advanced DH 41B is available in 3 variants which differ in the integrat ed fieldbus interfaces Unit design of MOVI PLC Fieldbus interfaces advanced DH 41B DHE41B Ethernet TCP IP UDP DHF41B Ethernet TCP IP UDP PROFIBUS DP V1 DeviceNet DHR41B Ethernet TCP IP UDP PROFINET EtherNet IP ModbusTCP IP The engineering of the MOVI PLC advanced DH 41B controller includes the following activities e Configuration e Parameterization e Programming These activities are carried out using the MOVITOOLS MotionStudio engineering soft ware The software has a number of useful features for startup and diagnostics of all SEW EURODRIVE units The connection between the MOVI PLC advanced DH 41B controller and the engineering PC is establi
23. in accordance with the SEW MOVILINK protocol Ethernet 1 System bus reserved Ethernet 2 e TCP IP Connection options Engineering PC other controller Intranet USB USB 1 0 for connecting an engineering PC in preparation Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Technical Data and Dimension Drawings MOVI PLC advanced DHE41B controller MOVI PLC advanced DHE41B controller RS485 interface COM1 2 X34 1 X34 6 e One DOP11A operator panel or one gearmotor with integrated MOVIMOT frequency inverter can be connected per RS485 interface I O standard 57 6 9 6 kBaud max total cable length 200 m Dynamic terminating resistor with fixed installation COM 2is isolated from the MOVI PLC advanced controller SD memory card OMH41B T0 T10 e PC readable Includes Firmware IEC program Data e Atleast 128 MB memory Engineering Engineering is performed via the Ethernet 2 interface X37 The engineering of all SEW components connected to the MOVI PLC advanced DHE41B controller can be carried out using the MOVI PLC advanced DHE41B controller Engineering of the MOVI PLC advanced DHE41B controller cannot be performed via the inverters MOVITOOLS MotionStudio PC software with PLC Editor Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 63 64 Technical Data and Dimension Drawings MOVI PLC advanc
24. information on programming the MOVI PLC advanced DH 41B con troller refer to the MOVI PLC Programming in the PLC Editor and the following manuals MPLCMotion_MDX and MPLCMotion_MxX libraries for MOVI PLC MPLCMotion_MC07 and MPLCMotion_MM libraries for MOVI PLC Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 57 5 qu Project Planning and Startup Configuration and startup of the drives 5 2 Configuration and startup of the drives How to configure and startup drives is described in the following library manuals Drive Manual MOVIDRIVE B MPLCMotion_MDX and MPLCMotion_MX libraries for MOVI PLC MOVIAXIS MOVITRAC 07 B MPLCMotion_MC07 and MPLCMotion_MM libraries for MOVI PLC MOVIMOT NOTE For operation of the MOVI PLC advanced DH 41B controller in MOVIDRIVE MDX61B the MOVIDRIVE MDX61B inverter must have at least firmware version 16 or higher This applies regardless of whether the inverter is controlled via the installed MOVI PLC advanced DH 41B controller or whether the slot of the inverter is only used for installation of the MOVI PLC advanced DH 41B controller whilst simulta neously used to control other inverters e g MOVITRAC B 5 3 Configuration and startup in the PLC Editor NOTE e For detailed information on configuration and startup of the MOVI PLC advanced DH 41B controller refer to the MOVI PLC Programming in th
25. is usually exchanged cyclically drive parameters are read or written acyCclically using functions such as Read and Write or via the MOVILINK parameter channel This parameter data exchange enables you to implement applications in which all the important drive parameters are stored in the master programmable controller so that there is no need to make parameter settings manually on the inverter itself The PROFIBUS DP V1 specification introduced new acyclical Read Write services with in the context of the PROFIBUS DP V1 expansions These acyclical services are insert ed in special telegrams during cyclical bus operation to ensure compatibility between PROFIBUS DP version 0 and PROFIBUS DP V1 version 1 Using a fieldbus system requires additional monitoring functions for the drive technolo gy for example time monitoring of the fieldbus PROFIBUS timeout The function mod ule that addresses the PROFIBUS issues a PROFIBUS timeout using the relevant fault information This allows the application to respond to the PROFIBUS timeout Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Introduction MOVI PLC advanced DH 41B controller RS485 interfaces COM1 and COM2 Ethernet 2 Binary inputs and outputs Diagnostics Connect one of the following devices each to the RS485 interfaces COM1 or COM2 e DOP11B operator terminal e Gearmotor with integrated frequency inverter MOVIMOT You can implement the following f
26. packaging until im mediately before you are ready to install it Hold the MOVI PLC advanced DH 41B controller by its edges only Do not touch any components Never place the MOVI PLC advanced DH 41B controller on a conductive surface Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions 4 Mounting MOVI PLC advanced DH 41B in MOVIDRIVE MDX61B Basic procedure for installing and removing an option card in from MOVIDRIVE MDX61B 53001AXX 1 Remove the retaining screws holding the card retaining bracket Pull the card retain ing bracket out evenly from the slot do not twist 2 Remove the retaining screws of the black cover plate on the card retaining bracket Remove the black cover plate 3 Position the option card onto the retaining bracket so that the retaining screws fit into the corresponding bores on the card retaining bracket 4 Insert the retaining bracket with installed option card into the slot pressing slightly so it is seated properly Secure the card retaining bracket with the retaining screws 5 Follow the instructions in reverse order when removing the option card Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 15 16 Mounting Installation Instructions Installing the MOVI PLC advanced DHE41B controller
27. 0101000 00001010 10000001 Decimal 255 255 255 128 Subnetwork mask Binary 11111111 11111111 11111111 10000000 The class C network with the address 192 168 10 is further subdivided into 255 255 255 128 using the subnetwork mask Two networks are created with the ad dress 192 168 10 0 and 192 168 10 128 The following station addresses are permitted in the two networks e 192 168 10 1 192 168 10 126 e 192 168 10 129 192 168 10 254 The network stations use a logical AND operation for the IP address and the subnetwork mask to determine whether there is a communication partner in the same network or in a different network If the communication partner is in a different network the standard gateway is addressed for passing on the data The standard gateway is also addressed via a 32 bit address The 32 bit address is rep resented by four decimal numbers separated by decimal points Example 192 168 10 1 The standard gateway establishes a connection to other networks In this way a net work station that wants to address another station can use a logical AND operation with the IP address and the subnetwork mask to decide whether the desired station is located in the same network If this is not the case the station addresses the standard gateway router which must be part of the actual network The standard gateway then takes on the job of transmitting the data packages
28. 41B DHF41B DHR41B Controller Mounting Installation Instructions Installing the MOVI PLC advanced DHE41B controller 4 3 7 Operating displays of the MOVI PLC advanced DHE41B controller The MOVI PLC advanced DHE41B controller has 10 LEDs L1 L10 that display the current status of the MOVI PLC advanced DHE41B controller and its interfaces LEDL1 The LED L1 indicates the status of the CAN 1 system bus CAN 1 status z 7 i Status of the LED Diagnostics Troubleshooting L1 Orange The CAN 1 system bus is being initial ized Green The CAN 1 system bus is initialized Flashing green The CAN 1 system bus is currently in 7 0 5 Hz SCOM suspend mode Flashing green The CAN 1 system bus is currently in 1 Hz SCOM On mode Red The CAN 1 system bus is off BUS 1 Check and correct the cabling of the OFF CAN 1 system bus 2 Check and correct the baud rate set for the CAN 1 system bus 3 Check and correct the terminating resistors of the CAN 1 system bus Flashing red Warning on the CAN 1 system bus 1 Check and correct the cabling of the 1 Hz CAN 1 system bus 2 Check and correct the baud rate set for the CAN 1 system bus LED L2 The LED L2 indicates the status of the CAN 2 system bus CAN 2 status z z i Status of the LED Diagnostics Troubleshooting L2 Orange The CAN 2 system bus is being initial ized Green The CAN 2 system bus is initialize
29. 61018AXX Figure 3 12 pin connector for connecting binary inputs and outputs The binary inputs are electrically isolated by optocouplers The permitted input voltages are defined according to IEC 61131 13 V 30 V 1 Contact closed 3 V 5 V 0 Contact open You can use binary inputs X31 6 to X31 10 as interrupt inputs The response time until the ISR interrupt service routine is processed is less than 100 ms The binary outputs are electrically isolated by optocouplers The binary outputs are short circuit proof but not interference voltage proof The maximum permitted output current is 150 mA per binary output All eight binary outputs can be operated simultaneously with this current STOP The supply voltage must be present on X31 1 2 for using the binary inputs and outputs The MOVI PLC controller can be damaged In this case the specified function of the binary inputs and outputs is no longer ensured If the supply voltage is stopped you must turn off all other current supplies to X31 1 10 e g the DC 24 V from switches and sensors at the binary inputs Cable specification e To avoid the danger of maximum voltage peaks you may not connect inductive loads to the supply voltage or to the binary inputs or outputs without free wheeling diodes Only connect cables with a minimum core cross section of 0 25 mm AWG23 and a maximal core cross section of 1 mm AWG18 IEC 60999 d
30. AC check Unit is switched off Flashing Online and in operational Unit is on line green mode DUP MAC check performed successfully 1 s cycle ABlO connection is being established with a master configuring state e Missing incorrect or incomplete configuration Lights up Online operational mode Online green and connected A BIO connection has been established established state Flashing red Minor fault or connection tim Invalid number of process data is set via DIP switches 1 s cycle eout A correctable fault has occurred e Bit strobe I O connection is in timeout state Red light Critical fault or critical link An error that cannot be corrected has occurred failure BusOff _DUP MAC check has detected an error Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 29 Mounting Installation Instructions Installing the MOVI PLC advanced DHF41B controller 30 failure LED L15 PIO The LED L15 Polled I O monitors the polled I O connection Status ofthe Status Meaning LED L15 Flashing DUP MAC check Unit is performing DUP MAC check green 125 ms cycle Off Not switched on off line but Unit is off line not DUP MAC check Unit is switched off Flashing Online and in operational Unit is on line green mode DUP MAC check performed successfully 1 s cycle A polled I O connection is being established with a
31. Click on the lt Edit gt button 2 Confirm your selection with lt OK gt e Right click in the empty field SMLP server IP addresses and use menu item Add IP address to add the IP address of the Ethernet 2 interface of the MOVI PLC advanced DH 41B controller see following figure Confirm your entry with lt OK gt 1 Ethernet SMLP settings Ethercat settings Activate SMLP Default value Yes Basic settings Timeout 1000 ms Default 1000 ms Broadcast IP address 255 255 255 255 Network adapter Broadcast scan duration h zj s Default 1s Address listings IP addresses of SMLP servers Excluded IP addresses 11950AXX Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 55 qu Project Planning and Startup Configuration with the MOVITOOLS MotionStudio PC software e You can also enter the network address the part of the IP address in which the bits of the net mask are set in the Broadcast IP address entry field when integrating the MOVI PLC advanced DH 41B controller in an existing network filled up with set bits for sending broadcast messages in the specified network In this case no entry is re quired in the field SMLP server IP addresses Example IP address 10 3 71 38 Net mask 255 255 255 0 Broadcast IP address 10 3 71 255 e Perform a network scan after this To do so click on the Scan symbol in MOVITOOLS MotionStudio see followin
32. DHF41B controller Front ew LED ESMEE AN B Designation sA AR Function controller emina LED LED 1 CAN 1 status Status of CAN 1 system bus DHR41B LED 2 CAN 2 status Status of CAN 2 system bus O LED 3 IEC progr status Status of control program LED 4 PLC status Status of control firmware LED 5 User LED Freely programmable LED 6 DIO6 7 Status input or output DIO6 7 LED 7 DIO4 5 Status input or output DIO4 5 a0 LED 8 DIO2 3 Status input or output DIO2 3 LED 9 DIOO 1 Status input or output DIOO 1 LED 10 24V 1 0 OK Status of voltage supply I O LED 11 Reserved LED 12 Reserved 20 LED 13 Bus status cay 2 LED 14 Bus status Connector X30 1 X30 1 Ethernet 3 RJ45 socket OF Standard Ethernet assignment L12 as Connector X30 2 X30 2 9 38 Ethernet 4 X38 RJ45 socket a DIP switches 2 21 20 ON Default IP address 192 168 10 4 O a OFF Stored IP address DHCP L9 5e 06 2 ie 21 ON EtherNet IP Modbus TCP IP 9 OFF PROFINET Q ees Connector X38 X38 1 Reserved Ilse eal SafetyBus X38 2 Reserved B plug in terminals X38 3 Reserved 6 pmp Terminal X31 X31 1 24 V input Voltage input DC 24 V CY Binary inputs and out X31 2 REF24V Reference potential for binary signals L3 x36 puts X31 3 DIO 0 Binary input or output ba plug in terminals color X31 4 DIO 1 Binary input or output l BK X31 5 DIO 2 Binary input or output X31 6 DIO 3 Binary input or output X31 7 DIO 4 Binary input or output X31 8 DIO 5 Binary input or output X31 9 DI
33. I PLC advanced DHR41B controller LED L14 RUN LED L14 RUN indicates that the bus electronics are operating correctly Status ofthe Cause of error Troubleshooting LED L14 Green DHR41B hardware OK e Proper operation Off DHR41B is not ready for opera tion Red lt Error in the DHR41B hardware Switch the unit on again Consult SEW Ser vice if the error occurs again Flashing green Flashing Switch the unit on again Set default IP yellow Hardware orme DRRAIB dee addressparameter via DIP switch S1 Con not boot up see sult SEW service if the error occurs again Yellow Switch the unit on again Consult SEW Ser vice if the error occurs again LED The two LEDs Link green and Activity yellow integrated in the RJ45 plug connec Link Activity tors X30 1 X30 2 display the status of the Ethernet connection LED Link LED Activity 63365AXX LED Status Meaning Link Green There is an Ethernet connection Link Off There is no Ethernet connection Activity Yel Data is currently being exchanged via Ethernet low Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 39 40 Mounting Installation Instructions Installing the MOVI PLC advanced DHR41B controller 4 5 7 Setting the IP address parameters via DCP Initial startup Resetting the IP address parame ters For PROFINET IO the IP address parameters a
34. LEDs of the MOVI PLC advanced DH 41B controller e Installation of the MOVI PLC advanced DH 41B controller in the MOVIDRIVE MDX61B and MOVITRAC B inverters in the MOVIAXIS servo inverter and as a compact controller The engineering access to the MOVI PLC advanced DH 41B controller e The project planning and startup of the MOVI PLC advanced DH 41B controller and of the controlled inverters and servo boosters To configure and startup the MOVI PLC advanced DH 41B controller simply and effec tively you should also request the following publications in addition to this manual e MOVI PLC advanced DHF41B Fieldbus Interfaces PROFIBUS DP V1 and De viceNet manual MOVI PLC advanced DHR41B Fieldbus Interfaces PROFINET IO EtherNet IP Modbus TCP IP manual MOVI PLC Programming in the PLC Editor system manual e MPLCMotion_MDX and MPLCMotion_MxX Libraries for MOVI PLC manual e MPLCMotion_MC07 and MPLCMotion_MM Libraries for MOVI PLC manual MOVIDRIVE MDX60 61B system manual MOVITRAC B system manual MOVIAXIS system folder The MOVI PLC Programming in the PLC Editor system manual contains instructions for IEC 61131 3 compliant MOVI PLC programming The library manuals describe the motion libraries for MOVI PLC to control the MOVIDRIVE MDX60B 61B MOVIAXIS MOVITRAC B and MOVIMOT inverters 3 1 MOVI PLC Motion Control with integrated control technology Characteristics
35. MOVITOOLS MotionStudio e Select the address parameters you want Set the DIP switch 2 on the DHR41B option to 0 e The new address parameters are adopted after the device is switched off and switched on again Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Installing the MOVI PLC advanced DHR41B controller 4 5 8 Operating displays of the MOVI PLC advanced DHR41B controller in EtherNet IP mode LED L13 NET WORK STATUS LED L14 MOD ULE STATUS The LEDs L13 and L14 of the DHR41B indicate the current condition of the DHR41B option and the EtherNet IP system LED L13 NETWORK STATUS indicates the status of the EtherNet IP system Status of the LED L13 Meaning Off The DHR41B option does not yet have any IP parameters Flashing green red The DHR41B option card performs an LED test Flashing green There is no controlling 1O connection Green There is a controlling EtherNet IP IO connection Red A conflict while assigning the IP address was detected Another station in the net work uses the same IP address Flashing red The previously established controlling IO connection is in timeout status The sta tus is reset by restarting communication LED L14 MODULE STATUS indicates that the bus electronics are operating correctly Status of the LED L14 Meaning Off The DHR41B option card is not su
36. N_L BU 3 DRAIN DRAIN blank 4 CAN_H CAN_H WH 5 V 24 V RD Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 27 4 Mounting Installation Instructions Installing the MOVI PLC advanced DHF41B controller Setting the The DeviceNet station address is set using DIP switches 2 2 on the MOVI PLC station address advanced DHF41B controller The MOVI PLC advanced DHF41B controller supports the address range 0 0 63 The default setting for the station address is 4 DHF41B 2 _ Significance 1 x 0 0 21 gt Significance 2 x 0 0 2 Significance 4 x 1 4 23 Significance 8 x 0 0 24 Significance 16 x 0 0 2 gt Significance 32 x 0 0 maae 63210AXX Any change made to the DeviceNet station address during ongoing operation does not take effect immediately You have to switch the compact controller or the inverter in which the MOVI PLC advanced DHF41B controller is installed on and off again for the changes to take effect power 24 V off on Setting the baud The baud rate is set with DIP switches 2 and 2 rate DIP switches Baud rate 28 2 0 0 125 kbaud 1 0 250 kbaud 0 1 500 kbaud 1 1 Invalid 4 4 4 Connecting SafetyBus connector X38 The connection to the SafetyBus bus system is in preparation 28 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Inst
37. O 6 Binary input or output X31 10 DIO 7 Binary input or output xMTe 1 Terminal X34 X34 1 RS Signal RS485 COM 1 O 2e e2 Q RS485 interfaces COM1 X34 2 RS insulated Signal RS485 insulated COM 2 12 3043 COM2 X34 3 RS Signal RS485 COM 1 a a 2h 8 plug in terminals color X34 4 RS insulated Signal R8485 insulated COM 2 3e 03 Bk X34 5 DGND Reference potential COM 1 X34 6 GND insulated Reference potential COM 2 93362MX Connector X35 X35 1 USB 5 V DC 5 V power supply USB connection in prep X35 2 USB Signal USB aration X35 3 USB Signal USB X35 4 DGND Reference potential Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Installing the MOVI PLC advanced DHR41B controller Front view LED MOXEREG Designation DIP switches Function advanced DHR41B 9 Terminal controller Connector X36 X36 Connection Ethernet 1 System bus RJ45 socket Standard Ethernet assignment Connector X37 X37 Connection Ethernet 2 RJ45 socket Terminal X32 System bus CAN 2 electrically isolated plug in terminals color YE BK X32 1 REF_CAN 2 X32 2 CAN 2H X32 3 CAN 2L Reference potential for system bus CAN 2 System bus CAN 2 high System bus CAN 2 low Terminal X33 System bus CAN 1 plug in terminals color X33 1 DGND X33 2 CAN 1H X33 3 CAN 1L Reference potential for system bus CAN 1 System bu
38. PLC 1 Hz advanced DHE41B controller is run ning correctly Red e No SD card plugged in e File system of the SC card corrupt Flashing orange 1 Hz Program has stopped Bootloader update required see chapter SD memory card type OMH41B T The LED L5 is freely programmable in the IEC program The LEDs L6 L7 L8 L9 indicate the status of the binary inputs and outputs X31 3 X31 10 n or m e g DIO2 3 L9O L8 O 9 x L7O0 L6 O 63437AXX State of the LEDs Diagnostics Troubleshooting L6 L7 L8 L9 off No voltage present Green Voltage at LED n Red Voltage at LED m Orange Voltage at LED n and m The LED L10 indicates the status of the voltage supply for binary inputs and outputs Status of the LED L10 Diagnostics Troubleshooting Green Voltage supply for the binary inputs outputs is OK 1 Switch off the inverter in which the MOVI PLC advanced DHE41B con Off Voltage supply for the binary inputs outputs is not applied Orange Voltage supply for the binary inputs outputs is applied However one of the following faults has occurred e Overload on one or several binary inputs outputs e Overtemperature of the output driver e Short circuit in at least one of the binary inputs outputs troller is installed 2 Check and correct the cabling of the binary inputs outputs according to the electrical wiring di
39. S address is the same as the address set on the DIP switches L PROFIBUS addresses identical No gt D Yes You may have configured an incorrect unit type or defined the configuration incorrectly L Delete the configuration for the MOVI PLC advanced DHF41B controller from the DP network L Configure the MOVI PLC advanced DHF41B controller again choosing the unit designation MOVI PLC Use a predefined configuration to simplify the process Do not change any of the preset configuration data Assign the address range for your control system l Load the configuration in the DP master and start the bus communication again A Check the bus cabling B The MOVI PLC advanced DHF41B controller is currently exchanging data cyclically with the DP master C The MOVI PLC advanced DHF41B controller does not recognize the baud rate Check the bus cabling D Adapt the bus addresses 60 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Technical Data and Dimension Drawings General technical data 7 Technical Data and Dimension Drawings 7 1 General technical data The general technical data listed in the following table apply to The MOVI PLC advanced DH 41B controller installed in the inverter The MOVI PLC advanced DH 41B UOH B compact controller Interference resistance
40. URODRIVE recommends to connect DHR41B only with network components that support IGMP Snooping e g managed switch or in which protective measures against excessive multicast load are integrated e g units from SEW EURODRIVE When using units that do not possess this function the high load on the network can cause faults Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 45 4 Mounting Installation Instructions Installing the DH 41B option in MOVIDRIVE MDX61B 4 6 Installing the DH 41B option in MOVIDRIVE MDX61B NOTE The MOVI PLC advanced DH 41B controller is installed according to chapter Mount ing options for the MOVI PLC advanced DH 41B controller The MOVI PLC ad vanced DH 41B controller is powered via MOVIDRIVE MDX61B A separate voltage supply is only required for the binary inputs and outputs connector X31 4 7 Installation of the DH 41B option in the MOVIAXIS MDX61B master module NOTE The MOVI PLC advanced DH 41B controller is installed according to chapter Mount ing options for the MOVI PLC advanced DH 41B controller To wire the system bus connect connector X33 CAN1 or X32 CAN2 of MOVI PLC advanced DH 41B with connector X9 MOVIAXIS supply module signalizing bus or of a MOVIAXIS axis module or with connector X12 CAN2 bus of a MOVIAXIS axis module The MOVIAXIS master module also provides further connections as described below
41. X Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Technical Data and Dimension Drawings Dimension drawings of MOVI PLC advanced DH 41B UOH B 7 6 2 DHF DHR41B UOH21B dimension drawing 5 5 gles cals le 4 8 PREH 358 5 zo oi Ea oroa Peer Q 28 63212AXX Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 67 Index 8 Index A Additional documentation 0cccceeeeeeeeeeeeeees 8 Automation topologies cececeeeeesteeeeeeeenaees 10 B Basic procedure for installing and removing an option card in from MOVIDRIVE MDX61B 15 Baud ater nnan a nai Ara 28 Bus cables Shielding and routing seee 35 51 Cc COMMUNICA orisii AE E 9 Configuration Replacing the unit aeee 58 Configuration and startup With MOVITOOLS MotionStudio PC Software o eeeecccccecceceeeeeeeeeteettttttseeeees 52 Configuration and startup in the PLC Editor 58 Configuration and startup of the drives 58 Configuring the PROFIBUS interface 12 Connecting system bus CAN 2 connector X32 CAN 1 connector X33 of MOVI PLC advanced DHEA IB siie r ea e a tania 18 Connection MOVIDRIVE B MOVITRAC B ITE EEEE TA E ANA A 34 Connection of binary inputs and outputs connector X31 of MOVI PLC advanced DHE41B
42. agram 3 Check current consumption of the connected actuators max current gt chapter 8 4 Switch on the inverter in which the MOVI PLC advanced DHE41B con troller is installed Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Installing the MOVI PLC advanced DHE41B controller 4 3 8 DIP switch S1 default IP address With the DIP switch S1 you can set a default IP address for the Ethernet 2 connection The set IP address is adopted during the next boot process S1 switch setting Meaning Top Default IP address 192 168 10 4 Bottom Addresses set in the configuration file see sec 4 3 1 4 3 9 SD memory card type OMH41B T The SD memory card is required for operation of the MOVI PLC advanced DH 41B controller It stores the firmware the IEC program and user data e g recipes Itis used in connection with a MOVIAXIS master module for data backup and automatic param eterization in case an axis is replaced The SD memory card OMH41B T is plugged into the DH 41B option If delivery also includes a compact controller a MOVIAXIS master module or an inverter with installed DH 41B option the SD memory card is already installed in the DH 41B option The SD memory card is available in 11 different variants TO T10 The different vari ants allow for the execution of different technology functions The technology lev
43. allation Instructions Installing the MOVI PLC advanced DHF41B controller 4 4 5 Operating displays of MOVI PLC advanced DHF41B NOTE The LEDs identical with DHE41B are described in section Operating displays of the MOVI PLC advanced DHE41B controller LEDs 11 12 LED L13 BUS OFF LED L14 BIO LEDs 11 and 12 are reserved The LED L13 BUS OFF displays the physical status of the bus node Status of the Status Meaning LED L13 Off NO ERROR The number of bus errors is in the normal range error active status Flashing red The unit is performing a DUP MAC check and cannot 125 ms send any messages because no other stations are con cycle nected to the bus error passive state BUS WARNING Flashing red The number of physical bus errors is too high No more 1 s cycle error telegrams are actively written to the bus error pas sive state Red light BUS ERROR BusOff state The number of physical bus errors has increased despite a switch to the error passive state Access to the bus is switched off Yellow light POWER OFF External voltage supply has been turned off or is not con nected The LED L14 Bit strobe I O monitors the bit strobe I O connection Status of the Status Meaning LED L14 Flashing DUP MAC check Unit is performing DUP MAC check green 125 ms cycle Off Not switched on off line but Unit is off line not DUP M
44. ameters correctly MAC address The MAC address Media Access Controller is the basis for all address settings The MAC address of an Ethernet device is a worldwide unique 6 byte value 48 bits SEW Ethernet devices have the MAC address 00 OF 69 xx xx xx The MAC address is diffi cult to handle for larger networks This is why freely assignable IP addresses are used IP address The IP address is a 32 bit value that uniquely identifies a station in the network An IP address is represented by four decimal numbers separated by decimal points Example 192 168 10 4 Each decimal number stands for one byte 8 bits of the address and can also be rep resented using binary code see following table Byte 1 Byte 2 Byte 3 Byte 4 11000000 10101000 00001010 00000100 The IP address comprises a network address and a station address see following table Network address Station address 192 168 10 4 The part of the IP address that denotes the network and the part that identifies the sta tion is determined by the network class and the subnetwork mask Station addresses cannot consist of only zeros or ones binary because they represent the network itself or a broadcast address Network classes The first byte of the IP address determines the network class and as such represents the division into network addresses and station addresses Value range Complete network add
45. category 5 class 2 in compliance with IEC 11801 edition 2 0 Correct shielding of the bus cable attenuates electrical interference that may occur in industrial environments The following measures ensure the best possible shielding e Manually tighten the mounting screws on the connectors modules and equipotential bonding conductors e Use only connectors with a metal housing or a metallized housing e Connect the shielding in the connector over a wide surface area Apply the shielding of the bus line on both ends e Route signal and bus cables in separate cable ducts Do not route them parallel to power cables motor leads e Use metallic grounded cable racks in industrial environments e Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route e Avoid using plug connectors to extend bus cables e Route the bus cables closely along existing grounding surfaces STOP In case of fluctuations in the earth potential a compensating current may flow via the bilaterally connected shield that is also connected to the protective earth PE Make sure you supply adequate equipotential bonding according in accordance with relevant VDE regulations in such a case Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 51 5 C xD Project Planning and Startup Configuration with the MOVITOOLS MotionStudio PC software 5 Project Planning a
46. connected to the protective earth PE Make sure you supply adequate equipotential bonding in accordance with relevant VDE regulations in such a case 4 5 4 Setting the DIP switches 2 and 21 NOTE The setting of the 2 DIP switch is only adopted with a power on reset switching on and off line voltage and DC 24 V backup voltage DIP switch 29 DIP switch 21 If the 2 switch is set to 1 ON the following default IP address parameters are set when activating the DC 24 V backup voltage e IP address 192 168 10 4 e Subnetwork mask 255 255 255 0 e Default gateway 1 0 0 0 for EtherNet IP 192 168 10 4 for PROFINET e P785 DHCP Startup Configuration Saved IP parameters DHCP is deactivated DIP switch 21 is used to set the fieldbus protocol that is currently used e 21 1 ON the EtherNet IP Modbus TCP IP fieldbus protocol is active e 21 0 OFF the PROFINET fieldbus protocol is active Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 35 Mounting Installation Instructions Installing the MOVI PLC advanced DHR41B controller 4 5 5 TCP IP addressing and subnetworks Introduction The settings for the address of the IP protocol are made using the following parameters e MAC address e IP address e Subnetwork mask e Standard gateway The addressing mechanisms and subdivision of the IP networks into subnetworks are explained in this chapter to help you set the par
47. csccsesesesstsessesesseseeseeesees 65 7 5 MOVI PLC advanced compact controllers eee eeeeeeeeeteeeeeeeteeeeeeetaes 65 7 6 Dimension drawings of MOVI PLC advanced DH 41B UOH B ou 66 7 6 1 DHE41B UOH11B dimension drawing eceeeeeeeeeeeeeeeeeettteeeeeeeee 66 7 6 2 DHF DHR41B UOH21B dimension drawing seese 67 MNO X 2c8es E dees Ss Soa E E E seu actstealecpanets iveuueacs coutceuets Sevenedensscastess 68 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller General Notes Structure of the safety notes 1 General Notes 1 1 Structure of the safety notes The safety notes in this manual are designed as follows Symbol gt A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded e Measure s to avoid the hazard Symbol Example gt General hazard gt Specific hazard e g electric shock A WARNING Signal word Meaning Consequences if disregarded Imminent hazard Severe or fatal injuries Possible hazardous situation Severe or fatal injuries A CAUTION Possible hazardous situation Minor injuries STOP Possible damage to property Damage to the drive system or its environ ment HO NOTE Useful information or tip Simplifies handling of the drive system 1 2 Right to claim under warranty A requirement of fault free operation and fulfillment of any rights t
48. ction description of the terminals DIP switches and LEDs 16 4 3 2 Connection of binary inputs and outputs connector X31 17 4 3 3 Connecting system bus CAN 2 connector X32 CAN 1 CONIECO XII N siesta iin di nh ashe einen atid 18 4 3 4 Connection of the RS485 interface connector X34 seess 19 4 3 5 Connecting the Ethernet 1 system bus connector X36 00 20 4 3 6 Connection of the Ethernet 2 interface connector X37 20 4 3 7 Operating displays of the MOVI PLC advanced DHE41B rere 1 0 T eoar E rere ree errr pete rrrrt tr errata Pree rreree eres 21 4 3 8 DIP switch S1 default IP address 0 ee eee eeeeeeeeeeeeeeeeeeeeentaeeeeeeeaas 23 4 3 9 SD memory card type OMH41B T ee eeeceeeeeeeeeeteeeeeeenneeeeeeenaees 23 4 4 Installing the MOVI PLC advanced DHF41B controller c ceceeee 24 4 4 1 Function description of the terminals DIP switches and LEDs 24 4 4 2 PROFIBUS connection connector X30P 00 eeeeeeeeeseteeeeeeenaees 26 4 4 3 Connecting DeviceNet connector X30D 00 eeeeeeeeeeentteeeeeeeneaes 27 4 4 4 Connecting SafetyBus connector X38 0 eeeeeeeeeeeeeeeeeeentteeeeeeeees 28 4 4 5 Operating displays of MOVI PLC advanced DHF41B eseeeee 29 4 5 Installing the MOVI PLC advanced DHR41B controller cccceseeen 32 4 5 1 Function description of the terminals DIP switches and LEDs 32 4 5 2 PinaSSiIQGNMeNt sosna i deed dene eeed a
49. ctions 0 00068 12 advanced DH 41B controller 14 Project Planning and Startup cccceeeeee 52 MOVI PLC advanced DH 41B in MOVIDRIVE MDX61B 00cccc08 14 R LO Rie aera terre trey A ered ee ear 9 Replacing the Unit cece eects ee eeeee eens 58 MOVI PLC advanced DH 41B controller Resetting the IP address parameters 4 40 Binary inputs and outputs 0ccccceceeeeeeees 13 Right to claim under warranty 0 cceeee 5 Characteristics lt 2 tt aoc Bet ct aecta hat 9 RS485 interface COM1 nasser 13 Communication interfaces n 9 S Configuring the PROFIBUS interface 12 Control categori s sasseessseeeirrereerieeernes 9 Safely Notes Disposal inorri eects rete cates vegan eee 7 Diagnostic LEDS voniai a a 13 Safety notes Engineering 1 ccccccceceeeeeeeeeecececeeeeeeeetetteeeeeees 9 Hoist applications 7 PROFIBUS monitoring functions 12 Safety PINCHONS ren on an nine 7 RS485 interface COM1 ccsccecceceectttttetee 13 aae oP Abe T AOE MPEP AT e ws Setting the DIP switch Unit typasS saaan e e a he E 9 Setting the baud rate 28 MOVI PLC advanced DH 41B controller MOR e REE E E G E E a e ea Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 69 70 Index Setting the IP address parameters 05 43 Setting the IP address parameters via DCP 40 Initial startup 2 2 cece eeeeee
50. d Flashing green The CAN 2 system bus is currently in 0 5 Hz SCOM suspend mode Flashing green The CAN 2 system bus is currently in 1 Hz SCOM On mode Red The CAN 2 system bus is off BUS 1 Check and correct the cabling of the OFF CAN 2 system bus 2 Check and correct the baud rate set for the CAN 2 system bus 3 Check and correct the terminating resistors of the CAN 2 system bus Flashing red Warning on the CAN 2 system bus 1 Check and correct the cabling of the 1 Hz CAN 2 system bus 2 Check and correct the baud rate set for the CAN 2 system bus LED L3 IEC The LED L3 indicates the status of the IEC 61131 control program rogram status prog Status of L3 Diagnostics Troubleshooting Green IEC program is running off No program is loaded Load a program into the controller Flashing orange 1 Hz Program has stopped Bootloader update required see chapter SD memory card type OMH41B T Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 21 LED L4 PLC status LED L5 user LED L6 L7 L8 L9 DIO n m LED L10 24V 1 0 OK 22 Mounting Installation Instructions Installing the MOVI PLC advanced DHE41B controller The LED L4 indicates the status of the firmware of the MOVI PLC advanced DHE4 1B controller Status of the LED L4 Diagnostics Troubleshooting Flashing green The firmware of the MOVI
51. d an error Red light Critical fault or critical link A correctable fault has occurred BusOff DUP MAC check has detected an error Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Installing the MOVI PLC advanced DHF41B controller LED L17 Fault Profibus The LED L17 Fault Profibus indicates that communication via the PROFIBUS inter face is working properly Status of the LED L17 Diagnostics Troubleshooting Off The MOVI PLC advanced DHF41B con troller exchanges data with the PROFI BUS DP master data exchange status Red Connection to the DP master has failed The MOVI PLC advanced DHF41B con troller does not recognize the PROFIBUS baud rate Bus interruption has occurred PROFIBUS DP master not in operation e Check the PROFIBUS connection on the unit Check project planning of the PROFIBUS DP master e Check all the cables in the PROFI BUS network Flashing red 1 Hz The MOVI PLC advanced DHF41B con troller recognizes the baud rate but the DP master does not communicate with MOVI PLC advanced DHF41B The MOVI PLC advanced DHF41B con troller was either not configured in the DP master or it was configured incorrectly Check and correct the PROFIBUS station address set in the MOVI PLC advanced DHF41B con troller and in the configuration soft ware of the DP master C
52. e PLC Editor system manual e For information on configuring the master of the different fieldbus systems refer to the MOVI PLC advanced Fieldbus Interfaces PROFIBUS DP V1 Ethernet TCP IP EtherNet IP DeviceNet Modbus TCP IP manual 5 4 Replacing the unit When exchanging a MOVI PLC advanced DHF41B controller a compact controller or a controlled drive proceed as described in sections 4 2 and 4 3 Plug the SD card of the old controller into the new controller NOTE The variable values stored remanently on the MOVI PLC advanced DH 41B control ler are not stored on the SD card by default This can be programmed through the ap plication IEC program or the data backup must be imported through the project man agement in MOVITOOLS MotionStudio You can find important information on changing drives in the manuals of the respective inverters 58 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Error Diagnostics Diagnostic procedure for system bus CAN 1 CAN 2 Error Diagnostics Diagnostic procedure for system bus CAN 1 CAN 2 Diagnostic problem Communication via system bus CAN 1 or CAN 2 does not work Initial status e System bus CAN 1 or CAN 2 is connected correctly e Communication via system bus CAN 1 or CAN 2 is programmed L Is the bus connector plugged in No gt Yes Response of the LEDs CAN 1 sta Orange gt tus or CAN 2 status Green g
53. e address range 0 125 The default setting for the station address is 4 DHF41B 2 Significance 1 x 0 0 21 gt Significance 2 x 0 0 22 Significance 4 x 1 4 2 gt Significance 8 x 0 0 24 Significance 16 x 0 0 2 Significance 32 x 0 0 26 Significance 64 x 0 0 ula ll 63210AXX Any change made to the PROFIBUS station address during ongoing operation does not take effect immediately You have to switch the compact controller or the inverter in which the MOVI PLC advanced DHF41B controller is installed on and off again for the changes to take effect power 24 V off on 4 4 3 Connecting DeviceNet connector X30D The connection to the DeviceNet fieldbus system is in preparation Pin assignment The assignment of connecting terminals is described in the DeviceNet specification Volume I Appendix A DHF41B 1 2 3 4 5 61612AXX The DHF41B option card is opto decoupled on the driver side in accordance with the DeviceNet specification Volume I Chapter 9 This means the CAN bus driver must be powered with 24 V voltage via the bus cable The cable to be used is also described in the DeviceNet specification Volume I Appendix B The connection must be made ac cording to the color code specified in the following table Pin no Signal Meaning Color coding 1 V 0V 24 BK 2 CAN_L CA
54. ed DHF41B controller 7 3 MOVI PLC advanced DHF41B controller NOTE The connections identical with DHE41B are described in section MOVI PLC advanced DHE41B controller MOVI PLC advanced DHF41B controller Part number MOVI PLC advanced DHF41B 1821 1615 Electrical supply Integrated in MOVIDRIVE MDX611B Power consumption P max 8 W Installed in the MOVIAXIS master module MXM e Power consumption Pmax 10 W Potential levels The MOVI PLC advanced DHF41B controller has the following potential levels e Potential controller CAN 1 COM1 Potential COM2 Potential binary inputs and outputs Potential system bus CAN 2 Potential PROFIBUS PROFIBUS connection X30P 1 X30P 9 Bus terminator Automatic baud rate detection Protocol options GSD file DP ID number Via 9 pin sub D connector pin assignment according to IEC 61158 Not integrated Implement bus termination with suitable PROFIBUS connector with switchable terminating resistors 9 6 kBaud 12 MBaud PROFIBUS DP and DP V1 to IEC 61158 SEW_6007 GSD Not yet assigned DeviceNet connection X30D 1 X30D 5 Communication protocol Number of process data words Baud rate Bus cable length Transmission level MAC ID e 2 wire bus and 2 wire supply voltage DC 24 V with 5 pole Phoenix terminal e Pin assignment according to DeviceNet specification Master slave connection set acco
55. eeeeee 38 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Index PROFIBUS connection connector X30P of N MOVI PLC advanced DHF41B 26 Network classes iain dela honddndetnotdawsnold 36 Shielding and routing bus cables 0 51 Installation MOVI PLC advanced DH 41B in o MC07B compact controller Operating displays of MOVI PLC advanced Function descriptions of terminals DHE41B niaaa e teer ati 21 AN A E DYO 48 LED 24V VO OK ou ececccectcccceeeeeeeeteteteeesenaeees 22 Installation of MOVI PLC advanced DH 41B in LED CAN 1 status 0 cccccccceeeeeeetttttteeeeeees 21 MC07B compact controller LED CAN 2 status o cccccccccecttteeettttteeeteees 21 Connection for RS485 interface COM 1 LED DIO M I inae aa aa 22 connector X24 eseese 48 LED IEC program status n 21 Connection for system bus CAN 1 EED PEC St tus Ioa e ie A 22 power supply connector X26 49 Operating displays of MOVI PLC advanced Installation of the MOVI PLC advanced DHF41B DHR41B controller cccccccecssesessseeseeeseseees 32 BED BLO south ante cabs adits hoten Sieh asad lady Bees 29 Installing MOVI PLC advanced DH 41B in LED Fault Profibus nonis 31 MOVIDRIVE MDX61B ccccccccccecccccccccececcecececes 14 LED Mod Net 22 2 c0ccecceceeeeeeeeeeeteeestnaees 30 Introduction s oPniwntes atc acetate saneitituddtaeitencses 8 LED PIO es ceccosot crassa ttaaees hd Alva tn cae hae 30 Additional documentation
56. eering PC Use an interface of the engineering PC that is not used for connection of the PC to the Intranet Internet In this way you avoid reconfiguration of the inter face Integrate the MOVI PLC advanced DH 41B controller in a network via the Ethernet 2 interface X37 Edit the configuration file NetConfig cfg in the System folder of the SD memory card to make the necessary address settings You have the following options to access the NetConfig cfg configuration file Take the SD memory card out of the MOVI PLC advanced DH 41B controller and insert it into a memory card write read device First establish a point to point connection to the MOVI PLC advanced DH 41B controller Then access the NetConfig cfg configuration file via an FTP client For older network interfaces it can be necessary to use a cross cable for the point to point connection Setting the default IP address De energize the MOVI PLC advanced DH 41B controller Switch the DIP switch to the upper position Re energize the MOVI PLC advanced DH 41B controller The IP address 192 168 10 4 and the net mask 255 255 255 0 are assigned automatically to the Ethernet 2 interface of the MOVI PLC advanced DH 41B controller Setting other addresses By manually editing the section lt Ethernet2 gt in the NetConfig cfg configuration file in the System folder of the SD memory card you can set other addresses Example lt Ether
57. el can be changed by replacing the SD memory card Variants SD memory card OMH41B T Technology Part number Description level TO T10 TO 1821 204 2 Speed control management Positioning e g with the MPLCMotion_MDxX library T1 1821 205 0 Additional technology functions for TO Electronic cam Electronic gear unit Cam control T2 1821 206 9 Additional technology functions for T1 Application modules e g Handling SyncCrane T3 1821 9675 T4 1821 968 3 TS 1821 969 1 T6 1821 970 5 Required for path interpolation Technology level depends on the T7 1821 971 3 required functionality and number of calculated kinematics T8 1821 972 1 T9 1821 974 8 T10 1821 975 6 Bootloader When the LEDs L3 and L4 flash orange at a 1 Hz frequency after power on a bootloader update update is required Proceed as follows e Do not switch off the power supply during the entire process e Press the reset button T1 on the front of the DH 41B option for 3 seconds When the bootloader update starts only LED 4 is flashing The bootloader update has been successful when L4 flashes green Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 23 24 Mounting Installation Instructions Installing the MOVI PLC advanced DHF41B controller
58. eteceeeeeeeteeetteteeeneees 40 Resetting the IP address parameters 40 Standard gateway ccccceeeceeeeeeeeeneeeeeseeeneeees 37 Structure of the safety notes eee 5 Subnet MASK ccceccecceceeeeeeeeeeeceeeeeeeeeeeeeeeeeees 37 T TCP IP addressing and subnetworks Subnet MASK 20 cccccceeceeteeeeeecceeeeeeeeeeteeeeeees 37 TCP IP addressing and subnetworks 36 IP address enri nants needed iced 36 Standard gateway ossee 37 Technical data cceccceeeeeeeeeeeeeseeseceneeeeees 61 General technical data a se 61 MOVI PLC advanced compact controller 65 MOVI PLC advanced DHE41B controller 62 MOVI PLC advanced DHF41B controller 64 MOVI PLC advanced DHR41B controller 65 Terminating resistor ccccccceceeeeeeeeeeeeeteeaeees 19 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller SEW EURODRIVE Driving the world Drive Technology Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network thatis that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations SEW EURODRIVE Lk 4 Driving the world With a global
59. eters to the de fault values using the DIP switch 2 This action resets the DHR41B option to the following default values e IP address 192 168 10 4 Subnetwork mask 255 255 255 0 Default gateway 1 0 0 0 P785 DHCP Startup Configuration Saved IP parameters DHCP is deactivated Proceed as follows to reset the IP address parameters to the default values e Switch off the 24 V DC supply voltage and the mains voltage Set the DIP switch 2 on the DHR41B option to 1 Switch the DC 24 V supply voltage and the line voltage back on Wait until the DHR41B option has booted up The MODULE STATUS LED is green when the option is ready Set the DIP switch 2 on the DHR41B option to 0 The following options are available to assign the new IP address With the MOVITOOLS MotionStudio software via Ethernet With the EtherNet IP TCP IP interface object NOTE DHCP remains deactivated when you reset the DIP switch 2 to O You can re activate DHCP via the EtherNet IP TCP IP interface object parameter P785 or the DHCP server by Rockwell Automation DHCP remains active when resetting the values to the default setting P802 Factory setting Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Installing the MOVI PLC advanced DHR41B controller 4 5 10 The integrated Ethernet switch You can use the integrated Ethernet switch to achieve
60. for PROFIBUS QT e2 X30P 4 CNTR P PROFIBUS control signal for repeater Qe ils X30P 3 RxD TxD P Signal receive transmit positive Oto e8 z X30P 2 N C Terminal unassigned Q oe g X30P 1 N C Terminal unassigned Q 5 s 3 Terminal X30D X30D 1 V 0V 24 5 6 5 DeviceNet X30D 2 CAN_L CAN_L T plug in terminals X30D 3 DRAIN DRAIN g X30D 4 CAN_H CAN_H lt X30D 5 V 24 V g DIP switch S2 S2 Top Fieldbus interface PROFIBUS X30P active Switching between Bottom Fieldbus interface DeviceNet X30D active q PROFIBUS DeviceNet XM 10 01 O 2e 02 2 L2 3e e3 1e ella L1 2e 2 Q 3e 03 63209AXX Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Installing the MOVI PLC advanced DHF41B controller Front view LED MOVIEREG Designation DIP switches Function advanced DHF41B s Terminal controller For PROFIBUS mode DIP 2 Significance 1 switches 21 Significance 2 for setting 22 Significance 4 the PROFIBUS 2 Significance 8 Station address 24 Significance 16 25 Significance 32 26 Significance 64 For operation via 20 The DIP switches 2 25 are used to set the DeviceNet 21 MAC ID Media Access Control Identifier DIP switches 22 The MAC ID represents the node address for setting 23 address range 0 63 The MAC ID and for set 24 ting the baud rate 25 26 Setting the baud rate 2 Setting the baud ra
61. g figure MOVITOOLS MotionStudio MyProject ucla Project Edit Network View Plu Settings Window Help SEW Daw GBiGha amp B i x E Scan 4 Network Network Start network scan F5 iy Ethemet sh 192 168 10 4 MOVI PLC DHF41B PROFIBUS fy intemal B T SBus 1 4i 1 MDX6180015 5A3 f SBus 2 we Project E Network ONLINE E u a 11951AXX Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Configuration with the MOVITOOLS MotionStudio PC software Project Planning and Startup qu 5 Unit specific tool Click on the lt gt symbol Scan in MOVITOOLS MotionStudio The software selection now displays all units connected to the engineering PC in a tree structure see fol lowing figure 5 MOVITOOLS MotionStudio MyProject oa aa Project Edit Network View Plugin Settings Window Help ooo SEY N D W la 4 xX 4 Scan 4 Network a Network iT Ethemet fey 192 168 10 4 MOVI PLC D Show online unit status Project unit Add medium Remove Properties P P pa Network Ponune 11952AXX Start the PLC Editor To do so right click on the MOVI PLC advanced DH 41B en try for example Select Programming from the context menu You can now create a new project or open an existing project in the PLC Editor e The PLC Editor serves for programming the MOVI PLC advanced DH 41B control ler For further
62. g pins 3 RxD TxD P and 8 RxD TxD N Communication is carried out via these two pins The RS485 signals RxD TxD P and RxD TxD N must be connected to the same contacts in all PROFIBUS stations Otherwise the bus components cannot communicate via the bus medium The PROFIBUS interface sends a TTL control signal for a repeater or fiber optic adapter reference pin 9 via pin 4 CNTR P The MOVI PLC advanced DHF41B controller with baud rates gt 1 5 MBaud can only be operated with special 12 MBaud PROFIBUS connectors You do not need to equip the MOVI PLC advanced DHF41B controller with bus termi nating resistors This allows the PROFIBUS system to be put into operation more easily and reduces the number of possible problems and faults during installation If the MOVI PLC advanced DHF41B controller is located at the start or end of a PROFIBUS segment and if there is only one PROFIBUS cable connected to the MOVI PLC advanced DHF41B controller you must use a connector with an integrated bus terminating resistor Switch on the bus terminating resistors for this PROFIBUS connector Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions 4 Installing the MOVI PLC advanced DHF41B controller Setting the The PROFIBUS station address is set using DIP switches 2 2 on the MOVI PLC station address advanced DHF41B controller The MOVI PLC advanced DHF41B controller supports th
63. gure 1 Example of a topology when using MOVI PLC advanced DH 41B as the endsione control for a complete machine 1 Operator terminal e g DOP11B drive operator panel 2 System bus CAN 1 CAN 2 Ethernet 1 3 Inputs and outputs terminals 4 Asynchronous motor 5 Synchronous servomotor asynchronous servomotor Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Introduction 3 MOVI PLC advanced DH 41B controller Use as a module controller You can also use the MOVI PLC advanced DH 41B controller for decentralized auto mation of a machine module following figure In this way the MOVI PLC advanced DH 41B controller coordinates motion sequences in the axis system The controller is connected to a higher level PLC via the PROFIBUS interface or via one of the integrated fieldbus interfaces ETHERNET MOVI PLC MOVIDRIVE 58621AXX Figure 2 Example of a topology for controlling each machine module using a MOVI PLC advanced DH 41B controller 1 Higher level PLC 2 System bus CAN 1 CAN 2 3 MOVIMOT via fieldbus interface DeviceNet MFD connected directly to MOVI PLC via RS485 interface COM2 4 Asynchronous motor 5 Synchronous servomotor asynchronous servomotor Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 11 12 Introduction MOVI PLC advanced DH 41B controller System buses CAN 1 CAN 2 and Ethernet 1 Configuring the PROFIBUS i
64. heck and correct the configuration of the DP master Use the GSD file SEW_6007 GSD with the designation MOVI PLC for configuration LED L18 Run Profibus hardware LED L18 Run Profibus indicates the proper functioning of the PROFIBUS electronics Status of the LED L18 Diagnostics Troubleshooting Green PROFIBUS hardware OK Flashing green 1 Hz The PROFIBUS station address set on 1 the DIP switches is more than 125 If the PROFIBUS station address is set toa 2 value higher than 125 MOVI PLC advanced DHF41B will use PROFIBUS station address 4 Check and correct the PROFIBUS station address on the DIP switches Switch on all drive inverters again The modified PROFIBUS address will only take effect after a restart Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 31 32 Mounting Installation Instructions Installing the MOVI PLC advanced DHR41B controller 4 5 Installing the MOVI PLC advanced DHR41B controller 4 5 1 Function description of the terminals DIP switches and LEDs NOTE The connections identical with DHE41B and DHF41B are described in the sections In stallation of the MOVI PLC advanced DHE41B
65. in 8 kByte Binary inputs X31 3 X31 10 Internal resistance Signal level Binary outputs Isolated optocoupler PLC compatible IEC 61131 2 cycle time 1 ms available unfiltered and filtered filter constant ca 2 ms Can be configured as binary input or output X31 6 X31 10 are interrupt capable response time lt 100 ms Ri 3 KQ lg 10 mA DC 13 V 30 V 1 contact closed according to IEC 61131 DC 3 V 5 V 0 contact open according to IEC 61131 PLC compatible IEC 61131 2 response time 1 ms X31 3 X31 10 Can be configured as binary input or output Maximum permitted output current I max DC 150 mA per binary output All 8 binary outputs can be subject to the maximum approved output current lA _max load at the same time Signal level o 0V 1 DC 24V System bus CAN 2 System bus CAN 1 and CAN 2 to CAN specification 2 0 parts A and B transmission technology to X32 1 X32 3 ISO 11898 max 64 stations The CAN 2 system bus is electrically isolated es add ed E e Max 64 stations per CAN system bus oe Max 64 SCOM transmit objects 256 receive objects per CAN system bus Address range 0 0 63 Baud rate 125 kBaud 1 MBaud e If X32 or X33 is the bus terminator you must connect a terminating resistor 120 Q externally You can remove connectors X32 or X33 without interrupting the system bus The system bus can be run in layer 2 SCOM cyclic acyclic or
66. ing the MOVI PLC advanced DHR41B controller 4 5 9 Setting the IP address parameters Initial startup The DHCP protocol Dynamic Host Configuration Protocol is activated as the default setting for the DHR41B option This means that the DHR41B option card expects its IP address parameters from a DHCP server NOTE Rockwell Automation provides a DHCP server free of charge on their homepage The tool is known as BOOTP Utility and can be downloaded from the following website http www ab com networks bootp html Once the DHCP server has been configured and the settings have been made for the subnetwork screen and the standard gateway the DHR41B must be inserted in the as signment list of the DHCP server In doing so the MAC ID of the DHR41B option is al located a valid IP address NOTE The configured IP address parameters are permanently adopted into the parameter set if DHCP is deactivated after the IP address has been assigned Changing the IP address parame ters after suc cessful initial Startup If the DHR41B was started using a valid IP address you can also access the IP address parameters via the Ethernet interface The following options are available for changing the IP address parameters via Ethernet e With the MOVITOOLS MotionStudio software via Ethernet e With the EtherNet IP TCP IP interface object You can also use the DBG60B keypad to change the IP address paramete
67. intained after disconnection from the power sup ply This is the case if the DC link voltage is maintained or an external DC 24 V supply of the MOVIAXIS switched mode power supply unit is present 46 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Installation of the DH 41B option in the MOVIAXIS MDX61B master module Wiring diagram MOVIAXIS master module MXM DHE41B ol a 1B L9 op Ce ce L6 L7 ro Co 5 bat f a o S1 External DC 24 V MOVIAXIS switched mode power supply MXS X16 X5b o 1 DC 24Ve o 2 DGND o 3 DC 24Vg o 4 BGND DC 24 V for brake power supply Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller DC 24 V supply for control electronics 60301AEN 47 4 Mounting Installation Instructions Installing the DH 41B option in MOVITRAC B compact controller 4 8 Installing the DH 41B option in MOVITRAC B compact controller NOTE The MOVI PLC advanced DH 41B controller is installed according to chapter Mount ing options for the MOVI PLC advanced DH 41B controller The MOVITRAC B op tion slot and the compact controller provide additional connections and operating d
68. is plays for the MOVI PLC advanced DH 41B controller as described below 4 8 1 Function description of terminals and LEDs Front view LED MOVITRAC B Designation Function Terminal compact controller p LED H1 System fault O H1 H2 Reserved O H2 Connector X24 X24 4 DGND Reference potential COM 1 RS485 COM 1 X24 3 RS Signal R8485 RJ10 socket X24 2 RS Signal RS485 X24 1 5V Voltage output DC 5 V X24 a ee 58905AXX Lateral view A r A Designation Terminal Function Compact controller Connector X26 X26 1 CAN1H System bus CAN 1 high CAN 1 and X24 2 CAN1L System bus CAN 1 low X26 voltage supply X24 3 DGND Reference potential control plug in terminal X24 4 Reserved ler CAN1 12 3 4 5 6 7 X26 5 Reserved 58906AXX X26 6 DGND X26 7 DC 24 V Reference potential control ler CAN1 Voltage supply of controller 4 8 2 Connection of RS485 interface COM 1 connector X24 The connectors X24 and X34 1 3 5 are connected in parallel You can connect a DOP11B operator terminal at X24 If X24 is unassigned you can connect an operator terminal or a gearmotor with integrated MOVIMOT frequency inveter to X34 1 3 5 For more information refer to section 4 4 5 48 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Installing the DH 41B option in MOVITRAC B compact contr
69. line topologies known from the fieldbus technology Other bus topologies such as star or tree are also possible Ring topologies are not supported NOTE The number of industrial Ethernet switches connected to the line affects the telegram runtime If a telegram passes through the units the telegram runtime is delayed by the Store amp Forward function of the Ethernet switch Fora telegram length of 64 Byte by approximately 10 us at 100 Mbit s e Fora telegram length of 1500 Byte by approximately 130 us at 100 Mbit s This means that the more units a telegram has to pass through the higher the telegram runtime is Autocrossing Autonegotiation Notes on multi cast handling The two ports leading out of the Ethernet switch have autocrossing functionality This means you can use patch or cross over cables to connect the next Ethernet node The baud rate and the duplex mode is negotiated by both Ethernet nodes when estab lishing the connection The two Ethernet ports of the EtherNet IP interface support au tonegotiation functionality and operate at a baud rate of 100 Mbit or 10 Mbit in full duplex or half duplex mode e The integrated Ethernet switch does not provide a filter function for Ethernet multi cast telegrams Multicast telegrams that are usually sent from the adapters DHR41B to the scanners PLC are passed on to all switch ports e IGMP snooping managed switch is not supported e SEW E
70. nd Startup This section provides information on project planning and startup For the MOVI PLC advanced DH 41B controller For inverters controlled through the MOVI PLC advanced DH 1B controller For the PROFIBUS DP master 5 1 Configuration with the MOVITOOLS MotionStudio PC software Project selection Start the MOVITOOLS MotionStudio software Welcome to MOVITOOLS MotionStudio x MOVITOOLS MOTION STUDIO 1 Te New project _B Open project Delete list 2 C SEWS MotionS tudio Projects MyProject MyProject sewpro Other project Always start with last project Cancel 58335AXX Figure 11 MOVI TOOLS MotionStudio start window 1 Option New project 2 Option Open project e To create a new project select the option New project 1 e To open an existing project select the option Open project 2 52 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Project Planning and Startup C xD Configuration with the MOVITOOLS MotionStudio PC software Options for engi You have two options to establish engineering access to the MOVI PLC advanced neering access DH 41B controller via the Ethernet 2 interface connector X37 e Address settings gt for a point to point connection For a point to point connection connect the Ethernet 2 interface X37 of the MOVI PLC advanced DH 41B controller directly to the Ethernet interface of the en gin
71. net2 is engineering interface gt lt Ethernet2 gt lt IPAddress gt 192 168 10 4 lt IPAddress gt lt Netmask gt 255 255 255 0 gt Netmask gt lt Gateway gt 192 168 10 1 lt Gateway gt lt Nameserver gt 0 0 0 0 lt Nameserver gt lt Hostname gt MOVI PLC_Eth2 gt Hostname gt lt Ethernet2 gt Switch the DIP switch S1 to the lower position This ensures that the addresses are adopted during the next boot process of the MOVI PLC advanced DH 1B controller Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 5 53 5 54 C xD Project Planning and Startup Configuration with the MOVITOOLS MotionStudio PC software Setting the IP address of the PC interface Select the relevant PC interface under Start Settings Network Connections In the context menu select the properties window of the PC interface Activate the option Use this IP address in the property window of the Internet protocol TCP IP entry Enter the net mask which is set in the MOVI PLC advanced DH 41B controller e g 255 255 255 0 if DIP switch S1 is in the upper position Set the IP address depending on the net mask The IP addresses of the MOVI PLC advanced DH 41B controller Ethernet 2 and the PC interface must be dif ferent except for the areas defined by the net mask In the area defined by the net mask the IP addresses must be the same The last byte of the IP address may neither be 0 nor 255
72. nterface Cyclical and acycli cal data exchange via PROFIBUS DP Cyclical and acycli cal data exchange via PROFIBUS DP V1 PROFIBUS moni toring functions You can use the MOVI PLC advanced DH 41B controller to control a machine module by coupling several inverters via the system bus In this way MOVI PLC advanced DH 41B controls all the drives within the machine module and in doing so takes off load from the master controller e g machine or system PLC You can connect a maximum of 64 of the following units to the MOVI PLC advanced DH 41B controller via system buses CAN 1 CAN 2 and Ethernet 1 MOVITRAC B frequency inverter MOVIDRIVE MDX60B 61B drive inverter MOVIAXIS servo inverter e Gearmotor with integrated frequency inverter MOVIMOT Fieldbus interface DeviceNet MFD required The PROFIBUS station address is set using the DIP switches on the front of the MOVI PLC advanced DH 41B controller This manual setting means the MOVI PLC advanced DH 41B controller can be integrated into the PROFIBUS environment and switched on within a very short period of time The higher level PROFIBUS master can set the parameters automatically parameter download This option offers the following advantages e Less time required to start up the system e Simple documentation of the application program as all important parameter data can be transferred from the program of the higher level controller While process data
73. o claim under limited warranty is that you adhere to the information in the documentation Therefore read the manual before you start operating the device Make sure that the manual is available to persons responsible for the plant and its op eration as well as to persons who work independently on the device You must also ensure that the documentation is legible Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller General Notes Exclusion of liability 1 3 Exclusion of liability You must comply with the information contained in the MOVIDRIVE documentation to ensure safe operation and to achieve the specified product characteristics and perfor mance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating in structions In such cases any liability for defects is excluded 1 4 Copyright notice 2007 SEW EURODRIVE All rights reserved Any reproduction modification distribution or unintended use in whole or in part is prohibited Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Safety Notes Other applicable documentation 2 Safety Notes 2 1 Other applicable documentation e Only specialists are allowed to perform installation and startup observing relevant ac cident prevention regulations and the MOVIDRIVE MDX60B 61 B MOVITRAC B or MOVIAXIS operating instructions e Read th
74. oes allow clamping without conductor end sleeves Choose the type and core cross section of the connected cable in dependency of the required cable length and the load expected from your application For more information on binary inputs or outputs refer to chapter Technical Data on page 61 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 17 4 Mounting Installation Instructions Installing the MOVI PLC advanced DHE41B controller 4 3 3 Connecting system bus CAN 2 connector X32 CAN 1 connector X33 Do not connect more than 64 units to the CAN 2 or CAN 1 system bus The system bus supports the address range 0 63 NOTES e The CAN 2 system bus is electrically isolated Therefore it is recommended to use the CAN 2 X32 interface for connecting field devices e g CANopen inputs and outputs e The CAN 1 system bus is not electrically isolated Therefore it is recommended to use the CAN 1 X33 interface to connect inverters via the system bus in the control cabinet e SEW EURODRIVE recommends connecting a maximum of 64 inputs and 64 out puts via I O modules to the MOVI PLC basic DHP11B controller e No CAN system bus connection is necessary for communication between MOVID RIVE MDX61B and its installed controller MOVI PLC advanced if you use the DPRAM channel gt MOVI PLC Programming in the PLC Editor system manu al A CAN system bus connection is however necessary if modules fr
75. oller 4 8 3 Connection of system bus CAN 1 power supply connector X26 X26 1 2 3 and connector X33 are connected in parallel see sec 4 3 3 MOVI PLC advanced DH 41B in the compact controller is supplied with power via X26 6 7 The MOVI PLC advanced DH 41B controller can be supplied with the required voltage by MOVITRAC B For this purpose connect X26 3 6 7 with X46 3 6 7 or with X12 9 8 If the MOVI PLC advanced DHE41B controller is supplied with DC 24 V by MOVITRAC B the function of the MOVI PLC advanced DHE41B controller is main tained after disconnection from the voltage supply This requires an external DC 24 V supply to X12 8 9 of MOVITRAC B MOVITRAC B L7 L6 emes S1 L3 l4 5 T co o C S1 FSC11B x45 x46 Huh ebb spr A a DC vO OCS NOORWNH N 60302AXX Figure 9 Installation of MO VI PLC advanced DHE41B in MOVITRAC B Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 49 4 Mounting Installation Instructions Installing the DH 41B option in MOVITRAC B compact controller SC11 System bus CAN high SC12 System bus CAN low GND CAN GND SEW drive Compact controller DHE41B e2 L8 L6
76. om the MPLCMotion_MDX and MPLCprocessdata libraries are employed The CAN system bus supports transmission systems compliant with ISO 11898 The Serial Communication manual contains detailed information about the CAN system bus This manual can be ordered from SEW EURODRIVE Wiring diagram for CAN 2 system bus MOVITRAC B MDX60B 61B MDX61B A S12 FSC11B F L 2 if fa fs ST HS Ll dpe J gt SE o p ea a DEN 60526AXX Figure 4 CAN 2 system bus connection taking the example of a MOVIDRIVE MDX60B 61B MOVITRAC B inverter Cable specification Use a 2x2 core twisted and shielded copper cable data transmission cable with braided copper shield IEC 60999 does allow clamping without conductor end sleeves The cable must meet the following specifications Core cross section 0 2 1 0 mm AWG 24 AWG 18 Line resistance 120 Q at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz Suitable cables include CAN bus or DeviceNet cables 18 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Installing the MOVI PLC advanced DHE41B controller Cable length Terminating resistor
77. pplied with voltage or is defective Flashing green e If the NETWORK STATUS LED is off at the same time the TCP IP stack of the DHR41B option card will be started If this status continues and DHCP is activated the DHR41B option card waits for data from the DHCP server If the NETWORK STATUS LED is flashing green at the same time the appli cation of the DHR41B option card is started Flashing green red The DHR41B option card performs an LED test Green Indicates the standard operating state of the DHR41B option card Red The DHR41B option card is in fault state Flashing red A conflict while assigning the IP address was detected Another station in the net work uses the same IP address Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 41 42 Mounting Installation Instructions Installing the MOVI PLC advanced DHR41B controller LED Link The two LEDs Link green and Activity yellow integrated in the RJ45 plug connec Activity tors X30 1 X30 2 display the status of the Ethernet connection LED Link LED Activity 63365AXX LED Status Meaning Link Green There is an Ethernet connection Activity Yel low Data is currently being exchanged via Ethernet Link Off There is no Ethernet connection Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Install
78. presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW sew eurodrive com
79. r supply connector X26 49 4 8 4 MOVITRAC B compact controller option slot operating displays 50 4 9 Engineering interface of the MOVI PLC advanced DH 41B controller 51 4 10 Shielding and routing DUS cables cccceeeeeeteeeeeeeeeeeteeeeeeeeeeeeeeeeteaeeeeeaees 51 Project Planning and Startup ccccsscccceccessseeeeeeeeeesseeeeeseeeeeeeesseseeeeeeseeseseeeeeneees 52 5 1 Configuration with the MOVITOOLS MotionStudio PC software 52 5 2 Configuration and startup of the drives cceccecceeseeeeeeseneeeeeessteeeeeeesaaes 58 5 3 Configuration and startup in the PLC Editor ccccccccsssseeessssteeeeseeaes 58 5 4 Replacing the Unit 2 0 0 0 ee eee cccceceeee cece eee eeeeeeeceaaaeeeeeeeeeeeeeeeseeecceaaeeeeeeeeees 58 Error DIAGNOSTICS genearen erne Aa EEUN EAE TETA 59 6 1 Diagnostic procedure for system bus CAN 1 CAN 2 cccssceceeeesteeeeeeeees 59 6 2 Diagnostic procedure for PROFIBUS DP eccceecceeeeeeeeeeeeeeeeeteeeteeees 60 Technical Data and Dimension Drawing ceeseccceeeeeeeeseeeeeeeeeseeeeeeneeeeeeeeenees 61 7 1 General technical data cccccsssccecesesneeeeeeeeneeeeeesenaeeeeeeeeeeeeesseeeeeeeseaes 61 7 2 MOVI PLC advanced DHE41B controller c ccccsccscssessesseesessesetsseseseeseeees 62 7 3 MOVI PLC advanced DHF41B controller c cscccsccsesesessesessesssseseeseeeesees 64 7 4 MOVI PLC advanced DHR41B controller c cscc
80. rding to DeviceNet specification version 2 0 e Programmable via IEC function 0 64 process data words e A parameter channel can be used as option in addition to the process data words 125 250 or 500 kBaud can be set using DIP switches 2 and 27 For thick cable according to DeviceNet specification 2 0 appendix B 500 m at 125 kBaud 250m at 250 kBaud e 100m at 500 kBaud ISO 11 98 24 V 0 63 can be set using DIP switch2 25 Max 64 stations Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Technical Data and Dimension Drawings MOVI PLC advanced DHR41B controller MOVI PLC advanced DHF41B controller Supported services e Polled I O 1 10 words Bit Strobe I O 1 4 words e Explicit messages Get_Attribute_Single Set_Attribute_Single Reset Allocate_MS_Connection_Set Release_MS_Connection_Set Engineering Additional engineering access via the PROFIBUS interface X30P 7 4 MOVI PLC advanced DHR41B controller NOTE The connections identical with DHE41B DHF41B are described in the sections MOVI PLC advanced DHE41B DHF41B controller MOVI PLC advanced DHR41B controller Part number MOVI PLC advanced DHR41B 1821 632 3 Electrical supply Integrated in MOVIDRIVE MDX61B Power consumption P max 9 5 W Installed in the MOVIAXIS master module MXM e Power consumption P max
81. re determined via the DCP protocol Discovery and Configuration Protocol DCP operates with device names Device Name The device name uniquely identifies a PROFINET IO station in the network It is identified with the PROFINET IO controller for the project planning of the station and also set using the project planning software on the PROFINET IO device With the aid of the device name the controller identifies the device during startup and transfers the corresponding IP address parameters Settings directly on the slave are no longer re quired If you do not know the IP address parameters and cannot access the inverter using the serial interface or the DBG60B keypad you can reset the IP address parameters to the default values using the DIP switch 2 This action resets the DHR41B option to the following default values e IP address 192 168 10 4 e Subnetwork mask 255 255 255 0 e Default gateway 1 0 0 0 PROFINET device name PNETDeviceName_MACID Proceed as follows to reset the IP address parameters to the default values e Switch off the 24 V DC supply voltage and the mains voltage Set the DIP switch 2 on the DHR41B option to 1 e Switch the DC 24 V supply voltage and the line voltage back on e Wait until the DHR41B option has booted up The RUN LED is green when the op tion is ready You can now access the inverter via the IP address 192 168 10 4 Proceed as follows to set new IP address parameters Start
82. ress s Network class Meaning Byte 1 Example 0 127 A 10 1 22 3 10 Network address 1 22 3 Station address 128 191 B 172 16 52 4 172 16 Network address 52 4 Station address 192 223 C 192 168 10 4 192 168 10 Network address 4 Station address This rough division is not sufficient for a number of networks They also use an explicit adjustable subnet mask Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Installing the MOVI PLC advanced DHR41B controller Subnet mask Standard gateway DHCP Dynamic Host Configura tion Protocol A subnet mask is used to divide the network classes into even finer sections The subnet mask is represented by four decimal numbers separated by decimal points in the same way as the IP address Example 255 255 255 128 Each decimal number stands for one byte 8 bits of the subnetwork mask and can also be represented using binary code see following table Byte 1 Byte 2 Byte 3 Byte 4 11111111 11111111 1 11111111 10000000 If you compare the IP addresses with the subnet masks you see that in the binary rep resentation of the subnet mask all ones determine the network address and all the zeros determine the station address see following table Byte 1 Byte 2 Byte 3 Byte 4 Decimal 192 168 10 129 IP address Binary 11000000 1
83. rough this manual carefully before you commence installation and startup of the DH 41B option e Asa prerequisite to fault free operation and fulfillment of warranty claims you must adhere to the information in the documentation 2 2 Safety functions The MOVIDRIVE MDX60B 61B drive inverters may not perform safety functions with out higher level safety systems Use higher level safety systems to ensure protection of equipment and personnel For safety applications ensure that the information in the fol lowing publications is observed Safe Disconnection for MOVIDRIVE MDX60B 61B 2 3 Hoist applications MOVIDRIVE MDX60B 61B MOVITRAC B and MOVIAXIS are not designed for use as a Safety device in hoist applications Use monitoring systems or mechanical protection devices as safety features to avoid possible damage to property or injury to people 2 4 Disposal Observe current national regulations Dispose of the following materials separately in accordance with the country specific regulations in force as e Electronics scrap e Plastics e Sheet metal Copper Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Introduction MOVI PLC Motion Control with integrated control technology 3 Introduction Content of this manual Additional documentation This user manual describes e Installation of the MOVI PLC advanced DH 41B controller in MOVIDRIVE MDX61B The interfaces and
84. rs To do so connect the DBG60B keypad to the serial interface X24 of the VOH21B compact con troller If the IP address parameters are assigned to the option DHR41B via a DHCP server you can only change the parameters by adjusting the settings of the DHCP server The options listed above for changing the IP address parameters only come into effect once the supply voltages mains and DC 24 V have been switched off and back on again Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 43 44 Mounting Installation Instructions Installing the MOVI PLC advanced DHR41B controller Deactivating activating the DHCP Resetting the IP address parame ters The type of IP address allocation is determined by the setting of the attribute Configura tion Control of the EtherNet IP TCP IP interface object The value is displayed or modi fied in the parameter P785 DHCP Startup Configuration e Setting Saved IP parameters The saved IP address parameters are used Setting DHCP The IP address parameters are requested by a DHCP server If you use the DHCP server from Rockwell Automation you can activate or deacti vate the DHCP via a button In this case an EtherNet IP telegram is sent to the TCP IP interface object of the station that is being addressed If you do not know the IP address parameters and there is no serial interface or DGB60B keypad for reading the IP address you can reset the IP address param
85. s CAN 1 high System bus CAN 1 low YE BK Top Default IP address DIE sWitch S1 S1 Bottom Ethernet 2 connection Reset button T1 T1 Reset Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 33 Mounting Installation Instructions Installing the MOVI PLC advanced DHR41B controller 4 5 2 Pin assignment Use prefabricated shielded RJ45 plug connectors compliant with IEC 11801 edition 2 0 category 5 Ki ie p SD W A B 54174AXX Figure 8 Pin assignment of an RJ45 plug connector A Front view B View from back 1 Pin 1 TX Transmit Plus 2 Pin 2 TX Transmit Minus 3 Pin 3 RX Receive Plus 6 Pin 6 RX Receive Minus MOVIDRIVE B MOVITRAC B Ethernet connection To connect DHR41B to the Ethernet connect the Ethernet interface X30 1 or X30 2 RJ45 plug connector to the other network stations using a category 5 class D twisted pair cable in accordance with IEC 11801 edition 2 0 The integrated switch provides sup port for realizing a line topology and offers auto crossing functions NOTES e According to IEC 802 3 the maximum cable length for 10 100 MBaud Ethernet 10BaseT 100BaseT e g between two network stations is 100 m We recommend that you do not directly connect end devices to the DHR41B option in order to minimize the load on the end devices caused by undesired multicast data traffic Connect non SEW devices via a network component tha
86. shed via the Ethernet 2 communication in terface The MOVI PLC advanced controller DH 41B is equipped with numerous communica tion interfaces The two system bus interfaces CAN 1 and CAN 2 are used primarily for connection con trolling several inverters and integrating decentralized I O modules This machine module can be operated via the integrated fieldbus interface with a higher level controller Engineering is performed via the integrated Ethernet 2 communication interface An operator terminal e g DOP11B or a gearmotor with integrated MOVIMOT frequency inverter are connected to the RS485 interfaces Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 10 Introduction MOVI PLC advanced DH 41B controller Automation Use as a standalone machine controller topologies You can also use the MOVI PLC advanced DH 41B controller as a control unit for an entire machine If used without a higher level PLC the MOVI PLC advanced DH 41B controller takes over all control tasks including controlling drives and other actuators as well as evalu ating decentralized inputs and outputs In a stand alone topology operator terminals DOP11B function as the interface be tween the operator and machine You can connect MOVI PLC advanced DH 41B directly to the company s Ethernet net work ETHERNET pal Dn NG a 3 ail MoOvI PLC MOVIDRIVE MOVIDRIVE 5 5 Fi
87. t Lights up or flashes red Vv A B C System bus CAN 1 or CAN 2 is not operating or communication of the system bus is faulty Vv A Vv Check the set baud rate Vv Baud rate OK No gt Yes L D Make sure that terminating resistors are connected properly A Check the bus cabling B System bus CAN 1 or CAN 2 is being initialized C Bus communication is OK Check the application program D Correct the baud rate Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 59 6 L a Error Diagnostics lt Diagnostic procedure for PROFIBUS DP 6 2 Diagnostic procedure for PROFIBUS DP Diagnostic problem The MOVI PLC advanced DHF41B controller is not working on the PROFIBUS Initial status The MOVI PLC advanced DHF41B controller is physically connected to the PROFIBUS The MOVI PLC advanced DHF41B controller was configured in the DP master and bus communication is active J Is the bus connector plugged in No gt A Yes Response of the LED Fault Profi OFF gt B bus ON gt C PEASHES The MOVI PLC advanced DHF41B controller recognizes the baud rate but was either not configured in the DP master or it was configured incor rectly L Check whether the configured PROFIBU
88. t supports the IGMP snooping functionality e g managed switch Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller Mounting Installation Instructions Installing the MOVI PLC advanced DHR41B controller 4 5 3 Shielding and routing bus cables Only use shielded cables and connection elements that also meet the requirements of category 5 class 2 in compliance with IEC 11801 edition 2 0 Correct shielding of the bus cable attenuates electrical interference that may occur in industrial environments The following measures ensure the best possible shielding e Manually tighten the mounting screws on the connectors modules and equipotential bonding conductors e Use only connectors with a metal housing or a metallized housing e Connect the shielding in the connector over a wide surface area Apply the shielding of the bus line on both ends e Route signal and bus cables in separate cable ducts Do not route them parallel to power cables motor leads e Use metallic grounded cable racks in industrial environments e Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route e Avoid using plug connectors to extend bus cables e Route the bus cables closely along existing grounding surfaces STOP In case of fluctuations in the ground potential a compensating current may flow via the bilaterally connected shield that is also
89. te Connector X38 X38 1 Reserved SafetyBus X38 2 Reserved plug in terminals X38 3 Reserved Terminal X31 X31 1 24 V input Voltage input DC 24 V Binary inputs and out X31 2 REF24V Reference potential for binary signals puts X31 3 DIO 0 Binary input or output plug in terminals color X31 4 DIO 1 Binary input or output Bk X31 5 DIO 2 Binary input or output X31 6 DIO 3 Binary input or output X31 7 DIO 4 Binary input or output X31 8 DIO 5 Binary input or output X31 9 DIO 6 Binary input or output X31 10 DIO 7 Binary input or output Terminal X34 X34 1 RS Signal RS485 COM 1 RS485 interfaces COM1 X34 2 RS insulated Signal RS485 insulated COM 2 COM2 X34 3 RS Signal R8485 COM 1 plug in terminals color X34 4 RS insulated Signal R8485 insulated COM 2 BK X34 5 DGND Reference potential COM 1 X34 6 GND insulated Reference potential COM 2 Connector X35 X35 1 USB 5 V DC 5 V power supply USB connection in prep X35 2 USB Signal USB aration X35 3 USB Signal USB X35 4 DGND Reference potential Connector X36 X36 Connection Ethernet 1 System bus RJ45 socket Standard Ethernet assignment Connector X37 X37 Connection Ethernet 2 RJ45 socket Terminal X32 X32 1 REF_CAN 2 Reference potential for system bus CAN 2 System bus CAN 2 X32 2 CAN 2H System bus CAN 2 high electrically isolated X32 3 CAN 2L System bus CAN 2 low plug in terminals color YE BK Terminal X33 X33 1 DGND Reference potential for system bus CAN
90. unctions and connections via the communication interface Ethernet 2 e Engineering e Connection of aDOP11B operator terminal e For visualization for example OPC interface e Connection to master level Binary inputs and outputs enable you to switch actuators e g valves and evaluate bi nary input signals e g sensors You can freely use the binary inputs and outputs in the PLC Editor of the MOVITOOLS MotionStudio software in programming The LEDs of the MOVI PLC advanced DH 41B controller indicate the following states e Power supply of binary inputs and outputs General status of the MOVI PLC advanced DH 41B controller e Status of the control program e Status of the PROFIBUS interface e Status of the DeviceNet interface e Status of the Ethernet interface e Status of both CAN interfaces You can connect operator terminals to perform diagnostics It is recommended to con nect an operator terminal to the communication interface Ethernet 2 Manual MOVI PLC advanced DHE41B DHF41B DHR41B Controller 13 14 Mounting Installation Instructions Mounting options for the MOVI PLC advanced DH 41B controller Mounting Installation Instructions 4 1 Mounting options for the MOVI PL C advanced DH 41B controller Observe the following mounting instructions NOTES You can insert the MOVI PLC advanced DH 41B controller in the MOVIDRIVE MDX61B inverter but not in the MOVIDRIVE MDX60B inverter
91. with DC 24 V X31 1 2 separately Integrated in MOVIDRIVE MDX61B e Power consumption Pmax 6 8 W The MOVI PLC advanced DHE41B controller is supplied by MOVIDRIVE MDX61B via backplane connector e Inthe case of disconnection from the line voltage continued function is guaranteed by DC 24 backup external DC 24 V supply to X10 9 10 of MOVIDRIVE MDX61B required Installed in the MOVIAXIS master module MXM e Power consumption P max 8 5 W U DC 24V 15 20 Imax 600 mA The MOVI PLC advanced DHE41B controller can be supplied by the MOVIAXIS switched mode power supply module MXS or from an external voltage supply For this purpose connect X5 between the individual devices e Ifthe MOVI PLC advanced DHE41B controller is supplied with DC 24 V by the MOVIAXIS switched mode power supply module the function of the MOVI PLC advanced DHE41B controller is maintained after disconnection from the line voltage external DC 24 V supply at X16 of the MOVIAXIS switched mode power supply module required Potential levels The MOVI PLC advanced DHE41B controller has the following potential levels e Potential controller CAN 1 COM1 e Potential COM2 e Potential binary inputs and outputs e Potential system bus CAN 2 Memory e Program memory 8 MByte for application program incl IEC libraries e Data memory 4 MByte for IEC application e Retain data 32 kByte e System variables reta

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