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1. Sunlift Hoists Instructions for use Micro 1130 150 175 SUNLIFT zm A EN J Z LL 1 Introduction Thank you for choosing a Sunrise Medical product You are advised to read this instruction manual and in particular the safety recommendations and adjustments to make before using the hoist If you have any questions about usage maintenance or safety please consult an authorised distributor of our products r IMPORTANT DO NOT USE THIS PRODUCT UNTIL YOU HAVE READ AND UNDERSTOOD THIS INSTRUCTION MANUAL Sunrise Medical has obtained certificate ISO 9001 which validates the quality of its products at all times Sunrise Medical declares under its own responsibility that this product meets the requirements of Medical Directive 93 42 EEC of Directive 2007 47 EEC The Sunlift Hoists have the CE mark and meet the following CE directives Medical Devices Directive 93 42 EEC EMC Directive 89 336 EEC electrical components only Low Voltage Directive 73 23 EEC electrical components only The electrical equipment is approved in accordance with the standards ETL ul Ul 60601 EN 6061 the Australian and Canadian deviation EN 60601 1 and UL 2601 1 Electrical specifications 12 volt batteries rechargeable sealed lead acid type Elevator internal power source Battery capacity 2 9 amp hours Degree of protection against electric shock Nominal input of charger 230 VCA 50 60 Hz Charger type B Nominal output of charg2. AVAILABLE SPARE PARTS When ordering spare parts it is important to indicate the hoist s series number to ensure that you receive the right spare part for your hoist The available spare parts are e Harnesses Batteries Joystick Control box Actuator e Wheels Complete hanger Complete chassis Complete arm and mast Charger or charging lead ENGLISH 12 Technical specifications Measurements Safe working load Max total length w ith w heels facing outw ards Min total length w ith w heels facing inw ards Max width with legs closed Max height without load A Min height without load B Max spreader bar heigt without load C Min spreader bar height without load Turning radius with legs open D Legs open E Max width external Max width internal Legs closed F Max width external Max width internal Total leg height Ground clearance Castor wheels Rear wheels Mast boom and electric components assembly weight Base assembly weight Batteries weight 130 kg 1010 mm 970 mm 5 5 mm 1835 mm 1085 mm 1590 mm 350 mm 1130 mm 965mm 885 mm 535 mm 455 mm 100 mm 20 mm 75 mm 100 mm 18 65 kg 13 5 kg 2 9 kg 130 kg 1120 mm 1090 mm 575 mm 1865 mm 1255 mm 1610 mm 460 mm 1240 mm 1055 mm 980 mm 535 mm 455 mm 100 mm 20 mm 75 mm 100 mm 19 kg 14 kg 2 9 kg 150 kg 1215 mm 1155 mm 665 mm 1930 mm 1255 mm 1680 mm
3. push the lift descend button in the hand control a beep will warn you that you can perform one last action using the Emergency down button 6 The batteries are protected from fully discharging by a charge level alarm If the hoist is not in use the warning beep will not sound DO NOT IGNORE THIS WARNING SIGNAL Finish the operation you are carrying out when it goes off and then connect the hoist for recharging T The recharging is done automatically Note Even if the charger is left connected for a long time it will not allow the batteries to overcharge 8 In order to operate the hoist again please disconnect the charger cable 8 Battery maintenance Keep batteries fully charged When the hoist is not in use keep it charging Batteries may also be recharged overnight if this is more practical the charger will not allow the batteries to be overcharged Charge batteries regularly even if the hoist is not used for a long period Connect the charger cable first to the hoist and then to the mains Do not leave the charger cable plugged into the hoist if it is not to be connected immediately to the mains Never unplug the charger cable by pulling on the cable 9 User guide for the quickfit sling From a sitting position Fig 1 Ensure that the straps face outward Pull the sling down over the user s back until the top of the toilet seat opening is at the small of the back Check that the sling is aligned properly at should
4. 1 31 31 AAA EPA OM Sunlift Hoist 25 07 14 C SUNRISE pad
5. 450 mm 1380 mm 1205 mm 1120 mm 625 mm 545 mm 100 mm 20 mm 75 mm 100 mm 19 3 kg 15 1 kg 2 9 kg 175 kg 1340 mm 1265 mm 665 mm 1985 mm 1425 mm 1755 mm 550 mm 1500 mm 1220 mm 1140 mm 625 mm 545 mm 115 mm 15 mm 75 mm 100 mm 22 65 kg 18 1 kg 2 9 kg Batteries 2x12v de gel cido 2x12v de gel cido 2x12v de gel cido 2x12v de gel cido Batteries capacity 2 9 Amph 2 9 Amph 2 9 Amph 2 9 Amph 230v 50 Hz 0 12 A 230v 50 Hz 0 12 A 230v 50 Hz 0 12 A 230v 50 Hz 0 12 A 28v 0 5 Amph 28v 0 5 Amph 28v 0 5 Amph 28v 0 5 Amph Charger Clase Il Charger Clase Il Charger Clase Il Charger Clase Il Hoist Internal Hoist Internal Hoist Internal Hoist Internal power source power source power source power source Charger input Chager output Electric shock protection Degree of shock protection Charger and hoist Charger and hoist Charger and hoist Charger and hoist Type B Type B Type B Type B 10 PRODUCT DURABILITY The minimum service life of the Sunlift hoists is five years which can be extended significantly with appropriate maintenance The service life of the batteries is of one to two years depending on usage and the number of times they are recharged The service life of the harnesses is of one to two years depending on usage and the number of times they are washed as well as the detergents used and type of water 13 Warranty SUNRISE MEDICAL guarantees this product
6. ations 11 Sunrise Medical GmbH amp Co KG Kahlbachring 2 4 69254 Malsch Heidelberg Germany Tel 49 0 7253 980 0 Fax 49 0 7253 980 111 www sunrisemedical com Sunrise Medical Limited High Street Wollaston West Midlands DY8 4PS England Tel 44 0 1384446688 www sunrisemedical com Sunrise Medical S L Pol gono Bakiola 41 48498 Arrankudiaga Vizcaya Espa a Tel 34 0 902142434 Fax 34 0 946481575 www sunrisemedical com Sunrise Medical S A 13 Rue de la Painguetterie 37390 Chanceaux sur Choisille France Tel 33 0 247554400 Fax 33 0 247554403 www sunrisemedical com Sunrise Medical Srl Via Riva 20 Montale 29100 Piacenza PC Italy Tel 39 0523 573111 Fax 39 0523 570060 www sunrisemedical com Sunrise Medical A G L ckhalde 14 3074 Muri bei Bern Switzerland Tel 41 0 31 958 3838 Fax 41 0 31 958 3848 www sunrisemedical com Sunrise Medical AS Rehabsenteret 1450 Nesoddtangen Norway Tel 47 0 66963800 Faks 47 0 66963838 www sunrisemedical com Sunrise Medical AB Britta Sahlgrens gata 8A 421 31 V stra Fr lunda Sweden Tel 46 0 31 748 37 00 Fax 46 0 31 748 37 37 www sunrisemedical com Sunrise Medical B V Groningenhaven 18 20 3433 PE Nieuwegein Nederlands Tel 31 0 3060 82100 Fax 31 0 3060 55880 www sunrisemedical com G2 A S Graham Bells Vej 21 23 A 8200 Arhus N Denmark Tel 45 87 41 31 00 Fax 45 87 4
7. away from the end of the mast when inserting it into the chassis Leg adjusting J Mast locking lever uem 2 4 Check that the legs open and close normally 5 Assembly of the actuator Elevate the lift boom and place the actuator so that the holes in the mast plates are aligned with the actuator base Insert the bolt through and hole and tighten the nut 6 Connect the batteries box into the base by sliding it along the rail of the mast To remove the battery box pull it upwards by the handle and then push it towards the outside T Check that the red emergency stop button on the charger base is not pressed 8 Insert the plug of the hand control into its receiving socket under the charger base 9 Plug the actuator into its socket under the charger base For a correct positioning firmly press the pin up until completely inserted in place 10 Push the hand control buttons up and down and check that the boom moves up and down properly The hoist is now ready for use 6 Use 1 Leg adjustment The legs of the hoist can be moved apart or closer together to facilitate access to a wheelchair toilet etc When going through narrow doorways or passageways the legs should be fully closed Adjust them by pressing downwards on the foot pedal Operation force lt 300N Right pedal legs fully closed Left pedal legs fully open NO Rear castors and braking The hoist has two rear braked castors The rear castors must be left f
8. bar rotates and rocks freely Check that the spreader bar is securely attached to the hoist boom e BOOM Check the coupling between boom and mast Check that the boom rotates fully on its bearing MAST Check that the mast is properly fitted into its plinth Check the hydraulic actuator assembly BATTERY CASE Check that the emergency stop button works properly Check the plug of the hand control unit and actuator LEG ADJUSTMENT Check legs open and close smoothly and that these are parallel 3 see Fig LEG PIVOTS Check that these are firmly secured Check that the legs pivot freely If they are stiff lubricate them with mineral oil Check for excessive play FRONT CASTORS Check that these are firmly secured to the legs Check that castors and their supports rotate freely Clean away any threads hairs or fluff which might have built up Lubricate with mineral oil if necessary ELECTRIC ACTUATOR Fig 1 Check that this works properly and without any abnormal noises BATTERIES Recharge regularly Do not allow them to become completely discharged CHARGE TEST The charge test should be performed by an authorised service technician CLEANING Clean with ordinary soap and water or a disinfectant for hard surfaces Do not use aggressive or abrasive cleaners as the surface finish might be damaged Do not allow water to come into contact with electrical components alg A J A TE
9. base It is a switch that requires operation with a fine point such as a pen for instance and can be found under the word EMERGENCY with an arrow pointing down Emergency stop button Batteries Hand control Emergency down button Actuator Charging socket SD A J Zz TE zm A zj J Z LLI 6 Use Continued 6 Mobilising the hoist and patient transfer Mobilising the hoist must always be performed with the caregiver firmly holding both push handles Transfer of the patient should be performed with the patient slung in front of the caregiver T Battery charging Charging the battery Batteries are fitted in a battery case which fits into the charger base on the mast Charge the batteries with the charger cable provided An additional charger base and battery are available as accessories enabling one to be recharging at all times 1 Connect the charger cable to the charging socket on the charger base 2 Connect the cable to the mains 220V 240 V 3 Recharging is automatic A full battery charge lasts between 8 and 12 hours 4 To use the hoist first disconnect the charger cable from the mains and then from the hoist 9 The lights indicate the charge of the batteries e ON green light Connected to the mains e CHARGE orange light z Batteries are charging e CHARGE light will turn off once batteries reach full charge Before battery is completely discharged every time you
10. ch use of the hoist Use the hoist only on flat smooth surfaces Please be aware that the physical forces required to move the hoist when laden on carpeted or uneven and rough textured surfaces will be greater than those required on a flat or smooth surface Careful planning of the lifting operation is recommended in these environments to avoid potential damage to the hoist due to heavy handling e Always check before use that the sling is of a type and size suitable for the patient Do not use the lift until you have check that the actuator is secured at both ends by a bolt and nut e Check the parallelism of the legs of the hoist If the legs are toed inwards see Fig 1 by more than 3 degrees and not parallel the legs closed position F as described in Technical Specifications section and dimension F is reduced by more than 100 mm DO NOT use the hoist in this position Always check that the safe working load of the hoist is sufficient for the weight of the patient Adjust sling as per the relevant instructions for use Do not lift the patient until you have ensured that the patient s hands are kept within the harness making sure the patient does not hold on to the actuator or the hoist s mobile joints When lifting or lowering the patient the attendant and hoist operator must keep his or her hands away from the actuator and the connecting and turning parts between the arm and the mast Before moving a patient ensure that
11. er 27 4 29 0 vcc 0 8a Lift type B Protection against electric shock Use of sling Oxford type sunrise with grey loop Charger class II Operational environment gt 45 lt 40 C Degree of protection IPX4 In conditions other than this environment performance and safety may be compromised 2 Recommended use The hoists are designed for moving and lifting patients They must always be operated by a healthcare professional or a user instructed in their operation and safety They are suitable for moving and lifting patients both in domestic settings and at hospitals or residential homes depending on the specification of the model Each lift is fully assembled load tested and certified before being partially dismantled for packing The packing consists of a strong purpose built carton and is used for both export and domestic markets to ensure the safe arrival of the lift A number of documents are supplied in a wallet packed with each lift and should be kept safely for future reference TEST CERTIFICATE i USER MANUAL The TEST CERTIFICATE is an important document and will be required for your insurance records It is valid for six months and after it has expired the lift should be inspected and serviced for the next six months Servicing and periodic testing can be carried out by your supplier Please ensure your lift is included in their maintenance schedule Note These recommendations are in compliance with the re
12. er height Fig 2 Lift the patient s leg and slip the strap under it and pull it up between their legs ensuring that the sling is not creased under the thigh Repeat the procedure with the other leg Fig 3 A Cross the straps over the legs and attach them to the front hooks on the hoist spreader bar D Z Fig 4 TY Raise the hoist slightly and attach the shorter shoulder straps to the spreader bar Move the hoist towards the patient while doing this REMEMBER THE LONG STRAPS ARE FOR THE LEGS AND THE SHORT ONES FOR THE N SHOULDERS From a lying position Fig 5 Roll the patient over onto the sling ensuring that the top of the toilet seat opening is at the small of the back Fig 6 Cross the straps under the patient s legs and fit the sling as indicated for the sitting position keeping the shoulder straps as short as possible Fig 5 N NB ENSURE THAT THE PATIENT S HEAD IS SUPPORTED AT ALL TIMES 10 Problems and solutions PROBLEM CAUSE SOLUTION Actuator does not work Emergency button pressed Turn it in the sense of the arrows Total battery discharge protection activated Charge the batteries Poor connection of the control plug Reinsert the control plug Batteries do not charge Fully charged battery green light Verify power source The actuator stops Overload in the hoist Reduce the load on the actuator Batteries discharged sound warning when pressing Charge batteries the hand control protection against t
13. for two years as from the date indicated on the invoice receipt or delivery note For products containing batteries the battery warranty is 6 months This warranty covers parts in need of replacement labour and transport In warranty claims the user must submit the product and the purchase invoice as proof of delivery date This warranty does not cover NORMAL WEAR AND TEAR e g on upholstery tyres inner tubes rims wheels fabric etc ACCIDENTS e g bent structures scratches flat tyres etc MPROPER USE and damage caused by users who weigh more than the weight limit indicated in the user s manual LACK OF MAINTENANCE and failure to follow the conservation instructions in the user s manual MODIFICATIONS or REPAIRS carried out by persons not authorised by Sunrise Medical PRODUCTS WITH NO INVOICE OR SERIAL NUMBER when appropriate SD 2 J Z TE 14 Disposal The symbols below mean that in accordance with local laws and regulations your product should be disposed of separately from household waste When this product reaches the end of its service life take it to the collection point designated by local authorities Separate collection and recycling of your product at the time of disposal will help conserve natural resources and ensure that it is recycled in a manner that protects the environment Ensure you are the legal owner of the product prior to arranging for its disposal in accordance with the above recommend
14. otal discharge activated zm A zj J Z LL Fig 4 11 Maintenance Sunrise Medical Ltd recommend a thorough inspection and test of the Sunlift hoist and lifting accessories slings etc is carried out every six months Sunrise Medical Ltd recommends maintenance inspection and certified testing is carried out by authorised service dealers only Note These recommendations are in compliance with the requirements of 1998 No2307 Health and Safety The Lifting Operations and Lifting Equipment Regulations 1998 This is a UK regulation Outside the UK please check your local requirements All SUNRISE MEDICAL products are designed for minimal maintenance but some regular safety checks are necessary SUNRISE MEDICAL recommends that the following checks be made every day before the hoist is used Ensure that the front castors of the hoist move normally Ensure that the spreader bar rotated and rocks freely Check that the spreader bar is securely attached to the boom Ensure that the legs of the hoist open and close normally Ensure that the hand control unit is being used properly Check that the emergency stop button works properly Check for wear on the hooks Do not use slings which show signs of wear or damage in the lifting straps or sling body SUNRISE MEDICAL also recommends that the following parts of hoists be serviced by an authorised technician at least once a year e SPREADER BAR Check that the spreader
15. quirements of 1998 No2307 Health and Safety The Lifting Operations and Lifting Equipment Regulations 1998 This is a UK regulation Outside the UK please check your local requirements Sunrise Medical Ltd recommends maintenance inspection and certified testing is carried out by authorised service dealers only The Sunlift Hoist range is suitable for the following CATEGORIES of lift within the working parameters of the lifts specified in the TECHNICAL SPECIFICATIONS Category A Wheelchair Category B Bed Category C Bath Category D Toilet Shower Chair Category E Floor Category F 90 degree Rotation The Sunlift Hoist is suitable for patients in the SITTING SITTING RECUMBENT and RECUMBENT position SD 2 J Zz TE 3 Safety instructions Always familiarise yourself with the controls and safety devices on your hoist before using it to lift a patient Use only slings recommended for use with this hoist Never force any control or safety device All controls are easy to use and do not require any great physical force Do not use hoists in showers Do not charge hoists in bathrooms Do not use these hoists for any purpose other than lifting and moving patients For your safety please pay special attention to the yellow triangular warning labels indicating the areas where there is a danger of finger entrapment Use the hoist only as per the instructions in this manual Before and during ea
16. ree when the boom is raised so that the hoist can move towards the centre of gravity of the hoisting line If the brakes are engaged it will be the patient who moves towards the centre of gravity which may cause discomfort C2 Raising and lowering the boom Boom movement is via an electric actuator controlled by a simple hand control unit This unit has two buttons marked with arrows UP and The actuator stops automatically at the end of its travel in both directions The hand control unit is connected to a socket under the battery box charger base A Emergency stop button The red emergency stop button in the frontal of the battery charger base cuts all power to the hoist Power cannot be restored until the button is turned in the sense of the arrows It will be reset by twisting the button clockwise and releasing 5 Emergency down This allows you to automatically lower the hoist s mast if the hand control should fail This last manoeuvre can be done both manually and electronically e Manually only Sunlift 130 150 175 models by twisting the cylinder at the top of the actuator clock wise the engine is released mechanically allowing safe descent of the user LS A Manually only Micro model it is red and is located at the bottom of the actuator Pull it upwards in the direction indicated by the PULL EMERGENCY arrow Electronically only Sunlift 130 150 175 models the button is located under the battery charger
17. they are comfortable and as close as possible to the floor Move the hoist with care there is a risk of crushing the feet between the base of the hoist and the floor To push the hoist along use the push handle on the mast and never the mast itself the boom or the patient When transporting a patient never move the hoist at more than 3 kph or 0 8 metres per second Do not try to push the hoist over any obstacle which its front castors cannot easily overcome Do not use the hoist on inclines of more than approx 5 SUNRISE MEDICAL recommends that the aid of a third person be enlisted when moving patients on slopes Never leave the hoist with a patient unattended on a slope Fig 1 4 Characteristics zm A z Zz LL Batteries Control box Leg adjuasting lever Rear braked castor 5 Assembly Open the box carefully in a large open space The box contains Main chassis with 4 castors e Mast assembly with boom and spreader bar and charger base Electric actuator e Hand control Batteries Charger cable 1 Remove all parts from the box and lay them out on the floor Some parts are heavy and may require two people to lift them 2 Engage the brakes on the rear castors of the chassis 3 Insert the mast into the rectangular plinth in the chassis as far as the red arrow on its side Then turn the handle clockwise to ensure that it is firmly secured WARNING keep your fingers
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