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QCPU(Q mode) CPU Module User`s Manual (Hardware)

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1. 84 9 10 12 24V DC Rye 00 2 i Y10 Yor 3 e 1 E EAS vor Big fig iL C tS pes t3 4 LA B14 anal L6 3 palis CE H4 ve eia m2 DORE 3509 B11 A es i L Y1A T roe ee a H 1 14 i KES B6 ae RE oo Oe Empty B4 A4 Empty Empty B3 A3 Empty L 12 24VDC _COM ENTTTHEC ed m For QY42P the above diagram shows the first half and B2 and and are internally connected 32 points F The connections of the latter half 32 points L are the same as those of the first half 32 points F Regard YOO to Y1F as Y20 to Y3F B1 and B2 and A1 and A2 are internally connected Rated load voltage QY71 5 12V DC MT C 1 99 pp eo 1 4 B19 a9 Y11 4 Y02 B18 a18 Y12 LE l Y03 B17 a17 Y13 1 4 Y04 Bt6 a16 Y14 TL rt A Bs fag M r4 Y18 od tek 1t YO ehi H HTH B10 Ato EM CE s 8 CT 3 4 YOC Y1C s e L LUC ee Ter PTH OE eej ET rt e HHE Empty B4 A4 Empty Empty Bs A3 Empty l 5 12VDC B2 a2 i i 5 12VDC COM eee fb i ai Rated load voltage 12 24V DC Type QY81P 11
2. eseeeseeeenmmmm emen 94 A 9 About the Manuals The following product manuals are available Please use this table as a reference to request the appropriate manual as necessary Basic Model QCPU Q00JCPU Q01CPU Detailed Manual Manual No Basic Model QCPU Q Mode User s Manual Hardware Design Maintenance and Inspection This manual provides the specifications of the CPU SH 080187 modules power supply modules base units extension 13JR43 cables and others Sold separately Basic Model QCPU Q Mode User s Manual Function Explanation Program Fundamentals This manual explains the functions programming SH 080188 methods devices and so on necessary to create 13JR44 programs with the Basic model QCPU Q mode Sold separatel Relevant Manual Manual No Manual name Model code QCPU Q Mode QnACPU Programming Manual Common Instructions This manual explains how to use the sequence instructions basic instructions application instructions and similar instructions Sold separately QCPU Q mode Programming Manual MELSAP L Describes the system configuration performance SH 080076 specifications functions programming debugging and 13JF61 error codes for MELSAP L Sold separately QCPU Q mode QnACPU Programming Manual PID Control Instructions SH 080040 Describes the dedicated instructions for PID control 13JF59 Sold separately Building Block I O Module User s Manual This m
3. RUN ERR When opening the front cover put your finger here Side face 56 Module fixing hook Application Hook used to fix the module to the base unit Single motion installation RUN LED Displays the operating status of the CPU module ON During operation in RUN mode During a stop in STOP mode or when the errorwhose occurrence stops operation is detected When parameters program is written during STOP and the RUN STOP RESET switch is moved from STOP to RUN To turn ON the RUN LED after writing the program carry out the following steps Move the RUN STOP RESET switch from RUN to STOP to RUN Perform reset with the RUN STOP RESET switch Power ON the PLC again To turn ON the RUN LED after writing the parameters carry out the following steps Perform reset with the RUN STOP RESET switch Power ON the PLC again If the RUN STOP RESET switch is moved from STOP to RUN to STOP to RUN after changing the parameter values the new values are not reflected on the parameters related to the intelligent function module such as the network parameters OFF Flicker ERR LED When the self diagnostic error that will not stop operation is detected When continuation of operation at error detection is set in the parameter When the annunciator F is turned ON by the SET OUT instruction
4. 20 30cm 5CK 0 79 1 18inch AD zl The AD75CK allows up to four cables to be grounded if the outside diameter of the shielded cable is about 7mm 23 The required number of AD75CKs is indicated below When cables of 7mm outside diameter are used for all wiring 6 I O signal lines and other communication cables For the I O signal lines and other communication lines RS 232 RS 422 CC Link etc if extracted to the outside of the control panel also ensure to earth the shield section of these lines and cables in the same manner as in item 1 above 24 3 1 4 Power supply module Always ground the LG and FG terminals after short circuiting them 3 1 5 When using QA1S6 B type base unit 1 Cable a Earthing of shielded cables Earth the shield of the shielded cable as near the unit as possible taking care so that the earthed cables are not induced electromagnetically by the cable to be earthed Take appropriate measures so the shield that was partly removed for exposure is earthed to the control panel over a large contact surface area A clamp may also be used as shown in the figure below In this case however apply a cover to the painted inner wall surface of the control panel which comes in contact with the clamp Screw Pa fitting Ps Shield section Shielded cable Note The method of earthing by soldering a wire onto the shield section of the shield
5. o o a o 2 o o Module top internally connected 17 18 and 36 and 19 and 37 are 86 5 3 Input output Composite Module 5 3 1 QH42P type input output composite module 1 Specifications a Input section specifications Approx 4mA Number of simultaneously input 100 50 C points Simultaneous ON ratio 75 55 C 1ms 5ms 10ms 20ms 70ms or less CPU module parameter settin hte EE 1 Initial AO is 10ms i Writing method for common 32 points common Common terminal 1B01 1B02 32 points I O assignment is set as 32 point I O composite module E 32 point changeover indication with ON indication Operation display LED switch External wire connection 40 pin connector method V DC internal current 130mA TYP all points ON consumption 1 The response time of the input section can be changed using the following GX developer CPU module GX Developer Q00JCPU QO0CPU Q01CPU Number of occupied points Q12PHCPU Q25PHCPU Notice that the set response time of the input section becomes valid when using the CPU module with the first 5 digits of the serial number 01112 or later To check the serial number see Section 1 2 87 b Output section specifications vA Transistor output sink type Number of output Isolation method Photocoupler isolation l Response OFF to
6. Normal When the error whose occurrence stops operation is detected When reset operation is performed with the RUN STOP RESET switch OFF Flicker Module loading lever Used to mount the module to the base unit Battery Backup battery for use of the program memory standard RAM and power failure compensation function Battery fixing hook Hook for holding the battery Battery connector pin For connection of the battery lead wires When shipped from the factory the lead wires are disconnected from the connector to prevent the battery from consuming RUN STOP RESET switch RUN STOP RESET Executes sequence program operation Stops sequence program operation Performs hardware reset operation error reset operation initialization or like Refer to Section 4 5 3 for details of reset operation RS 232C connector 1 Connector for connection of a peripheral device Can be connected by the RS 232 connection cable QC30R2 Module fixing screw hole Hole for the screw used to fix to the base unit M312 screw Module fixing latch Latch used to fix to the base unit 1 When normally connecting a cable to the RS 232 connector clamp the cable to prevent it from coming off due to the dangling moving or careless pulling of the cable Q6HLD R2 type RS 232 Connector Disconnection Prevention Holder is available as a clamp for RS 232 connector 57 4 4 2 Switch o
7. e 50 60Hz 105V TY OUTPUT 5VDC 3A 24VDC 0 6A ERR 10 Ge Qe 24VDC 0 5A a H te Q4 INPUT N 100 240VAC 3 AN 14 INPUT 100 120 200 240VAC 50 60Hz 160VA OUTPUTSVOCSSA 24VDC 0 5A Ly H ta Q4 3 wH O 4 ee ol ee 9 Q64P 1 MELSEC INPUT 200 240VAC 50 60Hz 105VA OUTPUT 5VDC 6A E Le EET zavocosa lHo D M aH O H 3 oD C 1 4 Bia T 9 AN MELSEC Q63P INPUT 24VDC MAX 45W OUTPUT 5VDC 6A ERR E 24VDC 0 5A ly aH wa 24V i INPUT 24VDC 4 ae ee 8 249 Q63P 3 T Q6 SP C power Turned OFF opened when a stop error occurs in the CPU ERR terminals module Normally off when mounted in an extension base unit Ground terminal connected to the shield pattern of the printed FG terminal circuit board Groundi
8. n 315mm 12 41inc 420mm 16 55inc dimensions 5 1 2mm 2 02inch External 17 3 EMC and Low Voltage Directive For the products sold in European countries the conformance to the EMC Directive which is one of the European Directives has been a legal obligation since 1996 Also conformance to the Low Voltage Directive another European Directives has been a legal obligation since 1997 Manufacturers who recognize their products must conform to the EMC and Low Voltage Directive are required to declare that their products conform to these Directives and put a CE mark on their products 3 1 Requirements for conformance to EMC Directive The EMC Directive specifies that products placed on the market must be so constructed that they do not cause excessive electromagnetic interference emissions and are not unduly affected by electromagnetic interference immunity The applicable products are requested to meet these requirements The sections 3 1 1 through 3 1 6 summarize the precautions on conformance to the EMC Directive of the machinery constructed using the MELSEC Q series PLCs The details of these precautions has been prepared based on the control requirements and the applicable standards However we will not assure that the overall machinery manufactured according to these details conforms to the above mentioned directives The method of conformance to the EMC Directive and the judgment on whether or not the mach
9. MITSUBISHI QCPU Q mode CPU Module User s Manual Hardware Q00JCPU Q02CPU Q12PHCPU QOOCPU QO2HCPU Q25PHCPU Q01CPU QOGHCPU Q12HCPU Q25HCPU Thank you for buying the Mitsubishi programmable logic controller MELSEC Q Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MELSEG Q MODEL QCPU Q U H W E Mitsubishi Programmable ODE 13JL96 Logic Controller IB NA 0800061 L 0305 MEE 1999 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using When using Mitsubishi equipment thoroughly read this manual and the related manuals introduced in this manual Also pay careful attention to safety and handle the module correctly These SAFETY PRECAUTIONS O classify the safety precautions into two NUM quad MP CP CN ML RM Mq RE x Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out correctly i Procedures which may lead to a dangerous condition and cause superficial to medium injury or physical N damage only if not carried out correctly 9 mm ei m Depending on circumstances procedures indicated by NCAUTION may also cause serious accidents In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it
10. debugging error codes and others of MELSAP3 Sold separatel QCPU Q Mode QnACPU Programming Manual MELSAP L This manual explains the programming methods SH 080076 specifications functions and so on that are necessary to 13JF61 create the MELSAP L type SFC programs SH 080037 13JL97 Manual No Model code SH 080039 13JF58 SH 080041 13JF60 Building Block I O Module User s Manual This manual provides the specifications and external wiring of I O modules Sold separately QCPU Q Mode Programming Manual Structured Text Describes the programming method of the structured text language SH 080042 13JL99 SH 080366E 13JF68 Process CPU Q12PHCPU Q25PHCPU Detailed Manual Manual No Process CPU User s Manual Hardware Design Maintenance and Inspection SH 080314E This manual provides the specifications of the CPU 13JR55 modules power supply modules base units extension cables memory cards and others Sold separatel Process CPU User s Manual Function Explanation Program Fundamentals d This manual explains the functions programming ae methods devices and so on necessary to create programs with the Process CPU Sold separatel Relevant Manual Manual No QCPU Q Mode QnACPU Programming Manual Common Instructions This manual explains how to use the sequence instructions basic instructions and application instructions Sold separately QnPHCPU Programming M
11. C NE RM Co o SSS UE Allowable momentary power 5V DC internal current consumption PU 3 86inch External dimensions D 89 3mm 3 52inch 0 20kg 3 The memory capacity of the Q12HCPU or Q25HCPU whose serial No s first five digits are 02091 or earlier is 64kbyte See to section 1 2 for the way to check the serial No 4 Memory added to the function version B The CPU shared memory is not latched The CPU shared memory is cleared when the PLC is powered on or the CPU module is reset 5 The memory capacity of the QO2HCPU or QO6HCPU whose serial No s first five digits are 04011 or earlier is 64kbyte See to Section 1 2 for the way to check the serial No Table 2 4 Q12PHCPU Q25PHCPU Performance Specifications Item Type Remarks Q12PHCPU Q25PHCPU Control method Repeated operation using stored program Direct I O is available by direct I O specification DXO DYI I O control mode Refresh mode Programming language Relay symbol language logic symbolic Language dedicated to sequence language MELSAP3 SFC MELSAP L control and function block structured text Processing speed LD 0 034 us sequence instruction MOV DO D1 0 102 us NEN Tora nimberotinetHetions 422 except instructions dedicated to intelligent function module Constant scan 0 5 to 2000 ms Function that uniforms scan time can be specified in 0 5ms increme
12. E Across inputs LG and outputs FG 500V AC across Dielectric withstand voltage 5 830V AC rms 3 cycles 2 000 m 6562 ft primary and 5V DC Across inputs and outputs LG and FG separated across inputs and LG FG across outputs and DUE by Sta 10M or more by insulation resistance SAR anne Insulation resistance By noise simulator of 500Vp p noise voltage 1 us noise width and 25 to 60Hz noise frequency Application ERR contact contact switched off opened normally closed contact at an error stop of CPU module for CPU module operating status output Rated switching voltage current 24V DC 0 5A ae switching 5V DC 1mA OFF to ON 10ms max ON to OFF 12ms max Mechanical More than 20 million times Life Electrical More than 100 thousand times at rated switching voltage current Applicable solderless terminal RAV1 25 3 5 RAV2 3 5 Eu Wirmensiohe By noise simulator of 1 500Vp p noise voltage Noise durability 1 us noise width and 25 to 60Hz noise frequency Noise voltage IEC61000 4 4 2kV D 90mm 3 55inch 0 31kg 0 39kg 0 33kg 11 Table 2 6 Q64P Performance Specifications Base mounting position 100 to 120V AC 200 to 240V AC 15 10 85V to 132V AC 170 to 264V AC Input votage distorian Within 5 See section 4 3 1 factor Max input apparent power 160VA 20A within 8ms 8 5A current Overcurrent 9 9A or more protection 1 24V DC 9 1 1 1 Overvoltage 5
13. SUPPLY Input switched Wher Demet TRANSFORMER TRANSFORMER SUPP ly established FUSE FUSE CPU module FUSE Set time for DC power supply to CPU module IU mem Ein RUN STOP circuit JG SM403 interlocked with RA1 run monitor relay A AFUSE N E BeBe be established RL 3 MC STOP SW INPUT MODULE y 1 MC STOP W ee Low battery alarm RAD Voltage relay is m Yr Lamp or buzzer XM o gt 7 RA1 switched ON by pE recom Yh ey SM403 ad loUTPUT MODULE Me monitor relay OUTPUT MODULE Low battery alarm i A l equipment switched l M when run by OFF whenthe STOP qu V 1 signalis given MC2 In the case of an is l A emergency stop ora OUTPUT MODULE stop caused by a limit jg Ni y IST switch Power to output E Interlock circuits as i 4 O equipment necessary switched OFF Provide external Me when the STOP interlock circuits for Ve signal is given conflicting operations T such as forward rotation a o ds Ma es and reverse rotation ora Es and for parts that could e a switch damage the machine or y cause accidents if no interlock were used The power ON procedure is as follows For AC For AC DC 1 Switch power ON 1 Switch power ON 2 Set CPU to RUN 2
14. Section2 2 6 1 Nov 2000 IB NA 0800061 D QY70 and QY71 added Section5 4 1 0 3 May 2001 IB NA 0800061 F Q00JCPU QOOCPU Q01CPU Q52B and Q55B added Partial addition Chapter 1 Table 4 2 Section 4 5 Section 4 5 changed to be Section 4 6 Sep 2001 IB NA 0800061 G Q64P added Partial addition Section 1 1 3 1 5 4 1 2 4 1 4 4 1 5 4 3 1 4 5 3 4 6 4 5 2 1 Mar 2002 IB NA 0800061 H Q12PHCPU Q25PHCPU added Jan 2001 800061 E Q62P QY68A added Section4 1 2 Section 1 2 2 2 2 3 4 3 1 4 5 1 4 6 1 9 3 1 5 3 2 6 1 Jul 2002 IB NA 0800061 1 QX41 S1 QX42 S1 added Completely reviewed and revised Q32SB Q33SB Q35SB Q61SP added B NA z Jan 2003 0800061 K Safety Precautions About the Manuals Section 2 2 3 1 3 3 1 5 4 1 2 4 4 1 4 5 1 May 2003 IB NA 0800061 L QX82 QX82 S1 added Section 2 2 2 3 4 1 2 4 4 1 4 4 2 4 5 1 4 5 2 4 5 4 4 6 5 2 1 Japanese Manual Version IB NA 0800027 O This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 1999 MITSUBISHI ELECTRIC CORPORATION A 7 CONTENTS OVEN te 1 um Inoluded
15. Shipped in OFF position RUN STOP switch RUN Executes sequence program operation STOP Stops sequence program operation RESET Used to perform hardware reset operation fault rest operation initialization etc If this switch is left in the RESET position the whole system will be reset and the system will not operate 5 RESET L CLR properly After performing reset always return this DIP switches 14 1 switch switch to the neutral position Used to turn OFF or zero all data in the parameter set latch area Used to clear the sampling trace and status latch registration Hole for the screw used to fix to the base unit M3 12 screw Latch used to fix to the base unit For connection of battery lead wires 18 Battery connector When shipped from the factory the lead wires are pin disconnected from the connector to prevent the battery from consuming 9 Backup battery for use of program memory standard RAM and 19 Battery power failure compensation function 1 When normally connecting a cable to the USB connector or RS 232 connector clamp the cable to prevent it from coming off due to the dangling moving or carelessly pulling of the cable The Q6HLD R2 type Connector Disconnection Prevention Holder is available as a clamp for RS232 connector 63 4 5 2 Switch operation after writing program This section explains switch operation a
16. X00 fe RD 2 X01 2 2e 1 X00 X00 oo j so 0 T AT X02 X02 X12 X08 a pe js pei OE H a e X03 _xX13 5 o o X08 22 73 B17 ar T cu x07 l L X04 Biel X14 o oo 193 o Bte Ate i o o X08 X09 5 H 05 i X15 5 Oo 24 i gte ms 5 4 E u OA tet s X06 Sa poe BN T naaa E ata ED ra 7 X0C BaH o Pre XOE Li 08 ANS gu ny T spa i 11 Hs X10 sts X09 Bri At X19 1 i 28 X13 10 X12 56 T Yd XA X1A LL o 29 o i X14 ss l pel XOB X1B 1 ste X19 1 50 Bo Ao o x17 mlie X16 o f x00 5 AC pe n5 So 4 enc acl X18 1 ste Xi pgs s o 5 B7 A7 o 9 i Med X1A 1_ XOE XIE sto XB qb e iS 6 46 Or on E basi I X1C u m xp ESSI XC OF o 134 i a 2 i B5 a5 r XAF cale XIE 5 g Empty B4 A4 Empty COM 7 SOM 3t 4
17. calculation and turn off all output in the case of a In the case of b it will stop calculation and hold or turn off all output according to the parameter setting Note that the AnS series module will turn off the output in either of cases a and b a The power supply module has over current protection equipment and over voltage protection equipment b The CPU module self diagnostic functions such as the watch dog timer error detect problems In addition all output will be turned on when there are problems that the CPU module cannot detect such as in the I O controller Build a fail safe circuit exterior to the PLC that will make sure the equipment operates safely at such times 3 Output could be left on or off when there is trouble in the outputs module relay or transistor So build an external monitoring circuit that will monitor any single outputs that could cause serious trouble When overcurrent which exceeds the rating or caused by short circuited load flows in the output module for a long time it may cause smoke or fire To prevent this configure an external safety circuit such as fuse 9 Build a circuit that turns on the external power supply when the PLC main module power is turned on If the external power supply is turned on first it could result in erroneous output or erroneous operation When there are communication problems with the data link refer to the corresponding data link manual for the
18. 1 2 Instructions for mounting the base unit When mounting the PLC to an enclosure or the like fully consider its operability maintainability and environmental resistance 1 Mounting dimensions Mounting dimensions of each base unit are as follows a Main base unit Q3LJB extension base unit Q5L IB Q6LB QA1S6L BB 4 mounting screw M4 x 14 Fin gi ile HEEL IE TEE TE TER EE TPT JH EN EN I Mi EX a il EX ta LI E Power m05 moe 4 voz mosi moo TTO 4 r O 0 0 0 0 Oy i WL Ws 0 3 W QOOJ QA1S QA1S FER n ve e o o pn ST IEEE EE DEOEAEAESESEN EE 9 65 12 92 17 30 4 17 7 44 7 44 9 65 12 92 17 30 12 41 16 55 ARR l e EAE SES 8 85 6 61 8 85 12 14 16 51 8 29 6 57 6 57 8 77 12 06 16 43 11 62 15 76 10 039 98 d 36 130 ET E 12 Hs 80 3 15 110 4 33 Unit mm inch b Slim type main base unit Q3L 198 4 screw M4x 12 QS28B 9968 Q35SB MMI MET M EE A RERUMS II RN 80 3 15 Unit mm inch 35 2 Unit mounting position For enhanced ventilation and ease of module replacement leav
19. 2 17 inch or more If it is less than 55mm 2 17 inch a malfunction may occur due to characteristic deterioration open cable or the like When connecting or disconnecting an extension cable do not hold the ferrite cores mounted at both ends of the cable Hold the connector part of the cable for connection or disconnection 5 LJ Holding the ferrite core may cause the cable to open within the connector Also if the ferrite core is shifted the characteristic will change When handling the cable take care not to shift the ferrite core positions 43 2 Connecting of extension cable When connecting an extension base unit to the main base unit with an extension cable always plug the OUT side connector of the main base unit and the IN side connector of the extension base unit with an extension cable The system will not operate properly if the extension cable is connected in the form of IN to IN OUT to OUT or IN to OUT When connecting two or more extension base units plug the OUT side connector of the first extension base unit and the IN side connector of the second extension base unit with an extension cable a To connect an extension cable to the main base unit remove the portion under the OUT characters on the base cover with a tool such as a flat blade screwdriver 5 5 X 75 6 x 100 This also applies to a case where an extension cable is conn
20. 5 to 6 5V protection 2 power failure period 3 Across inputs LG and outputs FG 2 830V AC rms 3 cycles 2 000 m 6562 ft Across inputs and outputs LG and FG separated across inputs and Insulation resistance LG FG across outputs and FG LG 10M or more by insulation resistance tester By noise simulator of 1 500Vp p noise voltage 1 45 noise width and 25 Noise durability to 60Hz noise frequency Noise voltage IEC61000 4 4 2kV Operation display LED display lit at 5V DC output Built in Unchangeable by user Apelication ERR contact contact switched off opened normally closed contact at PP an error stop of CPU module for CPU module operating status output Rated switching 24V DC 0 5A voltage current switching load Mechanical More than 20 million times Life Electrical More than 100 thousand times at rated switching voltage current Applicable wire size 0 75 to 2mm Applicable solderless RAV1 25 3 5 RAV2 3 5 terminal l M External dimensions 55 2mm 2 17inch D A ditbmm 453inh 12 Table 2 7 Q61SP Performance Specifications 0615 O hem Q61SP Slim type power supply module mounting slot QSL ISB 100 to 240V AC 10 15 85 to 264V AC Within 596 See section 4 3 1 Maximum input apparent 40VA power Rated input current PID SSeS Overcurrent protection 1 2AVDC PS Overvoltage protection 2 24V DC Efficiency 70 or more Within 20ms AC 100 V or m
21. Check that the special relay SM600 is on using the GX Developer monitor etc 2 Removing the memory card when the power is on When removing the memory card check that special relays SM604 and SM605 are off If special relay SM604 is on the CPU module is using the memory card therefore the memory card cannot be removed If special relay SM605 is on turn it off If special relays SM604 and SM605 are off remove the memory card as follows a Turn special relay SM609 on using the device test of the PLC program or the GX developer etc b Check that special relay SM600 is off using the GX Developer monitor etc c Remove the memory card SM600 memory card usable flag When the memory card is usable by a user the system turns this flag on SM604 memory card being used flag When the CPU module is using the memory card the system turns this flag on SM605 memory card removal and installation prohibited flag When the memory card is cannot be removed or installed the user turns this flag on Please note the following precautions when removing or installing a memory card when the power is on 1 The data stored in the memory card can be destroyed if the above mentioned steps are not followed correctly In addition if the operation of the CPU module has been set to stop when an error occurs in the parameter the operation of the CPU module stops when an ICM OPE ERROR occurs 2 When a memory card i
22. Empty B3 A3 Empty COM COM Ba a2 Empty 57 s t H9 3 COM 2 f EU 19 Empty Eur Ji B1 A1 Empty E j s qe Module top 1 For the QX42 QX42 S1 QX72 the above 17 and are connected internally diagram shows the first half 32 points F The connections of the latter half 32 points L are the same as those of the first half 32 points F Regard X00 to X1F as X20 to X3F 2 B1 and B2 are connected internally 3 Negative and positive commons are both applicable to QX71 and QX72 78 Rated input voltage 7 QX82 1 QX82 S1 i PAN DG Pen 1 i X00 o Oo AN NE 1 The above diagram shows the first half 32 points F The connections of the latter half 32 points L are the same as those of the first half 32 points F Regard X00 to X1F as X20 to X3F B1 and B2 are connected internally 79 5 2 Output Modules 5 2 1 Specifications of output modules Output form Contact output Number of output points 16 points 8 points Rated switching voltage S ADAC BA COSE DEG ui 24V DC 2A resistance load point current point 240V AC 2A COS 1 point Response OFF to ON 10ms or less time ON to OFF 12ms or less Surge suppr
23. Set CPU to RUN 3 Turn ON the start switch 3 When DC power is established RA2 goes ON 4 When the magnetic contactor MC comes 4 Timer TM times out after the DC power reaches on the output equipment is powered and 100 The TM set value should be the period of may be driven by the program time from when RA2 goes ON to the establishment of 100 DC voltage Set this value to approximately 0 5 seconds 5 Turn ON the start switch 6 When the magnetic contactor MC comes on the output equipment is powered and may be driven by the program If a voltage relay is used at RA2 no timer TM is required in the program 48 2 System design circuit example when using ERR contact of power supply module POWER SUPPLY FOR AC DC Laur Input switched TRANSFORMER when power supply u FUSE FUSEM established CPU module DG A lIPOWER RUN STOP circuit SUPPLY interlocked with RA1 run monitor relay M BFUSE Set time for DC power supply o 1H 1 MC STOP RA3 SW RA2 LOX OUTPUT MODULE gh to be established Ym Oo Low battery alarm S Lamp or buzzer OFF at stop error from ERR MODULE ERR Interlock circuits as T necessary 4 Provide external OUTPUT MODULE MC MC interlock circuits for miem e s conflicting operations Power to output equipment such as forward O switc
24. could result in electric shock or damage to the product When turning on the power supply or operating the module after installation or wiring work be sure that the module s terminal covers are correctly attached Not attaching the terminal cover could result in electric shock NCAUTION Be sure to ground the FG terminals and LG terminals to the protective ground conductor Not doing so could result in electric shock or erroneous operation When wiring in the PLC be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage External connections shall be crimped or pressure welded with the specified tools or correctly soldered Imperfect connections could result in short circuit fires or erroneous operation Tighten the terminal screws with the specified torque If the terminal screws are loose it could result in short circuits fire or erroneous operation Tightening the terminal screws too far may cause damages to the screws and or the module resulting in fallout short circuits or malfunction Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation The module has an ingress prevention label on its top to prevent foreign matter such as wire offcuts from enter
25. di 1 power sup By E The following diagram shows the external load power supply mam or 100 to 240VAC MER or 24VDC or Do not touch the terminals during energization Doing so can cause an electric shock or malfunction DANGER Rated load voltage 100 240V AC 00 9 Do not touch the terminals during energization Doing so can cause an electric shock or malfunction DANGER Rated load voltage 24V DC 240V AC Externa er su SoS t 1 av 1 clu External power su ODI SHI SH T External I 155 Solos On Sia eG leas eG xa t L 5 m pleo O9 i The following diagram shows the external load power supply i C9 or 100 to 240VAC or 24VDC Do not touch the terminals during energization Doing so can cause an electric shock or malfunction lt SDANGER 4 Type Rated load voltage QY40P 12 24V DC Y00 z 02 Iz 5 LL3 4 08 YOA YOC zm YOE 12 24VDC 83 5 Rated load voltage 6 Rated load voltage QY50 12 24V DC QY68A 5 12 24V DC 2 24VDC Source
26. loaded ATA card max 32Mbyte capacity Standard RAM Drive 3 64kbyte 128kbyle 5 256kbyte 3 112 240 496 1008 StaniwdromOre ie ne ore ere a ee Xp IRI Memory card RAM 256 Memory card Flash card H ROM ATA card Te one file each for file Standard RAM register and local device Standard ROM a j MUT Et of standard ROM write MENTIS O 1 The CPU module can execute 124 files It cannot execute 125 or more files 2 The maximum number of sequence steps for one program for which the parameters are stored in another drive and executed with the CPU module can be calculated with the following expression Program size File header size default 34 steps Refer to the High Performance model QCPU Q Mode User s Manual Function Explanation Program Fundamentals for details on the program size and file Type CPU CPU CPU CPU CPU Number of points Number of I O device points 8192 points X YO to 1FFF available in programs Number of points Number of occupied points 4096 points X YO to FFF accessible to actual I O modules Number of extension bases Z Number of mountable modules Ee e ae eee ee Year month day our minute second day of week Automatic leap year judgment Clock function 3 18 to 5 25s TYP 2 12s d at 0 C 3 93 to 5 25s TYP 1 90s d at 25 C 14 69 to 3 53s TYP 3 67s d at 55
27. operation to continue or initial start to take place depending on the power supply load 4 This is for a 24V DC input This is 10ms or less for 24V DC or less 2 4 Specifications of Base Units 1 Main base units Number of mountable I O modules Applicable modules Q series modules SV DC internal Current 9 220A 0 105A 0 110A 0 114A 0 121A consumption 0 66kg 0 21kg 0 25kg 0 35kg 0 45kg 98mm 3 86inch External 245mm 189mm 328mm 439mm 9 65inch 7 44inch 9 65inch 12 92inch 17 30inch dimensions 37mm x 3 82inch 44 1mm 1 74inch 2 Slim type main base units Number of mountable Applicable modules SV DC internal Current 0 086A 0 086A 0 091A consumption 0 12kg 0 15kg 0 21kg 98mm 3 86inch External dimeneioh W 114mm 4 49inch 142mm 5 59inch 197 5mm 7 78inch MDE s 18 5mm a 73inch 3 Extension base units Number of mountable Le EB modules Applicable modules Q series modules HO modes oe SV DC internal Current 56804 0 100A 0 105A 0 110A 0 114A 0 121A consumption 0 14kg 0 23kg 0 23kg 0 25kg 0 35kg 0 45kg 98mm 3 86inch H S98mm 386nh External 106mm 189mm 189mm 245mm 328mm 439mm dimensions 4 17inch 7 44inch 7 44inch 9 65inch 12 92inch 17 30inch PAY e 44 1mm 1 74inch QA1S65B QA1S68B i NN modules consumption 130mm 5 12inch m m
28. the mode of the CPU module ON green Q mode 2 Mode LED ON orange A mode Flicker green Mandatory ON OFF of external input output registered Displays the operating status of the CPU module ON During operation in RUN mode OFF During a stop in STOP mode or detection of error whose occurrence stops operation Flicker When parameter program is written at STOP and RUN STOP switch is changed from STOP to RUN To turn ON the RUN LED after writing the program carry out the following steps e Set the RUN STOP switch from RUN gt STOP gt RUN Reset with the RESET L CLR switch Restart the PLC power To turn ON the RUN LED after writing the parameters carry out the following steps Reset with the RESET L CLR switch Restart the PLC power If the RUN STOP switch is set from RUN gt STOP RUN after changing the parameters the parameters related to the intelligent function module such as the network parameters will not be reflected ON Self diagnostic error except battery error is detected and operation will not stop When operation continued at error detection is set in the parameter ETTDIEED OFF Normal Flicker Detection of error whose occurrence stops operation When automatic writing to standard ROM is completed normally BOOT LED also flickers ON _ Error detected by CHK instruction or annunciator ON USER LED OFF Normal Flicker Execution of latch cl
29. whenever necessary Always forward it to the end user A 1 DESIGN PRECAUTIONS lt gt DANGER Install a safety circuit external to the PLC that keeps the entire system safe even when there are problems with the external power supply or the PLC module Otherwise trouble could result from erroneous output or erroneous operation 1 Outside the PLC construct mechanical damage preventing interlock circuits such as emergency stop protective circuits positioning upper and lower limits switches and interlocking forward reverse operations 2 When the PLC detects the following problems it will stop calculation and turn off all output in the case of a In the case of b it will stop calculation and hold or turn off all output according to the parameter setting Note that the AnS series module will turn off the output in either of cases a and b a The power supply module has over currentprotection equipment and over voltage protection equipment b The CPU module self diagnosis functions such as the watch dog timer error detect problems In addition all outputs will be turned on when there are problems that the CPU module cannot detect such as in the I O controller Build a fail safe circuit or provide a mechanism exterior to the PLC that will make sure the equipment operates safely at such times For a fail safe circuit example see Loading and Installation in this manual 8 Output could be left on or off when t
30. written in the program memory When booting the CPU after writing a program in the RUN mode be sure to write also the program in the boot original memory If the program is not written in the boot original memory the old memory will be executed the next time the CPU is booted For details on booting the CPU see the basic model QCPU Q Mode User s Manual Function and program basic edition 58 4 4 3 Reset operation For the Q00J Q00 Q01CPU the RUN STOP RESET switch of the CPU module is used to switch between the RUN status and STOP status and to perform RESET operation When using the RUN STOP RESET switch to reset the CPU module moving the RUN STOP RESET switch to the reset position will not reset it immediately Hold the RUN STOP RESET switch in the RESET position until reset processing is complete the flickering ERR LED goes off If you release your hand from the RUN STOP RESET switch during reset processing while the ERR LED is flickering the switch will return to the STOP position and reset processing cannot be completed Perform reset operation with the RUN STOP RESET switch in the following procedure e Hold the RUN STOP RESET Reset operation is started using the switch in the RESET position RUN STOP RESET switch sC RESET RUN RESET switch O a The ERR LED flickers several Reset is accepted and reset times three to four processing is performed Flickers v
31. 2 DC24V Efficiency 65 or more ZQNdDIS instantaneous Within 20ms 100V AC or more power failure time 3 Across inputs LG and outputs FG 2 830V AC rms 3 cycles altitude 2 000 m 6 562 ft Across inputs and outputs LG and FG separated across inputs and LG FG across outputs and FG LG 10M9 or more by 500V DC insulation resistance tester e By noise simulator of 1 500Vp p noise voltage 1 5 noise width and 25 to 60Hz noise frequency Noise voltage IEC61000 4 4 2kV LED display lit at 5V DC output Dielectric withstand voltage Insulation resistance Noise durability Operation display Fuse Built in Unchangeable by user Contact output section None Terminal screw size M3 5x7 0 75 to 2mm RAV1 25 3 5 RAV2 3 5 66 to 89Necm Refer to Table 2 2 Applicable wire size Applicable solderless terminal Applicable tightening torque External dimensions Weight 14 Table 2 9 A1S61PN A1S62PN A1S63P Performance Specifications ien 100 to 240V AC 15 10 eres 85 to 264V AC 6 30 15 6 to 31 2V DC Input frequency 50 60Hz 5 ae voltage Within 5 See section 4 3 1 actor Max input apparent power 105VA Max input power 41W Inrush current 20A within 8ms 81A within 1ms Rated output External output voltage 24V DC 10 10 protection 2AVDC 1 5 5 to 6 5V protection 2 24VDC Pe Al
32. 4V DC 15 20 Max load current 0 5A point 2A common Response OFF ON time ON OFF 0 1ms or less 1ms or less rated load resistance load Surge suppressor Zener diode Fuse 4A not replaceable Fuse blowing capacity 50A Fuse blow indication Provided When the fuse blows it is indicated with the LED and a signal is output to the CPU common External Voltage 12 24V DC 20 15 ripple ratio within 5 supply power Current 10mA at 24V DC Writing method for 7 points common Common terminal 1B18 Protective function None 2 Connection diagram Rated input voltage Rated load voltage 24V DC 12 24V DC 91 5 4 Interrupt Module 5 4 1 QI60 type interrupt module EMEN Number of input points 16 points OFF voltage OFF current 11V DC or less 1 7mA or less Number of simultaneously input 100 points Simultaneous ON ratio B Response OFFtoON Time ON to OFF Writing method for common 16 points common Common terminal TB17 16 points Numbera oesupiegi polnts I O assignment is set as 16 point I O composite module External wire connection method 18 point terminal block M3 6 screw V DC internal current 60mA TYP all points ON consumption For QI60 the following is applied Isolation method Photocoupler isolation lu
33. 5Fe TH35 7 5Al TH35 15Fe d DIN rail mounting screw intervals When using a TH35 7 5Fe or TH35 7 5AI DIN rail rail mounting screws should be tightened at a pitch of 200 mm 7 88 inch or less in order to ensure that the rail has sufficient strength DIN rail DIN rail mounting screw ai m n ply ph P 39 4 1 3 Mounting and removing of module This section explains how to mount and remove a power supply CPU I O intelligent function or another module to and from the base unit 1 Mounting of module Insert the module fixing Sec Unit latch into the module Base unit fixing hole of the base 7 unit Module connector Module Push the module in the E mounting lever direction of arrow to mount it into the base Module fixing latch fixing latch unit Module fixing hole Module fixing hole 1 Make sure that the module is inserted in the base unit securely 2 Completion C 1 Always insert the module fixing latch of the module into the module fixing hole Forcing the hook into the hole will damage the module connector and module 2 When using the PLC in a place where there is large vibration or impact screw the CPU module to the base unit Module fixing screw M3 X 12 user 40 2 Removing of module Base unit Support the module with both hands and securely press the module
34. ON 1ms or less Time Fuse blown display None l External 12 24V DC 20 15 ripple ratio within 5 power supply 15mA at 24V DC common MAX all points ON Writing method for common 32 points common Common terminal 2A01 2A02 Protective function Provided 88 2 Connection diagram e Tn m aids RN mr s X00 20 hex X10 0 Yod Bad Fr Y10 po Qn Big aig 5 B19 Y 4 X02 SITES we T EVE i 5 eps CS yy md Lr Yo04 i B15 B15 ug 39 T ia E ag e er Sage Bid na HEA pre pc pg a St 2E so no LOB LO a oa Yoo e C fer far P Oe Be 46 MET H AHH E H4 Empty B4 a4 Empty Empty es as Empty i DC12 24V es na cow TB DOS ral B1 and B2 and A1 and A2 are connected B1 and B2 and A1 and A2 are connected internally internally 89 5 3 2 QX48Y57 type input output composite module 1 Specifications a Input section specifications Type m DC input positive common Number of input points 8 points Isolation
35. OP mode or when the errorwhose occurrence stops operation is detected Flicker When parameters program is written during STOP and the RUN STOP RESET switch is moved from STOP to RUN To turn ON the RUN LED after writing the program carry out the following steps Move the RUN STOP RESET switch from RUN to STOP to RUN Perform reset with the RUN STOP RESET switch Power ON the PLC again To turn ON the RUN LED after writing the parameters carry out the following steps Perform reset with the RUN STOP RESET switch Power ON the PLC again If the RUN STOP RESET switch is moved from STOP to RUN to STOP to RUN after changing the parameter values the new values are not reflected on the parameters related to the intelligent function module such as the network parameters 6 ERR LED ON When the self diagnostic error that will not stop operation is detected When continuation of operation at error detection is set in the parameter When the annunciator F is turned ON by the SET OUT instruction OFF Normal Flicker When the error whose occurrence stops operation is detected When reset operation is performed with the RUN STOP RESET switch 7 Module Connector used for loading an I O or intelligent function module connector To the connector of the spare space where no module is mounted fit the accessory connector cover or QG60 blank cover module to prevent dust from entering 8 DIN rail adaptor Holes
36. Qlt uoc toad aeris ass 33 4 1 Module Installation ict nd ee dS A LM tei uL teda 33 4 1 1 Handling instructions ssi oon en i 33 4 1 2 Instructions for mounting the base 35 4 1 3 Mounting and removing of 6 40 4 1 4 Setting the extension number of the extension base unit 42 4 1 5 Connecting and disconnecting extension cable 43 4 2 General Safety Requirements eeeseeeeeeee 46 4 3 Power Supply WV ING eee cus 51 4 3 1 Precaution when connecting the uninterruptive power supply 53 4 4 Part Names and Settings of Q00J Q00 Q01 CPU sssss 54 4 4 1 Part names and settings eeeeesssseseeeeeeeeee 54 4 4 2 Switch operation after writing 58 4 4 3 Reset operation m 59 4 4 4 Latch clear ee eeeeeeeeeeeeeeeeeeeeaeeeaaeaaees 60 4 5 Part Names and Settings of Q02 H 12 12 61 4 5 1 Part names and settings eeeessssseseeeeeeeseeenee 61 4 5 2 Switch operation after writing 64 4 5 3 Latch cl
37. Rans RET 1 1 2 Confirming the serial number and function version 3 2x OPCCIICAL m 4 2 1 General Specifications eoo ead een te Mad 4 2 2 Performance Specifications of CPU 5 5 2 3 Power supply module specifications sss 11 2 4 Specifications of Base LJhilbs EE PE ee 17 3 EMC and Low Voltage Directive 18 3 1 Requirements for conformance to EMC Directive 18 3 1 1 Standards applicable to the EMC Directive 19 3 1 2 Installation instructions for EMC Directive 20 INO al OS ee E E 21 3 1 4 Power eoa ht Rr det reae ER po PRA Dee meh epa Es 25 3 1 5 When using QA1S6 B type base 25 CR NIXON 29 3 2 Requirement to Conform to the Low Voltage Directive 30 3 2 1 Standard applied for MELSEC Q series PLC 30 3 22 PEG SEIS CIIOMN MD 30 S P PONO SUD DIY hits 31 3 24 Control canal 31 3 2 92 3 0 0 EXIOt a WIFITIO siete cent teers ire Seta eis och e REX EE EC ren duca 32 4 Mounting and Installall
38. The ERR LED goesoff punu Reset is completed Goes off Return the RUN STOP RESET switch to the STOP position RESET RUN CO RUN STOP STOR RESET switch Reset is canceled Releasing your hand from the RUN STOP RESET switch returns it to the STOP position 59 4 4 4 Latch clear operation To execute latch clear perform remote latch clear operation using GX Developer Latch clear cannot be executed by operating the switches of the CPU module POINT 1 The invalid range of latch clear can be set device by device by making device setting in the parameter mode 2 For remote latch clear operation using GX Developer refer to the operating manual of GX Developer 60 4 5 Part Names and Settings of Q02 H Q06H Q12H Q25H Q12PH Q25PHCPU 4 5 1 Part names and settings This section explains the names and settings of the module Front face With front cover open 1 QO02HCPU N o E Ee D uu 8 When opening the front cover put your finger here Side face 1 Not provided for QO2CPU 61 Application Hook used to fix the module to the base unit Module ANG MOO Single motion installation Displays
39. VDC terminals of I O module that requires 24VDC internally Extension cable FG LG INPUT poopoo HO 100 120VAC 100VAC Ground wire gt Grounding POINT 1 Use the thickest possible max 2 mm 14 AWG wires for the 100 200V AC and 24V DC power cables Be sure to twist these wires starting at the connection terminals To prevent a short circuit should any screws loosen use solderless terminals with insulation sleeves 2 When the LG terminals and FG terminals are connected be sure to ground the wires Do not connect the LG terminals and FG terminals to anything other than ground If LG terminals and FG terminals are connected without grounding the wires the PLC may be susceptible to noise In addition since the LG terminals have potential the operator may receive an electric shock when touching metal parts 3 1 Error output through the ERR terminal of the power supply module on the extension base is not available For error output use the ERR terminal of the power supply module on the main base 4 3 1 Precaution when connecting the uninterruptive power supply Be sure of the following terms when connecting the QCPU system to the uninterruptive power supply abbreviated as UPS hereafter Use a UPS which employs the constant inverter power supply method with 5 or less voltage fluctuation Do not use a UPS with the constant commercial power supply m
40. a PHS phone more than 25cm 9 85 inch away from the PLC Not doing so can cause a malfunction Completely turn off the external power supply before loading or unloading the module Not doing so could result in electric shock or damage to the product Note that online module change can be made when the QnPHCPU is used Note that there are restrictions on the modules that can be changed online and each module has a predetermined changing procedure For details refer to the section of online module change in the Process CPU User s Manual Hardware Design Maintenance and Inspection Be sure not make a strong impact on the battery to be mounted into the module by dropping or similar careless action This could break the battery causing an internal battery liquid leakage Do not use the battery which has been exposed to a strong impact and dispose of it Q Before touching the module always touch grounded metal etc to discharge static electricity from the human body etc Not doing so can cause the module to fail or malfunction DISPOSAL PRECAUTIONS NCAUTION When disposing of this product treat it as industrial waste Revisions The manual number is described at the lower right of the front cover Nov 1999 IB NA 0800061 A First printing IB NA 0800061 B Q33B Q63B QX70 QX71 QX72 QY18A QY22 QH42P and QX48Y57 added Sep 2000 IB NA 0800061 C QX28 QX40 S1 QI60 and Q63P added Section1 2 4 5 5
41. all points ON TYP all points ON TYP all points ON For all modules the following is applied Isolation method Photocoupler isolation Input display LED display ee 24V DC 20 15 ripple ratio within 5 ON voltage ON current OFF voltage OFF current Number of simultaneous input points 100 60 20 points common Simultaneous ON ratio 32 points common Writing method for Common terminal common Response OFF to ON 1ms 5ms 10ms 20ms 70ms or less CPU module parameter setting time ON to OFF Initial setting is 10ms Writing method for 16 points common 32 points common common Common terminal TB18 Common terminal 17 18 36 Number of occupied I O 16 points I O assignment is set as 32 points I O assignment is set as points 16 point input module 32 point input module r 18 point terminal block External connection M3 x 6 screw 37 pin D sub connector DC internal current 50mA TYP all points ON 75 TYP all points ON 75 a o 64 points 24V DC 20 15 ripple ratio within 5 Approx 4mA Number of simultaneous input points Simultaneous 50 16 points common ON ratio Response OFF to ON 1ms 5ms 10ms 20ms 70ms or less time ON to OFF CPU module parameter setting EM Initial setting is 10ms common Common terminal 1801 1B02 2B01 2B02 64 points I O assignment is set as 64 points I O assignment is set as points 64 point input module 64 point high speed i
42. anual Process Control Instructions This manual explains the programming procedures SH 080316E device names and other items necessary to implement 13JF67 PID control using process control instructions Sold separately QCPU Q Mode QnACPU Programming Manual SFC This manual explains the system configuration SH 080041 performance specifications functions programming 13JF60 debugging error codes and others of MELSAP3 Sold separately QCPU Q Mode QnACPU Programming Manual MELSAP L This manual explains the programming methods SH 080076 specifications functions and so on that are necessary to 13JF61 create the MELSAP L type SFC programs Sold separately Building Block I O Module User s Manual This manual privides the specifications and external wiring of I O modules Sold separately QCPU Q Mode Programming Manual Structured Text Describes the programming method of the structured text language SH 080042 13JL99 SH 080366E 13JF68 1 Overview This manual provides the performance specifications loading and installation and part names and settings of the MELSEC Q series CPU modules the specifications and connection of the I O modules and how to read error codes The CPU type is abbreviated to the QCPU when description is common to the MELSEC Q series CPU modules The usable extension base units and the number of extension bases vary with the CPU module used The following table indicates th
43. anual provides the specifications and external wiring of I O modules Sold separately QCPU Q Mode Programming Manual Structured Text Describes the programming method of the structured text language SH 080039 13JF58 SH 080042 13JL99 SH 080366E 13JF68 High Performance Model QCPU Q02 H CPU QO6HCPU Q12HCPU Q25HCPU Detailed Manual Manual No High Performance Model QCPU Q Mode User s Manual Hardware Design Maintenance and Inspection This manual provides the specifications of the CPU modules power supply modules base units extension cables memory cards and others Sold separately High Performance Model QCPU Q Mode User s Manual Function Explanation Program Fundamentals This manual explains the functions programming SH 080038 methods devices and so on necessary to create 13JL98 programs with the High Performance model QCPU Q mode Sold separatel Relevant Manual Manual name QCPU Q Mode QnACPU Programming Manual Common Instructions This manual explains how to use the sequence instructions basic instructions application instructions and similar instructions Sold separatel QCPU Q Mode QnACPU Programming Manual PID Control SH 080040 This manual explains the dedicated instructions used to 13JF59 exercise PID control Sold separatel QCPU Q Mode QnACPU Programming Manual SFC This manual explains the system configuration performance specifications functions programming
44. apter of the I O Module User s Manual 93 6 Error Codes If a fault occurs when the CPU module is switched from STOP to RUN or during running while the PLC system is ON the CPU module will output the error LED indication by the self diagnosis function and store the error information in the special relay SM and special register SD For the error code 4000H to 4FFFH of the errors occurred on GX Developer intelligent function module or network system at request for general data processing refer to the user s manual of the CPU module Hardware Design Maintenance and Inspection 6 1 How to Read the Error Code If an error occurs read the error code error message and so on using the following GX Developer CPU Module GX Developer QOOJCPU Q01CPU Version 7 or later Q02 H CPU QO6HCPU Q12HCPU Q25HCPU Version 5 or later Q12PHCPU Q25PHCPU Version 7 10L or later Use the following procedure to read the error code with GX Developer 1 Start GX Developer 2 Connect the PLC and peripheral device 3 On GX Developer choose the Online Transfer setup menu and specify the port and the CPU module from which the error code will be read 4 Choose Diagnostics PLC diagnostics menu 5 Clicking the button in the PLC diagnostics dialog box shows the error code and error message 6 Choose the Help PLC error menu and confirm the definition of the corresponding error code For deta
45. ber of extension bases Number of mountable modules 64 Year month day hour minute second day of week Automatic leap year judgment Accuracy 3 18 to 5 25s TYP 2 12s d at 0 C 3 93 to 5 25s TYP 1 90s d at 25 C 14 69 to 3 53s TYP 3 67s d at 55 C ae Depends on power supply module failure period p p pply Clock function consumption External dimensions 10 2 3 Power supply module specifications This section provides the specifications of the power supply modules Table 2 5 Q61P A1 A2 Q62P Q63P Performance Specification List Item Performance Specifications Q61P A1 Q61P A2 Q62P Q63P Base mounting position Power supply module mounting slot Applicable base unit QSLIB Q60B 100 to 120V AC 200 to 240V AC 100 to 240V AC 24V DC Input power supply 15 10 15 10 15 10 35 30 85V to 132V AI 170 to 264V AC 85V to 264V AC 15 6 to 31 2V DC Inputfrequency 1 50 6Hz 56 O Within 5 See section 4 3 1 ee Max input power 45W Inrush current 20A within 8ms 100A within 1ms Rated output 3A current 0 6A 24V DC External output voltage 1094 1096 Overcurrent 5V DC 6 6A or more 3 3A or more 6 6A or more protection 1 24V DC 0 66A or more Overvoltage 5V DC 5 5 to 6 5V protection 2 24AV DC Efficiency 7096 or more 6596 or more 7096 or more Allowable momentary power TS Within 10ms failure period 3 ue Orne at 24V DC input
46. ctions 3 2 1 to 3 2 6 cautions on installation and wiring of the MELSEC Q series PLC to conform to the Low Voltage Directive are described We have put the maximum effort to develop this material based on the requirements and standards of the regulation that we have collected However compatibility of the devices which are fabricated according to the contents of this manual to the above regulation is not guaranteed Each manufacturer who fabricates such device should make the final judgement about the application method of the Low Voltage Directive and the product compatibility 3 2 1 Standard applied for MELSEC Q series PLC The standard applied for MELSEC Q series PLC is EN61010 1 safety of devices used in measurement rooms control rooms or laboratories The MELSEC Q series modules which operate at the rated voltage of 50V AC 75V DC or above are also developed to conform to the above standard The modules which operate at the rated voltage of less than 50V AC 75V DC are out of the Low Voltage Directive application range 3 2 2 PLC selection 1 Power supply module There are dangerous voltages voltages higher than 42 4V peak inside the power supply modules of the 100 200V AC rated I O voltages Therefore the CE marked models are enhanced in insulation internally between the primary and secondary 2 module There are dangerous voltages in the I O modules of the 100 200V AC rated I O voltages Therefore the CE marked models are enha
47. e CPU module types described in this manual and differences between them CPU Module l Extension Base Number of Number of Type Main Base gsop Q60B pd E QO00JCPU Unnecessary Usable Usable Unusable 2 16 QOOCPU Usable Usable QO1CPU Necessary 1 Unusable 4 24 Q02 H CPU QO6HCPU Usable Usable x Q12HCPU Necessary Usable 1 7 64 Q25HCPU Q12PHCPU n Q25PHGPU Necessary 2 Usable Usable Unusable 7 64 1 Extension base unit cannot be connected when the slim type main base unit Q32SB Q33SB Q35SB is used 2 Q12PHCPU and Q25PHCPU are not compatible with the slim type main base unit Q32SB Q33SB Q35SB 1 1 Included Parts The following tables list the parts included with the corresponding modules 1 CPU module a QOOJCPU Product Name Quantity CPU module QOOJCPU Battery Q6BAT Base unit mounting screw M414 screw This manual b Other than QO0JCPU L madame 7 1 7 598 O O o QOUICPU AGER FRBEHCPU CPU module oHe FOTEH PU 2HCPU FGTEPHOPU 2PHCPU ase Her 2 Main base unit for Q series modules Product Name Q33B Q35B mal pace ant Base unit mounting screw M4Xi4scew 4 a 3 Slim type main base unit for Q series module Slim type main base
48. e Yell x x E 5 X x H DB Termi DG Yellow DG DG Terminal resistor resistor SLD CC Link SLD Gm Link SLD FG dedicated FG dedicated FG I cable cable d I O signal lines and other communication cables For the I O signal lines extracted to the outside of the control panel also ensure to earth the shield section of these lines and cables in the same manner as in item 1 above 27 2 Power supply module The precautions required for each power supply module are described below Always observe the items noted as precautions A1S61P A1S62P Not usable x Use the 24V DC panel power equipment conforming to the RD CE Directives A1S61PN A1S62PN circuiting them 1 If sufficient filter circuitry is built into the 24V DC external power supply module the noise generated by A1S63P will be absorbed by that filter circuit so a line filter may not be required Filtering circuitry of version F or later of A1S63P is improved so that a external line filter is not required 28 3 1 6 Others 1 Ferrite core A ferrite core has the effect of reducing radiated noise in the 3OMHz to 100MHz band It is not required to fit ferrite cores to cables but it is recommended to fit ferrite cores if shield cables pulled out of the enclosure do not provide sufficient shielding effects It should be noted that the ferrite cores should be fitted to the cables in the position immediately before they are pulled out of the enclosure If the fit
49. e left hand side screw d Fit the mounting screws into the mounting screw holes in the base unit bottom and retighten the four fixing screws Note1 Install the main base unit to a panel with no module mounted in the rightmost slot Remove the base unit after removing the module from the rightmost slot Note2 The mounting screws included with the slim type main base unit differ from those included with other main base units Please specify Cross recessed binding head machine screw M412 black when ordering the mounting screws for the slim type main base unit 8 Note the following points when mounting a DIN rail Mounting a DIN rail needs special adaptors optional which are to be e prepared a Applicable adapter types DIN rail adapter Applicable main base unit Q6DIN1 Q38B Q312B Q68B Q612B Q6DIN2 Q35B Q65B Q00JCPU Q6DIN3 Q33B Q52B Q55B Q63B Q32SB Q33SB Q35SB 38 b Adaptor installation method The way to install the adaptors for mounting a DIN rail to the base unit is given below Base unit rear Place the hook of the adaptor Push the top of the adaptor small in the lower hole small far enough until it clicks Insert the adaptor large into the grooves of the base unit from below Push the bottom of the adaptor large far enough until it Clicks c Applicable DIN rail types JIS C 2812 TH35 7
50. e the following clearances between the unit top bottom and structure parts a Main base unit Q3L 8 extension base unit Q5L IB Q6LB QA1S6L IB Indicates the panel top wiring fa duct or any part position M 30mm 1 18 inch or more 1 Door A 20mm 0 79 inch 7 il 30mm or more 3 7777777777 4 8 inch 7 or more 5mm 0 20 inch or more 2 5mm 0 20 inch or more 1 For wiring duct 50mm 1 97 inch or less height 40mm 1 58 inch or more for other cases 2 5mm 0 20 inch or more when the adjacent module is removed and the extension cable is connected 8 80mm 3 15 inch or more for the connector type b Slim type main base unit Q3L 198 Indicates the panel top wiring duct or any part position f M 30mm 1 18 inch or more 1 ml Panel 4 Door ml b B 20mm 0 79 inch 2n 30mm or more 3 m IIR 1 18 inch mi or more 5 17mm 0 67 ds or more 2 m 0 20 inch or more 1 For wiring duct 50mm or less or other 40mm or more 2 When wiring the slim type main base unit and power supply module the cable will run off the left edge of the module Separate the system and wall by 17mm or more to secure the installation space If the materials devices or parts on right side o
51. ear Battery error occurs due to reduction in battery BAT LED voltages of CPU module and memory card OFF Normal ON Start of boot operation OFF Non execution of boot operation ee EE Flicker When automatic writing to standard ROM is ERR LED also flickers m is aang Used to mount the module to the base unit Memory card EJECT button Used to eject the memory card from the CPU module 10 Memory card Connector used to mount the memory card to the CPU loading connector module 62 Connector for connection with USB compatible peripheral device USB connector 1 Connector type B Can be connected by USB dedicated cable Not available for QO2CPU 4 Connector for connection with a peripheral device Can be connected by RS 232 connection cable QC30R2 Used to set the items for operation of the CPU module For system protection and parameter valid drive functions refer to the User s Manual Function Explanation Program Fundamentals of the CPU module used SW1 Used to set system protection Batch inhibits write and control directives to the CPU module Shipped in OFF position OFF No protection ON Protection SW2 SW3 Used to specify parameter valid drive Both SW2 and SW3 are shipped in OFF position OFF OFF Program memory Drive 0 Note Parameters cannot be stored in standard RAM Drive 3 SW4 Must not be used Normally OFF Shipped in OFF position SW5 Must not be used Normally OFF
52. ear oper alloli acc eio ee 64 4 5 4 Installing or removing the memory card when the power is on 65 4 5 5 Executing automatic write to standard ROM 66 A 8 4 6 Part Names of Power Supply 5 67 Specifications and Connections of I O 5 70 5 1 Mput OCU OS T 71 5 1 1 Specifications of input 65 71 5 1 2 Connections of input 65 77 5 2 Output Modules tee a 80 5 2 1 Specifications of output 5 80 5 2 2 Connections of output 85 83 5 3 Input output Composite MOUle ceccceccecceseeeeeeeeeeeseeeeeeeeeeaneeeees 87 5 3 1 QH42P type input output compound module 87 5 3 2 QX48Y57 type input output compound module 90 5 4 Interrupt Modulen sois e e i cec n ese utut ee ES 92 5 4 1 QI60 type interrupt module seeeeeeeessessss 92 5 5 Wiring of I O Equipment 93 Emor Godes iaca E E TU M E 94 6 1 How to Read the Error Code
53. ected to the OUT side connector of the extension base unit When plugging the extension cable to the Q00JCPU remove the cover of the extension cable connector by hand OUT side of extension base unit b To connect the extension cable to the next extension base unit remove the seal applied under the IN characters on the base cover IN side of extension base unit 44 c When plugging the extension cable to any base unit hold the connector part of the extension cable d After fitting the extension cable always tighten the extension cable connector fixing screws Tightening torque 20N cm 8 Disconnecting extension cable When unplugging the extension cable hold and pull the connector part of the extension cable after making sure that the fixing screws have been removed completely 45 4 2 General Safety Requirements QD ANGER Install a safety circuit external to the PLC that keeps the entire system safe even when there are problems with the external power supply or the PLC module Otherwise trouble could result from erroneous output or erroneous operation 1 Outside the PLC construct mechanical damage preventing interlock circuits such as emergency stop protective circuits positioning upper and lower limits switches and interlocking forward reverse operations 2 When the PLC detects the following problems it will stop
54. ed cable as shown below is not recommended The high frequency impedance will increase and the shield will be ineffective Shielded cable Wire Crimp terminal 25 b Positioning modules Precautions to be followed when the machinery conforming to the EMC Directive is configured using the A1SD75P1 S3 A1SD75P2 S3 A1SD75P3 S3 hereafter referred to as the A1SD75 are described below 1 When wiring with a 2 m 6 56 ft or less cable Ground the shield section of the external wiring cable with the cable clamp Ground the shield at the closest location to the A1SD75 external wiring connector Wire the external wiring cable to the drive unit and external device with the shortest practicable length of cable Install the drive unit in the same panel External wiring connector Cable clamp External wiring cable within 2 m 6 56 ft 2 When wiring with cable that exceeds 2 m 6 56 ft but is 10 m 32 79 ft or less Ground the shield section of the external wiring cable with the cable clamp Ground the shield at the closest location to the A1SD75 external wiring connector Install a ferrite core Wire the external wiring cable to the drive unit and external device with the shortest practicable length of cable module 9 Power supply 0 gj External wiring connector a 5 Qo ag aS XE Ferrite core o9 E Cable clamp p External wiring cable 2 m to 10 m 6 56 ft t
55. ent function module Constant scan Function that 1 to 2000ms uniforms scan time can be specified in 1ms increments Program capacity 1 8k steps 8k steps 14k steps Program memory Drive 0 58kbyte 94kbyte Standard RAM None 128kbyte 2 Memory capacity OME Drive 4 58kbyte 94kbyte CFU Sharga None 512 words memory Program Program 2 programs one SFC and one ladder execution management Number of standard ROM write Masc T Odheusanditimes times Number of points Number of I O device points 2048 points X YO to 7FF available in programs Number of points 256 points 1024 points accessible to umper ol Decupica qo polt X Y0 to X Y0 to 3FF actual modules Number of extension bases 2 4 Number of loadable modules 16 24 Year month day hour minute second day of week Automatic leap year judgment Accuracy Cock Mintan 3 2 to 45 276 TYP 1 98s d at 0 C x 2 57 to 5 27s TYP 2 22s d at 25 C 11 68 to 3 65s TYP 2 64s d at 55 C Allowable momentaly power failure Within 20ms depending on power NE period 100V AC or more supply module 5V DC internal current consumption 0 22A 5 0 25A 0 27A H 98mm 3 86inch 98mm 3 86inch 245mm External dimensions 9 65inch 5 EE D 89 3mm 3 52inch EN 0 66kg 5 0 13kg 1 The maximum number of sequence steps that can be executed by the CPU m
56. essor Fuse blown display External power supply Writing method for 16 points common common Common terminal TB17 iiy ol occupied vO 16 points I O assignment is set as 16 point output module Protective function External connection 18 point terminal block M3 X 6 screw DC injernal current 430mA TYP all points ON 240mA TYP all points ON consumption For QY10 and QY18A the following is applied Isolation method Relay isolation Output display LED display Transistor output sink type OFF to ON 1ms 0 5 or less Response rated load resistance load rated load resistance load 20 15 ripple ratio within 5 at 24V DC MAX all points ON common Common terminal TB17 Common terminal TB18 Protective function External connection 18 point terminal block M3 screw X 6 SV DC internal current 250mA MAX all points ON 65mA TYP all points ON consumption For QY22 and QY40P the following is applied Isolation method Photocoupler isolation Output display LED display 1 It is advisable to install a fuse to each external terminal in order to prevent external devices or modules from being burn out due to load short 80 ED o 12 24V DC 42094 1594 1ms or less time 1ms or less rated load resistance load Zener diode None 12 24V DC 20 15 ripple ratio within 5 power supply 20mA at 24V DC 10mA at 24V DC common T 1632 points common Writing method f
57. ethod 53 4 4 Part Names and Settings of Q00J Q00 Q01CPU 4 4 1 Part names and settings 1 QO00JCPU Front face 1 4 5 6 Orn ay 9 o o o OUT 7 wi crm 2 Na L J 1700 1701 1 02 1 03 17 04 Se X PULL e MITSUBISHI When opening the front cover put your finger here 7 8 With front cover open MELSEC Q00JOPU Application Base mounting hole Pear shaped hole for mounting the unit to a panel such as a control box For M4 screw Cover Protective cover for extension cable connector Remove this cover when connecting an extension base Connector for transfer of signals to from the extension base unit Connect an extension cable Extension cable connector LED for indicating 5V DC power Lit when 5V DC is POWERLED output normally 54 Application 5 RUN LED Displays the operating status of the CPU module ON During operation in RUN mode OFF During a stop in ST
58. f the module may damage the cable coating attach an insulating material such as spiral tube to it for protection 8 For connector type 80mm or more 36 3 Unit mounting orientation a Since the PLC generates heat it should be mounted on a well ventilated location in the orientation shown below p S Vertical Flat 4 Mount the base unit on a flat surface If the mounting surface is not even this may strain the printed circuit boards and cause malfunctions 5 Avoid mounting base unit in proximity to vibration sources such as large magnetic contractors and no fuse circuit breakers mount these on a separate panel or at a distance 6 In order to avoid the effects of radiated noise and heat provide the clearances indicated below between the PLC and devices that generate noise or heat contactors and relays Required clearance in front of PLC at least 100 mm 3 94 inch Required clearance on the right and left of PLC at least 50 mm 1 97 inch At least 50mm p 1 97 inch At least 50mm 1 97 inch lt d ON At least 100mm 3 94 inch Contactor relay etc 37 7 Install the main base unit QOOJCPU by screwing in the following procedure a Fit the two base unit top mounting screws into the enclosure Panel b Place the right hand side notch of the base unit onto the right hand side screw c Place the left hand side pear shaped hole onto th
59. fixing Module hook with your finger connector Pull the module based on the supporting point of module bottom while pressing the module fixing latch Module fixing hole While lifting the module take the module fixing latch off the module fixing hole C Completion When the module fixing screw is used always remove the module by removing the module fixing screw and then taking the module fixing latch off the module fixing hole of the base unit Forcibly removing the module will damage the module 41 4 1 4 Setting the extension stage number of the extension base unit When using two or more extension base units their extension stage numbers must be set with the extension stage number setting connectors Extension 1 need not be set since the extension stage number is factory set to 1 Make this setting in the following procedure 1 The extension stage number setting connector of the extension base unit is located under the IN side base cover First loosen the upper and lower screws in the IN side base cover and remove the base cover from the extension base unit 2 Insert the connector pin in the required extension number location of the connector PIN1 existing between the IN and OUT sides of the extension cable connector Extension Stage Number Setting oj oo Extension stage No SES m 99 settin
60. for mounting a DIN rail adaptor mounting holes 9 FGterminal Ground terminal connected with the shield pattern of the printed circuit board 10 LG terminal Power filter ground having a half potential of the input voltage 11 Power input Power input terminals for connection of a 100V AC to 200V AC power terminals supply 12 Battery Backup battery for use of the program memory standard RAM and power failure compensation function 13 Battery fixing Hook for holding the battery hook 14 Battery For connection of the battery lead wires connector pin When shipped from the factory the lead wires are disconnected from the connector to prevent the battery from consuming 15 RS 232C Connector for connection of a peripheral device connector 1 Can be connected by the RS 232 connection cable QC30R2 16 RUN STOP RES RUN Executes sequence program operation ET switch STOP Stops sequence program operation RESET Performs hardware reset operation error reset operation initialization or like Refer to Section 4 4 3 for details of reset operation 1 When normally connecting a cable to the RS 232 connector clamp the cable to prevent it from coming off due to the dangling moving or careless pulling of the cable Q6HLD R2 type RS 232 Connector Disconnection Prevention Holder is available as a clamp for RS 232 connector 55 2 QOOCPU Q01CPU Front face With front cover open e Q01CPU
61. fter writing a program with the GX Developer 1 When a program has been written after setting the CPU module to the STOP mode 1 a When clearing the device memory and setting the RUN mode e Set the RESET L CLR switch to RESET then back to its central position e Set the RUN STOP switch to RUN e The RUN mode is activated on the CPU module and the RUN LED comes on b When saving not clearing the device memory and setting the RUN mode e Set the RUN STOP RESET switch to RUN e The RUN LED flashes e Set the RUN STOP RESET switch to STOP e Set the RUN STOP RESET switch to RUN e The RUN mode is activated on the CPU module and the RUN LED comes on 2 When a program has been written with the CPU module in the RUN mode 2 It is not necessary to operate the RUN STOP RESET switch or the RESET L CLR switch on the CPU module The device memory is not cleared 1 Before writing a program in the CPU module perform the following operations Set the system protection setting switch SW1 to OFF not protected on the CPU module Cancel the password registration in the GX Developer For details see the GX Developer Operating Manual 2 1 When a program had been written in the program memory while booting the CPU be sure to also write the program in the boot original memory If the program is not written in the boot original memory the old memory will be executed the next time the CPU is booted 3 2 When a program has been writte
62. g 55 ge 5 x Q00JCPU QOOCPU Q01CPU Q02 H CPU Q06HCPU Q12HCPU Q25HCPU Q12PHOPU 25PHCPUY O Ge Pie Can be set x Cannot be set 1 Set the extension stage number setting connector to any of numbers 1 to 7 in ascending order If two or more modules have the same number or any module has no setting for example false input and output will occur 2 If there are and QA1S6LB extension base units first set the extension stage numbers of the Q5LIB Q6LIB s The Q00J Q00 Q01 CPU or Q12PH Q25PHCPU cannot use the QA1S6L 1B Example When there are a total of seven extension base units four Q68B s and three QA1S68B s set numbers 1 to 4 to the Q68B s and numbers 5 to 7 to the QA1S68B s For the extension base connection sequence connect the Q50B Q60B s then connect the QA1S6LB s 3 Mount the base cover to the extension base unit and tighten the base cover screw Tightening torque 36 to 48N cm 4 1 5 Connecting and disconnecting extension cable 1 Instructions for handling an extension cable Do not stamp an extension cable An extension cable must be connected to the base unit when the base cover has been installed After you have set the extension number to the extension base unit reinstall and screw the base cover e When running an extension cable the minimum bending radius of the cable should be 55mm
63. he PLC must be constructed outside the PLC Examples of a system and its fail safe circuitry are described below System example Output module for fail safe purpose 1 1 The output module for fail safe purpose should be loaded in the last slot of the system Y80 to Y8F in the above system Fail safe circuit example ON delay timer Internal program CPU module Output module 2 2 Y80 repeats turning ON and then OFF at 0 5 second intervals Use a no contact output module transistor in the example shown above 50 4 3 Power Supply Wiring This section provides instructions for wiring the power supply DANGER Z CAUTION 9 Completely turn off the external power supply when installing or placing wiring Not completely turning off all power could result in electric shock or damage to the product When turning on the power supply or operating the module after installation or wiring work be sure that the module s terminal covers are correctly attached Not attaching the terminal cover could result in electric shock 9 Be sure to ground the FG terminals and LG terminals to the protective ground conductor Not doing so could result in electric shock or erroneous operation When wiring in the PLC be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the rat
64. hed OFF when ERR rotation and reverse contact turns OFF rotation and for parts N T MC2 In the case of an emergency fe mectinooreauce TEL MC imit switch accidents if no HT Zu interlock were used The power ON procedure is as follows For AC DC 1 Switch power ON 2 Set CPU to RUN 3 4 When DC power is established RA2 goes ON Timer TM times out after the DC power reaches 100 The TM set value should be the period of time from when RA2 goes ON to the establishment of 100 DC voltage Set this value to approximately 0 5 seconds 5 Turn ON the start switch 6 When the magnetic contactor MC comes on the output equipment is powered and may be driven by the program If a voltage relay is used at RA2 no timer TM is required in the program 49 3 Fail safe measures against failure of the PLC Failure of a CPU module or memory can be detected by the self diagnosis function However failure of I O control area may not be detected by the CPU module In such cases all I O points turn ON or OFF depending on a condition of problem and normal operating conditions and operating safety cannot sometimes be maintained Though Mitsubishi PLCs are manufactured under strict quality control they may cause failure or abnormal operations due to unspecific reasons To prevent the abnormal operation of the whole system machine breakdown and accidents fail safe circuitry against failure of t
65. here is trouble in the outputs module relay or transistor So build an external monitoring circuit that will monitor any single outputs that could cause serious trouble When overcurrent which exceeds the rating or caused by short circuited load flows in the output module for a long time it may cause smoke or fire To prevent this configure an external safety circuit such as fuse Build a circuit that turns on the external power supply when the PLC main module power is turned on If the external power supply is turned on first it could result in erroneous output or erroneous operation A 2 DESIGN PRECAUTIONS DANGER When there are communication problems with the data link refer to the corresponding data link manual for the operating status of each station Not doing so could result in erroneous output or erroneous operation When connecting a peripheral device to the CPU module or connecting a personal computer or the like to the intelligent function module to exercise control data change on the running PLC configure up an interlock circuit in the sequence program to ensure that the whole system will always operate safely Also before exercising other control program change operating status change status control on the running PLC read the manual carefully and fully confirm safety Especially for the above control on the remote PLC from an external device an immediate action may not be taken for PLC trouble due t
66. hin 5 Number of simultaneous input points Simultaneous 60 20 points common ON ratio OFF toON 1ms 5ms 10ms 20ms 70ms or less Es ee CPU module parameter setting 1 ON to OFF Initial setting is 10ms NYC UDOHTIGUTOCHOE 32 points common Common terminal BO1 B02 common Number of occupied 32 points I O assignment is set as 32 points I O assignment is set as points 32 point input module 32 point high speed input module External connection 40 pin connector SV DC internal current 75mA TYP all points ON consumption For all modules the following is applied Isolation method Photocoupler isolation Input display LED display 1 The response time of QX41 S1 is shown below Set with parameters of the CPU module The initial setting is 0 2ms Setingvaue 02 04 1 OFF ON TYP 0 05ms 0 15ms 0 30ms 0 55ms 1 05ms ON OFF 73 24V DC 20 15 ripple ratio within 5 Approx 4mA Number of simultaneous input points Simultaneous 50 16 points common ON ratio Response OFF to ON 1ms 5ms 10ms 20ms 70ms or less time ON to OFF CPU module parameter setting 1 Initial setting is 10ms common Common terminal 1B01 1B02 2B01 2B02 64 points I O assignment is set as 64 points I O assignment is set as points 64 point input module 64 point high speed input module 40 pin connector x 2 SV DC internal current 90mA TYP all points ON consumpt
67. ica Ltda 3F Block5 Building Automation AV Paulista 1471 Conj 308 Instrumentation Plaza 103 Cao Bao Rd Sao Paulo City Sao Paulo State Shanghai 200233 China Brazil Tel 86 21 6475 3228 Tel 55 11 283 2423 Taiwan Setsuyo Enterprise Co Ltd Germany Mitsubishi Electric Europe B V German 6F No 105 Wu Kung 3rd RD Wu Ku Branch Hsiang Taipei Hsine Taiwan Gothaer Strasse 8 D 40880 Ratingen Tel 886 2 2299 2499 GERMANY Korea HAN NEUNG TECHNO CO LTD Tel 49 2102 486 0 1F Dong Seo Game Channel Bldg U K Mitsubishi Electric Europe B V UK 660 11 Deungchon dong Kangsec ku Branch Seoul Korea Travellers Lane Hatfield Herts AL10 Tel 82 2 3660 9552 8XB UK Singapore Mitsubishi Electric Asia Pte Ltd Tel 44 1707 276100 307 ALEXANDRA ROAD 05 01 02 Italy Mitsubishi Electric Europe B V Italian MITSUBISHI ELECTRIC BUILDING Branch SINGAPORE 159943 Centro Dir Colleoni Pal Perseo Ingr 2 Tel 65 6473 2308 Via Paracelso 12 20041 Agrate B Thailand F A Tech Co Ltd Milano Italy 898 28 29 30 S V City Building Office Tel 39 039 6053344 Tower 2 Floor 17 18 Rama 3 Road Spain Mitsubishi Electric Europe B V Spanish Bangkpongpang Yannawa Branch Bangkok 10120 Carretera de Rubi 76 80 Tel 66 2 682 6522 08190 Sant Cugat del Valles Indonesia P T Autoteknindo SUMBER MAKMUR Barcelona Spain Jl Muara Karang Selatan Block A Utara Tel 34 93 565 3131 No 1 Kav No 11 Kawasan Industri France Mitsubishi Electric Euro
68. ils of how to operate GX Developer refer to the operating manual of your GX Developer 94 Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties NFor safe use This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Hong Kong Ryoden Automation Ltd 500 Corporate Woods Parkway Vernon 10th Floor Manulife Tower 169 Electric Hills IL 60061 Road North Point HongKong Tel 1 847 478 2100 Tel 852 2887 8870 Brazil MELCO TEC Rep Com e Assessoria China Ryoden Automation Shanghai Ltd Tecn
69. in which the equipment is used In the environment corresponding to Pollution level 2 basically only non conductive pollution occurs however temporary conductivity may occur due to the occasional condensing 3 The storage ambient temperature is 20 to 75 C if the system includes the AnS series modules 4 The operating ambient humidity and storage ambient humidity are 10 to 90 RH if the system includes the AnS series modules 5 Do not use or store the PLC under pressure higher than the atmospheric pressure of altitude Om Doing so can cause a malfunction When using the PLC under pressure please contact your sales representative 2 2 Performance Specifications of CPU Modules This section provides the performance specifications of the CPU modules Table 2 2 QOOJCPU QOOCPU Q01CPU Performance Specifications Type QOUJCPU QoocPU GoiceU Remarks Control method Repeated operation using stored program Direct I O is I O control mode Refresh mode available by direct I O specification DXO DYO Relay symbol language logic symbolic MELSAP3 SFC MELSAP L function block structured text Programming language Language dedicated to sequence control Processing speed LD 0 20us 0 16us 0 10 us sequence instruction MOV DO D1 0 70us 0 56 us 0 35 us Total number of instructions except instructions dedicated to 318 327 intellig
70. inery conforms to the EMC Directive must be determined finally by the manufacturer of the machinery 3 1 1 Standards applicable to the EMC Directive The standards applicable to the EMC Directive are listed below Specification Test item Test details Standard value 30M 230MHz QP 30dB 4 V m 30 m in measurement range 1 230M 1000MHz QP 37 dB 4 V m 30 m in measurement range Electromagnetic 150k 500kHz QP 79 dB EN5501 1 emissions from the Mean 66 dB 1 Conducted noise product to the power 500k 30MHz QP 73 dB line is measured Mean 60 dB Electromagnetic EN5501 1 emissions from the Radiated noise 2 product are EN50081 2 measured 1995 Immunity test in EN61000 4 2 which static Electrostatic electricity is applied 15kV Aerial discharge immunity 2 to the cabinet of the equipment Immunity test in Power line 2kV which burst noise is Digital I O 24V or higher 1kV burst applied to the power Digital I O 24V or less gt 250V EN61 131 2 line and signal lines Analog I O signal lines gt 250V 1996 Immunity test in ENG1000 43 AM which field is 10V m 26 1000MHz ewe irradiated to the 80 AM modulation 1kHz modulation 2 product Immunity test in EN61000 4 12 which a damped Damped oscillatory oscillatory wave is wave immunity superimposed on the power line 1 QP Quasi peak value Mean Average value 2 The PLC is an open type device device installed to another device and must be instal
71. ing or incorrectly wiring the product could result in fire or damage External connections shall be crimped or pressure welded with the specified tools or correctly soldered Imperfect connections could result in short circuit fires or erroneous operation e Tighten the terminal screws with the specified torque If the terminal screws are loose it could result in short circuits fire or erroneous operation Tightening the terminal screws too far may cause damages to the screws and or the module resulting in fallout short circuits or malfunction Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation The module has an ingress prevention label on its top to prevent foreign matter such as wire offcuts from entering the module during wiring Do not peel this label during wiring Before starting system operation be sure to peel this label because of heat dissipation 51 1 Separate the PLC s power supply line from the lines for I O devices and power devices as shown below When there is much noise connect an insulation transformer PLC power Insulation Main power supply supply ranstormer PN LON i 200VAC 8 gt PLC 1 I O power supply AN gt O devices Main circuit supply Main circuit device 2 Do not connect the 24V DC outp
72. ing the module during wiring Do not peel this label during wiring Before starting system operation be sure to peel this label because of heat dissipation A 5 STARTUP AND MAINTENANCE PRECAUTIONS lt gt DANGER Do not touch the terminals while power is on Doing so could cause shock or erroneous operation Correctly connect the battery Also do not charge disassemble heat place in fire short circuit or solder the battery Mishandling of battery can cause overheating or cracks which could result in injury and fires Switch all phases of the external power supply off when cleaning the module or retightening the terminal or module mounting screws Not doing so could result in electric shock Undertightening of terminal screws can cause a short circuit or malfunction Overtightening of screws can cause damages to the screws and or the module resulting in fallout short circuits or malfunction NCAUTION The online operations conducted for the CPU module being operated connecting the peripheral device especially when changing data or operation status shall be conducted after the manual has been carefully read and a sufficient check of safety has been conducted Operation mistakes could cause damage or problems with of the module Do not disassemble or modify the modules Doing so could cause trouble erroneous operation injury or fire Use any radio communication device such as a cellular phone or
73. ion For all modules the following is applied Isolation method Photocoupler isolation Input display LED display 1 The response time of QX42 S1 is shown below Set with parameters of the CPU module The initial setting is 0 2ms Setting value L 4 02 54 8 OFF ON ON OFF 74 ao o C o 5V DC 12V DC 5V DC 12V DC 5V DC 12V DC 15 15 15 15 15 15 Rated input voltage 20 20 20 20 20 20 ripple ratio ripple ratio ripple ratio ripple ratio ripple ratio ripple ratio within 5 within 5 within 5 within 5 within 5 within 5 Approx Approx Approx Approx Approx Approx 1 2mA 3 3mA 1 2mA 3 3 voltage ON current 3 5V or more 1mA or more OFF voltage OFF current 1V or less 0 1mA or less Number of simultaneous input points 100 Simultaneous ON ratio Response OFF to ON 1ms 5ms 10ms 20ms 70ms or less CPU module parameter setting OFF toON time ON to OFF Initial setting is 10ms 16 points common 32 points common Common Common terminal terminal TB17 B01 B02 ABS 16 points I O 32 points I O 64 points I O assignment is set as assignment is set as assignment is set as 16 point input module 32 point input module 64 point input module External connection ir 40 pin connector 40 pin connector X 2 5V DC internal current 55mA 70mA 85mA consumption TYP
74. ld result in electric shock fire erroneous operation and damage to or deterioration of the product 9 Hold down the module mounting lever at the module bottom and securely insert the module fixing latch into the fixing hole in the base unit Incorrect mounting of the module can cause a malfunction failure or drop When using the PLC in the environment of much vibration tighten the module with a screw Tighten the screw in the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module When installing extension cables be sure that the connectors of base unit are installed correctly After installation check them for looseness Poor connections could cause an input or output failure Securely mount the memory card by pushing it into the memory card mounting slot Then confirm that it has been securely mounted Not doing so can cause a malfunction due to a contact fault Completely turn off the external power supply before mounting or removing the module Not doing so could result in electric shock or damage to the product Note that online module change can be made when the QnPHCPU is used Note that there are restrictions on the modules that can be changed online and each module has a predetermined changing procedure For details refer to the section of online module change in the Process CPU User s Man
75. led in a conductive control panel The tests for the corresponding items were performed while the PLC was installed inside a control panel EN61000 4 4 Power line 1kV Digital I O 24V or higher 1kV 19 3 1 2 Installation instructions for EMC Directive The PLC is open equipment and must be installed within a control cabinet for use This not only ensures safety but also ensures effective shielding of PLC generated electromagnetic noise 1 Control cabinet a Use a conductive control cabinet b When attaching the control cabinet s top plate or base plate mask painting and weld so that good surface contact can be made between the cabinet and plate c To ensure good electrical contact with the control cabinet mask the paint on the installation bolts of the inner plate in the control cabinet so that contact between surfaces can be ensured over the widest possible area d Earth the control cabinet with a thick wire so that a low impedance connection to ground can be ensured even at high frequencies e Holes made in the control cabinet must be 10 cm 3 94 inch diameter or less If the holes are 10 cm 3 94 inch or larger radio frequency noise may be emitted In addition because radio waves leak through a clearance between the control panel door and the main unit reduce the clearance as much as practicable The leakage of radio waves can be suppressed by the direct application of an EMI gasket on the paint surface O
76. lowable momentary T Within 10ms Dielectric withstand voltage Across inputs LG and outputs FG 500V AC across 2 830V AC rms 3 cycles 2 000 m 6562 ft primary and 5V DC Across inputs and outputs LG and FG 5MQ or more b separated across inputs and LG FG across outputs and FG LG 1 or more by testor insulation resistance tester Input power supply Insulation resistance By noise simulator of 500Vp p noise voltage 14s noise width and By noise simulator of 1 500Vp p noise voltage 1 us noise width and 25 to 60Hz noise frequency Noise voltage IEC61000 4 4 2kV TU OO noise requency Terminal screw size M3 5 x 7 Applicable solderless RAV1 25 3 5 RAV2 3 5 terminal l i Applicable tightening torque 66 to 89Necm AUNT 130mm 5 12inch X dimensions 55mm 2 17inch D 93 6 3 69inch 0 60kg 0 50kg Noise durability 15 1 Overcurrent protection The overcurrent protection device shuts off the 5V 24V DC circuit and stops the system if the current flowing in the circuit exceeds the specified value If this device is activated switch the input power supply off and eliminate the cause such as insufficient current capacity or short Then a few minutes later switch it on to restart the system The initial start for the system takes place when the current value becomes normal 2 Overvoltage protection The overvoltage protection device shuts off the 5V DC circuit and stops the system if a
77. ly Protective cover of the terminal block 8 Terminal cover Protective cover of the terminal block 9 Module fixing screw Used to fix the module to the base unit 9 M4 screw tightening torque 59 to 88N cm 1 Do not wire the terminal which is printed NC on the terminal block 2 Be sure to ground the terminals LG and FG to the protective ground conductor 69 5 Specifications and Connections of I O Modules DANGER NCAUTION Completely turn off the external power supply when installing or placing wiring Not completely turning off all power could result in electric shock or damage to the product When turning on the power supply or operating the module after installation or wiring work be sure that the module s terminal covers are correctly attached Not attaching the terminal cover could result in electric shock Be sure to ground the FG terminals and LG terminals to the protective ground conductor Not doing so could result in electric shock or erroneous operation When wiring in the PLC be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage External connections shall be crimped or pressure welded with the specified tools or correctly soldered Imperfect connections could result in short circuit fires or erroneous o
78. method Photo coupler isolation Rated input voltage 24V DC 15 20 ripple ratio within 5 Rated input current Approx 4mA ON voltage ON current 19V DC or more 3mA or more OFF voltage OFF current 11V DC or less 1 7mA or less Number of simultaneously input 100 points Simultaneous ON ratio Response OFF gt ON 1ms 5ms 10ms 20ms 70ms or less time ON gt OFF CPU module parameter setting 1 Initial setting is 10ms wring MENOJ Tor 8 points common Common terminal TB09 common Number of occupied 16 points The I O assignment is set as the 16 point input output points input output composite module Operation indication ON indication LED 18 point terminal block M3 6 screw method internal current 80mA TYP all points ON consumption 1 The response time of the input section can be changed with the following GX Developer CPU Module GX Developer QOOJCPU Q00CPU Q01CPU Version 7 or later Q02 H CPU QO6HCPU Q12HCPU Q25HCPU Version 5 or later Q12PHCPU Q25PHCPU Version 7 10L or later Notice that the set response time of the input section becomes valid when using the CPU module with the first 5 digits of the serial number 01112 or later To check the serial number see Section 1 2 90 b Output section specifications Type Specification Number of output points Transistor output sink type Isolation method 7 points Photo coupler isolation Rated load voltage 12 2
79. n in the RUN mode with the circuit mode the program written in the RUN mode is written in the program memory When booting the CPU after writing a program in the RUN mode be sure to write also the program in the boot original memory If the program is not written in the boot original memory the old memory will be executed the next time the CPU is booted For details on booting the CPU see the basic model QCPU Q Mode User s Manual Function and program basic edition and Process CPU module User Manual Function and program basic edition 4 5 3 Latch clear operation To perform latch clear operate the RESET L CLR switch in the following procedure a RUN STOP switch STOP 0 RESET L CLR switch Move the switch to L CLR several times until the USER LED flickers USER LED Flicker Ready for latch clear c RESET L CLR switch Move the switch to L CLR once more USER LED OFF us Latch clear complete 64 1 Latch clear can be set to be valid or invalid device by device by making device setting in the parameter mode 2 In addition to the way of using the RESET L CLR switch for latch clear remote latch clear may be performed from GX Developer For remote latch clear refer to the User s Manual Function Explanation Program Fundamentals of the CPU module used 4 5 4 Installing or removing the memory card when the power is on 1 Installing the memory card when the power is on a Install the memory card b
80. n output module large current approximately ten times greater than that present in normal circumstances may flow when the output is turned OFF to ON Take measures such as replacing the module with one having sufficient rated current When the PLC power supply is switched ON to OFF proper output of the control target may not be provided temporarily due to differences in delay time and starting time between the PLC power supply and the external power supply for control target especially DC For example if the external power supply for control target is switched on in a DC output module and the PLC power supply is then switched on the DC output module may provide false output instantaneously at power on of the PLC Therefore it is necessary to make up a circuit that can switch on the PLC power supply first Also an abnormal operation may be performed if an external power supply fault or PLC failure takes place To prevent any of these abnormal operations from leading to the abnormal operation of the whole system and in a fail safe viewpoint areas which can result in machine breakdown and accidents due to abnormal operations e g emergency stop protective and interlock circuits should be constructed outside the PLC The following page gives examples of system designing in the above viewpoint 47 1 System design circuit example when not using ERR contact of power supply module for QOOJCPU Power FOR AC POWER SUPPLY FOR AC DC
81. nced in insulation internally between the primary and secondary The I O modules of 24V DC or less rating are out of Low Voltage Directive application range 3 CPU module memory card base unit Using 5V DC circuits inside the above modules are out of the Low Voltage Directive application range 4 Intelligent function modules special function modules The intelligent function modules special function modules such as the analog network and positioning modules are 24V DC or less in rated voltage and are therefore out of the Low Voltage Directive application range 5 Display device Use the CE marked display device 30 3 2 3 Power supply The insulation specification of the power supply module was designed assuming installation category II Be sure to use the installation category power supply to the PLC The installation category indicates the durability level against surge voltage generated by a thunderbolt Category has the lowest durability category IV has the highest durability QD Category I Category 1 P Category Il Category Figure 1 Installation Category Category ll indicates a power supply whose voltage has been reduced by two or more levels of isolating transformers from the public power distribution 3 2 4 Control panel Because the PLC is an open device a device designed to be stored within another module be sure to use it after storing in the control panel 1 Electrical sh
82. nd intelligent function units and may be extracted to the outside of the control panel The use of a shielded cable also increases noise resistance The signal lines connected to the PLC I O units and intelligent function units use shielded cables to assure noise resistance under the conditions where the shield is earthed If a shielded cable is not used or not earthed correctly the noise resistance will not meet the specified requirements When the shield of a shielded cable is earthed to the cabinet body please ensure that the shield contact with the body is over a large surface area If the cabinet body is painted it will be necessary to remove paint from the contact area All fastenings must be metallic and the shield and earthing contact must be made over the largest available surface area If the contact surfaces are too uneven for optimal contact to be made either use washers to correct for surface inconsistencies or use an abrasive to level the surfaces The following diagrams show examples of how to provide good surface contact of shield earthing by use of a cable clamp 1 Earthing of shielded of shield cable a Earth the shield of the shielded cable as near the unit as possible taking care so that the earthed cables are not induced electromagnetically by the cable to be earthed b Take appropriate measures so that the shield section of the shielded cable from which the outer cover was partly removed for exposure is earthed to the cont
83. ndard ROM a Turn the PLC power OFF b Mount the memory card containing the parameters and program to be booted into the CPU module c Set the parameter valid drive to the mounted memory card using the CPU module DIP switches e When SRAM card is mounted SW2 ON SW3 OFF e When Flash ATA card is mounted SW2 OFF SW3 ON d Turn the PLC power ON Boot the file designated in the memory card into the program memory and after booting is completed write the contents of the program memory into the standard ROM e When automatic write to standard ROM is completed the BOOT LED will flicker and the CPU module will stop with an error f Turn the PLC power OFF g Remove the memory card and set the parameter valid drive to the standard ROM with the CPU module DIP switches e Standard BOLbbs 3 SW2 ON SW3 ON 8 When the PLC power is turned ON the data will be booted from the standard ROM to the program memory and actual operation will be possible 66 4 6 Part Names of Power Supply Modules 1 Q61P A1 Q61P A2 Q62P Q63P Q64P Q61SP See section 4 4 1 for part names of power supply QOOJCPU MELSEC QB P AT INPUT 100 120VAC 50 60Hz 105VA OUTPUT 5VDC 6A ERR E 1 12 L 24VDC 05 H H a QH te INPUT N 100 120VAC 9 A INPUT 100 240VAC
84. ng for the power supply filter The potential of Q61P LG terminal A1 Q61P A2 Q62P Q64P and Q61SP terminal is 1 2 of the input voltage Power input terminals Power input terminals Power input Used to connect a 100V AC to 200V AC power supply terminals Power input Used to connect a 24V DC power supply terminals Power input Used to connect a 100V AC 200V AC power supply terminals 10 24V 24G terminals Used to supply 24N DC power to inside the output module using external wiring M3 5 X 7 Protective cover of the terminal block Used to fix the module to the base unit M3 X 12 screw user Module Ing Seley prepared Tightening torque 36 to 48N cm Module loading lever Used to mount the module into the base unit Used to connect a 100V AC power supply Used to connect a 200V AC power supply POINTS 1 The Q61P A1 is dedicated for inputting a voltage of 100V AC Do not input a voltage of 200V AC into it or trouble may occur on the Q61P A1 Power Supply power voltage module type 100V AC 200V AC Q61P A1 Operates normally M module CAUSES Power supply module does not cause trouble CPU module cannot be operated 2 Q64P automatically switches the input range 100V AC 200V AC Therefore it is not compatible with the intermediate voltage 133V AC to 169V AC The CPU module may not work normally if the above intermediate voltage is applied 3 Ensure that the earth terminals LG and FG a
85. nput module 40 pin connector x 2 SV DC internal current 90mA TYP all points ON consumption For all modules the following is applied Isolation method Photocoupler isolation Input display LED display 1 The response time of QX82 S1 is shown below Set with parameters of the CPU module The initial setting is 0 2ms Setting value E 4 02 54 06 OFF ON ON OFF 76 5 1 2 Input module connection diagram Type Rated input voltage 1 QX10 100 to 200V AC as X01 ioe s X03 E ss X05 d 4 X07 i sts X09 deo sts XoD nC O O Empty C2 DANGER Rated input voltage ako 24V DC QX40 S1 QX70 5 12V DC Do not touch the terminals during energization Doing so can cause an electric shock or malfunction 1 Negative and positive commons are both applicable to QX70 2 28 Rated input voltage 100 to 240V AC Empty Empty Empty Empty Empty Empty Empty Empty Empty DANGER e Rated input voltage QX80 e Do not touch the terminals during energization Doing so can cause an electric shock or malfunction 24V DC Rated input voltage QX71 QX72 i 5 12V DC Rated input voltage Module bottom
86. nts Parameter seing Program Program memory k Coon Drive 0 124k step 252k step Memory card RAM Capacity j mounted memory card Drive 1 max 2Mbyte Capacity of mounted memory card ATA card max 32Mbyte Standard RAM Drive3 256kbyte Standard ROM Drive 4 496kbye 1008kbyte CPUsharedmemoy 3 8kye Program memory 124 2521 Memory card RAM 1 256 Memory ERE a NC one file each Standard RAM for file register and local device Standard HOM L o4 1 5 j me of standard ROM write l The CPU module can execute 124 files It cannot execute 125 or more files The maximum number of sequence steps for one program for which the parameters are stored in another drive and executed with the CPU module can be calculated with the following expression Program size File header size default 34 steps Refer to the Process CPU User s Manual Function Explanation Program Fundamentals for details on the program size and file 8 The CPU shared memory is not latched The CPU shared memory is cleared when the PLC is powered on or the CPU module is reset Q25PHCPU Remarks Number of points Number of I O device points 8192 points X YO to 1FFF available in programs Number of points Number of occupied I O points 4096 points X YO to FFF accessible to actual modules Type d Q12PHCPU Num
87. nvironment As shown above the PLC can realize the pollution level 2 when stored in a control panel equivalent to IP54 31 3 2 5 Grounding There are the following two different grounding terminals Use either grounding terminal in an earthed status Protective grounding C2 Maintains the safety of the PLC and improves the noise resistance Functional grounding Improves the noise resistance 3 2 6 External wiring 1 24V DC external power supply For the MELSEC Q series 24V DC I O modules and the intelligent function modules special function modules which require external supply power 2 External devices When a device with a hazardous voltage circuit is externally connected to the PLC use a model whose circuit section of the interface to the PLC is intensively insulated from the hazardous voltage circuit 8 Intensive insulation Intensive insulation refers to the insulation with the dielectric withstand voltage shown in Table 1 Table 1 Intensive Insulation Withstand Voltage Installation Category II source IEC664 Rated voltage of hazardous voltage area Surge withstand voltage 1 2 50 us 150V AC or below 2500V 300V AC or below 4000V 4 Mounting and Installation 4 1 Module Installation 4 1 1 Handling instructions NCAUTION Use the PLC in an environment that meets the general specifications contained in this manual Using this PLC in an environment outside the range of the general specifications cou
88. o 32 79 ft 3 Ferrite core and cable clamp types and required quantities Cable clamp Type AD75CK Mitsubishi Electric Ferrite core Type ZCAT3035 1330 TDK ferrite core Required quantity Required Qty 1 axis 2axis 3 x Within 2 m 6 56 ft AD75CK a i oe ER DENS a ENT AD75CK SAG HO fto 10M S279 Ib d 2 Cable length Prepared part 26 4 Cable clamp fitting position Inside control box c CC Link module 1 Be sure to ground the cable shield that is connected to the CC Link module close to the exit of control panel or to any of the CC Link stations within 30 cm 11 8 inch from the module or stations The CC Link dedicated cable is a shielded cable As shown in the illustration below remove a portion of the outer covering and ground as large a surface area of the exposed shield part as possible CC Link dedicated cable Shield 2 Always use the specified CC Link dedicated cable 3 Do not use a ferrite core for the CC Link module or CC Link stations 4 The CC Link module the CC Link stations and the FG line inside the control panel should be connected at both the FG terminal and the SLD terminal as shown in the diagram below Simplified diagram Master module Remote module Local module I DA e i n DA DA ji p Terminal E
89. o a data communication fault In addition to configuring up the interlock circuit in the sequence program corrective and other actions to be taken as a system for the occurrence of a data communication fault should be predetermined between the external device and CPU module NCAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that would cause erroneous operation When controlling items like lamp load heater or solenoid valve using an output module large current approximately ten times greater than that present in normal circumstances may flow when the output is turned OFF to ON Take measures such as replacing the module with one having sufficient rated current A 3 INSTALLATION PRECAUTIONS NCAUTION Use the PLC in an environment that meets the general specifications contained in this manual Using this PLC in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product Hold down the module mounting lever at the module bottom and securely insert the module fixing latch into the fixing hole in the base unit Incorrect mounting of the module can cause a malfunction failure or drop When using the PLC in the environmen
90. ock prevention In order to prevent persons who are not familiar with the electric facility such as the operators from electric shocks the control panel must have the following functions a The control panel must be equipped with a lock so that only the personnel who has studied about the electric facility and have enough knowledge can open it b The control panel must have a structure which automatically stops the power supply when the panel is opened 2 Dustproof and waterproof features The control panel also has the dustproof and waterproof functions Insufficient dustproof and waterproof features lower the insulation withstand voltage resulting in insulation destruction The insulation in our PLC is designed to cope with the pollution level 2 so use in an environment with pollustion level 2 or below Pollution level 1 An environment where the air is dry and conductive dust does not exist Pollution level 2 An environment where conductive dust does not usually exist but occasional temporary conductivity occurs due to the accumulated dust Generally this is the level for inside the control panel equivalent to IP54 in a control room or on the floor of a typical factory Pollution level 3 An environment where conductive dust exits and conductivity may be generated due to the accumulated dust An environment for a typical factory floor Pollution level 4 Continuous conductivity may occur due to rain snow etc An outdoor e
91. odule is as indicated by the following expression Program capacity file header size default 34 steps Refer to the following manual for details of the program capacity and file Basic Model QCPU Q Mode User s Manual Function Explanation Program Fundamentals 2 64K bytes for function version A 3 Memory added to function version B The CPU shared memory is not latched Powering on the PLC or resetting the CPU module clears the CPU shared memory 4 Added to function version B 5 Value including those of the CPU module base unit and power supply module Table 2 3 Q02 H CPU QO6HCPU Q12HCPU Q25HCPU Performance Specifications Type Item Q02 Q02H Q06H Q12H Q25H Remarks CPU CPU CPU CPU CPU Control method Repeated operation using stored program Direct I O is available by I O control mode Refresh mode direct I O specification DXO DYO Programming language Relay symbol language logic symbolic Language dedicated to sequence language MELSAP3 SFC MELSAP L control and function block structured text speed LD 0 079 us 0 034 us sequence instruction MOV po D1 0 237 us 0 102us al men tieione 381 except instructions dedicated to intelligent function module Function that uniforms scan time can be specified i in 0 5ms increments setting Program gb 20 memor 60k 124k 252k ala card RAM of the memory card Drive 1 max 2Mbyte Capacity of the memory card
92. operating status of each station Not doing so could result in erroneous output or erroneous operation operating status of each station Not doing so could result in erroneous output or erroneous operation 46 DANGER When connecting a peripheral device to the CPU module or connecting a personal computer or the like to the special function module to exercise control data change on the running PLC configure up an interlock circuit in the sequence program to ensure that the whole system will always operate safely Also before exercising other control program change operating status change status control on the running PLC read the manual carefully and fully confirm safety Especially for the above control on the remote PLC from an external device an immediate action may not be taken for PLC trouble due to a data communication fault In addition to configuring up the interlock circuit in the sequence program corrective and other actions to be taken as a system for the occurrence of a data communication fault should be predetermined between the external device and CPU module Do not bunch the control wires or communication CAUTION cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that would cause erroneous operation When controlling items like lamp load heater or solenoid valve using a
93. or 32 points common Common terminal 1A01 1A02 common Common terminal A01 A02 2A01 2A02 points 32 point output module 64 point output module av DC imernal current 105mA TYP all points ON 150mA TYP all points ON consumption For QY41P and QY42P the following is applied Isolation method Photocoupler isolation Output display LED display Transistor output all points Output form Transistor output sink type sinkisourcetybe 12 24V DC 20 15 5 12 24V DC 20 15 Response 1ms or less 10ms or less Ane ONIS rated load resistance load 6 7A Not replaceable blown fuse capacity 50A Provided LED display for fuse Fuse None Fuse blown display blown signal output to CPU None module External 12 24V DC 20 15 ripple power Voltage ratio within 5 supply 20mA at 24V DC Writing method for 16 points common mit bellos occupled UO 16 points I O assignment is set as 16 point output module Protective function External connection 18 point terminal block M3 screw X 6 2v DC imernal current 80mA TYP all points ON 110mA TYP all points ON consumption For QY50 and QY68A the following is applied Isolation method Photocoupler isolation Output display LED display 81 EC m J o 5 12V DC 20 10 5 12V DC 25 10 Response 0 5ms or less time 0 5ms or less resistance load Voltage oft Do 5 1 Eo T power 20 10 ripple ratio wi
94. ore ailure period ipt Across inputs LG and outputs FG 2 830V AC crms 3 cycles 2 000m Across inputs and outputs LG and FG are separated across Insulation resistance 3 inputs and LG FG across outputs and FG LG 10M or more by 500V DC insulation resistance tester Noe ety e By noise simulator of 1500Vp p noise voltage 1 s noise width Noise durability and 25 to 60HZ noise frequency Noise voltage IEC61000 4 4 2kV Operation display LED display lit at 5V DC output Built in Unchangeable by user ABolicatioh ERR contact contact switched off opened B contact at error PB stop of CPU module for CPU module operating status output Rated switching 24V DC 0 5A voltage current Minimum switching output Mechanic More than 20 million times Life Electrical More than 100 thousand times at rated switching voltage current External dimensions D 13 Table 2 8 Q00JCPU Power Suppl Input power supply Section Performance Specifications Performance Specifications QOOJCPU power supply section 100 to 240V AC 15 10 85 to 264V AC Input frequency 50 60Hz 5 Input voltage distortion factor Within 5 See section 4 3 1 Max input apparent power 105VA Inrush current 40A within 8ms Rated output DC5V 3A current DC24V Overcurrent DC5V 3 3A or more protection 1 DC24V Eum Overvoltage DC5V 5 5 to 6 5V protection
95. pe B V French Pergudangan Jakarta Utara 14440 Branch TS ee n TU ndia essung Systems Put Ltd Electronic Sadan NO 111 Unit No15 Nanterre Cedex France M I D C BHOSARI PUNE 411026 TEL 433 1 5568 5568 Tel 91 20 712 2807 South Africa Circuit Breaker Industries LTD Australia Mitsubishi Electric Australia Pty Ltd Tripswitch Drive Elandsfontein Gauteng 348 Victoria Road PostalBag No 2 South Africa Rydalmere N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE 1 8 12 OFFICE TOWER Z 14F HARUMI CHUO KU 104 6212 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
96. peration e Tighten the terminal screws with the specified torque If the terminal screws are loose it could result in short circuits fire or erroneous operation Tightening the terminal screws too far may cause damages to the screws and or the module resulting in fallout short circuits or malfunction Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation The module has an ingress prevention label on its top to prevent foreign matter such as wire offcuts from entering the module during wiring Do not peel this label during wiring Before starting system operation be sure to peel this label because of heat dissipation This chapter provides the specifications and connection diagrams of the Q series I O modules 70 5 1 Input Modules 5 1 1 Specifications of input modules Number of input points 16 points Rated input voltage 100 to120V AC 4 10 15 100 to 240V AC 4 10 15 frequency 50 60Hz 3Hz 50 60Hz 3Hz Approx 17mA 200 AC 60Hz Ratedinp tcurrent Approx 8mA 100V AC 60Hz Approx 14mA 200V AC 50Hz Approx 7mA 100 AC 50Hz Approx 8mA 100 AC 60Hz A ON voltage ON current 80V AC or more 5mA or more 50Hz 60Hz OFF voltage OFF current 30V AC or less 1 7mA or less 50Hz 60Hz Number of simultaneously 100 110V AC 100 240V AC input points i Suan ON ra
97. peration after writing program This section explains switch operation after writing a program with the GX Developer 1 When a program has been written after setting the CPU module to the STOP mode 1 a When clearing the device memory and setting the RUN mode Reset with RUN STOP RESET switch For details see section 4 4 3 e Set the RUN STOP RESET switch to RUN e The RUN mode is activated on the CPU module and the RUN LED comes on b When saving not clearing the device memory and setting the RUN mode e Set the RUN STOP RESET switch to RUN e The RUN LED flashes e Set the RUN STOP RESET switch to STOP e Set the RUN STOP RESET switch to RUN e The RUN mode is activated on the CPU module and the RUN LED comes on 2 When a program has been written with the CPU module in the RUN mode 2 It is not necessary to operate the RUN STOP RESET switch on the CPU module The device memory is not cleared 1 Before writing a program in the CPU module cancel the password registration in the GX Developer For details see the GX Developer Operating Manual 2 1 When a program had been written in the program memory while booting the CPU be sure to also write the program in the boot original memory If the program is not written in the boot original memory the old memory will be executed the next time the CPU is booted 3 2 When a program has been written in the RUN mode with the circuit mode the program written in the RUN mode is
98. re grounded 4 5V DC power supply cannot externally supply power as it is an internal power supply Q61P A2 Operates normally 68 2 A1S61PN A1S62PN A1S63P 9 M 9 MELSECAtsetPN MELSECAt1se2PN POWERO 1 POWERO 1 MITSUBISHI MITSUBISHI Q OUTPUT x 2 Q OUTPUT p 8 Toll Q NC gt Oll Q m O 2 gt O 24G o O7 ll Cru 3 o 3 O9 ol O Gl 4 XO oe 4 ATO oe gt 0 Q T meur gt 0 AID Oum i TE Oum I J LLL I J 7 7 A1S61PN A1S62PN 9 MELSECAsesP POWER O 1 MITSUBISHI rd i amp l Q NC Qe Q NC 3 Tol O O NC 5 Q NC 4 O gt QT 6 7 O J246 7 A1S63P NO Name Application POWER LED 5V DC power indicator LED 424V 24G terminals Used to supply 24V DC power to inside of the output module using external wiring 2 l Ground terminal connected to the shield pattern of the printed Grounding for the power supply filter The potential of La terminals A1S61PN or A1S62PN terminal is 1 2 of the input voltage Power input terminals Used to connect a 100V AC to 200V AC power supply Power input terminals Used to connect a 24V DC power supp
99. rol panel on an increased contact surface A clamp may also be used as shown in the figure below In this case however apply a cover to the painted inner wall surface of the control panel which comes in contact with the clamp Pa Shield section Shielded cable Note The method of earthing by soldering a wire onto the shield section of the shielded cable as shown below is not recommended The high frequency impedance will increase and the shield will be ineffective Shielded cable Crimp terminal 21 2 MELSECNET H module Always use a double shielded coaxial cable MITSUBISHI CABLE INDUSTRIES LED 5C 2V CCY for the coaxial cables MELSECNET H module Radiated noise in the range of 30MHz or higher can be suppressed by use of the double shielded coaxial cables Earth the double shielded coaxial cable by connecting its outer shield to the ground a j Shield LER here See to 1 for the earthing of the shield 3 Ethernet module FL net module Web server module Precautions for using AUI cables twisted pair cables and coaxial cables are described below a Always earth the AUI cables connected to the 10BASE5 connectors Because the AUI cable is of the shielded type strip part of the outer cover and earth the exposed shield section to the ground on the widest contact surface as shown below AUI cable Shield See to 1 for the earthing of the shield b Use shielded twisted pair cables as
100. rsion 7 10L or later 2 Specifications 2 1 General Specifications This section provides specifications common to various modules Table 2 1 General Specifications Specifications Operating ambient 0 to 55 C temperature Storage ambient 25 to 75 C 3 temperature Dg ambient 5 to 95 RH 4 non condensing umidit Storage ambient humidity 5 to 95 RH 4 non condensing __ Frequency Acceleration Amplitude count Vibration to intermittent 97Hz 0 003inch each in resistance JIS B 3502 vibration 57to150Hz 9 8m s IEC 61131 2 Under 0 035mm directions continuous 10 to 57Hz 0 001inch for 80 vibration 57 to 150Hz minch E 2 Ghodlevsietanco Conforming to JIS B 3502 IEC 61131 2 147 m s 3 times in each of 3 directions X Y Z Operating ambience No corrosive gases Operating altitude 2000m 6562 max Installation position Inside control panel Overvoltage limak category 1 2 max 1 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category ll applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V 2 This index indicates the degree to which conductive material is generated in terms of the environment
101. s installed the scan time is extended a maximum of 10 ms to remount the memory card 65 4 5 5 Executing automatic write to standard ROM Automatic write to the standard ROM is carried out with the following procedures 1 Operation with GX Developer setting automatic write to standard ROM a Check the Auto Download all Data from Memory card to standard ROM item in the PLC parameter boot file setting Crane PLE system PLC PLC RAS Device Progam Bootle SFC 1 assiorment r Boot option Clear program memory High speed monitor area from other station K steps 0 15K step Online change area of multiple blocks o v K steps Online change area of FB definition ST Auto Download all Data from Memory card to Standard ROM Check Auto Down load all data from Memory card to standard ROM Set the Transfer from to Standard ROM Boot file setting Type Dataname Transfer trom 4T Transferto 4 MAIN 1 Parameter w PARAM StandardROM v Program memory Standard ROM E Device cor Standard ROM El Program Program memory v Program memory COMM El Parameter 4 Insert Delet nsert Delete Acknowledge XY assignment Multiple Default Check End Cancel b Store the set parameters and programs to be booted in the memory card 2 Operation with CPU module automatic write to sta
102. t of much vibration tighten the module with a screw Tighten the screw in the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module When installing extension cables be sure that the connectors of base unit are installed correctly After installation check them for looseness Poor connections could cause an input or output failure Securely mount the memory card into the memory card mounting connector After mounting check for lifting Lifting can cause a malfunction due to a contact fault Completely turn off the external power supply before mounting or removing the module Not doing so could result in electric shock or damage to the product Note that online module change can be made when the QnPHCPU is used Note that there are restrictions on the modules that can be changed online and each module has a predetermined changing procedure For details refer to the section of online module change in the Process CPU User s Manual Hardware Design Maintenance and Inspection Do not directly touch the module s conductive parts or electronic components Touching the conductive parts could cause an operation failure or give damage to the module A 4 WIRING PRECAUTIONS DANGER Completely turn off the external power supply when installing or placing wiring Not completely turning off all power
103. the twisted pair cables connected to the 10BASE T 100BASE TX connectors For the shielded twisted pair cables strip part of the outer cover and earth the exposed shield section to the ground on the widest contact surface as shown below EB Shielded twisted pair cables Shield See to 1 for the earthing of the shield c Always use double shielded coaxial cables as the coaxial cables connected to the 10BASE2 connectors Earth the double shielded coaxial cable by connecting its outer shield to the ground Shield 1 Earth here See to 1 for the earthing of the shield Ethernet is the registered trademark of XEROX Co LTD 22 4 Positioning module channel isolated pulse input module Use shielded cables for the external wiring and ground the shields of the external wiring cables to the control box with the AD75CK cable clamp Mitsubishi Electric make Ground the shields 20 to 30cm away from the module Inside control box H 120 30cm 0 79 1 18inch LIT U The AD75CK allows up to four cables to be grounded if the outside diameter of the shielded cable is about 7mm 5 Temperature control module Use shielded cables for the external wiring and ground the shields of the external wiring cables to the control box with the AD75CK cable clamp Mitsubishi Electric make Ground the shields 20 to 30cm away from the module Inside control box 9
104. thin 5 25 10 ripple ratio within 5 supply Current JOMA 170mA at 24V DC MAX all points ON at 24V DC common Common terminal TB18 Common terminal A01 A02 points 16 point output module 32 point output module M3 X 6 screw consumption For QY70 and QY71 the following is applied Isolation method Photocoupler isolation Output display LED display Transistor output source type 12 24V DC 20 15 0 5A point 4A common time 1ms or less resistance load resistance load Zenor diode 6 7A Not replaceable blown fuse capacity 50A Provided LED display for fuse Fuse blown display blown signal output to CPU None module 12 24V DC 20 15 ripple ratio within 5 power supply Writing method for 16 points common 32 points common Common common Common terminal TB17 terminal 17 18 36 Number of occupied I O 16 points I O assignment is set as 32 points I O assignment is set as points 16 point output module 32 point output module Protective function 18 point terminal block External connection M3 x 6 screw 37 pin D sub connector current 80mA TYP all points ON 95mA TYP all points ON consumption For QY80 and QY81P the following is applied Isolation method Photocoupler isolation Output display LED display Fuse None 82 5 2 2 Output module connection diagram Rated load voltage 24V DC 240V AC YOO COM regnis
105. ting position is improper the ferrite will not produce any effect In the CC Link system however ferrite cores cannot be fitted to cables 2 Noise filter power supply line filter A noise filter is a component which has an effect on conducted noise It is not required to fit the noise filter to the power supply line but fitting it can further suppress noise The noise filter has the effect of reducing conducted noise of 10MHz or less The precautions required when installing a noise filter are described below 1 Do not bundle the wires on the input side and output side of the noise filter When they are bundled the output side noise will induct into the input side wires Input side Input side power supply side power supply side Induction Filter Filter E The noise will induct into input side Separate the input and output wires when the input and output wires are bundled Output side device side Output side device side 2 Earth the noise filter earthing terminal to the control cabinet with the short wire as possible less than approx 10 cm 3 94 inch Reference Noise FN343 3 01 FN660 6 06 ZHC2203 1 1 SCHAFFNER SCHAFFNER 250 V 29 3 2 Requirement to Conform to the Low Voltage Directive The Low Voltage Directive requires each device that operates with the power supply ranging from 50 to 1000V AC and 75 to 1500V DC to satisfy the safety requirements In Se
106. tio 60 132V AC 87 5 264V AC Response time 20ms or less 100V AC 60Hz Writing method for 16 points common 8 points common common Common terminal TB17 Common terminal TB17 16 points common Common terminal TB1 7 External connection 18 point terminal block M3 x 6 screw V DC internal current 50mA TYP all points ON consumption For all modules the following is applied Isolation method Photocoupler isolation Input display LED display 71 QX40 QX40 S1 26V DC 20 15 ripple ratio within 5 Number of simultaneous input points Simultaneous 100 ON ratio pei ee time ue AREE ON to OFF Initial setting is 10ms UG STONE 16 points common Common terminal TB1 7 common Number of occupied I O 16 points I O assignment is set as 16 points I O assignment is set as points 16 point input module 16 point high M input module External connection 18 point terminal block M3 X 6 screw 5V DC internal current 50mA TYP all points ON 60mA TYP all points ON consumption For all modules the following is applied Isolation method Photocoupler isolation Input display LED display 1 The response time of QX40 S1 is shown below Set with parameters of the CPU module The initial setting is 0 2ms Settingvaue 02 O06 1 OFF ON TYP 0 05ms 0 15ms 0 30ms 0 55ms 1 05ms ON OFF 72 QX41 S1 32 points 24V DC 20 15 ripple ratio wit
107. tput display LED display 1 The response time of QI60 can be changed according to the following When using other products the response time will not changed Fixed at 0 2ms CPU module Product with first 5 digits of serial number 02092 or later GX Developer Version 6 or later 2 The response time of QI60 is shown below Set with CPU module parameters Initial setting is 0 2ms L Setngvaue 02 04 96 ON OFF Rated load voltage 92 5 5 Wiring of I O Equipment 1 The wires used for connection to the terminal block should be 0 3 to 0 75mm in core and 2 8mm 0 11 inch max in outside diameter 2 Insulation sleeved crimping terminals cannot be used with the terminal block It is recommended to cover the wire connections of the crimping terminals with mark or insulation tubes 3 Run the input and output lines away from each other 4 When the wiring cannot be run away from the main circuit and power lines use a batch shielded cable and ground it on the PLC side In some cases pid itin the opposite side shielded cable meu output 5 Where wiring runs through piping ground the piping without fail 6 Run the 24V DC input line away from the 100V AC and 200V AC lines 7 Wiring of 200m 686 67 ft or longer distance will give rise to leakage currents due to the line capacity resulting in a fault Refer to the troubleshooting ch
108. ual Hardware Design Maintenance and Inspection Do not directly touch the module s conductive parts or electronic components Touching the conductive parts could cause an operation failure or give damage to the module 33 This section provides instructions for handling the CPU intelligent function and power supply modules base units and so on 1 Module enclosure memory card terminal block connectors and pin connectors are made of resin do not drop them or subject them to strong impact 2 Do not remove modules printed circuit boards from the enclosure in order to avoid changes in operation 3 Tighten the module mounting and fixing screws as specified below Tightening Torque Range Module fixing screw M3 x 12 screw 36 to 48 N cm module terminal block screw M3 screw 42 to 58 N cm I O module terminal block mounting screw M3 5 screw 66 to 89 N cm Power supply module terminal screw M3 5 screw 66 to 89 N cm 4 Make sure to install the power supply module on the extension base units Q6L1B QA1S6L1B Even if the power supply module is not installed when the I O modules and intelligent function module installed on the base units are of light load type the modules may be operated In the case because a voltage becomes unstable we cannot guarantee the operation 5 When using an extension cable do not bundle it with nor run it close to the main circuit high voltage large current cables 4
109. unit This manual CCC Extension base unit 4 14 screw 5 Extension base unit for AnS series modules Only QO2CPU QO2HCPU QO6HCPU Q12HCPU or Q25HCPU is usable QA1S65B Extension base unit QA1S68B 6 Power supply module Product Name SS a Power supply module 1 2 Confirming the serial number and function version The QCPU serial No and function version can be confirmed on the rating nameplate and GX Developer s system monitor 1 Confirmation on the rating nameplate MELSEC Q MITSUBISHI MODEL Function version SERIAL 05032 00000000006 80M1 IND CONT EQ US LISTED ELECTRIC MADE IN JAPAN 2 Confirmation on the system monitor The QCPU serial No and function version can be confirmed with Product Information List on the GX Developer s system monitor The intelligent function module s serial No and function version can also be confirmed Serial number Function version Product Information List ESSE Een pepe e 1 0 No ETUUNEEUNEENUSS 021120000000000 QU71LP21 25 32pt 0000 020810000000000 B None None None None CSV file creating The version of compatible GX Developer varies depending on the CPU module Type Version of Compatible GX Developer QOOJCPU QOO0CPU GX Developer Version 7 or later Q01CPU Q02CPU QO2HCPU QO6HCPU GX Developer Version 6 or later Q12HCPU Q25HCPU Q12PHCPU Q25PHCPU GX Developer Ve
110. ur tests have been carried out on a panel having the damping characteristics of 37 dB max and 30 dB mean measured by 3 m method with 30 to 300MHZz 2 Connection of power and earth wires Earthing and power supply wires for the PLC system must be connected as described below a Provide an earthing point near the power supply module Earth the power supply s LG and FG terminals LG Line Ground FG Frame Ground with the thickest and shortest wire possible The wire length must be 30 cm 11 18 inch or shorter The LG and FG terminals function is to pass the noise generated in the PLC system to the ground so an impedance that is as low as possible must be ensured As the wires are used to relieve the noise the wire itself carries a large noise content and thus short wiring means that the wire is prevented from acting as an antenna b The earth wire led from the earthing point must be twisted with the power supply wires By twisting with the earthing wire noise flowing from the power supply wires can be relieved to the earthing However if a filter is installed on the power supply wires the wires and the earthing wire may not need to be twisted 20 3 1 3 Cables The cables extracted from the control panel contain a high frequency noise component On the outside of the control panel therefore they serve as antennas to emit noise To prevent noise emission use shielded cable for the cables which are connected to the I O units a
111. uts of two or more power supply modules in parallel and supply power to one I O module Parallel connection will damage the power supply modules m o S o Z o 5 o 5 xe 53 e n E E x o Q amp 5 DC24V 7 5 m E o2 E Q 20 Q o O O a d aoe 513 DC24V 89 External E power supply DC24V 8 100V AC 200V AC and 24V DC wires should be twisted as dense as possible Connect the modules with the shortest distance Also to reduce the voltage drop to the minimum use the thickest wires possible maximum 2mm 4 Do not bundle the 100V AC and 24V DC wires with or run them close to the main circuit high voltage large current and I O signal lines If possible run them more than 100mm 3 94 inch away 5 As a countermeasure to power surge due to lightening connect a surge absorber for lightening as shown below AC D PLC o I O devices 1 Separate the ground of the surge absorber for lightening E1 from that of the PLC E2 2 Select a surge absorber for lightening whose power supply voltage does no exceed the maximum allowable circuit voltage even at the time of maximum power supply voltage elevation 5 The following diagram shows the wiring example of power lines grounding lines etc to the main and extension base units Main base unit Q38B Q61P A1 CPU module 100 110VAC ERH FG INPUT E 100 120VAC vov Connect to 24
112. voltage of 5 5 to 6 5V DC is applied to the circuit When this device is activated the power supply module LED is switched OFF If this happens switch the input power OFF then a few minutes later ON This causes the initial start for the system to take place The power supply module must be changed if the system is not booted and the LED remains OFF 3 Allowable momentary power failure period 1 For AC input power supply An instantaneous power failure lasting less than 20ms will cause AC down to be detected but operation will continue An instantaneous power failure lasting more than 20ms may cause the operation to continue or initial start to take place depending on the power supply load Furthermore by using the same AC power supply for the AC input module and the power supply module it is possible to prevent the sensor to which the AC input module is connected from turning OFF when it is ON when the power is turned OFF However if only the AC input module is connected to the AC line which is connected to the power suppludetection of the AC down for the power supply module may be delayed by the capacitor in the AC input module Thus connect a load of approx 30mA per QX10 unit to the AC line 2 For DC input power supply An instantaneous power failure lasting less than 10ms 4 will cause 24V DC down to be detected but operation will continue An instantaneous power failure lasting more than 10ms 4 may cause the

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