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1. 0 0 0 OOO m 3 4 212 0 2 Power Panel Figure 48 Dimensions 4PP220 0571 65 Power Panel 100 200 User s Manual V 1 5 67 Chapter 2 Technical Data Technical Data Power Panel 200 with Automation Runtime 3 5 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 4 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 48 Dimensions 4PP220 0571 65 on Page 67 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout dimensions 199 mm x 143 mm suitable for 4PP120 0571 01 4PP120 0571 21 4PP220 0571 45 4PP220 0571 65 4PP220 0571 85 4PP220 0571 A5 5PP220 0571 27 Tolerances according to ISO 2768 Figure 49 Cutout dimensions 3 5 4 Contents of Delivery The following components are included in the delivery of the Power Panel device eat Iess Power Panel 220 LCD C QVGA 5 7in T MH 1aPCI Retaining clips included Lithium battery 3 V 950 mAh included Table 32 Delivery 4PP220 0571 65 68 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 6 Device 4PP220 0571 85 Chapter 2 Technical Data Figure 50 Front view 4PP220 0571
2. Serial Number Barcode Type 128 Figure 11 Design and dimensions of serial number label Power Panel 100 200 User s Manual V 1 5 31 Chapter 2 Technical Data This page is only used as a place holder 32 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with Automation Runtime 2 3 Device 4PP120 0571 01 Chapter 2 Technical Data Figure 12 Front view 4PP120 0571 01 Grounding Clip Voltage upply Reset Button Ethernet Compact Flash Slot with locking Figure 13 Rear view 4PP120 0571 01 Power Panel 100 200 User s Manual V 1 5 33 Technical Data Power Panel 100 with Automation Runtime 2 3 1 Technical Data TO EE TS EXEC NN CAT A A AN e NA ENTE ANNAN Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LED user green 1 LED CF yellow CCOO VE e METER Display Type LCD Diagonal 5 7 in Colors 8 shades of gray Resolution QVGA 320 x 240 pixels Background Lighting Brightness 140 cd m Half Brightness Time 20 000 hours Touch Screen Technology Analog resistive Gunze Controller Serial Hampshire Front Frame Aluminum anodized Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 not electrically
3. The cable can also be madeby the user A self made cable can have a maximum length of 15 meters The pins must be connected as follows Remote PC Power Panel DSUB Socket DSUB Socket RxD 3 TxD Receive Data Transmit Data TxD RxD Transmit Data 2 Receive Data Ground 5 Ground Figure 133 REMHOST pin assignment Power Panel connection cable 2 6 Distribution of Resources 2 6 1 RAM Address Assignment Table 77 RAM address assignment 154 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS RAM Address Resource Freely available for the operating system MS DOS program area GX_Base register defined by BIOS can also b 40000000 80000000 or C0000000 PCI memory and PCI ROM are dynamically assigned during POST High BIOS area FPROM Table 77 RAM address assignment 2 6 2 Assignment of DMA channels Table 78 Assignment of DMA channels 2 6 3 I O Address Assignment Power Panel 100 200 User s Manual V 1 5 155 Chapter 4 Software Software Power Panel with BIOS 0060 0066 Keyboard controller emulated by Legacy USB 0070 0071 RTC Reat time clock 0072 0073 Extended RTC Reat time clock 0220 022F Audio not supported 03F0 03F5 Floppy controller emulated by Legacy USB 5000 500F IDE controller configuration registers F2BAR4 6000 60FF SMI status and aPCI registers F1BARO 6200 623F X Bus expansion support registers F5BARO 6400 643F GPIO runtim
4. e Disconnect the power supply to the Power Panel e Touch the housing or earth connection not the power supply in order to discharge any electrostatic charge from your body e Remove the battery cover The battery cover is found on the rear side of the Power Panel device e Remove the battery from the holder do not use uninsulated tools as there is a risk of short circuiting The battery should not be held by its edges Insulated tweezers may also be used for removing the battery 200 Power Panel 100 200 User s Manual V 1 5 Maintenance and Service Changing the Battery Correct Incorrect Figure 145 Handling the battery e After removing the battery the data is buffered for at least another10 hours by a gold leaf capacitor so the data is not lost e Insert the new battery with correct polarity e Put on the battery cover and fasten the screws e Reconnect the power supply to the Power Panel e Date and time in BIOS might need to be set again Warning Lithium batteries are considered hazardous waste Used batteries should be disposed of accordingly Power Panel 100 200 User s Manual V 1 5 201 Chapter 7 Maintenance and Service Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25
5. Chapter 4 Software Software Power Panel with BIOS PCI Configuration National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value PCI Configuration PCI Interrupt Steering PCI INTAH IRQ 9 PCI INTBH Disabled PCI INTCH Disabled PCI INTDH IRQ 5 Enable Disable INTA to IRQ steering Ethernet gt Figure 116 BIOS PCI Configuration menu BIOS Setting Configuration Possibilities PCI INTA Activates the IRQ for the Ethernet Disabled No IRQ is reserved controller Default value is IRQ 9 3 4 5 Ny K 11 12 Assigns these IRQs PCI INTB Activate IRQ for the aPCI slot 1 Disabled No IRQ is reserved Default value is IRQ efault value is IRQ 3 4 5 6 7 9 10 11 12 Assigns these IRQs 14 0r 15 PCI INTC Activate IRQ for the aPCI slot 2 Disabled No IRQ is reserved Default value is IRQ 10 Q 3 4 5 6 7 9 10 11 12 Assigns these IRQs 140r15 PCI INTD Activate IRQ for the USB controller Disabled No IRQ is reserved Default value is IRQ 5 3 4 5 6 7 9 10 11 12 Assigns these IRQs 140r 15 Table 68 BIOS PCI Configuration menu Return to Main Menu Exit current page and return to BIOS Main Menu 136 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS 2 2 4 Memory Optimization Warning The parameters in this screen are for system designers service personnel and technically competent users onl
6. Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 Figure 39 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Power Panel 100 200 User s Manual V 1 5 Power Panel resumida Supply voltage connection Grounding clip Reser e n BEE Compact Flash slot Device label nia Design and dimensions of serial number label Front view 4PP120 0571 01 Rear view 4PP120 0571 01 Dimensions 4PP120 0571 01 Cutout dimensions Front view 4PP120 0571 21 Rear view 4PP120 0571 21 Dimensions 4PP120 0571 21 Cutout dimensions Front view 4PP120 1043 31 Rear view 4PP120 1043 31 Dimensions 4PP120 1043 31 Cutout dimensions Front view 4PP120 1505 31 Rear view 4PP120 1505 31 Dimensions 4PP120 1505 31 Cutout dimensions Ts MA Compact Flash slot Device e uan ii es ads oti Design and dimensions of serial number label Front view 4PP210 0000 95 Rear view 4PP210 0000 95 Dimensions 4PP210 0000 95 Cutout dimensions Front view 4PP220 0571 45 Rear view 4PP220 0571 45 Dimensions 4PP220 0571 45 Cutout dimensions Front view 4PP220 0571 65 Rear view 4PP220 0571 65 Figure Index Figure Index Figure Index Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Fi
7. Freely available for use in an application e g setting the INA2000 station number for the Ethernet interface F E Dyn Mode Automation Runtime run mode with node 01 FD Compact Flash Automation Runtime or terminal operation Device addresses can be defined by the software Ada Y Automation Runtime Diagnose Mode Compact Flash Automation Runtime or Terminal Operation Table 24 Switch settings for the mode node switch 52 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 1 6 Status LEDs Power Panels are equipped with two status LEDs which are visible on the outside Status LEDs Chapter 2 Technical Data Table 25 Ethernet controller 1 Both operating modes are possible Switching takes place automatically Power Panel 100 200 User s Manual V 1 5 53 Technical Data Power Panel 200 with Automation Runtime The onboard Ethernet controller for Power Panel devices provides an RJ45 twisted pair connection to which 2 LEDs are attached for status control ERR EE o EEN AN Table 26 Status LEDs Ethernet controller 3 1 8 Reset Button The reset button can be accessed through a small hole between the USB and the Ethernet connection In order to avoid accidental activation a reset can only be triggered with a pointed object Reset Button Figure 34 Reset button 3 1 9 Compact Flash Slot Power Panel devices are equipped with a Compact Flash slot which is accessi
8. IP20 back side only with installed aPC modules and Compact Flash card IP65 dust and sprayed water protection from front Approx 1 8 kg without aPC modules Outer Dimensions in mm WxHxD 212 x 156 x 98 Environmental Temperature Operation TBD Storage TBD Relative Humidity Operation BD Storage BD Table 35 Technical data 4PP220 0571 A5 cont 1 The starting current can amount to around 20 A for a short period approx 1 ms 3 7 2 Dimensions SIRI o00009 O ay Lei Et eo 38 E 3e3 Power Panel Figure 56 Dimensions 4PP220 0571 A5 Power Panel 100 200 User s Manual V 1 5 75 Chapter 2 Technical Data Technical Data Power Panel 200 with Automation Runtime 3 7 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 4 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 48 Dimensions 4PP220 0571 65 on Page 67 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout dimensions 199 mm x 143 mm suitable for 4PP120 0571 01 4PP120 0571 21 4PP220 0571 45 4PP220 0571 65 4PP220 0571 85 4PP220 0571 A5 5PP220 0571 27 Tolerances according to ISO 2768 Figure 5
9. ds ee a gt 5 gt 65 EN EE A RE E 66 SE OE SSA 67 A Sieden NEE 68 3 5 4 CONTISS OL DCIIV EE 68 30 Device AP Fe 201097 BO si li dieta 69 301 Tecnica Da o e e ta dl tod 70 RE e Ee EE 71 3653 CUIOUT IMSL AM AON usa aa aos 72 3 6 4 Contents e DEVEN siii slo ainia 72 3 DEVICE 4PP220 057 FAS EE 73 Sul TECNICA Dal nta 74 S2 DIMENSIONS aoaaa A A OE 75 3 7 3 Cutout Installati0N siemano a a aaea a ae aa aaa a a aaa aaa eaaa 76 3 74 COMENS Ol DelIVERY ees Ee ee et 76 8 Power Panel 100 200 User s Manual V 1 5 Table of Contents 3 6 Device 4PP220 1 043 75 anemia dd 77 CR DE HN Dala EE 78 202 DIMENSIONS easter cine aa a ha healt tt Saale do Sal el te te a loa 79 S56 Eet e CAE IERT NEE 80 3 8 4 Contents Of Delivery cccccccccccooccccoonncccnononnnnononononnnnnnnnnnnnnononononnnnnnnnnnnnnnnnnnnnnnenenanans 80 39 Device EE E E 81 Sl Tecnica Dalia tds 82 3 9 2 DIMENSIONS A A A A 83 3 9 3 Cutout Installation E A 84 3 9 4 Contents of Delivery ccccccccononoccocnnconnccnnccoccnccacocoonooo o A gt eee 84 3 10 Device 4PP220 1505 75 E a 85 3 10 1 Technical Data REENEN EK 0 Mr 86 3 10 2 DIMENSIONS cccceccecceccecceccercecccececccecercceccecces ll DE O 87 3 10 3 Cutout Installation EE cee AQ cee I ccc 88 3 10 4 Contents of Delivery uk d A 2 cc 88 3 11 Device 4PP220 1505 B5 in co Ml A ff 8 89 3 11 1 Technical Data ENER ll DM WE Taan 89 3 11 2 DIMENSIONS ANEN ee ees AU Wf WM aaaea
10. 1 LED CF yellow Display Diagonal STi iagona Tin a 8 shades of gray Resolution QVGA 320 x 240 pixels Background Lighting Brightness 140 cd m Half Brightness Time 20 000 hours Touch Screen Technology Analog resistive Gunze Controller Serial Hampshire Front Frame Aluminum anodized Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 electrically isolated Table 29 Technical data 4PP220 0571 45 62 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime Features 4PP220 0571 45 Approx 17 Watt 1 IP20 back side only with installed aPC module and Compact Flash card IP65 dust and sprayed water protection from front Approx 1 6 kg without aPCI module Outer Dimensions in mm WxHxD 212 x 156 x 76 Environmental Temperature Operation TBD Storage TBD Relative Humidity Operation BD Storage BD Table 29 Technical data 4PP220 0571 45 cont 1 The starting current can amount to around 20 A for a short period approx 1 ms 3 4 2 Dimensions GEES YOO Ee 0 0 0 OOOH Ke 3 4 212 0 2 Power Panel Figure 44 Dimensions 4PP220 0571 45 Power Panel 100 200 User s Manual V 1 5 63 Chapter 2 Technical Data Technical D
11. 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow CCOO VE e MIER Display GE TFT iagona 15 in Colors 256 Colors Resolution XGA 1024 x 768 pixels Background Lighting Brightness 330 cd m Half Brightness Time 35 000 hours Touch Screen Technology Analog resistive 3M Controller Serial Hampshire Front Frame Anodized aluminum bright gray Mylar Polyester Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 not electrically isolated Table 20 Technical data 4PP120 1505 31 46 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with Automation Runtime Features 4PP120 1505 31 IP20 back side only with installed Compact Flash card IP65 dust and sprayed water protection from front Environmental Temperature Operation 0 45 C Storage TBD Relative Humidity Operation TBD Storage TBD Table 20 Technical data 4PP120 1505 31 cont 2 6 2 Dimensions EE H 38886 H POWER PAMEL GR 435 0 2 Figure 26 Dimensions 4PP120 1505 31 Power Panel 100 200 User s Manual V 1 5 47 Chapter 2 Technical Data Technical Data Power Panel 100 with Automation Runtime 2 6 3 Cutout Installation The cutout hole must be made according to
12. 50 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 1 4 USB Port The Power Panel is equipped with a USB host controller with two USB ports Universal Serial Bus Figure 30 USB port Technical Data for USB Port Transfer Rate 1 5 MBit s and 12 MBit s Power Supply 500 mA per port Maximum Cable Length 5 m can possibly be extended using a USB hub Table 23 Technical data for USB connection Warning Only USB devices tested and verified by B amp R are allowed to be connected to the USB interface Caution Because of general PC specifications this interface should be handled with extreme care with regard to EMC location of cables etc Power Panel 100 200 User s Manual V 1 5 51 Chapter 2 Technical Data Technical Data Power Panel 200 with Automation Runtime 3 1 5 Mode Node Switch The Power Panels are equipped with 2 hex switches which are used as an operating mode switch Switch positions 01 up to FD are available to the user in an application The position of the switch can be evaluated by an application program Mode Node Switch Figure 31 Mode node switch SW1 x16 SW2 x1 Operating Mode Switch Boot Automation Runtime boot mode for operating system firmware upgrade default Automation Runtime A new operating system is downloaded OtoF 1toD Automation Runtime run mode with node 01 FD Compact Flash Automation Runtime or terminal operation
13. Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 4PP220 1505 75 Power Panel 220 TFT C XGA 15in T MH 1aPCI Power Panel PP220 15in XGA color TFT Display with touch screen resistive Compact Flash slot type ETH 10 100 RS 232 2xUSB 64 MB SDRAM 1 aPCI slot 256 kB SRAM battery metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 4PP220 1505 B5 Power Panel 220 TFT C XGA 15in T MH 2aPCI Power Panel PP220 15in XGA color TFT display with touch screen resistive Compact Flash slot type 1 ETH 10 100 RS 232 2xUSB 64 MB SDRAM 2 aPCI slots 256 kB SRAM battery metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 4PP251 0571 65 Power Panel 251 LCD C QVGA 5 7in F MH 1aPCl Power Panel PP251 5 7in QVGA color LC display 6 softkeys 16 function keys and 20 system keys 1 aPCl slot 64 MB SDRAM 256 kB SRAM Compact Flash slot type l ETH 10 100 RS 232 2xUSB battery metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamps 0TB103 91 4PP251 0571 A5 Power Panel 251 LCD C QVGA 5 7in F MH 2aPCl Power Panel PP251 5 7in QVGA color LC display 6 softkeys 16 function keys and 20 system keys 2 aPCI slots 64 MB SDRAM 256 k
14. Power Consumption 82 TFT 10 4 in 256 colors VGA 640 x 480 pixels 350 cd m 55 000 hours Analog resistive 3M Serial Hampshire Aluminum anodized Polyester light gray Flat gasket around display front 24 VDC 25 electrically isolated Table 39 Technical data 4PP220 1043 B5 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime Features 4PP220 1043 B5 IP20 back side only with installed aPCl modules and Compact Flash card IP65 dust and sprayed water protection from front Environmental Temperature Operation TBD Storage TBD Relative Humidity Operation TBD Storage TBD Table 39 Technical data 4PP220 1043 B5 cont 3 9 2 Dimensions KOL OOO SER Q LEO Be H 0 0 9 0 0 T o0000 O ES 0000 00000 p 03 vD0DOO0OOOOOOOOOON eO CRA O il o mge i d Seck ale Ste o ja cas o in ened aao d CH DO pp SE Ke oso a PE e eg oro OL gal E 323 0 2 Figure 64 Dimensions 4PP220 1043 B5 Power Panel 100 200 User s Manual V 1 5 83 Chapter 2 Technical Data Technical Data Power Panel 200 with Automation Runtime 3 9 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 6 retaining clips supplied with the delivery The defined position for m
15. irreparable problem The system cannot properly carry out its tasks This status can only be changed by resetting the module Blinking Alternately Powerlink Manager failed This error code can only occur in bus controller operation i e the set station number lies within the range 01 FD Blinking System failure The red blinking LED signals an error code see Section System Failure Error Codes on page 193 Table 114 IF789 status LED 192 Power Panel 100 200 User s Manual V 1 5 Accessories IF789 System Failure Error Codes The error is displayed via the red status LED using four switch on phases The switch on phases are either 150 ms or 600 ms long Error code outputs are repeated cyclically after 2 seconds has passed Legend e 150 ms Pause 2 s delay Error Description Soo Error Description Soo Error Code Displayed by Red Status LED Stack Overflow Break Break Time Time RAM Error Break Break Time Time Undefined Address Break Break Access to a Non Existent Address Time Time Instruction Fetch Memory Abort Break Break Invalid Memory Access During Instruction Fetch e g UINT access of an uneven Time Time address l l Data Access Memory Abort Break Break Invalid Memory Access During Data Access e g UINT access of an uneven address Time Time Error when Programming the FPGA Break Break Time Time Invalid Station Number e g FE or FF Break Break Time Time Table 115 IF789 sy
16. 115 kBaud 9 pin DSUB connector Table 49 COM pin assignment 102 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with BIOS 4 1 4 USB Port The Power Panel is equipped with a USB host controller with two USB ports Universal Serial Bus Figure 84 USB port connection Technical Data for USB Port Transfer Rate 1 5 MBit s and 12 MBit s Power Supply 500 mA per port Maximum Cable Length 5 m can possibly be extended using a USB hub Table 50 Technical data for USB connection Warning Only USB devices tested and verified by B amp R are allowed to be connected to the USB interface Warning Because of general PC specifications this interface should be handled with extreme care with regard to EMC location of cables etc Power Panel 100 200 User s Manual V 1 5 103 Chapter 2 Technical Data Technical Data Power Panel 100 with BIOS 4 1 5 Mode Node Switch Power Panel devices are equipped with 2 hex switches which are used as an operating mode switch Switch positions 01 up to FF are available to the user in an application The position of the switch can be evaluated by an application program Mode Node Switch Figure 85 Mode node switch SW1 x16 SW2 x1 Operating Mode Switch Service Mode The resolution for the display used is automatically set see also section Contrast and brightness settings for the display are set to default values see also section Video and Fla
17. 85 aPCl Slot 2 Battery Compartment aPCl Slot 1 Grounding Clip Supply Voltage Reset Button Ethernet Compact Flash Slot with locking Figure 51 Rear view 4PP220 0571 85 Power Panel 100 200 User s Manual V 1 5 69 Technical Data Power Panel 200 with Automation Runtime 3 6 1 Technical Data em Os Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow Display Diagonal STi iagona 7 in aie 8 shades of gray Resolution QVGA 320 x 240 pixels Background Lighting Brightness 140 cd m Half Brightness Time 20 000 hours Touch Screen Technology Analog resistive Gunze Controller Serial Hampshire Front Frame Aluminum anodized Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 electrically isolated Table 33 Technical data 4PP220 0571 85 70 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime Features 4PP220 0571 85 Approx 22 Watt IP20 back side only with installed aPC modules and Compact Flash card IP65 dust and sprayed water protection from front Approx 1 8 kg without aPCI modules Outer Dimensions in mm WxHxD 212 x 156 x 98 Environmental Temperature
18. Additionally there are horizontally or vertically formatted devices available numeric and alphanumeric keys with or without insert strips for all display sizes Figure 1 Power Panel Power Panel 100 200 User s Manual V 1 5 23 Chapter 2 Technical Data Technical Data General Information 1 1 Features 24 24 VDC supply voltage 2 USB connections Ethernet 10 100 MBit interface Compact Flash slot RS232 interface modem capable not electrically isolated 2 operating mode switches 2 x 16 digit Touch screen analog resistive function keys or both Horizontal and vertical mounting placements numericyand alphanumeric keys 2 status LEDs User and Compact Flash Software compatible with B amp R 2000 PLC family aPCl Slots Fan free operation BIOS or Automation Runtime Real time clock battery buffered Up to 128 MB main memory Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with Automation Runtime 2 Power Panel 100 with Automation Runtime 2 1 Device Interfaces In the following section a description is given for all interfaces and plugs available to the Power Panel 2 1 1 Power Supply Input Voltage 24 VDC 25 not electrically isolated The 3 pin socket required for the supply voltage connection is not included in the delivery This can be ordered from B amp R using the model number 0TB103 9 screw clamp or 0TB103 91 cage clamp The cable required for the connection must be s
19. B amp R 146 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS 2 2 9 Load Previous Values National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Main Menu Load Previous Values Are you sure you want to load the previous values l Restore CMOS Values Load Optimized Defaults Values without Exit without Save Values and Exit Load previous values Figure 125 BIOS Load Previous Values menu The set values called at the BIOS Geiup are loaded again using this BIOS menu item P shortcut All changes which had been made up to that point are lost as a result 2 2 10 Save Values without Exit National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Main y Save Values Are you sure you want to save all values Chapter 4 Software 1 Restore CMOS Values j Load Optimized Defaults Load Previous Values without Save Values and Exit Saved changed values to CMOS Figure 126 BIOS Save Values without Exit menu The BIOS values are saved using this menu item S shortcut by clicking Yes After this the user can make further settings or exit BIOS Setup Power Panel 100 200 User s Manual V 1 5 147 Software Power Panel with BIOS 2 2 11 Exit without Save National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Se
20. BIOS Main Menu Table 71 BIOS Special OEM Features menu Power Panel 100 200 User s Manual V 1 5 141 Chapter 4 Software Software Power Panel with BIOS Device Information National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Device Information Switches Factory Settings Mode Node AIS Write Protect Disabled levice ID 8888 Ethernet Controller Compatibility ID 66 I O Address EE Display ID 30 MAC Address 66 66 65 06 A6 FA Brightness 46 FF FF FF Contrast HH 86 System Management Controller Version None CMOS Backup Status OK Temperatures Date CPU Intern 59 C Time 14 22 59 Board 1 0 di Refresh Values Press enter to refresh values shown on this page Figure 120 BIOS Device Information menu BIOS Setting Configuration Possibilities Mode Node Displays the current mode node switch position Write Protect Displays the switch position for the Write Protect switch I O Address Displays the Ethernet I O address MAC Address Displays the assigned MAC address Version Displays the software version for the SMC controller CPU Internal Displays the current internal processor temperature Board I O Indicates the current board 1 0 temperature Version display for factory settings Device ID Hex value for the device code of the Power Panel device CompatibilityID The compatibility code of the Power Panel device is displayed
21. Enabled Firmware None Status No boot file aPCI Slot 1 Boot Enabled Firmware None Module None Status No boot file aPCI Slot 2 Boot Enabled Firmware None Module None Status No boot file Enable Disable boot of on board FPGA Figure 121 BIOS Firmware Configuration menu BIOS Setting Configuration Possibilities Onboard FPGA Boot The onboard FPGA controls the image Enabled The onboard FPGA is activated and initialized output for Power Panel 200 devices with Gr Disabled Deactivates the FPGA If this function is deactivated then no picture is output on Power Panel 200 devices This function can only be reactivated by using the program Remhost see section REMHOST on page 151 Onboard FPGA Information about FPGA Firmware None Firmware Table 73 BIOS Firmware Configuration menu Power Panel 100 200 User s Manual V 1 5 143 Chapter 4 Software Software Power Panel with BIOS BIOS Setting Configuration Possibilities Onboard FPGA Status display for the onboard FPGA status aPCl Slot 1 Boot A connected aPCI module in the aPCI slot Enabled The aPCl module is booted if a corresponding 1 is initialized and booted as long as a firmware file is burned in the FPROM of the valid firmware is available Power Panel Disabled The aPCI module is not booted by the BIOS aPCl Slot 1 firmware Information about a stored boot file for the aPCI slot 1 in the FPROM aPCl Slot 1 modules Identification o
22. IF786 6 6 ETHERNET Powerlink Station Number Figure 136 IF786 station number switch The station number for the Powerlink station is set using both number switches Station numbers are permitted between 00 and FD 00 Operated as manager station 01 FD Station number for Powerlink station Operated as controller station FE Reserved switch position is not permitted FF Reserved switch position is not permitted Table 98 IF786 station number Power Panel 100 200 User s Manual V 1 5 177 Chapter 6 Accessories Accessories IF786 6 7 ETHERNET Powerlink Interface IF2 Figure 137 IF786 ETHERNET Powerlink interface EZ TXD Termination Table 99 IF786 pin assignment for ETHERNET Powerlink interface IF2 RXD Receive Data TXD Transmit Data 178 Power Panel 100 200 User s Manual V 1 5 Accessories IF786 6 8 RS232 Interface IF1 Application interface The standard RS232 interface is not E er RS232 electrically isolated RxD TxD LEDs show on the interface whether data RXD Receive Signal TIN D is being received RxD or sent TxD The shield is connected to the DSUB connectors housing Max baud rate 115 2 kBaud Max cable length 15 m 9 pin DSUB plug Table 100 IF786 RS232 interface IF 1 6 9 Firmware Update The firmware is loaded at every start of the SG4 target 6 9 1 SG3 The IF 786 module is not supported The IF686 module can be used for these targets 6 9 2 S
23. Length lt 200 m 50 kBit s Bus Length lt 1000 m 8 pin multipoint connector Table 91 IF772 CAN 1 and CAN 2 interfaces IF2 and IF3 Power Panel 100 200 User s Manual V 1 5 171 Chapter 6 Accessories Accessories IF786 6 IF 786 6 1 General Information The IF 786 interface module is an aPCl module and can be installed in all corresponding interface module slots e g in a Power Panel 200 device The IF786 is a Powerlink interface module lt can be used as a manager or bus controller module The connection is made via an RJ45 port The module is also equipped with an RS232 interface 6 2 Order Data 31F786 9 aPCl interface module 1 ETHERNET Powerlink interface manager or controller function 1 RS232 interface ION Less 0G0001 00 090 Cable PC lt gt PLC PW RS232 online cable i 1F1 f RS232 E IF2 POWERLINK Table 92 IF786 order data 172 Power Panel 100 200 User s Manual V 1 5 Accessories IF786 6 3 Technical Data Interfaces 1 x RS232 1 x ETHERNET Powerlink Power Consumption 5V Max 2 5 W 24V W e Total Max 2 5 W Type Input Filter Protective Circuit Yes Data Formats Data Bits 5 to 8 Parity Yes No Even Odd Stop Bits 1 2 Line Length Between Two Stations Max 100 m Segment Length Table 93 IF786 technical data 1 Beginning with firmware version V 50 Before that 11 KByte Power Panel 100 200 User s Manual V 1 5 173 Chapter 6 Accessories Accessori
24. Operation TBD Storage TBD Relative Humidity Operation BD Storage BD Table 33 Technical data 4PP220 0571 85 cont 1 The starting current can amount to around 20 A for a short period approx 1 ms 3 6 2 Dimensions SIRI o00009 O ay Lei Et eo 38 E 3e3 Power Panel Figure 52 Dimensions 4PP220 0571 85 Power Panel 100 200 User s Manual V 1 5 71 Chapter 2 Technical Data Technical Data Power Panel 200 with Automation Runtime 3 6 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 4 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 52 Dimensions 4PP220 0571 85 on Page 71 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout dimensions 199 mm x 143 mm suitable for 4PP120 0571 01 4PP120 0571 21 4PP220 0571 45 4PP220 0571 65 4PP220 0571 85 4PP220 0571 A5 5PP220 0571 27 Tolerances according to ISO 2768 Figure 53 Cutout dimensions 3 6 4 Contents of Delivery The following components are included in the delivery of the Power Panel device e o OOOO Power Panel 220 LCD B W QVGA 5 7in T MH 2aPCI Retaining clips included Lithium battery 3 V 95
25. User s Manual V 1 5 17 Chapter 1 General Information General Information Model Numbers All dimension diagrams e g dimension diagrams etc are drawn according to European dimension standards 3 Model Numbers 3 1 Power Panel with Automation Runtime 4PP120 0571 01 Power Panel 120 LCD B W QVGA 5 7in T MH Power Panel PP120 5 7in QVGA b w LC display with touch screen resistive Compact Flash slot type I ETH 10 100 RS 232 2xUSB 16 MB SDRAM metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw Camp 0TB103 9 cage clamp 0TB103 91 4PP120 0571 21 Power Panel 120 LCD C QVGA 5 7in T MH Power Panel PP120 5 7in QVGA color LC display with touch screen resistive Compact Flash slot type I ETH 10 100 RS 232 2xUSB 16 MB SDRAM metal housing IP 65 protection from front 24 VDG Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 4PP120 1043 31 Power Panel 120 TFT C VGA 10 4in TMH Power Panel PP120 10 4in VGA TFT color display with touch screen resistive Compact Flash slot type 1 ETH 10 100 RS 232 2xUSB 16 MB SDRAM metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 4PP120 1505 31 Power Panel 120 TFT CXGA 15in T MH Power Panel PP120 15in XGA TFT color display with touch screen resistive Compact Flash slot ty
26. commands begin with consecutive slash symbols then these are evaluated as a comment begin This can be used to deactivate individual parameters PORT x Specifies the COM interface on the remote PC whichis used for the serial connection to the Power Panel x stands for the COM number eg COM2 is used for PORT 2 The parallel interface is used for communication This option can not be used with the Power Panel LP FLOPPY The floppy diskdrive for the remote PC is used as the floppy disk drive for the Power Panel Therefore a connected USB floppy disk drive on the Power Panel cannot be used FLOPPY ROMDOS IMG A floppy image file can be used for the simulation of a floppy disk drive on the hard disk of the remote PC A floppy image can be created with the program WINIMAGE download of a shareware version is possible from www winimage com Inthis way several versions of BIOS updates can be easily stored on the hard disk of the remote PCs WRPROT Write protection for the floppy disk drive can be simulated using this parameter NOKEYB If this parameter is activated then the keyboard of the remote PC is not used by REMHOST Inputs must then take place on the Power Panel e g using a USB keyboard NOVIDEO lf this parameter is activated then the screen output is not made on the remote PC Outputs take place on the display of the Power Panel device DEBUG REMHOST outputs debug information Table 76 Description of REMHOST INI configurat
27. connection is made via an RJ45 port The module is also equipped with an X2X Link interface 8 2 Order Data 31F789 9 aPCl interface interface module 1 ETHERNET Powerlink Schnittstelle manager or controller function 1 X2X Link Master interface electrically isolated Order TB704 terminal block separately 0TB704 9 Accessory terminal block 4 pin screw clamps 1 5 mm S T 01TB704 91 Accessory terminal block 4 pin cage clamps 2 5 mm D n S e Information The 4 pin terminal block TB704 is not included in the delivery X2X LINK 1F2 POWERLINK Rx Tx Table 110 IF789 order data Power Panel 100 200 User s Manual V 1 5 189 Chapter 6 Accessories Accessories IF789 8 3 Technical Data Product ID General Information C UL US Listed Slot Interfaces Power Consumption 5V 24 V Total Application interface IF1 Type Design Electrical Isolation Number of Stations Distance between Two Stations Network Topology Internal Bus Supply Bus Termination Resistor Application Interface IF2 Type Standard Compliance In Out Buffer Data Rate Signal Port Design Line Length Between Two Stations Segment Length IF789 1 x X2X Link 1 x ETHERNET Powerlink Max 2 8 W Max 2 8 W A Yes AAA Max 100 m Table 111 1F789 technical data 1 Beginning with firmware version V 50 Before that 11 KByte 190 Power Panel 100 200 User s Manual V 1 5 Accessories IF789 8 4 Oper
28. cutout installation The device must be mounted with the 4 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 93 Dimensions 5PP120 0571 27 on Page 111 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout dimensions 199 mm x 143 mm suitable for 4PP120 0571 01 4PP120 0571 21 4PP220 0571 45 4PP220 0571 65 4PP220 0571 85 4PP220 0571 A5 5PP220 0571 27 Tolerances according to ISO 2768 Figure 94 Cutout dimensions 4 3 4 Contents of Delivery The following components are included in the delivery of the Power Panel device e o OOOO Power Panel 120 LCD C QVGA 5 7in T MH Retaining clips included Lithium battery 3 V 950 mAh included Table 56 Delivery 5PP120 0571 27 Technical Data Power Panel 100 with BIOS 4 4 Device 5PP120 1043 37 Figure 95 Front view 5PP120 1043 37 Grounding Clip Suppl USB Voltage Reset Butto Ethernet Status SW1 LEDs x16 Figure 96 Rear view 5PP120 1043 37 Power Panel 100 200 User s Manual V 1 5 Battery Compartment x1 Compact Flash Slot with locking 113 Chapter 2 Technical Data Technical Data Power Panel 100 with BIOS 4 4 1 Technical Data mm mme ENE NN C O EE O A Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT
29. dimensions 199 mm x 143 mm suitable for 4PP120 0571 01 4PP120 0571 21 4PP220 0571 45 4PP220 0571 65 4PP220 0571 85 4PP220 0571 A5 5PP220 0571 27 Tolerances according to ISO 2768 Figure 15 Cutout dimensions 2 3 4 Contents of Delivery The following components are included in the delivery of the Power Panel device Ea OOOO Power Panel 120 LCD B W QVGA 5 7in T MH Retaining clips included Table 15 Delivery 4PP120 0571 01 36 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with Automation Runtime 2 4 Device 4PP120 0571 21 Chapter 2 Technical Data Figure 16 Front view 4PP120 0571 21 Grounding Clip Voltage upply Reset Button Ethernet Compact Flash Slot with locking Figure 17 Rear view 4PP120 0571 21 Power Panel 100 200 User s Manual V 1 5 37 Technical Data Power Panel 100 with Automation Runtime 2 4 1 Technical Data mm mme ENEE NN CET Ad AN Poeta ego Soma A A ENTE A ANNAN Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow EC VE e MIER Display GE LCD lagona 5 7 in Colors 256 Colors Resolution QVGA 320 x 240 pixels Background Lighting Brightness 150 cd m Half Brightness Time 50 000 hours Touch Screen Technology Analog resistive Gunze Controller Serial Hampshire Front Frame Aluminum anodi
30. eas 148 22 12 SAVE Values and EXI EE 148 29 DIOS UDO A deeg ee 149 2 A CMO Ss BAD es nace iG le a e aes Rae o a an alee e 150 E Ne Daria do os eae acne dd cama ducati ceded 151 25 t GeneraliNornnalo EE 151 29 2 e ENT e A aea 152 209 loin En ae Ted 152 2 5 4 Configuration Of REMHOST aannnnnnnnnnnnnnennnnnnnnnnnnnnnnennnnnnnrnrrrenensennnnnrrrrrerensenennn 152 SEENEN EE EE 153 10 Power Panel 100 200 User s Manual V 1 5 Table of Contents OO FOO VAM ENO nado 154 2 5 7 Assignment for the Connection Cable ococcccnnnccnnccnncccnnncnnncnnnnnnnnnnnnnnnnonnnnannnnnnnns 154 20 DISIHIDULIOMPOL R SQUICEOS iniciada ria ii 154 2 01 RAM Address Assignment A te ee all eae is tale 154 2 6 2 Assignment of DIA COhandO Siurana 155 2 6 3 VO Address een CW 155 2 6 4 Interrupt Assignments kee o Ml cnn 157 Se VIVO WSC A ae 158 3 1 General Information AAA eneo Dannan daanan 158 3 2 What iS Required oooonnnncninnnncccnccconcanccnnononononncnnonananocoooncoo A gt ees 158 3 3 Installation Procedures AER o O A 2 158 4 Windows XP Embedded ANN KANNER EK a 0 159 4 1 General Information AAA gll OT O 159 Chapter 5 Standards and CertificationS cconccccoc nscocenioneoannno 161 1 Valid European Guidelines O 2 161 2 Valid StandardS kA ooo e O An 161 3 Environmental Limits a Cia 0 161 4 Requirements for Immunity to Disturbances EMO ENEE 161 5
31. executed without errors the status LED changes from red to green Operation During operation the status LED indicate the following states Status LED Green Red Status of the Powerlink Station The Powerlink station is running with no errors Off On A fatal system error has occurred The error type can be read using the PLC log book It concerns an irreparable problem The system cannot properly carry out its tasks This status can only be changed by resetting the module Blinking Alternately Powerlink Manager failed This error code can only occur in bus controller operation i e the set station number lies within the range 01 FD Blinking System failure The red blinking LED signals an error code see Section System Failure Error Codes on page 184 Table 105 IF787 status LED Power Panel 100 200 User s Manual V 1 5 183 Chapter 6 Accessories Accessories IF787 System Failure Error Codes The error is displayed via the red status LED using four switch on phases The switch on phases are either 150 ms or 600 ms long Error code outputs are repeated cyclically after 2 seconds has passed Legend e 150 ms Pause 2 s delay Error Description Error Description Error Code Displayed by Red Status LED Stack Overflow Break Break Time Time RAM Error Break Break Time Time Undefined Address Break Break Access to a Non Existent Address Time Time Instruction Fetch Memory Abort Break Sch Inv
32. mode with node 01 FD Compact Flash Automation Runtime or terminal operation Freely available for use in an application e g setting the INA2000 station number for the Ethernet interface F E Dyn Mode Automation Runtime run mode with node 01 FD Compact Flash Automation Runtime or terminal operation Device addresses can be defined by the software ASAS Automation Runtime diagnose mode Compact Flash Automation Runtime or Terminal Operation Table 10 Switch settings for the mode node switch 2 1 6 Status LEDs Power Panels are equipped with two status LEDs which are visible on the outside Status LEDs Figure 6 Status LEDs 28 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with Automation Runtime Freely available for use in an application corresponding libraries for Automation Studio in preparation Indicates the access to a Compact Flash card present Table 11 Status LEDs 2 1 7 Ethernet Connection Figure 7 Ethernet connection RJ45 twisted pal 10BaseT 100BaseT Cabling S STP category 5 Table 12 Ethernet controller 1 Both operating modes are possible Switching takes place automatically The onboard Ethernet controller for Power Panel devices provides an RJ45 twisted pair connection to which 2 LEDs are attached for status control CIN IS ee E Table 13 Status LEDs Ethernet controller 2 1 8 Reset Button The reset button can be accessed through a small hole betwe
33. naaa 91 3 11 3 Cutout Installation 4KAh Wih ff ff X KN 92 3 11 4 Contents of Delivery G C Taaa eooo 92 3 12 Device 4PP251 0571 65 gf CO NR KA 93 3 12 1 Technical Data EE Q fl WM KKK ENKEN 94 3 12 2 DIMENSIONS C Mide ccc cece eccecceccuccersercessescessecceseeesenees 95 3 12 3 Cutout Installation C A ff 2 ANEREN 96 3 12 4 Contents of Deli iiy SMB SB 8 cccccececcscsceceassesseeeeeeeeeeseessassesees 96 3 13 Device 4PP251 MAA O AAA 97 3 13 1 Technical O 0 eee ecceccecceucecccececccucacecusesccucesccucceccucercucceccerss 98 3 13 2 DIMENSION A e Ds AP cnn ncn conc NEEN nro NENNEN 99 MERO CE 200 SA 100 CHEKA e W FR A 100 4 Power Haff OO wt BIO A EA 101 BS A Te A CA 101 Ss A MAA EEN 101 ICO WEE 102 4 1 3 lh A 102 a A TOA GE 103 4 1 5 ModBlllolde Switch EE 104 AO Sal PEDS asadas 104 Aer Ethene Conneccion tu aii 105 Alo ROSC BUIO WEE 106 4 1 9 Compact Flash Sit 106 o ENEE 107 AD A Device WADE dees started add 107 4 2 2 Sellal Number LADE cuna ds 107 ES DEVICE SPPIT20OS7 I 27 A A A A 109 4371 Technical Data nit din 110 A A ee i re 111 Power Panel 100 200 User s Manual V 1 5 9 Table of Contents A 3 3 CULOUL IISA AUG EE 112 4 3 4 GOntents 01 Deer 112 44 Device 3RPI20 10433 ut tii 113 e E M Tecnica Da orale Dto lt ei a a tec 114 PAZ DIMENSIONS a coreanas 115 WW COUT NSAN ncaa he el N ent dele 116 4 4 4 Co
34. possible Switching takes place automatically The onboard Ethernet controller for Power Panel devices provides an RJ45 twisted pair connection to which 2 LEDs are attached for status control Power Panel 100 200 User s Manual V 1 5 105 Chapter 2 Technical Data Technical Data Power Panel 100 with BIOS ES AU A A A Table 54 Status LEDs Ethernet controller 4 1 8 Reset Button The reset button can be accessed through a small hole between the USB and the Ethernet connection In order to avoid accidental activation a reset can only be triggered with a pointed object Reset Button Figure 87 Reset button 4 1 9 Compact Flash Slot Power Panels are equipped with a Compact Flash slot which is accessible from the side Type Compact Flashcards are supported Compact Flash Safety Clip Ejector Figure 88 Compact Flash slot It is possible to protect the Compact Flash slot using a safety clip By pressing the ejector using a pointed object is the best way to do this the Compact Flash card can be changed quickly and safely 106 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with BIOS Caution Changing the Compact Flash card can only take place without power applied 4 2 Label 4 2 1 Device Label The following label attached in a suitable location on the Power Panel contains short definitions for all of the interfaces Figure 89 Device label 4 2 2 Serial Number Label General Inf
35. recoverable error in 10 bits read lt 1 erroneous correction in 10 bits read Clear Write Procedures gt 2 000 000 Weight 11 49 Dimensions Length 36 4 0 15 mm Width 42 8 0 10 mm Thickness 3 3 mm 0 10 mm Table 120 Technical data for Compact Flash cards cont 198 Power Panel 100 200 User s Manual V 1 5 Maintenance and Service Operating Guidelines for the Touch Screen Chapter 7 Maintenance and Service The following section describes service maintenance work which can be carried out by the user Maintenance Work On Maintenance Work Change Interval Power Panel Depends on how dirty the touch membrane is Cleaning the touch screen approximately once a week 2 years with SRAM 2 component parts Changing the battery 1 3 years without SRAM component parts Table 121 Maintenance work 1 The change interval refers to the average life span and operating conditions and is recommended by B amp R 2 The existence of a 256 KB battery buffered SRAM can be found in the Chapter 2 Technical Data on Page 23 for each individual Power Panel version 1 Operating Guidelines for the Touch Screen e Do not use pointed objects such as pens knives etc A specially designed pen for the touch screen can be optionally ordered from BAH model no 940013 01 e Do not place any heavy objects on the touch screen 2 Cleaning the Touch Screen The display with the touch screen should be cleaned at regular intervals 2 1 Clea
36. section 1 5 mm AWG 26 12 mustbe provided by customers themselves The supply voltage is protected by a self healing fuse which means that the device is not damaged if there is an overload or if the supply voltage is incorrectly connected Additionally it also means that the fuse does not need to be changed The pin assignments can be found in the table below and are also printed on the Power Panel type plate or device label Ground Accessories 0TB103 9 Plug 24 V 5 08 3p screw clamps 0T1B103 91 Plug 24 V 5 08 3p cage clamps Figure 82 Supply voltage connection Warning The ground connection functional ground should be as short as possible If the Power Panel is installed in a switching cabinet the connection cable should not be longer than 15 cm Power Panel 100 200 User s Manual V 1 5 101 Chapter 2 Technical Data Technical Data Power Panel 100 with BIOS 4 1 2 Grounding Clip The ground clip should be connected to ground using the shortest route possible Grounding Clip Figure 83 Grounding clip 4 1 3 COM Interface The Power Panel is equipped with a PC compatible serial interface with 16 bytes FIFO This non electrically isolated interface is primarily intended for programming the Power Panel using Automation Studio The RS232 can also be used as a general interface e g printer bar code reader etc Serial Interface RS232 Interface modem capable not electrically isolated Up to
37. the following dimensions for cutout installation The device must be mounted with the 8 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 26 Dimensions 4PP120 1505 31 on Page 47 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout dimensions 415 mm x 312 mm suitable for 4PP120 1505 31 4PP220 1505 75 4PP220 1505 B5 5PP220 1505 37 Tolerances according to ISO 2768 Figure 27 Cutout dimensions 2 6 4 Contents of Delivery The following components are included in the delivery of the Power Panel device ma o eO Power Panel 120 TFT C XGA 15 T MH s J Retaining clips included Table 21 Delivery 4PP120 1505 31 48 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 Power Panel 200 with Automation Runtime 3 1 Interface Descriptions In the following section a description is given for all interfaces and plugs available to the Power Panel 3 1 1 Power Supply Input Voltage 24 VDC 25 electrically isolated The 3 pin socket required for the supply voltage connection is not included in the delivery This can be ordered from B amp R using the model number 0TB103 9 screw clamp or 0TB103 91 cage clamp The cable min cross section 1 5 mm AWG 26 12 mustbe provided by customers themselves Chapte
38. the user s inputs are not correctly displayed REMHOST must be called from MS DOS In the MS DOS box in Windows the error free operation of REMHOST is not guaranteed e g very slow screen outputs in Windows NT4 0 and 2000 errors with write accesses to the remote floppy Warning When updating the BIOS using REMHOST it should be noted that the Power Panel the remote PC and the serial connection are all connected to each other for the whole period while the update is taking place Caution The Power Panel can no longer be started if the BIOS update is aborted Therefore when updating BIOS with REMHOST the start for REMHOST should take place in MS DOS not in the MS DOS prompt from Windows 2 5 4 Configuration of REMHOST The function of REMHOST is controlled using a REMHOST INI configuration file REMHOST INI is an ASCII text file and can be opened and edited with any text editor e g notepad 152 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS Ei REMHOST Notepad File Edit Search Help PORT 2 ZZ COM or LPT port fFLPT ff use parallel port for transmission comment for COH FLOPPY f enable remote Floppy f FLOPPY ROMDOS IN use a Floppy disk image FIWRPROT 7 simulate write protection for remote floppy FIHNOKEWE 7 disable remote keyboard f disable remote video Figure 131 Example for REMHOST INI In the following table all commands are listed which REMHOST supports If the
39. 0 95 Power Panel 100 200 User s Manual V 1 5 59 Chapter 2 Technical Data Technical Data Power Panel 200 with Automation Runtime 3 3 3 Drilling Template For mounting the drillings must be made according to the following diagram For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel 140 0 2 127 Drilling template for 4PP210 0000 95 l VK Tolerances according to ISO 2768 LO CO o Figure 41 Cutout dimensions 3 3 4 Contents of Delivery The following components are included in the delivery of the Power Panel device CI CI Power Panel 210 Controller MH 2aPCl Lithium battery 3 V 950 mAh included Table 28 Delivery 4PP210 0000 95 60 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 4 Device 4PP220 0571 45 Chapter 2 Technical Data Figure 42 Front view 4PP220 0571 45 e Battery Compartment aPCl Slot 1 Grounding Clip Supply Voltage Reset Button Ethernet Status Swit Compact Flash Slot LEDs x16 with locking Figure 43 Rear view 4PP220 0571 45 Power Panel 100 200 User s Manual V 1 5 61 Technical Data Power Panel 200 with Automation Runtime 3 4 1 Technical Data mm es Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green
40. 0 mAh included Table 34 Delivery 4PP220 0571 85 72 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 7 Device 4PP220 0571 A5 Chapter 2 Technical Data Figure 54 Front view 4PP220 0571 A5 aPCI Slot 2 Battery Compartment aPCI Slot 1 Grounding Clip Supply Voltage Reset Button Ethernet Compact Flash Slot with locking Figure 55 Rear view 4PP220 0571 A5 Power Panel 100 200 User s Manual V 1 5 73 Technical Data Power Panel 200 with Automation Runtime 3 7 1 Technical Data TO men Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow Display a Mi lagona 7 in aie 256 colors Resolution QVGA 320 x 240 pixels Background Lighting Brightness 150 cd m Half Brightness Time 50 000 hours Touch Screen Technology Gunze analog resistive Controller Hampshire serial Front Frame Aluminum anodized Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 electrically isolated Table 35 Technical data 4PP220 0571 A5 74 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime Features 4PP220 0571 A5 Approx 22 Watt
41. 191 Ch A dia Ze 191 8 5 2 ETHERNET Powerlink Interface cccccccccccccccccncccncccnnnnnnnnnonononcnnnnononnnnnnnnononoss 192 8 6 ETHERNET Powerlink Station Number coooocccccccccccccccccncnncononccnnnnonnnonononanonnnononcnnnnss 194 8 7 ETHERN Powerlink Interface IF2 oococooncccccccccccccncnccnonnnnnnnannnnnnnnnnnancnnnnnos 195 8 8 X2X EIERE as ci dali 195 8 3 Rimwaro Upda cai tia 196 A 196 AS A oo 196 Compact Flash cards 5CFOCRD OXXX 01 cooooococccoccnonononononononnnnonnnnnnnnnnnnnnononnnnnnnnnnnnnnnonnnnnnnns 197 ga General NORMA ION ya A A ai 197 O22 Oder Dala sra diia 197 9 3 WE en ne Dada 197 12 Power Panel 100 200 User s Manual V 1 5 Table of Contents Chapter 7 Maintenance and Service ccceesseeeeeeeeeeeeseeeneeeees 199 1 Operating Guidelines for the TOUCH Screen cccccccncccnnnnnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnos 199 2 Cleaning the TOUCMSCICCM a iaa 199 2 A e E ln ale Agent india aaa ara 199 3 GManging ING Bale a a e e A e aa a dl tia 200 3 1 Procedure for Changing the Battery EE 200 Power Panel 100 200 User s Manual V 1 5 13 General Information Manual History Chapter 1 General Information 1 Manual History Version Date Comments 1 0 02 05 2002 Changes New Features First version 20 08 2002 Changes New Features Model numbers added for 24 VDC supply voltage plug Metal housing for PP120 versions 4PP120 0571 01 and 4PP120 0571 21 add
42. 232 Mounting Screws CAN 2 CAN High CAN Low IF2 CAN 1 IF3 CAN 2 Figure 134 IF772 operational and connection elements 5 5 CAN Node Number Switch The node numbers for the first two CAN interface IF2 are set with the two hex switches The following formula is used to set the second CAN interface IF3 Node number CAN 2 IF3 Node number CAN 1 IF2 1 The CAN node numbers can also be set by the software in preparation 170 Power Panel 100 200 User s Manual V 1 5 Accessories IF772 5 6 RS232 Interface 1F1 Application interface The standard RS232 interface is not RS232 electrically isolated LEDs show on the interface whether data Receive Signal is being received RXD or sent TXD Transmit Signal The shield is connected to the DSUB Kl connectors housing Ground Max baud rate 115 2 kBaud Max cable length 15 m Request To Send Clear To Send 9 pin DSUB plug Table 90 IF772 RS232 Interface IF1 5 7 Interfaces CAN 1 and CAN 2 IF2 and IF3 Two 120 terminating resistors are included with delivery The resistors can be installed between pin 1 and pin 3 or between pin 5 and pin 7 Application interface The electrically isolated CAN interfaces CAN 1 and CAN 2 1 2 CAN 1 CAN IF2 and IF3 are 8 pin multipoint connectors The status LED CAN 1 or CAN 2 are lit when data is sent to the corresponding CAN interface Max Baud Rate 500 kBit s Bus Length lt 60 m 250 kBit s Bus
43. 3 31 arial 41 Pe A ee ea eet ee ee eT 42 Power Panel 100 200 User s Manual V 1 5 7 Table of Contents 2 5 2 DIMENSIONS EE 43 2203 MOUNTAIN ui sia 44 254 Contents ODEVE as 44 206 ler AE EL ME 45 2 621 Technical iD EE 46 ore DIMENSIONS aeaea aa E 47 203 CULOUE IMSTAN ATOM amaia 48 2 6 4 Contents of Delivery kee A 48 3 Power Panel 200 with Automation Runtime NENNEN EEN 49 3 1 Interface Descriptions Ren o A gt gt ees 49 3 1 1 Power Supply cooooococcononconccocccoconccaccncnnnnonononcnonanacancono O lt lt Ae 49 3 1 2 Grounding Clip een 0000 OP 50 3 1 3 COM Interface AAA gll DEE cece eeeeeee 50 3 1 4 USB Port AE EE O QM 51 3 1 5 Mode Node Switch oocoocccnccoccnoccccccno oo A NMI coo 52 3 1 6 Status LEDS NR EK A ff 53 3 1 7 Ethernet Connection e ll WE 2 53 3 1 8 Reset Button Ak Ga DU WW aaaea 54 3 1 9 Compact Flash Slot Qe C O NR et 54 3 2 LADE AS A A SS AA 55 3 2 1 Device Label Mi CO RK 55 3 2 2 Serial Number Label a ZE hf A 55 3 3 Device 4PP210 0000 95 Wi WE W A H AE 57 3 3 1 Technical Data C Ci ff ZENNER 58 3 3 2 Dimensions 2 e di 59 3 3 3 Drilling Tempka o NB 2 cece cccceceeccccsecececaseeeescsseeeesassereeesaseeeeseseeess 60 3 3 4 Contents OMDGHVErY ec mme EEN 60 3 4 Device 4PP22WES 71 4Y A A 61 E WRC MIA A MN SSA 62 SKAD on C C ASS 63 3 4 3 CUL INStHRRTLON SRR EE 64 E YG _ 64 E
44. 320x240 LCD Optimal setting for a QVGA LCD Power Panel incorrect timing values QVGA 320x240 TFT Optimal setting for a QVGA TFT Power Panel If the mode node switch is set to 0 0 then the resolution is automatically VGA 640x480 Optimal setting for a VGA Power Panel devicerestarted SVGA BOOXG00 Opimal setting for a SVGA Power Panel no SVGA 800x600 Optimal setting for a SVGA Power Panel XGA 1024x768 Optimal setting for a XGA Power Panel 0 0 then brightness settings are automatically set to 50 every time the Power Panel device restarted Contrast Setting for the contrast of the display Auto The optimal contrast is automatically configured Note Contrast settings can only be using factory settings Therefore a brightness configured with passive displays If the setting between 100 and 0 is set mode node switch is set to 0 0 then Se contrast settings are automatically set 0 to 100 ict setting d the desired contrast within to 50 every time the Power Panel actory settings limits device restarted 0 to 100 Manual setting of the desired brightness within factory settings limits Brightness Setting for the background lighting of the Auto The optimal brightness is automatically display configured using factory settings Therefore a Note If the mode node switch is set to brightness setting between 100 and 0 is set Table 67 BIOS Video Configuration menu Power Panel 100 200 User s Manual V 1 5 135
45. 4PP220 0571 85 Power Panel 220 LCD B W QVGA 5 7in T MH 2aPCI Power Panel PP220 5 7in QVGA b w LC display with touch screen resistive Compact Flash slot type I ETH 10 100 RS 232 2xUSB 64 MB SDRAM 2 aPCI slots 256 kB SRAM battery metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 4PP220 0571 A5 Power Panel 220 LCD C QVGA 5 7in T MH 2aPCl Power Panel PP220 5 7in QVGA color LC display with touch screen resistive Compact Flash slot type I ETH 10 100 RS 232 2xUSB 64 MB SDRAM 2 aPCI slots 256 kB SRAM battery metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 4PP220 1043 75 Power Panel 220 TFT C VGA 10 4in T MH 1aPCl Power Panel PP220 10 4in VGA color TFT display with touch screen resistive Compact Flash slot type I ETH 10 100 RS 232 2xUSB 64 MB SDRAM 1 aPCI slot 256 kB SRAM battery metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 4PP220 1043 B5 Power Panel 220 TFT C VGA 10 4in T MH 2aPCl Power Panel PP220 10 4in VGA color TFT display with touch screen resistive Compact Flash slot type I ETH 10 100 RS 232 2xUSB 64 MB SDRAM 2 aPCI slots 256 kB SRAM battery metal housing IP 65 protection from front 24 VDC
46. 5 Technical Data Power Panel 200 with Automation Runtime 3 5 1 Technical Data TO mee Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow Display a v iagona 7 in aie 256 Colors Resolution QVGA 320 x 240 pixels Background Lighting Brightness 150 cd m Half Brightness Time 50 000 hours Touch Screen Technology Analog resistive Gunze Controller Serial Hampshire Front Frame Aluminum anodized Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 electrically isolated Table 31 Technical data 4PP220 0571 65 66 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime Features 4PP220 0571 65 Approx 17 Watt IP20 back side only with installed aPC module and Compact Flash card IP65 dust and sprayed water protection from front Approx 1 6 kg without aPC module Outer Dimensions in mm WxHxD 212 x 156 x 76 Environmental Temperature Operation TBD Storage TBD Relative Humidity Operation BD Storage BD Table 31 Technical data 4PP220 0571 65 cont 1 The starting current can amount to around 20 A for a short period approx 1 ms 3 5 2 Dimensions OOOO O YOO Ee
47. 5 BIOS PCI Configuration MENU 0 cccDheeesccca Db seseeececceceeeeeaesaeaeseeeeeceeeeeeeees 136 BIOS Memory Optimization MENU ees 137 BIOS Advanced BIOS Features menu 139 BIOS Special OEM Features Menu cocconcccnnnccccccoccconoonccnnnnnnnnnnonononononananenenononess 141 BIOS Devic Mormatio WU ON cccccccessssssserecesssssererecteaassererentees 142 BIOS Firmware Configuration men 143 BIOS Special Functions MENU ccocccccnccnncccnnconnnononcnnnnnnnnnnnonnnonnononnnnonnnonnnnnnnnnns 145 BIOS Update menu descrohon E 150 Description of REMHOST INI configuration possibilities 153 RAM address assignm nt A 154 Assignment of DMA channels 155 Uan of Qe SA 156 t EI Di 157 Model numbers for accessories cccccccsesseeeeeecceeeseececeeceesseeeeeessaaeseeeesesseas 163 Lithium battery order data 164 Technical data for the lithium battery cccooocnncnnncccccononconcnnnnonanonononnnnancnnnnnos 165 WM order datar ias 165 TBIWSech ical dal ista lio 166 TE 04 lee e de oia o a o do tal 166 TB 7O4 TOC Cal data id dos 167 ETT dala aise e eects eect ete a A dee eee 168 F72 technical atascos todabia 168 F772 5232 NteracE IF lluna iodo ais 171 IF772 CAN 1 and CAN 2 interfaces IF2 and IF3 oonccnncnnccconccinnncccconcncnnnnnoss 171 ESE daa 172 A acess 173 IF786 status display RS232 interface occccccccoconccconcncnnoncncnnonnnnancnnnonnononnnennnnnn
48. 6 Dimensions 4PP251 0571 65 on Page 95 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout Cutout dimensions 199 mm x 226 8 mm suitable for 4PP251 0571 65 4PP251 0571 A5 Tolerances according to ISO 2768 21240 2 Figure 77 Cutout dimensions 3 12 4 Contents of Delivery The following components are included in the delivery of the Power Panel device CONC Power Panel 251 LCD C QVGA 5 7in F MH 1aPCI 6 l Retaining clips included Lithium battery 3 V 950 mAh included Insert strips inserted in the front Table 46 Delivery 4PP251 0571 65 96 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 13 Device 4PP251 0571 A5 Chapter 2 Technical Data aPCl Slot 2 aPCl Slot 1 Batter Grounding Clip sv E P i Compartment Suppl Voltage Compact Flash Slot with locking Ca y COM Y S LEDs Figure 79 Rear view 4PP251 0571 A5 Power Panel 100 200 User s Manual V 1 5 97 Technical Data Power Panel 200 with Automation Runtime 3 13 1 Technical Data TC mamen Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow Display Diagonal 57i lagona TA aie 256 Colors Resolution QVGA 320 x 240 pixels Backgrou
49. 7 Cutout dimensions 3 7 4 Contents of Delivery The following components are included in the delivery of the Power Panel device e o OOOO Power Panel 220 LCD C QVGA 5 7in T MH 2aPCI Retaining clips included Lithium battery 3 V 950 mAh included Table 36 Delivery 4PP220 0571 A5 76 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 8 Device 4PP220 1043 75 Chapter 2 Technical Data Figure 58 Front view 4PP220 1043 75 Battery Compartment aPCI Slot 1 w gt Compact Flash Slot SS BS A with locking CHN a SRE e pes Grounding Clip A ven Swi xt x16 USB Suppl Ethernet Voltage Reset Butto erne COM Status LEDs Figure 59 Rear view 4PP220 1043 75 Power Panel 100 200 User s Manual V 1 5 77 Technical Data Power Panel 200 with Automation Runtime 3 8 1 Technical Data TO mees Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow Display Type TFT Diagonal 10 4 in Colors 256 colors Resolution VGA 640 x 480 pixels Background Lighting Brightness 350 cd m Half Brightness Time 55 000 hours Touch Screen Technology Analog resistive 3M Controller Serial Hampshire Front Frame Aluminum anodized Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Funct
50. 7 Hex corresponds 5783 dec for the 4PP220 0571 A5 device CompatibilitylD E The hardware device revision is displayed here Brightness D5 EA FF The minimum default and maximum value are shown as a hexadecimal value for the brightness settings of the display 00 46 FF The minimum default and maximum value are shown asa hex value for the contrast settings of the display siento fo nogales a Displays the assigned Media Access Control MAC address Displays the current SMC System Management Controller software version Table 61 Automation Runtime summary screen 1 2 Terminal Operation TBD 1 3 Operating System Update TBD 126 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS 2 Power Panel with BIOS 2 1 General Information BIOS is an abbreviation for Basic Input and Output System It is the most basic standardized connection between the user and the system hardware A B amp R modified BIOS from National Semiconductor is used in Power Panel devices The BIOS Setup Utility lets you modify basic system configuration settings These settings are saved in CMOS RAM The CMOS RAM is a nonvolatile battery backed memory which retains information when the power is not applied on the Power Panel The BIOS is immediately activated when you switch on fe power supply of the Power Panel The BIOS reads the system configuration information in CMOS RAM checks the system and configures it using the Po
51. AC201 9 20 164 OTB IOS DEE 20 165 CHEN 20 165 O rEIO48 20 166 0TB704 91 oiin 20 166 3 SIE O EE 20 168 SIE BG O 20 172 TA cccccccessessesssssessessecssssesssessssee 20 180 SI CERN 20 189 4 APP120 0571 01 E 18 33 4PP120 0571 21 ENEE 18 437 4PP120 1043 31 o i 18 41 APbI 20 1031 18 45 dPPZI0 D0O00 9p h 18 57 APP220 0571 45 occcccecccssesseeseesesseesssaeth 18 61 dPb an DEER 19 65 dPb an DE 88 19 69 APP220 0571 A5 Madana conos 19 73 4PP220 1043 75 dQ Wi 19 77 APP220 1043 B5 E 19 81 APP220 1505 75 slldssesssestesecsessecsesseese 19 85 APP220 1505BB A 19 89 Power Panel 100 200 User s Manual V 1 5 4PP251 0571 65 4PP251 0571 A5 9 5CFCRD 0032 01 5CFCRD 0064 01 5CFCRD 0128 01 5CFCRD 0192 01 5CFCRD 0256 01 5CFCRD 0384 01 5CFCRD 0512 01 SPP120 0571 27 5PP120 1043 37 5PP 160 1505 550000 01 090 9 9A0013 01 9A0017 01 2 9A0017 02 950001 13 010 950001 13 020 MAPP02 0 MAPP02 E Model Number Index 213 Model Number Index
52. B SRAM Compact Flash slot type 1 ETH 10 100 RS 232 2xUSB battery metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamps 0TB103 91 Table 3 Model numbers for Power Panel with Automation Runtime cont Power Panel 100 200 User s Manual V 1 5 In preparation In preparation In preparation In preparation 19 Chapter 1 General Information General Information Model Numbers 3 2 Power Panel with BIOS 5PP120 0571 27 Power Panel 120 LCD C QVGA 5 7in T MH Power Panel PP120 BIOS 5 7in QVGA color LC display with touch screen resistive Compact Flash slot type 1 ETH 10 100 RS 232 2xUSB 128 MB SDRAM battery metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 5PP120 1043 37 Power Panel 120 TFT C VGA 10 4in T MH Power Panel PP120 BIOS 10 4in VGA TFT color display with touch screen resistive Compact Flash slot type 1 ETH 10 100 RS 232 2xUSB 128 MB SDRAM battery metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 5PP120 1505 37 Power Panel 120 TFT C XGA 15in T MH Power Panel PP120 BIOS 15in XGA TFT color display with touch screen resistive Compact Flash slot type 1 ETH 10 100 RS 232 2xUSB 128 MB SDRAM battery metal
53. C VE e MIER Display Type TFT Diagonal 10 4 in Colors 256 Colors Resolution VGA 640 x 480 pixels Background Lighting Brightness 350 cd m Half Brightness Time 55 000 hours Touch Screen Technology Analog resistive 3M Controller Serial Hampshire Front Frame Aluminum anodized Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 not electrically isolated Table 18 Technical data 4PP120 1043 31 42 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with Automation Runtime Features 4PP120 1043 31 Power Consumption Approx 15 Watt IP20 back side only with installed Compact Flash card IP65 dust and sprayed water protection from front Weight Approx 2 kg Outer Dimensions in mm WxHxD 323 x 260 x 65 5 Environmental Temperature Operation 0 50 C Storage TBD Relative Humidity Operation TBD Storage TBD Table 18 Technical data 4PP120 1043 31 cont 1 The starting current can amount to around 20 A for a short period approx 1 ms 2 5 2 Dimensions Il e8 HI ore Wi ODO GE GOOD GOOD o OOOO NOA ROO OOO ROO ROO RO NO 323 0 2 Figure 22 Dimensions 4PP120 1043 31 Power Panel 100 200 User s Manual V 1 5 43 Chapter 2 Technical Data Technical Data Power Panel 100 with Automation Runtim
54. Cabling S STP category 5 1 LEDuser green 1 LED CF yellow EC VE e MIER Display Type TFT Diagonal 10 4 in Colors 262 144 colors Resolution VGA 640 x 480 pixels Background Lighting Brightness 350 cd m Half Brightness Time 55 000 hours Touch Screen Technology Analog resistive 3M Controller Serial Hampshire Front Frame Aluminum anodized Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 not electrically isolated Table 57 Technical data 5PP120 1043 37 Technical Data Power Panel 100 with BIOS Features 5PP120 1043 37 Power Consumption Approx 15 Watt IP20 back side only with installed Compact Flash card IP65 dust and sprayed water protection from front Weight Approx 2 5 kg Outer Dimensions in mm WxHxD 323 x 260 x 65 5 Environmental Temperature Operation 0 50 C S Storage TBD S Relative Humidity 5 Operation BD Storage BD Table 57 Technical data 5PP120 1043 37 cont 1 The actual number of colors depends on the graphic memory the graphics mode set and the graphic driver used 2 The starting current can amount to around 20 A for a short period approx 1 ms 4 4 2 Dimensions O Us O D O OOOO ROO OOOO LO A OO Figure 97 Dimension
55. Configuration menu A Drive Configuration Setting for floppy drive and Compact Flash boot order O B Super I O Configuration Configures the Super I O device Video and Flat Panel Configuration Displays the video settings and configuration for resolution brightness and contrast display parameters PCI Configuration Configures PCI bus settings Return to Main Menu Exit current page and return to BIOS Main Menu Table 64 BIOS Motherboard Device Configuration menu 132 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS 2 2 3 Drive Configuration National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Drive Configuration IDE Configuration IDE BIOS Support Enabled Chipset IDE Channel Primary Floppy Configuration Floppy Support Enabled Boot Order Configuration 1 Floppy Disk 2 Compact Flash Enable Disable lt USB gt Floppy Support Figure 113 BIOS Drive Configuration menu BIOS Setting Configuration Possibilities IDE Configuration Information display for IDE configuration of the Power Panel Floppy Configuration Floppy Support USB can be activated Enabled USB Floppy Support activated here It is also possible to access a remote floppy drive using the program Remhost see section REMHOST on page 151 Disabled USB Floppy Support deactivated and to carry out e g a BIOS Update Boot Order Configures the boot order
56. D A 2 AAA 89 Dimension SAR P 220 1 DOMO MA ND cccccccccceccecceccecceccesseccesseusesseusceceueeeees 91 Cutout To TR A A 92 ala Plis CEA MA 93 MEA AY ey Y gt RA 93 it gt SA ASA 95 A0 Zell TAE WEE 96 Ud MA Y AAA 97 Ti ls Staf A 97 Dimensions 4PP220 0571 Ab ooconcoccnccnncnncnoconcnnnonannnonannnc nano ncnnrnnronrnnrnnnonannnnns 99 RUC MINIMA ION ii a 100 Supply voltage CONNECTION ooooononnccncncnnnccconccononononnncnnnnonnnononononononnannnnnnnnnnnos 101 EES ie Le CIP SE EE 102 DOB OOM CONNECIO EE 103 Mode node e DEE 104 Oe HEET 105 Reseller DAS 106 Compact Flash E EE 106 Bd A A 107 Design and dimensions of serial number label 107 Front view Eeer 109 Rearview SPP I20 LE EE 109 Dimensions 5PP120 0571 27 0 0 cccccccecceceecceceeecuececeeeeueeeeeeeeeueeueeeeeeeeeeseneeeens 111 elteren E NET CN 112 Power Panel 100 200 User s Manual V 1 5 Figure 95 Figure 96 Figure 97 Figure 98 Figure 99 Figure 100 Figure 101 Figure 102 Figure 103 Figure 104 Figure 105 Figure 106 Figure 107 Figure 108 Figure 109 Figure 110 Figure 111 Figure 112 Figure 113 Figure 114 Figure 115 Figure 116 Figure 117 Figure 118 Figure 119 Figure 120 Figure 121 Figure 122 Figure 123 Figure 124 Figure 125 Figure 126 Figure 127 Figure 128 Figure 129 Figure 130 Figure 131 Figure 132 Figure 133 Figure 134 Figure 135 Figure 136 Figure 137 Figure 138 Figure 139 Figure 140 Fi
57. ERNET Powerlink station number A EEEEENNNN IF789 X2X Link interfaCSMRPe 1 NMR fk ERR Order data for Compact Flash care Technical data for Compact Flash carde Maintenance work WM 9 Table Index 209 Table Index B Bus Controller Module WS Cs esis sare AEA EAE E as 172 E e O sooo coast 180 F78 a eee ee ee siete 189 C COM Interface oocccocccnccnnccnnnccnn oo 26 50 102 Compact Flash slot 30 54 106 E Ethernet Connection 06 29 53 105 G Grounding Clm 26 50 102 I A 172 Ni SS 180 A E A 189 L Lithium Batty 164 M Manager Module IF786 2 172 TAR E A 180 A Ra 189 Power Panel 100 200 User s Manual V 1 5 Index Manual HISTO V inc cies peers dete 15 Mode Node Switch 27 52 104 Model Number 18 eer eg 20 DOCUMENTATION 21 Power Panel with Automation Runtime 18 Power Panel with BIOS eee 20 Software ee coco 21 Mounting Instructions Passeren 121 Mounting Orientation com oooomncnnonecc 123 R Reset DICK ff 29 54 106 S Safety GuideliMes SA 16 VD Sp See 17 a UE EE 17 e eh A 16 e A 16 Mo ON WEE 17 Transport and Storage oooccccnccccccoonncnnos 16 Matus LEDS aia 28 53 104 Supply Voltage 25 49 101 Supply voltage connector oocccccccccccc o 165 T Terminal BlOCK ini ars 166 U USB DOM emanan 27 51 103 211 Index 0 O
58. Exit ALT Q Go to Main Menu ENTER Select Value ain Menu Time 15 54 47 Date 0271272003 C Motherboard Device Configuration Memory Optimization Advanced BIOS Features Special OEM Features l Restore CMOS Values j Load Optimized Defaults Load Previous Values S Save Values without Exit Exit without Save 8 Save Values and Exit Figure 111 BIOS Date menu The current system date is displayed here The date is buffered by a battery CMOS battery after the Power Panel device has been switched off A new system date can be entered by selecting DATE and then confirming with RETURN or with the shortcut B The format MM DD YYYY must be entered as shown in the following example Example Set date to 12 02 2003 Entry using keyboard e 12 02 2003 lt confirmed by RETURN Information When using a German keyboard layout is entered by pressing the key beside the Shift key Power Panel 100 200 User s Manual V 1 5 131 Chapter 4 Software Software Power Panel with BIOS 2 2 2 Motherboard Device Configuration National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Motherboard Device Configuration Drive Configuration Super 1 0 Configuration Video and Flat Panel Configuration G PCI Configuration l Return to Main Menu Configure hard drive and floppy devices Figure 112 BIOS Motherboard Device
59. G4 The firmware update takes place automatically The firmware is a component of the PLC operating system B amp R Automation Runtime Power Panel 100 200 User s Manual V 1 5 179 Chapter 6 Accessories Accessories IF787 7 1F787 7 1 General Information The 1F787 interface module is an aPCl module and can be installed in all corresponding interface module slots e g in the CP360 The IF787 is a Powerlink interface module It can be used as a manager or bus controller module The connection is made via an RJ45 port The module is also equipped with a CAN interface with its own object buffers in send and receive direction 7 2 Order Data 31F787 9 aPCl interface module 1 ETHERNET Powerlink interface manager or controller function 1 CAN interface max 500 kbps object buffer in send and receive direction network capable electrically isolated Order TB704 terminal blocks separately 0TB704 9 Accessory terminal block 4 pin screw clamps 1 5 mm 0TB704 91 Accessory terminal block 4 pin cage clamps 2 5 mm Information The 4 pin terminal block TB704 is not included in the delivery Table 101 IF787 order data 180 Power Panel 100 200 User s Manual V 1 5 Accessories IF787 7 3 Technical Data Interfaces 1xCAN 1 x ETHERNET Powerlink Power Consumption 5V 24 V Total Type CAN Controller Controller SJA 1000 Design 4 pin multipoint connector Electrical Isolation Yes Maximum Distan
60. Manual V 1 5 Table Index Table 1 Manualkhis tO aseado ri e Wasa ety 15 Table 2 Ee ele GE 17 Table 3 Model numbers for Power Panel with Automation Huntime ees 18 Table 4 Model numbers for Power Panel with BIOG 20 Table 5 Model numbers for accessories ceccececeeceeeeeeeeeceeececeeeeeeeeueeeeeeaeeeeeeeeeneeenennass 20 Table 6 SOMWALS model numbers lui i 21 Table 7 Model numbers for documentation ENEE 21 Table 8 COM pin ASIA Mic a E ie 26 Table 9 Technical data for USB CONNECTION NENNEN EE 27 Table 10 Switch settings for the mode node switch occoo onnccncon necccccononnnonaascnncnnnos 28 Table 11 SC d e 29 Table 12 Ethernet controller Ask ANA ANNER O a O 29 Table 13 Status LEDs Ethernet controller Ma H C 29 Table 14 Technical data 4PP120 0571 01 nn Mi ee AR cee W 34 Table 15 Delivery 4PP120 0571 01 ennen dl H RR 0 occ coo 36 Table 16 Technical data 4PP120 0571 21 Wilh MA 2 38 Table 17 Delivery 4PP120 0571 21 Mills S cc ccoo conocia naciona 40 Table 18 Technical data 4PP120 1043 314A WED O coco 42 Table 19 Delivery 4PP120 1043 31 e C cocos 44 Table 20 Technical data 4PP 120 1 DO O o ee 46 Table 21 Delivery 4PP120 1505 O 2 ccoo corr coco nono nac iiaraonos 48 Table 22 COM pin assignmenja SES Q ff Nk 50 Table 23 Technical data for USED NO A 2 AA 51 Table 24 Switch settings fo
61. Mylar Gasket Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage Power Consumption Protection 90 15 in 256 Colors XGA 1024 x 768 pixels 330 cd m 35 000 hours Analog resistive 3M Serial Hampshire Aluminum anodized Polyester light gray Flat gasket around display front 24 VDC 25 electrically isolated IP20 back side only with installed aPCI modules and Compact Flash card IP65 dust and sprayed water protection from front Table 43 Technical data 4PP220 1505 B5 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime Features 4PP220 1505 B5 Environmental Temperature Operation TBD Storage TBD Relative Humidity Operation TBD Storage TBD Table 43 Technical data 4PP220 1505 B5 cont Chapter 2 Technical Data 3 11 2 Dimensions e mz mm ms cop g Figure 72 Dimensions 4PP220 1505 B5 Power Panel 100 200 User s Manual V 1 5 91 Technical Data Power Panel 200 with Automation Runtime 3 11 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 8 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 72 Dimensions 4PP220 1505 B5 on Page 91 F
62. Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 electrically isolated Table 45 Technical data 4PP251 0571 65 94 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime Features 4PP251 0571 65 IP20 back side only with installed aPC modules and Compact Flash card IP65 dust and sprayed water protection from front 212 x 245 x 76 5 Environmental Temperature Operation TBD Storage TBD Relative Humidity Operation BD Storage BD cont Chapter 2 Technical Data Table 45 Technical data 4PP251 0571 65 cont 3 12 2 Dimensions Q eN OOO r EN O O H O O O Q N A N POWER PANEL Figure 76 Dimensions 4PP251 0571 65 Power Panel 100 200 User s Manual V 1 5 95 Technical Data Power Panel 200 with Automation Runtime 3 12 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 6 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 7
63. Power Panel 100 200 User s Manual Version 1 5 December 2003 Model No MAPP02 E We reserve the right to change the contents of this manual without warning The information contained herein is believed to be accurate as of the date of publication however Bernecker Rainer Industrie Elektronik Ges m b H makes no warranty expressed or implied with regards to the products or the documentation contained within this book In addition Bernecker Rainer Industrie Elektronik Ges m b H shall not be liable in the event of incidental or consequential damages in connection with or resulting from the furnishing performance or use of these products The software names hardware names and trademarks contained in this document are registered by the respective companies Power Panel 100 200 User s Manual V 1 5 1 Chapter 1 General Information Chapter 2 Technical Data Chapter 3 Installation Chapter 4 Software Chapter 5 Standards and Certifications Chapter 6 Accessories Power Panel 100 200 User s Manual V 1 5 Chapter 7 Maintenance and Service Figure Index Table Index Index Model Number Index Power Panel 100 200 User s Manual V 1 5 Table of Contents Chapter 1 General Information c ccsecessseeesesseeeeesseeseenneesees 15 EN EE ER EE 15 2 OAlElLY GUIGCIINGS sustratos iia 16 A di 16 22 tended Use di 16 2 3 elei Ne EE te Le EE WE 16 a EEE 17 2 5 OperaloN ee e SE 17 2 5 1 Protect
64. Requirements for Emissions EMC la ANO 2 Mee 161 6 International Certifications O IO SR coccion 161 Chapter 6 Accessories cccianccoonancconenaconccconnccnnnnnennnnnnnannrnnannrnananes 163 MONTI IA Se O SA AAA 163 2 Lithium Battery OC 27 IM ccoo o ceccccceccssesssssssesseeeeeeeesesseaueasseseeeeeeeeeessenees 164 2 1 General Informi T W AAA 164 2 2 Order Data Wi e 00 ccccecccuecesseeccesecuccueceueeeeseueeesseeeeuseceeerens 164 Alla e ff 008 TS 164 3 TB103 3 pin Supply Voltage Connector cccccccccccccccnncnnnnnnnnnoncnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnennnnnos 165 MMC TE yr UY gt gt CS 165 che Ei e MA EEN 165 E dn e AAA SSA 166 s t Ch si ul lef CHE 166 4 1 General Information 166 E EE 166 43 TECNICA e EEE E E di 167 Ee OAE EEE i EE EE 168 AE 168 SAA E eee 168 53 FECANICA Data ll es 168 5 4 Operational and Connection Elements occccncccncnccccnncconononcnnoncnnnnnnnnnnnonnnancnnnncnnanancnnnos 170 5 5 CAN NOE Number SW o ada 170 5 0 R9232 ee IFT tias 171 5 7 Interfaces CAN 1 and CAN 2 IF2 and IFS ccooocccnnncccnonoccnncncnnnnnccnnonononancnnnnonnnnanennnos 171 AS ctr pe sree as oe EEN 172 6 EE EH Me ge DEE 172 Power Panel 100 200 User s Manual V 1 5 11 Table of Contents 20 E EE 172 O25 Technical Data za di 173 6 4 Operational and Connection Elements oocccncccccocncnnncccnononnnnnnconnnannnncnnnnnnnnnnnnnononanennnns 174 6 5 S
65. Windows NT4 0 operating system Table 70 BIOS Advanced BIOS Features menu cont 140 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS BIOS Setting Configuration Possibilities CPU ID Patch Windows NT 4 0 checks the CPU ID and Enabled Activates the function recognizes a Geode CPU and cannot be operated with this The recognition is implemented starting from Service Pack 6 For this reason the function must activated during installation of Windows NT 4 0 until Service Pack 6 has been Disabled Deactivates the function installed This function should be activated only when using Windows NT4 0 operating system Table 70 BIOS Advanced BIOS Features menu cont 2 2 6 Special OEM Features National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Special OEM Features Device Information Firmware Configuration S Special Functions l Return to Main Menu Show factory settings switches temperatures etc Figure 119 BIOS special OEM features menu Q Device Information Displays values such as factory settings mode node switch position temperatures etc O ENN Firmware Configuration Configures the firmware for the onboard FPGA and aPCI modules only Power Panel 200 a ae Special Functions For configuring the user serial ID and a BIOS setup password PR Return to Main Menu Exit current page and return to
66. able 77 Table 78 Table 79 Table 80 Table 81 Table 82 Table 83 Table 84 Table 85 Table 86 Table 87 Table 88 Table 89 Table 90 Table 91 Table 92 Table 93 Table 94 208 Delivery TE essre erica ito toasi tcs 100 COM TEE e le VE 102 Technical data for USB CONNECTION ccccccccccccccccnconnnncnnconnnnnononononnonnnnnnnnnnoncnnnos 103 Switch settings for the mode node switch occccccccooononccccconnnnnnnnnnnnnnnnanennnnnnnnos 104 Status LEDS cd ads a zse tes Goaess aaseeredensinasenes tease peeceeet coe 105 Ethernet ee tte E 105 Status LEDs Ethernet controller EE 106 Technical data 5PP120 0571 27 ccccccccesseeeeeceee ll 110 Delivery 5PP120 0571 27 ccccccccccccccececceseceeeeeeeeeeeeeeeseazee sss E WK 112 Technical data 5PP120 1043 37 ccccccseseeeeeeeeeessadleeneeeetDDeeceeeessstagsembersssees 114 Delivery DPP 20 10423 d A a 116 Technical data 5PP120 1505 37 ccccccceseeee E lem AR 118 Delivery 5PP120 1505 37 d EE 2 120 Automation Runtime summary screen EEN ENEE 126 BIOS relevant keys nun ff 128 Overview of BIOS Main Menu functions SEENEN 129 BIOS Motherboard Device Configuration mem 132 BIOS Drive Configuration menu lt E A aaa 133 BIOS Super I O Configuration MeNU ccccionocccconnoncnoiarecinnnonnnnnonononononnannnnenenons 134 BIOS Video Configuration MeNU co occcnc ncccnnnnnineccconooooccnnnnnnnnnnnnonononononnnanenenenons 13
67. abled 0x3f8 IRQ 4 0x2f8 IRQ 3 Ox3e8 IRQ 4 0x2f8 IRQ 3 0x3e8 IRQ 11 0x2f8 IRQ 11 Disabled 0x3f8 IRQ 4 0x2f8 IRQ 3 0x3e8 IRQ 4 0x2f8 IRQ 3 0x3e8 IRQ 11 0x2f8 IRQ 11 Disabled 0x3f8 IRQ 4 0x2f8 IRQ 3 0x3e8 IRQ 4 0x2f8 IRQ 3 0x3e8 IRQ 11 0x2f8 IRQ 11 Use this address range and interrupt Use this address range and interrupt Use this address range and interrupt Table 66 BIOS Super I O Configuration menu Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS Video and Flat Panel Configuration National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Video Configuration Video Configuration Video Memory 4 BMB CRT Mode Disabled Flat Panel Mode Enabled Flat Panel Configuration Resolution Auto Brightness Auto Contrast Auto Configure the panel resolution Figure 115 BIOS Video Configuration menu BIOS Setting Configuration Possibilities Video Memory Displays the current video memory which is reserved by the main memory 4MB Resolution Configures the maximum setting of the Auto The maximum resolution is read from the factory maximum resolution for the display settings and correctly configured automatically Note The correct resolution should be Manual setting for the resolution of the Power configured for the Power Panel device Panel device that has been specifiied Otherwise the display can gt damaged by QVGA
68. alid Memory Access During Instruction Fetch e g UINT access of an uneven Time Time address l l Data Access Memory Abort Break Break Invalid Memory Access During Data Access e g UINT access of an uneven address Time Time Error when Programming the FPGA Break Break Time Time Invalid Station Number e g FE or FF Break Break Time Time Table 106 IF787 system failure error codes 184 Power Panel 100 200 User s Manual V 1 5 Accessories IF787 7 6 ETHERNET Powerlink Station Number vip H l a POWERLINK Figure 139 IF787 ETHERNET Powerlink station number switch The station number for the Powerlink station is set using both number switches Station numbers are permitted between 00 and FD 00 Operated as manager station 01 FD Station number for Powerlink station Operated as controller station FE Reserved switch position is not permitted FF Reserved switch position is not permitted Table 107 IF787 ETHERNET Powerlink station number Power Panel 100 200 User s Manual V 1 5 185 Chapter 6 Accessories Accessories IF787 7 7 ETHERNET Powerlink Interface IF2 Figure 140 IF787 ETHERNET Powerlink interface IF2 TXD Termination Table 108 IF787 pin assignment for ETHERNET Powerlink interface EZ RXD Receive Data TXD Transmit Data 186 Power Panel 100 200 User s Manual V 1 5 Accessories IF 787 7 8 CAN Node Number Figure 141 1F787 CAN nod
69. apable RS232 interface and two CAN interfaces with their own object buffers in send and receive direction 5 2 Order Data 31F772 9 2005 aPCI interface module 1 RS232 interface 2 CAN interfaces max 500 kbps CAN electrically isolated network capable object buffer in send and receive direction Order 2 x TB704 terminal blocks separately Additional accessories see sections Accessories and Manuals The 4 pin terminal block TB704 is not included in the delivery Table 88 IF772 order data 5 3 Technical Data Product ID 1F772 C UL US Listed Yes Interfaces 1 x RS232 2 x CAN Table 89 IF772 technical data 168 Power Panel 100 200 User s Manual V 1 5 Accessories IF772 Product ID 1F772 Power Consumption 5V Max 2 1 W 24V D Total Max 2 1 W 16 bytes in send and receive direction Data Formats Data Bits 5 to 8 Parity Yes No Even Odd Stop Bits 1 2 CET SSS Electrical Isolation to PLC Yes Between Interfaces Yes Maximum Baud Rate Bus Length lt 60 m 500 kBit s Bus Length lt 200 m 250 kBit s Bus Length lt 1000 m 50 kBit s Table 89 IF772 technical data Power Panel 100 200 User s Manual V 1 5 169 Chapter 6 Accessories Accessories IF772 5 4 Operational and Connection Elements Status LEDs show for the IF1 interface whether data is being received RXD or sent TXD Both CAN interfaces have a status LED that indicates when data is being sent IF1 RS
70. ata Power Panel 200 with Automation Runtime 3 4 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 4 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 44 Dimensions 4PP220 0571 45 on Page 63 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout dimensions 199 mm x 143 mm suitable for 4PP120 0571 01 4PP120 0571 21 4PP220 0571 45 4PP220 0571 65 4PP220 0571 85 4PP220 0571 A5 5PP220 0571 27 Tolerances according to ISO 2768 Figure 45 Cutout dimensions 3 4 4 Contents of Delivery The following components are included in the delivery of the Power Panel device eat Jee Power Panel 220 LCD B W QVGA 5 7in T MH 1aPCI Retaining clips included Lithium battery 3 V 950 mAh included Table 30 Delivery 4PP220 0571 45 64 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 5 Device 4PP220 0571 65 Chapter 2 Technical Data Figure 46 Front view 4PP220 0571 65 e Battery Compartment aPCl Slot 1 Grounding Clip Supply Voltage Reset Button Ethernet Status Swit Compact Flash Slot LEDs x16 with locking Figure 47 Rear view 4PP220 0571 65 Power Panel 100 200 User s Manual V 1 5 6
71. ational and Connection Elements RxD xO l _ X2X Link Status LEDs 1 X2X LINK 12 POWERLINK Rx Tx Powerlink Status LEDs UC Status 16 Station Number Switch ETHERNET Powerlink Interface Figure 142 IF789 operational and connection elements 8 5 Status Display 8 5 1 X2X Link Interface rm Jo pe Leen E The module receives data via the X2X Link interface The module sends data via the X2X Link interface X2X Link RxO TxD Table 112 1F789 status display X2X Link interface Power Panel 100 200 User s Manual V 1 5 191 Chapter 6 Accessories Accessories IF789 8 5 2 ETHERNET Powerlink Interface vm Im 1 pe CI Red Green See Section Status LED on page 192 ETHERNET Powerlink SS The Powerlink station is sending data The Rx LED is always lit when Powerlink activity is present on the bus LIC Red Green Green Link Red Collision Table 113 1F789 status display ETHERNET Powerlink interface Y A LC Status Status LED Boot Phase The red LED is lit during booting After the initialization routines are executed without errors the status LED changes from red to green Operation During operation the status LED indicate the following states Status LED Green Red Status of the Powerlink Station The Powerlink station is running with no errors Off On A fatal system error has occurred The error type can be read using the PLC log book It concerns an
72. ay only be carried out by qualified personnel Qualified personnel are persons who are familiar with the transport mounting installation commissioning and operation of the product and have the appropriate qualifications e g IEC 60364 National accident prevention guidelines must be followed The safety guidelines connection descriptions rating plate and documentation and limit values listed in the technical data must be read carefully before installation and commissioning and must be observed 2 2 Intended Use Electronic devices are generally not fail safe In the event of a failure on the programmable control system operating or monitoring device or uninterruptible power supply the user is responsible for ensuring that other devices that may be connected such as motors are made safe 2 3 Transport and Storage During transport and storage devices must be protected from excessive stress mechanical load temperature humidity aggressive atmosphere 16 Power Panel 100 200 User s Manual V 1 5 General Information Safety Guidelines 2 4 Installation e The installation must take place according to the documentation using suitable equipment and tools e The devices are only allowed to be installed without voltage applied and by qualified personnel e General safety regulations and nationally applicable accident prevention guidelines must be observed e Electrical installation must be carried out according to the relevan
73. ayed during booting User A user boot logo can be displayed This must be stored in the FPROM for the Power Panel If there is none present then the B amp R boot logo is displayed Boot Message Time definition how long the message No waiting Timeout Press DEL for Setup is shown on the display and how much time the user has See to change to the BIOS configuration 1 65535 milliseconds The manually set value is waited for in milliseconds until the boot procedure resumes User Boot Logo Displays whether a User Boot Logo is present Table 70 BIOS Advanced BIOS Features menu Power Panel 100 200 User s Manual V 1 5 139 Chapter 4 Software Software Power Panel with BIOS BIOS Setting Configuration Effect Possibilities Summary Screen Displays information about BIOS VGA Enabled VSA versions devices found etc l Timeout screen is displayed Can be ER before the timeout 1 65535 milliseconds The manually set value in milliseconds which is expires by pressing any button waited for Boot Up NumLock Defines the status of an existing numeric fon Numeric keypad is activated Status keypad when the system is booted Of Numeric keypad is deactivated Legacy USB Support This function activates USB support in Enabled Activating USB Legacy support order to also carry out BIOS settings before the operating system loads with USB support e g using a USB keyboard _ Se Note If the mode node switch is set to D
74. ble from the side Type Gompact Flash cards are supported Compact Flash Safety Clip Ejector Figure 35 Compact Flash slot 54 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime It is possible to protect the Compact Flash slot using a safety clip By pressing the ejector using a pointed object is the best way to do this the Compact Flash card can be changed quickly and safely Caution Changing the Compact Flash card can only take place without power applied 3 2 Label 3 2 1 Device Label The following label attached in a suitable location on the Power Panel contains shortdefinitions for all of the interfaces Figure 36 Device label 3 2 2 Serial Number Label General Information Each B amp R device is assigned a unique serial number label with a bar code allowing the device to be clearly identified Design and Dimensions mm df IR 33070158759 Model Number Revision Standards Met 4PP120 0571 21 55240168769 Serial Number Barcode Type 128 Figure 37 Design and dimensions of serial number label Power Panel 100 200 User s Manual V 1 5 55 Chapter 2 Technical Data This page is only used as a place holder 56 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 3 Device 4PP210 0000 95 Chapter 2 Technical Data Figure 38 Front view 4PP210 0000 95 aPCl Slo
75. ce 1000 m Maximum Baud Rate Bus Length lt 60 m 500 kBit s Bus Length lt 200 m 250 kBit s Bus Length lt 1000 m 50 kBit s Network Capable Yes Bus Termination Resistor Optional externally wired Line Length Between Two Stations Max 100 m Segment Length Table 102 IF787 technical data 1 Beginning with firmware version V 50 Before that 11 KByte Power Panel 100 200 User s Manual V 1 5 181 Chapter 6 Accessories Accessories IF787 7 4 Operational and Connection Elements CT CAN Status LEDs CAN Interface CAN Node Number Switch Powerlink Status LEDs Powerlink Station Number Switch ETHERNET Powerlink Interface Figure 138 IF787 operational and connection elements 7 5 Status Display 7 5 1 CAN Interface nage Im CTN CI ae The module receives data via the CAN interface The module sends data via the CAN interface Table 103 IF787 status display CAN interface 182 Power Panel 100 200 User s Manual V 1 5 Accessories IF787 7 5 2 ETHERNET Powerlink Interface vm Im ECT CI Red Green See Section Status LED on page 183 ETHERNET Powerlink SS The Powerlink station is sending data The Rx LED is always lit when Powerlink activity is present on the bus L C Red Green Green Link Red Collision Table 104 IF787 status display ETHERNET Powerlink interface Y A LC Status Status LED Boot Phase The red LED is lit during booting After the initialization routines are
76. dvanced BIOS Features Special OEM Features l Restore CMOS Values j Load Optimized Defaults Previous Values Values without Exit without Save Values and Exit Set the current time Figure 109 BIOS Setup Main Menu The individual menu points are explained in detail in the following sections OO OA O Time 15 45 34 The system time can be entered here Bo Date 02 12 2003 The system date can be entered here C Motherboard Device Motherboard resources can be configured here Configuration avs Memory Optimization The settings for memory management can be made here Advanced BIOS Features Advanced BIOS options such as boot logo summary screen cache areas etc can be configured here NA Special OEM Features B amp R specific settings for integrated peripheral devices can be made here pn O Restore COMS Values With this the last saved CMOS values can be restored in the FPROM Load Optimized Defaults Load the optimal BIOS settings for best performance Load Previous Values With this set values are loaded again when the BIOS Setup is called All changes which had been made up to that point are lost as a result Save Values without Exit BIOS values are saved without exiting the BIOS Setup o Exit without Save The BIOS Setup is exited possibly without changes being saved pK Save Values and Exit Settings are saved using this option and the BIOS Setup is exited Table 63 Overview of BIOS Main Menu functions Pow
77. e 2 5 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 6 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 22 Dimensions 4PP120 1043 31 on Page 43 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout Dimensions 303 mm x 243 mm suitable for 4PP120 1043 31 4PP220 1043 75 4PP220 1043 B5 5PP120 1043 37 Tolerances according to ISO 2768 Figure 23 Cutout dimensions 2 5 4 Contents of Delivery The following components are included in the delivery of the Power Panel device a een Power Panel 120 TFT C VGA 10 4in T MH re J Retaining clips included Table 19 Delivery 4PP120 1043 31 44 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with Automation Runtime 2 6 Device 4PP120 1505 31 Chapter 2 Technical Data Compact Flash Slot with locking Sw2 AR f x1 Grounding Clip ew Ki x16 Voltage Reset Button Ethernet COM Status LEDs Figure 25 Rear view 4PP120 1505 31 Power Panel 100 200 User s Manual V 1 5 45 Technical Data Power Panel 100 with Automation Runtime 2 6 1 Technical Data em AN ENEE NN eegen O O Poeta ego Somos O A ENTE A ANNAN Ethernet Controller onboard MacPhyter DP83815
78. e and configuration registers FOBARO 6600 663F LPC support registers FOBAR1 9000 903F CPU configuration registers Table 79 I O address assignment 156 Power Panel 100 200 User s Manual V 1 5 UO Address ACO00 ACFF ADOO AFFF B000 BFFF C000 CFFF D000 DFFF E000 EFFF F000 FFFF Software Power Panel with BIOS Resource aCPI registers F1BAR1 PCI assignment dynamically assigned during POST PCI assignment dynamically assigned during POST Table 79 I O address assignment cont 2 6 4 Interrupt Assignments mes e IIRQ 1 IRQ 2 IRQ 3 IRQ 4 IRQ 5 IRQ7 IRQ 8 IRQ 10 IRQ 11 IRQ 12 IRQ 13 IRQ 14 IRQ 15 1 BIOS setup default setting Keyboard Legacy USB emulation RTC Reat time clock Ethernet MacPhyter 1 aPCI slot 2 1 com3 PS 2 mouse Legacy USB emulation FPU Coprocessor Primary IDE primary hard disk Secondary IDE secondary hard disk Table 80 Interrupt assignments Power Panel 100 200 User s Manual V 1 5 157 Chapter 4 Software Software Windows CE 3 Windows CE f Wicrosoft indows CE net 3 1 General Information Windows CE is an operating system which is optimally tailored to the hardware used This means that only the functions and modules which are required by the respective device are included This makes this operating system extremely robust and stable Advantages e Windows CE is a 32 bit operating system
79. e message disappears before DEL was pressed then the Power Panel must be booted again in order to enter BIOS Setup Warning Generally The best advice is to alter only those settings that you thoroughly understand On no account should settings be changed without a good reason The BIOS settings have been carefully chosen by B amp R to guarantee ideal performance and reliability Even a seemingly minor change to the settings may cause the system to become unstable Information The settings recommended by B amp R can be loaded with Load Optimized Defaults The following keys help you navigate in BIOS Setup ES cur cur cur TE Enter or press highlighted character Change into the selected menu shortcut F1 and ALT H A help window pops up that describes the possible selections for the highlighted item Press ESC to exit the help window is a Table 62 BIOS relevant keys 128 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS 2 2 BIOS Settings In the following pages the individual BIOS setup pages will be described in more detail 2 2 1 BIOS Setup Main Menu The BIOS Setup main menu appears immediately by pressing the DEL button when the system is started National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Main y A Time 15 45 34 Date AA AA 158 C Motherboard Device Configuration Memory Optimization A
80. e number switch The node number for the CAN interface IF1 is set with the two hex switches The CAN node number can also be set by the software in preparation 7 9 CAN Interface IF1 A 120 Q bus terminating resistor is included with delivery The resistor can be inserted between pin 1 and pin 3 Application interface The electrically isolated CAN interface is a 4 pi Itipoint tor CAN pin multipoint connector CAN H LEDs show on the interface whether data is being received RxD or sent TxD 500 kBit s Bus Length lt 60 m CANT CAN Ground 250 kBit s Bus Length lt 200m SHLD Shield 50 kBit s Bus Length lt 1000 m 4 pin multipoint connector Table 109 IF787 CAN interface EI Power Panel 100 200 User s Manual V 1 5 187 Chapter 6 Accessories Accessories IF787 7 10 Firmware Update The firmware is loaded at every start of the SG4 target 7 10 1 SG3 The IF787 module is not supported The IF686 module can be used for these targets 7 10 2 SG4 The firmware update takes place automatically The firmware is a component of the PLC operating system B amp R Automation Runtime 188 Power Panel 100 200 User s Manual V 1 5 Accessories IF789 8 1F789 8 1 General Information The IF789 interface module is an aPCl module and can be installed in all corresponding interface module slots e g in the CP360 The IF789 is a Powerlink interface module lt can be used as a manager or bus controller module The
81. e remaining values BIOS page when setting the values on this BIOS menu page are active in order to be manually for the first time able to make the changes Values only become active when the user saves these before exiting BIOS and the Power Panel is rebooted Table 69 BIOS Memory Optimization menu Power Panel 100 200 User s Manual V 1 5 137 Chapter 4 Software Software Power Panel with BIOS BIOS Setting Configuration Effect Possibilities Load Current Values The specified values are opitimally None The memory timing values currently used are from CPU configured on this BIOS Setup page automatically uploaded by the CPU It is recommended that using this option the user uploads optimal base values that the system uses from the CPU to this BIOS page when setting the values manually for the first time MA BA High Drive Configures MA 12 0 and BA 1 0 drive 0 7 strength HD Slew Control Configures RASA CASA WEA 0 7 CS 1 0 CKEA DQM 7 0 drive strength SDRAM Clock Configures the SDRAM Timing 2 2 5 3 3 5 4 4 5 5 Sets DRAM Clock Timings Ration 2 CLK ADDR Setup Activates the function two clock address Enabled Activates this function setup Disabled Deactivates this function Configures the priority levels for Enabled Processor graphic and display controller processor graphic and display controller requests are treated with the same priority level requests 7 l Se q Disabled Proc
82. ed Compact Flash cards 5CFCRD 0xxx 00 added 30 10 2002 Changes New Features Layout changes 3 06 12 2002 Changes New Features Layout changes Restructuring of the manual The following model numbers have either been updated or added 4PP120 0571 01 4PP120 0571 21 4PP120 1043 31 4PP120 1505 31 4PP220 0571 45 4PP220 0571 65 4PP220 0571 85 4PP220 0571 A5 4PP220 1043 75 4PP220 1043 B5 4PP220 1505 75 4PP220 1505 B5 5PP120 0571 27 5PP120 1043 37 5PP120 1505 37 0AC201 9 0TB103 9 0TB103 91 0TB704 9 0TB704 91 31F772 9 31F786 9 31F787 9 31F789 9 9A0013 01 950001 13 010 950001 13 02 New Chapter 3 4 5 6 7 added 1 4 27 03 2003 Changes New Features Description of BIOS revised table formatting content 1 5 28 04 2003 Changes New Features Technical data for the 3 pin supply plug updated Mounting instructions distance and mounting position updated Following Power Panel devices added 4PP210 0000 95 4PP251 0571 65 4PP251 0571 A5 Battery change battery buffer time updated Power conspumption and operating temperatures added BIOS update description added REMHOST description added CMOS backup description added Windows CE section updated Distribution of resources by BIOS added Delivery scope for each Power Panel device added Table 1 Manual history Power Panel 100 200 User s Manual V 1 5 15 Chapter 1 General Information General Information Safety Guidelines 2 Safe
83. eive direction network capable electrically isolated Order 1 x TB704 terminal block separately 31F789 9 aPCI interface 1x POWERLINK 1x X2X LINK aPCl interface interface module ETHERNET Powerlink interface manager or controller function 1X2X Link Master interface electrically isolated Order TB704 terminal block separately 5CFCRD 0032 01 Compact Flash 32 MB ATA True IDE Compact Flash card with 32 MB FPROM and true IDE ATA interface 5CFCRD 0064 01 Compact Flash 64 MB ATA True IDE Compact Flash card with 64 MB FPROM and true IDE ATA interface Table 81 Model numbers for accessories Power Panel 100 200 User s Manual V 1 5 163 Chapter 6 Accessories Accessories Lithium Battery 0AC201 9 Model Number Description 5CFCRD 0128 01 Compact Flash 128 MB ATA True IDE Compact Flash card with 128 MB FPROM and true IDE ATA interface 5CFCRD 0192 01 Compact Flash 196 MB ATA True IDE Compact Flash card with 196 MB FPROM and true IDE ATA interface 5CFCRD 0384 01 Compact Flash 384 MB ATA True IDE Compact Flash card with 384 MB FPROM and true IDE ATA interface 5CFCRD 0512 01 Compact Flash 512 MB ATA True IDE Compact Flash card with 512 MB FPROM and true IDE ATA interface Table 81 Model numbers for accessories 5CFCRD 0256 01 Compact Flash 256 MB ATA True IDE Compact Flash card with 256 MB FPROM and true IDE ATA interface 2 Lithium Battery 0AC201 9 2 1 General Information The lithium battery guarantees b
84. el display are adjusted so that outputs can no longer be detected e BIOS setup settings must be made for a Power Panel with QVGA display e There is no USB floppy present and the BIOS for the Power Panel device should be updated Power Panel 100 200 User s Manual V 1 5 151 Chapter 4 Software Software Power Panel with BIOS 2 5 2 Requirements The Power Panel must be connected to the remote PC using a serial cable e g a null modem cable or PG online cable see Figure 143 REMHOST pin assignment Power Panel connection cable on page 154 for the necessary assignment The serial cable must be connected to a COM interface for the remote PC and to the COM interface for the Power Panel device see Figure 130 REMHOST communication model The mode node switch for the Power Panel device must be set to 00 service mode see Figure 85 Mode node switch on Page 104 2 5 3 Important Notes Information REMHOST only functions when the diverted functions for the Power Panel device are operated using BIOS calls For example that means if a program writes directly to the video memory on the Power Panel then these outputs cannot be redirected to the screen of a remote PC Generally only programs which work in text mode should be used Therefore a MS DOS start diskette must be used when booting the Power Panel using REMHOST If booting is made with a Windows start diskette illegible symbols are output on the remote screen and
85. elivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 18 Dimensions 4PP120 0571 21 on Page 39 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout dimensions 199 mm x 143 mm suitable for 4PP120 0571 01 4PP120 0571 21 4PP220 0571 45 4PP220 0571 65 4PP220 0571 85 4PP220 0571 A5 5PP220 0571 27 Tolerances according to ISO 2768 Figure 19 Cutout dimensions 2 4 4 Contents of Delivery The following components are included in the delivery of the Power Panel device e o OOOO Power Panel 120 LCD C QVGA 5 7in T MH Retaining clips included Table 17 Delivery 4PP120 0571 21 40 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with Automation Runtime 2 5 Device 4PP120 1043 31 Chapter 2 Technical Data Figure 20 Front view 4PP120 1043 31 Compact Flash Slot with locking Grounding Clip Voltage Reset Butto Ethernet Status GW LEDs x16 Figure 21 Rear view 4PP120 1043 31 Power Panel 100 200 User s Manual V 1 5 41 Technical Data Power Panel 100 with Automation Runtime 2 5 1 Technical Data em men ENEE NN eegen O O Poeta ego Somos O A ENTE A ANNAN Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow E
86. en the USB and the Ethernet connection In order to avoid accidental activation a reset can only be triggered with a pointed object Power Panel 100 200 User s Manual V 1 5 29 Chapter 2 Technical Data Technical Data Power Panel 100 with Automation Runtime Reset Button Figure 8 Reset button 2 1 9 Compact Flash Slot Power Panels are equipped with a Compact Flash slot whichis accessible from the side Type Compact Flash cards are supported Compact Flash Safety Clip Ejector Figure 9 Compact Flash slot It is possible to protect the Compact Flash slot using a safety clip By pressing the ejector using a pointed object is the best way to do this the Compact Flash card can be changed quickly and safely Caution Changing the Compact Flash card can only take place without power applied 30 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with Automation Runtime 2 2 Label 2 2 1 Device Label The following label attached in a suitable location on the Power Panel contains short definitions for all of the interfaces Figure 10 Device label 2 2 2 Serial Number Label General Information Each B amp R device is assigned a unique serial number label with a bar code allowing the device to be clearly identified Design and Dimensions 4PP120 0571 21 Rev A AA YM 35040168763 8 omat ic Model Number Revision Standards Met PP120 0571 e21 55240168769
87. er Panel 100 200 User s Manual V 1 5 129 Chapter 4 Software Software Power Panel with BIOS Information When using a German keyboard layout pressing the Y key enters the letter Z Time National Semiconductor XpressROM Set F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu P ENTER Select Value Main Menu Time 15 54 19 Date 9271272003 gt Motherboard Device Configuration Memory Optimization Advanced BIOS Features Special OEM Features 1 Restore CMOS Values j Load Optimized Defaults Load Previous Values S Save Values without Exit Exit without Save 8 Save Values and Exit Figure 110 BIOS Time menu The currently configured system time is displayed here The time is buffered by a battery CMOS battery after the Power Panel device has been switched off A new system time canbe entered by selecting TIME and then confirming with RETURN or with the shortcut A The format HH MM SS must be entered as shown in the following example Example Set time to 13 00 00 The entry can be made in three different ways using the keyboard e 01 00 00 PM confirm using RETURN e 13 00 confirm using RETURN e 13 confirm using RETURN Information When using a German keyboard layout is entered by pressing the key Shift 0 130 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS Date National Semiconductor XpressROM Setup F1 ALT H Show Help ESC
88. es Chapter 5 Standards and Certifications 1 Valid European Guidelines 2 Valid Standards 3 Environmental Limits 4 Requirements for Immunity to Disturbances EMC 5 Requirements for Emissions EMC 6 International Certifications Power Panel 100 200 User s Manual V 1 5 161 Chapter 5 Standards and Certifications Accessories Overview Chapter 6 Accessories 1 Overview 0AC201 9 Lithium Batteries 5 pcs Lithium batteries 5 pes 3 V 950 mAh 0TB103 9 Plug for the 24 V Supply Voltage screw clamps Plug 24 V 5 08 3 pin Screw clamps 0TB103 91 Plug for the 24 V Supply Voltage cage clamps Plug 24 V 5 08 3 pin Cage clamps 0TB704 9 Accessory 4 pin Screw Clamp 5 08 Accessory terminal block 4 pin screw clamps 1 5 mm2 0TB704 91 Accessory 4 pin Cage Clamp 5 08 Accessory terminal block 4 pin cage clamps 2 5 mm2 31F772 9 aPCI Interface 2x CAN 1x RS232 aPCl interface module 1 RS232 interface 2 CAN interfaces max 500 kbps CAN electrically isolated network capable object buffer in send and receive directions Order 2 x TB704 terminal blocks separately 31F786 9 aPCI interface 1x POWERLINK 1x RS232 aPCl interface modules 1 ETHERNET Powerlink interface manager or controller function 1 RS232 interface 31F787 9 aPCI Interface 1x POWERLINK 1x CAN aPCl interface module 1 ETHERNET Powerlink interface manager or controller function 1 CAN interface max 500 kbps object buffer in send and rec
89. es IF786 6 4 Operational and Connection Elements iM Status LEDs RS232 RS232 Interface 2 1 Status LEDs Powerlink Station Number Switch ETHERNET Powerlink Interface Figure 135 IF786 operational and connection elements 6 5 Status Display 6 5 1 RS232 Interface image io pe Leen OES The module receives data via the RS232 interface The module sends data via the RS232 interface Table 94 IF786 status display RS232 interface 174 Power Panel 100 200 User s Manual V 1 5 Accessories IF786 6 5 2 ETHERNET Powerlink Interface vm Im co Leem Red Green See Section Status LED on page 175 ETHERNET Powerlink SS The Powerlink station is sending data The Rx LED is always lit when Powerlink activity is present on the bus LIC Red Green Green Link Red Collision Table 95 IF786 status display ETHERNET Powerlink interface Y A LC Status Status LED Boot Phase The red LED is lit during booting After the initialization routines are executed without errors the status LED changes from red to green Operation During operation the status LED indicate the following states Status LED Green Red Status of the Powerlink Station The Powerlink station is running with no errors Off On A fatal system error has occurred The error type can be read using the PLC log book It concerns an irreparable problem The system cannot properly carry out its tasks This status can only be changed by res
90. essor requests are given a higher priority X BUS Round Robin level Display controller requests always have the highest priority SDRAM Shift This function makes switching possible for 0 5 11 5 272 5 or 3 HA SDCLK SDCLK SDRAM hold ti ts Configures Read Data Phase 1 Core Clock After one core clock Regulates whether read data is latched to one or twocore clocks for the rising edges 2 Core Clocks After two core clocks of the SDCLK using the core CAS Latency Column Address Strobe Latency CAS 2 3 4 5 6 or Clk Setting the desired cycle time describes the delay between addressing in a RAM function block and preparing stored data to this address The higher the subsequent value the greater the delay Sets the minimum number of SDRAM 2 3 4 5 6 7 8 9 10 Setting the desired cycle time cycles between RFSH and RFSH ACT 11 12 13 14 15 or 16 commands Clk Sets the minimum number of SDRAM 2 3 4 5 6 7 8 9 10 Setting the desired cycle time cycles between ACT and PRE 11 12 13 14 15 or 16 commands Clk Read Data Phase Sets the minimum number of SDRAM 1 2 3 4 5 6o0r7Clk Setting the desired cycle time cycles between PRE and ACT commands Configures the delay between the ACT 1 2 3 4 5 60r7 Clk Setting the desired cycle time and READ WRITE command tRCD Sets the minimum number of SDRAM cycles between ACT and READ WRITE commands Table 69 BIOS Memory Optimizat
91. etting the module Blinking Alternately Powerlink Manager failed This error code can only occur in bus controller operation i e the set station number lies within the range 01 FD Blinking System failure The red blinking LED signals an error code see Section System Failure Error Codes on page 176 Table 96 IF786 status LED Power Panel 100 200 User s Manual V 1 5 175 Chapter 6 Accessories Accessories IF786 system Failure Error Codes The error is displayed via the red status LED using four switch on phases The switch on phases are either 150 ms or 600 ms long Error code outputs are repeated cyclically after 2 seconds has passed Legend e 150 ms Pause 2 s delay Error Description Error Description Error Code Displayed by Red Status LED Stack Overflow Break Break Time Time RAM Error Break Break Time Time Undefined Address Break Break Access to a Non Existent Address Time Time Instruction Fetch Memory Abort Break Sch Invalid Memory Access During Instruction Fetch e g UINT access of an uneven Time Time address l l Data Access Memory Abort Break Break Invalid Memory Access During Data Access e g UINT access of an uneven address Time Time Error when Programming the FPGA Break Break Time Time Invalid Station Number e g FE or FF Break Break Time Time Table 97 IF786 system failure error codes 176 Power Panel 100 200 User s Manual V 1 5 Accessories
92. f connected aPC modules in aPCI slot 1 aPCl Slot 1 Status Status display for aPCI slot 1 modules aPCl Slot 2 Boot A connected aPCI module in the aPCI slot Enabled The aPCl module is booted if a corresponding firmware file is burned in the FPROM of the Power Panel Disabled The aPCI module is not booted by the BIOS aPCl Slot 2 firmware Information about a stored boot file for the aPCl slot 2 in the FPROM aPCl Slot 2 modules Identification of connected aPCl modules in aPCI slot 2 2 is initialized and booted as long as a valid firmware is available aPCl Slot 2 Status Status display for aPCl slot 2 modules Table 73 BIOS Firmware Configuration menu cont Special Functions National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Special Functions User Serial ID Show No High Word 6606 Low Word Dn Security Option Password None Enable Disable User Serial ID in summary screen Figure 122 BIOS Special Functions menu 144 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS BIOS Setting Configuration Possibilities User Serial ID Show A user serial number can be displayed in Displays the assigned user serial ID the summary screen using this function No Hides the assigned user serial ID the Hides the assigned user serial ID user serial ID High Word Input possibilities for the first 4 bytes for r The
93. for memory Floppy Disk An attempt is made to boot from this configured Configuration media o Flash drive first If two identical devices are selected a conflict warning is displayed dri d Compact Flash A NONE Table 65 BIOS Drive Configuration menu le Floppy Disk An attempt is made to boot from this configured 2 Power Panel 100 200 User s Manual V 1 5 133 Chapter 4 Software Software Power Panel with BIOS Super UO Configuration PI Se Configure the ist on board UART Matrix Controller Serial Port A Serial Port B Serial Port C 134 National Semiconductor XpressROM Setup ALT H Show Help ESC Exit rial Port Configuration Serial Port A x3e8 IRQ 11 Serial Port B x3f8 IRQ 4 Serial Port C x2f8 IRQ 3 ALT Q Go to Main Menu Super 1 0 Configuration ENTER Select Value Figure 114 BIOS Super I O Configuration menu Configures the first UART address range and the corresponding interrupt for the matrix controller Note Two ports cannot use one and the same address range and interrupt Configures the second UART address range and the corresponding interrupt for the serial interface Note Two ports cannot use one and the same address range and interrupt Configures the third UART address range and the corresponding interrupt for the touch controller Note Two ports cannot use one and the same address range and interrupt Configuration Possibilities Dis
94. g to the following dimensions for cutout installation The device must be mounted with the 6 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 80 Dimensions 4PP220 0571 A5 on Page 99 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout Cutout dimensions 199 mm x 226 8 mm suitable for 4PP251 0571 65 4PP251 0571 A5 Tolerances according to ISO 2768 21240 2 Figure 81 Cutout dimensions 3 13 4 Contents of Delivery The following components are included in the delivery of the Power Panel device eat Jee Power Panel 251 LCD C QVGA 5 7in F MH 2aPCI 6 i l Retaining clips included Lithium battery 3 V 950 mAh included Insert strips inserted in the front Table 48 Delivery 4PP251 0571 A5 100 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with BIOS 4 Power Panel 100 with BIOS 4 1 Interface Descriptions In the following section a description is given for all interfaces and plugs available to the Power Panel 4 1 1 Power Supply Input Voltage 24 VDC 25 not electrically isolated The 3 pin socket required for the supply voltage connection is not included in the delivery This can be ordered from B amp R using the model number 0TB103 9 screw clamp or 0TB103 91 cage clamp The cable min cross
95. gure 129 BIOS Update start menu Power Panel 100 200 User s Manual V 1 5 149 Chapter 4 Software Software Power Panel with BIOS Upgrade complete system BIOS FPGA All BIOS areas XpressROM and FPGA firmware are automatically updated default after 5 sec Upgrade XpressROM BIOS only Only the XpressROM BIOS is automatically updated All BIOS areas XpressROM and FPGA firmware are automatically protected o SweFPGAimacony OnivheFPGATaris automated e E The REMHOST utility see section 2 5 REMHOST on Page 151 is started With this utility the upgrade can be made using a serial connection from a remote PC GT REECH Table 75 BIOS Update menu description Information If you do not press a button within 5 seconds then step 1 Upgrade Complete System BIOS FPGA is automatically carried out and the Power Panel is independently updated If you want to indivdually update the XpressROM or the FPGA firmware then these options can be selected in the start menu 2 or 3 It is also possible to protectthe existing BIOS or individual components For this there must be approximately 320 KB free space on the diskette Otherwise Save functions might not be able to be executed e The system must be rebooted after a successful upgrade This can also take place by calling the REBOOT COM utilities 2 4 CMOS Backup For protecting CMOS data a CMOS backup was integrated into the BIOS If the BIOS setup was ended us
96. gure 141 Power Panel 100 200 User s Manual V 1 5 205 Figure Index Front VIEW Dl WO OAS Pitre ies is dei 113 Rear VIEW SPP 120 LA RE 113 Dimensions Ol E DN osa 115 CULO UL CIIMCTISION Sicicigvacecas o 116 FRONT view SPP1T20 1905 3 Tosen liarla adi s 117 hear view 5PP120 1 505 3 REN 117 Dimensions DPP120 1505 37 ccccooooncocicoconcoconononcononanonencnnannnnnn cnc 119 Cutout diMensioONS coooonccnoccccononononocnononacanonoonononaononono ll ccoo Ml cos 120 Retaining fC 121 Distance for air Circulation lie D ee 122 Mounting orientation for the Power Panel dsesceccssssecceeabeseeeeeeeeeeseaatnes 123 Automation Runtime summary screen EEN seadeneeD i Dheceeeseeeeeetens 125 BIOS Summary Screen ennen gl O 2 127 Press DEL for SetUp ooocccccnccncccccccccconc lt lt M 8 128 BIOS Setup Main Men T W 129 BIOS Time menu een AR NN ii T 130 BIOS Date menu ll O NE 2 131 BIOS Motherboard Device Configuration men 132 BIOS Drive Configuration MeNU s 0 ssssedeeecteeeeeessseeeesseseseeeeseeeeess 133 BIOS Super I O Configuration mem 134 BIOS Video Configuration MENU cin ooocodoncconnononoconcnnononnnnnonononononnn non nnnnnnnnnos 135 BIOS PCI Configuration men NEEN 136 BIOS Memory Optimization men 137 BIOS Advanced BIOS Features menu 139 BIOS special OEM features menu cccccoccccccccccccnnccconnnnccnnnnnnnnnnnnnnnncnn
97. gure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Figure 79 Figure 80 Figure 81 Figure 82 Figure 83 Figure 84 Figure 85 Figure 86 Figure 87 Figure 88 Figure 89 Figure 90 Figure 91 Figure 92 Figure 93 Figure 94 204 Dimensions AR LE ati ti 67 CUOU OMO EE 68 Front view 4PP220 057 EE 69 Rear view 4PP220 057 EE 69 Dimensions 4PP220 057 18 cti e e ai 71 CULOUE dimensions eetere a a i cas 72 Front view 4PP220 0571 A5 ak nn E oaan 73 Rear view 4PP220 0571 A5 ccccccseeceeccceescceeecesereeereees aan cc 73 Dimensions 4PP220 0571 A5 ENNEN NNN 15 Cutout dmensions AAA o A A 76 Front view A220 1043 Zb een A a 77 Rear view 4PP220 1043 75 ooocooncconccinccinaconarococ EK lem Mr 77 Dimensions 4PP220 1043 75 ccccccccee ces C C 79 Cutout dmensions AAA EE cee A eee T 80 Front view 4PP220 1043 B5 HAD cc 81 Rear view 4PP220 1043 B5 Will ff 2 81 Dimensions 4PP220 1043 B5 GM ff ccoo 83 Cutout dimensions Qe Will Wa WW 84 Front view 4PP220 1505 7 3 Na ff ff TANK 85 Rear view 4PP220 1505 7 WM SMM SM 2 AAA 85 Dimensions 4PP220 4805 72 Wf S SO coco 87 Cutout dimensionsa WM WOW 2 AA 88 Front view 4PP2O CGH VC Wo O occ cceccecceccsececcseccsccucceccuccecsessessenes 89 Rear view 4PP220 1 UN
98. here Display ID Indicates the display used Possible display IDs are 00h unknown 10h Passive displays STN 11h LCD B W QVGA 12h LCD COL QVGA 20h Active displays TFT with QVGA 30h Active displays TFT with VGA 40h Active displays TFT with SVGA 50h Active displays TFT with XVGA Table 72 BIOS Device Information menu Status display for factory settings Nome 142 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS BIOS Setting Configuration Possibilities Brightness The defined brightness values minimum None default maximum for the display used are shown here as as hex values Contrast The defined contrast values minimum None default maximum for the display used are shown here as as hex values Status The status for the last automatically saved None If the boot procedure is successful then the CMOS backup is displayed here CMOS values are automatically saved by BIOS in the FPROM The values therefore are AGS equal to the current CMOS the backup is not Time Time of the last automatically created None available or the backup checksum is Refresh Values The values are refreshed By pressing ENTER the entire values in this BIOS screen are updated Table 72 BIOS Device Information menu Firmware Configuration National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Firmware Configuration On Board FPGA Boot
99. hexadecimal value entered defines the first 4 the user serial number positions of the user serial ID when the system is started Low Word Input possibilities for the second 4 bytes of 0000 FFFF The hexadecimal value entered defines the the user serial number second 4 positions of the user serial ID Password A password can be defined here which Max 8 characters The password must be confirmed by being must be entered by the user when the entered for a second time The password can be BIOS setup is called removed again by entering a blank password just pressing RETURN Warning The password entered is also saved in the CMOS Backup and is impossible to delete Table 74 BIOS Special Functions menu Return to Main Menu Exit current page and return to BIOS Main Menu 2 2 Restore CMOS Values National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Main y Restore CMOS Values Are you sure you want to restore the CMOS values R Restore CMOS Values Load Optimized Defaults gt Load Previous Values S Save Values without Exit 2 Exit without Save 8 Save Values and Exit Restore CMOS values from FPROM Figure 123 BIOS Restore CMOS Values menu The last saved CMOS values can be restored in the FPROM using this BIOS menu item R shortcut All configurable CMOS values besides date and time are restored again in the BIOS Setup Power Panel 100 200 U
100. housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 Table 4 Model numbers for Power Panel with BIOS 3 3 Accessories 0AC201 9 Lithium Batteries 5 pcs Lithium batteries 5 pes 3 V 950 mAh 0TB103 9 Plug for the 24 V Supply Voltage screw clamps Plug 24 V 5 08 3 pin Screw clamps 0TB103 91 Plug for the 24 V Supply Voltage cage clamps Plug 24 V 5 08 3 pin Cage clamps 0TB704 9 Accessory 4 pin Screw Clamp 5 08 Accessory terminal block 4 pin screw clamps 1 5 mm2 0TB704 91 Accessory 4 pin Cage Clamp 5 08 Accessory terminal block 4 pin cage clamps 2 5 mm2 31F772 9 aPCI Interface 2x CAN 1x RS232 aPCl interface module 1 RS232 interface 2 CAN interfaces max 500 kbps CAN electrically isolated network capable object buffer in send and receive directions Order 2 x TB704 terminal blocks separately 31F786 9 aPCI interface 1x POWERLINK 1x RS232 aPCl interface modules 1 ETHERNET Powerlink interface manager or controller function 1 RS232 interface 31F787 9 aPCI Interface 1x POWERLINK 1x CAN aPCl interface module 1 ETHERNET Powerlink interface manager or controller function 1 CAN interface max 500 kbps object buffer in send and receive direction network capable electrically isolated Order 1 x TB704 terminal block separately 31F789 9 aPCI interface 1x POWERLINK 1x X2X LINK aPCl interface interface module 1ETHERNET Powe
101. ies TB704 4 pin terminal blocks 3 3 Technical Data Nominal Voltage according to VDE 250 V 300 V UL CSA Current Load according to VDE UL CSA 14 5 A 10 A per contact Cable Type Only copper wires no aluminum wires Table 85 TB103 technical data 4 TB704 4 pin terminal blocks 4 1 General Information This single row 4 pin terminal block is mainly used to connect the supply voltage terminal block for aPCI modules 4 2 Order Data 0TB704 9 Accessory terminal block 4 pin screw clamp 1 5 mm 0TB704 91 Accessory terminal block 4 pin cage clamp 2 5 mm 0TB704 91 Table 86 TB704 order data 166 Power Panel 100 200 User s Manual V 1 5 Accessories TB704 4 pin terminal blocks 4 3 Technical Data Product ID 0TB704 9 0TB704 91 Number of Pins 4 Distance between Contacts 5 08 mm Nominal Voltage 250 V Current Load Max 10 A contact Connection cross section 0 08 mm 1 5 mm AWG 22 12 0 08 mm 2 5 mm AWG 26 12 Cable Type Only copper wires no aluminum wires Table 87 TB704 technical data 1 Take the respective limit data for the I O modules into consideration Power Panel 100 200 User s Manual V 1 5 167 Chapter 6 Accessories Accessories IF772 5 IF 772 5 1 General Information The 1F772 interface module is an aPCl module and can be installed in all corresponding interface module slots e g in a Power Panel 200 device The module is equipped with a modem c
102. ing Save Values and Exit see Section 2 2 12 Save Values and Exit and the Power Panel was successfully restarted then the CMOS data is burned in the FPROM If the CMOS checksum is incorrect during startup battery empty or the Power Pabel cannot be booted correctly three times consecutively then the salvaged data from the FPROM is copied again to the CMOS Setup is back to its orginal state except for the time 150 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS 2 5 REMHOST 2 5 1 General Information REMHOST is a MS DOS program REMHOST EXE and can be used by a remote PC to operate a BIOS Power Panel device The Power Panel receives keyboard entries from a remote PC using REMHOST Screen outputs for the Power Panel device are redirected to the screen of the remote PCs The Power Panel can acess the floppy drive internal or external of the remote PC or an individual floppy drive USB and also boot from this Remote PC e g Provit 5600 0O0O0OVOS Seu eeu0e REMHOST lt r hat 0008 H Oxi lt gt i a Null modem cable or PG online cable 9900000009 Selena Drive E mmgttftfegee Power Panel COM remote PC COM Power Panel RS232 in out RS232 in out Ext Disk Drive Keyboard Cable Figure 130 REMHOST communication model REMHOST can be used if e the display for the Power Panel device is not functioning e Brghtness and contrast settings for the Power Pan
103. ion Against Touching Electrical Parts ERR NEEEENENENN nenna 17 2 6 Safety Notices een lin D 17 3 Model Numbers c ncocccnccnoccncccnccnnconcnnaconconanoncnanonanonanononancnnnnanc o WW WM 18 3 1 Power Panel with Automation RUNTIME ANEN E 00 28 18 3 2 Power Panel with BIOS ooooonccnccncncncccnccncnnnronononon o E WE occ O 20 3 3 Accessories A A O AA 20 3 4 Software AE A A 21 3 5 DOCUMENTATION 22 00 ccceecceceeccerceccerseceees eres ro A A 21 Chapter 2 Technical Data nh hd ffe 28 23 1 General Information EE Hl o AEN 23 ISS S N A 24 2 Power Panel 100 with Automation Runtime ENEE 25 2 1 Device Interfaces Wilh ei PM 8 NENNEN 25 2 1 1 Power Supply C NR nh 2 ee EEENE 25 2 1 2 Grounding Clip d ie I 2908 Ree 26 2 1 3 COM Interface T NID AAA 26 2 14USB POR A cusco cu WER a as 27 2 1 5 Mode No0B Witch dh Di D ceccecccecccccceccecccecsesecseccuereuseeeeesseueesuceueeeesens 27 ARC US A EE 28 A as a A A 29 2 1 8 RES GO q 00 e 29 TY ut Ole EEN 30 e aa Re 31 DE W WEE 31 2 2 GOB urntcffe bel AAA EN E MRT te 4 F 120 097 E ph aran di tin 33 A A A eo Roe ee 34 E RR e CH EE 35 23 3 CULOUE IMS tall AIO EE 36 23 4 COMMENTS Of Delve sai abia 36 2 4 DEVICES APP 120 057 E NEE 37 E H TA EE 38 Zee MONS ONS a a e a N 39 24 3 CUIOUT installati EE 40 2 4 4 Gontents Of DEINEN EE 40 2 5 Device 4PP120104
104. ion Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 electrically isolated Table 37 Technical data 4PP220 1043 75 78 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime Features 4PP220 1043 75 Protection IP20 back side only with installed aPCl module and Compact Flash card IP65 dust and sprayed water protection from front Outer Dimensions in mm WxHxD 323 x 260 x 86 Environmental Temperature Operation TBD Storage TBD Relative Humidity Operation TBD Storage TBD Table 37 Technical data 4PP220 1043 75 cont 3 8 2 Dimensions O gf Y mA oe vu A kooood on BOCH NN 323 0 2 Figure 60 Dimensions 4PP220 1043 75 Power Panel 100 200 User s Manual V 1 5 79 Chapter 2 Technical Data Technical Data Power Panel 200 with Automation Runtime 3 8 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 6 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 60 Dimensions 4PP220 1043 75 on Page 79 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout Dimension
105. ion about changes can be found in the readme files of the BIOS updates A current BIOS update can be found on the HMI Drivers amp Utilities CD ROM model number 550000 01 090 starting from version 1 49 or can be directly downloaded from the support area on the B amp R homepage www br automation com To carry out a BIOS Upgrade the following steps should be taken e First an empty diskette must be made bootable commando line sys a or format a Je Information For the upgrade a boot diskette must be created with Windows ME Windows XP or MS DOS 6 22 MS DOS boot diskettes function only using REMHOST starting from BIOS version 1 02 or older BIOS versions e Copy the content of the zip file to this diskette e Insert diskette in the USB floppy disk drive and reboot the Power Panel device possibly from the floppy disk drive of a remote PCs using REMHOST see also section 2 5 REMHOST on Page 151 See section 2 2 3 Drive Configuration on Page 133 for the necessary settings for the Power Panel device when booting from a diskette e After booting from the diskette you enter the following start menu Start Menu for MS DOS 6 22 Upgrade complete System BIOS FPGA Upgrade XpressROM BIOS only Upgrade FPGA Firmware only Save complete System BIOS FPGA Save XpressROM BIOS only Save FPGA Firmware only Start REMHOST Utiltity Exit 1 SCH K 4 Ji 0 TS Os Choose the option you require Fi
106. ion menu cont 138 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS BIOS Setting Configuration Possibilities Configures the time between ACT 0 0 7 ACT 1 command period tRRD Sets the minimum number of SDRAM cycles between ACT and ACT commands to two different addresses for the memory areas in the same memory area Sets the minimum number of SDRAM 1 2 3 4 5 6 7 Clk Setting the desired cycle time cycles between the time for the last record date until the memory area is reloaded Table 69 BIOS Memory Optimization menu cont 2 2 5 Advanced BIOS Features National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Advanced BIOS Features Boot Logo Configuration Windows NT 4 6 Support Boot Logo Default System Memory Patch Enabled Boot Message Timeout 61666 CPU ID Patch Disabled User Boot Logo Not found Summary Screen Configuration Summary Screen Enabled Summary Screen Timeout Hun Miscellaneous Configuration Boot Up NumLock Status On Legacy USB Support Enabled Clear Memory 255 Cache Enable Enabled Cache Mode Write Back Configure display of boot logo Figure 118 BIOS Advanced BIOS Features menu BIOS Setting Configuration Possibilities Boot Logo Displays a boot logo during the start up of Disabled There is no boot logo displayed during booting the Power Panel Default A B amp R boot logo is displ
107. ion possibilities 2 5 5 Program Start The name for the configuration file can be specified when starting the program If no name is specified then the REMHOST INI file is used as standard REMHOST A KS Copyright c gt 1996 2000 FS FORTH SYSTEME GmbH Copyright c 2403 Bernecker Rainer Press lt Left Shift gt and lt Ctrl gt to exit Using COMI for Remote Figure 132 REMHOST Program Start Power Panel 100 200 User s Manual V 1 5 153 Chapter 4 Software Software Power Panel with BIOS After the program is started REMHOST displays amongst other things the current version as well as the COM interface used for communication with the Power Panel of the remote PC The connection is established using a Power Panel device if this is rebooted and the mode node switch is set to 00h on the Power Panel Information If the Power Panel is already started then NO connection can be established using a subsequent REMHOST start 2 5 6 Program End REMHOST can be ended again by simulatenously pressing the left SHIFT key and the CTRL key Information The Power Panel must be restarted in order to undo the redirections for keyboard floppy disk drive and display 2 5 7 Assignment for the Connection Cable The connection cable required for REMHOST must have two 9 pin DSUB sockets The appropriate cable can be ordered directly from DS under the model number 9A0017 01 length 0 6 m and 9A0017 02 length 1 8 m
108. isabled Deactivating USB Legacy Support 0 0 then Legacy USB support always Note After deactivating this support booting setto enabled from a USB floppy drive is no longer possible Clear Memory After starting the BIOS automatically Main memory is not cleared Clears the first MB main memory This parameter specifies how much additional main memory should be cleared after the system is started This makes sense for example when the ee man meg 1 255 Number in MB which should be cleared When booting Adjustable sizes d pend on the clearing the memory the value entered is limited main memory to the actual existing memory size Note Clearing e g 256 MB RAM takes approximately 3 seconds Cache Enable The processor has a 16 kB fast L1 cache Enabled Recurring commands are processed in the fast The datafor fast access is provided in this L1 cache memory l Cache Mode Using cache mode write accesses are None determined on the cache The option is fixed on Write Back The information is only written in the main memory if necessary main memory and cache do not have the same information content System Memory When activated the buffer address length Enabled Activates the function Patch is not returned as zero from the national specific software interrupt 15h the system service function E8h and the subfunction 20h Get System Memory Map l This a should ee only Disabled Deactivates the function when using
109. isolated Table 14 Technical data 4PP120 0571 01 34 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with Automation Runtime Features 4PP120 0571 01 Approx 10 Watt IP20 back side only with installed Compact Flash card IP65 dust and sprayed water protection from front Approx 1 4 kg Outer Dimensions in mm WxHxD 212 x 156 x 55 5 Environmental Temperature Operation 0 50 C Storage TBD Relative Humidity Operation BD Storage BD Table 14 Technical data 4PP120 0571 01 cont 1 The starting current can amount to around 20 A for a short period approx 1 ms 2 3 2 Dimensions CHE N 212 0 2 Power Panel Figure 14 Dimensions 4PP120 0571 01 Power Panel 100 200 User s Manual V 1 5 35 Chapter 2 Technical Data Technical Data Power Panel 100 with Automation Runtime 2 3 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 4 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 14 Dimensions 4PP120 0571 01 on Page 35 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout
110. lect Value Main Menu Exit Without Save Are you sure you want to exit without saving No Yes 1 Restore CMOS Values j Load Optimized Defaults Load Previous Values S Save Values without Exit CR Save Values and Exit Exit without saving changes except for Date And Time Figure 127 BIOS Exit without Save menu Using this BIOS menu item Q shortcut the user can exit the BIOS Setup by clicking Yes without having to save any possible changes made Afterwards the system is automatically rebooted 2 2 12 Save Values and Exit National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Main y Save Values and Exit Are you sure you want to save all values and exit 1 Restore CMOS Values j Load Optimized Defaults Load Previous Values S Save Values without Exit Exit without Save Save all changes and exit Figure 128 BIOS Save Values and Exit menu Using this menu item X shortcut settings are saved the BIOS Setup is automatically shut down by clicking Yes and a reboot of the system takes place For more information about CMOS backup see section 2 4 CMOS Backup 148 Power Panel 100 200 User s Manual V 1 5 Software Power Panel with BIOS 2 3 BIOS Update An upgrade might be necessary for several reasons e To update implemented functions or to add newly implemented functions or components in the BIOS setup informat
111. matically The firmware is a component of the PLC operating system B amp R Automation Runtime 196 Power Panel 100 200 User s Manual V 1 5 Accessories Compact Flash cards 5CFCRD 0xxx 01 9 Compact Flash cards 5CFCRD Oxxx 01 9 1 General Information Compact Flash cards are easy to exchange memory media Due to their robustness against enviromental influences e g temperature shock vibration etc Compact Flash cards are ideal for use aS memory media in industrial environments 9 2 Order Data Wenn Teams A 5CFCRD 0384 01 Compact Flash 384 MB ATA True IDE 5CFCRD 0512 01 Compact Flash 512 MB ATA True IDE a d SDCFB 384 101 80 625818H 02 Sandisk Table 119 Order data for Compact Flash cards 9 3 Technical Data Information The specified limits listed here like for example temperature relative humidity shock and vibration only apply to his accessory and do not also automatically apply to the whole terminal Temperature Operation 0 C to 60 C Storage 25 C to 85 C Relative Humidity Operation Storage 8 to 95 non condensing Vibration Operation Storage Maximal 30 G peak to peak Shock Operation Storage Maximal 3 000 G Table 120 Technical data for Compact Flash cards Power Panel 100 200 User s Manual V 1 5 197 Chapter 6 Accessories Accessories Compact Flash cards 5CFCRD Oxxx 01 Altitude 24 000 meters MTBF 25 C gt 3 000 000 hours Data Reliability lt 1 non
112. nd Lighting Brightness 150 cd m Half Brightness Time 50 000 hours Touch Screen Technology Controller Front Frame Aluminum anodized Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 electrically isolated Table 47 Technical data 4PP251 0571 A5 98 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime Features 4PP251 0571 A5 Power Consumption TBD IP20 back side only with installed aPC modules and Compact Flash card IP65 dust and sprayed water protection from front Weight Approx 3 2 kg Outer Dimensions in mm WxHxD 212 x 245 x 98 5 Environmental Temperature Operation TBD Storage TBD Relative Humidity Operation BD Storage BD cont Table 47 Technical data 4PP251 0571 A5 cont 3 13 2 Dimensions loo a JGGG EHEHEHEH HE GOD ODO OS 1 ji POWER PANEL Figure 80 Dimensions 4PP220 0571 A5 Power Panel 100 200 User s Manual V 1 5 99 Chapter 2 Technical Data Technical Data Power Panel 200 with Automation Runtime 3 13 3 Cutout Installation The cutout hole must be made accordin
113. nd behind the Power Panel device The minimum specified free space can be found in the diagram below The free space is applies to all Power Panel versions with without aPCl slots and keys Power Panel 100 200 User s Manual V 1 5 121 Chapter 3 Installation Installation Mounting Instructions at least 80 mm TT o gt y Air outlet Distance of Distance of at least 80 mm at least 80 mm Distance of an D ke o E lt Distance of Distance of at least 40 mm at least 40 mm Figure 104 Distance for air circulation 122 Power Panel 100 200 User s Manual V 1 5 Installation Mounting Orientation 2 Mounting Orientation The following diagram displays the specifiied mounting orientation for the Power Panel device The mounting orientation applies to all Power Panel versions with without aPCl slots and keys Figure 105 Mounting orientation for the Power Panel Caution The maximum permitted environmental temperature can be found in the technical data for the respective Power Panel device Power Panel 100 200 User s Manual V 1 5 123 Chapter 3 Installation Software Power Panel with Automation Runtime Chapter 4 Software 1 Power Panel with Automation Runtime 1 1 General Information B amp R Automation Runtime guarantees a uniform runtime environment for Automation Studio programs on all target systems This assures u
114. niform programming and operation on all devices Automation Runtine possesses a multitasking operating system adapted especially for use with control technology The desired application cycle time can be separated into several task classes Automation Runtime ensures that all application programs are processed within the defined time scale proving itself to be an adjustable deterministic real time multitasking system A large project can be divided into small sub projects This procedure increases modularity and makes maintenance of projects much easier 1 1 1 Summary Screen When switching on a Power Panel 100 or Power Panel 200 device a short summary screen of the most important parameters of an Automation Runtime Power Panel device is output Bermeclusi T kalne nemesis Tiet reen Ier y Settings OnBoard AR SMC Version values in hex Figure 106 Automation Runtime summary screen Power Panel 100 200 User s Manual V 1 5 125 Chapter 4 Software Software Power Panel with Automation Runtime Version 03 The version of the factory settings are displayed here The factory settings determine amongst other things device identification display identification display specific initialization sequences the MAC address for the Ethernet adapter and other important parameters Factory settings are set by B amp R and cannot be changed by the user DevicelD 1697 Hex value of the hardware device number e g the DevicelD 169
115. ning Agent A damp cloth should be used for cleaning the touch screen For dampening the cloth use only water with detergent screen cleaning agent or alcohol Ethanol Apply the cleaning agent onto a cloth beforehand and NOT sprayed directly onto the touch screen itself Under no circumstances use aggressive solvents chemicals or scouring agents Information Only clean the device when it has been switched off as touching the screen will trigger unintended functions to be executed Power Panel 100 200 User s Manual V 1 5 199 Chapter 7 Maintenance and Service Maintenance and Service Changing the Battery 3 Changing the Battery A battery change is only necessary for devices with a lithium battery see Chapter Technical Data on page 23 for Power Panel devices The lithium battery guarantees buffering of the internal real time clock RTC SRAM data and also individually saved BIOS settings The battery status good or bad can be requested using software From this point starting from when battery capacity is recognized as insufficient data buffering is guaranteed for another 500 hours approximately When changing the battery data is buffered for another 10 hours approximately by a gold leaf capacitor Under normal operating conditions the battery has a typical lifespan of approximately 2 years Information Changing the battery should only be carried out by qualified personnel 3 1 Procedure for Changing the Battery
116. ns 174 Power Panel 100 200 User s Manual V 1 5 Table 95 Table 96 Table 97 Table 98 Table 99 Table 100 Table 101 Table 102 Table 103 Table 104 Table 105 Table 106 Table 107 Table 108 IF786 pin assignment for ETHERNET Powerlink interface IF2 IF787 pin assignment for ETHERNET Powerlink interface IF2 Table 109 1F787 CAN interface EI d Bh ff V Table 110 IF789 order data a EE a Table 111 1IF789 technical data lim 2 WE 2 Table 112 1IF789 status display X2X Link interface cccco nnccocconococcoodarenccnooos Table 113 IF789 status display ETHERNET Powerlink interface Table 114 1IF789 status LED C N T Table 115 IF789 system failure error COdeS cocon c coonconecccnnocineccconcconononcnnnanos Table 116 1F789 station number e V 7 a Table 117 Table 118 Table 119 Table 120 Table 121 IF789 pin assignment for ETHERNET Powerlink interface IF2 Power Panel 100 200 User s Manual V 1 5 IF786 status display ETHERNET Powerlink interface F780 Status LED eos IF786 system failure error cocdes o ie eet IF786 RS232 interface EI IE 787 Order data sarta poetes IF787 technical data IF787 status display CAN interface EEN IF787 status display ETHERNET Powerlink interface 0 IF 787 status LED aseene d IF787 system failure error cocdes EEN IF787 ETH
117. ntents Of Delivery REENEN cnc 116 EA nl UA O A A A 117 4 5 1 Technical Data REENEN ENNEN ENNEN conoce A A cc 118 4 5 2 DIMENSIONS 0ccocccccoconcnnnnnnnnnnononnnnnnonrnncnncnnnnaronicnccn o A E 119 4 5 3 Cutout Installation Ad A ees Si 120 4 5 4 Contents of Delivery ee EK lem 208 120 Chapter 3 Installation oonoooonncooareoo ig lam 121 1 Mounting Instructions occcooccnccononccononononanononoor bc 121 2 Mounting Orientation EE O O 2 123 Chapter 4 Software xv Ah hf See 125 1 Power Panel with Automation RUNTIME un 125 1 1 General Information df Sp SI SD A 125 1 1 1 Summary Screen a O MI O ccoo neenon 125 1 2 Terminal Operation C TA MOM EEN 126 1 3 Operating System Update ococccinccccnnnnincoonnnnanncconnnnnononononnnnnnnnnnnnnnnnnonnnonnnnannnnennnnnns 126 2 Power Panel with BIOS Mee NB 8 KKK ENN 127 2 1 General Informatico Mi 8 AAA 127 2 2 BIOS Settings EEN WEST dE 129 2 2 1 BIOS SetuUMain MU ME O o ee ENEE 129 2 2 2 Motherboard Device Configuration ccccocoococonnnnnnccnnnnnnnnononononoonnnncnnnnnnnnnononinonos 132 ERAS wi Ea O AA 133 Pees NEOs iZ ATOM Ae 137 TY LL ot a SSA 139 is TA A A 141 2 MAC Cs CIWMB Values AAA 145 2 2 8 Load Optimized Defaults oooococnnccococonnconocononononnnnncnnnnnnnnnnnnonnonnnnnnnnnnnnnnononinonos 146 2 23 LOW CVIOUS VALES ais 147 2 2 10 SavlilXlalues without Exit AAA 147 AAA A AS A al bing
118. nting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout dimensions 415 mm x 312 mm suitable for 4PP120 1505 31 4PP220 1505 75 4PP220 1505 B5 5PP220 1505 37 Tolerances according to ISO 2768 Figure 69 Cutout dimensions 3 10 4 Contents of Delivery The following components are included in the delivery of the Power Panel device ma o eO Power Panel 220 TFT C XGA 15in T MH 1aPCI rae CN Retaining clips included Lithium battery 3 V 950 mAh included Table 42 Delivery 4PP220 1505 75 88 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 11 Device 4PP220 1505 B5 Chapter 2 Technical Data aPCl Slot 2 aPCI Slot 1 Compact Flash Slot with locking Sw2 Swi x1 x16 Grounding Clip Status Suppl Reset Button Ethernet LEDs Voltage Figure 71 Rear view 4PP220 1505 B5 3 11 1 Technical Data Power Panel 100 200 User s Manual V 1 5 89 Technical Data Power Panel 200 with Automation Runtime 4PP220 1505 B5 Bootloader Automation Runtime Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 2x USB 1 1 connection type A 1 LED user green 1 LED CF yellow Display Type TFT Diagonal Colors Resolution Background Lighting Brightness Half Brightness Time Touch Screen Technology Controller Front Frame
119. onnnnnnnnos 141 BIOS Device Information menu 142 BIOS Firmware Configuration Men eens 143 BIOS Special Functions men 144 BIOS Restore CMOS Values menu 145 BIOS Load Optimized Defaults men 146 BIOS Load Previous Values men 147 BIOS Save Values without Exit menu 147 BIOS Exit without Save men 148 BIOS Save Values and Exit men 148 BIOS Update start MENU EE 149 REMHOST communication model EE 151 Bxample breede Ge Te AE 153 RE MHOS TT Program otalt oara r es 153 REMHOST pin assignment Power Panel connection cable 154 IF772 operational and connection elements sssseessseesseenrnrrrrrreeererrne ne 170 IF786 operational and connection elements ssssssssenrnnseeeernrrrresrnrrrnnees 174 IF786 station number switch EE 177 IF786 ETHERNET Powerlink interface EZ 178 IF787 operational and connection elements sssssssesensneseesrrnrrrrerrnrnrnenes 182 IF787 ETHERNET Powerlink station number switch nnnnannnnnnnnennneannnna 185 IF787 ETHERNET Powerlink interface EZ 186 IF787 CAN node number switch occccccccconnncncccccnncncnnnncnonannnnnnnnonananennnos 187 Figure Index Figure Index Figure 142 Figure 143 Figure 144 Figure 145 206 IF789 operational and connection elements A sues 191 IF 789 station numbers ei a ita 194 IF789 ETHERNET Powerlink interface EZ 195 Handihg the bale e el doin 201 Power Panel 100 200 User s
120. or further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout dimensions 415 mm x 312 mm suitable for 4PP120 1505 31 4PP220 1505 75 4PP220 1505 B5 5PP220 1505 37 Tolerances according to ISO 2768 Figure 73 Cutout dimensions 3 11 4 Contents of Delivery The following components are included in the delivery of the Power Panel device ma o eO Power Panel 220 TFT C XGA 15in T MH 2aPCI rae CN Retaining clips included Lithium battery 3 V 950 mAh included Table 44 Delivery 4PP220 1505 B5 92 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 12 Device 4PP251 0571 65 aPCl Slot 1 Grounding Clip a USB Reset Button Ethernet Figure 75 Rear view 4PP251 0571 65 Power Panel 100 200 User s Manual V 1 5 Compact Flash Slot with locking 93 Chapter 2 Technical Data Technical Data Power Panel 200 with Automation Runtime 3 12 1 Technical Data TO mme Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow Display Diagonal 57i lagona TA aie 256 Colors Resolution QVGA 320 x 240 pixels Background Lighting Brightness 150 cd m Half Brightness Time 50 000 hours Touch Screen Technology Controller Front Frame Aluminum anodized Mylar
121. ormation Each B amp R device is assigned a unique serial number label with a bar code allowing the device to be clearly identified Design and Dimensions PP120 0571 E el Rev A HIRWIN IN IHN 55240168769 Model Number Revision Standards Met 4PP120 0571 21 55240168769 Serial Number Barcode Type 128 Figure 90 Design and dimensions of serial number label Power Panel 100 200 User s Manual V 1 5 107 Chapter 2 Technical Data This page is only used as a place holder 108 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with BIOS 4 3 Device 5PP120 0571 27 Chapter 2 Technical Data Figure 91 Front view 5PP120 0571 27 Grounding Clip Supply Voltage Reset Button Ethernet Compact Flash Slot with locking Figure 92 Rear view 5PP120 0571 27 Power Panel 100 200 User s Manual V 1 5 109 Technical Data Power Panel 100 with BIOS 4 3 1 Technical Data TC mme ENE NN C O EE O A Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow EC VE e MIER Display GE LCD lagona 5 7 in Colors 512 colors Resolution QVGA 320 x 240 pixels Background Lighting Brightness 150 cd m Half Brightness Time 50 000 hours Touch Screen Technology Analog resistive Gunze Controller Serial Hampshire Front F
122. ounting the retaining clips can be seen in the dimension diagram see Figure 64 Dimensions 4PP220 1043 B5 on Page 83 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout Dimensions 303 mm x 243 mm suitable for 4PP120 1043 31 4PP220 1043 75 4PP220 1043 B5 5PP120 1043 37 Figure 65 Cutout dimensions 3 9 4 Contents of Delivery The following components are included in the delivery of the Power Panel device m ee OOOO Power Panel 220 TFT C VGA 10 4in T MH 2aPCI e M Retaining clips included Lithium battery 3 V 950 mAh included Table 40 Delivery 4PP220 1043 B5 84 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 10 Device 4PP220 1505 75 Chapter 2 Technical Data aPCI Slot 1 Compact Flash Slot with locking Grounding Clip Suppl Voltage ES Ethernet Status x16 Reset Button LEDs Figure 67 Rear view 4PP220 1505 75 Power Panel 100 200 User s Manual V 1 5 85 Technical Data Power Panel 200 with Automation Runtime 3 10 1 Technical Data TO mees Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow Display Gg isi lagona 5 in Colors 256 colors Resolution XGA 1024 x 768 pixels Background Lighting Brightness 330 cd m Half B
123. pe ETH 10 100 RS 232 2xUSB 16 MB SDRAM metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 4PP210 0000 95 Power Panel 210 Controller MH 2aPCl Power Panel PP210 controller Compact Flash slot type ETH 10 100 RS 232 2xUSB 64 MB SDRAM 2 aPCI slots 256 kB SRAM battery metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 4PP220 0571 45 Power Panel 220 LCD B W QVGA 5 7in T MH 1aPCI Power Panel PP220 5 7in QVGA b w LC display with touch screen resistive Compact Flash slot type l ETH 10 100 RS 232 2xUSB 64 MB SDRAM 1 aPCI Slot 256 kB SRAM battery metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91 Table 3 Model numbers for Power Panel with Automation Runtime 18 Power Panel 100 200 User s Manual V 1 5 General Information Model Numbers 4PP220 0571 65 Power Panel 220 LCD C QVGA 5 7in T MH 1aPCl Power Panel PP220 5 7in QVGA color LC display with touch screen resistive Compact Flash slot type I ETH 10 100 RS 232 2xUSB 64 MB SDRAM 1 aPCI slot 256 kB SRAM battery metal housing IP 65 protection from front 24 VDC Plug for power supply must be ordered separately screw clamp 0TB103 9 cage clamp 0TB103 91
124. r 2 Technical Data The supply voltage is protected by a self healing fuse which means that the device is not damaged if there is an overload or if the supply voltage is incorrectly connected Additionally it also means that the fuse does not need to be changed The pin assignments can be found in the table below and are also printed on the Power Panel type plate or device label Ground Accessories 0TB103 9 Plug 24 V 5 08 3p screw clamps 0T1B103 91 Plug 24 V 5 08 3p cage clamps Figure 28 Supply voltage connection Warning The ground connection functional ground should be as short as possible If the Power Panel is installed in a switching cabinet the connection cable should not be longer than 15 cm Power Panel 100 200 User s Manual V 1 5 49 Technical Data Power Panel 200 with Automation Runtime 3 1 2 Grounding Clip The ground clip should be connected to ground using the shortest route possible Grounding Clip Figure 29 Grounding clip 3 1 3 COM Interface The Power Panel is equipped with a PC compatible serial interface with 16 bytes FIFO This non electrically isolated interface is primarily intended for programming the Power Panel using Automation Studio The RS232 can also be used as a general interface e g printer bar code reader etc Serial Interface RS232 Interface modem capable not electrically isolated Up to 115 kBaud 9 pin DSUB connector Table 22 COM pin assignment
125. r s Manual V 1 5 119 Chapter 2 Technical Data Technical Data Power Panel 100 with BIOS 4 5 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 8 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 101 Dimensions 5PP120 1505 37 on Page 119 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout dimensions 415 mm x 312 mm suitable for 4PP120 1505 31 4PP220 1505 75 4PP220 1505 B5 5PP220 1505 37 Tolerances according to ISO 2768 Figure 102 Cutout dimensions 4 5 4 Contents of Delivery The following components are included in the delivery of the Power Panel device CONC Power Panel 120 TFT C XGA 15 T MH rae CN Retaining clips included Lithium battery 3 V 950 mAh included Table 60 Delivery 5PP120 1505 37 120 Power Panel 100 200 User s Manual V 1 5 Installation Mounting Instructions Chapter 3 Installation 1 Mounting Instructions The Power Panel must be mounted using retaining clips included in the delivery Depending on the Power Panel version a corresponding number of retaining clips are included Figure 103 Retaining clip In order to guarantee proper air circulation allow a sufficient amount of space above below to the side a
126. r the mode node SWITCH occcccooccccccccccncncconnconoconnconinonos 52 Table 25 Ethernet contier S O 8 KRANKER NENNEN 53 Table 26 Status LEIWEN Gei CONTO 2 AAA 54 Table 27 Technical data ADPDZ1O O0O00 Ob 58 Table 28 NOCH AA SO ff EEN 60 Table 29 E Te E AE LEE 62 Table 30 ys da AUT SAA 64 Table 31 eC NiCd ata SI era 66 Table 32 H Ten Mil EE 68 Table 33 Technical data AHD220 Ob T18b 70 Table 34 E A E 72 Table 35 Technical data ADPDO20 OB 1Ab 74 Table 36 Bevery APPL 20057 AS a A 76 Table 37 Mlanical data 4PP220 1043 75 ooooccccccnconcconcconcnoncnaronnnoncnnnconconnnoncnnnconcnnnnonnnnn 78 Table 38 Deer 4PP220 1043 75 errada AE 80 Table 39 Technical data 4PP220 1043 BS ies 82 Table 40 BI E EE 84 Table 41 Technical data 4PP2202150 5 7 SE 86 Table 42 RE E EE 88 Table 43 Technical data 4PR22013090 BDO idad 90 Table 44 Delivery 4PP220 1505 Bb mepa e 92 Table 45 Techiicaldala APP25 10971 0 Dore ada 94 Table 46 Delivery 4PP251 0571 65 coral id did 96 Table 47 Technical data AFPP25 KOSIA Dumra is 98 Power Panel 100 200 User s Manual V 1 5 207 Table Index Table Index Table 48 Table 49 Table 50 Table 51 Table 52 Table 53 Table 54 Table 55 Table 56 Table 57 Table 58 Table 59 Table 60 Table 61 Table 62 Table 63 Table 64 Table 65 Table 66 Table 67 Table 68 Table 69 Table 70 Table 71 Table 72 Table 73 Table 74 Table 75 Table 76 T
127. rame Aluminum anodized Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 not electrically isolated Table 55 Technical data 5PP120 0571 27 Technical Data Power Panel 100 with BIOS Features 5PP120 0571 27 Power Consumption Approx 10 Watt Protection IP20 back side only with installed Compact Flash card IP65 dust and sprayed water protection from front Front Design Bright gray anodized aluminum Weight Approx 1 4 kg Outer Dimensions in mm WxHxD 212 x 156 x 55 5 N Environmental Temperature D Operation 0 50 C Storage TBD 5 Relative Humidity Operation BD Storage BD cont Table 55 Technical data 5PP120 0571 27 cont 1 The actual number of colors depends on the graphic memory the graphics mode set and the graphic driver used 2 The starting current can amount to around 20 A for a short period approx 1 ms 4 3 2 Dimensions OOOO ROO ROO ORO RO LORO ROO ROO oo Eo gonna 212 0 2 Power Panel Figure 93 Dimensions 5PP120 0571 27 Power Panel 100 200 User s Manual V 1 5 444 Technical Data Technical Data Power Panel 100 with BIOS 4 3 3 Cutout Installation The cutout hole must be made according to the following dimensions for
128. rd MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow CCOO VE e MIER Display GE TFT iagona 15 in Colors 262 144 colors Resolution XGA 1024 x 768 pixels Background Lighting Brightness 330 cd m Half Brightness Time 35 000 hours Touch Screen Technology Analog resistive 3M Controller Serial Hampshire Front Frame Aluminum anodized Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 not electrically isolated Table 59 Technical data 5PP120 1505 37 Technical Data Power Panel 100 with BIOS Features 5PP120 1505 37 IP20 back side only with installed Compact Flash card IP65 dust and sprayed water protection from front Outer Dimensions in mm WxHxD 435 x 330 x 71 5 Environmental Temperature Operation TBD Storage TBD Relative Humidity Operation BD Storage BD cont Table 59 Technical data 5PP120 1505 37 cont 1 The actual number of colors depends on the graphic memory the graphics mode set and the graphic driver used 4 5 2 Dimensions OOOO O LRRRR ARR OP LOR OR ORES ODO O POM PANEL E 435 0 2 Figure 101 Dimensions 5PP120 1505 37 Power Panel 100 200 Use
129. rightness Time 35 000 hours Touch Screen Technology Analog resistive 3M Controller Serial Hampshire Front Frame Aluminum anodized Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 electrically isolated Table 41 Technical data 4PP220 1505 75 86 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime Features 4PP220 1505 75 IP20 back side only with installed aPCl module and Compact Flash card IP65 dust and sprayed water protection from front Environmental Temperature Operation TBD Storage TBD Relative Humidity Operation TBD Storage TBD Table 41 Technical data 4PP220 1505 75 cont 3 10 2 Dimensions 435 0 2 Figure 68 Dimensions 4PP220 1505 75 Power Panel 100 200 User s Manual V 1 5 87 Chapter 2 Technical Data Technical Data Power Panel 200 with Automation Runtime 3 10 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 8 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 68 Dimensions 4PP220 1505 75 on Page 87 For further information regarding mou
130. rlink interface manager or controller function 1X2X Link Master interface electrically isolated Order TB704 terminal block separately Table 5 Model numbers for accessories 20 Power Panel 100 200 User s Manual V 1 5 General Information Model Numbers 5CFCRD 0032 01 Compact Flash 32 MB ATA True IDE Compact Flash card with 32 MB FPROM and true IDE ATA interface 5CFCRD 0064 01 Compact Flash 64 MB ATA True IDE Compact Flash card with 64 MB FPROM and true IDE ATA interface 5CFCRD 0128 01 Compact Flash 128 MB ATA True IDE Compact Flash card with 128 MB FPROM and true IDE ATA interface 5CFCRD 0128 01 Compact Flash 196 MB ATA True IDE Compact Flash card with 196 MB FPROM and true IDE ATA interface 5CFCRD 0256 01 Compact Flash 256 MB ATA True IDE Compact Flash card with 256 MB FPROM and true IDE ATA interface 5CFCRD 0384 01 Compact Flash 384 MB ATA True IDE Compact Flash card with 384 MB FPROM and true IDE ATA interface 5CFCRD 0512 01 Compact Flash 512 MB ATA True IDE Compact Flash card with 512 MB FPROM and true IDE ATA interface 9A0013 01 Pen for Resistive Touch Screen 9A0017 01 RS232 Null Modem Cable 0 6 m To connect the Power Panel to the remote PC 9 pin DSUB socket 9 pin DSUB socket 9A0017 02 RS232 Null Modem Cable 1 8 m To connect the Power Panel to the remote PC 9 pin DSUB socket 9 pin DSUB socket Table 5 Model numbers for accessories cont 3 4 Software 550000 01 090 HMI Drivers amp Utilitie
131. s 303 mm x 243 mm suitable for 4PP120 1043 31 4PP220 1043 75 4PP220 1043 B5 5PP120 1043 37 Figure 61 Cutout dimensions 3 8 4 Contents of Delivery The following components are included in the delivery of the Power Panel device eat en Power Panel 220 TFT C VGA 10 4in T MH 1aPCI e J Retaining clips included Lithium battery 3 V 950 mAh included Table 38 Delivery 4PP220 1043 75 80 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime 3 9 Device 4PP220 1043 B5 Figure 62 Front view 4PP220 1043 B5 Battery Compartment aPC Slot 2 aPCI Slot 1 Compact Flash Slot with locking Sw2 Swi ec Grounding Clip USB x16 Voltage Reset Button Ethernet Status Supply LEDs Figure 63 Rear view 4PP220 1043 B5 Power Panel 100 200 User s Manual V 1 5 81 Chapter 2 Technical Data Technical Data Power Panel 200 with Automation Runtime 3 9 1 Technical Data TO men Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 1 LEDuser green 1 LED CF yellow Display Type Diagonal Colors Resolution Background Lighting Brightness Half Brightness Time Touch Screen Technology Controller Front Frame Mylar Gasket Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage
132. s 5PP120 1043 37 Power Panel 100 200 User s Manual V 1 5 115 Technical Data Technical Data Power Panel 100 with BIOS 4 4 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 6 retaining clips supplied with the delivery The defined position for mounting the retaining clips can be seen in the dimension diagram see Figure 97 Dimensions 5PP120 1043 37 on Page 115 For further information regarding mounting see Chapter 3 Installation on Page 121 Outer Contour Power Panel Cutout Dimensions 303 mm x 243 mm suitable for 4PP120 1043 31 4PP220 1043 75 4PP220 1043 B5 5PP120 1043 37 Tolerances according to ISO 2768 Figure 98 Cutout dimensions 4 4 4 Contents of Delivery The following components are included in the delivery of the Power Panel device m ee OOOO Power Panel 120 TFT C VGA 10 4in T MH e M Retaining clips included Lithium battery 3 V 950 mAh included Table 58 Delivery 5PP120 1043 37 Technical Data Power Panel 100 with BIOS 4 5 Device 5PP120 1505 37 Chapter 2 Technical Data Compact Flash Slot with locking Grounding Clip Suppl Voltage Reset Button Ethernet Figure 100 Rear view 5PP120 1505 37 Power Panel 100 200 User s Manual V 1 5 117 Technical Data Power Panel 100 with BIOS 4 5 1 Technical Data mm BT ENE NN C O EE O A Ethernet Controller onboa
133. s CD 950001 13 010 OEM MS Win CE4 1 German Only delivered with a Power Panel BIOS device 950001 13 020 OEM MS Win CE4 1 English Only delivered with a Power Panel BIOS device Table 6 Software model numbers 3 5 Documentation MAPP02 0 Power Panel 100 200 User s Manual English MAPP02 E Power Panel 100 200 User s Manual English Table 7 Model numbers for documentation Power Panel 100 200 User s Manual V 1 5 21 Chapter 1 General Information Technical Data General Information Chapter 2 Technical Data 1 General Information B amp R offers the B amp R Power Panel 100 and Power Panel 200 product range for automation of small to midsize machines and systems The Power Panel 100 and Power Panel 200 product range encompasses a line of devices from operating units with QVGA VGA or XGA display to visualization devices and machines controllers Programmable with Automation Studio Visual Components these devices close the gap between Panelware and IPC based systems Depending on the design the devices contain the embedded operating system Automation Runtime or aBIOS based operating system such as Windows CE or Windows XP embedded The number of onboard interfaces is reduced to a minimum and size is optimized to the smallest dimensions Depending on the model the devices have a 5 7 inch QVGA touch screen available in either color or black white as well as a 10 4 inch VGA or a 15 inch XGA touch screen in color
134. ser s Manual V 1 5 145 Chapter 4 Software Software Power Panel with BIOS Information If the boot procedure is successful then the CMOS values are automatically saved by BIOS in the FPROM The values therefore are only saved in the FPROM if the backup is not equal to the current CMOS the backup is not available or the backup checksum is incorrect For protecting CMOS data a CMOS backup was built into the BIOS If the BIOS setup was ended using Save Values and Exit and the Power Panel was correctly restarted then the CMOS data is burned in the FPROM If the CMOS checksum is incorrect during startup battery empty or the Power Pabel cannot be booted correctly three times consecutively then the salvaged data from the FPROM is copied again to the CMOS Setup is back to its orginal state except for the time 2 2 8 Load Optimized Defaults National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value ain y Load Optimized Defaults Are you sure you want to load optimized defaults l Restore CMOS Values j Load Optimized Defaults gt Load Previous Values S Save Values without Exit Exit without Save 8 Save Values and Exit Load optimized default values Figure 124 BIOS Load Optimized Defaults menu Optimal BIOS settings for best performance can be loaded using this BIOS menu item L shortcut Information These settings are also recommended by
135. stem failure error codes Power Panel 100 200 User s Manual V 1 5 193 Chapter 6 Accessories Accessories IF789 8 6 ETHERNET Powerlink Station Number Figure 143 IF789 station number switch The station number for the Powerlink station is set using both number switches Station numbers are permitted between 00 and FD 00 Operated as manager station 01 FD Station number for Powerlink station Operated as controller station FE Reserved switch position is not permitted FF Reserved switch position is not permitted Table 116 IF789 station number 194 Power Panel 100 200 User s Manual V 1 5 Accessories IF789 8 7 ETHERNET Powerlink Interface IF2 Table 117 1F789 pin assignment for ETHERNET Powerlink interface EZ RXD Receive Data TXD Transmit Data 8 8 X2X Link Interface IF1 Application interface The electrically isolated X2X Link is a 4 X2X Link X2X Link pin multipoint connector LEDs show on the interface whether data RxD TxO es is being received RxD or sent TxD SHLD Shield 4 pin Multipoint connector Table 118 IF789 X2X Link interface EI Power Panel 100 200 User s Manual V 1 5 195 Chapter 6 Accessories Accessories IF789 8 9 Firmware Update The firmware is loaded at every start of the SG4 target 8 9 1 SG3 The IF789 module is not supported The IF686 module can be used for these targets 8 9 2 SG4 The firmware update takes place auto
136. t 2 Battery Compartment aPCl Slot 1 Compact Flash Slot with locking Grounding Clip Suppl Voltage USB Reset Butto Ethernet Status LEDs 4 holding clips for mounting Figure 39 Rear view 4PP210 0000 95 Power Panel 100 200 User s Manual V 1 5 57 Technical Data Power Panel 200 with Automation Runtime 3 3 1 Technical Data TO mme Ethernet Controller onboard MacPhyter DP83815 10 100 Mbit s Connection RJ 45 twisted pair 10 BaseT 100 BaseT Cabling S STP category 5 2x USB 1 1 connection type A 1 LEDuser green 1 LED CF yellow Display Type Diagonal Colors Resolution Background Lighting Brightness Half Brightness Time Touch Screen Technology Controller Front Frame Mylar Gasket Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 electrically isolated Table 27 Technical data 4PP210 0000 95 58 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 200 with Automation Runtime Features 4PP210 0000 95 Outer Dimensions in mm WxHxD Environmental Temperature Operation TBD Storage TBD Relative Humidity Operation BD Storage BD Table 27 Technical data 4PP210 0000 95 cont 3 3 2 Dimensions OLLE O 196 213 230 0 2 Figure 40 Dimensions 4PP210 000
137. t Panel Configuration on page 135 Legacy USB support is always set to enabled independent of the BIOS setting see section Advanced BIOS Features on page 139 With incorrect factory settings e g if the checksum is wrong the Power Panel boots but the display is not initialized This error is signalized by a continuous lighting of the user LED Video output is then only possible using the REMHOST utility see section REMHOST on page 151 When switching on the Power Panel the Power Panel can be controlled by the user using a serial connection to a PC and using the REMHOST tool e g making changes in the BIOS REMHOST supports only text mode for video output This means that the output of programs directly recorded in the video memory are not correctly displayed The Power Panel attempts to establish a connection to the REMHOST utility a ping is sent to the serial interface x Ne Other switch positions have no significance Table 51 Switch settings for the mode node switch 4 1 6 Status LEDs Power Panels are equipped with two status LEDs which are visible on the outside 104 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with BIOS Status LEDs Freely available for use in an application Indicates the access to a Compact Flash card present Table 52 Status LEDs 4 1 7 Ethernet Connection Ethernet Connection Table 53 Ethernet controller 1 Both operating modes are
138. t guidelines e g line cross section fuse protective ground connection 2 5 Operation 2 5 1 Protection Against Touching Electrical Parts To operate programmable logic controllers operating and monitoring devices and uninterruptible power supplies certain components must carry dangerous voltage levels of over 42 VDC A life threatening electrical shock could occur if you touch these parts Phis could result in death severe injury or material damage Before turning on the programmable logic controller the operational and monitoring devices and the uninterruptible power supply ensure that the housing is properly connected to protective ground PE rail The ground connection must be established even when testing the operating and monitoring devices or the uninterruptible power supply as well as when operating them for only a short time Before switching on the device make sure that all voltage carrying parts are securely covered During operation all covers must remain closed 2 6 Safety Notices Safety notices are organized as follows Disregarding the safety regulations and guidelines can be life threatening Disregarding the safety regulations and guidelines can result in severe injury or major damage to material O Wami O Disregarding the safety regulations and guidelines can result in injury or damage to material C Information Important information for preventing errors Table 2 Safety guidelines Power Panel 100 200
139. tatus IT 174 6 94 S232 ae 174 6 5 2 ETHERNET Powerlink Interface oir listada 175 6 6 ETHERNET Powerlink Station Number NEE 177 6 7 ETHERNET Powerlink Interface EZ REENEN o ll A o 178 6 8 RS232 Interface EI ENEE ENEE E D 179 6 9 Firmware Update een A 179 AMES CA lt A AS Y 179 ASAS E Cc 179 A E A C s MA 180 7 1 General Information NNN NNN EEN nen EE o 180 7 2 Order Data ooconccccocnncccconcnnnccnnocaninnocnanccnonananono A O ees eeeee eee 180 7 3 Technical Data REENEN nennen MD A O 181 7 4 Operational and Connection Elements ss ENEE REENEN 182 7 5 Status Display ccccccooccccccccconcoconooo A o M A aaa 182 7 5 1 CAN Interface unn A Y a 182 7 5 2 ETHERNET Powerlink Interface ID WE A o een 183 7 6 ETHERNET Powerlink Station Number rcccon oocccnnoneccconotanococnnononcnnnnonononanconnnononanannnnos 185 7 7 ETHERNET Powerlink Interface IF2 2 dh sseeedaeessseeseeeeeseesesseeeeeseeeeeeeeeeeeeeeeeeees 186 7 8 CAN Node Number Wila Wild AA Ulla re REENEN EEN 187 7 9 CAN Interface IF 1 C O ENN 187 7 10 Firmware Update Sp MBs ooo nana nro rra 188 PNOASS WEE is EH Wi EE 188 7 10 2 SG4 A SA AT 188 MTC Y bh 00 RIA 189 MRCTICIESN EL SA SAA 189 8 2 Order gt e O LA 189 steil MECO MEA Y ACA 190 8 4 Operational and Connection Element ooooccoccccccnoccccccncccconnnnnnccnnnnnnnnnnanann cnn nnnnnnnncnnnnnos 191 SI a T C UMD
140. ty Guidelines 2 1 Introduction Programmable logic controllers e g PLCs etc operating and monitoring devices e g industrial PCs Power Panels mobile panels etc as well as the B amp R uninterruptible power supplies have been designed developed or manufactured for conventional use in industry They were not designed developed and manufactured for any use involving serious risks or hazards that without the implementation of exceptionally stringent safety precautions could lead to death injury serious physical damage or loss of any other kind Such risks and hazards include in particular the use of these devices to monitor nuclear reactions in nuclear power plants as well as flight control systems flight safety the control of mass transportation systems medical life support systems and the control of weapons systems Both when using programmable logic controllers and when using operating and monitoring devices such as control systems together with a Soft PLC e g B amp R Automation Runtime or comparable products or a Slot PLC e g B amp R LS251 or comparable products the safety precautions applying to industrial control systems e g the provision of safety devices such as emergency stop circuits etc must be observed in accordance with applicable national and international regulations The same applies for all other devices connected to the system such as drives All tasks such as installation commissioning and service m
141. uffering of the internal real time clock RTC SRAM data and also individually saved BIOS settings The battery status good or bad can be requested using software Starting from when battery capacity is recognized as insufficient data buffering is guaranteed for another 500 hours approximately When changing the battery data is buffered for another 10 hours approximately by a gold leaf capacitor 2 2 Order Data 0AC201 9 Lithium batteries 5 pes 3 V 950 mAh button cell Table 82 Lithium battery order data 2 3 Technical Data Information The specified limits listed here like for example temperature relative humidity shock and vibration only apply to his accessory and do not also automatically apply to the whole terminal 164 Power Panel 100 200 User s Manual V 1 5 Accessories TB103 3 pin Supply Voltage Connector Storage Temperature 20 Cto 60 C Relative Humidity 0 to 95 non condensing Table 83 Technical data for the lithium battery 3 TB103 3 pin Supply Voltage Connector 3 1 General Information This single row 3 pin terminal block is mainly used to connect the supply voltage terminal block for all power panel 100 200 devices 3 2 Order Data 0TB103 9 Plug for the 24 V supply voltage screw clamps 0TB103 91 Plug for the 24 V supply voltage cage clamps 0TB103 9 0TB103 91 Table 84 TB103 order data Power Panel 100 200 User s Manual V 1 5 165 Chapter 6 Accessories Accessor
142. upplied by the customer see also section Windows XP Embedded on page 159 The supply voltage is protected by a self healing fuse which means that the device is not damaged if there is an overload or if the supply voltage is incorrectly connected Additionally it also means that the fuse does not need to be changed The pin assignments can be found in the table below and are also printed on the Power Panel type plate or device label Ground Accessories 0TB103 9 Plug 24 V 5 08 3p screw clamps 01TB103 91 Plug 24 V 5 08 3p cage clamps Figure 2 Supply voltage connection Warning The ground connection functional ground should be as short as possible If the Power Panel is installed in a switching cabinet the connection cable should not be longer than 15 cm Power Panel 100 200 User s Manual V 1 5 25 Chapter 2 Technical Data Technical Data Power Panel 100 with Automation Runtime 2 1 2 Grounding Clip The ground clip should be connected to ground using the shortest route possible Grounding Clip Figure 3 Grounding clip 2 1 3 COM Interface The Power Panel is equipped with a PC compatible serial interface with 16 bytes FIFO This non electrically isolated interface is primarily intended for programming the Power Panel using Automation Studio The RS232 can also be used as a general interface e g printer bar code reader etc Serial Interface RS232 Interface modem capable not electricall
143. wer On Self Test POST Information After 3 unsuccessful attempts at booting the Power Panel device using the CMOS backup the current CMOS settings are overwritten by the BIOS If there is no valid CMOS backup present then CMOS settings are set to default values as with Load Optimized Defaults When these preliminaries are finished the BIOS seeks an operating system in the data storage devices available hard drive floppy drive BlOS launches the operating system and hands over control of system operations to it Optionally a BIOS Summary Screen can be displayed during startup Power Panel BIOS U1l B1 Built 01 24 2003 16 58 63 C2266 Rev D2 266MHz2 PCI 66MHz Multiplier Memory 61446k 88MHz CAS 2 SDRAM Divisor 3 Shift SDCLK a Floppy A 1 44M COM1 G 3F XpressROM U3 2 5 RTC Present COM2 2F8 USA 6263 USB Legacy COM3 G3E8 PM Disabled TMCLK 27MHz Mode Node A Device Comp ID 88606 BB lt c 1999 28062 Copyright National Semiconductor lt c 2002 2003 Copyright Bernecker Rainer Figure 107 BIOS Summary Screen To deactivate this summary screen see Advanced BIOS Features on page 139 To enter BIOS Setup the DEL key must be pressed as soon as the following message appears on the upper margin of the display during POST Power Panel 100 200 User s Manual V 1 5 127 Chapter 4 Software Software Power Panel with BIOS Press DEL for Setup Figure 108 Press DEL for Setup If th
144. with multitasking and multithreading e Windows CE is compact and offers high performance even for configurations with limited working memory e Windows CE is ideally suited for integrated automation systems in industry e Windows CE is cheaper than other Windows licences The Windows CE available from B amp R model no see section Software on page 21 was developed for Power Panel BIOS devices and is only available with a Power Panel BIOS device 3 2 Whatis Required The Power Panel must fulfil the following criteria to be able operate the Windows CE operating system e Power Panel device with BIOS see Overview Power Panel with BIOS on page 20 e BIOS version gt 1 00 e Atleast 64 MB RAM 3 3 Installation Procedures Generally Windows CE is already preinstalled at B amp R Austria After switching on the device only the touch screen needs to be calibrated 158 Power Panel 100 200 User s Manual V 1 5 Software Windows XP Embedded More detailed instructions for manual installation can be found in the Windows CE help file This help file is found on the HMI Drivers amp Utilities CD Rom model number 5S0000 01 090 from version 1 49 or can be downloaded directly from the download area of the B amp R homepage www br automation com 4 Windows XP Embedded 4 1 General Information TBD Power Panel 100 200 User s Manual V 1 5 159 Chapter 4 Software Standards and Certifications Valid European Guidelin
145. y The best advice is to alter only those settings that you thoroughly understand The incorrect setting for Memory Optimization values can cause instability and even cause the entire system not to boot If the Power Panel can no longer be booted then the default values can be restored by restarting three times Information More detailed information about the meaning and effects of the settings can also be found in the relevant CPU user s manual National Semiconductor XpressROM Setup F1 ALT H Show Help ESC Exit ALT Q Go to Main Menu ENTER Select Value Memory Optimization Memory Optimization Auto Load current values from CPU MC_MEM_CNTRL1 MC_SYNC_TIM1 MD High Drive 5 CAS Latency 2 C lt MA BA High Drive 5 t RC 8 GLk HD S lew Control ei t RAS 6 CIk C SDRAM Clock Ratio 3 tRP 2 CLK ADDR Setup Disable tRCD 2 G X BUS Round Robin Enable tRRD tDPL 2 Cik MC_MEM_CTRL2 SDRAM Shift SDCLK LoS Read Data Phase 1 Core Clock Fast Read Mask Disable Select type of memory optimization Figure 117 BIOS Memory Optimization menu BIOS Setting Configuration Possibilities Memory Defines the handling of memory Auto BIOS manages and configures optimal memory Optimization optimization settings It is recommended that using this option l l we the user uploads optimal Sie erer that The BIOS uses automatically PC66 timings the system uses from the CPU to this Manual If Manual is selected then th
146. y isolated Up to 115 kBaud 9 pin DSUB connector Table 8 COM pin assignment 26 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with Automation Runtime 2 1 4 USB Port The Power Panel is equipped with a USB host controller with two USB ports Universal Serial Bus Figure 4 USB port Technical Data for USB Port Transfer Rate 1 5 MBit s and 12 MBit s Power Supply 500 mA per port Maximum Cable Length 5 m can possibly be extended using a USB hub Table 9 Technical data for USB connection Warning Only USB devices tested and verified by B amp R are allowed to be connected to the USB interface Caution Because of general PC specifications this interface should be handled with extreme care with regard to EMC location of cables etc 2 1 5 Mode Node Switch The Power Panels are equipped with 2 hex switches which are used as an operating mode switch Switch positions 01 up to FD are available to the user in an application The position of the switch can be evaluated by an application program Power Panel 100 200 User s Manual V 1 5 27 Chapter 2 Technical Data Technical Data Power Panel 100 with Automation Runtime Mode Node Switch Figure 5 Mode node switch SW1 x16 SW2 x1 Operating Mode Switch Boot Automation Runtime boot mode for operating system firmware upgrade default Automation Runtime A new operating system is downloaded OtoF 1toD Automation Runtime run
147. zed Mylar Polyester light gray Gasket Flat gasket around display front Keys Function Keys Function Keys with LEDs Softkeys Softkeys with LEDs System Keys System Keys with LEDs Supply Voltage 24 VDC 25 not electrically isolated Table 16 Technical data 4PP120 0571 21 38 Power Panel 100 200 User s Manual V 1 5 Technical Data Power Panel 100 with Automation Runtime Features 4PP120 0571 21 Approx 10 Watt IP20 back side only with installed Compact Flash card IP65 dust and sprayed water protection from front Approx 1 4 kg Outer Dimensions in mm WxHxD 212 x 156 x 55 5 Environmental Temperature Operation 0 50 C Storage TBD Relative Humidity Operation BD Storage BD Table 16 Technical data 4PP120 0571 21 cont 1 The starting current can amount to around 20 A for a short period approx 1 ms 2 4 2 Dimensions OR OR OR On On OnOLOn On On OL OL OLOLOLOLOLOLOLOLe N 212 0 2 Power Panel Figure 18 Dimensions 4PP120 0571 21 Power Panel 100 200 User s Manual V 1 5 39 Chapter 2 Technical Data Technical Data Power Panel 100 with Automation Runtime 2 4 3 Cutout Installation The cutout hole must be made according to the following dimensions for cutout installation The device must be mounted with the 4 retaining clips supplied with the d

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