CT110 RIDE-ON SCRUBBER DRYER OPERATOR
Contents
1. nnnnnnnnn Dunn nn nnnunn nun 9 5 1 LIFTING AND TRANSPORTING THE PACKAGED MACHINE eec ee e e e e enn n nnn nnn nnn nnn nn nnn 9 3 25 CHECKS ON DELIVER Yin nn ses 9 5 3 UNA CN Grad ec 9 5 4 BATTERIES a el 10 AA 10 5 4 2 Batteries installation and 10 3453 JBatteries removal a 11 5 5 THE BATTERY O eie 11 5 5 1 Choosing the battery charger oce pire ete ees 11 2 29 2 Preparing the battery Christie 11 5 6 LIFTING AND TRANSPORTING THE MACHINE 00000 nn n nn 12 6 PRACTICAL GUIDE FOR THE 12 6 1 CONTROLS DESCRIPTION eene tenet Steed Gees von babel Eee ese ete denn 12 DISK RELEASE BUTTON FIG A REF 16 MICRO SCRUB ECS MACHINE ENABLES AUTOMATIC RELEASE OF THE MICROFIBRE DISK BRUSH OR ABRASIVE DISK FROM THE HEAD 13 6 2 MOUNTING AND ADJUSTING THE SQUEEGEE cccssssssccececsesssececececsesssaeceeccecsensaaeeeeececsessaeeeeeeeees 13 6 3 MOUNTING AND CHANGING THE BRUSH ABRASIVE DISKS STANDARD MACHINE 13 6 4 AUTOMATIC ATTACHMENT AND RELEASE OF THE MICROFIBRE DISK BRUSHES ABRASIVE DISKS MICRO SCRUB ECS MACHINE jecccccevecccvssticetecsiwasevantececoss2. 20 9 3 REGULAR MAINTENANCE 2 20 Daily Opera OS tr as RE i bu ipti 20 ENGLISH 9 3 2 9 3 3 10 10 1 10 2 10 3 Weekly Operations n e e PR ee tee e o ie 20 Six monthly operations eese eene nene trennen tnne tne 21 TROUBLESHOOTING AND ERROR 5 22 HOW RESOLVE POSSIBLE nnn nnn nn 22 ALARMS DISPLAYED cv Asus 25 MOTOR DRIVE ALARM BOARD cocococonononononononononononononononcnnnnononononononononnnnnnnononononononononananenanonanananenesa 26 ENGLISH 3 2 GENERAL INFORMATION Read this manual carefully before carrying out any work on the machine 2 1 Scope of the manual This manual has been written by the Manufacturer and is an integral part of the machine It defines the purpose for which the machine has been designed and constructed and contains all the information required by operators In addition to this manual containing all user information other publications are available providing specific information for maintenance personnel Constant respect for the ins
3. Ah Clemas 6 Co Ltd tw y Industrial Cleaning Equipment Sales Hire Service CT110 RIDE ON SCRUBBER DRYER OPERATOR MANUAL Clemas amp Co Unit 5 Ashchurch Business Centre Alexandra Way Tewkesbury Gloucestershire GL20 8NB Tel 01684 850777 Fax 01684 850707 Email info clemas co uk Web www clemas co uk ENGLISH Translation of original instructions 2 1 CONTENTS 1 6 2 2 GENERAL 4 2 5 SCOPE OF THE MANUAL eret iR NIE RN NI NIV 4 2 2 IDENTIFYING THE 5 2 3 DOCUMENTATION PROVIDED WITH THE 5 3 TECHNICAL KANN ca conan 5 3 1 GENERAL DESCRIPTION teet ble tees S 5 3 2 LEGEND dd amies 5 3 3 DANGER ZONE a EN UC EE 5 4 SAFETY INFORMATION saam RIA 4 RR 444 sa arua dA 6 4 1 SAFETY REGULATIONS 6 5 HANDLING AND
4. manual 9 1 Maintenance General rules Performing regular maintenance according to the Manufacturer s instructions improves performance and extends the working life of the machine When cleaning the machine respect the following e avoid the use of water cleaners Water could penetrate the electrical compartment or motors leading to damage or the risk of short circuit do not use steam to avoid the heat warping plastic parts e do not use hydrocarbons or solvents as they could damage the cowling and rubber parts 9 2 Routine maintenance 9 2 1 Suction motor air filter and float cleaning e Raise the cover fig G ref 2 of the collection tank make sure the collection tank fig B ref 2 is empty clean the collection tank float taking care not to direct the water jet directly against the float e remove the suction motor air filter from the float support fig G ref 1 inside the collection tank at the top clean the filter with running water or the detergent used on the machine dry the filter thoroughly before replacing it in the support Make sure the filter is correctly located in its housing e Close the collection tank cover 9 2 2 Detergent solution filter cleaning Before cleaning the filter close the tap fig H ref 2 upstream of the filter e Unscrew the filter cap fig H ref 1 e Remove the filter from its housing by pulling downwards ENGLISH 19 20 e Clean the filter with running wat
5. Fuses replacing turn the main switch fig A ref 1 to the 0 position remove the cover of the electrical compartment fig L check the fuses fig L ref 1 replace with a new fuse close the cover Fuse table For the complete fuse table see the spare parts catalogue d IMPORTANT Never use a fuse with a higher amperage than specified If a fuse continues to blow the fault in the wiring boards if present or motors must be identified and repaired Have the machine checked by qualified personnel 9 3 Regular maintenance 9 3 1 Daily operations After each day s work proceed as follows e empty the collection tank and clean if necessary e clean the squeegee blades and check for wear If necessary replace e check that the suction hole in the squeegee is not blocked If necessary remove encrusted dirt e recharge the batteries according to the procedure described 9 3 2 Weekly operations e Clean the collection tank float and make sure it is working correctly ENGLISH e clean the suction air filter and make sure it is undamaged If necessary replace e clean the suction hose e clean the collection and solution tanks IMPORTANT before lifting the solution tank always remove the suction hose fitted to the squeegee e check the level of battery electrolyte and top up with distilled water if necessary 9 3 3 Six monthly operations Have the electricity circuit checked by qualified personnel ENGLISH 2
6. removing all possible obstacles e begin working from the furthermost point to avoid walking on the area you have just cleaned e choose the straightest possible working routes e divide large floors into parallel rectangular sections If necessary finish off by passing a mop or rag rapidly over parts inaccessible to the scrubber drier 6 7 Adjusting the riding position To make the machine comfortable to use the angle of the steering wheel fig B ref 9 can be adjusted using the lever fig B ref 11 6 8 Working Starting up e Prepare the machine as described above e When starting up the machine follow the sequence below precisely 1 Sit on the seat safety sensors are activated 2 Turn the main switch fig A ref 1 into the 1 position without pressing the drive pedal fig B ref 7 check the battery charge as shown by the indicator light fig A ref 5 If the red LED flashes or is on steadily or if the red and yellow LEDs are both on turn the main switch back to the 0 position and recharge the batteries see chapter 8 Use the drive pedal fig B ref 7 e Take the machine to the work area by starting it up with your hands on the steering wheel and pressing the pedal fig B ref 7 on the front to move forwards and on the back to move backwards The speed can be adjusted from zero to maximum by adjusting the pressure exerted on the pedal fig B ref 7 i INFORMATION The seat fig B ref
7. same procedure as used to remove the right brush releasing it from the drive disk by turning it clockwise 6 4 Automatic attachment and release of the microfibre disk brushes abrasive disks MICRO SCRUB ECS MACHINE d IMPORTANT Never operate the machine without the disks correctly installed ATTACHING e Raise the side flaps on both sides and position the disks under the housing making sure they rest against the stops to align them with the attachment device e Press the brush button fig A ref 8 and the machine performs the automatic attachment manoeuvre RELEASING e Turn off the head and suction motors and all devices e Press the release button fig A ref 16 and hold for five seconds The machine performs the automatic release manoeuvre 6 5 Detergents Instructions d IMPORTANT Always dilute the detergent according to the manufacturer s instructions Do not use sodium hypochlorite bleach or other oxidants particularly in strong concentrations Do not use solvents or hydrocarbons The temperature of the water and detergent must not exceed the maximum indicated in the technical specification They must be free of sand and or other impurities The machine has been designed for use with low foam biodegradable detergents made specifically for scrubber driers For a complete and up to date list of the detergents and chemicals available contact the Manufacturer Use products suitable for the floor and dirt to
8. to observe the instructions The appliance must be used exclusively by persons trained in its use and or who have demonstrated their ability and have been expressly instructed to use the appliance The machine must not be used by minors The machine must not be used for purposes other than those for which it was expressly designed Scrupulously respect all safety standards and conditions applicable to the type of building in which the machine is to be operated eg pharmaceutical companies hospitals chemicals etc Do not use the machine in places with inadequate lighting or explosive atmospheres on public roads in the presence of dirt hazardous to health dust gas etc and in unsuitable environments The machine is designed for use at temperatures of between 4 and 356 When the machine is not being used the temperature range is 0C 506 The machine is designed to work in a humidity of between 3096 and 95 Never use or pick up flammable liquids or explosives eg petrol fuel oil etc flammable gases dry dusts acids and solvents eg paint solvents acetone etc even if diluted Never pick up flaming or incandescent objects Never use the machine on slopes or ramps of more than 1696 In the case of slight slopes do not use the machine transversally always manoeuvre with care and do not reverse When transporting the machine on steeper ramps or slopes take the utmost care to avoid tipping up and or uncontrolled acceler
9. until the repairs have been carried out For example error code 1 4 is displayed as follows It 94 example alarm code 1 4 LED CODES DESCRIPTION 1 1 Xt 3 Overheating 92 1 2 Yt 3 Accelerator malfunction 1 3 Xt EU Speed limiter potentiometer malfunction 1 4 teat Undervoltage malfunction 1 5 ARS Overvoltage malfunction 2 1 Sk xt Principal contactor actuator opening failure 2 3 Principal contactor malfunction faulty electrical brake coil 2 4 YU Principal contactor actuator closing failure 3 1 A Xt Accelerator potentiometer malfunction 3 2 Brake activation malfunction 3 3 Teu IRBIT Low battery voltage 3 4 IHE EUN Brake deactivation malfunction 3 5 HE HPD malfunction incorrect regulation of accelerator potentiometer 4 1 Nt 4 Motor short circuit 4 2 SOE Incorrect motor voltage short circuit in motor 4 3 DABA SEHR EEPROM malfunction 4 4 20222002212 Short circuit in motor EEPROM error ENGLISH 10 11 12 13 15 14 10 11 1213 15 14 A MICRO SCRUB ECS
10. 1 1 0 TROUBLESHOOTING AND ERROR CODES 10 1 How to resolve possible problems PROBLEM CAUSE SOLUTION The machine does the batteries are disconnected connect the batteries to the function machine the batteries are flat recharge the batteries The emergency button is pressed fig A ref 10 Press the emergency button fig H ref 2 The brushes do not turn the brush button has not been pressed press the brush button The collection tank is full Empty the collection tank the brush motor fuse has blown check and remove the causes of the blown fuse then replace the batteries are flat recharge the batteries motor malfunction have the motor replaced The machine does not clean evenly the brushes or abrasive disks are worn replace No solution is delivered The tap fig H ref 2 upstream of the filter is closed Open the tap the solution tank is empty Fill it the hose delivering the solution to the brush is blocked remove the obstruction to open the hose The solution flow does not stop Dirty solenoid valve Check the solenoid valve Faulty solenoid valve Replace the solenoid valve Solenoid valve wiring Check the solenoid valve wiring The flow of solution is interrupted during Operation Dirty solenoid valve Check the solenoid valve Faulty solenoid valve Replace the solenoid valve Solenoid v
11. 8 has two safety sensors which allow the machine to move only when the operator is seated ENGLISH 15 16 INFORMATION The machine has a safety system to prevent it tipping over This reduces the speed on bends irrespective of the pressure exerted on the drive pedal This reduction of speed on bends is therefore not a malfunction but a feature which increases the machine s stability in all conditions e Press the brush button fig A ref 8 This command functions differently depending on whether you are using the STANDARD MACHINE or the MICRO SCRUB ECS MACHINE STANDARD MACHINE it enables machine operation head and suction motors head actuator MICRO SCRUB ECS MACHINE it enables machine operation head and suction motors head actuator and if held down for at least five seconds selects the machine operating mode BRUSH PAD with brushes abrasive disk or MICROFIBRE with microfibre disk The LED corresponding to the operating mode selected BRUSH PAD or MICROFIBRE lights up e Select the most suitable pressure for the head on the floor according to the type of washing to be performed using the buttons fig A ref 7 e Select the most suitable flow according to the type of washing to be performed using the button fig A ref 3 There are five options 1 STANDARD the solution flow can be modified using the buttons fig A ref 2 STANDARD MACHINE ONLY 2 AUTOMATIC the solution flow is set by the machine a
12. akes the edge of the blade in contact with the floor rounded and cracked reducing the drying efficiency and requiring it to be replaced The state of wear should be checked frequently For perfect drying the squeegee must be adjusted in such a way that the edge of the rear blade bends during operation by about 45 with resp ect to the floor at every point Adjust the angle of the blade during operation by regulating the height of the two wheels positioned in front of behind the squeegee 6 3 Mounting and changing the brush abrasive disks STANDARD MACHINE IMPORTANT Never work without the brushes and abrasive disks perfectly installed The terms RIGHT and LEFT refer to the forward movement of the machine Mounting the right brush or abrasive disk remove the right and left side hatches fig L ref 2 position the right brush fig M ref 1 under the drive disk fig M ref 2 e lift the right brush fig M ref 1 and turn it clockwise to block it on the drive disk fig M ref 3 Mounting the left brush or abrasive disk ENGLISH 13 e Follow the same procedure as used to mount the right brush blocking it on the drive disk by turning it anticlockwise Removing the right brush or abrasive disk e rotate the brush anticlockwise fig M ref 1 to release it from the drive disk fig M ref 3 e Replace the right and left side hatches fig L ref 2 Removing the left brush or abrasive disk e Follow the
13. alve wiring Check the solenoid valve wiring The suction motor does not start The suction switch fig A ref 9 has not been activated activate the suction switch fig A ref 9 there is no power to the suction motor or motor malfunction make sure the motor power supply connector is correctly connected to the main wiring In the latter case have the motor replaced the fuse is blown replace the fuse Collection tank full Empty the collection tank The squeegee does not clean or suction is ineffective the edge of the rubber blades in contact with the floor is worn replace the rubber blade the squeegee or hose is blocked or damaged remove the obstruction and repair the damage the float switch has tripped collection tank full is blocked with dirt or is faulty empty the collection tank or repair the float the suction hose is blocked unblock the hose the hose is not connected to the squeegee or is damaged connect or repair the hose there is no power to the suction motor or motor malfunction make sure the motor power supply connector is correctly connected to the main wiring and that the fuse is not blown In the latter case have the motor replaced The machine does move the batteries are flat recharge the batteries Problem with the motor drive verify the alarm code paragraph 10 3 see The emergency button is p
14. aporated and add distilled water topping up each does not completely cover the element until it covers the plates plates then recharge the battery The battery runs down too the battery supplied by the if recharging with the normal rapidly during use charging with the electronic battery charger is too fast and at the end the battery provides the correct voltage about 2 14 manufacturer already filled with acid has been stored too long before being charged and used for the first time battery charger is not effective perform a double charge charge it slowly over a 10 hour period at a current of 1 10 the nominal capacity for 5 hours eg for a 100Ah 5 battery the current V per element without must be set at 10A using a load but appears to be manual battery charger uniformly not charged rest for one hour when tested with a charge it with the normal battery hydrometer charger At the end of charging with the battery has not been connected connect the battery charger to the the electronic battery to the battery charger for example battery connector charger the battery does not provide the correct voltage about 2 14 V per element without load and appears to be uniformly not charged when tested with a hydrometer because the low voltage battery charger connector has been incorrectly connected to the machine connector the battery charger and socket to which it is connected are n
15. ation Move the machine on ramps and or steps only with the brush head and squeegee raised Never park the machine on a slope The machine must never be left unattended with the motors on Before leaving it turn the motors off make sure it cannot move accidentally and disconnect the electrical power supply Always pay attention to other people children in particular present in the place where you are working Never use the machine to transport people or things or to tow things Do not tow the machine Never rest objects of any weight on the machine for any reason Never obstruct ventilation and heat dispersion slits Never remove modify or circumvent safety devices Numerous unpleasant experiences have shown that a wide range of personal objects may cause serious accidents Before beginning work remove jewellery watches ties etc ENGLISH The operator must always use personal protection devices protective apron or overalls non slip waterproof shoes rubber gloves protective goggles and ear protectors and mask to protect the respiratory tract Keep the hands away from moving parts Never use detergents other than those specified Follow the instructions on the relative safety sheet We recommend keeping detergents out of reach of children In the event of contact with the eyes wash immediately with abundant water If ingested consult a doctor immediately Make sure the power sockets used for the battery charger are connecte
16. be removed only Follow the safety regulations on use of detergents given in the section Safety regulations 6 6 Preparing the machine for work d IMPORTANT Before starting work wear overalls ear protectors non slip waterproof shoes mask to protect the respiratory tract gloves and all other personal protection devices recommended by the supplier of the detergent used or necessitated by the work environment Before starting work proceed as follows e check the battery charge recharge if necessary e make sure the collection tank fig B ref 2 is empty If necessary empty it ENGLISH 14 e via the opening fig ref 5 under the seat fill the solution tank with a suitable concentration of clean water and low foam detergent leave at least 5 cm between the surface of the liquid and the opening of the tank e mount the most suitable brushes abrasive disks or microfibre disks for the floor and work to be performed e make sure the squeegee fig B ref 6 is firmly attached and connected to the suction hose fig E ref 1 Make sure the back blade is not worn INFORMATION If you are using the machine for the first time we recommend trying it on a large obstacle free surface first to acquire the necessary familiarity Always empty the collection tank before filling the solution tank again For effective cleaning and to extend the working life of the machine follow a few simple rules e prepare the work area by
17. ccording to the speed STANDARD MACHINE ONLY 3 ECONOMY the solution flow is fixed at the lowest level STANDARD MACHINE ONLY 4 CHEM DOSE STANDARD MACHINE enables the solution tank pump OPTIONAL To enter CHEM DOSE mode hold the button fig A ref 3 down until the red LED corresponding to CHEM DOSE comes on To vary the quantity of solution you must first disable the programmes STANDARD AUTOMATIC ECONOMY by pressing the button fig A ref 3 The quantity of solution can now be adjusted using the buttons fig A ref 2 and the value set appears on the display fig A ref 6 Once the quantity of solution has been set the most suitable type of solution flow must be selected STANDARD AUTOMATIC ECONOMY using the button fig A ref 3 To disable the solution tank pump hold the button fig A ref 3 down for at least five seconds until the LED corresponding to CHEM DOSE goes out 5 CHEM DOSE MICRO SCRUB ECS MACHINE enables the solution tank pump OPTIONAL To enter CHEM DOSE mode hold the button fig A ref 3 down until the red LED corresponding to CHEM DOSE comes on To vary the quantity of solution you must first disable the programmes STANDARD AUTOMATIC ECONOMY by pressing the button fig A ref 3 The quantity of solution can now be adjusted using the buttons fig A ref 2 and the value set appears on the display fig A ref 6 Once the quantity of solution has been set for BRUSH PAD mode only
18. ction tank through the hose fig B ref 10 then rinse the tank with clean water ENGLISH 17 18 Emptying the solution tank 5 Proceed as described in points 1 to 3 6 At the end of work empty the solution tank by by unscrewing the cap fig E ref 4 then rinse the tank with clean water IMPORTANT before lifting the solution tank always remove the suction hose fitted to the squeegee d IMPORTANT When washing the collection tank never remove the suction filter fig G ref 1 from its housing and never direct the jet of water against the filter itself You are then ready to wash and dry again Pushing and pulling the machine When the drive cannot be used to push or pull the machine easily you must block the electromagnetic brake by screwing up the screws fig F ref 1 After moving the machine unscrew the screws to release the electromagnetic brake IMPORTANT If the screws are not unscrewed the electromagnetic brake remains inactive Never turn the machine on with the screws fig F ref 1 screwed up brake deactivated 7 PERIODS OF INACTIVITY If the machine is not used for some time remove the squeegee and brushes or abrasive disks wash them and put them away in a dry place preferably in a bag or wrapped in plastic film away from dust Make sure the tanks are completely empty and perfectly clean Completely recharge the batteries before storing them During long periods of inactivity y
19. d to a suitable earth system and protected by differential thermal solenoid switches Make sure the electrical characteristics of the machine voltage frequency absorbed power given on the rating plate are the same as those of the mains electricity supply The earth wire is yellow and green Never connect this wire to anything other than the earth contact of the socket It is indispensable to respect the battery manufacturer s instructions and current legislation The batteries should always be kept clean and dry to avoid surface leakage current Protect the batteries from impurities such as metal dust Never rest tools on the batteries as this could cause short circuit and explosion When using battery acid always follow the relative safety instructions scrupulously In the presence of particularly strong magnetic fields assess the possible effect on the control electronics Never wash the machine with water jets The fluids collected contain detergent disinfectant water and organic and inorganic material They must be disposed off in accordance with current legislation In the case of malfunction and or faulty operation turn the machine off immediately disconnect from the mains power supply or batteries and do not tamper Contact a service centre authorised by the Manufacturer All maintenance operations must be performed in an adequately lit place and only after isolating the machine from the power supply by disconnecting the battery t
20. er or the detergent used on the machine e Replace the filter in its housing e Screw up the filter cap 9 2 3 Squeegee blades replacing The squeegee blades collect the film of water and detergent from the floor and prepare the way for perfect drying With time the constant rubbing makes the edge of the blade in contact with the floor rounded and cracked reducing the drying efficiency and requiring it to be replaced Turning or replacing the blades e remove the squeegee fig B ref 6 from its support fig E ref 3 by completely unscrewing the two knobs fig E ref 2 e remove the sleeve of the suction hose fig E ref 1 from the squeegee e release the clip or unscrew the bolt fig ref 3 or 6 e remove the two blade retainers fig ref 2 or 7 by first pushing them towards the body of the squeegee fig ref 1 then extracting them e remove the blade fig ref 4 or 5 e reuse the same blade by reversing the edge in contact with the floor until all four edges are worn out or replace with a new blade fitting it onto the screws on the body of the squeegee fig ref 1 e reposition the two blade retainers fig ref 2 or 7 by centring the widest part of the slots over the fixing screws on the squeegee body fig ref 1 then pushing the blade retainers inwards e fix the clip or screw up the bolt fig ref 3 or 6 Replace the squeegee in its support following the instructions in paragraph 6 2 9 2 4
21. erminals All work on the electrical system and all maintenance and repair operations other than those explicitly described in this manual must be performed by specialised personnel expert in the sector only Only original accessories and spare parts supplied by the Manufacturer may be used in order to guarantee safe problem free operation of the machine Never use parts removed from other machines or from other kits This machine has been designed and constructed to provide ten years service from the fabrication date shown on the rating plate After this time whether the machine has been used or not it should be disposed of according to current legislation in the country in which it is used the machine must be disconnected from the power supply emptied of liquids and cleaned the product is classified as WEEE type special waste and is covered by the requisites of the new environmental protection regulations 2002 96 EC WEEE It must be disposed of separately from ordinary waste in compliance with current legislation and standards Special waste Do not dispose of with ordinary waste Alternatively the machine must be returned to the Manufacturer for a complete overhaul If you decide to stop using the machine you are recommended to remove the batteries and dispose of them at an authorised collection centre ENGLISH 7 You should also make sure that all parts of the appliance which could represent a hazard particularly to child
22. he air bubbles to come to the surface and the plates to absorb the electrolyte make sure the level of electrolyte is still above the plates and if necessary top up with sulphuric acid solution close the caps mount the batteries on the machine following the procedure described below Before starting up the machine for the first time charge the batteries as follows 5 4 2 Batteries installation and connection DANGER Check that all switches on the control panel in the 0 off position Make sure you connect the terminals marked with a to the positive poles of the battery Do not check the battery charge by sparking ENGLISH Meticulously follow the instructions given below as short circuiting the batteries could cause them to explode 1 Make sure the two tanks are empty if necessary empty them See the relevant paragraph 2 Raise the solution tank and tilt it backwards ACCOMPANYING IT through about 90 This provides access to the battery compartment from above IMPORTANT before lifting the solution tank always remove the suction hose fitted to the squeegee 3 Place the batteries in the battery compartment d IMPORTANT Mount the batteries on the machine using means suitable for their weight The positive and negative poles have different diameters 6 Referring to the arrangement of cables shown in the diagram fig D connect the battery cable and bridge terminals to the battery po
23. ic straps fixing the machine chassis to the pallet using a sloping ramp push the machine backwards off the pallet unpack the brushes and squeegees clean the outside of the machine in respect of safety regulations once the machine is clear of the packaging the batteries can be installed The packaging may be kept as it can be reused to protect the machine if it is moved to another site or to a repair workshop Otherwise it must be disposed off in compliance with current legislation ENGLISH 9 10 DANGER Failure to observe these instructions could cause possibly serious damage to people and things and invalidates the guarantee 5 4 Batteries Two different types of battery may be installed on these machines e wet batteries the electrolyte level must be checked regularly When necessary top up with distilled water until the plates are covered Do not over fill 5 mm max above the plates gel batteries this type of battery requires no maintenance The technical characteristics must correspond to those indicated in the paragraph on the technical specification of the machine The use of heavier batteries could seriously jeopardise manoeuvrability and lead to the brush motor overheating Batteries with a lower capacity and weight will require recharging more frequently They must be kept charged dry and clean and the connections must be tight i INFORMATION Follow the instructions below to set the type of batte
24. inal power serial number year of fabrication weight fully loaded maximum slope barcode with serial number manufacturer s identification 2 3 Documentation provided with the machine e user manual e guarantee certificate e EC certificate of conformity 3 TECHNICAL INFORMATION 3 1 General description This machine is a scrubber drier for sweeping washing and drying flat horizontal smooth or moderately rough even and obstacle free floors in civil and industrial premises The scrubber drier spreads a solution of water and detergent in the correct concentration on the floor and then scrubs it to remove the dirt By carefully choosing the detergent and brushes or abrasive discs from the wide range of accessories available the machine can be adapted to a wide range of combinations of types of floor and dirt A suction system incorporated in the machine dries the floor after washing by means of the low pressure generated in the collection tank by the suction motor The squeegee connected to the tank collects the dirty water 3 2 Legend The main parts of the machine are as follows fig B e detergent solution tank fig B ref 1 contains and transports the mixture of clean water and cleaning product e collection tank fig B ref 2 collects the dirty water picked up from the floor after washing e control panel fig ref 3 head assembly fig B ref 4 the main element is the brushes the abra
25. les Arrange the cables as shown in the diagram fig D tighten the terminals on the poles and cover with Vaseline 7 Lower the tank into the working position 8 When using the machine follow the instructions below 5 4 3 Batteries removal DANGER When removing the batteries the operator must be equipped with suitable personal protection devices gloves goggles overalls safety shoes etc to reduce the risk of accidents Make sure the switches on the control panel are in the 0 position off and the machine is turned off Keep away from naked flames do not short circuit the battery poles do not cause sparks and do not smoke Proceed as follows e disconnect the battery wiring and bridge terminals from the battery poles e if necessary remove the devices fixing the battery to the base of the machine e lift the batteries from the compartment using suitable lifting equipment 5 5 The battery charger d IMPORTANT Never allow the batteries to become excessively flat as this could damage them irreparably 5 5 1 Choosing the battery charger Make sure the battery charge is compatible with the batteries to be charged tubular lead batteries an automatic charger is recommended Consult the battery charger manufacturer and manual to confirm the choice gel batteries use a charger specific for this type of battery 5 5 2 Preparing the battery charger If you wish to use a battery charger not provided with
26. n charged beyond the maximum limit recommended by the manufacturer replace the battery 24 ENGLISH 10 2 Alarms displayed NO24 Battery below minimum level 18V NOFR Main fuse blown or power relay malfunction NOEP EEPROM management error FH20 No water in tank SH20 Dirty water tank full OFF Machine shutting down R xxx Software release CD xx Chemical DOSE quantity STOP Motor drive board deactivated operator not seated or motor drive overheat sensor tripped ENGLISH 25 26 10 3 Motor drive alarm board The board controlling the motor drive is located inside the front upright fig C ref 6 If drive is interrupted the error code should be identified by means of the status LED In the absence of malfunctions the status LED is steadily on while the machine is in operation If a malfunction is detected the status LED provides two types of information a slow flash 2 Hz or a rapid flash 4 Hz to indicate the severity of the malfunction Malfunctions with a slow flash are cancelled automatically once the malfunction has been repaired and the machine functions normally again Malfunctions with a rapid flash in the table are considered more serious The machine must be turned of using the key switch fig A ref 1 to reset operation after repairing the malfunction The indication of severity remains active for 10 seconds after which the status LED flashes constantly showing a two digit malfunction code
27. nce the batteries are flat The meaning of the battery charge control light fig A ref 5 is given below 1 flashing red LED battery voltage under 18 V ACID batteries or under 19 V GEL batteries drive is shut down Recharge the batteries 1 red LED on steadily battery voltage between 18 and 20 5 V ACID batteries or 19 and 21 5 V GEL batteries SUPER MINIMUM battery charge Recharge the batteries 1 red LED 1 yellow LED on steadily battery voltage between 20 5 and 21 5 V ACID batteries or 21 5 and 22 5 V GEL batteries MINIMUM battery charge 1 red LED 1 yellow LED 1 green LED 1 on steadily battery voltage between 21 5 and 24 V ACID batteries or 22 5 and 25 V GEL batteries MEDIUM battery charge 1 red LED 1 yellow LED 1 green LED 1 1 green LED 2 on steadily battery voltage between 24 and 27 4 V ACID batteries or 25 and 28 4 V GEL batteries MAXIMUM battery charge d IMPORTANT Each time you fill the solution tank always empty the collection tank DANGER Use suitable personal protection devices e when the collection tank is full the level indicator comes fig A ref 11 and after a few seconds the suction motor is turned off You must stop working and empty the tank Emptying the collection tank 1 Stop the machine by releasing the pedal fig ref 7 2 Turn off all functions using the brush button fig A ref 8 3 Take the machine to the disposal area 4 Empty the colle
28. of the machine designed for use with microfibre disk brushes or abrasive disks With reference to fig A the machine has the follow controls and indicator lights Power light fig A ref 5 consists of 4 LEDs indicating the battery charge level see paragraph 6 7 e Main Switch fig A ref 1 enables and disables the electrical power supply to all machine functions e Emergency button fig A ref 10 acts as a safety device Speed potentiometer fig ref 13 regulates the speed of the machine forwards and backwards e Solution flow regulation button fig A ref 3 there are five operating modes e STANDARD e AUTOMATIC e ECONOMY e MICROFIBRE MICRO SCRUB ECS MACHINE e CHEM DOSE e Solution concentrated detergent flow quantity variation buttons fig A ref 2 vary the flow of solution concentrated detergent e Display fig ref 6 ENGLISH a displays the quantity of concentrated detergent when enabled b displays alarm codes c displays hour counter e Horn button fig A ref 12 Suction button fig A ref 9 enables disables the suction function If you press this button for more than five seconds the suction motor starts working even without the operator on board e Brush button fig A ref 8 e STANDARD MACHINE enables disables operation of the head e MICRO SCRUB ECS MACHINE enables disables operation of the head Hold the button down for at least 3 seconds to select
29. ot compatible make sure the characteristics of the power supply shown on the battery charger rating plate are the same as those of the mains electricity supply the battery charger has not been correctly installed taking into account the actual voltage available at the power socket make sure that the connections of the primary of the transformer inside the battery charger are correct consult the battery charger manual ENGLISH 23 the battery charger does not work make sure there is voltage to the battery charger that the fuses are not blown and that the current reaches the battery try charging with another rectifier If the battery charger is not working contact the technical service centre and indicate the serial number of the battery charger At the end of charging with the electronic battery charger the battery does not provide the correct voltage about 2 14 V per element without load and only one or a few elements appear flat when tested with the hydrometer one or more elements are damaged if possible replace the damaged elements For 6 or 12 V single block batteries replace the entire battery electrolyte in the battery is turbid the battery has reached the end of the charging discharging cycles declared by the manufacturer replace the battery the battery has been charged with too high a current replace the battery the battery has bee
30. ou should charge the batteries regularly at least once every two months to keep them constantly at maximum charge d IMPORTANT If you do not charge the batteries regularly they may be irrevocably damaged 8 BATTERY MAINTENANCE AND CHARGING DANGER Do not check the battery by sparking The batteries give off flammable fumes Put out all fires and hot embers before checking or topping up the batteries Perform the operations described above in a ventilated room 81 Procedure for charging using the battery charger installed by the Manufacturer ENGLISH Raise the seat fig ref 8 connect the battery charge cable fig ref 5 to the mains power supply 8 2 Procedure for charging using an external battery charger e Raise the seat fig B ref 8 and connect the battery charge connector to the red connector fig C ref 4 e Turn the battery charger on d IMPORTANT In the case of gel batteries use a charger specific for gel batteries only e Charge the batteries as described in the battery charger manual 9 MAINTENANCE INSTRUCTIONS DANGER Never perform any maintenance operations without first disconnecting the batteries from the machine s electrical circuit Maintenance on the electrical circuit and all other operations not explicitly described in this manual must be performed by specialised personnel only in compliance with current safety legislation and as described in the maintenance
31. ren are made safe 8 ENGLISH 5 HANDLING AND INSTALLATION 5 1 Lifting and transporting the packaged machine d IMPORTANT During all lifting operations make sure the packaged machine is firmly anchored to avoid it tipping up or being accidentally dropped Always load unload lorries in adequately lit areas The machine packaged on a wooden pallet by the Manufacturer must be loaded using suitable equipment see EC Directive 2006 42 and subsequent amendments and or additions onto the transporting vehicle At destination it must be unloaded using similar means The squeegees are packed in cardboard boxes without pallet A fork lift truck must always be used to lift the packaged body of the machine Handle with care to avoid knocking or overturning the machine 5 2 Checks on delivery When the carrier delivers the machine make sure the packaging and machine are both whole and undamaged f the machine is damaged make the carrier is aware of the damage and before accepting the goods reserve the right in writing to request compensation for the damage 5 3 Unpacking d IMPORTANT When unpacking the machine the operator must be provided with the necessary personal protection devices gloves goggles etc to limit the risk of accident Unpack the machine as follows cut and remove the plastic straps using scissors or nippers remove the cardboard depending on the model remove the metal brackets or cut the plast
32. ressed fig A ref 10 Press the emergency button 22 ENGLISH The machine does not brake Electromagnetic brake lock handwheel screws unscrewed fig F ref 1 Screw up the handwheel screws fig F ref 1 see paragraph 6 7 Electromagnetic brake malfunction replace The batteries do not last as long as usual the battery poles and terminals are dirty and oxidised clean and grease the poles and terminals charge the batteries the level of electrolyte is low add distilled water topping up each element according to the instructions the battery charger does not work or is not adequate see the battery charger instructions there are considerable differences density between the various elements of the battery replace the damaged battery The battery runs down too rapidly during use even though it has been charged with the correct procedure and at the end of charging it is evenly charged when tested by a hydrometer the battery is new and does not provide 100 of the expected performance the battery must be run in by performing 20 30 complete charging and running down cycles to obtain the maximum performance the machine is used for the maximum of its power for continuous periods and the run time is insufficient when permitted and possible use batteries with a higher capacity or replace the batteries with others already charged the electrolyte has ev
33. ry installed on the machine s logic board 1 Switch off the machine by turning the main switch fig A ref 1 to the O position 2 Press the emergency button fig A ref 10 red light on 3 Hold the solution concentrated detergent flow quantity variation buttons fig A ref 2 down and simultaneously press the emergency button fig A ref 10 red light off Keep the solution concentrated detergent flow quantity variation buttons pressed fig A ref 2 until tip A tip G appears on the display 4 Use the solution flow regulation button fig A ref 3 to select the type of batteries installed tip A wet batteries tip G gel batteries 5 Memorise the parameter by pressing the emergency button fig A ref 10 5 4 1 Batteries preparation DANGER During installation of the batteries or any type of battery maintenance the operator must be provided with the necessary personal protection devices gloves goggles overalls etc to limit the risk of accident Keep away from naked flames avoid short circuiting the battery poles avoid sparks and do not smoke The batteries are normally supplied filled with acid and ready for use If the batteries are dry before mounting them on the machine proceed as follows remove the caps and fill all elements with specific sulphuric acid solution until the plates are entirely covered this requires at least a couple of passes for each element leave for 4 5 hours to allow t
34. sive disk or the microfibre disk fig B ref 5 which distribute the detergent solution on the floor and remove the dirt squeegee assembly fig B ref 6 wipes and dries the floor by collecting the water concentrated solution tanks OPTIONAL fig C ref 1 battery compartment fig C ref 2 battery charger OPTIONAL fig C ref 3 3 3 Danger zones A Tank assembly when using certain detergents danger of irritation for eyes skin mucous membranes and respiratory tract and of asphyxia Danger represented by the dirt collected from the environment germs and chemical substances Danger of crushing between the two tanks when the collection tank is replaced on the solution tank B Control panel danger of short circuit ENGLISH 5 6 Bottom of washing head danger due to brush rotation D Rear wheels danger of crushing between the wheel and chassis E Battery compartment danger of short circuit between the battery poles and presence of hydrogen during charging 4 SAFETY INFORMATION 4 1 Safety regulations Read the User manual carefully before start up and use or before performing maintenance or any other work on the machine d IMPORTANT Rigorously respect all instructions in the Manual in particular those relating to danger and important information and on the safety plates fitted to the machine The Manufacturer declines all liability for damage to people or things resulting from failure
35. svecnuetteddcesevsecctidaveacpes seveceaevedesyatuecceveveveestant 14 ATFACHING eR rr rr aS ere Se 14 RELTEASIN Gita 14 6 5 DETERGENTS INSTRUCTIONS ccocococonononononononononononononononononnnononononnnonononnnnnnonononononononananononanananenenesa 14 6 6 PREPARING THE MACHINE FOR WORKo ccccccccnoncncnoncncnnnononnnnonononononnnonanonnnononononononononononononanonananenanena 14 6 7 ADJUSTING THE RIDING 15 6 8 ASI d di CER HE 15 T PERIODS OF INAO T tiet 2 en en 18 8 BATTERY MAINTENANCE AND CHARGING ar nana nan 18 8 1 PROCEDURE FOR CHARGING USING THE BATTERY CHARGER INSTALLED BY THE MANUFACTURER 18 8 2 PROCEDURE FOR CHARGING USING AN EXTERNAL BATTERY CHARGER eee eene 19 9 MAINTENANCE INSTRUCTIONS aa aa ga dana nsn an nenna nn 19 9 1 MAINTENANCE 5 19 9 2 ROUTINE MAINTENANCE 19 9 2 1 Suction motor air filter and float 19 9 2 2 Detergent solution filter cleaning sonein 19 9 2 3 Squeegee blades Teplaci 2 uo tee beret ee Decitre eer Eine iS 20 9 2 4 replacing uio ete edge ede ee
36. the machine you must fit it with the connector supplied with the machine To install the connector proceed as follows ENGLISH 11 12 e remove about 13 mm of protective sheath from the red and black wires of the battery charger e insert the wires into the connector contacts and squeeze them forcefully with suitable pliers e respect the polarity red wire black wire when inserting the wires into the connector e Insert the wired up connector into the connector on the machine fig C ref 4 5 6 Lifting and transporting the machine d IMPORTANT All phases must be performed in an adequately lit room and adopting the safety measures most appropriate to the situation The operator must always use personal protection devices To load the machine onto a means of transport proceed as follows e empty the collection and solution tanks remove the squeegee and brushes or abrasive disks remove the batteries place the machine on the pallet and fix it with plastic straps or metal brackets lift the pallet with the machine using a fork lift truck and load it onto the means of transport e anchor the machine to the means of transport with cables connected to the pallet and machine itself 6 PRACTICAL GUIDE FOR THE OPERATOR 6 1 Controls Description These terms have the following meanings STANDARD MACHINE version of the machine designed for use with brushes or abrasive disks MICRO SCRUB ECS MACHINE version
37. the most suitable type of solution flow must be selected STANDARD AUTOMATIC ECONOMY using the button fig A ref 3 When using CHEM DOSE in MICROFIBRE mode you cannot use the STANDARD AUTOMATIC and ECONOMY programmes To vary the flow use the buttons fig A ref 2 only To disable the solution tank pump hold the button fig A ref 3 down for at least five seconds until the LED corresponding to CHEM DOSE goes out 6 MICROFIBRE the solution flow can be varied using the buttons fig A ref 2 MICRO SCRUB ECS MACHINE ONLY ENGLISH e Start cleaning manoeuvring with the hands on the steering wheel fig ref 9 and moving the machine forwards or backwards by pressing the pedal fig B ref 7 e The working speed can be set using the maximum speed regulator fig A ref 13 d IMPORTANT To avoid damaging the surface of the floor to be treated avoid rotating the brushes pads microfibre disks with the machine stationary Stopping Release the pedal fig B ref 7 machine does not have a parking brake as it is fitted with an electromagnetic brake which automatically brakes the machine when the drive pedal is not pressed To stop all functions press the brush button fig A ref 8 Turn the main switch fig A ref 1 to the 0 position Running down of the batteries during work d IMPORTANT To avoid damaging the batteries and shortening their working life do not continue using the machine o
38. the operating mode BRUSH PAD with brushes abrasive disk or MICROFIBRE with microfibre disk e Solution tank level indicator fig A ref 14 when there is not enough water in the solution tank the LED comes on and the head and solenoid valve are turned off OPTIONAL e Collection tank level indicator fig A ref 11 when the collection tank is full the LED comes on and after a few seconds the suction motor is turned off Head pressure variation buttons fig ref 7 vary the pressure of the brushes on the floor e Motor drive board indicator fig A ref 15 indicates the status of the motor drive board see section Motor drive alarm board e Disk release button fig A ref 16 MICRO SCRUB ECS MACHINE enables automatic release of the microfibre disk brush or abrasive disk from the head 6 2 Mounting and adjusting the squeegee The squeegee fig B ref 6 is responsible for the first phase of drying To mount the squeegee on the machine proceed as follows 1 insert the sleeve of the suction hose fig E ref 1 fully into the squeegee 2 slacken the two knobs fig E ref 2 at the centre of the squeegee 3 insert the two threaded pins into the slots on the support fig E ref 3 4 fix the squeegee by tightening the two knobs fig E ref 2 The squeegee blades scrape the film of water and detergent from the floor and prepare the way for perfect drying With time the constant rubbing m
39. tructions guarantees the safety of the operator and the machine low running costs and high quality results and extends the working life of the machine Failure to respect the instructions may lead to damage to the operator machine floor being washed and environment To find the topic that interests you more rapidly consult the list of contents at the beginning of the manual Parts of the text requiring special attention are highlighted in bold and preceded by the symbols illustrated and described here DANGER Indicates the need for attention in order to avoid a series of consequences which could cause death or damage to the health of the operator IMPORTANT Indicates the need for attention in order to avoid a series of consequences which could cause damage to the machine or work environment or financial loss i INFORMATION Particularly important instructions In line with the company s policy of constant product development and updating the Manufacturer reserves the right to make modifications without warning Although your machine may differ appreciably from the illustrations in this document safety and the information contained in this manual are guaranteed 1 The definition machine replaces the trade name of the appliance to which this manual refers 4 ENGLISH 2 2 Identifying the machine The rating plate under the seat fig B ref 8 provides the following information model power supply total nom
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