Manual - Jøtul stoves and fireplaces
Contents
1.2. Figure 27 Thermopile system check 8 Check the voltage generated by the thermopile see fig 27 Connect the multimeter with plus to one cable clip D Connect minus to the other cable clip Light the pi lot and make sure the control knob remains on PILOT fig 23 B At this point the multimeter should show 500 700mV 9 Reconnect the wires to the valve and make sure only the ON OFF STAT switch is connected 10 Turn the control knob on the valve to ON and turn the ON OFF STAT switch to ON At this point the multi meter should show more than 300 mV If a thermostat or remote control is to be connected it can be done now At this point the multimeter should show more than 175 mV A Problems With the Flame Pattern Tall narrow yellow flames These flames can soot the vent system and may be the result of insufficient oxygen supply Check for correct air volume by measuring the opening fig 22 at the air shut ter Correct opening dimensions are normally For Propane Open 18 5 mm For Natural Gas Open 21 5 mm Warning To avoid burns do not adjust the air open ing until the burner has cooled down Blocked orifice Make sure the main orifice fig 28 is dirt free and that the orifice has the appropriate size See technical data Poor draught in the vent system may be due to improper installation or because the vent has no climb towards the chimney Tall blue flames The cause may
3. Efficiency Class t oo NOx Class rd Main Burner Injector Marking veken Pilot Injector Marking 51 Notes The appliance is supplied at the default factory settings for Natural Gas G20 at 20 mbar The appliance will have this setting following 330 mm conversion to LPG G31 at 37 mbar Figure 3 Rear Exit Flue Collar General Information E This product has been approved to the European Standard EN 613 2000 and is in accordance with EC Gas Appliances Directive 90 396 EEC E The Flue must be checked for soundness and swept prior to installation it should only be used if clean and in good order E Before installation ensure that the local distribution conditions and the adjustment of the appliance are compatible B This appliance incorporates a spillage monitoring device TTB this device will shutdown the appliance in the event of interruption to the evacuation of com bustion products l e Flue Blockage B if the appliance spillage monitoring device TTB should operate and close down the appliance a mini mum period of 3 minutes should be observed before following the lighting instructions detailed in the USER section of this manual B if the appliance spillage monitoring device TTB shuts down the appliance repeatedly the appliance
4. Do not use electrical switches or the telephone Contact your gas supplier s emergency number B The appliance must only be installed and repaired by qualified personnel Always turn off the gas supply before service B The appliance must be inspected following installation and at least once a year by qualified personnel B The appliance must only use gas of the correct type and pressure See technical data for more details W If Propane G31 is to be used the appliance must be converted using the conversion instructions and kit supplied by Jotul This is only to be installed by qualified personnel WB it is permitted to install the appliance against wall made of combustible material with the clearances specified in figs 5 6 E The minimum clearance to combustible material in front of the appliance is 600 mm B Curtains may not be placed within 600 mm above the appliance E Never store combustible gas or liquid in the same room with the appliance E Never light the appliance without the front glass in place or if the glass is cracked Replacement of the glass should be done by a licensed or qualified service person Only remove glass for routine service Always handle glass carefully WB Do not burn solid fuel in the appliance E Do not place combustible material on or near the appli ance as the appliance becomes hot E This appliance becomes hot in use so it advisable to keep young children the aged or infirm
5. C Installation and Operation Instructions 3 035 SED an j euonusAuo 12 00 45 Im r WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death lll Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance ll WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas sup plier from a neighbor s phone Follow the gas supplier s instruction If you cannot reach your gas supplier call the fire department Bi installation and service must be performed by a qualified installer service agency or the gas supplier JOTUL J tul GF 400 CF INSTALLATION SIGNATURE FORM With proper usage and maintenance this appliance will serve its owner adequately for many years Please contact your J tul dealer for assistance if any problems should arise with your J tul appliance Save this user manual and make sure it is available for service personnel Model Name J tul GF 400 CF Serial No Purch
6. When the pipe sections have been assembled and con nected to the appliance open the gas supply and light the appliance see lighting instructions Perform a tightness test on all the pipe connections Commissioning Testing the Flue System Once the appliance is fitted gas leak and pressure tested and the flue system complete the flue must be checked for correct operation This is best achieved after 10 min utes of burning by holding a smoke match just inside the down draught diverter hood on the rear of the appli ance accessible through a cutout in the rear heat shield The smoke should be drawn into the flue and no smoke should spill into the room If the smoke does issue into the room leave for another 5 minutes and retest The appliance is fitted with a TTB flue sensing safety switch If the fire does cut out automatically during flue testing or if smoke persists to come into the room when tested a problem is indicated within the flue system which must be thoroughly measured checked and recti fied before allowing use of the appliance 10 Testing Gas Pressure Correct gas pressure is important for the safe use of gas in the appliance It is important that the correct gas pressure is set during the installation of the appliance The gas valve is equipped with outlets for the testing of gas pressure The outlets are located at the front of the valve below the ON OFF Pilot knob The outlets are marked as shown in fig
7. 17 Outlet D For gas pressure to the valve volume of gas to the valve See technical data Outlet E For gas pressure from the valve volume of gas coming out of the valve to the burner C Regulator Always test the gas pressure with the valve regulator knob on High Hi Loosen the screw in the outlet and attach the tube from the manometer to the outlet Remember to tighten the screw when the testing is completed and test for leaks at the outlets with test fluid Required gas pressure from the vent Outlet E is displayed in the table below GAS TYPE MAX High Setting Natural gas 9 20 mbar Propane 25 6 mbar Figure 17 Valve pressure tap locations Regulating the Pilot Flame The pilot flame should have three flames as shown in fig 18 The two thermo element sticks should be surrounded by two of the flames as shown in figs 19 The flames should be stable and the colour mainly blue If you detect a deviation from this turn off the pilot flame and call for service Figure 18 Proper pilot flame carry over port alignment Figure 19 The thermo 489 y couple and Gmm thermopile should be fully engulfed by the pilot flames Adjusting the Burner Burner adjustments must only be performed by qualified personnel To adjust the air supply loosen the right wing nut located under the stove next to the fuel line See fig 20 Adjust the air opening by pulling the
8. 6 to ensure this requirement is met using a purpose made extension or suitable piece of flue pipe Cut a closure plate from sheet aluminum or steel to just cover the appliance opening to be used It is also possible to use other fireproof materials providing they are properly supported and sealed and can be removed annually for inspection and clearing of the flue Cut a spigot hole as shown in the fig 9 Fix the closure plate to the wall or appliance and seal it correctly to the wall The plate must be sealed correctly to the wall using adhe sive sealant screws and or tape able to withstand at least 3 degrees C The appliance will not work correctly and may cut out repeatedly if the sealing of the appli ance and flue is not correct Remember if the closure plate extends beyond the sides or top of the stove a non combustible decorative panel can be fitted to cover the area The closure plate can then be fitted to this Marble in fill panels are a common example Install the appliance and connect to the gas supply and carry out a smoke test on the flue as described in the relevant section of this manual Ventilation For UK installation please comply with BS 5440 2 which states that for every 1 kW above 7 kW gas input there must be 5 cm of additional purpose provided ventilation For example if the input is 8 7 kW see stove data badge this requires 1 7 kW x 5 cm 8 5 cm of perma nent ventilation For other countries plea
9. Lighting the Main Burner 1 Turn the gas control knob clockwise to the ON position designated by the flame icon 2 Push the ON OFF switch at the rear of the appliance to ON NOTE When the appliance is used for the first time condensation may form in the firebox Some smoke may also appear from the appliance during the initial hours due to the burning off of paint and lubrication used in the production process See section Odors when using the stove for the first time Figure 24 Burner Switch location Adjusting the Heat Setting Heat and flame size can be adjusted by turning the regu lator knob C marked HI LOW which is located next to the gas control knob see fig 23 Maximum flame size provides maximum heat Make sure the appliance has been operating for at least 30 minutes before adjusting the flame Turning Off the Appliance Push the ON OFF switch at the rear of the appliance to OFF The pilot flame will continue to burn In order to fully extinguish the appliance push in the gas control knob B fig 23 a little and turn clockwise to OFF 6 Do not use force Maintenance The complete installation which includes the gas sup ply the actual appliance and the vent system must be inspected
10. air shutter to the correct air inlet opening See fig 21 For Natural Gas 21 5 mm this dimension is preset at the factory For Propane 18 5 mm must be set by installer CAUTION To avoid burns do not adjust the air shutter until the burner has cooled down Figure 20 Loosen wingnut under the firebox to adjust air shutter Safety Switch This appliance is equipped with a safety switch located on the draft hood at the back of the stove See fig 22 This switch shuts off the gas supply to the appliance if a blockage occurs in the vent system Should this hap pen determine the cause of the vent restriction Look for obstructions in the vent system such as bird s nests or branches from bushes and trees Once the blockage has been eliminated press the reset button on the switch and the burner should re light If the burner does not re light or if it shuts down repeat edly call your service technician G20 21 5 mm G31 18 5 mm Figure 21 Air Shutter settings Button Figure 22 Safety switch location 11 User Information General Assembly installation maintenance and gas conversion if required must be performed by a qualified person in accordance with the instructions for assembly Installa tion and use enclosed with the product The installation may only be operated after it has been inspected by a qualified person and a certificate
11. and animals at a safe distance using a fire guard conforming to BS6539 or BS6778 to provide extra protection Installer Information The Flue must be checked for soundness and swept prior to installation it should only be used if clean and in good order Before installation check that the local distribution conditions nature of the gas and pressure and the ad justment of the appliance are compatible Assembly installation maintenance and gas conver sion if required must be performed by a qualified person in accordance with the instructions for assembly Installa tion and use enclosed with the product The installation may only be operated after it has been inspected by a qualified person and a certificate of completion has been issued The Installation should be carried out in accordance with the Building Regulations which include the follow ing standards for installation and maintenance of flues ventilation and installation of Gas Fires For UK BS5440 1 BS5440 2 BS5871 for Republic of Ireland 15813 ICP3 15327 The appliance is designed as a heating device and all components will become hot excluding control knob control cover and control switch care should be taken not to touch unit when it is in operation This appliance incorporates a spillage monitoring device TTB this device will shutdown the appliance in the event of interruption to the evacuation of combustion products l e Flue Blockage WARNING Th
12. annually The inspection must be carried out by qualified service engineer External Maintenance Painted products may change color after some years of usage The surface should be cleaned and brushed free of any loose particles before new stove paint is applied Clean enameled castings only when the surfaces is cold Enamel will stain easily when hot Avoid using detergents and household cleaners as these may stain or dull the surface A damp cloth will usually suffice Extreme stains may be eliminated with vinegar and baking soda Rinse thoroughly with cold water and wipe dry 13 Troubleshooting When No Spark is Generated at the Pilot Head It is uncommon for the Piezo spark ignitor fig 25 A to fail unless it has mechanical damage If the spark is not conducted forward it could be the result of a break in the electrical circuit leading up to the pilot head The spark is small or weak if there is too much resistance from a bent wire E or if corrosion appears at the electrode G or the pilot head H This could result in insufficient heat to light the gas Inspect the pilot burner by looking for damage to the individual parts Check for damaged wires or wires crushed between plate sections of the appliance and check for loose connections Follow the trouble shooting procedure below when no spark is generated at the pilot head electrode 1 Make sure the spark gap between electrode G and pilot head is smaller than o
13. conforming to BS6539 or BS6778 to provide extra protection 12 Operating Instructions Lighting Note Odors when using the stove When used for the first time the appliance may emit an irritating gas that may smell a little The gas is not toxic but the room should be thoroughly aired out During first time use it may take a little while before the gas tube is cleared of air but subsequently the appliance should function as described in the lighting instruction The ap pliance operates with the aid of a pilot flame which is lit manually according to the lighting instruction Prior to lighting Check the area around the appliance for possible gas leaks odors Especially check near the floor since propane is heavier than air and would gather close to the floor in the event of a leakage Note Natural gas is lighter than air and will gather under the ceiling If you detect an odor of gas see warning under Safety precautions Only use your hands to operate the control knobs do not use tools If you are unable to turn or push in the control knob do not use force Call for service Do not use the appliance if any part of it has been submerged in water Call for service to replace the parts that have been in water Lighting Instructions Lighting the Pilot Flame The valve control knobs are located on the front of the ap pliance behind the control cover plate See fig 23 The Burner ON OFF switch is located on the rea
14. plate see fig 6 Minimum clearance from top of appliance to combustible shelf see fig 7 m 1 100 mm To Rear Combustible or Noncomubustible Wall 100 mm 100 mm Figure 5 Parallel Installation Clearances Minimum 470 mm clearance to noncombustible material required to remove glass panel Figure 6 Clearance for glass panel removal Figure 7 Clearance to a combustible shelf Flue System Installation Flue outlet spigot dimensions Internally 128 mm Externally approx 131 mm When installing the vent it is important to adhere to national and local regulations that apply Only one appli ance may be connected to the vent system The vent system must terminate above the roof The vent system and the flue pipe components must be fastened to the stove with screws Minimum height of the chimney is approx 2 15 m 7 and maximum height should not be more than approx 10 7 m 35 When installation is at or above a height of approx 610 m 2000 the chimney s height must be at least approx 3 7 m 12 measured from the flue outlet If the chimney has to move through a horizontal distance make sure to use 45 or 9o bends Max number of 45 bends 4 Max numb
15. should not be used and a qualified service engineer should be called for service B This product the J tul GF 400 CF may only be used with Natural Gas G20 or be converted for the use of Propane G31 B Assembly installation and maintenance must be performed by a qualified person in accordance with the instructions for assembly Installation and use enclosed with the product The installation may only be operated after it has been inspected by a quali fied person and a certificate of completion has been issued Bi The Installation should be carried out in accordance with the Building Regulations which include the fol lowing standards for installation and maintenance of flues ventilation and installation of Gas Fires For UK BS5440 1 BS5440 2 BS5871 for Republic of Ireland 15813 ICP3 15327 B The appliance is designed as a freestanding unit and no additional fixing methods need apply B This appliance is intended for use on a gas installation with a governed gas supply Safety Precautions B This appliance must be installed in accordance with the rules in force Consult instructions before installation and use of this appliance B The appliance is designed as a heating device and all components will become hot excluding control knob control cover and control switch care should be taken not to touch unit when it is in operation E Warning If you detect an odour of gas Do not light the Stove or any other appliance
16. Glass Frame Latch r Figure 10 Pullspring latch to disengage from glass frame Logset Installation Brick Kit Note Install the optional Antique Brick Kit 155375 before installing the log set See instructions supplied with that kit The GF 400 CF log set must be installed before operating the burner The log set includes four log pieces packaged inside the firebox and a quantity of ceramic embers To install the log set remove the packaging and place the parts inside the firebox as illustrated in the diagrams below Do not handle the log set with your bare hands Always wear gloves to prevent skin irritation from the ceramic fibres THE CERAMIC FIBRE LOGS AND EMBERS CAN IRRITATE YOUR SKIN GENTLY WASH YOUR HANDS WITH WARM SOAPY WATER AFTER HANDLING THE LOGS OR EMBERS The embers realistically simulate glowing coals when the burner is operating These should be spread evenly over the burner plate and around the logs 1 Engage the holes in the underside of the Right Log with the peg in the burner skirt as in fig 11 2 Locate the Rear Log to overlap the Right Log and en gage with the pegs as in fig 12 Place the Left Log on the peg as in fig 13 Install Middle Log on the peg as in fig 14 Install the Cross over Log on pegs as in fig 15 Ou KR Position embers loosely and maintain 6mm clearance from the burner skirt edges DO NOT OBSTRUCT THE PILOT ASSEMBLY OPENING and do not pile the embers in fro
17. OWNER S MANUAL PROVIDES INFORMATION TO ENSURE SAFE INSTALLATION AND EFFICIENT DEPENDABLE OPERATION OF YOUR STOVE PLEASE READ THESE INSTRUCTIONS IN THEIR ENTIRETY AND MAKE THEM AVAILABLE TO ANYONE USING OR SERVICING THIS GAS STOVE Table of Contents 1 Technical Information 2 General Information 3 Safety Information 4 Installer Information 5 User Information ect nens 6 Troubleshooting Jotul GF 400 CF Technical Information Material Cast iron steel Finish Enamel or Matte Black paint Flue outlet Top or Rear Vent system BV standard system Weight Approx 86 kg product PIN 0063BS5908 Product dimensions See figs 1 2 3 Countries of Destination Appliance Category i Gas Types State of Adjustment 711 mm Supply Pressure mbar 679 mm Nominal Heat Input Nett kW Maximum Gas Consumption at Full Rate m3 h at 15 C 1013 25mbar Maximum Gas Consumption at Full Rate kg h at 15 C 1013 25mbar With Short Legs reduce height by 2 1 4 51 mm Burner Pressure at Full Rate Figure 2 Top Exit Flue Collar Hot mbar Efficiency Rear Flue Nett Top Flue Nett
18. aled by using strong soapy water avoid synthetic soaps Be certain all valves from the gas tank cylinder are fully open When the pilot is to be lit for the first time with a new installation after a scheduled disconnection or after the propane tank has been refilled there will often be air in the gas tube leading up to the appliance The tube sys tem must be cleared of air before the pilot burner can be lit The recommended method for clearing air out of the tube system is to push in the gas control knob and turn anti clockwise to PILOT Then push in the gas control knob for 5 seconds and push the control knob on the spark igniter to the bottom several times Repeat the procedure until the pilot is lit If the pilot does not light after attempts to clear the tube system of air it indicates a problem with the gas tank cylinder or a leak in the gas tube Check the gas pres sure as instructed in the section Gas Installation on page 10 and determine if the fault leak is before or after the valve on the appliance If the gas pressure at outlet D fig 23 is too low or there is no gas pressure at all the fault or leak must be located before the valve on the appliance If the gas pressure is OK at outlet D but too low at outlet E then the fault or leak must be located after the valve Note SIT valves are always equipped with a fine filter at the inlet to avoid dirt from entering into the valve Consequently dirt in the valve is no
19. ase Date Name of Installer Fuel Type Was the appliance converted Notes Annual service year 1 Sign Company Date Service details Annual service year 2 Sign Company Date Service details Annual service year 3 Sign Company Date Service details Annual service year 4 Sign Company Date Service details Annual service year 5 Sign Company Date Service details Annual service year 6 Sign Company Date Service details Annual service year 7 Sign Company Date Service details Annual service year 8 Sign Company Date Service details Annual service year 9 Sign Company Date Service details Annual service year 10 Sign Company Date Service details Annual service year 11 Sign Company Date Service details Annual service year 12 Sign Company Date Service details Annual service year 13 Sign Company Date Service details Annual service year 14 Sign Company Date Service details Annual service year 15 Sign Company Date Service details Annual service year 16 Sign Company Date Service details Annual service year 17 Sign Company Date Service details Annual service year 18 Sign Company Date Service details THIS
20. at thermopile and thermocouple and poor flame pattern If the gas pressure is too high it can cause valve dam age if the pressure rises above 60 mbar This is usually the result of faulty installation or lack of a gas regulator on the gas tank or cylinder High gas pressure may also cause an abnormally large pilot flame which can overheat the thermopile and thermocouple and further cause a shutoff of the valve due to insufficient millivolt produc tion Problems involving high flames and soot indicate that the air volume is too small in relation to the gas volume It is wrong to correct the problem by adjusting the air regulator if the cause is that the gas pressure is too high Checking the gas pressure before the valve will uncover faults in the gas supply at the valve or from the tank cylinder If the gas pressure to the valve is correct the fault must be found after the valve A measurement performed with a manometer will help you to swiftly uncover and eliminate sources of errors As mentioned above blocked or poor gas supply may lead to faulty combustion Make sure all gas tubes are dirt free as a small dust particle can obstruct the pilot orifice Components must remain free of dirt during installation of the gas supply and connection to the appliance and when the valve is being replaced When There is No Gas Flow To The Pilot Head This is the trouble shooting procedure for the gas supply Check if all gas connections are se
21. be too much oxygen Check for correct air volume by measuring the opening fig 20 at the air shut ter The cause may also be that the gas pressure is too high Check the gas pressure as described in the section about gas pressure on page 10 Burner Orifice Figure 28 Remove burner assembly and burner skirt to access the burner injector Check orifice for debris 17 Illustrated Parts Breakdown J tul GF 400 CF 8 GET Jotul GF 400 CF Parts List Blue Black Ivory Brown Blue Cast Iron Parts Matte Black Enamel Enamel VEN fe Iter Enamel Enamel 10 Left Side Plate 10391892 10391827 10391829 10391847 10391848 30 Base Plate 10396392 10396327 10396329 10396347 10396348 47 Legs 4 10192592 101966 102251 10192547 10192548 55 Front Plate 10396192 10396127 10396129 10396147 10396148 57 Left Door 10392992 10392927 10392929 10392947 10392948 60 Right Door 10407292 10407227 10407229 10407247 10407248 74 Top Plate 10396292 10396227 10396229 10396247 10396248 1 Cover Plate Draft 129183 41 Washer 2 25 OD icai te eines seti caves 2 Screw HBX i 2 117917 42 STEM EO KINA rn onines RE edes 3 Knob Rh
22. e TTB shall not be adjusted by the installer The TTB shall not be put out of operation by the installer When the TTB is exchanged only original manufacturer s parts shall be used Installation Guide for Qualified Personnel Important The appliance is factory pre set for Natural Gas G20 If Propane G31 is to be used the appliance must be converted with a conversion kit The instruc tions are enclosed with the conversion kit The kit is only to be installed by qualified personnel Fixing The GF 400 CF is designed as a freestanding appliance and as such does not require additional fixing Requirements for Floor Plate The appliance may stand on a wooden floor A floor plate of non combustible material is required if the appliance is to be placed on carpet vinyl linoleum or other combustible material Minimum dimensions of the floor plate 686 x 356 mm as in fig 4 6 Nl 356 mm Figure 4 Minimum Hearth Protection 686 mm Firewall Requirements The appliance may be placed directly against a wall made of combustible material with the clearances specified in fig 5 Make sure there is adequate space for the vent sys tem behind the appliance and for the full height length of the pipe Position of Appliance Minimum clearances are as follows Clearance from wall to rear of appliance see figs 5 Clearance from wall to side of appliance see fig 5 Minimum clearance from top of appliance to register
23. e appliance and flue must be sound and if used with solid fuel or oil appliances it must be swept prior to installation There must be no other openings other than the exit from the top of the flue and the opening into which the appliance is being installed All cracks holes underfloor air vents etc must be removed and sealed fully before installation continues A proprietary metal flue box complying with BS715 is a suitable appliance opening Closure Plate Minimum debris collection volume 12 litres Figure 9 Closure plate and flue requirements All brick flues or any flue previously used with solid fuel or gas appliances must be left with the appropriate debris collection volume below the flue spigot of the stove of 12 litres minimum and depth of 250 mm minimum below the spigot as shown in fig 9 Block clay cement or steel lined connected to the top of the appliance opening flues either new or previ ously used with GAS appliances may have the smaller debris collection volume of 2 litres minimum and depth of 75 mm minimum below the flue spigot Make sure that there will be at least 5o mm clear ance between the end of the spigot and knee of the fireback for flue gases Also make sure that the spigot will pass through the closure plate by a minimum of 15 mm It can be extended by up to 150 mm
24. eostat 43 Pilot Assembly NG 4 Rheostat 26 Leads 44 Spacer Pilot Asy 5 Switch Box 45 Gasket Pilot Asy 6 Rocker SWIECh sso circ niin EOD GEHE 48 Control REIR 7 Screw 7 x 3 8 PH 49 Spacer 8 Switch Thermo Spill 50 Fender Washer 1 50 dia 9 Lanyard Rating Plate tnter 51 Bolt M6 X 100 HEX n Bolt M6 x 20 Flng Hd Hex 54 Hinge Control Door 12 Burner Plate SS 56 13 Gasket burner 58 Bolt M6 x 10 Flange Hex 14 Plate Burner BASE 59 Door Clip 4 totns 15 Venturi Tube Burner 62 Glass Frame 16 Tube Holder 63 Clip Tinnerman 177 Bolt M6 x 20 FING Hd 117117 64 Gasket Tadpole etienne 18 Screw 10 32 X 3 8 PH 117911 65 Glass Ceramic seen 19 Nut M6 Flange 66 Firebox Assembly 20 Valve Bracket 67 Blower Deflector 21 Gas Valve NG 50 TD 222263 68 Burner Skirt Matte Black 22 Ignitor Bracket Burner Skirt Jotul Iron 23 Screw M4 x8 PH 69 Burner Skirt Deflector 24 Ignitor 70 25 Bracket Terminal Block 3 220983 n 26 Nut M4 Hex 117922 72 27 Terminal Block 3 Pole 118028 73 Latch Glass Frame 28 Screw 75 Rear Shroud nene tct tete 29 Brass Elbow 90 3 8 76 Draft Hood Inner 31 Burner Asse
25. er of 90 bends 3 It is permitted to move the chimney a total of approx 1 2 m 4 horizontally An exhaust hood terminal cowl or rain cap must be mounted at the chimney s termination point After fit ting of the vent system and installation of the appliance carry out a smoke test on the flue as described in the relevant section If the appliance shuts off in operation for no apparent reason especially during windy or stormy conditions and will not relight it is possible that the flue system safety switch has operated Allow the appliance to cool down and relight Any obstruction to the flow of exhaust gases up the flue can cause this switch to operate thereby making the situation safe If the appliance cuts out repeatedly do not continue to use the appliance and seek flue checking and service from qualified personnel before re using the appliance Vent Height off Draft Hood Min 2 15 m 7 Max 3 7 m 35 Y 5 LITT J 26 3 4 679mm Draft Hood 23 1 2 597mm Y Y Figure 8 Vent height requirements Closure Plate Installation It is permissible to install this appliance using a closure plate installation similar to traditional outset gas fires See diagrams 1 E F on page 28 The British Standards de tailing this type of installation are BS5871 pt1and BS5440 pt 1 Th
26. ltage in a flashlight battery It is important to understand that even minor resistance ohm will have great impact on such a small voltage If resistance is too great the gas valve may not receive enough voltage to operate If there is too much resistance the cause may be that the copper wire conducting the voltage is too long or there are too many connections If the copper wire comes in contact with metal it may increase resistance and consequently reduce the voltage When the Pilot Goes Out But the Gas Supply is OK This is the trouble shooting procedure for the thermo couple fig 26 B Check the copper wire F of the thermo couple for cracks or damage Check the gasket C at the valve by loosening the nut that holds the copper wire Look for signs of damage if the nut has been tightened too hard A damaged gasket results in resistance at contact with metal and conse quently the voltage to the valve will be too small Figure 26 Thermocouple system check Make sure the flame is centred at the thermocouple Make sure the thermocouple is enveloped by the flame up to at least 3 mm from the tip see fig 20 Check the voltage generated by the thermocouple Connect the multimeter fig 26 E with plus to the ball point D at the end of the copper wire Connect minus to the copper wire Light the pilot A and hold in the control knob to prevent the flame on the pilot burner from going out At this point the
27. mbly Complete T Draft Hood Outer 32 Flex Tube Main Gas 10 x 5 16 Kit w fittings 33 amp 34 sss 33 Compression Nut 34 Compression Sleeve 35 Jam Nut Orifice Holder 36 Orifice Holder catio 37 Burner Orifice NG 2 87 mm Burner Orifice LP 1 70 mm 38 Ait Shutter cot eie rime e OI 39 Gasket 2 25 OD 40 Wing Nut M6 Accessories Antique Brick Panel Kit ican Fuel Conversion Kit to Propane G31 Fuel Conversion Kit to Natural Gas G20 19 6007 EgLgEL This appliance must be installed in conformance with local and national building regulations Before beginning the installation it is important that the these instructions be carefully read and understood J tul maintains a policy of continual product development Consequently products may differ in speci fication color or type of accessories from those illustrated or described in various publications J tul vise sans cesse a ameliorer ses produits C est pourquoi il se reserve le droit de modifier les specifi cations couleurs etequipement sans avis prelable JOTUL Jetul AS P O Box 1411 N 1602 Fredrikstad Norway J tul North America Inc 55 Hutcherson Drive Gorham Maine 04084 J tul UK Limited Unit 1 The IO Centre Nash Road Park Farm North Redditch Worcestershire UK B98 7AS Tel 01527 501610 Fax 01257 528181 www jotuluk com
28. multimeter should show 14 28 mV the thermo couple Note that there are 2 threaded holes fig 16 B and C that can be used when installing a new thermocouple Make sure the blue wire A is fastened at the same threaded hole The nut on the thermocouple must not be tightened too much just a 1 2 turn If the gas pressure is correct and the possible faults above have been checked the pilot flame can be adjusted with the adjusting screw The gas volume is increased when the screw is turned anti clockwise When There is No Gas Supply to the Burner This is the trouble shooting procedure for the electrical components 1 Make sure the control knob on the valve is set to ON Check the position on the ON OFF Thermostat switch at the back of the appliance It should be set to the ON position 2 Make sure the wire from the valve to the ON OFF STAT switch is connected correctly This is the trouble shooting procedure for the thermopile fig 27 1 Make sure the gas pressure is correct see section about gas pressure page 10 2 Make sure the pilot burner has 3 flames 3 Make sure the flame is centred on the thermocouple 4 Make sure the thermocouple is enveloped by the flame up to at least 10mm 3 8 from the tip fig 20 5 Checkthe wires to the thermopile for cracks or dam age 6 Dismantle the wires from the vent 7 Dismantle optional equipment such as thermostat or remote control 16
29. nt of the burner skirt edges See fig 16 7 Lower the glass frame with the glass back into place and engage the latches K Figure 12 Install Rear Log Figure 15 Install Cross over Log DO NOT OBSTRUCT PILOT AREA Figure 16 Install Ember Stones Gas Installation Gas installation must only be performed by qualified personnel It is important to adhere to national and local regulations that apply In the UK these include BS5440 Pt 1 amp 2 and BS5871 in Ireland The LPG gas container must be stored installed ac cording to national regulations The gas container must have a pressure regulator that reduces the pressure to the required level See technical data on page 4 for gas type and pressures before connecting to the appliance The appliance must not be exposed to pressure above 55 mbar 5 5 kPa during pressure testing Gas tubes must be made of steel DIN 2448 1629 DIN 2458 1626 DIN 2440 DIN 2441 or copper DIN 2110 For practical reasons the vent system should be installed before the appliance is connected to the gas supply The stove is supplied with a 3 8 to 8 mm compres sion union The gas valve has a 3 8 NPT threaded connec tion All tube connections must be approved and the gas pipeline must have an approved shutoff valve Only use approved sealing agent tape at all the pipe connections
30. of completion has been issued The Installation should be carried out in accordance with the Building Regulations which include the follow ing standards for installation and maintenance of flues ventilation and installation of Gas Fires For UK BS5440 1 BS5440 2 BS5871 for Republic of Ireland 1 813 ICP3 15327 This appliance incorporates a spillage monitoring device TTB this device will shutdown the appliance in the event of interruption to the evacuation of combustion products l e Flue blockage If the appliance spillage monitoring device TTB shuts down the appliance repeatedly the appliance should not be used and a qualified service engineer should be called for service The ceramic fuel effect should only be arranged by qualified service engineer and under no circumstances should extra elements be added to the fuel effect l e Extra logs or Coals The appliance should be serviced annually by a quali fied service engineer and should include attention to the appliance installation pipe work and the inspection and cleaning if required of the flue system The minimum clearance to combustible material in front of the appliance is 600 mm Curtains may not be placed within 600 mm above the appliance A combustible shelf may not be placed over the appli ance if it is within 520mm This appliance becomes hot in use so it advisable to keep young children the aged or infirm and animals at a safe distance using a fireguard
31. r equal to 3 2 mm If not check if the electrode is loose or damaged 2 Make sure the spark ignitor A is securely mounted and the ground connection is in contact with the bracket If not turn the spark igniter until the ground connection is in contact with the bracket and tighten the nut at the back of the spark igniter 3 Make sure the insulated wire E is intact and without cracks and properly connected between spark igniter A and electrode G If not properly fasten the insu lated wire to establish a connection between the spark igniter and the electrode Replace the electrode if the wire is damaged or cracked 4 Make sure the ceramic insulation F is intact and with out cracks If not replace the electrode 5 Make sure a spark is generated when you dismantle the Piezo spark igniter and put the ground connector against a metal piece and the control knob red mark on the spark igniter is finally pushed to the bottom B If not replace the Piezo spark ignitor 14 Figure 25 Pilot ignition components Fuel Gas Correct gas pressure is important see the section about gas pressure under Gas Installation page 10 The gas pressure before the valve and the gas pressure from the valve to the main burner and pilot burner are equally important These parameters may be the cause of various performance problems If the gas pressure is too low it can cause low pilot flame insufficient production of electricity
32. r on the left towards the top of the appliance See fig 24 This switch has three settings ON OFF STAT the STAT position is for use of a remote control thermostat not available at present and this setting should not be used 1 Place the ON OFF switch to OFF position Make sure the gas valve on the pipeline to the appliance is open 2 Push in the gas control knob on the front of the valve B fig 23 and turn clockwise to the OFF position Note It is impossible to turn the gas control knob un less it is pushed in a little Do not use force 3 Push in the gas control knob B a little and turn coun ter clockwise to the ignition position Figure 23 Valve Controls 4 Push in the gas control knob B as far as possible and hold it in Simultaneously push in the ignition knob A until the spark ignites the pilot flame located to the right rear corner of the burner 5 Continue to hold in the gas control knob for approx 20 seconds after the pilot flame has been lit Then let go of the knob It should pop back out and the pilot flame should remain lit If the pilot flame goes out repeat Steps 1 5 If the pilot light goes out intentionally or unintention ally it should not be relit within 3 minutes NOTE If the gas control knob does not pop out when released call for service NOTE If the pilot flame does not remain lit after several attempts turn the gas control knob to OFF and call for service
33. se consult local regulations and standards Minimum Clearances from Combustible Material to the Vent System All pipe components must be installed according to ap proval and the instructions of the manufacturer Adhere to the instructions of the manufacturer as regards clear ance from to the vent system to combustible material When moving the chimney the clearance from combustible material to the upper side of horizontal pipe must be minimum 100 mm The clearance from the bottom of the vent pipe to combustible material must be minimum 75 mm Assembly Prior To Installation The product is delivered in 1 package In the firebox you will find the propane fuel conversion kit four decora tive pipe brackets and a log set that includes a bag of textured embers 1 Remove the Top Plate of the stove by simply lifting it straight off of the stove body 2 To open the firebox disengage the two Glass Frame Latches located on top of the firebox Pull each handle forward to clear the latch from the notch in the frame See fig 10 3 Remove the parts wrapped in packaging Use gloves to handle the ceramic logs as they can cause skin ir ritation 4 Familiarize yourself with the installation require ments specified in this manual before beginning the installation If the product is going to be used with Propane G31 rather than G20 natural gas it should be converted now See the instructions supplied with the conversion kit
34. t a common occur rence If gas tubes are dismantled all gas tubes must be reinstalled and checked for gas leaks prior to operating the appliance When the Pilot Goes Out Problems With the Gas Supply This is the trouble shooting procedure for the gas supply Remember to push in the gas control knob for at least 30 seconds Make sure the flame is centred at the thermo couple Make sure the thermocouple is enveloped by the flame up to at least mm 1 8 from the tip fig 20 If the flame is abnormally large or small check the gas pressure first See section about gas pressure page 10 Then check for errors dirt or corrosion on the pilot burner fig 20 the pilot orifice and the gas supply to the pilot burner Note There could be a leak after the valve even if the pressure is OK at outlet E You should therefore always check for leakage Thermocouple Fig 26 and Thermopile Fig 27 A thermocouple is in principle a thermal generator and consists of a copper wire copper nickel alloy and an iron wire twisted together These wires will create friction and generate 25 millivolt when exposed to a temperature differ ence of 200 C This voltage is sufficient to make the gas valve function In order to produce higher voltage a thermopile is used which is based on the same principle as the thermo couple but with more copper and iron wires The thermopile produces approx 500 700 millivolts This only amounts to 1 3 of the vo
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