SW-SHS050W-Manual - TBS Industrial Services, Inc.
Contents
1. The charge controller is intended exclusively for use in photovoltaic systems with 12 V nominal voltage and in conjunction with vented or sealed VRLA lead acid batteries only Safety Recommendations O Batteries store a large amount of energy Never short circuit a battery under any circumstances We recommend connecting a fuse slow acting type directly to the battery o Batteries can produce flammable gases Avoid making sparks using fire or any naked flame under any circumstances Make sure that the battery room is ventilated 8 Avoid touching or short circuiting wires or terminals Be aware that the voltages on specific terminals or wires can be up to double the battery voltage Use isolated tools stand on dry ground and keep your hands dry Keep children away from batteries and the charge controller 6 Please observe the safety recommendations of the battery manufacturer If in doubt consult your dealer or installer Liability Exclusion The manufacturer shall not be liable for damages especially on the battery caused by use other than as intended or as mentioned in this manual or if the recommendations of the battery manufacturer are neglected The manufacturer shall not be liable if there has been service or repair carried out by any unauthorized person Mounting and Connecting Mounting and Connecting Nominal voltage 12 V Boost voltage 14 5 Y Float voltage 13 7 V 252. Load disconnect voltage 11 5 V voltage controlled 25 C Load reconnect voltage 12 5 Y Temperature compensation 4 mV cell K Max solar panel current Pree Pe at 50 C ambient temperature Max load current ae a oA f at 50 C ambient temperature Dimensions 81 x 100 x 37 m w x h x d Weight 180 grms Max wire size 16 mm AWG 6 Nominal voltage 12 V Self consumption lt 4 mA Ambient temperature range 40 to 50 C Case protection IP 22 2 3 Electrical Box System Voltage 12V Charge controller 12V 6A 12VDC Output 3 1 2 4 Solar Module Solar module is a device that converts radio technology to DC electricity Each module is made of 36 pieces cells Normally the design life of solar module is more than 20 years We adopt FS PV50W solar module in this system the main parameter is as follows Standard condition AM1 5 Radiant intensity 1000W m Temperature 25 C 50W25 Tem coefficient of short circuit i i Open circuit Voltage 21 6V15 Windward pressure 2400Pa Max current 2 9A15 2 5 Battery Battery is the energy storing device The batteries we adopt is maintenance free lead acid battery The character is high reliability long life and so on In addition the following is also its character Maintenance free Wide working temperature 35 45 C Long using life Blast proof Small inner resistance Small self discharging The main para
3. touch it e lt should be taken and put slowly e In order to watch the condition of system power box should be put in the place where is easy to watch e In order to connect other accessories solar panels battery DC lamps TV set and so on power box should be put in a moderate position e Be more careful when install and transport the batteries e f the storage period of battery exceed 6 months it should be charging maintained The storing place should be dry clean and ventilate 6 2 3 Connect solar to power box Before connecting the cable please confirm that the load switch of power box is located in OFF ON position Jt is strictly not allowed to connect positive and navigate of solar module in reverse After connection cable should be put in the place where is not easy to touch Please confirm the distance from solar bracket to power box The length of cable is 15 meters We use 2 5mm x15m cable to connect solar module to power box First open the junction box at the back of solar module and then insert it inthe hole After connected two cables screw down the waterproof connection and cover the junction box Attention e While connecting cover the solar module of put it in a poor light e There may be spark when connecting users must be careful e Cable can be an aerial cable If it is put under the ground it should be put into a protecting cannula 6 2 4 Connect load to the power box At the faceplate o
4. voltage display Battery voltage gt 12V Battery voltage lt 12V Battery voltage lt 11 7V LED off LED on LED flashing When the battery voltage is indicated as low it is recommended to use the remaining energy economically The charge controller will subsequently switch off the load Load status display In case of deep discharge or overload short circuit the load output is switched off This is indicated by F O ny G cy Z W E i 25 v ELY 25 1 c Normal operation Low voltage Overload or Short circuit LED off disconnect of load LED flashing LED on Low Voltage Disconnect Function LVD The controller is equipped with a low voltage disconnection function to protect the battery against a deep discharge This function is controlled by the voltage and automatically switches off the load output at a battery voltage lower than 11 5 V As soon as the battery reaches a voltage of 12 5V the load output is switched on again Safety Features The controller is protected against wrong installation or use At the solar At the load At the solar terminal i terminal terminal Batter dd Unrestricted connected with Normal operation Unrestricted correct polarity Battery f Yes if only the connected with Unrestricted i Unrestricted battery is connected wrong polarity Load output is protected Loads might be damaged Yes if only the Reverse polarity Unrestri
5. with correct polarity To avoid any voltage on the wires first connect the wire to the load then to the controller Keep in mind the recommended wire size CA06 2 min 2 5 mm Starting up the Controller System Voltage The controller is intended for use at 12 V system voltage Battery Type The controller does not generate an equalization charge and is therefore suitable for use with lead acid batteries with liquid electrolyte vented battery and lead acid batteries with solid electrolyte gel or fleece type Recommendations for Use The controller warms up slightly during normal operation The controller does not need any maintenance or service Remove dust with a dry tissue It is important that the battery gets fully charged frequently at least monthly Otherwise the battery will be permanently damaged A battery can only be fully charged if not too much energy is drawn during charging Keep that in mind especially if you install additional loads Display Functions in normal operation The controller is equipped with 3 LEDs for display of the operating status Charge display Battery voltage display Load status display Sold aldo In normal operation mode the controller displays the charging status the status of battery voltage and the status of the load output Charge display oe a sO Solar array does not supply Solar array does supply electricity electricity LED off LED on Battery
6. Kt y a a Solar Home System User Manual This manual aims at explaining the function installation and using method maintenance of the 50 W solar systems In order to connect all the parts of the system safely such as Solar module power box battery charge controller and DC saving fluorescent lamp etc Please read and understand this manual detailedly and then start installing Moreover while installing users must install gradually according to the description of the manual strictly 1 Safety Instructions 1 1 Refer installation and servicing to qualified service personnel High voltage is present inside unit Incorrect installation or use may result in risk of electric shock or fire No user serviceable parts in this unit 1 2 Remove all sources of power photovoltaic and battery before servicing or installing 1 3 WARNING RISK OF EXPLOSIVE GASES a Working in the vicinity of lead acid batteries is dangerous Batteries produce explosive gasses during normal battery operation b To reduce risk of battery explosion follow these instructions and those published by battery manufacturer and manufacturer of any equipment you intend to use in vicinity of battery 1 4 PERSONAL PRECAUTIONS a Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery b Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes c Wear compl
7. allation faults T When mounting the controller with screws make sure to use screws that suit the attachment material use screws with 4 mm shaft and max 8 mm head diameter no counter sunk Keep in mind that the screws also have to carry the force applied by the wiring Make sure that the ventilator slits on the sides are unobstructed A DIN Rail mounting plate is available as an accessory CX DR2 This allows mounting the controller on a standard 35mm DIN rail Place the controller on the mounting plate and use the screws supplied with the mounting plate to fix it to the controller Connect the wires leading to the battery with correct polarity To avoid any voltage on the wires first connect the controller then the battery Keep in mind the recommended wire length min 30 to max approx 100 cm and the wire size a CA06 2 min 2 5 mm WARNING If the battery is connected with reverse polarity the charge controller will also give the wrong polarity on the load terminals Never connect loads in this situation Connect the wires leading to the solar array with correct polarity To avoid any voltage on the wires first connect the controller then the solar array Keep in mind the recommended wire size 5 CA06 2 min 2 5 mm REMARK place positive and negative wires leading to the solar generator close to each other to minimize electromagnetic effects Connect the wires leading to the loads
8. cal standards It comes with a number of outstanding features such as 3 LEDs for a clear readable display of the state of charge O 16 mm connector clamps O Temperature compensation 0 Electronic protection without fuses This manual gives important recommendations for installing using and configuration as well as remedies in case of problems with the controller Read it carefully in your own interest Please take note of the safety and usage recommendations at the end of this manual Description of Functions O The charge controller protects the battery from being overcharged by the solar array and from being deeply discharged by the loads The charging takes place through multiple stages which include automatic adaptation to the ambient temperature for optimal charging of the battery 6 The controller is intended for use at 12 V system voltages O The charge controller has a number of safety and display functions Mounting and Connecting The controller is intended for indoor use only Protect it from direct sunlight and place it in a dry environment Never install it in humid rooms like bathrooms The controller measures the ambient temperature to determine the charging voltage Controller and battery must be installed in the same room The controller warms up during operation and should therefore be installed on a non flammable surface only REMARK Connect the controller by following the steps described below to avoid inst
9. cted battery is connected Unrestricted Short circuit Unrestricted CAUTION Battery must Unrestricted be protected by fuse No Controller Over current a E protection switches off No connection Unrestricted Unrestricted Unrestricted Reverse Current Unrestricted J Varistor 56 Over voltage V 23 J Max 30 V No protection Normal Controller switches alicia Under voltage f switches off load operation off load terminal terminal WARNING The combination of different error conditions may cause damage to the controller Always remove an error before you continue connecting the controller Error Description Error Display Reason Remedy Ha A Load will reconnect 3 Battery is low 4 gt as soon as battery is E w LED on recharged Loads are not Switch off all loads supplied Overcurrent Remove short circuit AA Short circuit Controller will g ALA ge of loads switch on load L LED flashing automatically after max 1 minute Battery is A 3 i ES _ Battery has low empty again 3 a f 5 gt capacit Change batter after a short 4 as a 4 8 y l LED on t me d Solar arra Battery is not Remove faulty f faulty or wrong being charged connection reverse polarity LED off General Safety and Usage Recommendations Intended Use during the day polarity
10. e instruction It is good for extending the life of equipment especially the battery At the same time it can also lessen some unnecessary loss 6 1 Check the equipments and accessories 1 Check and amount all the accessories of FS SHS50W to confirm whether they are all right Refer to the products list 2 Whether all the accessories are in good condition In the transportation there may be some broken components If these components are used in the system it may affect the system 6 2 Installation and connection of system 6 2 1 Installation of bracket and solar panels Bracket is made up of two parts pole and tray Installing step 1 Tamp the pole into the ground 2 Insert the tray on the top of pole and rivet it with screw 3 Rivet the panel on the bracket with screw Attention e The azimuth angle of the bracket bottom should be just south The obliquity of the solar module is 60 in accordance with local latitude e Because of the heavy wind each junction should be connected hard e It is not allowed to sustain other objects with the bracket It is also not allowed to climb the bracket 6 2 2 Placement of power box Except for the special protector it is not allowed to put the power box outside Attention e It is not allowed to put power box in the environment with combustible gas e Power box must be put in dry environment e lt should be put far away from water e be sure that animals and children can not
11. ete eye protection and clothing protection Avoid touching eyes while working near battery d If battery acid contacts skin or clothing wash immediately with soap and water If acid enters eye immediately flood eye with running cold water for at least 10 minutes and get medical attention immediately e NEVER smoke or allow a spark or flame in vicinity of battery f Be extra cautious to reduce risk of dropping metal tool onto battery It might spark or short circuit battery or other electrical part that may cause explosion g Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid battery can produce a short circuit current high enough to weld a ring or the like to metal causing a severe burn 1 5 PREPARING TO CHARGE a Never charge a frozen battery b Be sure battery is mounted in a well ventilated compartment 1 6 CHARGER LOCATION amp INSTALLATION a Controller employs components that tend to produce arcs or sparks NEVER install in battery compartment or in the presence of explosive gases b Protect all wiring from physical damage vibration and excessive heat c Insure that the controller is properly setup for the battery being charged d Do not expose controller to rain or snow e Insure all terminating connections are clean and tight to prevent arcing and overheating f Charging system must be properly installed as described in these instructions pr
12. f power box there are three 12VDC lamps or DC TV output port and one 9VDC radiogram output port Connect DC lamps or DC TV and radiogram to the corresponding socket The length of cable is 6 meters please consider best putting position After the above steps the installation of SHS 50 has been finished 7 Operating method of FS SHS050 SHS 50 is the system which can be used easily Power box is the core of the system Because that charge controller battery switch and all the ports are installed in the box 7 1 Charge for battery After confirming the veracity of the system installation connect the solar cable to the relevant socket on the power box then it can charge for battery At this time the green LED indicator of charge controller is lightening This cable can be connected with power box all the time 8 Maintenance The FS SHS050 has no movable parts not easy damage it support also very simple but periodical maintenance also is must of otherwise may affect the normal usage even shorten the service life 8 1 When the solar PV module obliquity over 60 degrees all dusts can be sweep by the rain water flush but however compare in the sandstorm big and rarely seen region of rain water should usually the clearance dust keep the solar PV module surface of clean in order to prevent the influence generates electricity the quantity Sweep can wipe to the dust had better flush with the clear water and then wipe the stem with
13. ior to operation g Do not connect to a PV array capable of producing greater than 24 amps of short circuit current 25 C 1 7 Use the scope This SHSO5O0 is applicable to the family usually power supply such as the saving lamp the direct current radio the small power of etc solar cell outside other equipments such as Power box battery under the condition of have no protection measure can install only indoors 2 Specifications 2 1 General Specifications Product name FS SHS50W Product Description Solar Home System Products list of the solar home system Item Name specification QTY Solar Module 50Wp 5 18V 50Wp Solar Panel Mounting Frame Pole Battery Sealed Lead Acid 12V 65Ah Battery and Power supply box 430 220 320mm Charge Controller for Solar PV 12V 6A 6 Compact Fluorescent Lamps CFL 12V 11W 7 Cable of Lamp 5m 2 5mm2 8 Cable of solar module 15m 2 5mm2 9 User Manual A me med ed 2 2 Solar Charge Controller CA06 2 A Sh 4 oe Please read the charge controller manual carefully taking special note of the safety and Usage recommendations at the end The manual gives important recommendations for installing using and programming as well as a troubleshooting guide for potential problems with the controller WARNING Do not use over 72W loads forever It is a new CA controller you will own a state of the art device which was developed according to the latest available techni
14. meter is as follow Rated Capacity Dimension Fare Weight Model Voltage V ES Cea T ua Te Width Height Kg 2 6 Cable The function of cable is to connect all the parts of this system together The working temperature of the cable is 20 50 C It includes Cable of PV Solar DS Cable of Lamp 2 7 Energy saving Lamp ww EAN Rated Current 650mA Rated Lum 550Lm 50Lm W 2 8 Bracket The function of bracket is supporting solar modules lt is made of galvanization steel tube which the diameter is 48mm The thickness is 1 5mm the length is 2 5m Bracket includes tray and pole 3 Principle of Operation tj Exposing the solar module to sunlight directly the solar module can transform the sunlight to electricity and store it in the battery trough charge controller The electricity then can be supplied to 12V loads such as DC compact fluorescent lamp and DC TV through controller 4 Diagram of PV Control 1 Load Status Indicator 2 Battery Status Indicator 3 Charging Indicator 4 Solar Charge Controller 5 9V Load Output 6 7 8 DC load Switch 9 Load DC Compact Fluorescent Lamp 10 Load DC VCD 11 Load DC TV 12 Solar PV Panel 13 Battery 5 Specification of Electrical Box os je eae E ai rr aw BUEN ING S STAR KANE DLIIL 6 Installation of SHSO50 After disconnecting the packing please read this manual carefully and operate the system according to th
15. the clean dish cloth Attention Wipe to try with the causticity melting agent or hard things absolutely not to 8 2 Periodically check the tight and solid degree of all gearing parts in order to prevent was knocking down by the breeze or the animal dint outside etc 8 3 Meet the excrescent weather of hail strong breeze rain storm etc should adopt the protection measure in time 8 4 Usually check the storage battery to refresh to turn on electricity the circumstance at any time observe the electrode or connect whether line decay or get in touch with the bad place or not 8 5 The detection contain excrescent circumstance should check maintain immediately 9 Malfunction the analysis Please read the charge controller manual
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