Instruction - Rugged Safety
Contents
1. Ne a oe gt x lt ae Lo a LA oe M Ne I Ne Ne lt e oe ed eo ee 6305 S 231st St Kent WA 98032 Guardian Fall Protection gt UARDI FALL PROTECTION PERFORMANCE SAFETY GEAR Inspection Log User must inspect prior to EACH use Competent Person must complete formal inspection at least EVERY month Competent Person to inspect and initial inspection log and SRL inspection grid label Date of first use Product lifetime is 5 years from date of first use or if not recorded from date of manufacture as long as it passes pre use and Competent Person Inspections This inspection log must be specific to one SRL Separate inspection logs must be used for each SRL All inspection records must be made visible and available to all users at all times If equipment fails inspection IMMEDIATELY REMOVE FROM SERVICE Notes2. L lt GUARDIAN FALL PROTECTION PERFORMANCE SAFETY GEAR Product Name Double Blow Blocker Part 11002 11003 11004 11012 Instruction Manual Do not throw away these instructions Read and understand these instructions before using equipment gt GUARDIAN FALL PROTECTION PERFORMANCE SAFETY GEAR S Table of Contents T E Introduction 2 2 2 2 1 Applicable Safety Standards 2 oO z Worker Classifications _ _________ _ _ 2 z Safety Information _ _ _______ ___ ___ _ 2 4 N Maintenance Cleaning and Storage 4 oe T Inspection 22222222 5 D Specific Product Applications _ _____________________ _ 5 Limitations 2 6 7 8 Components and Specifications 2 7 LA en Installation and Use __ _ ___________________________e 8 Ne Ne labels _ _ ______________ ___ _ _ ieee eee 8 Tr InspectionLog _ ________ ____ ____ _ ___ 9 S5 33 NORG ee ee ee ee ee 9 zi Introduction Thank you for purchasing a Guardian Fall Protection Double Blow Blocker Self Retracting Lifeline SRL This manual must be read and understood in its entirety and used as part of an employee training program as required by OSHA or any applicable state agency This and any other included instructions must be made available to the user of the equipment
3. The user must understand how to safely and effectively use the SRL and all fall safety equipment used in combination with the SRL User Information A M a oe ON ae a9 aa ma va WY A M N WY Lr a ae Ne Date of first use Serial Trainer User Guardian Fall Protection www guardianfall com N ON oe Dy Ne gt a oe gt x lt go Nef LA oe M Ne I Ne Ne lt gt oe ed anaes 6305 S 231st St Kent WA 98032 Guardian Fall Protection GUARDIAN FALL PROTECTION PERFORMANCE SAFETY GEAR Applicable Safety Standards When used according to instruction specifications this product meets or exceeds all applicable OSHA 1926 Subpart M OSHA 1910 ANSI Z359 14 2012 and ANSI A10 32 2012 standards for fall protection Applicable standards and regulations depend on the type of work being done and also might include state regulations if applicable Consult regulatory agencies for more information on personal fall arrest systems and associated components Worker Classifications A caution Understand the following definitions of those who work near or who may be exposed to fall hazards Qualified Person A person with an accredited degree or certification and with extensive experience or sufficient professional standing who is considered proficient in planning and reviewing the conformity of fall protectio
4. e Incompatible D or irregular anean J miem ate which Md 2 lifeline NO increase risk 2 of roll out NO TI mp O GUARDIAN FALL PROTECTION Correct Anchorage Positioning This chart details allowable working zones required to reduce risk of swing falls and improper side loading ALWAYS adhere to information specified by chart Anchor Distance Working Distance Working Angle From Along Roof Edge From Leading Edge Y Either Direction X Perpendicular Key X Working Distance Along Roof Edge Y Distance From Leading Edge Total Working Angle Pe i For example if the anchorage connector is 6 feet from the leading edge Y the working distance X is 8 in each direction from the perpendicular which translates to a 53 working angle Components and Specifications Made from galvanized steel polyester and stainless steel OR aluminum components Double Blow Blocker Web SRL w High Strength Aluminum Snap Hooks Double Blow Blocker Web SRL w High Strength Aluminum Rebar Hooks Double Blow Blocker Web SRL w High Strength Steel Snap Hooks Double Blow Blocker Web SRL w High Strength Steel Rebar Hooks _ a Carabiner Connection Point a J Lifeline S aha S Connector rs SUPT show with Snap Hooks f Example Impact Lifeline Housi Indicator undeployed ACME UEG www guardianfall com N ON oe ve Da Ne a a oe x
5. rescue equipment in an easily accessible and clearly marked area Training of Authorized Persons to correctly erect disassemble inspect maintain store and use equipment must be provided by a Competent Person Training must include the ability to recognize fall hazards minimize the likelihood of fall hazards and the correct use of personal fall arrest systems Maintenance of equipment must be done according to manufacturer s instructions Equipment instructions must be retained for reference Prior to EACH use all equipment in a fall protection system must be inspected for any potential or existing deficiencies that may result in its failure or reduced functionality IMMEDIATELY remove equipment from service if any deficiencies are found www guardianfall com N ON OO a mM No a oe gt x lt ae Nees LA oe M Ne I Ne Ne a gt a oe ed O A a 6305 S 231st St Kent WA 98032 Guardian Fall Protection gt UARDI FALL PROTECTION PERFORMANCE SAFETY GEAR Equipment must be inspected by a Competent Person at least every six months SRLs must be inspected by a Competent Person at least monthly These inspections must be documented in equipment instruction manual and on equipment inspection grid label Equipment must be inspected for defects including but not limited to the absence of required labels or markings improper form fit function evidence of crack
6. IDE DO NOT REMOVE COVERS DO NOT REMOVE THIS LABEL USE Anchorage strength requirement 5000 Ibs 22kKN No free fall is allowed SRL must always be positioned at or above harness D ring Avoid lifeline contact with sharp edges For use by trained persons only Ensure connection to anchorage is secured properly before use May be used as a component of a PFAS in HLL applications Design installation and utilization of HLLs must be supervised by a Qualified Person sir imal Is jafsjojn o eee ee es fe PE ET ET TE tT tT TE TT TT PE ET ET ET tT tT ETT Tt ee Pe Pees www guardianfall com 800 466 6385 INSPECTION Before each use inspect device per user manual including locking function pull sharply to test retraction function lifeline function function and condition of connectors housing and fasteners legibility of labels and any evidence of defects damage or missing parts Inspection by a Competent Person required monthly Inspect impact indicator for signs of deployment If lifeline tag is fully exposed or if lifeline tag stitching is broken an impact has occurred and the unit must be removed from service If a fall has occurred remove the unit from service DO NOT USE IF INSPECTION REVEALS AN UNSAFE CONDITION Date of First Use Serial Mfg Date mo yr HS Alum Snap Hooks HS Alum Rebar Hooks 11002 11003 HS Steel Snap Hooks HS Steel Rebar Hooks 11004 11012 www guardianfall com N ON OO Dy
7. a oe ed oe ales 6305 S 231st St Kent WA 98032 Guardian Fall Protection gt GUARDIAN FALL PROTECTION PERFORMANCE SAFETY GEAR The analysis of the workplace must anticipate where workers will be performing their duties the routes they will take to reach their work and the potential and existing fall hazards they may be exposed to Fall protection equipment must be chosen by a Competent Person Selections must account for all potential hazardous workplace conditions All fall protection equipment should be purchased new and in an unused condition Fall protection systems must be selected and installed under the supervision of a Competent Person and used in a compliant manner Fall protection systems must be designed in a manner compliant with all federal state and safety regulations Unless explicitly stated otherwise the maximum allowable free fall distance for lanyards must not exceed 6 No free fall allowed for non LE SRLS SRLs must arrest falls within 54 Forces applied to anchors must be calculated by a Competent Person Harnesses and connectors selected must be compliant with manufacturer s instructions and must be of compatible size and configuration A pre planned rescue procedure in the case of a fall is required The rescue plan must be project specific The rescue plan must allow for employees to rescue themselves or provide an alternative means for their prompt rescue Store
8. a minimum 4 and allowing them to retract under light tension lifelines must retract completely Pull each lifeline sharply to test braking function brakes must engage Check impact indicator for signs of deployment Impact indicator is a Guardian Logo tag sewn to lifeline webbing If tag is fully visible or if any tag stitching is broken DO NOT USE IMMEDIATELY remove from service if SRL does not function properly of if exposed to forces of fall arrest Ensure that applicable work area is free of all damage including but not limited to debris rot rust decay cracking and hazardous materials Ensure that selected work area will support the application specific minimum loads set forth in this instruction manual Work area MUST be stable EVERY month a Competent Person other than the user must inspect SRLs Competent Person inspections MUST be recorded in inspection log in instruction manual and on equipment inspection grid label The Competent Person must sign their initials in the box corresponding to the month and year the inspection took place During inspection consider all applications and hazards SRLs have been subjected to Product Specific Applications Awarninc Use of equipment in unintended applications may result in serious injury or death Maximum 1 attachment per connection point Personal Fall Arrest Double Blow Blockers may be used in Personal Fall Arrest applications to support a MAXIMUM 1 Personal Fall Arres
9. ized by Guardian Contact Guardian for all maintenance and repair needs at 1 800 466 6385 If a SRL fails inspection in any way immediately remove it from service and contact Guardian to inquire about its return or repair Cleaning after use is important for maintaining the safety and longevity of SRLs Remove all dirt corrosives and contaminants from SRLs before and after each use If a SRL cannot be cleaned with plain water use mild soap and water then rinse and wipe dry NEVER clean SRLs with corrosive substances When not in use store equipment where it will not be affected by heat light excessive moisture chemicals or other degrading elements www guardianfall com N ON oe Dy Ne a oe gt x lt ae j LA oe M Ne I Ne Ne lt e oe SS ed ee 6305 S 231st St Kent WA 98032 Guardian Fall Protection gt UARDI FALL PROTECTION PERFORMANCE SAFETY GEAR Inspection KEEP INSTRUCTIONS AVAILABLE FOR REFERENCE Record date of first use Prior to EACH use inspect SRLs for deficiencies including but not limited to corrosion deformation pits burrs rough surfaces sharp edges cracking rust paint buildup excessive heating alteration broken stitching fraying bird caging and missing or illegible labels IMMEDIATELY remove SRL from service if defects or damage are found Prior to EACH use check retraction of each lifeline by pulling out
10. learance calculation ONLY Required distance 4 total from Swing Falls Prior to installation or use make o F considerations for eliminating or minimizing all Height of harness swing fall hazards Swing falls occur when the anchor ie is not directly above the location where a fall occurs 5 tatal Always work as close to in line with the anchor point as possible Swing falls significantly increase the likelihood AT of serious injury or death in the event of a fall a Compatibility When making connections with Double Blow Blockers eliminate all possibility of roll out Roll out occurs when interference between a hook and the attachment point causes the hook gate to unintentionally open and release All connections must be selected and deemed compatible with Double Blow Blocker by a Competent Person All connector gates must be self closing and self locking and withstand minimum loads of 3 600 Ibs See the following for examples of compatible incompatible connections N ON oe Dy Ne a oe gt x lt ae Nef LA oe M Ne I Ne Ne lt e oe ed A Connector each other NO amp Two connectors d Application that x closed and Aa Dr S locked to 00 X D ring OK lanyard NO lt Two or more g sahil a Connector directly ae to webbing NO rt connected to i m N ui LA to same places load ve D ring NO on gate NO
11. lt gaie LA oe M Ne i Ne Ne lt e a oe ed oe ales 6305 S 231st St Kent WA 98032 Guardian Fall Protection lt gt GUARDIAN FALL PROTECTION PERFORMANCE SAFETY GEAR Installation and Use Double Blow Blockers MUST NEVER be used in Leading Edge LE applications No free fall is allowed ALWAYS avoid lifeline contact with sharp or abrasive edges and surfaces In Fall Arrest applications anchorage connection point must always be at or above harness dorsal D ring 1 All components of the personal fall arrest system must be selected and deemed compatible with Double Blow Blocker by a Competent Person 2 Ensure structure to which SRL is to be attached and on which work is to be performed is free of all hazards including but not limited to debris rot rust sharp or abrasive edges and surfaces and hazardous materials 3 Double Blow Blockers are primarily intended for use in mobile applications Use a compatible carabiner to connect Double Blow Blocker Carabiner Connection Point to user harness dorsal D ring NEVER attach Double Blow Blocker snap hooks or rebar hooks to harness when used in this manner 4 Attach Double Blow Blocker snap hook or rebar hook to a compatible anchorage connector NEVER make connections to anchorages that will allow harness dorsal D ring to be positioned above anchor point If using SRL with rebar hook configuration rebar hooks must ONLY be con
12. n and rescue systems Competent Person A highly trained and experienced person who is ASSIGNED BY THE EMPLOYER to be responsible for all elements of a fall safety program including but not limited to its regulation management and application A person who is proficient in identifying existing and predictable fall hazards and who has the authority to stop work in order to eliminate hazards Authorized Person A person who is assigned by their employer to work around or be subject to potential or existing fall hazards It is the responsibility of a Qualified or Competent person to supervise the job site and ensure all applicable safety regulations are complied with Safety Information The failure to understand and comply with safety regulations may result in AWARNING serious injury or death The regulations included herein are not all inclusive are for reference only and are not intended to replace a Competent Person s judgement or knowledge of federal or state standards Do not alter equipment Do not misuse equipment Workplace conditions including but not limited to flame corrosive chemicals electrical shock sharp objects machinery abrasive substances weather conditions and uneven surfaces must be assessed by a Competent Person before fall protection equipment is selected www guardianfall com N ON oe Le Da Ne a a oe x lt w LA oe M Ne i Ne Ne lt e
13. nected to compatible structural rebar 5 Ensure 100 tie off will be maintained at all times ALWAYS attach disengaged snap hook or rebar hook to a compatible anchorage connector prior to unhooking engaged snap hook or rebar hook Double Blow Blockers configured with snap hooks may also be used in stationary applications with the Carabiner Connection Point attached with a compatible carabiner to an anchorage connector at or above the harness dorsal D ring The snap hook of one lifeline leg may then be attached to a harness D ring compatible with the application NEVER attach both lifeline legs to the harness NEVER attach rebar hooks to the harness at any time Double Blow Blocker for MAXIMUM 1 worker ONLY Labels GUARDIAN FALL PROTECTION Front GUARDIAN FALL PROTECTION PERFORMANCE SAFETY GEAR www guardianfall com 800 466 6385 OSHA 1926 502 1910 66 ANSI Z359 14 201e2 A10 32 2012 Made in India Webbing 6 Nylon 7 8 width Average locking speed 4 5 ft Sec Max arresting distance 54 in Average arresting force 900 Ibs Max capacity 130 310 Ibs Class B SRL Back A WARNING Manufacturer s instructions supplied with this product at time of shipment must be read prior to use Instructions must be followed for proper use maintenance and inspection Alterations or misuse of this product or failure to follow instructions may result in serious injury or death NOT USER REPAIRABLE POWERFUL SPRING INS
14. s sharp edges deformation corrosion excessive heating alteration excessive wear fraying knotting abrasion and absence of parts Equipment that fails inspection in any way must immediately be removed from use or repaired by an entity approved by the manufacturer No on site repair of equipment unless explicitly permitted by Guardian Fall Protection Equipment subjected to forces of fall arrest must immediately be removed from use Snap hooks carabiners and other connectors must be selected and applied in a compatible fashion All risk of disengagement must be eliminated All snap hooks and carabiners must be self locking and self closing and must never be connected to each other Age fitness and health conditions can seriously affect the worker should a fall occur Consult a doctor if there is any reason to doubt a user s ability to withstand and safely absorb fall arrest forces or perform set up of equipment Pregnant women and minors must not use this equipment Physical harm may still occur even if fall safety equipment functions correctly Sustained post fall Suspension may result in serious injury or death Use trauma relief straps to reduce the effects of suspension trauma Allowable individual worker weight limit including all equipment unless explicitly stated otherwise is 130 310 Ibs Maintenance Cleaning and Storage Repairs to SRLs can only be made by a Guardian Fall Protection representative or an entity author
15. t System Structure must withstand loads applied in the directions permitted by the system of at least 5 000 pounds No vertical free fall is allowed SRL must always be positioned at or below anchorage connection point Applicable D ring Dorsal Restraint Double Blow Blockers may be used in Restraint applications Restraint systems prevent workers from reaching the leading edge of a fall hazard Always account for fully deployed length of SRL Structure must withstand loads applied in the directions permitted by the system of at least 1 000 pounds No vertical free fall is permitted Restraint systems may only be used on surfaces with slopes up to 4 12 vertical horizontal Applicable D rings Dorsal Chest Side Shoulder For all applications worker weight capacity range including all clothing tools and equipment is 130 310 pounds or up to 420 pounds if used in combination with equipment explicitly certified for such use gt GUARDIAN FALL PROTECTION PERFORMANCE SAFETY GEAR g Limitations FALL CLEARANCE CALCULATION i Fall Clearance There must be sufficient clearance z below the anchorage connector to arrest a fall before O the user strikes the ground or an obstruction When calculating fall clearance account for a MINIMUM Eo 3 safety factor deceleration distance user height length of lanyard SRL and all other applicable factors Diagram shown is an example fall on c
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