File - Hawk Measurement Systems
Contents
1. AWRT series Sultan Acoustic Wave Remote Sonar Transducer AWRT Sonar Series Sultan Acoustic Wave Remote Sonar Transducer OSIRT Sonar Series Flange Cone and Accessory Selection in any combination 10 Wiring Configuration drawings Note All equipment in Zone 2 22 Hazardous area must have ATEX Cat 3 marking HAW_RD_WIR ATEX H1 A22_ jpg HAW_RD_WIR ATEX J1 A22_ jpg 05 Safety Instr v2 ATEX Cat3 GD A22_Sultan doc Page 5 of 7 Hawk Measurement Systems Pty Ltd www hawklevel com H1 Wiring for ATEX Category 3 GD Sultan 3 amp 4 wire Remote Amplifier in Safe Zone amp Remote T Note All equipment in Zone Equipment Label No HAW0927ATEX ATEX Rating Ex I3 GD External Environment Rating Safe Area AC DC Power 4 20mA Current Loop Isolated A Optional B PLC Comms Shield SULTAN ORCA or Panel Mount REMOTE AMPLIFIER Note 1 Wiring to conform to EN 61241 14 ransducer in Zone 22 Hazardous Area 22 Hazardous area must have ATEX Cat 3 GD marking Category 3 ZONE 22 HAZARDOUS AREA t Internal Vessel Rating Ex II 3 GD IP67 T85 C Ta 40 C to 75 C Black Shield SULTAN REMOTE TRANSDUCER Related Drawing No modifications permitted without the approval of the Engineering Manager DOC NO NOT TO SCALE ALL DIMENSIONS IN MM HAWK MEASUREMENT SYSTEMS 15 17 MAURICE COURT NUNAWADING VICTORIA AUSTRALIA 3131 COMPANY Dea OMT DATE 45 12. directly at the level measurement point usually at the top of a vessel and focused downwards to the product surface The Integral Transmitter includes a user interface keypad and display whereas the Smart Transducer is smaller in size and has no user interface except for the communication port 2 Equipment Identification The ATEX Category 3GD marking label is shown above If Hawk Sultan Acoustic Wave equipment is installed and mounted in Category 1 or 2 hazardous areas these User Manual Safety and Operating Instructions the general Ex installation regulations 05 Safety Instr v2 ATEX Cat3 GD A22_Sultan doc Page 1 of 7 Hawk Measurement Systems Pty Ltd www hawklevel com and the general installation regulations for electrical equipment must all be observed The installation of Ex instruments should only be made by trained personnel 3 Putting Into Service To put a Hawk Sultan Unit safely into service the following steps must be taken a To be compliant the equipment must be installed with suitable protection for the cable It must be protected in a suitable manner and terminated in an enclosure suitable for the environment such as a suitably certified EEx e junction box b Follow the instructions in Typical Installations and Installation Guide c Remote Electronics enclosure conduit entry locations for AWR series models are shown in Dimensions Remote Enclosure Remove the terminal cover by loosening the two captive scr
3. 2 2011 CHECKED DATE 19122011 NE 2022011 REF TITLE Wiring for ATEX Category 3 GD Sultan 3 amp 4 wire Remote Amplifier in Safe Zone amp Remote Transducer in Zone 22 Hazardous Area THIS DRAWING AND THE CONTENTS THEREOF ARE THE PROPRIETARY PROPERTY OF HAWK MEASUREMENT SYSTEMS REPRODUCTION OR REVISION SHEET USE OF THIS INFORMATION WITHOUT PRIOR WRITTEN AUTHORISATION FROM HAWK 1 1 MEASUREMENT IS PROHIBITED A4 HAW_RD_WIR ATEX H1 A22 05 Safety Instr v2 ATEX Cat3 GD A22_Sultan doc Page 6 of 7 Hawk Measurement Systems Pty Ltd www hawklevel com J1 Wiring for ATEX Category 3 GD Sultan Integral Transducer in Zone 22 Hazardous Area Note All equipment in Zone 22 Hazardous area must have ATEX Cat 3 GD marking Equipment Label No HAW0927ATEX ATEX Rating x i13 Go External Environment Rating Safe Area External Environment Rating Category 3 Zone 2 22 or Safe Area Note1 Wiring to conform to EN 61241 14 Related Drawing No modifications permitted without the approval of the Engineering Manager DOC NO NOT TO SCALE ALL DIMENSIONS IN MM COMPANY HAWK MEASUREMENT SYSTEMS 15 17 MAURICE COURT NUNAWADING VICTORIA AUSTRALIA 3131 MY DATE 45 12 2011 REF THIS DRAWING AND THE CONTENTS THEREOF ARE THE PROPRIETARY PROPERTY OF HAWK MEASUREMENT SYSTEMS REPRODUCTION OR USE OF THIS INFORMATION WITHOUT PRIOR WRITTEN AUTHORISATION F
4. A higher level of performance Safety instructions x CE HAWK SULTAN SERIES Smart Universal Level Transmitter And Network A22 ATEX Category 3 GD Equipment types CE 113 Gp T85 C AWRT series Remote Transducer IP67 AWRD series Dual Remote Electronics Tm 40 C to 75 C AWR series Remote Electronics _ HAWO927ATEX AWI series Integral Transmitter I IAWR AWST series Smart Transducer AWRT Sonar series Remote Transducer OSIRT Sonar series Remote Transducer 1 General This document provides instructions for the installation of equipment for Category 3 hazardous gas and dust locations ATEX Categories are relevant in all parts of the European Community Device Category 3D is similar to Zone 22 The Hawk Sultan Series Acoustic Wave equipment uses high frequency acoustic waves to measure the distance from the sensor face to the material product surface The equipment is available as an Integral Transmitter or as a Remote system with various levels of Ex rating The Remote Sultan system is one where an AWRT series Sultan Acoustic Wave Remote Transducer is mounted at the level measurement point and an AWR series Sultan Remote Electronics unit is installed some distance away in a more convenient location The AWI series Sultan Acoustic Wave Integral Transmitter models as well as the AWST series Sultan Smart Transducer models consist of a transducer and an electronic control amplifier in a single housing They are mounted
5. R234 It is not possible to reconfigure a Sultan 2 model eg AWI2 or AWR2 as a Sultan 234 model Only Sultan 234 models can be reconfigured to operate as Sultan 2 models and this modification is reversible b Disconnect the power to the Sultan 234 Unit c Todo the modification follow the instructions in Wiring Change Sultan 234 lt gt Sultan 2 d Modify the wiring to suit the new output configuration as shown in Wiring Diagrams 6 Installation and Wiring Carefully follow Typical Installations Installation Guide and Wiring Diagram sections Follow all points listed in Putting Into Service above Wiring should be in accordance with relevant installation standards for hazardous area equipment eg EN 61241 14 or other local codes of practice 7 Adjustment a Sultan Integral AWI series models To access the user controls loosen the single captive screw sufficiently to release the lid The lid can then be raised to one of two positions 1 vertical 2 swung right back hinge unlocks to gain access to the cable wiring located under the interior hinged cover flap To close the lid ensure that the double hinge at the top of the enclosure is locked into place before re tightening the lid fastening screw 05 Safety Instr v2 ATEX Cat3 GD A22_Sultan doc Page 3 of 7 Hawk Measurement Systems Pty Ltd www hawklevel com b Sultan Remote Electronics AWR series models To access the user controls un
6. ROM HAWK MEASUREMENT IS PROHIBITED REVISION SHEET 1 1 HAW_RD_WIR ATEX J1 A22 05 Safety Instr v2 ATEX Cat3 GD A22_Sultan doc Page 7 of 7 Hawk Measurement Systems Pty Ltd www hawklevel com
7. ews Use a flat blade screwdriver and a slight tap to remove the selected conduit entry openings in the front of the enclosure Follow the installation instructions in the Installation Guide and Wiring Diagram sections Be careful to seal any unused cable glands When wiring is complete ensure the cable glands are securely sealed against the enclosure and the cable then seal the terminal cover by tightening the two screws d Integral Transmitter AWI series models have cable glands located at the rear of the housing which face downward to protect against moisture ingress Ensure that cable glands are securely tightened to adequately seal the cable Be careful to seal any unused cable glands The Smart Transducer model AWST has one cable entry point e Correct wiring Follow the instructions in the Wiring Diagram sections Wiring should be in accordance with relevant installation standards for hazardous area equipment or other local codes of practice f Safe temperature Temperature must not exceed the operating range of the Sultan unit In particular Ex rated equipment must not exceed the temperature limits shown on the marking label g Safe power supply Power supply values must be according to the Specifications h It is advised to provide a cover for the unit to prevent damage that could happen due to environmental conditions 1 Do not put into service where there is a possibility of contact with acetic acid 4 Use The instructions
8. for safe use of the Sultan Unit is as follows a The Sultan equipment must put into service safely see Putting Into Service above b This User Manual must be read and understood by any person involved with the unit c Environment and installation conditions should be checked regularly 05 Safety Instr v2 ATEX Cat3 GD A22_Sultan doc Page 2 of 7 Hawk Measurement Systems Pty Ltd www hawklevel com d When opening the cover of the any Sultan unit prevent dust liquids or chemical substances from getting inside the unit Do not leave any cover open in rain or snow conditions e The LCD display is visible through the clear lid of the AWR series Sultan Remote Electronics enclosure To view the LCD display on the AWI series Sultan Integral Transmitter open the visor by lifting up the front edge with a finger Close and click into place again after viewing so that the display is protected from environmental effects f Before making any wiring or hardware configuration changes it is important to disconnect power from the equipment 5 Assembling and dismantling The only assembly that may be required by the user is to reconfigure a Sultan 234 unit 2 3 4 wire operation to that of a Sultan 2 unit 2 wire operation This flexibility is unique to Sultan equipment To safely reconfigure a Sultan 234 model to that of a Sultan 2 model a Make sure that the original unit is a Sultan 234 model eg AWI234 or AW
9. lock the clear cover using the lever on the right hand side of the clear lid Press this lever in the direction of the arrow towards the lid to release the catch The lid can then be swung open to gain access to the user control push buttons Close the lid when finished To lock the lid press on the lower part of the lever which moves the arrow symbol in reverse slightly away from the lid locking the lid closed c Change of output configuration The only other hardware adjustment that may be desired by the user is converting from the Sultan 234 output configuration to the Sultan 2 output configuration Refer to Assembling and Dismantling above d Software Adjustment For software adjustment of Sultan unit parameter adjustment and data entry refer to instructions in Entering Data and all of the Setup sections If GosHawk II software is to be used for parameter adjustment and data entering from a lap top computer read and fully understand the information in the GosHawk IT Manual either supplied with the equipment or downloaded free from the Hawk web site htto www hawklevel com The AWST series models with no buttons can only be adjusted in this way 8 Application Conditions a Voltage Supply Must be according to the voltage supplies given in Specifications b Temperature Must not exceed the operating temperature range stated in Putting Into Service above To prevent inaccuracies due to extremes in temperature a
10. nd the effect of long term UV exposure it is recommended that transducers constructed with grey beige polypropylene housing material be protected from direct sunlight This does not apply to the blue green and dark grey plastic enclosure parts These parts have better UV stability c Cable Connection Cables must only be replaced by the same cable type If extending the cable it must be protected in a junction box and terminated in an enclosure suitable for the environment Refer to Wiring Diagrams Transducer d Earthing Hawk Sultan Acoustic Wave equipment must be earthed to ensure that shielded cabling is effective e Electrostatic Discharge Hawk Sultan Acoustic Wave equipment is safe to use in Category 3 hazardous gas and dust locations It is recommended not to rub the surface with a dry cloth 05 Safety Instr v2 ATEX Cat3 GD A22_Sultan doc Page 4 of 7 Hawk Measurement Systems Pty Ltd www hawklevel com f Industrial Conditions This equipment is designed for use in normal industrial conditions relating to humidity vibration etc If the user intends to operate the equipment in more severe environmental conditions the manufacturer or local distributor should be consulted for advice 9 List of equipment types Sultan Acoustic Wave Remote Electronics AWR series Sultan Acoustic Wave Integral Transmitter AWI series Sultan Acoustic Wave Smart Transducer AWST series Sultan Acoustic Wave Remote Transducer
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