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FINAL-2 710-08733-00A ASAB User Manual EN

1. 08724 A L1 Control voltage model dependent 2 Remote controlinputs 3 Motor thermistor input 4 Relay outputs NOTE Different models require control voltage to different terminals 12 110 120VAC A5 A6 e 12 220 240 VAC A4 A6 e 14Q4VACNDC Ap Ap NOTE ASAB 0255C current transformers are located on the output Bypass terminals are labelled T1B T2B and T3B ASAB 13 59 4 1 1 4 1 2 CARRARO GROUP Z SANTERNO Power Circuits Motor Connection ASAB soft starters can be connected to the motor in line or inside delta also called three wire and six wire connection The ASAB will automatically detect the motor connection and perform the necessary calculations internally so itis only necessary to program the motor full load current parameter 1A NOTE For personnel safety the power terminals on models up to ASAB 0105B are protected by snap off tabs When using large cables it may be necessary to break off these tabs Models which are internally bypassed do not require an external bypass contactor In line installation internally bypassed Se Vu Law n LK a 312 PE Lom M E A p 513 DPA 1 ners KO 5 13 a E KM1 Main contactor optional Semiconducto
2. 4 4 va M wan AC ek D 2 04483 C Semiconductor fuses optional CAUTION When connecting the ASAB in inside delta configuration always install a main contactor or shunt trip circuit breaker 16 59 ASAB 42 43 44 45 46 Z SANTERNO CARRARO GROUP Bypass Contactor ASAB soft starters with model numbers ASAB 0023B ASAB 0220B are internally bypassed and do not require an external bypass contactor ASAB soft starters with model numbers ASAB 0255C ASAB 1600C are not internally bypassed and may be installed with an external bypass contactor Selecta contactor with an AC1 rating greater than or equal to the full load current rating of the connected motor Main Contactor A main contactor must be installed if the ASAB is connected to the motor in inside delta format and is optional for in line connection Select a contactor with an AC3 rating greater than or equal to the full load current rating of the connected motor Circuit Breaker A shunt trip circuit breaker may be used instead of a main contactor to isolate the motor circuit in the event of a soft starter trip The shunt trip mechanism must be powered from the supply side of the circuit breaker or from a separate control supply Power Factor Correction If power factor correction is used a dedicated contactor should be used to switch in the capacitors CAUTION Power factor c
3. InputA Stop Reset o o o o 08728 A Starter Status LEDs Ready The motor is stopped and the starter is ready to start The motor is stopped and the starter is waiting for the Restart Delay parameter 5A or Motor Temperature Check parameter 4 The motor is in run state receiving full voltage The motor is starting or stopping Th local Thestarteris in Local control mode 1 The status screens are active Pe a The graph screens are active The logs menu is open 1 f the starter is in Remote control mode the Local LED will be off fall LEDs are off the starter is not receiving control voltage 5 1 2 Displays The keypad displays a wide range of performance information about the soft starter The bottom half of the screen shows real time information on current or motor power as selected in parameter 10 Use the STATUS button or A W buttons to select the information shown on the top half of the screen e Starter status e Motor temperature e Current e Motor power e Voltage e Laststart information e Date andtime NOTE Screens shown here are with the default settings ASAB 2159 5 1 3 Z SANTERNO CARRARO GROUP Starter Status The starter status screen shows details of the starter s operating status motor temperature and motor power READY Hi Bees pig EIE Programmable screen The ASAB s user programmable screen can be configured to show the most import
4. 46 1 2 EVENT RE 46 1 3 46 Application Cl OT 8 1 Installation with Main Contactor ANNE 8 2 Installation with Bypass Contactor 8 3 Emergency Run Operation 8 4 Auxiliary Trip Circuit 8 5 Soft Braking 8 6 Two Speed ete E es bed ea e a ERE DER SD HE 5 lk BEEN 53 SANTERNO CARRARO GROUP 9 1 leen 53 9 2 THD Message l a a ma paya 53 9 3 G meral 55 TE 57 10 1 57 10 2 Finger dE 57 10 3 PC nus 57 Bus Bar Adjustment Procedure sir a ii i i E 46 58 2 59 ASAB Z SANTERNO CARRARO GROUP Caution Statements This symbol is used throughout this manual to draw attention to topics of special importance to the installation and operation of ASAB soft starters Caution Statements cannot cover every potential cause of equipment damage but can highlight common causes of damage It is the installer s responsibility to read and understand all instructions in this manual prior to installing operating or maintaining the soft starter to follow good electrical practice including applying appropriate personal protective equipment and to seek advice before operating this equipment in a manner other than as descri
5. ASAB 1410C 1410 1355 1187 1023 A ASAB 1600C 1600 A 1600 A 1433 A 1227 A Inside delta connection 40 lt 1000 metres 40 lt 1000 metres 40 lt 1000 metres 40 lt 1000 metres Minimum and Maximum Current Settings The ASAB s minimum and maximum full load current settings depend on the model Inside delta connection Pp Minimum Maximum Minimum Maximum 6 59 ASAB SANTERNO CARRARO GROUP Dimensions and Weights ASAB 0023B ASAB 0043B ASAB 0053B ASAB 0076B ASAB 0097B ASAB 0100B ASAB 0105B ASAB 0145B ASAB 0170B 438 380 275 248 ASAB 0200B 17 2 15 0 10 8 9 8 ASAB 0220B ASAB 0380C ASAB 0430C ASAB 0620C 689 522 430 320 301 ASAB 0650C 27 1 20 5 16 9 12 6 11 9 ASAB 0790C ASAB 0930C 856 721 585 500 363 120 337 28 6 23 0 19 7 14 3 264 6 NOTE For ASAB 0145B 1600 dimensions A and C are the unit footprint Bus bars are not included as this dimension will vary with bus bar configuration ASAB 7 59 SANTERNO CARRARO GROUP Specifications Supply Mains voltage L1 L2 L3 ASAD 00079 200 VAC 525 VAC 10 AS AB xxxx 7 380 600 VAC 10 in line or inside delta connection ASAB Xxxx 7 380 VAC 690 VAC 10 earthed star supply system only Control voltage A4 A5 A6 110 120 VAC o
6. 20 10 1 Stop time parameter 21 Voltage ful voltage 04749 B 5 4 3 Adaptive Control for Stopping In an adaptive control soft stop the ASAB controls the current in order to stop the motor within a specified time and using a selected deceleration profile AAC Adaptive Deceleration Control can be useful in extending the stopping time of low inertia loads NOTE Adaptive control does not actively slow the motor down and will not stop the motor faster than a coast to stop To shorten the stopping time of high inertia loads use brake Every application has a particular stopping profile based on characteristics of the load and the motor AAC Adaptive Deceleration Control offers three different stopping profiles Choose the adaptive control profile that best matches your application requirements Adaptive Deceleration Control To use AAC Adaptive Deceleration Control to control stopping performance 1 Select Adaptive Control from the Stop Mode menu parameter 2H 2 Setthe desired Stop Time parameter 21 3 Select the required Adaptive Stop Profile parameter 2K 100 90 4 80 4 70 4 60 4 50 4 40 4 30 4 20 4 10 4 0 gt 1 AAC Adaptive Control stop profile parameter 2K 1 Early deceleration 2 Constant deceleration 3 Late deceleration 4 Stop time parameter 21 Speed 04835 C Time NOTE Pump stopping The hydraulic characteristics of pump systems vary
7. 10E User Screen Bottom Right Blank 10F Graph Timebase 10 Seconds 10G Graph Maximum Adjustment 400 10H Graph Minimum Adjustment 0 101 Mains Reference Voltage 400 V 10 Display A or kW Current 15 Restricted 15A Access Code 0000 15B Adjustment Lock Read amp Write 15C Emergency Run Disable 15D Current Calibration 100 32 59 ASAB 6 4 6 4 1 6 4 2 5 SANTERNO CARRARO GROUP 15E Shorted SCR Action 3 P hase Control Only 15F Torque 50 15G Brake Torque 20 15H Brake Time 00 01 mm ss 151 Brake Torque 2 2096 15 Brake Time 2 00 01 mm ss 16 Trip Actions 16A Motor Overload Trip Starter 16B Current Imbalance Trip Starter 16C Undercurrent Trip Starter 16D Instantaneous Overcurrent Trip Starter 16E InputA Trip Trip Starter l6F Frequency Trip Starter 16G Motor Thermistor Trip Starter 16H Excess Start Time Trip Starter 161 Starter Communication Trip Starter 16 Heatsink Overtemperature Trip Starter 16K Battery Clock Trip Starter 16L Network Communication Trip Starter Parameter Descriptions 1 Motor Details 1A Motor FLC Range Model dependent Description Matches the starter to the connected motor s full load current Setto the full load current FLC rating shown on the motor nameplate 1B Locked Rotor Time Range 0 01 2 00 minutes seconds Default 10 seconds Description Sets the maximum length of time the motor
8. 15P0078B1 ASAB ADVANCED SOFT STARTER INSTALLATION AND PROGRAMMING INSTRUCTIONS Issued on 01 03 10 R 00 English This manual is integrant and essential to the product Carefully read the instructions contained herein as they provide important hints for use and maintenance safety This device is to be used only for the purposes it has been designed to Other uses should be considered improper and dangerous The manufacturer is not responsible for possible damages caused by improper erroneous and irrational uses Elettronica Santerno is responsible for the device in its original setting Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of Elettronica Santerno Elettronica Santerno assumes no responsibility for the consequences resulting from the use of non original spare parts Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected corrections will be included in new releases of the manual Elettronica Santerno is responsible for the information contained in the original version of the Italian manual The information contained herein is the property of Elettronica Santerno and cannot be reproduced Elettronica Santerno enforces its rights on the drawings and catalogues according to the law SANTERNO CARRARO GROUP Elettronica S
9. Open the Extended Menu Select Restricted Enter the Access Code Select parameter 15B Adjustment Lock Select and store Head Only Uu FWY n a user attempts to change a parameter value when the adjustment lock is active an error message is displayed ACCESS DENIED ADI LOCE IS Access Code Critical parameters parameter group 15 and higher are protected by a four digit security access code preventing unauthorised users from viewing or modifying parameter settings When a user attempts to enter a restricted parameter group the keypad prompts for an access code The access code is requested once for the programming session and authorisation continues until the user closes the menu To enter the access code use the EXIT and MENU ENTER buttons to select a digit and the A W buttons to change the value When all four digits match your access code press MENU ENTER The keypad will display an acknowledgement message before continuing ENTER ACCESS CODE HHHH MENU ENTER ACCESS ALLOWED SUPERVISOR To change the access code use parameter 15A The default access code is 0000 44 59 ASAB 6 7 6 7 1 6 7 2 6 7 3 Z SANTERNO CARRARO GROUP Setup Tools Setup Tools includes maintenance options to configure the ASAB s date and time reset the thermal models or load a standard parameter set To access the Setup Tools open the Programming Menu then select Setup Tools S
10. 6 5 Ferraz Fuses European Style PSC 690 440 VAC 575 VAC lt 690 VAC 6 9URD30D11A0050 6 9URD30D11A0050 6 9URD30D11A0050 6 909 03001140125 6 909 03001140125 6 909 03001140160 6 909 03001140200 6 9URD30D11A0200 6 9URD30D11A0200 6 9URD30D11A0315 6 9URD30D11A0315 6 9URD31D11A0450 6 9URD31D11A0450 6 9URD31D11A0450 6 9URD33D1140700 6 909 03301140700 6 909 03301141000 6 9URD33D11A1000 6 9URD33D11A1000 6 9URD33D11A1000 6 6URD33D11A1400 6 6URD33D11A1400 66URD33D1lAM00 1200 4500000 6 9URD233PLAF2200 6 9URD233PLAF2200 ASAB 1600C_ 1250000 GURD233PLAF2800 6URD233PLAF2800 4 6 6 Ferraz Fuses AJ T Supply Voltage Supply Voltage Supply Voltage Le 440 VAC lt 575 VAC lt 690 VAC ASAB 0023B 1150 25 25 ASAB 0043B 8000 AJ T50 AJT50 AS AB 0053B 15000 AJT60 AJT60 ASAB 0076B 15000 AJT80 AJT80 ASAB 0097B 512000 T100 ASAB 0100B 80000 T100 ASAB 0105B 125000 T125 ASAB 0170B 320000 T175 Not suitable 1150 7150 175 1200 1200 1300 1450 AJT450 A48Q800 A48Q800 A48Q 1200 A48Q1200 A4BT1100 A4BQ1600 A4BQ1600 ASAB 1410C 6480000 A4BQ2000 4 02000 ASAB 1600C 12500000 A4BQ2500 A4BT1800 A4BQ2500 A4BT1800 47 Earth Terminals Earth terminals are located at the back of the soft starter e ASAB 0023B ASAB 0105B have one terminal on the input side ASAB 0145B ASAB 1600C have two terminals one on the input side and one on t
11. PCB mountrelays Consultthe contactor manufacturer supplier to confirm suitability Motor Thermistors Motor thermistors can be connected directly to the ASAB The soft starter will trip when the resistance of the thermistor circuit exceeds approximately 3 6 64 No motor thermistors 65 Thermistor input Motor thermistors 64 65 NOTE If no motor thermistors are connected to the ASAB thermistor input terminals 64 65 must be open If 64 65 are shorted the ASAB will trip The thermistor circuit should be run in screened cable and must be electrically isolated from earth and all other power and control circuits ASAB 1159 3 6 CARRARO GROUP Z SANTERNO Power Terminations Use only copper stranded or solid conductors rated for 75 C NOTE Some units use aluminium bus bars When connecting power terminations we recommend cleaning the surface contact area thoroughly using an emery or stainless steel brush and using an appropriate jointing compound to prevent corrosion ASAB 0023B ASAB 0105B ASAB 0145B ASAB 0170B ASAB 0220B 8 5 Nm 6 3 ft lb 8 5 Nm 6 3 ft lb Power L1 T1 L2 T2 L3 T3 Cable sizes i eg Aa Et lt ET lt mm AWG E GIS E g 6 50 10 1 0 8 A mm inch gt J8 Torx Torque 19mm 6mm 19 mm 6 mm 320x480
12. Semiconductor fuses optional CAUTION When connecting the ASAB in inside delta configuration always install a main contactor or shunt trip circuit breaker ASAB 15 59 CARRARO GROUP Z SANTERNO 4 1 5 Inside delta installation externally bypassed Non bypassed models have dedicated bypass terminals which allow the ASAB to continue providing protection and monitoring functions even when bypassed via an external bypass contactor The bypass relay must be connected to the bypass terminals and controlled by a programmable output configured to R un refer to parameter 7A 71 p KM1 Fi 1 1 2 T1 U1 1 U2 4 us Y 513 L3B W1 3 W2 6 512 p ECHTEN M Wes Get au E 1 x 5 2 8 Bypass contactor Semiconductor fuses optional NOTE The bypass terminals on ASAB 0255C T1B T2B The bypass terminals on ASAB 0380C 1600 are L1B L2B L3B The fuses can be installed on the input side if required When connecting the ASAB in inside delta configuration always install a main contactor or shunt trip circuit breaker 4 1 6 Inside delta installation non bypassed KM1 F1 1 L1 2 1 Ui t 02 4 3 L2 W1 3 W2 6 5 L3 6 T3
13. configured with two separate sets of motor data To use the secondary motor data parameter 6D must be set to Motor Set Select and 53 55 must be closed when a start command is given The ASAB checks which motor data to use ata start and will use that motor data for the entire start stop cycle Input A can be used to trip the soft starter When parameter 6D is set to Input Trip N O a closed circuit across 53 55 trips the soft starter When parameter 6D is set to Input Trip N C an open circuit across 53 55 trips the soft starter Input A can be used to select between local and remote control instead of using the LOCAL REMOTE button on the keypad When the input is open the starter is in local mode and can be controlled via the keypad When the input is closed the starter is in remote mode The START and LOCAL REMOTE buttons are disabled and the soft starter will ignore any Local Remote select command from the serial communications network To use Input A to select between local and remote control parameter 6A must be set to LCL RMT Anytime or LCL RMT when Off In emergency run the soft starter continues to run until stopped ignoring all trips and warnings refer to parameter 15C for details Closing the circuit across 53 55 activates emergency run Opening the circuit ends emergency run and the ASAB stops the motor The ASAB can be commanded to emergency stop the motor ignoring the Soft stop mode set in parameter 2H When the c
14. considerably This variation means the ideal deceleration profile and stop time will vary from application to application The table provides guidelines on selecting between AAC Adaptive Control deceleration profiles but we recommend testing the three profiles to identify the best profile for the application Adaptive Stop Profile Application Late Deceleration High head systems where even a small decrease in motor pump speed results in a rapid transition between forward flow and reverse flow Constant Deceleration Low to medium head high flow applications where the fluid has high momentum Early Deceleration Open pump systems where fluid must drain back through the pump without driving the pump in reverse The first AAC Adaptive Deceleration Control stop will be a normal soft stop This allows the ASAB to learn the characteristics of the connected motor This motor data is used by the ASAB during subsequent Adaptive Control stops 26 59 ASAB 5 4 4 Z SANTERNO CARRARO GROUP NOTE Adaptive Control will control the load according to the programmed profile Stopping current will vary according to the selected deceleration profile and stop time If replacing a motor connected to an ASAB programmed for AAC Adaptive Control starting or stopping or if the starter has been tested on a different motor prior to actual installation the starter will need to learn the characteristics of the new motor The ASAB will automatically re lea
15. models ASAB 0380C ASAB 1600C can be adjusted for top or bottom input and output as required NOTE Many electronic components are sensitive to static electricity Voltages so low that they cannot be felt seen or heard can reduce the life affect performance or completely destroy sensitive electronic components When performing service proper ESD equipment should be used to prevent possible damage from occurring All units are manufactured with input and output bus bars at the bottom of the unit as standard The input and or output bus bars can be moved to the top of the unit if required 7 1 Remove all wiring and links from the soft starter before dismantling the unit 2 Remove the unit cover 4 screws 3 Remove the keypad faceplate then gently remove the keypad 2 screws 4 Remove the control terminal plugs 5 Gently fold the main plastic away from the starter 12 screws 6 Unplug the keypad loom from CON 1 see note 7 Label each SCR firing loom with the number of the corresponding terminal on the backplane PCB then unplug the looms 8 Unplug the thermistor fan and current transformer wires from the model board 9 Remove the plastic tray from the starter four screws NOTE Remove the main plastic slowly to avoid damaging the keypad wiring loom which runs between the main plastic and the backplane PCB 10 Unscrew and remove the magnetic bypass plates models ASAB 0620C to ASAB 1600C only 11 Remove t
16. starter Contact your local distributor Related parameters 161 The thermistor input has been enabled and e resistance at the input has fallen below 20 the cold resistance of most thermistors will be over this value or e short circuit has occurred Check and resolve this condition Related parameters None The ASAB is internally bypassed and has drawn high current during running The 10A protection curve trip has been reached or the motor current has risen to 600 of the motor FLC setting Related parameters None The motor has experienced a sharp drop in current caused by loss ofload Causes can include broken components shafts belts or couplings or a pump running dry Related parameters 4C 5C 16C The selected function is not available eg jog is not supported in inside delta configuration Related parameters None 54 59 ASAB 9 3 Z SANTERNO CARRARO GROUP General Faults This table describes situations where the soft starter does not operate as expected but does not trip or give a warning Soft starter does not respond to e Ifthe soft starter does not respond to the START or RESET button on the keypad commands The soft starter may be in Remote control mode When the soft starter is in Remote control mode the Remote LED on the keypad is active Press the LOCAL REMOTE button once to change to Local control refer to parameter 6A Local R emote for details If the soft starter doe
17. stop mode 21 Stop Time Range 0 00 4 00 minutes seconds Default 0 seconds Description Sets the time for soft stopping the motor using timed voltage ramp or Adaptive Control AAC If a main contactor is installed the contactor must remain closed until the end of the stop time Use a programmable output configured to Run to control the main contactor Sets the total stopping time when using brake 2 Adaptv Start Profile Options Early Acceleration Constant Acceleration Default Late Acceleration Description Selects which profile the ASAB will use for an AAC Adaptive Acceleration Control soft start 34 59 ASAB CARRARO GROUP Z SANTERNO 2K Adaptv Stop Profile Options Early Deceleration Constant Deceleration Default Late Deceleration Description Selects which profile the ASAB will use for an AAC Adaptive Deceleration Control soft stop 2L Adaptv Control Gain Range 1 200 Default 75 Description Adjusts the performance of AAC Adaptive Control This setting affects both starting and stopping control NOTE A We recommend leaving the gain setting at the default level unless performance is not satisfactory If the motor accelerates or decelerates too quickly at the end of a start or stop increase the gain setting by 5 10 If the motor speed fluctuates during starting or stopping decrease the gain setting slightly 3 Secondary Start Stop Refer to the Primary Start Stop parameters for parameter
18. the date and time the trip happened Trip 1 is the most recent and trip 8 is the oldest stored trip To open the Trip Log 1 Open the Logs Menu 2 Scroll to Trip Log and press MENU ENTER 3 Use the A and W buttons to select a trip to view and press MENU ENTER to display details To close the log and return to the main display press EXIT repeatedly Event Log The Event Log stores time stamped details of the starter s 99 most recent events actions warnings and trips including the date and time of the event Event 1 is the most recent and event 99 is the oldest stored event To open the Event Log 1 Open the Logs Menu 2 Scroll to Event Log and press MENU ENTER 3 Use the and W buttons to select an event to view and press MENU ENTER to display details To close the log and return to the main display press EXIT repeatedly Performance Counters The performance counters store statistics on the starter s operation e Hours run lifetime and since counter last reset e Number of starts lifetime and since counter last reset e Motor kWh lifetime and since counter last reset e Number of times the thermal model has been reset To view the counters 1 Open the Logs Menu 2 Scroll to counters and press MENU ENTER 3 Usethe A and W buttons to scroll through the counters Press MENU ENTER to view details 4 To reset a counter press MENU ENTER then use the A and W buttons to select Reset Do Not Reset Press MENU ENTER to co
19. to allow alignment of the load or to assist servicing The motor can be jogged in either forward or reverse direction The maximum available torque for jog is approximately 50 75 of motor full load torque FLT depending on the motor Available og torque in reverse is approximately 50 75 of the jog torque in forward direction To set the jog torque level use parameter 15F NOTE A Setting parameter 15F above 50 may cause increased shaft vibration 1 og Forward 8 2 J og Reverse 3 Normal Operation 8 8 T T T 05723 6 20961 30 a 40961 50 Time To activate jog operation use a programmable input parameter 6D If any other command is received when jogging the starter will stop and awaita new command NOTE is only available for the primary motor Soft start and soft stop are not available during jog operation CAUTION Slow speed running is not intended for continuous operation due to reduced motor cooling og changes the motor s heating profile and reduces the accuracy of the motor thermal model Do not rely on motor overload protection to protect the motor during jog operation Inside Delta Operation Adaptive Control J og Brake and PowerThrough functions are not supported with inside delta six wire operation If these functions are programmed when the starter is connected inside delta the behaviour is as given below Adaptive Control Start The starter performs a constant c
20. torque the ASAB will use to slow the motor 15H Brake Time Range 1 30 seconds Default 1 second Description Sets the duration for DC injection during a braking stop NOTE Parameter 15H is used in conjunction with parameter 21 Refer to Brake on page 27 for details 151 Brake Torque 2 Range 20 10096 Default 20 Description Sets the amount of brake torque the ASAB will use to slow the motor 15 Brake Time 2 Range 1 30 seconds Default 1 second Description Sets the duration for DC injection during a braking stop ASAB 43 59 6 4 12 6 5 6 6 CARRARO GROUP Z SANTERNO 16 Trip Actions CAUTION Defeating the protection may compromise the starter and motor and should only be done in the case of emergency 16A 16L Trip Actions Options Trip Starter Default Warn and Log Log Only Description Selects the soft starter s response to each protection e 16 Motor Overload e 16B Current Imbalance e 16 Undercurrent e 16D Instantaneous Overcurrent e 16 Input A Trip e l6F Frequency e 16G Motor Thermistor e 16 Excess Start Time e 161 Starter Communication e 16 Heatsink Overtemperature e 16 Battery Clock e 16L Network Communication Adjustment Lock You can lock the Programming Menu to prevent users from altering parameter settings The adjustment lock can be turned on and off using parameter 15B To lock the programming menu Open the Programming Menu
21. voltage low current operation gold flash or similar EX wore conta gt 5 E Trenie conta Fourie control mE Ae is p s ag 8 Se 58 d 58 Ge 58 57 57 57 CG e 08721 CAUTION Do not apply voltage to the control input terminals These are active 24 VDC inputs and must be controlled with potential free contacts Cables to the control inputs must be segregated from mains voltage and motor cabling Relay Outputs The ASAB has three programmable relay outputs Operation of the programmable outputs is determined by the settings of parameters 7A 7I e lfassigned to Main Contactor the output activates as soon as the soft starter receives a start command and remains active while the soft starter is controlling the motor until the motor starts a coast to stop or until the end of a soft stop e lfassigned to Run the output activates when the soft start is complete when the starting current falls below 120 of the programmed motor full load current and remains closed until the beginning of a stop either soft stop or coast to stop e lfassigned to a trip function the output activates when a trip occurs e lfassigned to a flag the output activates when the specified flag is active parameters 7 7L CAUTION Some electronic contactor coils are not suitable for direct switching with
22. 0 20 mm ss 2H Stop Mode Coastto Stop 2 Stop Time 00 00 mm ss 4 Protection Levels 4B Phase Sequence Any sequence Undercurrent 20 FLC 4D Instantaneous Overcurrent 400 FLC Input A Trip Always Active 5 Protection Delays 5C Undercurrent Delay 00 05 mm ss 5D Instantaneous Overcurrent Delay 00 00 mm ss 5E Input A Trip Delay 00 00 mm ss 5F Input A Initial Delay 00 00mm ss 30 59 ASAB 6 3 47 lt SANTERNO CARRARO GROUP 6 Inputs 6D InputA Function Motor Set Select 6E Input A Name Input Trip 7 Relay Outputs 7A Relay A Function Main Contactor 7B Relay A On Delay 00 00 mm ss 7C Relay A Off Delay 00 00 mm ss 7D Relay B Function Run 7E Relay B On Delay 00 00 mm ss 7F Relay B Off Delay 00 00 mm ss 7G Relay C Function Trip Relay C On Delay 00 00 mm ss 7 Relay C Off Delay 00 00 mm ss 7 Low Current Flag 50 FLC 7K High Current Flag 10096 FLC 7L Motor Temperature Flag 80 FLC 10 Display 10A Language English 10B User Screen Top Left Starter State 10C User Screen Top Right Blank 10D User Screen Bottom Left Hours Run 10E User Screen Bottom Right Blank 10 Display A or kW Current Extended Menu The extended menu provides a
23. 1 Feature List Extensive starting and stopping options e Adaptive Acceleration Control e Constant current e Current ramp e Timed voltage ramp soft stop e Brake Models for all connection requirements e 23 to 1600 A nominal e 200VAC to 525 VAC e 380 VAC to 690 VAC e Internally bypassed up to 220A e In line or inside delta connection auto detect Inputs and outputs e Remote control inputs 3 x fixed 1 x programmable e Relay outputs 3 x programmable e Analog output e DeviceNet Modbus or Profibus communication modules optional 2 2 Specifications 2 2 1 Model Code 2 2 2 Current Ratings Easy to read display with comprehensive feedback e Multi language feedback e Multiple status screens and performance graphs e Date and time stamped event logging e Operational counters number of starts hours run kWh e Performance monitoring current voltage power factor kWh e User programmable monitoring screen Customisable protection e otor overload e Excess start time e Undercurrent e Instantaneous overcurrent e Current imbalance e ains frequency e Input trip otor thermistor e Power circuit e Phase sequence Control voltage 12 110 120 VAC and 220 240 VAC 14 24 VACNVDC Mains voltage 5 200 525 VAC 7 380 690 VAC Bypass B internally bypassed C non bypassed continuous connection Nominal current rating Contact your local supplier for ra
24. 4 Z SANTERNO CARRARO GROUP 3l Stop Time 2 Range 0 00 4 00 minutes seconds Default 0 seconds Description Sets the stop time 3 Adptv Start Prof 2 Options Early Acceleration Constant Acceleration Default Late Acceleration Description Selects which profile the ASAB will use for an AAC Adaptive Acceleration Control soft start 3K Adptv Stop Prof 2 Options Early Deceleration Constant Deceleration Default Late Deceleration Description Selects which profile the ASAB will use for an AAC Adaptive Deceleration Control soft stop 3L Adptv Ctrl Gain 2 Range 1 200 Default 75 Description Adjusts the performance of AAC Adaptive Control This setting affects both starting and stopping control 4 Protection Levels 4A Current Imbalance Range 10 50 Default 30 Description Sets the trip point for current imbalance protection 4B Phase Sequence Range Any sequence Default Positive only Negative only Description Selects which phase sequences the soft starter will allow at a start During its pre start checks the starter examines the sequence of the phases atits input terminals and trips if the actual sequence does not match the selected option 4 Undercurrent Range 0 100 Default 20 Description Sets the trip point for undercurrent protection as a percentage of motor full load current Setto a level between the motor s normal working range and the motor s magnetising no loa
25. 59 ASAB 8 3 Z SANTERNO CARRARO GROUP Emergency Run Operation In normal operation the ASAB is controlled via a remote two wire signal terminals 56 57 Emergency Run is controlled by a two wire circuit connected to Input A terminals 53 55 Closing Input A causes the ASAB to run the motor and ignore certain trip conditions L1 Three phase supply L2 Motorterminals L3 Control voltage model dependent 4 Remote controlinputs 5 Motor thermistor input 6 Relay outputs Start stop contact Reset contact Emergency Run Contact 13 14 Relay output A 21 22 24 Relay output B 33 34 Relay output C A5 6 21 o gt 22 40 o 41 24 LO 33 53 gt 34 55 o 54 4 s a 57 s2 m 64 Hro lt Parameter settings e Parameter 6D Input A Function e Select Emergency Run assigns Input A to Emergency Run function e Parameter 15C Emergency Run Select Enable Enables the Emergency Run mode ASAB 49 59 CARRARO GROUP Z SANTERNO Auxiliary Trip Circuit In normal operation the ASAB is controlled via a remote two wire signal terminals 56 57 Input A terminals 53 55 is connected to an external trip circuit such as a low pressure alarm switch for a pumping system When the external circui
26. Instantaneous Overcurrent 400 FLC Input A Trip Always Active 4F Motor Temperature Check Do Not Check 4G Frequency Check Start Run 4H Frequency Variation 5 Hz 5 Protection Delays 5 Restart Delay 00 10 mm ss 5B Current Imbalance Delay 00 03 mm ss 5C Undercurrent Delay 00 05 mm ss 5D Instantaneous Overcurrent Delay 00 00 mm ss 5E Input A Trip Delay 00 00 mm ss 5F Input A Initial Delay 00 00 mm ss 5G Frequency Delay 00 01 mm ss 6 Inputs 6A Local Remote LCL RMT Anytime 6B Comms in Remote Enable Ctrl in Remote 6C Remote Reset Logic ormally Closed N C 6D Input A Function otor Set Select 6E Input A Name nput Trip 7 Relay Outputs 7A Relay A Function ain Contactor 7B Relay A On Delay 00 00 mm ss 7C Relay A Off Delay 00 00 mm ss 7D Relay B Function Run 7E Relay B On Delay 00 00 mm ss 7F Relay B Off Delay 00 00 mm ss 7G Relay C Function Trip Relay C On Delay 00 00 mm ss 7 Relay C Off Delay 00 00 mm ss 7 Low Current Flag 50 FLC IK High Current Flag 10096 FLC 7L Motor Temperature Flag 80 8 Analog 0 8A Analog Output A Current FLC 8B Analog A Scale 4 20 mA 8C Analog A Maximum Adjustment 10096 8D Analog A Minimum Adjustment 0 9 Auto Reset 9 Auto Reset Action Do Not Auto Reset 9B Maximum Resets 1 9C Reset Delay Groups A amp B 00 05 mm ss 9D Reset Delay Group C 5 minutes 10 Display 10A Language English 10B User Screen Top Left Starter State 10C User Screen Top Right Blank 100 User Screen Bottom Left Hours Run
27. Limit Excess Start Time Locked Rotor Time Motor Full Load Current Start Mode Adaptive Start P rofile Start Ramp Time Current Limit Motor Full Load Current Start Mode Adaptive Start P rofile Start Ramp Time Current Limit Motor Full Load Current Start Mode Adaptive Start P rofile Start Ramp Time Current Limit Stop Mode Adaptive Stop P rofile Stop Time Motor Full Load Current Start Mode Adaptive Start P rofile Start Ramp Time Current Limit Excess Start Time Locked Rotor Time Motor Full Load Current Start Mode Adaptive Start P rofile Start Ramp Time Current Limit Excess Start Time Locked Rotor Time CARRARO GROUP 20 seconds 40096 30 seconds 20 Seconds Model dependent Adaptive Control Constant Acceleration 10 seconds 400 Model dependent Adaptive Control Constant Acceleration 10 seconds 450 Model dependent Adaptive Control Late Acceleration 15 seconds 400 Adaptive Control Constant Deceleration 5 seconds Model dependent Adaptive Control Constant Acceleration 20 seconds 400 30 seconds 20 seconds Model dependent Adaptive Control Constant Acceleration 30 seconds 450 40 seconds 30 seconds application Default Setting 1 Motor Details 1 Motor Full Load Current Model dependent 2 Primary Start Stop 2A Start Mode Constant current 2B Current Limit 350 2C Initial Current 35096 2D StartRamp Time 00 10 mm ss 2G Excess Start Time 0
28. Parameter settings cannot be stored Make sure you are saving the new value by pressing the MENU ENTER button after adjusting a parameter setting If you press EXIT the change will not be saved Check that the adjustment lock parameter 15B is turned off If the adjustment lock iS on settings can be viewed but not changed You need to know the security access code to change the adjustment lock setting The EEPROM may be faulty on the keypad A faulty EEPROM will also trip the soft starter and the keypad will display the message Parameter Out Of Range Contact your local supplier for advice 56 59 ASAB Z SANTERNO CARRARO GROUP 10 Accessories 10 1 Communication Modules ASAB soft starters support network communication using the Profibus DeviceNet and Modbus RTU protocols via an easy to install communications module 10 2 Finger Guard Kit Finger guards may be specified for personnel safety and can be used on ASAB soft starter models 0145B 0220B Finger guards fit over the soft starter terminals to prevent accidental contact with live terminals Finger guards provide IP 20 protection when used with cable of diameter 22 mm or greater 10 3 PC Software WinMaster PC software provides monitoring programming and control of up to 99 soft starters A Modbus or USB communication module is required for each starter to use WinMaster ASAB 5759 Z SANTERNO CARRARO GROUP 11 Bus Bar Adjustment Procedure The bus bars on
29. all current based functions and protections 15 Shorted SCR Actn Options 3 Phase Control only Default PowerThrough Description Selects whether the soft starter will allow PowerThrough operation For critical applications this allows the soft starter to control the motor with two phase control if the soft starter is damaged on one phase PowerThrough only operates after the soft starter has tripped on Lx Tx Shorted and has been reset CAUTION PowerThrough uses a two phase soft start technology and additional care is required when sizing circuit breakers and protection Contact your local supplier for assistance PowerThrough remains active until 3 Phase Control Only is reselected PowerThrough operation does not support AAC Adaptive Control soft starting or soft stopping In PowerThrough the ASAB will automatically select constant current soft starting and timed voltage ramp soft stopping If PowerThrough is enabled parameters 2C and 2B must be set appropriately NOTE A PowerThrough only operates with in line connected motors 15F Jog Torque The ASAB can jog the motor at a reduced speed which allows precise positioning of belts and flywheels can be used for either forward or reverse operation Range 20 100 FLC Default 50 Description Sets the current limit for jog operation as a percentage of motor full load current 15G Brake Torque Range 20 100 Default 20 Description Sets the amount of brake
30. ammed start time If replacing a motor connected to an ASAB programmed for AAC Adaptive Control starting or stopping or if the starter has been tested on a different motor prior to actual installation the starter will need to learn the characteristics of the new motor The ASAB will automatically re learn the motor s characteristics if parameter 1A Motor Full Load Current or parameter 2L Adaptive Control Gain is changed Adaptive Control controls the motor s speed profile within the programmed time limit This may result in a higher level of current than traditional control methods AS Fine tuning Adaptive Control If the motor does not start or stop smoothly adjust the adaptive control gain parameter 2L The gain setting determines how much the ASAB will adjust future adaptive control starts and stops based on information from the previous start The gain setting affects both starting and stopping performance e Ifthe motor accelerates or decelerates too quickly at the end of a start or stop increase the gain setting by 596 1096 e Ifthe motor speed fluctuates during starting or stopping decrease the gain setting slightly NOTE Changing the gain setting resets the starter s adaptive control learning The first start after changing the gain will use constant current Kickstart Kickstart provides a short boost of extra torque at the beginning of a start and can be used in conjunction with current ramp or constant current starti
31. ant information for the particular application Use parameters 10B to 10E to select which information to display READY HES Motor Temperature The temperature screen shows which motor data set is in use and the temperature of both motors as a percentage of total thermal capacity If the ASAB is configured for use on one motor the temperature for the secondary motor M2 will always show 0 PRIMARY MOTOR SET Mi Current The current screen shows real time line current on each phase PHASE CURRENTS DO BEHEA Do Motor Power The motor power screen shows motor power kW HP and kVA and power factor peak ua Last Start Information The last start information screen shows details of the most recent successful start e start duration seconds e maximum start current drawn as a percentage of motor full load current e calculated rise in motor temperature LAST START 018 5 358 X FLC A 5X Date and Time The date time screen shows the current system date and time 24 hourformat For details on setting the date and time referto Set Date and Time on page 45 SCR Conduction Bargraph The SCR conduction bargraph shows the level of conduction on each phase LiCond 9 L Cond C 05027 Graphs The ASAB can display real time performance information for e Current e motor temperature e mot
32. anterno S p A S S Selice 47 40026 Imola BO Italy Tel 39 0542 489711 Fax 39 0542 489722 www santerno com sales santerno com SANTERNO CARRARO GROUP Contents Caution Statements Introduction aaa 2 1 Feature List 2 2 le le TEE 4 UC HEN 3 1 Physical reb herd Det e dr Sasak 3 2 IR dur BCEE 3 3 Control Wiring 3 4 Relay Outputs 3 5 Motor Thermistors 3 6 SET 3 7 Schematic Diagrams Power ua nei io er a i e FRE RE RE ENEE 41 Motor Connection 42 Bypass Contactor 4 3 LEDs Md 44 eer an 45 Power lege EE 17 46 FUSES 17 47 20 Operation EH E E I E E Asiaan 5 1 Keypad and Feedback EE 5 2 Start Stop and Reset Commands 5 3 Soft Start Methods 5 4 Stop Method 5 5 ell 5 6 JE ENEE Programining Men inani 6 1 Quick Setup 6 2 Standard Menu 6 3 Extended eet genge Ee 31 6 4 Parameter nn 33 6 5 Adj stmetit 44 6 6 le EE 44 6 7 EE 45 Logs E E B 46 7 1 UC sss a sunsu
33. bed in this manual The examples and diagrams in this manual are included solely for illustrative purposes The information contained in this manual is Subject to change at any time and without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or application of this equipment WARNING ELECTRICAL SHOCK HAZARD ASAB soft starters contain dangerous voltages when connected to mains voltage Only a competent electrician should carry out the electrical installation Improper installation of the motor or the soft starter may cause equipment failure Serious injury or death Follow this manual and local electrical safety codes SHORT CIRCUIT ASAB soft starters are not short circuit proof After severe overload or short circuit the operation of the soft starter should be fully tested by an authorised service agent GROUNDING AND BRANCH CIRCUIT PROTECTION It is the responsibility of the user or person installing the soft starter to provide proper grounding and branch circuit protection according to local electrical safety codes P gt ASAB 3 59 Z SANTERNO 2 Introduction CARRARO GROUP The ASAB is an advanced digital soft start solution for motors from 7 kW to 800 kW ASAB soft starters provide a complete range of motor and system protection features and have been designed for reliable performance in the most demanding installation situations 2
34. by the security access code The ASAB s advanced thermal modelling software constantly monitors the motor s performance This allows the ASAB to calculate the motor s temperature and ability to start successfully at any time If the ASAB is configured for use on two motors each motor s temperature is modelled separately The thermal model for the active motor can be reset if required 1 Open the Setup Tools 2 Scroll to Reset Thermal Models and press MENU ENTER RESET THERMAL MODELS MENU ENTER TO RESET 3 Use W toselect Reset and press MENU ENTER to confirm HOT RESET RESET 4 When the thermal model has been reset the screen will display a confirmation message then return to the previous screen CAUTION Resetting the motor thermal model may compromise motor life and should only be done in the case of emergency ASAB 45 59 7 1 7 2 7 3 Z SANTERNO CARRARO GROUP Logs Menu The Logs Menu provides information on events trips and starter performance To open the Logs Menu press the MENU ENTER button To navigate through the Logs Menu e toopen a log press the MENU ENTER button e to scroll through the entries in each log press A W buttons e view details of a log entry press the MENU ENTER button e to return to the previous level press the EXIT button e close the Logs Menu press EXIT repeatedly Trip Log The Trip Log stores details of the eight most recent trips including
35. can run at locked rotor current from cold before reaching its maximum temperature Setaccording to the motor datasheet 1 Motor FLC 2 Range Model dependent Description Sets the secondary motor s full load current 1D Locked Rotor Time 2 Range 0 01 2 00 minutes seconds Default 10 seconds Description Sets the maximum length of time the motor can run at locked rotor current from cold before reaching its maximum temperature Setaccording to the motor datasheet 1E Dual Thermal Model Options Single Default Dual Description Activates dual thermal modelling The dual thermal model is required only if the ASAB is controlling two physically separate motors NOTE The second thermal model is only active if parameter 1E Dual Thermal Model is set to Dual and the starter is using the secondary motor set a programmable input is set to Motor Set Select and the input is active 2 Primary Start Stop 2A Start Mode Options Constant Current Default Adaptive Control Description Selects the soft start mode ASAB 33 59 Z SANTERNO CARRARO GROUP 2B Current Limit Range 100 600 FLC Default 350 Description Sets the current limit for constant current and current ramp soft starting as a percentage of motor full load current 2 Initial Current Range 100 600 FLC Default 350 Description Sets the initial start current level for current ramp starting as a percentage of motor full load cu
36. cceleration Control To use AAC Adaptive Acceleration Control to control starting performance 1 Select Adaptive Control from the Start Mode menu parameter 2A 2 Setthe desired Start Ramp Time parameter 2D 3 Select desired Adaptive Start P rofile parameter 2 4 Seta start Current Limit parameter 2B sufficiently high to allow a successful start The first AAC start will be a Constant Current Start This allows the ASAB to learn the characteristics of the connected motor This motor data is used by the ASAB during subsequent AAC Adaptive Acceleration Control starts Adaptive start profile parameter 2 1 Early acceleration 2 Constant acceleration 3 Late acceleration 4 Start ramp time parameter 2D S D Speed 04827 24 59 ASAB 5 3 4 5 4 5 4 1 Z SANTERNO CARRARO GROUP How to Select the Adaptive Acceleration Control Start Profile The best profile will depend on the exact details of each application If you have particular operational requirements discuss details of your application with your local supplier Some loads such as submersible pumps should not be run at slow speeds An early acceleration profile will raise the speed quickly then control acceleration through the rest of the start NOTE AAC Adaptive Acceleration Control will control the load according to the programmed profile Start current will vary according to the selected acceleration profile and the progr
37. ccess to all parameters Default Setting 1 Motor Details 1 Motor Full Load Current Model dependent 1B Locked Rotor Time 00 10 mm ss 1C MotorFLC 2 Model dependent 1D Locked Rotor Time 2 00 10 mm ss 1E Dual Thermal Model Single 2 Primary Start Stop 2A Start Mode Constant Current 2B Current Limit 350 FLC 2C Initial Current 350 FLC 2D StartRamp Time 00 10 mm ss 2E Kickstart Level 500 FLC 2F Kickstart Time 0 ms 2G Excess Start Time 00 20 mm ss 2H Stop Mode Coast to Stop 2 Stop Time 00 00 mm ss 2 Adaptive Start Profile Constant Acceleration 2K Adaptive Stop Profile Constant Deceleration 2L Adaptive Control Gain 15 3 Secondary Start Stop 3A Start Mode 2 Constant Current 3B Current Limit 2 350 FLC 3C Initial Current 2 350 FLC 3D StartRamp 2 00 10 mm ss 3E Kickstart Level 2 500 FLC Kickstart Time 2 0 ms 3G Excess Start Time 2 00 20 mm ss 3H Stop Mode 2 Coastto Stop 3l Stop Time 2 00 00 mm ss 3 Adaptive Start Profile 2 Constant Acceleration 3K Adaptive Stop Profile 2 Constant Deceleration 3L Adaptive Control Gain 2 15 4 Protection Levels Current Imbalance 30 ASAB 3159 2 SANTERNO CARRARO GROUP 4B Phase Sequence Any Sequence 4C Undercurrent 20 FLC 4D
38. cording to the secondary motor settings _ gt v 2 4 oT oi 1 we 58 Ai 2 T1o of H 3 L2 4 T2o o m 6 T3o L Z D o KM1 Eo SC 5 IE KM3 6 T KA2 2 KM3 KAL e 21 We 55 3 24 un 1 Be 1 N N KM2 KM i 57 2 he 51 58 __ 1 T 1 KA2 1 Control voltage model dependent Remote start relay low speed 2 Remote control inputs Remote start relay high speed 3 Relay outputs Line contactor high speed 4 Three phase supply Line contactor low speed 5 Motor terminals Star contactor high speed 6 Remote low speed start input Reset contact 7 Remote high speed start input 21 22 24 Relay output B NOTE Contactors KM2 and KM3 must be mechanically interlocked Parameter settings e Parameter 6DInput A Function e Select Motor Set Select assigns Input A for Motor set selection e Sethigh speed performance characteristics using the primary motor settings e Setlow speed performance characteristics using the secondary motor settings e Parameter 7D Relay B Function e Select Trip assigns Trip function to Relay Output B NOTE If the ASAB trips on supply frequency parameter 16F Freque
39. d current typically 25 to 35 of full load current A setting of 0 disables undercurrent protection 4D Instantaneous Overcurrent Range 80 600 FLC Default 400 Description Sets the trip point for instantaneous overcurrent protection as a percentage of motor full load current Input Trip Options Always Active Default A trip can occur at any time when the soft starter is receiving power Operating Only A trip can occur while the soft starter is running stopping or starting Run Only A trip can only occur while the soft starter is running Description Selects when an input trip can occur 4F Motor Temp Check Range Do Not Check Default Check Description Selects whether the ASAB will verify the motor has sufficient thermal capacity for a successful start The soft starter compares the motor s calculated temperature with the temperature rise from the last motor start and only operates if the motor is cool enough to start successfully 36 59 ASAB CARRARO GROUP Z SANTERNO 4G Frequency Check Range Do Not Check Start Only Start Run Default Run Only Description Determines when and if the starter will monitor for a frequency trip 4H Frequency Variation Range 2Hz 5 Hz Default 10Hz 15Hz Description Selects the soft starter s tolerance for frequency variation 5 Protection Delays 5A Restart Delay Range 00 01 60 00 minutes seconds Default 10 seconds Descrip
40. d or deceleration The ASAB can be set to either Constant Current or AAC Adaptive Acceleration Control Constant Current Constant current is the traditional form of soft starting which raises the current from zero to a specified level and keeps the current stable at that level until the motor has accelerated Constant current starting is ideal for applications where the start current must be kept below a particular level 700947 600967 Ss 500967 k 400 B x 1 Initial current parameter 2C 2 Current limit parameter 2B 3 Full voltage current 300 20036 100 Current Yarotor full load current 03321 D T T T T T T T T T 10 20 30 40 50 60 70 80 90 100 Rotor speed full speed ASAB 23 59 Z SANTERNO CARRARO GROUP 5 3 2 Current Ramp Current ramp soft starting raises the current from a specified starting level 1 to a maximum limit 3 over an extended period of time 2 Current ramp starting can be useful for applications where e the load can vary between starts for example a conveyor which may start loaded or unloaded Set the initial current parameter 2C to a level that will start the motor with a light load and the current limit parameter 2B to a level that will start the motor with a heavy load e the load breaks away easily but starting time needs to be extended for example a centrifugal pump where pipeline pressure needs to build up slowly e th
41. delay for closing Relay A Parameter 7C Relay A Off Delay Range 0 00 5 00 minutes seconds Default 0 seconds Description Sets the delay for re opening Relay A 7D 71 Output Relays B amp C Parameters 7D 7I configure the operation of Relays and C in the same way as parameters 7A C configure Relay A Refer to Relay A for details Relay B is a changeover relay e 7D Relay B Function Default Run e Relay B On Delay e Relay B Off Delay Relay C is normally open e 7 Relay C Function Default Trip e HRelay C On Delay 7 Relay C Off Delay 7 7K Low Current Flag and High Current Flag The ASAB has low and high current flags to give early warning of abnormal operation The current flags can be configured to indicate an abnormal current level during operation between the normal operating level and the undercurrent or instantaneous overcurrent trip levels The flags can signal the situation to external equipment via one of the programmable outputs The flags clear when the current returns within the normal operating range by 1096 of the programmed motor full load current Parameter 7 Low Current Flag Range 1 100 FLC Default 50 Description Sets the level at which the low current flag operates as a percentage of motor full load current Parameter 7K High Current Flag Range 50 60096 FLC Default 100 Description Sets the level at which the high current flag operates as a percentage of motor full l
42. details 3A Start Mode 2 Options Constant Current Default Adaptive Control Description Selects the soft start mode 3B Current Limit 2 Range 100 600 FLC Default 350 Description Sets the current limit for constant current and current ramp Soft starting as a percentage of motor full load current 3C Initial Crnt 2 Range 100 600 Default 350 Description Sets the initial start current level for current ramp starting as a percentage of motor full load current Setso that the motor begins to accelerate immediately after a start is initiated If current ramp starting is not required setthe initial current equal to the current limit 3D Start Ramp Time 2 Range 1 180 seconds Default 10 seconds Description Sets the total start time for AAC Adaptive Acceleration Control start or the ramp time for current ramp starting from the initial current to the current limit Kickstart Lvl 2 Range 100 700 FLC Default 500 Description Sets the level of the kickstart current 3F Kickstart Time 2 Range 0 2000 milliseconds Default 0000 milliseconds Description Sets the kickstart duration A setting of 0 disables kickstart 3G Excess Start Time 2 Range 0 00 4 00 minutes seconds Default 20 seconds Description Set as required 3H Stop Mode 2 Options Coast to Stop Default TVR Soft Stop Adaptive Control Brake Description Selects the stop mode ASAB 35 59 6 4
43. e analog output 8C Analog A Max Adj Range 0 600 Default 100 Description Calibrates the upper limit of the analog output to match the signal measured on an external current measuring device 8D Analog A Min Adj Range 0 600 Default 0 Description Calibrates the lower limit of the analog output to match the signal measured on an external current measuring device 9 Auto Reset The ASAB can be programmed to automatically reset certain trips which can help minimise operating downtime Trips are divided into three categories for auto reset depending on the risk to the soft starter Group A Current Imbalance Phase loss Power loss ains frequency B Undercurrent Instantaneous overcurrent Input A trip C otor overload otor thermistor Starter overtemperature Other trips cannot be automatically reset This function is ideal for remote installations using 2 wire control in Remote mode If the 2 wire start signal is present after an auto reset the ASAB will restart 40 59 ASAB 6 4 10 Z SANTERNO CARRARO GROUP 9A Auto Reset Action Options Do Not Auto R eset Default Reset Group A Reset Group A amp B ResetGroup A B amp C Description Selects which trips can be auto reset 9B Maximum Resets Range 1 5 Default 1 Description Sets how many times the soft starter will auto reset if it continues to trip The reset counter increases by one each time the soft starter auto resets and decreases b
44. e electricity supply is limited for example a generator set and a slower application of load will allow greater time for the supply to respond 700 ____ B 600 9 so B N 8 amp 3 400 N 1 Initial current parameter 2C 504 2 Start ramp time parameter 2D amp 3 Current limit parameter 2B 200967 4 Full voltage current E 100 H q 5 3 3 Adaptive Control for Starting AAC Adaptive Acceleration Control is a new intelligent motor control technique In an adaptive control soft start the ASAB adjusts the currentin order to start the motor within a specified time and using a selected acceleration profile NOTE AAC Adaptive Acceleration Control cannot start the motor faster than a direct on line DOL start If the start ramp time parameter 2D is shorter than the motor s DOL start time starting current may reach DOL levels Every application has a particular starting profile based on characteristics of the load and the motor Adaptive Acceleration Control offers three different starting profiles to suit the requirements of different applications Selecting a profile that matches the inherent profile of the application can help smooth out acceleration across the full start time Selecting a dramatically different Adaptive Control profile can somewhat neutralise the inherent profile The ASAB monitors the motor s performance during each start to improve control for future soft starts Adaptive A
45. ere Se Flat A 29 3 Jc 7mm x 150 ASAB 0255C ASAB 0380C ASAB 0930C ASAB 1200C ASAB 1600C 17 Nm 12 5 ft lb 38 Nm 28 5 ft lb 58 Nm 42 7 ft lb 10 5 mm 12 5 mm 10 5 No 1 lt E RE lt E ed g lt 32 mm gt 5 32 mm gt p sl A 51 mm 16 mm NOTE Some units use aluminium bus bars When connecting power terminations we recommend cleaning the surface contact area thoroughly using an emery or stainless steel brush and using an appropriate jointing compound to prevent corrosion The bus bars on models ASAB 0380C 1600 can be adjusted for top or bottom input and output as required Refer to Bus bar Adjustment Procedure for step by step instructions nput O utput Output nput 7p H H Feb oM 5 6h Y Y T Y i Input Output Input Output 12 59 ASAB SANTERNO CARRARO GROUP 3 7 Schematic Diagrams Internally bypassed models Non bypassed models 14 1 EEN i l L1B 111 342 CN 5 L3 i
46. es If the ASAB is connected to a generator set supply the generator may be too small or could have a speed regulation problem Related parameters 4G 4H 5G 16F HEATSIHE Check if cooling fans are operating If mounted in an enclosure check if ventilation is adequate DUERTEHP On models with internal bypass the cooling fans will operate e During the Start sequence and for 10 minutes after transition to Run e For10 minutes after Stop NOTE Models ASAB 0023B ASAB 0053B and ASAB 0170B do not have a cooling fan Models without internal bypass will operate the cooling fans from a Start until 10 minutes after a Stop Related parameters 16 INFUT o Identify and resolve the condition which caused Input A to activate Related parameters 6D 6E 4E 5E 5F 16E INST The motor has experienced a sharp rise in motor current probably caused by a locked rotor condition DUERCLRREHT shearpin while running This may indicate a jammed load Related parameters 4D 5D 16D Li PHASE Loss During pre start checks the starter has detected a phase loss as indicated L2 5 Loss In run state the starter has detected that the current on the affected phase has dropped below 3 3 of the LZ PHASE LOSS programmed motor FLC for more than 1 second indicating that either the incoming phase or connection to the motor has been lost Check the supply and the input and output connections at the starter and at the motor end Phase loss can also be caused by a fa
47. escription Sets the access code to control access to restricted sections of the menus Use the EXIT and MENU ENTER buttons to select which digit to alter and use the A and W buttons to change the value NOTE AN In the event of a lost access code contact your supplier for master access code that allows you to re program a new access code 15B Adjustment Lock Options Read amp Write Default Allows users to alter parameter values in the Programming Menu Read Only Prevents users altering parameter values in the Programming Menu Parameter values can still be viewed Description Selects whether the keypad will allow parameters to be changed via the Programming Menu 15C Emergency Run Options Disable Default Enable Description Selects whether the soft starter will permit emergency run operation In emergency run the soft starter will start if not already running and continue to operate until emergency run ends ignoring stop commands and trips Emergency run is controlled using a programmable input 42 59 ASAB Z SANTERNO CARRARO GROUP 15D Current Calibrat Range 85 115 Default 100 Description Calibrates the soft starter s current monitoring circuits to match an external current metering device Use the following formula to determine the necessary adjustment Calibration Current shown on ASAB display Current measured by external device eg 102 66A 65A NOTE This adjustment affects
48. et Date and Time To set the date and time 1 Open the Setup Tools 2 Scroll to the date time screen 3 Press the MENU ENTER button to enter edit mode 4 Press the MENU ENTER and EXIT buttons to select which part of the date or time to edit 5 Usethe A and W buttons to change the value 6 save changes press the MENU ENTER button The ASAB will confirm the changes To cancel changes press the EXIT button Load Save Settings The Load S ave Settings menu requires an access code and allows users to e Load the ASAB s parameters with default values e Reload previously saved parameter settings from an internal file e Save the current parameter settings to an internal file In addition to the factory default values file the ASAB can store two user defined parameter files These files contain default values until a user file is saved To load or save parameter settings 1 the Setup Tools 2 Scroll to Load Save Settings and press the MENU ENTER button LOATYSAVE SETTINGS 3 Scroll to the required function and press the MENU ENTER button Load DEFAULTS LOAT USER SET 1 LOAD USER SET Z 4 At the confirmation prompt select YES to confirm or NO to cancel and then LOAD DEFAULTS MENU ENTER to load save the selection H YES When the action has been completed the screen will briefly display a confirmation message then return to the status screens Reset Thermal Models NOTE This function is protected
49. h as IHEALANCE e An imbalance in the incoming mains voltage e problem with the motor windings e light load on the motor Current imbalance can also be caused by incorrect cabling between the external bypass contactor and the soft starter or an internal problem with the soft starter particularly an SCR that has failed open circuit A failed SCR can only be definitely diagnosed by replacing the SCR and checking the starter s performance Related parameters 4A 5B 16B Excess start time trip can occur in the following conditions e parameter 1A Motor Full Load Current is not appropriate for the motor e parameter 2B Current Limit has been set too low e parameter 2D Start Ramp Time has been set greater than the setting for 2G Excess Start Time setting parameter 2D Start Ramp Time is set too short for a high inertia load when using Adaptive Acceleration Control Related parameters 1A 2D 2B 2G 3G 1C 3D 3B 16H FLC TOO HIGH The ASAB can support higher motor full load current values when connected to the motor using inside delta configuration rather than in line connection If the soft starter is connected in line but the programmed setting for parameter 1A Motor Full Load Current is above the in line maximum the soft starter will trip at start Related parameters 1A 1C FREQUENCY The mains frequency has gone beyond the specified range Check for other equipment in the area that could be affecting the mains supply particularly variable speed driv
50. he current transformer assembly three screws 12 Identify which bus bars are to be moved Remove the bolts holding these bus bars in place then slide the bus bars out through the bottom of the starter four bolts per bus bar 13 Slide the bus bars in through the top of the starter For input bus bars the short curved end should be outside the Starter For output bus bars the unthreaded hole should be outside the starter 14 Replace the dome washers with the flat face towards the bus bar then tighten the bolts holding the bus bars in place to 20 Nm 15 Place the current transformer assembly over the input bus bars and screw the assembly to the body of the starter see note 16 Run all wiring to the side of the starter and secure with cable ties Run all wiring to the side of the starter and secure with cable ties SW 08606 A 58 59 ASAB Z SANTERNO CARRARO GROUP NOTE A If moving the input bus bars the current transformers CTs must also be reconfigured 1 Label the CTs L1 L2 and L3 L1 is leftmost when looking from the front of the starter Remove the cable ties and unscrew the CTs from the bracket 2 Move the CT bracket to the top of the starter Position the CTs for the correct phases then screw the CTs to the bracket For models ASAB 0380C ASAB 0930C the CTs must be placed on an angle the left hand legs of each CT will be on the top row of holes and the right hand legs will be on the bot
51. he output side T300 T450 T450 A4BQ800 A4BQ800 4 01200 A4BQ1200 A4BT1100 AJTEO MBQB0 MBQBO LABO 44801200 A4BT1100 A4BQ1600 A4BQ2000 ATO AABQBOO AMBQB00 A amp BQIX0 A4BQ1200 A4BT1100 A4BQI1600 A4BQ2000 A4BQ2500 A4BT1800 20 59 ASAB Z SANTERNO CARRARO GROUP 5 Operation 5 1 Keypad and Feedback 5 1 1 The Keypad LOCAL REMOTE Toggle between Local and Remote control STATUS Open the status displays and scroll between different status screens GRAPHS Open the performance graphs and scroll between different graph screens LOGS Open the logs ES Soft starter local control buttons START Start the motor STOP Stop the motor RESET Reset a trip Local mode only ER Z SANTERNO Local Local Remote Starter status LEDs see below for details Menu navigation buttons EXIT Exit the menu or parameter or cancel a parameter change MENU ENTER Enter a menu or parameter or save a parameter change A Scroll to the next or previous menu or parameter change the setting of the current parameter or scroll through the status or graph screens Remote inputLEDs When on INPUT A Programmable input A is active START The remote start input is active STOP The remote stop input is active RESET The remote reset input is active Menu OSes Remote Inputs
52. ication network requires an optional communication module Using the Soft Starter to Control a Motor To soft start the motor press the START button on the keypad or activate the Start remote input The motor will start using the start mode selected in parameter 2A To stop the motor press the STOP button on the keypad or activate the Stop remote input The motor will stop using the stop mode selected in parameter 2H To reset a trip on the soft starter press the RESET button on the keypad or activate the Reset remote input To emergency stop the motor press the local STOP and RESET buttons atthe same time The soft starter will remove power from the motor and open the main contactor and the motor will coast to stop Emergency stop can also be controlled via a programmable input Soft Start Methods Soft starters offer a variety of methods to control motor starting Each soft start method uses a different primary control parameter Soft Start Method Parameter Controlled Performance Parameters Influenced Timed Voltage Ramp Start current start torque acceleration Constant Current Start torque acceleration Torque Control Start current acceleration Adaptive Acceleration Control Start current start torque Best results are obtained by selecting the soft start method that directly controls the parameter of most importance for the application Typically soft starters are used to limit motor start current or control load acceleration an
53. iled SCR particularly an SCR that has failed open circuit A failed SCR can only be definitely diagnosed by replacing the SCR and checking the starter s performance Related parameters None ASAB 5359 Li Ti SHORTED L2z T2 SHORTED L3 T3 SHORTED MOTOR QVERLOATLS MOTOR 2 QUERLOAT MOTOR CONNECTION MOTOR THERMISTOR HETHORE COMMS FAR OUT OF RANGE SEQUENCE POWER LOSS STARTER COMMS THERMISTOR UNDERCURRENT UHSLIPPORTETI OPTION SANTERNO CARRARO GROUP During pre start checks the starter has detected a shorted SCR ora short within the bypass contactor as indicated If the starter is connected in line with the motor consider using PowerThrough to allow operation until the starter can be repaired Related parameters 15E The motor has reached its maximum thermal capacity Overload can be caused by e soft starter protection settings not matching the motor thermal capacity Excessive starts per hour e Excessive throughput e Damage to the motor windings Resolve the cause of the overload and allow the motor to cool Related parameters 1A 1B 16A 1E 16 1D 16 The motor is not connected correctly to the soft starter for in line or inside delta use e Check individual motor connections to the soft starter for power circuit continuity Check connections at the motor terminal box The motor thermistor input has been enabled and The resi
54. ircuit across 53 55 is opened the soft starter allows the motor to coastto stop Activates jog operation in a forward direction will operate only in Remote mode Activates jog operation in reverse direction will operate only in Remote mode No Flow Emergency Stop Controller PLC Vibration Alarm Selects a message for the keypad to display when Input A is active 38 59 ASAB CARRARO GROUP Z SANTERNO 6 4 7 7 Relay Outputs 7A Relay A Function Options Off Relay A is not used Main Contactor Default The relay closes when the ASAB receives a start command and remains closed as long as the motor is receiving voltage Run The relay closes when the starter changes to run state Trip The relay closes when the starter trips Warning The relay closes when the starter issues a warning Low Current Flag The relay closes when the low current flag activates refer to parameter 7 Low Current Flag High Current Flag The relay closes when the high current flag activates refer to parameter 7K High Current Flag Motor Temp Flag The relay closes when the motor temperature flag activates refer to parameter 7L Motor Temperature Flag Description Selects the function of Relay A normally open 7B 7C Relay A Delays The ASAB can be configured to wait before opening or closing Relay A Parameter 7B Relay A On Delay Range 0 00 5 00 minutes seconds Default 0 seconds Description Sets the
55. ll not start If the emergency stop situation has been resolved close the circuit on the input The soft starter does not control the e Start performance may be unstable when using a low Motor Full Load Current setting motor correctly during starting parameter 1A This can affect use on a small test motor with full load current between 5 A and 50 A e Power factor correction PF C capacitors must be installed on the supply side of the soft starter control a dedicated PFC capacitor contactor connect the contactor to run relay terminals Motor does not reach full speed e Ifthe start current is too low the motor will not produce enough torque to accelerate to fullspeed The soft starter may trip on excess start time NOTE Make sure the motor starting parameters are appropriate for the application and that you are using the intended motor starting profile If parameter 6D or 4D is set to Motor Set Select check that the corresponding input is in the expected state e load may be jammed Check the load for severe overloading locked rotor situation Erratic motor operation e The SCRs in the ASAB require at least 5 A of current to latch If you are testing the Soft starter on a motor with full load current less than 5 A the SCRs may not latch correctly Soft stop ends too quickly The soft stop settings may not be appropriate for the motor and load Review the settings of parameters 2 21 3H and 3l f the mot
56. n 1 Set parameter 2l for the desired stopping time duration 1 This is the total braking time and must be set sufficiently longer than the brake time parameter 15H to allow the pre braking stage to reduce motor speed to approximately 70 If the stop time is too short braking will not be successful and the motor will coast to stop 2 SetBrake Time parameter 15H to approximately one quarter of the programmed Stop Time This sets the time for the Full Brake stage 2 3 Adjust the Brake Torque parameter 15G so that the desired stopping performance is achieved If set too low the motor will not stop completely and will coast to stop by the end of the braking period For more information on using the ASAB with an external speed sensor eg for applications with variable load during the braking cycle see Soft braking on page 51 100 1 Stop time parameter 21 2 Brake time parameter 15H B 3 Coast to stop time lt A Sie gt Time NOTE Brake operation causes the motor to heat faster than the rate calculated by the motor thermal model If you are using brake enable the motor temperature check parameter 4F or allow sufficient restart delay parameter 5A During braking an increased noise level from the motor may be audible This is a normal part of motor braking ASAB 2759 5 5 5 6 lt CARRARO GROUP og Operation runs the motor at reduced speed
57. ncy when the high speed start signal 7 is removed modify the frequency protection settings 52 59 ASAB 9 2 Z SANTERNO CARRARO GROUP Troubleshooting Protection Responses When a protection condition is detected the ASAB will write this to the event log and may also trip or issue a warning The soft stater response to some protections may depend on the Trip Actions settings parameter group 16 If the ASAB trips you will need to reset the soft starter before restarting Ifthe ASAB has issued a warning the soft starter will reset itself once the cause of the warning has been resolved Some protections cause a fatal trip This response is pre defined and cannot be overridden These protection mechanisms are designed to protect the soft starter or can be caused by a fault within the soft starter Trip Messages This table lists soft starter s protection mechanisms and the probable cause of the trip Some of these can be adjusted using parameter group 4 Protection Levels and parameter group 16 Trip Actions other settings are built in system protections and cannot be set or adjusted BATTERY CLOCK A verification error has occurred on the real time clock or the backup battery voltage is low If the battery is low and the power is off date time settings will be lost Reprogram the date and time Related parameters 16K CURRENT Current imbalance can be caused by problems with the motor the environment or the installation suc
58. nfirm the action To close the counter and return to the Logs Menu press MENU ENTER NOTE The reset counters function is protected by the access code 46 59 ASAB SANTERNO CARRARO GROUP 2 8 Application Examples A selection of Application Notes are available describing advanced installation or configuration of the ASAB for situations with specific performance requirements Application notes are available for situations including brake and jog operation pumping and advanced protection options 8 1 Installation with Main Contactor The ASAB is installed with a main contactor AC3 rated Control voltage must be supplied from the input side of the contactor The main contactor is controlled by the ASAB Main Contactor output which by default is assigned to Output Relay A terminals 13 14 KMI EM s m 1 2 T1 3 4 P A e oe Se d DO Nee 1 12 42 2 SE B xE 1 1 L d 1 r SOME i 4 i e SCH 4 13 5 14 E AG 21 KM1 22 40 ot D T 24 53 33 r o_ 34 55 EM 54 s D 5 57 FT 58 UN x 64 ZE 1 65 lt Parameter settings e Parameter 7A Relay A Function 1 Three phase supply 2 Motorterminals 3 _ C
59. ng Kickstart can be useful to help start loads that require high breakaway torque but then accelerate easily for example flywheel loads such as presses 700 a MEE Ze 1 Kickstart level parameter 2E 2 Kickstart time parameter 2F 3 Initial current parameter 2C 4 Start ramp time parameter 2D 5 Current limit parameter 2B 6 Full voltage current 500 A 400 300 200 100 Currert Yarotor full load current 04737 10 20 30 40 50 60 70 80 90 100 Rotor speed full speed Stop Methods Soft starters offer a variety of methods for the control of motor stopping Soft starters are often used in pumping applications to eliminate the damaging effects of fluid hammer AAC Adaptive Deceleration Control should be the preferred stop method for these applications Coast to Stop Coast to stop lets the motor slow atits natural rate with no control from the soft starter The time required to stop will depend on the type of load ASAB 25 59 CARRARO GROUP Z SANTERNO 54 2 Soft Stop Timed voltage ramp reduces the voltage to the motor gradually over a defined time The load may continue to run after the stop ramp is complete Timed voltage ramp stopping can be useful for applications where the stop time needs to be extended or to avoid transients on generator set supplies 100 90 80 70 60 50 40 30
60. oad current ASAB 39 59 6 4 8 6 4 9 CARRARO GROUP Z SANTERNO 7L Motor Temp Flag The ASAB has a motor temperature flag to give early warning of abnormal operation The flag can indicate that the motor is operating above its normal operating temperature but lower than the overload limit The flag can signal the situation to external equipment via one of the programmable outputs Range 0 160 Default 80 Description Sets the level at which the motor temperature flag operates as a percentage of the motor s thermal capacity 8 Analog Output The ASAB has an analog output which can be connected to associated equipment to monitor motor performance 8A Analog Output A Options Current FLC Default Current as a percentage of motor full load current Motor Temp Motor temperature as a percentage of the motor s thermal capacity Motor kW Motor kilowatts Motor kVA multiplied by power factor Power factor is assumed to be 1 0 for the reference value but the motor kilowatt value is calculated using measured power factor V3 1 V pf 1000 Motor kVA Motor kilovolt amperes V3 multiplied by average phase current multiplied by mains reference voltage parameter 101 N3 1 V 1000 Motor pf Motor power factor measured by the soft starter Description Selects which information will be reported via the analog output 8B Analog A Scale Options 0 20 mA 4 20 mA Default Description Selects the range of th
61. on LK KEREN LEE 1 20 TEE EEN Ce UE 1 00 Operating temperature 10 C to 60 C above 40 C with derating Storage tempera e 25 C to 60 Operating alttde 0 1000 m above 1000 m with derating EE 5 to 95 Relative Humidity Pollution degree EE Pollution Degree 3 CIE IEC 60068 2 6 Heat dissipation lee 4 5 watts per ampere During run ASABJ0023B E EE lt 39 watts approx ER ET E lt 51 watts approx ASABJOTA5B 22 EE lt 120 watts approx ASAB 0255C ASAB 0930C ASAB 1200C ASAB 1600C 4 5 watts per ampere approx 4 5 watts per ampere approx 8 59 ASAB SANTERNO CARRARO GROUP Certification CES dtu a denge EE ee nutans IEC 60947 4 2 Cv wa IEC 60947 4 2 IR EE UL 508 ASAB 0023B ASAB 0105B NEEN IP20 amp NEMAT UL Indoor Type 1 ASAB O145B ASAB 1O00C ns err E I b E advan IP 00 UL Indoor Open Type GB 14048 6 Compliant with EU Directive 2002 95 Marine ASAB 0023B to ASAB 0220B only NENNEN Lloyds Marine No 1 Specification ASAB 9 59 Z SANTERNO CARRARO GROUP 3 Installation 3 1 Physical Installation ASAB 0023B ASAB 0255C Allow 100 mm 3 94 inches between soft starters ASAB 0380C ASAB 1600C Allow 200 mm 7 88 inches between soft starters ASAB 0023B ASAB 0220B Allow 50 mm 1 97 inches between the soft starter and solid
62. ontrol voltage model dependent 4 Remote control inputs 5 _ Motorthermistorinput 6 Relay outputs i e Select Main Contactor assigns the Main Contactor function to Relay Output A default setting ASAB 47 59 Z SANTERNO CARRARO GROUP 8 2 Installation with Bypass Contactor The ASAB is installed with a bypass contactor AC1 rated The bypass contactor is controlled by the ASAB Run Output which by default is assigned to Output Relay B terminals 21 22 24 KM1 co 2 1 Three phase supply EM 2 Motor terminals 3 X Control voltage model dependent F1 4 Remote control inputs anl 5 Motor thermistor input uF 9 6 Rely outputs Bypass contactor H 2 Vt ae Semiconductor fuses optional S C Tias SEA Stop contact 513 673 Reset contact 7 Lia 13 14 Relay output A 21 22 24 Relay output B S 33 34 Relay output C A4 13 O A5 5 6 21 NES 22 o 41 24 A E 53 55 ls L HU 54 st J rT 52 gt 53 Lf Er H iis t lt T Parameter settings e Parameter 7D Relay B Function e Select Run assigns the run output function to Relay Output B default value 48
63. or is very lightly loaded soft stop will have limited effect Adaptive Control brake jog and These features are only available with in line installation If the ASAB is installed PowerThrough functions not working inside delta these features will not operate A reset does not occur after an e remote 2 wire start signal must be removed and reapplied for a re start Auto R eset when using a remote Remote start stop command is overriding e Auto Start Stop function should only be used in Remote mode 3 and 4 wire control Auto Start Stop settings when using remote two wire control After selecting Adaptive Control the e first AAC Adaptive Acceleration Control start is current limit so that the starter motor used an ordinary start and or the can learn from the motor characteristics Subsequent starts use Adaptive second start was different to the first Acceleration Control Non resettable Thermistor Cct trip when e thermistor input is enabled once a link is fitted and short circuit protection has there is a link between the thermistor activated ASAB 55 59 SANTERNO CARRARO GROUP input 64 65 or when the motor thermistor Remove the link then load the default parameter set This will disable the thermistor connected between 64 65 is input and clear the trip permanently removed Placea 10 resistor across the thermistor input Turn thermistor protection to Log only parameter 16G
64. or kW e motor kVA e motor power factor The newest information is displayed at the right hand edge ofthe screen Older data is not stored To access the graphs orto change which graph is shown press the GRAPHS button The graph can also be paused to allow past performance to be analysed To pause the graph press and hold the GRAPHS button for more than 0 5 seconds To unpause the graph press the GRAPHS button again 22 59 ASAB 5 2 5 2 1 5 3 5 3 1 Z SANTERNO CARRARO GROUP NOTE The ASAB will not collect data while the graph is paused When graphing resumes a small gap will be shown between the old data and the new data Start Stop and Reset Commands The soft starter can be controlled in three ways e using the buttons on the keypad remote inputs e via a serial communication link The LOCAL REMOTE button controls whether the ASAB will respond to local control via the keypad or remote control via the remote inputs The ASAB can also be set to allow local control only or remote control only using parameter 6A Local Remote The Local LED on the keypad is on when the soft starter is in local control mode and off when the soft starter is in remote control mode The STOP button on the keypad is always enabled Control via the serial communication network is always enabled in local control mode and can be enabled or disabled in remote control mode refer to parameter 6B Control via the serial commun
65. orrection capacitors must be connected to the input side of the soft starter Connecting power factor correction capacitors to the output side will damage the soft starter Fuses Semiconductor fuses can be used for Type 2 coordination and to reduce the risk of damage to SCRs from transient overload currents HRC fuses such as Ferraz AJ T fuses can be used for Type 1 coordination NOTE Adaptive Control controls the motor s speed profile within the programmed time limit This may result in a higher level of current than traditional control methods For applications using Adaptive Control to soft stop the motor with stop times greater than 30 seconds motor branch protection should be selected as follows standard HRC line fuses minimum 150 motor full load current e motor rated line fuses minimum rating 100 150 motor full load current e motor control circuit breaker minimum long time setting 150 motor full load current e motor control circuit breaker minimum short time setting 400 motor full load current for 30 seconds ASAB 1759 SANTERNO CARRARO GROUP NOTE Fuse selection is based 400 FLC start for 20 seconds in conjunction with standard published starts per hour duty cycle 40 C ambient temperature and up to 1000 m altitude For installations operating outside these conditions consult your local supplier A These fuse tables contain recommendations only Always consult your local supplier to confirm
66. ote Options LCL RMT Anytime Default LOCAL REMOTE button is always enabled LCL RMT When Off LOCAL REMOTE button is enabled when the starter is off Local Control Only All remote inputs are disabled Remote Control Only Local control buttons START RESET LOCAL REMOTE are disabled Description Selects when the LOCAL REMOTE button can be used to switch between local and remote control and enables or disables the local control buttons and remote control inputs The STOP button on the keypad is always enabled ASAB 3759 4 D 6B Comms in Remote Disable Ctrl in RMT Enable Ctrl in RMT Default Options Description SANTERNO CARRARO GROUP Selects whether the starter will accept Start and Stop commands from the serial communication network when in Remote mode The Reset Force Comms Trip and Local Remote Control commands are always enabled 6C Remote Reset Logic Options Normally Closed Default Normally Open Description 6D Input A Function Options Motor Set SELECT Default INPUT TRIP N O INPUT TRIP N C LOCAL REMOTE SELECT EMERGENCY RUN EMERGENCY STOP J oG FORWARD J oG REVERSE Description 6E Input A Name Options Input Trip Default Low Pressure High Pressure Pump Fault Low Level High Level Description Selects the function of Input A Selects whether the ASAB s remote reset input terminals 58 57 is normally open or normally closed The ASAB can be
67. r 220 240 VAC 10 1596 600mA EE 24 VACNDC ES De 45 Hz to 66 Hz Rated insulation voltage to earth 600 VAC Rated impulse withstand voltage EEN 4 kV Form E ET Bypassed or continuous semiconductor motor starter form 1 Short circuit capability Coordination with semiconductor fUses ENEE Type 2 Coordination Witt HRC TUS S EE Type 1 ASAB 0023B to ASAB 0220B ASAB 0255C to ASAB 0930C ASAB 1200C to ASAB 1600C Electromagnetic capability compliant with EU Directive 89 336 EEC prospective current 65 kA prospective current 85 kA prospective current 100 kA EMG EMISSIONS ie i acia apu IEC 60947 4 2 Class and Lloyds Marine No 1 Specification IEC 60947 4 2 Inputs ust ded MERE Active 24 VDC 8 mA approx Start 54 55 Normally open Stop 56 57 Normally closed Reset 58 57 Normally closed Programmable input 53 55 Normally open Motorthenriistor UNE Trip 23 6 reset lt 1 6kQ Outputs Relay lun UC 10A 250 VAC resistive 5 250 VAC AC15 pf 0 3 Programmable outputs Relay ACS EE Normally open Relay B 21 22 24 Changeover Relay C 33 34 Normally open Analog output 40 41 0 20 mA or 4 20 mA selectable WEEK url CT E 600 Q 12 VDC 20 mA 5 24 VDC output 55 41 Maximum load 200 mA ed CH WEE 10 Environmental Protecti
68. r fuses optional In line installation externally bypassed Non bypassed models have dedicated bypass terminals which allow the ASAB to continue providing protection and monitoring functions even when bypassed via an external bypass contactor The bypass relay must be connected to the bypass terminals and controlled by a programmable output configured to R un refer to parameter 7A 71 E lt N Be a i 1 1 Wen at ra ger 79 EE 4 2 us ch bi 6 8 L3B AK E 13 14 3 34 2 8 Bypass contactor Semiconductor fuses optional NOTE The bypass terminals on ASAB 0255C are T1B T2B T3B The bypass terminals on ASAB 0380C ASAB 1600C are L1B L2B L3B The fuses can be installed on the input side if required 14 59 ASAB SANTERNO CARRARO GROUP 4 1 3 In line installation non bypassed 1 1 r HE 2 1 D Ge 42 4 2 M Es Y PE 519 6 T3 KM1 04481 B Main contactor optional Semiconductor fuses optional 4 1 4 Inside delta installation internally bypassed KM1 F1 1 L1 U1 1 U2 4 3 L2 04479 B KM1
69. rn the motor s characteristics if parameter 1A Motor Full Load Current or parameter 2L Adaptive Control Gain is changed How to Select the Adaptive Deceleration Control Stop Profile The best profile will depend on the exact details of each application If you have particular operational requirements discuss details of your application with your local supplier NOTE Adaptive Control controls the motor s speed profile within the programmed time limit This may result in a higher level of current than traditional control methods Brake Brake reduces the time the motor requires to stop CAUTION If the brake torque is set too high the motor will stop before the end of the brake time and the motor will suffer unnecessary heating which could result in damage Careful configuration is required to ensure safe operation of the starter and motor Brake When brake is selected the ASAB uses DC injection to slow the motor ASAB braking e Does not require the use of a DC brake contactor e Controls all three phases so that the braking currents and associated heating are evenly distributed through the motor Braking has two stages 1 Pre brake provides an intermediate level of braking to slow motor speed to a point where full brake can be operated successfully approximately 70 speed 2 Full brake brake provides maximum braking torque but is ineffective at speeds greater than approximately 70 To configure the ASAB for brake operatio
70. rrent Setso that the motor begins to accelerate immediately after a start is initiated If current ramp starting is not required setthe initial current equal to the current limit 2D StartRamp Time Range 1 180 seconds Default 10 seconds Description Sets the total start ime for an AAC Adaptive Acceleration Control start or the ramp time for current ramp starting from the initial current to the current limit 2E Kickstart Level Parameter 2E Kickstart Level Range 100 700 FLC Default 500 Description Sets the level of the kickstart current 2F Kickstart Time Parameter 2F Kickstart Time Range 0 2000 milliseconds Default 0000 milliseconds Description Sets the kickstart duration A setting of 0 disables kickstart CAUTION Kickstart subjects the mechanical equipment to increased torque levels Ensure the motor load and couplings can handle the additional torque before using this feature 2G Excess Start Time Excess start time is the maximum time the AS will attempt to start the motor If the motor does not transition to Run mode within the programmed limit the starter will trip Set for a period slightly longer than required for a normal healthy start A setting of 0 disables excess start time protection Range 0 00 4 00 minutes seconds Default 20 seconds Description Set as required 2H Stop Mode Options Coast To Stop Default TVR Soft Stop Adaptive Control Brake Description Selects the
71. s not respond to commands from the control inputs The soft starter may be in Local control mode When the soft starter is in Local control mode the Remote LED on the keypad is not active Press the LOCAL REMOTE button once to change to Remote control refer to parameter 6A Local Remote for details The control wiring may be incorrect Check thatthe remote start stop and reset inputs are configured correctly refer to Control Wiring for details The signals to the remote inputs may be incorrect Testthe signalling by activating each input signal in turn The appropriate remote control input LED should activate on the keypad The soft starter will only execute a start command from the remote inputs if the remote sto pand reset inputs are closed If the soft starter does not respond to a start command from either the local or remote controls The soft starter may be waiting for the restart delay to elapse The length of the restart delay is controlled by parameter 5A Restart Delay The motor be too hot to permita start If parameter 4F Motor Temperature Check is set to Check the soft starter will only permit a start when it calculates that the motor has sufficient thermal capacity to complete the start successfully Waitforthe motor to cool before attempting another start The emergency stop function may be active If parameter 6D or 4D is set to Emergency Stop and there is an open circuit on the corresponding input the ASAB wi
72. stance at the thermistor input has exceeded 3 6 kQ for more than one second The motor winding has overheated Identify the cause of the overheating and allow the motor to cool before restarting The motor thermistor input has been opened Note If a valid motor thermistor is no longer used a 1 2 kQ resistor must be fitted across terminals 64 65 Related parameters 16G The network master has sent a trip command to the starter or there may be a network communication problem Check the network for causes of communication inactivity Related parameters 16L e parameter value is outside the valid range The keypad will indicate the first invalid parameter Press MENU ENTER to go to the parameter and adjust the setting Related parameters None The phase sequence on the soft starter s input terminals L1 L2 L3 is not valid Check the phase sequence on L1 L2 L3 and ensure the setting in parameter 4B is suitable for the installation Related parameters 4B The starter is not receiving mains supply on one or more phases when a Start Command is given Check that the main contactor closes when a start command is given and remains closed until the end of a Soft stop Related parameters None e a problem with the connection between the soft starter and the optional communications module Remove and reinstall the module Ifthe problem persists contact your local distributor e There is internal communications error within the soft
73. surfaces ASAB 0255C Allow 100 mm 3 94 inches between the soft Starter and solid surfaces ASAB 0380C ASAB 1600C Allow 200 mm 7 88 inches between the soft starter and solid surfaces Soft starters may be mounted side by side with 50 mm clearance The soft starter may be mounted its side Derate the soft Starter s rated current by 15 08719B 3 2 Control Terminals Control terminations use 2 5mm plug in terminal blocks Unplug each block complete the wiring then reinsert the block e Baad Hd fd dl 2 13 14 2122 243334 ES c c naps Me 3 Inputs and outputs i 13 14 21 22 24 33 34 09174 A 5 6 M 6 5 6 64 65 Motor thermistor input 40 41 Analog output 55 41 24 VDC output 53 55 Programmable input A NOTE If you are not using a thermistor do not short terminals 64 65 gt 10 59 ASAB 3 3 3 4 3 5 lt CARRARO GROUP Control Wiring The ASAB has three fixed inputs for remote control These inputs should be controlled by contacts rated for low
74. t activates the soft starter trips which stops motor EE i p Ke 1 gt 2 T1 i Eee Ad e 1 Three phase supply n ee 2 Motor terminals g 363 FPES 3 Control voltage model dependent oe 2 E 4 Remote control inputs 5 Motor thermistor input e an ES DEA erd 6 Relay outputs EES E Start stop contact E D Reset contact Auxiliary trip contact M m 13 14 Relay output A 4 21 22 24 Relay output B AS 14 33 34 Relay output AG 21 22 a T 41 24 Jo Le i 33 S3 27 S 34 55 a 54 4 51 Se 6 57 58 2 i A 2 64 f 0 H is 2 o lt ck 8 Parameter settings e Parameter 6D Input A Function e Select Input Trip N O Assigns the Input A to Auxiliary Trip N O function e Parameter 6E Input A Name e Selecta name eg Low Pressure Assigns a name to Input A e Parameter Input A Trip e Setas required For example Run Only limits the input trip to when the soft starter is running only e Parameter 5E Input A Trip Delay e Setas required Sets a delay between the input activating and the soft starter tripping e Parameter 5F Input A Initial Delay e Setataround 120 seconds Limits operation of the input trip to 120 seconds after the start signal This allows time for pressure to build up in the piping before the lo
75. ter the parameter setting use the W buttons Pressing A W once will increase or decrease the value by 1 If the button is held for longer than five seconds the value will increase or decrease at a faster rate e to save changes press MENU ENTER The setting shown on the display will be saved and the keypad will return to the parameter list e tocancel changes press EXIT The keypad will ask for confirmation then return to the parameter list without saving changes You can access the Programming Menu at any time including while the soft starter is running Any changes to the start profile take effect immediately The Programming Menu contains four sub menus Quick Setup Menu Provides access to quick setup options for common applications Standard Menu The Standard Menu provides access to commonly used parameters allowing you to configure the ASAB to suit your application Extended Menu The Extended Menu provides access to all the ASAB s programmable parameters allowing experienced users to take advantage of advanced features Setup Tools Setup Tools includes maintenance options to configure the ASAB s date and time or load a standard parameter set Quick Setup The Quick Setup Menu makes it easy to configure the ASAB for common applications The ASAB selects the parameters relevant to the application and suggests a typical setting and you can adjust each parameter to suit your exact requirements Alwa
76. the selection for your particular application 4 6 1 Bussman Fuses Square Body 170M 440 lt 575 lt 690 ASAB DOC 450000 mat IT ASAB MIOC 6480000 Ill ASAB 1600C_ 1050000 mag II Two parallel connected fuses required per phase 4 6 2 Bussman Fuses British Style BS88 440 VAC 575 VAC 690 VAC AsaB 0430c f 32000 Tel ASAB UTC TI fASAB 0930 _ TI ASAB DOOC 45000 TI CAEN 6480000 ASAB 1600C 12500000 Two parallel connected fuses required per phase 18 59 ASAB 4 6 3 Z SANTERNO CARRARO GROUP lt 440 VAC lt 575 VAC 690 VAC HS 175 HSJ 300 ee Not suitable Not suitable Not suitable Two series connected fuses required per phase Ferraz Fuses North American Style PSC 690 Supply Voltage Supply Voltage Supply Voltage lt 440 VAC lt 575 VAC lt 690 VAC ASAB 0380C 320000 A070URD33XXXO700 AOTOURD33XXX0700_ ASAB 0430C 320000 A070URD33XXX0700 A070URD33XXX0700 1200 450000 AOSSURD33XXX2250 ASAB 1410C 6480000 AOSSURD33XXX2250 0 0 asaB 1600c 250000 e XXX blade type Refer to Ferraz catalog for details Ferraz Fuses HSJ ASAB 19 59 Z SANTERNO CARRARO GROUP 4
77. tings under operating conditions not covered by these ratings charts Current Ratings for Bypass Operation 80A AC 53b 35 15 345 Off time seconds Start time seconds Start current multiple of motor full load current Starter current rating amperes 4 59 ASAB Z SANTERNO CARRARO GROUP AC53b 3 0 10 350 AC53b 3 5 15 345 AC53b 4 0 20 340 AC53b 4 5 30 330 40 lt 1000 metres 40 1000 metres 40 C lt 1000 metres 40 C 1000 metres AS AB 0023B AS AB 00438 AS AB 00538 AC53b 3 0 10 590 AC53b 3 5 15 585 AC53b 4 5 30 570 In line connection AC53b 4 0 20 580 40 1000 metres 40 9C 1000 metres 40 9C 1000 metres 40 9C 1000 metres NOTE AN Models ASAB 0255C ASAB 1600C must be externally bypassed AC53b 3 0 10 350 AC53b 3 5 15 345 40 1000 metres 40 1000 metres 40 1000 metres 40 9C 1000 metres AC53b 3 0 10 590 AC53b 3 5 15 585 40 1000 metres 40 1000 metres 40 1000 metres 40 9C 1000 metres Inside delta connection ASAB 5 59 Z SANTERNO CARRARO GROUP Current Ratings for Continuous Operation Not bypassed 351A AC 53a 35 15 50 6 Starts per hour On load duty cycle 96 Start time seconds Start current multiple of motor full load current Starter current rating amperes 40 9C 1000 metres 40 1000 metres 40 9C 1000 metres 40 1000 metres ASAB MIOC ASAB 1600C In line connection
78. tion The ASAB can be configured to force a delay between the end of a stop and the beginning of the next start During the restart delay period the display shows the time remaining before another start can be attempted 5B Current Imbalance Delay Range 0 00 4 00 minutes seconds Default 3 seconds Description Slows the ASAB s response to current imbalance avoiding trips due to momentary fluctuations 5C Undercurrent Delay Range 0 00 4 00 minutes seconds Default 5 seconds Description Slows the ASAB s response to undercurrent avoiding trips due to momentary fluctuations 5D Instantaneous Overcurrent Delay Range 0 00 1 00 minutes seconds Default 0 seconds Description Slows the ASAB s response to overcurrent avoiding trips due to momentary overcurrent events 5E Input A Trip Delay Range 0 00 4 00 minutes seconds Default 0 seconds Description Sets a delay between the input activating and the soft starter tripping 5 Input A Initial Delay Range 00 00 30 00 minutes seconds Default 0 seconds Description Sets a delay before an input trip can occur The initial delay is counted from the time a start signal is received The state of the input is ignored until the initial delay has elapsed 5G Frequency Delay Range 0 01 4 00 minutes seconds Default 1 second Description Slows the ASAB s response to frequency disturbances avoiding trips due to momentary fluctuations 6 Control 6A Local Rem
79. tom tabs ASAB 59 59 15P0078B1
80. ts Motor thermistor input Three phase supply 1 3 4 Relay outputs 5 6 Motorterminals Parameter settings e Parameter 6D Input A Function Select Motor Set Select assigns Input A for Motor set selection e Set starting performance characteristics using the primary motor set e Set braking performance characteristics using the secondary motor settings e Parameter 7G Relay C Function e Select assigns Trip function to Relay Output C NOTE If the ASAB trips on supply frequency parameter 16F Frequency when the braking contactor KM2 opens modify the frequency protection settings be ASAB 5159 8 6 Z SANTERNO CARRARO GROUP Two Speed Motor The ASAB can be configured for control of dual speed Dahlander type motors using a high speed contactor KM1 low speed contactor KM2 and a star contactor KM3 NOTE Pole Amplitude Modulated PAM motors alter the speed by effectively changing the stator frequency using external winding configuration S oft starters are not suitable for use with this type of two speed motor When the soft starter receives a high speed start signal it closes the high speed contactor 1 and star contactor KM 3 then controls the motor according to the primary motor settings When the soft starter receives a low speed start signal it closes the low speed contactor KM2 This closes Input A and the ASAB controls the motor ac
81. umber of kilowatt hours the motor has run via the soft starter Hours Run The number of hours the motor has run via the soft starter Description Selects which information will be displayed on the programmable monitoring screen e 108 User Screen Top Left Default Starter State e 10C User Screen Top Right Default Blank 100 User Screen Bottom Left Default Hours Run e 10E User Screen Bottom Right Default Blank ASAB 41 59 6 4 11 Z SANTERNO CARRARO GROUP 10F Graph Timebase Options 10 seconds Default 30 seconds 1 minute 5 minutes 10 minutes 30 minutes 1 hour Description Sets the graph time scale The graph will progressively replace the old data with new data 10G Graph Max Adj Range 0 600 Default 400 Description Adjusts the upper limit of the performance graph 10H Graph Min Adj Range 0 600 Default 0 Description Adjusts the lower limit of the performance graph 101 Mains Ref Volt Range 100 690 V Default 400 V Description Sets the nominal mains voltage for the keypad s monitoring functions This is used to calculate motor kilowatts and kilovolt amperes kVA but does not affect the ASAB s motor control or protection 10J Display A or kW Options Current Default Motor kW Description Selects whether the ASAB will display current amperes or motor kilowatts on the main monitoring screen 15 Restricted 15A Access Code Range 0000 9999 Default 0000 D
82. urrent start Adaptive Control Stop The starter performs TVR soft stop if parameter 21 Stop Time is 20 secs If parameter 2115 set to 0 ecs the starter performs a coast to stop The starter issues a warning with the error message Unsupported Option The starter performs a coast to stop PowerThrough The starter trips with the error message Lx Tx Shorted NOTE When connected in inside delta current imbalance is the only phase loss protection that is active during run Do not disable current imbalance protection parameter 4A during inside delta operation CAUTION Inside delta operation is only possible with mains voltage lt 600 VAC gt gt 28 59 ASAB 6 1 Z SANTERNO CARRARO GROUP Programming Menu The Programming Menu lets you view and change programmable parameters that control how the ASAB operates To open the Programming Menu press the MENU ENTER button while viewing the status or graph screens To navigate through the Programming Menu scroll through parameter groups press the A or W button e to open a submenu press MENU ENTER button e to view the parameters in a group press the MENU ENTER button e to return to the previous level press the EXIT button e close the Programming Menu press EXIT repeatedly or press the STATUS or GRAPHS button To change a parameter value e scroll to the appropriate parameter in the Programming Menu and press MENU ENTER to enter edit mode e toal
83. w pressure input becomes active 50 59 ASAB 8 5 CARRARO GROUP Z SANTERNO Soft Braking For applications with high inertia and or a variable load the ASAB can be configured for soft braking In this application the ASAB is employed with forward run and braking contactors When the ASAB receives a start signal pushbutton 1 it closes the forward run contactor KM1 and controls the motor according to the programmed primary motor settings When the ASAB receives a stop signal pushbutton 52 it opens the forward run contactor 1 and closes the braking contactor KM2 after a delay of approximately 2 3 seconds KT1 KA3 is also closed to activate the secondary motor settings which should user programmed for the desired stopping performance characteristics When motor speed approaches zero the shaft rotation sensor A2 stops the soft starter and opens the braking contactor 2 A gy bo o o 1 L13 L25 L3 A4 A5 A6 64 65 2 T14 T26 T3 E 54 55 56 57 58 0 aa 530 9 9 ka Kad zy Y Y S2 4 A29 Md KT 5 SI KNT v1 1 v1 KKT2 MM EN A4 KM1 KA1 KA2 KA 4 LI Kiel ge w KI a 08881 A Control voltage model dependent Remote control inpu
84. y one after each successful start stop cycle NOTE A If the starter is manually reset the resets counter will return to zero 9C 9D Auto Reset Delay The ASAB can be configured to wait before auto resetting a trip Separate delays can be set for trips in Groups A and B or in Group C Parameter 9C Reset Delay Groups A amp B Range 00 05 15 00 minutes seconds Default 5 seconds Description Sets the delay before resetting Group A and Group B trips Parameter 9D Reset Delay Group C Range 5 60 minutes Default 5 minutes Description Sets the delay before resetting Group C trips 10 Display 10A Language Options English Default Portuguese Chinese French Spanish Italian German Russian Description Selects which language the keypad will use to display messages and feedback 10B 10C 10D 10E User Programmable Screen Options Blank Displays no data in the selected area allowing long messages to be shown without overlapping Starter State The starter s operating state eg starting running stopping or tripped Only available for Top L amp Btm L Motor Current The average current measured on three phases Motor pf The motor s power factor measured by the soft starter Mains Frequency The average frequency measured on three phases Motor kW The motor s running power in kilowatts Motor HP The motor s running power in horsepower Motor Temp The motor s temperature calculated by the thermal model kWh The n
85. ys set parameter 1A Motor Full Load Current to match the motor s nameplate full load current The suggested value is the starter s minimum full load current On the display the highlighted values are suggested values and the values indicated bya gt are the loaded values Application Suggested value Pump Centrifugal Motor Full Load Current Model dependent Pump Submersible Fan Damped Fan Undamped Start Mode Adaptive Start P rofile Start Ramp Time Current Limit Stop Mode Adaptive Stop Profile Stop Time Motor Full Load Current Start Mode Adaptive Start P rofile Start Ramp Time Current Limit Stop Mode Adaptive Stop P rofile Stop Time Motor Full Load Current Start Mode Adaptive Start P rofile Start Ramp Time Current Limit Motor Full Load Current Start Mode Adaptive Start P rofile Adaptive Control Early Acceleration 5 seconds 350 Adaptive Control Late Deceleration 15 seconds Model dependent Adaptive Control Early Acceleration 5 seconds 350 Adaptive Control Late Deceleration 5 seconds Model dependent Adaptive Control Constant Acceleration 15 seconds 350 Model dependent Adaptive Control Constant Acceleration ASAB 29 59 6 2 Compressor Screw Compressor Recip Conveyor Crusher Rotary Standard Menu The standard menu provides access to commonly used parameters allowing the user to configure the ASAB as required for the SANTERNO Start Ramp Time Current

FINAL-2 710-08733-00A ASAB User Manual EN

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