PowerFlex 700S Drives - Частотные преобразователи Allen
Contents
1. Name Color State Description PWR Green Steady Iluminates when power is applied to the drive Power e STS Green Flashing Drive ready but not running 8 no faults are present Status Steady Drive running no faults are present Yellow Flashing When running a type 2 non configurable alarm condition exists S drive continues to run When stopped a start inhibit exists and the a drive cannot be started z Steady A type 1 user configurable alarm condition exists but drive 2 continues to run Red Flashing A fault has occurred Steady A non resettable fault has occurred Red Flashing The drive is in flash recovery mode The only operation permitted is LI Yellow Alternately flash upgrade g PORT Refer to the Status of DPI port internal communications if present A 8 MOD Communication Status of communications module when installed NET A Adapter User Manual Status of network if connected a E NET B Status of secondary network if connected SO 5 M SYNCHLINK Green Steady The module is configured as the time keeper YA or The module is configured as a follower and synchronization is Els complete 8E Green Flashing The follower s are not synchronized with the time keeper 8 Red Flashing The module is configured as a time master on SynchLink and has received time information from another time master on SynchLink ENABLE Green2. Tasisi C Removing the Conduit dekokslistsistalatl Cover 18 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Removing the Covers from Frame 10 Size Drives Moving Control Frame Task Description Loosen the two T8 Torx head screws which secure the Control Frame to the drive enclosure Frame 10 drives from early production runs have holes instead of slots for these screws You must completely remove the screws from these drives in order to swing open the control frame Swing the Control Frame out and away from the power structure Removing the Airflow Plate Description Remove the four T8 Torx head screws which secure the airflow plate to the drive Removing Protective Covers Task Description Remove the four M5 POZIDRIV screws which secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective covers Note You only need to remove the top and bottom covers to gain access to the power terminals You can remove the other covers without removing the top and bottom covers Remove the four M5 POZIDRIV screws which secure the main front protective cover to the drive then remove the protective cover Remove side protective covers Step 6 Configuring Drive for Ground System PowerFlex
3. Phase Control Frame Sizes 9 amp 10 39 Table O Analog Wiring Examples Connection Example Analog Inputs shield terminated at source TB1 Row B Bottom Win i E y tk 10 i Q7 Analog Input 1 Cl t y W Carwin Speed a gou Z Return Reference O 71 on Analog Input 2 l pot Speed gt Y Common Trim 9 Return a aJ 0O LJ Required Parameter Changes Using Analog Ini as 0 10 V speed reference e Scale the Input to 1 V Par 802 Anlg Ini Scale 0 1 e Send the data to the Speed Reference parameter Par 10 Speed Ref 1 the destination linked to Par 800 Anlg In1 Data the source e Select Ref 1 as the active speed ref Par 16 Speed Ref Sel 1 Spd Ref 1 e Par 153 Control Options bit 0 Bipolar SRef 0 Unipolar Speed Reference Using Analog In2 as 10 to 10V speed trim 10 e Scale the input to 0 1V 10 Par 808 Anlg In2 Scale 0 1 e Send the data to the speed reference parameter Par 12 Speed Ref 2 the destination linked to Par 806 Anlg In2 Data the source Select Ref 1 as the active speed reference and Ref2 as trim Set Par 16 Speed Ref Sel 3 Spd Ref 3 Analog Outputs 10V DC Used to drive analog meters displaying speed and current TB
4. 1 The assisted start up routine asks simple yes or no questions and prompts you to input required information Access Assisted Start Up by selecting Start Up from the Main Menu 1 To exit the User Display screen Press Esc ES Stopped Auto WN output c 1 Inthe Main Menu use the Down Arrow to scroll to Start Up 2 Press Enter p gt TIP Throughout the Start Up Routine many screens have more selections than shown Use the arrow keys to scroll through all the menu options EN Stoppea Auto UI RPM Main Menu Diagnostics Device Select 1 Follow the instructions on the screen to complete the Start Up PowerFlex 700S The Start Up routine sets up the d e for basic operation Push Enter P TIP If using a HIM the following functions are not available e Alt Man e Alt Lang e Alt SMART PowerFlex 700S Drives Phase Control Frame Sizes 9 8 10 45 gt Down 1 level or Select Pi Flex 700S mStar p Back 1 level or 1 selection gt Scroll all choices Motor Control Motor Data Feedback Power Circuit Test Direction Test Configuration Select Motor Control Enter Motor NP Data Setup Select Diagnostic Check for ey pase Power amp Units oe Drive Power Circuit variiy Direction Select DB Resistor FLA Resolver Volts Hi Res Encoder Hertz Linear Sensor RPM Poles Motor Tests Inertia Measure Speed Limits Speed Control S
5. 7065 Base Hz default 50 Hz Continuous Amps 300 245 1 Min Overload Amps 330 368 2 Sec Overload Amps 450 490 9D42 0 460 C 60 Hz 300 245 330 368 450 490 MFD in 1989 on Nov 9 Allen Bradley WI MADE IN THE USA FAC 1B Frame Number Frame 9 Serial Number 2622381652 7 8 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Step 3 Lifting the Drive gt For lifting instructions for frame 9 size drives see Frame 9 Size Drives below e For lifting instructions for frame 10 size drives see Frame 10 Size Drives on page 9 Frame 9 Size Drives Important When lifting a frame 9 size drive a rod must be placed between the lifting holes as shown in Figure 1 below A ATTENTION To guard against possible personal injury and or equipment damage e Remove any wiring access covers at the top of the drive e Do Not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components e Atno time should a person or their limbs be directly underneath the items being lifted e Do not subject the load to high rates of acceleration or deceleration e Inspect all lifting hardware for proper attachment before lifting drive unit Figure 1 Frame 9 Lifting AC Input Drive amp AC Input Drive amp DC Input Drive amp DC Input Drive amp Voltage Drive Rating Enclosure Packaging Enclosure Packag
6. Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise A parameters to help reduce input source sensitivity Table E Recommended Control Wire ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command Insulation Type Wire Type s Description Rating Digital I O Un shielded Per US NEC or applicable national 300V 60 C or local code 140 F Shielded Multi conductor shielded cable 0 750 mm 18AWG 3 Minimum such as Belden 8770 or equiv conductor shielded Standard Belden 8760 9460 or equiv 0 750 mm 18 AWG Analog I O twisted pair 100 shield with drain Remote Pot Belden 8770 or equiv 0 750 mm 18AWG 3 cond shielded Encoder Combined Belden 9730 or equivalent T 0 196 mm 24AWG Pulse I O individually shielded Less 30 5 m 100 ft 300V o Encoder Signal Belden 9730 9728 or equivalent 0 196 mm 24 AWG 75900 Pulse I O 1 individually shielded 167 194 F et dou m Power Belden 8790 0 750 mm2 18AWG 500 ft Combined Belden 9892 0 330 mm or 0 500 mm 2 Encoder Signal Belden 9730 9728 or equivalent 0 196 mm 24 AWG Pulse I O 1 individually shielded UA Pow
7. Min Max Units Default Min Max Units Default Min Max Default Options Default Options Default Options 1 No Parameter Number parameter value cannot be changed until the drive is stopped 2 Name Parameter name as it appears in DriveExecutive software Description Brief description of parameter function 3 Values Define the various operating characteristics of the parameter There are 3 types of Values ENUM Bit and Numeric 0 Encoder 0 0 Encoder 0 1 Encoder 1 2 Sensorless 3 Reserved 0 0000 2200000000 0000 lv 0 0000 2200000000 0000 Volt 0 0000 20 0000 0 0000 2200000000 0000 liv 0 0000 2200000000 0000 Volt 0 0000 20 0000 0 Not Used 0 Not Used 1 Normal Stop 2 Start 3 Run 4 Clear Faults 5 Stop CF 6 Jog 1 7 Jog 2 4 Norm Stop CF 0 Not Used 1 Normal Stop 2 Start 3 Run 4 Clear Faults 5 Stop CF 6 Jog 1 7 Jog 2 8 Fwd Reverse 9 CurLim Stop 10 Coast Stop 11 Aux Fault 12 AuxFault Inv 13 User Select 0 Not Used 0 Not Used 1 Normal Stop 2 Start 3 Run 4 Clear Faults 5 Stop CF 6 Jog 1 7 Jog 2 8 Fwd Reverse 9 CurLim Stop 10 Coast Stop 11 Aux Fault 12 AuxFaul
8. distribution system this wire contacts other circuits in the drive while the drive is energized Insulate the lug on this wire with several turns of electrical tape and anchor the wire so it does not contact other circuits i ATTENTION Risk of equipment damage exists if 20 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Frame 10 Size Drives Frame 10 size drives are eguipped with common mode capacitors that are referenced to ground To guard against drive damage these capacitors should be disconnected if the drive is installed on a resistive ground or ungrounded distribution system or on a voltage distribution system greater than 400V AC For installations on a resistive ground or ungrounded distribution system refer to Installation on an Ungrounded Distribution System below For installations on a grounded B phase delta system on a voltage distribution system greater than 400V AC refer to Installation on a Grounded B Phase Delta System on a Voltage Distribution System Greater than 400V AC on page 21 Note Refer to publication PFLEX RMOO2 Reference Manual PowerFlex 700S with Phase I Control for information on a resistive ground or ungrounded distribution system installation There is one jumper located on the upper right side of the Rectifying Module Installation on a Resistive Ground or Ungrounded Distribution System 1 To disconnect the capacitors move the jumper shown below Task
9. e pH OX H im 2 ifferenti E e s A HOr se encoders SA gt N quire a cad S 5 p external power supply ET S and special jumper E settings Ee T e FE Used as primary closed z 2 D Ed m loop speed feedback aa I 40 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Step 9 Verifying the This section describes how you start up the PowerFlex 700S drive Start up Check List A ATTENTION Power must be applied to the drive to perform the following start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning If an event does not occur while performing this procedure Do Not Proceed Remove Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to then drive Correct the malfunction before continuing Important If you have a DriveLogix application you must first connect the battery before starting this section Before Applying Power to the Drive 1 Confirm that motor wires are connected to the correct terminals and are secure Note Refer to Power Terminal Specifications for the appropriate drive frame size for motor connection information 2 Confirm that encoder wires are connected to the correct
10. Description Loosen upper screw pp Remove lower screw Move jumper to horizontal position Install and tighten screws Continue with step 2 on page 22 A SE O lt q Rectifying Circuit Board t _ _ _ gt PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 21 Installation on a Grounded B Phase Delta System on a Voltage Distribution System Greater than 400V AC 1 To use a grounded B phase delta system on a drive with a voltage distribution system greater than 400V AC follow the steps below Task Description Loosen upper screw on common mode capacitor jumper Remove lower screw Move jumper to horizontal position Install and tighten screws Remove screw from X4 connection on rectifying board O 8 O e Insulate top and bottom of X4 connection Continue with step 2 on page 22 A olg gt 3 6 q ____ _Rectifying Circuit Board ______ x4 Rectifying Circuit Board 22 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 2 Insulate the capacitors from the dri
11. Encoder Power Jumper Supply Voltage Position 5V DC Operation Closed Closed Closed 5V DC 2 3 12V DC Operation Open Open Open 12V DC 1 2 Secondary Encoder SW2 1 SW2 3 SW2 5 5V DC Operation Closed Closed Closed 12V DC Operation Open Open Open Analog Input Settings Switch SW1 1 configures the scaling of Analog Input 1 Switch SW1 2 configures the scaling of Analog Input 2 Open the switch for 10 0V DC operation Close the switch for 1 0V DC operation Encoder Input Settings Dip switch SW2 on the main control board configures the encoder inputs for 5V DC or 12V DC operation Switches SW2 2 4 and 6 are for the primary encoder Set these switches to match the encoder output specifications Open these switches for 12V DC operation close them for 5V DC operation 32 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Switches SW2 1 3 and 5 are for the secondary encoder Set these switches to match the encoder output specifications Open these switches for 12V DC operation close them for 5V DC operation Encoder Output Settings Jumper J6 on the main control board configures the encoder power supply for either 5V dc or 12V dc operation Place the jumper on pins 1 and 2 for 12V operation Place it on pins 2 and 3 for 5V dc operation Auxiliary Power Supply You may use an auxiliary power supply to keep the 700S Control Assembly energized when input power is de energized This allows the
12. Limit Units RPM RW Rea Sets a limit on the speed reference in the negative direction This value can be entered as Default 2205 0000 a negative value or zero Min Max 14112 0000 0 0000 Comm Scale Parameter 4 Motor NP RPM 1 0 31 Fwd Speed Limit Units RPM RW Rea Sets a limit on the speed reference in the positive direction This value can be entered as Default 2205 0000 O a positive value or zero Min Max 0 0000 14112 0000 Comm Scale Parameter 4 Motor NP RPM 1 0 32 Accel Time Units Sec v RW Rea Sets the rate of acceleration for all speed increases with time in seconds to base speed Default 10 0000 Accel Rate Parameter 4 Motor NP RPM Parameter 32 Accel Time Min Max 0 0100 6553 5000 33 Decel Time Units Sec v RW Rea Sets the rate of deceleration for all speed decreases with time in seconds to base speed Default 10 0000 Decel Rate Parameter 4 Motor NP RPM Parameter 33 Decel Time Min Max 0 0100 6553 5000 34 S Curve Time Units Sec v RW Real Sets the S time Round In and Round Out in seconds Half of the time specified is Default 0 5000 added to the beginning and half to the end of the applied ramp The S time is Min Max 0 0000 4 0000 independent of speed and results in a trapezoidal torque profile 90 Spd Reg BW Units R S V RW Rea Sets the bandwidth of the speed regulator in rad sec Bandwidth is also referred to as the Default 10 0000 crossover frequency Small signal time response is approxi
13. Main Control Board DriveLogix controller and any feedback option cards to continue operation Connect auxiliary power to J15 on the High Power Interface board You must set parameter 153 Control Options bit 17 Aux Pwr Sply to enable this feature Table F Auxiliary Power Supply Specifications Voltage Current Min Power Min 24V dc 5 75W High Power a m E Interface Board A D Q TE OV O J15 Auxiliary Power Connector LA O O Pin 1 24V dc power O Pin 3 24V dc common p 3 Connecting SynchLink SynchLink provides high speed synchronization and communication between multiple PowerFlex 700S drives or other products with SynchLink capability PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 33 Class 1 LED Product ATTENTION Hazard of permanent eye damage exists when using A optical transmission equipment This product emits intense light and invisible radiation Do not look into module ports or fiber optic cable connectors Refer to publication number 1756 TD008 SynchLink System Design Guide when planning and connecting the SynchLink network Connect cables to J9 receive and J8 transmit connectors on the bottom of the Main Control Board Push the plug into the socket until it produces an audible
14. On The drive s enable input is high Green Off The drive s enable input is low 1 SynchLink LEDS are located on the SynchLink daughtercard on the main circuit board in the control cassette 6 Examine the Status STS LED Verify that it is flashing green If it is not in this state check the following possible causes and take the necessary corrective action Table R Common Causes of a Pre Start Alarm Examine Parameter 156 Run Inhibit Status bit Description Action 1 No power is present at the Enable Terminal TB1 T7 Apply the enable 2 3 JA stop command is being issued Close all stop inputs 4 5 Power loss event is in progress indicating a loss of the Restore AC power AC input voltage 6 Data supplied by the power structure EEprom is invalid or Cycle power If problem persists replace the power corrupt structure 7 Flash Update in Progress Complete Flash Procedures 8 Drive is expecting a Start Edge and is receiving a Open all start buttons and remove all start commands continuous signal 9 Drive is expecting a Jog Edge and is receiving a Open all jog buttons and remove all jog commands continuous signal 10 A conflict exists between the Encoder PPR programming Verify encoder data and reprogram Par 232 or 242 and the encoder configuration for edge counts Par 233 or 243 bits 4 amp 5 11 The drive cannot precharge because a precharge input is Reprogram the input or close the pre
15. click AKAKANANP J8 Transmit J9 Receive Important Do not overtighten tie wraps Table G SynchLink Cables and Accessories Description Cat No 2 x 1 M Fiber Optic Link 1403 CF001 2 x 3 M Fiber Optic Link 1403 CF003 2 x 5 M Fiber Optic Link 1403 CF005 10 M Fiber Optic Link 1403 CF010 20 M Fiber Optic Link 1403 CF020 50 M Fiber Optic Link 1403 CF050 100 M Fiber Optic Link 1403 CF100 250 M Fiber Optic Link 1403 CF250 500 M Fiber Optic Bulk 1403 CFBLK SynchLink Fiber Hub 1 input Base 1751 SLBA SynchLink Fiber Hub 4 output Star Splitter 1751 SL4SP SynchLink Bypass Switch 1751 SLBP A Table H Fiber Optic Cable Assembly Specification Connecting Cables 200 230 micron HCS Hard Clad Silica e Versalink V System e Lucent Technologies e Specialty Fibers Technology Division Maximum Cable Length 300 meters with no more than one splice or one adapter Minimum Cable Length 1 meter 34 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Specification Minimum inside bend radius 25 4mm 1 in Any bends with a shorter inside radius can permanently damage the fiber optic cable Signal attention increases with decreased inside bend radius Operating Wavelength 650 nm Red Data Rate 5 Mbps Maximum Node Count e 10 Daisy Chain e 256 Star Configuration I O Terminal Blocks Wiring the Main Control Bo
16. ground rod or bus bar see above Grounding points must comply with national and local industrial safety regulations and or electrical codes Shield Termination SHLD The Shield terminal provides a grounding point for the motor cable shield It must be connected to an earth ground by a separate continuous lead The motor cable shield should be connected to this terminal on the drive drive end and the motor frame motor end A shield terminating cable gland may also be used When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end RFI Filter Grounding Using an optional RFI filter may result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded bonded to the building power distribution ground Ensure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection Some local codes may require redundant ground connections The integrity of all connections should be periodically checked Refer to the instructions supplied with the filter 26 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 DC Input Precharge Control Wiring If you are
17. installing a DC input drive with a precharge interlock you must make the following connections on the X50 terminal block from the precharge circuit Important Precharge circuitry is external to the drive Figure 2 Sample Precharge Wiring Diagram Frame 9 Shown X50 jn CRI Pilot Relay M NJ CRI M Main DC Contactor M CR2 Precharge Table D X50 Terminal Block Connections OO X9 X6 X10 DC Bus Precharge Control X7 Frame X50 Terminal Description 9 1 Charge Relay Contact lt e 2 Charge Relay Contact D D 3 Precharge Complete Signal 24V DC A O AN 4 Precharge Complete Signal Common D NSD 10 21 Charge Relay Contact A 23 Charge Relay Contact D D 25 Precharge Complete Signal 24V DC A e 26 Precharge Complete Signal Common ajan za Figure 3 Frame 9 X50 Terminal Block Location PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 oo oooo L X50 Terminal Block ol Y O AA goog O0O000 OQOoooo COO000 OoOOO0OD o o f N Figure 4 Frame 10 X50 Terminal Block Locat
18. terminals and are secure 3 Confirm that all control inputs are connected to the correct terminals and are secure 4 Verify that AC line power at the disconnect device is within the rated value of the drive Li L2 Powertiox jili L3 The remainder of this procedure reguires a HIM Human Interface Module be installed If an operator interface is not available remote devices should be used to start up the drive PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 41 Applying Power to the Drive The RUN LED controller LEDs and SynchLink LEDs are only operational when the drive is energized These LEDs are only visible when the drive door is open ATTENTION The RUN LED and the controller LEDs are only operational when the drive is energized Servicing energized equipment can be hazardous Severe injury or death can result from electrical shock burn or unintended actuation of controlled equipment Follow Safety related practices of NFPA 70E ELECTRICAL SAFETY FOR EMPLOYEE WORKPLACES DO NOT work alone on energized equipment 5 Apply AC power and control voltages to the drive Examine the Power PWR LED gi oo o R 42 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Table Q Drive Status Indicator Descriptions
19. 0 705 370 816 267 589 317 699 325 351 774 401 884 267 589 317 699 385 351 774 401 884 267 589 317 699 416 351 774 401 884 267 589 317 699 TIP To ensure that this angle is greater than 60 make the length of chain or cable between the center and the corners B longer than the distance between the opposite corners A 10 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Open Type Drives Approkimate Weights Drive Drive AC Input Drive amp Voltage Rating Power Structure AC Choke Packaging Class Amps Weight kg Ibs Weight kg Ibs Weight kg Ibs 400 385 120 265 115 254 235 519 460 120 265 115 254 235 519 520 120 265 115 254 235 519 600 261 120 265 53 117 173 382 325 120 265 84 185 204 450 385 120 265 84 185 204 450 416 120 265 84 185 204 450 1 DC input drive and packaging weight is equal to the weight of the power structure Directions for Open Type Drives Fasten the module symmetrically in at least two 2 holes PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 11 Removing the Skid and Shipping Feet work under the drive unless the drive is securely mounted on appropriate blocks i ATTENTION To guard against personal injury and equipment damage do not Task Description Using a 15 mm wrench remove the hardware which secures the dri
20. 1 Row B Bottom LI Output 1 a AD Motor Speed Output 2 AD Motor Current a a jn jo a la jo a Using Analog Out 1 10V to 10V to meter Motor RPM and direction e Send the data to the Analog Output Par 815 Anlg Out1 Real the destination linked to Par 300 Motor Spd Fdbk the source e Scale the Output to the source parameter Par 817 Anlg Out1 Scale 175 Par 4 Motor NP RPM 1750 10V Using Analog Out 2 10V to 10V to meter Motor Current e Send the data to the Analog Output Par 820 Anlg Out2 Real the destination linked to Par 308 Output Current the source e Scale the Output to the source parameter Par 822 Anlg Out2 Scale xx Par 2 Motor NP FLA 10 V Table P Encoder Wiring Example Input Output Connection Example Primary Encoder Primary Encoder using internal power supply Required Parameter Changes Interface TB2 Row T Top Using Encoder 0 as speed feedback Supports 12V DC Ete a e Par 222 Motor Fdkbk Sel 0 Encoder 0 default differential encoders with Ef ZI XX tS e Par 232 Encoder0 PPR Pulses Rev for installed internal power supply E e AH a encoder
21. 10 Power Supply 24V DC inputs Inputs may sink or source T9 Logic Common Rating 100 mA maximum Wye O T8 Digital Input 1 For common DC bus drives Must be high for 824 838 Nle drive to complete the pre charge cycle 829 826 N 2 Default Precharge Load 20 mA at 24V DC 827 828 NI 2 T7 Enable Input Must be high for drive to run 824 825 NIA Load 20 mA at 24V DC Q j 0 T6 Digital Output 1 24V DC open collector sinking logic output 843 844 Y J Rating 25 mA maximum 824 NI Z T5 Digital Output 2 24V DC open collector sinking logic output 845 846 W e Rating 25 mA maximum 824 is T4 Digital Output Return Return for Digital outputs 1 and 2 T3 Thermistor Input Used only in FOC2 mode with approved motor for 485 T2 Thermistor Input Return temperature adaptation TI Thermistor Shield 1 The drive s 24V DC power supply supports only on board digital inputs Do not use it to power circuits outside of the drive 2 Refer to wiring examples of sinking and sourcing outputs Table K TB1 Row B Bottom Terminals Related Terminal Signal Description Parameter Bil Analog Input 1 10 0V DC or 1 0V DC bipolar differential 800 801 B10 Analog Input 1 input P 13 bit sign 20k ohm input impedance 802 803 804 805 D B9 Analog Input Shield pana connection point for analog input shield XIZ 2 Y B8 Analog Input 2 10 0V DC or 1 0V DC bipolar differential 806 807 N 2 B7 Analog Inpu
22. 5 T9 Encoder Signal Z T8 Encoder Signal Not Z T7 Shield Connection point for encoder shield T6 Digital Input 2 High speed 12 24V DC sinking digital input 824 839 T5 Digital Input 2 Return 833 830 831 832 T4 Digital Input 3 High speed 12 24V DC sinking digital input 824 840 T3 Digital Input 3 Return 837 834 835 836 T2 Power Supply 12V DC A 12V DC power supply for primary encoder interface and high speed inputs TI Power Supply 12V DC Return A Rating 300 mA 1 Refer to Encoder Input Settings in the User Manual PowerFlex 700S Drives with Phase Control publication 20D UMO01 for necessary dip switch settings 2 This power supply supports only the primary encoder interface and digital inputs Do not use it to power circuits outside of the drive Table M TB2 Row B Bottom Terminals B23 4 8 ETB swn Related Terminal Signal Description Parameter B13 Encoder Signal A Secondary encoder interface 5 or 12V DC switch selectable Nominal current 222 243 B12 Encoder Signal Not A draw per channel 12V DC 45 mA 5V DC 32 mA 244 242 B11 Encoder Signal B 241 240 B10 Encoder Signal Not B j s 248 245 B9 Encoder Signal Z B8 Encoder Signal Not Z B7 Shield Connection point for encoder shield B6 Unused B5 Relay Output Relay contact output 824 841 B4 Relay Output Return Rating 5A 24V DC Resistive 2A 24V DC Inductiv
23. 50 mm 2 0 in CLEARANCE TO WALL 4 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 15 Frame 10 Dimensions ile 8 w DE 632 5 24 90 597 0 23 50 605 5 534 7 29 94 on ne S ase mf 168 n initil Loa j 2275 0 Allen Bradley ar 25 89 57 2201 8 A Powerflex y 86 68 E U Jj y Y Y a Ca wal la This dimension is the depih for drives with the optional door mounted HIM installed el la 16 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Floor and Wall Mounting for Frame 10 Size Drives Floor Only Mounting Secure drive to the floor with anchor bolts in the front corner holes of the enclosure base plate Additionally secure the drive using the mounting plates as needed Rittal part no 8800 210 or eguivalent Do this as close to the choke assembly plate as possible With this method the holes through base plate must be drilled on site Important If it is important to align the drive cabinet vertically with adjacent Rittal cab
24. 700S Drives Phase Control Frame Sizes 9 amp 10 19 e For configuring frame 9 size drives for a grounding system see Frame 9 Size Drives below e For configuring frame 10 size drives for a grounding system see Frame 10 Size Drives on page 20 Frame 9 Size Drives CE frame 9 size drives are equipped with common mode capacitors that are referenced to ground Operating a CE frame 9 drive on a resistive ground or ungrounded distribution system could result in drive damage ground or ungrounded distribution system you must order a non CE ATTENTION If you intend to operate a Frame 9 drive on a resistive A PowerFlex High Power drive All frame 9 drives CE and non CE are equipped with a Metal Oxide Varistor MOV assembly to provide voltage surge protection The MOV is designed for transient surge suppression only not continuous operation With a resistive ground or ungrounded distribution system the phase to ground MOV connection could become a continuous current path Therefore you should disconnect the MOV ground connection when installing a Frame 9 drive on a resistive ground or ungrounded distribution system Refer to publication PFLEX RMOOI PowerFlex 700S with Phase I Control Reference Manual for information on a resistive ground or ungrounded system installation SS Li WA L Si Disconnect and insulate this wire on a G round stud on resistive ground or ungrounded Cross Plate
25. C 194 e Three tinned copper conductors with XLPE insulation Option 2 F RHH RHW 2 e 5 mil single helical copper tape 25 overlap min with three bare Anixter OLF 7xxxxx or copper grounds in contact with shield equivalent e PVC jacket Class amp Il Tray rated 600V 90 C 194 e Three bare copper conductors with XLPE insulation and Division amp IIF RHH RHW 2 impervious corrugated continuously welded aluminum armor Anixter 7V 7xxxx 3G or e Black sunlight resistant PVC jacket overall equivalent e Three copper grounds on 10 AWG and smaller PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 25 General Grounding Requirements The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be periodically checked For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel should be used All circuits including the AC input ground conductor should be grounded independently and directly to this point bar Table C Typical Grounding Safety Ground PE This is the safety ground for the drive that is required by code This point must be connected to adjacent building steel girder joist a floor
26. Introduction Quick Start PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 This document is designed to guide you through the basic steps needed to install start up and program PowerFlex 700S AC drives with Phase I Control and frame sizes 9 amp 10 The information provided does not replace the user manual and is intended for qualified personnel only For detailed PowerFlex 700S information refer to the appropriate publications Title Publication User Manual PowerFlex 700S 20D UM001 Drive with Phase Control Installation Instructions PFLEX INO06 PowerFlex 700S and 700H High Power Drives Reference Manual PowerFlex PFLEX RM002 700S Drive with Phase Control Wiring and Grounding Guidelines DRIVES INOO1 for Pulse Width Modulated Drives Available www rockwellautomation com literature Table of Contents Step 1 Read General Information 5 Clase NA AA aa Ua WA oe ke van kn ed no E a da A Rew RG es 5 General Precautions koke kwe cee ane ae an ee eke Wi afe dak a pi we 5 CE AA te oo n a a AA PAA AAA AA edge es 6 Essential Requirements for CE Compliance 6 Step 2 I
27. all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils 0 4mm 0 015 in Use Copper wire only Wire gauge requirements and recommendations are based on 75 degrees C Do not reduce wire gauge when using higher temperature wire Unshielded Cable THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity Shielded Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable may help extend t
28. alue of Analog Input 1 This is the final value after conversion offsetting scaling and filtering Anlg Ini Scale Scales the range of Analog Input 1 to the range of Parameter 800 Anlg Ini Data Parameter 801 Anlg Ini Volts is multiplied by this number to produce the input to the lead lag filter function Par 802 1 Par 800 10 when 10V is applied Anig Ini Offset Applies an offset to Analog Input 1 The output of the analog to digital conversion is summed with this number to produce Parameter 801 Anlg In1 Volts This is used to zero out the analog input Anlg In2 Data Displays the value of Analog Input 2 This is the final value after conversion offsetting scaling and filtering Anig In2 Scale Scales the range of Analog Input 1 to the range of Parameter 806 Anlg In2 Data Parameter 807 Anlg In2 Volts is multiplied by this number to produce the input to the lead lag filter function Anig In2 Offset Applies an offset to Analog Input 1 The output of the analog to digital conversion is summed with this number to produce Parameter 807 Anlg In2 Volts Digini Sel ji Enter or write a value to select the function of digital input 1 Digin2 Sel Enter or write a value to select the function of digital input 2 Digin3 Sel Enter or write a value to select the function of digital input 3 Values Default Options Default Min Max Units Default Min Max Units Default Min Max Units Default
29. ameplate RPM Par 4 Motor NP RPM Fault rating If any digital input is configured to Stop CF CF Clear Faults verify the signal is present or the drive will not start Refer to Chapter 4 of the User Manual PowerFlex 700S Drives with Phase I Control publication 20D UMOOI for a list of potential digital input conflicts If a fault code appears refer to Fault amp Alarm Clearing on page 49 for more information At this point The Status STS LED should be flashing green or Bit 1 Sts Ready of parameter 554 LED Status should be set 7 Install the Protective Covers and Control Frame if applicable in reverse order of removal as described in Step 5 Removing Protective Covers on page 17 8 Proceed to Step 10 Performing Assisted Start on page 44 44 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Step 10 Performing Assisted Start This routine prompts you for information that is needed to start up a drive for most applications such as line and motor data commonly adjusted parameters and I O Important This start up routine requires a HIM If the drive is configured for 2 wire control the HIM installed on the drive will also act as a 2 wire device In 2 wire mode the drive will start when the HIM Start is pressed and stop when the HIM Start is released The recommended mode of use for a Start Up Routine is 3 wire control Parameter 153 Control Options Bit 8 set to
30. ard I O Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs outputs and standard encoder connections Both terminal blocks reside on the Main Control Board Remove the terminal block plug from the socket and make connections TIP Remember to route wires through the sliding access panel at the bottom Control Assembly Reinstall the plug when wiring is complete The terminal blocks have keys which make it difficult to insert a terminal plug into the wrong socket Figure 7 Main Control Board I O Terminal Locations TB1 Row T Top TB1 Row B Bottom TB2 Row T Top TB2 Row B Bottom Table Control amp Encoder Terminal Block Specifications Wires Size Range Torque Name Description Maximum Minimum Maximum Recommended O amp Encoder Signal amp Encoder power 1 5 mm 14 mm 25 N m 22 N m Blocks connections 16 AWG 28 AWG 2 2 Ib in 1 9 Ib in 1 Maximum minimum sizes the terminal block will accept these are not recommendations PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 35 Table J TB1 Row T Top Terminals Related Terminal Signal Description Parameter T11 Power Supply 24V DC Return Power and common for pre charge and enable T
31. atic control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference Allen Bradley publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as under sizing the motor incorrect or inadequate AC supply or excessive surrounding air temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with the PowerFlex 700S Drive and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC amp DC terminals of the Power Terminal Block refer to Chapter 1 in the PowerFlex 700S User Manual for location The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are conne
32. ble Clamp for Shield 2 Do Not exceed maximum wire size Parallel connections may be required 6 1 Maximum minimum sizes that the terminal block will accept these are not recommendations 2 3 DC terminal and brake lugs can be removed Figure 5 Power Terminal Block o o o o o o o o o o o o ojjoj ol oloo olon olloi olo o IIO IHO IIO IO IIO O i O i O ITO Io IIO oJ WY Wd WwW WwW NS NON W E Li L L t l L UMi VT2 WT3 UMi VAZ2 WIT BE m AC Line Input Power To Motor Leads PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 29 Frame 10 Size Drives Power Terminal Specifications Wire Size Range 0A Torgue Terminal Bolt No Name Description Maximum Minimum Recommended Size2 4 Input Power Terminal Block Input power 300 mm 2 1 mm 40 N m M12 L1 L2 L38 600 MCM 14AWG 354 lb in Output Power Terminal Block Motor connections 300mm 2 4mm2 40N m M12 U T1 V T2 W T3 600 MCM 14AWG 354 lb in SHLD Terminal PE Motor Terminati
33. certification ce docs Low Voltage Directive 73 23 EEC e EN50178 Electronic equipment for use in power installations EMC Directive 89 336 EEC e EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes e The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents e Use of line filters in ungrounded systems is not recommended e PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment The user is required to take measures to prevent interference in addition to the essential requirements for CE compliance listed below if necessary e Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance e PowerFlex drives can generate conducted low frequency disturbances harmonic emissions on the AC supply system More information regarding harmonic emissions can be found in the Reference Manual PowerFlex 700S Drives with Phase I Control PFLEX RMOO2 Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 1 Standard PowerFlex High Power CE compatible Drive For Frame 10 the drive must also be installed in a sui
34. charge control programmed and no signal is present contact PowerFlex 700S Drives Phase Control Frame Sizes 9 8 10 43 Start input configured but stop not configured Program Par 838 840 to include a stop button rewire the drive s Run input configured but control options do not Program Par 153 Bit 8 2 wire control to 0 match 3 Start input configured but control options do not Program Par 153 Bit 8 3 wire control to 1 12 15 match Multiple inputs configured as Start or Run Reprogram Par 838 840 so multiple starts multiple runs or any combination do not exist A Multiple inputs configured as Jog Reprogram Par 838 840 so only 1 is set to Jog1 Multiple inputs configured as Jog2 Reprogram Par 838 840 so only 1 is set to Jog2 Multiple inputs configured as Fwd Rev Reprogram Par 838 840 so only 1 is set to Fwd Rev 14 Invalid Feedback Device for Permanent Magnet Motor Set Par 222 to 5 FB Opt Porto Control Table S Common Start Up Faults Fault Description Action Encoder Loss One of the following has occurred on an Reconnect encoder or replace encoder encoder e missing encoder broken wire e quadrature error e phase loss Motor A motor overload is pending Enter correct motor nameplate full load amps Par 2 Motor NP Overload FLA or reduce excess load Motor Poles The poles of the motor do not match its Enter correct motor n
35. cted in this manner ATTENTION Risk ofinjury or equipment damage exists Parameters 365 EncdrO Loss Cnfg 394 VoltFdbkLossCnfg let you determine the action of the drive in response to operating anomalies Precautions should be taken to ensure that the settings of these parameters do not create hazards of injury or equipment damage ATTENTION Risk of injury or equipment damage exists Parameters 383 SL CommLoss Data 392 NetLoss DPI Cnfg let you determine the action of the drive if communications are disrupted You can set these parameters so the drive continues to run Precautions should be taken to ensure the settings of these parameters do not create hazards of injury or equipment damage ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes in contact with the assembly PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to the User and Reference Manual CE Declarations of Conformity are available online at http www ab com
36. dentifying the Frame Size of the Drive 7 Step 3 Lifting the Drive IIIA aa 8 Fame Y Size DAVOS Ia adan A 8 Fame 10 Size DIV S IA IIIA Gene ee wey 9 Step 4 MountingtheDrive 12 Operating TEMPEratUfES Il er len ken ken kaa kaa kan a aa kan knn 12 Minimum Mounting Clearances and Dimensions 12 Floor and Wall Mounting for Frame 10 Size Drives 16 Step 5 Removing Protective Covers 17 Removing the Covers from Frame 9 Size Drives WZ Removing the Covers from Frame 10 Size Drives 18 Step 6 Configuring Drive for Ground System 19 Fiame SIZE Dives IA jes ee rp Va a Sew ee dea ed 19 Frame1OSizeDrives 20 Step 7 Power Wiring 23 Wire Recommendations 23 General Grounding Requirements 25 DC Input Precharge Control Wiring 26 Power Wiring Instructions 28 Step 8 Control Wiring ss kwe kasek IKIWA 30 WiringRecommendations 30 DIP Switch Settings on Auxiliary Power Supply s iis L L lev l kn kk ak ka ka ka a ka n koka ka n kaa kan 32 Connecting SynehLink u
37. dication The HIM also provides visual notification of a fault or alarm condition Condition Display Drive is indicating a fault The LCD HIM immediately reports the fault condition by displaying the following F gt Faulted auto Faulted appears in the status line SE F Fault number OverVoltage Fault name Time Since Fault 0000 23 52 Time that has passed since fault occurred Press Esc to regain HIM control Manually Clearing Faults The following table contains the HIM keystrokes necessary to clear faults Step Key s 1 Press Esc to acknowledge the fault The fault information will be removed so that e you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods e Press Stop e Cycle drive power e Select Clear Faults from Diagnostic Faults menu 50 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Technical Support You can access the PowerFlex 700S with Phase I Control User Manual publication 20D UM001 online at http www rockwellautomation com literature PowerFlex 700S and DriveLogix Technical Support is available online by following these simple steps 1 Open your Internet Browser this may be Microsoft Internet Explorer Netscape or Opera 2 With your browser open type the follow
38. e 842 B3 Unused B2 Power Supply 12V DCDC B 12V DC power supply for secondary encoder interface Rating 300 mA B1 Power Supply 12V DC Return B 1 Refer to Encoder Input Setting in the User Manual PowerFlex 700S Drives with Phase I Control publication 20D UMO01 for necessary dip switch settings 2 This power supply supports only the secondary encoder interface Do not use it to power circuits outside of the drive Input Output Digital Inputs used for enable and precharge control Note 24V DC Supply supports only on board digital inputs Do not use for circuits outside the drive PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 37 1 0 Wiring Examples This section provides basic information to wire the PowerFlex 700S Drive Table N Digital Wiring Examples The following definitions are used throughout this section Source e Apply positive voltage through the device to the input or output e Connect the input or output common return directly to the power supply common Sink e Apply the positive voltage directly to the input or output common return e Connect the input or output to the power supply common through the device Connection Example Sourcing Input using internal power supply TB1 Row T Top 1 je 1 7 PRECHARGE l ENABLE Fixed If this is not us
39. e lead length limits supplied is not known Armored Cable Cable with continuous aluminum armor is often recommended in drive system applications or specific industries It offers most of the advantages of standard shielded cable and also combines considerable mechanical strength and resistance to moisture It can be installed in concealed and exposed manners and removes the requirement for conduit EMT in the installation It can also be directly buried or embedded in concrete Because noise containment can be affected by incidental grounding of the armor to building steel see Chapter 2 Wire Types of publication DRIVES INO0O1 Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives when the cable is mounted it is recommended the armored cable have an overall PVC jacket Interlocked armor is acceptable for shorter cable runs but continuous welded armor is preferred Best performance is achieved with 3 spaced ground conductors but acceptable performance below 200 HP is provided via a single ground conductor See Table B Table B Recommended Shielded Armored Cable Location Rating Type Description Standard 600V 90 C 194 F e Four tinned copper conductors with XLPE insulation Option 1 XHHW2 RHW 2 e Copper braid aluminum foil combination shield and tinned copper Anixter B209500 B209507 drain wire Belden 29501 29507 or e PVC jacket equivalent Standard Tray rated 600V 90
40. ed a jumper must be used between 7 amp 10 Default If this is not used the drive must be re programmed or use a jumper between terminal 8 amp 10 AAA Required Parameter Changes Enable In sourcing configuration this circuit must connect to 24V DC power for drive to run Precharge Precharge control is used in common bus configurations and is not required for AC fed drives If precharge control is not required reprogram Par 838 Digln 1 Sel to a value of zero or replace the contact shown with a jumper from Terminal 8 to Terminal 10 If precharge is needed in sourcing configuration this circuit must connect to 24V DC power for drive to complete the precharge cycle Sourcing Input using external power supply TB1 Row T Top COMMON RETURN 8 LI PRECHARGE ENABLE 24V DC a fa A Enable In sourcing configuration must connect to 24V DC common for drive to run Precharge Precharge control is used in common bus configurations and is not required for AC fed drives If precharge control is not required reprogram Par 838 Digln1 Sel to a value of zero If precharge i
41. er Belden 8790 2 0 750 mm2 18AWG 850 ft Combined Belden 9773 9774 or equivalent 0 750 mm 18 AWG 4 individually shielded pair EMC Refer to EMC Directive 89 336 EEC on page 6 for details Compliance 1 Belden 9730 is 3 individually shielded pairs 2 channel plus power If 3 channel is required use Belden 9728 or equivalent 2 Belden 8790 is 1 shielded pair 3 Belden 9892 is 3 individually shielded pairs 3 channel 0 33 mm 22 AWG plus 1 shielded pair 0 5 mm 20 AWG for power 4 Belden 9773 is 3 individually shielded pairs 2 channel plus power If 3 channel is required use Belden 9774 or equivalent 5 If the wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 31 DIP Switch Settings Figure 6 Main Control Board Dip Switches SW1 SIDE VIEW FRONT TOP VIEW UP OPEN OFF l NM FE DOWN CLOSED ON g Analog Input 1 10 0V DC 1 0V DC Scaling SW1 1 Open Closed Analog Input 2 10 0V DC 1 0V DC Scaling SW1 2 Open Closed SW2 SIDE VIEW UP OPEN OFF C DOWN CLOSED ON FRONT TOP VIEW OPEN 12345678 Primary Encoder SW2 2 SW2 4 SW2 6
42. he distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks Refer to Chapter 5 Reflected Wave in Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI Consideration should be given to all of the general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance In addition a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75 An additional foil shield can greatly improve noise containment 24 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 A good example of recommended cable is BeldenG 295xx xx determines gauge This cable has four 4 XLPE insulated conductors with a 100 coverage foil and an 85 coverage copper braided shield with drain wire surrounded by a PVC jacket Other types of shielded cable are available but the selection of these types may limit the allowable cable length Particularly some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against th
43. inets you may need to place shims under the drive cabinet or use leveling feet throughout the cabinet line up The Allen Bradley factory may have removed the standard plastic plugs from the bottom of the cabinet when installing the shipping feet This reduces the height of the cabinet by 2 mm Wall Mounting Secure drive to the floor with anchor bolts in the front corner holes of the enclosure base plate Secure the drive by bolting the adjustable lifting rails to the rear wall or supporting structure ANSASEN TSRS Xn 77k wall Step 5 Removing Protective Covers PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 17 For removing the protective covers from frame 9 size drives see Removing Covers from Frame 9 Size Drives below For removing the protective covers from frame 10 size drives see Removing the Covers from Frame 10 Size Drives on page 18 Removing the Covers from Frame 9 Size Drives 2 a O Removing the Connection Cover Allen Bradley f Powerex 4 8 Screws di 8 Screws Removing the Power Cover n ojojo of fo OO n n O 06 ja Bus om pm a fh eg gani a Po ne e 3 Screws L
44. ing Class Amps Weight kg Ibs Weight kg Ibs Weight kg Ibs Weight kg Ibs 400V 261 143 315 143 315 109 240 109 240 400V 300 151 333 151 333 117 258 117 258 600V 170 143 315 143 315 109 240 109 240 600V 208 143 315 143 315 109 240 109 240 PowerFlex 700S Drives Phase Control Frame Sizes 9 8 10 Frame 10 Size Drives When lifting frame size 10 drives you must e attach the lifting hardware e remove the skid and shipping feet 9 ATTENTION To guard against possible personal injury and or equipment damage e Do Not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components e At no time should a person or their limbs be directly underneath the items being lifted e Do not subject the load to high rates of acceleration or deceleration e Inspect all lifting hardware for proper attachment before lifting drive unit Frame 10 Approximate Weights Enclosed Drives Drive AC Input Drive amp AC Input Drive amp DC Input Drive amp DC Input Drive amp Voltage Rating Enclosure Packaging Enclosure Weight kg Packaging Class Amps Weight kg Ibs Weight kg Ibs Ibs Weight kg Ibs 400 385 382 842 432 952 267 589 317 699 460 382 842 432 952 267 589 317 699 520 382 842 432 952 267 589 317 699 600 261 32
45. ing URL in your Address bar http www ab com support abdrives powerflex700s 3 Press the Enter key or click the Go button Drives Technical Forum The Drives Technical Forum for all Allen Bradley drive products can help you solve issues in areas such as Applications Communications Hardware and Software You can visit us at the following URL address http www ab com support abdrives registered html Telephone Drives Technical Support Hotline Monday through Friday 7 00 a m to 7 00 p m Central Standard Time Call 1 262 512 8176 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 51 Notes ja www rockwellautomation com Power Control and Information Solutions Headguarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20D QS003B EN P May 2006 P N 390921 P02 Supersedes 20D QS003A EN P December 2005 Copyright 2006 Rockwell Automation All rights reserved Printed in USA
46. ion SN Control Frame X50 Terminal Bloc Note 700S control mounting plate and HIM not shown for clarity only mona 27 28 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Power Wiring Instructions e For power wiring instructions for frame 9 size drives see Frame 9 Size Drives Power Terminal Specifications below e For power wiring instructions for frame 10 size drives see Frame 10 Size Drives Power Terminal Specifications on page 29 Frame 9 Size Drives Power Terminal Specifications Wire Size Range Torque No Name Description Maximum Minimum Recommended Input Power Terminal Block Input power 185 0 mm 95 0 mm 40 N m L1 L2 L3 350 MCM 4 0 AWG 354 Ib in 8 Output Power Terminal Block Motor connections 1850 mm 95 0 mm 40 N m U T1 V T2 W T3 350 MCM 4 0 AWG 354 Ib in SHLD Terminal PE Motor Ground Terminating point for wiring shields 95 0 mm 5 0 mm2 22 N m 4 0 AWG 10 AWG 195 Ib in DC Bus DC input or external brake 1850 mm 95 0 mm 40 N m 2 Terminals DC DC Internal Brake option not ordered 350 MCM 4 0 AWG 354 Ib in DC Bus w Brake 9 DC input internal brake 185 0 mm2 95 0 mm 40 N m 3 Terminals DC DC R R Internal Brake option is ordered 350 MCM 4 0 AWG 354 Ib in Ca
47. ives Phase Control Frame Sizes 9 amp 10 Additional Information Monitor This section contains additional information that may be helpful during drive start up including e Frequently Used Parameters e Fault amp Alarm Clearing on page 49 e HIM Indication on page 49 e Manually Clearing Faults on page 49 e Technical Support on page 50 Parameter Files amp Groups Position Control Utility Communication Metering Control Status Motor Ctrl Data Drive Data Motor Control Motor Data Drive Config Tuning Autotune Results PM Motor Position Config Fault Alm Config Commands Interp Direct Diagnostics Masks 8 Owners Point to Point Test Points DPI Data Links Dynamic Control Torque Control mn Indexer T pak Detection pe nee 7 n osit Detection rending ogix Outputs aus Ta Sync Generator User Selections aj Motion User Function Stop Brake Modes Power Loss Speed Posit Fdbk Inputs 8 Outputs uae a z Process Control Feedback Config Analog Inputs Milt ier Omg Speed Control Process Confi Calculated Fdbk Analog Outputs Ee Data Reference Re 9 Encoder Port 0 Digital Inputs gulator Encoder Port 1 Digital Outputs Da Date Regulator Limit Generator NCOQer or 9 p Buffered Data In Setpoint Monitor Feedback Opt 0 Buffered Data Out Feedback Opt 1 PowerFlex 700S Drives Phase Contro
48. l Frame Sizes 9 amp 10 47 Frequently Used Parameters Footnote definitions are found on page 48 oQ 8 are Name xg g No Description 2 Values 5e 8 1 Motor NP Volts Units Volt RW 16 bit Set to the motor nameplate rated volts Default Calculated Integer Min Max 75 705 2 Motor NP FLA Units Amps RW Real Set to the motor nameplate rated full load amps Range limited by three second inverter Default Calculated rating Min Max Calculated Calculated 3 Motor NP Hertz Units Hz RW Real Set to the motor nameplate rated frequency Default Calculated Min Max 2 0000 500 0000 4 Motor NP RPM Units RPM RW 16 bit Set to the motor nameplate rated RPM Default Calculated Integer Min Max 1 30000 5 Motor NP Power Units Hp RW Real Set to the motor nameplate rated power Default Calculated Min Max 0 2500 3500 0000 6 Mtr NP Pwr Units Default 0 Hp The power units shown on the motor nameplate Options 0 Hp 1 W 10 Speed Ref 1 Default 0 0000 v RW Real Sets the speed reference that the drive should use when selected by Parameter 16 Min Max 2200000000 0000 Speed Ref Sel A value of 1 0 represents base speed of the motor 16 Speed Ref Sel Default 1 Spd Ref DPI Selects the source of the speed reference to the drive Options 0 Zero Speed 4 Spd Ref 4 1 Spd Ref 1 5 Spd Ref 5 2 Spd Ref 2 6 Spd Ref DPI 3 Spd Ref 3 30 Rev Speed
49. mately 1 BW and is the time to Min Max 0 0000 500 0000 reach 63 of set point A change to this parameter will cause an automatic update of Parameters 81 Spd Reg P Gain and 82 Spd Reg Gain To disable the automatic gain calculation set this parameter to a value of zero Adjustments to Parameters 474 Freq Reg We BW and 475 Freq Reg Wr BW may be necessary when using sensorless feedback 153 Control Options Set bits to configure the options for operating the drive Options Reserved Reserved Reserved Aux Pwr Sply Auto Tach Sw Reserved Reserved OL ClsLpDsbl Jog Nolnteg lq Delay Motor Dir lt gt 12W CoastStop BWireControl gt S Stop Cndt Tq 1Stop in Torq S Jog NoRamp gt S Jog in Torq S Reserved o o Reserved Reserved Reserved Reserved Reserved Trq Trim En Reserved Reserved Reserved Reserved o o Default Bit 0 False 1 True 2WCurrLimStp PI Sreg LPF 1 1SRef Filt En 21 Bipolar SRef w bard ow S NS MRS ik A NS DARS a NIES gt RO o DO N NES rd o o Si Fo D S a so gt o w ao to S 2 o 48 No 222 800 802 803 806 808 809 838 839 840 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Name Description 2 Motor Fdbk Sel Enter or write a value to select the primary motor speed feedback device Anlg Ini Data Displays the v
50. ng point for wiring shields 300 mm 2 1 mm 40 N m M10 Ground 600 MCM 14 AWG 854 Ib in DC Bus DC input or external brake 300mm 21mm 40N m M12 2 Terminals DC DC Internal Brake option not ordered 600MCM 14AWG 354 lb in DC Bus w Brake 9 DC input internal brake 300mm2 21mm2 40N m M12 3 Terminals DC DC R R Internal Brake option is ordered 600 MCM 14AWG 354 lb in Q Cable Clamp for Shield 1 Maximum minimum sizes that the terminal block will accept these are not recommendations 2 Do Not exceed maximum wire size Parallel connections may be required 3 These connections are bus bar type terminations and require the use of lug type connectors 4 Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal V T2 Q e ogO ejo e ofo U T1 WAT3 wa JW di Pree EAN 30 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Step 8 Control Wiring Wiring Recommendations Important points to remember about I O wiring e Always use tinned copper wire Wire with an insulation rating of 600V or greater is recommended Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot e 4100CCF3 Flex I O cable for use with DriveLogix is 3 ft maximum length Important I O terminals labeled or
51. s Digital Inputs used for Start Stop 3 Wire TB2 Row T Top 3 Wire Control Non Reversing using internal power supply Control i PAPAA GGGGGGOGOG6GG6G6G6G T o o T Start T Stop tz Set Par 839 Digln2 Sel 1 Normal Stop Set Par 840 Digln3 Sel 2 Start Set Par 153 Control Options bit 8 3WireControl 1 Use Digital Input 2 amp 3 for 3 wire Start Stop Control Digital Inputs used for 2 Wire Control Non Reversing using external power supply 1 TB2 Row T Top Run Stop 2 Wire Control Note 12V and 24V 12 OR 24V DC are also available from POWER SUPPLY TB1 Top 10 amp 11 COMMON power T RETURN f JO nye 0 GOGGGGGGGGGGG6G Run Stop o l l A 1 See Important statement about the HIM on page 44 Par 839 Digln2 Sel 3 Run Par 153 Control Options bit 8 3WireControl 0 AND Par 153 Control Options bit 9 PW CoastStop 0 ramp stop or Par 153 Control Options bit 9 PW CoastStop 1 coast stop Use Digital Input 2 for 2 wire Run Stop Control Analog I O Analog Inputs 10V DC or 1 0V DC DIP switch setable Terminate shields at the analog source if analog common is available Used for Speed Reference and Speed Trim PowerFlex 700S Drives
52. s needed in sourcing configuration must connect to 24V DC common for drive to enter precharge cycle Auxiliary Outputs 24V DC outputs 25 mA maximum per output Digital Output 1 Indicating Alarm and Digital Output 2 Indicating Fault in sourcing configuration TB1 Row T Top 11 10 Using Digital Output 1 to annunciate an alarm e Link the status word to the output control Par 843 DigOut 1 Data the destination linked to Par 155 Logic Status the source e Select which bit activated the output Par 844 DigOut 1 Bit 8 Alarm 38 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Input Output Connection Example Auxiliary Output Auxiliary Output sourcing configuration Relay contact output TB2 Row B Bottom EXTERNAL CON pi aii l Ae EXTERNAL 24V RETURN SGGGGGGGGGGEG6G6G POWER SUPPLY Running Using Relay Out to annunciate drive running Link the status word to the relay control Par 841 Relay Out Data the destination linked to Par 155 Logic Status the source Set Par 842 Relay Out Bit to a value of one so that Par 155 Logic Status bit 1 Running will control the output 12 24V DC Input
53. se od ei ola kok Bade ee Kala 32 WO Terminal BWER iria i deed aden AAA 34 KO WIRING Examples sa ect ek vi ta aa gk eee ace Bate kg n a a BF Step 9 Verifying the Start up Check List 40 Before Applying Power to the Drive 40 Applying Power to the Drive 41 Step 10 Performing Assisted Start 44 Step 11 Running Drive from HIM Optional 45 Additional Information 46 Parameter Files Ye Groups IA EE aaa 46 Frequently Used Parameters 47 Fault amp Alarm Cleaning AAA AA E pa ER 49 HIM UA oy koko v t m an n fe eae a dee keh WA aaa 49 Manually Clearing Faults Ia aa 49 Technical Suppo w os AA hale See ee See es ee 50 TEN sc ee ieee he teas eRe seks eed Foes Ohad hw Shears 50 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 5 Step 1 Read General Class 1 LED Product Information gt ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into module ports or fiber optic cable connectors General Precautions gt gt BPP D D ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies St
54. t 2 input 1 13 bit sign 20k ohm input impedance 808 809 AN a 810 811 N 2 B6 Analog Output 1 10 0V DC bipolar differential output 11 bit 814 815 NIL B5 Analog Output 1 Return sign 2k onm minimum load 816 817 N 2 812 818 SIN i 0 B4 Analog Output Shield Optional connection point for analog output s 2 shield 9 B3 Analog Output 2 10 0V DC bipolar differential output 11 bit 819 820 B2 Analog Output 2 Return sign 2k ohm minimum load 821 822 813 823 B1 Analog Output Shield Optional connection point for analog shields 1 Refer to Analog Input Settings in the User Manual PowerFlex 7008 Drives with Phase Control publication 20D UM001 for necessary dip switch settings 2 Analog shields should connect to common at the signal source if possible Shields for signals from ungrounded devices such as analog tachometers should connect to an analog shield terminal point at the drive 36 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Table L TB2 Row T Top Terminals 13 FX WW VW NNN Related Terminal Signal Description Parameter T13 Encoder Signal A Primary encoder interface 5 or 12V DC switch selectable 7 Nominal current 222 232 T12 Encoder Signal Not A draw per channel 12V DC 45 mA 5V DC 32 mA 233 234 T11 Encoder Signal B 231 230 T10 Encoder Signal Not B en 238 23
55. t Inv 5 6 Linkable Read Write Data Type Motor Sim FB Opt Porto FB Opt Port1 v RW Fwd Reverse CurLim Stop Coast Stop Aux Fault AuxFault Inv User Select PreChrg Disc Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Logix Motion Hrd OvrTrvl Hrd OvrTrvl User Select Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Logix Motion Hrd OvrTrvl Ard OvrTrvl Real Real Rea Rea Rea Rea PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 49 Fault amp Alarm Clearing For a complete listing of Faults and Alarms refer to the User Manual PowerFlex 700S Drives with Phase I Control publication 20D UMO01 A fault is a condition that stops the drive There are two fault types Te atesa S L Non Resettable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault will be reset on power up after repair User Configurable Programming and commissioning personnel can configure the drive s response to these exception events Responses include e Ignore Alarm Fault Coast Stop Fault Ramp Stop Fault Current Limit Stop HIM In
56. table Rittal TS 8 or equivalent enclosure 2 Review important precautions attention statements throughout this manual before installing the drive 3 Grounding as described on page 25 4 Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation 5 All shielded cables should terminate with the proper shielded connector 6 Conditions in Table A Step 2 Identifying the Frame Size of the Drive PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Table A PowerFlex High Power EN61800 3 EMC Compatibility Second Environment Restrict Motor Cable to 30 m 98 ft Any Drive and Option 9 V 10 v Frame Determine the frame size of your drive by checking the data nameplate on the Control Frame The frame number is printed just above the serial number Cat No 20D J 300 NONNNBNNAN UL Open Type IP00 vid 540V 650V Series A Normal Duty Power 160 kw Heavy Duty Power 132 kW Input DC DC Voltage Range 462 594 Amps 350 Standard 1 0 NONE 250 kW Original Firmware No 2 04 200 kW C US 583 713 LISTED 350 IND CONT EQ Output 3 Phase 0 320Hz AC Voltage Range 0 400 Powerflex
57. tart Stop 1 0 Done Exit Field Oriented Measure System Select Direction Select Sources For All Configure Control Measure Inertia Control Speed References Digital Inputs Digital Stator Resistance Set FWD REV and Outputs Analog Leakage Inductance ABS Speed Limits Inputs Analog Outputs Magnetizing Inductance PMag Motor Encoder 1 m Offset Stator See Important statement about the HIM on page 44 Resistance Stator Inductance Back EMF Important In 2 wire mode the drive will start when the HIM Start is pressed and stop when the HIM Start is released The recommended mode of use for the Start Up Routine is 3 wire control Parameter 153 Control Options Bit 8 set to 1 Step 11 Running Drive Follow these instructions to run the drive in a very basic fashion from the HIM This from HIM Optional step is very useful when commissioning a complex system Using the HIM make the following parameter settings to allow the HIM to control the drive Set this parameter to this value Parameter 16 Speed Ref Sel 0100 0000 Parameter 691 DPI Ref Sel 1 Local HIM Parameter 693 Logic Mask 0000 0000 0000 0010 Parameter 694 Start Mask 0000 0000 0000 0010 Parameter 695 Jog Mask 0000 0000 0000 0010 Parameter 696 Direction Mask 0000 0000 0000 0010 Parameter 697 Fault Clr Mask 0000 0000 0000 0010 Parameter 222 Motor Fdbk Sel 2 Sensorless 46 PowerFlex 700S Dr
58. ting of frame 10 size drives see Floor and Wall Mounting for Frame 10 Size Drives on page 16 Minimum Mounting Clearances and Dimensions Frame 9 Size Drives Mounting Clearances AD 400 0 mm 15 75 in f l 50 0 mm 1 97 in 80 0 mm 4 3 2 in 350 0 mm 13 8 in v AM 400 0 mm 15 75 in wy Powerflex d v 350 0 mm 13 8 in v 50 0 mm 4 1 97 in PowerFlex 700S Drives Phase Control Frame Sizes 9 8 10 Frame 9 Dimensions 480 0 18 90 gt 5 0 0 20 400 0 15 75 gt 14 0 0 55 gt 240 0 9 45 a E 9 0 0 35 y A A 45 0 1 77 Wire Way 1150 0 45 28 1120 0 44 09 Nameplate Y gt 9 0 0 35 372 5 14 67 gt 292 5 11 52 142 5 5 61 59 0 2 32 62 5 2 46 363 3 14 32 gt 339 5 13 37 gt Nameplate Lifting Hole 21 0 0 83 245 53 9 67 A 191 64 7 54 100 12 3 9 Detail A Brake Option Top Hat 13 14 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Frame 10 Size Drives Mounting Clearances Ali 200 mm 7 87 in Allen Bradley 50 mm 2 0 in CLEARANCE TO WALL gt Se 800 mm ki 31 50 in
59. ve input power terminals Task Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals Insulate the capacitor leads Install and tighten screws and lock washers only Important It is not necessary to remove the power L1 L2 L3 wiring from the terminals in order to insulate the capacitor leads Input power terminal Insulator Capacitor lead Capacitor b F ele i an N Step 7 Power Wiring PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 23 Wire Recommendations and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment damage i ATTENTION National Codes and standards NEC VDE BSI etc Cable Types Acceptable for 200 600 Volt Installations A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In
60. ve to the skid Lift the drive off the skid Place the drive on proper blocks on a hard level surface The blocks should be approximately 10 cm 4 inches high GO6 Using a 17 mm wrench remove the hardware which secures the feet to the drive and remove the feet 12 PowerFlex 700S Drives Phase Control Frame Sizes 9 amp 10 Step 4 Mounting the Drive Operating Temperatures N Surrounding Air Temperature a Required Airflow m h cfm Voltage Class Amp Rating Normal Duty Heavy Duty 9 1300 765 400 261 300 0 to 40 degrees C Oto 40 degrees C 32 to 104 degrees F 32 to 104 degrees F 600 170 0 to 40 degrees C 0 to 40 degrees C 32 to 104 degrees F 32 to 104 degrees F 208 0 to 35 degrees C 0 to 40 degrees C 32 to 95 degrees F 32 to 104 degrees F 10 2600 1530 400 385 460 0 to 40 degrees C 0 to 40 degrees C 500 32 to 104 degrees F 32 to 104 degrees F 600 261 325 0 to 40 degrees C 0 to 40 degrees C 385 32 to 104 degrees F 32 to 104 degrees F 600 416 0 to 35 degrees C 0 to 40 degrees C 32 to 95 degrees F 32 to 104 degrees F e For minimum mounting clearances and dimensions for frame 9 size drives see Frame 9 Size Drives Mounting Clearances below e For minimum mounting clearances and dimensions for frame 10 size drives see Frame 10 Size Drives Mounting Clearances on page 14 Also e For floor and wall moun
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