OPT7 User Manual-1
Contents
1. shut off before installing Let s examine the bulb and its connections Single Beam and Hi Lo bulb cords usually have the bulb 4 plugs and a rubber grommet serving as the center On one side you will see the HID bulb and the Headlight Power Plug On the other side you should see 3 cords a positive plug a negative plug and a Power Polarity plug large If you have a Bi Xenon kit the third cord will be a small connection wire instead of a power polarity plug Feed the bulb cords through the rubber headlight housing cover so that the bulb is coming from the outside of the cover If the cover had to be drilled or cut have the vehicle power connection fed to the outside of the cover as well Do not turn your vehicle on at anytime during installation Note A Relays vs Control Wire Your kit may have come with a relay harness or a control wire Either of which will work for your vehicle but it is recommended to use a relay harness for pre 2004 vehicles when possible You can distinguish the control wire from the relay harness by examining the plug that connects to the vehicle If it has a 3 prong connection then It is control wire Note B Always attempt activation first before installing with a relay control wire If the HID bulbs do not activate after basic troubleshooting THEN try installing with the relay control wire Once the bulbs have been plugged in test them by turning on the vehicle headlights If the bulb comes on right away gre2. Contact us for a replacement WARNING TIPM Dodge Chrysler Jeep owners several American makes use a Totally Integrated Power Module TIPM a device that regulates and controls almost all of the electrical components in the vehicle When any HID kit is installed into these TIPM vehicles it s VERY important that they are installed perfectly with a power relay harness Without a relay harness you risk serious damage to the TIPM or at the very least a poor functioning product If your kit did not come with a power relay please purchase one from our eBay store or contact us to obtain one ALL HID KITS ARE INSTALLED AT THE YOUR OWN RISK OPT7 and its partners are are not responsible for any damage caused by improper installation or faulty hardware
3. HID Conversion Kit Installation and FAQ Manual Kit Includes Single Beam Hi Lo Kits 2x HID Bulbs 2x HID Ballasts 2x Sets of Mounting Brackets 2x Sets Of 3M double sided tape 8x Screws Please make sure all parts are included in your HID kit a 3 I Mounting Pad Ballast SS NN 1 2 Two HID Bulbs amp Wiring Bi Xenon Kits 2 2 Two Ballast Mounting Pad 4 3 2 Two HID Ballasts same as above but also includes 4 6 Six Zip Ties 5 Nuts and Bolts 2x Bi Xenon headlight power adapters Optional Recommended Accessories 2x ECM Warning Canceller for Non Canbus units Gold separately 1x Battery Power Relay connection Sold separately 1x Bi Xenon Control Wire Sold Separately Getting Started 0 PTF EEN Kit Includes As a safety precaution make sure that the car has had time to cool down before starting the installation process Put the vehicle into park and make sure it is securely in gear Make sure to have the ignition turned off and the keys removed Leave the protective plastic covering on the HID bulb until you are about to install the HID bulbs into the vehicle headlight housing It is recommended to use safety glasses and gloves during installation if the oils on human skin or dirt come in contact with the bulb glass if will greatly reduce the bulbs lifespan You may be required to drill or cut a 25mm hole into the back of t
4. at Your OPT7 kit is working perfectly Please proceed to step 4 If not don t fret Check out our FAQ Troubleshooting guide for alternative ways to hookup your HID kit Step Sa Single Hi Lo Beam A Bulb gt Xenon Plugs gt Ballast B Bulb gt Ballast Power Polarity gt Ballast C Bulb gt Vehicle Connection gt Headlight power D Repeat for opposite side Legend Ballast Xenon Bulb Xenon Plugs Ballast Plugs Ballast Power Polarity Plug HID Ballast Rubber Grommet Vehicle Connection Vehicle Headlight Power Connection SPE O se tr Hi Lo plugs may appear slightly different 9 3b Single Beam with Relay opfionali ee Single Beam HID Installation Diagram and Instructions with Relay To battery O OHID Kit 1 Xenon Bulb 2 Xenon Bulb Wires 3 HID Bulb Ballast Connection May be directly attached to ballast 4 HID Ballast Power Polarity Connection 5 HID Ballast 6 Rubber Grommet 7 Vehicle Connection 8 Original Vehicle Headlight Power Source Battery Side Connection BO HE TET lef a mm Ballast 1 HID Ballast Power Polarity Connection 2 HID Capacitor 3 HID Ballast 4 HID Bulb Ballast Connection May be directly attached to ballast W Relay 1 Relay Bracket 2 Positive Battery Connection 3 Negative Battery Connection 4 Relay Fuse 5 HID Relay Ballast Power Polarity Connection 6 Vehicle Connection Ballast 9 3c Hi Lo Beam w
5. cle Headlight Power Source TO ii HE Lak f a ma Ballast 4 HID Bulb Ballast Connection May be directly attached to ballast E Relay 1 Relay Bracket 2 Positive Battery Connection 3 Negative Battery Connection 4 Relay Fuse 5 HID Relay Ballast Power Polarity Connection 6 Vehicle Connection Ballast XY Secure and leave unplugged if using a relay a 9 Je Bi Xenon Beam OHID Kit 1 Xenon Bulb 2 Xenon Bulb Wires 3 HID Bulb Ballast Connection May be directly attached to ballast 4 HID Ballast 5 Jump Wires 6 Chassis 7 HID Relay Ballast Power Polarity Connection 8 Vehicle Connection 9 Relay Fuse 10 Positive Battery Connection 11 Relay Box 12 Relay Bracket He Le Longer cable opposite battery i III 3 OHS HANAN ANAT TCO To battery O 10 Only use this diagram if your kit included a Control Wire jz i Ballast IEE Ballast Wire lengths may vary U step 4 5 Mounting the HID kit ne Step 4 Installing the HID bulb Remove the plastic wrapping and dust shield from the HID bulb DO NOT ALLOW ANY DUST OR Step 5 Almost done While not necessary to function it is highly recommended to mount the ballasts somewhere In OIL TO GET ONTO THE SURFACE OF THE HID BULB the vehicle engine bay Keep the ballast and cords as far away as possible from any other heat sources such Carefully place th
6. dapter The jumpwire is the small wire with the white connections Once revealed try one or all of the following recommended configurations setting 1 default diode in default position Jumpwire attached setting 2 diode in default position Jumpwire removed setting 3 diode flipped 180 degrees Jumpwire attached setting 4 diode flipped 180 degrees Jumpwire removed Parts Failure If this is a kit with a relay and all polarity settings have been attempted but either the low or high beams do not activate then you may need a replacement part please contact us FAQ and Troubleshooting a 5 Low and High Beams Are Switched For Hi Lo Bi Xenon Kits The polarity setting must be changed until the low and high beams activate If this is a Bi Xenon kif it is possible that the bulbs were installed upside down such that the high beams are projected further downwards compared to low beams If all polarity settings are attempted then there may be crossed wiring somewhere in the kit 6 Light Out Indicator Turns On ECM Warning Capacitors A pair of ECM warning capacitors may add the resistance needed to correct your vehicle s CAN bus warning system 7 Car Fuses Keep Popping Correct Fuse Check if 15 amp fuses are being used since 10 amp fuses are more easily blown Never use a 20 or higher amp fuse Parts Failure If the fuses are already 15 amps it is possible that the ballast is causing feedback which is blowing the fuse
7. e bulb into the headlight as the battery radiator or the engine itself Do not housing and twist it into place like the OEM bulb cover the ballast with a rag towel or anything else you removed earlier If you have a Hi Lo bulb That might cause excessive heat ensure that the high beam is sitting on top of the HID xenon bulb e 3M Double Sided tape Be sure to clean the area you plan to place the ballast thoroughly to ensure a t hold Secure the bulb retainer back into place strong hold Done Enjoy your new OPT7 HID Lighting Kit Place the cover back over the headlight housing opening If at any point your kit fails to perform as advertised please see our FAQ below Most Double check one more time by activating your problems can be solved with just a few minor headlight low beams and high beams to ensure adjustments nothing came loose during bulb installation AA For more information please visit our online manual at HIDextra com support You can also find our video installation guides on our OPT7 Youtube channel To contact please message us via the sales platform you purchased from FAQ and Troubleshooting __ JET Initial installation problems 1 Bulb s Won t Fit Check for correct bulb size fitment Double check your bulb size with the Sylvania Lamp Replacement Guide available at Sylvania com Also check the bulb itself to see if you received the correct bulb size Special bulb adapter See if it is possible
8. he resin or rubber headlight cap Before installation carefully examine each component for any possible cracks loose wiring bent frames or anything else that may appear less than new Faulty wiring can be dangerous We always recommend installing one bulb at a time with the battery side first Open the hood and examine the headlight assembly for your vehicle you may need to remove the headlight assemblies on both sides If your engine bay has enough space for you to do the installation the headlights will not have to be removed Remove the cover by physically tugging on each end until it comes loose You will need to drill or cut a 25mm hole in the cover to allow for HID connections Unplug the headlight power cord from the light bulb Unplug the headlight power cord from the light bulb Remove the cover by physically tugging on each end until it comes loose Step 2 Removing The Headli Usually the power cords or the bulb itself will be held by one of 3 different kinds of safety latch Plastic Catch Will have a small lever at the top push down on it while you pull the plug out Metal Clip Pull up and away and be sure to hold onto the clip as you pull Screw Cap Unscrew by turning it counter clockwise KEEP YOUR ORIGINAL HALOGEN BULB Should anything happen to your new HID kit you will be glad you kept it handy step 3 Connecting the HID Bu til Make sure your vehicle is completely
9. ith Relay_ optional High Low HID Installation Diagram and Instructions with Relay IO a ansi BG ii q To battery O LEF OHID Kit FIVE 1 Xenon Bulb 2 Xenon Bulb Wires 3 HID Bulb Ballast Connection May be directly attached to ballast 4 HID Ballast Power Polarity Connection 5 HID Ballast 6 Rubber Grommet 7 Vehicle Connection 8 Original Vehicle Headlight Power Source Ballast E Relay 1 Relay Bracket 2 Positive Battery Connection 3 Negative Battery Connection 4 Relay Fuse 5 HID Relay Ballast Power Polarity Connection 6 Vehicle Connection Ballast Step 3d Bi Xenon Beam Installation AT Door T3 Bulb gt Xenon Plugs gt Ballast Bulb gt Adpt Jump Wire gt Adapter Adapter gt Power Polarity Plug gt Ballast Adapter gt Adpt Vehicle connector gt Headlight power Repeat for opposite side Ballast Legend Xenon Bulb Xenon Plugs Ballast Plugs Adapter Power Polarity Plug HID Ballast Adapter Jumpwire Adapter Vehicle Connection Vehicle Headlight Power Connection SOSIO OR PR CS Saree 9 Se Bi Xenon Beam with Relay optiona me eee Bl Xenon HID Installation Diagram and Instructions with Relay rater OHID Kit 1 Xenon Bulb 2 Xenon Bulb Wires 3 HID Bulb Ballast Connection May be directly attached to ballast 4 HID Ballast Power Polarity Connection 5 HID Ballast 6 Jump Wires 7 Diode 8 Vehicle Connection 9 Original Vehi
10. tact us for any replacements FAQ and Troubleshooting 3 One or both sides flicker flash or work intermittently DRL Conflict Turn off the daytime running lights and or auto light on feature to prevent those features from affecting the operation of your HID lights Relay Control Wire Your vehicle may be having trouble with the different electrical output of the HID system and therefore may require the use of a relay control wire Contact us if you think you may need a complimentary relay If your kit included a relay control wire please follow the instructions for proper installation You still may still need fo flip the polarity or change the fuses even with the relay control wire Parts Failure Ihere may be malfunctioning parts If only one side is failing simply swap the bulb or the ballast from the non working side to the working side to see If the problem follows If the problem follows the ballast or the bulb then you may need a replacement ballast or bulb Please contact us for any replacements 4 Low or High beam does not activate For Hi Lo Bi Xenon Kits Power Polarity Switch Ihe power polarity plug needs to be flipped Locate the power connection to the ballast unplug it flip it over plug it back in and try again Then secure with electrical tape Diode flip Jumpwire adjustment Bi Xenon Kits On your Headlight Power Adapter locate the Power Diode by unraveling the only component hanging off to the side of the a
11. to reuse the adapter from the stock halogen bulb If not contact us to see if we have a bulb adapter for your specific vehicle Bulb Customization The base of the bulb needs to be modified Compare the base of the stock halogen bulb to the HID bulb shape the HID bulb s base to match that of the stock halogen bulb via grinding sanding etc 2 One or both sides fail to light up immediately after installation Fuses The headlight fuse may be blown Common occurrence if your kit was installed incorrectly Check your vehicle fuse box and replace with a 15 amp fuse If needed Power Polarity Switch Ihe power polarity plug needs to be flipped Locate the power connection to the ballast unplug it flip it over plug it back in and try again Then secure with electrical tape Make sure the vehicle is off before you unplug or plug anything Relay Control Wire Your vehicle may be having trouble with the different electrical output of the HID system and therefore may require the use of a relay control wire If your kit included a relay control wire please follow the instructions for proper installation You still may need to flip the polarity or change the fuses even with the relay control wire Part Failure If only one side is failing simply swap the bulb or the ballast from the non working side to the working side fo see if the problem follows If fhe problem follows the ballast or the bulb then you may need a replacement ballast or bulb Please con
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