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MH System User Manual

1. 34 114 IN 34 1 2 IN 54 Section 4 Warranty and Reference Information Limited Warranty Policy GLASCRAFT INC GlasCraft warrants to the original Purchaser of GlasCraft manufactured equipment and parts that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one 1 year from the original date of installation GlasCraft makes no warranty to anyone other than the original Purchaser If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one year period from the date of installation as determined solely by GlasCraft GlasCraft in its sole discretion will either repair or replace the defective part or equipment at GlasCraft s cost including freight charges both ways or credit or refund the purchase price for the defective equipment or part A warranty claim will be honored only when 1 GlasCraft has been informed in writing of any such defect in workmanship or material within ten 10 days after discovery by t
2. 20639 03 REMOTE PRESSURE VALVE INCLUDED WITH POWER PAC P N 22145 01 cali x NE M E FITTING SUPPLIED WITH POWER PAC P N 22145 01 2 N 3 C I 1 FITTING SUPPLIED WITH r r 22175 01 POWER PAC P N 22145 01 ooo B RS EN 2211 Q 5 MAX PRESSURE ADJUSTMENT VALVE DRAIN FROM VANE PUMP HOUSING CASE MANIFOLD AT VANE 22156 01 REF PUMP m SUPPLIED WITH POWER PAC P N 22145 01 1 H REMOVE EXISTING TA PLUG DOO V id T 22175 02 TT 22145 01 22107 01 REF SUPPLIED WITH POWER PAC P N 22145 01 REVISION T 28 Section 3 General Information Assembly Drawings 22100 XX Unit Assembly D 64 00 21660 00 20735 04 20732 03 NI 20796 02 D 20732 05 4342 04 22165 00 4342 04 20750 03 20849 01 22212 02 22152 00 MANIFOLD ASSEMBLY AT REAR OF CONTROL BOX 20732 03 E 2 2 20735 01 PE 20655 02 q P a 9704 03 E
3. 435012 N3HM 8115 05 3015 Q31N3A 20796 01 POINTS TOWARD FRONT SPOOL VALVE INCLUDED WITH OF UNIT P N 22145 01 X zi I AIR PURGE 21402 00 GUN MAIN AIR REVISION T 29 Section 3 General Information Assembly Drawings 22100 XX Unit Assembly Part le Part 10009 07 ELBOW FITTING 21329 05 MATERIAL HOSE ASSEMBLY 21390 00 AIR MOTOR STAND OFF 22155 00 DECAL HYDRAULIC PRESSURE 22156 01 TEE FITTING 21402 00 3 WAY LOCKOUT VALVE 22084 00 RETRACT DECAL 22105 00 ISO HEAT EXCHANGER ASSEMBLY 22173 00 HYDRAULIC PUMP SUPPORT BRACKET 22177 01 MATERIAL HOSE ASSEMBLY 22110 00 POLY HEAT EXCHANGER ASSEMBLY 22212 02 BULKHEAD FITTING 22506 00 2 IN 2 OUT TERMINAL 22543 00 SWIVEL FITTING Section 3 General Information Assembly Drawings 22100 XX Unit Assembly Part Description Part Description Number Number 31 ings Sub Assembly Drawi c 6 E G k O 1 e c o V V 1011215 21 53 221 54 10 6105 00 81122 0 910 lt 2 21 53 611 54 811 58 7 DI 20 96512 0 910 2 22 gt 60 51052 i in m 20 610 2 10 81052 00 71052 10 91052 0 61052 00 11052 he zu TA dWILYIAO 1805518483 0 _ t 00 EGLZZ 00 9 22 921 93 gt 6 Em 20 610 2 10 61052 2 10 61056 A
4. 1 O x 00 71052 00 v10 8 00 61062 I I 20 6L0 2 5 00 70122 00 lt 5142 21 00 110 2 c 21 01062 00 19 1 00 21112 00 210 lt 2 00 75122 gt gt lt C CN CN REVISION X 32 Section 3 General Information Sub Assembly Drawings 22140 XX Control Box Assembly DI 23011 02 23014 00 23018 04 21324 00 5 50 YIN 21324 00 21335 00 21333 00 P 2 8 gt 2 Bee x 25 8 res my lt DO gt K 7 e3 So T amp 201 2 REVISION X 33 Section 3 General Information Sub Assembly Drawings 7911 10 60822 j x 00 90622 TE 00 12522 0 222 006282 00 1122 REVISION X 34 10 22 2 E 82 9891 2 20 85901 O 9 00 12522 1 fl 0000 gt 54 00 82422 m E P N 5 a
5. Is imperative information about equipment protection CAUTION Indicates a hazardous situation that can result in minor or moderate injury N WARNING Indicates a hazardous situation that can result in death or serious injury AELECTRICAL SHOCK HAZARD Indicates a hazardous situation that can result in electrical shock or serious injury The information in this document is intended only to indicate the components and their normal working relationship typical use Each assembly should be directed by a GlasCraft distributor or made from the GlasCraft Assembly instructions provided This manual provides information for the assembly opera tion maintenance and service of this GlasCraft product as used in a typical configuration While it lists standard specifi cations and procedures some deviations may be found In order to provide our users with the most up to date technology possible we are constantly seeking to improve products If a technological change occurs after a prod uct is on the market we will implement that technology in future production and if practical make it available to cur rent users as a retrofit update or supplement If you find a discrepancy between your unit and the available docu mentation contact your GlasCraft distributor to resolve the difference GlasCraft Inc reserves the right to change or modify this product as it deems necessary Careful study and continued use of this manual will
6. lt gt Z lt x 25 YS Glascrart 11 Dispensing System For use with non flammable foam and polyurea Not for use in explosive atmospheres Maximum working fluid pressure 3000 psi 20 68 MPa 204 12 bar Important Safety Instructions Read all warnings and instructions in this manual Save these instructions DISPENSING EXCELLENCE An ISO 9001 Approved Company Table Of Contents Section 1 Installation MEI 1 5 Standard 6 Equipment Assembly ccp rri rito RARA RR RARI iaia iaia 7 Section 2 Operation Start up INStructions 13 Sh ut down Instructions 19 Daily Start Up nnns 20 Section 3 General Information Assembly uuu u 21 Sub Assembly Ean aAa SEEN EEEE NAAN AN 32 Maintenance EE 51 b 52 elia Section 4 Warranty and Reference Information Notes kuu cM cc M D 53 LET IBIDT Tr cc 54 Limited Warranty Pol
7. 20188 20C 1134 06 1486 05 22083 00 22112 00 22084 00 21819 00 22115 00 T see 1734 10 22122 00 22151 00 5 21329 05 4 4 V 21433 02 SOME PARTS HAVE BEEN REMOVED FOR CLARITY REVISIONT 24 Section 3 General Information Assembly Drawings 22100 XX Unit Assembly 20135 04 21283 00 21284 40C 8301 40C i _ 1134 03 20735 04 22164 00 nu 22139 00 22132 00 20150 03 5 141 01 22212 02 20135 01 pera D REVISION ings Assembly Drawi c 6 E G c o I c o on 22100 XX Unit Assembly 22168 00 22169 00 mmm MAMMA menie 22161 00 gt REVISION T 26 ings Assembly Drawi Section 3 General Information 22100 XX Unit Assembly 9 265 835 un D e E 00041 im 9 22145 01 G 22161 00 DETAIL E REVISION T 27 Section 3 General Information Assembly Drawings 22100 XX Unit Assembly
8. 00 RIGHT SIDE TOP TUBE 4 OT I 2 RIGHT SIDE BOTTOM TUBE Note When replacing thermocouple p n 21074 00 use kit p n 21214 01 Besure thermocouple is touching heater element before tightening REVISION J Section 3 General Information Sub Assembly Drawings 22110 00 Heat Exchanger Assembly Part Number 21086 00 21088 00 21089 00 21091 01 21092 00 21093 01 21094 01 21096 00 21819 00 22108 00 22705 20C 4342 23 Part Number 11021 23 11021 24 16254 05 21038 00 21056 32C 21057 01 21058 00 21059 00 21064 01 21064 02 21065 16C 21068 06C 21071 01 21072 00 Description Qty Description Qty POLY FRONT END PLATE POLY HEATER COVER HEATER ELEMENT TURBULATOR SPRING HEATER TIE ROD THERMOCOUPLE FITTING ELBOW FITTING THERMOSTAT PAD LIVER WIRE DECAL OVERTEMP SWITCH SCREW ELBOW FITTING 7486 03 FLAT WASHER 7486 04 WASHER Lem Lm wr gt mem sos Z 7734 06 LOCK WASHER mes 2 sme wem o ase PLUG PLUG FITTING FIBER WASHER SCREW FIBER WASHER TUBE SENSOR ASSEMBLY HEATER TUBE ASSEMBLY O RING O RING SCREW SCREW FIBER WASHER INSULATOR PAD 21074 00 THERMOCOUPLE 21077 00 DANGER DECAL 21079 00 UNIVERSAL REAR END PLATE 21080 00 MOUNTING BRACKET 21081 02 SWIVELLOK CONNECTOR 21082 00 MOUNTING BRACKET 21083 01 FITTING 1 50 Section 3 General Information Ma
9. 22178 00 2220101 2242201 22423 01 2250200 2250600 22507 00 22527 00 2252800 2252801 2270902 22753 00 22849 01 2307000 23071 00 2307300 23074 00 2907602 23075 03 23075 04 2307505 23076 01 23076 02 23076 03 23077 02 23078 01 23078 02 23078 03 2307804 23079 01 2307802 3201 3800 08 392302 434204 530701 678203 720602 720804 100 NN p s REVISION X Section 3 General Information Sub Assembly Drawings 22140 XX Control Box Assembly Part 45 18 38 REVISION X Section 3 General Information Sub Assembly Drawings 22140 XX System Generic Ladder Schematic 4 34 30 32 150 Ti tu 54 55 1558 deer 31 RODS 56 4 54 35 ilr 37 85 64 ZSSR RORY il il 36 RODS 4 2 lze 55 H1 7FU 53 57 150 aS Ey 52 75 79 1 2T Ed FLUID 45 2 51 ire 54 poen 79 Ha P
10. IE CEE 88 2 p i gt MMM igocococd 4 gt C DE ae Di 00 2812 ie MESS 2 um 77 292 1696 N 21 88812 m eee X 00 12422 1 00 82622 80 9871 N dole 10 6812 Is A Ec 10 26812 e a I 00 68812 00 602 E 27 60 911 5 60 7511 4 en 9 991 12912 00 22112 7 lt k uM 00 22112 E m 65 00 95512 00 20622 10 81122 20 11122 0 0p122 S v0 9l v1 10 11122 20 07122 x 37872 YIMOd ASVHd 13813 5819 Li Q cN cN Section 3 General Information Sub Assembly Drawings i N 22140 XX Control Box Assembly 00 11122 4 131A 8 vo 90 99122 2 G29 21 51 co ciig 90 7511 lt 60 9871 EN 901 6661 20 55902 00 20012 7 a 0 0 011255 10 1066 20 171 4 00 27122 00 61122 00 62812 acc 10 97122 10 10222 2 10 1066 2 20 1 88 790 8881 7 VE a 555 bs 00 27 122 Da _ a ollo Vo 00 12622 4 55 lt see EEHS TT 00
11. Turn on Hydraulic Power Pack Allow enough time for hose to warm up approximately 30 minutes Remember that the heated hose does not have a delta rating The heated hose s function is to maintain the heat generated by the primary heaters during system operation and preheat material during initial start up The hose should be set to maintain a temperature close to the set point of the primary heaters A To see the actual temperature of the liquid in the hose push the blue button once and release The actual temperature will then be displayed for 10 seconds 12 Adjust temperature to desired setting ISO and POLY controllers function exactly the same as the hose controller Allow enough time for the material to be heated approximately 3 5 minutes 13 Slowly adjust Hydraulic PRESSURE KNOB clockwise on the system to desired pressure Pressure Knob Section 2 Operation Start Up Instructions 14 Turn purge air and material valves ON at the gun 16 Relieve any excess pressure by triggering the gun The Emergency Stop Switch is located on the top right side of the Box Panel when depressed it will shut down the power to the system To reset turn handle on push button 17 The system is now ready for operation ON OFF 15 If one side registers considerably more pressure than the other side go to the high pres sure side and bleed off some pressure by slightly opening the man
12. When the sensor engages the system will be frozen giving you the pressure readings at the time the problem was detected Inspect the fluid pressure gauges in an over pressure situation one of the fluid pressure gauges will be significantly higher than the other gauge A When main power to unit is on the console will have wires that are live Disconnect or turn off main power source before opening console to make any repairs Before performing any repairs on the system ALL AIR and FLUID PRESSURES SHOULD BE RELIEVED TO ZERO BLEED OFF Over Pressure Problem Correction 1 Determine if the problem is high pressure related 2 Relieve system hydraulic pressure 3 Turn off main power 4 Fix the problem area a Potential high pressure causes Restriction Overheating material in static position ISO filter at gun 5 Re start system for operation 6 The over over pressure lighted buttons will automatically be reset once the power has been turned off and the problem has been solved and the main power is turned on again For additional diagnostics refer to trouble shooting guide GC 1380 AA If you do not understand the electrical hook up described above consult your local GlasCraft distributor or a qualified electrician It is recommended that a qualified licensed electricianshould install power to the supply disconnect You should always follow all local or national electrical Disconnect p
13. areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equip ment follow the Pressure Relief Procedure in this manual Disconnect power or air supply BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely Isocyanate Hazard To prevent exposing ISO to moisture Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container Keep the ISO lube pump reservoir filled with Graco Spraying materials containing isocyanates creates Throat Seal Liquid TSL Part 206995 The lubricant potentially harmful mists vapors and atomized creates a barrier between the ISO and the atmosphere particulates Use moisture proof hoses specifically designed for Read material manufacturer s warnings and ISO such as those supplied with your system material MSDS to know specific hazards and precautions related to
14. cB le elle S97 EG ee 00 12522 14 00 92622 00 12522 20 60122 V 00 12622 00 82522 00 82622 m 00 2622 EGE lg 00 92622 REVISION X 35 Section 3 General Information Sub Assembly Drawings 22140 XX Control Box Assembly 0011255 334 0 038 01 338 0 038 01 0 038 WIOL EEI 00 12522 C 338 0 038 01 10 82522 10 82620 4015 128398343 83111002 11418403 3S0H 11534 104 11534 OSI 1802 4SOH AUVWI Yd C 330 0 03U VI 1 00 12522 10 82820 REVISION X 36 Section 3 General Information Sub Assembly Drawings 22140 XX Control Box Assembl Part Number 13424 01 14626 01 14638 02 1625 23 17883 08 19510 01 20226 00 20372 00 20655 02 20895 00 21081 02 21110 00 21112 00 21150 00 21164 00 21164 02 21324 00 21333 00 21334 00 21335 00 21356 02 21402 00 21722 00 21823 00 21824 16C 21830 00 21848 00 21888 03 21888 06 21888 12 21889 00 21892 01 21893 01 22104 00 22119 00 22141 00 22142 00 22143 00 22146 01 22146 02 22153 00 22154 00 22162 00 22163 00 Description 2 lt Number Description Qty 22165 00 22166 06 22166 08 22166 12 22166 18 22178 00 22201 01 22422 01 22423 01 22502 00 22506 00 22507 00 22527 00 22528 00 22528 01 22709 02 22753 00 22849 01 23070 00 23071 00 23073 00 23074 00 23075 02 23075 03 23075 04 23075 05 23076 01 23076 02 23076 03 23077 02 23078 01 23078 02 23078 03
15. equipment mul tiple times to ensure it is thoroughly clean CAUTION To prevent corss contamination of the equipment s wet ted parts never interchange component A isocyanate Check with your material manufacturer for chemical and component B resin partrs The gun is shipped with compatibility the A side on the left The fluid manifold fluid hous ing side seal assembly check valve cartridge and mix Most materials use ISO on the A side but some use chamber are marked on the A side ISO on the B side Always clean the fluid inlet strainers after flushing Epoxies often have amines on the B hardener side Foam Resins with 245 fa Polyureas often have amines on the B resin side Blowing Agents New foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitat ed To reduce frothing minimize preheating in a circulation system Section 1 Installation Introduction Introduction Before operating maintaining or servicing any GlasCraft system read and understand all of the technical and safety literature provided with GlasCraft products If you do not have the proper or related manuals and safety literature for your GlasCraft system contact your GlasCraft distributor or GlasCraft Inc In this GlasCraft technical and safety publication the following advisories will be provided where appropriate Information about the procedure in progress
16. isocyanates Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when Prevent inhalation of isocyanate mists vapors and notin use atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not e Never use solvent on one side if it has been contami available a supplied air respirator is required for nated from the other side everyone in the work area Always park pumps when you shutdown To prevent contact with isocyanates appropriate personal protective equipment including chemically Always lubricate threaded parts with Part 217374 ISO impermeable gloves boots aprons and goggles is pump oil or grease when reassembling also required for everyone in the work area Moisture Sensitivity of Isocyanates Isocyanates ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increas ing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts ac The amount of film formation and rate of crystal lization varies depending on the blend of ISO the humidity and the temperature Keep Components Aand B Changing Materials Separate When changing materials flush the
17. mask goggles protective clothing and other safety equipment as prescribed by current regulations recom mendations of the chemical suppliers and the laws in the area where the equipment is being used c Turn on hydraulic power pack ON Initial Start Up Procedure OFF b Main air should be on to system manifold With all material and air lines connected and power cable attached the system is now ready for start up NOTE Refer to VR system user manual GC 1152 for pump placement and adjustment Filling The System d Flip retract switch to run position 1 The system is now ready to be filled with material With transfer pumps in place adjust regulators on transfer pumps to 30 50 psi or until the pumps begin cycling once the pumps begin loading up cycle rate slows or stops increase transfer pump air pressure to to 100 psi to fill the system The pumps will begin cycling to completely prime the System 15 Section 2 Operation Start Up Instructions 2 Remove ISO amp POLY side blocks from gun Before re assembling Side Blocks lubrication can be MAKE SURE VALVES ARE OFF gt applied by dabbing a white lithium grease into holes in side of Gun Front Housing and wiping grease over Side Block Seals Grease will purge itself when air valve is turned on at Gun and Gun is triggered 6 Clean and lubricate Side Blocks and Seals thor oughly and re assemble on Gun Make certain that Side Block Screws ar
18. pro vide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting Section 1 Installation Standard Equipment Model MH Standard Equipment Part GC 1267 Section 1 Installation Equipment Assembly Optional Transfer Pump Installation P n 17666 01 1 Remove large drum bunghole cover and install material transfer pump bung adapt er Carefully lower the transfer pump into the drum until it touches the bottom of the drum Raise the pump 1 4 to 1 2 inch and tighten bung adapter securely MAIN 2 Connect regulator assemblies to trans AR MAIN fer pumps 3 Connect filter assemblies to transfer pumps Note Replacment filter p n 17975 01 Replacment gasket p n 294 4 Connect air lines 1 Manifold unit to bottom regulator port on ISO drum 2 Side regulator port on ISO drum to air port on POLY drum 5 Connect material hoses to material pump inlet fittings on the unit and to the outlet fittings at filter assemblies Optional Desiccant Dryer Kit P n 23410 00 should be installed on the ISO material drum Replacment cartridge pn 23409 00 Section 1 Installation Equipment Assembly 6 Install thermocouple at tee fitting a Feed 12 line through hose b Nut amp Ferrules will lock into fitting c Tighten nut 1 1 4 turns pa
19. 065 16C 11021 24 1486 04 21012 00 21038 00 Z 2 1134 10 21019 00 10 0 A Pel 1133 42 21068 060 Sa 22108 00 24 1 N Ss sa Sa B 11021 23 SEE SHEET 4 FOR S he S lt gt ELECTRICAL OVERTEMP O DIAGRAM i 2 21092 00 LV 21094 01 21083 01 E x 8612 08 pt x Z SSS 21096 00 21059 00 X 5 6 21065 16C 4342 23 ESE 16254 05 1134 06 1958 20 43 Section 3 General Information Sub Assembly Drawings 22105 00 Heat Exchanger Assembly 21068 06C 22108 00 REF 4 OT SEE SHEET 4 FOR ELECTRICAL OVERTEMP DIAGRAM 21064 01 SPARE PART SEE SHEET 4 FOR ELECTRICAL 1 RAM TOP TUBES 8612 08 21096 00 22108 00 21068 06C SEE ELECTRICAL OVERIEMP DIAGRAM REVISION K 44 Section 3 General Information Sub Assembly Drawings 22105 00 Heat Exchanger Assembly 21074 00 THERMOCOUPLE 27 lt lt 2272 lt 21058 00 TUBE SENSOR ASSEMBLY 2109199 TUBULATOR SPRING NE E 2 E 522 g UND lt lt SSX 22108 00 21089 00 OVERTEMP SWITCH HEATER ELEMENT 2 I biia Hi 180 SIDE ORANGE WIRE FRONT ME REAR END END PLATE O_O PLATE UNI
20. 1 black TRANSFORMER L2 brown L3 black L4 blue GROUND green PRIMARY COM 15V 30V 45V 60V 75V TO HOSE CONNECTIONS HOSE LENGTH 15V 50 FT 30V 100 FT 45V 150 FT 60V 200 FT 60V 250 FT 1 1 75V 300 FT Section 1 Installation Equipment Assembly 22 Fill the hydraulic power pack with proper fluid The hydraulic pack tank is empty when shipped from GlasCraft The tank MUST be filled before operation Tank Capacity 20 GAL 75 5 Liter el Recommended Hyaraulic Fluid ISO grade 32 46 or 68 Fluids containing anti wear additives recommended for optimum service life Fill Cap 100 1 FILL LINE 12 Section 2 Operation Start Up Instructions System Console Section 2 Operation Start Up Instructions System Console MAIN POWER SWITCH EMERGENCY STOP PUSH BUTTON Controls power and door handle must point 1 to energize power handle must point to O to open control box door White pilot indicates when lighted that the main power is on To stop all functions push down on red button To reset turn handle on push button All functions will remain off until main power switch is turned off and back on AMMETER An instrument for measuring amperes to the primary side of the hose s transformer HOSE TEMPERATURE CONTROLLER Controls temperature of liquid inside the h
21. 1 01 OT 222 SEE SHEET 4 FOR L N L N N 21089 00 ELECTRICAL OVERTEMP DIAGRAM S oS 1958 20 is 06 4 1486 05 21065 16C 21083 01 lt 1486 04 21079 00 1134 10 3 OT SEE SHEET 4 FOR ELECTRICAL OVERTEMP DIAGRAM 8 1133 42 N 5 N 2 x 5 21064 02 N SPARE PART 11021 23 21094 01 i 2 21072 00 4342 23 2 AS gt 21059 00 27 1059 _8612 08 21086 00 Ye 1958 20 16254 05 47 REVISION Section 3 General Information Sub Assembly Drawings 22110 00 Heat Exchanger Assembly 21093 01 21064 01 SPARE PART 8612 08 22108 00 21068 06C SEE ELECTRICAL OVERTEMP DIAGRAM REVISION K 48 Section 3 General Information Sub Assembly Drawings 22110 00 Heat Exchanger Assembly 21074 00 21093 01 TUBE FITTING 21058 00 21091 01 TUBE SENSOR ASSEMBLY TUBULATOR SPRING F Ue e e e 22108 00 21089 00 OVERTEMP SWITCH N HEATER ELEMENT co 21061 01 LEFT SIDE POL Y SIDE BOTTOM TUBE YELLOW WI RE i 00 REAR END 2 0 0 PLATE UNIVERSAL 21019 00 s E VIEWING WIRE PRESSA TERMINATION FACING POIN MACHINE CONTROL BOX LD CO 21086
22. 120 00 Fluid Section Assembly 1959 24F pom Uem 21391 02 2 ae 1 21258 00 1005 26 21896 03 ST 20484 48C 19905 lt gt 1134 08 13861 56 EN ND 1 21556 00 21255 01 L gt 20448 00 2 551 00 260 00 261 00 955 00 263 00 T 264 00 1134 08 13867 56 1133 43 Part Description Number 21433 02 s STINO gt Part Number 4 usn PUMP CYLINDER 1 Ey S 3 EE ES 2 1 1 a 1 1 3 1 4 4 1 1 1 21265 00 FOOT VALVE HOUSING REPAIR KIT 21277 00 42 REVISION C Section 3 General Information Sub Assembly Drawings 22105 00 Heat Exchanger Assembly 21074 00 21093 01 1081 0 g A 21094 0 21819 00 21018 00 i 150 21011 00 L N 22105 20 22105 20 X 85 118 a 7734 04 1486 03 21081 02 8612 08 21056 32 21080 00 2 Sg x 22 781051501 21071 01 e 22108 00 gt 21053 00 E Ce 11021 24 p 21089 00 S 2 DV amp 21068 06 M lt Em I OT sa 1058 2061 2 Su SEE SHEET 4 FOR gt ELECTRICAL OVERTEMP 1134 06 ES DIAGRAM 3 1486 05 bct 21064 02 2 21
23. 23078 04 23079 01 23079 02 3201 3800 08 3923 02 4342 04 5307 01 6782 03 7208 02 7208 04 CABLE TIE FITTING RIVET PIPE PLUG 8 WIRE TONGUE RING SET SCREW RELIEF VALVE ELBOW FITTING CABLE CONNECTOR 6 WIRE LCD COUNTER TERMINAL LUG FUSE FUSE PLASTIC CONDUIT THERMOCOUPLE GRADE WIRE THERMOCOUPLE GRADE WIRE CIRCULAR PANEL JACK CONTROLER LOCKOUT VALVE MOUNTING BRACKET DIN RAIL SCREW HIGH PRESSURE SWITCH PE DECAL CIRCUIT BREAKER CIRCUIT BREAKER CIRCUIT BREAKER FUSEHOLDER FINDER RELAY SOCKET RELAY EMERGENCY STOP DECAL FUSE BLOCK CONTROL BOX TRANSFORMER FUSE SOLID STATE RELAY SOLID STATE RELAY MH DECAL HYDRAULIC POWER DECAL CONDUCTOR CONNECTOR AMMETER SPOOL VALVE 6 BLUE WIRE 8 BLUE WIRE 12 BLUE WIRE 18 BLUE WIRE POWER SWITCH MECHANICA CONTACTOR RELAY RELAY SOCKET CIRCULAR PANEL JACK TERMINAL TERMINAL END COVER WIRING DUCT COVER WIRING DUCT WIRING DUCT MECHANICAL CONTACTOR OVERPRESSURE DECAL CONTROLLER PUSHBUTTON PUSHBUTTON PUSHBUTTON COUPLING PLATE O INSCRIPTION CAP R INSCRIPTION P INSCRIPTION CAP INSCRIPTION CAP YELLOW CAP CLEAR CAP GREEN CAP WHITE PILOT LIGHT YELLOW LED WHITE LED GREEN LED WHITE LED OPEN CONTACT BLOCK CLOSED CONTACT BLOCK PLASTIC LUG RING COPPER WIRE SPIRAL WRAP ELBOW FITTING CONDUIT NUT TEE FITTING 10 WIRE NUT 16 WIRE NUT NIN 2216500 2216606 2216600 2216632 22166 18
24. 51 54 5 79 16 1 12 2 Ha L POLY 17 w y ha 18 1 2 3 GE 5 8 19 34 hag 4 o 9 re7 2FU SCR 20 Dea 7 2 21 31 48 21 7 20 22 25 24 5 B 8 25 i ort 2 9 2 ICR 10 1CR 1 8 2 9 26 28 29 30 3 8 5 icr RESET 31 32 Lu ori m por e 26 E V 1 2 11 29 1 26 T O soz 26 014 31 2 o 20 26 2 4CR 26 47 33 B 9 13 13 208 14 ZER 35 37 38 39 35 fred e toto e AMA 3 Ad aud 5 8 RESET 40 41 44 1 2 015 37 3 recai 35 5 Don 9 1229 40 19 1979 15 35 41 5 16 Scr UE 35 67 4 15 y MOTOR START 9 4 P x2X1 STARTER 2CR 15 Si MOTOR STOP 22 Tia OVERLOAD 9 35 45 A i 3 1 2 5 L 17 3704 X RELAY 46 3 3 AcRCOIL 3 47 e 19 27 9 32 48 X __1 20 49 SCR ISO als 4 8 8 ore or 50 RED 51 52 118 26 28 53 40 29 54 E 5 55 2 1 5 7 9 11 56 1558 25 57 9 9 58 59 WHT l 50 2CONT gp e 21 6 bi Poty 1 28 412 62 19 63 B9 58 64 LEE 9 65 66 alli 5CR 2SSR 2 41 9 41 4 19 49 ATL AZ 9 79 85 BLUE 6CR 70 D c 5 3CONT 2 HOSE 1 2 34 5 6541 75 56 55 21 03 3558 2 PR 6CR 48 11412 46 Alaa Ww SI 13 15 48 us 50 LI 68 47 47 9 9 REVISION X Section 3 General Information Sub Assembly Drawings 22
25. 56 32 x Se 22124 00 1133 42 1134 10 22145 0 21081 02 5301 02 laa _ 2 21192 01 n 5 22125 00 1486 14 22145 01 gote 1486 14 H 1951 400 1134 10 8155 80 3396 0 9955 12C 1734 12 22543 00 J 1133 17 22113 00 Detail F REVISION T 21 Section 3 General Information Assembly Drawings 22100 XX Unit Assembly 9943 24F 7486 03 9945 32C 7486 07 22121 00 23303 00 7734 10 7733 42 P A 2 18468 03 27 134 07 22 7958 32C 7734 06 7733 14 7734 06 7733442 PS 23304 00 RS 141 02 9944 32C 21324 00 SUI 7486 05 1486 13 1958 32C 1134 06 1133 25 22507 00 22506 00 23302 23306 00 23308 00 Lo ce ga ye s ui Detail G REVISIONT 22 Section 3 General Information Assembly Drawings 22100 XX Unit Assembly 8560 05 2213199 22122 00 1129 04 22131 00 21390 00 i 00 22129 1134 10 8155 48C 22124 00 22151 00 22134 00 LI A 9955 64 1134 10 1486 14 1486 14 1134 10 NUTS INCLUDED WITH P N 22151 00 9869 20 I 2113 01 20114 01 22120 00 8560 07 9869 13 N 1486 14 nna 9955 64C SOME PARTS HAVE BEEN REMOVED FOR CLARITY REVISION T 23 Section 3 General Information Assembly Drawings 22100 XX Unit Assembly
26. C 60 2CONT RED E 5 6 61 POLY 1 8 8 34 012 spe 19 38 9 SCR 67 2555 41 ARE 9 41 68 4 19 49 9 79 69 BLUE rp 6CR 3T C 70 RED ES 3CONT E fhor HOSE 1 23 4 012 75 15 y s zT or 46 524 15 15 80 jt 1 68 47 47 REVISION X Section 3 General Information Sub Assembly Drawings 22140 03 System 380 Volt 3 Phase Schematic 0 0 YO U N E o ae N L3L2L1 MOTOR STARTER 61 OFF ON 1 T 64 MOTOR 45 12 Tal 5 65 6 Foe 86 za mien 150 1 LT so ll 32 Ta i3 0 54 55 1CB 1PR 1SSR HEAT RODS N 222 2 dka 5 ARBRE 55 4 37 POLY 37 62 2 33 35 136 55 64 N 24 4 56 AZ BRE 55 1 7FU 57 150 63 4 42 un 44 DI 52 53 Ha fe 75 79 2PR 1AMP 2T Sj N 43 45 12
27. E IN MOBILE RIG PROBLER P2 SPRAY GUN IMPINGEMENT MIX AIR PURGE OPTIONAL NOZZLE FOR SPRAYING STUD WALLS POURING amp STREAM JET For more information concerning any of these GlasCraft products contact your local authorized GlasCraft distributor or visit www glascraft com Quality and Performance GENUINE GLASCRAFT Craft DISPENSING EXCELLENCE CT ADVANCED DISPENSE GRACO INC decis e P O BOX 1441 www glascraft com MINNEAPOLIS MN 55440 1441 GC 1239 REVISION T Phone 612 623 6921 Toll Free 1 800 328 0211 A GRACO COMPANY Fax 612 378 3505
28. LI TBB eS 4 58 Ly T 30 32 62 tes 115 Gg Ti 54 55 A 2 1CB 1PR HEAT 63 1810 62 24 2 3 Noarwn p 12 55 9 62 5 33 L3 13 35 Lil 37 55 64 10 2CB 2SSR if trot RODS 119 6 63 24 i ia kg 38 2 8 55 12 13 E 42 Ly 1 14 2PR 63 sh 43 15 cB 19 75 79 FLUID BLOCKS ay 79 16 17 18 1 i 19 34 Log 20 21 22 25 24 8 25 9 OP Xu 9 21 13 26 Foal 8 TOR 401 2 9 26 28 29 50 1821 81 5 1 RESET 31 32 2 TBS 11 2 OT2 14 26 29 12 ac 26 gt T 26 31 3CRMP e 10014 20 26 32 2 26 47 33 1 11 21 31 48 20 27 2CR 7 13 13 208 14 9 35 37 38 39 DG RESET 40 41 44 35 fed 36 vid 4 97 35 se TU 15 55 39 97 35 40 1 19 e r gre 15 35 41 18 5 16 SCR 35 67 42 n 3 43 44 45 46 ACRCOIL 47 19 27 9 52 48 1CONT 20 49 SCR 150 215 MOTOR START 9 STARTER MOTOR STOP 25 Ap OVERLOAD g 35 4 2 Y 1 2 3 RELAY 3 5 5 7 9 11 21
29. OLY TC EMERSO STOP 1 5 5 142 Zia 2 8 34 4 A 6 1 1B 9 187 2FU de 0 SCR Ou 21 51 48 9116 20 6 6 8 8 X1 9 8 IR 107 12 ai Raz 9 26 28 29 30 8 5 acr RESET 31 32 1 11 195 um T 26 9 26 a n 26 06914 1 20 26 7 2 ACR NCR gt 26 47 1 11 ype X2 9 4 o 13 15 CR 14 2 9 35 37 38 39 875 RESET 40 41 44 1 3 n 006 187 35 15 35 9 oto 35 19 MN 15 35 es 5 16 i SCR 35 67 MOTOR START 9 X 208 MOTOR STOP STARTER OVERLOAD 35 1 tr 22 ACA i me 1 2 5 COIL RELAY 19 27 4CR 3 9 e 32 7 x 1CONT 20 1 zs 413 Sidi tnt ai 4 Be 8 26 E dis 28 40 29 ET 5 5 7 9 11 1SSR 25 25 4 9 J 9 WHT reg amp 27 2 POLY 12543 884 19 58 P ga T SCR 2SSR 41 2 9 41 e 19 ui 49 AA 9 79 r 3r c ECR RED E 3CONT 1 45 8 EE 56 DA 13 2 1 SSSR 2PB Psi 6CR X2 X1 48 11 12 46 A 13 15 sse a 28 30 68 2 4 47 4B 3B 9 8 39 REVISION X Section 3 General Information Sub Assembly Drawings 22140 02 System 220 Volt 3 Phase Schematic GND Th gan 59 AM MOTOR STARTER 58 OFFLON TI ol e58 61 o Ere MOTOR 45 5 T6 CB 62 CE pon 2 65 45 652457 63 i3 Lon 18 66 45 61
30. To help our technical representatives expedite your call and better address your questions please have the following information ready and available when you phone GlasCraft If your questions are not urgent You can e mail all correspondence to service glascraft com For Air Powered Systems Model Air compressor size Serial number CFM generated Type of spray gun Pressure at the system Serial number Hydraulic Pneumatic Is your equipment Dynamic fluid pressure Single phase Three phase ISO POLY What is the inbound voltage Spray gun chamber size to your equipment Material being sprayed Temperature setting ISO Viscosity ISO POLY Temperature setting POLY Approximate material temperature Temperature setting HOSE 56 GlasScrEart DISPENSING EXCELLENCE Date Purchased Distributor Contact Phone E mail GlasCraft manufactures a complete line of polyurethane foam and polyurea coating spray systems If your application is in plant or a field contractor GlasCraft has a system package to meet your requirements GUARDIAN AIR POWERED A5 amp A6 SERIES EQUIPMENT 6000 OR 12000 WATTS OF HEAT 1600 2200 OR 3000 PRESSURE SET UPS AVAILABLE MH MH Il amp MH Ill HYDRAULIC POWERED SYSTEMS UP TO 45 LBS MINUTE OUTPUT EXCELLENT PERFORMANCE AND RELIABILITY GUARDIAN MMH MOBILE MODULAR HYDRAULIC SYSTEMS SPECIFICALLY DESIGNED FOR ANY TYPE OF SPRAY RIG GIVE COMPLETE UTILIZATION OF FLOOR SPAC
31. VERSAL VIEWING LEFT S10 a DIRECTION WIRE TERMINATION FACING POINT MACHINE EN CONTROL BOX V LD 21016 00 RIGHT SIDE TOP TUBE 40 I 2 RIGHT SIDE BOTTOM TUBE Note When replacing thermocouple p n 21074 00 use kit p n 21214 01 Besure thermocouple is touching heater element before tightening REVISION J 45 Section 3 General Information Sub Assembly Drawings 22105 00 Heat Exchanger Assembly Part Description Number Part Description Number Qty 4342 23 ELBOW FITTING 1 2 ese ws j z _ mee w gt 2 _ ree 4 es eene 2 _ enc eum asse z NISN ty 1 3 1 1 1 3 1 4 2 1 1 1 1 1 1 1 2 REVISION J 46 Section 3 General Information Sub Assembly Drawings 22110 00 Heat Exchanger Assembly 21011 00 22105 20C 21819 00 85 119 pg 3104 21088 00 21081 02 21093 01 21094 01 21074 00 000000000000000000000000000000 16254 05 Pory TRE 24 O 7486 03 1134 04 22108 00 21057 01 21081 02 54 2 2107
32. a Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equip ment until you identify and correct the problem Keep a working fire extinguisher in the work area PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use can cause serious chemical reaction and equipment rupture and result in death serious injury and property damage EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete informa tion about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic
33. e tighten securely T Refer to material manufacturers operating instruc tions for proper preparation of material i e mixers etc 8 Turn main power Switch to ON position 3 Place separate clean containers under each indi vidual side block Slowly open material valves black arrow forward on each side block to allow trapped air to escape the hose and material to flow into the containers until all air is purged from the material system gt Remember to dispense one to two gallons of material to clear the system of grease and plasticizer that was used during factory testing 4 Close manual material valves Material pressure gauges should now register approximately equal pressure 5 Dispose of waste material properly and in accor dance with chemical suppliers instructions and local state and federal regulations 16 Section 2 Operation Start Up Instructions 9 Turn on hose control a Push in the green button b Press either up or down arrow buttons on the controller until desired temperature setting is achieved For Programing Use Only Up amp Down Buttons Green Power On Button 10 Turn on the ISO amp POLY Heaters Green Power Button Turn transfer pump air regulator on slowly Pumps should cycle slowly until hoses are full of material N Straighten hose out flat to avoid uneven heating and damage to internal wiring of the hose assembly 11
34. eated hoses To set desired temperature press the up or down button until you reach desired temperature From this point the temperature control is completely automatic WHITE PILOT LIGHT POLY PRESSURE GAUGE Indicates power on Indicates material pressure HYDRAULIC PRESSURE GAUGE Indicates hydraulic pump pressure HYDRAULIC PRESSURE KNOB Increases or decreases hydraulic pressure Turn clockwise to increase pressure Turn counter clockwise to decrease pressure HYDRAULIC OIL FILL PORT Remove cap to fill tank with recommended hydraulic oil 10 POLY DUMP VALVE Removes pressure and material from POLY side 11 ISO DUMP VALVE Removes pressure and material from ISO side 12 ISO PRESSURE GAUGE Indicates material pressure 13 HOSE THERMOCOUPLE OUTLET Power outlet for hose thermocouple 14 ON PUSH BUTTON Powers the controller It requires 10 seconds for the Controller to respond Controls temperature of liquid inside ISO heater To set 45 ISO TEMPERATURE desired temperature press the up or down button until CONTROLLER you reach desired temperature From this point the temperature control is completely automatic Controls temperature of liquid inside the poly heater 16 POLY TEMPERATURE To set desired temperature Press the up or down CONTROLLER button until you reach desired temperature From this point the temperature control is completely automatic OVER PRESSURE RESET When ov
35. er pressure is detected the hydraulic power 17 pack will be shut down and will remain off until BUTTONS pressure is reduced and the push button is reset 18 ON PUSH BUTTON Powers the hydraulic power pack 19 OFF PUSH BUTTON Removes power to the hydraulic power pack 20 COUNTER Counts pumps cycles 079x pump cycles us gallons 238x pump cycles liters 14 Section 2 Operation Start Up Instructions A Never leave machine unattended while system power is If the transfer pumps can not move material adequately on or system is running enough to properly prime the system it may be System running is defined as preheat cycle of the hose necessary to start the hydraulic power pack heat primary heaters or any pump operation Machine operators must be familiar with the component a Ensure hydraulic pressure knob is turned com functions and operation of the machine pletly counter clockwise Pre Operation Check List Pd A Check that all fittings are securely tight B Check electrical hook up qualified electrician Ne Pressure recommended knob C Main power switch on Control Box should be Switched to OFF position A Do not place any part of the body in the path of the mate rial spray Do not point the gun at or near other personnel Do not look into the Mixing Chamber orifice at any time Because of the hazardous materials used in this equip ment it is recommended that the operator use an air
36. errule complete 4 5 revolutions with the hex wrench after the set screw contacts the ferrule 11 Remove the ferrule and apply oxide inhibitor to the bare wire 12 Reinsert the wire in the ferrule and apply more oxide inhibitor to the ferrule and wire end 0 15 Repeat steps 21 through 24 for remaining A Re torque all four set screws to 60 in Ibs 6 78 Nem The set screws will be approxitmately flush with the connector 16 Insert the cap plugs over the set screws 13 Pair the electrical wires as follows A Hose to A Hose Ho Cap plugs B Hose to B Hose When connecting the first hose to the proportioner W wire painting does not make a difference Setscrews 14 Insert one wire from the heated hose into the connector Ensure that the ferrule is mating with the connector insert and attach the set screw 17 Repeat steps 21 through 26 for additional hoses Torque the set screw to 60 in Ibs 6 78 Nem Section 1 Installation Equipment Assembly 18 Add extra hose lengths if necessary Required Tools Opened end wrenches 3 4 in a Lay hoses out straight b Couple hoses together with supplied union fittings and tighten finger tight C Hold crimp fitting hex 3 4 in and union fitting together allowing the hose to hold its natural line Using 3 4 in wrenchs to tighten swivel fitting to uni
37. he original Purchaser 2 An official of GlasCraft has issued a return authorization number and 3 The claimed defective equipment or part has been returned to GlasCraft by the original Purchaser freight prepaid with proper return authorization number s attached to GlasCraft Inc 5845 West 82nd Street Suite 102 Indianapolis IN 46278 U S A This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation misuse negligence accident or use not speci fied by GlasCraft This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft The decision by GlasCraft shall be conclusive and binding on Purchaser GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local state federal or other jurisdiction s regulations or codes GlasCraft does not warrant that any equipment or part sold to Purchaser when used individually or in concert with any other part equipment device component or process does not infringe on any patent rights of any third party GlasCraft only warrants that it has no specific knowledge of any such infringe ment GlasCraft makes no warranty as to any parts or equipment manufactured by others Purchaser shall look solely and only to the manufacturer of such parts
38. icy uuu uu lulu 55 CEN 56 For Your Reference aaa aa INSIDE BACK COVER N A 7 Non Applicable The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock e Turn off and disconnect power cord before servicing equipment e Use only grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on sprayer and extension cords Do not expose to rain Store indoors TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guide lines Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or
39. intenance Daily Maintenance The wiper lubrication cup at the top of each fluid section is designed to keep piston shaft clean and lubricate throat seal Weekly Maintenance 1 Wipe any residue from the mouth of the lubrication cup 2 Add 1 teaspoon of a suitable lubricating solution 51 Section 3 General Information Troubleshooting Over Pressure System Protection The system incorporates monitors for high pressure monitoring These monitoring devices will prevent the system from continued operation if high pressure situations develop There are pressure sensors located on each side of the hose mounting block The high pressure sensor is located at the outbound of the fluid section The high pressure monitoring sensor will engage if fluid pressure increases above 3200 psi If a high pressure situation develops the sensor will detect this and immediately engage the hold in circuit This will disengage power to the machine and it will stop cycling It will also turn the heater off On the control box panel there are two yellow lighted push buttons marked over pressure One of these push buttons will be illuminated after the monitoring sensor engages indicating where the problem is located ISO or Poly Over Pressure Resets In an over pressure situation the system will remain shut down until it is manually reset At this point it is necessary to determine if the problem is an over pressure situation
40. on do not allow crimp fitting or union to turn Repeat on opposite side of union This practice is required on all connection points 555555555550 1 Hose and machine 420040490949 2 Hose and gun Sey 3 Adding additional hose sections OO 10 Section 1 Installation Equipment Assembly 19 Connect the supplied swivel fitting p n 23825 00 to the trigger air line before attaching the hose assembly to the gun 20 Connect hose assembly and the gun as shown The fittings on the hose assembly are sized differently and will attach only one way 21 Fluid and air connections between the system and gun should now be complete and tight When Main Power to system console is on the white 22 If more than 50 ft of hose is used the transformer tap and black wires in the console are always live setting will need to be set for proper hose length The Disconnect or turn off Main Power source before sticker on the front cover will say which tap to move opening console to make any repairs or before making any electrical repair of any type to the system A A If you do not understand the electrical hook up described above consult your local GlasCraft distributor OR a qualified electrician Electrical connections must be checked on a periodic basis 208 240 volt single phase L1L2 GROUND 208 240 volt three phase L1L2L3 GROUND 380 volt three phase L
41. or equipment with respect to any warranty claims GlasCraft hereby assigns to Purchaser the original manufacturer s warranties to all such equipment and parts to the full extent permitted THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED SPECIFI CALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or ap plication of materials manufactured or sold by GlasCraft or its distributors or agents UNDER NO CIRCUMSTANCES SHALL GLASCRAFT S LIABILITY EXCEED THE AMOUNT PURCHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART UNDER NO CIRCUMSTANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOST PROFITS No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one 1 year after the cause of action accrues 55 Section 4 Warranty and Reference Information Technical Assistance Thank You for selecting GlasCraft spray equipment Should you have any questions or need technical assistance contact your factory authorized GlasCraft distributor Distributor Phone Contact For any issues your distributor cannot address the GlasCraft technical service department is always available to assist you with the operation of your spray equipment
42. ower source BEFORE attempting any repairs or opening the Control Boxes Access to internal parts is limited to qualified personnel ONLY Place the main power breaker in the OFF position BEFORE disconnecting the power cables This equipment is not approved for use in hazardous locations as set forth in the National Electrical Code Article 500 and Sub Part S of the OSHA Standards 52 Section 4 Warranty and Reference Information Notes 53 Section 4 Warranty and Reference Information Technical Data Material Ratio 1 1 Fixed Material Viscosity 200 2000 Centipoise Cps At Operating Temperatures Output GPS 021 GPC 042 Operating Temperatures 32 F 0 C 190 88 C Operating Psi 3000 Psi Max Over Psi Switches Set Hydraulic Psi To Pumps 2 1 Ratio 1000 PSI Hydraulic PSI 2000 PSI Fluid PSI Per Side Purging Automatic Pneumatic Solvent free Constant Probler Probler P2 Electrical Requirements 63 Amps 208 240 Vac 50 60 Hz Three Phase 63 Amps 380 Vac 50 60 Hz Three Phase Compressed Air Requirements 15 Cfm 100 Psi 425 Liters 6 8 Bar Max Hose Length 310 X 3 8 1 4 Hose Includes 10 X 71 4 Heated Whip Hose Shipping Weight 1000 Lbs Overall Dimensions
43. r pumps 5 Start the drum mixer and it run to material suppliers specifications 6 Turn on the hose controller and set the temperature according to material supplier s specifications For Programing Use Only Up amp Down Buttons Green Power On Button 10 Increase Hydraulic pressure to desired pressure Balance pressures if necessary 7 Pressure Knob 11 Perform probler probler P2 side block seal integrity test 12 Perform probler probler P2 high pressure ball valve test 20 13 READY TO SPRAY Section 3 General Information Assembly Drawings 22100 XX Unit Assembly gU b 22083 00 20188 20 X 21308 40 1486 13 1486 05 1134 06 1133 12 7734 06 Y 7733 12 y N 21129 01 22138 00 Z 2 21819 00 se 25 777 10009 07 5 33541 04 11591 01 3 1966 10 8 22116 01 8560 03 Pa 1 1 J 966 1 21881 00 N 1 DETAIL A SOME PARTS AND FITTINGS NOT SHOWN FOR CLARITY 222 2 22222 2 2 2222222222222 22222222 18428 01 21830 00 x 1966 11 N 2 21315 00 d _ 2825 22 20188 28 22131 00 AUS 22125 00 1134 06 2 1486 05 1134 10 7486 04 T 22118 00 4 Y N N 81
44. st finger tight d Plug thermocouple into control box TO AIR Note When replacing thermocouple p n 22074 00 use kit MANIFOLD p n 21214 01 T Connect hose assembly p n 22023 01 to the front of the unit The fittings are sized differently and B will attach only one way match like sized fittings 8 Connect supplied trigger air line to the air line on the hose assembly 9 Connect the electrical wires pe _____ Ensure the wire ends are 5 8 in 625 mm long LO If they not use sharp pair of scissors to strip all four wire ends to the correct length Strip Length JAEN 5 8 in This illustration is not to scale 0 625 mm Be careful do not cut or nick any copper strands If 5 more than five strands are cut or nicked trim and re strip the wires New hoses are pre stripped to the correct length remove the insulation to expose the bare wire 10 Ensure the strip length is correct by fitting the ferrule over the exposed wire The ferrule should be flush with the end of the wire x Incorrect Incorrect Correct Section 1 Installation Equipment Assembly If the wire is short of the ferrule end adjust the strip length accordingly If bare is protruding from the 2 To reach approximately 60 in Ibs 6 78 Nem ferrule trim it flush to the end of the f
45. ual material valve on the side block over the container Bleed pressure until both sides are approximately the same pressure Material will dispense at high pressure follow all safety precautions 18 Section 2 Operation Shut Down Instructions System Shut Down 5 Turn main power switch off 1 Flip retract switch from run position 6 Refer to gun manual for proper Gun maintenance T Reduce Hydraulic Pressure Knob setting to ZERO 2 Trigger gun to send pumps into full downstroke 8 Visually inspect entire system for leaks 3 Turn off hydraulic power pack 9 Turn OFF System Leave 200 500 psi on the materail circuit Storing The Hose Coil the hose with a minimum diameter of 4 To avoid kink ing and subsequent damage to the internal wiring of the hose assembly 19 Section 2 Operation Daily Start Up Instructions 1 Uncoil hose T Once the hose temperature reaches desired set point It s ok to turn on the primary heaters and set tempera 2 Check desiccant dryer beads to insure they are ture to material suppliers specifications still purple and have not changed to pink Power on 3 Check and lub top of the fluid section Wipe off residual material and add a tablespoon of DBP or material supplier s reccommended lubricant 8 Depress yellow slide valve to open main air to gun and transfer pumps 4 Check material screens at the gun and transfe
46. when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer Gloves Hearing protection SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Close material shutoff valves when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help pre vent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work are

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