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CALDsoft7 HELP

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1. 44 Alia UNTO cere re rs 45 IN T E 46 WIS U ANZ AION RU O TR E NO 47 nasais pa ss ace ee oe cmc A E 47 a _ _ _ ___ _ TUONO MN LS aa tae hh tel lent A 48 Minimal DIMENSION 4 Ge node P laa ao N 48 MECE TECOU ND RR I NN RI UE ee AM a a 49 Brig tet 49 Nr MENU ES 50 EXPOR 5 MAE 51 COSUS sadios ips ad dE 51 cen T RT 51 LAS Sse rear TURNS 53 2205 Da e EUN LE S EE 54 gas a Sa Dna 54 decade DE 55 ais adir MMC T a a a 55 sj aer aa Ea e aE a NE M 55 VOLS Efe e it cede 56 Pre DIMENSIONS sue eredi e ete ctv ten ft rb e uev c trc cn 56 Users DIMENSIONS een ee fnere we tlle rede vafa le E 57 Cp terre zip cR tem ETT 57 Bonding ENG he a cede 57 UM LINES ss ETE 58 Wong ENOS sss
2. 80 Gut at nterSeChON 81 Data of th parts neo NANE 82 Add and Change esa a DT EE mU MEDI es sant mE 82 ana ODUORSIS tases a tutae avito best oer 83 cU I INI cout EA ILI 83 PS AS MN IRR DIM M CUI 83 Alter ANIONS cies us FUP BON 84 neto nM MEI LP 84 rre xc 84 E PE 84 emet P 85 AUDU ES LEE ENIM IDE I 85 ORE REN M MERGE 85 MC ESSES E 86 5 DIMENSIONS a 86 pisei NH MP n ED 86 OH nee uL NE M DAMES MM M UM 86 PRS COND IV m ET 87 Mr 87 MUNDO coa e ncc Ip O E 87 Graphics RODE a STE EAN SRS RE SERA ERP 89 Type Ol ORA NI P n PUN D TN MN 89 i r M 91 Number of Atempo Codd ede D dedo cU A UC 91 Max mam
3. Tex baigia Regen 1 4 1 4 Arcs On the Arcs tab the user can create arcs putting the X and Y coordinates inside the arc the radius and angles beginning and end of the arc Ponmals echelon 1 4 1 5 Images On the Images tab the user can insert shapes on the printing sheets First it is necessary to find the image on the computer put the X and Y coordinates from the beginning of the image and the width and height the image will have Eyer rey 1 4 1 6 Regions On the Region tab the user will create specific regions outlined on the printing page The possible regions are 1 4 1 6 1 3D view On the 3D View tab it is possible to outline a region where a specific 3D view will be shown as seen on the shapes below INS 1 4 1 6 2 Grid On the Grid tab it will be possible to create a region where all variables of the chosen will be placed these variables belong to the part chosen on the For this just mark the variables to be printed Variables type 0 Equivalent to general system variables Variables Type 1 Equivalent to unfold system variables Costs Puts all the costs variables pertinent to the chosen unfold on the ID Unfold variables Marking this option the user will put
4. E 139 Hiller IRR 139 Visual SE AC ess coi ROB antec a GSE 140 cic ANT MEN arp SD lara RUPEE E 141 KOOG NM AMENS 141 Through 3D POINTS c 142 Capturing RONIS acan E E ados 142 cerea E 145 TAPE E E EE E eS AE TE E EA RO 145 Number OFSECHONS ESTEE 146 Pa fujo PRADA E E E E AE A ANPR E E E A 147 inputting POIS er aapa ERa aA a arr aA Eaa ARa 147 MA E TTE 148 MOORING TORY CAD era eases cue o d evel teni b aaa mas udo 151 OKT ICS I IT T NIU a a 152 Mode tote C a 155 Uu Li s uM eM un 155 E Ge e RARE RS AMEND SRA A REID S 157 POINIS ENU Y fee 159 General Scales 2 cia rom eta oett ule 160 sciet DL E A t LR ee eet 161 gi coc cc DR OR 162 o Pr PME 162 Standard 163 UU Uu 169 14 Warranty Terms coser oaoa 169 1 Manual CALDsoft7 aldsoft
5. a fra Lp a 59 3 OO TUNG S assess E 59 General 45 Eo uM RR a 59 BOM a 59 Decimal RIACES o RA AR 60 CODHIEDIZ QUO DIO ia aire aa Dat otio tta deos uper utt vsu 61 Maximum Border soccer cd ER n D RR RN E EUR 63 Border EO TETTE 65 Mouse Selecion Pale D eo aa tdt perc 66 Standard MAET a LED i 67 EXPO Meo Tm Tm 68 Dimensions and Entes AY CF ug 69 e ledio ord RM 70 OW Shape and ANINA o a Eoi t so 71 Pointing FORMAL qe apa ato eed a o Nc ERU baa PU ae ftv LEOTE I ecto RR 74 E E ULT 74 NUMpDer Of DIVISIONS and DE A 75 TT 76 FOI MAT O spots vaccines 78 SIBA O ONES rs
6. Horizontal Vertical Auto dimension Horizontal ertical Horizontal dimensions Vertical dimensions Internal lines Maximum and minimum S k i Li Dimension by division Dimension by gap I value Horizontal dimensions Divides the unfold horizontally Vertical dimensions Divides the unfold vertically Internal lines Considers ignores internal lines Dimension by division or gap Chooses the type used in the dimension By division the unfold will be divided by an X value ex 12 divisions and by gap the division will be done each period ex of 50mm Maximum and minimum Ables the extreme points of the unfold Gap division value Value of the gap or division of the horizontal vertical Auto dimensions Example of operation of the dimensions by division using 12 vertical divisions stow Distenca Coordinalas Example of operation of the dimensions by gap using 50 mm gaps Radial Auto dimension Hadial Central point pes Dimension by division First match v Central point Can be numerically defined typing coordinates X and Y or clicking on the place of the dimension where the central point will be For this just click on the button marked on the picture above and then on the chosen point of the unfold Dimension by division Number of divisions of the radial auto dimensions First match Only the point of the first match
7. 2500 215 5 24740 64 71 S140 0 00 250 00 247 60 4 71 291 98 24740 125 00 215 5 24760 176 78 175 78 24740 216 51 125 00 247 60 MAB 24760 E Plans Carer ria x 550 00 y 550 00 x Y 7 Postion 50000 foo See i P d d Raon 000 wt euro inse cm Allows the selected plan to be moved and rotated X L 11423 Zi Soo HET 290000 212 13 REST 277 18 2944 58 53 imi Ponti 21 p 4 Closed Proe F 040 4 E Y q Rm 0 00 Dimension Visualization of the plan the drawing area It will not increase size of the plan only its visualization Position and Rotation Allows to displace rotate the plan on the chosen axis Grid Changes the size of the Grid to the mouse on the drawing area Tools Click here Tools w Show mask Import From CAD of 5 Radius enter Mirror points Change joint Show mask Visualizes hides the mask of the other profile of the selected plan Import from CAD Imports profile previously captured on CAD Click here Radius input Allows to insert radius in group on the points in a sequence of points at the same time Mirror points Totally inverts the order of the created points The sec
8. Assembly multiplier The type is exactly the material of which the plate is made of 1 3 4 2 1 Types Description is the name of the material Abbreviation is the short name by which the material will be shown on the data input screen Density is as the name says the material density that is the relation between the specific weight of the material and the specific weight of the water EX Stainless steel density 8000 kg m 1000 kg m 8 00 The user can add a new material by clicking on the button and typing the fields and then click on the Save button To exclude it is enough to choose a material on the materials table and then click on the Exclude button The user also can change a material by changing what is wanted and then clicking on the Save button Description Carbon steel Abbreviation Carbon Density eae 1 3 4 2 2 Thicknesses Thicknesses are all thicknesses the registered plates have The user can add a new thickness on the Add button by typing the fields then clicking on the Save button To exclude it is enough to choose a thickness on the table and then click on the Exclude button The user can also change a thickness by changing what is wanted and then clicking on the Save button Description 0 10 mm mim 1 1 1 3 4 2 3 Dimensions Dimensions are all the registered dimensions of the plates used The user can add a new dimensions clicking on the Add button
9. E 114 wuerde I PR PT 115 60 S per Transit UL TL EE 116 116 116 inp tt ng prec 117 Draw ING NINO cnr 117 Pata a TUTTO Mn 121 NE RENE PA 121 ID T c 122 REMOVE ERR 124 lp jig E E 124 ober css sas a sad cn dan CD sca sence Aaa aa AE E sis a Eaa aaa aa E ESEA eE aa Raani 126 Visualizatio ii M 127 E _ _ Graphic Environment C 129 ee mc eee ee 130 A at tah at 131 dass ab Don a 133 a EUR 133 ae ane uve D MAE 134 A eee TN 135 E 136 lp DO SETGE rata reri 137 Table Of COORG AES 138 Clos COMB OM Essa at D I Ce To 138 Ad POIS
10. Welcome to the User Manual of the CALDsoft7 version 7 08 Sheet metal unfolding software The purpose of this Help is to guide the user on how to use the software explaining the functionalities of the program one by one 1 1 Main Screen This is the screen where the shapes to be calculated or the modules to be used are chosen 1 1 1 Shapes These are some of the shapes that be previous calculated with CALDsoft7 The Green shapes are called generic shapes They are a flexible type and can form about any part of its group The yellow ones are the simple shapes specific cases qaj 2 941 ELE FEJ ASTE 1 1 2 Shape families The possibility of selecting the shapes per family was created to facilitate the location of the desired shape The pre defined families are All shapes Bends Transitions Intersections Bifurcations Trifurcations My Favorites and Various Shapes When selecting the family Bends for example the user will vew only the shapes that posses this characteristic in CALDsoft7 Looe sell The User has the possibility of paginate between families through the direction keys on the family description bar or even through the combo on the right side of the bar CALDsoft7 also permits the User to create a new family of shapes as well as the edition or exclusion of a family To create a new fam
11. dimensions Tip It is always convenient to align the unfold if it is not in the appropriate position before using the aligned dimensions For more details see Attachment Il Dimensioning on CALDsoft7 1 2 2 1 4 Move and Erase To move a dimension click on the Actions tab on the screen of results on the Move button and on the chosen dimension After choosing the dimension to be moved click on a new position Both the pre defined dimensions and the user s dimensions can be moved To delete a dimension click on the Actions tab on the screen of results and on the button Erase Then click on the dimension you want to exclude Both the pre defined dimensions and the user s dimensions can be deleted 1 2 2 1 5 Auto Dimensions Dimensions Aligned dimensions Dimensions dimensions The Auto dimensions uses a different dimension method in which the user chooses the number of divisions horizontal vertical or radial or the gap horizontal or vertical Hanzantalv erticnl Vertical damenpona r eid 09 a ra Chrresreraon by deanon by dete oe Td Dirica poni GM pm D ren by deme 00 Frai match Stow LDastancefCoaordinates Dust Saee Pont Drnlancy 1 Pontr Dalancy 2 Diii Bolonia Coen paris Clean 1 Cancel
12. vo zu fo fo B ft Ri ar Poo 7 pa fo as Poo ER fo fo fo RR XC YC and ZC Coordinates of the central position of the sections 1 B1 R1 A2 B2 R2 Measures of each quadrant of the sections More information NDiv Number of section divisions Esp Section thickness X Yand 7 Rotation of the section around the X Y and Z axis 1 6 3 3 New Plan Adds a new blank plan For this it is necessary to click on the New plan button and then click on the table line The new plan will be created under the selected line 0 00 S000 0 GOOD OU ZDOD 0 L734 5 33 2 2000 0 2000 0 55555 2000 0 55555 2000 0 TESE s XD 361 2 5311 1 2000 0 2000 0 2111 1 2008 0 2000 0 Sili 2000 0 2000 0 2000 0 GOD Goin QUODSU ZUOUOID SUDO ZDODOD Hi TUDO DHT ASI FORO 4222 2 TODO MODO 4227 2 DD 2243 2 7778 2000 0 200000 XT77 B 2000 0 2000 0 X777 8 2000 0 200 0 27778 2000 0 Belg x00 3333 5 2000 0 200000 3330 3 2000 0 2000 0 3333 3 2000 0 2000 0 2000 0 2000 0 SO 2000 0 SO DO SS DUO 4253 24H 2000 0 ee ZODOLO 248 4 LO 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 z000 0 2000
13. 113 1 2000 0 2000 0 0 0 SOOO SO 3656 5 ZUDOQD ZDOCOD ZDODOD 00 ACT A 4202 2 COQO D DN MODO AERD A 2000 0 TODO 2000 00 2000 0 E 00 2143 3 3777 8 2000 0 2000 0 3777 8 2000 0 2000 0 3777 8 2000 0 2000 0 3777 8 2000 0 2000 0 190 8680 5 3000 0 3353 3 2000 0 2000 0 3300 3 2000 0 2000 0 Kara 2000 0 2000 0 3333 3 2000 0 2000 0 79 9 PARS ZUODOD GUOCOU CEGO CREA TUDO EQ 204 3 4253 HH 2000 0 Pe ZODOLOU 245 4 ZODCLU LO SOO 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 z000 0 2000 0 For this it is necessary to create two complete cells an initial one and a final one and create how many new plans you want between them Type the value of the initial and final cell choose the distribution type and click on the chosen button highlighted on the image above After choosing the distribution type just click on the initial cell and on the final cell Linear distribution made There are 3 types of distribution the Linear distribution Sine distribution and Cosine distribution The three distributions are represented on the shape below F 1913 4 Es 6 3535 5 1454 5 Wm 3750 0 b 4619 o 3056 6 E 5000 0 E 5000 0 xL t Ge 1 6 4 Polygonal The difference of the marked Polygonal is that the unfold of the part drawn on the Super Transition will not have arcs
14. 2000 0 3X33 3 2000 0 2000 0 SUE quar cp Y A qui LENS LA 1 6 3 1 Drawing Method The border profile of each section can be built from a polygonal form with corner radius This intelligent form allows to create sections with different forms such as circles ovals rectangles rectangles with rounded corners triangle forms with or without rounded corners etc 117 pA Al E 84 The intermediate sections used to create the sections of the Super Transition are defined from the generic profile above This relation of 12 variables 4 quadrants x 2 lengths and 1 radius gives the Super Transition module great flexibility A3 A2 Xc de Bi Ri uU R2 B3 4 64 R4 E de RJ When changing the values of the sides A1 and B1 for quadrant 1 A2 and B2 for quadrant 2 and so on we have total control of the form we want to obtain When manipulating corner radius R1 for quadrant 1 R2 for quadrant 2 and so on we have total control of the round form or not of each corner It is necessary to inform the amount of marks per Ndiv for each section in order to govern the number of parts in which these corner radius are divided Corner radius with values equal to zero generate sharp corner parts that means without bend radius 1 1 500 500 2 gt v 500 500 4 A3 A2 1 6 3 2 Data Entry
15. 78 265 00 105 24 8265 00 It joins automatically the first and the last point For this it is enough to mark Closed profile as seen on the images below The user puts the point coordinates on the data input zone highlighted on the image below and then clicks on the Add button to confirm the addition Rm represents the radius of the point seen that if not informed Equal to 0 the Flex will consider only upright lines This radius will represent the radius of a section between this point and the next one In the case of an open profile the radius of the last point can be disregarded Equal to 0 The Flip is to alternate the position of the unfold line medium line in relation to the drawn border line external If it is not possible to visualize the position of the unfold line in relation to the border line the visual scale must increased Although the visual scale changes the proportion of the thickness in relation to the dimensions of the lines and arcs this alteration is simply visual it does change the result of the unfold input pointe for Plan B1 2501 215 5 24740 Hi 24740 0 00 250 00 247 60 27 34148 24740 125 00 216 5 247 60 126 78 175 78 24740 16 53 125 00 29760 241488 247460 a Y z Postion s0000 noo ooo Rotation foo oc eso input pointa for Plan BI
16. T 4 B F E E zi 1 amp 3 SOE 1985284 00000 SNAP GRID ORTHO POLAR TRACE LT face NE Inside the Revolve just click on the Input points and then on the Import from CAD button Tip The pedit command of the AutoCAD transforms simple lines and arcs into polylines 1 8 43 Text Files To import a profile using a text file it is necessary to follow the steps below 1 Remove the coordinates X and Y of the point that will compose the lines considering that it is not possible to import arcs 2 Save the coordinates in a text file txt with the name Polylines txt following this structure See the example below Parenthesis XX XX AX 10400405 Parenthesis space Coordinates X Coordinates Y 0 10 7177 2 73467 25 365 6 66111 39 0561 11 4175 50 2128 16 5996 61 1813 23 5985 72 4581 31 8185 82 2091 43 0791 95 5657 61 1444 99 5267 69 3644 103 185 81 8434 106 231 98 8899 105 928 111 672 105 317 125 979 103 796 133 401 98 3092 147 404 91 6047 158 97 84 2889 171 146 75 4524 182 407 68 748 190 017 59 3001 199 756 54 7329 205 236 51 075 212 932 0 10 7177 2 73467 25 365 6 66111 39 0561 11 4175 50 2128 16 5996 61 1813 23 5985 72 4581 31 8185 82 2091 43 0791 95 5657 61 1444 99 5267 69 3644 103 185 81 8434 106 231 98 8899 105 928 111 672 105 317 125 979 103 796 1
17. User Variables Client Project Data Projected by Approved by Code Finish Observations Plate Dimensions 1000 x 2000 1000 x 3000 1200 x 2000 1200 x 3000 1200 x 6000 1500 x 3000 1500 x 6000 2000 x 3000 2000 x 6000 2000 x 12000 2440 x 6000 2440 x 12000 Thicknesses 0 10 mm 0 25 mm 0 30 mm 28 0 40 mm 26 0 48 mm 0 50 mm 24 0 64 mm 23 0 71 mm 0 75 mm 22 0 79 mm 21 0 87 mm 20 0 95 mm 1 0mm 418 1 20 mm 16 1 55 mm 14 1 95 mm 2 0 mm 2 5 mm 12 2 65 mm 3 0 mm 1 8 3 2 mm 167 5 32 4 0 mm 3 16 4 8 mm 5 0 mm 6 0 mm 1 4 6 4 mm 7 0mm 5 16 7 9 mm 8 0 mm 9 0 mm 3 8 9 5 mm 10 mm 12 mm 1 2 12 7 mm 14 mm 5 8 15 9 mm 16 mm 18 mm 3 4 19 0 mm 20 mm 7 8 22 2 mm 25 mm 1 25 4mm 28 mm 1 1 8 28 6 mm 30 mm 1 1 4 31 8 mm 32 mm 35 mm 45 mm 1 3 4 44 5 mm 50 mm 60 mm 70mm 80 mm 90 mm 100 mm Materials Carbon Steel Aluminum Galvanized Plate Stainless Steel 1 10 Security Key It is necessary to install the key because without it the CALDsoft7 program will only work on demo mode so the key is the security of your software protecting it from piracy However as it is installed on the external part of the equipment it must be consid
18. and the maximum border limit are configured on Tools gt Configurations gt General CALDsoft7 allows the user to change the joint point of an unfold With this it is possible to change the quantity of weld to be used and also the optimal blank There are two ways to change the joint point of an unfold The first is manually by clicking on the Actions tab and then on the Joint button on the unfold zone After this just choose the line that will be your new joint point The second way is to use the optimization on the Costs tab Unfold 1 2 2 2 4 Align Unfold To align an unfold using a line just click on the Horizontal button to align horizontally or on the Vertical button to align vertically After clicking on the button choose and click on the line that will align the unfold Unfold 1 2 2 2 5 Rotate The unfold rotates 90 clockwise when the Rotate button is clicked Unfold 1 2 2 3 Visualization 1 2 2 3 1 Zoom This area will help the user to visualize the unfold The Zoom of the CALDsoft7 works with a selection area which means the user must indicate the exact region he wants to increase This is done using a window on the unfold area The Zoom creates a distance between the vision and the unfold every time the user clicks on the unfold area Default zoom makes the unfold area go back to having the whole unfold and being adequately centralized Yisualizat
19. at the same time Increase factor Defines the speed of rotation from O to 100 df 1 2 1 4 1 3 Colors The user can change or create colors for the 3D here The user can also change the colors of only one fraction of the part as shown on the picture below ID Defines in what fraction of the part the color will be changed Color All the 3D color standards saved on CALDsoft7 are here Edit Colors Edits the selected color standard Background color Changes the background color of the image 1 2 1 4 1 4 Vision On 3D details of CALDsoft7 there are three pre defined visions XY XZ and YZ there is still a free vision that can be edited by the user Dl The maximization of the screen can be done by selecting the option Maximize The user can also change the exhibition to just wireframe or rendered It is also possible to activate or deactivate the visualization of the axes and the 3D information on this screen 1 2 1 4 1 5 Selection It is possible to extract distances from one point to another using the 3D on the selection screen For this it is necessary first to activate it with the selection On Selection Once this option is activated the user has two ways of selecting the points One is through the selection by ID index of points browsing as shown on the picture below and the other is by choosing the points on the 3D using the mouse holding SHIFT and
20. by typing the fields and after clicking on the Save button To exclude it is enough to choose a dimension on the table and then click on the Exclude button The user also can change a dimension by changing what is wanted and then clicking on the Save button 1200 Length 3000 1 3 4 3 Processes The processes are divided into three groups cutting assembly and welding 1 3 4 3 1 Cut The user can add a new type of cut clicking on the Add button by typing the fields and then clicking on the Save button To exclude it is enough to choose the cut type on the table and then click on the Exclude button The user can also change a cut type by changing what is wanted and then clicking on the Save button Process Laser The user can add a new type of assembly clicking on the Add button by typing the name and then clicking on the Save button To exclude it is enough to choose the assembly type on the table and after clicking on the Exclude button The user can also change an assembly type by changing the name and then clicking on the Save button 1 3 4 3 2 Assembly Process Factory 1 The cost value of the assembly is obtained according to the total weight of the part to be assembled Taking into account some parts have a higher difficulty level to assemble than others a pyramid is easier assembled than a bifurcation there is an assembly multiplier factor This factor will be able to differ the assembly value of
21. clicking on the chosen point This information is shown on the top left hand corner of the screen Selection On 135 171 kl lle 1 2 1 4 1 6 Photo The user can save the 3D of the calculated part as jpg shape by clicking on the photo button avec Save In Desktop 9 Documents 4 My Computer 1 Recent Network Places ocuments lt CALDsofE ca jy Documents Source Desktop Documents Ja Computer File name Network Save as type 1 9 Places Cancel 1 2 1 4 2 Export The user will export the 3D of the calculated part on a DXF DWG or SIL file by clicking on Export This can be opened in several CAD CAM type programs General Information Plate informatio H 3D 3D details Show 3D details Export MN view view OE view TT Preview Unfold 1 Unfold 2 1 2 2 Actions The Actions tab is the one the user works with when the calculations are already made It allows the user to create dimensions rotate the unfold print export etc This tab is divided into Dimensions Unfold Visualization and Miscellaneous 1 2 2 1 Dimensions All the types of dimensions offered by CALDsoft7 are on the frame Dimensions CALDsoft7 allows the user to create his own dimensions as well as edit or remove all the pre defined
22. em cada sec o existe um di metro e n o um formato de elipse o que ocorre nas curvas tradicionais O resultado da caixa espiral poder ser comparado por exemplo com uma curva com redu o ou ainda com um cone exc ntrico Para maiores informa es a respeito da entrada de dados nesta figura consulte a biblioteca de documentos t cnicos em nosso site www caldsoft com br 1 2 Results All the unfolds calculated and saved by CALDsoft7 are shown on the screen of results It is also on this screen that the user can create dimensions see the part in 3D export print save calculations etc It has 5 tabs that allow working with the unfold and with the 3D General Actions Costs Information and Options 48 1 2 1 General The unfolds with its general information quantity optimal blank weight cutting lines etc are on the General tab of the screen of results and the visualization area of the unfold is where the unfold is shown After selecting the chosen unfold there may be more than one unfold just click on the Actions tab to work with it eee ES Iro maior Plate mitem E BET ey Prinia reine 1 Dos 2 Fumcadculg e 1 2 1 1 Different Visualizations There are some types of visualizations on the screen of results of the CALDsoft7 View of the unfolds 3D views and the 3D details views The visualization of the unfolds allows the user to see all the unfolds o
23. in the printing format exclusive variables of each part as Auto dimensions distance between marks rere oral cleo 1 4 1 6 3 Image On the Image tab the user can insert a 3D removed directly from the detailed 3D of CALDsoft7 The 3D view will be chosen on the printing PDF For this it is necessary to choose the image on the column on the left of the printing sheet and then click on the Change button The user can rotate the part until the chosen view and then click on the Photo button CAL imicis lp 1 4 1 6 4 Unfold 1 4 1 6 4 1 ID 1 4 1 6 5 Text The unfold region is where the unfolds will be inserted It is only possible to have one per region If two unfolds per sheet are wanted it will be necessary to put two unfold regions The ID will put the unfolds in order The unfold will be seen on the printing as it was defined on the options of the results screen Tests Lines Arce Pepin Ve md mage Uad Tes Drent r The ID exists should there be the case of having two unfolds on the same printing sheet In this way the user can define which is the index ID of each unfold helping in the setting of information that can be inserted on the printing sheet Choosing the unfold ID is obligatory even if th
24. individually change a cost of this combination After making the alterations it is necessary to click on the Save button in order to confirm The user can also add list of costs by clicking on the Add button To exclude a line of the table click on the Exclude button Alterations of the plate are the type of material thickness dimension value of this plate and the code used by the company user All these values can be changed however the fields type thickness and dimension can only be changed through plates already registered on the Materials option Type Carbon steel Thickness 010 mm 0 1 Dimension 1200 X 3000 value RE Code The costs of the cuts can be changed individually by the user in this area New types of cuts must be registered before in Processes Cut Cut salue in RIT 1 3 4 1 1 3 Assembly The cost of assembly can be changed individually by the user in this area New types of assembly must be registered in Processes gt Assembly Assembly Factory 2 Value 1 3 4 1 1 4 Welding The costs of the weldings can be changed individually by the user in this area New types of welding must be registered in Processes gt Welding Welding hl MAG veld Salue in FRI 1 3 4 2 Attributes On the Attributes option there are three material attributes Types thicknesses and dimensions Materials Attributes Types Thicknesses Dimensions PROCESSES
25. ir 28 IDS T E 28 ANTAO 29 DO A NOR do t Ela M UI SLE MM LM Leia 30 31 32 wise TN 32 33 EXPOR 34 RC ERROR RR PARRA 34 DIMENSIONS 34 per UNG IV DE Tr 34 ANJE asda DIDO S SEU eee an eee 35 36 Nove and Base cde deut cire tees e 37 NULO DIMENSIONS sir epa 37 cant 42 DICE e 42 v 43
26. is considered when it is marked fito dimar dimar Example of operation of the radial dimension without the first match 1 2 2 2 Unfold 1 2 2 2 1 Divide Distance Coordinates Dist Original points Ables disables the insertion of the distances between the original points of the unfold that will be seen further on at printing Dist Of Sequential Points 1 Enables disables in the printing the distances among the points with lines which means are viewed only the values of the distances of the points connected through lines Dist Of Sequential Points 2 Enables disables in the printing the distances among the near points created through the division of the unfold in a more fitting sense If unfold is bigger horizontally it will be divided vertically and if it is bigger vertically it will be divided horizontally Dist auto dimensions points Ables disables the insertion of the distances between the points created using the Auto dimensions on the unfold at printing Coor Original points Ables disables the insertion of coordinates X and Y of the original points of the unfold at printing Disregard points between Disregards the insertion of the distances lower than or equal to the selected value at printing Standard visualization Ables disables the same visualization that is configured on the options tab Visit the Library of our site for major information about Auto dimensio
27. main function of CALDsoft7 needs only two simple actions enter the data of the part to be calculated and then check the results 1 1 7 1 Enter the Data All the pre defined shapes of CALDsoft7 have a range of variables that can be changed by the user These variables are displayed on the data input screen This screen also has explanatory images of the part to be calculated helps the user to find the variables and have a better comprehension of the calculations To change the data just click on the box with the value and change it to the chosen value To change the explanatory image click on the image or on the icons on the image iz X 1 1 7 2 Verify Results After entering the chosen data of the part click on the button Calculate The screen of results will show the unfolded part with the pre defined dimensions needed for the reference This screen also allows the user to create new dimensions type 1 type 2 aligned and angled and to erase or move them all these types of dimensions will be seen further on HN dis Qi 1 g p Carbon 9 orar ihi T T X 1 1 7 3 Neutral Line XT thie T X The neutral line line which will be used for the unfold can be changed with precision on any calculation made CALDsoft7 A click on the symbol 96e
28. of the penetrating part The drawing below shows how the lines in red will never meet so the chosen methods are invalid One of the ways to make this example valid would be by choosing the penetrating part as being cut by the external borders of the base part Point A 1 1 7 5 Caixa Espiral A caixa espiral uma figura que possui caracteristicas diferentes das demais figuras do CALDsoft7 Sendo assim requer algumas formas de cota o diferenciadas e nas quais o usu rio dever ter muita aten o quando se d a entrada de dados A primeira observa o a ser feita que o layout da tela de entrada de dados diferente nesta figura as vari veis est o dispostas a uma tabela e em cada sec o poder ser inserido um valor diferente 3 A vari vel R representa o raio interno de cada gomo ou seja dever ser informada a medida interna neste caso diferentemente das outras figuras do CALDsoft7 medidas externas A vari vel Rv por sua vez representa o raio de curvatura da caixa espiral Deve ser informada a medida do centro da curva at a metade da espessura do gomo como podemos observar nas imagens Aten o A planifica o da caixa espiral sera diferente das planifica es das curvas de gomos tradicionais Nos casos das curvas tradicionais o comprimento da planifica o pode ser obtido pelo per metro do di metro m dio do gomo O m todo da caixa espiral apresentar um resultado diferente porque
29. on the NLP Neutral line percentage variable shown on the image above is enough Neutral line percentage Sample Ext Diam mm Thickness mm Untold perimeter The neutral line percentage is shown on the image above in this specific image it is on 50 Buttons int med and ext correspond respectively to placing the neutral line in the following positions internal NLP 0 medium NLP 50 and external NLP 100 Please see the technical document Neutral line percentage on the CALDsoft7 installation file in the technical documents file 1 1 7 4 Intersection Methods CALDsoft7 allows choosing the intersection method Inbersecton Geometry Faime bras lo cad ee unfelded Base part Allows the selection of the match position of the penetrating part with the base part as shown on the shapes below Es SS Reference lines to cut the unfolded part neutral line unfold part Penetrating part Allows the selection of the line where the penetrating part will end Reference lines to cut the unfolded part neutral line unfold part OBS It is important to note that selections need to form a valid geometry because in some cases the match point of the parts whether it is by the chosen position thickness or intersection method can make the user s choice invalid Ex Penetrating part with very low thickness value and intersection method through the medium line of the base part and medium line
30. on the Save button This part is saved only while the CALDsoft7 is open To save it permanently it will be necessary to save the job 1 2 4 2 Insert Data The data of calculated part are inserted on the Information tab and will be presented on the printings There are two types of part data the obligatory and the optional Some data can have standard values These values can be added by clicking on the Standard button or by typing the values on the blank fields To configure obligatory and optional information and standard values of this information go to Tools Configurations Parts data 1 2 5 Options The options is to choose what will be visualized on the unfold and what will not and also the colors on the unfold visualization area and on printing 1 2 5 1 Border Lines There are two types of border lines External border lines lines out of the unfold and internal border lines lines inside the unfold 1 2 5 2 Pre defined Dimensions Pre defined dimensions are the dimensions already created with the unfold calculation They are automatically created in a way that they help to trace the part 343 65 343 65 Note Not all CALDsoft7 shapes have pre defined dimensions because the parts calculated by the support tools of CALDsoft7 have only dimensions created by the user 1 2 5 3 User s Dimensions User s dimensions different from the pre defined dimension will be created with the choice of any two p
31. only upright lines as is seen on the drawing below Medium line Polygonal The method represented in red uses the PLN in this case at 50 and the case shown in blue represents the Polygonal option 127 1 6 5 Visualization The visualization aid allows for some options to be set and some pre defined views to be changed Gagner 5111 1 2000 0 090 0 4444 7 2000 0 TNL 4227 2 2 2000 0 2000 0 MES 4 OR 2000 0 2088 9 2000 0 2000 0 2444 4 2000 0 0 0 n n 0 0 nu 1 0 0 0 0 0 0 0 n n IEEE TE FERT dee NS SERA SEE d SEU Views of the part with wireframe and filling 1 7 Flex Vies of the part without wireframe and with filling Views of the part without wireframe and without filling The Flex module is a CALDsoft7 tool that allows to create uncountable types of transitions and intersections The user of Flex will have three different ways to create the transitions intersections manually input the points by means of default shapes offered by CALDsoft7 or by importing the borders from an Auto CAD project Select Mama Coton cod To start a new transition intersection the user must select between the options Graphic Environment or Through 3D Points Graphic Environment Through 3D points 1 7 1 Graphic Environment In the Graphic Environment the u
32. the mouse on the results screen when erasing and moving dimensions dividing and changing the joint point of the unfold Standart size Altered size The standard material is the material that will always be the standard option of the calculations screen 1 3 1 7 Standard Material General Contirm saving Decimal places Optimization timecmin Maximum border value Border start value Currency Mouse selection range standard material Carbono Export colors Wes Visible Dimensions layer CALDSOFT DIMEM 4 Entities layer CALDSOFT_OUTLINES Graphic leap Show figure by Animate Printing format 1 3 1 8 Export Colors Indicates if the unfolds or vews when exported will still have the same colors chosen inside for the CALDsoft7 General Contirm saving Decimal places Optimization timecmin Maximum border value Border start value Currency Mouse selection range standard material Carbono Export colors Dimensions layer CALDSOFT_DIMER Entities layer CALDSOFT_OUTLINES Graphic leap 40 Show figure by Animate Printing format 1 3 1 9 Dimensions and Entities Layer Dimensions layer is the name that the dimensions layer will have when the unfold is exported to a DXF or DWG file When the Visible option is marked this file when opened through a CAD system will automatically show the dimensions layer with the unfold If it is not marked the user will see onl
33. the settings board the user can able the following options Cutting Lines Ables cutting lines on the visualization printing and exportation Optimal blank Ables the optimal blank on the visualization and printing All lines Ables all lines bend and welding of the unfold on visualization printing and exportation All plates Sends all plates for printing It is not valid for exportation Numbering Ables the numbering on the visualization and printing Cutting lines Optimal blank v All lines v All plates v Numbering 1 6 Super Transition Super 1 6 1 File LI Open Project Save Project Exit Open and Save Project Opens Saves projects Exit Closes the module 1 6 2 Tools Axis size Axis size Defines the size of the axis Anis size 1 6 3 Inputting Data me mim MI pipe al S000 2000 0 2000 0 2000 0 2000 0 2000 0 000 0 2X 173 5 91 2 20000 SO S555 6 DO Z0OOO D 555546 200 0 55555 2 SMLI 200 5111 1 2000 0 5113 0 2 SO zx 09 0 4666 7 200 0 ee SOUODO 4646 7 uX 403 7 4222 2 2000 0 2000 0 4222 2 2000 0 2000 0 4222 7 2000 0 2000 0 4222 2 a Fee 2143 3 XTT7 8 2000 0 Se 3777 8 2000 0 Z0O0 0 3777 3 2000 0 2000 0 X777 8 X m5 3 300040 3131 3 2000 0 SO 3333 3 2000 0
34. two parts with the same weight but with different assembly difficulties 1 3 4 3 3 Weld The user can add a new type of welding by clicking on the Add button by typing the name and after clicking on the Save button To exclude it is enough to choose the welding type on the table and then click on the Exclude button The user can also change a welding type by changing the name and then clicking on the Save button Procesa 1 3 4 4 Assembly multiplier The assembly multiplier value is used so that very complex parts have the assembly cost multiplied by value defined by the user equivalent to the difficulty to assemble that part Opies On Ranges menu user will define the multiplier factor and the assembly difficulty range as seen on the picture below gt Opis 1 3 5 Graphics CALDsoft7 Graphics are a way to help with the cosrt of the materials and processes allowing to identify by means of the gradual scale of colors the trend of variation of the cost values that is if a certain value is registered in a discrepant way it will be easily identified on the graphic O pisa 1 3 5 1 Type of graphic There are two types of graphics on the CALDsoft7 Thickness x Value The Thickness x Value graphic is for the user to have a general view of the costs of the materials and processes according to the Thickness of the plate D
35. 0 1 6 3 4 New Plan with Data Adds a new plan already with data to be input For this it is necessary to click on the New plan with data button and then click on a table line The new plan will be created under the selected line 0 00 S000 Sn BL DO GOOD ZDOD 0 L734 5 33 2 2000 0 2000 0 55555 2000 0 55555 2000 0 5555 6 m DO 361 2 5311 1 2000 0 2000 0 2111 1 2008 0 2000 0 Sili 2000 0 2000 0 2000 0 Oe QUODSU SUDO didum SUDO Hi TUDO PMOL 4822 FORO 4222 2 TODO MODO 4227 2 DD 2243 2 3777 8 2000 0 200000 XT77 B 2000 0 2000 0 X777 8 2000 0 2z00 0 27778 2000 0 Belg 000 3333 5 2000 0 2000 0 3330 3 2000 0 2000 0 3333 3 2000 0 2000 0 2000 0 2000 0 SO 2000 0 SO DO SS DUO 4253 24H 2000 0 ee ZODOLO 248 4 LO SOO 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 2000 0 zZ000 0 2000 0 Adds a new plan already with data to be input For this it is necessary to click on the New plan with data button and then click on a table line The new plane will be created under the selected line After that just complete the data of the plan 1 6 3 5 Remove Plan Removes an existing plan For this it is necessary to click on the Remove plan button and then click on the plan and i
36. 33 401 98 3092 147 404 91 6047 158 97 84 2889 171 146 75 4524 182 407 68 748 190 017 59 3001 199 756 54 7329 205 236 51 075 212 932 3 Save the file Polylines txt on the file Temp of CALDsoft7 4 Open the Revolve and on the data input screen click on the Import from CAD button Entry of points 3 S General scale mm 1000 1 8 5 Mode There are two different modes to calculate a part with the Revolve the Divided and the Exact 1 8 5 1 Divided The mode In sections of Revolve is for those who wish to make the revolve in sections and non conformed 1 8 5 2 Exact The Revolve also presents the possibility of performing caculations of the exact method without sections allowing the part to be made using conformation 157 1 8 6 Points Entry General Scale Grid Plate Visual Scale 1 8 6 1 General Scale Millimeter scale of the visualization of the Revolve drawing area Entry of points o o ee 179 34 A 000 830 86 27 91 A 440 00 0 00 00 03 1 8 6 2 Grid Changes the size of the Grid for the mouse on the drawing area Entry of points General scale mm 2000 00 179 34 A 0 00 830 86 27 91 440 00 1 00 1 8 6 3 Plate To change the thickness of the plate use the field highlighted on the image bel
37. CALDsoft7 Examples Number of divisions 10 1 3 2 2 Font Number of divisions 20 Number of 3D divisions Value used to generate 3D marks in parts that do not have the variable number of divisions Variable seen previously The size and style of the font that will be used on the visualization area of the unfold for dimensions and measures in general can be changed on the option Font of the settings Visualization Attributions Number of divisions 20 Number of 30 divisions 4 Font Arial 20 40 T Fort into Arial ap colors Cut at intersection Examples Font 14 Font 20 1 3 2 3 Font info Font info changes the size and style of the font explanations on the inferior part of the unfold visualization area Visualization Attributions Number of divisions 20 Number of 3D divisions 4 F Arial ant Font infa Arial 30 colors Sine Cut at intersection 20 10 Wes Examples Font 10 Font 20 1 3 2 4 3D Colors The 3D colors can be changed using the settings or directly on the 3D detailed CALD soft Options 3D colors 55 0000 58 0000 255 1 3 2 5 Cut at Intersection Removes or not the remains from the penetrating part in the intersections as per example below Visualization Attributions Number of divisions 20 Number af 30 divisions 4 Font Arial 20 For
38. CALDsoft7 or importing the borders from an AutoCAD project Position 500 00 0 foo fooo sf Aie e 1 7 1 3 1 1 Manually There are two ways for the user to enter with the edge points manually With the mouse For this it is enough to click on the chosen place of the drawing white part It is important to note that the mouse pointer gives you the coordinates x and y of the point Inputting the coordinates The user puts the point coordinates on the data entry E zone highlighted on the image below and then clicks on the Ada button to confirm the addition R represents the radius of the seen point that if not informed will make the Flex work only with staight lines X Y zen DO 220000 51910 09 0 20 LOU 140 00 220 00 0 0 Y 4 Poor 0 00 0 00 0 00 10 Teas 1 7 1 3 1 2 Default shapes Default shapes are to make the creation of edges with common formats such as circle rectangle etc easier For this just choose the form by clicking on the draw ing and then typing the chosen measures 1 7 1 3 1 3 Import from CAD To load the profiles inside the Flex the user must load inside the AutoCAD the Lisp routine called getpline Isp that is inside the CALDsoft7 file To load the lisp go to the AutoCAD menu Tools and select the option Load application or type APPLOAD o
39. Caldsoft Manual CALDsoft7 COPYRIGHT 1999 2011 Sumary 0 Part Manual CALDsoft7 7 1 Main SCO 7 a a 7 Snape TAINS a 9 10 MENUS sagradas dial Ri ds na CID 11 RE ne 12 so ca oo a to a 13 SHOW pM E 13 Nau susto c ar a cde 14 E Ken EE 14 J Pec 16 iecit DE UI LIU S 16 Enter the DANA ie hes ace 16 VR ache E oer cC EDD er 17 18 INTERSECTION MEINOAS r faite a AA 20 Caka ES 22 2 0 RR ERR AS 24 General ese eee 25 Ditterent Visualizations 25 Hemal Markone es apa we ea canes et 26 ET oop to O 27 SD VIEW gastava cones
40. a o 1 5 3 2 Distribution Summary When the user distributes the job s it is possible to visualize the summary of the distribution by clicking on the Distribution summary button Distribute v Cutting lines Optimal blank All lines v All plates v Numbering Distribution pprap 1 Sr TE 420 580 X39 x 828 SE x Bid SE x 480 214 X EH 85 13 203 551 Sr X TBM 328 x 790 or X 811 783555 ros x 220 Fb X 49 X 51 538 x 57 513 x SE aT A ATB 420 523 54 Xx 524 55x 529 220 X 465 of X 470 1184 2651 1 5 3 3 Print The Nesting printing will print a distribution plate per page and it will obey the Nesting settings previously seen Distribute ru Cutting lines Distribution Summary Optimal blank v All plates Export selected plate Numbering 1 5 3 4 Export Selected Plates The CALDsoft7 allows the user to export the selected plate both in DXF and in DWG For this it is necessary to distribute the parts first select the plate to export and then click on the Export selected plate button It is important to remember that even if the option All plates is marked the exportation will not be only of the plate that is visualized The number and the optimal blank won t be exported either Distribute v Cutting lines Distribution Summary Optimal blank v All lines v All plates v Numbering Print Export selected plate 1 5 3 5 Settings On
41. ab uses the same method of selection of the unfolds tab Here it is also possible to use all plates invert the selection and invert the plate dimensions 1 5 2 1 Import Unfold Through the importation tool of CALDsoft7 it is possible to bring the parts saved in DXF or DWG to the Nesting For this just to click on the CAD Import button on the Plates tab of the Nesting and select the file that will be imported Click on the Open button Select the file 3 Desktop Documents My Computer Network Places CALDsoft E My Documents fy Source Exemplo d My Documents My Comput e Network File type DXF Places Select the parts to import sspe Cancel Click on Forward and select the material thickness and quantity Click on Import to finish the importation CAD importer Materials 0 Carbon steel 138 95 mm Aluminum mm Galvanized sheet 42mm Stainless steel 1 2 12 7 mm L 14 mm 52 15 8 mm 16 is mm 34 18 0 mm 20 mm 7 8 22 2 mm 25 mm 25 i 254 mm 128 mm 28 Weight _ 1 5 3 Distribution The Distribution tab is where the user will distribute set print and export the distribution 1 5 3 1 Distribute After selecting the unfo
42. calculated part Internal marks Defines if the reference marks of the unfolds will be internal or not The unfold system variables are the variables referring exclusively to the unfold defined on the text ID They are Smallest Plate Smallest plate possible for unfold Bending lines Quantity of bend needed on the unfold Cut lines Quantity of cut needed on the unfold Weld Quantity of weld needed on the unfold Quantity Quantity of unfolds of the same type Part weight Total weight of the unfold Plate thickness Plate thickness Material Name of the material used Used material Total of material used Material value Unit value of the material Total value of the material Total value of the material taking in account the unit value Cut used Type of cut used Cut value Unit value of the cut Total cut value Total value of the cut taking in account the unit value Fold used Type of fold used Assembly value Unit value of the assembly Total assembly value Total assembly value taking in account the unit value Weld used Type of weld used Weld value Unit weld value Total weld value Total weld value taking in account the unit value Total cost value Total cost value taking in account all the costs Material cut assembly and weld 1 4 1 3 Lines On the Lines tab the user can create lines putting the beginning and end coordinates in X and Y on the sheet ey hama
43. data screen will be automatically opened If the User wishes to clean the field where the text for the Shape Search is typed just hit the Esc key 1 1 4 Menus CALDsoft7 menus Figures Tools Help job Save Job Hardlock E mit 1 1 4 1 File Menu used to manage the calculated jobs and the user license New job A job is a set of calculations made by CALDsoft7 which can be saved as we will see further on in the topic Saving a part and later loaded and also changed by the user To start a new job click on File gt New job Figures Tools Help job Save Job Hardlock Saving and opening a job To save a job first it is necessary to save one or more calculated parts as we will see further on in the topic Saving a part and click on File gt Save job Type the chosen name and save the file To open the file just go to File gt Open job or click twice on the file Hardlock In this option it is possible to see the user s license number the CALDsoft7 version that is installed on the computer the license expiration date or the end date for client support It is also in this option that the user types the codes to liberate the key send e mails to support or access detailed key information to send to Caldsoft Sistemas in a situation of support CALD soft 1 1 4 2 Shapes Menu Menu used to configure the shape s options 1 1 4 2 1 Show Shapes There are t
44. e 25 00 Visual scale Lie 3r Marc 0 00 179 34 A 000 830 86 27 91 440 00 1 00 60 09 lum x Linee s Arcs Impart from CAD Select the input type ines or arcs T 00mm x 90 00mm Inputting the coordinates Arcs 1 Chose the type of entity Arc 2 Define the first point of the arc if there is no previous entity and click on the button 3 Select the arc options angle number of marks and direction Angle an 2 Clockwise Mr marks 5 ze C Anti clackwise OK Cancel 4 Define the central point of the arc and click on the Add button OBS If the drawing already has any point before the arc it will be the first point and it is only necessary to indicate the central point of the arc 5 1 8 4 2 Importing from CAD To load the profiles inside the Revolve the user must load inside the AutoCAD the Lisp routine called getpline Isp that is inside the CALDsoft7 file Once the Lisp is loaded the user must type getpline and select the polyline he wants to send to the Revolve The profiles must be drawn as polylines made up only with upright lines polylines made up with arcs are not allowed ER Bix Es vee jnt Fort rom Dee ey ka Help 3x1 S OSANE MNTG AMA ros dl 2002 Reh a vespas sao E T4 am TAa Bg arn f r Pi gt e er 2 4 C gt
45. e of the revolution surface of the part 1 8 4 Inputting Points The Revolve user will have three different ways to create the part made from a revolution surface inputting the points manually importing the profile from an AutoCAD project through a Lisp routine or even from a text file txt generated by another program 147 Entry of points General scale mmy 2000 00 Gnd mm 10 Plate 75 00 Visual scale 1 Point x 0 00 0 00 Lines Ares ITIx Jr 0 00 179 34 000 830 66 27 91 440 00 0 00 60 09 1 8 41 Manually There are two ways to input with the points of the revolution profile manually With the mouse For this just choose the entity type Line or Arc then click on the chosen place of the drawing region white area to create the entity Following the instructions indicated on the place highlighted in green on the shape below Entry of points General scale mm 2000 00 Grid mr 1 Piste 25 00 Visual scale 1 H Point x 10 00 0 00 Low Lines Arcs Tix y fa 0 00 179 34 A 0 00 830 86 27 91 A 440 00 0 00 00 03 Inputting the coordinates Line Chose the type of Lines entity and then put the coordinates of the point on the data input zone highlighted on the image below General scale mm 2008 00 Grid rar 10 Plat
46. e printed with the Nesting distributions The fields available are the same as the user data and they can be created and edited on the Parts data tab Number of attempts 5 Maximum cut size TO Color of cutting lines Cutting gap Print type Field 1 Field 2 Field 3 1 4 Printing The printing is shown on CALDsoft7 in PDF format It can print or even save the printing for future consulting Printing is easy Just click on the printer highlighted in green on the image below and to save click on the floppy disk highlighted in red ci In the current format it is possible to choose the chosen printing format or even edit a printing format with the Format editor 1 4 4 Format editor The format editor is where the user will create edit the printing formats freely Pewter honda edebos 1 4 1 1 General 1 4 1 2 Texts The General tab is where the printing sheet dimensions are defined al Linge On the Texts tab the user will create texts on the printing sheet These texts are 4 different types Simple texts texts that do not change from printing to printing General system variables variables that belong to the whole part Unfold system variables variables that belong exclusively to the unfold defined on the ID which will be explained later User variables variables defin
47. ed by the user and shown on the Info tab of the screen of results The X Begin and Y begin will define the point of the sheet in which the writing will start The Text is what will be shown on the printing sheet If it is a Simple text it must be typed in the space if it is a variable it must be chosen between the available options The Font and Size will work for all texts ZTD parti Pueri HE Cisi 0 IEE 240 Type cf past Sd Fart rome 240 Hi ef pats ZTb oo E Denugned by SED bey ZU dae Zub phe Blank Pyth 270 be Diiira 1 4 1 2 1 System Variables The system variables are subdivided into General and of the Unfold The general system variables are the variables referring to the whole part They are Total weight Total weight of the calculated part Quantity of parts Quantity of parts equal to the calculated Length Total length of the calculated part Width Total width of the calculated part Height Total height of the calculated part PLN Percentage of the neutral line of the calculated part Date Date in which the part was calculated Hour Time in which the part was calculated Name of the part Name of the calculated part Number of the part Number of the calculated part Area Total area of the
48. ensions layer CALDSOFT DIMEM Entities layer CALDSOFT OUTLIMES Graphic leap HQ Show figure by Animate ves Printing format 4 1 3 1 4 Maximum Border Limit The Maximum border limit is set in Tools gt Settings gt General The value of the Maximum border limit must be between 1 and 500 mm and it can never be lower than the Border start value General Attributions confirm saving Decimal places Optimization timer min Maximum border value Border start value Currency Mouse selection range Standard material Carbono Export colors gem x Visible Dimensions layer CALDSOFT DIMEM 4 Entities layer CALDSOFT OUTLIMES Graphic leap HQ Show figure by Animate Wes Printing format 4 1 1 3 1 5 Border Start Value The Border start value is set in Tools gt Settings gt General The Border start value must be always lower than the Maximum border limit General Contirm saving Decimal places Optimization timecmin Maximum border value Border start value Currency Mouse selection range standard material Carbono Export colors Visible Dimensions layer CALDSOFT DIMEM 4 Entities layer CALDSOFT OUTLIMES Graphic leap HQ Show figure by Animate ves Printing format 4 1 1 3 1 6 Mouse Selection Range The mouse selection range indicates which will be the size of the selection square of
49. er of attempts 5 Maximum cut size Color of cutting lines Cutting gap ag Print type Yectorized Field 1 Field 2 Field 3 x 1 3 6 3 Color of Cutting Lines Defines as the name says which will be the color of the cutting line when printing the Nesting distributions Mesting settings Number of attempts 5 Maximum cut size 7000 Color of cutting lines Cutting 10 vectarized Field 1 Field 2 Field 3 4 1 3 6 4 Cutting Gap Cutting gap defines the space that will be left between one unfold and another during distribution Mesting settings Number of attempts 5 Maximum cut size 7000 Color of cutting lines Cutting gap Print type Yectorized Field 1 Field 2 Field 3 4 1 3 6 5 Printing Type There are two types of Nesting printing the vectorized one and the one by image The vectorized one is of better quality but has lower performance It is ideal for distributions with a few parts Printing by images is of lower quality but with better performance It is perfect for distributions with a lot of parts However this performance is only felt at the time of printing Mesting settings Number of attempts 5 Maximum cut size 7000 Color of cutting lines Cutting gap Print type Yectorized z Field 1 Field 2 Field 3 1 3 6 6 Fields The marked fields outlined in red on the shape will b
50. ere is only one unfold per printing sheet On the Text tab it will be possible to create a region where the texts referent ot the chosen unfold will be placed through the ID These texts follow the same standards of the texts without region of the format Editor Thehe only difference is that the X and Y coordinates will be inserted only inside the region the beginning point of the text will be the 0 0 coordinates of the texts 107 15 Nesting The Nesting module is a CALDsoft7 application which will distribute parts over plates trying to find a more optimized distribution 1 5 1 Unfolds There are two ways to add a job on the Nesting The first is by calculating a part and saving it normally The second is by loading a job previously saved This done the part will appear in cascade with the name of calculations It is in this moment that the unfolds that will enter the distribution will be chosen The user does not have to choose all the unfolds of a calculation There are four buttons on the Nesting Unfolds tab Add job Add one or more jobs previously saved Remove Remove the marked item Invert selection Transform all the selected items in non selected ones and all non selected in selected Select all Select all the unfolds of all calculations 1 5 2 Plates The plates to distribute the selected parts on the Unfolds tab will be available on this tab This t
51. ered as company property 1 11 Warranty Terms The calculations developed by the CALDsoft7 software are made based on analytic geometry using the classic method of development of plates and considering the pi value as 3 1416 170 Some companies use alternative method s development of plates more or less approximate However it is necessary to confront the unfold presented by CALDsoft7 and the one traditionally used in the company for the first parts calculated in order to evaluate the differences there may be between the methods All the measures informed on the data input of the CALDsoft7 are external except when it presented in a different way on the images of the data input screen The CALDsoft7software was developed for operational systems Microsoft Windows XP and Microsoft Windows Vista Total stability of the CALDsoft7 software on other operational systems cannot be guaranteed Doubts about the functions and tools of the software can be solved through the Help program F1 key when the topic at issue is available If your doubt is not in the Help send an email with your data and the doubt to the email address suporte caldsoft com br The USB key is the license of use of your program Should it be damaged or lost the license is consequently lost CALDsoft Coml de Sistemas de Inf Ltda is not responsible for such incidents The USB itself must be considered the software license and must receive the importance that
52. f the calculated part as well as to work with it create dimensions add a border print The 3D view on shows the three views of the orthogonal plans XY XZ and YZ It also allows the user to work with this view create dimensions rotate print etc This depends on the option Calculate 3D of the screen of calculations being Yes The 3D details view which will be seen in the topic 3D CALDsoft shows the 3D of the part allowing the user to work with several visualizations of the part 1 2 1 2 Internal Marks The CALDsoft7 user can choose if the reference marks will be internal or external to the part By definition marks will always be external However if the user marks the option Int marks the marks will become internal to the unfold Int marks External marks Internal marks Note The marks when external make the assembly of a part with other parts easier However internal marks are easier to use with benders and they are more discreet giving an external finishing without scratches 1 2 1 3 Hotkeys This option allows the User to practically and quickly make calculations The hotkeys are located in the General Tab Each one of the hotkeys have a standard configuration to use them the User must keep the Results screen active With the CALDsoft7 Results screen active it is suffice to hit the desired hotkey General Information zz Untold information 1 3D View E Preview of calculatio
53. i CUNO S TETTE UD 92 Color or CUI LINES condidit Sa a ue dab Soto el va 93 gd RED 93 FEMINO omaes d O M SUD UE 94 mile ACRIOR 94 A PRUNO iae E RR SRA dE DUI ME RR RES RR UR E E 95 16 tU 96 CENA E ME 97 Ii c A ence UEM NE 97 SVSIGIiv driableSe dab tud vet exert hob Ata cadet sete Ei a 98 B pc HT 99 M 100 IMAGES RR SRS URNAS 100 PHO CIOS a 101 OL MICO gt sees cuca EUH D E HD LA 102 UN DP 103 fi cle oor E ET M 105 LI nn I ME a 107 I a 107 NEMO 107 GNE ipe rd 108 NT OU RR SORTE US SS 109 Plates e 109 ETT 109 Moe 112 HT 112 DiS DUON SUMMA 113 BUDG NER 114 Export Selected Plates
54. ily just click with the right button of the mouse over any shape and select the desired option Mave to Copy to Remowe shape Rename Shape New group Editar Familia Remove group Shapes After the creation of a new family it is convenient that it do not posses any shape this way the User may add the desired shapes It must be clicked with right button of the mouse over the desired shape and select among the options Move to Copy to Exclude shape or Rename shape Example of a renamed shape GE __ _ Ny Favorites 5 Shapes Obs We highlighted that from the family All shapes it is impossible to move or exclude a shape 1 1 3 Shape Search In this function CALDsoft7 will make a search through the name or number of the figure that the User wishes facilitating even more its location For example The User wishes to locate the Cylinder shape He must type the name of the shape in the field in the left side of the family description bar Teve All shapes 147 Shapes Fat Seach Layard bv Cylinder Cut by Edges CylnderBend intersection Two Cylinders Bsfarcalien ConeCyinder intersection Recinte Intersection Int Cylinder Transibon Cylinder iectangle intersection Cylndenrectangie rranzibon intersecticn iranson in Cylinder franzice Geam va yini Transbos GyvalCyinder T
55. imension x Thickness The Dimension x Thickness graphic is for the user to clearly see the plates available in stock and the costs of each one of them It is also possible to do the same analysis with the processes and their types O pisa nas as 1 a 25 25 Dimension x Thickness Graphic The adjusted option of the whole table is shown when clicking on the graphic 1 3 6 Nesting This tab is responsible for the Nesting module options It is here the user can choose the printing detailing level the number of attempts of distributions fields that will show on printing etc 1 3 6 1 Number of Attempts Defines the level of number of attempts of the Nesting The higher the number of attempts the higher will be the probability to achieve a more effective distribution However more time will be spent on the processing Number af attempts Maximum cut size 7000 Color of cutting lines Cutting gap 10 Print type vectorized Field 1 Field 2 v Field 3 7 1 3 6 2 Maximum Cutting Size The maximum cutting size defines which is the largest measure allowed for a Nesting distribution If a job to be distributed has a part with one of its dimensions larger than the maximum cutting size that part will be removed from the distribution but it will not be removed from the job Mestindg settings Numb
56. ion Minimal dimension uu m 1 2 2 3 2 Show Points The user decides to show the unfold points when he activates the option Points Visualization Minimal dimension Points uu m 1 2 2 3 3 Minimal Dimension The Minimal dimension bar decides which value of the minimal dimension will be shown on the unfold Vizualization Minimal dimension Points al E Example In this example the minimal dimension to be shown measures 90 and we have a dimension with 95 68 the dimension that measures 95 68 is not shown anymore 1 2 2 4 Miscellaneous Printing export and a way to check measures are displayed on this tab 1 2 2 4 1 Distance The distance tool works in the same way as the dimension tool with the difference that it only checks distances and does not mark the unfold V arius 1 2 2 4 2 Print To print the unfolds generated by the calculation click on the Print button This process will generate a pdf file that will be read by any pdf reader installed in your computer It can also be saved instead of being printed It is necessary to have a PDF reader installed in the computer V arius Screen to choose the printing format Printing also allows to able disable any of the unfold options as well as select the color of the these options This can be seen further on in Options _ 1 2 2 4 3 Export CALDsof
57. is suitable as investment because it assures the authenticity and operation of the software We suggest special care with the same in order to avoid losing or damaging it The formal warranty of the product is described as below Total warranty of failures on the programming logic in operations functions non applicable to indirect costs resulting from the software failure Permanent modality during three 03 months Replacement of the USB key is only made when the damage is accidental In this case the damaged USB key must be sent to CALDsoft Coml de Sistemas de Inf Ltda Permanent modality during three 03 months
58. lds and plates the user will distribute the chosen unfolds For this it is enough to click on the Distribute button highlighted in red Once the unfolds are distributed the table of results highlighted in green will be filled with several possibilities of distribution made by the Nesting CALDsoft 7 Nesting Planifica es C digo Resultado Material A o carbono N mero Efici ncia Espessura 12 7 3708 654 Dimens es 1200 X 3000 3706 654 Efici ncia da Chapa 95 52 96 4067 556 4067 556 4067 556 4067 556 4067 556 oo a ELLY DT E E 8 T ETR da Chapa Visualizada N mero Descri o 1 Trabalho Atual C lculo 3 Planifica o 3 2 Trabalho Atual C lculo 3 Planifica o 3 U A 3 Trabalho Atual C lculo 3 Planifica o 3 5 4 Trabalho Atual C lculo 3 Planifica o 5 m 5 Trabalho Atual C lculo 3 Planifica o 3 6 Trabalho Atual C lculo 3 Planifica o 3 7 Trabalho Atual C lculo 3 Planifica o 3 8 Trabalho Atual C lculo 3 Planifica o 3 Trahalhn CAleiiln 3 Planifirar n 3 DON Dan amp 00 V Linhas de corte Resumo da Distribui o V Menor chapa V Todas as linhas V Todas as Chapas Exportar Chapa Selecionada V Numer
59. n Untold 1 Restore Recalculate Int marks F2 Prints the unfolds utilizing the standard configurations printing format F3 Exports all the unfolds for a folder in the Desktop F4 Executes the Auto dimension and prints utilizing the Auto dimension standard printing format considering the measures of each unfold and selects the best direction and number of divisions for each case F5 Executes the Auto dimension and prints utilizing the standard printing format of the Auto dimension It uses the distance among sequential points F6 Optimization of costs and printing utilizing the format of standard costs printing F7 Shortcut for the execution of the Autodimension and Printing utilizing the standard Autodimension printing format considering the measures of each part selecting the best sense and number of divisions showing the distances among them 1 2 1 4 3D View There are two options in detailed 3D 3D Details Show Opens the 3D details of the calculated part 3D Details Export Exports the present view of 3D CALDsoft to a file in DXF DWG or STL formats General eneral Information I Plate information 3D wiew BD details Show 3D details Export view 7 A N Z view E S evIEW Unfold 1 Unfold 2 1 2 1 4 1 3D CALDsofi There are three pre defined visions XY XZ and YZ on 3D details of CALDsoft7 and there is still a free vision that can be edited by the use
60. n www caldsoft com br Allows the user to work with the unfold to divide it into two or more parts change the joint point add a border align the unfold horizontal or vertically and rotate it 90 CALDsoft7 can divide an unfold into two or smaller unfolds For this just click on the Divide button and then on a bending line of the unfold to be divided The process can be repeated more times until there are no bending lines on the part Unfold 1 2 2 2 2 Border Divided unfold 1 Unfold in one part 2 In two parts 3 in four parts Tip Always divide the unfold if necessary before applying dimensions or borders because the dimensions can be lost when dividing the unfold and once the border is added it is not possible to divide the unfold anymore To add a border just go to the Actions tab on the unfold zone and click on the New border button Then click on the chosen weld line A text box with the following sentence will open on your screen after clicking on the line Please type the chosen size of the border The size of the border will be inserted here It will be printed with the unfold It is also possible to create a border on all the weld lines of the unfold by clicking on Auto border and then typing the chosen border size To delete or edit borders just click on the buttons Delete border and Edit border 1 2 2 2 3 Joint Unfold Add border Edit border The standard value
61. n the control line of the AutoCAD Once the Lisp is loaded the user must type on the control line and select the chosen polyline to send to the Flex The profiles must be drawn as polylines composed of upright lines arcs are not allowed E fee feo opa ese d Hp FS 3 8 SE FC BR OO ALA 89 Em Er Eam 06 dessa ECES E LOOADOLNS C BRI g npoo ICO LHE ber cae FURS CO AM EMAP GRID POLAR focus 0 TRACK o Inside the Flex module just choose the plan B1 B2 P1 and P2 and then import points Tools Import from CAD as seen on the image below Tools w Show mask 4j Import From CAD To Radius enter Mirror points 1 7 1 3 1 4 Input points screen Rm 27500 265 00 5 72 5355 55 00 254 07 105 24 22855 165 00 194 44 9445 152 78 228 65 265 00 Postem 0 00 eon Retston 000 aw Gnd 10 Tea Table of Coordinates Closed Profile Add Points Thickness Flip and Visual Scale Plans Tools Tables where the points coordinates are found Under the table it is possible to verify the number of the selected point of the profile As seen on the image below SLES 29 72 265 00 5 24 254 07 255 00 127 2028 65 265 000 220 65 1523
62. oft7settings Number of smart marks It makes it possible for the user to easily choose number of marks divisions that his calculated parts will have Show number of divisions Once this option is abled it will allow the user to choose the number of divisions when calculating the part If the option is disabled all the shapes will be calculated with the number of divisions previously chosen on the menu Number of smart marks Tools Restore backup Crate user s backup Printing Format Options Smart number of marks va Simplified suitable for studies and costs Handcraft Suitable Far low precision Accurate Suitable for accurate manufacturing High precision suitable for high precision manufacturing and cutting Show nr of divisions Part with low production time low assembly cost and low precision Simplified Part with high production time high assembly cost and high precision High precision 1 1 6 Help vento Updates Help About soft About CALDsoft7 It presents general information about the software version Verify updates It automatically verifies and installs new updates of CALDsoft7 In some cases connection problems may occur with Caldsoft due to blocking of data transfer firewall antivirus and etc It is necessary to be connected with the Internet CALDsoft7 Help It opens the CALDsoft7 Help 1 1 7 Calculating The
63. oints of the unfold There are four types of user s dimensions type 1 type 2 angled and aligned 2631 06 1 2 5 4 Optimal Blank It is the smallest plate to be used onto which the unfold fits ee 2 956 2631 06 1 2 5 5 Bending Lines Bending lines as the name says are the lines used as reference to bend the part AAA Cutting lines are the unfold lines that will be cut on the plate 1 2 5 6 Cutting Lines Note These lines can be used to export cut borders in CNC machines using DWG or DXF exportation 1 2 5 7 Welding Lines Caldsoft7 allows the user to view the welding lines on the unfold Colas pre do bare chapa de Doles Sled Lnhasa de S niores Linhas Dobra 1 3 Settings Settings are for user to personalize his software setting several options of the CALDsoft7 such as views data of the parts etc 1 3 1 General Tab that customizes the general configuration of CALDsoft7 1 3 1 1 Saving Confirmation The option confirm saving when activated makes the CALDsoft7 ask the user each time he closes a CALDsoft application if he wants to save or not what he is doing on that application General Attributions Contirm saving Decimal places Optimization timer min Maximum border value Border start value Currency Mouse selection range standard material Carbono Ex
64. ond point becomes the last one and the last point becomes the second one Change joint Allows to choose the joint point of the profile First point 1 7 2 Through 3D Points Inside the Flex module there is a tool which allows the possibility of importing the points from a project of Auto CAD The user must select between the options Transition and Intersection knowing that when the option Transition is selected only two planes will be enabled General Saving In the Floppy icon will the planes data be saved in a tx file In the Folder icon the user selects a previously saved file with the data corresponding to the plans 1 7 2 1 Capturing Points To capture the points the user must load inside Auto CAD the Lisp routine called which is in the CALDsoft7 folder To load the lisp go to the Tools menu in Auto CAD and select the option load application After the getPoints Isp routine is loaded type in the command field of Auto CAD getpoints Examinar Caldsoft7 02 PEr Nome Tirada Em Marcas Tamanho Skins 5 Temp amp Trabalhos 5 traducao getPLine lsp getPoints lsp 5 File Path E Unload C Users Cliente 4pp0 ata Aloamin 02004 C Program Filess amp utaCAD 204 ae 004 C Program Filess amp utaCAD 204 Files AutoCAD A004 mr Then the
65. ones The user can create four different types of dimensions type 1 and type 2 dimensions angled dimensions and aligned dimensions Besides this the software still allows to move and erase any dimension regardless of belonging to the user or being pre defined 1 2 2 1 1 1 and Type 2 To create a type 1 and 2 dimension click on the Actions tab on the screen of results on buttons Type 1 or Type 2 and then select the two points you want to dimension on the unfold and the position of the created dimension Dimensions dimension 1 2 2 1 2 Angle Angled dimensions have three types of visualizations As on the picture below the 18 and ond dimensions show the exact angle and the gra the complement for 360 To create an angled dimension click on the Actions tab on the screen of results and on the Angle button and on the two lines to be dimensioned and then click with the right button to choose the visualization mode and with the left button to select the position of the dimension Dimensions Type 1 Type 2 dimensions 1 2 2 1 3 Aligned To create aligned dimensions click on the Actions tab on the screen of results and on the Aligned button After this has been done select the two points where you want to create the dimension and then select if the dimension will be aligned vertical or horizontally Use the mouse to indicate the direction the dimension will be Dimensions Aligned
66. ow Entry of points General scale mm 2000 00 10 Visual scale Point x no Y 0 00 oa r x a 0 00 179 34 A 0 00 830 68 27 91 44000 00 09 1 8 6 4 Visual Scale The visual scale changes the proportion of the thickness in relation to the dimensions of the lines and arcs This change is simply visual it does not change the result of the unfold It allows the line that will be used as unfold to be visualized with precision Neutral line inl x General scale mm 2000 00 Grid mm 16 zi Plate 25 00 Point X 000 Y poi Add Arcs T 0 00 179 34 A 0 00 830 68 27 91 440 00 0 00 60 09 4l k Limes Arcs Import from CAD Select this input types lines or ance Z0 0mm 90 00mm 1 9 Standard Values Colors Dimensions Bending lines Cut lines system Dimensions Bending Lines Cut Lines User Dimensions Cut Lines Weld on manufacturing Weld on assembly on Assembly Weld on Manufacturing Suport Lines Support Lines Printing Dimensions Bending lines Cut lines Optimal Blank User Dimensions z 5 E E 5 A E S FF E f 8B E 41 Printing Weld on Manufacturing Weld Assembly Weld on Assembly iiie l1 14 ori rem eee er Printing Support Lines support Lines
67. port colors Wes Visible Dimensions layer CALDSOFT DIMEM Entities layer CALDSOFT_OUTLINES Graphic leap HQ Show figure by Animate ves Printing format 4 1 1 3 1 2 Decimal Places It indicates the number of decimal places that are shown by the CALDsoft7 whether on the dimensions on costs exportation on the information of the parts etc General Attributions Contirm saving Decimal places 1 Optimization timer min Maximum border value Border start value Currency Mouse selection range standard material Carbono Export colors Wes Visible Dimensions layer CALDSOFT DIMEM 4 Entities layer CALDSOFT OUTLIMES Graphic leap HQ Show figure by Animate ves Printing format 4 1 Tip Use at most 1 decimal place because the precision of 0 1mm is enough to use in sheet metal Many companies use the value as 0 zero decimal places mainly in heaw sheet metal 1 3 1 3 Optimization Time Indicates the minimum time to show the message below on the costs optimization If the process takes less than the minimum established the message will not Warning This process will take 00 02 16 minutes do you wish to o continue General Attribution confirm saving Decimal places Maximum border value A Border start value Currency Mouse selection range standard material carbono Export colors ves m Visible Dim
68. r It is possible to maximize the chosen vision just by clicking twice on it To go back to the 4 visions mode just click twice again on the maximized shape On the free vision the user can rotate the 3D in space by holding the left button of the mouse and dragging it the direction the user wants to rotate the part The shown 3D will always be external and without thickness representation On CALDsoft the user will work with the 3D of the calculated part using the following menu Animation pa Rotation Wu Colors Selection Capture 1 2 1 4 1 1 Animation Creates a series of jog shapes of the calculated parts rotating around an axis of your choice nb Axis Defines the rotating axis of the part Width and Height Defines the sizes of the shapes that will be generated Steps Defines the number of shapes that will be created by animation Prefix Defines the common name of all the shapes created for this animation Defines the destination of the animation shapes After defining all the fields just click on the Animate button to create the animation shapes 1 2 1 4 1 2 Rotation The user can leave the calculated part rotating on one or more axis here Rob Baier DOM Bene Le ren m ad on Carus X Y and Z Rotation Once the axis is marked the 3D will rotate around it The user can mark more than an axis
69. ransiion Eccentric Oval Cylinder Transiien Found OvarCyinder Cylnder n Cone Cylinder by plans Se Notice that even that the User does not fully type the name of the shape the selection will be done among the shapes the contain the typed text To select it just click on the shape It is even possible to make the Shape Search through the number of the desired shape For example The User wishes to locate the Cone shape He must type the number of the shape in the search field or simply one of the numbers that compose the shape All shapes 147 Shapes Number 005 Rectangle 1o Round inclined 014 0 Bend Ri equal 2D E Divisionas 015 int Transition Rect Reund in cylinder 02 Circular parail deviation 045 Supported OTfset intersection 045 ReetiCana intersection 90 Supported Offset intersection Sup Offset int Biturcaion Trifurcation Generic Joined trifurcabion Jomed bifurcation Joined bifurcation Parade discharge AU GRT Mutifurcation Generic rounded comers transition Rectangle Rectangle Offset U Prafie CyinderRectangle Transition Intersection Transition Rect Rounded Corners Oval Int Cyl in Oval Tr ansition Red Exc Special Straight Bend To select a shape just click on it If in the Shape Search window there be only one shape hit the Enter key and the entry
70. raphics show the costs statistics material cutting assembly welding and total individually The user can choose which cost item he wants to see on the graphic only by marking the boxes in red below The user also can put a scale on the graphic to help in the visualization marking the box in green on the picture below The short graphic adjusts the graphic of the minimum cost to the maximum cost Graphic 7 Short graphic Total 21075 Material 16449 Assembly 3655 Cut Welding 555 Scale 10 1 2 3 3 List The list puts the optimization graphic in numbers The user can export this list in CSV format and open this file in any spreadsheet application for example Microsoft Excel To create this file click on the Export button 2005 5 1645 1650 7 1710 3 1737 3 1738 1 1686 5 1738 1 1737 3 1710 1 1650 6 2005 4 2408 6 2382 6 2342 5 2278 7 2186 8 2187 2187 22795 2342 2 2382 2 2408 9 1 24 Information The user type information of the calculated part here This information may be or may not be obligatory To configure obligatory and optional information and standard values of this 5 information go to Tools Configurations Parts data as will be shown further on 1 2 4 1 Saving a Part To save a part first calculate a part then on the Information tab complete the obligatory data of the part and if you want the optionals This done click
71. s video card This animation can be activated deactivated just by selecting Yes on the animate option General Attributions confirm saving Decimal places Optimization timer min Maximum border value Border start value Currency Mouse selection range Standard material Export colors Dimensions layer Entities layer Graphic leap Show figure by Animate Printing format Carbono Wes Visible CALDSOFT DIME v CALDSOFT_ OLITLINES 10 1 3 1 12 Printing Format Defines the standard format of all CALDsoft7 printings This format can be changed before printing General Contirm saving Decimal places Optimization timecmin Maximum border value Border start value Currency Mouse selection range standard material Carbono Export colors ves Visible Dimensions layer CALDSOFT DIMEM Entities layer CALDSOFT OUTLIMES Graphic leap 40 Show figure by Animate Wes Printing format 1 3 2 Visualization Visualization options of the CALDsoft7 1 3 2 1 Number of Divisions Defines the number of lines with which an arc will be drawn on the 7 Visualization Attributions Number of divisions Number af 30 divisions Font Arial 20 Fort into ap colors Cut at intersection m m Number of divisions Defines the number of divisions that will have the unfold arcs represented on the
72. ser will basically work with four plans used by the Flex tool to create transitions and intersections B1 e B2 refer to base part of an intersection P1 e P2 refer to part that penetrates the base of the intersection 1 7 1 1 File File Mew Transition New Intersection Import Open Project Save Project Exit New transition Starts a new transition New intersection Starts a new intersection Import Imports a transition from an ASCII file separated by tabulations Open and Save Project Opens saves transitions and intersections 1 7 1 2 Tools Axis size Defines the size of the axis Set face Sets the 3D colors transparency and filling to be shown on the Flex Face B Settings ES Face transparency 30 Wireframe Face Color Lines Line Color OF Background Changes the background color Restore Initial Settings Restores settings as they were at the moment of the installation J 1 7 1 3 Transitions and Intersections The Flex module allows the user to unfold infinite transitions and intersections Clicking in on one of the buttons selected above the user will enter with data points of the chosen profile edge 1 7 1 3 1 Inputting Points The Flex user will have three different ways to create the transitions intersection inputting the points manually through default shapes offered by
73. t into Arial 10 ap colors ut at intersection Option Yes activated 1 3 3 1 3 3 1 Option No activated Data of the parts The data of the parts is can be completely set by the user It is possible to add new fields change the existing ones as well as make them become optional or obligatory Lenina on en rey Fea te Das etry Sharia wwe vu kann ni Add and Change To add data of the user just click on the Add button and then write the name and standard value which is the value that will be inserted on the data when on the Information tab the user clicks on the Standard button on the blank fields To erase a field click over the wanted line and after on the Exclude button Note So that the current date is inserted current day as standard just type on the Standard field the word Date 1 3 3 2 Obligatory and Optionals Obligatory data is defined by the user as obligatory for the whole job saved on the CALDsoft7 To make a field obligatory mark the option Obligatory as Yes To make it optional mark the option Obligatory as Obligatory vs 1 3 4 Costs The CALDsoft7 are to help the user calculate the costs to manufacture parts as well as make an optimization automatically using the software For this it is necessary that the user register all the values of the materials
74. t will be removed re AL BL BP T 00 S000 Sn ZOOCOD 0 2ODCOLO ZDODL UI 735 5 33 2 2000 0 2000 0 5555 MOLO 55555 2000 0 2000 0 55555 2000 1 3X8 2000 0 2000 0 111 1 2000 0 2000 0 118 1 2000 0 2000 0 113 1 2000 0 2000 0 oe ZUUOD d p SEO ZDODOD Hi FURO 0 9 DAMES 4222 OO FORO 4222 2 TODO MODO 4227 2 ZUDOLU 2243 2 XTTT B 2000 0 2000 0 XT77 B 2000 0 2000 0 XT77 8 2000 0 27778 2000 0 Belg 300 0 3333 5 2000 0 2000 0 3330 3 2000 0 2000 0 3303 3 2000 0 2000 0 2000 0 2000 0 79 9 Jes ZOEEMS ZDODOD GRSA MUDO 4507 1 JHA 2000 0 TRA ee TODO 0 AAA LO 2000 0 2000 0 000 0 2000 0 2000 0 2000 0 Z000 0 2000 0 2000 0 2000 0 1 6 3 6 Distribuitions The Super Transition allows to automatically distribute a value from one cell to another one The Super Transition allows to automatically distribute a value from one cell to another one m pipes hp Te ps Al Bi Ei Af gr Ha Ba KA 00 000 0 2000 0 2000 0 6000 0 2000 0 2000 0 000 0 2000 0 2006 0 4006 0 2000 0 2000 0 00 73 5 33 2 DONO Miki MODO MOLI 55558 2000 0 55555 ZOOELO DDD 3 j 20 2 31 8 2000 0 2000 0 5110 1 2000 0 2000 0 2000 0 2000 0
75. t7 exports unfolds and 3D views in DXF or DWG formats After calculating a part select the unfold or view which will be exported on the General tab go to the Actions tab and in the miscellaneous area click on the Export button Choose a name for the DXF or DWG They can be selected using the menu right below the name Then just open it with your CAD CAM application Various Dave E Desktop Bs ex E F my Documents 13 Computer Recent 4 1 Network Places Documents Desktop Documents 59 Computer File name Exemplo Network Save as type pxF df Cancel Places gt 1 2 3 Costs CALDsoft7 has costs tool that will help the user to calculate and maybe optimize what it costs per hour to manufacture a part First is necessary that the user register its materials cut types weld and assembly on the costs menu Tools gt Configurations gt Costs 1 2 3 1 Optimization To optimize the costs of a part after having calculated it click on the Costs tab and then on the optimize button This process will generate a graphic and a list Besides this it also select the most economic option General Actions Information 71 Graphic 71 Short graphic List Graphic 71 Short graphic 21075 Maternal 1644 9 Assembly 1655 Cut 41 6 Welding Scale 10 lt 1 2 3 2 Graphics The g
76. used in the company such as the cutting assembly and welding processes 1 3 4 1 Materials Materials is the combination of all cost variables Here is the data of the material of the plate plate size type of cut that will be used type of assembly and type of welding All the data is contained on the table seen on the right on Costs tab Dooi C pleri Potro 2 odd Face 2 MEMO PRC Tagor Perri MEDO PR Fairy 2 MEMO 2 2 Pergi MESMO Fk 2 Factory 2 MEMO Fide 2 BI 2 odd 2 2000 5 5 Min D4 1200 X XD Fator 2 3 Qm4 5 2 23 074 1000 X 5 2 heeled X tS Factory 2 MERO 23 00 1200 x 2 Cmebon d 0 2009 M Pedara Carbon s 00 TO XX Cubo gm a i 6 Cartan 0 Zmm 1200 X XX 5 Nm x m d Carbon ea 1000 5 EFRON C X5 Jb de UE da de Us dh db UR dB E oU dA x TE de de de da de de dm dm de de dh de dm de dm ge dmm oum om im dm 1 3 4 1 1 Alterations 1 3 4 1 1 1 Plate 1 3 4 1 1 2 Cut The option Materials besides allowing the user a view of the costs combination for all materials also allows him to
77. user must capture the desired points following the same direction clockwise for example having in mind that both faces must have the same quantity of points After captured the points of Auto CAD the user must then click in Import from CAD The CALDsoft7 will then import the X Y and Z coordinates of the points BESSESSSSEESSESSESSEE E a E E a 8 E B E ai 8 E 8 c c E a a Be BP ee EB GER EB eS View The 3D view of the parts are shown according to the points determined the plane Calculate Makes the part calculations the unfold is shown as any other part of CALDsoft7 Add Adds a new line to the plane Edit Edits the coordinates and radius of a line Remove Erases the selected line of the plane Duplicate Copies the selected line of the plane Clear erases all the lines of the plane 1 8 Revolve With this tool the CALDsoft7 can unfold any form of revolution and it is appropriate for the unfold of parts such as heads 181 File Main menu of the Revolve Revolve File New Open Project Save Project Exil New Starts a new project Open and Save Project Opens Saves projects Exit Closes the module 1 8 2 Number of Sections Defines the number of sections the part will have 1 8 3 Angle Defines the total angl
78. wo shape display modes on the CALDsoft7 by names or by numbers v Show by name Show by number square to Round Uniform v Animate Show by name v Show by number wv Animate There is also the possibility to animate the shapes of the main screen depending on the compatibility of the users video card This animation can be activated deactivated just by clicking on the Animate option 1 1 4 2 2 Animate 1 1 5 Tools Show by name Show by number v Animate There is also the possibility to animate the shapes of the main screen depending on the compatibility of the user s video card This animation can be activated deactivated just by clicking on the Animate option v Show by name Show by number Restore backup Crate user s backup Printing formal Options Smart number of marks Restore and Create user s backup If for some reason the user needs to move his settings groups data standards to another computer he can use the options Create backup to create the file and Restore backup to load the backup on computer Whenever necessary there will be the possibility of making a backup of all the settings visualization options Such as the division of shapes in groups user data and etc To read the saved settings it is necessary to click on Restore Backup and load the saved file Printing format It makes the creation edition of printing formats possible Settings Opens the CALDs
79. y the unfold and have to able the dimensions layer manually The Entities layer is the layer where the unfold will stay or the will be exported General confirm saving Decimal places Optimization Maximum border value Border start value Currency Mouse selection range Standard material Carbono Export colors Ves Visible Dimensions layer CALDSOFT DIMEM Entities layer CALDSOFT OUTLIMES Graphic leap Show figure by Animate Printing format 1 3 1 10 Graphic Leap Defines the intensity of the leap of the costs graphic which will distinguish the values between a line and another one on the scale as in the example below General Contirm saving Decimal places Optimization timecmin Maximum border value Border start value Currency Mouse selection range standard material Carbono Export colors Wes Visible Dimensions layer CALDSOFT DIMEM Entities layer CALDSOFT_OUTLINES Graphic leap Show figure by Animate Printing format Leap on the graphic Scale 10 Leap on the graphic Scale 15 1 3 1 11 Show Shape and Animate There are two shape display modes on the CALDsoft7 by names or by numbers This option can also be selected through the figures menu on the initial screen square to Round Uniform 009 There is also the possibility of animating shapes of the main screen depending on the compatibility of the user

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