Manual
Contents
1. min 120 Do Se sr E AAS 5 INPUT amp OUTPUT A Caution e Measurement Input Wiring When wiring the input line cut off the controller and the external power Be careful with polarity and wire the input signal at some interval from power circuit and ground connection circuit Use shielded input cable when wiring and earth the shield 1 point Input type and Measurement range Input type Range Accuracy K 200 1370 K 199 9 999 9 J 199 9 999 9 E 199 9 999 9 T 199 9 400 0 R O 1700 B O 1800 S L N U 0 10 of F S digit 0 15 of F S digit Os 1700 1999 900 0 01 of F S 1digit 200 1300 02 of F S 1digit 199 9 4000 W 0 2300 Platine Os 1390 JPT100 199 9 500 0 PT100 199 9 640 0 oe Ia Scaling range Direct OH O 10V SLL SL H 1999 9999 voltage a 40 20 mv When using current input use the resistor lu 250 Q 0 1 Bon input terminal to use 0 100 mV 4 20 mA DC input 01 of F S digit X Display range 5 105 of range 1 below O 40 2 of F S tdigit 2 0 400 5 of F S 2digit A Caution e Control output wiring In case of wiring or eliminating the control output cut off the controller and the external power Use a shielded line2. OUT Al UP SCALE DOWN SCALE RTD BURN OUT Al UP SCALE TC RTD BURN OUT 8112 OF 50 nA Accuracy 0 1 of F S 28 9 2 Countrol output Relay contact output Contact capacity 240 V AC 3 A 30 V DC 3A resistive load Contact 1C Output operation P I D control ON OFF Proportional cycle 1 1000 sec Output limit 0 0 100 0 96 range higher limit OL H or lower limit OL L selectable valid when AT ON OFF hysteresis 0 100 Time resolution 0 1 or 10 ms SSR drive voltage output ON voltage 25 V DC min resistive load 6000 min 30mA limit when short OFF voltage 0 1 V DC max Proportional cycle 1 1000 sec Output operation P I D control Output limit 0 0 100 0 range higher limit OL H or lower limit OL L selectable valid when AT Time resolution 0 1 or 10 ms Current output SCR output 4 20 A DC 9 3 Alarm Output Relay output Current output range 4 20 mA DC Resistive load 6000 max Accuracy 40 3 96 of full scale 4 20 mA range Resolution Approx 3 000 Output ripple 0 1 96 P P of max scale 150 Hz Sampling time 250 mS Output operation P I D control Output limit 5 0 105 0 range higher limit OL H or lower limit OL L selectable valid when AT Contact capacity 240 V AC 1 A 30 V DC 1A resistive load Setup point lax 2 Output ON OFF Dead band 0 0 100 0 EUS
3. Programmable Controller Manual IT O OTOOTOTOTO SHOOT BES HANVOUNG NP100 PV WAIT f HOLD Matt PTI pte LEVEL aL 2 TI TSI OUT MAN 2 SEG Teang nana CONTENTS 1 SAFETY INFORMATION 2 ORDERING INFORMATION 3 TERMINAL ARRANGEMENT 4 DIMENSION amp PANEL CUTOUT 5 INPUT amp OUTPUT Input Signal and Measurement Range e Output type 6 NAME amp FUNCTION 7 LIST OF SETUP ITEMS 8 SETUP METHOD e Program Setup 9 SPECIFICATION c Input e Function 10 ALARM TYPE amp CODE 11 FND DISPLAY 12 PROGRAM SETUP CHART 1 SAFETY INFORMATION Before using the product please read the safety information thoroughly and use it properly Alerts declared in the manual are classified to Danger Warning and Caution by their criticality A Danger DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A Warning WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury A Calton CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury N Danger Do not touch or contact the input output terminals because thev mav cause electric shock AN Warning 1 If there is a possibility of an accident caused by errors or malfunctions of this product install external p
4. 9 4 Retransmission Output Retransmission output Current output range 4 20 mA DC Resistive load 600 Q max Accuracy 40 3 of max scale 4 20mA range Resolution Approx 3 000 Output ripple 0 1 P P max of scale 150Hz Sampling 250 ms Power supply for external sensor 24 V DC 20 mA Max X If selecting SPS in the retransmission group power supply for external sensor will be outputed from terminal amp 29 9 5 Communication Interface Standard EIA RS485 Communication address 31 1 99 setting available Communication method 2 wire half duplex Synchronization Start stop synchronous mode Communication sequence None Communication distance 1 2Km max Communication speed 600 1200 2400 4800 9600 BPS Start bit 1 BIT Data bit 7 or 8 BIT Parity bit None even numbers odd numbers Stop bit 1 or 2 BIT Communication protocol PC LINK Response time Reception treatment time Response time x 10mS 9 6 Operating Environment Installation environment Continuous vibration 5 14 Hz Forward width 1 2 mm max 4 150 Hz 4 9 amp 0 5 G max Vibration 14 7 1 5 G 15 sec max each 3 direction Shock 147 15 G tImsec max 6 direction each 3 times Normal operation condition Ambient temperature 0 50 C Ambient humidity 35 85 RH no condensation In
5. N Caution Main power must be OFF before wiring Option POWER 100 240 VAC 50 60 Hz Q CONTACT OUT1 3 A 240 VAC CONTROL Resisitive load oum AL1 AL2 1 A 240 VAC OUT1 2 SCR RET 4 20 mA DC Resistive load 6002 max CONTROL OUT1 SSR 24 VDC 30 mA our Resistive load 6009 min TS1 TS2 24 VDC 30 mA MAX AMBIENT TEMP 50 C OUT 2 NOTE Use Copper or Copper clad Aluminum Conductors Only N Caution Operate after disconnecting the main power and confirming the discontinuation of power to the cable connected to the o ofrst main power by using a tester There is danger of possible electric shock Avoid any contact with the terminal when com gending electricity RS485 422 l i He o r C E fis S LI 9 x e 5 CURRENT VOLTAGE Heres Ad lo A Caution e ground wiring Ground connection cable is a thick wire that is over 2 m in width Wire with more than the third type ground connection below 100Q ground connection resistance The length of the ground connection cable must be within 20m Ground 1 point from the ground terminal Do not spread cable between the ground terminals 4 DIMENSION amp PANEL CUTOUT N Caution Unit mm Use panels with 2 10 mm tickness steel sheet e Dimmension e Panel cutout Hanyounc NP100
6. acquired when group 1 is operated besides the peculiar situations 9 Setup of Target Value Set up the target temperature value for each pattern and segment under control 10 Time Setup of n pattern and n segment Set up the time that reaches or maintains the target temperature value for each pattern and segment under control X Each segment can set up to 10 segments with the above method 21 9 SPECIFICATION 9 1 Input Input channel number 1 channel Input type Thermocouple R T D pt Direct voltage Input range Possible to change thermocouple thermoresistance within table s temperature range DC Voltage is going to be minimum voltage sensitivity within each of ranges and maximum range is variable Sampling time 250 ms Input resolution Below decimal point of measurement range Input resistance Thermocouple mV input 1 MO min V DC input Approx 1 MQ Allowable signal source resistance Thermocouple max 250 Q mV V DC input max 2 KO Allowable wiring resistance RTD input max 10 Q 1 wire Allowable input voltage mV TC RTD 10 V DCV 20 V Noise removal rate NMRR 40 dB min 50 60 Hz 1 CMRR 12 dB min 50 60 Hz 1 Standard TC RTDVJIS IEC DIN Standard junction temp compensation tolerance 415 15 35 2 0 C O 50 Burn out detection Possible to select among OFF UP SCALE and DOWN SCALE TC BURN
7. dead band Set value of alarm Pattern ending signal Alarm 1 Pattern I Alarm 2 SHIS Control setup group Selene PID setup group Time unit Wait zone Pattern 2 Wait time Power recovery motion mode Manual reset Group 1 Group 2 Group 3 Group 4 Segment Mode 10 Pattern SV setup mode Time PID segment Time liem signal TS SHa Auto tuning Bada Program setup mode AT operation Sea Start SV Start type TS Frequency Program repeat frequency IS 2 Program ON time OFF time ON time OFF time completion mode 36 HANYOUNG NUX CO LTD 28 Gilpa ro 71 beon gil Nam gu Incheon Korea TEL 82 32 876 4697 FAX 82 32 876 4696 HANYOUNG http www hynux com E mail overseas hynux com MAO102E140110
8. each pattern segment of 4 types due to the selection of pattern segment PID group number of segment 0 in memory program setup mode 3 n Proportion If select PID 1 group P1GR from the setup item of PID indication group number selection 1 group proportion 1 10 with n proportion is indicated Here the proportional value of the operated 1 group is indicated and can be changed and set up manually 4 n Integral Time According to the PID indication group number selection 1 4 group integral time will be indicated in the setup item and will be automatically remembered and manually changed set up due to the auto tuning 5 n Differential Time According to the PID indication group number selection 1 4 group differential time will be indicated in the setup item and will be automatically remembered and manually changed set up due to the auto tuning 6 Manual Reset If 0 is selected as the integral time variation occurs in control due to proportionate movement Such variation can be eliminated through manual reset Parameter appears only when the integral time is set up O 22 8 1 8 Auto Tuning Setup Group Item Setup range Display condition Initial value Setup below items Please select 1 at the AT operation selectin to run STD Standard AT Except LOW Low PV AT RUN amp ON OFF Except RUN amp ON OFF Auto tuning setup group Auto tuning type STD OFF AT operation selection
9. of n pattern 1 segment time OFF 00 00 99 59 Time unit is set at the control setup group Always Segment number selection 1 710 Always n pattern 10 segment PID group no selection 1v4 PID control Target set value Within range Always Setup of n pattern 10 segment time OFF 00 00 99 59 Time unit is set at the control setup group 26 Always 1 Selection of Pattern Number NP100 temperature controller can set up pattern 1 and pattern 2 Select pattern 1 to operate in the setup item of pattern number selection Pattern refers to one setup program 2 Selection of segment number lt is designed to set up to 10 segments for each pattern At the beginning choose 0 segment then set up basic condition of the program 3 Setup of Start Set Value In the program temperature controller start temperature value can be set up It could either start from the current temperature in the beginning of the first operation of the system or can even start from the set value in the start set value 4 Selection of Start Type Select the start conditions when operating the program If process value PV is selected it starts from the currently sensed temperature and if the start set value SSV is selected it starts from the temperature set up in the start set value item 5 Setup of n pattern time signal 1 ON time It turns ON after the set time of time signal of alr
10. of value from the maximum range selection FR H and the minimum range selection FR L in case of thermocouple or R T D input As for the voltage output V mV select the desired maximum and minimum range within the maximum scale SL H and SL L 8 1 5 Alarm Setup Group A Caution 6 Alarm Output Wiring In relay close contact output use relay to operate ON OFF when the close contact capacity exceeds 240 V AC resistance 1 A and 30 V DC resistance load 1 A Connect the Bleeder resistance for the current to flow more than the opening and closing volume of the relay when opening or closing of small amount of current There is life span Resistance load for over 100 000 for relay Connect CR Filter when using AC or diode in the direct current L load Item Setup range Display condition Initial value Alarm setup group Setup below items Alarm 1 selection OFF 1 22 Refer to Alarm type and code Alarm 2 selection 33 34 page Dead band of Alarm 1 0 0 100 0 EUS Dead band of Alarm 2 Alarm 1 set value Absolute value 0 0 100 0 EU Deviation value 100 0 100 0 EUS Alarm 2 set value Patter 1 End OFF PUL CONT code 21 Patter 2 End OFF PUL CONT selection 1 Alarm Select 1 or 2 Types Select code number of the Alarm type from the Alarm Type and Code list 2 Alarm Set up Dead Band 1 or 2 Set the ON OFF width dead band when
11. operating Alarm 1 and 2 3 Alarm Set Value of 1 or 2 Set value for Alarm 1 amp 2 4 Pattern 1 ending signal Since there is no separate output pattern 1 ending signal setup item will be indicated when selected number 21 from the Alarm 1 type selection However pattern 1 ending signal will not activate when pattern 2 is selected from the setup item at the completion of the program 5 Pattern 2 ending signal Pattern 2 ending signal setup item is indicated when 21 is selected from the Alarm 2 type selection Pattern ending signal setup item will not be indicated if 21 is not selected Here if OFF is selected from the pattern ending signal setup item it doesn t activate PUL allows output to be on for about 0 5 seconds and lastly if CONT is ending already setup alarm output will continue on Press RST Key to remove the alarm EX PUL selection CONT selection i 05 sec ON OFF ON 20 8 1 6 Control Setup Group Signal Item Setup range Display condition Initial value Control setup group Setup below items Except ON OFF Fuzzy function OFF ON selection HH MM 00 hr 00 min MM SS 00 min 00 sec Wait zone setup OFF O max range Time unit selection Wait time setup OFF 0 01 99 59 Power recovery motion mode 1 Selection of Fuzzy Function Fuzzy function is an over shoot inhibitory function using the fuzzy reasoning Fuzzy function can provide control effects in
12. the digital instrument is severe due to the external noise reduce the instability of the process value by selecting the filter value 7 Selection of Process Value Bias Select correction value when it is necessary to correct the process value due to the error in input sensor 8 Selection of Burn Out Operation As the safety mode of output in OFF condition by ordering the maximum or minimum value and comparing with the set value when input sensor is disconnected maximum process value is indicated if UP is selected and minimum is indicated when DOWN is selected thus output remains in OFF condition 16 8 1 2 Output Setup Group Item Setup range Display condition Initial value Output group Setup below parameters Refer to the output s types ON OFF ON OFF SSR Contact less relay output SCR Current Output 4 20 mA RLY Relay Output Output type Always selection y REV Heating Heating Cooling control selection REV heating DIR cooling Always Heating cycle time 1 1000 sec SSR Relay 30 sec Hysteresis 0 100 EUS ON OFF control 0 5 EUS Preset output volume 5 0 105 0 Always 0 0 Max output value OL L HDigit 105 0 PID Min output value 5 0 OL H IDigit control 1 Selection of Output Type Control output can be selected from the relay on off output relay PID control output SSR Drivi
13. 2 is in operation OUT display lamp Lights when the control output is ON AT display lamp Lights during the auto tuning 6 O 6 Je SEG1 10 display lamp Display present segment while the program is in operation PV display lamp Display process value SV display lamp Display set value 6 2 Function of control key N Caution Press the key firmly with your finger Do not press the key with any sharpened thing It could cause key malfunction Function Operate the current pattern number Input the parameter setup value 7 Use when moving the parameter Press 2 5 seconds or longer to alternate the operation indicator mode and the engineering mode Exit running program and convert to stop Exit runing MAN operation and convert to reset mode Use to finish program setup mode Press to move to other digit JC 4 m U Use for changing the parameter value Use for moving to other group Use for changing the parameter value Use for moving to other group When the program is running press it to hold ongoing segment Press it again to release the holding Exit the running segment while operating program and operate the next segment U 2 A N Use to change the pattern number Press key to alternate P1 and P2 gt Cc 5 z0 2 a N Caution AUTO Use for changing from MAN control to Program Mode MAN Use for changing P
14. EGN 0 SEGN f SEGN 2 5 SEG N 10 nP 2 Display remain n SP1 time of segment n TMI ETa 1 Y Y Y 4 tt is indicated when option is ordered 8 SETUP METHOD Model NP 100 program temperature controller is divided into operation indicator mode and program mode and this program mode is further divided into engineering group and program group Operation Operation indicator mode is displayed when the power is ON and it indicates process value and set value Indicator Mode process value and volume of output and remaining time of the corresponding segment when in operation Engineering Engineering mode sets up the basic functions of the instrument including types of input and output Group communication retransmission alarm controlling movement PID and auto tuning Program mode sets up the control program It establishes the number of program repetition pattern number segment number setup program start condition time signal program ending mode and each segment s parameter 8 1 Engineering Group Setup N Caution When controller is running on preparatorv work should be operated on engineering mode Since there are set up mode of input and output function and mode of control function please set up an order like input output other groups Because a set up point can be changed and initialized depending on particular engineering mode we recommend you to record a set up po
15. OFF 1 4 A Caution 6 Auto Tuning Operation Stop Do not use the auto tuning function in the following process Control process with fast response system such as flow control and pressure control Process that doesn t allow ON and OFF of an output not even momentarily Process that can t handle huge loads in the operation Process that is in danger of having negative influence on the product quality by exceeding the allowed range of changes in set value If the desired set value is changed during AT the changed goal will carry out AT and when AT is completed the desired set value will be changed to the new value When burn out and A D error occurs during AT AT will be stopped and Preset output will be outputted 1 When Low is selected from the auto tuning type selection it is operated from the 1096 of the set value X The symbol for the auto tuning setup group is only indicated in operative period The auto tuning output is not indicated if ON OFF has been already selected 1 Selection of Auto Tuning Type Must select one method from the two types standard auto tuning method and low process value auto tuning method The standard auto tuning method is a method that operate based on the set value and low process value auto tuning is operating from the 1096 value of the set value scale set value scale Scale from the minimum range or the maximum range to the set value scale If such method is select
16. S Burn out OFF UP DOWN 1 Selection of Input Tvpe NP100 Program Temperature Controller supports universal input and can be conveniently used by selecting and setting up the input signal symbol of the Input Type Range List This list includes the application input sensor and input types in accordance with voltage among the total of 18 types of input such as 12 types of thermocouple input 13 types of range 2 types of R T D input and 4 types of direct current voltage input 2 Selection of Maximum and Minimum Range Select the maximum and minimum value of the range within the maximum range for the setup item in changing the range 3 Setup of Decimal Point Position When selecting voltage input V mV for the input type decimal point can be indicated by selecting the position of first through third in order to indicate process value in decimals Select 1 to indicate one decimal place 000 0 4 Selection of Maximum and Minimum Scale Select the maximum and minimum scale when selected voltage input V mV for the input type 5 Selection of Temperature Compensation As for the thermocouple input select ON for the selection of temperature compensation to compensate voltage for the terminal temperature Otherwise it will show declination as much as the terminal temperature surrounding temperature 6 Selection of Process Value Filter When instability of the measurement value for
17. and the number could range from 1 to 99 25 8 2 2 Program Setup Mode X Setup group for program frequency will be indicated if operated as follow under the power ON condition operation indicator mode However if you do not operate the key for more than 30 seconds operation indicator mode will be displayed GD 2 5 sec ON O Item CE Setup range D LFE Display condition Initial value Program setup group It sets up the program to be controlled after finishing the engineering mode setup Patter number selection 02 Always 0 segment setup 010 When selecting pattern Setup of start set value Within range Segment 0 Start type selection SSV Start SV PV Process value Segment 0 SSV Setup of n pattern time signal 1 ON time OFF 00 00 99 59 Segment 0 OFF Setup of n pattern time signal OFF time OFF 00 00 99 59 ON time OFF time Segment 0 OFF Setup of n pattern time signal 2 ON time OFF 00 00 99 59 Segment 0 OFF Setup of n pattern time signal 2 OFF time OFF 00 00 99 59 ON time OFF time Segment O OFF Program completion mode RST HOLD PT 1 PT 2 Segment 0 RST RESET Segment number 1 10 010 Always 1 n pattern 1 segment PID group no selection 104 PID control 1 Target set value Within range Always Setup
18. down on a label that the operation of circuit breaker or switch disconnects the power since the devise is installed 30 For the continuous and safe use of this product the periodical maintenance is recommended 31 Some parts of this product have limited life span and others are changed by their usage 32 The warranty period for this product including parts is one year if this product is properly used 33 The heater power supply and the instrument power supply should be connected using the same power supply when a heater break alarm 34 When the power is on the preparation period of contact output is required In case of use for signals of external interlock circuit use with a delay relay 35 When changing a contorller to extra one please check all parameters Feature Function e Summary Program temperature controller is consisted of three types of modes operation indicator mode engineering mode and program mode Operation indicator mode is displayed when the power is ON and it indicates process value and set value process value and output volume and remaining time of the corresponding segment when in operation Engineering mode sets up the basic functions of the instrument including types of input sensor and output communication retransmission alarm control outout PID and auto tuning Program mode sets up the control program It establishes the number of program repetition pattern number segment number setup pr
19. eady selected pattern 6 Setup of n pattern time signal 1 OFF time It turns OFF after the set time of time signal of already selected pattern X The ON time and OFF time setup of n pattern time signal 2 is the same as the setup method of time signal 1 Operation RUN Time signal im ONtime T OFtme X Output turns ON after the setup time in the ON time mode and the output turns OFF after the setup time of OFF time 7 Program Completion Mode When pattern 1 is selected as mode upon the completion of pattern 1 the system operates until the program repetition frequency set in the system and then resets However when HOLD is selected the last set value is maintained When pattern 2 is selected upon the completion of pattern 1 patterns 1 and 2 get connected When pattern 1 is selected upon the completion of pattern 2 pattern 1 will be connected When pattern 2 is selected upon the completion of pattern 2 it operates repeatedly for the number of RPT frequency For example when selecting the pattern 2 as mode upon completing the program Pattern 1 and after setting 3 times for the program repetition frequency patterns 1 and 2 will be operated once and then the pattern 2 will be operated twice 8 Selection of n pattern and n segment PID group number PID group can be applied to each pattern and each segment of 4 types of PID group to be controlled However stable control result can be
20. ected it continues on from the segment operated just before the failure Xx However must start from the beginning of the segment even if the system recovers to the segment just operated before the power failure 21 8 1 7 PID Setup Group Item Setup range Display condition Initial value PID setup group Setup below items P I D control PID indication group OFF P1Gr P4Gr Always 0 P I D control Anti Reset wind up Auto 50 0 200 0 5 0 n Proportion 0 1 999 9 n Integral OFF 1 6000 sec Always 240 sec n Differential OFF 1 6000 sec Always 60 sec Integral time OFF Manual reset 5 0 105 0 96 50 0 1 Anti Reset Wind Up Anti Reset Wind Up operation is carried out to prevent over integral when the control output value reached the limitation Integral time is not 0 and integral time executes the ARW operation under the following conditions when AUTO is selected for the auto tuning execution from the auto tuning setup group DVZO amp output value maximum restriction DV O amp output value maximum restriction 2 Selection of PID Indication Group Number The PID control integer possesses 4 types and the operated PID integer can indicate and set up the items when selecting manual operation The operative integer of the PID group in agreement with the selected number from the auto tuning selection in the auto tuning setup group is applied to
21. ed the over shoot on the set value can be reduced since it s controlling from the operated PID value X What is Auto Tuning It refers to the automatic setup function for optimum PID number by a controller that automatically measures and calculates the characteristics of the control system The auto tuning method generates limited cycle by producing ON OFF control output during the 2 25 time frame and then calculates PID base on the time frame and amplitude AT operation AT operation AT end on The 3rd peak SV 10 of SV scale PV control outuput Time ON OFF control I PID control ON OFF control PID control Standard AT Low PV AT 2 Selection of Auto Tuning Operation As for the auto tuning operation selection can choose from OFF or 114 groups and if OFF is selected auto tuning is not executed If 1 of the groups from 1 4 groups have been selected then the auto tuning is executed and stored in 1 PID when the operation is completed 3 Stop on Auto Tuning If desire to stop the long hours of auto tuning select off during auto tuning operation It returns to PV SV indication screen after OFF selection 23 8 2 Program Group Setup O After finishing the setup of the engineering group go into the program mode by pressing or on Group mode Also on operation mode condition initial mode when power is ON engineering group GEAG will be indica
22. eep input wires away from output wires and use shielded wires to earth 18 Use non grounded sensor to R T D and thermocouple 19 If there is excessive noise from the power supply using insulating transformer and noise filter is recommended The noise filter must be attached to a panel grounded and the wire between the filter output side and power supply terminal must be as short as possible 20 It is effective to use a twisted cable for power supply against noise 21 If alarm function is not set correctly alarm output can not be operated at a trouble 22 When replacing the sensor please turn OFF the power supply 23 Use an extra relay when the frequency of operation is rather high In this case SSR output type is recommended e Electromagnetic switch Proportional cycle time is Min 20 sec SSR Proportional cycle time is Min 1 sec e Contact output life Mechanical Min 10 million times no load Eletrical Min 100 thousand times rated load e SSR drive pulse voltage 4 20 mA DC are not insulated with internal circuit 24 The instrument has IP65 Use rubber packing when installing the instrument to panel 25 Do not connect anything to the unused terminals 26 After checking polarity of terminal connect wires at the correct position 21 When this product is connected to a panel use a circuit breaker or switch approved with IEC84 or IEC947 3 28 Install the circuit breaker or switch at near place for convenient use 29 Write
23. fluence of magnetic 400 AT m max Influence of ambient temperature Warm up time 30 min min T C Voltage input 1 yW C or 0 01 96 C of F S R T D input 0 05 0 C max Analog output 0 05 of F S C max continuous output Influence of voltage regulation 9 7 Storage Condition Storage temperature Analog input 1 uV 10 V or 0 01 of F S 10 V Analog output 0 05 of F S 10 V max 25 70 Storage humidity 5 95 RH no condensation Shock 9 8 Structure Material 1m max in packing condition Plastic case Weight 696 g including brackets amp box Panel cutout 96 W x 96 H x 100 D 30 9 9 Power Supply Rated voltage 100 240 V AC 50 60 Hz Tolerable voltage i 10 96 of rated voltage regulation Power consumption MAX 10 VA 6 0 W max 9 10 Insulation Resistance Primary terminal 4 Secondary terminal MIN 500 V DC 20 MQ Primary terminal lt Ground MIN 500 V DC 20 MQ Ground m Secondary terminal MIN 500 V DC 20 MQ 9 11 Dielectric strength Primary terminal 44 Secondary terminal 2300 V AC 50 60 Hz for 1 minute Primary terminal lt Ground 2300 V AC 50 60 Hz for 1 minute FG 4 w Secondary terminal 1500 V AC 50 60 Hz for 1 minute 31 9 12 Function Bias 100 0 100 0 for measuring inp
24. for SSR pulse or Current output when wiring Control output type Control output OUT1 Control output OUT2 Relay output SSR SCR Current RET SPS ON OFF contro Output symbol SRO RET Retransmission output SPS External power supply SCR Relay O xX D Terminal number 6 NAME AND FUNCTION Function description D Hanyouna NP100 O T 6 D Uman HO Ts2 PI Q amp 6 1 The function of individual LED LED display Function 1 display lamp Lights when there is an ascending section of the segment display lamp Lights when there is a soak section of the segment 3 N display lamp Lights when segment is descending section PTI display lamp Lights when selecting the pattern 1 PT2 display lamp Lights when selecting the pattern 2 RUN display lamp Lights when the program is in operation WAIT display lamp Lights when WAIT is in operation while the program is running on RTO TORTS HOLD display lamp Lights when HOLD is in operation while the program is running on MAN display lamp Lights while manually operating AL1 display lamp Lights when Alarm 1 is in operation AL2 display lamp Lights when the Alarm2 is in operation TSI display lamp Lights when the time signal 1 is in operation TS2 display lamp Lights when the time signal
25. g Must disconnect the controller and the external power source when connecting to the communication terminal due to the danger of electric shock Connect the termination resistor 2200 1 4W at the end or master located at the both ends of the communication equipment Signal Item Setup range Display condition Initial value Communication setup group Setup below items PCLO PC LINK PCL 1 PC LINK SUM 600 1200 2400 4800 9600 bps Protocal selection Communication rate BAUD RATE PARITY NONE EVEN ODD STOP BIT 1 or 2 bit DATA LENGTH 7 or 8 except PC Link 8 ADDRESS 1 99 max 31 devices RESPONSE TIME 0 10 X Response time handling time response time x 10 ms 1 Selection of communication protocol Select PCL O when PC LINK come out and select PCL 1 when PC LINK SUM come out 2 Selection of communication speed 600 1200 2400 4800 9600 bps 3 Parity Check Select among NONE EVEN and ODD 4 Stop Bit Select 1 or 2 5 Select length of data Select 7 or 8 Select 8 except for PC LINK 6 Address 1 99 But up to maximum 31 7 Response time 0 10 Conditioning time Response time ms 8 1 4 Retransmission Setup Group N Caution e Retransmission Output Wiring Must disconnect the controller and external power source when setting up removing a receiver since there is a danger of electric shock Use same terminal for retransmis
26. ge Deviation alarm 100 100 of Range Alarm Hysteresis 0 0 100 0 of instrument range 32 9 13 Alarm Type 1 Output Tangent When alarm rings ON Name ON condition OFF condition High absolute alarm PV gt ALM PV lt ALM HYS Low absolute alarm PV lt ALM PV gt ALM HYS High deviation alarm DEV2ALM DEV lt ALM HVS Low deviation alarm DEVS ALM DEV gt ALMHHVS High deviation alarm inverted DEV ALM DEV lt ALM HVS Low deviation alarm inverted DEVS ALM DEV gt ALM HYS DEV2ALM DEV lt ALM HYS DEV lt ALM DEV 2 ALM HYS DEVSALM DEV gt ALM HYS DEV2 ALM DEV lt ALM HYS High absolute alarm inverted PV gt ALM PV lt ALM HYS Low absolute alarm inverted PV lt ALM PV gt ALM HYS High Low deviation alarm High Low deviation band alarm Pattern ending signal Pattern ending signal see 21 page X The number inside of of code number exists when there is a stand by mode PV Directive value ALM Alarm setup value DEV Deviation setup value X Output mode Tangent When alarm rings ON show up When alarm is not ringing OFF show up Adversative When alarm rings ON show up When alarm is not ringing OFF show up X Condition of holding When Power is switched ON When changing the alarm types 33 10 ALARM TVPE AND CODE Notice Displav lamp will be ON when output OFF in inverted tvpe Hysteresis WE A Set p
27. int which is set up by engineering mode Power O N En Program Group Press 2 5 second w ro X Press button to enter the engineering mode from each setup group NE Le Se Ban N Caution X Must start with the setup of the input and output GP 31 1 5 l Mm input setup group refer to page 16 gs HA far H l 2 Output setup group refer to page 17 rr GD 81 3 Lu OA Communication setup group refer to page 18 o 5G l FM 4Retransmission setup group refer to page 19 LA LM Alarm setup group refer to page 20 CO LIL k L 6Control setup group refer to page 21 O e GD 8 1 7 Hi d 7 PID setup group refer to page 22 B ra 84 8 i LI H l B Refer to configuration group of Automatic Calculation XX Possible to display when program is operating Nit l refer to page 23 8 1 1 Input Setup group Item Setup range Display condition Initial value Input group Setup below items Input type selection Refer to Input type and measurement range Always Max limit selection Refer to Input type and measurement range Always Min limit selection FR H FR L Decimal point position 0 3 In Voltage input Max scale setup 1999 9999 In Voltage SL H SL L input Min scale setup Temperature compensation ON OFF TC PV filter OFF 1 120 PV bias 100 100 EU
28. n 1 When control setup group recovers from a power failure it resets if selected COOL from the control mode but keeps operating the program just before the power failure if HOT is selected 2 When power turns on from its OFF mode in manual operation condition it operates in the output of the manual operation condition if HOT is selected from the motion mode at the time of power recovery of the control setup group N Caution e Mode Setup Mode setup is recommended after completing the Program operation since the set value varies in accordance with the setup of the specific parameter Each parameter may not be indicated in accordance with the selection of form addendums control type and varieties of the control system Gas It is indicated when option is Iis not indicated in ON OFF control Ora it It is indicated in running N Caution We recommend vou to use program mode after engineering mode is closed A set up value is changed and initialized depending on change of particular engineering mode There is a mode which cannot show up depending on controller s types optional items and control tvpes etc NP100 Program mode Power on Operation indicator mode SET SET G RPT G PT AN ka Lg jse et value ser 25 sec RPT PT NO SET PT NO 0 Process value SET PTNO NO n Output value SEGN oe SET M S
29. ng Pulse output and voltage output by choosing Output Type Selection Symbol from the Control Output Type List 2 Selection of Heating amp Cooling control Control method includes controlling by heating and cooling by freezing function Choose REV reverse motion for heating control and DIR ordinary motion for cooling control Ordinary motion DIR Reverse motion REV NL A A SV SV ON if PV lt SV ON if PV gt SV 3 Heating Cycle Time When selecting relay or SSR output for the control output it is an item that selects the frequency of ON OFF in proportion to output Generally set 30 seconds for the relay output and 2 seconds for the SSR output in consideration of the life span 4 Hysteresis Output M This item sets the range between the ON temperature and OFF ON temperature when relav ON OFF control is selected from the control output Hysteresis 5 Preset Output Volume This is useful when preheating condition must be maintained through continuous output volume previously set up by disconnecting the output gt PV from the PID calculation during the burn out disconnected sensor A D error OFF Jess 6 Maximum amp Minimum Value of Output This item allows the setup of maximum and minimum percentage in which the output volume of the control output would be operated by 17 8 1 3 Communication Setup Group N Caution 6 PC LINK Communication LADER Communication Wirin
30. ogram start condition time signal program ending mode and each segment s parameter Description Option RS 485 422 Time signal 2 points Digit number 4 digits Accuracy OA Io PV display Sampling time 250 ms Input type Universal input selectable by parameter refer to page 8 Control Output Output type Universal output selectable by parameter refer to page 8 SSR SCR Relay Retransmission output Current SPS power suppy for sensor Use RET output terminal Alarm output Relay 2 points Time signal output Transistor 2 points Pattern amp Segment number 2 patterns amp 20 segments 1 PT is max 10 seg Standard RS485 422 Communication Speed 600 9600 bps Max Com line 31 Measurement input 1 point Contact input 3 points RUN RESET HOLD SCR SSR pulse 1 point Current or SSR output Retransmission output 1 point Hard Ware Relay control output 1 point C contact Alarm output 2 points A contact Transistor output 2 points Time signal Power supply 100 240 V AC 50 60 Hz 2 ORDERING INFORMATION Model Information NP100 Programmable Controller Control type i Universal tvpe Heating None Time signal 2 points RS 485 422 Time signal 2 points RS 485 422 3 Connection diagram
31. oint amp Mins Alarm set point A Alarm set point Alarm type Function High absolute alarm Low absolute alarm High deviation alarm Low deviation alarm High deviation alarm inverted Low deviation alarm inverted High Low deviation alarm High Low band High absolute inverted Low absolute inverted High absolute with hold function Low absolute with hold function High deviation with hold function Low deviation with hold function High deviation with hold function inverted Low deviation with hold function inverted High Low deviation with hold function High Low band with hold function High absolute alarm with hold function inverted Low absolute alarm with hold function inverted Pattern ending alarm 34 11 FND DISPLAY X FND display in English In the introduction manual please refer to a sign which is displayed as FND is marked as following English characters for some reason Alphabet Alphabet Alphabet an FE J N 1 O i U ud se 35 12 PROGRAM SETUP CHART SI Input setup group Sb Output setup group oi 3 Alarm setup group Input type High limit range Low limit range High limit scale Low limit scale Output type Cycle time Hysteresis Preset output Max output Min output Alarm type Alarm
32. rogram mode to MAN control Press kev to alternate AUTO and MAN e Automatic Manual Operation Selection Method Press the AUTO MAN key on the front panel to choose automatic and manual operation On manual mode the MAN LED will be turned on and MAN LED will be turned off for automatic mode The control output value can be changed continuously with the operation of ascent and descent keys 6 3 Function of 4 digits LED 1 Digital Formation 3 0 o 4D 3D 2D 1Digit 2 Possible range of maximum indication using the or button 1999 9999 3 Rounding Up amp Off of Digits Rounding Up Lelo la J 9 C When it becomes 9 in any digit besides the 4th digit 4D it will be rounded up to the next digit when the button is pressed continuously When the 4th digit indicates 9 there will be no changes despite Rounding Off pressing of continuously La JloJla ILO g Represented data is When it becomes 0 in any digit besides the 4th digit it will be rounded off to the next digit when the button is pressed continuously HOLD oo Represented data is When 9 is indicated it will be rounded off from the next digit when the button is pressed continuously 4 Maximum amp Minimum Indication It indicates the greatest or the least of the selected item when it gets out of the range of the selected item parameter E
33. rotection circuit to prevent the accident 2 This product does not contain an electric switch or fuse so the user needs to install a separate electric switch or fuse externally Fuse rating 250 V 0 5A 3 When setting Input type selection number must be selected in the Group Input G In and also Output type selection number must be selected in the Group Output G Out before moving to other group If not data of other group will be changed to the initial stage 4 To prevent defection or malfunction of this product supply proper power voltage in accordance with the rating 5 To prevent electric shock or devise malfunction of this product do not supply the power until the wiring is completed 6 Since this product is not designed with explosion protective structure do not use it at any place with flammable or explosive gas 7 Do not decompose modify revise or repair this product This may cause malfunction electric shock or fire 8 Reassemble this product while the power is off Otherwise it may cause malfunction or electric shock 9 It you use the product with methods which are not specified by the manufacturer there could be bodily injuries or property damages 10 Due to the danger of electric shock use this product installed onto a panel while an electric current is applied AN caution 1 The contents of this manual may be changed without prior notification 2 Before using the product yo
34. sion output and SPS output Use of the terminal with what function of output is selected through parameter 4 20m ADC is outputted for the retransmission output When using the retransmission output it is impossible to use the SPS function for sensor e SPS Output Wiring for Sensor Must disconnect the controller and external power source when setting up removing a sensor since there is a danger of electric shock Same terminal is used for the SPS output and the previous retransmission output Which side a terminal is outputted and used is set up depending on the parameter 24 V DC 20 mA DC MAX Item Setup range Display condition Initial value Retransmission setup group Retransmission output selection Max Retransmission T C R T D FR H FR L output MV V SL H SL L RET H RET L Setup below items PV SV MV output volume SPS Always PV RET PV MV SV Selected RET PV MV SV Selected T C RTD FR H mV V SL Min Retransmission T C R T D FR H FR L output MV V SL H SL L RET H RET L T C RTD FR H mV V SL H 1 Selection of retransmission Output Process value output volume or setup value can range from 4 20 mA DC as retransmission output and when SPS is selected power for external sensor will be outputted 24 V DC 20 mA max 2 Selection of Maximum amp Minimum Retransmission Output 4 20 mA DC output can be selected within the range
35. ted when pressing GED for 2 5 seconds and program mode will be represented when pressing or GED Press for 2 5 seconds r rar Engineering group Program groupt le S Ur FL or CPI Ly LY Repeat time setup GED p L no pattern number is initially set 0 Use O GY OD buttons in order to select aa the pattern number wish to set up It indicates as a superior group when pressing GET GED at the 0 setup condition p kn o 1 Pattern has been assigned 1 U le 5 E 5 n See page 24 of 0 segment parameter of program setup H Q 5 E L n Set up segment number 1 See 1 segment parameter 1 U ED 5 Er n Set up the next segment in the same way as the segment 1 ig le Pul 8 It turns to operation mode when pressing GED button for over gB 2 5 seconds here press to turn to program 24 8 2 1 Setup Group for Program Repeat Frequency X Setup group for program repeat frequency is indicated if the system is operated as follow when power is ON MD 25s e D P r r r r Leni iPro Lr PE Item Setup range Display condition Initial value Setup group for program It sets up the repeat frequency and set up items repeat frequency Repeat frequency setup 0 limitless frequency 1 99 Always 1 Set up of repeat frequency It is an item the decides the number of repetition for the program established in each pattern It keeps repeating when 0 is set
36. the following situations Starting the control when there are variation between the desired set value and actual process value Wanting to reduce the operative preheating period Having severe load changes Having frequent changes to set value COOL HOT Target SV Start FUZZYreasoning Fuzzy Function 2 Selection of Time Unit Maximum of 99 hours 59 minutes or 99 minutes 59 seconds can be selected in the setup item for the selection of time unit 3 Setup of Wait Zone Process value must agree in accord to the process of programmed set value in program temperature controller but unpredicted events occur Here if the temperature variation set in the wait zone when moving segments program can continue on to the next segment However if it is outside the variation range it doesn t move on from the current segment to the next segment but rather waits until it enters the set range of wait zone 4 Setup of Wait Time When the process value doesn t agree with the progress of the programmed set value in the program temperature controller in other words when the process value is not controlled within the range of set variation between the set value the wait zone program continues on when the wait time elapses 5 Power Recovery Motion Mode Can choose between COOL or HOT in the set up item If COOL is selected the system resets when recovered from the power failure and if HOT is sel
37. u have purchased check to make sure that it is exactly what you ordered 3 Check to make sure that there is no damage or abnormality of the product during delivery 4 The ambient temperature do not exceed 0 50 C amp The ambient humidity do not exceed 35 85 RH no icing 5 Do not use this product at any place with corrosive especially noxious gas or ammonia or flammable gas 6 Do not use this product at any place with direct vibration or impact 7 Do not use this product at any place with liquid oil medical substances dust salt or iron contents Use at the Pollution level 1 or 2 8 Do not polish this product with substances such as alcohol or benzene 9 Do not use this product at any place with excessive induction trouble static electricity or magnetic noise 10 Do not use this product at any place with possible thermal accumulation due to direct sunlight or heat radiation 11 Install this product at place under 2 000 m in altitude 12 Attach the bractets 2pcs on the fixed halls and tighten with a screwdriver Fixing torque is about 14 7 N cm 1 5 kg cm 18 When the product gets wet the inspection is essential because there is danger of an electric leakage or fire 14 Use a compensating cable with thermocouple 15 The lead wire resistance is small for RTD input use and please use the one which has no resistance difference to 3 wires 16 To avoid inductive noise to input wires seperate from the power and output wires 17 K
38. ut range Valid setting a correction value Measuring Input Scaling According to setup of SL H SL L of measuring range scaling is available Filter OFF 1 120 sec Pattern 2 Patterns Segment 10 Segments 1 pattern PID Group 4 Kinds Auto Tuning According to SV AT is operating Selection STD or Low PV Proportional Band P 0 1 999 9 96 Integral Time I OFF 1 6000 sec Differential Time D OFF 1 6000 sec ON OFF Control Select ON OFF control in output group Control Manual Reset 0 5 105 0 96 Walid when I OFF Direct Reverse action Select Direct or Reverse action in output group Emergency Preset 05 105 0 of output value ON OFF Hysteresis 0 0 100 0 of range When selecting ON OFF control follow the HYS set up of output group Auto Man Changeable by front button ARW AUTO 50 0 200 0 at the PID group Fuzzy OFF ON select Select ON in the control setup group of fuzzy function selection mode Retransmission Signal Select among PV SV MV and SPS Retransmission Scaling Possible to set up PV SV set up upper limit of transmission output and the lowest limit SPS 24 V DC 20 mA max Setup Point 2 points max Type of Alarm High Low alarm High Low deviation alarm Setup Range Process alarm 0 100 of Ran
39. x If WTM 0 00 99 59 f user selects over 99 60 it sets up 99 59 which is the maximum value Moreover it sets up the minimum value of WTM 0 00 if less below 0 01 is selected 5 Operation of Button Las Iko Lo 4D 3D 2D 1Digit It blinks in its change operation position 6 Operation of button Use buttons to change to the desired value Then move to the next setup item parameter after registering with the button However this setup value must be within the range of each setup item parameter button leads to the next setup item without pressing any other buttons besides the button 7 Position of minus It is always indicated in the 4th digit 7 LIST OF SETUP ITEMS AN caution Preparation must be carried out in engineering mode when operating the controller There are setup mode for input and output functions and setup mode for control Power function in engineering mode but must start with the setup of the input and output ON functions Operation indicator mode Engineering mode GE nb Pro Process value IO Set value p X Displayed in running condition Process value ser 2 5 sec www Output value AT SET A Displav remain time of segment or PID OFF PID OFF ser Pier Pacr PaGr P4Gr X Remain time of segment is indicated in running N Caution Operation when power is o
Download Pdf Manuals
Related Search