OPERATION MANUAL
Contents
1. OPERATION MANUAL A WARNING TO REDUCE THE RISK OF INJURY OR PRODUCT DAMAGE READ OPERATION MANUAL PRIOR TO OPERATING PRODUCT COPYRIGHT 2014 APPION INC ALL RIGHTS RESERVED Introduction AC R system operating efficiency depends on proper evacuation and proper evacuation depends on a reliable vacuum gauge capable of monitoring the entire evacuation process The AV760 accurately displays measurements from atmosphere 760 000 microns all the way to deep vacuum 10 microns so you can be sure your system is clean dry and tight Table of Contents Safely de et de EE date 3 Display amp Controls is etes 4 Using the AV760 a a a cn 5 Bluetooth Ob ratON 25 aan 6 ORDRE eee eee E E nee amar 7 Maintenance nette rene 8 Technical MONA nm 10 Regulator PP 11 Warranty scesi ai cnaaiel 14 2 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED Safety Do not connect to systems under pressure Do not use leaky or damaged batteries Use only specified batteries and cleaning agents Battery operating temperatures may vary by manufacturer The batteries supplied with this unit are for storage and operating between 32 F 104 F 0 C 40 C Dispose of batteries in accordance with any applicable local laws and regulations Do not dispose of the product or battery in a fire or heat above 100 C Package Contents 1 Full Range Measurement Wireless Vacuum Gauge 1 1 4 Female Flare Connector2. 1 5 1 4 MegaSeal Flare Cap with Strap Oil Catch Filters 3 AA Batteries 1 Owners Manual AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED ape D o C EEEREN 1 Battery Indicator 4 Measurement 2 Auto Power Off 5 Units 3 Bluetooth Status Controls aJ D Press Backlight Hold Units Power OFF Connect BT Both Toggle APO Timer 1 Press a button for the Press function above 2 Hold a button for 1 second for the Hold function 3 Press both Backlight and Power to toggle Auto Power Off APO timer feature 4 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED Using the AV760 CAUTION Do not connect the AV760 to systems under high pressure While the AV760 is designed to withstand accidental exposure to positive pressures continued exposure may cause permanent damage 1 Using the Appion Swivel Vacuum Connector included connect the AV760 to an available service port furthest from the vacuum pump 2 Hand tighten the connections to ensure a tight connection Never tool tighten a knurled fitting 3 Press the Power button to turn on the AV760 A countdown will display while the AV760 starts up and performs self testing 4 Press and hold the Units button for 1 second to cycle the displayed Units optional Tip Connect to the Side Access Port on a Vacuum Rated Valve Core Removal Tool with the Appion Swivel Vacuum Connector Mak
3. from ION App to save battery life 6 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED ION App The IONApp enables remote viewing for applON TM Wireless Digital Gauges Reaching a Desired Measurement In the ALARM subview set the Low Alarm to the desired micron level Select OK Save Blank Off Leak Test Isolate the system from the vacuum pump and the evacuation connections In the ALARM subview set the High Alarm to the maximum desired micron level eg 500 microns Select OK Save Monitor Evacuation Speed To monitor how quickly an evacuation is proceeding select the Rate of Change subview If the RoC displays as STABLE the evacuation has stalled and the oil may need to be changed Adjust for Elevation In the Navigation Menu select Settings and then select Location Preferences Turn ON Account for Elevation and adjust settings accordingly 7 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED Maintenance The AV760 is a precision instrument and must be maintained to ensure proper functions If the AV760 sensors get dirty and no longer read correctly the Sensor Housing can be removed to enable easy cleaning of the sensors 1 Remove the fitting o ring and the oil catch filter from the sensor housing WARNING Do NOT remove the protective screen covering the sensor 2 Apply Isopropyl Alcohol 70 or higher to the sensor ports and flush the sensor ports for 5 minutes page
4. 9 WARNING Do NOT touch the sensors or insert any objects into the sensor ports Doing so may permanently damage the sensors 3 Drain the fluid out of the sensor and apply a short low pressure puff of air no higher than 5Opsi directed at the sensor housing Let dry for at least 1 hour 4 Replace the o ring and lubricate with vacuum oil 5 Check the oil catch filter for oil by blotting it on a Clean tissue or paper towel If any oil remnants appear discard the oil catch filter and replace with a new one 8 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED Tip Use every precaution to check the oil catch filter periodically to ensure there is no oil buildup and to prevent gross leaks 6 Replace the fitting onto the sensor housing port and hand tighten Never tool tighten a knurled fitting 7 Connect the AV760 to a vacuum pump and run the pump until display reads 100 microns or less A NOTICE Do not insert any objects into the sensor ports Doing so may permanently damage the sensors yj j Gis Oil Catch ANN nee Protector A 70 or higher 9 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED Technical Information Range 5 10 microns 1 to 5 000 5 5 000 to Atmosphere Resolution 1 micron 1 499 5 500 2 000 50 2 000 5 000 250 5 000 15 000 1 000 15 000 and up Refresh lt 0 5 seconds Rate Microns mTorr kPa mBar in Hg ps
5. ada Le pr sent appareil est conforme aux CNR d Industrie Canada applicables aux appareils radio exempts de licence L exploitation est autoris e aux deux conditions suivantes 1 l appareil ne doit pas produire de brouillage et 2 l utilisateur de l appareil doit accepter tout brouillage radio lectrique subi m me si le brouillage est susceptible d en compromettre le fonctionnement 12 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED 13 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED Warranty Information Appion Inc hereinafter Appion warrants that this equipment will under normal and anticipated use be free from defects in materials and workmanship for a period of one 1 year from the date of purchase by Purchaser from an Appion authorized distributor The complete Manufacturer s Limited Warranty is available online at www AppionTools com All warranty services must receive Appion Factory Authorization and an RGA number prior to any action Contact your local Appion authorized distributor to obtain the RGA number and shipping instructions To help us provide the best service be sure to have the following information available e Serial number of the equipment e Purchase date of the defective unit e Adetailed description of the problem Appion offers technical and troubleshooting customer support for the lifetime of every product Regardless of your warranty status you c
6. an always contact us for assistance Our website includes additional technical information that can help you experience the fullest potential of our products making your job quicker and easier Appion AV760 Warranty Registration Card Please complete this card and return it within 10 days of purchase with a copy of your sales receipt How did you learn about our products Please select your primary line of business Please only check one Check all that apply Wholesaler g Automotive Recommended By Commercial Magazine Residential Mailing Service Newspaper Ad Installation Internet Register by Mail What features most interested you Appion Inc Check all that apply 2800 South Tejon Street High Production Englewood CO 80110 USA Low Cost Low Maintenance Portability Ease of Use Other Register by Email or Fax 1 Scan this page AND a copy of your sales receipt 2 Email to Sales AppionTools com or Fax this page and your sales receipt to 1 303 937 1599 14 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED 15 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED Appion Inc 2800 South Tejon St Englewood CO 80110 USA Tel 1 303 937 1580 Fax 1 303 937 1599 www AppionTools com Sales AppionTools com Support AppionTools com OM4760 EN 2014C 2014 APPION INC ALL RIGHTS RESERVED
7. e sure the core depressor side is attached to the Valve Core Removal Tool Tip Make sure the AV760 is vertical with the fitting pointed downward This will help minimize contamination from any oil that may be pulled out of the system during evacuation 5 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED Bluetooth Operation NOTE Bluetooth communication requires a compatible device running the ION App Development of the ION App is ongoing and any information presented in this manual about the ION App may not be up to date Visit www AppionTools com or your device s App Store for the latest ION App and additional information 1 With the AV760 powered on press and hold the SYNC button for a few seconds until the Bluetooth symbol begins flashing on the AV760 screen 2 In the ION App Scan for devices and connect as shown in the ION App When using multiple Appion gauges it may be easiest to connect all of the gauges first then disconnect if needed 3 If the connection is lost due to exceeding the Bluetooth range or due to loss of power repeat Step 1 then Reconnect the AV760 through the ION App interface NOTE Bluetooth range may vary due to obstructions or interference The ION App will indicate when communication is lost NOTE The AV760 will continue to operate normally even if Bluetooth communication is lost Tip Disable Bluetooth connection on gauge and disconnect gauges
8. ia 3x AA Batteries Battery Life 120 hours continuous usage with radio turned off Weight 5 9 oz 168 4 grams Dimensions 4 86 x 2 86 x 1 39 123mm x 73mm x 35mm Auto Power After 15 minutes with no change Off APO user input or Bluetooth activity 0 seconds with self test Fitting 4 Male Flare Maximum 400 psi momentary exposure do not leave connected under pressure Operating 0 to 140 F 17 8 to 60 C Bluetooth up to 100ft 30m line of sight 10 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED Regulatory Information This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Federal Communication Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a
9. particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help 11 AV760 OPERATION MANUAL 2014 APPION INC ALL RIGHTS RESERVED Regulatory Information FCC Radiation Exposure Statement This equipment complies with FCC RF radiation exposure limits set forth for an uncontrolled environment This transmitter must not be co located or operating in conjunction with any other antenna or transmitter FCC Caution To assure continued compliance any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate this equipment Industry Canada Radio Equipment This device complies with Industry Canada licence exempt RSS 210 standard Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device Equipement radio d Industrie Can
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