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User Manual - Johnson Systems Inc.

1. al of aiie aili ME sum saman PEREGE Hal Hel 8 COMA MITT Tinn Bl febleblebebebufde adlekabebajum as feber Halle HalleHolleHalledel www johnsonsystems com 15 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL E tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt gt info johnsonsystems com O Os gt OO O tO Programming Sw
2. Silicone Serial Number Hard Key Code 34 JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 b gt JOHNSON SYSTEMS INC gt info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL Troubleshooting Reference This manual is accurate at time of printing and subject to revisions and technical updates as required without prior notice Please visit www johnsonsystems com for applicable updates www johnsonsystems com 35 User Manual CD 3000 Series Retrofit Control System Rev 3 www johnsonsystems com MANUFACTURER MEMBER Cai plasa ESTA KLIN wi z M 2 3 j Vy aN ar member Liste ENTERTAINMENT SERVICES amp TECHNOLOGY ASSOCIATION 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada J JOHNSON SYSTEMS INC g
3. User Manual CD 3000 Series Retrofit Control System Model Application CD 3000 AE Strand CD80 AMX or Advanced Electronic AE permanent installation racks CD 3000 AE 48RR Strand CD80 AMX or Advanced Electronic AE 48 channel rolling racks CD 3000 AE 96RR Strand CD80 AMX or Advanced Electronic AE 96 channel rolling racks CD 3000 SV Strand CD80 Supervisor SV permanent installation racks CD 3000 SV 48RR Strand CD80 Supervisor SV 48 channel rolling racks CD 3000 SV 96RR Strand CD80 Supervisor SV 96 channel rolling racks CD 3000 C21 Strand C21 permanent installation racks JOHNSON SYSTEMS INC www johnsonsystems com plasa member MANUFACTURER MEMBER ESTA ENTERTAINMENT SERVICES amp TECHNOLOGY ASSOCIATION TERE ly Liste 2002161 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada j J gt PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL info johnsonsystems com tel 403 287 8003 fax 403 287 9003 dp FROp hu Zz w M 9 A e 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt FZ info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL Contents Warranty 0020000000020 SOE 2 STATE 00000 00000000000000000 00 3 Packaging amp Contents rrarnrnnnnnnvnnnnrrrnannvnnnenrrnnnarnnnnnvrnnnnrnnnnnnnennnrrnnsnnnnnnennn 4 UREN E Siion
4. A red on Phase B and blue on Phase C Correct if necessary Installation of the new CD 3000 SV System Remove your new CD 3000 SV system from the box Leave the foam end caps in place to protect the unit from damage Familiarize yourself with the backplane and low voltage control input output connections Refer to page 12 for details Dress out all DMX and other low voltage connections to the backplane using the breakaway connectors provided Be sure to isolate and protect all shield wires Place the CD 3000 AE in front of the rack face down backplane up Leave the foam end caps left in place to protect the unit from damage Connect the TOP COLUMNS and BOTTOM COLUMNS control cables to their designated locations on the backplane Lock in place using the ejection clamps on the connector Refer to page 11 for the connector pinout www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt info johnsonsystems com Connect all other applicable low voltage control input output connections to the backplane Connect the power connector square white 12 position connector into its mate mounted on the CD 3000 SV chassis The connector is keyed so it can only be inserted one way Push the connector in until a click is heard and the clamps locked indicating t
5. automatically takes precedence over scene mode The analog input levels are merged HTP with the scene levels If the analog inputs are configured for load shed mode the inputs will take precedence over the active scene The security alarm S ALARM input is merged HTP with the scene levels while the fire alarm F ALARM input automatically takes precedence Scene mode SCENEMOD and the auxiliary input AUX IN are temporarily enabled Scene mode will only activate dimmers assigned to room A Set the fade time for each of the 20 scenes from 0 to 99 seconds The factory default is 5 seconds for all 20 presets Press EXECUTE to enter the menu Displays the scene S gt 01 and assigned fade time T 05 Press MENU 4 to select a different scene from 01 to 20 Press EXECUTE to toggle between scene S gt and fade time T gt selection Press MENU A to select a different fade time from 00 to 99 seconds Press ESCAPE to exit the menu and save the selected fade time Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt FZ info johnsonsystems com 3 SNAPSHOT SAVE gt 01 SCENE gt 20 SURE DONE NO RX 4 DIM TEST D 01L gt 00 D 01L gt 50 D 01L g
6. 00 HTIME 99 HTIME XX HTIME 00 15 DC PATCH D01 lt C01 D96 lt C96 D96 C96 lt D96 CO1 lt D96 lt C01 16 DIM CURV DIMO1 SQ DIM96 SQ DIM96 LN DIM96 DD DIM96 ND Patch the 96 dimmer PWM outputs to any DMX B input channel Refer to the DMXA PAT menu for further information The DMXA PAT menu is used to patch dimmers to DMX A input channels while the DMXB PAT menu is used to patch dimmers to DMX B input channels Set the DMX status hold time from 0 to 99 minutes or infinite When DMX is disconnected the system will hold the status of the last received DMX levels for the selected amount of time When activated the LCD display shows a countdown of the status hold time or infinite hold Press EXECUTE to enter the menu Displays the current DMX status hold time HTIME setting Press MENU to set the desired hold time from 00 to 99 minutes Press MENU to set the desired hold time to infinite XX Press both MENU amp switches to toggle back to status hold time of 00 Press ESCAPE to exit the menu and save the desired DMX status hold time Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save Configure the dimmer to channel patch for the dimmer rack Each of the 96 dimmer PWM outputs can be assigned and patched to any of the 96 control channels Multiple dimmer outputs may be patched to a single control channel The dimmer to channel pat
7. 71 4 Dimmer 68 4 Dimmer 70 4 Dimmer 72 5 Dimmer 79 5 Dimmer 81 5 Dimmer 83 6 Dimmer 80 6 Dimmer 82 6 Dimmer 84 7 Dimmer 91 7 Dimmer 93 7 Dimmer 95 8 Dimmer 93 8 Dimmer 94 8 Dimmer 96 9 V 9 V 9 V 10 NC 10 NC 10 NC 3000 SV Power Connector Pinout PIN FUNCTION 1 Phase C 2 Phase B 3 Phase A 4 Neutral 5 No Connect 6 Ground 7 O TN C V 8 O TN C 9 OMTN O 10 O TN C COM 11 No Connect 12 No Connect www johnsonsystems com 11 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 p JOHNSON SYSTEMS INC gt gt info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL CD 3000 Backplane Internal Fuses 3 Replace with 5A 250V Fast Acting Fuse Only WARNING Verify all power is disconnected turned off before checking or servicing fuses REPLACE WITH 5A 250V FAST ACTING FUSE ONLY REV 1 0940 JAE 1 24 TOP COLUMNS ee ee o J2AE 25 48 NE BOARD CD 3000 SV Control Output Connectors 12 BACKP CD 3000 AE Control Output Connectors 4 BOTTOM COLUMNS PETErrrrrrrrrrTrTTTTTTTTTTT i eeererrrrrrerr rrr rire ree CD 2000 SED EN TS1 EN LY OPEN INPUT NORMALLY CI INPUT NORMALLY OI ARM INPUT NORMALLY OF LARM INPUT NORMAL ILIALY INPUT NORMALLY OPEN Input Output Contac
8. LCD display Refer to page 17 and 18 for details Refer to the programming section of this manual for system setup Refer to page 19 to 33 for details Test the system thoroughly to ensure all wiring terminations are functioning and the control signals to the dimmers have the correct phase referencing Verify fan operation The fans are triggered on at 3 DMX input control and stay on as long as the DMX is at 3 or greater When the DMX input is brought down below 3 there is a 5 minute timeout for the fans to turn off CD 3000 AE 48RR Follow the same installation procedure as CD 3000 AE CD 3000 AE 96RR Follow the same installation procedure as CD 3000 AE for the primary processor side of the rack The CD 3000 AE 96RR is supplied with a fan housing assembly used to cool the secondary side of the rolling rack The CD 3000 AE 96RR is supplied with a fan wiring harness used to supply power to the fans in the fan housing assembly www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL Remove the old fan housing similarly to the processor housing and set aside e Place the fan housing assembly in front of the rack with the foam end caps left in place to protect the unit from damage Connect the fan wiring harness to the connectors supplied on the fan housin
9. MENU 4 to modify the number of DMX A channels from 01 to 96 Press ESCAPE to exit the menu and save the selected DMX start address Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save NOTE DMX MODE must be set for DMX A B operation to access this feature NOTE DMX O P must be set to OFFSET mode for this menu to function www johnsonsystems com 21 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt gt info johnsonsystems com 7 DMX MODE PTYA PTY B MERGE DMX A B 2 ROOM 8 2RM SET DIM 01 A DIM 96 A DIM 96 B Configure the mode of the on board DMX protocol manager There are five different mode settings for the DMX protocol manager Priority A PTY A and Priority B PTY B modes are intended for the implementation of a backup DMX source Priority A PTY A sets the DMX A input as the priority and ignores the DMX B input when the DMX A input is active Priority B PTY B sets the DMX B input as the priority and ignores the DMX A input when the DMX B input is active Merge MERGE mode combines both DMX inputs with highest takes precedence HTP operation Merge mode allows for simultaneous DMX control of the dimmers from both inputs and is the default for the system Dual Universe DMX DMX A B mode provides a
10. VER X X EEPROM MADD96 P MADD96 P XXXXXX DISABLED MADD96 F VER X X DISABLED NONE FW LOAD DISABLED ENABLED MEMCHECK CRC TEST gt gt gt gt gt gt gt gt VER X X UPDATE SURE UPDATING WILL AUTO RESTART PLEASE WAIT NO MEM WRONG MEM TYPE WRONG PRODUCT CRC ERR DB View the microcontroller s software version Shows the microcontroller s software version View the type of EEPROM memory module plugged in All CD 3000 Series retrofit control systems come with a removable EEPROM memory module located on the MADD 96 board in the control module The EEPROM memory module inserts into the PORT4 connector located on the upper left hand side of the board and may be removed for safe storage The EEPROM type is programmed for parameter P or firmware F operation A parameter EEPROM is used to backup all of the current configuration settings A firmware EEPROM is used to update the current firmware version running on the MADD 96 microcontroller to the firmware version saved on the EEPROM The EEPROM memory module supplied with all CD 3000 Series retrofit systems is a parameter type with all of the factory default configuration settings saved onto it before shipping Indicates the EEPROM memory module is for a MADD 96 microcontroller Indicates the EEPROM type is programmed for parameter P operation Press EXECUTE to display the silicone serial number parameter Press EXECUTE and menu feature is disabled
11. com 30 31 32 33 F ALARM L gt FL 01 L gt 00 01 L gt FL 01 L FL gt 01 L FL gt 96 L FL gt 96 PATCH CH 01 A CH 96 A CH 96 B CH 96 C POLARITY DISABLED ENABLED POSITIVE NEGATIVE LINE V A 120 0 B 120 0 C 120 0 Select the level and control channels triggered by the fire alarm input When a contact is sensed on the fire alarm input the selected control channels are triggered on to the selected output level from 0 to 100 The fire alarm input is merged with the DMX and analog inputs with highest takes precedence HTP The system will stay in fire alarm mode until the contact is removed Press EXECUTE to enter the menu and configure the fire alarm input Displays the output level L gt FL of 100 and control channel 01 Press MENU q to change the output level from 00 to 100 FL Press MENU at the same time to toggle the level back to 100 FL Press EXECUTE to toggle the pointer gt and select the control channel s Press MENU A to select the desired control channel from 01 to 96 Press EXECUTE to toggle the flag for each desired control channel Press ESCAPE to exit the menu and save the desired settings Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save Set the zero cross phase reference for each dimmer control output circuit Strand CD80 dimmer racks are typically powered by
12. filter level Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save Enable or disable the analog inputs when DMX is being received When analog blocking ANA BLOC is enabled the analog inputs will be ignored when DMX is online When analog blocking is disabled the analog inputs will be merged combined with the DMX inputs and functions in a highest takes precedence HTP mode of operation Press EXECUTE to toggle analog blocking from ENABLED to DISABLED Press EXECUTE to toggle analog blocking from DISABLED to ENABLED Any change in the configuration is automatically saved Enable or disable the power savings standby mode When standby mode is enabled the microcontroller goes to sleep within 5 seconds of inactivity on the control inputs The microcontroller wakes up again when a programming switch is pressed or when control is sensed on the control inputs Press EXECUTE to toggle standby mode from ENABLED to DISABLED Press EXECUTE to toggle standby mode from DISABLED to ENABLED Any change in the configuration is automatically saved Set the test increment units to percent or hexadecimal The levels for the dimmer test DIM TEST and analog test ANA TEST features can be displayed as a percentage or hexadecimal value Press EXECUTE to toggle test increments from PERCENT to HEX VAL Press EXECUTE to toggle test increments from HEX VAL to PERCENT Any change in the
13. long as the DMX is at 6 or greater When the DMX input is brought down below 6 there is a 5 minute timeout for the fans to turn off CD 3000 sSV 48RR In development CD 3000 SV 96RR In development CD 3000 Ce1 In development www johnsonsystems com 9 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt J info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL CD 3000 AE Dimmer Control Cable Pinout J1AE Connector J2AE Connector J3AE Connector J4AE Connector PIN FUNCTION PIN FUNCTION PIN FUNCTION PIN FUNCTION 1 Dimmer 24 1 Dimmer 48 1 Dimmer 72 1 Dimmer 96 2 Dimmer 23 2 Dimmer 47 2 Dimmer 71 2 Dimmer 95 3 Dimmer 18 3 Dimmer 42 3 Dimmer 66 3 Dimmer 90 4 Dimmer 17 4 Dimmer 41 4 Dimmer 65 4 Dimmer 89 5 Dimmer 12 5 Dimmer 36 5 Dimmer 60 5 Dimmer 84 6 Dimmer 11 6 Dimmer 35 6 Dimmer 59 6 Dimmer 83 7 Dimmer 6 7 Dimmer 30 7 Dimmer 54 7 Dimmer 78 8 Dimmer 5 8 Dimmer 29 8 Dimmer 53 8 Dimmer 77 9 Dimmer 22 9 Dimmer 46 9 Dimmer 70 9 Dimmer 94 10 Dimmer 21 10 Dimmer 45 10 Dimmer 69 10 Dimmer 93 11 Dimmer 16 11 Dimmer 40 11 Dimmer 64 11 Dimmer 88 12 Dimmer 15 12 Dimmer 39 12 Dimmer 63 12 Dimmer 87 13 Common 13 Common 13 Common
14. menu The menu will automatically timeout after 5 minutes of inactivity View the control level to each dimmer output The dimmer control level is displayed as a 9 bit value from 000 to 512 This menu does not timeout automatically and will continue to monitor indefinitely Press EXECUTE to enter the menu and activate monitor mode Press MENU to select the dimmer D output to monitor from 01 to 96 Display shows dimmer 96 has full on control Press ESCAPE or RESET to exit the menu NOTE The control value will not reach 512 when voltage output limiting is activated or when regulation is enabled and the line voltage is greater than 118 VAC Set the DMX start address The DMX start address can be assigned from 001 to 512 and is common to both DMX inputs When DMX MODE is set for DMX A B operation each of the DMX inputs can be assigned to a separate DMX start address The DMX inputs are merged and DMX B is offset by the number of DMX A channels Press EXECUTE to enter the menu Displays the current DMX start address for both DMX inputs Press MENU to modify and select the desired DMX start address Press both MENU 4 simultaneously to toggle to DMX start address 001 Press EXECUTE to save the selected DMX start address Press EXECUTE to advance to select the DMX B start address Press MENU to modify and select the desired DMX start address Press EXECUTE to advance to select the number of DMX A channels Press
15. scene mode Displays the scene 01 to be activated Press MENU 4 to select a different scene from 01 to 20 Control CTRL is ON via the selected scene Control CTRL is via DMX and takes priority over scene mode Control CTRL is via DMX status hold HLD and takes priority over scene mode Press EXECUTE to activate the selected scene The colon flashes twice per second while fading to the selected scene The colon stops flashing when fade is complete and the selected scene is active Press MENU 4 to select a different scene from 01 to 20 Press EXECUTE to modify the selected scene The second line on the LCD indicates the control channel C and level L Press MENU to select the control channel C to modify from 01 to 96 Press EXECUTE to toggle from channel C gt to level L gt selection Press ESCAPE to toggle from level L gt to channel C gt selection Press MENU 4 to select the output level L for the selected channel from 00 to FL Press EXECUTE to clear the selected preset and set all channels to 00 level Press EXECUTE if you are sure to clear the selected preset Indicates the selected preset has been cleared Press ESCAPE to exit and the menu and save programmed scene levels Press ESCAPE to back up within the menu or exit deactivate scene mode Press RESET to exit scene mode without saving programmed scene levels NOTE When scene mode is activated DMX and DMX status hold SH TIME
16. the 96 dimmer outputs Prints the configuration settings for the dimmer to channel patch Prints the fade time settings for each of the 20 scenes Prints the two room assignment for each of the 96 dimmer outputs Prints the DMX A patch for each of the 96 dimmer outputs Prints the DMX B patch for each of the 96 dimmer outputs Printout all items at once Press EXECUTE on any item to begin printing Press ESCAPE or RESET to exit the menu Set various system configuration settings to the factory default Press EXECUTE to enter the menu Press MENU 4 to scroll through and select which item s to default Sets the dimmer phase patch to AABBCC This is the default setting Sets the dimmer phase patch to AAAAAA Sets all 96 dimmer curve profiles to Square Law curve Clears the control channel patch for all 4 analog inputs Sets the output voltage limit to full 127 5 on all 96 dimmer outputs Clears the dimmer to channel patch and configures it for 1 1 operation Sets the fade time at 5 seconds for all 20 scenes Sets the two room assignment to room A on all 96 dimmer outputs Press EXECUTE to select the item to default Are you sure Press EXECUTE to set the selected default Press ESCAPE or RESET to exit the menu Adjust the contrast of the LCD Display for optimum viewing Press EXECUTE to enter the menu Press MENU 4 to adjust the contrast Press ESCAPE to exit the menu and save the desired LCD view Press RESET t
17. the end user Press and hold MENU and MENU A at the same time for 4 5 seconds Press EXECUTE to toggle the PWM output polarity from POSITIVE to NEGATIVE Press EXECUTE to toggle the PWM output polarity from NEGATIVE to POSITIVE Press ESCAPE to exit the menu and save the desired setting Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save View the RMS line voltage for each power phase Press EXECUTE to enter the menu and view the line voltage of each phase Shows the line voltage of Phase A Press MENU to view the line voltage of Phase B Press MENU to view the line voltage of Phase C Press ESCAPE or RESET to exit the menu www johnsonsystems com 29 4 30 JOHNSON SYSTEMS INC J 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL 34 35 36 37 38 39 LINE F 60 0 Hz REM TEMP 032 F 000 C CTL TEMP 91 F 33 C RTIME RTIME SS HHHHH MM HARD KEY HARD KEY HARD KEY K XXXXXX K XXXXXX K XXXXXX K gt XXXXXX K gt XXXXXX K gt XXXXX K gt XXXXX K X gt XXXX K X gt XXXX K XX gt XXX K XX gt XXX K XXX gt XX K XXX gt XX K XXXX gt X K XXXX gt X SERIAL XXXXXX View the line frequency of phase A Shows the frequency View the temperature of the remote temperatu
18. 01 Press EXECUTE to select the DMX A DMXA start address for the block Press MENU to edit the DMX A DMXA start address from 001 to 512 Press MENU and MENU y at the same time to toggle back to 001 Press EXECUTE to select the number of dimmers DIM in the block Press MENU to edit the number of dimmers DIM from 001 to 096 Press MENU and MENU at the same time to toggle back to 001 Press EXECUTE to proceed Press EXECUTE to proceed Indicates the sequential block patch has been completed Repeat until all required blocks of sequential dimmers have been patched Press ESCAPE to exit the menu Press EXECUTE to clear the entire patch Press EXECUTE to proceed Indicates the entire patch has been cleared Press ESCAPE to exit the menu and save the selected patch Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save NOTE Be sure to BACKUP any configuration changes NOTE With DMX patch mode activated any configuration within the ADDRESS DMX MODE 2 RM SET and DC PATCH menus is ignored and the DMX patch configured within this menu takes precedence www johnsonsystems com 4 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt FZ info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL 13 DMXB PAT 14 SH TIME HTIME
19. 1 and J12 connectors For multi rack CD 3000 installations a 10 foot 3 meter CAT 5e patch cable is supplied This cable is used to daisy chain the DMX A and DMX B between systems The CAT 5e patch cable terminates to J13 and J14 connectors e Complies with USITT DMX512 A ANSI E1 11 2008 standard protocol for digital data control Recommended cable is Belden 9829 9842 Cat 5 or equivalent low capacitance twisted pair e Wiring must follow a daisy chain topology Maximum of 32 receiving devices on a single DMX line e Maximum cable length is 1 500 feet 455 meters For more information Google DMX or visit http www usitt org DMX512FAQ aspx NOTE Ensure only the last end of line DMX receiving device is terminated 12V 12VDC Power Supply Output Aregulated 12VDC power supply is available for powering Gammen external devices Terminate on 12V and COMMON of J16 connector e External devices should not exceed the maximum combined current draw of 2 Amps 12V D 10VDC Analog Inputs or Load Shed Contact Inputs Four 4 analog inputs terminate on J17 connector ommen Inputs can be configured for normal or load shed mode of operation Inputs can be patched to any combination of dimmer output circuits Programmed in the ANA MODE and ANA PAT menus See page 26 for details Analog Maintained Normally pen Switch Contact Analog Input 1 Thru 4 reo 9G www johnsonsys
20. 13 Common 14 Common 14 Common 14 Common 14 Common 15 Common 15 Common 15 Common 15 Common 16 Dimmer 10 16 Dimmer 34 16 Dimmer 58 16 Dimmer 82 17 Dimmer 9 17 Dimmer 33 17 Dimmer 57 17 Dimmer 81 18 Dimmer 4 18 Dimmer 28 18 Dimmer 52 18 Dimmer 76 19 Dimmer 3 19 Dimmer 27 19 Dimmer 51 19 Dimmer 75 20 Dimmer 20 20 Dimmer 44 20 Dimmer 68 20 Dimmer 92 21 Dimmer 19 21 Dimmer 43 21 Dimmer 67 21 Dimmer 91 22 Dimmer 14 22 Dimmer 38 22 Dimmer 62 22 Dimmer 86 23 Dimmer 13 23 Dimmer 37 23 Dimmer 61 23 Dimmer 85 24 Dimmer 8 24 Dimmer 32 24 Dimmer 56 24 Dimmer 80 25 Dimmer 7 25 Dimmer 31 25 Dimmer 55 25 Dimmer 79 26 Dimmer 2 26 Dimmer 26 26 Dimmer 50 26 Dimmer 74 27 Dimmer 1 27 Dimmer 25 27 Dimmer 49 27 Dimmer 73 CD 3000 AE Power Connector Pinout FUNCTION 1 Ground 2 No Connect 3 Neutral 4 No Connect 5 PhaseC 6 No Connect 7 PhaseA 8 No Connect 9 Phase B 10 www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL CD 3000 SV Dimmer Control Cable Pinout 1 Top Columns 2 Top Columns 3 Top Colu
21. 3 phase with the dimmer phase reference configured for AABBCC dimmers 1 and 2 are powered by phase A dimmers 3 and 4 are powered by phase B dimmers 5 and 6 are powered by phase C etc The defaults DEFAULTS menu is normally used to configure the phase patch for standard applications This menu provides custom phase patching for non standard applications If a dimmer control output is patched to the incorrect phase reference the dimmer will not dim correctly and will go to full output at around 1 DMX input Press EXECUTE to enter the menu and configure the dimmer phase patch Displays the dimmer output channel CH 01 and patched Phase A A Press MENU A to change the dimmer output channel to patch from 01 to 96 Press EXECUTE to toggle the patch to Phase B B Press EXECUTE to toggle the patch to Phase C C Press ESCAPE to exit the menu and save the desired settings Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save Set the PWM output control polarity Locked for factory use only This menu is only used when swapping control modules between CD 3000 AE and CD 3000 SV retrofit systems CD 3000 AE systems utilize a positive going PWM output control signal while the CD 3000 SV systems utilize a negative going PWM output control signal Press EXECUTE to enter the menu and configure the polarity mode This menu is for factory use and is disabled for
22. 7 9003 JOHNSON SYSTEMS INC gt FZ info johnsonsystems com 21 ANA TEST Al gt 01 00 Al gt 04 00 Al gt 04 FL 22 ANA FLTR LEV 00 LEV 00 lt LEV 10 lt 23 ANA BLOC ENABLED DISABLED 24 STANDBY ENABLED DISABLED 25 TEST INC PERCENT HEX VAL 26 OC MODE View the control level for each of the analog inputs The analog voltage level for the 4 analog inputs can be tested and viewed as a percentage or hexadecimal value The level displayed is proportional to the 0 10VDC analog input where 5VDC is 50 Press EXECUTE to enter the menu and activate analog test mode Displays the active analog input Al gt 01 and the level 00 Press MENU 4 to select the desired analog input to test Displays the analog input level from off 00 to full on FL Press ESCAPE or RESET to exit the menu Apply a noise filter on the analog inputs of up to 1 Volt High frequency noise can sometimes be induced into the analog input lines The analog filter is set in 1 increments where each percent represents 0 1 Volts for a maximum filter level of 1 Volt or 10 For example when the analog filter level is set at 5 LEV 05 all analog input levels at or below 0 5 Volts is ignored or filtered out Displays the filter level 00 in percent Press EXECUTE to enter the menu and adjust the analog filter level Press MENU 4 to select the desired filter level Press ESCAPE to exit the menu and save the desired analog
23. AE Do not disconnect any wiring until you are satisfied with how easy this is going to be NOTE Never pull directly on the wires to remove connectors Disconnect the power connector This connector is a 9 position CPC Circular Plastic Connector plug female cable mount and receptacle male chassis mount It is black in color and approximately two 2 inches in length It is located at the lower rear right hand side of the old processor housing Turn the locking ring counterclockwise to disconnect Disconnect the four 4 27 conductor control output cables Do not pull on the wire to disconnect Carefully apply pressure to the connector itself with either your fingers or preferably a small flat head screwdriver Do not mix up the cable order or polarity Disconnect the smaller 10 conductor connector This connector and cable is not required on the CD 3000 retrofit and should be coiled up and wire tied Carefully set it aside inside the rack and keep it isolated from any AC line voltage The old processor housing can now be set aside Installation of the new CD 3000 AE System Remove your new CD 3000 AE system from the box Leave the foam end caps in place to protect the unit from damage Familiarize yourself with the backplane and low voltage control input output connections Refer to page 12 for details Dress out all DMX and other low voltage connections to the backplane using the breakaway connectors provided Be sure to
24. ANA input trigger mode Press MENU to deactivate OFF the open collector output Press ESCAPE to exit the menu and save the desired settings Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save Select which scene the auxiliary input will trigger enable When a contact is sensed on the auxiliary input the selected scene will be triggered and held until the contact is removed The auxiliary input only functions when scene mode SCENESET is activated or when the systems scene mode SCENEMOD is enabled and active Displays the scene 01 that will be triggered by the auxiliary input Press EXECUTE to enter the menu and select a different scene Press MENU to change the selected scene from 01 to 20 Press ESCAPE to exit the menu and save the desired scene to be triggered Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save Enable or disable scene mode and the auxiliary input Enabling scene mode puts the system in scene mode With scene mode enabled the selected scene will always be activated when DMX is not being received The selected scene can be changed in the SCENESET menu Scene mode enables the use of the auxiliary input A contact closure sensed on the over temperature fire alarm or security alarm inputs automatically takes precedence over scene mode Press EXECUTE to toggle sc
25. DIM in the block is selected For example if DIM is 001 DMX is 001 and DIM is 096 then all of the dimmer outputs 001 thru 096 are addressed sequentially to DMX channels 001 thru 096 www johnsonsystems com e3 dp 24 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt gt info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL MANUAL DIM DMXA 001 lt 999 096 lt 999 001 lt 999 001 999 001 999 001 999 001 999 001 999 001 999 001 512 001 999 BLOCK DIM 001 DIM 096 DIM 001 DMXA 001 DMXA 512 DMXA 001 DIM 001 DIM 096 DIM 001 PROCEED SURE DONE CLEAR SURE DONE For a more complex example if DIM is 049 DMX is 321 and DIM is 024 then dimmer outputs 49 thru 73 are addressed sequentially to DMX channels 321 thru 344 Using a combination of MANUAL and BLOCK patching methods can speed up configuration Typically a BLOCK of dimmers is first patched and then edited using the MANUAL patch The DMX patch should be cleared CLEAR before configuring the patch Clearing the patch ensures all previously configured patch data is cleared erased When DMXA PAT is utilized in conjunction with DMXB PAT each of the 96 dimmer PWM outputs can be patched to controlled from any DMX input channel from 001 to 512 from either or both of the DMX A and DMX B inputs simultaneously If a dimm
26. DMXBPAT ALL PRINTING DEFAULTS PATCH1 PATCH2 CURVES ANA OFF V LIMIT DCPATCH FD TIME 2 ROOM SURE DONE LCD VIEW ADJUST vA 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com Print various system configuration settings using a hand held infrared printer All CD 3000 Series retrofit control systems come equipped with an infrared I R LED that provides the ability to printout all the system configuration settings when used in conjunction with a hand held infrared printer Johnson System Inc Part Number JS IP Point the hand held printer I R LED directly at the CD 3000 Control Module PRINTER I R LED within 3 ft 1m Press EXECUTE to enter the menu Press MENU to scroll through and select which item s to printout Prints general system information and configuration settings Prints the channel patch for all 4 analog inputs Prints the phase patch for all 96 dimmer outputs Prints the dimmer curves for all 96 dimmer outputs Prints the configuration settings for the fire alarm input Prints the configuration settings for the security alarm input Prints the level settings for each of the 96 dimmers within the 20 scenes Press EXECUTE to toggle the pointer gt and select which scene to print Press MENU to select the desired scene 01 to 20 or all scenes FL Prints the output voltage limit settings for each of
27. EE 4 CD 3000 Backplane ornnnrrrnnnnnvnnonrrnnnnnrnnonnrnnnnnrnnnnnnnnrnnnnesnnnnnnnnrrnnnnnnnnnennnenn 12 Control Input Output Connections amsrrrnonvrnnnnrrrnennvnnrnrrrnnnnrnnnenrrennnrnnnsnnnnnnn 13 Control Module MADD 96 rannrnnnrrrnnnnvnnnnnnrnnnnrrnnnnnnnnrnrrresnnnnnnenrrensnnrnnsnnneenn 15 Userilntentace 222 lt 0 RER eecnececensenecedenseseeeeeeneeses 16 System Status LED Indicators rernnrrnnonnvnnnnrrrnnnnrnnrnrrrnnnnrnnnenrrnnsnrnnnnnnnennn 17 System Status LCD Display Sr e aana nianna 17 Quick Programming Reference to System Configuration Menu ltems 19 Detailed Programming of System Configuration Menu Items 008 20 Important Hard key Information rsarennnvrnnrnnnnrnnnnnnnnnrnnnnnnnnnnnntnnnnnnnnnnrnnnnnnn 32 Troubleshooting Reference ccccccecececceceeeseeceeeeeeeeeeeeeneneneeeeeeeneneeeeetiensees 33 Warranty The JSI CD 3000 comes with a standard 1 year limited warranty Extended warranties of up to 10 years are available at the time of purchase For details visit www johnsonsystems com warranties htm CD 3000 AE CD 3000 SV Model Application CD 3000 AE Strand CD80 AMX or Advanced Electronic AE permanent installation racks CD 3000 AE 48RR Strand CD80 AMX or Advanced Electronic AE 48 channel rolling racks CD 3000 AE 96RR Strand CD80 AMX or Advanced Electronic AE 96 channel rolling racks CD 3000 SV Strand CD80 Supervisor
28. HNSON SYSTEMS INC gt gt info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL Detailed Programming of System Configuration Menu Items NOTE The programming switches can be locked out to prevent inadvertent configuration changes To toggle between LOCKED and UNLOCKED press and hold down the EXECUTE and then ESCAPE switches at the same time for 4 5 seconds The sequence of the following system configuration menu items appear as the MENU DOWN y switch is pressed Pressing the MENU UP switch will sequence the system configuration menu items in the opposite order Pressing and holding either of the MENU UP DOWN 4 switches will speed up the scroll rate which can be helpful to speed up the configuration time 1 SCENESET SCENE gt 01 SCENE gt 20 CTRL ON CTRL DMX CTRL HLD SCENE gt 20 SCENE 20 SCENE 20 SCENE gt 20 SCENE 20 C gt 01L 00 C gt 96L 00 C 96L gt 00 C gt 96L 00 C 96L gt FL CLEAR SURE DONE WAIT 2 FADETIME S gt 01T 05 S gt 20T 05 S 20T gt 05 S 20T gt 99 Enable and setup 20 different backup scenes When scene mode is activated the selected scene will be held with no timeout until the menu is exited The 96 control channel levels are configured within the menu and can be modified on the fly Scene mode is useful when an external controller is not available and independent internal control is required Press EXECUTE to enter the menu and activate
29. SV permanent installation racks CD 3000 SV 48RR Strand CD80 Supervisor SV 48 channel rolling racks CD 3000 SV 96RR Strand CD80 Supervisor SV 96 channel rolling racks CD 3000 C21 Strand C21 permanent installation racks www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON J info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL Introduction The JSI CD 3000 is a next generation retrofit electronics package designed specifically for any vintage of Strand CD80 dimmer rack The CD 3000 will replace the aging control electronics of the existing CD80 dimmer rack making system replacement unnecessary This full featured ETL listed state of the art unit provides a low cost digital interface to any of today s modern lighting communication protocols Designed to install in minutes with only a single screw driver this _ elegant package has been designed for longevity and reliability with focrren the end user in mind Intuitive LCD user interface combined with a single modular design makes the CD 3000 extremely user friendly and easily serviceable Advanced next generation hardware and software designs reduce stand by power consumption to less than 1 Watt allowing for compliance with the International Energy Agency s One Watt Initiative for standby power consumption Full featured hi re
30. UTE to toggle termination from ENABLED to DISABLED Press EXECUTE to toggle termination from DISABLED to ENABLED Any change in the configuration is automatically saved NOTE Ensure only the last end of line DMX receiving device is terminated Enable or disable termination on the DMX B input Activates and deactivates a 1200 termination resistor DMX termination is indicated on the LCD display when DMX is being received When the DMX B input is not terminated DISABLED the LCD display will read AXXXBXXX When the DMX B input is terminated ENABLED the LCD display will read AXXXuXXX Press EXECUTE to toggle termination from ENABLED to DISABLED Press EXECUTE to toggle termination from DISABLED to ENABLED Any change in the configuration is automatically saved NOTE Ensure only the last end of line DMX receiving device is terminated Configure the on board DMX protocol manager for offset or patch mode OFFSET mode is typically used for the majority of systems and is the factory default OFFSET mode refers to the DMX start address with each of the 96 dimmer PWM outputs addressed sequentially from the DMX start address PATCH mode provides full flexibility for addressing each of the 96 dimmer PWM outputs Each of the 96 dimmer PWM outputs can be patched to controlled from any DMX input channel from 001 to 512 from either or both of the DMX A and DMX B inputs simultaneously With DMX patch mode activated any configuration w
31. VAC or if a zero cross phase reference is not detected RTC ERR Displayed when the system detects a runtime counter RTC error This occurs when there is an invalid hard key code and the runtime counter is greater than 2160 hours 90 days Refer to menu item HARD KEY on page 28 for further details LOCKED Displayed when an attempt is made to access the system configuration menu items and the programming switches are locked out To toggle between LOCKED and UNLOCKED press and hold down the EXECUTE and then ESCAPE switches at the same time for 4 5 seconds Also displayed when an attempt is made to access factory only setup menus www johnsonsystems com lt 4 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt FZ info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL Quick Programming Reference to System Configuration Menu Items 1 SCENESET Enable and setup 20 different backup scenes 2 FADETIME Set the fade time for each of the 20 scenes from 0 to 99 seconds 3 SNAPSHOT Record DMX levels into the backup scenes 4 DIM TEST Test the dimmer outputs one at a time or all at once 5 MONITOR View the control level to each dimmer output 6 ADDRESS Set the DMX start address 7 DMX MODE Configure the mode of the on board DMX protocol manager 8 2 RM SET Set the two room assignment for each of the dimm
32. age level in 0 5 Volt increments Press EXECUTE to toggle the pointer lt gt to select another dimmer number Press ESCAPE to exit the menu and save the desired dimmer curves Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save Enable or disable the dimmer output voltage regulation With the on board output voltage regulation feature enabled the maximum RMS output is limited to 118 Volts Voltage regulation automatically adjusts the internal control level to compensate for any line voltage fluctuations Press EXECUTE to toggle regulation from ENABLED to DISABLED Press EXECUTE to toggle regulation from DISABLED to ENABLED Any change in the configuration is automatically saved Configure the analog inputs for normal or load shed mode Each of the four 4 analog inputs can be independently configured for normal NORM or load shed SHED mode of operation Normal NORM mode sets the analog input for 0 10VDC operation The analog voltage level sensed sets the level for the selected dimmer outputs Load shed SHED mode is used as a power management interface to building management systems BMS Contact closure devices such as a photocell or maintained switch contact may be used to trigger the analog input When a voltage of 5 5VDC to 12VDC is sensed on the analog input the selected dimmer outputs are disabled set to zero output level The selected dimmer outputs a
33. ch is used by other menu features to provide transparent control of the dimmer output circuits CD 3000 systems are typically patched for 1 to 1 operation but may be altered for custom applications Press EXECUTE to enter the menu Displays the dimmer D output 01 and its current control channel C patch 01 Press MENU 4 to select the desired dimmer output from 01 to 96 Press EXECUTE to toggle the pointer lt to select the control channel to patch Press MENU A to select the desired control channel from 01 to 96 Press EXECUTE to toggle the pointer lt to select another dimmer output Press ESCAPE to exit the menu and save the desired dimmer channel patch Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save Configure the dimmer curve for each output There are four different dimmer curve profiles that can be assigned to each individual dimmer output circuit Square Law SQ curve is the industry standard and the default for all dimmers Linear LN curve modifies the dimmer output for a linear relationship to the control input level Direct Drive DD curve is not modified meaning the control input level is directly proportional to the control output level Non Dim ND curve assigns the dimmer circuit to operate in a full on or off state only with no dimming Dimmers set for non dim will be triggered full on at 55 control input and will be triggered of
34. configuration is automatically saved Configure the input trigger parameters for the open collector output The on board open collector output is used to sink up to 100mA of current It can be configured to be triggered via a selected DMX channel analog input 4 or both The open collector is triggered on at 55 control input and triggered off again at 45 control input When analog and DMX A D is selected to trigger the open collector the inputs are combine for highest takes precedence HTP Press EXECUTE to enter the menu and configure the open collector output www johnsonsystems com 27 dp 27 28 29 JOHNSON SYSTEMS ING J PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL A D lt 001 A D gt 001 A D gt 512 A D lt 512 DMX lt 512 ANA lt OFF lt AUX IN SCENE 01 SCENE gt 01 SCENE gt 20 SCENEMOD ENABLED DISABLED S ALARM L gt FL 01 L gt 00 01 L gt FL 01 L FL gt 01 L FL gt 96 L FL gt 96 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com Displays the active trigger mode as analog and DMX A D lt channel 001 Press EXECUTE to toggle the pointer gt and select the DMX channel Press MENU A to change and select the DMX channel from 001 to 512 Press EXECUTE to toggle the pointer lt and select a different trigger mode Press MENU to select DMX input trigger mode Press MENU to select analog
35. d function of all control cables landed on the circuit board on top of the processor housing Label cables if necessary These control cables may now be disconnected from the circuit board Disconnect the TOP COLUMNS and BOTTOM COLUMNS control cables making sure they have their respective labels The processor housing can now be carefully withdrawn from the rack threading the control cables out from under the plexiglass cover The back end must be supported as it is withdrawn so the power connector square white 12 position connector located at the left rear can be disconnected To disconnect squeeze the tabs on both sides of the connector together and pull out The processor housing may now be fully removed and set aside Unscrew and remove the blank panel located under the slot for the processor housing Unscrew and remove the air filter grill on the fan housing located above the slot for the processor housing Unscrew and remove the fan housing There is a Molex connector at the rear of the fan housing that must be disconnected This connector and cable is not required on the CD 3000 retrofit and should be coiled up and wire tied to the wiring harness it emerges from Keep it isolated from any AC line voltage With everything removed look at the fuse block in the back of the rack and check the phasing The wires landed on the bottom of the fuse block lead to the processor power connector The black wire should be on Phase
36. ed Displayed if the wrong product type of EEPROM memory module detected Displayed if the wrong product type of EEPROM memory module detected Displayed if the CRC test fails and the EEPROM memory module is defective WARNING Do not reset or turn the power off while the firmware is being updated Doing so will cause unrecoverable loss of firmware data that is being loaded into the MADD 96 microcontroller www johnsonsystems com 31 dp 32 JOHNSON SYSTEMS INC gt 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL 43 44 RESTORE DISABLED ENABLED MEMCHECK OKAY PROCEED SURE CRC TEST WAIT VERIFY DONE WILL AUTO RESTART SERIAL PROCEED NO MEM WRONG MEM TYPE WRONG PRODUCT ERROR BACKUP DISABLED ENABLED MEMCHECK SURE WAIT VERIFY DONE NO MEM WRONG MEM TYPE WRONG PRODUCT DATA ERR D Restore parameters saved in the EEPROM memory module All of the configuration setting parameters can be restored from EEPROM memory module if they have been inadvertently changed or corrupted This feature can also be used to load configuration setting parameters into a different or new control module This reduces the configuration time for multi system applications that require similar settings or when a replacement control module is required Press EXECUTE to en
37. ed or corrupted Once backup is complete the EEPROM memory module may be removed for safe storage All CD 3000 Series retrofit control systems are shipped with the factory default settings saved in the EEPROM memory module Press EXECUTE to enter the menu This menu is disabled for inadvertent use Proceed to enable Press and hold MENU y and MENU at the same time for 4 5 seconds Automatically checks the EEPROM memory module for parameter type Press EXECUTE to proceed Automatically begins parameter backup and generates CRC value Automatically verifies parameter backup data and CRC value Parameter backup is done and saved in the EEPROM memory module Displayed if an EEPROM memory module is not detected Displayed if the wrong type parameter of EEPROM memory module detected Displayed if the wrong type parameter of EEPROM memory module detected Displayed if the wrong product type of EEPROM memory module detected Displayed if the wrong product type of EEPROM memory module detected Displayed when a data error occurs Waits for key press to restart BACKUP NOTE Backup all CD 3000 Series retrofit control systems when configuration is complete www johnsonsystems com dp 45 46 47 JOHNSON SYSTEMS ING gt PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL PRINTOUT SYSTEM ANALOGS PATCH CURVES F ALARM S ALARM SCENE SCENE gt 01 SCENE gt FL V LIMIT DCPATCH FD TIME 2 ROOM DMXAPAT
38. end of each of the guide rails Replacement speed clips are provided in case the original ones are worn out or missing Install the CD 3000 AE air filter grill assembly Start the upper two 2 mounting thumb screws located on the upper arms of the air filter grill assembly and screw into the CD 3000 AE chassis Start the lower two 2 mounting thumb screws located on the lower portion of the air filter grill assembly and screw into the brackets at the bottom CD 80 dimmer rack Once all four 4 mounting thumb screws are started tighten them down and verify the assembly is fully seated Be sure not to over tighten or cross thread the mounting screws The air filter should be removed from the rack and cleaned annually using compressed air The air filter grill assembly is precisely engineered to allow for safe air flow and filtration The air filter and frame can be easily removed for cleaning and maintenance Pushing up on the filter frame will free it to be pivoted out Always ensure the filter frame is fully seated and secure before installing the CD 3000 air filter grill assembly The air filter should be removed from the rack and cleaned annually using compressed air I WARNING Never connect power with the air filter grill assembly removed Reinstall the upper ventilation grill assembly onto the dimmer rack Connect turn on the power supply to the Strand CD80 dimmer rack s and CD 3000 Verify system status LED indicators and
39. ene mode from ENABLED to DISABLED Press EXECUTE to toggle scene mode from DISABLED to ENABLED Any change in the configuration is automatically saved Select the level and control channels triggered by the security alarm input When a contact is sensed on the security alarm input the selected control channels will cycle on and off at a 1 hertz rate The level of the on cycle can be set from 0 to 100 The security alarm input takes precedence over the DMX and analog inputs The system will stay in security alarm mode until the contact is removed Press EXECUTE to enter the menu and configure the security alarm input Displays the output level L gt FL of 100 and control channel 01 Press MENU v to change the output level from 00 to 100 FL Press MENU at the same time to toggle the level back to 100 FL Press EXECUTE to toggle the pointer gt and select the control channel s Press MENU to select the desired control channel from 01 to 96 Press EXECUTE to toggle the flag for each desired control channel Press ESCAPE to exit the menu and save the desired settings Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt FZ info johnsonsystems
40. er The MADD 96 is the central electronic control system brain for all CD 3000 Series retrofit systems The MADD 96 is mounted in the Control Module The Control Module can be removed by releasing the two 2 quarter turn fasteners on each side To release the fasteners turn them a quarter turn counter clockwise using a flathead screwdriver Once the fasteners are EEPROM released pull the module outwards using the two 2 handles on each side Memory Module To reinstall the Control Module slide the metalwork through the guide rails on each side of the CD 3000 chassis and push it in until it is fully seated You will hear and feel the Control Module snap into place Once the Control Module is fully seated the quarter turn fasteners can be locked into place by lining the slot up horizontally and pushing it in with a thumb Located on the MADD 96 is a removable EEPROM memory module The EEPROM slides into the PORT4 connector located on the upper left hand side of the board The EEPROM is used to backup important configuration settings and may be removed for safe storage The EEPROM can also be used for firmware updates See page 31 for details CD 3000 Control Module O00 A B oC EXECUTE ESCAPE RESET ALARM OT PRINTER DIGITAL RETROFIT OO MENU Handles Quarter turn Fasteners EEPROM Memory Module nADD 96 p REV 10940 rn cle SERIAL NUMBER BACKUP amp z K MAA FIRMWARE UPDATE
41. er is patched to both DMX A and DMX B input channels the DMX levels are merged and highest takes precedence HTP Press EXECUTE to enter the menu and configure the DMX A patch Press MENU to scroll through and select the patching method Press EXECUTE to patch each of the dimmers manually MANUAL The top line shows the dimmer DIM and DMXA address headings The second line shows the dimmer DIM and DMXA address values Press MENU to select the dimmer DIM from 001 to 096 to patch Press MENU and MENU y at the same time to toggle back to 001 Press EXECUTE to advance and select the DMXA address for the dimmer DMXA is initialized at 999 to indicate the dimmer is not patched indicates the DMXA address 513 to 999 is invalid and is not patched The cursor _ position indicates the DMXA digit to be edited Press EXECUTE to move the cursor to the right under the digit to be edited Press ESCAPE to move the cursor to the left or to exit the menu Press MENU to select the DMXA address from 001 to 512 Press MENU and MENU at the same time to toggle back to 999 Repeat until all required dimmers are manually patched Press EXECUTE to patch the dimmers in a sequential block BLOCK Press EXECUTE to select the first dimmer number DIM in the block Press MENU y to edit the dimmer number DIM from 001 to 096 Press MENU and MENU at the same time to toggle back to 0
42. er outputs 9 DMXA TRM Enable or disable termination on the DMX A input 10 DMXB TRM Enable or disable termination on the DMX B input 11 DMX O P Configure the on board DMX protocol manager for offset or patch mode 12 DMXA PAT Patch the 96 dimmer PWM outputs to any DMX A input channel 13 DMXB PAT Patch the 96 dimmer PWM outputs to any DMX B input channel 14 SH TIME Set the DMX status hold time from 0 to 99 minutes or infinite 15 DC PATCH Configure the dimmer to channel patch for the dimmer rack 16 DIM CURV Configure the dimmer curve for each output 17 VOUT LIM Set the maximum RMS output voltage for each dimmer 18 REGULATE Enable or disable the dimmer output voltage regulation 19 ANA MODE Configure the analog inputs for normal or load shed mode 20 ANA PAT Patch the analog inputs to any combination of control channels 21 ANA TEST View the control level for each of the analog inputs 22 ANA FLTR Apply a noise filter on the analog inputs of up to 1 Volt 23 ANA BLOC Enable or disable the analog inputs when DMX is being received 24 STANDBY Enable or disable the power savings standby mode 25 TEST INC Set the test increment units to percent or hexadecimal 26 OC MODE Configure the input trigger parameters for the open collector output 27 AUX IN Select which scene the auxiliary input will trigger enable 28 SCENEMOD Enable or disable scene mode and the auxiliary input 29 S ALARM Select the level and contr
43. f again at 45 control input Press EXECUTE to enter the menu Displays the dimmer DIM output 01 and its current dimmer curve Press MENU to select the desired dimmer number from 01 to 96 Press EXECUTE to toggle to linear LN curve mode Press EXECUTE to toggle to direct drive DD mode Press EXECUTE to toggle to non dim ND mode Press ESCAPE to exit the menu and save the desired dimmer curves Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save www johnsonsystems com 25 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt gt info johnsonsystems com 17 VOUT LIM 01 lt 127 5 96 lt 127 5 96 gt 127 5 96 gt 100 0 96 lt 100 0 18 REGULATE ENABLED DISABLED 19 ANA MODE A01 lt NORM A04 lt NORM A04 lt SHED 20 ANA PAT A01 lt C01 A04 lt C01 A04 gt C01 A04 gt C96 A04 gt C96 A04 lt C96 Set the maximum RMS output voltage for each dimmer Limiting the maximum RMS voltage can greatly improve lamp life Press EXECUTE to enter the menu Displays the dimmer 01 and its current maximum output voltage level 127 5 Press MENU to select the desired dimmer number from 01 to 96 Press EXECUTE to toggle the pointer lt gt to select the output voltage level Press MENU A to adjust the output volt
44. fire alarm input is triggered Refer to menu item F ALARM on page 29 for further details SECURITY Displayed when the security alarm input is triggered Refer to menu item S ALARM on page 28 for further details EXT TEMP Displayed when one or both of the two external over temperature inputs is triggered When the EXT TEMP is triggered all dimmer outputs are disabled and the fans are turned on to full until the external devices temperature drops to within specification See Over Temperature Input information on page 14 for further details REM TEMP Displayed when the systems remote temperature sensor measures an over temperature condition of 185 F 85 C or more All dimmer outputs are disabled and the fans are turned on to full until the temperature cools down to 178 F 81 C or less The REM TEMP feature is not used with CD 3000 Series retrofit systems See menu item REM TEMP to view the current remote temperature CTL TEMP Displayed when the microcontroller senses an internal over temperature condition of 185 F 85 C or more All dimmer outputs are disabled and the fans are turned on to full until the temperature cools down to 178 F 81 C or less See menu item CTL TEMP to view the current microcontroller temperature ERROR Displayed when an error is sensed on any of the input power phases A phase error can be caused from an under voltage of less than 100VAC an over voltage of greater than 130
45. flash quickly twice per second when an over voltage of greater than 130 VAC is sensed DMX A and DMX B Yellow Illuminates when valid DMX is received on each of the inputs Flashes when invalid DMX is received ALARM Illuminates and flashes twice per second when either a fire or security alarm is sensed on each of the inputs O T llluminates and flashes twice per second whenever one of four over temperature sensing inputs are triggered System Status LCD Display When DMX is being received the top line of the LCD display shows the active DMX MODE PTY A PTY B MERGE DMX A B 2 ROOM or PATCH When DMX is not being received the top line of the LCD display shows MADD 96 unless the system is in standby mode then STANDBY is displayed The bottom line of the LCD Display shows the current status of the system unless the system configuration menu items are being accessed Below are descriptions for each status indication NO RX Displayed when DMX is not being received on either input and the system is not in scene mode AXXXBXXX Displayed when valid DMX is being received on one or both inputs and both inputs are not terminated A and B represent the DMX A and DMX B inputs while XXX represents the number of channels being received in each packet of data For example if the system is receiving 512 channels on DMX B and DMX A is disconnected the display will
46. for factory use only Indicates the EEPROM type is programmed for firmware F operation Press EXECUTE to display the version VER of the firmware Press EXECUTE and menu feature is disabled for factory use only Indicates the EEPROM memory module is not installed Load new firmware into the MADD 96 via the EEPROM memory module If a firmware update is required Johnson Systems Inc may supply an EEPROM memory module with the latest firmware version The firmware EEPROM memory module can be inserted into PORT4 on the MADD 96 board and the firmware can be loaded into the microcontroller Press EXECUTE to enter the menu This menu is disabled for inadvertent use Proceed to enable Press and hold MENU y and MENU at the same time for 4 5 seconds Automatically checks the EEPROM memory module for firmware type Automatically does a CRC test on the firmware code in the EEPROM The CRC test in progress Displays the firmware version on the EEPROM memory module Press EXECUTE to proceed Press EXECUTE to proceed Firmware update in progress Firmware update in progress Firmware update in progress Firmware update in progress Firmware update in progress When firmware update is complete the RUN LED flashes and system restarts Displayed if an EEPROM memory module is not detected Displayed if the wrong type parameter of EEPROM memory module detected Displayed if the wrong type parameter of EEPROM memory module detect
47. g assembly Remove the protective foam caps Install the fan housing assembly and ventilation grill assembly similarly to the CD 3000 AE CD 3000 SV 19 94 gt Top View 14 00 Side View Front View 20 58 Bottom View Disconnect turn off the power supply to the Strand CD80 dimmer rack s and rack processor electronics Some systems may have their processor electronics powered by an isolated Separate feed NM WARNING Verify all power is disconnected turned off before proceeding Removal of the Old Processor Housing Remove the screws located on left and right sides of the processor housing Slowly pull the processor housing partway out to expose the control cable connections If you are not familiar with the Strand CD 80 dimmer rack processor electronics and wiring it is strongly advised that you take a few minutes to look at the control cables connected to the circuit board on top of the processor housing and compare it to the backplane on the CD 3000 SV Do not disconnect any wiring until you are satisfied with how easy this is going to be NOTE Never pull directly on the wires to remove connectors www johnsonsystems com 7 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt J info johnsonsystems com Note the location an
48. hat the connector is fully seated Refer to page 11 for the connector pinout Carefully slide the CD 3000 SV into the rack using the rails for the old fan housing Be sure not to pinch or stress any wires or cables Secure in place using the four 4 10 32 x 3 8 screws provided Place the new air filter grill assembly over the bottom opening of the rack Secure in place using the four 4 10 32 x 1 3 4 screws provided The air filter grill assembly is precisely engineered to allow for safe air flow and filtration The air filter and frame can be easily removed for cleaning and maintenance Pushing up on the filter frame will free it to be pivoted out Always ensure the filter frame is fully seated and secure before installing the CD 3000 air filter grill assembly The air filter should be removed from the rack and cleaned annually using compressed air I WARNING Never connect power with the air filter grill assembly removed Connect turn on the power supply to the Strand CD80 dimmer rack s and CD 3000 Verify system status LED indicators and LCD display Refer to page 17 and 18 for details Refer to the programming section of this manual for system setup Refer to page 19 to 33 for details Test the system thoroughly to ensure all wiring terminations are functioning and the control signals to the dimmers have the correct phase referencing Verify fan operation The fans are triggered on at 6 DMX input control and stay on as
49. he DC PATCH menu the dimmer rack can be configured for sequential DMX control of two rooms even if the dimmer room assignments are not sequential DMX MODE must be set for 2 ROOM operation for this menu to function Press EXECUTE to enter the menu and activate 2 RM SET mode Displays the dimmer DIM output 01 and the room assignment A Press MENU 4 to select a different dimmer output from 01 to 96 Press EXECUTE to toggle the room assignment from A to B Press ESCAPE or RESET to exit the menu Any change in the configuration is automatically saved NOTE Scene mode SCENESET will only activate control dimmers assigned to room A NOTE DMX O P must be set to OFFSET mode for this menu to function www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt FZ info johnsonsystems com 9 DMXATRM ENABLED DISABLED 10 DMXB TRM ENABLED DISABLED 11 DMX O P DISABLED ENABLED OFFSET PATCH 12 DMXA PAT Enable or disable termination on the DMX A input Activates and deactivates a 1200 termination resistor DMX termination is indicated on the LCD display when DMX is being received When the DMX A input is not terminated DISABLED the LCD display will read AXXXBXXX When the DMX A input is terminated ENABLED the LCD display will read XXXBXXX Press EXEC
50. isolate and protect all shield wires Place the CD 3000 AE in front of the rack face down backplane up Leave the foam end caps left in place to protect the unit from damage Connect the four 4 27 conductor control output cables to the backplane in the same order and polarity in which they were removed Extra care should be taken not to bend or break any of the connector header pins Damage to these pins may require replacement of the entire CD 3000 assembly and will not be considered warranty Refer to page 10 for the connector pinout Connect all other applicable low voltage control input output connections to the backplane Connect the 9 position CPC power connector The connector is keyed so the plug and receptacle must be aligned to mate properly Once aligned turn the locking ring clockwise until a click is heard and felt indicating that the connector is fully seated Refer to page 10 for the connector pinout www johnsonsystems com 5 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt J info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL Remove the protective foam caps Place the CD 3000 AE onto the CD 80 dimmer rack guide rails located on each side and carefully slide the unit into place Ensure that the CD 3000 AE is fully seated Tighten the mounting thumb screws into the threaded speed clips mounted on the
51. itches Infrared LED System Status LED Indicators User Interface All CD 3000 Series retrofit systems are equipped with a user interface The user interface provides access to all programming and configuration settings System status is easily visible on the LCD display and LED indicators An infrared LED allows for printout of all system configuration settings when used with a hand held infrared printer Johnson System Inc Part Number JS IP All of the programming is accomplished using four 4 switches Within a few minutes most users will find the menu structure very intuitive and easy to navigate All configuration settings are automatically stored into EEPROM LCD Display The LCD display is capable of displaying 2 lines of 8 Characters A backlight automatically comes on when activity is sensed on the switches The LCD contrast can be easily adjusted for optimum viewing Refer to menu item LCD VIEW on page 31 for further details Programming Switches The MENU UP DOWN switches are used for navigating through the various system configuration menu items They also allow for programming of other specific parameters within a selected menu Pressing and holding either switch will speed up the scroll rate which can be helpful to speed up the configuration time The EXECUTE switch is normally used to select enter a menu item advance forward within a selected menu item or toggle between parameters within a selected
52. ithin the ADDRESS DMX MODE 2 RM SET and DC PATCH menus is ignored and the DMX patch configured within the DMXA PAT and DMXB PAT menus takes precedence When using the system in DMX patch mode it is strongly recommended to printout the patch using a hand held infrared printer Johnson System Inc Part Number JS IP Press EXECUTE to enter the menu and configure the DMX mode This menu is disabled to help prevent inadvertent changes Press and hold MENU and MENU 4 at the same time for 4 5 seconds Press EXECUTE to toggle the DMX mode from OFFSET to PATCH Press EXECUTE to toggle the DMX mode from PATCH to OFFSET Press ESCAPE or RESET to exit the menu Any change in the configuration is automatically saved Patch the 96 dimmer PWM outputs to any DMX A input channel There are two ways to configure the DMX patch Each of the 96 dimmer PWM outputs can be manually MANUAL patched to a DMX input channel or patched in blocks BLOCK of sequential dimmers and DMX channels For MANUAL patching each of the dimmers are patched individually First the dimmer DIM output is selected and then any DMX input channel from 001 to 512 is patched to the selected dimmer For BLOCK patching a sequential range of dimmers are patched to a sequential range of DMX channels First the first dimmer number DIM in the block is selected then the DMX A start address DMXA for the block is selected and then finally the number of dimmers
53. key Press and hold EXECUTE and then ESCAPE at the same time for 4 5 seconds A pointer gt appears to indicate hard key modification is activated Press MENU to modify the first hard key character Press EXECUTE to advance to the second hard key character Press MENU A to modify the second hard key character Press EXECUTE to advance to the third hard key character Press MENU A to modify the third hard key character Press EXECUTE to advance to the fourth hard key character Press MENU A to modify the fourth hard key character Press EXECUTE to advance to the fifth hard key character Press MENU A to modify the fifth hard key character Press EXECUTE to advance to the sixth hard key character Press MENU A to modify the sixth hard key character Press ESCAPE to exit the menu and save the desired hard key code Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save NOTE Be sure to record and file the hard key code on page 32 for future reference View the microcontroller s unique six character silicone serial number Shows the unique six character serial number www johnsonsystems com lt 4 JOHNSON SYSTEMS INC gt 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL 40 41 42 VERSION
54. menu item The ESCAPE switch is normally used to back up within a selected menu item one step at a time or exit the menu completely NOTE The programming switches can be locked out to prevent inadvertent configuration changes To toggle between LOCKED and UNLOCKED press and hold down the EXECUTE and then ESCAPE switches at the same time for 4 5 seconds The RESET switch has two purposes First it allows for quick exit from a menu item after a programming change and automatically puts the system into normal run mode Second it provides a soft reboot for the systems microcontroller NOTE A detailed procedure for programming all system configuration menu items can be found on page 20 to 33 www johnsonsystems com 4 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt 2 info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL System Status LED Indicators RUN Green Illuminates when the power is on and the microcontroller status is in normal run mode The LED flashes once every 2 seconds when the system is in STANDBY mode A B and C Green Illuminates when the line voltage power is within the acceptable range of 100 130 VAC for each phase and the zero cross reference circuitry is functioning properly The LED will flash slowly once per second when an under voltage state of less than 100 VAC is sensed and will
55. method to combine two universes of DMX within one system It permits two independent DMX sources to be active on the DMX inputs with each having a separate DMX start address The DMX inputs are merged and DMX B is offset by the number of DMX A channels programmed via the ADDRESS menu see page 21 for further details This feature is typically used when a system is at the end of one DMX universe DMX A and the beginning of another DMX B Two Room 2 ROOM mode enables the room A or B assignment for each of the dimmer outputs via the 2 RM SET menu Press EXECUTE to toggle into Priority A PTY A mode Press EXECUTE to toggle into Priority B PTY B mode Press EXECUTE to toggle into Merge MERGE mode Press EXECUTE to toggle into Dual Universe DMX DMX A B mode Press EXECUTE to toggle into Two Room 2 ROOM mode Press ESCAPE or RESET to exit the menu Any change in the configuration is automatically saved NOTE DMX O P must be set to OFFSET mode for this menu to function Set the two room assignment for each of the dimmer outputs This menu is used to assign each of the 96 dimmer outputs to room A or room B Dimmer outputs assigned to room A are controlled via the DMX A input Dimmer outputs assigned to room B are controlled via the DMX B input This creates separation within the dimmer rack and makes a single dimmer rack function as though it is two independent dimmer racks When used in conjunction with t
56. mns PIN FUNCTION PIN FUNCTION PIN FUNCTION 1 Dimmer 1 1 Dimmer 3 1 Dimmer 5 2 Dimmer 2 2 Dimmer 4 2 Dimmer 6 3 Dimmer 13 3 Dimmer 15 3 Dimmer 17 4 Dimmer 14 4 Dimmer 16 4 Dimmer 18 5 Dimmer 25 5 Dimmer 27 5 Dimmer 29 6 Dimmer 26 6 Dimmer 28 6 Dimmer 30 7 Dimmer 37 7 Dimmer 39 7 Dimmer 41 8 Dimmer 38 8 Dimmer 40 8 Dimmer 42 9 V 9 V 9 V 10 NC 10 NC 10 NC 4 Top Columns 5 Top Columns 6 Top Columns PIN FUNCTION PIN FUNCTION PIN FUNCTION 1 Dimmer 7 1 Dimmer 9 1 Dimmer 11 2 Dimmer 8 2 Dimmer 10 2 Dimmer 12 3 Dimmer 19 3 Dimmer 21 3 Dimmer 23 4 Dimmer 20 4 Dimmer 22 4 Dimmer 24 5 Dimmer 31 5 Dimmer 33 5 Dimmer 35 6 Dimmer 32 6 Dimmer 34 6 Dimmer 36 7 Dimmer 43 7 Dimmer 45 7 Dimmer 47 8 Dimmer 44 8 Dimmer 46 8 Dimmer 48 9 V 9 V 9 V 10 NC 10 NC 10 NC 1 Bottom Columns 2 Bottom Columns 3 Bottom Columns PIN FUNCTION PIN FUNCTION PIN FUNCTION 1 Dimmer 49 1 Dimmer 51 1 Dimmer 53 2 Dimmer 50 2 Dimmer 52 2 Dimmer 54 3 Dimmer 61 3 Dimmer 63 3 Dimmer 65 4 Dimmer 62 4 Dimmer 64 4 Dimmer 66 5 Dimmer 73 5 Dimmer 75 5 Dimmer 77 6 Dimmer 74 6 Dimmer 76 6 Dimmer 78 7 Dimmer 85 7 Dimmer 87 7 Dimmer 89 8 Dimmer 86 8 Dimmer 88 8 Dimmer 90 9 V 9 V 9 V 10 NC 10 NC 10 NC 4 Bottom Columns 5 Bottom Columns 6 Bottom Columns PIN FUNCTION PIN FUNCTION PIN FUNCTION 1 Dimmer 55 1 Dimmer 57 1 Dimmer 59 2 Dimmer 56 2 Dimmer 58 2 Dimmer 60 3 Dimmer 67 3 Dimmer 69 3 Dimmer
57. o exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save www johnsonsystems com 33 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt gt info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL Important Hard key Information CD 3000 Series retrofit systems may be shipped with an invalid hard key code of 000000 A valid hard key must be entered before the run time RTIME counter reaches 2160 hours 90 days If the run time expires without a valid hard key the LCD display will show a runtime counter error RTC ERR and all dimmer control outputs will be disabled Refer to menu item HARD KEY on page 30 of the user manual for detailed instructions on how to enter a valid hard key code Be sure to record and file the valid hard key code for future reference JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number
58. ol channels triggered by the security alarm input 30 F ALARM Select the level and control channels triggered by the fire alarm input 31 PATCH Set the zero cross phase reference for each dimmer control output circuit 32 POLARITY Set the PWM output control polarity Locked for factory use only 33 LINE V View the RMS line voltage for each power phase 34 LINE F View the line frequency of phase A 35 REM TEMP View the temperature of the remote temperature sensor 36 CTL TEMP View the temperature of the microcontroller 37 RTIME View the total run time of the microcontroller 38 HARD KEY View the microcontroller s unique six character hard key code 39 SERIAL View the microcontroller s unique six character silicone serial number 40 VERSION View the microcontroller s firmware version 41 EEPROM View the type of EEPROM memory module plugged in 42 FW LOAD Load new firmware into the MADD 96 via the EEPROM memory module 43 RESTORE Restore parameters saved in the EEPROM memory module 44 BACKUP Backup parameters and save them in the EEPROM memory module 45 PRINTOUT Print various system configuration settings using a hand held infrared printer 46 DEFAULTS Set various system configuration settings to the factory default 47 LCD VIEW Adjust the contrast of the LCD Display for optimum viewing www johnsonsystems com 19 4 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JO
59. on grill and lower air filter grill from the CD 809 rack and set them aside Inspect the lower portion of the dimmer rack for any wiring AC line voltage bussing conduit etc that could prevent the smooth removal of the old processor housing Take the appropriate measures to remove any obstructions being careful not to strain or remove any of the control wiring that terminates on the rear of the existing processor housing Inspect the upper portion of the dimmer rack for any similar obstructions Pay particular attention to the upper left side of the dimmer rack This portion of the rack contains hardware circuitry and wiring that must be retained in order to retrofit the rack as designed 4 www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL Unscrew the two mounting thumb screws that hold the old processor housing in place Slowly remove the old card cage taking care not to strain or disconnect any of the original CD 80 wiring Carefully observe and label as necessary all wiring as to its location and polarity If you are not familiar with the Strand CD 80 dimmer rack processor electronics and wiring it is strongly advised that you take a few minutes to look at the back of the processor housing connections and compare it to the backplane on the CD 3000
60. pper left hand side of the dimmer rack to COMMON on the CD 3000 Backplane Fire Alarm Input Normally Open e Terminate on J18 connector Triggers selected channels to turn on when contact switch is closed Controlled via a maintained contact switch to low voltage common COM Programmed in the F ALARM menu See page 29 for details Security Alarm Input Normally Open e Terminate on J18 connector Triggers selected channels to cycle on and off at a 1 Hertz rate when contact switch is closed Controlled via a maintained contact switch to low voltage common COM Programmed in the S ALARM menu See page 28 for details Auxiliary Input Normally Open e Terminate on J18 connector Triggers 1 of 20 presets when contact switch is closed Controlled via a maintained contact switch to low voltage common COM Programmed in the AUX IN menu See page 28 for details Open Collector Output Terminate on J18 connector Sink up to 100mA Trigger Solid State Relays SSR or other external devices Controlled via DMX and or Analog Input 4 Programmed in the OC MODE menu See page 27 for details www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt FZ info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL Control Module MADD 96 Multiple Application Dimmer Driv
61. re enabled when the voltage sensed on the analog input drops to below 4 5VDC Press EXECUTE to enter the menu and set the mode for each analog input Displays the active analog input A01 and current mode setting NORM Press MENU to select the desired analog input to configure Press EXECUTE to toggle from normal NORM to load shed SHED mode Press ESCAPE to exit the menu and save the desired analog input modes Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save Patch the analog inputs to any combination of control channels Press EXECUTE to enter the menu and activate analog patch mode Displays the active analog input A01 and control channel C01 Press MENU to select the desired analog input to patch Press EXECUTE to toggle the pointer gt to select the control channel Press MENU A to select the desired control channel from 01 to 96 Press EXECUTE to patch and flag the control channel to the analog input Press ESCAPE to toggle the pointer lt gt to select another analog input Press ESCAPE to exit the menu and save the desired analog patches Press RESET to exit the menu without saving The menu will automatically timeout after 5 minutes of inactivity and save www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL tel 403 287 8003 fax 403 28
62. re sensor The remote temperature sensor is not used in CD 3000 Series retrofit systems and will always read 32 F or 0 C Shows the temperature in degrees Fahrenheit Press EXECUTE to toggle units to degrees Celsius View the temperature of the microcontroller Shows the temperature in degrees Fahrenheit Press EXECUTE to toggle units to degrees Celsius View the total run time of the microcontroller The run time counter keeps track of the total time the microcontroller is powered up The maximum time is 99999 hours 59 minutes 59 seconds or about 11 4 years System operation is not effected when the maximum run time is reached and can be reset to zero at the factory Shows the number of seconds SS of run time Shows the number of hours HHHHH and minutes MM of run time View the microcontroller s unique six character hard key code CD 3000 Series retrofit control systems may be shipped with an invalid hard key code of 000000 A valid hard key must be entered before the run time RTIME counter reaches 2160 hours 90 days If the run time expires without a valid hard key the LCD display will show a runtime counter error RTC ERR and all dimmer control outputs will be disabled A dash between hard and key represents a valid hard key A blank space between hard and key represents an invalid hard key Shows the unique six character hard key code XXXXXX Follow the procedure below to enter the menu and modify the hard
63. show A000B512 T XXX 7 XXX Same as above except the A and B is replaced with to indicate if one or both of the DMX inputs are terminated For example if the system is receiving 48 channels on DMX A and 512 channels on DMX B with only DMX A terminated the display will show 4048B512 Refer to menu items DMXA TRM and DMXB TRM on page 23 for further details SH XX YY Displayed when DMX is disconnected and the systems predetermined DMX status hold SH time is counting down XX represents minutes while YY represents seconds Refer to menu item SH TIME on page 25 for further details www johnsonsystems com 17 4 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt gt info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL INF HOLD Displayed when DMX is disconnected and the systems predetermined DMX status hold SH time is set for infinite INF hold Refer to menu item SH TIME on page 25 for further details SCENE XX Displays the scene 1 to 20 that is currently activated The colon in front of the scene number flashed twice per second during fading Refer to menu item SCENEMOD on page 26 for further details A SCENE Displayed when the auxiliary input is triggered Refer to menu item AUX IN on page 28 for further details FIRE Displayed when the
64. solution dimming with lightning fast response Exclusive lamp warming techniques extends lamp life considerably An environmentally and financially responsible solution that offers unsurpassed high performance in a matter in minutes CD 80 Supervisor 96 Channel Dimmer Rack with CD 3000 SV Installed www johnsonsystems com 3 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON I infoGjohnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL Packaging amp Contents Each CD 3000 Series retrofit system is shipped in a custom designed box for protection of the unit Keep the box and packaging stored in a safe place In the unlikely event that the system needs to be returned to the JSI Factory the packaging will be required to prevent shipping damage and maintain warranty Each CD 3000 Series system includes all of the hardware required to complete the retrofit Installation CD 3000 AE 14 07 Side View 14 06 s e ir s0 7 29 Front View 14 63 Bottom View Disconnect turn off the power supply to the Strand CD80 dimmer rack s and rack processor electronics Some systems may have their processor electronics powered by an isolated separate feed MN WARNING Verify all power is disconnected turned off before proceeding Removal of the Old Processor Housing Remove the upper ventilati
65. t J tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL
66. t FL D gt 01L FL D gt ALL FL 5 MONITOR D gt 01L000 D gt 96L512 6 ADDRESS DMXA gt 001 DMXA gt 512 DMXA gt 001 DMXA gt 025 DMXB gt 001 DMXB gt 512 CHA gt 01 CHA gt 96 Record DMX levels into the backup scenes Provides a quick and easy way to save control channel levels into each of the 01 to 20 backup scenes using a DMX source Press EXECUTE to enter the menu and activate snapshot mode Press MENU to select a different scene from 01 to 20 Press EXECUTE to store DMX levels in the selected scene Press EXECUTE if you are sure the DMX levels are set as intended DMX levels have now been stored in the selected scene DMX is not being received on either input so a snapshot is not possible Press ESCAPE to back up within the menu or exit deactivate snapshot mode Press RESET to exit deactivate snapshot mode Test the dimmer outputs one at a time or all at once A technician s best friend Used for troubleshooting the dimmer outputs and field wiring to the load Press EXECUTE to enter the menu and activate dimmer test mode Displays the active dimmer D and the test level L Press MENU to select the desired test level Press ESCAPE to toggle the test level from full on FL and off 00 Press EXECUTE to toggle between the dimmer D gt and the test level L gt Press MENU to select the active dimmer from 01 to 96 or ALL Press ESCAPE or RESET to exit the
67. tems com 13 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL lt fp JOHNSON SYSTEMS INC l 12V Normally Closed Thermostat Overtemp Input Normally Closed Overtemp Input Normally Normally Open Open Thermostat Switch ep Common Maintained Normally Contact Security Alarm Maintained Input Normally Common Auxiliary Maintained Input Normally Contact Common OF O gt 0 Contact O i O lt O Collector Output 14 Over Temperature Input Normally Closed Terminate OVERTEMP INPUT NORMALLY CLOSED on J18 connector Disables all dimmer outputs when contact switch is opened Controlled via a maintained contact switch to 12V Connects to OEM wiring in Strand CD80 Supervisor SV racks via the power connector Over Temperature Input Normally Open T51 Terminate OVERTEMP INPUT NORMALLY OPEN TS1 on J18 connector Disables all dimmer outputs when contact switch is closed Controlled via a maintained contact switch to low voltage common COMMON Connects to OEM wiring in Strand CD80 Supervisor SV racks via the power connector Optionally connects to OEM wiring in Strand CD80 AMX or Advanced Electronic AE racks Connect to TS1 located on the upper left hand side of the dimmer rack Connect COM also located on the u
68. ter the menu This menu is disabled for inadvertent use Proceed to enable Press and hold MENU y and MENU at the same time for 4 5 seconds Automatically checks the EEPROM memory module for parameter type The EEPROM memory module has been verified for parameter type Press EXECUTE to proceed Press EXECUTE to proceed Automatically does a CRC test on the parameter code in the EEPROM CRC test in progress CRC test in progress CRC test is done and the parameter restore automatically begins Parameter restore in progress Parameter restore in progress When parameter restore is complete the system restarts Displayed when the silicone serial number on the EEPROM memory module is a mismatch with the silicone serial number on the MADD 96 microcontroller Press EXECUTE to proceed Displayed if an EEPROM memory module is not detected Displayed if the wrong type parameter of EEPROM memory module detected Displayed if the wrong type parameter of EEPROM memory module detected Displayed if the wrong product type of EEPROM memory module detected Displayed if the wrong product type of EEPROM memory module detected Displayed when an error occurs Waits for key press to restart RESTORE Backup parameters and save them in the EEPROM memory module All of the configuration setting parameters can be saved in the EEPROM memory module for backup The backup parameters can then be restored if they have been inadvertently chang
69. ts Connector E open corector OUTPUT 12VDC Power Supply Output Connector common common 0 10VDC Analog Input Connector RJ45 DMX I O Connectors 2 Used to connect daisy chain DMX A and DMX B between CD 3000 systems in multi rack installations uuun en 314 DMXIO SHIELD J15 REMOTE COMMON SHIELD COMMON SHIELD COMMON SHIELD COMMON E o E o E o Boars E pars E oars E o E oars Dual DMX Input and Thru Connectors Je DMX A INPUT 10 DMX A THRU st DMX B INPUT 2 DMX B THRU 12 www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 JOHNSON SYSTEMS INC gt 2 info johnsonsystems com PROGRESSIVE ALTERNATIVES IN LIGHTING CONTROL Control Input Output Connections All CD 3000 systems come with a variety of control input and output I O capabilities All I O connections are terminated on the Backplane Breakaway type connectors are supplied for all I O connections e Use wire size 28 to 12 AWG Strip insulation length to 0 3 7 5mm Torque terminations to 3 6 IN LBS 0 4 NM NOTE For connection use copper wire only rated for 167 F 75 C minimum Dual DMX Input and Thru DMX A SHIELD COMMON DATA DATA is terminated on the J9 and J10 connectors DMX B SHIELD COMMON DATA DATA is terminated on the J1

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