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iVu Plus BCR Gen2 Instruction Manual (Online Only) [ 179047 ]

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1. No Fiter gt 4 Double click on the Hardware icon in the Station level window to open the Hardware configuration window RO EY File Edit Insert PLC View Options Window Help Doo SP amp Gs la Pu te E if E Bp 57 Pret 7 Hardware fg CPU315 2 PN DPTI r gH SIMATIC 300 Station amp fil CPUS15 2 Por sq 57 Program 5 Select PLC gt Ethernet gt Edit Ethernet Node My Dl Station Edit Insert PLC View Options Window Help Upload Download Module Identification Upload Module Identification to PG Faulty Modules ET O System 100 Module Information HM Operating Mode Clear Reset Set Time of Day Monitor Modify Update Firmware Save Device Name to Memory Card Ethernet Edit Ethernet Node PROFIBUS Verify Device Name Save Service Data DONI TAS 148 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 6 Click Browse under Nodes accessible online in the Edit Ethernet Node window Hine Ethernet node Nodes accessible online Set IP configuration Use IP parameters Gateway IP address Do not use router Subnet mask C Use router C Obtain IP address from a DHCP server Identified by Client ID Clent le C MAL add It Devisen Assign device name Device name Reset to f
2. 5 A Controller Tags T Scope Aig Test Show All Tags vee E qus conicere Name zs Ws Ponai Psi Skip e 0 0 s gon rei slARETHERMET ai ans L ES puant EE E S e pem Np ar pm t Ss a b L sswupuspsi 0 Ce M ane qe NN o QE Motion Groups Wooo non Jw 99 DEREN X 53i Ungrouped Axes WuPwiDadS o Decimal DENEN Add On Instructions L wwaPusbbasg te Decimal ST Data Types BOSS Sm ae GB User Defined Ba oo a Cg Strings L wwuPudbasg 0 G Add On Defined Ll wuPusbDae 32 Decimal o Cii Predefined O WuPwiDadH Decimal INT E Module Defined L wuPesbDaWiz 0 Decimal tm Cal SO SE a Ce WuPsbDa 4 2440 pDemd NT L EewuBustpaisj 6 Decimal NT ROSE DT j EWOO Co 5 L wwuPudbsegd Decimal Sf j F Wu Pusl Datalt9y a eel INT pecu en Ate Diae Mabel a i CECI IMT 4 Monitor Tags A Edit Tags ti i The iVu Plus memory map expanded Inputs to PLC outputs from iVu Plus Sample map demonstrating string values WuPuslDaqo5 21 Decima INT Wu Plus l Datal56 Decimal INT WuPuslDaqo 21 Decima INT Wu Plus l Datal58 20 Decimal
3. Faulty Modules ET O System 100 Module Information HM Operating Mode Clear Reset Set Time of Day Monitor Modify Update Firmware Save Device Name to Memory Card Ethernet Edit Ethernet Node PROFIBUS Verify Device Name Save Service Data DONI TAS www bannerengineering com Tel 763 544 3164 145 iVu Plus BCR Gen2 Series Sensor 6 Click Browse under Nodes accessible online in the Edit Ethernet Node window Edit Ethernet Node m m m Ethemet node Nodes accessible online MAC address Set IP configuration Use IP parameters Gateway IP address Do not use router Subnet mask C Use router Obtain IP address from a DHCP server Identified by lent IE Client ID Assign device name Device name sein ame Reset to factory settings This starts a search for all PROFINET devices on the network and shows the found devices 7 Select the device to be modified mo IU CH NK Start a IP address gt MAC address Device type Name 132 158 U 1 DO DE BE CA 3F 1C 87 300 ath 194680 DDIEZZEDERHBESE T3 Banner Eng M Fast search Ipi Flash MAC address 00 23 0 9 00 4713 146 www bannerengineering com Tel 763 544 3164 8 Click OK Edit Ethernet Node i Ethernet node Nodes accessible online MAC address 00 23 D 9 0
4. 48 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 5 1 1 Adjust the Focus on a Micro Video Lens Model l Use the supplied 1 16 in hex key to loosen the Focusing Window locking screw D then adjust focus on the iVu Series sensor using the clear Focusing Window B 2 Adjust focus while monitoring the focus number To ensure the best image adjust the focus until the Focus Number peaks cl NOTE Turning the Focusing Window counter clockwise focuses on closer objects while turning the Focusing Window clockwise focuses on more distant objects 3 After the best image has been acquired lock the focusing window Micro Video Lens Models Lens Focusing Window Locking Clip Locking Screw Filter Cap optional Filter optional Ki NOTE Filter Kits are available separately 5 1 2 Adjust the Focus on a C Mount Lens Model 1 Remove the Lens Enclosure 2 Adjust focus while monitoring the focus number To ensure the best image adjust the focus until the Focus Number peaks 3 Replace the Lens Enclosure on the camera www bannerengineering com Tel 763 544 3164 49 iVu Plus BCR Gen2 Series Sensor C Mount Models C Mount Lens Lens Enclosure Retainer Ring optional Filter optional Filter Retainer Ring Tool K NOTE Filter Kits are available separately 5 2 Using iVu Gen1 and Gen2 Devices in the Same Application Generation 1 and Generation 2 iVu devices c
5. 5 Wait for the Command ACK flag to go from 0 to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register 6 Verify that the Execution Error flag is not set i e value should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the value is 1 read the Error Code register for more information 7 Task Complete Toggle the Command bit back to O bit 15 in the Input Bits Input Coil Bits register The new barcode compare string will be utilized for the next inspection Get Set Exposure Time Get the current Exposure Time from the iVu Plus 168 www bannerengineering com Tel 763 544 3164 AUNE iVu Plus BCR Gen2 Series Sensor Write the number 10052 as a 16 bit integer into the Command ID register Toggle the Command bit from O to 1 bit 15 in the Input Bits Input Coil Bits register Wait for the Command ACK flag to go from O0 to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register Verify that the Execution Error flag is not set i e value should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the value is 1 read the Error Code register for more information Task Complete Toggle the Command bit back to O bit 15 in the Input Bits Input Coil Bits register Read the current Exposure Time value in microseconds in the Command Response I nt32 register Set the desired Exposure Time for the iVu Plus l 2 a Write the number 52 as a 16 bit integer into the Command ID regis
6. INT WuPlsilDad53 20 Decimal INT Wu Plus l Datal60 Decimal INT WuPlsiDaBl 22121 Decimal WuPlsiDaa 2 20597 Decimal INT WuPlusiDat 53 30060 Decimal INT iu Plusl Data E4 8307 Decma INT Mu Pluxl Data E5 2797 Decimal LNT iu Plus Data BG 26465 Decmad INT Mu Pluxl Data E7 8283 Decma INT MuPlusiDa Eg 28939 Decimal INT MuPlusiDaafeg 29550 Decimal INT MuPlusiDap0 29295 Decimal INT Figure 7 Memory Map Default NOTE ControlLogix string format iVu Plus Image Sensor 102 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor MuPlslDaaE5 1 Decimal INT Wu Plas LDatal56 1 Decimal INT 0 MuPuslDaa7 1 Decima INT MuPslDaaBE 20 Decimal INT o MuPlsiDaaE9 20 Decmd INT Wu Plus l Datale0 Decimal INT MuPlslDaaEl tat SCNT MuPlslDaa E2 Pu SC INT Mu PlusiDatefes tu CNT Wu Plush Dates tt SC INT MuPlslDaaES mt fc INT Mu Pluxl Data G6 ga ASCI wT MuPlslDaaEz o e a MuPlslDaaEB tes SC INT 0 MuPlslDaaE9 tem SC INT Wu PlusiDatal7 zot SC INT All data is initially transferred as
7. Banner Engineeri PLC CPU 1511 1 PN MAC address 192 168 0 1 00 23 D9 00 46 B8 192 168 0 3 00 23 D9 00 46 B5 192 168 0 10 28 63 36 85 2F 44 Online status information scan completed 3 devices found zi Retrieving device information Scan and information retrieval completed Display only problem reports Accessing the Sensor s Communication Logs PROFINET communication activity is recorded in the iVu Plus sensor s communication logs Use these instructions to access the sensor s communication logs via the sensor s touch screen l Click on the Wrench button on the iVu Plus Home screen The Main Menu window displays 160 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 2 Click on Logs 3 Click on Communication Logs 4 Click on Industrial Ethernet www bannerengineering com Tel 763 544 3164 161 iVu Plus BCR Gen2 Series Sensor 5 Click on View Logs K NOTE Green communication log icons mean flawless communication Red communication icons mean communication errors 162 www bannerengineering com Tel 763 544 3164 window iVu Plus BCR Gen2 Series Sensor 6 Click on the Arrow button on any log entry in the communication log to access the Communication Log Detail K NOTE An expanded description of the communication supports better diagnostics a Communication Log Detail W Time 28 3 13 39 Length 65 Error Code 80401 Error
8. PLC CPU 1511 1 PN iVuTG T livuber iVu Plus TG Ay iVu Plus BCR wif Fs PLC Network View displays 5 Double click on the iVu Plus BCR icon to bring up the Device view 6 Click on the iVu Plus icon in the graphic area of the Device view to bring up the Module properties window The module can now be configured 7 Click Properties 8 Click General 9 Select PROFI NET interface gt Ethernet addresses ec Properties 78 Info V Diagnostics General IO tags System constants Texts v General IP address 192 168 0 4 Catalog information Subnet mask 255 255 25 v PROFINET interface X1 General Ethernet addresses Router addres J v Advanced options C IP address is set directly at the device Interface options y v Real time settings PROFINET IO cycle Id Port 1 X1 P1 M Generate PROFINET device name automatically Siin PROFINET device name ivutg Port interconnection ES Port options Converted name ivutg Hardware identifier Device number 1 Hardware identifier 136 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 10 Select Set IP address in the project 192 168 0 4 The project sets the IP address of the device 11 Enter the IP address 12 Right click on the device icon and select Online amp diagnostics Change device Write IO Device name to Micro Memory Card Start device tool Ctrl X
9. o pg Gateway ey HMI EHE LO E H Ident Systems E H Network Components E m Sensors H H Switching devices SIMATIC 300 E SIMATIC 400 Elf SIMATIC PC Based Control 300 400 H E SIMATIC PC Station The location in the Hardware catalog is PROFI NET IO gt Additional Field Devices gt Sensors gt Banner Vision Sensors gt iVu Series Creating a PROFINET Connection Use these instructions to create a PROFINET Connection in Hardware configuration with the Siemens SIMATIC STEP 7 v5 5 software l Start Siemens SIMATIC Manager 2 Select an existing project and open it 3 Select the Station PLC from the Object Hierarchy list File Edit Insert PLC View Options Window Help Dc Pac X Be us L ee ae a g CPU315 2 PN DPT1 sy S7 Program 1 www bannerengineering com Tel 763 544 3164 143 iVu Plus BCR Gen2 Series Sensor 4 Double click on the Hardware icon in the Station level window to open the Hardware configuration window B SIMATIC 300 Station Efi CPU315 2 PNYDPTI sa 5 Program 5 Right click on the PN IO line in the CPU module of the Station window and select Insert PROFINET IO System 6 In the Parameters tab of the Ethernet interface properties window type in the IP Address and Subnet Mask of the PLC 7 Select the Ethernet subnetwork from the box at the bottom of the Ethernet interface properties window If no suitable network is shown click the New button to add one
10. 00 Valid end of frame delimiters are comma colon lt semicolon gt CR CR LF LF CR or lt ETX gt c Optionally if you want to trigger the iVu from the control device set the trigger mode to Command go to Main Menu gt Imager gt Trigger and select Command from the drop down Industrial Ethernet Only Continuous Scan Industrial Ethernet Only External Single External Gated Command d Verify that the iVu receives and transmits data correctly 4 To enable Data Export over the serial connection a Go to Main Menu gt System gt Communications gt Data Export gt Connection and select Serial I O from the drop down www bannerengineering com Tel 763 544 3164 61 iVu Plus BCR Gen2 Series Sensor Tar mand Disabled Ethemet IP Port amp 32000 Ei 1 im Serial iva b Go to Main Menu gt System gt Communications gt Data Export gt Data To Export and select the inspection data to export c Goto Main Menu gt System gt Communications gt Data Export gt Output Format and select the Start String Delimiter and End String Affects Data lmage Export channels 62 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor During the Data and Image export operation the sensor s output channels might become full This can occur if the sensor is producing export data frames faster than the data can be exported fr
11. A WARNING Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection Doing so could lead to serious injury or death This device does not include the self checking redundant circuitry necessary to allow its use in personnel safety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition 11 1 Product Support Banner provides the following resources for quickly setting up and operating the device Documentation Online Help When setting up or monitoring inspections using the iVu sensor s integrated display you can get online help on any screen by clicking the Help icon in the upper right of the screen PDF Documentation The product documentation is available in a convenient printable format PDF on the installation CD or at www bannerengineering com Banner Website The most current product information documentation and software updates are available on the Banner website www bannerengineering com Warranty Service Contact Banner Engineering for troubleshooting of this device Do not attempt any repairs to this Banner device it contains no field replaceable parts or components If the device device part or device component is determined to be defective by a Banner Applications Engineer they will advise you of Banner s RMA Return Merchandise Authorization procedure E I mportant If instructed to return the device p
12. K NOTE Communication log will not log changes while in Demo mode Additionally the Emulator does not log changes www bannerengineering com Tel 763 544 3164 47 iVu Plus BCR Gen2 Series Sensor 5 Setting up an Inspection To set up for an inspection l Acquire a good image 2 Set up a barcode application 3 Set data compare parameters 5 1 Acquiring a Good I mage The iVu Series sensor needs to capture a good image to ensure that it can read the barcode s correctly l Go to Main Menu gt Imager gt Auto Exposure to run the Auto Exposure routine 2 Check the lighting e Make sure that the lighting is constant and consistent unchanging over time no shadows or hot spots e Capture the barcode with lighting that optimizes its contrast and separates it from the background Depending on the target this may mean the integral ring light is not the best choice and other Banner lights should be considered e Adjust the mounting angle to provide the clearest image of the barcode The mounting bracket lets you easily position and adjust the sensor on your line Typically a slight angle will help with read robustness 3 If needed go to Main Menu gt I mager gt Auto Exposure to run the Auto Exposure routine a second time or adjust Gain and Exposure manually e Main Menu gt Imager gt Gain Main Menu gt I mager gt Exposure 4 Goto Main Menu gt Imager gt Focus to adjust the focus while monitoring the Focus Number
13. 2 Select a message in the table Display CPU Time Stamps in PG PC local time Diagnostics buffer Events Display CPU Time Stamps in PG PC local time Y No Date and time Event 3820575348832 SemorPrductChengetmor nnen veg 2 3 26 2015 7 51 52 256 Sensor Product Change Error Mets 3 3 26 2015 7 46 13 687 Follow on operating mode change CPU changes from STARTUP to RUN mode 0 4 3 26 2015 7 46 09 738 Follow on operating mode change CPU changes from STOP to STARTUP mode e 5 3 26 2015 7 46 09 639 Follow on operating mode change CPU changes from STOP initialization to fd 6 3 26 2015 7 46 04 001 Poweron CPU changes from NO POWER to STOP initialization mode e 7 3 25 2015 6 58 21 555 Power off CPU changes from RUN to NO POWER mode 4 8 3 25 2015 3 07 34 901 10 station failure c eu lt m gt Freeze display Details on event Details on event 1 of 506 EventID 16 771D 26Cl Description Error Sensor Product Change Error HW ID 261 Time stamp 3 26 2015 7 53 48 832 AM Module iVu Plus TG Rack slot Rack 0 Slot 0 0 Plant designation Location identifier Priority OK Incoming outgoing Outgoing event The respective information is displayed in the Description field under Details on event 3 Read the message to learn about the error and resolve it When the error
14. 211 239 reserved 16 bit integer 7 4 2 Outputs from the iVu Inputs to the PLC PLC Assembly I nstance 100 0x64 30 Registers iVu Outputs PLC Inputs Data transfer direction Target iVu Plus to Originator PLC Assembly Instance 100 is a small block of registers providing basic inspection results from the iVu Plus a NOTE Assembly Instance 100 does not provide barcode data WORD NAME DATA TYPE 0 Input Bits ACK Register see Input and Output Flags Bits on page 89 16 bit integer 1 Output Bits Register see Input and Output Flags Bits on page 89 16 bit integer 2 3 Error Code 32 bit integer 4 5 Inspection Number 32 bit integer 6 7 Iteration Count 32 bit integer 8 9 Pass Count 32 bit integer 10 11 Fail Count 32 bit integer 12 13 Missed Triggers 32 bit integer 14 15 Current Inspection Time Float 86 www bannerengineering com Tel 763 544 3164 PLC Assembly I nstance 101 0x65 240 Registers iVu Outputs PLC I nputs Assembly Instance 101 provides space for a single block of barcode data up to ASCII characters in length as well as WORD NAME Sensor P F Coil reserved space for Command Channel replies 55 56 57 58 59 60 61 162 163 170 171 172 173 174 175 176 177 178 179 228 229 239 PLC Assembly Instance 102 0x66 240 Registers iVu Outputs PLC I nputs Data transfer direction Target iVu Plus to Originator PLC Assembly Instance 102 provides space for data from up to WORD NAME
15. Barcode Count Barcode 1 Type Barcode 1 Length Barcode 1 Data Barcode 2 Type Barcode 2 Length Barcode 2 Data Barcode 3 Type Barcode 3 Length Barcode 3 Data Barcode 4 Type Barcode 4 Length Barcode 4 Data Barcode 5 Type www bannerengineering com Tel 763 544 3164 DATA TYPE 32 bit Integer 32 bit Integer 32 bit Integer 32 bit Integer 32 bit Integer Float 16 bit Integer 16 bit Integer 2 word Length 20 Unicode chars 32 bit Integer 16 bit Integer 16 bit Integer 16 bit Integer 16 bit I nteger 32 bit Integer 100 Byte Array 16 bit Integer 16 bit Integer 16 bit Integer 32 bit Integer Float 16 bit I nteger 100 byte Unicode char array 16 bit Integer 16 bit Integer 16 bit Integer 16 bit Integer 32 bit length 32 Unicode char array 16 bit Integer 16 bit Integer 32 bit length 32 Unicode char array 16 bit Integer 16 bit Integer 32 bit length 32 Unicode char array 16 bit Integer 16 bit Integer 32 bit length 32 Unicode char array 16 bit Integer 04 Read Input Registers or 03 Read Holding Registers I nput REG 323 324 41 342 343 344 61 362 363 364 81 382 383 384 401 402 403 404 21 422 423 424 41 7 5 3 Flags Holding REG 1323 1324 41 1342 1343 1344 61 1362 1363 1364 81 1382 1383 1384 401 1402 1403 1404 21 1422 1423 1424 41 WORD NAME Barcode 5 Length Barcode 5 Data Barcode 6 Type Barcode 6 Length B
16. Ctrl C Ctrl V z Download to device Assign device name gt Receive alarms Shaw force values P rus reference information Shift F1T FG Properties Alt Enter Export module labeling strips Diagnostics Diagnostic status b PROFINET interface Functions Assign IP address Assign name Reset to factory settings The Online amp diagnostics window displays 13 Select Assign IP address under Functions www bannerengineering com Tel 763 544 3164 137 iVu Plus BCR Gen2 Series Sensor 14 Click Accessible devices Assign IP address MACaddress 00 00 00 00 00 00 Accessible devices IP address 192 168 0 1 Subnet mask 255 255 255 0 Use router Router address 92 The Select device window searches the network for available devices 15 Determine the device to be adjusted via the MAC address and select it L NOTE Use the iVu Plus touch screen to find the MAC address Main Menu gt System gt Communications gt Ethernet O gt Status 16 Click Apply Select device Type ofthe PG PC interface _pnile PGiPC interface RB Intel R 82577LM Gigabit Network Connection E s Accessible nodes ofthe selected interface Device Device type Type Address MAC address ivutg Banner Engineering PN IE 192 168 0 1 00 23 D9 00 46 B8 ivubcr Banner Engineering PN IE 192 168 0 3 00 23 D9 00 46 B5 PLC CPU 1511 1 PN PNIIE 192 168 0
17. Enabled i Disabled www bannerengineering com Tel 763 544 3164 67 iVu Plus BCR Gen2 Series Sensor 4 Set Trigger to Command Go to the Main Menu gt I mager gt Trigger screen and from the drop down select Command 5 ssue a trigger command as follows gt gt do trigger x0D x0A c OK x0OD xO0A 6 Check that the inspection passed gt gt get inspection status x0D x0A lt lt OK x0D x0A lt lt Pass x0D x0A 7 Get the barcode data read by the iVu sensor gt gt get bcr_result x0D x0A lt lt OR x lt 0D SP pax lt lt OC 430000120 hk x0D OA How to Modify Barcode Compare Data Using the Command Channel 1 Go to the Main Menu gt System gt Sensor Configuration gt Serial I O 2 Click on the Channel Mode button 3 In the Channel Mode dialog select Command from the drop down list ia _ y Connection En abled Enabled FI Disabled 4 Set Trigger to Command Go to the Main Menu gt I mager gt Trigger screen and from the drop down select Command 5 Set the compare data gt gt set bcr_input comparedata 0043000011201 x0D x0A lt lt OK x0D x0A 6 Trigger the sensor gt gt do trigger x0D x0A lt lt OK 9 40 55 9 401 7 Check that the inspection passed gt gt get inspection status x0D x0A lt lt OK x0D SA lt lt Pass x0D x0A 8 Get the barcode data read by the iVu sensor gt gt get bcr result data x0D x0A lt lt OK x0D x0A lt c OO SOM
18. INT data type An ASCII string looks like gibberish in this format Changing the style to ASCII instead of Decimal reveals the correct string data EH TELL SEE ELE EI EL eI EHE eI EH RE Figure 8 Memory Map Style changed to ASCII 7 5 Modbus TCP The Modbus TCP protocol provides device information using register and coil banks defined by the slave device This section defines the register and coil banks By specification Modbus TCP uses TCP port 502 The following registers are used to send values back and forth from the vision sensor to the PLC iVu Plus read only output data can be read as Input Registers 30000 using Modbus function code 04 Read Input Registers Because some devices like the Modicon family of PLCs cannot access data using the 30000 range of registers the same values can also be seen as Holding Registers 40000 using Modbus function code 03 Read Holding Registers The Input Bits can be set as Coils using Modbus function code 05 Force Single Coil The state of the Input ACK Bits and Status Bits can be read as Inputs 10000 using Modbus function code 02 Read Input Status Modbus Function Codes Supported 01 Read Coil Status 02 Read Input Status 03 Read Holding Registers 04 Read Input Registers 05 Force Single Coil 06 Preset Single Register 07 Read Exception Status 16 Preset Multiple Registers Table 8 Input Bits Coils 00001 00016 05 Force Single Coil Register Bit Position WORD
19. Input Bits ACK Register see Input and Output Flags Bits on page 89 Output Bits Register see Input and Output Flags Bits on page 89 Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Inspection Name Frame Number Sensor Type ID Barcode Count Barcode 1 Type Barcode 1 Actual Decoded Data Length Barcode 1 Data Array Length Barcode 1 Data Array reserved Command Status Command Response Int16 Command Response Int32 Command Response Float Command Response Length Command Response Data reserved ten different barcodes read in the same inspection 6 7 WORD NAME Input Bits ACK Register see Input and Output Flags Bits on page 89 Output Bits Register see Input and Output Flags Bits on page 89 Error Code Inspection Number Iteration Count www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor DATA TYPE 16 bit integer 16 bit integer DATA TYPE 16 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float 16 bit integer 16 bit integer 2 Word Length 20 unicode chars 32 bit integer 16 bit integer 16 bit integer 16 bit integer 16 bit integer 32 bit integer 100 Byte Array 16 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array 16 bit integer DAT
20. TG Internal TG Free Run TG BCR Industrial EtherNet Only TG BCR Command BCR Continuous Scan BCR External Gated Set the desired Trigger Mode for the iVu Plus l Write the number 1 as a 16 bit integer into the Command ID register Write the desired Trigger Mode s Int16 value from the above table into the Command Parameter lI nt16 register Toggle the Command bit from O to 1 bit 15 in the Input Bits Input Coil Bits register Wait for the Command ACK flag to go from O0 to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register Verify that the Execution Error flag is not set i e value should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the value is 1 read the Error Code register for more information 6 Task Complete Toggle the Command bit back to 0 bit 15 in the Input Bits Input Coil Bits register P geo Set New Barcode Compare String This procedure assumes that the Data Compare feature is enabled found in the Inspection menu for the iVu Plus BCR l Write the number 11001 as a 16 bit integer into the Command ID register 2 Fill in the Command Parameters String registers with the ASCII data to be used as the new barcode compare string 3 Write a 32 bit integer value equal to the number of ASCII characters present in the new barcode compare string data into the Command Parameter String Length register 4 Toggle the Command bit from 0 to 1 bit 15 in the Input Bits I nput Coil Bits register
21. sescocvessckuesusuueaoza aa a a aa a anA US RU S gs Vw ER 83 tL Device Setup Mr 83 TAL Set IPAddress aruia iee ETT de E Aedes ait ee udis EIEE ERATE EEEN 83 7 1 2 Set Industrial Ethernet Protocol EIP Modbus TCP PCCC PROFINET9 eem 83 123 Set Ngger ModE asana uei ER a gabe ed ide etitm dc cac ae Pa du harten tes s dn Sepe dli ua eR alite tet dc 83 1 2 Supported FUNCTORS iibsssasdeeetumtadetonbde xi ems vs antennas s EE cete etse aret Eat ae ye bandied cma ses Aime dee e 83 FEBR Ie ERI ID ue 83 122 2 IVA OU EDUC VIIES Jusseeseteassetkxkesususudensxun Rieti dida imum qure pie Ebadu seien eri AR doces eus sali addet 84 1 3 Sensor ODGraLlOlE serkenteni iora mL siesdkuon ERU bes Ua ented uuo uci atus ane mead aep aUe her oblique Rote tu culito ata d 84 7 3 l General Cord mand EXQGCULIOD eosssetetesstexxivsn ceti ka Feel et eme oes e See dtes v editt a fu 85 FE xd 5i oc 85 T LInputstogvVa coutDUtsS from PEG msebeeraetisdotetisauobedasitcoueder etd discite ER OCHO c dede ema petito bera 86 7 422 Outputs from the Vu dmputs tothe PLEQO uusexsexe kien ng D ade EO ee occa ERR Rc a RO D i Re c a 86 724 3 Ihput and Output Flags BILS isestexestesus tice texts sav sla diee uem deoa testi idt ade EE ales tan dba vad 89 7 4 4 Configuration Assembly Object eee cccccccce cece cece eee nehmen ehm hd aaa sar ana naa aan nnn 89 T c0 Data Formats srani sern cord I Mtas e m Rex tiec at late ab
22. then click OK r Contig SIMA HIC 300 Statio LE JU Ton gt i l Station Edit Insert PLC View Options Window Help Du S Rh 4 cs mim dm MO RR Tne j CPU315 2 PN DP 1 g MevDP f PNO ETE E Ethemet 1 PROFINET IO System 100 The device is connected to the system 9 Add modules and submodules Changing the Device IP Address Use these instructions for the Siemens SIMATIC STEP 7 v5 5 software l Start Siemens SIMATIC Manager 2 Select an existing project and open it 144 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 3 Select the Station PLC from the Object Hierarchy list E File Edit Insert PLC View Options Window Help D uS c X Han win 9 Sa e EE 2 CE S7 Prol Diy Hardware IR CPU315 2 PN DP 1 SIMATIC 300 Station I CPU315 2 PN DPT1 H E 57 Program 1 lt No Fiter gt 4 Double click on the Hardware icon in the Station level window to open the Hardware configuration window RO EY File Edit Inset PLC View Options Window Help Doo SP amp Gs la o Pu s i E if E Bp 57 Pret 7 Hardware fg CPU315 2 PN DPTI r gH SIMATIC 300 Station amp fil CPUS15 2 Por sq 57 Program 5 Select PLC gt Ethernet gt Edit Ethernet Node My Dl Station Edit Insert PLC View Options Window Help Upload Download Module Identification Upload Module Identification to PG
23. transmission Triggers might be missed during this time Select Do not hold READY to cause the sensor to discard the new frame if the channel is full and thus activate the READY signal immediately after the current inspection is complete In this case the discarded frames will not be transmitted Communications Channel Ports The following are the default Ethernet port settings for the communications channels e Command Channel 32200 e Data Export 32100 mage Export 32000 6 3 2 Setting Up Serial Communications l Electrically connect the control device and the iVu sensor On the iVu the pins wire colors used for serial communications via RS 232 are shown in the table below Table 6 iVu RS 232 Connections Wire Color Description Light Blue TX Black Signal Ground Violet RX 2 Configure port settings baud rate data bits parity and stop bits on the iVu to match the settings on the control device Go to Main Menu gt System gt Communications gt Serial I O 60 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 3 To enable the command channel over the serial connection a Go to Main Menu gt System gt Communications gt Command Channel gt Connection and select Serial I O b Configure the field and end of frame delimiters Go to Main Menu gt System gt Communications gt Command Channel gt Delimiters T get tool result k pe datal data2
24. 10 28 63 36 85 2F 44 Online status information scan completed 3 devices found ri Retrieving device information Scan and information retrieval completed Display only problem reports The IP address for the device is updated 17 Click Assign I P address to complete the step This step is completed for every device Changing the Device Name Use these instructions to change the name of the iVu Plus BCR device using the Siemens TIA Portal v13 software Use these instructions as a basis if you are using another controller PLC 138 www bannerengineering com Tel 763 544 3164 l Open a project and click on Devices amp networks to go to the Network view iVuTG iVu Plus TG Cy PLC PLC CPU 1511 1 PN PN IE 1 Network view displays iVu Plus BCR Gen2 Series Sensor ivubcr iVu Plus BCR PLC 2 Double click on the iVu Plus BCR icon to bring up Device view 3 Click on the iVu Plus icon in the graphic area of Device view to bring up the Module properties window 4 Click General 5 Select PROFINET interface X1 gt Ethernet addresses amp Properties Info FEN Diagnostics General IO tags System constants Texts General IPaddress 192 168 0 4 Catalog information Subnet mask 255 255 255 0 PROFINETinterface X1 SY l outer General Ethernet addresses orl lic eli US 0 o IPaddress is set directly at th
25. 128 i 8 bit Address Host Name i IP Address 192 158 EM Shab ngul Di Host Mame Festum LGU Open Module Properties ETHERHET HM DLLE Genene Ethernet Module Vendor Allen Bradley Parent LocalEMB kame Wu Pus BER Connection Parameters rame Mu Flus Assembly Description Banner Sensor BCA 2 Instance Input 102 Heit Output WS x 15 bit Comm Farmat Data INT Configuration 128 B hit Address Hast Name iPAddess 192 168 0 sale lnptl Host Name Pe Ghat Guta Open Module Properties Lok mes Figure 5 iVu Plus BCR PLC Input Assembly 102 PLC Output Assembly 113 www bannerengineering com Tel 763 544 3164 99 iVu Plus BCR Gen2 Series Sensor 8 Module Properties LocalENB ETHERNET MODULE 1 1 EES General Connection Module Info Infa Requested Packet Interval RPI 100 0 7 me 1 0 3200 0 ms Inhibit Module Major Fault On Controller If Connection Fails While in Run Made 7 Use Unicast Connection over EtherMet IP Module Fault Status Offline Lak Eac Appin Heb Figure 6 Select or deselect Unicast Connection as desired NOTE The minimum allowed RPI is 50 ms 4 f the module configuration was successful the following information should be displayed P 1769 L32E Ethernet Port LocalENB L 8g BEI SEXRRETXTEN If the module configuration was not successful the RSLogix 5000 software will indi
26. 35 trigger command group 70 U USB loading from 23 saving to 23
27. 544 3164 iVu Plus BCR Gen2 Series Sensor 9 Click on the Drop Down Arrow next to Disabled to open the list of submodule slots 10 Select a submodule and hit enter The submodule slot now shows an icon which means that it has been configured 11 Set up all submodules for your application The iVu Plus PROFINET configuration is complete The PLC can be configured to complete the PROFINET connection Description of Modules Table 18 Assignment of Slots and Subslots Slot 1 BCR Control and Status Slot 2 BCR Sensor Module Output Module Subslot 1 BCR Inspection Result Submodule sensor output submodules Subslot 2 BCR Device Control Submodule Slot 3 BCR Control Module Compare String Submodule Slot 4 Command Channel Module Command Channel Command submodules Command Channel Response submodules Table 19 BCR Control and Status Module Ident 0x00000011 Number of Physical Subslots Subslot Label 1 1 BCR Inspection Result Submodule 1 2 BCR Device Control Submodule Subslot Number Table 20 BCR Sensor Output Module Ident 0x00000041 Number of Physical Subslots Subslot Label 2 1 sensor output submodules Subslot Number 1 0x1 Table 21 BCR Control Module Ident 0x00000020 Number of Physical Subslots Subslot Label Compare String submodules Subslot Number 1 0x1 Table 22 Command Channel Module I dent 0x00000030 Number of Physical Subslots Subslot Label Subslot N
28. 80401 PRODUCT CHANGE INVALID INSPECTION 742 744 Communication Log Detail Time 28 3 13 16 Length 27 DO Product Change By Number 739 744 Communication Log Detail Time 28 3 15 36 Length 43 Cleared the Product Change diagnostic alarm 744 744 Communication Log Detail Time 29 3 13 39 Length 43 Setting the Product Change diagnostic alarm IEEE Communication Log Detail W Time 28 3 13 39 Length 58 Execution Error Bit 1 Error 00520 IE COIL ACTION FAIL ED 7414744 www bannerengineering com Tel 763 544 3164 163 iVu Plus BCR Gen2 Series Sensor Diagnosing Errors The Siemens TIA Portal v13 software includes numerous diagnostic tools When a computer is connected to the controller PLC diagnostic information is available The controller PLC generates a message that is displayed in the Diagnostics window A flashing red light on the CPU module of the controller PLC indicates an error l Click on the text in the Details column to request detailed information about the device that caused the error d Properties i Info j Diagnostics Device information Connection information Alarm display 1 devices with problems qj Onlin Ta Opera Devicelmodule Message Details Help ry Error a RUM PLC Error For more detailed information refer to dewi All system and device messages are displayed in the Diagnostics buffer window under Events and Details on event
29. Cyclic Output Function Data Bit O Command Channel Command Request Table 41 64 Character Text Command Submodule Ident 0x00014 PLC Output Data Name Output Data Type PLC Input Data Name Input Data Type Flag indicates when to apply the command Unsigned16 Not applicable Not applicable Numeric ID of the command Unsigned16 16 bit integer command argument Unsigned16 32 bit integer command argument Unsigned32 Floating point command argument Float32 Length of Command Response string Unsigned32 64 character command string 64 byte OctetString Flag indicates when to apply the command Bit Position for Cyclic Output Function Data Bit O Command Channel Command Request 126 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Table 42 128 Character Text Command Submodule I dent 0x00015 PLC Output Data Name Output Data Type PLC Input Data Name I nput Data Type Flag indicates when to apply the command Unsigned16 Not applicable Not applicable Numeric ID of the command Unsigned16 16 bit integer command argument Unsigned16 32 bit integer command argument Unsigned32 Floating point command argument Float32 Length of Command Response string Unsigned32 128 character command string 128 byte OctetString Flag indicates when to apply the command Bit Position for Cyclic Output Function Data Bit O Command Channel Command Request Command Channel Response Submodules The Command Cha
30. External Single or External Gated trigger mode this is one of the possible Inspection Failed icons located in the upper left of the screen It indicates that the inspection failed because there were fewer barcodes than specified by the Barcode Count In Continuous Scan mode this icon appears in the upper left of the screen and indicates that the sensor is still scanning the captured image and hasn t yet found the number of barcodes specified by the Barcode Count In External Single trigger mode this is one of the possible Inspection Failed icons located in the upper left of the screen it indicates that the inspection failed because the inspection timed out based on the Scan Time Limit value In Continuous Scan or External Gated trigger mode this icon appears in the upper left of the screen and indicates a busy timeout that is the scan timed out based on the Scan Time Limit but the outputs are not affected One of the possible Inspection Failed icons located in the upper left of the screen it indicates that the sensor is in fail hold mode One of the possible Inspection Failed icons located in the upper left of the screen it indicates that the data compare has failed for the barcode that the sensor read The Sensor Locked icon is located in the upper left of the screen and indicates that the sensor is in a locked state If no icon is displayed the sensor is unlocked Port opened Port closed Indicates that the command has
31. Generic EtherMet IP CIP Bridge Ale Brdie ETHERNET MO Generic Ethernet Module Allen Bradl SoftLogix5800 EtherNet IP Allen Bradle Ethernet Adapter Twisted Pair Media Parker Hann 26 Port Managed Switch Allen Bradle AIT Pi Sle k Find Add Favorite By Category By vendor Favorites 3 Configure Module Properties NOTE The data type in the Comm Format must be changed to an INT See Inputs to iVu Outputs from PLC on page 86 and Outputs from the iVu Inputs to the PLC on page 86 for more information on each specific assembly instance Type ETHERNET MODULE Generic Ethernet Module Vendor Allen Bradley Parent Locale NB Name Mu Plus Connection Parameters Assembly Description Banner Sensor Instance riput 100 l NE Output H2 16 bit E F t Eata INT p evidens i Configuration 128 Address Host Mame E ia IF Address 192 168 0 Status hami E bit K Hast Mame aetas Flute Figure 3 PLC Input Assembly 100 PLC Output Assembly 112 98 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor ETHERMET M DLLE Genetic Ethernet Module Vendor Allen Bradley Parent LocalENE TEC wues Connection Parameters Assembly 7 mmy LA Irz Ze Banner Sensor Instance Input 101 240 E E bit Description Dutput 113 240 16 bit C F t Bata INT T2 a ER TEES y ORIA E Sue A Configuration
32. Industrial Ethernet using Ethernet IP Modbus TCP or PCCC protocols This document will help you to set up the iVu Plus in the desired configuration and provide you with information you will need to connect to the master device PLC HMI etc www bannerengineering com Tel 763 544 3164 53 iVu Plus BCR Gen2 Series Sensor 6 2 3 Command Channel The iVu Plus BCR command channel is a bi directional communication protocol that currently supports ASCII via either Ethernet or the RS 232 serial interface and enables other devices to remotely control the iVu sensor and access sensor results do trigger xOD x0A OK xOD x0A A Control Device which can be a PLC PC program or aterminal C Response Frame B Request Frame D iVu Plus BCR Sensor The following are some of the functionality available via the command channel e Get sensor information such as version and sensor name e Control discrete I O such as trigger and teach e Get sensor results Such as sensor status e Change the running inspection Command Channel Sample Application The iVu Plus BCR installation CD has a Command Channel sample application that provides an easy interface to execute commands In a production environment you will need to create your own application for bi directional communication with the sensor DEN ac A Ld hd I aoe eee ee Ls Em zei Meton Wlas NS DEGCUCOI TI Img ux n m K Help am
33. Plus BCR Gen2 Series Sensor count Fass Count 1 After the sensor has been set up as described e Each successfully read barcode is marked by a green bounding box If annotations are on the barcode data is also displayed e Any case where data does not compare is marked with a solid red bounding box If the barcode is marked with a dotted red bounding box this indicates a checksum error or quiet zone violation e Any barcodes in the field of view that the sensor does not detect for example because they are not one of the barcode types selected are unmarked 5 4 Setting up for Data Compare This section describes how to set up the data compare feature For this example the reference data will be from a previously decoded barcode l Go to the Main Menu gt Inspection gt Barcode gt Data Compare gt Compare to Enable data compare Enable i Disable 2 Goto the Main Menu gt Inspection gt Barcode gt Data Compare gt Set Data and click Show last read data 3 Click Yes www bannerengineering com Tel 763 544 3164 51 iVu Plus BCR Gen2 Series Sensor For all subsequent triggers when the sensor reads the barcode data it will compare it against this reference data 5 4 1 Remote Teach The Remote Teach function is a method of remotely updating inspection parameters while the iVu sensor is running The sequence of events for executing a Remote Teach are 1 With the sensor Ready see Installation
34. Registers WORD NAME DATA TYPE Input REG 1 1001 2 1002 3 4 1003 4 Holding REG Input ACK Bits see Flags on 16 bit Integer page 107 see also Inputs 10001 16 Status Bits see Flags on page 16 bit Integer 107 see also Inputs 10017 32 Error Code www bannerengineering com Tel 763 544 3164 32 bit Integer 105 iVu Plus BCR Gen2 Series Sensor 04 Read I nput Registers or 03 Read Holding Registers Input REG 5 6 7 8 60 61 62 163 164 171 172 173 174 75 176 77 178 79 180 229 230 40 241 242 243 244 61 262 263 264 81 282 283 284 301 302 303 304 21 106 Holding REG 1005 6 1007 8 1009 10 1011 12 1013 14 1015 16 1017 1018 30 1031 53 1054 55 1056 1057 1058 1059 1060 61 1062 163 1164 171 1172 1173 1174 75 1176 77 1178 79 1180 229 1230 40 1241 1242 1243 1244 61 1262 1263 1264 81 1282 1283 1284 301 1302 1303 1304 21 1322 WORD NAME Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Bits reserved Inspection Name Frame Number Sensor Type ID Barcode Count Barcode 1 Type Barcode 1 Actual Decoded Data Length Barcode 1 Data Array Length Barcode 1 Data Array reserved Command Status Command Response Int16 Command Response Int32 Command Response Command Response ASCII String Length Command Response ASCII String Data reserved
35. Trigger AbortGated I mager Command Group Command Group Description Flag indicating whether the system is ready to trigger true or busy false Flag indicating whether a system error is active true or cleared false Clears the system error LED and sets the internal flag to false Description The sensor s triggering mode This value must match the modes supported by the sensor This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value The sensor s triggering mode This value must match the modes supported by the sensor This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value This command initiates a single trigger and inspection The sensor does not transmit a response until the sensor has completed the action and returned to the READY state This command requires the Command trigger mode The sensor must be in the ready state to perform the desired operation This command initiates the gated triggering mode Images are repeatedly acquired until a valid object is detected or this mode is aborted The sensor does not transmit a response until the sensor has completed the action and returned to the READY state This command requires the Command t
36. compared or used in a remote teach operation To see which barcode is the first one turn on annotations e Click the Show last read data button to use the last read barcode data for the data compare e Click the Edit button to enter data using a software keyboard on the touch screen e Click the Mask button to select characters in the data to mask from the data compare To mask a character use the arrows at the bottom of the screen to move the cursor When the cursor is to the left of a character you want to mask click the Mask button The character will change to green with a slash through it If you want to unmask a character make sure that the cursor is to the left of the masked character and click the Unmask button 42 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Edit Compare Data The Edit screen displays data that was previously read or entered in the text field The Position of the cursor within the characters displayed in the text field is indicated at the top of the screen Additionally the number of characters is indicated by Length Use the left and right arrows below the software keyboard to move the cursor between the displayed characters Place the cursor to the right of any character and use the back arrow at the top of the screen to delete that character Use the button at the bottom right of the screen to cycle through different character entry keyboards text entry with a button to
37. decoder has timed out Attempt to obtain Barcode result data when no barcodes were found Operation requires Barcode compare to be enabled Compare mask invalid Expecting string of 1 s and 0 s with length equal to compare data string Barcode number to find must be set to one for this operation Remote Display must be connected to obtain this value This sensor does not have Remote Display capability The Trigger Mode must be set to Command perform this operation The command timed out before finishing Access to the specified data requires a triggered inspection Command requires a active Gated Trigger The command timed out before finishing The System Error must be active to execute this command The iVu Discovery Protocol is a method by which Banner s iVu Vision sensors can be dynamically discovered on an Ethernet network 6 6 1 Overview The iVu Discovery Protocol is a method to dynamically discover Banner s iVu Vision sensors on an Ethernet network The goal is to both be able to find a sensor and then if necessary change the IP address of that sensor so that it is on the same subnet as the controlling PC This is done without requiring the PC to change its IP address or using anything more than an Ethernet cable connected to the sensor The iVu Discovery Protocol is implemented using UDP broadcast packets that are mapped to Ethernet Broadcast packets by the TCP IP stack Broadcast packets are the only mechanism that ensures d
38. device must be configured with the correct IP address and TCP port to communicate To use the serial communications connection port settings for baud rate data bits parity and stop bits must be configured on the iVu Plus to match the settings of the external device The iVu Plus BCR RS 232 port or ethernet port can be used to output barcode data to other applications To access the Data Export screen go to Main Menu gt System gt Communications gt Data Export The user can enable or disable this feature When enabled e ifthe sensor is configured for either External Single or External Gated trigger modes every trigger results in the transmission of output data if the sensor does not successfully read a barcode the output will be NO READ e if the sensor is configured for Continuous trigger mode the sensor transmits output barcode data only upon a successful read To access the Serial Output screen go to Main Menu gt System gt Communications gt Serial I O When RS 232 serial output is enabled the user can configure Serial Port Settings listed below e Type of Data to Export listed below 6 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Output Format listed below To access the Ethernet Output screen go to Main Menu gt System gt Communications gt Ethernet I O When ethernet output is enabled the user can configure e P Address Port number Subnet Mask and Gateway e Type o
39. fields in the Discover packet are not necessary and are an artifact of the application used to test the iVu Discovery Protocol DISCOVER REPLY Message The DISCOVER REPLY packet is sent by the sensor in reply to a DISCOVER message For the body portion of the message it will contain all of the parameters detailed above 31951 2012 03 27 14 36 01 438596 192 168 0 6 255 255 255 255 UDP Source port 19995 Destinati E Ek H Frame 31851 1442 Bytes on wire 11534 hits 1442 bytes i captured 115368 hits 4 Ethernet II Sree BannerEn O 0 0c be OO0 23 d5 00 0c be J Dst Broadcast TT trs Internet Protocol src 1852 T58 0 5 152 158 0 5 H User Datagram Protocol src Port 19995 19995 Dst Port 19995 19995 Data 1400 bytes RE WU RP rialNumb Br lolese rs ion PR Names sensor name is pm mMAC 0r23 D09 DO DCIBE IP 152 158 0 6 NHetMask 255 255 255 0 Ga teways O 0 0 L4 NOTE n some situations a network switch router will receive a broadcast packet and duplicate it This will result in the controlling PC receiving multiple responses that are completely identical This can be handled by discarding multiple replies that have the same correlation tag www bannerengineering com Tel 763 544 3164 77 iVu Plus BCR Gen2 Series Sensor DISCOVER SETI P Message The DISCOVER SETIP message is sent by the controlling
40. image will be associated with the device To perform an installation test on the file s click Next lt Back Next gt Cancel www bannerengineering com Tel 763 544 3164 91 iVu Plus BCR Gen2 Series Sensor 5 Click Next to register the tested file EDS File Installation Test Results This test evaluates each EDS file for errors in the EDS file This test does not guarantee EDS file validity Installation Test Results 6 Click Next when you see the icon associated with the EDS file Change Graphic Image You can change the graphic image that is associated with a device 92 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 7 Click Next to register the EDS file Final Task Summary This is a review of the task you want to complete I NES ee ee AE u ims You would like to register the following device Banner iVu Plus 8 Click Finish to close the EDS Wizard window www bannerengineering com Tel 763 544 3164 93 iVu Plus BCR Gen2 Series Sensor 9 Right click on the PLC s Ethernet adapter and select New Module lh Logical Model 5 83 VO Configuration S S 1756 Backplane 1756 A4 ff 0 1756 L71 Test S fj 1 1756 ENBT A Ethernet Discover Modules K Paste Print 10 Locate iVu Plus from the displayed list and click Create Select Module Type IND780 Ethemet IP In Sight 1700 Senes In Sight 3400 Series In Sight 5000 Series In Sig
41. on page 8 pulse the Remote Teach line 2 The sensor recognizes that the Remote Teach line has been pulsed and waits for the next valid trigger 3 Atthe next valid trigger Ready goes inactive the Green Ready LED shuts OFF and the sensor acquires a new image When a Remote Teach occurs the data of the first read barcode is saved as Data Compare input Inspections executed on the next trigger uses the new data for comparison with subsequently read barcodes If the previous input data contained any masked characters Remote Teach retains the masked characters only if the new data is of the same length as the previous input data If the length does not match masking is removed 52 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 6 Communications Guide 6 1 I ntroduction The iVuPlus device can be controlled or monitored over Industrial Ethernet using Ethernet IP Modbus TCP or PCCC protocols This document will help you to set up the iVu Plus in the desired configuration and provide you with information you will need to connect to the master device PLC HMI etc 6 2 iVu Plus Communication Summary of Ethernet and Serial The iVu Plus communicates with other devices via Ethernet or a UART serial communications port RS 232 In order to establish an Ethernet connection to the sensor the external device must be configured with the correct IP address and TCP port to communicate To use the serial communicati
42. see what failed The sensor will continue to process any triggers and the inspection will continue normally This time delay is just for the screen You can set this parameter from 0 to 3600 seconds using the slider at the bottom of the screen LCD Timeout Main Menu gt System gt Display Settings gt LCD Timeout The LCD screen dims after a user selectable period when the device is not being used Use the arrow keys or slide the bar at the bottom of the screen to set the LCD screen time out K NOTE This screen is not available in the Emulator Touch Calibration Main Menu gt System gt Display Settings gt Touch Calibration Touchscreen Calibration may be necessary if the software does not correctly respond when an icon on the screen is pressed The calibration routine aligns the touch screen s coordinates to the display behind it Be sure to follow the prompts on the screen when executing the Touchscreen Calibration function L4 NOTE This screen is not available in the Emulator Advanced Main Menu gt System gt Display Settings gt Advanced The Advanced Display screen allows you to enable the Optimize Display Response option This feature helps to make the display more responsive when the sensor is busy either inspection times are long and or no idle time exists between inspections Disable this feature if Missed Triggers occur due to touchscreen presses With this setting disabled the display may become sluggish when t
43. sensor for details The sensor is restarted Change IP Address of a Sensor Using the Serial Number 1 PC broadcasts a DISCOVER SETIP message The header values are filled as follows Protocol ID field must be set to 0x6956752b iVu e Message Type field should be set to 0x53455449 SETI Correlation tag must be set by the sender to a non zero value that will allow the originator to identify the response e The body of the message must be filled as follows e SerialNumber SerialNumber P01238710163241048 e P IP 192 168 0 1 e NetMask NetMask 255 255 255 0 e Gateway Gateway 0 0 0 0 e The body of the message will look like this SerialNumber P01238710163241048 1P 2192 168 0 1 NetMask 255 255 255 0 Gateway 0 0 0 gt O e The packet must be sent out using the broadcast address of 255 255 255 255 K NOTE Not all the switches are configured to pass broadcast packets by default A switch configuration change may be necessary to enable the passing of broadcast packets 2 Upon receipt of the broadcast message the sensor performs the following Sensor verifies that the message is addressed to it by comparing Protocol ID field to value 0x6956752b iVu e Ifthe value matches the sensor examines the Message Type field e f the Message Type field matches 0x53455449 SETI the sensor performs the following actions gt The received SerialNumber is compared with the SerialNumber o
44. slave device for those protocols Here are some of the Sensor operations that can be performed using input and output values e Product Change Teach Enable e Trigger the sensor Read output indicators pass fail ready error Read counters pass fail system error missed trigger frame count iteration count Read iVu sensor results e On Barcode change compare string and its mask 7 2 1 iVu Input Values The operation of the iVu Plus Series sensor can be controlled through input bits and commands Register Input Coil Bits The following commands can only be executed using bits Input Coil Bit Command Description Product Change Execute a product change inspection number specified in the Product Change Number 32 bit integer register Teach Latch Latch a teach flag Teach is executed on next trigger Trigger Causes system to trigger an inspection if ready Gated Trigger Causes system to start looking for requested barcodes BCR products only Set BCR String Sets barcode compare string BCR products only Set BCR Mask Sets masks for barcode compare string BCR products only Command Set this bit to 1 to execute the command entered in the Command ID Register www bannerengineering com Tel 763 544 3164 83 iVu Plus BCR Gen2 Series Sensor 7 2 2 iVu Output Values Using output values the following information can be obtained e ACK bits acknowledgement bits for input commands including error codes Sys
45. the Emulator on the PC copy the CONFIG CFG file back to the original folder on the USB flash If you forget the password for your sensor you can remove the current password using a reset key that is generated by the Password Reset Utility which is located on the Product CD The following steps will guide you through the specific steps to reset the password l On your iVu Series sensor click the Forgot button located on the bottom of the Enter Current Password screen 2 Write down the 6 digit Device Key 3 On a Windows PC insert the iVu product CD into the CD ROM drive 4 From the product CD menu started upon inserting the CD launch the Password Reset Utility 5 Enter the Device Key into the text box in the Utility identified as Step 1 in the Password Reset Utility 6 Click the Generate Reset Key button 7 Write down the four digit Password Reset Key identified as Step 2 in the Password Reset Utility 8 On the iVu Series sensor check the Next button on the Password Reset screen 9 Enter the 4 digit reset key on the Enter Reset Key screen 10 Click Apply The password is now cleared 9 4 How to Use Bitmap I mage Files with the iVu Emulator You can use bitmap bmp image files with the iVu Emulator for developing and simulating iVu inspections The iVu Emulator only accepts image files in bmp format If you have other image file formats use an image viewer editor program such as PhotoShop Gimp or Paint to co
46. the active inspection 72 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Command Group Description Inspection FrameNumber The most recent inspection frame number Inspection ExecutionTime The most recent inspection execution time in msec Examples gt gt get inspection status x0D x0A lt lt OK x0D x0A lt lt Fail SpA gt gt get inspection executiontime x0D x0A lt lt OK x0OD x0A secs S71 eem S9 OD OA BCR_INPUT Command Group Command Group Description BCR INPUT CompareData The Barcode inspection compare data string This string must start and end with the double quote character This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value BCR INPUT CompareData The Barcode inspection compare data string This string must start and end with the double quote character This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value BCR INPUT CompareMask The Barcode inspection compare string mask in binary format that is masked characters are indicated by a 1 and unmasked characters are 0 Note that the mask character string must match the length of the compare string This value can be modified using the sensor s touc
47. to limit the amount of time the sensor will attempt to scan for barcodes on an image Continuous Mode In Continuous mode the sensor uses internal timing to continuously capture images For each captured image the sensor scans through the configured barcode types looking for the specified number of barcodes If the specified number of barcodes is found a Read event occurs If the specified number of barcodes is not found the sensor captures another image and repeats the scan There are two parameters that are used to fine tune how Continuous Scan mode operates e Same Code Reject Time set at the bottom of Main Menu gt I mager gt Trigger time in seconds that must elapse before the scanner will report a previously scanned symbol again A different symbol will be read immediately 34 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Scan Time Limit Main Menu gt Inspection gt Barcode gt Scan Time Limit limits the amount of time the sensor will attempt to scan for barcodes on an image K NOTE A No Read condition will not occur in Continuous mode as another image capture and scan automatically follows External Gated Mode External Gated mode is similar to Continuous mode While an external trigger input signal is active the sensor continues to capture images and run barcode scans until a successful Read occurs or the External Trigger input signal becomes inactive The External Gated mod
48. transition This setting can be changed in the Main Menu gt System gt Discrete I O gt Input Polarity screen on the sensor PNP Low to High Trigger and Remote Teach Input Waveforms Power up Wire Color Function Pink Trigger 7 Remote Gray Teach The sensor triggers from low to high and Remote Teach behaves electrically like trigger K NOTE Table 1 Required iVu Input Signal Voltage 10 to 30 V dc NPN High to Low Trigger and Remote Teach I nput Waveforms Power up Wire Color Function Pink Trigger Remote Gray Teach The sensor triggers from high to low and Remote Teach behaves electrically like trigger F4 NOTE Table 2 Required iVu Input Signal Voltage 10 to 30 V dc www bannerengineering com Tel 763 544 3164 11 iVu Plus BCR Gen2 Series Sensor K NOTE If the device used to trigger or remote teach the iVu Plus BCR is a sinking device these are the options regarding the use of a pull up resistor Option 1 Put a pull up resistor rated approximately 1k ohm between the sensor s positive voltage and the sensor s input as shown below Sinking VCC iVu Trigger Input Pullup Resistor 1k ohm Remote Teach Input gt VWA NPN Option 2 Enable the Input Pullup in the iVu Plus BCR software Main Menu gt System gt Discrete I O gt Input Pull
49. x0A lt lt OK x0D x0A Command Channel Command Status The command status is either OK or ERROR If OK then the command has fully and successfully completed If an error is returned it is in the form ERROR nnnnn ERROR IDENTIFIER for example ERROR 10001 COMMAND NOT RECOGNIZED Refer to Command Channel Error Codes on page 74 for a list of errors 6 5 2 Conventions Used for Examples There are a number of command channel examples included here and the following are the conventions used in the examples e All examples use CR LF for the end of frame delimiter and this delimiter is always denoted in hex xOD x0A since that is what is displayed in the iVu logs and for example the Port Status screen e All commands are in bold text e For each example a command request to the iVu sensor is prefaced with a gt gt and a command response frame from the iVu sensor is prefaced by a as shown below These are only used to make the documentation clearer gt gt get info companyname x0D x0A lt lt ORO XOA lt lt Banner Engineering Corp x0D x0A 6 5 3 Examples How to Trigger the Sensor and Retrieve Barcode Data using the Command Channel To trigger the sensor and retrieve barcode data do the following 1 Go to the Main Menu gt System gt Sensor Configuration gt Serial I O 2 Click on the Channel Mode button 3 In the Channel Mode dialog select Command from the drop down list ea Connection Enah led
50. 0 4013 Browse iVu Plus BCR Gen2 Series Sensor Set IP configuration f Use IP parameters Gateway IP address 192 168 0 3 Do not use router Subnet mask 255 255 255 0 Use router 19276803 f Obtain IP address from a DHCP server Identified by Client ID Assign IP Configuration Assign device name Device name Assign Name Reset to factory settings Reset Close Help The Edit Ethernet Node window is updated 9 Set the IP address to the desired value 10 Click Assign I P Configuration at the bottom left of the Set IP configuration section The parameters are transferred 11 Click OK to acknowledge the message of a successful transfer Edit Ethemet Node 4502 703 The parameters were transferred successtully Flease refer ta the information on this message in the help system Help The IP address adjustment is complete Changing the Device Name Use these instructions for the Siemens SIMATIC STEP 7 v5 5 software l Start Siemens SIMATIC Manager 2 Select an existing project and open it www bannerengineering com Tel 763 544 3164 147 iVu Plus BCR Gen2 Series Sensor 3 Select a Station PLC from the Object Hierarchy list E File Edit Insert PLC View Options Window Help D uS c X Han win 9 Sa e EE EH 2 CE S7 Prol Diy Hardware IR CPU315 2 PN DP 1 SIMATIC 300 Station I CPU315 2 PN DPT1 H E 57 Program 1
51. 2 byte array 281 Barcode 3 Type 16 bit integer 282 Barcode 3 Length 16 bit integer 283 300 Barcode 3 Data 32 bit length 32 byte array 301 Barcode 4 Type 16 bit integer 302 Barcode 4 Length 16 bit integer 303 320 Barcode 4 Data 32 bit length 32 byte array www bannerengineering com Tel 763 544 3164 111 iVu Plus BCR Gen2 Series Sensor 321 322 323 340 341 342 343 360 361 362 363 380 381 382 383 400 401 402 403 420 421 422 423 440 WORD NAME Barcode 5 Type Barcode 5 Length Barcode 5 Data Barcode 6 Type Barcode 6 Length Barcode 6 Data Barcode 7 Type Barcode 7 Length Barcode 7 Data Barcode 8 Type Barcode 8 Length Barcode 8 Data Barcode 9 Type Barcode 9 Length Barcode 9 Data Barcode 10 Type Barcode 10 Length Barcode 10 Data DATA TYPE 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 7 6 4 Input and Output Flags The Input Bits are used to command execution of basic functions The Output Bits are used to push single bit outputs from the iVu Sensor to the PLC The 32 bits of iVu output can also be accessed using the bits of the
52. 5 e P IP2192 168 0 1 e NetMask NetMask 255 255 255 0 e Gateway Gateway 0 0 0 0 The body of the message will look like this SerialNumber P01238710163241046 Version TB vli 1 4 Name Sensori MAC 00 11 22 33 44 oO9 IP 192 168 0 1 Ne80tMask 255 255 255 0 Gateway 0 0 0 0 The packet is broadcast on the network to port 19995 The sensor uses a pseudo random back off time to minimize collisions with other sensors Change IP Address of a Sensor Using the MAC 1 PC broadcasts a DISCOVER SETIP message The header values are filled as follows Protocol ID field must be set to 0x6956752b iVu e Message Type field should be set to 0x53455449 SETI Correlation tag must be set by the sender to a non zero value that will allow the originator to identify the response The body of the message must be filled as follows e MAC MAC 00 11 22 33 44 55 e P IP 192 168 0 1 e NetMask NetMask 255 255 255 0 e Gateway Gateway 0 0 0 0 e The body of the message will look like this MAC 00 11 22 33 44 55 1P 192 108 0 1 NetM sSk 255 255 255 0 Gateway 0 0 0 0 The packet must be sent out using the broadcast address of 255 255 255 255 K NOTE Not all the switches are configured to pass broadcast packets by default A switch configuration change may be necessary to enable the passing of broadcast packets 2 Upon receipt of the broadcast message the sensor performs the following Sensor
53. 55441 USA Europe Address Banner Engineering EMEA Park Lane Culliganlaan 2F Diegem B 1831 Belgium Turkey Address Banner Engineering Turkey Barbaros Mah Uphill Court Towers A Blok D 49 34746 Bati Atasehir Istanbul T rkiye I ndia Address Banner Engineering India Pune Head Quarters Office No 1001 10th Floor Sai Capital Opp ICC Senapati Bapat Road Pune 411016 India Mexico Address Banner Engineering de Mexico Monterrey Head Office Edificio VAO Av David Alfaro Siqueiros No 103 Col Valle Oriente C P 66269 San Pedro Garza Garcia Nuevo Leon Mexico Brazil Address Banner do Brasil Rua Bar o de Teff n2 1000 sala 54 Campos El seos Jundia SP CEP 13208 761 Brasil China Address Banner Engineering Shanghai Rep Office Xinlian Scientific Research Building Level 12 Building 2 1535 Hongmei Road Shanghai 200233 China Japan Address Banner Engineering J apan Cent Urban Building 305 3 23 15 Nishi Nakajima Yodogawa Ku Osaka 532 0011 Japan Taiwan Address Banner Engineering Taiwan 8F 2 No 308 Section 1 Neihu Road Taipei 114 Taiwan South Korea Address Banner Engineering Korea 8th Fl CM Bldg 32 7 Songpa Dong Songpa Gu Seoul 138 849 South Korea Phone 1 763 544 3164 Website www bannerengineering com Phone 32 0 2 456 0780 Website www bannerengineering com eu Email mail bannerengineering com Phone 90 216 688 8282 Website www bannerenginee
54. 7 data export 53 data export log 63 data export sample application 55 data model 113 117 119 123 125 127 debugging 170 Device Access Point See DAP device control 118 Display Settings menu 31 emulator 170 Ethernet 6 53 ethernet communications 56 exposure 33 external strobe 36 F fail hold time 32 field of view adjust 37 firmware update 33 focus number 35 G gain 34 Generic Station Description See GSD GSD Install 129 H history command group 72 home screen 16 image export 53 55 image export sample application 56 imager auto exposure 33 exposure 33 gain 34 resolution 37 trigger 34 35 imager menu 33 Industrial Ethernet 53 info command group 69 Information 23 inspection command group 72 Inspection Logs 45 inspection menu 38 inspection results 118 internal strobe 36 iVu emulator 170 L LCD Timeout 32 Load from USB 23 lock sensor 24 logs command channel 63 data export 63 communication 47 inspection 45 system 47 M menu Display Settings 31 Configuration 22 Mode 22 System 21 Mode menu 22 model 117 P productchange command group 71 R resolution 37 RS 232 6 53 S sample application command channel 54 data export 55 image export 56 Save to USB 23 sensor display 16 status command group 70 strobe external 36 internal 36 submodule 118 119 123 125 127 system command group 69 System Logs 47 System menu 21 T Touchscreen Calibration 32 trigger 34
55. A TYPE 16 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 87 iVu Plus BCR Gen2 Series Sensor WORD 8 9 10 11 12 13 14 15 16 17 29 30 31 32 33 50 51 52 53 70 71 72 73 90 91 92 93 110 111 112 113 130 131 132 133 150 151 152 153 170 171 172 173 190 191 192 193 210 211 212 213 230 231 239 WORD NAME Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Barcode Count Barcode 1 Type Barcode 1 Length Barcode 1 Data Barcode 2 Type Barcode 2 Length Barcode 2 Data Barcode 3 Type Barcode 3 Length Barcode 3 Data Barcode 4 Type Barcode 4 Length Barcode 4 Data Barcode 5 Type Barcode 5 Length Barcode 5 Data Barcode 6 Type Barcode 6 Length Barcode 6 Data Barcode 7 Type Barcode 7 Length Barcode 7 Data Barcode 8 Type Barcode 8 Length Barcode 8 Data Barcode 9 Type Barcode 9 Length Barcode 9 Data Barcode 10 Type Barcode 10 Length Barcode 10 Data reserved Barcode Type Numeric Codes No Symbol DataMatrix Code 39 Code 128 88 11 www bannerengineering com Tel 763 544 3164 DATA TYPE 32 bit integer 32 bit integer 32 bit integer Float 16 bit integer 16 bit integer 16 bit integer 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 16
56. AR e Retours aoro gal dede beet waibeees 89 7 4 6 Minimum Requested Packet Inverval RPI Value nanasnunnnannsnnsnrnnnnnrnrrrrrrsrrerrsrrerrerrrrrrrrrerreree 90 7 4 7 iVu Plus EDS File Installation in ControlLogix Software sssssssnen mme nnns 90 14 9 RSEogIX5000 CONMGUIFATION lt Aadteuzytsentekzx inm e s oded extat don eoe ex ees dette ees nike Re WR a s a ludi 96 FESSeo cape derer ey 103 75 1 1Vg Plus Input VAES Xusxeestiesctuds di Fanetitak tuy ndiicetiuteg aaa dachte uaa Rs VAGUE anne d neat ated fo 105 1 5 2 IVA PIS OUEDUE ValllGS izzsesinszosdesxecttbxcum m sd mati diadema eia be ce i e oaa cu sacado 105 PP dc Pr 107 7 6 PLCS gnd SLC 5 PECCO aduscnentiestusncnkeEhukpmes Roter nde ul bec tetuer iara nie sex tutum ed e tet yess 108 TO COMPMOUTALION opeen E M M 108 7 6 2 Inputs TOV COULDULS TFOT PEG ngsewsinnmudsnaattiiteta as tacet GER CR c dE Rd dc cca a cic tta 110 7 623 OUTPUTS TLOMANV ULC DUES TO PEG odo opc C ha ded dea hie c E bte bte acci aa 110 7 6 4 lpU and QUECDUE F IagS kisirisiri di tk ERES ER ee RUEERS qu gebe A us dra En RR d he ca etta dtu ie 112 rr rez Ace olndatce ieee 113 l h General Station Description GSD File sosxicesebd robe add cca ova eg a e c ecco nce a a 113 T2 MWUPRORNETITO Dartd MOGOl adsessinundevetstuuseendalentds desde Eo as
57. ARGUMENT TYPE DATA SET EMPTY SENSOR NOT READY SENSOR TYPE NOT ACTIVE DEVICE TYPE INVALID VALUE INVALID VALUE INVALID STRING TOO LONG COMPARE DATA DISABLED COMPARE MASK INVALID NUMBER TO FIND NOT ONE COMPARE MASK DISABLED NO AREAS FOUND NO MATCHES FOUND NO MATCHES FOUND REMOTE DISPLAY NOT CONNECTED REMOTE DISPLAY NOT SUPPORTED COMMAND MODE EXPECTED COMMAND TIMED OUT TRIGGER REQUIRED COMMAND TIMED OUT SYSTEM ERROR NOT ACTIVE TEACH SENSOR TYPE INVALID MULTIPLE INSPECTIONS DISABLED MULTIPLE INSPECTIONS EMPTY PRODUCT CHANGE WHEN NOT READY PRODUCT CHANGE INVALID INSPECTION PRODUCT CHANGE TIMEOUT PRODUCT CHANGE TO SAME INSPECTIO N SENSOR NAME NOT FOUND iVu Plus BCR Gen2 Series Sensor Description Attempt to set a value that is not writeable Method ID specified is not a method Total method arguments specified do not match method Attempt to issue command when a previous command has not finished Item ID specified must be a item not a group or method Command missing item s data value New item value is below the minimum New items value is above the maximum Get command received with unneeded arguments Item ID specified must be a item not a group or method Data export operation returned no results Command specified requires sensor to be in the READY state Command specified belongs to a different sensor type Command not supported on this device type Text value is invalid unknown Text value is inval
58. Command Acceptance Acknowledgement Command Execution Error Table 45 64 Character Text Response Submodule Ident 0x00052 PLC I nput Data Name I nput Data Type PLC Output Data Name Output Data Type Numeric Command Status Unsigned16 Not applicable Not applicable 16 bit integer command response Unsigned16 32 bit integer command response Unsigned32 Floating point command argument Float32 Length of Command Response string Unsigned32 64 character command response string 64 byte OctetString Numeric Command Status Bit Position for Cyclic Input Function Data Command Channel Command Acceptance Acknowledgement Command Execution Error 128 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Table 46 128 Character Text Response Submodule Ident 0x00053 PLC I nput Data Name I nput Data Type PLC Output Data Name Output Data Type Numeric Command Status Unsigned16 Not applicable Not applicable 16 bit integer command response Unsigned16 32 bit integer command response Unsigned32 Floating point command argument Float32 Length of Command Response string Unsigned32 128 character command response string 128 byte OctetString Numeric Command Status Bit Position for Cyclic Input Function Data Command Channel Command Acceptance Acknowledgement Command Execution Error 7 7 3 Configuration Instructions Using Siemens TI A Portal v13 Software Installing the Banner iVu Plus GSD Fi
59. E This setting affects both the Data Export Channel and Image Export Channel I mage Export Main Menu gt System gt Communications gt I mage Export When the Image Export Channel is enabled the sensor will transmit the acquired image on every trigger The image is transmitted as a bitmap BMP file This operation is only available over Ethernet I O Connection Main Menu gt Communications gt I mage Export gt Connection The Connection screen is used to enable or disable the I mage Export Image Type Main Menu gt System gt Image Export gt I mage Type Choose between J PEG or BMP format for the exporting image file Image Export Advanced Main Menu gt System gt Communications gt Image Export gt Advanced During the Data and Image Export operation the sensor s output channels might become full This can occur if the sensor is producing export data frames faster than the data can be exported from the device or faster than the client is reading the channel export data due to bandwidth limitations This setting affects how the sensor will behave in this situation Select Hold READY to ensure that all frames are transmitted In this case the READY signal will remain inactive sensor is busy until the new frame has been added to the channel for transmission Triggers might be missed during this time Select Do not hold READY to cause the sensor to discard the new frame if the channel is full and thus activate t
60. E EEEE EEEE EEE 23 Bee ROC A Uu E AEE E E E E EEEE EEE 24 a T E O EE E E E EEEE EE 24 MeO D E EEE E E AE A E EAE EE E EE EEEO 29 LE ME ANNI a a AEE E AEE E E cena acess 31 ete icio d rd e E EE E E E EE 32 LN RA cii255 1 32 zmonNace aM I Mc E 33 cwm AUO EO UE c 33 uvm QUIM MEM OH 33 ee AN pe 34 LN Ego AE cee eueevanecotysadga econ E E E A apie cece uae E ees weno ues M E 34 u omonugs Acc 35 Bes BSD a 35 4 3 7 FOV Field OT View uscedxvdesituet ru tad axtctubieqarebrsr t tie uu xa OeR ERE GR boda riy xA REA E RAAPA REAREA EARRA Ranna 36 AOR elu mM c 37 zu Ma le edUmu r v M M 38 ceu Tus Nio nsMM feceneebecee 38 Met 2 0 28 M c A n 43 LI MCN Fer oMipcio ei A 44 AO LOGS MCW m 45 Pee MWSOC CHON LOGS e eesaenon 45 u MA clo EM 47 ua mM
61. Emulator You can set a Device Name for your iVu Series sensor or modify an existing name on the sensor using the software keypad You can also change the device name this using the iVu Emulator as described below K NOTE If you are in a language other than English you cannot modify the device name using the software keypad Use the procedure described below L NOTE If you have not set the device name previously then folders will be named using the first 8 characters of the device serial number l Plug a USB flash drive into the device 2 Save the Device Configuration to the USB flash drive Main Menu gt System gt Configuration gt Save to USB The location of these files on the USB flash drive displays after the operation is complete the device configuration is saved in lt USB gt BANNER lt DEVICE_ NAME For example if the device name is myName the path will be lt USB gt BANNER myName 3 Remove the USB flash drive from the device and insert it into an available USB port on a Windows PC 4 If you are running the Emulator from the USB flash drive launch the iVuEmulator exe program If you are running the Emulator installed on a PC make sure the Emulator is not running and copy the Device Configuration from the USB flash drive to the folder where the Emulator is installed on the PC For example if the device name is myName 172 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor and
62. LL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURSE OF PERFORMANCE COURSE OF DEALING OR TRADE USAGE This Warranty is exclusive and limited to repair or at the discretion of Banner Engineering Corp replacement IN NO EVENT SHALL BANNER ENGINEERING CORP BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS EXPENSES LOSSES LOSS OF PROFITS OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGLIGENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp 178 www bannerengineering com Tel 763 544 3164 I ndex A Advanced 32 auto exposure 33 C command channel image export 55 command channel log 63 command channel sample application 54 command group history 72 info 69 inspection 72 productchange 71 status 70 system 69 trigger 70 communication channel command channel 53 data export 53 image export 53 Industrial Ethernet 53 Communication Logs 47 communications channels 53 Configuration menu 22 D DAP 113 117 119 123 125 12
63. Migrate project Close project b D Configure a device r Write PLC program Welcome Tour oe First steps Configure Nu technology objects i Configure an HMI screen Installed software Help User interface language Open the project view gt Project view Opened project C Users usera Documents Automation Banner_Profinet_IVU Banner_Profinet_IVU www bannerengineering com Tel 763 544 3164 133 iVu Plus BCR Gen2 Series Sensor 5 Click Configure networks UL CRETETOETEREL TIT M enin E Devices amp 1 Show all devices networks i Add new dewice LA Configure networks Network view displays F NOTE For Step 6 through Step 10 Network view must be open 134 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 6 Locate iVu Plus BCR in the Hardware catalog In the above example the iVu Plus device is located under Other field devices gt PROFI NET IO gt Sensors gt Totally Integrated Automation PORTAL Options Catalog ip ji fuat Filter gt 9j Controllers gt 3 HM p m PC systems m Drives amp starters E Network components b E Detecting amp Monitoring gt IE Distributed i0 b E Field devices E Other field devices v PROFINETIO d E Drives i F Encoders b F Gateway i E Ident Systems Sensors E Siemens AG Banner Engineering Corp foyeyeo aie pueH E 6 00 2uimug sc sanglqr E Banner Vision
64. Name 00001 0 Product Change 00002 l Teach Latch 00003 2 Trigger 00004 3 Gated Trigger 00005 4 reserved 00006 5 Set BCR String 00007 6 Set BCR Mask 00008 7 reserved 00009 8 reserved www bannerengineering com Tel 763 544 3164 103 iVu Plus BCR Gen2 Series Sensor 05 Force Single Coil Register Bit Position WORD Name reserved reserved reserved reserved reserved reserved Command Table 9 Input ACK Bits Inputs 10001 10016 02 Read Input Status Register Bit Position WORD Name Product Change ACK Teach Latch ACK Trigger ACK Gated Trigger ACK reserved Set BCR String ACK Set BCR Mask ACK reserved reserved o Oo N OQ Ui A UL NJ H o reserved n O reserved T I reserved m N reserved m UJ reserved m I reserved m Ul Command ACK Table 10 Status Bits Inputs 10017 10032 02 Read Input Status Register Bit Position WORD Name 10017 0 Ready 10018 1 Pass Fail 10019 2 Read No Read 10020 3 Ready Latch 10021 4 reserved 10022 5 Output 1 10023 6 Output 2 10024 7 Output 3 10025 8 reserved 10026 9 reserved 104 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 02 Read Input Status Register Bit Position WORD Name 10 11 12 13 14 15 reserved reserved Missed Trigger Teach Error System Error Execution Error 7 5 1 iVu Plus I nput Values Holding Registers 40000 are used by the PLC or HMI to write valu
65. O COM TE 2A GET ODA OA 68 www bannerengineering com Tel 763 544 3164 6 5 4 Command Channel Reference I nfo Command Group Command Group CompanyName ModelNumber FirmwareVersion SerialNumber Name BootNumber UpTimer HourCount RemoteConnected RemoteModelNumber RemoteSerialNumber Examples gt gt get info companyname x0D x0A lt lt OK x0D XxX0A lt lt Banner Engineering Corp x0D x0A gt gt get info bootnumber x0D x0A lt lt OK x0D x0A lt lt 42 x0D x0A gt gt get info uptimer x0D x0A lt lt OK x0OD x0A lt lt 4 42 42 324 x0D x0A System Command Group Command Group Item Do Do System Reboot System Save Ethernet IPAddress Ethernet SubnetMask Ethernet Gateway Ethernet IPAddress Ethernet SubnetMask Ethernet Gateway Examples gt gt lt lt do system save x0D x0A OFOD OA iVu Plus BCR Gen2 Series Sensor Description The company name as a string The sensor model number as a string The sensor firmware version as a string The sensor serial number as a string The sensor name as a string The number of sensor bootups The elapsed time the sensor has been running in the format hh mm ss msec The number of hours the sensor has been running The remote display connected status as a boolean value true or false The model number of the remote display as a string The serial number of the remote display as a string Description Reboots the
66. O gt T PLC Input iVu Plus Output Assembly 113 0x71 e T gt O PLC Output iVu Plus Input Assembly 101 0x65 e BCR Only e O gt T PLC Input iVu Plus Output Assembly 113 0x71 e T gt O PLC Output iVu Plus Input Assembly 102 0x66 www bannerengineering com Tel 763 544 3164 95 iVu Plus BCR Gen2 Series Sensor 14 Select INT as the data type The connection looks like the one above 7 4 8 RSLogix5000 Configuration To create an implicit Class 1 configuration to the iVu Plus using EIP when using a ControlLogix family PLC configure the iVu Plus as a Generic Ethernet Module under the ENET MODULE The following is a sample setup of Banner sensor l Add a generic Ethernet module to the PLC s Ethernet card 96 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor hie o TEST pa i ilies 2 Select Module By Category www bannerengineering com Tel 763 544 3164 97 iVu Plus BCR Gen2 Series Sensor 3 Port Ethernet Tap 2 Fiber 1 Twisted Pair Media Allen Bradle 2 l1 88 EM2DN A 1788 Ethernet to DeviceNet Linking Device Allen Bradle 2 1788 ENBT A 1788 10 100 Mbps Ethernet Bridge Twisted Pair Med Allen Bradle 2 1788 EWEB A 1788 10 100 Mbps Ethernet Bridge w Enhanced Web Allen Bradle 1794 AENT 1794 10 100 Mbps Ethernet Adapter Twisted Pair M Allen Bradle Driveloqo5730 E 10 100 Mbps Ethernet Port on Drivelogpo730 Allen Bradle ETHERNET BRL
67. OEE E 55 6 2 5 Mage EXDORhb ETE a acid asenintun d eesaa data wevoe ut rbvda ibat esta tura latul t ult p uod rut asl as at orans 55 6 3 Enabling comido auteuxunssred EEEE de febrefuste es EE EREE epatis ENEAN 56 6 3 1 Setting Up Ethernet ComimpCcgHOlIS surian piste e xat Xa nk a Ue d ador a a fecus a tue oen rtp dtu 56 6 32 Setting Up Seral ComrmubIGdtlOliS edsa ni EERE EOE EETAS un Fast na uxo E E a FR und 60 6 4 Testing and Troubleshooting iVu Plus Communications sss eee 63 6 4 1 Understandmg the Communication EO qeutueibusu tasexiutatu mna adeno ts Ta wol EETA 63 Dae sing i 1 jtd iO MM CE 64 OB Eos d MPO Mcr Tem 64 6 5 commatidChanbher PLTIGE ioin euna nn EEE atau Peut eau vcr aste o fom ao uet infi idum smal dalteu dite dtu 66 6 5 Ll command Channel Comimiahds oesssxdestoncnremrreSqu aha x uara AATE xou immolare qs an 66 6 5 2 CONVENTIONS Used TOF Examples uxxezeusevgenestsextexssanadtevP ame TEETE drea sala Isai toV cee Reset De acea s 67 oi Ma EE O E F RI EMT 67 6 5 4 Command Channel Referente sassdxossaspdseadionmunue E nidtxnen s sanae Queda edebant ex Ro ma ETE 69 6 5 5 Command Channel Command Status Register ssssssssssssseeenn ness nn 74 06 5 0 Commahbd Channel ELFOF COdGeS Tierra ninna EE E uere iniu ss UR E weed afe a x faf 74 oW AUR DISCOV Mnesorso MM rcr Tm 75 ON NM QU Am 75 OZ UDP USAC ctm 75 o ONG ie dio dap Mc 75 Ho Musicos o ccm 79 7 Industrial Ethernet OVerVIeW
68. Options gt Install GSD File D pamere Help Customize Ctrl Alt E Specify Module Configure Network Symbol Table Ctrl Alt T Report System Error Edit Catalog Profile Update Catalog Install HW Updates Install GSD File Find in Service amp Support Create GSD file for I Device U U eoOOK Install GSD Files P r Install GSO Files from the directory C Users usera DesktopIVU GSD Rie ee Reece Versione L asl BSDMLEAM2 31 BannerEngineering MuPlus 20150318 mI 3 19 2015 12 00 00 M W231 English Ire lod Show Log Select All Selecta Deselect All Close The Install GSD Files window displays 6 Browse to the location of the saved Banner iVu Plus GSD file 142 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 7 Select the version of the file you want to add and click I nstall to add the GSD file to the Hardware catalog Go to the View menu in the Hardware configuration window 9 Check the Catalog option The Hardware catalog appears on the right side of the Hardware configuration window eo a a Firid BN m n H il Profile Standard Rib enrEIBIIS DE a ABE PROFIBLIS PA B 23 PROFINET 10 Er J Additional Field Devices EM Sensors iR i 4 Banner Vision Sensors eae Ft i3 Mu Seres PNE fgg Vu Plus BCR d pim Mu Plus TG
69. PC to instruct a sensor to change its IP address subnet mask and default gateway The message sent by the PC must always have the following parameters in the body portion Either MAC or SerialNumber or both If both are present the match will be performed on both fields IP NetMask Gateway Any other parameters in the body will be ignored by the sensor 31957 2012 03 27 14 36 16 658098 192 168 1 100 255 255 255 255 UDP Source pork 19995 S Destinaridi PEE Ethernet II zy e afta SESE S UTERINE 600 1b N n E DSt UNIT Citstt att ott ett te uH Internet Protocol src I192 158 1 100 192 168 1 100 ost 255 255 255 255 255 255 255 255 User Datagram Protocol src Port 19995 19995 pst Port 19995 19395 Data 1400 bytes aAVUESE Tl Ma ma MAC OO 44 109 OO 10C 1B E IP 192 168 0 7 MetMask 2255 255 When the sensor receives a DISCOVER SETIP message the following actions are performed l The sensor will first compare the specified MAC address the SerialNumber or both if both are present with its own 2a If the above field s does not match the sensor s equivalent the sensor will discard the packet e No reply will be generated 2b If the match is detected The sensor will compare the new values with the current values e ifthe new values are the same as the current values the sensor will discard the packet No further reply will
70. Registers Use either function code 04 Read Input Registers or function code 03 Read Holding Registers The same data can be seen as Inputs 10000 using Modbus function code 02 Read Input Status Table 15 Status Bits PLC Input Register 2 or Holding Register 1002 also Inputs 10017 32 Input 32 Input 31 Input 30 Input 29 Input 28 Input 27 Input 26 Input 25 Input 24 Input 23 Input 22 Input 21 Input 20 Input 19 Input 18 Input 17 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit O reserved Ready Read No Pass Ready Latch Read Fail Executio System Teach Missed reserved reserved reserved reserved Output Output Output n Error Error Error Trigger 3 2 1 7 6 PLC5 and SLC 5 PCCC Allen Bradley s PLC5 and SLC 500 family of devices use PCCC communications protocol iVu Plus supports these PLCs using input and output register arrays The Output Flags ACK Flags and Input Flags bit definitions are the same as defined in the EIP Assembly Objects section The terms Input and Output are from the point of view of the PLC 7 6 1 Configuration The images below represent a typical configuration l Read In the below example message command reading from N7 table on iVu Plus and sending the data to the N7 table on the PLC li MSG N200 51 Elements This Controller Communication Command Data Table Address PLES Read S
71. Sensor get tool results v datal dataz 0000 Valid end of frame delimiters are comma colon lt semicolon gt CR CR LF LF CR or lt ETX gt c Verify that the iVu receives and transmits data correctly 3 To enable Data Export over Ethernet a Go to Main Menu gt System gt Communications gt Data Export gt Connection and select Serial I O from the drop down Connection i d Disabled 7 7 Ethernet IP Port st 32000 um H 3 ams Serial wo b Go to Main Menu gt System gt Communications gt Data Export gt Data To Export and select the inspection data to export c Goto Main Menu gt System gt Communications gt Data Export gt Output Format and select the Start String Delimiter and End String www bannerengineering com Tel 763 544 3164 59 iVu Plus BCR Gen2 Series Sensor Affects Data lmage Export channels During the Data and Image export operation the sensor s output channels might become full This can occur if the sensor is producing export data frames faster than the data can be exported from the device due to bandwidth limitations or faster than the client is reading the channel export data This setting affects how the sensor will behave in this situation Select Hold READY to ensure that all frames are transmitted In this case the READY signal will remain inactive sensor is busy until the new frame has been added to the channel for
72. Sensors E Wu Series c ivu Plus TG NM iVu Plus BCR gt i PROFIBUS DP Information Project Banner_Profinet_IVU opened Banner Engineering Corp gt Banner Vision Sensors gt iVu Series 7 Select the device and add it to the configuration Selection Option Drag Double click Description Drag iVu Plus BCR from the Hardware catalog directly into the configuration Double click on iVu Plus BCR and add it to the configuration www bannerengineering com Tel 763 544 3164 135 iVu Plus BCR Gen2 Series Sensor 8 Click the green square on the iVu Plus BCR icon Drag the pointer to the green square on the PLC 1 icon to connect the device to the controller PLC PLC 1 CPU 1511 1 PN TG Vu Plus TG PLC 1 The connection is made 9 Double click the iVu Plus BCR icon to open the Device window 10 Select the desired modules or submodules from the Hardware catalog and drag them onto the Device overview tab on the Device view tab The iVu Plus device is configured Changing the Device IP Address Use these instructions to change the IP address of the iVu Plus BCR device using the Siemens TIA Portal v13 software Use these instructions as a basis if you are using another controller PLC l Start the Siemens TIA Portal v13 software 2 Click Open existing project 3 Select a project an open it 4 Click Devices amp networks when the project has been uploaded to go to Network view
73. This value is cleared reset whenever history is cleared This value is cleared reset when the device starts up or is rebooted BCR HISTORY MaxCount This value indicates the maximum number of barcodes read for the active inspection This value is cleared reset whenever history is cleared This value is cleared reset when the device starts up or is rebooted 6 5 5 Command Channel Command Status Register The command status is a verification of the command type Command Status Value 16 bit integer Unknown Read Write Execute 6 5 6 Command Channel Error Codes Table 7 Plus BCR Command Channel Error Codes Numeric ID Text ID Description 00000 SUCCESS Command processed successfully 10000 EMPTY FRAME RECEIVED Indicates that the request was empty The command channel requires a command any arguments and an end of frame delimiter 10001 COMMAND NOT RECOGNIZED The command specified is not recognized 10100 GROUP MISSING A Group ID must be specified immediately after the command 10101 GROUP NOT FOUND The specified Group ID is invalid unknown 10102 GROUP ITEM MISSING oe Item ID must be specified immediately after the Group 10103 GROUP ITEM NOT FOUND The specified Group Item ID is invalid unknown 10152 NOT READABLE Attempt to get a value that is not readable 10153 NOT WRITEABLE Attempt to set a value that is not writeable 10250 NOT A METHOD Method ID specified is not a method 10251 WRONG ARGUMENT COUNT Total method a
74. Vu Command Channel can be utilized via the Industrial Ethernet connection Clear System Error Write the number 81 as a 16 bit integer into the Command ID register Toggle the Command bit from O to 1 bit 15 in the Input Bits Input Coil Bits register Wait for the Command ACK flag to go from O0 to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register Verify that the Execution Error flag is not set i e value should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the value is 1 read the Error Code register for more information 5 Task Complete Toggle the Command bit back to O bit 15 in the Input Bits Input Coil Bits register BWN H Get Set Trigger Mode Get the current Trigger Mode from the iVu Plus l Write the number 10001 as a 16 bit integer into the Command ID register 2 Toggle the Command bit from O to 1 bit 15 in the Input Bits Input Coil Bits register 3 Wait for the Command ACK flag to go from O to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register 4 Verify that the Execution Error flag is not set i e value should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the value is 1 read the Error Code register for more information 5 Task Complete Toggle the Command bit back to O bit 15 in the Input Bits Input Coil Bits register Read the current Trigger Mode value in the Command Response I nt16 register iVu model Trigger Mode I nt16 value External
75. Vu Plus Outputs N7 Table WORD WORD NAME DATA TYPE 0 Input Bits ACK Register see Input and Output Flags on page 112 16 bit integer 1 Output Bits Register see Input and Output Flags on page 112 16 bit integer 2 3 Error Code 32 bit integer 4 5 Inspection Number 32 bit integer 6 7 Iteration Count 32 bit integer 8 9 Pass Count 32 bit integer 10 11 Fail Count 32 bit integer 12 13 Missed Triggers 32 bit integer 14 15 Current Inspection Time Float 16 Sensor Pass Fail Coil 16 bit integer 17 29 reserved 16 bit integer 30 52 Inspection Name 2 Word Length 20 unicode chars 53 54 Frame Number 32 bit integer 55 Sensor Type ID 16 bit integer 56 Barcode Count 16 bit integer 57 Barcode 1 Type 16 bit integer 58 Barcode 1 Actual Decoded Data Length 16 bit integer 59 60 Barcode 1 Data Array Length 32 bit integer 61 162 Barcode 1 Data Array 100 Byte Array 163 170 reserved 16 bit integer 171 Command Status 16 bit integer 172 Command Response Int16 16 bit integer 173 174 Command Response Int32 32 bit integer 175 176 Comand Response Float 177 178 Command Response Length 32 bit integer 179 228 Command Response Data 100 Byte Array 229 239 reserved 16 bit integer 240 Barcode Count 16 bit integer 241 Barcode 1 Type 16 bit integer 242 Barcode 1 Length 16 bit integer 243 260 Barcode 1 Data 32 bit length 32 byte array 261 Barcode 2 Type 16 bit integer 262 Barcode 2 Length 16 bit integer 263 280 Barcode 2 Data 32 bit length 3
76. a Compare feature Pass indicates that a good barcode was found and the data compared e fthe sensor is using the Data Compare feature Fail indicates that either no good barcode was found or the data did not compare A Match condition occurs when the required number of barcodes are found and the compare is successful e A No Match condition occurs when the required number of barcodes are found but the compare is not successful 1 1 2 Trigger Modes The iVu Plus BCR has five trigger modes that determine how the sensor captures and processes images e External Single e Continuous e External Gated e Command e Industrial Ethernet Only You can select one of the trigger modes by accessing Main Menu gt Imager gt Trigger on the iVu touch screen display Trigger on page 34 describes these trigger modes in more detail www bannerengineering com Tel 763 544 3164 5 iVu Plus BCR Gen2 Series Sensor 1 1 3 Compare Data The iVu Plus BCR has a data compare feature for comparing read barcode data against reference data Data can be manually entered by navigating to the Main Menu gt Inspection gt Barcode gt Data Compare gt Set Data screen Data of up to 3200 characters can be entered Additionally the data compare feature provides for masking characters within the data There are two other ways to enter compare data e Importing the last read data while viewing the Set Data screen The new data is effective on the first trigg
77. ack it with care Damage that occurs in return shipping is not covered by warranty Factory Support To help Banner better assist you be ready to provide the following information e iVu firmware version to find the version number click Main Menu gt System gt Sensor I nformation Device Model Number and Date Code which are found on the bottom of the device e Exact wording of any messages that appeared on your screen e A description of what you were doing and what happened e A description of how you tried to solve the problem Error Codes see LED Indicator Troubleshooting on page 175 11 2 Maintenance Maintenance tasks include keeping the hardware free of dust and dirt and possibly updating the iVu firmware as new versions become available Cleaning the Sensor Regularly remove any dust or dirt from the device using a soft cloth If needed slightly dampen the cloth with a weak solution of neutral detergent Avoid getting dirt on the imager the area behind the lens If the imager is dirty use anti static compressed air to blow off the dust 176 www bannerengineering com Tel 763 544 3164 Updating the iVu firmware iVu Plus BCR Gen2 Series Sensor The current version of iVu firmware is available for download from the Banner website See the Banner Website for the firmware download link 11 3 Contact Us Corporate Headquarters Address Banner Engineering Corporate 9714 Tenth Avenue North Minneapolis Minnesota
78. actory settings This starts a search for all PROFINET devices on the network and shows the found devices 7 Select the device to be modified Toran ane Start a IF address MAC address Device ype Name 152 162 0 1 DO DE SC LA 3F 1C S 7 300 ate 1929168 AS DDIEZZEDERHBEIE T3 Banier Eng M Fast search Tn Flash MAC address 00 23 0 9 00 4C 13 www bannerengineering com Tel 763 544 3164 149 iVu Plus BCR Gen2 Series Sensor 8 Click OK Edit Ethernet Node ee Ethernet node Nodes accessible online MAC address 00 23 D 39 00 40 13 Browse Set IP configuration f Use IP parameters Gateway IP address e pri S EEE Do not use router Subnet mask 255 255 255 0 Use router 192158 8 3 Obtain IP address from a DHCP server Identified by n Client ID Assign IF Configuration Assign device name Device name Assign Name Reset to factory settings Reset Help Close The Edit Ethernet Node window is updated 9 Enter a name with lower case letters in the Device name field 10 Click Assign Name Edit Ethemet Node 4502 703 The parameters were transferred successtullu Please refer to the information on this message in the help system The Device name is updated If a failed update message is returned the new name did not meet the naming requirem
79. adjust the FOV After pressing the back button the Imager menu FOV button updates to say Custom to indicate that a custom FOV is in use The maximum FOV is 752x480 for Fine resolution and 376x240 for Coarse resolution To quickly set the FOV to the maximum click Set Max The green box representing the FOV expands to fill the screen 4 3 8 Resolution System gt Imager gt Resolution Two resolution options are available on the iVu Plus BCR Fine and Coarse Coarse resolution has a maximum FOV of 376x240 pixels and Fine resolution has a maximum FOV of 752x480 pixels Fine resolution has 4 times more pixels than Coarse resolution Inspection performance may be affected when using Fine resolution depending on the application By default the FOV is set to the maximum FOV size 752x480 in Fine resolution mode www bannerengineering com Tel 763 544 3164 37 iVu Plus BCR Gen2 Series Sensor 4 4 Inspection Menu Main Menu Inspection The Inspection menu icon is located on the Main Menu The Inspection Menu provides options to set inspection parameters on currently running inspection and manage stored inspections 4 4 1 Barcode Menu Main Menu gt Inspection gt Barcode The Barcode Menu is the location for Barcode Type Barcode Count and Data Compare screens Barcode Type Main Menu gt Inspection gt Barcode gt Barcode Type The first time the sensor is powered up the selection checkboxes for DataMatrix
80. age Export I mage export is only supported on Ethernet ports Inspection images are a maximum 752x480 8 bits per pixel grayscale images in Windows BMP format that represent all the data in a full Field of View FOV Each exported image is comprised of a header 64 bytes followed by the image data approximately 361K All 16 and 32 bit numeric entries are little endian The header includes the following information Byte Offset Field ID Size in Data Type Description Bytes 0 15 Header Prefix 16 char IVU PLUS IMAGE 16 19 Header Version 4 UI nt32 1 20 23 Image Size 4 UI nt32 Number of bytes Windows BMP image 24 27 Image Frame Number 4 UI nt32 Most recently snapped image frame number 28 29 I mage Width 2 UI nt16 752 max www bannerengineering com Tel 763 544 3164 55 iVu Plus BCR Gen2 Series Sensor Byte Offset Field ID Data Type Description I mage Height Ul nt16 480 max Image Format UI nt16 0 Bitmap 1 JPEG Reserved byte Reserved for future use K NOTE If FOV s are adjusted so that they are smaller the bitmaps will also be smaller I mage Export Sample Application The iVu Plus BCR installation CD has a Image Export sample application that provides a way to save exported images In a production environment you will need to write your own application to process exported images for example to display them on an HMI or to save them to disk mi x Zoom 1x bi Save Image Frame lr vie Sr 6 3 E
81. alue should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the value is 1 read the Error Code register for more information Task Complete Toggle the Command bit back to O bit 15 in the Input Bits Input Coil Bits register www bannerengineering com Tel 763 544 3164 169 iVu Plus BCR Gen2 Series Sensor 8 Debugging I nspections 8 1 iVu Emulator The iVu Emulator is a Windows application that allows you to operate in a Windows environment exactly as you would on the iVu Series sensor itself In general the Emulator is an inspection debugging tool where you can mport stored inspections and configuration from an iVu Plus BCR sensor e Modify inspection parameters on the emulator Restore the updated configuration back to the sensor 8 2 How to Round Trip Debug Using the Emulator The iVu Emulator is a Windows application that allows you to operate in a Windows environment exactly as you would on the sensor itself In general the Emulator is an inspection debugging tool you can import stored inspections and a configuration from an iVu sensor then modify its parameters on the emulator and restore the updated configuration back to the sensor When you install the iVu Emulator by default it is installed in the following folder C Program Files Banner Engineering iVu Series You can run the Emulator from this folder but you will need to move files between the USB flash drive and PC To avoid moving file
82. amount of time the imager is allowed to gather light for the image This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value The sensor s value used to control the amount of time the imager is allowed to gather light for the image This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value Description This commands forces the sensor to perform the Remote Teach operation on the next trigger This command can be performed using the sensor s touchscreen Description Forces the sensor to switch to the specified inspection The sensor does not transmit a response until the sensor has completed the action Inspections results will be invalid until the next trigger List of all inspections stored in the sensor Examples gt gt get productchange inspectionnames x0D x0A lt lt OK x0D x0A gt gt do productchange inspection2 x0D x0A lt lt OK x0D x0A www bannerengineering com Tel 763 544 3164 71 iVu Plus BCR Gen2 Series Sensor History Command Group Command Get Examples Group History History History History History History History History History History History Item Passed Failed MissedTrig
83. an be used in the same application however steps must be taken to ensure compatibility Gen2 output files such as configuration and log files are not compatible with Gen1 devices In order to have one configuration file that applies to both Gen1 and Gen2 devices configure inspections using a Genl device or the Gen1 Emulator Settings from Genl are automatically converted to Gen2 when they are loaded onto a Gen2 device Confirm all inspections after loading to ensure that they are correct L4 NOTE New features available on Gen2 devices will not be available when creating the inspection on Gen1 software 5 3 Setting Up a Barcode Application This section describes how to set up the iVu Plus BCR sensor l Go to Main Menu gt Inspection gt Barcode gt Barcode Type to select one or more Barcode Types from the list I DataMatrix U OF Code I All Linear i odei2e d F CUABAR e K NOTE To ensure optimal performance select only the barcode types for your application For example if you use only one of the of the barcode types listed for All Linear uncheck the box next to All Linear and select a radio button next to the desired linear barcode type If you use only DataMatrix uncheck all the boxes except the one next to DataMatrix 2 Go to Main Menu gt Inspection gt Barcode gt Barcode Count to select the number of barcodes 1 to 10 to be read at one time 50 www bannerengineering com Tel 763 544 3164 iVu
84. ance is defined as instance number 0x80 128 decimal Its size is zero 7 4 5 Data Formats The iVuPlus EIP implementation supports 32 bit Integers in LSW_MSW data format The least significant word is stored first then the most significant word This format is used for Allen Bradley ControlLogix PLCs www bannerengineering com Tel 763 544 3164 89 iVu Plus BCR Gen2 Series Sensor The string format is compatible with the Allen Bradley ControlLogix built in string data type This format is a 32 bit DINT length followed by character bytes SINT This results in the following string format as viewed from the iVu Plus Lo m dq m oj Length LSW Length MSW 7 4 6 Minimum Requested Packet I nverval RPI Value iVuPlus devices can operate with input and output Requested Packet Intervals RPIs as low as 50 milliseconds The device may not operate reliably if a lower RPI value is selected 7 4 7 iVu Plus EDS File Installation in ControlLogix Software 1 Use the EDS Hardware Installation Tool to register the EDS file 4 s ACD 1756 124 111 Fil ni Window Help el BeA o to Options Q m Security gt Ici d BUN Documentation Languages Lj No Edits e as erat Import Redundancy 9 Export abe 4 11835 rg Controller Tags E Controller Fault Handler Motion i Power Up Handler E 1 c 3 Tasks B fa MainTask B ControlFLASH 588 Ma
85. and All Linear barcode types are checked The best practice is to check only the barcode type s applicable for your particular application Note that if All Linear is unchecked a single linear barcode type can be selected instead fd DataMatrix i OF Code I All Linear Codes m I 38 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor DataMatrix Settings Decoder Mode The Decoder Mode determines which decode algorithm to use and how imperfections in barcode images are handled When you select Fast from the drop down list the sensor uses an algorithm that is tailored for speed The algorithm does NOT correct for barcode image imperfections The Fast setting has the best results on high contrast images that contain high quality barcodes When you select Robust the sensor uses an algorithm that performs routines to correct for imperfections of the barcode image When Equalization is selected the sensor tries to improve the contrast within the symbol to improve readability Dotpeened Enabling Dotpeened causes the decoder to be run in a method that is optimized for dot peened data matrix barcodes Filters Use filters to improve decode rates in conditions in which the barcodes are blurred or have nonuniform module sizes Select one or more Out of focus filters to improve the decode rate of out of focus barcodes Select the Non Uniform filter to improve the decode rate of barcodes with non
86. and save Inspection and System Logs Z E The Home Screen icon is displayed in the upper left corner of the sensor display when viewing menus and 4A V parameter screens in the Main Menu It is used to quickly return to the Home Screen e The Display Annotations icon is one of three icons displayed in the upper left corner of the sensor while monitoring inspections on the Home Screen Click this icon to highlight features that the sensor finds J The Hide Annotations icon is one of three icons displayed in the upper left corner of the sensor while monitoring inspections on the Home Screen Click this icon to disable highlighting rr The Show Statistics icon is one of three icons displayed in the upper left corner of the sensor while monitoring inspections Click this icon to show inspection results and input parameters The Hide System Log Details icon is one of the icons displayed in the upper left corner of the System Logs screen Click this icon to hide the time stamp for the System Logs The Show System Log Details icon is one of the icons displayed in the upper left corner of the System Logs screen Click this icon to show the time stamp for the System Logs The Go Back icon is located on the lower left of the screen while working in the Main Menu The Go Back icon is used to return to the previous screen or menu The Help button is located in the upper right of the screen and provides context sensitive help f
87. arcode 6 Data Barcode 7 Type Barcode 7 Length Barcode 7 Data Barcode 8 Type Barcode 8 Length Barcode 8 Data Barcode 9 Type Barcode 9 Length Barcode 9 Data Barcode 10 Type Barcode 10 Length Barcode 10 Data iVu Plus BCR Gen2 Series Sensor DATA TYPE 16 bit Integer 32 bit length 32 Unicode char array 16 bit Integer 16 bit Integer 32 bit length 32 Unicode char array 16 bit Integer 16 bit Integer 32 bit length 32 Unicode char array 16 bit Integer 16 bit Integer 32 bit length 32 Unicode char array 16 bit Integer 16 bit Integer 32 bit length 32 Unicode char array 16 bit Integer 16 bit Integer 32 bit length 32 Unicode char array Writeable I nput Bits are inputs to the iVu Plus outputs from the PLC or HMI They are used for basic control of the sensor They are accessible using function code 6 Preset Single Register The same control is also possible using Coils 00001 16 function code 05 Force Single Coil Table 13 Input Bits PLC Holding Register 1 also Coils 00001 16 Coil 16 Coil 15 Coil 14 Coil 13 Coil 12 Coil 11 Coil 10 Coil 9 Coil 8 Coil 7 Coil 6 Coil 5 Coil 4 Coil 3 Coil 2 Coil 1 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Comma reserved reserved reserved reserved reserved reserved reserved reserved Set BCR Set BCR reserved Gated Trigger Teach Product nd Mask String Trigger Latch Chang
88. arcode 8 type Actual length of barcode 8 data Output length of barcode 8 data 32 character barcode output string Barcode 9 type Actual length of barcode 9 data Output length of barcode 9 data 32 character barcode output string Barcode 10 type Actual length of barcode 10 data Output length of barcode 10 data 32 character barcode output string 122 Unsigned32 Unsigned16 Unsigned16 Unsigned16 Unsigned16 Unsigned32 32 byte OctetString Unsigned16 Unsigned16 Unsigned32 32 byte OctetString Unsigned16 Unsigned16 Unsigned32 32 byte OctetString Unsigned16 Unsigned16 Unsigned32 32 byte OctetString Unsigned16 Unsigned16 Unsigned32 32 byte OctetString Unsigned16 Unsigned16 Unsigned32 32 byte OctetString Unsigned16 Unsigned16 Unsigned32 32 byte OctetString Unsigned16 Unsigned16 Unsigned32 32 byte OctetString Unsigned16 Unsigned16 Unsigned32 32 byte OctetString Unsigned16 Unsigned16 Unsigned32 32 byte OctetString PLC Output Data Name Not applicable www bannerengineering com Tel 763 544 3164 Output Data Type Not applicable iVu Plus BCR Gen2 Series Sensor Compare String Submodules The Compare String Submodules contain controller input and controller output data as well as BCR controls This user enabled submodule is optional and plugged into Slot 3 Subslot 1 The Compare String Submodule has six versions depending on the length of the compare string Table 33 16 Byte Compare String Submo
89. arcodes found when running this inspection e Execution Time Range for Barcode sensor e Pass and Fail count for this inspection for example Inspection1 Total Frames images captured for this inspection e Missed triggers Click the Reset button to reset statistics www bannerengineering com Tel 763 544 3164 17 iVu Plus BCR Gen2 Series Sensor The table contains history of each sensor in the inspection Data of each sensor can be expanded or collapsed as required using the The green area indicates the sensor passed red indicates fail If a sensor fails an icon besides the sensor name will indicate the reason of failure Inspection Inputs The Inspection Input page has the sensor settings Use this page to verify what inspection input settings were used on the latest inspection Click to expand the inspection information or to collapse the inspection information Use the right arrows as a Shortcut go to a sensor setting screen Barcode Count Disabled Barcode Type Multiple 18 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 4 Main Menu Reference 4 1 Main Menu The Main Menu has four sections e nspection to modify inspection settings e mager to run the Auto Exposure routine and to make adjustments to functions like exposure gain and strobe e System to set output signals communication channel parameters and to manage the device e Logs to configure and view System a
90. at they allow traffic from iVu camera to reach the destination device 7 10 3 Industrial Protocols Troubleshooting Modbus TCP Protocol Modbus TCP protocol relies on the fundamental TCP IP connectivity to establish connections and transport data Once you have verified Networking and TCP IP connectivity you should have little or no problems establishing a Modbus TCP connection iVu supports one Modbus TCP connection from a single client and will reject additional connection requests Prior to attempting to establish the Modbus TCP connection you will have to configure your device and teach it about the iVu sensor You will have to tell it the IP address of the iVu sensor that you have previously configured Configurations steps vary for each device so you will have to consult the appropriate manual for these steps If your device has user configurable Modbus TCP port please verify that it is set to port number 502 iVu will not accept connections on any other port Once you have established a Modbus TCP connection you can verify that iVu has accepted it by going to the System gt Communications gt Industrial Ethernet gt Status page and viewing the connection status If you experience issues accessing data please consult the relevant sections of the manual for the Modbus TCP register maps supported by the sensor and consult the Industrial Protocols Log The log when configured to Detailed Logging mode provides record of indiv
91. ation to the sensor a Go to Main Menu gt System gt Configuration gt Load Configuration b Select the Configuration to restore c Click the Load button to start the restore sensor configuration d Reboot the sensor when the restore is complete 8 2 2 How to Debug Using the Emulator from the USB Flash Drive L 2 I 0 0 M Plug a USB flash drive into the sensor Save the Inspection Logs to the sensor a On the Main Menu gt Inspection Logs gt View Logs screen click the Save icon to save the inspection logs b When prompted select Yes to save sensor configuration along with the Inspection Logs The location of these files on the USB flash drive displays after the operation is completed the Inspection Logs are saved in lt USB gt BANNER lt SENSOR_NAME gt InspLog and the sensor configuration is saved in lt USB gt BANNER lt SENSOR_NAME gt For example if the sensor name is myName e Configuration File CONFIG CFG path lt USB gt BANNER myName e Inspection Logs path lt USB gt BANNER myName InspLog NOTE If the sensor has no name the folder name is the first 8 characters of the serial number Remove the USB flash drive from the sensor and insert it into an available USB port on a Windows PC that has the iVu Emulator installed Copy the iVuEmulator exe program file to the USB flash drive in the same location as the CONFIG CFG file for example lt USB gt BANNER myName Launch the lt USB gt BANNER
92. be generated The sensor will set its IP address subnet mask and default gateway to match what is in the packet e The sensor will perform only syntactic checks on the supplied data It will not perform gateway presence or duplicate IP address checks gt The change will be logged in iVu system log as a succes gt A DISCOVER REPLY packet will be sent by the sensor back to the request originator gt The sensor will reboot in approximately 1 second 78 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 31959 2012 03 27 14 36 16 665180 192 168 0 6 255 255 255 255 UDP Source port 19995 Destination e BR Frame 31959 1447 bytes on wire 11536 hits 1442 bytes captured 11536 hits PD PHA mr n Ethernet II Sect aah ubhstt stl stl ett NM Internet Protocol src 182 168 0 6 192 168 0 6 Ost 255 255 255 255 255 255 255 255 miser Datagram Protocol src Port 19995 19995 Dst Port 19995 19995 Data 1400 bytes t WU gt T U RP LY S8 PialNumb er P lz3 87101632 4l 048 ve rs 1o0n PR 3 vl 0 7 Namesmy sensor name 1s Dpm mAcC 0 23 D85 DOO Q0C BE IP L9y 168 0 7 NMetMask 255 255 255 0 Ga teway 0 0 0 6 6 4 Message Flow Below are some examples of typical message flows for various interactions with the sensor Discovery of a Sensor 1 PC broadcasts a DISCOVER message Only the header values need to be fill
93. been processed without errors Indicates that the incoming entry is stalled no new bytes or end of frame delimiter was not received or client is not reading data on ethernet If the response frame contains an error or is dropped the log entry icons for the request and the response frames will be colored red and the displayed error count will increment by one If the command takes a long time to process the last long entry will change to an hourglass for example during trigger of long inspections 4 2 System Menu Main Menu gt System The System menu icon is on the Main Menu and is used to manage the sensor The System menu provides for selecting Sensor Mode updating sensor firmware backing up and restoring sensor Configuration and other general system level operations www bannerengineering com Tel 763 544 3164 21 iVu Plus BCR Gen2 Series Sensor 4 2 1 Mode Main Menu gt System gt Mode The sensor has two operating modes Live Mode which is the normal operating mode where the sensor captures live images scans and verifies barcodes Demo Mode where inspections are run on stored images and inspection parameters The first time the device is powered up it starts in Demo Mode and allows you to choose whether to stay in Demo Mode or exit to Live Mode Live Mode Demo Made Demo Mode uses stored images and inspection parameters that demonstrate how the sensor is set up without having to wor
94. bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer 16 bit integer 32 bit length 32 byte array 16 bit integer iVu Plus BCR Gen2 Series Sensor CODABAR EAN8 EAN13 Interleaved 2of5 UPCE Postnet IMB Pharmacode QR Code 7 4 3 Input and Output Flags Bits I nputs Bits Register Command Flag Bits Bit Position to 5 3 L2 1J 0 C d a BCR Set BCR Tii Teach Product nna Mask String 9g Latch Change Input Bits ACK Register ACK Flag Bits Bit Position 15 14 13 12 1 10 9 8 7 6 5 4 3 2 1 0 Command Set BCR Set BCR Tagger Trigger pe Dane ACK Mask ACKString ACK ACK j il b ACK ACK ACK Output Bits Register iVu Status Flag Bits Bit Position 15 14 13 12 1 10 9 8 71 6 5 4 3 2 1 0 Execution System Teach Missed Ready Read 7 4 4 Configuration Assembly Object The iVuPlus EIP implementation does not support an assembly object configuration instance However one is required for creation of implicit Class 1 connections on a ControlLogix family PLC Therefore a configuration inst
95. ble 30 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Output 1 Main Menu gt System gt Discrete I O gt Output 1 Output 1 can be configured for Inspection Pass Inspection Fail Read No Read Match No Match Missed Trigger or System Error A Read condition is when the configured number of barcodes are found in a scan These barcodes must be error free e A No Read condition is when the configured number of barcodes are not found in a scan sequence This will not occur in Continuous Scan mode e f Data Compare is disabled Inspection Pass and Inspection Fail are the same as Read and No Read e fthe sensor is using Data Compare Inspection Pass indicates that a good barcode was found and the data compared e fthe sensor is using Data Compare Inspection Fail indicates that either no good barcode was found or the data did not compare A Match condition occurs when the required number of barcodes are found and the compare is successful e A No Match condition occurs when the required number of barcodes are found but the compare is not successful A Missed Trigger condition occurs when a trigger is received while sensor is busy inspecting the pervious image This output signal will be set to active state This signal will be reset up on resetting the History on the statistics page A System Error condition occurs when a fatal error is detected on the sensor This output signal will be set to act
96. cate errors similar to the ones displayed below ERROR Assembly Instance number and or size incorrect d 1769 L32E Ethernet Port LocalENB l Bo CENEL e ERROR iVu Plus not powered up or EtherNet cable not attached 100 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor og 1769 L32E Ethernet Port LocalENB 2 l 5 tae azt wl X Ma Forces b E Controller OF SS SSS 00 0 No Edits et vis nd t fb afe hex xp mes x NE SIUE A Favorites 4 EI Controller Fault Handler JE Power Up Handler Tasks Sal MainTask EE MainProgram C Configuration not used Inputs to PLC outputs from iVu Plus O Outputs from PLC inputs to iVu Plus www bannerengineering com Tel 763 544 3164 101 iVu Plus BCR Gen2 Series Sensor le st ap PA L L32E 19 11 File Edit View Search Logic Communications Tools Window Help B ES z SF x x _ A 7 Hs I a eS amp E A he cC Y amp a Gh TE J Li M VA Select a Language x od Rem Run Jd E Run Mode mnm Path AB_ETHIP 1 192 168 0 20 Backplane 0 Es Ter E Controller OK z hed F Battery OK a W 1 0 OK 4 Favorites No Edits 4 H ka tel Gk Eos AU AL b ma Lil Controller Tags Testicontroller Calle Controller Test
97. click on Main Menu System Communications Ethernet I O 7 1 2 Set Industrial Ethernet Protocol El P Modbus TCP PCCC PROFI NET The Industrial Ethernet communication channel is disabled by default In order to enable this channel click on Main Menu gt System gt Communications gt Industrial Ethernet gt Connection Select the channel of interest EIP Modbus TCP PROFI NET or PCCC Only one type of connection can be established at any given time Information about an established connection can be obtained from Main Menu gt System gt Communications gt Industrial Ethernet gt Status screen Click on the connection of interest to view details This device provides extensive logging for the communication that occurs over the Industrial Ethernet connection Logs can either be viewed from Main Menu gt System gt Communications gt Industrial Ethernet gt View Logs or Main Menu gt Logs gt Communication Logs gt Industrial Ethernet 7 1 3 Set Trigger Mode The sensor can be triggered using either the hardware trigger or through over the Industrial EtherNet In order to only accept triggers generated through the Industrial EtherNet communication channel click on the Main Menu gt Imager gt Trigger and select I ndustrial EtherNet Only from the drop down menu 7 2 Supported Functions The iVu Plus Series sensor is controlled over EtherNet IP and Modbus TCP using the input and output data it makes available as a
98. code begins and ends If this Quietzone isn t big enough the sensor can have trouble decoding the barcode By enabling Relaxed Quietzone there is a greater tolerance with respect to the quiet zone required before and after the barcode 40 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Pharmacode Settings Scan Direction For Pharmacode select one of the following for Line Scanning e Left to Right e Right to Left e Top to Bottom e Bottom to Top e Omnidirectional Use Omnidirectional scanning if barcode can appear inverted on part being inspected If Compare is enabled the sensor attempts to compare that string to decoed data in both scan directions Inspection is marked as PASS if at least one string matches The data that successfully matched is displayed on the screen and is exported through communication channels as requested If Omnidirectional scan is selected but Compare is disabled the data decoded from left to right scan is reported Relaxed Quietzone The Quietzone is a blank margin on either side of a barcode that indicates where the barcode begins and ends If this Quietzone isn t big enough the sensor can have trouble decoding the barcode Enabling Relaxed Quietzone creates a greater tolerance with respect to the quiet zone required before and after the barcode Barcode Count Main Menu gt Inspection gt Barcode gt Barcode Count In the Barcode Count screen select the numbe
99. com Tel 763 544 3164 15 iVu Plus BCR Gen2 Series Sensor 3 Home Screen The Home screen on the iVu Series sensor display is used to monitor inspections and to configure the sensor Normally the part being inspected is centered on the screen Display Help Button Modes z A Zoom In ida 3 4 Zoom Out TELE LUI Main Menu i Field of View manual tigger FOV 3 1 Display Modes In the upper left of the screen is an icon for accessing different Display Modes Display Annotations e Hide Annotations e Display Statistics 3 1 1 Display Hide Annotations Click the icon in the upper left of the screen to display annotations When annotations are on the display shows the data the sensor has read If the sensor reads more than one barcode in the field of view FOV in addition to the read data the display indicates the index of each read barcode In the example below the top barcode is 1 and the bottom barcode is 2 It is important to note that if the sensor reads more than one barcode only the first barcode data index 1 can be compared or used ina remote teach operation Click the icon in the upper left of the screen to hide annotations 3 1 2 Inspection Statistics To access the Inspection Statistics click the Display mode icon The Inspection Statistic mode has three pages e History e Inspection Result e Inspection Inputs Click the arrows to access the other pages Inspection Res
100. con is on the Main Menu and is used to set up view and save Inspection Communication and System Logs 4 5 1 Inspection Logs Main Menu gt Logs gt Inspection Logs This menu provides for configuring and viewing Inspection Logs Inspection Logs are stored inspection records that include a captured image the parameters used to inspect it and the results of that inspection Up to ten Inspection Logs can be held in memory on the sensor The next ten overwrite the previous Inspection Logs can be saved to the USB flash drive so that the logs can be imported to the emulator www bannerengineering com Tel 763 544 3164 45 iVu Plus BCR Gen2 Series Sensor View Logs Main Menu gt Logs gt Inspection Logs gt View Logs Inspection Logs appear as a strip of film You can select a frame to view a specific image Use the icon in the lower right of the screen to save the logs to the USB flash drive Logs saved to the USB flash drive can be imported into the emulator Click the Clear button to clear Inspection Logs gt 8 Am ENMNESNEUSEIUU gu sss A Oo oO io I n The View Inspection Log screen is used to debug an inspection and shows one inspection in read only mode Click the upper left icon to cycle through views When in Statistics view the table title has arrows to switch between Inputs and Results of the Inspection Use the left and right arrow keys at the bottom of the screen to navigate th
101. connections have to do with specifying the proper Input and Output assembly IDs and sizes Please refer to the appropriate sections of this manual for this information PROFI NET Discovering Sensors The Siemens TIA Portal v13 software discovery and configuration protocols are used to discover sensors on a network Se op Start the Siemens TIA Portal v13 software Click Open an existing project Select a project and open it Click Devices amp networks when the project has been uploaded Click Configure networks Click the Accessible devices icon The Accessible devices window opens Select an interface connection in the Type of the PG PC interface drop down menu Select an interface connection in the PG PC interface drop down menu Type ofthe PG PCinterface _pnilE PGIPC interface R Intel R 82577LM Gigabit Network Connection The PC scans the network for PROFINET devices If the device you are looking for is not present check the cabling Example of Scanning Results Under Online status information the scan shows that three devices were found www bannerengineering com Tel 763 544 3164 159 iVu Plus BCR Gen2 Series Sensor Accessible devices m Type of the PGIPC interface E PNIIE Fill Intel R 82577LM Gigabit Network Connection PGIPC interface Accessible nodes ofthe selected interface Device Device type Address Accessible device Banner Engineeri ivubcr22222222222222
102. d aes tot ue aS une xoc cO Ra e aiu reet ots imd aet 113 17 3 Conhg radon InstrUeLlOllS assxoiesessaccserihaet dace uve kim ke or e RE RUE d a E meten dete 129 FS Sample TMH Dogra sarerea na eek saddled iesu Statale Rat a dnt ues i pese P Ede ubt ea 151 7 9 Command Channel Command Status Register sssssesssssssssesee nennen hs aaa aaa nnn n nn 154 J40 DiagnosHc Gude zieen bnc ote Eh ues Unt ke le em s aestu dodi auo et tates c roce LR osa uelit cal cee 154 710 L Ethernet DIAGMOSEICS Mesran endie cunas dicetebutocam xcd ccen aat ds dalle id tu rd a e e a de 154 7 10 2 Networking and TCP IP DIagHOSLICS sdsxesexii tex uxde ln te eram deste xxm Fco eR pnr ms t eat Ua 155 7 10 3 Industrial Protocols Troubleshooting sssssssseeeenn meme hne ems nnn 157 TAL AddiionalTnformatlOl ecktkktesesstessxkexvendiscsid exe mati satiat un pau td Fete xh irum Ras sx E ir UE edocet rete its 165 7 11 1 iVu Command Channel Commands iVu Command Channel over Industrial EtherNet 165 8 Debugging l HsDecLHIOnS uico s aa RR RUFEEUDNPE MEEEEEESNAR RENS a EU FER SREEEEEEUN ERR RENE 170 o lugViP Emulator aren e ta neluied E Soci bim mid Laban S deucu SUO IRE Meses POP CA PL sad 170 8 2 How to Round Trip Debug Using the Emulator ssssssssese eene hehehe enne 170 8 2 1 How to Debug Using the Emulator from a PC sssssssssssseeeeenenenhe me hana nnn 170 8 2 2 How to Debug Using the Emulator
103. doin d rc ses 47 5Sething Upan INSPECTION usiseesexcess xsxVExencxusuua mE RYXNRgU I xNSEEEDEEUSEEFSRIRIS MEUSE NEEEENNMMNUNN MENS EUM ME 48 SL ACOUIMING a Good WIMAGS siririn AE EER EEA 48 5 1 1 Adjust the Focus on a Micro Video Lens Model ssssssssss eher 49 5 1 2 Adjust the Focus on a C Mount Lens Model on cece cece ccccccce cece cece eee ee eem nnns 49 5 2 Using iVu Genl and Gen2 Devices in the Same Application sssssssse memes 50 5 2 Seting UD a Barcode Application auxssxsseextenskvemerreictihbbbE YEN Ro EO IU E habui rbrisU RN A REEERE 50 5 4 Setting Wup ror Data Compare axesxessossarentsnitinkusebsenmuGM i pasar apps a EE EP Nd ddalt Nor pU EDS EU E nb exar E dud 51 SPAN uc NI a DC vanaan 52 6 Communications GUIH SSiiiuissss ssu aes QeosvvraseuuRuCEnKu ME E rus C CREME EE HEN NES UE E EFEE UE NEN RM FEN ER 53 SLA OCCO MM rrr 53 6 2 iVu Plus Communication Summary of Ethernet and Serial oo ccc ccccc cece ee eceeeeee eee eeeesseeeeeeeeeeeeseenanes 53 iVu Plus BCR Gen2 Series Sensor 6 2 lCommunicaboH Chasnhels serra EE bro fatali pa etos et ti Dax Roten a aded tus Nn eid def 53 o2 ZANNGUSMaIEUAGEINGE esescixiueerquitediibnmdiges ampia subnet heme te trenctcufru cater dda ba frente teu EE 53 M SCOM ipio CANNE AM c 54 5 2 4 DaT EXPO sexstutszmniesdihhnou tquoitusaslbantetu datam a dui matt psit tas amr afafs e rum Prod
104. ds for any reply packets to come to it to allow for any variation in time needed for the sensors to reply It is recommended that more than one DISCOVER packet is sent because a single UDP packet may be lost by network switches or the camera The probability of multiple packets being lost is much smaller These packets should be separated in time by 100 milliseconds or more This and the following packet capture examples were done using a freely available network tracing and troubleshooting software called Wireshark Banner Engineering Corporation does not provide support for this product nor endorses it 76 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor i 31950 2012 03 27 14 36 01 432979 192 168 1 Jus 224 AER 32 223 UDP suite port 19995 Def E H Header checksum xq correct Source 182 168 1 100 192 168 1 1 00 Gestation 235 255 255 255 EA a ee User Datagram Protocol src Port 19995 19965 Ost Port 19995 168805 Data 1400 bytes j ER Na mes MAC do rdQg Q B IP2QOjD Mask O 0 L4 NOTE In some situations it is possible for a PC to receive a copy of the packet it sent This condition is subject to the operating system and or network configuration If received such a received packet should be detected by checking the message type and discarded In this example for the Discover packets empty sections for Name MAC IP NetMask and Gateway are shown These empty
105. dule Ident 0x0004 PLC I nput Data Name I nput Data Type PLC Output Data Name Output Data Type Return status code of the string or Unsigned16 BCR control word Unsigned16 mask set operation Length of barcode compare string or Unsigned32 String or mask set operation error Unsigned32 mask up to 16 characters code Maximum 16 character barcode 16 byte OctetString compare string or mask Bit Position for Cyclic Input Function Data Bit Position for Cyclic Output Function Set Barcode Compare String Data Acknowledgement Set Barcode Compare String Set Barcode Compare Mask Request Acknowledgement Set Barcode Compare Mask Request Table 34 32 Byte Compare String Submodule 0x0005 PLC I nput Data Name I nput Data Type PLC Output Data Name Output Data Type Return status code of the string or Unsigned16 BCR control word Unsigned16 mask set operation Length of barcode compare string or Unsigned32 String or mask set operation error Unsigned32 mask up to 32 characters code Maximum 32 character barcode 64 byte OctetString compare string or mask Bit Position for Cyclic Input Function Data Bit Position for Cyclic Output Function Set Barcode Compare String Data Acknowledgement Set Barcode Compare String Set Barcode Compare Mask Request Acknowledgement Set Barcode Compare Mask Request www bannerengineering com Tel 763 544 3164 123 iVu Plus BCR Gen2 Series Sensor Table 35 64 Byte Compare String S
106. e Read only Input ACK Bits are outputs from the iVu Plus sensor inputs to the PLC or HMI They are used to acknowledge each of the input bits sent from the PLC For example if the PLC changes the Trigger bit from Input Bits above from a 0 to a 1 the iVu will change the Trigger ACK bit from a 0 to a 1 in response This information is available as Input Registers or Holding Registers Use either function code 04 Read Input Registers or function code 03 Read Holding Registers The same data can be seen as Inputs 10000 using Modbus function code 02 Read Input Status Table 14 Input ACK Bits PLC Input Register 1 or Holding Register 1001 also Inputs 10001 16 Input 16 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit O Comma reserved reserved reserved reserved reserved reserved reserved reserved Set BCR Set BCR reserved Gated Trigger Teach Product nd ACK Mask String Trigger ACK Latch Change ACK ACK ACK ACK ACK www bannerengineering com Tel 763 544 3164 107 iVu Plus BCR Gen2 Series Sensor Read only Status Bits are outputs from the iVu Plus sensor inputs to the PLC or HMI They are used to report the basic status of the sensor and the last inspection run This information is available as Input Registers or Holding
107. e command An action to be performed on a particular iVu group for example get set do login or logout group Identifies the iVu group that the command should act upon for example info system trigger or bcr input item Further qualifies the action by specifying an item within the identified group for example comparedata or status value For set commands this identifies the data that must be set for the specified group item Note Item is not used with get commands lt EOF gt Identifies the end of frame for the command so that the iVu knows to begin processing The iVu will return a response that includes the end of frame delimiter The options for the lt EOF gt are set in the iVu Serial I O menu and are as follows e lt comma gt e colon e lt semicolon gt e CR e lt CR gt lt LF gt e lt LF gt lt CR gt e ETX K NOTE When data is displayed on iVu screens such as the Port Status screen printable delimiters are displayed as expected Non printable characters such as lt CR gt are displayed in hex notation x0D Command Flow The command flow should be such that a new command request should not be issued until the iVu command channel acknowledges the previous command request For example the following is a series of command requests and responses The first request sets the trigger mode to command and once the sensor responds with an OK the next command request is issued to do or
108. e device Advanced options Interface options F v Real time settings PROFINET 10 cycle Port 1 X1 P1 v Generate PROFINET device name automatically General z PROFINET device name ivutg Port interconnection uad c Port options Converted name ivutg Hardware identifier Device number 1 Hardware identifier 6 Deselect Generate PROFI NET device name automatically PROFINET Generate PROFINET device name automatically PROFINET device name ivutg Converted name ivutg1 Device number E 7 Enter a unique name in the PROFI NET device name field 8 Enter a unique device number in the Device number field L4 NOTE Each device number is used only once www bannerengineering com Tel 763 544 3164 139 iVu Plus BCR Gen2 Series Sensor 9 Right click on the device icon and select Online amp diagnostics Change device Write IO Device name to Micro Memory Card Start device tool Ctrl X Ctrl C Ctrl V Del Assign device name Receive alarms Shaw force values Cross reference information Shift F1T Alt Enter Export module labeling strips Diagnostics Diagnostic status k PROFINET interface Functions Assign IP address Assign name Reset to factory settings The Online amp diagnostics window displays 10 Select Assign name under Functions Assign wa Te Merwe il Intel R 82577LM Gigabit Netw
109. e operation of the integrated ring light The External Strobe configures the operation of an external light www bannerengineering com Tel 763 544 3164 35 iVu Plus BCR Gen2 Series Sensor External Main Menu gt Imager gt Strobe gt External The External Strobe is a 5V output that can be used for an external light Setting options are Always ON Always OFF or Exposure Based If Exposure Based is selected then the external light is on during the time the sensor is capturing an image Always ON Always OFF g Internal Main Menu gt Imager gt Strobe gt Internal The Internal Strobe setting configures the operation of the integrated ring light Strobe options are Always ON Always OFF or Exposure Based If Exposure Based is selected then the ring light is on during the time the sensor is capturing an image For UV models the Always ON option is not available Q Always ON Always OFF Exposure Based 4 3 7 FOV Field of View Main Menu gt Imager gt FOV 36 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor The field of view FOV is the area that the sensor can see at a given working distance The working distance is the distance from the sensor s lens cover to the part being inspected The effective FOV can be reduced in order to speed up the processing time of an inspection or to decrease background noise Adjust the Field of View Select the resize icons to
110. e sensor allows light to energize the imager Increasing the exposure time by moving the slider to the right allows more light to energize the imager which brightens the image 11r L NOTE This feature is not effective on the emulator www bannerengineering com Tel 763 544 3164 33 iVu Plus BCR Gen2 Series Sensor 4 3 3 Gain Main Menu gt Imager gt Gain Gain is an electronic boost to the image signal Increasing Gain by using the and keys or moving the slider to the right increases image brightness without increasing exposure time Note that Gain brightens both the light pixels and dark pixels and may reduce the image quality K NOTE This feature is not effective on the emulator 4 3 4 Trigger Main Menu gt Imager gt Trigger A Trigger is a signal that makes the sensor capture a barcode image and decode it From the drop down list select either Continuous Scan External Single External Gated Industrial Ethernet Only or Command Command ca Continuous Scan P External Single External Gated Industrial Ethernet Only Command External Single Mode In External Single mode the sensor depends on an external trigger For each trigger the sensor captures an image and executes one scan through the configured barcode types looking for the specified number of barcodes This trigger mode uses the Scan Time Limit parameter Main Menu gt Inspection gt Barcode gt Scan Time Limit
111. e uses the Scan Time Limit parameter Main Menu gt Inspection gt Barcode gt Scan Time Limit to limit the amount of time the sensor will attempt to decode barcodes on an image L4 NOTE A No Read condition will not occur in External Gated mode while the external trigger is active Command Mode In Command mode the sensor captures images when Trigger commands are received The various trigger command modes described above can also be set through a command channel Refer to the Communications guide for specific commands The commands can come from either Serial I O or Ethernet I O I ndustrial Ethernet Only When Industrial Ethernet communication channel is enabled triggers can be received from the modes mentioned above Triggers through Industrial Ethernet will not be executed if selected Trigger Mode is Continuous Scan If it is desired to receive triggers only through Industrial Ethernet channel select Industrial Ethernet Only 4 3 5 Focus Main Menu gt Imager gt Focus The Focus Number displayed at the bottom of this screen is used to fine tune image focus Loosen the lock on the lens cover turn the focus ring on the sensor until the Focus Number peaks or the image appears sharp then lock the focus ring n NES K NOTE For the Focus Number to work the sensor must be triggering and the images must be similar over time 4 3 6 Strobe Main Menu gt I mager gt Strobe The Internal Strobe configures th
112. ector 12 pin Euro style M12 male Power and I O Cable Connector O Mounting Bracket Mounting Holes uses supplied three M4 x 4 mm screws 2 1 2 iVu with Remote Display The iVu sensor for use with a Remote Display comes fully assembled with the lens and an integrated ring light if so ordered Although the Remote Display is not required for normal sensor operation it is needed to set up the sensor and to monitor inspections If an integrated ring light is not used another light source is needed Various lights are available from Banner Operating in external trigger mode requires a triggering source for example the Banner WORLD BEAM QS18VN6D sensor 8 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 1 LED Green Ready Red Error 2 LED Green Pass Red Fail 3 Ethernet I O LED 4 Focusing Window 5 Focusing Window Locking Clip A Remote Display connector B Power and I O Cable connector C USB connector D Ethernet connector Mounting Bracket Mounting Holes uses supplied three M4 x 4 mm screws 2 2 Cable Connections 2 2 1 Cable Connections for I ntegrated Display The cable connections on the iVu Plus with integrated display are shown below and power I O connections C are defined in the Power I O Connections table below USB Connector Ethernet Connector Power I O Connector ES K NOTE Micro video lens model shown C Mount model connections are identical www banne
113. ed e Protocol ID field should be set to 0x6956752b iVu Message Type field should be set to 0x44495343 DISC e Correlation tag should be set by the sender to the non zero value that will allow the sender to identify the response The packet with the header values is sent out using the broadcast address of 255 255 255 255 K NOTE Not all the switches are configured to pass broadcast packets by default A switch configuration change may be necessary to enable the passing of broadcast packets 2 Upon receipt of the broadcast message the sensor performs the following Sensor verifies that the message is addressed to it by comparing Protocol ID field to value 0x6956752b e If the value matches the sensor examines the Message Type field gt f the value does not match any of the commands the sensor discards the packet gt f the Message Type field matches 0x44495343 DISC the sensor prepares the response in the form of DISCOVER REPLY packet Protocol ID field is again set to 0x6956752b iVu Message Type field is set to 0x52504c59 RPLY Correlation Tag is copied from the received message Body of the message is populated with the following fields with fields separated by a comma www bannerengineering com Tel 763 544 3164 79 iVu Plus BCR Gen2 Series Sensor e SerialNumber SerialNumber P01238710163241048 e Version Version z TB v1 1 4 e Name Name Sensor1 e MAC MAC 00 11 22 33 44 5
114. ed as T gt O or O gt T sometimes also shown as T20 or O2T www bannerengineering com Tel 763 544 3164 85 iVu Plus BCR Gen2 Series Sensor 7 4 1 Inputs to iVu Outputs from PLC PLC Assembly I nstance 112 0x70 6 Registers iVu I nputs PLC Outputs Data transfer direction Originator PLC to Target iVu Plus Assembly Instance 112 0x70 is a small group of registers used for basic control of the iVu Plus WORD NAME Input Bits Register see Input and Output Flags Bits on page 89 Product Change Number reserved DATA TYPE 16 bit integer 32 bit integer 16 bit integer PLC Assembly I nstance 113 0x71 240 Registers iVu I nputs PLC Outputs Data transfer direction Originator PLC to Target iVu Plus Assembly Instance 113 0x71 has more registers than Assembly Instance 112 This allows for more comprehensive control of the iVu Plus including Command Channel functionality WORD NAME DATA TYPE Inputs Bit Register see Input and Output Flags Bits on page 89 16 bit integer Product Change Number 32 bit integer reserved 32 bit integer 50 Command ID 16 bit integer 51 Command Parameter I nt16 16 bit integer 52 53 Command Parameter nt32 32 bit integer 54 55 Command Parameter Float Float 56 57 String Length 32 bit integer 58 107 String Parameter 100 Byte Array 108 reserved 16 bit integer 109 110 Barcode String Mask Length 32 bit integer 111 210 Barcode String Mask 200 Byte Array
115. elivery of the data if the sensor and controlling PC are configured for different subnets and on the same bridged Ethernet network The contents of the packets used for Banner s iVu Vision systems are proprietary The iVu Discovery Protocol is supported by iVu Vision sensors from the 2012R1 or later releases 6 6 2 UDP Usage The packets are all sent with the source and destination port number set to 19995 The destination IP address is always set to a broadcast value of 255 255 255 255 6 6 3 Packet Format The packets used by the Discovery Protocol all follow the same general format The packets have a short header and a larger body area with ASCII text Header Format The header of the packets is as follows www bannerengineering com Tel 763 544 3164 75 iVu Plus BCR Gen2 Series Sensor Description Magic number that identifies this as a Discovery Protocol Packet If the protocol changes and the same port number is used this value should also Protocol ID change Always set to 0x6956752b This appears as iVu when viewed with packet dump software Identifies the type of message DISCOVER 0x44495343 dumps as DISC Message Type DISCOVER_REPLY 0x52504c59 dumps as RPLY DISCOVER_SETIP 0x53455449 dumps as SETI See below for a detailed description of each of these messages A number chosen by the sender of a DISCOVER packet The value sent in a Correlation Tag DISCOVER packet is returned i
116. en2 Series Sensor l Click on the Wrench button on the iVu Plus Home screen The Main Menu window displays 2 Click on System and scroll down to Communications Pohnant Cuncnr 3 Click on Communications 114 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 4 Click on Industrial Ethernet Disabled d Default Click on Connection K NOTE The default Industrial Ethernet Connection setting is set to Disabled 5 Click on PROFI NET in the drop down menu ID isable it Disable ane Y Ethernet IP PROFINET IMOanBUS IPCE www bannerengineering com Tel 763 544 3164 115 iVu Plus BCR Gen2 Series Sensor 7 Click on Map to configure the PROFINET module map K NOTE The PROFINET module map displays S1 SS1 and S1 SS2 by default S1 represents Slot 1 SS1 represents SubSlot 1 S2 represents Slot 2 SS2 represents SubSlot 2 The other slots are not configured by default The default PROFINET configuration consists of a single module plugged into Slot 1 This module called the Device Control and Status Module accepts two submodules the Inspection Result Submodule plugged into Subslot 1 and the Device Control Submodule plugged into Subslot 2 The Inspection Result Submodule provides the inspection results from the iVu Plus including Pass Count Fail Count and Current Inspection Time See Table 24 on page 118 K NOTE The Inspection Result Submodule does not
117. ents Reference the Siemens PLC naming convention 150 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 7 8 Sample Timing Diagram X Y Z Represent snapshot in time Product Change RPI 0 1 X X Y APTE i i i i i i i i i i l i i i i i i I I Product Change i i i i i i i l i i i i i i i Ready i i Product i i i Change MEM i ACK 3 I i i i i i i i i i i i i i Set Set ProductChange i ProductChange 1 0 i i i l i i i i l i i i i l i i l i Verify ProductChange Verify Ready 1 ACK 1 Ready 1 New inspection ProductChange ACK 0 ProductChange ACK 0 is loaded www bannerengineering com Tel 763 544 3164 151 iVu Plus BCR Gen2 Series Sensor Teach Latch RPI 0 1 X X tY APT EZ Teach Latch i jj E S S Ready i i Teach Latch ACK i i i Set Set i TeachLatch 1 TeachLatch 0 TeachLatch ACK Verify Verify ae 7 Ready 1 Ready 1 TeachLatch ACK Teach will TeachLatchACK execute on next trigger 152 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Trigger A TY ASP TZ X RPI lt O lt ab O H Set s Read Results lt O lt 15 C D um H 153 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Seri
118. er that occurs after this action e Using Remote Teach When a Remote Teach occurs the data of the first read barcode is saved as Data Compare input Inspections executed on the next trigger uses the new data for comparison with subsequently read barcodes If the previous input data contained any masked characters Remote Teach retains the masked characters only if the new data is of the same length as the previous input data If the length does not match masking is removed The sensor tries to compare full length of this string with the data read from the barcode If not equal the inspection is marked as Fail K NOTE If the sensor reads more than one barcode in the field of view only the first barcode data that the sensor reads can be compared 1 1 4 Output 1 Output 2 and Output 3 The sensor has three output signals that you can configure for Pass Fail Read No Read Match No Match System Error and Missed Trigger The default settings are Pass for Output 1 Fail for Output 2 and Pass for Output 3 K NOTE For all outputs the default setting is Latched which means that the signal is active until the results of an inspection cause a change in the signal output If Pulsed is selected the default pulse width is 50 ms 1 1 5 Serial and Ethernet Output The iVu Plus communicates with other devices via Ethernet or a UART serial communications port RS 232 In order to establish an Ethernet connection to the sensor the external
119. ering com Tel 763 544 3164 109 iVu Plus BCR Gen2 Series Sensor 4 Write IP address of the iVu Plus is entered here Ins Add Hop Del Remove Hop This SLE 5 05 Channel 1 EtherNet IP Device str 182 158 1 From Device From Fort To Address Type To Address 7 6 2 Inputs to iVu Outputs from PLC The registers below are used by the PLC to push values to the iVu Plus sensor MSG message commands are used to write N14 to the sensor See Barcode Type Numeric Codes on page 88 for additional information Table 16 PCCC PLC Output Registers iVu Plus Inputs N14 Table WORD NAME DATA TYPE Input Bits Register see Input and Output Flags on page 112 16 bit integer Product Change Number 32 bit integer reserved 32 bit integer 50 Command ID 16 bit integer 51 Command Parameter nt16 16 bit integer 52 53 Command Parameter Int 32 32 bit integer 54 55 Command Parameter Float 56 57 Command Parameter String Length 32 bit integer 58 107 Command Parameter String 100 Byte Array 108 reserved 16 bit integer 109 110 BCR String Mask Length 32 bit integer 111 120 BCR String Mask 200 Byte Array 211 239 reserved 16 bit integer 7 6 3 Outputs from iVu Inputs to PLC The registers below are used to send output values from the iVu Plus to the PLC MSG message commands are used to read N7 from the sensor 110 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Table 17 PCCC PLC Input Registers i
120. es v jj PROFINETIO gt gi Drives P ip Encoders b F Gateway P gli Ident Systems T F Sensors gj Siemens AG ig Banner Engineering Corp fio p1e aJEMDJBH E s 00 amuue sanuelqr C F Banner Vision Sensors F Wu Series A Wu Plus TG I ivu Plus BCR gt 9j PROFIBUS DP Information Device Project Banner Profinet IVU opened The system installs the iVu Plus GSD file and places it in the Hardware catalog In the above example the iVu Plus GSD file is located under Other field devices gt PROFI NET I O gt Sensors gt Banner Engineering Corp gt Banner Vision Sensors gt iVu Series Ki NOTE If the iVu Plus GSD file does not install properly save the log and contact Banner Engineering Corporation Adding a Device to a Project Use these instructions to add an iVu Plus BCR device to a Siemens TIA Portal v13 project and to configure the device Use these instructions as a basis for adding an iVu Plus BCR device to another controller PLC 1 Start the Siemens TIA Portal v13 software 2 Click Open existing project 3 Select a project and open it 132 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 4 Click Devices amp networks when the project has been uploaded YA Siemens Banner Profinet IVU First steps Open existing project Project Banner Profinet IVU was opened successfully Please select the next step Create new project j S
121. es Sensor Gated Trigger RPI 1 X X Y X Y Z M N Gated Trigger I oe Ready Gated Trigger ACK Set Set GatedTrigger GatedTrigger 1 0 Abort Inspection could not be completed Set GatedTrigger 0 Set GatedTrigger 1 Verify GatedTriggerACK Ready 1 1 GatedTriggerACK 0 Read Results 7 9 Command Channel Command Status Register The command status is a verification of the command type Command Status Value 16 bit integer Unknown Read Write Execute 7 10 Diagnostic Guide iVu Plus sensors provide several methods to help diagnose communication issues when using Ethernet communications 7 10 1 Ethernet Diagnostics To verify Ethernet connectivity follow these steps l Verify that all the cables are connected and properly seated 154 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 2 Examine the small orange Ethernet link light located on the top of camera body between the Pass Fail and System Status LEDs The light should be either on or blinking 3 Go to the System gt Logs gt System Log page and verify that the log entry indicates that the Ethernet link is up 4 Go to the System gt Communications gt Ethernet I O page and press on the Status button Verify that the Ethernet Link Status is Connected and that the link parameters such as baud rate and duplex are as expected For example 5 f t
122. es to the iVu Plus sensor To write use function codes 6 Preset Single Register or 16 Preset Multiple Registers Table 11 iVu Plus Input Values Modbus TCP Holding Registers 06 Preset Single Register or 16 Preset Multiple Registers REG 51 52 53 54 55 56 57 58 59 108 109 110 111 112 211 212 240 WORD NAME Input Bits See Flags on page 107 and Coils 00001 16 Product Change Number reserved Command ID Command Parameter Int16 Command Parameter nt32 Command Parameter Command Parameter ASCII String Length Command Parameter ASCII String reserved BCR ASCII String Mask Length BCR ASCII String Mask reserved 7 5 2 iVu Plus Output Values DATA TYPE 16 bit Integer 32 bit Integer 16 bit I nteger 16 bit I nteger 16 bit I nteger 32 bit I nteger Float 32 bit Integer 100 byte Unicode char array 16 bit Integer 32 bit Integer 200 byte Unicode char array 16 bit Integer The iVu Plus sends output data to the PLC or HMI via a bank of Input Registers 30000 Some devices like the Modicon family of PLCs cannot access data using the 30000 range of register addresses For these devices the iVu Plus output data is also made available as Holding Registers 40000 To access this data use either function code 04 Read Input Registers or function code 03 Read Holding Registers Table 12 iVu Plus Output Values Modbus TCP Input or Holding Registers 04 Read Input Registers or 03 Read Holding
123. escription GSD file contains module information such as e Configuration data e Data information pass count inspection status etc and e Diagnostics L4 NOTE A single iVu Plus GSD file describes both the iVu Plus TG and the iVu Plus BCR 7 7 2 iVu PROFI NET I O Data Model The PROFINET IO data model is based on the typical expandable field device that has a backplane with slots Modules and submodules have different functionalities Modules are plugged into slots submodules are plugged into subslots In the PROFINET IO data model Slot O Subslot 1 is reserved for the Device Access Point DAP or network interface Both modules and submodules are used to control the type and volume of data that is sent to the controller PLC e A submodule is typically designated as input type output type or combined input output type e An input submodule is used to send data to the controller PLC e An output submodule is used to receive data from the controller PLC The combined input output submodule simultaneously receives and sends data in both directions Configuring the iVu for a PROFI NET I O Connection The iVu Plus BCR device and the controller PLC must be configured for PROFINET 1 PROFINET is a registered trademark of PROFIBUS Nutzerorganisation e V 2 CC A ensures that the device has the minimum properties in regard to functionality and interoperability www bannerengineering com Tel 763 544 3164 113 iVu Plus BCR G
124. execute the trigger gt gt set trigger mode command x0D x0A lt lt OK x0D x0A gt gt do trigger x0D x0A lt lt OK x0D x0A String Delimiters and Escaping By default setting all strings used in commands are enclosed in quotation marks All text in quotes is part of the command Quotes or back slashes that are part of the string must be escapted with a back slash For example abc def ghi jkI Set the String Delimiter parameters to None if strings should not be enclosed in quotation marks Command Channel Command Synopsis There are a number of general types of commands to do set and get sensor data 66 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Command Channel Response Frames The iVu responds to all request frames with one or two responses depending on the type of command Do commands All do commands are followed by one response that identifies the command status For example gt gt do trigger x0D x0A lt lt OK x0D x0A Get commands All get commands are followed by two responses the first identifies the status of the command and the second contains the retrieved information For example gt gt get bcr input comparedata x0D x0A lt lt OK x0D x0A lt lt Ohh oA SAR CDE T ZODA XOA Set commands All set commands are followed by one response that identifies the command status For example gt gt set bcr input comparedata 012345ABCDEF x0D
125. f Data to Export listed below Output Format listed below Type of Data to Export Serial Port Settings e Pass Fail Output e Baud Rates e Inspection Name e Start Bits e Barcode Count e Stop Bits e Data Length e Data Bits Symbol Type e Parity Control e Barcode Data e Frame Number e Inspection Time ms Output Format e Start String e Delimiter e End String 1 2 I mager Resolution The iVu Plus Barcode Reader BCR Gen2 Series Sensor includes an adjustable resolution up to 752x480 pixels www bannerengineering com Tel 763 544 3164 7 iVu Plus BCR Gen2 Series Sensor 2 Installation 2 1 Components 2 1 1 iVu with I ntegrated Display The iVu Series sensor comes fully assembled with the lens and an integrated ring light if so ordered The integrated touchscreen display has a plastic cover to protect the display Remove this cover when setting up the sensor When the display is not in use be sure to keep the display covered to protect it If an integrated ring light is not used another light source is needed Various lights are available from Banner Operating in external trigger mode requires a triggering source for example the Banner WORLD BEAM QS18VN6D sensor LED Green Ready Red Error LED Green Pass Red Fail Ethernet I O LED Focusing Window Focusing Window Locking Clip Oo Ul BP W N HQ I ntegrated Display EEO O a A 8 pin Euro style M12 female USB Cable Connector UJ O Cable Conn
126. f the sensor f the received serial number does not match the packet is discarded e No further replies or logs are generated f the received serial number matches that of the sensor the sensor performs the following actions e IP NetMask and Gateway addresses are extracted from the body of the message e Values are verified to be syntactically correct www bannerengineering com Tel 763 544 3164 81 iVu Plus BCR Gen2 Series Sensor 82 For example Gateway address of 255 255 255 255 is not allowed IP address of 0 0 0 0 or 255 255 255 255 is not allowed The check for duplicate IP address will not be performed If the values do not pass the syntax check the packet is discarded The failed attempt is logged in the System Log A DISCOVER REPLY RPLY reply with current values is generated and sent please see Sensor Discovery for details If the values do pass the syntax check New values are stored in the sensor The change is logged in the System Log A DISCOVER REPLY RPLY reply with new values is generated and sent please see Sensor Discovery for details The sensor is restarted www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 7 Industrial Ethernet Overview 7 1 Device Setup 7 1 1 Set IP Address When shipped the device is assigned a default IP address 192 168 0 1 a default Subnet Mask 255 255 255 0 and a default gateway 0 0 0 0 To change these defaults
127. first two Output Registers Input Bits ACK Register word 0 and Output Bits Register word1 I nput Bits Register Bit Position 15 14 13 12 1 10 9 8 7 6 5 4 3 2 1 0 Command Set BCR Set BCR Gated Tracer Teach Product gmmg Mask String Trigger 99 Latch Change Input Bits ACK Register Bit Position 15 14 13 12 1 10 9 8 7 6 5 4 3 2 1 0 Command Set BCR Set BCR Tagger Trigger pee panes ACK Mask ACKString ACK ACK ili li ACK ACK ACK 112 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Output Bits Register Bit Position 15 144 13 12 1 10 9 8 7 6 5 4 3 2 1 0 Execution System Teach Missed Ready Read 7 7 PROFI NET PROFI NET is a data communication protocol for industrial automation and processes PROFINET IO defines how controllers masters and peripheral devices slaves exchange data in real time The image sensor iVu Plus BCR Gen2 supports PROFINET IO The data communication protocol is TCP IP the data transmission medium is copper wire the PROFINET conformance class is CC A K NOTE In this document outputs from the iVu Plus BCR Gen2 device are referred to as inputs to the controller PLC Outputs from the controller PLC are referred to as inputs to the iVu Plus BCR Gen2 device 7 7 1 General Station Description GSD File The General Station D
128. from the USB Flash Drive essen 171 9 Updating the SensOF uexsuakuaau Rx Te d 033 RE RI K ERR ER EERERA RE ERE XIR EVE UC S OE RO EROR ERO R ROCCO ER C EL E RE 172 iVu Plus BCR Gen2 Series Sensor OAC Ue PrO CESE ueftaadedsssiisueta tument ae muna caceloe te nueva ted feo ets vate Lect UD Ee ton plas tet et irm 172 9 2 How to Set or Modify a Device Name using the Emulator ssssssssseeses eene nnns 172 9 3 HOW TO Reset the Sensor PassWOEG udsssxszcpsagutavmnqe Mnt buedoe nire ido cuam adt E E AEA 173 9 4 How to Use Bitmap Image Files with the iVu Emulator oo cc cccecc cece cece eee ee memes 173 10 LED Indicator Troubleshooting nne esseneeeeeen nennen nua uauuu uuum nnns 175 ROSE zi dgo p ree TES 175 oS Aidan C 175 11 Product Support and Maintenance i uoioirissoessusouuaua es VERE SsERErEaMaERUSR ERE RE VCEEEEE EERKeKaNME EA 176 Llc Product SUPPO dousducistut teria ocean vo SUP DUU CELL TE ede eet tesis feta teen a ub Ld eet 176 Pe ZIMAIRECNANCE qmm 176 LIS COMLACE US pea MT T A 177 11 4 Banner Engineering Corp Limited Warranty ssssssssseseeeenes esee ann nn 178 iVu Plus BCR Gen2 Series Sensor 1 Overview of the Sensor The iVu Plus BCR sensor reads a wide variety of barcodes The package consists of sensor lighting lens and display Cables and mounting brackets can be ordered for each application Additionally othe
129. gers StartFrameNumber EndFrameNumber TotalFrames Minl nspectionTime MaxlnspectionTime MinBarcodeCount MaxBarcodeCount Description This value indicates the number of passed inspections for the active inspection This value is cleared reset whenever history is cleared This value is cleared reset when the device starts up or is rebooted This value indicates the number of failed inspections for the active inspection This value is cleared reset whenever history is cleared This value is cleared reset when the device starts up or is rebooted This value indicates the number of missed triggers for the active inspection This value is cleared reset whenever history is cleared This value is cleared reset when the device starts up or is rebooted This value indicates the starting frame number for the active inspection This value is cleared reset whenever history is cleared This value is cleared reset when the device starts up or is rebooted This value indicates the latest frame number for the active inspection This value is cleared reset whenever history is cleared This value is cleared reset when the device starts up or is rebooted This value indicates the total number inspections frames for the active inspection This value is cleared reset whenever history is cleared This value is cleared reset when the device starts up or is rebooted This value indicates the minimum fastest inspection t
130. he Focusing Window back into the housing while inserting the Locking Clip into the groove as shown oe Groove 7 Press the Focusing Window onto the housing to make sure that it seats correctly no gap between the window and housing Rotate the window counter clockwise at least two turns 8 Replace the locking tab screw but do not tighten until you have set up and focused the sensor again Installing a Filter on the C Mount Lens Model To install a filter on the iVu Series sensor with C Mount Lens use the illustration as a guide and follow the steps listed below A CAUTION Failure to follow these instructions may cause damage to your iVu Series sensor C Mount Lens Models C Mount Lens Lens Enclosure Retainer Ring optional Filter optional Filter Retainer Ring Tool a NOTE Filter Kits are available separately Remove the Lens Enclosure and Lens Install filter behind the retainer ring Make sure it is fully seated Using the provided retainer ring tool thread the retainer ring into the sensor until it firmly seats the filter Replace the Lens and Lens Enclosure on the camera AUNE 14 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor CAUTI ON Electrostatic Discharge Avoid the damage that electrostatic discharge ESD can cause to the Sensor Always use a proven method for preventing electrostatic discharge when installing a lens or attaching a cable www bannerengineering
131. he Link Status indicates that there is no link please inspect the wiring and verify that your Ethernet switch is powered up 6 If the link parameters are not as expected wrong baud rate or duplex try the following a Log into your managed switch and verify that the port to which iVu camera is connected is correctly configured Alternatively consult with your IT person to perform this verification b Verify that your cable is of the right type and is properly connected to the switch and to the camera 7 10 2 Networking and TCP I P Diagnostics To verify networking and TCP IP connectivity follow these steps l Verify that the Ethernet link has been established 2 Visit the System gt Communications gt Ethernet I O page and examine the sensor IP address subnet mask and the Gateway address 3 Verify with your IT person that these settings are correct e f necessary make the required modifications and reboot the sensor www bannerengineering com Tel 763 544 3164 155 iVu Plus BCR Gen2 Series Sensor 4 Press the Status button on the same page and go to the Ethernet I O Status page 5 On the PC attached to your LAN open the Command window To do this press Start Run and then type in cmd and press the OK button 6 A command window will display O x Microsoft Windows XP Uersion 5 1 26861 Co Copyright 1985 20601 Aicrosoft Corp G Documents and Settings gt 7 Type ina ping comma
132. he READY signal immediately after the current inspection is complete In this case the discarded frames will not be transmitted K NOTE This setting affects both the Data Export Channel and Image Export Channel 4 2 6 Discrete I O Main Menu gt System gt Discrete I O The Discrete I O options are used to adjust iVu input and output settings www bannerengineering com Tel 763 544 3164 29 iVu Plus BCR Gen2 Series Sensor I nput Polarity Main Menu gt System gt Discrete I O gt Input Polarity The iVu has two input signals Trigger and Remote Teach Both of these signals are edge sensitive The operation of these Signals is dependent on the Input Polarity setting Low To High The Trigger and Remote Teach are detected on a low to high transition of the signal High To Low The Trigger and Remote Teach are detected on a high to low transition of the signal The default setting for a PNP sensor is Low To High and for an NPN sensor it is High To Low The user can change the setting on the Input Polarity screen G Low Tno HI qj H amp High To Low I nput Pullup Main Menu gt System gt Discrete I O gt Input Pullup By default the Input Pullup is disabled If the device used to trigger and remote teach the iVu sensor is a Sinking device NPN then you will only need to enable Input Pullup here if that device does not have its own pullup resistor Otherwise this should be disabled i Enable 2 Disa
133. he sensor is busy 4 2 8 Reboot Sensor Main Menu gt System gt Reboot Sensor The Reboot Sensor screen allows you to force a reboot of the sensor L NOTE This option is not available on the Emulator 4 2 9 Firmware Update Main Menu gt System gt Firmware Update 32 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor The Firmware Update screen is used to load the latest sensor firmware The Firmware Update screen lists the firmware versions it finds in the BANNER FIRMWARE folder on the USB flash drive When you receive a firmware update from Banner Engineering be sure to put it in the BANNER FIRMWARE folder on the USB flash drive K NOTE The Firmware Update menu is not available in the Emulator 4 3 I mager Menu Main Menu gt I mager The Imager menu icon is on the Main Menu and lists parameters that affect the characteristics of the captured image The Imager menu is used to access the Auto Exposure routine manually adjust Exposure and Gain set Trigger and Strobe options as well as the size of the field of view FOV 4 3 1 Auto Exposure Main Menu gt I mager gt Auto Exposure Auto Exposure optimizes the exposure time and gain for the current lighting conditions Multiple triggers are required to complete this function K NOTE The Auto Exposure option is not available on the Emulator 4 3 2 Exposure Main Menu gt I mager gt Exposure Exposure is the amount of time th
134. hscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value BCR INPUT CompareMask The Barcode inspection compare string mask in binary format that is masked characters are indicated by a 1 and unmasked characters are 0 Note that the mask character string must match the length of the compare string This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value BCR RESULT Command Group Command Group Description BCR RESULT The total number of barcodes found The most recent inspection value is used Access to this value requires a valid trigger BCR RESULT The decoded barcode data strings Each string starts and ends with the double quote character Multiple values are seperated by the field delimiter The most recent inspection value is used Access to this value requires a valid trigger BCR RESULT The decoded barcode symbol type s Multiple values are seperated by the field delimiter The most recent inspection value is used Access to this value requires a valid trigger www bannerengineering com Tel 763 544 3164 73 iVu Plus BCR Gen2 Series Sensor BCR HISTORY Command Group Command Group Description BCR HISTORY MinCount This value indicates the minimum number of barcodes read for the active inspection
135. ht Micro Series Vision System Liquiine CM44x EtherNet IP Analysis MDCOMM ENET MDCOMM ENET Multi Drive 25 COMM E2P Multi Drive via 25 COMM E2P PCle ETAP PCle ETAP PCle card EIP w DLR Powerflex 4 Class Multi E Multi Drive via 22 COMM E PowerHex 400 E AC Drive via 22 COMM E PowerFlex 400P E AC Drive via 22 COMM E 394 of 394 Module Types Found v Close on Create 94 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 11 Enter a name optional description and IP address for the iVu Plus General Connection Module Info Intemet Protocol Port Configuration Type iVuPlus Banner iVu Plus Banner Engineering Corporation Parent Ethemet Name iVu Plus Ethemet Address escutn TG Private Network 192 168 1 IP Address 192 168 C Host Name Module Definition Revision 2 19 Electronic Keying Compatible Module Connections Small Assemblies Revision 19 E Electronic Keying Compatible Module Connections ee ee fos Smatassensies ma eo Joss Small Assemblies Large Assemblies BCR Only 13 Select the desired connection in the Module Definition window Each of the items in the Name drop down menu represents a fixed grouping of input and output assembly instances see below e Small Assemblies e O gt T PLC Input iVu Plus Output Assembly 112 0x70 e T gt O PLC Output iVu Plus Input Assembly 100 0x64 Large Assemblies e
136. iVu Plus BCR Gen2 Series Sensor Instruction Manual Original Instructions 179047 Rev C m 21 April 2015 SER pos ne eee eee ee ee ee ee ee ee eee M M NNNM RENE RE NE mm mm M m mo o UO ooo ooo ooo ooo ooo oo Uu ab 179047 iVu Plus BCR Gen2 Series Sensor Contents TI Overview or the Sensor csuisesssieuxxasc s n a E KDE P QUDI NEN E EE FERSaEFRKPx MED UN NE E NE EEEE 5 l libive Mode OVerVIGW saesxcieiusisinsuetunckDUboxtboediniuen ua pes uncis Ea ub edd cmd quist Uato snb MES RRR dx HIR DESER uDE DES 5 1 1 1 Read No Read Pass Fail Match No Match ssssssssssssee eme see sensn nnns 5 UNI dodici e 5 Imc COMIPare Dela P M 6 1 1 4 Output L OUEDUEZ and QUED E J xssxxsssrisexxccttbuxmassesetecUntms vipeec dcr bad ide rdadenta sian t b duure nS asma 6 11 5 Serialand Ethernet OUEPDUIE sedexexsokxrbusnssasax PUTES np dtddaux o batnatasue tes n ERars med tape t Ri pas P inbadond alea ira Gri udute 6 L2 mader RESOUNO A c 7 AIc ul MM N 8 2 l X DIHDODIBSIES ussscpisrststnedesaduiastesceiiarEELRL M aM E ew C UU ade aa E daas uecpi Us 8 2 1 l aVU WIN oregrated DISDIGV sisssititiadeszeddssvuxie n pox iE COR IX etd uas vea epe a AR REX Ee pubte dd cp
137. id expecting True or False String value specified exceeds maximum allowable length Operation requires Barcode compare to be enabled Compare mask invalid Expecting string of 1 s and 0 s with length equal to compare data string Barcode number to find must be set to one for this operation Operation requires Barcode compare mask to be enabled Attempt to obtain value when no areas were found Attempt to obtain value when no matches were found Attempt to obtain value when no sort patterns were found Remote Display must be connected to obtain this value This sensor does not have Remote Display capability The Trigger Mode must be set to Command perform this operation The command timed out before finishing Access to the specified data requires a triggered inspection The command timed out before finishing The System Error must be active to execute this command Teach requires Match Sensor type Requires multiple inspections to be enabled No inspections are available in multiple inspection mode Sensor must be in the READY state to perform a product change Attempt to product change to a unknown or invalid inspection The Product Change operation timed out Attempt to product change to the same inspection Attempt to use a command without a sensor name in a multi sensor inspection www bannerengineering com Tel 763 544 3164 167 iVu Plus BCR Gen2 Series Sensor Examples of Operation The following examples show how the i
138. idual register access sequence and records any errors EtherNet IP and PCCC Protocols EtherNet IP and PCCC protocols rely on CIP protocol to establish communications and exchange data CIP protocol in turn utilizes TCP IP www bannerengineering com Tel 763 544 3164 157 iVu Plus BCR Gen2 Series Sensor In addition EtherNet IP implements I O messaging O messaging allows two devices iVu sensor and the PLC to continuously synchronize data sets between each other These data sets are called Input and Output Assemblies iVu device consumes PLC output assemblies and produces PLC input assemblies This exchange occurs continuously and the rate specified by the RPI requested Packet Interval value I O messaging is based on UDP IP and utilizes Multicast addressing when sending PLC input assemblies It is the default mode of operation for I O messages in PLCs Newer PLCs also support Unicast direct addressing for PLC input assemblies but need to be specially configured Because I O messaging uses IDP IP and Multicast it requires special managed switches and customized switch configuration Managed switches when properly configured prevent multicast devices from flooding the network with data Please consult your IT person to make sure that you have the correct switch type and that these switches have IGMP snooping enabled to allow them to manage multicast groups In addition some switches with built in firewalls block UDP t
139. ime for the active inspection This value is cleared reset whenever history is cleared This value is cleared reset when the device starts up or is rebooted This value indicates the maximum slowest inspection time for the active inspection This value is cleared reset whenever history is cleared This value is cleared reset when the device starts up or is rebooted This value indicates the minimum number of barcodes read for the active inspection This value is cleared reset whenever history is cleared This value is cleared reset when the device starts up or is rebooted This value indicates the maximum number of barcodes read for the active inspection This value is cleared reset whenever history is cleared This value is cleared reset when the device starts up or is rebooted This command clears all history fields for the active inspection History values include pass count fail count execution times and sensor specific history values This command can be performed using the sensor s touchscreen gt gt get history passed x0D x0A lt lt OK x0bD x0A lt lt 13 x0D x0A gt gt get history startframenumber x0D x0A lt lt OK x0OD x0A lt lt 3 x0D x0A gt gt do history clear x0D x0A lt lt OK x0D x0A Inspection Command Group Command Group Description Get Inspection Status This status of the most recent inspection either Pass Fail or Idle no triggers Get Inspection Name The name of
140. in Menu gt System gt Communications gt Command Channel gt Delimiters In the Delimiters screen there are three delimiter options that you can set Field Delimiter which determines what is used to separate data that the sensor is sending out to a remote device e End of Frame which determines the delimiter used to indicate the end of a frame e String Delimiter which determines what is used to enclose a string field during both input and output operations Use the drop down lists to select the appropriate delimiter The example at the lower part of the screen displays how the data will look in the output or input streams get tool result s Y datal data2 2 00 Data Export Main Menu gt System gt Communications gt Data Export When the Data Export is enabled the sensor will transmit selected inspection data when triggered Connection Main Menu gt System gt Communications gt Data Export gt Connection The Connection screen is used to enable or disable the Data Export www bannerengineering com Tel 763 544 3164 27 iVu Plus BCR Gen2 Series Sensor Connection Ethernet IF Part amp 32100 iv 7 Disabled Ethernet IF Part 32100 Serial KO Data To Export Main Menu gt System gt Communications gt Data Export gt Data To Export The options in the Data To Export screen are used to determine what barcode data is exported via the serial port K NOTE Grab the edge
141. inProgram Parameters and Local Tags Eh MainRoutine ee Eres Bod Custom Tools 2 Click Next Rockwell Automation s EDS Wizard __ Welcome to Rockwell p P1 Automation s EDS Wizard register EDS based devices unregister a device change the graphic images associated with a device create an EDS file from an unknown device Upload EDS hle s stoned in device To continue click Next 90 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 3 Select the Register and EDS file s option d UE E C E Options What task do you want to complete Register an EDS file s This option will add a device s to our database C Unregister a device This option will remove a device that has been registered by an EDS file from our database C Create an EDS file This option creates a new EDS file that allows our software to recognize your device C Upload EDS Hle s tram the device This option uploads and renisters the EDS fileja stored in he device Blectronic Data Sheet file s will be added to your system for use in Rockwell Automation applications Register a single file C Register a directory of EDS files Look in subfolders Named FAindustral Ethemet BannenVuPlus eds Browse if there is an icon file ico with the same name as the file s you are registering then this
142. ing Trigger Mode 1000 Description External Inspections will be initiated via the electrical trigger wire Internal Inspections will run continuously at the specified period electrical trigger inputs are ignored FreeRun Inspections will run continuously electrical trigger inputs are ignored ExternalGated Gated barcode inspection will be started and or aborted via the electrical trigger wire ContinuousScan Inspections will run continuously electrical trigger inputs are ignored IndustrialEtherNet Inspections will only be trigged by Industrial EtherNet coils and commands Command Inspections will only be trigged by the Command Channel trigger commands Error Codes The iVu Plus sensor provides error codes in cases when commands failed to execute successfully If such an error occurs the Execution Error flag is set in the Output Bits Status Register When this bit is set read the Error Code register to know the reason of failure Below is the list of error codes Numeric ID Text ID Description 0 SUCCESS Command processed successfully 500 IE TRIGGER MODE EXPECTED The Trigger Mode must be set to Industrial Ethernet to perform this operation 510 IE COMMAND NOT FOUND The numeric Command ID specified was not found 520 IE COIL ACTION FAILED The coil action resulted in a failure 521 IE COIL ALREADY BUSY The coil was asserted before previous execution completed 522 IE COIL NOT FINISHED The coil was de asserted prior to execution comp
143. ion as a guide and follow the steps listed below A CAUTION Failure to follow these instructions may cause damage to your iVu Series sensor Micro Video Lens Models Lens Focusing Window Locking Clip Locking Screw Filter Cap Filter l Remove the Focusing Window locking screw D using the 1 16 in hex key www bannerengineering com Tel 763 544 3164 13 iVu Plus BCR Gen2 Series Sensor E NOTE The Locking Clip C inserts in a groove near the top of the Focusing Window B When removing the window the Locking Clip will be loose Be careful not to lose the clip while removing the window 2 Unscrew the Focusing Window by turning it clockwise approximately 5 complete turns or until the Focusing Window disengages from the light lens assembly K NOTE The light lens assembly may include an integrated ring light or a blank disk if an integrated ring light is not used Be careful that the light lens assembly does not pull out when removing the Focusing Window Give a slight tug on the Focusing Window when you think you ve unscrewed it far enough If the lens assembly moves with the window continue to rotate the window clockwise until the lens assembly does not move Set the Focusing Window aside Be careful not to get any debris on the window s O ring If present remove the protective covering on the filter Place the filter into the Filter Cap and press the cap onto the lens After the filter is installed place t
144. is resolved the icon that corresponds to the displayed message is green 164 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 7 11 Additional Il nformation 7 11 1 iVu Command Channel Commands iVu Command Channel over I ndustrial EtherNet This section describes how to use the iVu Command Channel over Industrial EtherNet Please see the iVu Plus Communications User s Guide for more information on the iVu Command Channel protocol The following commands need to be executed using the Command ID register and the Command Input bit Input Coil bit Command Command ID Description Data Type Do Set Get Trigger Trigger Mode 1 10001 The sensor s triggering mode This value must match Int16 the modes supported by the sensor Product Change Product Change By 21 This command forces the sensor to switch to the Byte Array Name specified inspection The sensor does not transmit a response until the sensor has completed the action Inspections results immediately after a product change will be invalid until a new trigger is received I mager Gain 51 10051 The sensor s value used to electronically brighten all Int32 image pixels Exposure 52 10052 The sensor s value used to control the amount of time nt32 the imager is allowed to gather light for the image Status Clear System Error 81 This command clears the system error LED and resets N A the internal system error flag to false System Reboot Sens
145. ive state This signal can be reset upon resetting the History on the statistics page or executing a ClearSystemError command through command channel The default setting is Inspection Pass and Latched for Output 1 If Pulsed is selected the default Pulse width is 50 ms V K NOTE For Latched the signal is active until the results of an inspection cause a change in the signal output M A C t iv is ns H Pulsed amp Latched Output2 and Output3 Main Menu gt System gt Discrete I O gt Output 2 Main Menu gt System gt Discrete I O gt Output 3 Output 2 and Output 3 can be configured in a similar way as Output 1 The default setting for Output 2 is Fail and Latched The default setting for Output 3 is Pass and Latched Output Type Main Menu gt System gt Discrete I O gt Output Type Select NPN to configure the sensor s outputs to sink current Select PNP to configure the sensor s output for source current 4 2 7 Display Settings Main Menu gt System gt Display Settings The Display Settings menu is for setting the Fail Hold Time LCD Timeout and doing a Touch Screen Calibration Display optimization can be enabled in the Advanced menu www bannerengineering com Tel 763 544 3164 31 iVu Plus BCR Gen2 Series Sensor Fail Hold Time Main Menu gt System gt Display Settings gt Fail Hold Time The Fail Hold Time determines how long a failed image is displayed on the LCD so that you can
146. ize in Elements Channel Target Device Message Timeout Data Table Address Local Remote Error Description Mo errors Nr kiultiH ap Control Bits Ignore if timed out TO a To be retried MR 0 Awaiting Execution EW In Continuous Run CO n Error EFL a Message done ON In Message Transmitting 5 T Message Enabled EN Waiting for Queue Space a Error Error Cade Hex 0 108 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 2 Read IP Address of the iVu Plus is entered here Del Remove Hop Ta Address 182188 01 3 Write In the below example message command writing to N14 table on the iVu Plus from the N14 table of the PLC I gs 4 eee 1 Elements ee This Controller re Control Bits re Communication Command LCS Write Ignore if timed out TOI 0 Data Table Address Ta be retried NA la Size in Elements 11 Awaiting Execution Ew Channel Continuous Run E0 n Error ER p CRM ILE an Message dane DN O Message Timeout 2 Message Transmitting ST Data Table Address M14 D M essage E nabled EN Local Remote Local MultHop es Waiting for Queue Space Error Error Code Hex 0 Error Description Ma errors www bannerengine
147. le Use these instructions to install the Banner iVu Plus GSD file in the Siemens TIA Portal v13 software Use these instructions as a basis for installing the Banner iVu Plus GSD file in another controller PLC 1 Download the Banner iVu Plus GSD file from www bannerengineering com 2 Start the Siemens TIA Portal v13 software 3 Click Open existing project 4 Select a project and open it www bannerengineering com Tel 763 544 3164 129 iVu Plus BCR Gen2 Series Sensor 5 Click Devices amp networks when the project has been uploaded Y Siemens Banner_Profinet_IVU First steps Open existing project Project Banner_Profinet_IVU was opened successfully Please select the next step Create new project Migrate project Close project b D Configure a device lS 4 3 f ka Write PLC program Welcome Tour kci prog First steps Configure Kaya technology objects j Configure an HMI screen Installed software Help User interface language Open the project view gt Project view Opened project C Users usera Documents Automation Banner_Profinet_IVU Banner_Profinet_IVU 6 Click Configure networks TA Siemens Banner_Profinet IVU Devices amp L Show all devices networks i r d Add new device LA Configure networks Network view displays 130 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 7 Click Options and select Install general statio
148. leting 523 IE COIL ANOTHER ACTION PENDING The coil was asserted prior to another coil execution completing 524 IE COIL MULTIPLES DETECTED Multiple coils were asserted simultaneously 525 IE COIL ACK INHIBITED The coil action s output ACK was inhibited because the input coil was no longer set 00000 SUCCESS Command processed successfully 10000 EMPTY FRAME RECEIVED Indicates that the request was empty The command channel requires a command any arguments and an end of frame delimiter 10001 COMMAND NOT RECOGNIZED The command specified is not recognized 10100 GROUP MISSING A Group ID must be specified immediately after the command 10101 GROUP NOT FOUND The specified Group ID is invalid unknown 10102 GROUP ITEM MISSING oe Item ID must be specified immediately after the Group 10103 GROUP ITEM NOT FOUND The specified Group Item ID is invalid unknown 10152 NOT READABLE Attempt to get a value that is not readable 166 www bannerengineering com Tel 763 544 3164 Numeric ID 10153 10250 10251 10252 10300 10301 10340 10341 10350 10351 10500 10900 10920 10950 15000 15050 15100 20002 20003 20004 20005 20200 20600 20800 80000 80001 80100 80101 80102 80150 80200 80300 80350 80351 80400 80401 80402 80403 80404 Text ID NOT WRITEABLE NOT A METHOD WRONG ARGUMENT COUNT COMMAND NOT FINISHED INVALID ARGUMENT TYPE DATA VALUE MISSING MINIMUM VALUE EXCEEDED MAXIMUM VALUE EXCEEDED ARGUMENTS DETECTED INVALID
149. lit or off depending on connection status l Power LED Green Power Red Error 2 Pass Fail LED Green Pass Red Fail 3 Ethernet I O LED Green Connected No Light Disconnected a The iVu also indicates abnormal conditions as described below 10 1 Errors Problem Indicator Solution The Pass Fail LED is blinking green a number Reboot the sensor of times separated by an LED red blink and the sensor repeats this pattern over and over This indicates that no inspections are occurring The Power LED is lit steady red These type of Do the following errors are reported in the System log and appear highlighted in red l Look in the System Log to see the error 2 Clear the LED that is go to the Main Menu gt Logs gt System Logs and press the Clear System Error button at the bottom of the screen a sensor reboot is not required If the error occurs again you can try rebooting the sensor to see if that fixes the problem If the problem persists contact Banner customer support 10 2 Warnings Warnings are atypical conditions that the sensor detects and fixes Warning are highlighted in yellow in the System Log and can typically be ignored www bannerengineering com Tel 763 544 3164 175 iVu Plus BCR Gen2 Series Sensor 11 Product Support and Maintenance This section provides general Banner resources and specific documentation for installers and operators of this iVu Plus BCR Vision Sensor
150. lowing I P address and make sure that the IP address is 192 168 0 2 and the subnet mask is 255 255 255 0 www bannerengineering com Tel 763 544 3164 57 iVu Plus BCR Gen2 Series Sensor Fr Internet Protocol Version 4 TCP IPv4 Properties Ea General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 192 168 0 2 Subnet mask 255 255 255 0 Default gateway Use the following DNS server addresses Preferred DNS server Alternate DNS server Validate settings upon exit E mee 2 Came a Sensor Setup for Ethernet Communications 1 Go to Main Menu gt System gt Communications gt Ethernet I O and make sure that the sensor is configured as shown below LEE S 2 To enable the command channel over Ethernet a Go to Main Menu gt System gt Communications gt Command Channel gt Connection and select Ethernet IP Port 32000 Connection 5 i RHEN g Dis abled S6 Ethernet IP Port 32000 Serial VO b Configure the field and end of frame delimiters Go to Main Menu gt System gt Communications gt Command Channel gt Delimiters 58 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series
151. m Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 7 3 1 General Command Execution Point of View of PLC Following rules apply for the usage of input bit commands e Only one iVu input bit can be set at a time C Start P e Corresponding ACK bits are only set high on completion of the command if the iVu input bit i is still high e Corresponding ACK bits are cleared when the iVu input bit is cleared Clear all e When multiple iVu input bits are set Output Flags simultaneously the Execution Error input bit is set and an Error Code value is reported in the Error Code register The Execution Error iVu output bit is cleared Optional when all ACK bits get cleared or a new valid If using Command command is received ID set it and its Parameter value as required t Set Command Output Flag 3 ACK Flag set Yes Y Read Error Code Yes Handle error condition Is Execution Error flag set NO Y Command execution successful Read value and input status flags as required 7 4 EtherNet IP The iVu Plus device is controlled via EtherNet IP using assembly objects From the point of view of a PLC there are three input assemblies and two output assemblies The Originator of the EtherNet IP connection is the PLC The Target of the EtherNet IP connection is the iVu Plus The direction of communication can be describ
152. m of the screen to verify communications as you connect to remote devices 24 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Ethernet I O Status Main Menu gt System gt Communications gt Ethernet I O gt Status The Ethernet I O Status screen can be used to verify that the Ethernet wiring has been correctly set up In addition to determining if the link has been established incoming and outgoing traffic can be monitored Serial O Main Menu gt System gt Communications gt Serial I O Set Serial I O settings for Baud Rate Data Bits Parity Control and Stop Bits on this screen Clicking Status displays recent bytes transmitted through this channel Port Status Main Menu gt System gt Communications gt Serial 1 O gt Status The Port Status screen can be used to ensure data is entering and exiting the sensor This can be useful for debugging issues such as improper wiring mismatched baud rates or other serial I O issues www bannerengineering com Tel 763 544 3164 25 iVu Plus BCR Gen2 Series Sensor do trigger xOD xQAdo trigger Last Bytes Sent 4 Total I ndustrial Ethernet Main Menu gt System gt Communications gt Industrial Ethernet The iVuPlus device can be controlled or monitored over Industrial Ethernet using Ethernet IP Modbus TCP or PCCC protocols This document will help you to set up the iVu Plus in the desired configuration and provide you with i
153. myName iVuEmulator exe program Set the Trigger option to Internal a Go to Main Menu gt Imager gt Trigger and select Internal b Set the Trigger Interval as desired The iVu Emulator runs with the saved configuration using the saved Inspection Logs as images Make the desired adjustments Close the iVu Emulator program All configuration changes are saved to the CONFI G CFG file Remove the USB flash drive from the PC and connect it to the sensor 0 Restore the configuration to the sensor a Go to Main Menu gt System gt Configuration gt Load Configuration b Select the Configuration to restore c Click the Load button to start the restore sensor configuration d Reboot the sensor when the restore is complete www bannerengineering com Tel 763 544 3164 171 iVu Plus BCR Gen2 Series Sensor 9 Updating the Sensor 9 1 Update Process Banner Engineering may release new versions of the sensor firmware in the future New firmware releases can be downloaded from Banner s website or can be obtained by ordering the latest Product CD The following steps will guide you through the process of updating the iVu firmware Step 1 Copy firmware of the desired product to USB flash drive 1 Launch the iVu Series software From the Product CD e Place the latest Product CD into your CD ROM drive The iVu Series Software automatically starts f your computer is not set for Auto Play start the iVu Series Software by browsi
154. n description file GSD 4 Siemens Banner_Profinet_IVU Project Edit View Insert Online Options Tools Window Help E i H Save project m M Settings Go onli Support packages Ty Oo E Show reference text LU Global libraries Banner_Profinet_IVU li Add new device gh Devices amp networks gt gi PLC 1 CPU 1511 1 PN ad Common data gt zi Documentation settings d a Languages amp resources m Online access gt ER Card ReaderiUSB memory PLC 1 CPU 1511 1 PN The Install general station description file window opens 8 Click the browse button to the right of the Source path field Install general station description file Source path C Users useralDesktoplIlVU GSD Content of imported path vl File Version Language IM GSDML V2 31 BannerEngineering iVuPlus 20150319 xml 3 19 2015 00 00 English 9 Navigate to the location the iVu Plus GSD file was downloaded to 10 Select the downloaded iVu Plus GSD file www bannerengineering com Tel 763 544 3164 131 iVu Plus BCR Gen2 Series Sensor 11 Click Install Totally Integrated Automation PORTAL Options w Catalog fl Filter gt 9j Controllers b gt HM b F PC systems b gj Drives amp starters b gj Network components P ij Detecting amp Monitoring b gi Distributed WO gt yi Field devices v 9j Other field devic
155. n is used to select a new running inspection Select the name of the inspection to start and click the Start Running button that displays Add New Main Menu gt Inspection gt Stored Inspections gt Add New The Add New button is to add a new inspection The sensor can store up to 30 inspections When you add a new inspection it will begin running When adding a new inspection you can specify the name for the new inspection Gyi u PLUS Emulator 5 x Inspection2 44 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Startup Main Menu gt Inspection gt Stored Inspections gt Startup The Startup button allows you to select the inspection to use as the startup inspection The selected inspection will automatically start after power up Delete I nspections Main Menu gt Inspection gt Stored Inspections gt Delete The Delete button is used to delete stored inspections Note that any running inspection or the inspection marked as the Startup inspection cannot be deleted Set Name ID Main Menu gt Inspection gt Stored Inspections gt Set Name ID The Set Name ID button is used to change the name or ID of an inspection You can sort the inspections in numeric or alphabetical order by clicking on the icon beside the Help icon Click on Name to edit the name of the inspection Click on ID to change the ID of the inspection 4 5 Logs Menu Main Menu gt Logs The Logs menu i
156. n the DISCOVER_REPLY packet This allows the sender to match its requests with responses it receives Body Format The Body of the packet follows the header and consists of a long string of ASCII text The ASCII text section contains a number of strings in the format of lt name gt lt value gt Those names and values are detailed below Please note that the comma is required and is used as a string separator Values Description SerialNumber String Sensor serial number Version String Firmware version string Name of the sensor as ASCII string This field is filled in only Name String if the sensor is configured for English language For all other languages this field will be omitted XX XX XX XX Xx xx Each x is a Ethernet MAC address of this sensor hexadecimal character MAC IP String in decimal dot notation IP address of the sensor NetMask String in decimal dot notation Network mask of the sensor Gateway String in decimal dot notation IP address of the sensor s default gateway DISCOVER Message The packet with Discover message is sent by a controlling PC to find which sensors are present on its network The DISCOVER message should broadcast on all Ethernet interfaces of the controlling PC After sending the DISCOVER message packet the PC should wait to receive DISCOVER_ REPLY packets from the sensors The controlling PC does not know how many sensors are connected therefore it should wait for up to 5 secon
157. nabling Communications 6 3 1 Setting Up Ethernet Communications Configure both the PC and the sensor using the following instructions Windows XP l Open Network Properties on the PC right click on the Network Neighborhood icon 2 On the Local Area Connection right click on Properties 3 In the dialog click on I nternet Protocol TCP I P and click the Properties button 4 Local Area Connection 2 Properties AA General Authentication Advanced Connect using my NETGEAR FASI1 CardBus Mobile Configure This connection uses the following items ivi E File and Printer Sharing for Microsoft Networks vi dil QoS Packet Scheduler Eas Intemet Protocol TCP IP ea o Description Transmission Control Protocol Internet Protocol The default Wide area network protocol that provides communication across diverse interconnected networks C Show icon in notification area when connected Notify me when this connection has limited or no connectivity OK Cancel 56 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 4 In the Internet Protocol TCP IP Properties dialog select Use the following I P address and make sure that the IP address is 192 168 0 2 and the subnet mask is 255 255 255 0 Internet Protocol TCP IP Properties General You can get IP settings assigned automatically if your network supports this capability Otherwise pou need to ask
158. nd specifying the sensor IP address as an argument You should see a series of responses from the camera a Vevetem 32 x Microsoft Windows SP Version 5 1 2688 CC Copyright 1785 2001 Aicerosoft Corp C Documents and Settings gt ping 172 168 1 1 inging 192 168 1 1 with 32 bytes of data Reply From 192 168 1 hytes 4d2 tim ilmsa ITL b4 Heply From 192 168 hvtes d2 time lt ims TThL64 1 1 1 1 Reply from 192 168 1 1 bytes 32 timetins ITTL 64 Reply From 192 168 2121 z byter 32 time lt ims TTL 64 ing statistics For 1927 168 1 1 Packets Sent 4 Received 4 Lost B He logs Hpproximate round trip times in milli seconde Hinininm Ame Maximum leas Average fms C Documents and Settings gt _ 156 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 8 You should also see the Packets Received and Packets Sent count on the Ethernet I O Status page in the camera increment by at least 4 9 f the output of the ping command shows request timeouts try the following e Verify that the camera is located on the correct subnet has the correct IP address and is connected to the correct switch or router f you are running several overlapping subnets you may want to consult your IT person to ensure that the routing for the network is configured correctly f you are trying to access the camera through a gateway or a VPN router please verify that these devices are configured such th
159. nd Inspection Logs n Barcode Count Data Compare Compare Scan Time Limit Set Data Inspection ID Stored Inspections OL Select Add New M S AddNew Startup Demo Mode Save to USB Set Name ID Load from USB Reset to Defaults br Ethernet I O a Serial 10 imager Auto Exposure 3L e Data to Export Output Format Reo Image Type Communication Logs Discrete I O E j Industrial Ethernet View Logs Setup Command Channel Data Export Image Export Display Settings Locked Sensor Menus Reboot Sensor Firmware Update AS eee oes System Logs Communication Logs Unlock Sensor gt C 4 1 1 Icon Reference Action I cons v The Main Menu icon is displayed on the bottom left corner of the sensor display on the Home screen It provides access to sub menus that are used to set up the sensor www bannerengineering com Tel 763 544 3164 19 iVu Plus BCR Gen2 Series Sensor Icon Description The Inspection menu icon is located on the the Main Menu and provides access to parameters that need to be set for an inspection 25 The Imager menu icon is on the Main Menu and lists parameters that affect the characteristics of the s captured image e The System menu icon is on the Main Menu and is used to manage the sensor e The Logs menu icon is on the Main Menu and is used to set up view
160. nformation you will need to connect to the master device PLC HMI etc Connection Main Menu gt System gt Communications gt Industrial Ethernet gt Connection The Connection screen is used to enable either Modbus or EI P PCCC protocols on Industrial Ethernet channel Select Disable to completely disable Industrial Ethernet channel Status Main Menu gt System gt Communications gt Industrial Ethernet gt Status The status screen displays information about the current connection This information is protocol specific View Logs Main Menu gt System gt Communications gt Industrial Ethernet gt View Logs This screen displays the list of recent events on Industrial Ethernet channel Detailed logging can be selected under Setup when troubleshooting Command Channel Main Menu gt System gt Communications gt Command Channel The iVu command channel is a bi directional communication protocol that currently supports ASCII via the RS 232 serial interface or ethernet interface and enables other devices to remotely control the iVu sensor and to access sensor results Connection Main Menu gt System gt Communications gt Command Channel gt Connection The Connection screen is used to enable or disable the Command Channel 26 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Connection Di sabled mar d Disabled 7 8 Ethernet IP Port 32000 Serial VO Delimiters Ma
161. ng to the CD drive from the My Computer screen and double clicking on iVuSeries exe From the Banner Website l Visit Banner s Website http www bannerengineering com Browse to the Vision Products page and select the iVu product you are using Click on the Software tab to view software releases Determine which version you want to download the Current Version is recommended for example iVu Series Software Version 2010R4 5 Click on the circular Download button This initiates the download process Depending on your browser settings you may be asked to confirm or provide a location to save the file Choose to download on your desktop Note the file name 6 Double click the file to start extracting the files and run the iVu Series Software saad IM 2 Select the product you are using and browse to the Firmware Update page 3 Click on the Run Firmware Update Wizard and the program starts 4 Follow the on screen instructions Clicking on Copy firmware to USB copies the selected firmware to the USB flash drive Step 2 Install the firmware on the iVu 1 Remove the USB flash drive from the PC and plug it into the sensor 2 On the sensor select System gt Firmware Update The name of the firmware file you copied on the USB flash drive displays 3 Choose the correct file and click on the Load button 4 Follow the on screen instructions to update the firmware 9 2 How to Set or Modify a Device Name using the
162. nnel Response Submodules contain only controller PLC input data and command channel response data The user enabled submodules are optional On the iVu Plus BCR model the submodule is plugged into Slot 4 Subslot 2 The Command Channel Response Submodule has four versions with 16 32 64 or 128 bytes depending on the required length of the data output string Table 43 Numeric Response Submodule Ident 0x00050 PLC Input Data Name I nput Data Type PLC Output Data Name Output Data Type Numeric Command Status Unsigned16 Not applicable Not applicable 16 bit integer command response Unsigned16 32 bit integer command response Unsigned32 Floating point command argument Float32 Numeric Command Status Bit Position for Cyclic Input Function Data Command Channel Command Acceptance Acknowledgement Command Execution Error www bannerengineering com Tel 763 544 3164 127 iVu Plus BCR Gen2 Series Sensor Table 44 32 Character Text Response Submodule Ident 0x00051 PLC I nput Data Name I nput Data Type PLC Output Data Name Output Data Type Numeric Command Status Unsigned16 Not applicable Not applicable 16 bit integer command response Unsigned16 32 bit integer command response Unsigned32 Floating point command argument Float32 Length of Command Response string Unsigned32 32 character command response string 32 byte OctetString Numeric Command Status Bit Position for Cyclic Input Function Data Command Channel
163. nvert the files to 8 bit grayscale bmp format Ez NOTE Images smaller than 640 x 480 are black filled starting in the upper right Images larger than 640 x 480 are cropped starting in the upper left l Copy the bmp files into the InspLog folder in the iVu Emulator install folder For example copy bmp files into the C Program Files Banner Engineering iVu SeriesM nsLog folder Ea NOTE Remove any existing bmp or Log files in that folder to avoid confusion because the iVu Emulator automatically runs all bmp Log files sequentially according to filename 2 Launch the iVu Emulator program www bannerengineering com Tel 763 544 3164 173 iVu Plus BCR Gen2 Series Sensor 3 Select Internal Trigger on the Trigger Selection screen Main Menu gt I mage gt Trigger 4 Setthe Trigger Interval as desired The iVu Emulator runs using the bmp files from Step 1 L4 NOTE Banner does not recommend setting up inspections using these 8 bit grayscale images because you will always end up modifying the configuration after loading it on the sensor on the line A better choice is to set up the inspection on the iVu Emulator using the Inspection Logs from the sensor 174 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 10 LED Indicator Troubleshooting In normal operation the Power LED is steady green and the Pass Fail is green or red depending on the triggered inspection The Ethernet I O LED will be
164. of the Data to Export menu and pull down to allow all information to show Output Format Main Menu gt System gt Communications gt Data Export gt Output Format In the Output Format screen use the drop down lists to select Start and End Strings as well a Delimiter In the field at the bottom of the screen is an example of how the data will look when it is output A lt datal gt lt data2 x MEGA 2a Data Export Advanced Main Menu gt System gt Communications gt Data Export gt Advanced 28 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor During the Data and Image export operation the sensor s output channels might become full This can occur if the sensor is producing export data frames faster than the data can be exported from the device or faster than the client is reading the channel export data due to bandwidth limitations This setting affects how the sensor will behave in this situation Select Hold READY to ensure that all frames are transmitted In this case the READY signal will remain inactive sensor is busy until the new frame has been added to the channel for transmission Triggers might be missed during this time Select Do not hold READY to cause the sensor to discard the new frame if the channel is full and thus activate the READY Signal immediately after the current inspection is complete In this case the discarded frames will not be transmitted K NOT
165. oller PLC output data and command channel request data The user enabled submodules are optional On the iVu Plus BCR Gen2 device the submodule is plugged into Slot 4 Subslot 1 The Command Channel Command Submodule has four versions with 16 32 64 or 128 bytes depending on the required length of the input string Table 39 Numeric Command Submodule Ident 0x00012 PLC Output Data Name Output Data Type PLC Input Data Name Input Data Type Flag indicates when to apply the command Unsigned16 Not applicable Not applicable Numeric ID of the command Unsigned16 16 bit integer command argument Unsigned16 32 bit integer command argument Unsigned32 Floating point command argument Float32 Flag indicates when to apply the command Bit Position for Cyclic Output Function Data Bit O Command Channel Command Request www bannerengineering com Tel 763 544 3164 125 iVu Plus BCR Gen2 Series Sensor Table 40 32 Character Text Command Submodule Ident 0x00013 PLC Output Data Name Output Data Type PLC Input Data Name I nput Data Type Flag indicates when to apply the command Unsigned16 Not applicable Not applicable Numeric ID of the command Unsigned16 16 bit integer command argument Unsigned16 32 bit integer command argument Unsigned32 Floating point command argument Float32 Length of Command Response string Unsigned32 32 character command string 32 byte OctetString Flag indicates when to apply the command Bit Position for
166. om the device due to bandwidth limitations or faster than the client is reading the channel export data This setting affects how the sensor will behave in this situation Select Hold READY to ensure that all frames are transmitted In this case the READY signal will remain inactive sensor is busy until the new frame has been added to the channel for transmission Triggers might be missed during this time Select Do not hold READY to cause the sensor to discard the new frame if the channel is full and thus activate the READY signal immediately after the current inspection is complete In this case the discarded frames will not be transmitted 6 4 Testing and Troubleshooting iVu Plus Communications 6 4 1 Understanding the Communication Log The iVu Plus sensor includes the following Communication Logs e Command Channel Log that can be used to ensure that commands are properly formed syntax is correct and provides a history of commands issued along with responses to these commands To access the Command Channel Log go to Main Menu gt Logs gt Communication Logs gt Command Channel e Data Export and I mage Output logs that are purely output logs that is there is no receive activity to log EJ Get gt W ERROR 10102 GROUP ITEM MISSE Get History 0D Sx 04 198 0 10 5 0 10 18 Some notes about the logs To see an expanded view of each entry click on the small right triangle control on each entry To save
167. ons connection port settings for baud rate data bits parity and stop bits must be configured on the iVu Plus to match the settings of the external device 6 2 1 Communication Channels The iVu Plus BCR supports up to four communications channels To access the channels go to Main Menu gt System gt Communications e Command Channel a bi directional communication protocol that currently supports ASCII and enables other devices to remotely control the iVu Plus sensor and access sensor results e Industrial Ethernet a bi directional communication channel that allows the user to control the sensor and access sensor results using Ethernet IP Modbus TCP or PCCC protocol Data Export used to export selected inspection data to a remote device mage Export used to export inspection images to a remote device Data export and command channel can be configured for either Ethernet or Serial I O but not both image export is only available over Ethernet The table below briefly summarizes valid communication channel configuration options Scenario 1 Scenario 2 Scenario 3 Command Channels Ethernet Serial 1 O Ethernet Serial 1 O Ethernet Serial I O Command Channel Yes No No Yes Yes No Industrial Ethernet Yes No No Yes No Data Export Yes No No No Yes Image Export Yes No No No 6 2 2 Industrial Ethernet Main Menu gt System gt Communications gt Industrial Ethernet The iVuPlus device can be controlled or monitored over
168. or 101 This command reboots the sensor If sensor N A configuration data is being currently being saved this command will block until that operation completes Save Configuration 102 This command saves all modified inspection and N A configuration parameters This command blocks until all values have been persisted Info Sensor Name 10151 Sensor user assignable name Byte Array Model Number 10152 Sensor model number Byte Array Serial Number 10153 Sensor serial number Byte Array Firmware Version 10154 Sensor firmware software version Byte Array Hour Counter 10155 The total number of hours the sensor has been Byte Array energized History Clear History 301 This command clears all history fields for the active N A Inspection History values include pass count fail count execution times and sensor specific history values Inspection Inspection Name 10501 The name of the active inspection Byte Array BCR inputs www bannerengineering com Tel 763 544 3164 165 iVu Plus BCR Gen2 Series Sensor Command Command ID Description Data Type Do Set Get Compare String 11001 The Barcode inspection compare data string This string Byte Array must start and end with the double quote character Compare Mask 11002 The Barcode inspection compare string mask in binary Byte Array format that is masked characters are indicated by a 1 and unmasked characters are 0 Note that the mask character string must match the length of the compare str
169. or each screen The Manual Trigger icon is located on the lower right of the sensor display on the Home screen and is used to manually capture a new image The Save icon is used to save data to USB drive and is available at the bottom of screens such as the View Logs and System Logs screens The Touch Calibration screen displays the Touch Calibration point at various locations on the screen Every time the icon displays the user taps the center of the icon to calibrate the screen The Zoom Out icon is located on the right of the screen and is used to reduce magnification of the image being displayed The Zoom In icon is located on the right of the screen and is used to magnify the image being displayed The Decrement icon decreases the currently displayed parameter value by one interval To quickly decrement the value keep pressing the icon The Increment icon increases the currently displayed parameter value by one interval To quickly increment the value keep pressing the icon amp amp f f 4 E 8 3 E um Display Icons v The Inspection Passed icon is located in the upper left of the screen and indicates that the last inspection passed its test conditions x4 One of the possible Inspection Failed icons located in the upper left of the screen it indicates that the last inspection failed 20 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Icon Description In either
170. ork Connection The Assign name window displays The devices in the network are discovered The Name column is blank 11 Select the device that will have a name assigned to it 140 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 12 Click Assign name to start the process Assign name jivutgl dw WPNIE 5 v Will Intel R 82577LM Gigabit Network Connection 00 11 22 33 44 55 28 63 36 85 2F 44 57 1 500 The name is assigned Using Siemens SI MATI C STEP 7 v5 5 Software Installing the Banner iVu Plus GSD File Use these instructions to install the Banner iVu Plus GSD file in the Siemens SIMATIC STEP 7 v5 5 software l Start Siemens SIMATIC Manager 2 Select an existing project and open it 3 Select the Station PLC from the Object Hierarchy list F J Edit Inset PLC View Options Window Help aAA EE TEE E S 57 Prol ly Hardware E CPU315 2 PN DPTT rim SIMATIC 300 Station E B CPLI315 2 PN DP 1 em 5 Program 1 www bannerengineering com Tel 763 544 3164 141 iVu Plus BCR Gen2 Series Sensor 4 Double click the Hardware icon in the Station level window File Edit Insert PLC View Options Window Help a3 cm X Hm A dello lt EE 3 EB SIMATIC 300 Station El CPU315 2 PN DP 1 Hg 5 Proaram 1 The Hardware configuration window opens 5 In the Hardware configuration window click
171. p Command Examples Help Info History Status System Imager Trigger Product Change Teach Inspection Tools Misc Barcode Area Blemish Match Sot send gt Get History Passed send gt gt Get History Failed send gt Get History Missed Triggers send gt Get History TotalFrames send gt gt Get History StartFramenumber send gt gt Get History EndFrameNumber send gt Get History MinInspectionTime send gt gt Get History MaxInspectionTime d gt gt Do History Clear Banner Engineering Com Copyright 2010 54 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 6 2 4 Data Export The iVu Plus sensor provides for exporting user selected inspection data via either Ethernet or the RS 232 serial interface Inspection data that can be exported includes e Pass Fail Output e Inspection Name e Sensor Result o Pass Fail Sensor Result see Table 5 on page 55 for additional information e Frame e Inspection Time ms Table 5 Sensor Results Sensor Type Data to Export Barcode Barcode Count Data Length Symbol Type Barcode Data Sample Application The iVu Plus BCR installation CD has a Data Export sample application that provides for viewing exported data while setting up the sensor etc In a production environment you will need to create your own application to process data exported from the sensor HE iVu Data Export Sample Program 6 2 5 Im
172. password is not used unlock the sensor by clicking on the Unlock device menu When a password is used it must be 4 digits entered using the software keypad If the password is lost use the Password Reset Utility software provided on the CD to obtain a Reset Key K NOTE This menu option is not available in the Emulator 4 2 5 Communications Main Menu gt System gt Communications The Communications menu is used to configure the serial I O channel There are six menu options e Ethernet I O for configuring the Ethernet port e Serial I O for configuring the Serial port e Industrial Ethernet settings e Command Channel for sending commands to get specific data through Serial or Ethernet channels Data Export Channel for enabling or disabling the channel for data export only mage Export Channel for enabling or disabling the channel for image export only L NOTE Serial I O can be configured either for Data Export or Command Channel Image Export is only available on Ethernet Ethernet l O Main Menu gt System gt Communications gt Ethernet I O The sensor s Ethernet communications can be used to send data out the Ethernet port as part of an inspection and remote devices can communicate with the sensor The Ethernet I O screen is where IP Address Subnet Mask and Gateway settings are configured Use the expand arrow next to each field to display a software keypad to enter values for each field Click Status at the botto
173. port number s baud rate data parity and stop bits match those setup on the iVu 64 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Verifying Basic Receive Functionality To verify the iVu can receive request frames from the requesting device 1 On the iVu Sensor go to the Main Menu gt System gt Communications gt Serial 1 O gt Port Status screen 2 On the requesting device transmit one or more bytes to the iVu sensor e fthe data byte values appear correct and the number sent by the requesting device matches the number received by the iVu sensor then the transmit receive functionality is working properly e If the connection is incorrect electrically or if the baud rate is mismatched no bytes will appear in the upper field on the Port Status screen e If the connection is correct electrically bytes will appear in the upper field of the Port Status screen in the order they were received e Ifthe Port Status Errors at the bottom of the Port Status screen highlights red then the connection is correct electrically but there is likely a settings mismatch between the iVu sensor and the requesting device Verify the settings on both devices e If the bytes appear with no errors but appear incorrect or there are too many or too few then the port settings for example baud rate are likely mismatched in a way that does not generate serial hardware errors Verify the settings on both devices ma
174. provide any barcode output data The Device Control Submodule allows the user to issue commands to the iVu Plus such as Trigger TEACH and Product Change This submodule also provides the user with command feedback See Table 25 on page 119 Adding sensor specific output information including data from decoded barcode symbols requires the use of a BCR sensor output submodule plugged into Slot 2 Subslot 1 The iVu Plus BCR provides different options for configuring this submodule based on the space required by the decoded barcode data The selection of sensor output submodules is based on size allowing the user to control network bandwidth use Another optional addition to the configuration is called the Compare String Submodule plugged into Slot 3 Subslot 1 This submodule allows the controller PLC to send new ASCII compare strings or string masks to the iVu Plus BCR The selection of compare string submodules is based on the desired length of the compare string data used The iVu BCR Command Channel Module can be plugged into Slot 4 The selection of Command Channel Submodules is based on the required length of the data output string Follow Step 8 and Step 9 to add a submodule to the configuration optional 8 Click on S2 to go to the configuration window and add a submodule Controller Input Cost 0 bytes Sensor Output Disabled Disabled Barcode Output Multiple Barcodes Output 116 www bannerengineering com Tel 763
175. put Data Type Inspection Status Word Unsigned16 Inspection Number Unsigned32 Sensor Pass Fail Status Unsigned32 Iteration Count Unsigned32 Pass Count Unsigned32 Fail Count Unsigned32 Missed Trigger Count Unsigned32 Current Inspection Time Unsigned32 Inspection Status Word Bit Position for Cyclic Input Function Data System Ready Inspection Pass Fail Barcode Read No Read Ready Signal Latch Output 1 ON OFF Output 2 ON OFF Output 3 ON OFF Missed Trigger Occurrence Device Control Submodule PLC Output Data Name Output Data Type Not applicable Not applicable The Device Control Submodule contains controller PLC input and output data including device controls for the iVu Plus The user enabled Device Control Submodule is optional and plugged into Slot 1 Subslot 2 by default The user can remove it 118 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Table 25 BCR Device Control Submodule I dent 0x0002 PLC I nput Data Name I nput Data Type PLC Output Data Name Output Data Type Device Control ACK Word Unsigned16 Device Control Command Word Unsigned16 Return Error Code Unsigned32 Product Change Number Unsigned32 Device Control ACK Word Device Control Command Word Bit Position for Cyclic Input Function Bit Position for Cyclic Output Function Data Data Product Change Acknowledgement Product Change Request Teach Latch Acknowledgement Teach Latch Request Trigger Acknowledgemen
176. r lenses filters and external lights are available Installation setup and configuration can be done quickly without requiring a PC No PC required to configure the sensor e USB port for uploading and downloading of inspections and log files for easy updating and diagnostics mage processing expertise is not required e integrated or remote color touch screen display e High speed processing The iVu Plus BCR reads the following barcode types e DataMatrix ECC 200 barcodes e QR Code QR and Micro QR e Linear barcodes Code128 Code39 CODABAR Interleaved 2 of 5 EAN13 EANS UPCE Postnet IMB and Pharmacode 1 1 Live Mode Overview The iVu Plus BCR can be configured to evaluate one or more of the supported barcode types and can look for a specific number of barcodes from 1 to 10 The barcode types are selected on the integrated touch screen by accessing Main Menu gt Inspection gt Barcode gt Barcode Type The barcode count is selected on the touch screen by going to Main Menu gt Inspection gt Barcode gt Barcode Count 1 1 1 Read No Read Pass Fail Match No Match e A Read condition occurs when the configured number of barcodes are found in a scan These barcodes must be error free e A No Read condition occurs when the configured number of barcodes are not found in a scan e fthe sensor is configured where Data Compare is disabled Pass and Fail are the same as Read and No Read e Ifthe sensor is using the Dat
177. r of barcodes you want to decode You can select from 1 to 10 K NOTE For IMB Postnet and Pharmacode barcode types the sensor will decode only one barcode for each of these types regardless of the Barcode Count setting This means that if there is one of each of these types in an image and the Barcode Count is set to 3 the sensor will decode all three however if there are three IMB barcodes for example the sensor will always only decode one IMB barcode fount Pass Count www bannerengineering com Tel 763 544 3164 41 iVu Plus BCR Gen2 Series Sensor Data Compare Main Menu gt Inspection gt Barcode gt Data Compare The menu options here are used to set up the sensor for Data Compare Note that if the Barcode Count is greater than 1 only the first barcode data can be compared or used in a remote teach operation Turn on annotations to see which barcode is first Disabled Compare Use this menu to enable or disable Data Compare If Data Compare is enabled data can be defined in the Compare Data screen The data can be retrieved from a previously scanned barcode or it can be entered using the software keyboard on the touch screen and insignificant characters can be masked within the data Enable Disable Compare Data The Compare Data screen allows you to specify data against which you can compare a read barcode Note that if the Barcode Count is greater than 1 only the first barcode data can be
178. raffic by default If this is the case and if the path between your devices involves several switches or routers it is possible that some of them might block the UDP traffic necessary for I O messages Please consult your IT person to verify that your network is configured correctly Also consult Rockwell publications ENET APOO1D EN P EtherNet I P Performance and ENET SOOO1A EN E EtherNet Design Considerations for Control System Networks for further information on how to configure your EtherNet network for EtherNet IP Establishing CIP and EtherNet IP 1 O communications is a complicated process There are a number of steps during which an error can occur Industrial Protocols log contains a detail description of the communications process and should be consulted if any errors are suspected Communication Log Detail Time 0 0 3 58 Length 65 Ethernet IP CIP session 1 registered from host 192 168 1 100 3812 A great level of detail is also provided in the log when the I O connection is established 70 connecton request Vo 20 RPI 01 ms cf VO T20 connection mu gt Time 0 0 4 25 Length 62 VO Connection request with T20 instance 101 I AB ED 113 158 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor After the CIP and I O connections are established the Industrial Protocols Status page will show the details of the connection Most of the errors in establishing the CIP and I O
179. rengineering com Tel 763 544 3164 9 iVu Plus BCR Gen2 Series Sensor Power I O Connections Pin Wire Color Description Direction White Brown Green Yellow Gray Pink Blue Red Orange Light Blue Black Violet Output 1 Output 10 30V dc Input Output 2 Output Strobe Out 5V dc only Output Remote Teach Input External Trigger Input Common Signal Ground Input Ready Output Output 3 Output RS 232 TX Output RS 232 Signal Ground Output RS 232 Rx Input 2 2 2 Cable Connections for Remote Display The cable connections on the iVu Plus with remote display are shown below and power I O connections B are defined in the Power I O Connections table below Remote Display Connector Power I O Connector USB Connector 0 AU gt Ethernet Connector rg K NOTE Micro video lens model shown C Mount model connections are identical Power I O Connections Pin 10 Wire Color White Brown Green Yellow Gray Pink Blue Red Orange Light Blue Black Violet Description Direction Output 1 10 30V dc Output 2 Strobe Out 5V dc only Remote Teach External Trigger Common Signal Ground Ready Output 3 RS 232 TX RS 232 Signal Ground RS 232 Rx www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 2 2 3 iVu Trigger Remote Teach and I O Waveforms The iVu has two input signals Trigger and Remote Teach The default setting is to detect the low to high
180. rguments specified do not match method 10252 COMMAND NOT FINISHED Attempt to issue command when a previous command has not finished 10300 INVALID ARGUMENT TYPE Item ID specified must be a item not a group or method 10301 DATA VALUE MISSING Command missing item s data value 10350 ARGUMENTS DETECTED Get command received with unneeded arguments 10351 INVALID ARGUMENT TYPE Item ID specified must be a item not a group or method 10340 MINIMUM VALUE EXCEEDED New item value is below the minimum 10341 MAXIMUM VALUE EXCEEDED New items value is above the maximum 10500 DATA SET EMPTY Data export operation returned no results 10900 SENSOR NOT READY Command specified requires sensor to be in the READY state 74 www bannerengineering com Tel 763 544 3164 Numeric ID Text ID SENSOR TYPE NOT ACTIVE VALUE INVALID VALUE INVALID STRING TOO LONG BARCODE TIMEOUT NO BARCODES FOUND COMPARE DATA DISABLED COMPARE MASK INVALID NUMBER TO FIND NOT ONE REMOTE DISPLAY NOT CONNECTED REMOTE DISPLAY NOT SUPPORTED COMMAND MODE EXPECTED COMMAND TIMED OUT TRIGGER REQUIRED TRIGGER NOT GATED COMMAND TIMED OUT SYSTEM ERROR NOT ACTIVE 6 6 iVu Discovery Protocol iVu Plus BCR Gen2 Series Sensor Description Command specified belongs to a different sensor type Text value is invalid unknown Text value is invalid expecting True or False String value specified exceeds maximum allowable length Attempt to obtain Barcode result data when
181. rigger mode The sensor must be in the ready state to perform the desired operation This command aborts the gated triggering mode The sensor does not transmit a response until the gated triggering option has been aborted and the sensor has returned to the READY state This command requires the Command trigger mode Get 70 Imager Gain Description The sensor s value used to electronically brighten all image pixels This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value www bannerengineering com Tel 763 544 3164 Command Group Imager Exposure Exposure Examples gt gt get imager exposure x0D x0A lt lt OK x0OD x0A lt lt Command x0D x0A gt gt set imager exposure 11900 x0D x0A lt lt OK x0D x0A Teach Command Group Command Group Item NextTrigger Examples gt gt do teach x0D x0A lt lt OK x0D x0A ProductChange Command Group Command Group ProductChange Name ProductChange InspectionNames iVu Plus BCR Gen2 Series Sensor Description The sensor s value used to electronically brighten all image pixels This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value The sensor s value used to control the
182. ring com tr Email turkey bannerengineering com tr Phone 91 0 206 640 5624 Website www bannerengineering co in Email salesindia bannerengineering com Phone 52 81 8363 2714 or 01 800 BANNERE toll free Website www bannerengineering com mx Email mexico bannerengineering com Phone 1 763 544 3164 Website www bannerengineering com br Email brasil bannerengineering com Phone 86 212 422 6888 Website www bannerengineering com cn Email sensors bannerengineering com cn Phone 81 0 6 6309 0411 Website www bannerengineering co jp Email mail bannerengineering co jp Phone 886 0 2 8751 9966 Website www bannerengineering com tw Email info bannerengineering com tw Phone 82 0 2 417 0285 Website www bannerengineering co kr Email info bannerengineering co kr www bannerengineering com Tel 763 544 3164 177 iVu Plus BCR Gen2 Series Sensor 11 4 Banner Engineering Corp Limited Warranty Banner Engineering Corp warrants its products to be free from defects in material and workmanship for one year following the date of shipment Banner Engineering Corp will repair or replace free of charge any product of its manufacture which at the time it is returned to the factory is found to have been defective during the warranty period This warranty does not cover damage or liability for misuse abuse or the improper application or installation of the Banner product THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF A
183. rough the all stored Inspection Logs Setup Main Menu gt Logs gt Inspection Logs gt Setup Use the radio buttons to Disable Logging to log Passed Inspections Failed Inspections or All Inspections 46 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor amp Disable Logging Passed Inspections Failed Inspections All Inspections 4 5 2 System Logs Main Menu gt Logs gt System Logs The System Log contains configuration change information other notifications and any errors or warnings that may be encountered e Click the icon in the upper left corner of the screen to show hide the time column e Click Clear Log button at the bottom of the screen to clear the System Log e Click the icon at the lower right of the screen to save the System Log to the USB flash drive L4 NOTE System log will not log changes while in Demo mode Additionally the Emulator does not log changes 4 5 3 Communication Logs Main Menu gt Logs gt Communication Logs The Communication Log contains logs for the four communications channels Industrial Ethernet Command Channel Data Export and Image Export The features below are available for each of the logs Click the icon in the upper left corner of the screen to show hide the time column Click Clear Log button at the bottom of the screen to clear the log Click the icon at the lower right of the screen to save the Log to the USB flash drive
184. ry about focus lighting or triggers In this mode practice making adjustments while observing how the adjustments affect the results To exit Demo Mode go to Main Menu gt System gt Mode and select Exit Demo Mode Upon exit the sensor reboots into its normal operating mode with default settings Live Mode L NOTE Switch between Live Mode and Demo Mode any time by going to Main Menu gt System gt Mode 4 2 2 System Configuration Main Menu gt System gt Configuration The Configuration menu options are 22 Save sensor Configuration to the USB flash drive Load sensor Configuration from the USB flash drive Reset the sensor Configuration to defaults www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Save to USB Main Menu gt System gt Configuration gt Save to USB The Save to USB screen allows the sensor Configuration to be saved to a USB flash drive The saved configuration information can be used as a backup or as a way to clone configuration information for other sensors K NOTE On the Emulator this option is Save Configuration Load from USB Main Menu gt System gt Configuration gt Load from USB The Load from USB screen allows the sensor Configuration to be restored from a USB flash drive This operation removes all existing inspections and replaces them with inspections contained in the configuration file on the USB flash drive L4 NOTE On the Emulator thi
185. s copy the Emulator executable to the USB flash drive and run the Emulator directly from the USB flash drive This how to describes the procedures for doing round trip debugging either using the iVu Emulator installed on a PC or using it directly from the USB flash drive L NOTE This document refers to saving configuration and inspection logs in folders based on the sensor name If you have not yet named the sensor then folders will be named using the first 8 characters of the sensor serial number 8 2 1 How to Debug Using the Emulator from a PC l Plug a USB flash drive into the sensor 2 Save the Inspection Logs to the USB flash drive a On the Main Menu gt Inspection Logs gt View Logs screen click the Save icon to save the inspection logs b When prompted select Yes to save sensor configuration along with the Inspection Logs The location of these files on the USB flash drive displays after the operation is completed The Inspection Logs are saved in lt USB gt BANNER lt SENSOR_NAME gt InspLog and the sensor configuration is saved in lt USB gt BANNER lt SENSOR_NAME gt For example if the sensor name is myName e Configuration File CONFIG CFG path lt USB gt BANNER myName e Inspection Logs path lt USB gt BANNER myName InspLog ae i NOTE If the sensor has no name then the folder name is the first 8 characters of the serial number 3 Remove the USB flash drive from the sensor and insert it into an a
186. s option is Load Configuration Reset to Defaults Main Menu gt System gt Configuration gt Reset to Defaults Resets all sensor configurations to the factory defaults This operation will remove all existing inspections and replace them with factory default settings Reset to Defaults Configuration will now be reset to defaults Application will then cl NOTE Sensor specific information like Sensor Name and System Log will not be 4 2 3 System Information Main Menu gt System gt Information The Information screen displays the following sensor information Serial Number e Firmware Version e Boot Number Up Timer the time elapsed since last boot of the sensor Hour Count the total hours of operation in the sensor s lifetime www bannerengineering com Tel 763 544 3164 23 iVu Plus BCR Gen2 Series Sensor e Model Number e Device Name Click the right arrow next to the Sensor Name field to display a software keyboard that allows you to change the Sensor Name 4 2 4 Lock device Main Menu gt System gt Lock device This option provides for locking the sensor to prevent accidental modification of settings When locked the sensor only provides access to pass fail statistics as well as the ability to view logs and to save them to a USB device A lock icon in the upper left corner of the sensor display indicates that the sensor is locked Note that the sensor can be locked with or without a password If a
187. sensor Pre empts other commands except Save Saves inspection and configuration parameters Blocks until finished Should be used sparingly Get the current active IP address of the sensor as a string Get the current active subnet mask of the sensor as a string Get the current active Gateway address of the sensor as a string Set IP address of the sensor A valid IP address must be supplied as a string for example 192 168 0 1 A Reboot command from the command channel must follow in order to make the new IP address effective You may also set new Subnet Mask and Gateway address as required before a Reboot command is sent to the sensor Set new subnet mask A Reboot command is required to be sent from the command channel in order to make the new mask effective Set new Gateway IP address A Reboot command is required to be sent from the command channel to make the new address effective www bannerengineering com Tel 763 544 3164 69 iVu Plus BCR Gen2 Series Sensor Status Command Group Command Group Item Get Get Status Ready Status SystemError Status ClearSystemError Examples gt gt get status ready x0D x0A lt lt OK x0D x0A lt lt True x0D x0A gt gt get status systemerror x0D x0A lt lt OK x0D x0A lt lt False x0D x0A gt gt do status clearsystemerror x0D x0A lt lt OK x0D x0A Trigger Command Group Command Group Trigger Trigger Trigger Immediate Trigger
188. t Data Type PLC Output Data Name Output Data Type Frame number Unsigned32 Not applicable Not applicable Sensor type Unsigned16 Total number of barcodes found Unsigned16 Barcode 1 type Unsigned16 Actual length of barcode 1 data Unsigned16 Output length of barcode 1 data Unsigned32 64 character barcode output string 64 byte OctetString Table 29 128 Byte First Barcode Submodule Ident 0x00022 PLC Input Data Name I nput Data Type PLC Output Data Name Output Data Type Frame number Unsigned32 Not applicable Not applicable Sensor type Unsigned16 Total number of barcodes found Unsigned16 Barcode 1 type Unsigned16 Actual length of barcode 1 data Unsigned16 Output length of barcode 1 data Unsigned32 128 character barcode output string 128 byte OctetString Table 30 256 Byte First Barcode Submodule Ident 0x00023 PLC Input Data Name I nput Data Type PLC Output Data Name Output Data Type Frame number Unsigned32 Not applicable Not applicable Sensor type Unsigned16 Total number of barcodes found Unsigned16 Barcode 1 type Unsigned16 Actual length of barcode 1 data Unsigned16 Output length of barcode 1 data Unsigned32 256 character barcode output string 256 byte OctetString 120 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Table 31 512 Byte First Barcode Submodule Ident 0x00024 PLC Input Data Name I nput Data Type PLC Output Data Name Output Data Type Frame number Unsigned32 No
189. t Trigger Request Gated Trigger Acknowledgement Start of Gated Trigger Request Teach Error System Error Command Execution Error Sensor Output Submodules The First Barcode Submodule contains barcode output data This user enabled submodule is optional and plugged into Slot 2 Subslot 1 The First Barcode Submodule has six versions with 16 32 64 128 256 and 512 bytes depending on the length of the output string Table 26 16 Byte First Barcode Submodule Ident 0x00019 PLC I nput Data Name Input Data Type PLC Output Data Name Output Data Type Frame Number Unsigned32 Not applicable Not applicable Sensor type Unsigned16 Total number of barcodes found Unsigned16 Barcode 1 type Unsigned16 Actual length of barcode 1 data Unsigned32 Output length of barcode 1 data Unsigned32 16 character barcode output string 16 byte OctetString Table 27 32 Byte First Barcode Submodule Ident 0x00020 PLC I nput Data Name I nput Data Type PLC Output Data Name Output Data Type Frame number Unsigned32 Not applicable Not applicable Sensor type Unsigned16 Total number of barcodes found Unsigned16 Barcode 1 type Unsigned16 Actual length of barcode 1 data Unsigned16 Output length of barcode 1 data Unsigned32 32 character barcode output string 32 byte OctetString www bannerengineering com Tel 763 544 3164 119 iVu Plus BCR Gen2 Series Sensor Table 28 64 Byte First Barcode Submodule Ident 0x00021 PLC Input Data Name I npu
190. t applicable Not applicable Sensor type Unsigned16 Total number of barcodes found Unsigned16 Barcode 1 type Unsigned16 Actual length of barcode 1 data Unsigned16 Output length of barcode 1 data Unsigned32 512 character barcode output string 512 byte OctetString The Multiple Barcodes Submodule is predefined and contains barcode output data This submodule has space for ten individual barcodes www bannerengineering com Tel 763 544 3164 121 iVu Plus BCR Gen2 Series Sensor Table 32 Multiple Barcodes Submodule Ident 0x00026 PLC Input Data Name Input Data Type Frame number Sensor type Total number of barcodes found Barcode 1 type Actual length of barcode 1 data Output length of barcode 1 data 32 character barcode output string Barcode 2 type Actual length of barcode 2 data Output length of barcode 2 data 32 character barcode output string Barcode 3 type Actual length of barcode 3 data Output length of barcode 3 data 32 character barcode output string Barcode 4 type Acutal length of barcode 4 data Output length of barcode 4 data 32 character barcode output string Barcode 5 type Actual length of barcode 5 data Output length of barcode 5 data 32 character barcode output string Barcode 6 type Actual length of barcode 6 data Output length of barcode 6 data 32 character barcode output string Barcode 7 type Actual length of barcode 7 data Output length of barcode 7 data 32 character barcode output string B
191. t up In addition to determining if the link has been established incoming and outgoing traffic can be monitored 6 4 3 Serial I O Using the Port Status Screen for Testing RS 232 Communications The Port Status screen can be used to ensure data is entering and exiting the sensor This can be useful for debugging issues such as improper wiring mismatched baud rates or other serial I O issues To access the Port Status screen go to Main Menu gt System gt Communications gt Serial 1 O and click on the Status button e The upper field shows the bytes received request frame on the iVu from the control device The lower field shows the bytes sent response frame from the iVu to the control device Port Errors The Port Errors screen can help to debug communications channel issues Parity Break and Framing indicate mismatched port settings or in the case of Break incorrect cabling Using the iVu Command Channel Sample Application or a Terminal Program for Testing The easiest way to test that the iVu command channel is correctly receiving and transmitting data is to use either the iVu Command Channel Sample App available on the installation CD or to use a terminal program running on a PC If using a terminal program in the terminal program s configuration e Set new line transmit to CR LF and set the end of frame delimiters on the iVu to match e Enable local echo Set the Serial port set up so that the PC
192. tch exactly Verifying Basic Transmit Functionality The iVu command channel will only send response frames to the requesting device if it receives a valid end of frame delimiter from the requesting device To verify transmit functionality l Transmit an end of frame delimiter sequence from the requesting device to the iVu sensor For example in a terminal program simply hit Enter If a valid end of frame delimiter is received the iVu sensor will immediately transmit a short error message back to the requesting device for example ERROR 10000 COMMAND MISSING 2 Verify that the number of bytes sent by the requesting device are the same as the number shown in the lower field of the Port Status screen on the iVu sensor Go to the Main Menu gt System gt Communications gt Serial I O gt Port Status screen 3 If the byte count does not match re verify that the settings on both devices match exactly If no bytes are received re check the wiring If the correct response frame is received then basic electrical and port settings are correct www bannerengineering com Tel 763 544 3164 65 iVu Plus BCR Gen2 Series Sensor 6 5 Command Channel Primer 6 5 1 Command Channel Commands All iVu command channel request command frames use the following syntax gt gt command group item value lt EOF gt Notes lt EOF gt is the end of frame delimiter See below for a description All commands are in ASCII and are case insensitiv
193. tem indicators Ready Pass Fail Read No Read Output signals Command Error etc e Inspection History Iteration Count Pass Count Fail Count etc Current Inspection Results data of the sensor type contained in the inspection e Command Responses Refer to the sections on protocols for more information ACK Flags For each of the Command Flags there is a corresponding ACK flag The Vision Sensor sets the ACK flag when the corresponding action is complete Command flags cause actions to occur on the low to high transition of that flag You must clear the command flag after the corresponding ACK flag has been observed to be high As an example to use the Trigger ACK flag the programming steps for triggering an inspection would be l Wait for ready 2 Set Trigger command flag to 1 3 Wait for Trigger ACK to go to 1 4 Set Trigger command flag to O Command Responses iVu Plus Series Command Channel commands executed using command IDs may have a response value Depending on the Data Type the response value will be contained in one or multiple registers Refer to iVu Command Channel Commands section of this document and the iVu Plus Communication s Users Guide for more information about the iVu Command Channel 7 3 Sensor Operation Any Industrial Ethernet protocol can be used to trigger inspections remote teach and perform command functions On iVuPlus BCR models compare strings can also be set 84 www bannerengineering co
194. ter Write the desired Exposure Time in microseconds as a 32 bit integer value into the Command Parameter I nt32 register The minimum acceptable value is 117 usec and the maximum value is 1 000 000 usec Toggle the Command bit from O to 1 bit 15 in the Input Bits Input Coil Bits register Wait for the Command ACK flag to go from O0 to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register Verify that the Execution Error flag is not set i e value should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the value is 1 read the Error Code register for more information Task Complete Toggle the Command bit back to O bit 15 in the Input Bits Input Coil Bits register The new exposure time will be used for the next inspection Please note that this value is not saved to the iVu s permanent memory unless the Save Configuration task is completed Save iVu Configuration This command saves all modified inspection and configuration parameters to the iVu Plus including Command Channel changes to exposure time and gain trigger mode barcode compare string and or mask and Remote Teach sessions AUNE Write the number 102 as a 16 bit integer into the Command ID register Toggle the Command bit from O to 1 bit 15 in the Input Bits Input Coil Bits register Wait for the Command ACK flag to go from O to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register Verify that the Execution Error flag is not set i e v
195. the iVu Emulator is installed in the default location on the PC copy the file lt USB gt BANNER myName CONFIG CFG to C Program Files Banner Engineering iVu Series Launch the iVuEmulator exe program Go to the Information screen Main Menu gt System gt Information Click the white box next to the Device Name label and enter the desired Device Name Click the Back button on the lower left corner of the screen to save the Device Name Close the Emulator program and the Device Name is saved to the CONFIG CFG file zm mut drive lt USB gt BANNER lt DEVICE_ NAME for example lt USB gt BANNER myName m NOTE The device looks in the original folder for example myName for the CONFIG CFG file 11 Remove the USB flash drive from the PC and connect it to the device 12 Restore the configuration to the device a Go to Main Menu gt System gt Configuration gt Load from USB b Select the Configuration to restore c Click the Load button to start the restore device configuration NOTE After the new device name is restored in the device all files saved to USB flash drive will now reside in the folder corresponding to the new device name d Reboot the device when the restore is complete af NOTE If a Device Configuration from one device is loaded onto another device the Device Name from the Device Configuration will not be stored in the device 9 3 How to Reset the Sensor Password 0 If you are running
196. the log click the save icon The saved communication log can be loaded into the emulator for troubleshooting offline The table below describes the icons used in the Communication Log the up arrow indicates an incoming request to the iVu from the control device the down arrow indicates an outgoing response from the iVu to the control device Port opened Port closed Indicates that the command has been processed without errors Indicates that the incoming entry is stalled no new bytes or end of frame delimiter was not received or client is not reading data on ethernet If the response frame contains an error or is dropped the log entry icons for the request and the response frames will be colored red and the displayed error count will increment by one If the command takes a long time to process the last long entry will change to an hourglass for example during trigger of long inspections For Ethernet channels e The channel s log will show an Enabled entry that indicates which port is being listened to e When a client connects a log entry is added that indicates which IP address connected www bannerengineering com Tel 763 544 3164 63 iVu Plus BCR Gen2 Series Sensor e When a client closes the connection a log entry indicates that the channel is no longer being listened to 6 4 2 Ethernet l O Ethernet O Status The Ethernet I O Status screen can be used to verify that the Ethernet wiring has been correctly se
197. toggle between upper and lower case characters numeric entry special character entry and hex character entry Last Read Data Click Show last read data to use the last read barcode data for the data compare Mask Data To mask characters in the data move the cursor to the left of the character s to be masked and click the Mask button A masked character will appear gray with a strikeout X indicator To unmask a previously masked character click the UnMask button Note that when using Remote Teach to set new barcode data if the previous input data contained any masked characters Remote Teach will retain the masked characters only if the new data is of the same length as the previous input data If the length does not match masking is removed 0733 FGA 4 4 2 Properties Main Menu gt Inspection gt Properties The Properties menu is used to edit an Inspection Name or set the Scan Time Limit www bannerengineering com Tel 763 544 3164 43 iVu Plus BCR Gen2 Series Sensor 4 4 3 Stored I nspections Main Menu gt Inspection gt Stored I nspections Stored Inspections is used to manage stored inspections Management of stored inspections includes adding deleting and specifying which inspection should be defined as the Startup inspection From the Stored Inspections menu click Select Add New Startup Delete or Set Name ID Select Main Menu gt Inspection gt Stored Inspections gt Select This scree
198. tput Data Name Output Data Type Return status code of the string or Unsigned16 BCR control word Unsigned16 mask set operation Length of barcode compare string or Unsigned32 String or mask set operation error Unsigned32 mask up to 256 characters code Maximum 256 character barcode 256 byte OctetString compare string or mask Bit Position for Cyclic Input Function Data Bit Position for Cyclic Output Function Set Barcode Compare String Data Acknowledgement Set Barcode Compare String Set Barcode Compare Mask Request Acknowledgement Set Barcode Compare Mask Request 124 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Table 38 512 Byte Compare String Submodule Ident 0x0009 PLC I nput Data Name I nput Data Type PLC Output Data Name Output Data Type Return status code of the string or Unsigned16 BCR control word Unsigned16 mask set operation Length of barcode compare string or Unsigned32 String or mask set operation error Unsigned32 mask up to 512 characters code Maximum 512 character barcode 512 byte OctetString compare string or mask Bit Position for Cyclic Input Function Data Bit Position for Cyclic Output Function Set Barcode Compare String Data Acknowledgement Set Barcode Compare String Set Barcode Compare Mask Request Acknowledgement Set Barcode Compare Mask Request Command Channel Command Submodules The Command Channel Command Submodules contain contr
199. u VE PRK MEE 8 2 1 2 VU Wiin Remote DISDIGV ixixssesepbuvecdiqnssrockbrU o patasdt a do besedudvusss ge Vit bitu MM nM Dor zsdacerpsxub iE edd 8 VVAOG V EB uud AN cmm 9 2 2 1 Cable Connections for Integrated Display sssesssssssssssse enne eher n 9 2 2 2 Cable Connections for Remote Display sss emen nnne mn hn aa aan nn 10 2 2 3 iVu Trigger Remote Teach and I O Waveforms ssssssssssseeee eene ehem 11 2 3 Installing and Connecting the Sensor ssdseseuki ose Ebku ERE Eeexortoqes es ede Poxbadeatexabhs a dd fxpe unu pd pd Ep dE RR 13 2 3 1 Installing a Filter on iVu Series Sensors noe cee cece cece eee eee nnne sehen aan ren n 13 3 Home SClOBOH iuussssuscsnuecus xauzeuxusdxEVExdE ER wiCN Cox dE Cu VvE VIE VuELE CRF DONE VnF CEN DIR RES RF ON UNES Kl dE ME 16 SNAPIO U E A 16 3 1 1 Display Hide ADFIOEdEIOFIS ssisxosexntussdeuiuMidutxxuus sat EEEE uem scene INEA EERE E ALEEA 16 CN PMSPECMON OUGUISHICS cc cc wv HH 16 4 Main Menu Referenc ussssunssxxxEzxsexaxsUxEna Qus a E DINE ENEE EAE QUA RRRERLEKEVOLFE SENE RENE ENRK NES 19 SEM IIS RE 19 CNUEERNESS 0M 1 i rs AMI T E EE E S E EEE E H 19 AN OEA EE EIE EEES E E EE EEEE tonsa EE EEE EA EA EE E E EE 21 A EN a EE ES E E E E ae 22 um Mc T EN CON TO O M M EE E EEEE EEEN 22 c mca A OO aE E E E E
200. ubmodule Ident 0x0006 PLC I nput Data Name I nput Data Type PLC Output Data Name Output Data Type Return status code of the string or Unsigned16 BCR control word Unsigned16 mask set operation Length of barcode compare string or Unsigned32 String or mask set operation error Unsigned32 mask up to 64 characters code Maximum 64 character barcode 64 byte OctetString compare string or mask Bit Position for Cyclic Input Function Data Bit Position for Cyclic Output Function Set Barcode Compare String Data Acknowledgement Set Barcode Compare String Set Barcode Compare Mask Request Acknowledgement Set Barcode Compare Mask Request Table 36 128 Byte Compare String Submodule Ident 0x0007 PLC Input Data Name I nput Data Type PLC Output Data Name Output Data Type Return status code of the string or Unsigned16 BCR control word Unsigned16 mask set operation Length of barcode compare string or Unsigned32 String or mask set operation error Unsigned32 mask up to 128 characters code Maximum 128 character barcode 128 byte OctetString compare string or mask Bit Position for Cyclic Input Function Data Bit Position for Cyclic Output Function Set Barcode Compare String Data Acknowledgement Set Barcode Compare String Set Barcode Compare Mask Request Acknowledgement Set Barcode Compare Mask Request Table 37 256 Byte Compare String Submodule Ident 0x0008 PLC Input Data Name I nput Data Type PLC Ou
201. ults The Inspection Result screen shows data about the current inspection being viewed including the e Barcode BCR Pass and Fail count e Count of barcodes found in current image e Data for each barcode found e Execution time of Barcode sensor e Frame Number total number of objects since bootup e Execution time of entire inspection 16 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor Count 1 Barcode 1 PROD 542 Time ms M A G8 Frame 968 Barcode Viewer To view detailed information about a particular barcode click the arrow next to the Barcode to access the Barcode Viewer screen If Data Compare is disabled The Barcode Viewer screen shows a single text box indicating the index number of the barcode and the data the sensor is reading The data is displayed in yellow rf Length 20 If Data Compare is enabled and the barcode is the first one there are two text boxes The upper one displays the data read from the barcode and the lower text box shows the data from the Data Compare screen The sensor does a position by position match and the characters that match are in yellow and mismatches are in red dal P Barcode 1 DataMatrix Length 20 Length 20 History The History screen shows inspection history from sensor reboot or the last time the statistics were reset including Total count barcode BCR sensor Passed and Failed Count Range for b
202. umber 4 1 Command Channel Command submodules 4 2 Command Channel Response submodules www bannerengineering com Tel 763 544 3164 117 iVu Plus BCR Gen2 Series Sensor Description of Submodules Table 23 Supported Submodules and Locations Submodules Location BCR Inspection Result Submodule Slot 1 Subslot 1 BCR Device Control Submodule Slot 1 Subslot 2 Sensor Output First Barcode Submodule Slot 2 Subslot 1 Sensor Output Multiple Barcodes Submodule Slot 2 Subslot 1 Compare String Submodule Slot 3 Subslot 1 Command Channel Command Submodule Slot 4 subslot 1 Command Channel Response Submodule Slot 4 subslot 2 Always present Present by default but can be removed There are six versions of this submodule supporting command strings of 16 32 64 128 256 and 512 bytes Predefined with space for 10 barcodes There are six versions of this submodule supporting command strings of 16 32 64 128 256 and 512 bytes There are four versions of this submodule supporting command strings of 0 32 64 and 128 bytes There are four versions of this submodule supporting command strings of 0 32 64 and 128 bytes Inspection Result Submodule The Inspection Result Submodule contains inspection results and sends input data to the controller PLC This submodule is plugged into Slot 1 Subslot 2 and cannot be removed Table 24 BCR Inspection Result Submodule Ident 0x0102 PLC Input Data Name In
203. uniformly sized data modules The time required to read the barcode data may increase with the number of selected filters The sensor will run the most successful filter since boot up first before trying other filters Select None to force the sensor to first try to decode barcodes without applying any filters www bannerengineering com Tel 763 544 3164 39 iVu Plus BCR Gen2 Series Sensor OR Code Settings QR Code Type The QR Code Type determines whether the device should decode a QR Code Micro QR code or both Unicode The device is capable of decoding Kanji characters embedded in a QR Code In order for the device to display the decoded data correctly and be able to export the decoded data in Unicode format 2 byte this setting should be enabled Decoded data sent out on Communication Channels will also be in unicode format The Compare Data will also be stored in unicode format Enabling this feature affects data decoded from all barcodes in the inspection irrespective to their symbology All Linear Settings The All Linear settings described below apply to the following barcode types e Code 128 e Code 39 e CODABAR e Interleaved 2 of 5 e EAN13 e EAN8 e UPCE e Postnet e IMB Checksum Verify When checksum is enabled the sensor uses a checksum to verify the integrity of the barcode being read Relaxed Quietzone The Quietzone is a blank margin on either side of a barcode that indicates where the bar
204. up iVu Output Waveforms Function i I Outputs 12 and 3 Set as Active Pass Outputs 1 2 and 3 Bass TE ass i ass Set as Active Fail Fail Strobe Out Configure as External amp Expose Based Pass Fail Pass Figure 1 PNP Outputs Function Ready Outputs 1 2 and 3 Pass Fail Pass Set as Active Pass Outputs 1 2 and 3 Pass Fail Pass Set as Active Fail Strobe Out Configure as External amp Expose Based Figure 2 NPN Outputs 12 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor K NOTE Table 3 Expected iVu Output Signal Voltage 2 3 Installing and Connecting the Sensor The iVu Plus BCR sensor requires a bracket for mounting Three brackets are available from Banner The brackets allow the sensor to be mounted either perpendicular to the part or at an adjustable angle Thread three M4 x 4mm screws through the bracket into the mounting holes in the bottom of the sensor Tighten all three Screws Table 4 iVu Brackets SMBI VURAL SMBI VURAR SMBIVUU 2 3 1 Installing a Filter on iVu Series Sensors Installing a Filter on the Micro Video Lens Model To install a filter on the iVu Series sensor with Micro Video Lens use the illustrat
205. vailable USB port on a Windows PC that has the iVu Emulator installed I mportant Make sure the iVu Emulator is NOT running before proceeding to the next step 4 Copy the Sensor Configuration from the USB flash drive to the folder where the Emulator is installed on the PC For example if the sensor name is myName and the iVu Emulator is installed in the default location on the PC copy the file lt USB gt BANNER myName CONFIG CFG to C Program Files Banner Engineering iVu Series 5 Copy the Inspection Logs from the USB flash drive for example lt USB gt BANNER myName InspLog to the InspLog folder on the PC for example C Program Files Banner Engineering iVu SeriesM nspLogs 6 Start the Emulator 7 Set the Trigger option to Internal a Go to Main Menu gt Imager gt Trigger and select Internal b Set the Trigger Interval as desired The iVu Emulator runs with the saved configuration from Step 6 using the saved Inspection Logs from Step 7 as images 8 Make the desired adjustments 9 Close the iVu Emulator program All configuration changes are saved to the CONFIG CFG file 170 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor 10 Copy the sensor configuration that is CONFIG CFG from the PC working directory to the USB flash drive for example lt USB gt BANNER myName CONFIG CFG 11 Remove the USB flash drive from the PC and connect it to the sensor 12 Restore the configur
206. verifies that the message is addressed to it by comparing Protocol ID field to value 0x6956752b iVu e fthe value matches the sensor examines the Message Type field e f the Message Type field matches 0x53455449 SETI the sensor performs the following actions gt The received MAC address is compared with the MAC address of the sensor e f the MAC address does not match the packet is discarded gt No further replies or logs are generated e If the received MAC address matches that of the sensor the sensor performs the following actions gt IP NetMask and Gateway addresses are extracted from the body of the message gt Values are verified to be syntactically correct For example Gateway address of 255 255 255 255 is not allowed P address of 0 0 0 0 or 255 255 255 255 is not allowed 80 www bannerengineering com Tel 763 544 3164 iVu Plus BCR Gen2 Series Sensor The check for duplicate IP address will not be performed gt f the values do not pass the syntax check the packet is discarded The attempt is logged in the System Log A DISCOVER REPLY RPLY reply with current values is generated and sent please see Sensor Discovery for details gt f the values do pass the syntax check New values are stored in the sensor The change is logged in the System Log A DISCOVER REPLY RPLY reply with new values is generated and sent please see iVu Discovery Protocol Message Flow Discovery of a
207. your network administrator for the appropriate IP settings Obtain an IP address automatically 9 Use the following IP address IP address 192 168 0 2 Subnet mask 255 255 255 0 Default gateway Use the following DNS server addresses Preferred DNS server Alternate DNS server Advanced Ca Windows 7 1 Open Network Connections by clicking on the Start button then selecting the Control Panel followed by Network and Internet and clicking Manage network connections 2 Right click the connection you want to change then click Properties If you are prompted for an administrator password or confirmation type the password or provide confirmation 3 In the Networking dialog click on Internet Protocol Version 4 TCP I Pv4 and click the Properties button r 4 Local Area Connection Properties Connect using amp Generic Marvell Yukon 88E8057 PCI E Gigabit Ethemet C This connection uses the following items d File and Printer Sharing for Microsoft Networks Intemet Protocol Version 6 TCP IPv6 Link Layer Topology Discovery Mapper l O Driver Link Layer Topology Discovery Responder Properties Description Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks 4 In the Internet Protocol TCP IPv4 Properties dialog select Use the fol

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