DataPilot MANUALplus 620 CNC PILOT 620
Contents
1. g N N 8860_1 Fee ax Im cp DN gt GET GO X64 Sa y D H 388 NSS NES 19 2 amaA dech On Fa tbegrenzung 7 e e ka j sg A ua T t N HEIDENHAIN Installation and Operating Instructions DataPilot MANUALplus 620 CNC PILOT 620 NC Software 548 328 03 SP2 688 945 01 SP2 English en 4 2011 1 DataPilot 1 1 Range of Application Intended for use with the MANUALplus 620 and CNC PILOT 620 controls respectively the PC programs DataPilot MP620 and DataPilot CP620 enable you to create NC programs ona PC test them before execution transfer them to the control and archive them after production is concluded DataPilot can be used for shop floor programming as well as for office and off location program creation and testing Its practicality and wide range of functions also make DataPilot ideal for training purposes The functions of the WINDOWS operating system are the perfect complement for the operation and organizational possibilities of DataPilot For example you can use network functions for data exchange between the control and a PC with DataPilot This manual describes functions and features provided by the DataPilot as of the following NC software levels DataPilot MP620 634 132 03 SP1 DataPilot CP620 729 665 01 SP1 The programming station software is fully compatible with the following controls MANUALplus 620 548 328 03 SP2 CNC PILOT 620 688 945 01 SP2 Many machine2. smart Turn Switches to the Alt Ctrl Up Deletes the character to the Backspace previous group arrow key left of the cursor Ed S override to 100 Ctrl FI mm Deletes the selected area F override 100 Ctrl F3 SG Switchover between positive Plus or Minus key J and negative values Cycle stop Ctrl F5 Cancelation of dialogs and next Esc key higher menu level Cycle start Ctrl F7 OK in dialogs and new NC Ins key an blocks in the editor Emergency stop Ctrl F8 Cursor jumps to the beginning Home key of the program or list zv M3 spindle Ctrl F10 Cursor jumps to the end of the End key program or list 11 4 Parameter Settings In the machine parameters you define the conversational language the simulation settings the default values for smart Turn and other data for your DataPilot machine Parameters that are important for your daily work can be edited without code number Configuration parameters cannot be edited unless you have logged on with a code number or password 4 1 Applying Parameters from the Machine If you use DataPilot as a programming system HEIDENHAIN recommends using the same configuration as on your lathe In order to do so load the parameters and operating resource data tool descriptions technology data from the lathe to DataPilot On the lathe Log on with the code number 123 Organization mode Create a parameter backup file and a tools backup file the tools backup
3. h All DataPilot installations share the same dongle driver Do DataPilot on your PC HEIDENHAIN MP620 CP620 DataPilot 2 3 Dongle Server If you use a network dongle the computer on which you install and run the server programs is called the dongle server The dongle is connected to this computer When you start DataPilot the DataPilot PCs log on to the dongle server During operation the server checks whether a logged on DataPilot is active If the DataPilot PC has not contacted the dongle server for some time the dongle server logs that PC off default setting 15 minutes When you exit DataPilot your PC logs off from the dongle server Installing the server program The server programs are installed from a local directory of the dongle server PC Proceed as follows Insert the DataPilot CD ROM Copy the CBServer directory including all files from the CD to a local drive of your PC CD directory JH CBServer Start the server installation by entering CBIOSSrv exe i s for the Run command Set the CBIOSSRV SRV program directory CBServer as an exception in the Windows firewall software Server administration utility The server administration program provides an overview of the DataPilot activities and includes administrative functions Start the AdminApp exe program directory CBServer You will find more information on the server administration program in the readme txt file directory CBServer
4. parameter Editing a parameter Place the cursor on the machine parameter to be edited and press RETURN or the Right arrow key DataPilot will open the dialog for editing the parameter Press the soft key after the parameter has been STORE edited The changes made will not take effect until they have been saved 4 3 Editing Parameters without a Code Number Switch to the Organization mode of operation Press the soft key USER PARAMETER Edit and save the parameter Exit the parameter editor END 13 The following table lists the parameters relevant to DataPilot Unit of measure for display and operation Simulation Repetition Delay Accelerate Simulation Time calculation Duration of switching functions Simulation Time calculation Duration of M functions Simulation Window size Simulation Size of the workpiece blank General safety clearances 14 System Definition of unit of measure in effect for display Unit of measure for display and user interface Simulation General settings Restart with M99 Path delay Simulation Machining times for the NC functions in general Time allowance for tool change Time allowance for gear shifting General time allowance for M function Simulation Machining times for M functions T01 Number of the M function Machining time of the M function TO2 Simulation Specification of the standard window size Zero position in X Zero posit
5. 2 4 Adapting DataPilot to the Machine Your machine manufacturer can provide you with a file that you can use to adapt DataPilot to your machine The file must be available as a ZIP file and contains relevant data of your machine The installation of the machine data is referred to as OEM AddON The functions for installing uninstalling and generating the OEM AddON are located in the submenu of the start menu in which the programming station was also Installed Installing the OEM AddON The Install OEM AddON function starts the installation procedure Before the Installation procedure starts you can select the installation file Uninstalling the OEm AddON The Uninstall OEM AddON function undoes the most recently performed installation process Generating the OEM AddON The Generate OEM AddON function creates a new ZIP file You can select to either archive the contents of the OEM drive machine manufacturer or the TNC drive user To generate an OEM AddON Install DataPilot In DataPilot install the PLC and all relevant configuration data of your machine Check the machine specific functions of the programming station e g PLC axes spindles M functions coolant circuit Select the Generate OEM AddON function in the start menu to generate an installation file HEIDENHAIN MP620 CP620 DataPilot 3 DataPilot Operation 3 1 Starting Exiting DataPilot To start DataPilot Double click the DataPilot icon
6. manufacturers and HEIDENHAIN offer programming courses We recommend these courses as an effective way of enhancing your programming skill and sharing information and ideas with other users User documentation h All of the control functions are described in the User s Manuals Please contact HEIDENHAIN if you need a copy of these User s Manuals If you have purchased the complete version of the programming station you will find all user documentation on the CD as PDF files included in delivery 1 2 Conversational Languages You can operate DataPilot MP620 in the following conversational languages German English French Italian Spanish Portuguese Dutch Danish Swedish Norwegian Finnish Russian Czech Slovak Polish Slovenian Turkish Romanian Hungarian Lithuanian Latvian Estonian Chinese traditional Chinese simplified Korean DataPilot starts in the language used during the installation process The language can be switched during operation by editing the respective parameter setting see Editing Protected Parameters on page 16 1 3 Documentation These Operating Instructions contain information on the installation and specific features of DataPilot The MANUALplus 620 ID 634 864 xx and CNC PILOT 620 ID 730 870 xx User s Manuals provide more detailed information on NC programming and the control functions More information is available in the User s Manual for smart Turn and DIN PLUS Programming ID 685 556
7. DP_MP620 setup_DataPilot_CP620 exe from the CD ROM The installation of the DataPilot software is dialog guided and automatic Information on the settings during installation Configuration selection Define the following details of your configurations Multifix configuration Lathe with simple tool holder Multitix Turret configuration Lathe with tool turret Turret Multifix configuration Lathe with tool turret and additional simple tool holder Multitix With Y axis Lathe with a Y axis Install Examples Set whether example programs are to be installed Name of the logical machine This name is used as the name of the directory and the name of the desktop icon If you want to install DataPilot more than once you must use different names Select Additional Tasks dialog Create a desktop icon Select whether the installation program is to create a desktop icon Full version or Demo version he demo version provides only limited memory functions You can create cycle programs with up to 6 cycles and smart Turn or DIN PLUS programs with up to 100 NC blocks The demo version does not require a dongle All functions are fully enabled in the full version The full version requires a dongle Local dongle The dongle is plugged into a USB port of the DataPilot PC Network dongle The DataPilot PC does not require a local dongle The dongle server must be active for DataPilot to run Information about Firewall settings The in
8. DataPilot MP620 Si Beispiel 634132 02 Select the Windows Start menu Start gt All programs gt HEIDENHAIN gt DataPilot MP620 634 132 02 gt xxx gt DataPilot MP620 634 132 02 or Start gt All Programs gt HEIDENHAIN gt DataPilot CP620 729 665 01 gt xxx gt DataPilot CP620 729 665 01 xxx name of the DataPilot machine Press the Num Lock key to activate the numeric keypad The numerical lock must be active because the menu items are selected from the numeric keypad To exit DataPilot Press the Off soft key 1 OFF e or Click Shut Down in the DataPilot Control Panel 3 2 DataPilot Control Panel When DataPilot is started the DataPilot Control Panel is activated and the associated DataPilot icon is displayed in the system tray The status of DataPilot is displayed in the Control Panel The DataPilot program can also be stopped restarted after a stop or shut down via the Control Panel If you press the More button the size of the Control Panel increases and more buttons become visible Press the Settings button to open a dialog to switch between local and network dongle or to select another server 3 3 Keyboard DataPilot is operated through function keys and numerical keys of the PC keyboard You can also use the mouse to select the soft keys and many other functions The keyboard strip gives you an overview of the meaning of the keys The keyboard strip is available as a PDF Tile on t
9. Tile includes the technology data Transfer the backup files to the DataPilot PC On the DataPilot PC Log on with the password config Organization mode Perform a tools restore with the operating resource data of the lathe Perform a parameters restore with the parameters of the lathe The restore overwrites all parameters including the PLC parameters Perform another parameters restore this time with the PA_DP_PLC parameters file in order to restore the PLC parameters of DataPilot If you restart DataPilot now the configurations will be the same as on the lathe parameters That is why you must reload the DataPilot s PLC parameters PA DP PLC file after applying the parameters from the lathe h DataPilot uses a special PLC program and adapted PLC 12 HEIDENHAIN MP620 CP620 DataPilot 4 2 Changing Parameters Parameter organization he parameters are arranged in a tree structure An icon at the beginning of each line in the parameter tree shows the meaning of the line Parameter object branch is closed Parameter object branch is open The associated parameter objects or machine parameters are listed below this line Editable machine parameters Refer to the Parameters chapter in the User s Manual Selecting a parameter Click the or symbol next to a parameter object to open or close the branch As an alternative use the arrow keys Up Down Left Right arrow key to select the desired
10. ch installation will create an Independent DataPilot machine This means that all NC programs parameters operating resources and the selected conversational language apply only to one specific DataPilot With this model you support several different lathes at the same time and organize the work with DataPilot according to your requirements Software version Should you need to contact our Service department please be prepared to state the version number of your DataPilot software To call the version number select the Organization mode of operation and press the soft key with the key symbol DataPilot will open a dialog box with information on the software version Press the soft key 2 2 Uninstalling the Software To remove the DataPilot software In the Windows Start menu select Start gt All Programs gt HEIDENHAIN gt DataPilot MP620 634 132 02 or DataPilot CP620 729 665 01 and the name of the DataPilot software to be removed and Uninstall DataPilot Since the dongle driver was installed independently of DataPilot it must be uninstalled separately Start the program CBUSetup exe directory for DataPilot MP620 C Programme HEIDENHAIN DP620_634132 02 Name of the DataPilot or directory for DataPilot MP620 C Programme HEIDENHAIN DP620_729 665 01 Name of the DataPilot Select Uninstall in the Select Mode dialog box and press OK not uninstall the driver unless you no longer want to use
11. e in Z direction Oversize in Z direction default 0 2 mm 15 4 4 Editing Protected Parameters Switch to the Organization mode of operation Press the soft key Enter the code number 123 Edit and save the parameter Exit the parameter editor END The following table lists the parameters relevant to DataPilot Set the NC and PLC conversational language settings conversational NC conversational language language PLC conversational language PLC error message language Help language Here you define the conversational language DataPilot differentiates between the language for the NC dialog the language for the PLC the language for the error messages and the language for the help texts 4 5 Editing Configuration Parameters Switch to the Organization mode of operation Press the soft key Enter the password config CONFIG Call the configuration parameters DATA Edit and save the parameter Exit the parameter editor END The password config only works for DataPilot and not for the control of your machine The following table lists the parameters relevant to DataPilot 16 HEIDENHAIN MP620 CP620 DataPilot Set the coordinate system Set the number of turret swivel positions Set the limit switches of the axes System DisplaySettings CfgCoordSystem CoordSystem Aggregates ToolHolder TH1_REV CfgTHDescription maxSwivelPosition Axes ParameterSets PX1_0 CtgPositionLimits swL
12. he DataPilot CD ROM directory jOdADP_MP620_Tastaturstreifen pdf The soft keys in the bottom section of the screen are operated with the function keys F1 through F8 on your PC keyboard The following assignment applies F1 on your PC keyboard corresponds to the leftmost soft key F8 on your PC keyboard corresponds to the rightmost soft key Soft key SK1 1 ch S override S override F override F override Machine operating modes Shift F9 Programming modes Shift F10 Tables for tool data and Shift F11 technology data Organization modes Shift F12 Numeric keys Numeric keypad or PC Soft key SK2 mn Soft key SK3 Soft key SK4 N Th ER DEER ER o H 2298989 Soft key SK5 mn Soft key SK6 Soft key SK7 mn Soft key SK8 mn Switches to the soft key menu F9 at left Switches to the soft key menu F10 at right Switches the help graphics in the cycle programming Arrow keys Pg Up Pg Dn Arrow keys of PC keyboard between outside and inside Opens the error window Alt F7 machining smart Turn Switches to the Ctrl Page Down Starts the on screen calculator Alt C next detail input form if the cursor is located in the corresponding input field smart Turn Switches to the Alt Ctrl Down Displays additional information Alt H next group arrow key 1 in the parameter editor 10 HEIDENHAIN MP620 CP620 DataPilot EI SS E 8
13. he workpiece blank in the simulation window and Inside diameter determines the inside diameter If the workpiece blank Is a tube The standard workpiece blank is used in the simulation if no workpiece blank is defined External Internal safety clearance SAR SIR defines the external or internal safety clearance trom the workpiece blank default 3 mm External Internal on machined part SAT SIT defines the external or internal safety clearance from the machined part default 2 mm HEIDENHAIN MP620 CP620 DataPilot Default values Processing In the following parameters you define the for smart Turn General settings default values used by smart Turn in the start G14 for new units unit Coolant for new units G60 for new units G14 for new units Strategy for Safety clearance G47 approaching the tool change position Safety clearance G147 infeed dir default 0 simultaneous Safety clearance G147 plane Coolant for new units Definition of the Oversize In X direction coolant circuit default 1 Circuit 1 on Oversize in Z direction G60 for new units Protection zone active inactive default O active Safety clearance G47 Safety clearance G47 default 2 mm Safety clearance G147 infeed dir Safety clearance G147 Milling plane default 2mm Safety clearance G147 plane Safety clearance G147 Infeed direction default 2 mm Oversize in X direction Oversize in X direction default 0 5 mm Oversiz
14. imitSwitchPos swLimitSwitchNeg PY1_0 PZ1_0 Here you set the coordinate system of the lathe X Z Horizontal lathe tool carrier behind the center X Z Horizontal lathe tool carrier in front of center Z X Vertical lathe vertical boring and turning mill tool carrier to the right of center Here you set the maximum swivel position number of swivel positions of the tool turret Here you set the positive and negative limit switch positions of the linear axes 17 5 Data Backup Directory Structure 5 1 Data Backup You should make regular backup copies of your NC part programs operating resource data and parameter settings Use the DataPilot transfer functions for this Your User s Manual Organization Operating Mode Transfer Create Data Backup provides more detailed information on data backup The DataPilot software does not change after installation There is no need to make backups of program files If for any reason the program is damaged on the PC you can simply reinstall DataPilot and continue working 5 2 Directory Structure During installation you must Indicate the path in which DataPilot is to be stored The installation program creates the directory V nc_prog and the subdirectories GTI GTZ and NCPS beneath the DataPilot machine see directory structure in illustration at right The directories contain the following files GTI ICP contour descriptions gmi Turning contour
15. ion in Z Delta X Delta Z Simulation Specification of the standard workpiece blank Outside diameter Length of the blank Right edge of blank Inside diameter Processing General settings External safety clearance SAR Internal safety clearance SIR External on machined part SAT Internal on machined part SIT Select the metric or inch system Set whether the simulation is to be repeated if M99 is programmed Define the delay time after path output default O sec This delays accelerates the simulation of the machining process The times specified for tool change gear shifting and M functions are taken into account in the time calculation for the simulation default O sec Enter the number of the M function and the time to be taken into account for the M function default O sec For the specified M functions the times entered are added to the General time allowance for M function Zero position in X Z allows you to define the position of the coordinate system in the simulation window distance of the coordinate origin from the lower or left window edge In Delta X Z you define the vertical and horizontal expansion of the workspace in the simulation window This data refers to the standard window size You can adjust the settings at any time during simulation Use Outside diameter and length of the blank part to define the size of the standard blank part Right edge of blank determines the position of t
16. s gmr Contours of workpiece blanks gms Contours of the front face gmm Contours of the lateral surface GTZ Cycle programs NCPS smart Turn and DIN PLUS programs nc NC main programs ncs NC subprograms More information See User s Manual Organization Operating Mode Transfer chapter 18 EI j HEIDENHAIN E DP620 634132 01 DP620_634132 02 EI 159 Beispiel D a D Op uninst V C config ao data CH dxf d atz nc k NCPS CH para pictures Ch table CO tool CH table HEIDENHAIN MP620 CP620 DataPilot HEIDENHAIN DR JOHANNES HEIDENHAIN GmbH Dr Johannes Heidenhain Strafge 5 83301 Traunreut Germany 49 8669 31 0 49 8669 5061 E mail info heidenhain de Technical support 49 8669 32 1000 Measuring systems 49 8669 31 3104 E mail service ms support heidenhain de TNC support 49 8669 31 3101 E mail service nc support heidenhain de NC programming 49 8669 31 3103 E mail service nc ogm heidenhain de PLC programming 49 8669 31 3102 E mail service plc heidenhain de Lathe controls 49 8669 31 3105 E mail service lathe support heidenhain de www heidenhain de 801 572 20 Ver00 PDF 4 2011
17. stallation program informs you here of which applications you may grant access In addition to the actual DataPilot software the CRYPTO BOX support is installed for operating the dongle HEIDENHAIN MP620 CP620 DataPilot You may start DataPilot once installation has finished DataPilot The DataPilot software must be installed on each PC on which DataPilot is to be run including PCs that use a network dongle h You need administrator rights in order to install Conversational languages The language you selected in the Select Setup Language dialog box is in effect when DataPilot is started for the first time You can change the conversational language at any time during operation by editing the respective parameter setting see Editing Protected Parameters on page 16 Example programs operating resource data The DataPilot installation program transfers cycle and smart Turn programs as well as tool descriptions to the PC if you activated this for the installation The names of the example programs are PGMxx gmz or PGMxx nc xx 01 02 The technology data for several workpiece material tool material combinations is transferred regardless of your settings Use these standard values when entering the cutting values used by your organization Installing DataPilot more than once If you want to install DataPilot more than once you must give the DataPilot machines different names in Name of the logical machine Ea
18. xx You will find the User s Manuals in various languages on the DataPilot CD ROM or on the Internet at www heidenhain de HEIDENHAIN MP620 CP620 DataPilot 1 4 License and Hardware Key Dongle You will find the HEIDENHAIN license and usage conditions for the software on the DataPilot CD on the Internet under www heidenhain de licence If you wish to use the full version of DataPilot you need a dongle HEIDENHAIN supplies the following dongles Local dongle The dongle permits you to run DataPilot on a PC Network dongle The dongle is plugged into a USB port of the dongle server Several DataPilot applications use this one dongle MP620 software or DataPilot MP620 software Replacement dongles will be supplied only for the full price of the program Defective dongles returned to HEIDENHAIN will of course be exchanged h The dongle supplied authorizes you to use the DataPilot 1 5 System Requirements The DataPilot software runs on PCs with the following operating systems WINDOWS XP WINDOWS Vista WINDOWS 7 Screen graphics 1024 x 768 pixels gt 256 colors 2 Installation and Uninstallation 2 1 Installing the Software First install the software and then connect the dongle after software installation is complete If you do not use the automatic startup feature of the CD install the DataPilot software as follows Insert the DataPilot CD ROM Run JH DP_MP620 setup_DataPilot_MP620 exe or JH
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