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Appendix C1 - SeaBird SBE32 Water Bottle Release manual

1. a eeaa Sea Cable Connector Pin Signal 1 2 sg 2 Connect JB1 to sea cable when used with SBE 19 19plus or 25 CTD and SBE 33 Deck Unit Section 2 Description of Carousel System Configurations Note For real time operation connection to two COM ports on the computer is required COM1 CTD data channel and COM2 Carousel command channel are the defaults and are shown in the diagrams for illustration only You can use any two ports in any order set up the COM port configuration in SEASAVE to correspond Real Time Data Acquisition and Control e SBE 11plus Deck Unit The Carousel is designed to be connected to the SBE 9plus CTD and powered and controlled via the SBE 91 1plus modem channel Bottles may be closed using the push buttons on the SBE 1 1plus or via the RS 232C modem connector on the back of the 1 1plus while acquiring real time data with SEASAVE The 1 1plus includes a standard NMEA Interface to support NMEA 0183 protocol and a standard interface for a Surface PAR sensor Real Time Configuration with mea SBE Q9plus PAR PaRchamnelf NMEA 0183 interface GPS AC Carousel Command channel COM2 OOOO seleme CTD data channel COM1 Power SBE 11plus CTD Deck OOTA Single conductor Unit cable AAAA SBE 32 Carousel bga SBE Oplus H ae 1 Section 2 Description of Carousel e SBE 33 Carousel Deck Unit With an optional
2. 1 Insert the CD in your CD drive 2 Double click on Seasoft Win32 exe 3 Follow the dialog box directions to install the software The default location for the software is c Program Files Sea Bird Within that folder is a sub directory for each program 24 Section 4 Deploying and Operating Carousel Communications and Commands During normal operation commands are sent automatically to the Carousel Note by the system controlling the Carousel s operation These commands are When controlling the Carousel included here for reference All command characters must be upper case with the SBE 17plus V2 you can manually send these commands to the SBE 17plus V2 to test the system Command Decimal a oe sent to Description Code Carousel 163 211 210 Go to home position position 1 163 211 198 Fire next position sequential firing Fire position x first position is 7 where x is in ASCII For example e SN1 decimal 163 211 206 177 fire position SNx 163 211 206x SN2 decimal 163 211 206 178 fire position 2 e SN lt decimal 163 211 206 188 fire position 12 e SNH decimal 163 211 206 200 fire position 24 capital letters For Carousel with interface for operation with SBE 33 Deck Unit Set Carousel to CTD communication baud rate SBx 163 211 194 x e SBO decimal 163 211 194 176 600 baud e SB1 decimal 163 211 194 177 1200 baud e SB2 decimal 163 211 194 178 2400 ba
3. if you used the AFM The afm file contains five scans of CTD or SBE 50 data recorded by the AFM for each bottle firing See the SBE Data Processing manual and or Help files for data processing details 29 Section 5 Routine Maintenance Section 5 Routine Maintenance This section reviews e Corrosion precautions cleaning e Connector mating and maintenance e Removal of the latch assembly and center pylon Corrosion Precautions Cleaning CAUTION Do not use WD 40 or other petroleum based lubricants as they will damage the trigger mechanism Note Blue Moly available through marine hardware stores is molybdenum disulfide and pure nickel flake in pressure resistant premium grade grease formulated without graphite lead or copper See Bostik s website http www bostik com for the most up to date specifications a copy of the current product data sheet Is in Appendix IIl for your convenience Rinse the entire Carousel with fresh water after each cast The trigger mechanism is titanium The titanium is coated with Tiodizing this product is similar to anodizing aluminum The Tiodized surface is water lubricating and should never be oiled with petroleum or silicon based products Rinse the trigger mechanism with fresh water after each cast and clean it periodically with warm soapy water If the mechanism sticks after cleaning remove the latch assembly and immerse it in warm soapy water See Removi
4. Except from April to October when we are on summer time 1500 to 0000 Universal Time Section 1 Introduction Unpacking Carousel A typical Carousel shipment includes Note e Mechanical electrical assembly ie gt Guard f bly dl d rings side bars and The SBE 32C compact model and uard frame assembly upper and lower guard rings side bars an CTD extension stand Upper and lower adapter plates Hub and pylon including electronics and latch assembly Lifting bail Associated hardware 32SC Sub compact model are shipped from Sea Bird with the mechanical electrical assembly fully assembled The full size SBE 32 must be assembled by the user as described in Section 3 Preparing Carousel for Deployment VVV WV e Cables number and type is dependent on which CTD and controller is to be used with the Carousel e Software and electronic copies of this user manual and software manuals on CD ROM e This manual e Spare parts kit Section 2 Description of Carousel Section 2 Description of Carousel System Description This section describes the functions and features of the SBE 32 Carousel specifications dimensions end cap connectors and system configuration The SBE 32 Carousel Water Sampler is a versatile reliable water sampling system Each Carousel bottle position has its own lanyard release latch controlled by a magnetic trigger When the microprocessor in the Carousel pylon receives a com
5. flat washers 2 flat washers 2 split lock washers and Lower guard ring 2 13 hex nuts Do not tighten completely I Flat washer Lock washer DA Nut EO 2 1 2 long _ 3 Set the pylon hub assembly on the lower adapter plate aligning the cap screw mounting holes Secure the pylon hub assembly to the lower adapter plate through the six 2 holes in the adapter plate inner circle using Flat washer 2 13 x 21 2 socket head cap screws 2 flat washers 2 flat washers 2 split lock washers and 2 13 hex nuts Do not tighten completely ees PYION hub assembly __ __ Lower adapter plate Flat herom pi pasi i 4 Install the four rods Nut 0 A The rods are shipped with hardware installed to show the hardware arrangement The bottom end of the rod has a lock nut flat washer flat washer lock washer and nut The nut should be approximately 10 cm 4 inches from the end of the rod Remove the lock nut and Flat washer lock flat washer from the bottom of the rod washer and nut B Insert the rod through the lower adapter plate and lower guard ring Rod Lower adapter plate until the flat washer lock washer and nut rest on the adapter plate 4 Lower guard ring Secure the rod by installing the flat washer and lock nut on the 102mm Flat washer and lock nut underside of the lower guard ring a C Remove the remaining flat washer and lock nut from the top end of the rod 5 Slide the u
6. 2 Place the retainer disk on the triggers aligning the mark you made for trigger on the trigger mount disk with trigger 1 on the retainer disk Verify that the triggers are properly seated in the grooves and that the disk is flat Reinstall the Phillips head screws loosely Tighten the screws working in a diagonal pattern to ensure the disk remains properly seated 3 Line up the latch assembly alignment hole with the pylon alignment pin Seat the latch assembly on the pylon Reinstall the three socket hex head screws lock washers and flat washers Retainer disk and Phillips head screws Alignment hole for position 1 for replacement on pylon 32 Removing Center Pylon CAUTION Disconnect cables from the connector end cap before disassembly to avoid breaking instruments Note There are plastic insulators on the underside of the following connections e Lower guard ring adapter plate hub assembly for lifting bail e Top flange of hub assembly for pylon Verify that the insulators have not fallen out before reinstalling the pylon and lifting bail EE Latch assembh Ei P T LEF 3 Top flange of hub f ai Lifting bail Socket head Da Cap screw securing pylon Section 5 Routine Maintenance Remove the lifting bail A Remove the lifting bail hardware from under the lower guard ring B Begin to pull the lifting bail up until i
7. modifications before proceeding Lower Lanyard Cut a lanyard and mark in two places as shown 20 3 cm 8 ss eee 250m O a 15 9 cm 6 1 4 Feed the lanyard through the hole in the bottom end cap Thread the lanyard through the hole in a brass snap hook Feed one end of the lanyard through the nico press sleeve Feed the other end of the lanyard through the sleeve from the opposite direction Align the marks on one side of the sleeve F Nieo pr ss D sleeve oad Crimp the sleeve in two places Cut excess lanyard material next to the sleeve at a 45 degree angle to make a smooth termination 7 Move the loop around on the lower end cap until the sleeve is next to the end cap Pull straight out on the brass hook to help the lanyard take the desired set sleeve Nico press Line up lanyard marks here Pull Bottom end cap 35 Appendix Making and Rigging Lanyards Upper Lanyard 2 5 CM 2 5 cm UR 1 Plastic ball Nico press kn F sleeve i 5 1 cm 5 i f 3 2cm 2 B i I ip Se 1 1 4 I a gt Top end cap Plastic ball Nico press Me Z sleeve T ai Line up lanyard sleeve marks here The overall lanyard length is dependent on the bottle type and size and the size of the Carousel Some trial and error will be needed to determine the correct length General directions follow 1 Cuta lanyard and mark in two places as shown 2
8. AFM The AFM closes bottles on upcast on downcast when stationary or on elapsed time Wiring e Carousel 6 pin to AFM JB2 6 pin connector e AFM JBI to CTD or SBE 50 data I O connector e See CTD manual for connections to auxiliary sensors Setup and Operation 1 Connect the AFM to the computer with the data I O cable In SeatermAF A Inthe Configure menu select the AFM with the applicable instrument e Set communication parameters e Set auto fire parameters and if applicable select define the CTD configuration con file Click the Connect AFM button to communicate with the AFM Set the date and time Click the Program button to send auto fire parameters to the AFM Click the Arm button to enable the AFM to fire bottles Ph 0 2 Replace the I O cable with the dummy plug and locking sleeve 3 Turn on the CTD s magnetic switch to start logging 28 Section 4 Deploying and Operating Carousel Recovery WARNING Rinse the Carousel CTD and auxiliary equipment and sensors with Pressure housings may flood fresh water under pressure due to dirty or damaged o rings or other failed seals causing highly compressed air to be trapped inside If this happens a potentially life threatening explosion can occur when the instrument is brought to the surface If the Carousel CTD or auxiliary equipment sensors are unresponsive to commands or shows other signs of flooding or damage carefully secure the in
9. Feed both ends of the lanyard through one end of a nico press sleeve leaving a loop this loop will hook onto the pylon for rigging Adjust the lanyard ends so that one end hangs below the other by 5 1 cm 2 inches Adjust the nico press sleeve position so that the loop measures 3 2 cm 1 inches from the end of the sleeve to the end of the loop Do not crimp the sleeve 3 The plastic lanyard ball has a hole drilled through it the opening on one side is slightly larger than the other Feed both ends of the lanyard through the larger hole and work the ball up on the lanyard until it rests against the nico press sleeve 4 Feed the longer end of the lanyard through the hole in the top end cap 5 Feed the ends of the lanyard through the nico press sleeve in opposite directions Align the marks on one side of the sleeve Crimp this sleeve only do not crimp the other sleeve yet Cut excess lanyard material next to the sleeve at a 45 degree angle to make a smooth termination 6 Adjust the ball and other sleeve so that the tension is taken up evenly by both legs of the lanyard Crimp the sleeve now 7 Test the assembly by placing the lanyard loop over the appropriate trigger hook The end cap should be held in the correct cocked position If not remake the lanyard adjusting measurements as required 36 Appendix Making and Rigging Lanyards Middle Lanyard The middle lanyard connects the upper and lower lanyards Overall lan
10. SBE 19plus CTD 12 13 27 28 SBE 25 CTD 12 13 27 28 SBE 33 Deck Unit 12 27 SBE 50 Pressure Sensor 13 28 SBE 9plus CTD 11 13 26 28 SBE Data Processing 8 24 29 SEARAM See SBE 17plus V2 SEARAM SEASAVE 8 24 26 27 SEASOFT DOS 8 SEASOFT Win32 8 24 26 27 28 29 SEATERM 8 24 26 27 SeatermAF 8 24 28 Software 8 installation 24 Specifications 8 System description 7 U Unpacking Carousel 6 W Weights 9 Wiring 26 27 28
11. long piece of the 9 5 mm ID Tygon tubing at the DO sensor intake and exhaust Slide the larger diameter tubing 13 mm ID over the smaller diameter tubing to provide tight seals VV VV WV The details are shown schematically below and in photos on the next page Place pump exhaust above intake and DO a sensor with exhaust outlet corner up Secure each tubing connection with 2 cable ties not shown Tygon tubing DO sensor DO sensor intake Quick release coupling DO sensor intake FT B and exhaust detail Place DO sensor with exhaust above intake oriented as shown 45 9 5 mm inner diameter Tygon tubing 13 mm inner diameter Tygon tubing 12 mm long 39 Appendix Il CTD Plumbin Overall View Pump DO sensor plenum V intake vertically intake vertically above Tygon Conductivity sensor Temperature sensor above DO sensor temperature conductivity tubing exhaust sensor exhaust Details Pump exhaust above DO Slide larger diameter Quick release TC Duct intake sensor and TC Duct intake Tygon tubing over coupling on oriented as shown below smaller diameter conductivity cell Tygon tubing to provide Orient with corner tight seal at DO sensor vertically above pump intake 40 Appendix Il CTD Plumbin Vertical Mount e Configure the system as follows gt For the 9plus only Place the intake and exhaust on the same pies horizontal plane Attach exhaust tubing from th
12. pure nickel flake suspended in a premium grade grease provides both excellent lubricity and extreme pressure resistance Blue Moly is especially recommended for those applications in which graphite lead and copper are prohibited or undesirable The addition of special corrosion inhibitors allows Blue Moly to be used in harsh environments Product Benefits e Excellent protection against extreme pressure e Excellent temperature protection up to 1500 F e Unique blue color allows for easy visual inspection e Contains no graphite lead or copper therefore Blue Moly can be used in applications where these are undesirable or prohibited Product Applications Metal fittings e Aircraft components e Valves e Stainless steel fasteners and slow moving parts e Automotive engine bolts and body fasteners e Stainless steel flange and pump bolts e Chemical processing machinery e Gasket dressing e Assembly of dissimilar metals Technical Specifications Blue Moly Color Blue Temperature Range F 150 to 1500 Solvent Resistance Excellent in fresh or salt water Particle Size mil 2 maximum Specific Gravity 1 14 to 1 20 ASTM Test Method Limitations NLGI Grade 1 2 D 217 e Never Seez Blue Moly is not recommended for high Worked Penetration 60 Strokes 300 350 D 217 speed bearings Never Seez Red Bearing Lubricant asi sa m is suggested for these applicati
13. Appendix V Replacement Parts ccccccccccccsssssssssssssssssssssssssscees 47 Die 2 E er errery rr E E E E E E E EE E E EEE 50 Section 1 Introduction Section 1 Introduction About this Manual How to Contact Sea Bird This section includes a description of the scope of this manual contact information and a list of what is included with a typical Carousel shipment This manual is to be used with the SBE 32 Carousel Water Sampler It is organized to guide the user in preparing the Carousel for operation We ve included an overview of system operation detailed specifications installation instructions maintenance information command descriptions and helpful notes throughout the manual Depending on which CTD is used with the system the Carousel can be operated and controlled by e SBE 1 1plus Deck Unit e SBE 33 Carousel Deck Unit SBE 17plus V2 SEARAM or e Auto Fire Module AFM See the appropriate manual for details on operating the Carousel Sea Bird welcomes suggestions for new features and enhancements of our products and or documentation Please e mail any comments or suggestions to seabird seabird com Sea Bird Electronics Inc 1808 136 Place Northeast Bellevue Washington 98005 USA Telephone 425 643 9866 Fax 425 643 9954 E mail seabird seabird com Website http www seabird com Business hours Monday Friday 0800 to 1700 Pacific Standard Time 1600 to 0100 Universal Time
14. appears you can leave this open throughout the cast Click Fire Bottle To fire a bottle from the SBE 33 front panel A Set the Bottle to Fire switch to 00 and then press Reset B To fire in random order set the Bottle to Fire switch to the desired bottle and press Fire C To fire in sequential order set the Bottle to Fire switch to 99 before firing the first bottle Press Fire Carousel fires bottle 1 and then fires in sequential order each time that Fire is pressed 27 Section 4 Deploying and Operating Carousel Note The con file defines the CTD auxiliary sensors integrated with the instrument and channels serial numbers and calibration dates and coefficients for all integrated sensors conductivity temperature pressure and auxiliary sensors The SEARAM uses the pressure sensor coefficients to calculate pressure from the CTD pressure frequency data These pressures are used to determine when to close bottles based on user input bottle position and closure parameters If the con file does not match the actual instrument configuration the SEARAM will not be able to interpret and process data correctly Note The con file defines the CTD auxiliary sensors integrated with the instrument and channels serial numbers and calibration dates and coefficients for all integrated sensors conductivity temperature pressure and auxiliary sensors For the SBE 19 not 19p us and 25 SeatermAF uses the
15. interface the Carousel can be powered and controlled using the SBE 33 and can be used with or without a CTD SBE 19 19plus or 25 CTD The interface provides real time data telemetry capability and surface power for these CTDs and permits the control of the Carousel through the SBE 33 or via SEASAVE When used without a CTD bottles are closed with the SBE 33 front panel controls depth determination must be approximated by monitoring the cable payout The SBE 33 has an optional NMEA Interface to support NMEA 0183 protocol and an optional interface for a Surface PAR sensor An optional interface in the SBE 32 and 33 1s also available for a standard Neil Brown Mk III CTD This option allows the Carousel to provide the compliant supply voltage to the Mk III and extra power for fluorometers and other sensors not easily supported by the Mk III NMEA and Surface PAR capabilities in the SBE 33 are not available for this setup oe Real Time Configuration with sete SBE 19 19plus or 25 PAR PAR channel oe epenay NMEA 0183 interface optional GPS i AC Carousel Command channel COM2 poets i Power CTD data channel COM1 Computer SBE 33 Carousel Whur Single conductor Deck Unit p cable NANANA ANANI SBE 32 Carousel SBE 19 19plus or 25 12 Section 2 Description of Carousel Autonomous Data Acquisition and Control no conducting wire required e SBE 17plus V2 SEARAM The SEARAM mounted with the SBE 9plu
16. upper guard ring loosely installing the 3 16 x 2 flat head socket cap screws Connect the side bars to the lower guard ring installing the s 16 x 2 flat head socket cap screws Tighten these screws fully Fully tighten the screws connecting the side bars and upper guard ring The lifting bail is shipped with the hardware installed on it to show the hardware arrangement Remove the hardware for now noting the hardware arrangement for reinstallation Install the lifting bail A Jaw Install the plastic insulators two longer insulators in the upper guard ring two shorter insulators in the lower adapter plate Place the 4 flat washers on the upper insulators Slide the lifting bail through the flat washers and upper insulators Before inserting into the lower insulators place a 4 nut on each leg of the lifting bail and thread the nuts to within 2 5 cm 1 inch of the end of the threads Place a 4 flat washer on each leg and then insert the bail legs into the lower insulators Slide the bail into place until the stops above the upper insulators seat Install the final two shorter insulators over the ends of the bail legs and into the bottom of the lower guard ring Secure the bail leg to the lower guard ring with the 4 nuts split lock washers and flat washers Tighten the nuts above the lower adapter plate until they seat on the insulators 10 Fully tighten all hardware installed i
17. washers 2 flat washers 2 split lock washers and 2 13 hex nuts Do not tighten completely Cap TO Flat washer a Upper guard ring Upper adapter plate Pylon hub assembly Flat washer emm Lock washer cA Nut EO 7 Place the six guard side bars between the upper and lower guard rings Note that there are two types of side bars one for upper guard ring positions without a riser bar 1 and the other for positions with a riser bar 2 A Connect the side bars to the upper guard ring loosely installing the 4 20 x 1 2 flat head socket cap screws B Connect the side bars to the lower guard ring installing the 4 20 x 1 2 flat head socket cap screws Tighten these screws fully C Fully tighten the screws connecting the side bars and upper guard ring Guard side bars Riser ba Section 3 Preparing Carousel for Deployment Install the lifting bail A Install the plastic insulators two longer insulators in the upper guard ring upper adapter plate he pylon hub assembly _ two shorter insulators in the hub assembly lower adapter plate lower guard ring ip B Slide the lifting bail legs through the upper insulators F a C Before inserting into the lower insulators place a 2 nut on each leg i T of the lifting bail and thread the nuts to within 1 of the end of the threads Place a 2 flat washer on each leg and then insert the bail legs into the l
18. 17047 1 dummy plug and For when 6 pin connector not used locking sleeve 74100 Eoin Locks cable or dummy plug in place for wet pluggable connector 171497 1 2 pin MCDC 2 F dummy For when 2 pin connector not used plug and locking sleeve wet pluggable connector 4 pin MCDC 4 F dummy For when 4 pin connector not used 171398 1 P plug and locking sleeve wet pluggable connector 171498 1 6 pin MCDC 6 F dummy For when 6 pin connector not used plug and locking sleeve wet pluggable connector 50092 SBE 16 19 Jackscrew Kit For removing connector end cap For standard Impulse glass reinforced epoxy bulkhead connectors Continued on next page 47 Appendix V Replacement Parts Continued from previous page Quantity Part e e e e e Part Application Description in Number Carousel Spare o rings including e 30097 Parker 2 111N674 70 actuator o ring 50151 Spare o ring kit e 30618 Parker 2 106E962 90 latch spacer o ring e 30815 Parker 2 233E603 70 end cap o ring Spare o rings and hardware for pylon including 30097 Parker 2 111N674 70 actuator o ring 30618 Parker 2 106E962 90 latch spacer o ring 30815 Parker 2 233E603 70 pylon end cap o ring 23684 Ground strap for end cap e 30044 Anode for pylon hub cage e 30116 Machine screw 2 56 x 3 8 PH SS latch end cap secure coil terminate PCB to end cap 30137 Machine screw 6 32 x 4 PH SS for 23684 30235 Washer 2 nylon for 30116 30238 Was
19. 32SC Auto Fire Module AFM Each of these combinations is described in more detail in System Configurations below Autonomous no conducting wire required Notes i i l e Help files provide detailed Sea Bird equipment is supplied with a powerful Win 95 98 NT 2000 XP information on the use of software package SEASOFT Win32 which includes SEATERM SEASAVE and SBE Data Processing e SEATERM terminal program for easy communication and Separate software manuals on data retrieval CD ROM contain detailed information on the setup and use of SEASAVE SBE Data Processing and SEASOFT DOS Sea Bird also supplies a DOS software package SEASOFT DOS SEASOFT DOS is designed to run e SEASAVE program for acquiring converting and displaying real time on IBM compatible computers or archived raw data XT AT 386 486 Pentium These programs usually perform correctly e SBE Data Processing program for calculation and plotting of when run under Windows The DOS conductivity temperature pressure auxiliary sensor data and derived software is not compatible with a S i system using the SBE 19plus CTD variables such as salinity and sound velocity or SBE 50 pressure sensor e SeatermAF terminal program for easy communication and data retrieval for a system that includes an Auto Fire Module AFM or SBE 17plus V2 SEARAM Specifications Voltage 12 15 VDC Current when charging capacitor 205 milliamps for a
20. 6 Thread the end of the middle lanyard through a nico press sleeve gt z 1 2 5 cm 7 Thread the end of the middle lanyard through the loop on the upper a iag lanyard Bring the end of the middle lanyard back through the nico press is sleeve capturing the loop in the upper lanyard Nico press 8 Adjust the middle lanyard length so that it takes up the tension on the bottom end cap Adjust the nico press sleeve position so that the upper loop is approximately 2 5 cm 1 inch long Crimp the sleeve Cut excess lanyard material at a 45 degree angle to make a smooth termination 9 Remove the wooden spacers Both end caps should be held in the proper cocked position If not remake the middle lanyard adjusting measurements as required Upper i 4 lanyard oe D 6 lanyard at hy df ORs A Appendix Making and Rigging Lanyards Reversing Thermometer Lanyard The reversing thermometer lanyard attaches to the upper lanyard Overall lanyard length is dependent on bottle size and type of thermometer Some trial and error is needed to determine the correct length General directions follow 1 Place the upper lanyard s loop on the trigger hook so that it is in its cocked position Place a 5 1 cm 2 inch wide wooden spacer in the bottle mouth for safety 2 Measure the distance from the hole in the thermometer to the ball on the upper lanyard Add approximately 15 2 cm 6 inch to this length and cut a piece
21. 8 NT 2000 XP terminal program used to communicate with the SBE 1plus or 33 Deck Unit and the SBE 19 19plus or 25 CTD to set up the instruments SeatermAF Sea Bird s Win 95 98 NT 2000 XP software used to communicate with the SBE 17plus V2 or with the AFM and a CTD SBE 19 19plus or 25 or SBE 50 Pressure Sensor connected to the AFM to set up the instruments 34 Appendix Making and Rigging Lanyards Appendix I Making and Rigging Lanyards Lanyards are made from heavy weight nylon monofilament 2 mm 0 080 inch diameter Monofilament used for gasoline powered line trimmers weed eaters is suitable and readily available at most home and garden stores Lanyard loops are made with crimped copper sleeves nico press type Available from Sea Bird or from industrial suppliers the copper sleeves can be installed with pliers made for crimping on soldered electrical connections If copper sleeves or similar products are unavailable the monofilament may be knotted take care that there are no loose ends or large knots that may jam or hang up and hinder bottle closure Lanyard making and rigging directions l o in this Appendix are for a bottle tension To cock the lanyards in preparation for deployment see Lanyard Rigging and less than 25 kg 55 Ibs If the tension Cocking in Section 3 Preparing Carousel for Deployment is more see Lanyard Rigging and Cocking in Section 3 Preparing Carousel for Deployment for rigging
22. BE 19 or 19plus mounts vertically in one of the auxiliary mounting positions using an accessory mounting fixture Similarly the SBE 25 main housing mounts vertically in one of the auxiliary mounting positions the SBE 25 s standard sensors SBE 3 temperature sensor SBE 4 conductivity sensor and SBE 5 pump together mount vertically in a second auxiliary mounting position An Auto Fire Module AFM and auxiliary sensors fluorometer transmissometer etc mount vertically to any available auxiliary mounting positions e SBE 9plus A mount bracket allows the SBE 9plus main housing and standard sensors SBE 3 temperature sensor SBE 4 conductivity sensor and SBE 5 pump to be mounted horizontally underneath and inside the bottle stand for the SBE 32C auxiliary sensors SBE 17plus V2 SEARAM fluorometer transmissometer etc mount on the SBE 9plus main housing or vertically to any available auxiliary mounting positions The SBE 9plus is not used with the SBE 32SC 1 Tilt the bottle to engage the lower adapter plate pin in the bottom of the bottle mount 2 Depress the bottle plunger and rotate the bottle until the bottle plunger engages in the upper adapter plate 20 Section 3 Preparing Carousel for Deployment Rigging and Cocking Lanyards If you order the Carousel and water bottles at the same time from Sea Bird Sea Bird makes and installs the lanyards to fit your system If not ordered at the same time see Appendix I Mak
23. E 9plus 17plus V2 or AFM Connector Pin Signal Return Data RX in Data TX out N C N C 15V in Oonhk WN ot es awa Connect to one of the following SBE 9plus used with SBE 11p us V2 Deck Unit SBE 1 plus V2 used with SBE 9plus CTD 90208 Auto Fire Module AFM used with SBE 19 19plus or 25 CTD SBE 50 Pressure Sensor or no CTD Standard Modem Interface and Optional Serial Interface standard Impulse glass reinforced epoxy connectors 2 pin XSG 2 BCL HP SS 4 pin XSG 4 BCL HP SS and 6 pin AG 306 HP SS as applicable optional MCBH wet pluggable connectors 2 pin MCBH 2M 4 pin MCBH 4M or 6 pin MCBH 6M as applicable Note Wet pluggable connectors are available in anodized aluminum or titanium connector type must match Carousel housing standard aluminum or optional titanium Connect JB3 to SBE 19 19p us or 25 CTD when used with SBE 33 Deck Unit Serial Data Instrument Connector Pin Signal 1 Return 2 Data Txto CTD 3 Data RX from CTD 4 15V out SBE 9plus 17 plus V2 or AFM Connector Pin Signal 1 Return 2 Data RX in 3 Data TX out 2777 4 NC eo aa 5 NIC iy 6 15Vin KOO 4 Connect JB2 to one of the following SBE 9plus when used with SBE 11p us V2 Deck Unit SBE 17plus V2 when used with SBE 9plus CTD 90208 Auto Fire Module AFM when used with SBE 19 19plus or 25 CTD SBE 50 Pressure Sensor or no CTD 10
24. S to 4 pin x 17292 RMG 4FS 2 0 m 6 6 ft From Carousel to 19 19plus or 25 From SBE 35 or 35RT to S veto 9plus with 11plus and Carousel 171220 6 pin AG 206 to e 17plus and Carousel or 6 pin AG 206 Y cable 5 AEM nd Carwasel 6 pin AG 206 to From SBE 35 or 35RT to Carousel 171221 6 pin AG 206 for use with 19 19plus or 25 and 2 4 m 8 ft SBE 33 Carousel Deck Unit 6 pin MCIL 6FS to 171741 6 pin MCIL 6FS wet pluggable 2 0 m 6 6 ft 2 pin MCIL 2FS to 2 pin 801363 MS3106A 12S 3P wet pluggable 2 4 m 8 ft 4 pin MCIL 4FS to 171912 4 pin MCIL 4FS wet pluggable 2 0 m 6 6 ft 6 pin MCIL 6FS to From SBE 35 or 35RT to 171995 6 pin MCIL 6FS to e 9plus with 11plus and Carousel 6 pin MCIL 6FS wet e 17plus and Carousel or pluggable Y cable e AFM and Carousel From Carousel to 9plus 17plus or AFM wet pluggable connectors From Carousel wet pluggable connectors to SBE 33 test cable From Carousel to SBE 19 19plus or 25 wet pluggable connectors 6 pin MCIL 6FS to From SBE 35 or 35RT to Carousel 171996 6 pin MCIL 6FS wet for use with SBE 19 19plus or 25 pluggable 2 4 m 8 ft and SBE 33 Carousel Deck Unit 17043 Locking sleeve Locks cable or dummy plug in place 2 pin RMG 2FSD LP 17044 1 dummy plug and For when 2 pin connector not used locking sleeve 4 pin RMG 4FSD LP 17046 1 dummy plug and For when 4 pin connector not used locking sleeve 6 pin AG 206FSD LP
25. SBE 32 Carousel Water Sampler User s Manual Sea Bird Electronics Inc 1808 136 Place NE Bellevue Washington 98005 USA Telephone 425 643 9866 Fax 425 643 9954 E mail seabird seabird com Manual Version 014 03 18 05 Website www seabird com Firmware Version 1 0b and later Limited Liability Statement Extreme care should be exercised when using or servicing this equipment It should be used or serviced only by personnel with knowledge of and training in the use and maintenance of oceanographic electronic equipment SEA BIRD ELECTRONICS INC disclaims all product liability risks arising from the use or servicing of this system SEA BIRD ELECTRONICS INC has no way of controlling the use of this equipment or of choosing the personnel to operate it and therefore cannot take steps to comply with laws pertaining to product liability including laws which impose a duty to warn the user of any dangers involved in operating this equipment Therefore acceptance of this system by the customer shall be conclusively deemed to include a covenant by the customer to defend indemnify and hold SEA BIRD ELECTRONICS INC harmless from all product liability claims arising from the use or servicing of this system Table of Contents Table of Contents Section 1 UntrOd WC sisiscsscssscacevsssesscaessaisdsessadesiacsesddsswaesscaassoasaseveeces 5 POU CTI IN VATA aa a a E r a 5 Howto Contact Sed Bit terete tala ea a AR 5 Unpackine Caro
26. andard Carousel electronics ex head k screws 3 head screws i x Do noe remove this screw Note Before delivery a desiccant package is inserted in the housing and the electronics chamber is filled with dry Argon gas These measures help prevent condensation To ensure proper functioning 1 Install a new desiccant bag each time you open the electronics chamber If a new bag is not available see Application Note 71 Desiccant Use and Regeneration drying lf possible dry gas backfill each time you open the housing If you cannot wait at least 24 hours before redeploying to allow the desiccant to remove any moisture from the housing Disassembly L Remove the pylon from the pylon hub assembly as described in Removing Center Pylon in Section 5 Routine Maintenance Remove the three socket hex head screws lock washers and flat washers from the top of the latch assembly Lift the latch assembly off the pylon Wipe the outside of the end cap and housing dry being careful to remove any water at the seam between them Remove the end cap and electronics A Remove the Phillips head screws and insulators from the end cap the number of screws varies depending on the pylon size Do not remove the ground strap screw B Pull the end cap and PCB assembly out of the housing C Remove any water from the O ring mating surfaces inside the housing with a lint f
27. before installing in extension stand 50124 Adapter Kit assembled Note Cage ring top not shown 2 Place the Carousel assembly on top of the CTD extension stand Carousel 4 jame 3 Secure the Carousel assembly to the CTD extension stand using the U bolts 4 U bolts for 39 inch and 45 inch diameter stand frames 6 U bolts for 61 inch diameter stand frames A Wrap the supplied Teflon tape over the Carousel frame and extension stand at each of the U bolt locations U bolt place Teflon B Install the U bolts and hardware 1 flat washer and 2 lock nuts tape over bars before per U bolt Make sure that all threads are protected with SaO Never Seez Blue Moly CTD extension KANN Note CTD and CTD cage not shown 19 Section 3 Preparing Carousel for Deployment SBE 32C and 32SC Mounting CTD SBE 19 CTD SBE 32C with SBE 9plus CTD Mounting Bottles to Carousel Note The SBE 32C and 32SC Carousels are shipped from Sea Bird with the bottles already mounted Lower adapter See Appendix II CTD Plumbing for pump placement and plumbing for a horizontal or vertical mounting To provide room for mounting a CTD and accessories the bottle positions in the SBE 32C and 32 SC are closely spaced into two arcs the centers of which are 180 degrees apart This leaves four auxiliary mounting positions between the ends of the arcs for mounting a CTD and accessories e SBE 19 19plus or 25 The S
28. cing the tension on the trigger by half 1 Cuta lanyard 18 cm 7 inches long Mark it in two places as shown 1 6cm 15 2 cm 16cm 5 8 6 5 8 2 Thread the lanyard through the pylon as shown Place a nico press sleeve on each end of the lanyard aligning the sleeves with the marks so that there is approximately 15 2 cm 6 inches of lanyard between the sleeves 3 Follow the procedure above for a lower tension system with the following exception Slide the upper lanyard loop over the high tension rigging and attach the high tension rigging to the trigger hook High tension rigging lanyard Middle lanyard 25 Section 4 Deploying and Operating Carousel Section 4 Deploying and Operating Carousel This section includes discussions of Note Separate software manuals on e Software installation CD ROM and Help files contain detailed information on e Commands to the Carousel installation setup and use of Sea Bird s terminal programs real time data acquisition software and data processing software e System wiring setup and operation e Recovery e Processing data Software Installation Sea Bird recommends the following minimum system requirements for SEASOFT Win32 Pentium 90 CPU 64 Mbyte RAM Windows 98 or later If not already installed install Sea Bird software programs on your computer using the supplied software CD
29. ctly Wiring Carousel 2 pin to Sea Cable on SBE 33 Deck Unit Carousel 4 pin to CTD data I O connector See CTD manual for connections to auxiliary sensors and see SBE 33 manual for connections to computer and auxiliary equipment Setup and Operation L 2 In SEATERM set up the SBE 33 and CTD In SEASAVE s Configure menu select Water Sampler Configuration Set the total number of bottles to be closed water sampler type SBE Carousel firing sequence and bottle positions for table driven firing sequence If using a NMEA navigation device In SEASAVE s Configure menu select NMEA Lat Lon Interface Select how to store the NMEA data Perform any other desired setup in SEASAVE s Configure and ScreenDisplay menus In SEASAVE s RealTime Data menu select Start Acquisition A Select the CTD configuration con file B Enter the desired name and location for the output data file C Configure the computer COM ports CTD Data COMM Port connects to SBE 33 Serial Data Deck Unit Modem Comm Port connects to SBE 33 Carousel Data Baud Rate between SBE 33 and Computer and Baud Rate between SBE 32 and CTD must agree with CTD setup and SBE 33 dip switch setting D Click Start Acquire If the CTD is not already on SEASAVE prompts you to turn on the CTD s magnetic switch To fire a bottle from SEASAVE e Press Ctrl F3 or e Inthe View menu select Fire Bottle Control The Bottle Fire dialog box
30. e connector with the large pin pin 1 ground on the Carousel Remove any trapped air by burping or gently squeezing the plug connector near the top and moving your fingers toward the end cap OR 4 Pylone hub i ENE MCBH Connector Install the plug cable connector aligning the pins assembly ARS 2 Standard Connector Install the plug cable connector aligning the 3 Place the locking sleeve over the plug cable connector Tighten the locking sleeve finger tight only Do not overtighten the locking sleeve and do not use a wrench or pliers Lower guard ring _ a i Dummy plug l a Verify that a cable or dummy plug is installed for each connector on the system before deployment 31 Section 5 Routine Maintenance Removing Replacing Latch Assembly Removing Latch Assembly 1 Remove the three socket hex head screws lock washers and flat washers from the top of the latch assembly Lift the latch assembly off the pylon 2 Remove individual triggers if desired A Mark the location of trigger from the retainer disk on the trigger mount disk to aid in reassembly B Remove the Phillips head screws eight for 32C and 32SC six for full size 32 Lift the retainer disk from the top of the latch assembly C Pull the desired trigger s horizontally from the trigger mount disk Mark the trigger s to aid in reassembly Replacing Latch Assembly 1 Replace the triggers on the trigger mount disk
31. e pump to the cage as Exhaust tubing is usually omitted by Sea Bird for an shown in the schematic below Failure to place the exhaust tubing SBE 19 19plus or 25 properly can lead to acceleration of water in the plumbing with resulting errors in conductivity data gt Place the exhaust away from the intake so the exhaust water is not pulled into the intake If the exhaust is too close to the intake it will cause errors in temperature data because the pump transfers heat to the exhaust water gt If the system does not include a dissolved oxygen DO sensor connect the tubing from the conductivity cell directly to the Y fitting gt Failure to configure the system in this manner can trap air preventing the pump from working properly e Place a 12 mm 0 5 inch long piece of the 9 5 mm ID Tygon tubing at the DO sensor intake and exhaust Slide the larger diameter tubing 13 mm ID over the smaller diameter tubing to provide tight seals Note The details are shown schematically below and in photos on the next page Approximately 100 mm 4 inch Air release valve detail 0 5 ae in length of Tygon tubing _ Y fitting and Secure each air release valve tubing connection with 2 cable ties not shown Josues OG ev JgS Note Periodically clean air release valve to ensure DO sensor intake proper functioning Pump intake Quick release coupling typical z Guard cage strut 7 Cable t
32. ess Ctrl F3 or not be able to interpret and b In the View menu select Fire Bottle Control The Bottle Fire dialog process data correctly box appears you can leave this open throughout the cast Click Fire Bottle 7 To fire a bottle from the 11plus front panel A Press Home Arm B Press Fire Carousel fires bottle 1 and then fires in sequential order each time that Fire is pressed 26 Section 4 Deploying and Operating Carousel SBE 33 Deck Unit Note The CTD optical isolation feature SBE 25 standard SBE 19 optional must be disabled when the CTD is used with the Carousel 1 Open the CTD main housing 2 Solder a jumper wire across the neon bulb on the above board See the CTD manual for details on accessing the above board and for the board schematic This note is not applicable to the SBE 19plus Note The con file defines the CTD auxiliary sensors integrated with the instrument and channels serial numbers and calibration dates and coefficients for all integrated sensors conductivity temperature pressure and auxiliary sensors Additionally the con file defines if NMEA and or Surface PAR data is to be appended to the CTD data SEASAVE and our data processing software uses the information in the con file to interpret and process the raw data If the con file does not match the actual instrument configuration the software will not be able to interpret and process data corre
33. eversing thermometers rotate the thermometer rack and place the thermometer lanyard loop over the upper lanyard so that it rests es de T gt oY lt against the upper lanyard ball Thermometer Middle lanyard lanyard A Nico press sleeve 4 Attach the upper lanyard to the trigger hook Upper EELO Middle lanyard 5 Clip the lower lanyard to the middle lanyard The end cap handle should angle out away from the Carousel not in towards the middle of the Carousel Center the connection on the bottom end cap e Ifthe bottle has a handle run the middle lanyard through the handle This will prevent the loss of either end cap if the rubber tubing between the two end caps breaks e Some larger bottles have a small loop of monofilament on the handle If so run the middle lanyard through the monofilament the loop ensures a straighter path for the lanyard and positions the bottom end Angling end cap handle away from cap more favorably when it is in the cocked position center of Carousel iil Middle EUNE Eower gt 7 lanyard 3 a Ear wt Correct connection centered on bottom end cap Incorrect connection on side of Running middle lanyard bottom end cap through handle 22 Section 3 Preparing Carousel for Deployment Lanyard Tension Between 25 and 50 kg 55 and 110 Ibs For water bottles with lanyard tensions in this range rig the Carousel with a simple block and tackle type loop redu
34. for 5 liter bottles does not accommodate 2 5 liter bottles a full size or Subcompact Carousel built for 1 7 liter bottles does not accommodate 1 2 liter bottles The standard Carousel is rated to a depth of 6800 meters Optional titanium pressure housings have depth ratings to 7000 or 10 500 meters The SBE 32 Carousel is available in three sizes e Full Size Carousel SBE 32 The full size Carousel is optimized for use with the SBE 9plus CTD but can also be used with the SBE 19 19plus or 25 CTD or the Neil Brown Mk III CTD The SBE 32 holds 12 24 or 36 bottles ranging in size from 1 2 to 30 liters e Compact Carousel SBE 32C The SBE 32C has reduced height and slightly smaller diameter for use where vertical clearance is limited and can be used with the SBE 9plus 19 19plus or 25 CTD The SBE 32C holds 12 bottles ranging in size from 1 2 to 8 liters e Subcompact Carousel SBE 32SC The SBE 32SC offers a small system optimized for use with the SBE 19 19plus or 25 CTD The SBE 32SC holds 12 bottles 1 7 or 2 5 liters 7 Section 2 Description of Carousel Carousels can be controlled in several ways 32 32C SBE 9plus SBE 1 1plus Deck Unit 32 32C 32SC eens oe SBE 33 Deck Unit 19plus 25 Real Time Scan eil Brown 32 32C 32SC SBE 33 Deck Unit 323 32 SBE 9plus SBE 17plus V2 SEARAM SBE 19 19plus 25 CTD or 32 32C 32SC SBE 50 Auto Fire Module AFM Pressure Sensor 32 32C
35. her 4 flat for 30586 30241 Washer 6 nylon for 30137 30249 Washer 10 flat for 30587 30250 Washer 10 split ring lock for 30587 30254 Washer 1 4 split ring lock for 30602 30570 30294 30271 Spacer 2 x 1 8 nylon for 30116 30294 Screw insulator 1 4 x 1 4 latch end cap to hub 30526 Machine screw 4 20 x 34 50133 Pylon spares kit plastic plug jackscrew holes 30570 Washer 1 4 flat SS pylon hub to bale 30586 Screw 4 40 x 1 1 2 socket head latch end cap secure actuator to recesses in end cap 30587 10 32 x 34 socket head trigger mount disk to latch end cap coil 30588 Screw 6 32 x 2 PH SS latch assembly to latch end cap 30602 Screw 4 20 x 2 1 4 S SH SS hub to latch end cap 30604 Screw insulator 10 x 1 4 for 30587 30606 Screw insulator 4 x 1 2 for 30586 30656 Machine screw 10 24 x 5 8 FH secure trigger dummies to mount disk 30657 Machine screw 2 56 x 3 8 FH trigger secure cover plate and slider to side plate 30658 Machine screw 6 32 x 11 16 FH secure latch assembly retainer disk to mount disk 30659 Machine screw 4 40 x 13 16 FH attach support bars to latch assembly 30663 Latch spring provide recoil motion in slider Continued on next page 48 Appendix V Replacement Parts Continued from previous page Part PO TOE TEETE Quantity Number pplication Description in Carousel Complete hardware set bolts nuts SBE 32 small 1 insulators e
36. ies 2 Place intake and exhaust on same horizontal plane but far enough away from each other DO sensor intake to avoid recirculation of water and exhaust detail 9 5 mm inner DO 13 mm inner diameter plenum diameter Tygon tubing hose Tygon tubing 12 mm long 41 DO sensor TC Duct intake same horizontal plane as exhaust tubing Appendix Il CTD Plumbin Overall View See Y fitting Detail below Pump Note Exhaust tubing is usually omitted by Sea Bird for an SBE 19 19plus or 25 Exhaust tubing same horizontal plane as TC Duct intake Attach to guard cage strut with cable ties Temperature Conductivity to DO Sensor Detail ee Wi Slide larger gt diameter RS i Tygon tubing over smaller diameter Tygon tubing to provide tight seal at DO sensor Tygo tubing Quick release coupling on conductivity cell 100 mm 4 in length of Tygon tubing Cable tie Y fitting with air release valve es gt T ar A m i aN Tygon tubing ff PELERTEEELILTTE AAAA AARATI 42 A endix Ill Electronics Disassembly Reassembl Appendix III Electronics Disassembly Reassembly The standard Carousel electronics are accessed through the latch end cap The additional electronics related to the optional serial interface for a Carousel with three bulkhead connectors on the connector end cap are accessed through the connector end cap At Latch End Cap st
37. ing and Rigging Lanyards Lanyard Tension Under 25 kg 55 Ibs bd yay Power iv a lanyards and locks in place EA r fs Push trigger to cock release mechanism _ New Style Trigger Release Mechanism a RS Sif trigger will not lock in place due to residual magnetic force push on top of trigger release Then push trigger until it clicks in place M Push on bottom of white plastic trigger release to IFE 21 release uncock mechanism Unclip the lower lanyard from the middle lanyard 2 Cock the release mechanism by pushing against each trigger until it clicks Note In some cases the trigger may not click in place due to residual magnetic force in the trigger release mechanism If this happens New Style Trigger Release Push on top of plastic trigger release Then push against trigger until it clicks in place Old Style Trigger Release Pull out on plastic trigger release with needle nose pliers and then push against trigger until it clicks in place Old Style Trigger Release Mechanism White plastic trigger release e f trigger will not lock in place due to residual magnetic force pull out on trigger release with needle nose pliers Then push trigger until it clicks in place e Push on trigger release to release uncock mechanism Section 3 Preparing Carousel for Deployment U d f PEET Caner 3 If deploying r
38. ith dry Argon gas These measures help A A Ae Tenau 2 Reconnect the Molex connectors to the PCB assembly Verify the 1 Install a new desiccant bag each connectors hold and pins are properly aligned time you open the electronics chamber If a new bag is not 3 Carefully fit the PCB assembly into the housing aligning the holes in the available see Application Note 71 end cap and housing Desiccant Use and Regeneration drying 4 Reinstall the four Phillips head screws and washers to secure the end cap If possible dry gas backfill each ehon g time you open the housing If you cannot wait at least 24 hours before redeploying to allow the desiccant to remove any moisture from the housing 6 Reinstall the pylon in the hub and reinstall the lifting bail cuts Clean or replace as necessary Apply a light coat of O ring lubricant Parker Super O Lube to O ring and mating surfaces 5 Reinstall the three plastic hex head screws in the end cap 44 Appendix IV Never Seez Blue Moly Data Sheet Appendix IV Never Seez Blue Moly Data Sheet See Bostik s website http www bostik com for the most up to date specifications o NEVER SEEZ Anti Seize amp Lubricating Compound PRODUCT D ATA Product Description Never Seez Blue Moly is a superior lubricating and anti seize compound formulated to provide maximum parts protection in a wide range of applications The exclusive combination of molybdenum disulfide and
39. mand to fire a bottle it activates the magnetic trigger for the bottle position specified Bottles may be fired sequentially or any order The Carousel s unique design allows the lanyard release mechanism to be cocked with a touch of a finger before the lanyards are secured permitting fast convenient safe and reliable setup Titanium acetal plastic and other corrosion resistant materials are used in the latch and magnet assembly The latch array s modular construction makes servicing easy The energy used to trip the magnetic trigger that controls each release latch is stored in an internal capacitor When a fire command is received the Carousel switches the capacitor to the selected magnetic trigger for 50 milliseconds A fire confirm circuit detects current flowing through the circuit Receipt of a fire confirm message from the Carousel verifies the bottle position selected and that energy was delivered to the magnetic trigger The capacitor is charged to 75 volts with a current limited DC DC converter time to recharge the capacitor is approximately 2 seconds The Carousel electronics are electrically isolated from the CTD The Carousel is available in 12 24 and 36 bottle configurations It accepts standard water sample bottles in sizes ranging from 1 2 to 30 liters specified at time of purchase Typically a Carousel built for bottles of one size accommodates bottles of all smaller sizes exceptions a full size Carousel built
40. mmendations set forth herein are based on tests which Bostik Findley Inc Bostik Findley Inc believes to be reliable However Bostik Findley does not guarantee their accuracy or completeness The buyer should y conduct its own tests of this product before use to defermine proper preparation technique and suitability for proposed 211 Boston Street application Any sales of this product shall be on terms and conditions set forth on Bostik Findley s order acknowledgment Middleton MA 1949 2128 U S A Bostik Findley Inc warrants that the product conforms with Bostik Findley s written specifications and is free from defects Technical Service 888 603 8558 BOSTIK FINDLEY INC DISCLAIMS ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF FAX 978 750 7293 MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THE BUYER S SOLE REMEDY FOR NONCOMPLIANCE WITH z THIS WARRANTY SHALL BE FOR THE REPLACEMENT OF THE PRODUCT OR REFUND OF THE BUYER S PURCHASE PRICE IN http www bostikfindley us com NO CASE WILL BOSTIK FINDLEY BE LIABLE FOR DIRECT CONSEQUENTIAL ECONOMIC OR OTHER DAMAGES ASEPE 46 Appendix V Replacement Parts Appendix V Replacement Parts Part Quantity Part Application Description in Number Carousel 17198 6 pin AG 206 to 6 pin From Carousel to 9plus 17plus or AG 206 2 0 m 6 6 ft AFM 2 pin RMG 2FS to 80591 2 pin MS3106A 12S 3P From Carousel to SBE 33 test cable 2 4 m 8 ft 4 pin RMG 4F
41. move the lifting bail and associated hardware from the pylon hub assembly for now noting the arrangement of the lifting bail hardware for later reinstallation Pylon hub assembly 14 Section 3 Preparing Carousel for Deployment 4 Set the pylon hub assembly on the lower adapter plate aligning the mounting holes Secure the pylon hub assembly and lower adapter plate to Pylon the lower guard ring through the four 2 holes the two oversized holes hub will be used for the lifting bail later Use four 2 13 x 3 2 socket head assembly cap screws 2 flat washers 2 flat washers 2 split lock washers and 2 13 hex nuts Do not tighten completely 4 i Cap screw Pylon hub S assembly Flat washer Nut 10 ww Pylon hub assembly l Lower adapter plate Lower Bo l ae Lower guard ring adapter i r Flat washer plate ig re 4 Lock washer cA slam 5 Set the upper adapter plate adapter plate with holes to secure water bottles to Carousel on the pylon hub assembly aligning the mounting holes adapter gt pa 6 Set the upper guard ring on the upper adapter plate aligning the mounting Pylon hub holes Secure the upper guard ring to the upper adapter plate and assembly pylon hub assembly through the four 2 holes the two oversized holes will be used for the lifting bail later Use four 2 13 x 3 2 socket head cap screws 1 2 flat
42. n Steps 1 through 9 Make sure that all threads are protected with Never Seez Blue Moly 18 Section 3 Preparing Carousel for Deployment SBE 32 Installing CTD Extension Stand and Mounting CTD The CTD extension stand is provided with the full size SBE 32 only Note that the CTD is mounted horizontally in its cage in the extension stand see Appendix II CTD Plumbing for pump placement and plumbing for a horizontal mount 1 Mount the CTD in its cage in the extension stand e For CTDs with a flat top cage most SBE 9plus and SBE 25 cages Follow instructions that come with PN 50199 SBE 9plus Carousel Mount Kit e For CTDs with a ring top cage all SBE 19 and 19plus cages and some older SBE 9plus and 25 cages Install PN 50124 CTD Cage to Extension Stand Mounting Adapter Kit on the ring top to reduce the ring diameter Then follow the instructions that come with PN 50199 SBE 9plus Carousel Mount Kit but omit the 23687 and 23688 mount insulators Flat top cage type mounts to CTD extension stand with 50199 Ring top cage requires 50124 adapter kit in addition to 50199 to mount to CTD extension stand 50124 Adapter Kit for Ring Top Cage Sandwich ring top between retainer ring and ring insulator secure with screws Insert insulator bushing through hole in retainer ring Note Plumbing for vertical configuration shown see Appendix Il CTD Plumbing for pump placement and plumbing for a horizontal mount
43. ng Replacing Latch Assembly Large zinc anodes provide corrosion protection Check the anodes occasionally to verify that they are securely fastened and have not eroded e SBE 32C and 32SC two each on lower adapter plate lower guard ring upper adapter plate and upper guard ring one on pylon hub assembly e SBE 32 full size 12 bottle size three each on lower guard ring and upper guard ring two on lower adapter plate one on pylon hub assembly 24 bottle size three each on lower adapter plate lower guard ring upper adapter plate and upper guard ring one on pylon hub assembly e CTD extension stand for full size SBE 32 two All screws that are exposed to seawater have been generously lubricated with an anti seize compound Never Seez Blue Moly When disassembling reassembling the Carousel re lubricate these screws with Blue Moly or equivalent Blue Moly is electrically conductive so be careful not to get it on circuit boards 30 Section 5 Routine Maintenance Connector Mating and Maintenance CAUTION Mated connectors do not require periodic disassembly or other attention Do not use WD 40 or other Inspect connectors that are unmated for signs of corrosion product around the petroleum based lubricants as pins When remating they will damage the connectors 1 Lightly lubricate the inside of the dummy plug cable connector with silicone grease DC 4 or equivalent raised bump on the side of the plug cabl
44. ng position New Style Trigger Release Mechanism 1 1 2 3 8 cm Push on bottom of white plastic trigger release to release uncock mechanism Middle lanyard Nico press sleeve i Ta Push on white plastic trigger release to release uncock mechanism 38 Appendix Il CTD Plumbin Appendix Il CTD Plumbing Note An SBE 9plus CTD that is deployed with the Carousel is mounted in a An SBE 19 19plus or 25 CTD used horizontal position Pump placement and plumbing for a horizontal mount is with the full size SBE 32 can also be different than that for a vertical mount This appendix covers converting a mounted horizontally they are vertical mount CTD for horizontal use with a Carousel and converting a horizontal mount CTD from the Carousel to a stand alone vertical mount mounted vertically when used with the SBE 32C or 32SC The plumbing guidelines for the SBE 9plus apply to these CTDs as well except as noted Horizontal Mount e Configure the system as follows Place the dissolved oxygen DO sensor intake above the conductivity sensor exhaust Place the pump intake above the DO sensor exhaust If the system does not include a DO sensor connect the tubing from the conductivity cell directly to the pump intake Orient the pump with the exhaust outlet corner up Failure to configure the system in this manner can trap air preventing the pump from working properly e Place a 12 mm 0 5 inch
45. nnector end cap and housing dry being careful to remove any water at the seam between them 3 Remove the end cap and electronics Do not remove this screw A Remove the four Phillips head screws and insulators securing the end cap to the housing Do not remove the fifth screw which is an electrical connector B Remove the three plastic hex head screws from the end cap using the larger Allen wrench Insert the three jackscrews in these three holes in the end cap When you begin to feel resistance use the smaller Allen wrench to continue turning the screws Turn each screw 1 2 turn at a time As you turn the jackscrews the end cap will push away from the housing When the end cap is loosened pull it and the PCB assembly out of the housing C Remove any water from the O ring mating surfaces inside the housing with a lint free cloth or tissue Be careful to protect the O rings from damage or contamination D Disconnect the Molex connectors connecting the PCB assembly to the Carousel E Remove the jackscrews from the end cap Remove Phillips head Remove plastic hex screws and washers head screws and 4 places install jackscrews in their place 3 places Reassembly Note l 1 Remove any water from the O ring and mating surfaces with a lint free Before delivery a desiccant package is cloth or tissue Inspect the O ring and mating surfaces for dirt nicks and inserted in the housing and the electronics chamber is filled w
46. of lanyard 3 Holding the thermometer in the cocked position thread one end of the lanyard through a nico press sleeve through the top hole in the thermometer and back through the sleeve Adjust the sleeve until the loop fits snugly around the thermometer hole Crimp the sleeve Cut excess lanyard material next to the sleeve at a 45 degree angle to make a smooth termination 4 Run the other end of the lanyard through a nico press sleeve around the upper lanyard loop do not go through the loop and back through the sleeve Adjust the lanyard length until all slack is taken out of the lanyard and the loop takes up tension on the upper lanyard ball Adjust the sleeve position so that the loop is approximately 3 8 cm 1 5 inches long Crimp Note the sleeve Cut excess lanyard material next to the sleeve at a 45 degree Once the bottle associated with a reversing thermometer has fired the thermometer lanyard is free and could potentially interfere with the proper deployment of another bottle position Depending on thermometer and bottle type devise a method to capture the thermometer lanyard after the bottle fires using a rubber band or some additional lanyard material angle to make a smooth termination With the wooden spacer still in place for safety release the trigger hook by pushing on the white plastic release The thermometer lanyard should fall away from the upper lanyard and the thermometer should spin to its readi
47. ons Flash Point F 383 D 92 e For temperature resistance to 2400 F use Dropping Point F 360 D 566 Never Seez Pure Nickel Special __ ee SCOCClOppper Corrosion Test Other Anti Selze Lubricants from Bostik 212 F 24 hours No Corrosion D 130 83 e Regular Grade Coefficient of Friction k factor 150 e Nuclear Grade Nickel Special Coefficient of Friction 4 ball 167 F pnd 966 e Pure Nickel Special coefficient of Friction 4 ball 167 0824 D 226 e High Temp Stainless Extreme Pressure psi N A e High Temp Stainless Nuclear Certified e Marine Grade e Black Moly Lubricant e Red Bearing Lubricant e White Food Grade with PTFE e High Temperature Bearing Lubricant e Pipe Compound with Teflon Tefbn is a Registered Trademark of Dupont 45 Appendix IV Never Seez Blue Moly Data Sheet Ingredients Contains a special high quality bearing grease with nickel flake molybdenum sulfide and aluminum flake Shelf Life NEVER SEEZ Blue Moly does not deteriorate with age when stored unopened at temperatures below 120 F Quality and performance are guaranteed for five years from the date of manufacture on unopened containers Use in accordance with Material Safety Data Sheet Ordering Information BLUE MOLY STOCK NUMBER DESCRIPTION SIZE NB 160 Flat Top 1 bb NB 8 Flat Top 8 lb NBBT 8 Brush Top 8 02 NPBT 16 Brush Top 1 bb NB 42B Pail 4 Ib IMPORTANT NOTICE All statements technical information and reco
48. or 12 place frame to side bar bolts 65006 Screwdriver 2 general use as needed 65007 Screwdriver 12 general use as needed 65008 3 4 Open end box wrench all nuts to large bolts 65009 3 8 Hex Allen socket attach to ratchet for use on large bolts 65010 3 8 Ratchet alternative tool for large bolts e 65012 7 32 Hex Allen ball wrench for 24 place frame to side bar bolts 49 Index A About Sea Bird 5 AFM See Auto Fire Module Anodes 30 Assembly instructions 14 Auto Fire Module 13 28 Autonomous operation 13 28 B Blue Moly 30 45 Bottle mounting 20 C Center pylon removal 33 Cleaning 30 Commands 25 Configurations 11 Connectors 10 31 Corrosion precautions 30 CTD extension stand 19 mounting 19 20 plumbing 39 D Data processing 29 Deployment installation 25 preparing for 14 Description 7 Dimensions 9 E Electronics disassembly reassembly 43 End cap 10 31 Extension stand 19 G Glossary 34 L Lanyards 21 35 Latch replacement 32 Index 50 M Maintenance 30 Mounting bottles 20 Mounting CTD 19 20 N Never Seez Blue Moly 30 45 O Operation 25 P Parts replacement 47 Plumbing 39 Processing data 29 Pylon removal 33 R Real time operation 11 26 27 Recovery 29 Replacement parts 47 S SBE I 1plus Deck Unit 11 26 SBE 17plus V2 SEARAM 13 28 SBE 19 CTD 12 13 27 28
49. ory for each bottle fired wire rope no conductors SBE 32 Carousel SBE 19 19p us or 25 CTD or SBE 50 Pressure Sensor 13 Section 3 Preparing Carousel for Deployment Section 3 Preparing Carousel for Deployment This section covers e Assembling the Carousel Installing the extension stand Mounting the instrument to the Carousel Mounting bottles to the Carousel Rigging and cocking lanyards Assembling SBE 32 The SBE 32C compact model and 32SC sub compact model are shipped Note from Sea Bird fully assembled The assembly instructions apply only to the Place a small quantity of the full size SBE 32 NeverSeez Blue Moly compound provided on all screws to Parts and assembly procedure vary depending on the number of bottles prevent seizing Instructions follow for e 12 bottle SBE 32 e 24 bottle SBE 32 2 x 4 boards or similar 12 Bottle Full Size SBE 32 1 Place the lower guard ring on a flat surface on two boards The boards lift the assembly for easy installation of the guard side bars Step 7 2 Set the lower adapter plate adapter plate with bottle locator pins on its top surface on the flange of the lower guard ring aligning the mounting holes 3 The pylon hub assembly is shipped as an assembly six socket head cap screws lock washers and flat washers retain the pylon in the hub The lifting bail is shipped installed on the pylon hub assembly to show the arrangement of hardware Re
50. ower insulators Slide the bail into place until the stops above the upper insulators seat D Install the final two shorter insulators over the ends of the bail legs and into the bottom of the lower guard ring E Secure the bail leg to the lower guard ring with the 2 nuts split lock washers and flat washers F Tighten the nuts above the lower guard ring connection until they seat on the insulators Insulator Stop on bail leg Longer Insulator Upper guard ring ee Upper adapter plate Pylon hub assembly Nut Flat washer Insulator Pylon hub assembly Lower adapter plate Lower guard ring Insulator Flat washer Lock washer Nut 0 9 Fully tighten all hardware installed in Steps 1 through 8 Make sure that all threads are protected with Never Seez Blue Moly 16 Section 3 Preparing Carousel for Deployment 24 Bottle Full Size SBE 32 1 Place the lower guard ring on a flat surface on two boards The boards lift the assembly for easy installation of the guard side bars Step 7 E 2 Set the lower adapter plate adapter plate with bottle locator pins on its top 3 1 2 long surface on the flange of the lower guard ring aligning the mounting i holes Secure the adapter plate to the guard ring through six 2 holes Flat washer every other hole in the adapter plate outer circle see photo and illustration at bottom of page using 2 13 x 31 2 socket head cap Lower adapter plate screws 2
51. pper adapter plate through the rods until it rests on the pylon hub assembly Secure the adapter plate to the pylon hub assembly through the six countersunk 2 holes using 2 13 x 21 2 socket head cap screws 1 2 flat washers and 2 13 lock nuts Note The lifting bail shown in the 6 Slide the upper guard ring through the rods until it rests on the upper photo is not installed until Step 10 adapter plate Install the four 172 13 lock nuts and 2 flat washers on the rods Upper ae g r nem 2 1 2 long screw 6 flat washer pi Upper pylon hub assembly to adapter plate lower adapter plate a an gt an Gre paliny 5 a grenan Bail leg 2 p i mi ssembly Lower adapter plate 3 1 2 long screw 6 lower adapter plate to lower guard ring Lower Adapter Plate Lower lt guard ring gt lt A y y 7 J q 17 ection 3 Preparing Carousel for Deployment Guard side bars Stop on bail le Flat washer P J Longer Insulator Upper guard ring Upper adapter plate Nut Flat washer Insulator Lower adapter plate Lower guard ring Insulator Flat washer Lock washer Nut 7 Place the six guard side bars between the upper and lower guard rings Note that there are two types of side bars one for upper guard ring positions without a riser bar 1 and the other for positions with a riser bar 2 Connect the side bars to the
52. pproximately 35 seconds on power up and 2 seconds to recharge after each bottle firing Current when not charging capacitor 110 milliamps Depth Rating 6800 meters standard 7000 or 10500 meters optional Power Requirements Frame painted aluminum Latch magnet assembly titanium acetal plastic and other Materials corrosion resistant materials Housing for electrical and release assembly and mount hub aluminum standard titanium optional Section 2 Description of Carousel Dimensions and Weights Bottle Mount Stand CTD Extension Stand Total Package Carousel Height Diameter Height Diameter Height Weight mm inches mm inches mm inches mm inches mm inches kg Ibs Full Size SBE 32 See 2 5 liter See 2 5 liter 788 31 0 1201 47 3 68 150 1024 40 3 1438 56 6 79 174 820 32 3 991 39 0 991 39 0 1234 48 6 78 172 1024 40 3 406 16 0 1438 56 6 79 174 1189 46 8 1603 63 1 82 182 1316 51 8 1730 68 1 83 184 12 bottle 1 2 liter 1351 53 2 164 363 1550 61 0 1549 61 0 1765 69 5 1351 53 2 12 bottle 1 7 liter 171 378 12 bottle 2 5 liter 12 bottle 5 liter See 2 5 liter See 2 5 liter 800 31 5 1143 45 0 406 16 0 1143 45 0 1214 47 8 95 210 1003 39 5 1417 55 8 106 235 869 34 2 1300 51 3 179 397 1072 42 2 1506 59 3 1550 61 0 427 16 8 1549 61 0 1224 48 2 1659 65 3 1351 53 2 co co 1786 70 3 36 bot
53. pressure sensor coefficients to calculate raw pressure sensor output from the user s closure pressure entries in the Configuration Options dialog box These pressures are used to determine when to close bottles based on the user input bottle position and closure parameters If the con file does not match the actual instrument configuration the AFM will not be able to interpret and process data correctly SBE 17plus V2 SEARAM The SEARAM fires bottles on upcast only at predefined pressures Wiring e Carousel 6 pin to SBE 17plus V2 6 pin connector that is directly across from switch plunger e SBE 17plus V2 6 pin connector that is clockwise from switch plunger to SBE 9plus JT7 e See SBE 9plus manual for connections to auxiliary sensors Setup and Operation 1 Connect the SEARAM to the computer with the data I O cable In SeatermAF A In the Configure menu select the SBE 17plus e Set communication parameters e Set auto fire parameters and select define the CTD configuration con file Click the Connect button Set the time and date Set memory parameters note that the definition of auxiliary sensor channels must match the con file Click the Program button to send auto fire parameters to the SEARAM Click the Arm button to enable the SEARAM to fire bottles OOP T M 2 Replace the I O cable with the dummy plug and locking sleeve 3 Pushin the SEARAM s switch plunger to start logging Auto Fire Module
54. ree cloth or tissue Be careful to protect the O ring from damage or contamination D Disconnect the Molex connector connecting the PCB assembly to the Carousel Reassembly L Remove any water from the O ring and mating surfaces with a lint free cloth or tissue Inspect the O ring and mating surfaces for dirt nicks and cuts Clean or replace as necessary Apply a light coat of O ring lubricant Parker Super O Lube to O ring and mating surfaces Reconnect the Molex connector to the PCB assembly Verify the connector holds and pins are properly aligned Carefully fit the PCB assembly into the housing aligning the holes in the end cap and housing Reinstall the Phillips head screws and washers to secure the end cap to the housing Reinstall the latch assembly on the end cap using the three socket head screws lock washers and flat washers Reinstall the pylon in the hub and reinstall the lifting bail 43 Appendix Ill Electronics Disassembly Reassembl At Connector End Cap additional electronics for optional serial interface Sea Bird provides a jackscrew kit with the Carousel to assist in removal of the connector end cap The kit contains e two Allen wrenches e three jackscrews e two spare plastic socket hex head screws Jackscrew kit Disassembly 1 Remove the pylon from the pylon hub assembly as described in Removing Center Pylon in Section 5 Routine Maintenance 2 Wipe the outside of the co
55. rousel firing sequence and bottle positions for table driven firing sequence 3 If using a NMEA navigation device In SEASAVE s Configure menu select NMEA Lat Lon Interface Select how to store the NMEA data 4 Perform any other desired setup in SEASAVE s Configure and ScreenDisplay menus 5 In SEASAVE s RealTime Data menu select Start Acquisition A Select the CTD configuration con file Note l l B Enter the desired name and location for the output data file The con file defines the CTD C Configure the computer COM ports ili ith th a j o male ue e CTD Data COMM Port connects to 11plus Interface numbers and calibration dates and RS 232 or IEEE 488 coefficients for all integrated sensors e Deck Unit Modem Comm Port connects to 11plus conductivity temperature pressure Modem Channel and auxiliary sensors Additionally e CTD Data Baud Rate is the baud rate that the 1 1plus uses to eee Lees ate eee transmit CTD data to the computer Enter a value that matches our 11plus In older units 11 and 11plus the baud is set by a te Cee AA eae our dip a in the deck unit to 19200 default or 9600 data processing software uses the information in the con file to interpret In newer units 11plus V2 the baud is always 19200 and process the raw data D Click Start Acquire If the con file does not match the actual instrument 6 To fire a bottle from SEASAVE configuration the software will e Pr
56. s CTD allows the Carousel to operate autonomously on non conducting cables Using pressure data from the SBE 9plus and a programmable table of bottle closure pressures the SEARAM signals the Carousel to close bottles on upcast Built in logic and user input parameters provide control in determining when the upcast begins preventing accidental bottle closure caused by temporary upward movements during downcast Power is supplied to both the SBE 9plus and the Carousel by the SEARAM s batteries and data from the SBE 9plus is stored in the SEARAM memory Wire rope no conductors SBE 32 Carousel SBE 9plus SBE 17plus V2 e Auto Fire Module AFM The AFM mounted on or near the Carousel allows the Carousel to operate autonomously on non conducting cables with or without a CTD Used without a CTD the AFM is programmed to fire bottles at pre defined intervals of elapsed time The point at which samples are taken is determined approximately by monitoring cable payout and elapsed time Used with an SBE 19 19plus or 25 CTD or SBE 50 Pressure Sensor the AFM monitors the pressure data recorded by the CTD or transmitted by the SBE 50 in real time and fires bottles at predefined pressures depths on upcast or downcast or whenever the system is stationary for a specified period of time Power is supplied to the Carousel by the AFM s batteries bottle number firing confirmation and five scans of CTD data are recorded in AFM mem
57. sess 24 Communications and Commands cccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 25 SY SEM Setup aNd OO Peralion caetis boveichontaddeh tats a 25 SDE pls DECKU N aariaa E 26 SBE DECK UM Greina a T A 24 SBE Li plus N 2 SEARAM neinni a A 28 AHO Fire Modul AFM hrii See recite Soncecueleit el neadiitarcoemingies 28 IRC COV CE Tatoune a anda unatasads colada etatdhs todaadieern toned eataldes tebengusdetendeemalecias 29 PEOCCS SITUS TD Aa orar a arco ox daa E A Cxiowatainasved axtshoees 29 Section 5 Routine Maintenance scccccsscssssssssssssssscsssscceeees 30 Corrosion Precautions Clean 0 rategi nan a a E A E Ra 30 Connector Matins and Maintenance sirasi i aiaei a bids nd E 31 Removing Replacing Latch Assembly ccccccccsssssssssseeeeeceeeeeeeeeeeeenaaas 32 Remove Center Pylolseos erae e N E 33 GIQSS AVY onana 34 Appendix I Making and Rigging Lamyard ssccsscccssssssees 35 Lower Lany ideen a a en ements 35 Upper Lany AIC ropra e ES 36 Midde Lanyard oseere E E 37 Reversing Thermometer Lanyard sccicccsoseryeseanenpentontatecctayopsoomsdadsanaseaneaneadineos 38 Appendix IT CTD Plumbing ssssseeccccosssscececcossssseeccocsssssceeosossssssee 39 FIOni Zomba MOU aee a E A lees 39 Mernical MOn eion E E OT TO OE 41 Table of Contents Appendix III Electronics Disassembly Reassembly cceeeee 43 Appendix IV Never Seez Blue Moly Data Sheet cccsseeeees 45
58. strument in a location away from people until it has been determined that abnormal internal pressure does not exist Contact Sea Bird for assistance with procedures for safely relieving internal pressure Processing Data SBE Data Processing can convert all of the raw data as well as create a water bottle ros file from the raw data file The ros water bottle file contains data for the scans associated with each bottle firing as well as a user selected range of scans before and after each bottle firing Scan range data for creation of the water bottle file typically comes from one of the following sources e Bottle log bl file if you used SEASAVE to acquire real time data Note SEASAVE creates the bl file Each time a bottle fire confirmation is If you use SEASAVE to acquire real received the bottle sequence number position date time and beginning time data from a 9p us CTD used with and ending scan numbers 1 5 second duration for each bottle are written a 11plus Deck Unit both a bl file and to the bl file scans marked with a bottle confirm bit are available as the source for ea RENATE BORE e 9plus with an 11plus Deck Unit or with the 17plus V2 SEARAM The bottle confirm bit in the data file is set for all scans within a 1 5 second duration after a bottle firing confirmation is received from the Carousel e Scans marked with a bottle confirm bit in the data file if you used the e Auto fire module afm file
59. t is above the lower guard ring adapter plate hub assembly connection C Remove the hardware from the legs of the lifting bail D Pull the lifting bail out of the upper guard ring Remove the six socket 4 hex head cap screws lock washers and flat washers from the underside of the top flange of the pylon hub assembly Pull the latch assembly with the pylon up and out of the Carousel frame ja j to hub 6 places S j l 33 Glossar Glossary PCB Printed Circuit Board SBE Data Processing Sea Bird s Win 95 98 NT 2000 XP data processing software which calculates and plots temperature conductivity pressure and auxiliary sensor data and derived variables such as salinity and sound velocity Scan One data sample containing temperature conductivity pressure and optional auxiliary inputs SEASAVE Sea Bird s Win 95 98 NT 2000 XP software used to acquire convert and display real time or archived raw data SEASOFT DOS Sea Bird s complete DOS software package which includes software for communication real time data acquisition and data analysis and display SEASOFT Win32 Sea Bird s complete Win 95 98 NT 2000 XP software package which includes software for communication real time data acquisition and data analysis and display SEASOFT Win32 includes SEATERM SeatermAF SEASAVE SBE Data Processing and Plot39 SEATERM Sea Bird s Win 95 9
60. tc for frame and lifting 50340 diameter frame parts bail does not include frame pieces frame complete spare or lifting bail for full size SBE 32 hardware kit 12 position 12 liters or smaller 24 position 2 5 liters or smaller Complete hardware set bolts nuts SBE 32 large 1 375 insulators etc for frame and lifting 50341 diameter frame parts bail does not include frame pieces frame complete spare or lifting bail for full size SBE 32 hardware kit 12 position 20 liters or larger 24 position 5 0 liters or larger Complete hardware set bolts nuts SBE 32C 32SC insulators etc for frame and 50342 complete spare lifting bail does not include frame hardware kit pieces or lifting bail for SBE 32C or 32SC 50299 Spare titanium latch kit Latch parts hardware and o rings to replace 1 latch Tools useful for using servicing Carousel including 30434 Disposable syringe for applying lubricants 30664 Nicopress oval sleeve 18 1 C crimps for lanyards 30665 Monofilament line 0 080 inch OD Weedeater line for lanyards 30666 Bostik Blue Moly 8 oz can anti seizing lubricant for hardware 65001 Crimp tool Klein 1006 9 3 4 crimp tool for Nicopress oval sleeves 65002 Fresh cut pliers for cutting lanyard material 65003 3 8 Hex Allen ball wrench 50123 Carousel tool kit for all large bolts 65004 3 16 Hex Allen ball wrench for 1 4 20 socket head bolts 65005 5 32 Hex Allen ball wrench f
61. tle 12 liter 12 bottle 8 liter 12 bottle 10 liter 185 410 194 430 wasn aaa O OO te Compact SBE 32C 12 bottle 1 2 8 liter 965 38 0 966 38 0 a a 973 38 3 68 150 24 bottle 1 2 liter 24 bottle 1 7 liter 24 bottle 2 5 liter 24 bottle 5 liter 24 bottle 8 liter 24 bottle 10 liter 24 bottle 12 liter 12 bottle 12 liter 199 440 Subcompact SBE 32SC 12 bottle 20 liter 339 750 12 bottle 1 7 liter 788 31 0 cs 800 31 5 50 111 12 bottle 2 5 liter 7 991 39 0 l 1003 39 5 52 114 12 bottle 30 liter 1 Total Package Total package height bottle mount stand CTD extension stand if applicable height of lifting bail above bottle mount stand Total package weight does not include bottles or CTD Frame parts are 25 4 mm 1 inch diameter for Full size SBE 32 12 bottle through 12 liter bottle size Full size SBE 32 24 bottle through 2 5 liter bottle size Compact SBE 32C and Sub compact SBE 32SC all sizes 3 Frame parts are 34 9 mm 1 375 inch diameter for e Full size SBE 32 12 bottle larger than 12 liter bottle size and pes e Full size SBE 32 24 bottle larger than 2 5 liter bottle size STAND TOTAL PACKAGE BASE TO LIFTING BAIL CTD EXTENSION STAND Section 2 Description of Carousel End Cap Connectors End cap connectors are located at the bottom of the pylon hub assembly Standard Modem Interface SB
62. ud e SB3 decimal 163 211 194 179 4800 baud The Carousel sends one of these replies upon receipt of a reset go to home position or bottle fire command Reply from 6336 At home position next bottle to fire is 1 6356 Received invalid bottle number 6456 Did not confirm bottle fire Fired bottle x 48 For example AT e 6 49 6 fired bottle 1 e 6 50 6 fired bottle 2 e 6 72 6 fired bottle 24 System Setup and Operation System setup and operation is summarized below for each of the four methods of controlling the Carousel e SBE 1 1plus Deck Unit real time operation with SBE 9plus CTD e SBE 33 Deck Unit real time operation with SBE 19 19plus or 25 CTD e SBE 17plus V2 SEARAM autonomous operation with SBE 9plus CTD e Auto Fire Module autonomous operation with SBE 19 19plus or 25 CTD SBE 50 Pressure Sensor or with no CTD See the controller manual for detailed setup and operation instructions 25 Section 4 Deploying and Operating Carousel SBE 11p us Deck Unit Wiring e Carousel 6 pin to SBE 9plus JT7 e SBE 9plus JT1 to Sea Cable on SBE 11plus Deck Unit e See SBE 9plus manual for connections to auxiliary sensors and see SBE 11plus manual for connections to computer and auxiliary equipment Setup and Operation 1 InSEATERM set up the 1 1plus 2 InSEASAVE s Configure menu select Water Sampler Configuration Set the total number of bottles to be closed water sampler type SBE Ca
63. use beoeo E conneo tel daviansenmessitenanien 6 Section 2 Description Of Carousel eeesseococosssssssscccsccccececcecccossssssos 7 SY eNe ESCH PU ONS osare e n E EE EES 7 De CINIGCALLON A E T E E E S 8 DIMENSIONS and Wers NS scans oeenn nondseeastaansobousaveacauennsanoecsnands 9 Eod ap COnNeClOLs ceren EENE 10 SYSE CONO UALOR S peis R NE 1 Real Time Data Acquisition and Control ccccccecceeeeeeeeeeeeeeeeeeeeees 11 Autonomous Data Acquisition and Control no conducting wire TEQUITE ccceeseseeeccececeeceeeeaeeeeseseeeeeeceeeeeeeeeaaas 13 Section 3 Preparing Carousel for Deployment ccccccssssssees 14 Assem SBE 92 62356 ie iacna Oca et oan cate tcaaee ed eaienuseeianes 14 12 Bottle Fulle Size SBE Zerue a e es Scenes 14 24 Bote Full S176 SBE 32 eect cute seein scone ceuesta Sodaveusseenols ewes oenhcaes 17 SBE 32 Installing CTD Extension Stand and Mounting CTD 19 SBE 32C and 325C Mountins CUD erasini a E 20 Mountine Bottles to Carousel seriinin n eri ees cree 20 Rigging and Cocking Lanyards cccccceseeccceeeceecceeeeeeesseseeeseeeeeeeeeeeeeeeaaaas 21 Lanyard Tension Under 25 kg 55 IDS ce eeeeeesseeeeeeeeeeeeeeeeeeaeaeeeeneees 21 Lanyard Tension Between 25 and 50 kg 55 and 110 Ibs 23 Section 4 Deploying and Operating Carousel ccccccssssssees 24 Soltware AS Call AON wae nansenssaesiogsousasticeduauteadeusesoceeseedoudedsesduadlersevonsuesiesdiorsee
64. yard length is dependent on bottle size Some trial and error will be needed to determine the correct length General directions follow 25cm 3 1 Cuta lanyard to the following approximate size 0 43 4m 5 1 4 e 12 bottle Carousel 31 cm 12 inches longer than the bottle e 24 bottle Carousel 61 cm 24 inches longer than the bottle Mark it in two places as shown Nico press 2 Feed both ends of the lanyard through one end of a nico press sleeve Fi sleeve leaving a loop loop will hook onto bottom end cap hook Align the _ marks on the side of the sleeve opposite the loop Crimp the sleeve Cut Pa excess lanyard material next to the sleeve at a 45 degree angle to make a Trim this Line up lanyard smooth termination end only marks here 3 Open both bottle end caps A Place the upper lanyard s loop on the trigger hook so that it is in its cocked position Place a 5 1 cm 2 inch wide wooden spacer in the top bottle mouth for safety B Place another wooden spacer in the bottom bottle mouth Angle the end cap handle away from the center of the Carousel C Verify that the bottle end caps are cocked at the correct angles 4 Clip the middle lanyard loop into the lower lanyard snap hook 5 If the bottle has a handle run the end of the middle lanyard through the Angling end cap handle away from center of Carousel handle to prevent loss of either end cap if the rubber tubing between the end caps breaks

Appendix C1 - SeaBird SBE32 Water Bottle Release manual

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