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PanaFlow Z3 User`s Manual

1. 1608 5640 VIEWER Maximum Analog Out 2 Base Value IEEE 32 bit 160A 5642 VIEWER Maximum Analog Out 2 Full Value IEEE 32 bit Analog Out 2 Min Real Read Only 1A00 6656 VIEWER Minimum Analog Out 2 Error Handling IEEE 32 bit Value 1A02 6658 VIEWER Minimum Analog Out 2 Zero IEEE 32 bit 1A04 6660 VIEWER Minimum Analog Out 2 Span IEEE 32 bit 1A06 6662 VIEWER Minimum Analog Out 2 Test Value IEEE 32 bit Percent of Span VIEWER Minimum Analog Out 2 Base Value IEEE 32 bit VIEWER Minimum Analog Out 2 Full Value IEEE 32 bit Digital Out 1 Real Read Write 8192 Gen User Output_1 Pulse Value IEEE 32 bit 8194 Gen User Output_1 Pulse Time IEEE 32 bit 8196 Gen User Output_1 Frequency Base Value IEEE 32 bit 8198 Gen User Output_1 Frequency Full Value IEEE 32 bit 8200 Gen User Output_1 Alarm Value IEEE 32 bit 8202 Gen User Output_1 Control Output Value IEEE 32 bit Digital Out 1 Integer Read Write 8448 Gen User Output_1 Test Pulse Value INT32 8450 Gen User Output_1 Frequency Full Frequency INT32 8452 Gen User Output_1 Test Frequency Value INT32 8454 Gen User Output_1 Frequency Error Handling INT32 Value 2180 8576 Gen User Output_1 type 18 RW INT32 2182 8578 Gen User Output_1 Pulse Value Unit Code 18 RW INT32 2184 8580 Gen User Output 1 Pulse Error Handling 18 RW INT32 2186 8582 Gen User Output_1 Frequency Measurement 18 RW INT32 R
2. Failsafe High Other Error Handling Measurement J Alarm Value Hold Low Ch1 cn 2 cna da Velocity Measurement Channel Test Alarms y ee High Other Ch x Flow Value See Std Volumetric Diagnostic Mass Ch x Signal Quality Screen List Batch Total Rev Batch for Frequency Inventory Total Ch x SystemProcesg Parameters Net Batch Diagnostic Soundspeed Ch x Signal Status Control Output NEED Velocity Act Volumetric Channel Ch1 Ch 2 chs Control State If Control Type Full Value Figure 26 Input Output Menu Map Act Volumetric Fwd Batch AAA ERBE Std Volumetric Mass Batch Total Inventory Too Close H Open Low JH High Full Frequency i Ch x Flow Value Chx Flow Value Measurement Control Value en Soundspeed Diagnostics Test Frequency See i Ch x Signal Quality Diagnostic Test Control Error Handling Ch1 Ch 2 Ch3 Channel Screen List Batch Total Inventory Totals for Ch x System Status Parameters of On See Ch x Signal Process Forward Reverse Net Hold Low ne Ch x Flow Value Ch x Signal
3. Milliampere PanaFlow Z3 User s Manual Appendix C Modbus Map C 5 Modbus Protocol In general the PanaFlow Z3 flow meter follows the standard Modbus communications protocol defined by the reference MODBUS APPLICATION PROTOCOL SPECIFICATION V1 1b This specification is available at www modbus org on the Internet With this reference as a guide an operator could use any Modbus master to communicate with the flow meter Listed below are two limits of this implementation 1 The PanaFlow Z3 supports only four of the standard function codes These are Read Holding Registers 0x03 Read Input Registers 0x04 Write Multiple Registers 0x10 and Read File Record 0x14 2 The flow meter needs a 15 msec gap between Modbus requests The prime objective of the flow meter is to measure flow and drive the output so the Modbus server has a low priority PanaFlow Z3 User s Manual 117 118 no content intended for this page PanaFlow Z3 User s Manual Appendix D HART Menu Maps D 1 HART Connection D 1 1 Wiring to the HART Circuit When connecting a HART communicator to the wiring terminals on the PanaFlow Z3 electronics terminal board the circuit must be terminated in an appropriate resistive load as shown in Figure 28 below The HART communicator is connected in parallel with that load 220 ohm Communicator Figure 28 Wiring Diagram for HART Communication D 1 2 Write Mode Switch The PanaFlow Z3 H
4. 108 Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format Composite Channel Real Min A400 41984 VIEWER Minimum Composite Velocity Warn 1 9 20 RO IEEE 32 bit High limit Alarm limits Normal A402 41986 VIEWER Minimum Composite Pipe Inner 5 RO IEEE 32 bit Diameter A404 41988 VIEWER Minimum Composite Pipe Outer 5 RO IEEE 32 bit Diameter A406 41990 VIEWER Minimum Composite Pipe Wall 5 RO IEEE 32 bit Thickness A408 41992 VIEWER Minimum Composite Velocity Warn 20 RO IEEE 32 bit High limit Alarm limits Normal operation A40A 41994 VIEWER Minimum Composite Analog out percent 12 RO IEEE 32 bit scale A40C 41996 VIEWER Minimum Composite Static Density 4 RO IEEE 32 bit A40E 41998 VIEWER Minimum Composite Acceleration Limit RO IEEE 32 bit A410 42000 VIEWER Minimum Composite Amplitude 18 RO IEEE 32 bit VIEWER VIEWER discriminator min limit Minimum Composite Amplitude discriminator max limit Minimum Composite Kinematic Viscosity IEEE 32 bit IEEE 32 bit VIEWER Minimum Composite Calibration Factor IEEE 32 bit VIEWER Minimum Composite Zero Cutoff IEEE 32 bit VIEWER Minimum Composite Response Time IEEE 32 bit VIEWER VIEWER Minimum Composite Analog Output Low Limit point as entered in the system Minimum Composite Analog
5. 3 6 3b Setting the Pulse Cont DO1 Pulse To change the Error Handling status select it on the screen and press V The following screen appears Pulse Value Min Pulse Test Pulse Output Error Handling Pulse Error Handling Select Hold or Stop Hold directs the meter in case of a flow measurement error e IM to keep sending the pulses sent at the last good reading Stop directs the meter in Stop case of measurement error to stop pulsing Press V and the screen returns to the previous display Press X to return to the Digital Output Menu 3 6 3c Setting the Frequency DO DO1 Frequency sends out a continuous square wave with the frequency proportional to a measured value To set the Digital Output as a frequency output in the Digital Pulse Output Menu select Frequency and press V The following screen appears Frequency Alarm Control Output DO Frequency To set the measurement type select Measurement and press V The following screen appears Frequency Value Base Value Full Value Freq 7 Measurement Select the type of measurement to be used and press V The screen returns to the Velocity Frequency display Two examples are shown on the next page Avol Svol Mass 54 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 3 Digital Output C Cont 3 6 3c Setting the Frequency Cont Example 1 Base 0 m
6. Program Program Review Keypad Lockout Y Service Fac 1 Service Access Level User Preferences Inputs Outputs Test Menu Sensor Setup Fe Calibration Advanced Factory N DL 4 Save Changes i No Active ea Factory Settings Settings Settings Figure 20 Programming Program Review Menu Map The Program Review menu requires no user password However it provides view only access to the screens To change any setting or parameter you must enter the Program Menu and supply a password at the appropriate level 32 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 4 4 Program IMPORTANT The measurement will stop and the analog output will go to dangerous detected level error level when you enter Program configure mode Figure 21 Warning Screen 344a Enter Programming Display Lockout To enter the Programming menu on the Display Lockout menu use the arrow Display Format keys to highlight Programming and press N The following screen appears Program Review Keypad Lockout 3 4 4b Access Levels Main Menu Program mei are unn of Wr inn n pde ee E nn evel requires that a password be entered Use the arrow keys to highlight the e CAMU appropriate level and press V The following screen appears Services Factory To enter the password use the
7. Range Bidirectional 0 1 to 40 ft s 0 03 to 12 19 m s Rangeability Overall 400 1 Classifications US CAN Explosion proof Class 1 Division 1 Groups B C and D IP67 ATEX Flameproof II 2 G Ex d IIB H2 T6 Gb Ta 40 C to 60 C IP67 IECEx Flameproof Ex d IIB H2 T6 Gb Ta 40 C to 60 C IP67 Exempted from ROHS compliance Category 9 WEEE Compliance PanaFlow Z3 User s Manual 75 Appendix A Specifications A 2 Meter Body Transducer Meter Sizes Standard 3 to 8 in 80 to 200 mm Meter Body Materials Carbon steel ASTM SA216 Gr WCB Stainless steel ASTM SA351 Gr CF8M Transducer System and Material LX transducers with inserts patent pending 316L SS Seals FKM or EPDM Process Temperature Ranges 40 F to 185 F 40 C to 85 C Carbon steel material has 20 F 28 9 C minimum operating temperature if insulating the meter body the maximum process temperature is 80 C and maximum ambient temperature is 50 C Pressure Range Up to maximum allowable flange operating pressure at temperature 76 PanaFlow Z3 User s Manual Appendix A Specifications A 3 Electronics Enclosures Epoxy coated copper free aluminum weatherproof IP67 Electronics Mounting Local mounting on meter body Paths Three paths Display Languages English Keypad Built in magnetic six button keypad for full functionality operation Inputs Outputs One analog output with HART
8. Ch2 Dn Signal Quality Ch1 Up Amp Disc Ch2 Up Amp Disc Ch1 Dn Amp Disc Ch1 SNR Up Ch2 Dn Amp Disc Ch2 SNR Up Ch1 SNR Dn Ch2 SNR Dn Ch1 Active TWup Ch2 Active TVVup Ch1 Active TWdn Ch2 Active TWdn Ch1 Gainup Ch2 Gainup Ch1 Gaindn Ch1 Error Status Ch2 Gaindn Ch2 Error Status Ch1 Report Error Ch2 Report Error Ch1 Peak Up Ch2 Peak Up Ch1 Peak Dn Ch2 Peak Dn Ch1 Peak Up Ch2 Peak96 Up Ch1 Peak Dn Ch2 Peak Dn Ch1 Error Ch2 Error 130 PanaFlow Z3 User s Manual Appendix F CE Mark Compliance Appendix F CE Mark Compliance F 1 Introduction For CE Mark compliance the PanaFlow Z3 flow meter must be wired in accordance with the instructions in this appendix IMPORTANT CE Mark compliance is required only for units intended for use in EC countries F 2 Wiring The PanaFlow Z3 must be wired with the recommended cable and all connections must be properly shielded and grounded Refer to Table 15 for the specific requirements Table 15 Wiring Requirements Cable Type Ground Termination Transducer Armored RG62 a U Grounded using a cable gland Input Output Armored 22 AWG shielded e g Baystate 78 1197 with Grounded using a cable gland armored material added to outside of jacket Power Armored 14 AWG 3 conductor Grounded using a cable gland Note Jf the Panaflow Z3 is wired as described in this appendix
9. Measurement Base Value Full Value Calibrate In the Output Analog menu select the type of analog output to be used and press Measurement V The screen returns to the previous display Velocit Volumetric Std Mass 3 6 2c Setting the Base Value and Full Value Option D Analog Output Base Value is the flow rate represented by 4 mA and Full Value is the flow rate Measurement N represented by 20 mA In the Analog Output menu select Base Value or Full Value and press V A screen similar to the following appears Full Value Calibrate v Press V again and a screen similar to the following appears Analog Output Base Value 00 Note The units that appear will be the units selected in Flow Units on page 37 Use the 1 and gt arrow key to select the digit to be changed use the A or V arrow key to change the Base Value or Full Value setting and press V Repeat these steps to set the Full Value setting Press X to return to the Analog Output menu BaseValue Base Value 0 Ft 3 s ISAVE x JQUIT lt gt VOVE aw VODF PanaFlow Z3 User s Manual 49 Chapter 3 Initial Setup and Programming 3 6 2 Analog Output B Cont 3 6 2d Selecting the Calibration Value Option D Analog Output Analog Measurement Base Value Full Value Analog Output Calibrate e Calibrate 4mA Calibrate 20mA Percentage of Scale 4mA 4mA 0 Y ISAVE x IQUIT lt gt JMOVE
10. Peak 18 RO INT32 8706 34566 VIEWER Ch I Dn Peak 18 RO INT32 8708 34568 VIEWER Ch I Dynamic Threshold On Up 12 RO INT32 Channel 870A 34570 VIEWER Ch 1 Dynamic Threshold On Down 12 RO INT32 Channel 870C 34572 VIEWER Ch I Errors of Last 16 18 RO INT32 Channel 2 Real FF Terminal Block 5 8A00 35328 VIEWER Ch 2 Velocity 20 RO IEEE 32 bit 8A02 35330 VIEWER Ch 2 Sound Speed 20 RO IEEE 32 bit 8A04 35332 VIEWER Ch 2 Transit Time Up 19 RO IEEE 32 bit 8A06 35334 VIEWER Ch 2 Transit Time Dn 19 RO IEEE 32 bit 8A08 35336 VIEWER Ch 2 DeltaT 19 RO IEEE 32 bit SADA 35338 VIEWER Ch_2 Time in buffer on Dn channel 19 RO IEEE 32 bit 8A0C 35340 VIEWER Ch_2 Up Signal Quality 18 RO IEEE 32 bit 8A0E 35342 VIEWER Ch_2 Dn Signal Quality 18 RO IEEE 32 bit 8A10 35344 VIEWER Ch_2 Up Amp Disc 18 RO IEEE 32 bit 8A12 35346 VIEWER Ch_2 Dn Amp Disc 18 RO IEEE 32 bit 8A14 35348 VIEWER Ch_2 Signal Gain Up 3 RO IEEE 32 bit 8A16 35350 VIEWER Ch_2 Signal Gain Down 3 RO IEEE 32 bit 8A18 35352 VIEWER Ch_2_SNR on UP channel 18 RO IEEE 32 bit SAIA 35354 VIEWER Ch 2 SNR on DOWN channel 18 RO IEEE 32 bit 8AIC 35356 VIEWER Ch 2 Time in buffer on Up channel 19 RO IEEE 32 bit Channel 2 Integer FF Terminal Block 5 8B00 35584 VIEWER Ch 2 Status Bit Map 18 RO INT32 102 PanaFlow Z3 User s Manual Table 10 Transmitter Modbus Map cont Appendix C Modbus Map Register Register in Access Read Only in Hex Decimal Level Variable Unit Group R
11. VIEWER Maximum Output 2 Test Pulse Value 11138 VIEWER Maximum Output 2 Frequency Full Frequency 11140 VIEWER Maximum Output 2 Test Frequency Value 11142 VIEWER Maximum Output 2 Frequency Error Handling Value in Real Read Only 2 VIEWER Minimum Output 1 Pulse Value IEEE 32 bit 512 VIEWER Minimum Output 1 Pulse Time IEEE 32 bit 131072 VIEWER Minimum Output 1 Frequency Base Value IEEE 32 bit 33554432 PanaFlow Z3 User s Manual VIEWER Minimum Output I Frequency Full Value IEEE 32 bit Appendix C Modbus Map 96 Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 2E08 8589934592 VIEWER Minimum Output 1 Alarm Value 18 RO IEEE 32 bit 2E0A 11786 VIEWER Minimum Output 1 Control Output 18 RO IEEE 32 bit Value 2E80 VIEWER Minimum Output_2 Pulse Value 18 RO IEEE 32 bit 2E82 VIEWER Minimum Output_2 Pulse Time 10 RO IEEE 32 bit 2E84 VIEWER Minimum Output_2 Frequency Base 18 RO IEEE 32 bit Value 2E86 VIEWER Minimum Output_2 Frequency Full 18 RO IEEE 32 bit Value 2E88 VIEWER Minimum Output_2 Alarm Value 18 RO IEEE 32 bit 2E8A 11914 VIEWER Minimum Output_2 Control Output 18 R
12. 1357 ft3 M Cubic Feet Per Minute 1358 ft3 H Cubic Feet Per Hour 1359 ft3 D Cubic Feet Per Day 1362 GAL S US Gallon Per Second 1363 GAL M US Gallon Per Minute 1364 GAL H US Gallon Per Hour PanaFlow Z3 User s Manual 1365 GAL D US Gallon Per Day 115 Appendix C Modbus Map 116 Unit Codes Table 11 Unit Codes for XMT910 Symbol Description 1371 BBL S Barrel Per Second 1372 BBL M Barrel Per Minute 1373 BBL H Barrel Per Hour 1374 BBL D Barrel Per Day 1454 KGAL M Kilo US Gallon Per Minute 1458 KGAL H Kilo US Gallon Per Hour 1462 KGAL D Kilo US Gallon Per Day 1485 KBBL M Kilobarrel Per Minute 1489 KBBL H Kilobarrel Per Hour 1493 KBBL D Kilobarrel Per Day Standard Volume Flow 1537 SL S Standard Liters per Second default 1538 SL M Standard Liters per Minute Standard Liters per Hour Standard Mega Liters per Day Standard Cubic Meter per Second Standard Cubic Meter per Minute Standard Cubic Meter per Hour Standard Cubic Meter per Day Standard Cubic Feet Per Hour Standard Cubic Feet Per Minute Meters Per Sec Default Feet per sec Second Millisecond Microsecond Hour Frequency Units Hertz Mega Hertz Kilo Hertz Ampere
13. Master Error Master Error See error code tables RO INT32 33280 VIEWER Composite Velocity RO IEEE 32 bit 33282 VIEWER Composite Volumetric RO IEEE 32 bit 33284 VIEWER Composite Mass Flow RO IEEE 32 bit 33286 VIEWER Composite Fwd Batch Totals RO IEEE 32 bit 33288 VIEWER Composite Rev Batch Totals RO IEEE 32 bit 33290 VIEWER Composite Totalizer Time RO IEEE 32 bit 33306 VIEWER Composite Standard Volumetric RO IEEE 32 bit 33308 VIEWER Composite Net Batch Totals RO IEEE 32 bit 1540 VIEWER Composite Net Inventory Totals RO IEEE 32 bit 33312 VIEWER Composite Analog Out Drive Current RO IEEE 32 bit 33538 VIEWER Composite Errors ep Value Health Code I Use dropdown RO INT32 33540 VIEWER Composite Most Significant Error see Error Tables RO INT32 33292 VIEWER Composite Sound Speed RO IEEE 32 bit 34306 VIEWER Ch 1 Sound Speed RO IEEE 32 bit 35330 VIEWER Ch 2 Sound Speed RO IEEE 32 bit 34328 VIEWER Ch 1 SNR on UP channel RO IEEE 32 bit 34330 VIEWER Ch 1 SNR on DOWN channel RO IEEE 32 bit PanaFlow Z3 User s Manual 35352 VIEWER VIEWER Ch 2 SNR on UP channel Ch 2 SNR on DOWN channel RO IEEE 32 bit
14. Select the appropriate number and press V The screen returns to the previous e display 2 PanaFlow Z3 User s Manual 65 Chapter 3 Initial Setup and Programming 3 7 Test Menu Note 7o enter the Test menu you must enter a password 3 7 1 Accessing the Test Menu To access the Analog Output menu on the initial screen highlight the lock symbol and press V The following screen appears Display Lockout Select Program and press V The following screen appears Display Format Program Review Keypad Lockout Select a password level from the Program Menu and press Enter The following screen appears Lockout Programming Gen User Services Factory To enter the password use the Left and Right arrow keys to select the digit to be changed use the A or V arrow keys to change the value of each digit and 9999 press V The following screen appears x QUIT y JSAVE lt gt JMOVE Av VODF Enter Password User Preference In the User Preference menu select Setting then press the right arrow key Setting twice A screen similar to the following appears Flow Units Meter Setup Password The screen shows the four option selections Select Output Min Max and press V The following screen appears d Test Output Min Max Output Analog Switch On Board Temperature Watchdog Test 66 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 7 2 Testing the Min Max Outp
15. 1 or gt arrow key to select each digit to be changed and the A or V arrow keys to change the value of each number 9999 When the password number is correct press V The following screen appears Enter the password y ISAVE x JQUIT Note f you enter an incorrect password the meter will not respond when you 4 gt JMOVE Law JMODE press the check mark PanaFlow Z3 User s Manual 33 Chapter 3 Initial Setup and Programming 3 5 User Preferences CAUTION Changing program parameters could result in an inaccuracy in the flow measurement Always use caution when changing parameters at the Service User Level These parameters shall be entered and validated by a suitably skilled and qualified person Authorized User 1 Review parameter changes before committing them to the flow meter This process happens automatically by the programming interface display keypad Vitality software or HART Be sure program parameters are correct before issuing the Commit command 2 After returning to Measure mode review the measurement parameters in Table 2 below to verify they are in an acceptable range This completes the validation process Table 2 Criteria for Requirements Measurement Expected Actual Criteria Verdict P F Ch1 Sound Speed Chl Velocity lt 0 5 difference lt 0 5 difference Ch1 Up Amp Discriminator gt 14 and lt 32 Ch1 Dn Amp Discriminator gt 14 and lt 32
16. Ch_1 Velocity IEEE 32 bit 34306 VIEWER Ch_1 Sound Speed IEEE 32 bit 34308 VIEWER Ch_1 Transit Time Up IEEE 32 bit 34310 PanaFlow Z3 User s Manual VIEWER Ch_1 Transit Time Dn IEEE 32 bit 101 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 8608 34312 VIEWER Ch I DeltaT 19 RO IEEE 32 bit 860A 34314 VIEWER Ch 1 Time in buffer on Dn channel 19 RO IEEE 32 bit 860C 34316 VIEWER Ch 1 Up Signal Quality 18 RO IEEE 32 bit 860E 34318 VIEWER Ch 1 Dn Signal Quality 18 RO IEEE 32 bit 8610 34320 VIEWER Ch I Up Amp Disc 18 RO IEEE 32 bit 8612 34322 VIEWER Ch I Dn Amp Disc 18 RO IEEE 32 bit 8614 34324 VIEWER Ch I Signal Gain Up 3 RO IEEE 32 bit 8616 34326 VIEWER Ch I Signal Gain Down 3 RO IEEE 32 bit 8618 34328 VIEWER Ch 1 SNR on UP channel 18 RO IEEE 32 bit 861A 34330 VIEWER Ch_1_SNR on DOWN channel 18 RO IEEE 32 bit 861C 34332 VIEWER Ch_1 Time in buffer on Up channel 19 RO IEEE 32 bit Channel 1 Integer FF Terminal Block 4 8700 34560 VIEWER Ch I Status Bit Map 18 RO INT32 8702 34562 VIEWER Ch 1 Most Significant Error See Error 18 RO INT32 Tables 8704 34564 VIEWER Ch I Up
17. IEEE 32 bit 87 Appendix C Modbus Map C 2 User Group Definitions Unit Group Group Name Actual Volumetric Table 9 User Group Definitions Valid Unit Codes See Unit Codes for XMT910 on page 114 1347 1348 1349 1350 1351 1352 1353 1354 1356 1357 1358 1359 1362 1363 1364 1365 1371 1371 1372 1372 1373 1373 1374 1374 1454 1454 1462 1462 1485 1485 1489 1489 1493 1493 1548 1548 1060 Density 1383 1097 1100 1103 1104 1106 1107 1108 Dimension 1013 1019 Hz 1077 Viscosity 1160 1164 mA 1211 Mass Milliseconds 1322 1323 1324 1325 1326 1327 1328 1329 1330 1331 1332 1333 1334 1335 1336 1337 1641 1642 1643 1644 1056 Nanoseconds nsec pending Percent 1342 Seconds 1054 Standard Volumetric Thermal Totalizer time 1361 1360 1537 1538 1539 1540 1527 1528 1529 1530 1001 1002 1054 1058 1059 1060 Totalizer 1034 1038 1043 1051 1051 1053 1088 1092 1094 1526 1536 1645 1664 1664 1665 1666 1667 Unitless 1615 Microseconds 1057 88 Velocity Reynolds number 1061 1067 1615 PanaFlow Z3 User s Manual Register in Hex C 3 Modbus Map Register in Decimal Access Level Table 10 Transmitter Modbus Map Variable Unit Group Appendix C Modbus Map Read Only Read Write Format Health Ch
18. and V arrow keys to highlight the desired format setup and press V The window returns to the previous screen Display Format e GT R nEsle Two Variable Totalizer 3 4 2 Keypad Lockout Main Menu To lock or unlock the keypad for security on the Main menu select Keypad Display Format Lockout and press N A screen similar to the following appears Program Program Review Keypad Lockout To lock the display press A Jor V to highlight Lock and press V and the screen Lockout Keypad Lockout returns to the previous display Tike Lock To unlock the display press A or V to highlight Unlock and press V and the screen returns to the previous display Note When the keypad is locked press X V X to open the password screen Then enter either a General User Service or Factory password to unlock PanaFlow Z3 User s Manual 31 Chapter 3 Initial Setup and Programming 3 4 3 Program Program Review The Program and Program Review menus enable the setting up or viewing of several categories of information at different security levels see Figure 20 below As discussed previously the ability to edit parameters will depend on the access level The next section will explicitly state which access is required to edit parameters To view all parameters without editing select Program Review Display Note Display either 1 variable 2 variables or totalizer Main Menu 1 i 1 Display Format
19. hr DRY WEIGHT 157 kg Liquid Flow Meter y IN TEMPERATURE PRESSURE Mn chanl te PA 3 N AMBIENT 40 to 60 C MAWP 87 9 bar O 85 C FLUID 40 to 85 C MAEWP F V O 85 C FC MFG SN 12345678 MDMT 40 C O 87 9 bar MFG DATE 2012 MAR HYDRO WARNING POTENTIAL ELECTROSTATIC b d CHARGING HAZARD SEE INSTRUCTIONS Xa AVERTISSEMENT POTENTIEL DE CHARGEMENT ELECTROSTATIQUE RISQUE VOIR LES INSTRUCTIONS O S CPO 123456 O SERIAL 12345678 ASSY DATE 2011 MAR 30 TAG FIT 23 ATASDFADS Figure 4 Flowcell Identification example 2 2 2 Transport Figure 5 below indicates the proper way to cinch the lifting straps to the flow meter This is the only approved way to hoist the flow meter into position in the pipeline PanaFlow Z3 User s Manual 5 Chapter 2 Installation 2 3 Site Considerations Because the relative location of the meter body and the electronics enclosure is important use the guidelines in this section to plan the PanaFlow Z3 installation 2 3 1 Meter Body Location Ideally choose a section of pipe with unlimited access for example a long stretch of pipe that is above ground However if the meter body is to be mounted on an underground pipe dig a pit around the pipe to facilitate installation or removal of the transducers 2 31a Transducer Location For a given fluid and pipe the PanaFlow Z3 s accuracy depends on the location and alignment of
20. the PanaFlow Z3 s measurement is not affected by changing process conditions temperature pressure and conductivity and does not drift over time that would require periodic calibration With no periodic maintenance and calibration required PanaFlow Z3 couples lower overall cost with superb reliability and performance The PanaFlow Z3 consists of the new XMT910 electronics the LX transducers system and a meter body as shown below XMT910 Electronics Meter Body with LX Transducer Figure 1 PanaFlow Z3 PanaFlow Z3 User s Manual 1 Chapter 1 Introduction 12 Theory of Operation 1 2 1 Transit Time Flow Measurement In this method two transducers serve as both ultrasonic signal generators and receivers They are in acoustic communication with each other meaning the second transducer can receive ultrasonic signals transmitted by the first transducer and vice versa In operation each transducer functions as a transmitter generating a certain number of acoustic pulses and then as a receiver for an identical number of pulses The time interval between transmission and reception of the ultrasonic signals is measured in both directions When the liquid in the pipe is not flowing the transit time downstream equals the transit time upstream When the liquid is flowing the transit time downstream is less than the transit time upstream The difference between the downstream and upstream transit times is proportional to the vel
21. the unit will comply with the EMC Directive 2004 108 EC PanaFlow Z3 User s Manual 131 132 no content intended for this page PanaFlow Z3 User s Manual A Access E evels 04 4e e eg ple sea ge 33 Alarm Setting ia Lus ihres ea de 58 Liu TOPIC 13 DOS a aet dos ea d RODEO een 13 Alarms Option Card Fail Safe Operatorn cons sea as ca que 13 Analog Measurements u e ee 49 Analog Measurements Setting 46 Analog Output A cece eee eee 45 Analog Output Br ern ne 48 Analog Output Menu 45 48 Analog Output Setting Up 49 Analog Outputs A du hw duisi ne b he 9 Analog Outputs Slot 0 Connecting as ua stel CR are ab 9 TOW Keys er ncaa tena Pas Ci ria en 21 B Backlight Setter 44 Backlight Timeout Ji 3m ee 44 Base Value Setting Les cad 46 49 Ba d A ee las 63 C Calibrating Analog Output 47 Calibration Port rn as da ment xa sia re as mea Pe Le ena 16 Calibration Value Selecting 50 CE Mark Compliance sea s aa RT Es 131 Communication Error String 70 Connecting See Part Name Control Output Wiin Di E n e s EM IRURE 14 Control Output Setting s vdd ne 60 D Decimal Places Programming for Totalizer 27 Density Changing Flow Units 34 3 242633 CER RS 40 PanaFlow Z3 User s Manual Index Diagnostic Parameters Initial Values sas
22. 4 Certification amp Safety Statements for the PanaFlow Z3 Ultrasonic Liquid Flow Meter February 2014 910 311 Rev A 4 of 4 Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll free 978 437 1000 E mail sensing ge com Ireland Sensing House Shannon Free Zone East Shannon County Clare Ireland Tel 353 0 61 470291 E mail gesensingsnnservices ge com An ISO 9001 2008 Certified Company www ge mcs com en about_us quality html www ge mcs com 2014 General Electric Company All rights reserved Technical content subject to change without notice 910 311 Rev A
23. 40 to 140 F 40 to 60 C Storage Temperature 40 to 158 F 40 to 70 C Data Logging Requires Vitality software XMT910 logging 78 PanaFlow Z3 User s Manual Appendix B Menu Maps Appendix B Menu Maps PanaFlow Z3 User s Manual 79 Appendix B Menu Maps 80 PanaFlow Z3 User s Manual Appendix B Menu Maps PanaFlow Z3 User s Manual Velocity Std Volumetric Actual Volumetric Inventory Total Press v to enter the Display Measurement menu Soundspeed 9 Reverse Forward Net Time Days Reynolds JOG Flow Value Signal Quality Ch x Velocity Signal Process Ch x Transit Time Up Chx Up Signal Quality m s or ft s usec unitless Chx Dn Signal Quality Ch x Active TWup y Ch x Active TWdn y System Status Ch x Peak Up ChxPeakDn unitless usec usec unitless unitless Chx Soundspeed Ch x Delta T Ch x Up Amp Disc Ch x Dn Amp Disc M P Ch x Gainup Ch x Gaindn NG Ch x Peak Up Ch x Peak Dn m s or ft s Ch x Transit Time Dn Ns usec nsec unitless unitless dB Chx SNR Dn Chx SNR Up dB Ch x Error Status unitless unitless
24. A Number of Records Analog Out 2 Real Read Write 1000 4096 Gen U Analog Out 2 Error Handling Value IEEE 32 bit 1002 1004 4098 4100 Gen U Gen U Analog Out 2 Zero Analog Out 2 Span IEEE 32 bit IEEE 32 bit 1006 4102 Gen U Analog Out 2 Test Value Percent of Span IEEE 32 bit 1008 4104 Gen U Analog Out 2 Base Value IEEE 32 bit 100A 4106 Gen U Analog Out 2 Full Value IEEE 32 bit Analog Out 2 Integer Read Writ 1180 4480 Gen U Analog Out 2 Operating Mode INT32 1182 4482 Gen U Analog Out 2 Type INT32 1184 4484 Gen U Analog Out 2 Measurement Register Address INT32 1186 4486 Gen User Analog Out 2 Error Handling INT32 1188 4488 Gen User Analog Out 2 Unit Code INT32 Analog Out 2 Max Real Read Only 1600 5632 VIEVVER Maximum Analog Out 2 Error Handling Value IEEE 32 bit 1602 5634 VIEVVER VIEVVER Maximum Analog Out 2 Zero Maximum Analog Out 2 Span PanaFlow Z3 User s Manual IEEE 32 bit IEEE 32 bit Table 10 Transmitter Modbus Map cont Appendix C Modbus Map Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 1606 5638 VIEWER Maximum Analog Out 2 Test Value 12 RO IEEE 32 bit Percent of Span
25. BBBE BH o o E Normally Open Configuration Normally Closed or Fault Configuration amp amp VER NO NC dp C C Wiring Conventional Not Triggered State Conventional Not Triggered State MT910 Conventional Triggered State Conventional Triggered State XMT910 XMT910 a Alarm Device Alarm Device Alarm Device Figure 11 Wiring Alarm Outputs PanaFlow Z3 User s Manual 13 Chapter 2 Installation 2 4 3d Wiring As Control Output The purpose of the control output is to generate a signal that can be used to control an external device based on a totalized measurement in the flow meter The Control State can be set to Normally Open or Normally Closed The setting depends on the device being connected to the control output The Control State indicates whether the Operator wants that switch to be Open or Closed until the point where the measured total threshold is reached Once the flow totals reach the threshold level the meter will switch the Control Output to the opposite state If the system calls for the Control to be Open 0 VDC until a certain flow level is reached the Operator should set the Control to Normally Open At the measured threshold the flow meter will change the Control to Closed 5 VDC If the system calls for the Control to be closed until a certain flow level is reached the Operator should set the Control to Normally Closed At the measured threshold the
26. Data Records EX FN 125 ELT Date Ei see 125 ER initial SEUNG Lasser See eee 127 E3 Diagnostic Parameters save gue RE O EET 130 Appendix F CE Mark Compliance Falls INTO ON ist er tho ES DO OS DS SE EC CEC CURS te 131 AE a tetes ai AA AAA A 131 PanaFlow Z3 User s Manual V Contents vi PanaFlow Z3 User s Manual Preface Information Paragraphs e Note paragraphs provide information that provides a deeper understanding of the situation but is not essential to the proper completion of the instructions e Important paragraphs provide information that emphasizes instructions that are essential to proper setup of the equipment Failure to follow these instructions carefully may cause unreliable performance e Caution paragraphs provide information that alerts the operator to a hazardous situation that can cause damage to property or equipment e Warning paragraphs provide information that alerts the operator to a hazardous situation that can cause injury to personnel Cautionary information is also included when applicable Safety Issues WARNING Itis the responsibility of the user to make sure all local county state and national codes regulations rules and laws related to safety and safe operating conditions are met for each installation Auxiliary Equipment Local Safety Standards The user must make sure that he operates all auxiliary equipment in accordance with local codes standards regulations or laws appli
27. Down Peak Channel 2 Dynamic Threshold Up Channel 2 Dynamic Threshold Down Channel 3 Velocity Channel 3 Sound Speed Channel 3 Transit Time Up Channel 3 Transit Time Down Channel 3 Delta T Channel 3 Up Signal Quality Channel 3 Down Signal Quality Channel 3 Up Amp Disc Channel 3 Down Amp Disc Channel 3 SNR on Up Channel 3 SNR on Down Channel 3 Time in Buffer on Up Channel 3 Time in Buffer on Down Channel 3 Signal Gain Up PanaFlow Z3 User s Manual Appendix E Data Records Table 13 Initial Settings cont Parameter Initial Value Channel 3 Signal Gain Down Channel 3 Up Peak Channel 3 Down Peak Channel 3 Dynamic Threshold Up Channel 3 Dynamic Threshold Down PanaFlow Z3 User s Manual 129 Appendix E Data Records E 3 Diagnostic Parameters The values for the diagnostic parameters immediately after initial installation of the meter and verification of proper operation should be entered below These initial values can then be compared to current values to help diagnose any future malfunction of the system Ch1 Velocity Table 14 Diagnostic Parameters Ch2 Velocity Ch1 Soundspeed Ch2 Soundspeed Ch1 Transit Time Dn Ch2 Transit Time Dn Ch1 Transit Time Up Ch2 Transit Time Up Ch1 Delta T Ch2 Delta T Ch1 Up Signal Quality Ch2 Up Signal Quality Ch1 Dn Signal Quality
28. Global Unit group 6 for Hz 1292 Gen U Global Unit group 7 for Viscosity 1294 Gen U Global Unit group 8 for mA Global Unit group 9 for Mass Global Unit group 10 for Milli Second Global Unit group 11 for Nano Second Global Unit group 12 for Percent PanaFlow Z3 User s Manual Global Unit group 13 for Second 89 Appendix C Modbus Map Register in Hex Register in Decimal Table 10 Transmitter Modbus Map cont Variable Unit Group Read Only Read Write Format 1306 Global Unit group 14 for Standard Volumetric Global Unit group 15 for Therm RW INT32 Global Unit group 16 for Totalizer time Global Unit group 17 for Totalizer Global Unit group 18 for Unitless Global Unit group 19 for Micro Second Global Unit group 20 for Velocity Global Unit group 21 for Reynolds Gen U Reserved Global Unit group 22 Reserved Global Unit group 23 Gen U VIEWER Reserved Global Unit group 24 System Request Level 1410 SERVICE SERVICE PC MODBUS Baud Rate PC MODBUS Parity 1412 SERVICE PC MODBUS Stop Bits 1414 SERVICE PC MODBUS Meter Addr 1416 SERVICE PC MODBUS Bits Per Character 1418 SERVICE PC MODBUS Termination 1472 Gen User Meter Tag CHAR 16 1480 Gen User Long Tag CHAR 32 1496 FACTORY Option
29. Minute Minute Metric Tons 1000 KG per KLB H KiloPounds per Hour Hour Metric Tons 1000 KG per KLB D KiloPounds per Day Day S3N S short tons per second S3N M short tons per minute S3N H short tons per hour S3N D short tons per day PanaFlow Z3 User s Manual 25 Chapter 3 Initial Setup and Programming Table 1 Available Parameters and Units cont Parameter Metric Unit Imperial Volumetric Actual JL Liters Mega U S Gallons Totals ML Mega Liters Cubic Feet m3 Cubic Meter Barrels BBL Barrels Mega Barrels MBL Mega Barrels Acre inches KG Kilograms Acre feet Tonnes Metric Tons 1000 KG Pounds Standard Liters Standard Cubic Feet Standard Cubic Meter Mass Totals kilograms pounds Tonnes Density kilograms per cubic meter LB ft3 pounds per cubic foot Temperature Kelvin F degree Fahrenheit degree Celsius R degree Rankine meter feet millimeter i inch second Milli second Micro second Hour Hertz Mega Hertz Kilo Hertz Ampere Milli ampere 26 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 3 3 Changing Measurement Type or Value for Totalizer Screens The totalizer screen appears similar to Figure 18 below Totalizer Units Start Stop Totalizer See Section 3 5 n Reset Totalizer Total m3 TI a Totalizer __ Y Fwd Batch 0 00 a Measurement Typ
30. MultiK KFactor 6 18 RW IEEE 32 bit Composite Channel Integer FF Terminal Block 2 8100 33024 SERVICE Composite Reynolds Correction 0 Off 118 RW INT32 1 On 8102 33026 VIEWER Composite Command to capture a new 18 RW INT32 set of signal files 0 Write ERROR Read Not Ready 1 Write Capture Read Ready 8104 33028 SERVICE Composite Path Configuration 0 single 18 RW INT32 path diameter 1 single path mid radius 2 two path diameter 3 two path mid radius 4 three path 8106 33030 FACTORY Composite Hardware revision 18 RW INT32 8108 33032 FACTORY Composite Software revision 18 RW INT32 810A 33034 FACTORY Composite UMPU board serial number 18 RW INT32 810C 33036 VIEWER Composite Totalizer Command 0 Batch 118 RW INT32 Reset 1 Batch Start 2 Batch Stop 3 Inventory Reset 810E 33038 SERVICE Composite Command 0 Off 1 18 RW INT32 Commissioned 2 Factory 8110 33040 Gen User Composite Which test to run 0 None 1 118 RVV INT32 VVatchdog Test 2 Open Output svvitch 3 Close Output svvitch 8112 33042 Gen User Composite Service 18 RW INT32 8114 33044 Gen User Composite Factory 18 RW INT32 8116 33046 Gen User Composite User 18 RW INT32 8118 33048 Gen User Composite AnalogOut Command for 18 RW INT32 trim 0 Trim Off 1 Low Set 2 High Set 3 Zero trim 4 Span trim 5 Percent Set 811A 33050 FACTORY Composite Sensor serial number 1 18 R
31. Output High Limit as entered in the system IEEE 32 bit IEEE 32 bit VIEWER Minimum Composite Zero Set point as entered into the system by user IEEE 32 bit VIEWER Minimum Composite Span Set point as entered into the system by user IEEE 32 bit VIEWER Minimum Composite Velocity Low limit Min IEEE 32 bit VIEWER Minimum Composite Velocity High limit Min IEEE 32 bit VIEWER Minimum Composite Velocity Warning Low limit Min IEEE 32 bit VIEWER VIEWER Minimum Composite Velocity Warning High limit Min Minimum Composite Static Density IEEE 32 bit IEEE 32 bit VIEWER Minimum Composite Velocity Warn High limit Alarm limits Normal operation 1 14 20 PanaFlow Z3 User s Manual IEEE 32 bit Table 10 Transmitter Modbus Map cont Appendix C Modbus Map Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format A430 42032 VIEWER Minimum Composite Analog Input Zero 8 RO IEEE 32 bit Set point as entered into the system by user A432 42034 VIEWER Minimum Composite Analog Input Span 8 RO IEEE 32 bit Set point as entered into the system by user A434 42036 VIEWER Minimum Composite VelRey individual 18 20 RO IEEE 32 bit value A436 42038 VIEWER Minimum Composite KFact individual 18 RO IEEE 32 bit value Composite Channel I
32. PulseValue Pulse Value 0 m s Y ISAVE x JQUIT lt gt JMOVE av JMODF DO1 Pulse Pulse Value Test Pulse Output Error Handling PanaFlow Z3 User s Manual Digital Outputs can be programmed as Pulse Frequency Alarm or Control Outputs or turned off The Pulse output will put out a square wave pulse for each unit of flow that passes through the pipeline Select Pulse and press V The following screen appears Select Pulse Value and press V A screen similar to the following appears The Pulse Value the amount of flow represented by one pulse is displayed For example pulse 10 gallons To change the existing number press V and a screen similar to the following appears Note The units that appear will be the units selected in Flow Units on page 37 To change the Pulse Value use the A or V arrow key to provide a new number and press V to save Press X to return to the Pulse menu To view and or change another Pulse characteristic select the desired sub category and follow the procedure To enter the Minimum Pulse ON Time Min Pulse you set the width of the pulse in seconds To test the pulse output enter a number of pulses and the instrument will send that many out Note on your measurement system that the right number of pulses were received If Error Handling is selected a different procedure is required See the next page 53 Chapter 3 Initial Setup and Programming
33. To change the current value press V and proceed as in Setting the Pulse on 53 Full Value page DO1 Frequency The Full Frequency is the maximum Hz which represents the Full Value of Frequency Value measurement To check the current full frequency on the Frequency display Base Value select Full Frequency and press V A screen similar to the following appears Full Value Full Frequency To change the current full frequency press V and proceed as in Setting the Pulse Freq Full Frequency on page 53 ON 00 Hz DO1 Frequency To check the current test frequency status on the Frequency display select Test Base Value Frequency and press V A screen similar to the following appears Full Value Full Frequency Test Frequency 56 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 3c Setting the Frequency Cont To change the current test frequency press V Set a Hz value The meter will set the digital output to this value Then verify at your measurement system that you see the frequency you entered You can repeat this procedure with several frequencies TestFreq Test Frequency Test Frequency 00 DO1 Frequency To check the current error handling status on the Frequency display select Err Full Value Handling and press V A screen similar to the following appears Full Frequency Test Frequency Err Handling Freq Error Handling To change the current error handling status sele
34. UFL are defaulted to Up Warn 12 2000 m s the design limits of the system and do not need to be changed unless the operator chooses to set an upper and lower flow rate that is critical to the safety of the Up Func 12 2000 m s system The LWL and UWL only need to be set if the LFL and UFL are used UserPref Setting After Limits select Density to set static and reference density Mass Flow is System Date A calculated by multiplying the measured value of Volumetric Flow by the static Y it density Standardized Volumetric Flow is calculated by multiplying the measured Ger m value of Volumetric Flow by the ratio of static density to reference density ensity Kinematic Viscosity W Finally enter a static value for Kinematic Viscosity in centistokes This value is used to determine the Reynolds number correction factor for the flow measurement 36 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 5 2 Flow Units To check and or change flow units under User Preference use the A or V arrow key to select Flow Units and press V The following screen appears User Preference Setting Flow Units Meter Setup Password 3 5 2a Velocity UserPref Flow Units To check and or change velocity flow units under UserPref Flow Units use the Velocity A A arrow key to select Velocity and press V The following screen Volumetric Actual ire Volumetric Std Note fa flow unit is not selectable in this sec
35. check and or change the control output status select Control Output State and Control Output State press V A screen similar to the following appears Control Output Type Measurement Control Value CO Control Output State The Close option is 0 V when deactivated 3 3 V when activated Open is 3 3 V e when deactivated 0 V when activated To change the state of the control output select the desired status and press V The screen returns to the previous display Open 60 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 3 Digital Output C Cont 3 6 3e Setting the Control Output Cont DO1 Control Output es ae 2 of ag in the Control Output menu selec and press V The following screen appears Control Output State A put Type and p g pp Control Output Type Measurement Control Value CO Control Output Type The Low control output activates when the measurement is less than or equal to a e Io threshold while the High control output activates when the measurement is High greater than or equal to a threshold Low is useful for draining applications and High for filling applications To change the type of control output select the desired type and press V The screen returns to the previous display DO1 Control Output To check and or change the measurement setup in the Control Output menu Control Output State A select Measurement and press V The following screen appears Co
36. displaying measurements The meter discards any configuration changes Changes can only be retained after the user commits them 22 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 3 Display Programming The XMT910 has three types of displays one variable two variables and totalizer as shown below From this display you can scroll to and change either the measurement type or value decimals with either the 1 or buttons Velocity 10 5 mis Velocity 65535 Soundspeed 234 0 m s m s zi Total m 3 Fwd Batch Rev Batch EO EO 3 3 1 Changing Value for One or Two Variable Screens An outline of a typical one or two variable screen appears below Measurement Type Velocity zi Value 10 5 ms Value Units Error Code gt EQ Figure 17 One Variable Screen To change the number of decimal places in the value From the display screen press either the 1 or D buttons until the value is Velocity gl highlighted 10 5 mis Velocity Once the value is highlighted press V to open the Display Decimal option ze Use the A and V buttons to scroll to the appropriate value Available options include 0 1 2 3 4 and Sci Scientific Notation Press V to select the value and then V again to confirm the selection or X to cancel the selection Display D
37. flow meter will change the Control to Open Connect each control output in accordance with the wiring instructions shown on the label inside of the rear cover and below in Figure 12 O Inputs Outputs Ay By C4 Dy 22202 oo BBBBBB o Md YA Normally Open Configuration Normally Closed Configuration NO NC C Wiring Conventional Not Triggered State Conventional Not Triggered State MT910 Control Device Control Device Conventional Triggered State Conventional Triggered State XMT910 XMT910 Po 7 Control Device Control Device Figure 12 Control Output Connections 14 PanaFlow Z3 User s Manual Chapter 2 Installation 2 4 4 Wiring the Modbus Service Port The XMT910 flow transmitter is equipped with a Modbus communication port for either a connection to Vitality PC software or to a separate control system The port is an RS485 interface IMPORTANT The maximum cable length for RS485 is 4000 ft 1200 m To wire to this RS485 serial port refer to Figure 8 on page 7 and complete the following steps 1 2 3 4 Disconnect the main power to the unit and remove the rear cover Install the required cable clamp in the chosen conduit hole on the side of the electronics enclosure Feed one end of the cable through the conduit hole wire it as shown in Figure 13 below If wiring of the unit has bee
38. limit IEEE 32 bit VIEWER Maximum Composite Velocity Warning High limit IEEE 32 bit VIEWER Maximum Composite Reference Density IEEE 32 bit VIEWER Maximum Composite Frequency Output Base Value 1 14 20 IEEE 32 bit VIEWER Maximum Composite Analog Input Zero Set point as entered into the system by user IEEE 32 bit VIEWER Maximum Composite Analog Input Span Set point as entered into the system by user IEEE 32 bit PanaFlow Z3 User s Manual VIEWER Maximum Composite VelRey Individual Value IEEE 32 bit 105 Appendix C Modbus Map 106 Table 10 Transmitter Modbus Map cont Access Level Register in Hex Register in Decimal Variable Unit Group Read Only Read Write Format 41014 VIEWER Composite Channel Integer Max Maximum Composite KFact Individual Value 18 RO IEEE 32 bit 41216 VIEWER Maximum Composite Reynolds Correction 41218 VIEWER Maximum Command to capture a new set of signal files 41220 VIEWER Maximum Composite Path Configuration 41222 VIEWER Maximum Composite Hardware 41224 VIEWER Maximum Composite Software revision 41226 VIEWER Maximum Composite UMPU board 41228 VIEWER Maximum Composite max range of command 41230 VIEWER Maximum Composite Command 41232 VIEWER Maximum Com
39. on page 7 Figure 10 below shows a sample wiring diagram of a frequency output circuit Refer to Appendix A Specifications for the load and voltage requirements Inputs Outputs Bp By a ee DORP BAB Common IN Frequency Counter Figure 10 Wiring a Frequency Output 12 PanaFlow Z3 User s Manual Chapter 2 Installation 24 3c Wiring As Alarms When configured as Alarms the Digital output acts as an active two state output The Alarm toggles from one state to the other based on a measurement condition The open condition is 0 VDC and the closed condition is 5 VDC The maximum electrical ratings for the relays are listed in Appendix A Specifications Each of the alarm relays can be programmed as either Normally Open NO or Normally Closed NC In setting up an alarm relay it may be programmed for either conventional or fail safe operation In fail safe mode the alarm relay is held at closed 5 VDC except when it is triggered or a power failure or other interruption occurs Connect each alarm relay in accordance with the wiring instructions shown in Figure 11 below see Figure 8 on page 7 Refer to Appendix A Specifications for the load and voltage requirements Inputs Outputs O A B C Dy Mob r Kil 222082 oo o loo BHBHBHBH
40. one additional analog output two digital outputs service Modbus RS485 output calibration output Digital outputs are programmable as either pulse frequency alarm or control outputs Table 6 1 0 Terminal Block 1 0 Type Connection Specifications Output A Analog Output HART Active Output Output current 0 22 mA Max load 600 Q Output B Analog Output Active Output Output current 0 22 mA Option B only Max load 600 Q Output C Pulse Frequency Alarm or Active Output Output voltage 5 VDC Control Max voltage with light load 7 VDC Includes integrated current limit resistor Customer current limitation not required Pulse Frequency Alarm or Active Output Output voltage 5 VDC Control Max voltage with light load 7 VDC Includes integrated current limit resistor Customer current limitation not required PanaFlow Z3 User s Manual 77 Appendix A Specifications A 3 Electronics cont Table 7 Modbus Cal Terminal Block I O Type Connection Specifications Modbus RS485 RS485 Communications Standard RS485 communications port Cal Out Frequency Passive Output Max customer supply voltage 30 VDC Output Max current draw 200 mA Recommended load 300 Q Power Supplies Standard 100 to 240 VAC 50 60 Hz Optional 12 to 28 VDC Power Consumption 10 watts maximum Wiring Connection All conduit entries are M20 3 4 in NPT can be ordered with adapter Operating Temperature
41. response to changes for a smooth transition but a slower one Under Meter Setup use the A or V arrow key to select Tau Value Press V Path Error Handling and a screen similar to the following appears The default Tau value is 0 001 sec or 1 msec UserPref Meter Setup To set the Tau value press V and a screen similar to the following appears MeterSetup Tau Value 0 040 Use the 1 and gt arrow keys to select each digit to be changed and the A or V arrow keys to change the digit values then press V Press X twice to return to the Meter Setup screen Tau Value 0 001 x JQUIT y ISAVE 4 IMOVE Av JMODE 35 3c Path Error Handling UserPref Meter Setup Under Meter Setup use the A or V arrow key to select Path Err Handling Zero CutOff Tau Value Path Err Handling To turn the Path Err Handing ON or OFF select the desired status and press N The screen returns to the previous display MeterSetup Path Error Handling OF ON 42 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 5 4 Password 3 5 4a General User User Preference This option is used to change the General User password to a custom value To set Setting up a password under User Preference use the A or V arrow key to select Flow Units Password and press V The following screen appears Meter Setup Note f the password used to access programming was Gen User for General Pas
42. ring seals are installed and the set screws tightened before applying power in a hazardous environment Terminal Block Calibration Connections PIN Label Description 3 CAL Calibration Port Negative 4 CAL Calibration Port Positive O Inputs Outputs A DS aoaaa BBBBEBBBB Figure 14 Calibration Connections 16 PanaFlow Z3 User s Manual Chapter 2 Installation 2 4 6 Wiring the Line Power The PanaFlow Z3 may be ordered for operation with power inputs of 100 240 VAC or 15 30 VDC The label on the side of the electronics enclosure lists the meter s required line voltage and power rating The fuse size is listed in Appendix A Specifications Be sure to connect the meter to the specified line voltage only Note For compliance with the European Union s Low Voltage Directive 2006 95 EC this unit requires an external power disconnect device such as a switch or circuit breaker The disconnect device must be marked as such clearly visible directly accessible and located within 1 8 m 6 ft of the PanaFlow Z3 Refer to Figure 8 on page 7 to locate the terminal blocks and connect the line power as follows WARNING Improper connection of the line power leads or connecting the meter to the incorrect line voltage may damage the unit It may also result in hazardous voltages at the flowcell and associated piping as well as within th
43. s 0 Hz Full 10 m s 100 Hz Then y Hz x m s e 10 Hz Example 2 Base 10 kg 0 Hz Full 20 kg 10 Hz Then y Hz x kg 10 1000 DO1 Frequency To check the current frequency value on the Freq uency display select Frequency Value and press V A screen similar to the following appears Measurement Frequency Value Base Value Full Value Freq Frequency Value To change the current value press V and proceed as in Setting the Pulse on BGM 00 Page 53 DO1 Frequency The Base Value is the measurement value represented by 0 Hz To check the current base value on the Frequency display select Base Value and press V A Measurement screen similar to the following appears Frequency Value Base Value Full Value PanaFlow Z3 User s Manual 55 Chapter 3 Initial Setup and Programming 3 6 3c Setting the Frequency Cont Freq Base Value To change the current value press V and proceed as in Setting the Pulse on page 53 Note The units that appear will be the units selected in Flow Units on page 37 DO1 Frequency The Full Value is the measurement value represented by the full frequency To check the current full value on the Frequency display select Full Value and press Measurement V A screen similar to the following appears Frequency Value Base Value Note The units that appear will be the units selected in Flow Units on Full Value page 37 Freq Base Value
44. screen 0 Second QUIT Y JSAVE IMOVE av MODF 1 X lt gt 44 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 Input Output 3 6 1 Analog Output A 3 6 1a Accessing the Analog Output Menu Display Lockout Display Format Program Review Keypad Lockout Lockout Programming Gen User Services Factory EnterGen Password 9999 x JQUIT y JSAVE lt gt JMOVE aw VODE User Preference Setting Flow Units Meter Setup Password Option D PanaFlow Z3 User s Manual To access the Analog Output menu on the initial screen highlight the lock symbol and press V The following screen appears Select Program and press V The following screen appears Select a password level Gen User Service or Factory other than General User from the Program Menu and press V The following screen appears To enter the password use the Left and Right arrow keys to select the digit to be changed use the A or V arrow keys to change the value of each digit and press V The following screen appears In the User Preference menu select Setting then press the right arrow key A screen similar to the following appears The screen shows what option is installed Select Option D and press V The following screen appears 45 Chapter 3 Initial Setup and Programming 3 6 1 Analog Output A Cont 3 6 1b Setting Analog Measurements O Out To set up the ana
45. sin REX Ed gal 127 130 Table of Values 127 130 Diasnosties ostia BIG LE ab ii add 73 Digital Outputs WIEN er lbs BV este TL SS Es pa RU daten 10 Digital Outputs Programming 5 Display Optio excita cake Saba ce Bee 44 Display Programming 42 1 4 0 seede skate 23 Document Number se ea dites re dte saleta 1 Down Arrow Key id ad ves 21 E Electrical Connections 2 2 4 ezo mes ies a a 7 ID dd MEDI an ran ma CS 21 Environmental Compliance Vili Error Display a A S a 69 Error Handling Setting 47 50 Error Header ae ev SSS 69 Error String Communication 70 Error String FIOW 1 ese alt ds 70 Escape Rey mori Pa er 21 F Flow Error String sans a Ge Pas na 70 Flowcell Problems 0005 73 74 Eidos ded ae ou EL vp c Ea VR E d 73 Fluid Physical Requirements 73 Problems 2 p sit A SOSA RI 73 So ndsp d xoc du une ud utu hee a cat ae 73 Fluid Problems adiu Svan ceased dt REA 73 Frequency Output KE ESKE REE MS ae S as 12 Frequency Setting oou eds e x sess rede 54 Full Value Selma us 46 49 G Global Menu essa ei Erna 31 Submenus cd we ve XIX AN ar Be 3l Grounding illu tue d wis Pe EDU rex bd 7 133 Index H HART Menu Maps ee Le 119 Identification Meter Body ec icona eT RS eR 5 XMT Transmitter ss A 4 Identification Labels 2 42 2224 524 4 cell 4 In
46. that the calculated velocity is outside the velocity limits defined for this application The velocity vve are measuring is not reasonable for the fluid and pipe size programmed in the data set This could be a programming error a poor signal or an actual flow condition that is unexpectedly high in the positive or negative direction E2 SoundSpeed E2 is a sound speed error One benefit of ultrasonic flow measurement is that the process can determine the sound speed of the fluid If this sound speed is beyond the limits set for the programmed application an E2 error is set This can alert the operator that the wrong fluid is in the pipe or that the program parameters are out of date It may also occur if signal quality is poor El SNR El indicates a low signal to noise ratio SNR This means the flow meter is not getting very much acoustic signal from the process This could be due to bubbles or other fluid conditions an empty pipe or other possible causes that are listed in the Diagnostics section E31 NotCalibrated E31 is an indication that the flow meter has not been calibrated This means we cannot be sure of flow measurement accuracy The flow errors in Table 4 are listed in order of increasing priority For troubleshooting tips see Diagnostics on page 73 PanaFlow Z3 User s Manual 71 Chapter 4 Error Codes and Troubleshooting 4 2 4 System Error String System errors are faults detect
47. the totalizer From the display screen press either the lt 1 or gt buttons until the Reset icon a Total m 3 en partial circle with an arrow is highlighted Fwd Batch Rev Batch EO Total m 3 Once the Reset icon is highlighted press V to reset the totalizer to 0 Fwd Batch Rev Batch EO PanaFlow Z3 User s Manual 29 Chapter 3 Initial Setup and Programming 3 4 Entering the Main Menu Lock Button Display Locked Password XXXX Unlocked Y Y Y Display Format Program Program Review Keypad Loctout I 1 Variable See Program See Program Program Review Program Review 2 Variable Map Map ES ib Toa Figure 19 Main Menu Map 30 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 4 1 Display Format To begin programming your meter you must select the system units as discussed below Refer to Figure 25 on page 83 and remember to record all programming data in Appendix E Data Records The Display Format submenu is used to set up the type of format to be used in representing information Velocity On the initial screen use the arrow keys to highlight the lock symbol and press V 9 3 mis The following screen appears Main Menu Use the arrow keys to highlight Display Format and press V The following Display Format screen appears Program Program Review Keypad Lockout Use the A
48. 3 Initial Setup and Programming no content intended for this page 68 PanaFlow Z3 User s Manual Chapter 4 Error Codes and Troubleshooting Chapter 4 Error Codes and Troubleshooting 4 1 User Restrictions If a system error state occurs the flow meter will put the Analog Output in the DD state and remain that way until an Authorized User intervenes The DD state can be cleared by executing a reset of the flow meter There are two methods for clearing the DD state 1 Enter the Program menu at any user access level Then exit without making any changes The flow meter will execute a soft reset 2 Turn off power wait 1 minute turn power back on 4 2 Error Display in the User Interface The bottom line of the LCD displays a single top priority error message during Measurement Mode This line called the Error Line includes two parts Error Header and Error String The Error Header indicates the error pattern and error number while the Error String gives a detailed description of the error information 4 2 1 Error Header Table 3 Error Header Error Pattern Error Header Communication error Cn n is error number Flow error En n is error number System error Sn n is error number PanaFlow Z3 User s Manual 69 Chapter 4 Error Codes and Troubleshooting 4 2 2 Communication Error String The PanaFlow Z3 flow meter electronics includes two independent sub systems The purpose of the Communicat
49. 4 Wiring Diagram osos Gas e paw ROR 7 Password sanser SS que 43 Path Error Handling 42 Power Constant Stee datas buken 17 Terminal BIoek oc ai ee sais 17 Power Supplies ss esa pea lia gos Laia el 78 Program Menba y eee cited Vesten Kun c2 32 Programming Display Parameters ino el see vs RV 23 Etering aesa is cd eai ae eda dE 33 Measurement Type 2 iu a ea tat ee eke ee 24 Pulse Output Setting ame va es ein s 53 R Return Policia ii esa ra 137 Right Arrow Key 2 30 52 Da BRE SS Peons Le 21 S Safety Auxiliary Equipment isse eee vii General Issues iio vii Personal Equipment 0000000000005 vil Safety Codes Lulu d ha eds delet Y oe 3 Sa ad OA OE LIE a ee fa 67 Service Record u ne Vln aa ERN SETS 125 Setting Sai cura stad ec ea seede das ua 35 Slot 0 See Analog Outputs Slot 0 Soundspeed PUI secu tnd ORS euh ae AI dass VOS 13 PanaFlow Z3 User s Manual Specifications Qu Lu Lu LL LL LL eee 75 Starting or SIOppIng zu ca dam rU NM MS 29 T Tau Valles vie ee A esa ee E far 42 Terminal Block Analog Outputs VO 9 Power TBl a dieta ecto ea 17 Theory of Operation sv 22 ia seas el Sleek 2 Totalizer Changing Measurement Units 39 Reseting 2 dera ds the a 29 Totalizer Measurement 20 Total zer Net ela uu als tia 61 Totalizer Output MVIEHID a eee Pals Rae eee eet 11 Totalizer Programming Decimal Places coe et
50. 4056 SERVICE Ch 1 enum of transducer type ex T5 18 RW INT32 0 BWT 1 LX 850A 34058 SERVICE JCh I Transducer Freq 500000 500kHz 6 RW INT32 1000000 IMHz 2000000 2MHz 850C 34060 SERVICE Ch 1 Errors Allowed 18 RW INT32 Channel 2 Real FF Terminal Block 5 8800 34816 SERVICE Ch 2 Composite Coefficient 18 RW IEEE 32 bit 8802 34818 SERVICE Ch 2 Time Buffer Offset 19 RW IEEE 32 bit 8804 34820 SERVICE Ch 2 Time in wedge 19 RW IEEE 32 bit 8806 34822 SERVICE Ch 2 Path Length P 5 RW IEEE 32 bit 8808 34824 SERVICE Ch 2 Axial Length L 5 RW IEEE 32 bit 880A 34826 SERVICE Ch 2 Delay Between Successive 19 RW IEEE 32 bit Transmits 880C 34828 SERVICE Ch 2 DeltaT Offset 19 RW IEEE 32 bit Channel 2 Integer FF Terminal Block 5 8900 35072 SERVICE Ch 2 Pct of Peak 12 RW INT32 PanaFlow Z3 User s Manual Table 10 Transmitter Modbus Map cont Appendix C Modbus Map Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 8902 35074 SERVICE Ch 2 Min Peak 12 RW INT32 8904 35076 SERVICE JCh 2 Max Peak 12 RW INT32 8906 35078 SERVICE Ch 2 Reynolds correction selection 0 118 RW INT32 Off 1 On 1 LX 8908 35080 SERVICE Ch 2 enum of transducer type ex T5 118 RW INT32 0 BWT 2000000 2MHz 890A 35082 SERVICE JCh 2 Transducer Freq 500000 500kHz
51. 6 RW INT32 1000000 IMHz 890C 35084 SERVICE Ch 2 Errors Allowed 18 RW INT32 Measurements Input Registers Composite Channel Real 8200 33280 VIEWER Composite Velocity 20 RO IEEE 32 bit 8202 33282 VIEWER Composite Volumetric 1 RO IEEE 32 bit 8204 33284 VIEWER Composite Mass Flow 9 RO IEEE 32 bit 8206 33286 VIEWER Composite Fwd Batch Totals 17 RO IEEE 32 bit 8208 33288 VIEWER Composite Rev Batch Totals 17 RO IEEE 32 bit 820A 33290 VIEWER Composite Totalizer Time 16 RO IEEE 32 bit 820C 33292 VIEWER Composite Sound Speed 20 RO IEEE 32 bit 8214 33300 VIEWER Composite Current Correction Factor 18 RO IEEE 32 bit 8216 33302 VIEWER Composite Current Reynolds Number 18 RO IEEE 32 bit 8218 33304 VIEWER Composite Current operating 15 RO IEEE 32 bit temperature read from temperature sensor 821A 33306 VIEWER Composite Standard Volumetric 14 RO IEEE 32 bit 821C 33308 VIEWER Composite Net Batch Totals 17 RO IEEE 32 bit 8220 33312 VIEWER Composite Analog Out Drive Current 8 RO IEEE 32 bit 8222 33314 VIEWER Composite Analog Out Monitored 8 RO IEEE 32 bit Current Composite Channel Int 8300 33536 VIEWER Composite status bit map 18 RO INT32 VIEWER Composite errors ep Value Health Code I Use dropdown 33542 VIEWER VIEWER Composite most significant error see Error Tables Composite Gate Input State bitmap 0 Open 1 Closed Channel 1 Real FF Terminal Block 4 34304 VIEWER
52. ART circuit includes a slide switch that can be used to disable write access to the instrument via HART This white slide switch pictured below is designed to lock out HART configuration access for those customers who require this extra level of security enge Write Lock out Mode Mode Figure 29 HART Circuit Write Mode Switch With the Write Mode switch pushed toward the Display board as shown the HART circuit is in write access mode PanaFlow Z3 User s Manual 119 D 1 2 Write Mode Switch cont Note The following sections of this Appendix provide a map to programming functions via HART communication To make programming changes through HART the HART circuit must be set to write mode If your HART device cannot make program changes inspect the switch to be sure your HART circuit is in write mode D 1 3 Use Force High with HART The Authorized User may select Force High or Force Low for the Dangerous Detected state the mA level that the Output will go to in case of an error detection If the HART signal is going to be used by the system for frequent communication we recommend selecting Force High The Force Low level 3 6 mA is marginally capable of carrying HART signals By selecting Force High 21 0 mA the operator can be confident that in case of a fault condition HART communication will be available to diagnose the cause of the fault D 2 Root Menu Root Menu Device Setup PV XXXXXX Login PV Lo
53. Board Type INT32 System Real Read Only 600 1536 VIEWER Inventory Fwd Totals IEEE 32 bit 602 1538 VIEWER Inventory Rev Totals IEEE 32 bit 604 1540 VIEWER Inventory Net Totals IEEE 32 bit 606 1542 VIEWER Inventory Totals Time IEEE 32 bit System Integer Read Only 700 1792 VIEWER NetworkID_Max INT32 702 1794 VIEWER NetworkID_Min INT32 704 1796 VIEWER General User Password INT32 706 1798 VIEWER MCU Serial Number INT32 708 1800 VIEWER MCU Bootloader Version INT32 70A 1802 VIEWER MCU Software Version INT32 70C 1804 VIEWER MCU Hardware Version INT32 70E 1806 VIEWER Option Software Version INT32 710 1808 VIEWER Option Hardware Version INT32 712 1810 VIEWER MCU Flash CRC INT32 740 1856 90 VIEWER Master Error Master Error See error code tables PanaFlow Z3 User s Manual INT32 Appendix C Modbus Map Register in Hex Register in Decimal Table 10 Transmitter Modbus Map cont Access Level Variable Unit Group Read Only Read Write Format 742 1858 VIEWER VIEWER MCU Error MCU error See error code tables Option Error Option error See error code tables 18 RO INT32 VIEWER MCU Startup Error MCU startup error See error code tabl
54. Chl SNR Up gt 5 Chi SNR Dn gt 5 Chl Active TWup Chl Active TWdn Within 15 of the static TW value Within 15 of the static TW value Chl Error Status 0x00000000 0x00000000 Chl Error 0 lt 8 Ch2 Sound Speed lt 0 5 difference Ch2 Velocity lt 0 5 difference Ch2 Up Amp Discriminator Ch2 Dn Amp Discriminator gt 14 and lt 32 gt 14 and lt 32 Ch2 SNR Up gt 5 Ch2 SNR Dn gt 5 Ch2 Active TWup Within 15 of the static TW value Ch2 Active TWdn Within 15 of the static TW value Ch2 Error Status Ch2 Error 0x00000000 0x00000000 lt 8 Composite Velocity lt 0 5 difference Composite Volumetric lt 0 5 difference Output mA 34 4 mA lt x lt 20 mA PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 5 1 Settings User Preference Setting Flow Units Meter Setup Password UserPref Setting Meter Tag Label System Date Setting Language English UserPref Setting Language Meter Tag Label System Date UserPref Setting Language Meter Tag Label System Date UserPref Setting Language Meter Tag Label System Date To check and or change the desired settings under User Preference select Settings and press V The following screen appears To change the language being used highlight Language and press V
55. Composite Standard BWT buffer 1 serial 18 RW INT32 number PanaFlow Z3 User s Manual 99 Appendix C Modbus Map 100 Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 815A 33114 FACTORY Composite Standard BWT buffer 2 serial 18 RW INT32 33116 FACTORY number Composite Standard BWT buffer 3 serial number 33118 FACTORY Composite Standard BWT buffer 4 serial number 33120 FACTORY Composite Standard BWT buffer 5 serial number 33122 FACTORY Composite Standard BWT buffer 6 serial number 33124 FACTORY Composite UMPU receiver serial number Channel 1 Real FF Terminal Block 4 33792 SERVICE JCh 1 Chord Wt Factor IEEE 32 bit 33794 SERVICE Ch 1 Time Buffer Offset IEEE 32 bit 33796 SERVICE JCh 1 Time in wedge IEEE 32 bit 33798 SERVICE Ch I Path Length P IEEE 32 bit 33800 SERVICE Ch I Axial Length L IEEE 32 bit 33802 SERVICE Ch_1 Delay Between Successive IEEE 32 bit Transmits 33804 SERVICE Ch I DeltaT Offset IEEE 32 bit eger FF Terminal Block 4 34048 SERVICE Ch I Pct of Peak INT32 34050 SERVICE JCh I Min Peak INT32 34052 SERVICE JCh I Max Peak INT32 34054 SERVICE Ch 1 Reynolds Correction Selection 0 INT32 Off 1 On 8508 3
56. Display FOTEN ss ee ee 23 3 3 1 Changing Value for One or Two Variable Screens avavavuvunnanavanannnnanenennnennnnenenener 23 3 32 Changing Measurement Type for One or Two Variable Screens 0 ccc ccc e eee eee eene 24 3 3 3 Changing Measurement Type or Value for Totalizer Screens sss 27 3 3 4 Starting or Stopping Totalizer Measurement sisse rr rr 29 3 3 5 Resetr ng th Toeballzer una i A cube b Er 29 Entering the Main Menu Lock Button nn era er ah Oda 30 34 1 Display Format anna a Re Her NG Ri ERE sa S YN oes 31 34 2 Keypad LOCKE GR ae 31 34 3 Program PrOgtam REVIEW Aae esc ee ae 32 STA POEM Lune kenn ea ea een Llama es be as ee bland eames ato ad eames 33 User Prefererit 85 ys una sie es nokia apa ea ee beatae bhai AES 34 3 Settrigs see noire en ADEN 35 392 HOW UTIES Se Ei a atone EN 37 35 3 Meter SEN lec a Se SPS 41 od PEST no ta ECO ra Re td NIE AT ES CEN EE Woda Bill Era 43 DN NN 44 Inputr OUEDUE a cn eco aee NN 45 SO ANA Output A GO he a Stet x SES UES GR Matos es 45 3 0 2 AN19109 OUIDUEB ue qua Ses see Leren benet 48 3 6 3 Programming Digital QUEBUB rue actes atesa eo ipa wee ccm hala erect nc e esc et 51 3 6 4 Modbus Service Port Asked 63 duce EN 66 3 7 DAccessinq the Test Ment sae er zov oto ox e tH D ER CU Loco eee Sie ate teat cooler 66 3 7 2 Testing the Min Max OUEDUE a tiv cet Leu dee epoca a hl 67 3 1 3 Testing the Output Analog Switch nut zer RR A Be Re YO 67 3 7 4 Viewing the On Board Temper
57. GE Measurement amp Control Flow PanaFlow Z3 User s Manual e k 910 311 Rev A Imagination at wor February 2014 PanaFlow Z3 Ultrasonic Liquid Flowmeter User s Manual 910 311 Rev A February 2014 www ge mcs com 2014 General Electric Company All rights reserved Technical content subject to change without notice no content intended for this page Contents Chapter 1 Introduction MEUM cos are Saves ep EN ET A RA RED DOR E ER 1 1 2 Theory of Operation NR 2 1 2 1 Transit Time Flow Measurement cee ccc ccce ccc Ea 2 Chapter 2 Installation 24 Introduction ea ser 3 22 Unpacking ARE ES SSN een 4 A ee 4 2 2 2 Transport ua EE Es Ca ale 5 2 3 SEE COR EAT Ne 6 2 3 1 Mefer Body LOCA I N isitar eine bet fee Me Baba atur eek ne edd 6 2 44 Making Electrical Connections aS 7 2 4 Preparing Tor WIRING oa Sarees EE EE es Ed ae 8 242 Wining Analog OUUDUES a dd ll 9 24 3 Wing Digital OUEDUES ss o AA AAA a a AA ASE ES 10 2 4 4 Wiring the Modbus Service Port ccc cece cece cece ene ron emere 15 245 Wiring the Calibration Port cosa ede cur cain orem Et ds 16 2 4 6 Wiring the Line Power zen en an en 17 PanaFlow Z3 User s Manual iii Contents Chapter 3 Initial Setup and Programming 3 1 3 2 3 3 34 35 3 6 3 7 4 1 42 43 A mo ea cee ites PS ES cc NS 19 PanaFlow Z3 Enclosure Magnetic Keypad 2 cc cece eect e eee nennen nennen eet en eeeees 21
58. H Cubic Meter per Hour ft3 H Cubic Feet per Hour m3 D Cubic Meter per Day ft3 D Cubic Feet per Day BBL S Barrels per Second BBL S Barrels per Second BBL M Barrels per Minute BBL M Barrels per Minute BBL H Barrels per Hour BBL H Barrels per Hour 24 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming Table 1 Available Parameters and Units cont Parameter Units Metric Unit Imperial BBL D Barrels per Day BBL D Barrels per Day KGAL M _ Kilo gallons per Minute KGAL M Kilo gallons per Minute KGAL H Kilo gallons per Hour KGAL H Kilo gallons per Hour KGAL D Kilo gallons per Day KGAL D Kilo gallons per Day KBBL M Kilobarrels per Minute KBBL M Kilobarrels per Minute KBBL H Kilobarrels per Hour KBBL H Kilobarrels per Hour KBBL D Kilobarrels per Day KBBL D Kilobarrels per Day Standard Liters per Second standard cubic feet per hour Standard Liters per Minute standard cubic feet per minute Standard Liters per Hour Standard Mega Liters per Day Standard Cubic Meter per Second Standard Cubic Meter per Minute Standard Cubic Meter per Hour Standard Cubic Meter per Day Kilograms per Second LB S Pounds per Second Kilograms per Minute LB M Pounds per Minute Kilograms per Hour LB H Pounds per Hour Kilograms per Day LB D Pounds per Day Metric Tons 1000 KG per KLB S KiloPounds per Second Second Metric Tons 1000 KG per KLB M KiloPounds per
59. Level Variable Unit Group Read Write Format A006 40966 VIEWER Maximum Composite Pipe Wall 5 RO IEEE 32 bit VIEWER Thickness Maximum Composite Velocity Warn High limit Alarm limits Normal operation IEEE 32 bit VIEWER Maximum Composite Analog out percent scale IEEE 32 bit VIEWER Maximum Composite Static Density IEEE 32 bit VIEWER Maximum Composite Acceleration Limit IEEE 32 bit VIEWER Maximum Composite Amplitude discriminator min limit IEEE 32 bit VIEWER VIEWER Maximum Composite Amplitude discriminator max limit Maximum Composite Kinematic Viscosity IEEE 32 bit IEEE 32 bit VIEWER Maximum Composite Calibration Factor IEEE 32 bit VIEWER Maximum Composite Zero Cutoff IEEE 32 bit VIEWER Maximum Composite Response Time IEEE 32 bit VIEWER Maximum Composite Analog Output Low Limit point as entered in the system IEEE 32 bit VIEWER Maximum Composite Analog Output High Limit as entered in the system IEEE 32 bit VIEWER Maximum Composite Zero Set point as entered into the system by user IEEE 32 bit VIEWER Maximum Composite Span Set point as entered into the system by user IEEE 32 bit VIEWER Maximum Composite Velocity Low limit IEEE 32 bit VIEWER Maximum Composite Velocity High limit IEEE 32 bit VIEWER Maximum Composite Velocity Warning Low
60. MT 40 C 87 9 bar delta MFG DATE 2012 MAR HYDRO 148 9 barg FM13ATEX0070X Class I Div 1 Gr B C D T6 IECEx FMG 13 0028X Ta 40 C to 60 C IP67 1126 Ex d IIB H2 T6 Gb 200 Vpp 5 mA O E lt gt N CE O WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS f AVERTISSEMENT POTENTIEL DE CHARGEMENT O ELECTROSTATIQUE RISQUE VOIR LES INSTRUCTIONS j 910 311 Rev A 2 of 4 Certification amp Safety Statements for the PanaFlow Z3 Ultrasonic Liquid Flow Meter Connection amp Wiring Diagram February 2014 e The connection amp wiring diagram for the meter is shown below for the AC and DC powered versions Terminal Block Input Output Connections PIN ON OU UN 910 311 Rev A Description Analog Output A 20m HART Sup Negative Analog Output A 4 20mA HART Output SIL Positive Analog Output B 4 20mA Negative Analog Output 8 4 20mA Positive Digital Output C Negative Digital Output C Positive Digital Quiput D Negative igital Outpu os t ve GROUNDING 4 Terminal Block Power Connection AC PIN Label 1 L2 N 2 Li Description Neutral Connection Live Power Connection AC Wiring Shown DC Wiring PIN Label Description 1 y Negative 2 Positive Terminal Block Medbuz Calibration Connections Label Description Modbus Service Port Negative Modbus Service Port Positive Calibration Port Negative Calibration Port Positive 3 of
61. Modbus Service Port Mod Select the appropriate characteristic and press V The screen returns to the e previous display Even Odd 3 64c Selecting the UART Bits Option D Modbus Service To set the UART bits in the Modbus Service menu select UART Bits and press Baud Rate A N A screen similar to the following appears Modbus Parity Address v Modbus Service Port UART Select the appropriate description and press V The screen returns to the previous display J8 no 8 odd 8 even 64 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 4d Setting the Modbus Service Port Address Option D Modbus Service To set the address in the Modbus Service menu select Address and press V A Baud Rate A screen similar to the following appears Modbus Parity UART Bits v Modbus Service Port Addr Press V again and a screen similar to the following appears 00 Use the A or V arrow key to change the address number from 1 to 256 but not 0 and press V Press X to return to the previous screen Address Address 1 Y ISAVE x JQUIT 4 IMOVE Av MODF 3 6 4e Setting the Number of Modbus Stop Bits Option D Modbus Service To set the number of stop bits in the Modbus Service menu select Modbus Stop Modbus Parity A Bits and press V A screen similar to the following appears UART Bits Address Modbus Stop Bits Modbus Service Port Mod
62. O IEEE 32 bit Value Digital Out Min Integer Read Only 2F00 12032 VIEWER Minimum Output 1 Test Pulse Value 18 RO INT32 2F02 12034 VIEWER Minimum Output 1 Frequency Full 6 RO INT32 Frequency 2F04 12036 VIEWER Minimum Output 1 Test Frequency 6 RO INT32 Value 2F06 12038 VIEWER Minimum Output 1 Frequency Error 6 RO INT32 Handling Value 2F80 12160 VIEWER Minimum Output_2 Test Pulse Value 18 RO INT32 2F82 12162 VIEWER Minimum Output_2 Frequency Full 6 RO INT32 Frequency 2F84 12164 VIEWER Minimum Output_2 Test Frequency 6 RO INT32 Value 2F86 12166 VIEWER Minimum Output_2 Frequency Error 6 RO INT32 Handling Value HART Integer Read Write 3100 12544 VIEWER Hart unit code 18 RW INT32 Files 3000 12288 VIEWER Flow Monitoring log 18 RO 3001 12289 VIEWER Error log 18 RO Flow Measurement Registers Configurations Holding Registers Composite Channel Real FF Terminal Block 2 8000 32768 SERVICE Composite Span value for frequency 1 140r20 RW IEEE 32 bit output 8002 32770 SERVICE Composite Pipe Inner Diameter 5 RW IEEE 32 bit 8004 32772 SERVICE Composite Pipe Outer Diameter 2 RW IEEE 32 bit 8006 32774 SERVICE Composite Pipe Wall Thickness 5 RW IEEE 32 bit 8008 32776 SERVICE Composite Velocity Warn High limit 20 RW IEEE 32 bit Alarm limits Normal operation Gen User Composite Analog out percent scale IEEE 32 bit PanaFlow Z3 User s Manual Table 10 Transmitter Modbus Map cont Appendix C Modbu
63. Quality for High Other parameters Ch X System Status Ch x Signal Process PanaFlow Z3 User s Manual 84 Appendix B Menu Maps Display Main Menu Display Format Program Program Review Keypad Lockout A Password Level Password See Service Manual USER PREFERENCESJ f INPUT OUTPUT TESTING Figure 27 Testing Menu Map Output Min Max Output Analog Switch On Board Temperature Watchdog Test Temperature a Stow Fire High Close Switch Percentage of Scale PanaFlow Z3 User s Manual 85 Appendix B Menu Maps PanaFlow Z3 User s Manual 86 Appendix C Modbus Map Appendix C Modbus Map C 1 Frequently Used Modbus Addresses Register in Hex Register in Decimal Access Level Variable Table 8 Frequently Used Modbus Addresses Read Only Read Write Format 5C0 1472 Gen User Meter Tag RW CHAR 16 5C8 1480 Gen User Long Tag RW CHAR 32 1856 VIEWER
64. Reverse Batch Totals Totalizer Time Sound Speed Current Correction Factor Current Reynolds Number Current Operating Temperature Standard Volumetric Net Batch Totals Inventory Forward Inventory Reverse Inventory Net Inventory Time Channel 1 Velocity Channel 1 Sound Speed Channel 1 Transit Time Up Channel 1 Transit Time Down Channel Delta T Channel 1 Up Signal Quality Channel 1 Down Signal Quality Channel 1 Up Amp Disc Channel 1 Down Amp Disc Channel 1 SNR on Up Channel 1 SNR on Down Channel 1 Time in Buffer on Up Channel Time in Buffer on Down Channel Signal Gain Up Channel 1 Signal Gain Down Channel 1 Up Peak 127 Appendix E Data Records 128 Table 13 Initial Settings cont Parameter Initial Value Channel 1 Down Peak Channel 1 Dynamic Threshold Up Channel 1 Dynamic Threshold Down Channel 2 Velocity Channel 2 Sound Speed Channel 2 Transit Time Up Channel 2 Transit Time Down Channel 2 Delta T Channel 2 Up Signal Quality Channel 2 Down Signal Quality Channel 2 Up Amp Disc Channel 2 Down Amp Disc Channel 2 SNR on Up Channel 2 SNR on Down Channel 2 Time in Buffer on Up Channel 2 Time in Buffer on Down Channel 2 Signal Gain Up Channel 2 Signal Gain Down Channel 2 Up Peak Channel 2
65. T32 frequency Output 8136 33078 SERVICE Composite Frequency Output Unit 18 RW INT32 Selection 0 Velocity 1 Volumetric 2 Mass Flow 8138 33080 SERVICE Composite Frequency Output Error State 18 RW INT32 Selection 0 Force Low 1 Force High 2 Hold Last 813A 33082 SERVICE Composite Path Error Handling 0 Off 118 RW INT32 1 On 813C 33084 Gen User Composite Unit Type Dimension see 18 RW INT32 Unit Table C 2 813E 33086 Gen User Composite Unit Type Density see Unit 118 RW INT32 Table C 2 8140 33088 Gen User Composite Unit Type Mass Flow see 18 RW INT32 Unit Table C 2 8142 33090 Gen User Composite Unit Type Volumetric see 18 RW INT32 Unit Table C 2 8144 33092 Gen User Composite Unit Type Velocity see Unit 18 RW INT32 Table C 2 8146 33094 SERVICE Composite Test Frequency for 6 RW INT32 Frequency Output 8148 33096 FACTORY Composite Sensor serial number 3 18 RW INT32 814A 33098 FACTORY Composite Sensor serial number 4 18 RW INT32 814C 33100 FACTORY Composite Sensor serial number 5 18 RW INT32 814E 33102 FACTORY Composite Sensor serial number 6 18 RW INT32 8150 33104 FACTORY Composite Flow meter System serial 18 RW INT32 number 8152 33106 Gen User Composite Unit Type Time see Unit 18 RW INT32 Table C 2 8154 33108 Gen User Composite Unit Type Viscosity see Unit 18 RW INT32 Table C 2 8156 33110 Gen User Composite Unit Type Standard 18 RW INT32 Volumetric see Unit Table C 2 8158 33112 FACTORY
66. The following screen appears Use the A or V arrow keys to select the desired language and press N twice Only English is currently available The screen returns to the previous display To check the Meter Tag and or Label highlight your choice on the UserPref Setting menu and press V Press X to return to the previous screen Note You can only change the Meter Tag and Label data using Vitality software To check and or change the date time highlight System Date and press V The following screen appears PanaFlow Z3 User s Manual 35 Chapter 3 Initial Setup and Programming 3 5 1 Settings Cont Use the arrow keys to select the correct response and press V The screen returns Set System Time to the previous display Date 11 21 2011 Time 08 45 09 X JQUIT Y SAVE lt p gt MOVE aw MODF UserPref Setting The next option is for Limits There are four flow limits related to functional safety that the operator may choose to set In most cases the default values for these limits do not need to be changed Meter Tag Label System Date password To enter the Limits option highlight Limits and press V Note To enter this option you must enter a General User or higher level Limits Use the d ui to E the limits and ded e four limits are the Lower Functional Limit LFL Lower Warning Limit LWL Upper Warning Limit Ec is UWL and Upper Functional Limit UFL The LFL and
67. Ton 1094 LB Pound Mass 1095 SZ3N Short Ton 1097 kg m3 Kilograms Per Cubic Meter Default 1107 LB ft3 Pounds Per Cubic Foot Mass Flow Kilogram Per Second Default 114 PanaFlow Z3 User s Manual Appendix C Modbus Map Table 11 Unit Codes for XMT910 Unit Codes Symbol Description 1323 KG M Kilogram Per Minute 1324 KG H Kilogram Per Hour 1325 KG D Kilogram Per Day 1326 TNE S Metric Ton Per Second 1327 TNE M Metric Ton Per Minute 1328 TNE H Metric Ton Per Hour 1329 TNE D Metric Ton Per Day 1330 LB S Pound Per Second 1331 LB M Pound Per Minute 1332 LB H Pound Per Hour 1333 LB D Pound Per Day 1334 SZ3N S Short Ton Per Second 1335 SZ3N M 1336 SZ3N H Short Ton Per Minute Short Ton Per Hour 1337 SZ3N D Short Ton Per Day 1644 KLB S Kilo Pound Per Second 1643 KLB M Kilo Pound Per Minute 1642 KLB H Kilo Pound Per Hour 1641 KLB D Kilo Pound Per Day Volume Flow al so Called Actual Volumetric Flow 1347 m3 S Cubic Meter Per Second Default 1348 m3 M Cubic Meter Per Minute 1349 m3 H Cubic Meter Per Hour 1350 m3 D Cubic Meter Per Day 1351 L S Liter Per Second 1352 L M Liter Per Minute 1353 L H Liter Per Hour 1354 L D Liter Per Day 1356 ft3 S Cubic Feet Per Second
68. W INT32 811C 33052 FACTORY Composite Sensor serial number 2 18 RW INT32 811E 33054 SERVICE Composite Tracking Windows 0 Off 1 118 RW INT32 On 8120 33056 SERVICE Composite MultiK Active 0 Off 1 On 118 RW INT32 8122 33058 SERVICE Composite MultiK Type 0 Velocity 1 118 RW INT32 Reynolds 8124 33060 SERVICE Composite MultiK Pairs 18 RW INT32 SERVICE Composite KV Input Selection Gen User Composite System Command such as commit accept halt 0 Init 1 Halt 2 Cancel 3 Submit 4 Commit 5 Commit as Factory 6 Commit as Commissioned 7 Password Change request SERVICE Composite Active TW 0 Disabled 1 Enabled 98 PanaFlow Z3 User s Manual Table 10 Transmitter Modbus Map cont Appendix C Modbus Map Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 812C 33068 Gen User Composite Selection for FireLow Fire 18 RW INT32 High during fault 0 Fire Low 1 Fire High 812E 33070 Gen User Composite Analog Output Selection 0 18 RW INT32 Mass Flow 1 Actual Volumetric 2 Standard Volumetric 8130 33072 SERVICE Composite Calibration Mode Selection 18 RW INT32 0 Off 1 Gate Input 2 Frequency Output 8132 33074 SERVICE Composite Base Frequency for 6 RW INT32 frequency Output 8134 33076 SERVICE Composite Span Frequency for 6 RW IN
69. amming 3 6 2 Analog Output B 3 6 2a Accessing the Analog Output Menu j To access the Analog Output Menu on the initial screen highlight the lock Velocity symbol and press V The following screen appears 0 65535 rus E0 Select Program and press V The following screen appears Display Lockout Display Format Keypad Lockout Select any password level from the Program Menu and press V The following Lockout Programming screen appears Gen User Services Factory To enter the password use the Left and Right arrow keys to select the digit to be changed use the Up and Down arrow keys to change the value of each digit and press V The following screen appears Enter the password 8888 ISAVE x JQUIT lt gt MOVE Av JMODF User Preference In the User Preference Menu select Setting then press the right arrow key A Setting screen similar to the following appears Flow Units Meter Setup Password 4 110 Output B appears Press V The following screen appears e Output B 48 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 2 Analog Output B Cont 3 6 2b Setting the Analog Measurements I O Out To set up the analog B output select Analog Output B and press V The Analog Output HART following screen appears Analog Output B Digital Output Modbus Service Port Analog Output B Select Measurement and press V The following screen appears
70. anaFlow Z3 User s Manual 83 Appendix B Menu Maps Display To enter the Input Output menu on the initial screen highlight the lock symbol and press V Select Program and press y Then enter a service or factory level password In the User Preference menu select Setting then press the right arrow key Main Menu Display Format Program Program Review Keypad Lockout Password Level See Service Manual Password USER PREFERENCES INPUT OUTPUT See Figure 25 Analog Output A Analog Output B Digital Output X Modbus dervice Pori a mg Casas mere DOC DOD Base Value Base Value Alarm D Act Volumetric 2400 4800 8 no 8 odd Eva Mass Act Volumetric Velocity ull Value Full Value OFF Std Volumetric Std Volumetric M Zube z Pul 9600 19200 8 even Calibrate Calibrate Alarm Type Close Address Inventory Total Batch Total i 38400 57600 Address 4 mA 20 mA Error Handling EA STR ry mem High Pulse Value Min Pulse Soundspeed F d Karen Test Pulse Output Error Handling 11 15200 Modbus Stap Bits orwar Percentage of Scale Hold Low Percentage of Scale A a L Diagnostic Reverse Hold good value HH Stop Analog Measurement Analog Measurement
71. annel Errors of Last 16 18 RO INT32 Ultrasonic Files A000 40960 VIEWER Channel 1 Raw Up 18 RO signed short A001 40961 VIEWER Channel 1 Raw Down 18 RO signed short A002 40962 VIEWER Channel 1 Correlate Up 18 RO signed short A003 40963 VIEWER Channel 1 Correlate Down 18 RO signed short A004 40964 VIEWER Channel 1 CrossCorrelation 18 RO signed short A010 40976 VIEWER Channel 2 Raw Up 18 RO signed short A011 40977 VIEWER Channel 2 Raw Down 18 RO signed short A012 40978 VIEWER Channel 2 Correlate Up 18 RO signed short A013 40979 VIEWER Channel 2 Correlate Down 18 RO signed short A014 40980 VIEWER Channel 2 CrossCorrelation 18 RO signed short PanaFlow Z3 User s Manual 113 Appendix C Modbus Map C 4 Modbus Unit Codes Many of the items in the Modbus map have a unit of measure The codes for these unit types are listed in Table 11 below These are the standard Foundation Fieldbus unit codes Table 11 Unit Codes for XMT910 Unit Codes Description 1000 Kelvin 1001 Degree Celsius 1002 Degree Fahrenheit 1003 Degree Rankine Dimension 1010 Meter Default 1013 Millimeter 1018 Feet 1019 i Inch 1034 Cubic Meter 1038 Liter 1042 i Cubic Inch 1043 Cubic Feet 1048 Us Gallon 1051 Barrel 1667 Mega Gallons 1663 Mega Cubic Feet 1664 Mega Barrels 1645 Mega Liters 1668 Mega Cubic Meters Mass WeigZ3 1088 Kilogram 1092 t Metric
72. apter 3 Initial Setup and Programming 3 5 3 Meter Setup Note The Meter Setup category is accessed by all user passwords 3 5 3a Zero Cutoff User Preference To set up the meter under User Preference use the A or V arrow key to Setting select Meter Setup and press V The following screen appears Flow Units Meter Setup Password UserPref Meter Setup Select Zero Cutoff press V and a screen similar to the following appears Zero Cutoff Note Zero cutoff is based on velocity Tau Value Path Error Handling MeterSetup Zero Cutoff To set the zero cutoff press V and a screen similar to the following appears Zero Cutoff When the flow rate drops below the zero cutoff level the flow will be forced to 0 500 0 00 This is to avoid measurement fluctuations near the zero point Zero CutOff Use the lt 1 and gt arrow keys to select each digit to be changed and the A or V arrow keys to change the digit value then press V Press the X key to return 0 500 to the Meter Setup screen x JQUIT y JSAVE lt gt IMOVE Av IMODF PanaFlow Z3 User s Manual 41 Chapter 3 Initial Setup and Programming 3 5 3 Meter Setup Cont Note The Meter Setup category is accessed by all user passwords 3 5 36 Tau Value The Tau value determines how quickly the meter responds to a change in flow rate A small Tau responds quickly to flow changes but is very erratic A high Tau Zero CutOff value dampens a
73. ating or a solid well adhered build up on the pipe wall will not cause problems Loose scale and thick coatings such as tar or oil will interfere with ultrasound transmission and may result in incorrect or unreliable measurements 6 Corrosion damage to the meter body If the meter body materials meter body o rings and buffer were not properly chosen for the intended application they may suffer corrosion damage If corrosion is suspected remove the meter body from service Contact GE for additional information 74 PanaFlow Z3 User s Manual Appendix A Specifications Appendix A Specifications A 1 Operation and Performance Fluid Types Liquids Acoustically conductive fluids including most clean liquids and many liquids with limited amounts of entranced solids or gas bubbles Flow Measurement Patented Correlation Transit Time mode Accuracy e 0 5 of reading for velocities above 1 6 ft s 0 5 m s e 2 5 mm s of reading for velocities below 1 6 ft s 0 5 m s Accuracy statement assumes measurement of a single phase homogenous liquid with a fully developed symmetrical flow profile passing through the meter Applications with piping arrangements that create an asymmetrical flow profile may require extended piping straight runs and or flow conditioning for the meter to perform to this specification Calibration All meters are calibrated and include a calibration certificate Repeatability 0 2 of reading
74. ature sisse mmm ens 67 3 15 Performing a Watchdog Test 2 0 en a en 67 Chapter 4 Error Codes and Troubleshooting User Restriction Ssns AGE 69 Error Display in the User TrterTaCess cuero E ERECOXOI euren 69 42 Error Header ran er a nn 69 4 2 2 Communication Error String ced cs ee sr age Uh so ies 70 4 2 3 Flow Error String ep eree a a lada EET REN RE EO esca dd den 70 4 2 4 System Error SITIng liio se tn xu Ere eR xxn DRY aia daa Eu d Pa de pe LS 1 ea 72 Briefe ad m MEME 73 do reete MEC CX PET TEM 73 4 3 2 Meter Body PODEM cm est ehe 73 PanaFlow Z3 User s Manual Contents Appendix A Specifications A 1 Operation and Performance Lee ee eee 75 A2 Meter BON TENSTA 76 A73 BENN ae See eee SSE 77 Appendix B Menu Maps Appendix C Modbus Map C 1 Frequently Used Modbus Addresses ae ee 87 EZ User Group De nOs al ls GE 88 L3 Modbus Map tens ER 89 EX Modbus Unit KO SD ves con AS 114 C5 ModbusS Protocol ux bo et Ee ert od x E YIN pended Pe HU RR ru a 117 Appendix D HART Menu Maps D HARPE OE ne 119 BEE AMO to the HART GIECUIE ae See 119 DE 2 Write Mode SEC edi en nr E CHO NO SE UR LIO tutes nao grs 119 DUO Force High wit HART saag de aa A ta I Es Ta ACRI UE es 120 D2 ROOM ANG 120 D 3 HART Service Map for General Users 0 ccc cece c eee ee tees ee eee e ah nnn rr 121 D 4 HART Service Menu for Service Users 0 cece ccc ccc cece eee ene eee ence ene rra 122 D 5 Review Menus sn a en en are 123 Appendix E
75. aw VODF other options Use the Calibrate menu to trim the output to your measurement system In the Analog Output menu select Calibrate and press V The following screen appears Select 4 mA to trim the 4 mA level 20 mA to trim the 20 mA level or Percentage of Scale to test linearity Select the appropriate option and press V A screen similar to the following appears Use the A or V arrow key to change the Calibrate setting value and press V Press X to return to the Analog Output menu If you do not see 4 mA at your measurement system enter the value that you see Press V and the meter will make an adjustment Then continue until you see 4 mA at your measurement input Repeat the above process to set and or change 3 6 2e Setting the Error Handling Option D Analog Output Base Value Full Value Calibrate Err Handling Error Handling e Ko High Hold Other Other 0 0 ISAVE x QUIT 4 gt IMOVE Law JMODE 50 To specify the error handling status in the Analog Output menu select Err Handling and press V The following screen appears Selecting Low will force Output B to 4 0 mA in case of Error High will force it to 20 0 mA Hold will cause the analog output to remain at whatever mA level it is when the error occurs Other allows the Operator to select amA value to represent a fault condition allowing the Operator to force the output to Namur error levels or another custom value Se
76. bit AAQA 43530 VIEVVER Maximum Channel Time in buffer on 19 RO IEEE 32 bit DOVVN channel AAOC 43532 VIEWER Maximum Channel Up Signal Quality 18 RO IEEE 32 bit AAOE 43534 VIEWER Maximum Channel Dn Signal Quality 18 RO IEEE 32 bit AA10 43536 VIEWER Maximum Channel Up Amp Disc 18 RO IEEE 32 bit AA12 43538 VIEWER Maximum Channel Dn Amp Disc 18 RO IEEE 32 bit VIEWER Maximum Channel Signal Gain Up IEEE 32 bit 43544 VIEWER VIEWER Maximum Channel Signal Gain Down Maximum Channel SNR on UP channel IEEE 32 bit IEEE 32 bit 43546 VIEWER Maximum Channel SNR on DOWN channel IEEE 32 bit 43548 VIEWER Maximum Channel Time in buffer on UP channel IEEE 32 bit CH Integer Max 43776 VIEWER Maximum Channel status bit map 43778 VIEWER Maximum Channel Up Peak 43780 VIEWER Maximum Channel Dn Peak 43782 VIEWER Maximum Channel most significant error 43784 VIEWER Maximum Channel dynamic threshold on UP channel 43786 VIEWER Maximum Channel dynamic threshold on DOWN channel 43788 VIEWER Maximum Channel Errors of Last 16 VIEWER Minimum Channel Velocity IEEE 32 bit VIEWER Minimum Channel Sound Speed IEEE 32 bit VIEWER Minimum Channel Transit Time Up IEEE 32 bit VIEWER Minimum Channel Transit Time Dn IEEE 32 bit VIEWER Minimum Channel De
77. cable to safety Working Area WARNING Auxiliary equipment may have both manual and automatic modes of operation As equipment can move suddenly and without warning do not enter the work cell of this equipment during automatic operation and do not enter the work envelope of this equipment during manual operation If you do serious injury can result WARNING Make sure that power to the auxiliary equipment is turned OFF and locked out before you perform maintenance procedures on the equipment Qualification of Personnel Make sure that all personnel have manufacturer approved training applicable to the auxiliary equipment Personal Safety Equipment Make sure that operators and maintenance personnel have all safety equipment applicable to the auxiliary equipment Examples include safety glasses protective headgear safety shoes etc Unauthorized Operation Make sure that unauthorized personnel cannot gain access to the operation of the equipment PanaFlow Z3 User s Manual vii Preface Environmental Compliance Waste Electrical and Electronic Equipment WEEE Directive GE Measurement amp Control is an active participant in Europe s Waste Electrical and Electronic Equipment WEEE take back initiative directive 2002 96 EC The equipment that you bought has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment In ord
78. ct the option desired and press V e Hold The screen returns to the previous display You have four options for error L handling in case of a measurement error OW High Hold hold last good value Other Low show 0 Hz High show Full Frequency Note Other is selected a screen similar to the following appears Err Handling Other Enter the Hz value you want to appear for error For example if Full 10 kHz 00 you may want to set Error to 2 kHz Press V again and a screen similar to the following appears Other Other Use the A or V arrow key to change the Other value and press V to save the number Press X to return to the previous screen 0 Hz Y ISAVE x JQUIT 4 VOVE Av VODF PanaFlow Z3 User s Manual 57 Chapter 3 Initial Setup and Programming 3 6 3d Setting the Alarm DO DO1 Pulse Frequency Control Output DO1 Alarm Alarm Type Measurement Alarm Value Alarm Alarm State e Close Open Fail safe DO1 Alarm Alarm State Measurement Alarm Value Alarm Alarm Type o Eo High Fault 58 The alarm can be an open or a short circuit depending on the error condition To check the alarm and or change its settings in the Digital Output menu select Alarm and press V The following screen appears To check and or change the alarm status select Alarm State and press V A screen similar to the following appears Three alarm states are a
79. e m Rev Batch 0 00 Values EO gt Error Code Figure 18 The Totalizer Screen To change the number of decimal places in the value of a totalizer screen Total mia gi From the display screen press either the lt or gt buttons until the value is highlighted Fwd Batch en Rev Batch EO Total m 3 Once the value is highlighted press V to open the Display Decimal option Fwd Batch Rev Batch EO Use the A and V buttons to scroll to the appropriate value Available options include 0 1 2 3 4 and Sci Scientific 0 Notation Press N to select the value and then V again to confirm the selection or e 2 3 4 Display Decimal X to cancel the selection PanaFlow Z3 User s Manual 27 Chapter 3 Initial Setup and Programming 3 3 3 Changing Measurement Type or Value for Totalizer Screens Cont To change the totalizer measurement type From the display screen press either the lt 1 or gt buttons until the measurement type is highlighted Total m3 Fwd Batch Rev Batch EO Total m 3 Once the value is highlighted press V to open the Display Measurement Type option Fwd Batch Rev Batch EO Display Measurement Type The screen changes to Display Measurement Type Press the A and V buttons to scroll to the appropriate parameter Available parameters include Forward Batch Fwd Batch Reverse Batch Rev Batch Mass Batch and Batch Tim
80. e Once you have Reverse Batch chosen the type press V to select the value and then V again to confirm the Net Batch Batch Time selection or X to cancel the selection If you select Batch Time you can also select the time measurement units seconds minutes hours or days To choose the appropriate unit from the highlighted measurement type press the lt or gt buttons until the measurement unit is highlighted Total lica Once the unit is highlighted press V to open the Display Measurement Unit option Batch Time 0 00 Rev Batch 0 00 EO Display Unit Press the A and V buttons to scroll to the appropriate unit and press V to select e the unit and then V again to confirm the selection or X to cancel the selection ft 3 GAL MGAL 28 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 3 4 Starting or Stopping Totalizer Measurement To start or stop totalizer measurements From the display screen press either the lt or gt buttons until the Start Stop icon either an arrow icon for Start or a two bar icon for Stop is highlighted Total m 3 lic a Fwd Batch 0 00 Rev Batch 0 00 EO Total m 3 Once the value is highlighted press V to start or stop totalizing Fwd Batch Rev Batch EO Total m 3 gt ca The icon then changes to the other alternative start or stop Fwd Batch 0 00 Rev Batch 0 00 EO 3 3 5 Resetting the Totalizer To reset
81. e electronics enclosure 1 Prepare the line power leads by trimming the line and neutral AC power leads or the positive and negative DC power leads to a length 0 5 in 1 cm shorter than the ground lead This ensures that the ground lead is the last to detach if the power cable is forcibly disconnected from the meter 2 Install a suitable cable clamp in the conduit hole If possible avoid using the other conduit holes for this purpose to minimize any interference in the circuitry from the AC power line IATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix F CE Mark Compliance 3 Route the cable through the conduit hole and connect the line power leads to the power terminal using the pin number assignments shown in Figure 8 on page 7 4 Leaving a bit of slack secure the power line with the cable clamp 5 If the wiring has been completed reinstall the wiring cover on the enclosure and tighten the set screw WARNING Make sure all covers with their O ring seals are installed and the set screws tightened before applying power in a hazardous environment CAUTION The transducers must be properly wired before applying power to the meter PanaFlow Z3 User s Manual 17 Chapter 2 Installation no content intended for this page 18 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming Chapter 3 Initial Setup and Programming 3 1 Introduc
82. e flow rate readings 2 The fluid must not cavitate near the flowcell Fluids with a high vapor pressure may cavitate near or in the flowcell This causes problems resulting from gas bubbles in the fluid Cavitation can usually be controlled through proper installation design 3 The fluid must not excessively attenuate ultrasound signals Some fluids particularly those that are very viscous readily absorb ultrasound energy In such a case an error code message will appear on the display screen to indicate that the ultrasonic signal strength is insufficient for reliable measurements 4 The fluid sound speed must not vary excessively The PanaFlow Z3 will tolerate relatively large changes in the fluid sound speed as may be caused by variations in fluid composition and or temperature However such changes must occur slowly Rapid fluctuations in the fluid sound speed to a value that is considerably different from that programmed into the PanaFlow Z3 will result in erratic or inaccurate flow rate readings Refer to Chapter 3 Initial Setup and make sure that the appropriate sound speed is programmed into the meter PanaFlow Z3 User s Manual 73 Chapter 4 Error Codes and Troubleshooting 4 3 2 Meter Body Problems cont 5 The inside of the meter body must be relatively clean The inside of the pipe or flowcell must be relatively clean Excessive build up of scale rust or debris will interfere with flow measurement Generally a thin co
83. ead Write Format 8B02 35586 VIEVVER Ch 2 most significant error see Error 118 RO INT32 35588 VIEVVER Tables Ch 2 Up Peak 35590 VIEVVER Ch 2 Dn Peak 35592 VIEVVER Ch 2 dynamic threshold on UP channel 35594 VIEVVER Ch 2 dynamic threshold on DOWN channel 35596 VIEWER Ch 2 Errors of Last 16 Composite Channel Real Max 41472 VIEWER Maximum Composite Velocity IEEE 32 bit 41474 VIEWER Maximum Composite Volumetric IEEE 32 bit 41476 VIEWER Maximum Composite Mass Flow IEEE 32 bit 41478 VIEWER Maximum Composite Fwd Batch Totals IEEE 32 bit 41480 VIEWER Maximum Composite Rev Batch Totals IEEE 32 bit 41482 VIEWER Maximum Composite Totalizer Time IEEE 32 bit 41484 VIEWER Maximum Composite Sound Speed IEEE 32 bit 41486 VIEWER Maximum Composite Inventory Fwd Totals IEEE 32 bit 41488 VIEWER Maximum Composite Inventory Rev Totals IEEE 32 bit 41490 VIEWER Maximum Composite Inventory Totalizer Time IEEE 32 bit 41492 VIEWER Maximum Composite Current Correction Factor IEEE 32 bit 41494 VIEWER Maximum Composite Current Reynolds Number IEEE 32 bit 41496 VIEWER Maximum Composite acceptable operating temperature reading from temperature sensor IEEE 32 bit VIEWER Maximum Comp
84. ecimal 0 e El 2 3 4 PanaFlow Z3 User s Manual 23 Chapter 3 Initial Setup and Programming 3 3 2 Changing Measurement Type for One or Two Variable Screens To change the measurement type Velocity From the display screen press either the 1 or I buttons until the measurement type is highlighted 10 5 mis Once the value is highlighted press V to open the Display Measurement Type option Display Measurement Type The screen changes to Display Measurement Type Press the A and V buttons to A scroll to the appropriate parameter Available parameters include velocity volumetric actual and volumetric standard mass batch and inventory total soundspeed Voleu o eu KFactor Reynolds number and diagnostics Once you have chosen the type press V Volumetric Std y Mass v to select the value and then V again to confirm the selection or X to cancel the selection Note 7o select a particular measurement unit go to Flow Units on page 37 Table 1 Available Parameters and Units Parameter Metric Unit Imperial Velocity meters sec ft s feet sec Volumetric Actual Liters per Second GAL S Gallons per Second Liters per Minute GAL M Gallons per Minute Liters per Hour GAL H Gallons per Hour ML D Mega Liters per Day GAL D Gallons per Day m3 S Cubic Meter per Second ft3 S Cubic Feet per Second m3 M Cubic Meter per Minute ft3 M Cubic Feet per Minute m3
85. eck and Identification Registers 512 System Error Bits 18 RO INT32 514 Live Runtime 18 RO INT32 516 Transmitter Status 0 Measurement 1 Calibration 18 RO INT32 528 Product Type 18 RO INT32 530 Product Code 18 RO CHARx16 546 MPU Serial Number 18 RO CHARx16 554 Analog Board Revision 18 RO CHARx16 562 Application Software Version 18 RO CHARx16 570 Boot Loader Software Version 18 RO CHARx16 578 NONE I O Board Type RO INT32 592 SERVICE MPU Baud Rate Fixed RW INT32 594 SERVICE SERVICE MPU parity Fixed 0 Even 1 Odd 2 No MPU Number Of Stop Bits Fixed 0 No Stop Bits 1 One Stop Bits 2 Two Stop Bits RW INT32 256 598 SERVICE MPU Modbus node ID fixed 258 600 SERVICE MPU Number Of Bits Per Character Fixed 25A 602 SERVICE MPU is this a termination node fixed 0 Not a termination 1 Is a termination System Integer Read Write 500 1280 Gen U Global Unit group 1 for Actual Volumetric 502 1282 Gen U Global Unit group 2 for Day 504 1284 Gen U Global Unit group 3 for dB 506 1286 Gen U Global Unit group 4 for Density 508 1288 Gen U Global Unit group 5 for Dimension 50A 1290 Gen U
86. ectrical Connections Cont WARNING Always disconnect the line power from the PanaFlow Z3 before removing either the front cover or the rear cover This is especially important in a hazardous environment 1 Disconnect any previously wired power line from the unit 2 Loosen the set screw on the wiring cover 3 Place a rod or long screwdriver across the cover in the slots provided and rotate the cover counterclockwise until it comes free from the enclosure 4 Install any required cable clamps in the appropriate conduit holes on the opposite side of the enclosure 5 Note the labels inside the rear cover to assist in wiring the power and option connections Proceed to the appropriate section of this chapter to make the desired wiring connections 2 4 1 Preparing for Wiring Wiring any option set requires completion of the following general steps 1 Disconnect the main power to the unit and remove the wiring cover 2 Install a cable clamp in the chosen conduit hole on the side of the electronics enclosure and feed a standard twisted pair cable through this conduit hole 3 Locate the terminal block shown in Figure 8 on page 7 and wire the option as indicated on the label inside the wiring cover Secure the cable clamp IATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix F CE Mark Compliance 4 If wiring of the unit has been completed reinstall the wiring cover on
87. ectrical dangers The product must not be subjected to mechanical or thermal stresses in excess of those permitted in the certification documentation and the instruction manual The product cannot be repaired by the user it must be replaced by an equivalent certified product Repairs should only be carried out by the manufacturer or by an approve repairer Only trained competent personnel may install operate and maintain the equipment The product is an electrical apparatus and must be installed in the hazardous area in accordance with the requirements of the EC Type Examination Certificate The installation must be carried out in accordance with all the appropriate international national and local standard codes and practices and site regulations for flameproof apparatus and in accordance with the instructions contained in the manual Access to the circuitry must not be made during operation 1100 Technology Park Drive Billerica MA 01821 U S A 910 311 Rev A Telephone 978 437 1000 or 800 833 9438 February 2014 Sensing House Shannon Free Zone East Shannon County Clare Ireland Telephone 353 61 470200 Certification amp Safety Statements for the PanaFlow Z3 Ultrasonic Liquid Flow Meter February 2014 Special Conditions for Safe Use e Consult the manufacturer if dimensional information on the flameproof joints is necessary e Follow the manufacturer s instructions to reduce the potential of an electrostatic charging hazard C
88. ed during internal device monitoring of the flow measurement circuitry These errors show that there may be a failure of a hardware component of the flow meter The user should attempt to clear the error by completing the steps in section 4 1 If these actions do not clear the error contact Technical Support at 978 437 1000 Under normal operation only S1 In Config Mode is likely to appear on the error line This is an indication that the instrument is currently not measuring flow because the instrument is in the Configuration mode It also warns the Operator that the Analog Output is not to be used as part of the SIS while in this mode of operation For troubleshooting details and more information on S errors consult the Safety Manual Note Few of these errors will appear on the LCD The LCD only shows the top priority error at any time Vitality software will list these error conditions in addition to the top priority error as the PC display can show more information 72 PanaFlow Z3 User s Manual Chapter 4 Error Codes and Troubleshooting 4 3 Diagnostics 4 3 1 Introduction This section explains how to troubleshoot the PanaFlow Z3 if problems arise with the electronics enclosure the flowcell or the transducers Indications of a possible problem include display of an error message on the LCD display screen Vitality PC software or HART e erratic flow readings readings of doubtful accuracy 1 e readings that a
89. egister Address 2188 8584 Gen User Output_1 Frequency Error Handling 18 RW INT32 218A 8586 Gen User Output_1 Frequency Unit code 18 RW INT32 218C 8588 Gen User Output_1 Alarm State 18 RW INT32 218E 8590 Gen User Output_1 Alarm Type 18 RW INT32 2190 8592 Gen User Output 1 Alarm Measurement Register 18 RW INT32 Address 2192 8594 Gen User Output_1 Alarm Unit code 18 RW INT32 2194 8596 Gen User Output_1 Test Alarm 18 RW INT32 2196 8598 Gen User Output_1 Control Output State 18 RW INT32 2198 8600 Gen User Output_1 Control Output Type 18 RW INT32 PanaFlow Z3 User s Manual 93 Appendix C Modbus Map 94 Table 10 Transmitter Modbus Map cont 8604 Gen U Register Address Output_1 Control Output Unit code Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 219A 8602 Gen User Output 1 Control Output Measurement 18 RW INT32 8606 Gen U Output 1 Test Control Output 8608 Gen U Output 1 Reserved 8610 Gen U Output 1 Test Mode 0 Test Off 1 Test On 8612 Gen U Output 1 Pulse Measurement Register Address Digital Out 2 Real Read Write 9216 Gen U Output 2 Pulse Value Output 2 Pulse Time IEEE 32 bit IEEE 32 bit 9222 Gen User Output 2 Frequency Base Value Output 2 Frequency Full Value IEEE 32 bit IEEE 32 bit 9224 Gen User Output 2 Alarm Value IEEE 32 bit 9226 Gen User Output 2 Co
90. election VIEWER VIEWER Maximum Composite Path Error Maximum Composite U Dimension nit Type VIEWER Maximum Composite U nit Type Density VIEWER Maximum Composite U Flow nit Type Mass VIEWER Maximum Composite U nit Type Volumetric VIEWER VIEWER Maximum Composite Unit Type Velocity frequency output Maximum Composite test frequency for VIEWER Maximum Composite Sensor serial number 3 VIEWER Maximum Composite Sensor serial number 4 VIEWER Maximum Composite Sensor serial number 5 VIEWER VIEWER VIEWER Maximum Composite Sensor serial number 6 Maximum Composite Flow meter System serial number Maximum Composite Unit Type Time VIEWER Maximum Composite Unit Type Viscosity VIEWER VIEWER Maximum Composite Unit Type Standard Volumetric Maximum Composite Standard Bwt Buffer 1 Serial Number VIEWER Maximum Composite Standard Bwt Buffer 2 Serial Number VIEWER Maximum Composite Standard Bwt Buffer 3 Serial Number VIEWER Maximum Composite Standard Bwt Buffer 4 Serial Number VIEWER Maximum Composite Standard Bwt Buffer 5 Serial Number PanaFlow Z3 User s Manual VIEWER VIEWER Maximum Composite Standard Bwt Buffer 6 Serial Number Maximum Composite Umpu Receiver Serial Number 107 Appendix C Modbus Map
91. entering Configure mode and then exiting without making a change Select No at the Save Changes prompt CAUTION Analog Output A carries an active HART signal Do not supply a 24 V supply to this circuit The circuit is powered by the flow meter 4 If wiring of the unit has been completed reinstall the wiring cover on the enclosure and tighten the set screw WARNING Make sure all covers with their o ring seals are installed and the set screws tightened before applying power in a hazardous environment Note Prior to use the analog output must be set up and calibrated Proceed to the next section to continue the initial wiring of the unit Note Upon applying power to the instrument the analog outputs will go to 24 mA before settling on a measurement value This initial state of 24 mA is intended to signal to the operator that the instrument is powered up and executing the initial self test routines The 24 mA state normally lasts only for a few seconds until the meter starts measuring flow Note See Appendix A Specifications for the load and voltage requirements PanaFlow Z3 User s Manual 9 Chapter 2 Installation 2 4 3 Wiring Digital Outputs Wiring any option set requires completion of the following general steps 1 Disconnect the main power to the unit and remove the wiring cover 2 Install the required cable clamp in the chosen conduit hole on the side of the electronics enclosure 3 Refer to Figure 8 o
92. er to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equipment in a sound way The crossed out wheeled bin symbol invites you to use those systems If you need more information on the collection reuse and recycling systems please contact your local or regional waste administration Visit http www ge mcs com en about us environmental health and safety 1741 weee req Z3ml for take back instructions and more information about this initiative viii PanaFlow Z3 User s Manual Chapter 1 Introduction Chapter 1 Introduction 1 1 Overview Thank you for purchasing the PanaFlow Z3 ultrasonic flow meter The PanaFlow Z3 represents the latest generation of Panametrics ultrasonic flow meters It is a three path meter designed specifically for dependable accurate and repeatable measurement of process liquids With a sleek industrial design and ultra reliable electronics it provides operators a cost effective top of the line choice Unlike other flow measurement technologies the PanaFlow Z3 does not require maintenance since it does not have any obstruction in the flow path that could clog the line nor does it have any moving parts that could be damaged by the flowing fluid Also due to the inherent nature of our ultrasonic flow measurement
93. erial Number VIEWER Minimum Composite Standard BWT Buffer 4 Serial Number VIEWER Minimum Composite Standard BWT Buffer 5 Serial Number VIEWER Minimum Composite Standard BWT Buffer 6 Serial Number VIEWER Minimum UMPU Receiver Serial Number 110 PanaFlow Z3 User s Manual Table 10 Transmitter Modbus Map cont Appendix C Modbus Map Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format CH Real Max A800 43008 VIEWER Maximum Channel Composite 18 RO IEEE 32 bit Coefficient A802 43010 VIEWER Maximum Channel Time Buffer Offset 19 RO IEEE 32 bit A804 43012 VIEWER Maximum Channel Time in Wedge 19 RO IEEE 32 bit A806 43014 VIEWER Maximum Channel Path Length P 5 RO IEEE 32 bit A808 43016 VIEWER Maximum Channel Axial Length L 5 RO IEEE 32 bit A80A 43018 VIEWER Maximum Channel Delay Between 19 RO IEEE 32 bit Successive Transmits A80C 43020 VIEWER Maximum Channel DeltaT Offset 19 RO IEEE 32 bit VIEWER Maximum Channel Pct of Peak VIEWER VIEWER Maximum Channel Min Peak Maximum Channel Max Peak VIEVVER Maximum Channel Reynolds correction selection VIEVVER Maximum Channel enum of transducer type ex T5 VIEWER Maximum Channel Transducer Freq VIEWER Maximum Channel Errors Allowed VIEWER Minimum Channel Composi
94. es VIEWER Option Startup Error Option startup error See error code tables Display Integer Read Writ e 900 2304 Gen User Display Language 902 2306 VIEWER Display Variable_1 Register Address 904 2308 VIEWER Display Variable_1 Unit Code Address 906 2310 VIEWER Display Variable_2 Register Address 908 2312 VIEWER Display Variable_2 Unit Code Address 90A 2314 VIEWER Display Totalizer_1 Register Address 90C 2316 VIEWER Display Totalizer_1 Unit Code Address 90E 2318 VIEVVER Display Totalizer 2 Register Address 910 2320 VIEVVER Display Totalizer 2 Unit Code Address 912 2322 VIEVVER Display Graph 1 Register Address 914 2324 VIEVVER Display Graph 1 Unit Code Address 916 2326 Gen User Select The Velocity 918 2328 Gen User Select The Actual Volumetric 91A 2330 Gen User Select The Standardized Volumetric 91C 2332 Gen User Select Mass 2334 Gen User Select Totalizer 2336 Gen User Select Density 2338 VIEWER Select Decimal 2340 VIEWER The Type Of DISPLAY 2342 Gen User TimeOut for DISPLAY 2344 Gen User Backlight Control 2346 VIEWER Lock Menu 2348 Gen User Unit type for velocity 0 for Metric 1 for English 2350 Gen U Unit type for act
95. extra data sets is to allow the instrument to be restored to those saved settings as a troubleshooting measure If at any point there is an error in the Active Data Set the set of parameters used in Measure mode the Authorized User may revert the Active Data Set to the Commissioned Data Set This will return the flow meter to a known working condition the way it was programmed when a GE Service professional first commissioned the product on site As a secondary redundant measure the Authorized User may revert the Active Data Set to the Factory Data Set if there is an issue with the Commissioning Data Set This returns the instrument to the way it was programmed when it was calibrated The flow meter maintains all three data sets in memory as a backup in case of error 20 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 2 PanaFlow Z3 Enclosure Magnetic Keypad The window at the top of the PanaFlow Z3 enclosure includes the components shown in Figure 16 Figure 16 The Enclosure Window IMPORTANT The PanaFlow Z3 s magnetic keypad enables programming of the instrument through the glass faceplate without removing the cover Thus all programming procedures may be performed while the unit is installed in a hazardous area Above the display the red light is for power indication and the green light 1s for system health indication Once system power is applied the red light will stay on until power is lost The green l
96. formation Paragraphs vii Input Voltage o4 vea LD Pe eR ra 17 Input Output Menu oae ve e ERG VE E 45 K Keypad Lockout oi sis de DR regia 31 Keypad Program Exiting if Unused 22 L Language Changes synene epe S v ses 35 Leit Arrow Key cx A EG ae 21 Ds sa et lade pa ede 36 Line Power KE cou see tt e Ld abd a BCE 17 Locking Keypad ost suae ed e dk mands 31 M Magnetic Keypad Using 21 Main Menu Enter no sei DO ek Bet ay BORO 30 Main Menu Map 0er dd 30 Mass Changing Flow Units 38 Measurement Type Programming tad ES ES AL 24 Menu Map ae ae ti e diced s 19 Meter Body Identification esse ee ee 5 Meter Setup Option lt a 41 Meter TAG a ca ge LI Ra ae ade 35 Min Max Output Testing 67 Modbus Wililig a a aa arcu mea Po ae 15 Modbus Parity era 64 Modbus Stop Bits visa 2 sea a 65 Modbus Service Port Address 65 Modbus Service Port Setting Up 63 134 0 On Board Temperature Setting 67 Output A Option Board Programming 45 Output Analog Switch Testing 67 Output B Option Card 48 P PanaFlow Z3 Electrical Connections 53 4 0 dietes i sen 7 Identitication soto GI eck SED WIE qup 4 Magnetic Keypad deia va dn si ma aa 21 Transports vada da endte drames 5 Unpacking aeos gerie naaa d eene bed uta
97. ided 2 If GE Sensing instructs you to send your instrument to a service center it must be shipped prepaid to the authorized repair station indicated in the shipping instructions 3 Upon receipt GE Sensing will evaluate the instrument to determine the cause of the malfunction Then one of the following courses of action will then be taken Ifthe damage is covered under the terms of the warranty the instrument will be repaired at no cost to the owner and returned e If GE Sensing determines that the damage is not covered under the terms of the warranty or if the warranty has expired an estimate for the cost of the repairs at standard rates will be provided Upon receipt of the owner s approval to proceed the instrument will be repaired and returned PanaFlow Z3 User s Manual 137 Warranty no content intended for this page 138 PanaFlow Z3 User s Manual Certification amp Measurement amp Control Safety Statements Certification amp Safety Statements for the PanaFlow Z3 Ultrasonic Liquid Flow Meter When installing this apparatus in potentially hazardous areas the following requirements must be met Field wiring shall be rated at least 10 C above 85 C Connecting cables shall be mounted securely and protected from mechanical damage pulling and twisting Cable entries are M20 or 34 NPT Cable glands of an approved flameproof design are required These must be installed according to the manufactu
98. ight will only be on when system is measuring without error If the instrument detects any error the green light will turn off Also when the operator enters Configure mode the instrument stops measuring so the green light will be off Six keys on the magnetic keypad enable users to program the PanaFlow Z3 e V confirms the choice of a specific option and data entry within the option X enables users to exit from a specific option without entering unconfirmed data A and V enable users to highlight a specific window in the display option or to scroll through a list of options parameters letters and numbers 0 9 as well as the negative sign and decimal point in a menu lt and enable users to scroll to a specific option among choices in an option or to a character in a text entry PanaFlow Z3 User s Manual 21 Chapter 3 Initial Setup and Programming 3 2 PanaFlow Z3 Enclosure Magnetic Keypad Cont When the PanaFlow Z3 is powered up the initial screen display appears followed by meter boot up then by a display of measurement parameters Velocity E 9 3 m s INITIALIZE XMT 910 As a guide to help follow the programming instructions in this chapter the relevant portions of the Model PanaFlow Z3 menu map have been reproduced in Figure 25 on page 83 and Figure 26 on page 84 IMPORTANT f the keypad has not been pressed for 10 minutes the PanaFlow Z3 exits the Keypad Program and returns to
99. in Hex Decimal Level Variable Unit Group Read Write Format 25A2 9634 Gen User Output 2 Test Mode 18 RW INT32 9636 Gen User 0 Test Off 1 Test O Output 2 Pulse Measurement Register Address Digital Out Max Real Read Only 10752 VIEWER Maximum Output 1 Pulse Value IEEE 32 bit 10754 VIEWER Maximum Output 1 Pulse Time IEEE 32 bit 10756 VIEWER Maximum Output 1 Frequency Base Value IEEE 32 bit 10758 VIEWER Maximum Output 1 Frequency Full Value IEEE 32 bit 10670 VIEWER Maximum Output 1 Alarm Value IEEE 32 bit 10762 VIEWER Maximum Output 1 Control Output Value IEEE 32 bit 10880 VIEWER Maximum Output 2 Pulse Value IEEE 32 bit 10882 VIEWER Maximum Output 2 Pulse Time IEEE 32 bit 10884 VIEWER Maximum Output 2 Frequency Base Value IEEE 32 bit 10886 VIEWER Maximum Output 2 Frequency Full Value IEEE 32 bit 10888 VIEWER Maximum Output 2 Alarm Value IEEE 32 bit 10890 VIEWER Maximum Output 2 Control Output Value IEEE 32 bit Digital Out Max Integer Read Only 11008 VIEWER Maximum Output 1 Test Pulse Value 11010 VIEWER Maximum Output 1 Frequency Full Frequency 11012 VIEWER Maximum Output 1 Test Frequency Value 11014 VIEWER Maximum Output 1 Frequency Error Handling Value 11136
100. ion 802C 32812 Gen User Composite Reference Density for 4 RW IEEE 32 bit Standard volumetric calculation 802E 32814 Gen User Composite Base value for frequency 1 14 20 RW IEEE 32 bit output 8030 32816 Gen User Composite Analog Input Zero Set point 18 RW IEEE 32 bit as entered into the system by user 8032 32818 Gen User Composite Analog Input Span Set point 8 RW IEEE 32 bit as entered into the system by user 9000 36864 SERVICE Composite MultiK VelRey 1 18 20 RW IEEE 32 bit 9002 36866 SERVICE Composite MultiK VelRey 2 18 20 RW IEEE 32 bit 9004 36868 SERVICE Composite MultiK VelRey 3 18 20 RW IEEE 32 bit 9006 36870 SERVICE Composite MultiK VelRey 4 18 20 RW IEEE 32 bit 9008 36872 SERVICE Composite MultiK VelRey 5 18 20 RW IEEE 32 bit 900A 36874 SERVICE Composite MultiK VelRey 6 18 20 RW IEEE 32 bit 9400 37888 SERVICE JComposite MultiR KFactor 1 18 RW IEEE 32 bit 9402 37890 SERVICE Composite MultiK KFactor 2 18 RW IEEE 32 bit 9404 37892 SERVICE Composite MultiK KFactor 3 18 RW IEEE 32 bit 9406 37894 SERVICE Composite MultiK KFactor 4 18 RW IEEE 32 bit PanaFlow Z3 User s Manual 97 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 9408 37896 SERVICE Composite MultiK KFactor 5 18 RW IEEE 32 bit 940A 37898 SERVICE Composite
101. ion Error String is to convey to the operator an issue with communication between these two sub systems Table 4 Communication Error String Error Header Error Message Cl UMPU Comm error Figure 22 Communications Error String 4 2 3 Flow Error String Flow errors are errors detected by the UMPU Ultrasonic Measurement Processing Unit in the course of making a flow measurement These errors can be caused by disturbances in the fluid such as excessive particles in the flow stream or extreme temperature gradients The errors could also be caused by an empty pipe or other such issue with the fluid itself Flow errors are typically not caused by a malfunction of the flow meter but by an issue with the fluid itself Table 5 Flow Error String Error Header Error Message Explanation E29 VelocityWarning E29 indicates that the flow rate has exceeded the range of the LWL lower warning limit or UWL upper warning limit The purpose of this warning is to alert the operator that the flow rate is approaching the LFL lower functional limit or the UFL upper functional limit At the Warning Limit threshold the flow meter will continue to measure flow and drive the analog output but if the flow rate reaches the Functional Limit threshold the output will go to the Dangerous Detected state until an Authorized User intervenes E29 gives the operator a chance to correct the situation before going to the DD state E22 Si
102. l and workmanship Before discarding any of the packing materials account for all components and documentation listed on the packing slip The discarding of an important item along with the packing materials is all too common If anything is missing or damaged contact GE Customer Care immediately for assistance 2 2 1 Identification The PanaFlow Z3 meter has up to three separate labels for identification depending on configuration The system is mounted as a single unit 2 2 1a XMT910 Transmitter Identification Le TM 8 PanaFlow Z3 Liquid Flow Meter FM13ATEX0070X C Ex IECEx FMG 13 0028 X 1180 112 G Ex d II8 H2 T6 Gb lt a CLASS 1 DIV 1 Gr B C D T6 ww Ta 40 C to 60 C IP67 CONDUIT ENTRIES ARE M20 OR 3 4 NPT SYSTEM PART STRING CAUTION CONDUIT SEALS REQUIRED WITHIN 18 INCHES ATTENTION JOINT DE CONDUIT REQUIS MOINS DE 18 POUCES ELECTRONICS PART STRING XMT910 7 SERIAL DO NOT OPEN WHILE AN EXPLOSIVE GAS IS PRESENT NE PAS OUVRIR ALORS QU UN GAZ EXPLOSIF EST PRESENT GE Infrastructure Sensing Inc 1100 Technology Park Drive Billerica MA 01821 USA Figure 3 XMT Transmitter Label Example PanaFlow Z3 User s Manual Chapter 2 Installation 2 2 10 Meter Body Identification 46 V A _ BILLERICA MA USA MODEL PF9 23 P N of A O www ge mcs com Pa naflow Z3 y he SIZE FLANGE SCH MAT 6 600 80S SA351 Gr CF8M Panmetrics Ultrasonic fy FIT Q min max 20 940 m
103. lect the appropriate status and press V If you select Other use the A or V arrow key to change the Other setting value and press V Press X to return to the Analog Output menu Note An Error state is any state that produces an error code on the LCD screen Please see Chapter 4 for more details on errors PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 3 Programming Digital Outputs Digital Outputs are output circuits that are designed to be used as Pulse Outputs Frequency Outputs Alarms or Control Outputs They have a flexible circuit design that can be modified by programming commands to perform these different functions The sections that follow describe how to set up each type of function Note In each function area there is a way to change behavior based on an Error Condition Chapter 4 mentions several types of error conditions in the flow meter It may not be clear which errors will trigger the Error Handling function The guideline is that when an error message appears on the LCD the Error Handling function will trip 3 6 3a Accessing the Digital Output Menu To access the Digital Outputs menu from the initial screen use the arrow keys to highlight the lock symbol and press V A screen similar to the following appears Velocity 0 65535 rus Use the arrow keys to select Program and press V The following screen Display Format appears Program Review Keypad Lockout Lock
104. ll cables must be installed as described in Appendix F CE Mark Compliance Refer to Figure 8 below and prepare the XMT910 for wiring by completing the following steps Terminal Block Input Output Connections PIN Label Description A Analog Output A 4 20mA HART Output Negative At Analog Output A 4 20mA HART Output Positive B Analog Output B 4 20mA Negative Terminal Block Power Connection AC B Analog Output B 4 20mA Positive C Digital Output C Negative PIN Label Description C Digital Output C Positive 1 L2 N Neutral Connection D Digital Output D Negative 2 L1 Live Power Connection D Digital Output D Positive AC Wiring Shown DC Wiring PIN Label Description 1 Negative 2 Positive Inputs Qutputs GROUNDING 4 Ay By Ca Dy 55858665658 Terminal Block Modbus Calibration Connections PIN Label Description Modbus Service Port Negative Modbus Service Port Positive Calibration Port Negative Calibration Port Positive GROUNDING3 GROUNDING 2 GROUNDING 1 DETAIL A SCALE 1 I Figure 8 Wiring Diagram Note Proper grounding of the PanaFlow Z3 chassis is required to prevent the possibility of electric shock See Figure 8 above to locate the chassis grounding screw All ground screws should be hand tightened only Do not over torque Maximum torque is 2 5 N m 22 in lbs PanaFlow Z3 User s Manual 7 Chapter 2 Installation 2 4 Making El
105. log output select Analog Output A and press V The following Analog Output HART screen appears Analog Output B Digital Output Modbus Service Port Select Measurement and press V The following screen appears Option D Analog Output Measurement A Base Value Full Value Calibrate Measurement In the Analog Output A menu select the type of analog output to be used and Velocit press V The screen returns to the previous display MiVolumetric Act Volumetric Std Mass 3 6 1c Setting Base Value and Full Value Option D Analog Output Base Value is the flow rate represented by 4 mA and Full Value is the flow rate Measurement A represented by 20 mA In the Analog Output menu select Base Value or Full Base Value Value and press V A screen similar to the following appears Full Value Calibrate Press N again and a screen similar to the following appears Analog Output Base Note The units that appear will be the units selected in Flow Units on 0 00000 m 3 s page 37 Use the 1 and gt arrow key to select the digit to be changed use the A or V arrow key to change the Base Value or Full Value setting and press V Repeat these steps to set the Full Value setting Press X to return to the Analog Output menu Base Value 0 00000 m S3 s X QUIT y JSAVE 4 IMOVE aw MODF 46 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 1 Analog Outp
106. low Units menu To change the units use the A or V arrow key to select the desired option press V twice and the display returns to the previous Ft 3 m f screen Press the X key twice to return to the UserPref Flow Units screen Ft 3 h Ft 3 d Note Use the above procedure to check and or change the standard volumetric Volumetric Std flow units and the mass Mass flow units 38 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 5 2c Totalizer UserPref Flow Units Volumetric Actual A Volumetric Std Mass Totalizer v FlowUnits Totalizer NO Yes Totalizer Totalizer e Wolter Nes Volumetric Std Mass Totalizer g English Metric PanaFlow Z3 User s Manual To check and or change totalizer measurement units under UserPref Flow Units use the A or V arrow key to select Totalizer and press V A screen similar to the following appears To remove Totals from display menus use the A or V arrow key to select No and press V The screen returns to the previous display To continue setting up the Totalizer select Yes press Enter and a screen similar to the following appears Use the A or V arrow key to select Actual Standard or Mass totals press V twice and a screen similar to the following appears If no change is required press V If change is required select the appropriate measurement category and press V twice A screen
107. ls IEEE 32 bit VIEWER Minimum Composite Inventory Totalizer Time IEEE 32 bit VIEWER Minimum Composite Current Correction Factor IEEE 32 bit VIEWER Minimum Composite Current Reynolds Number IEEE 32 bit VIEWER Minimum Composite Acceptable Operating Temperature Reading From Temperature Sensor IEEE 32 bit VIEWER Minimum Composite Standard IEEE 32 bit 42528 VIEWER VIEWER VIEWER Minimum Composite Net Batch Totals Minimum Composite Net Inventory Minimum Composite Analog Out Drive Current IEEE 32 bit IEEE 32 bit IEEE 32 bit 42530 VIEWER Minimum Composite Analog Out Monitored Current IEEE 32 bit Composite Channel Integer Min VIEWER Minimum Composite Status Bit Map 42756 VIEWER VIEWER Minimum Composite Errors Minimum Composite Most Significant Error 42758 VIEWER Minimum Composite Gate Input State bitmap 0 Open 1 Closed Composite Channel Real Max 40960 VIEWER Maximum Composite Frequency Output Span Value 1 14 20 IEEE 32 bit 40962 VIEWER Maximum Composite Pipe Inner Diameter 5 IEEE 32 bit 104 40964 VIEWER Maximum Composite Pipe Outer Diameter PanaFlow Z3 User s Manual IEEE 32 bit Table 10 Transmitter Modbus Map cont Appendix C Modbus Map Register Register in Access Read Only in Hex Decimal
108. ltaT IEEE 32 bit VIEWER Minimum Channel Time in buffer on DOWN channel IEEE 32 bit VIEWER Minimum Channel Up Signal Quality IEEE 32 bit VIEWER Minimum Channel Dn Signal Quality IEEE 32 bit VIEWER Minimum Channel Up Amp Disc IEEE 32 bit VIEWER Minimum Channel Dn Amp Disc IEEE 32 bit VIEWER VIEWER Minimum Channel Signal Gain Up Minimum Channel Signal Gain Down PanaFlow Z3 User s Manual IEEE 32 bit IEEE 32 bit Table 10 Transmitter Modbus Map cont Appendix C Modbus Map Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format AEl8 44568 VIEVVER Minimum Channel SNR on UP channel 18 RO IEEE 32 bit AEIA 44570 VIEWER Minimum Channel_SNR on DOWN 18 RO IEEE 32 bit channel AEIC 44572 VIEWER Minimum Channel Time in buffer on UP 119 RO IEEE 32 bit channel CH Integer Min AF00 44800 VIEWER Minimum Channel status bit map 18 RO INT32 AF02 44802 VIEWER Minimum Channel Up Peak 18 RO INT32 AF04 44804 VIEWER Minimum Channel Dn Peak 18 RO INT32 AF06 44806 VIEWER Minimum Channel most significant error 18 RO INT32 AF08 44808 VIEWER Minimum Channel dynamic threshold on 12 RO INT32 UP channel AFOA 44810 VIEWER Minimum Channel dynamic threshold on 12 RO INT32 DOWN channel AFOC 44812 VIEWER Minimum Ch
109. n completed reinstall the wiring cover on the enclosure and tighten the set screw Note Prior to use the serial port must be programmed WARNING Make sure all covers with their O ring seals are installed and the set screws tightened before applying power in a hazardous environment Terminal Block Modbus Connections PIN Label Description 1 MOD Modbus Service Port Negative MOD Modbus Service Port Positive WA Inputs Outputs r Be G Dy e o o odo ooo EBEBBHBBRBHBHBHBEHE Figure 13 Modbus Connections PanaFlow Z3 User s Manual 15 Chapter 2 Installation 2 4 5 Wiring the Calibration Port The XMT910 flow transmitter is equipped with a calibration port specifically designed for calibrating the PanaFlow Z3 It is wired for a frequency output Note Performing calibration of the meter requires entering a service level password To wire to this port refer to Figure 14 shown below and complete the following steps 1 Disconnect the main power to the unit and remove the rear cover 2 Install the required cable clamp in the chosen conduit hole on the side of the electronics enclosure 3 Feed one end of the cable through the conduit hole wire it to the terminal block 4 If wiring of the unit has been completed reinstall the wiring cover on the enclosure and tighten the set screw WARNING Make sure all covers with their O
110. n page 7 for the location of the terminal block and wire the digital outputs C and D as shown Secure the cable clamp IATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix F CE Mark Compliance 4 If wiring of the unit has been completed reinstall the wiring cover on the enclosure and tighten the set screw Note Prior to use the option must be set up and calibrated For more specific instructions on output configuration proceed to the appropriate sub section s that follow Note Digital outputs can be configured as a totalizer pulse frequency alarms or control output 10 PanaFlow Z3 User s Manual Chapter 2 Installation 2 4 3a Wiring As a Totalizer Pulse Output Wire this option in accordance with the connections shown on the label in the rear cover see Figure 8 on page 7 Figure 9 shows a sample wiring diagram of a totalizer output circuit Refer to Appendix A Specifications for the load and voltage requirements Inputs Outputs Ar P4 ooo224 209 BE XX B A BH EH El Volts Common Load Pulse Counter Figure 9 Wiring a Totalizer Pulse Output PanaFlow Z3 User s Manual 11 Chapter 2 Installation 2 4 36 Wiring As a Frequency Output Wire this option in accordance with the connections shown on the label in the rear cover see Figure 8
111. ngleChAccuracy E22 indicates that an error was detected on one of the flow channels This applies to multiple channel systems only For example there may be an issue in the channel I measurement but not the channel 2 measurement E23 MultiChAccuracy E23 indicates an error on multiple channels 70 PanaFlow Z3 User s Manual Chapter 4 Error Codes and Troubleshooting Table 5 Flow Error String cont E15 ActiveTw E15 indicates an error with the active Tw measurement This may be caused by a transducer error a parameter programming error or extreme process temperatures The error means that the measurement of how long it is taking the ultrasonic signal to pass through the bundled waveguide is outside reasonable limits E6 CycleSkip E6 indicates that a cycle skip has occurred in the signal processing measurement This is usually due to poor signal integrity possibly because of bubbles in the pipeline sound absorption by very viscous fluids or cavitation E5 Amplitude ES indicates an amplitude error in the signal processing measurement The signal amplitude is either excessively high or low This is also due to poor signal integrity much like an E6 error E4 SignalQuality E4 indicates a Signal Quality error This means the signal shape upstream to downstream reciprocity or signal correlation value is poor The cause is usually the same as E6 or ES E3 VelocityRange E3 is a velocity range error meaning
112. nteger Min A500 42240 VIEWER Minimum Composite Reynolds 18 RO INT32 Correction A502 42242 VIEWER Minimum Command to capture a new 18 RO INT32 set of signal files A504 42244 VIEWER Minimum Composite Path Configuration 18 RO INT32 VIEWER VIEWER Minimum Composite Hardware revision Minimum Composite Software revision VIEWER Minimum Composite UMPU board serial number VIEWER Minimum Composite Ceiling of the absolute value of correlation VIEWER VIEWER Minimum Composite Command Minimum Composite Which test to run VIEWER VIEWER Minimum Composite Service Password Minimum Composite Factory Password VIEWER VIEWER Minimum Composite User Password Minimum Composite AnalogOut Command for trim VIEWER Minimum Composite Sensor serial number 1 VIEWER Minimum Composite Sensor serial number 2 VIEWER Minimum Composite Tracking Windows VIEWER Minimum Composite MultiK Active VIEWER Minimum Composite MultiK Type VIEWER Minimum Composite MultiK Pairs VIEWER Minimum Composite KV Input Selection VIEWER VIEWER Minimum Composite System Command such as commit accept halt Minimum Composite Enable Active TW VIEWER Minimum Composite FireLow Fire VIEWER Minimum Composite Analog output PanaFlow Z3 User s Manual 109 Appendix C Modbus Map Table 10 Transmitte
113. ntrol Output To test the actuator in the Control Output menu select Test Control and press V A screen similar to the following appears Control Output Type A Measurement Control Value Test Control To begin testing select ON and press V To stop testing select OFF and press V Press X to return to the Control Output menu ON Note Be sure to select OFF when you end the test J JTEST x JQUIT 62 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 4 Modbus Service Port A HO Option D To set up the Modbus Service Port select it on the Option A screen and press VI Digital Ouyput The following screen appears Modbus Service Port 3 6 4a Selecting the Baud Rate Option A Modbus Service To set the baud rate in the Modbus Service menu select Baud Rate and press V A screen similar to the following appears Baud Rate A EE Modbus Parity UART Bits Address d The default baud rate is 115200 Select the appropriate baud rate and press V The screen returns to the previous display Modbus Service Port Bau e yt 4800 9600 19200 PanaFlow Z3 User s Manual 63 Chapter 3 Initial Setup and Programming 3 6 4b Setting the Modbus Parity Option D Modbus Service To set the modbus parity in the Modbus Service menu select Modbus Parity and Baud Rate press V A screen similar to the following appears Modbus Parity UART Bits Address
114. ntrol Output Type Measurement Control Value CO Measurement Batch Total supports fill and reset operations The Inventory Total activates after a user specified number of kg of usage for example at 1000 kg then 2000 kg 2 Batch Total etc To change the measurement style select the desired style and press V The Inventory Total following screen appears Measure Select Forward or Reverse totalizer depending on the flow direction or Net for Forward both filling and draining To change the measurement direction select the desired Reverse direction and press V The screen returns to the previous display Net PanaFlow Z3 User s Manual 61 Chapter 3 Initial Setup and Programming 3 6 3e Setting the Control Output Cont DO1 Control Output To check and or change the control value in the Control Output menu select Control Output State A Control Output Type Measurement Control Value Control Value and press V A screen similar to the following appears CO Control Value Press V again and a screen similar to the following displays the threshold value Control Value to activate ContValue Control Value Use the A or V arrow key to change the Control Value setting Press V to save the number and press XI to return to the previous screen 0 GAI Y SAVE x JQUIT Note The units that appear will be the units selected in Flow Units on lt gt JMOVE av MODF P98 37 DO1 Co
115. ntrol Output Value IEEE 32 bit Digital Out 2 Integer Read Write 9472 Gen User Output 2 Test Pulse Value INT32 9474 Gen User Output 2 Frequency Full Frequency INT32 9476 Gen User Output 2 Test Frequency Value INT32 9478 Gen User Output 2 Frequency Error Handling Value INT32 9600 Gen U Output 2 type INT32 9602 Gen U Output 2 Pulse Value Unit Code INT32 9604 Gen U Output 2 Pulse Error Handling INT32 9606 Gen U Output 2 Frequency Measurement Register Address INT32 9608 Gen U Output 2 Frequency Error Handling INT32 9610 Gen U Output 2 Frequency Unit code INT32 9612 Gen U Output 2 Alarm State INT32 9614 Gen U Output 2 Alarm Type INT32 9616 Gen U Output 2 Alarm Measurement Register Address INT32 9618 Gen U Output 2 Alarm Unit code INT32 9620 Gen U Output 2 Test Alarm INT32 9622 Gen U Output 2 Control Output State INT32 9624 Gen U Output 2 Control Output Type INT32 9626 Gen U Output 2 Control Output Measurement Register Address INT32 9628 Gen U Output 2 Control Output Unit code INT32 9630 Gen U Output 2 Test Control Output Output 2 Phase Shift PanaFlow Z3 User s Manual INT32 Table 10 Transmitter Modbus Map cont Appendix C Modbus Map Register Register in Access Read Only
116. ocity of the flowing liquid and its sign indicates the direction of flow Figure 2 Flow and Transducer Paths 2 PanaFlow Z3 User s Manual Chapter 2 Installation Chapter 2 Installation 2 1 Introduction To ensure safe and reliable operation of the PanaFlow Z3 the system must be installed in accordance with the established guidelines Those guidelines explained in detail in this chapter include the following topics Unpacking the PanaFlow Z3 system Selecting suitable sites for the electronics enclosure and the meter body Installing the meter body Wiring the electronics enclosure WARNING The PanaFlow Z3 flow meter can measure the flow rate of many fluids some potentially PanaFlow Z3 User s Manual hazardous The importance of proper safety practices cannot be overemphasized Be sure to follow all applicable local safety codes and regulations for installing electrical equipment and working with hazardous fluids or flow conditions Consult company safety personnel or local safety authorities to verify the safety of any procedure or practice IATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix F CE Mark Compliance Chapter 2 Installation 2 2 Unpacking Before removing the PanaFlow Z3 system from the crate please inspect the flow meter Each instrument manufactured by GE Measurement amp Control is warranted to be free from defects in materia
117. onsult the manufacturer for genuine replacement flange fasteners M10x35 hexagon socket cap screws of ISO 12 9 DIN912 grade steel zinc plated or better with a minimum yield strength of 135 000 psi are acceptable alternatives Consult the manufacturer for genuine replacement enclosure adapter fasteners M8x25 hexagon socket cap screws of ISO 12 9 DIN912 grade steel zinc plated or better with a minimum yield strength of 135 000 psi are acceptable alternatives Markings e Markings shall appear on the meter as shown below for the AC and DC powered versions 8 PanaFlow 23 Liquid Flow Meter FMI3ATEXCO7OX C ECEx FMG 13 0028 X 1180 12G ExdUB H2 T6 Gb lt A gt CLASS 1 DIV 1 Gr 8 C O T6 eu To 40 C to 60 C IP67 CONDUIT ENTRIES ARE M20 OR 3 4 NPT CAUTION CONDUIT SEALS REQUIRED WITHIN LB INCHES ATTENTION JOINT DE CONDUIT REQUIS MOINS DE 18 POUCES ELECTRONICS PART STRING XMT910 SERIAL Ri DO NOT OPEN WHILE AN EXPLOSIVE GAS IS PRESENT NE PAS OUVRIR ALORS QU UN GAZ EXPLOSIF EST PRESENT GE infrastructure Sensing inc 1100 Technology Park Orve jBillerica MA 01821 USA Markings shall appear on the flowcell as shown below BILLERICA MA USA MODEL PF9 23 www ge Mcs com PRESSURE MAWP 879 bar 85 C FLUID 40to85 C MAEWP F V 85 C Panaflow Z3 Panametrics Ultrasonic Liquid Flow Meter FC MFG SN 12345678 MD
118. op current HART Service XXXX Login Login PV URV Logout User Level User Password PV LRV Squawk Device Setup Review HART Service XXXX Logout Select operation Commit and logout Logout without commit Squawk Change Number of Squawks Squawk Exit Review MeterReview HARTReview Figure 30 Root Menu 120 PanaFlow Z3 User s Manual D 3 HART Service Map for General Users If users log in the system with a General User password they can edit the variables below in the HART Service menu facegnt Contre tar mn Anag Onstpen NX Analog Wiese ment Annan bares Ei ha mn at ade sits ote Lean Outpt digna adit uto hr Outpt B a ete hasta Nat ha wars Anaing atras e dna am Looe Feet aer Mt Loop Perera we mop per emage Figure 31 HART Service Menu for General User PanaFlow Z3 User s Manual 121 D 4 HART Service Menu for Service Users If users log in the system with a Service User Factory User password they can edit the variables in the HART Service menu as shown below Figure 32 HART Service Menu for General User and Higher Levels 122 PanaFlow Z3 User s Manual D 5 Review Menu Review Meter Review HART Review PanaFlow Z3 User s Manual Composite RevieW Velocity Flow Volumetric Sra Flow Volumetric Plow Mass FWD Batch Total zer Riv Gatch Totalcer Net Batch Totalizer FWD Inven
119. osite Standard IEEE 32 bit VIEWER Maximum Composite Net Batch Totals IEEE 32 bit 41504 VIEWER VIEWER Maximum Composite Net Inventory Maximum Composite Analog Out Drive Current IEEE 32 bit IEEE 32 bit 41506 VIEWER Maximum Composite Analog Out Monitored Current IEEE 32 bit Composite Channel Integer Max 41728 VIEWER Maximum Composite Status Bit Map 41730 VIEWER Maximum Composite Errors 41732 VIEWER Maximum Composite Most Significant Error 41734 PanaFlow Z3 User s Manual VIEWER Maximum Composite Gate Input State bitmap 0 Open 1 Closed 103 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format Composite Channel Real Min A600 42496 VIEWER Minimum Composite Velocity 20 RO IEEE 32 bit VIEWER Minimum Composite Volumetric IEEE 32 bit VIEWER Minimum Composite Mass Flow IEEE 32 bit VIEWER Minimum Composite Fwd Batch Totals IEEE 32 bit VIEWER Minimum Composite Rev Batch Totals IEEE 32 bit VIEWER Minimum Composite Totalizer Time IEEE 32 bit VIEWER Minimum Composite Sound Speed IEEE 32 bit VIEWER Minimum Composite Inventory Fwd Totals IEEE 32 bit VIEWER Minimum Composite Inventory Rev Tota
120. out Programming Select a security level and press V The following screen appears e Gen User Services Factory Enter the appropriate password Use the lt or gt arrow key to select each digit to be changed and the A or V arrow key to change the digit value Then press V The following screen appears Enter the password 8888 ISAVE x JQUIT 4 MOVE Av VODF User Preference Select Setting and press the right arrow key The following screen appears Setting Flow Units Meter Setup Password PanaFlow Z3 User s Manual 51 Chapter 3 Initial Setup and Programming 3 6 3a Accessing the Digital Output Menu Cont The screen now indicates the installed option card either A or B Press V Janda O screen similar to the following appears o Option D Option D To set up the Digital Output select it on the screen and press V A screen similar Analog Output A to the following appears Analog Output B Digital Output Modbus Service Port Select the desired Digital Output number and press V The following screen appears Option D Digital Output Output D 52 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 3 Programming Digital Outputs Cont 3 6 3b Setting the Pulse Output DO DO1 Frequency Alarm Control Output DO1 Pulse Pulse Value Min Pulse Test Pulse Output Error Handling Pulse Pulse Value Pulse Value 00 gal
121. posite Which test to run 41234 VIEWER Maximum Composite Service 41236 VIEWER Maximum Composite Factory 41238 VIEWER Maximum Composite User 41240 VIEWER Maximum Composite AnalogOut Command for trim 41242 VIEWER Maximum Composite Sensor serial number 1 41244 VIEWER Maximum Composite Sensor serial number 2 41246 VIEWER Maximum Composite Tracking Windows 41248 VIEWER Maximum Composite MultiK Active 41250 VIEWER VIEWER Maximum Composite Multik Type Maximum Composite MultiK Pairs VIEWER Maximum Composite KV Input Selection VIEWER Maximum Composite System Command such as commit accept halt VIEWER Maximum Composite Enable Active TW VIEWER Maximum Composite FireLow Fire High during fault VIEWER Maximum Composite Analog output selection VIEWER Maximum Composite Calibration Mode Selection VIEWER VIEWER Maximum Composite Base Frequency for frequency Output Maximum Composite Span Frequency for frequency Output PanaFlow Z3 User s Manual Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format A136 41270 VIEWER Maximum Composite Frequency Output 18 RO INT32 VIEWER Unit Selection Maximum Composite Frequency Output Error State S
122. r Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 42288 VIEWER Minimum Composite Calibration mode RO INT32 VIEWER Minimum Composite Base Frequency RO INT32 VIEWER Minimum Composite Span Frequency RO INT32 VIEWER Minimum Composite Frequency Output RO INT32 VIEWER Minimum Composite Frequency Output RO INT32 VIEWER Minimum Composite Path Error RO INT32 Handling VIEWER Minimum Composite Unit Type RO INT32 Dimension VIEWER Minimum Composite Unit Type Density RO INT32 VIEWER Minimum Composite Unit Type Mass RO INT32 Flow VIEWER Minimum Composite Unit Type RO INT32 Volumetric VIEWER Minimum Composite Unit Type Velocity RO INT32 VIEWER Minimum Composite test frequency for RO INT32 frequency output VIEWER Minimum Composite Sensor serial RO INT32 number 3 VIEWER Minimum Composite Sensor serial RO INT32 number 4 VIEWER Minimum Composite Sensor serial RO INT32 number 5 Minimum Composite Sensor serial number 6 VIEWER Minimum Composite Flow meter System serial number VIEWER Minimum Composite Unit Type Time VIEWER Minimum Composite Unit Type Viscosity VIEWER Minimum Composite Unit Type Standard Volumetric VIEWER Minimum Composite Standard BWT Buffer 1 Serial Number VIEWER Minimum Composite Standard BWT Buffer 2 Serial Number VIEWER Minimum Composite Standard BWT Buffer 3 S
123. re not consistent with readings from another flow measuring device connected to the same process If any of the above conditions occurs proceed with the instructions presented in this chapter 4 3 2 Meter Body Problems If preliminary troubleshooting with the Error Code Messages and or the Diagnostic Parameters indicates a possible flowcell problem proceed with this section Read the following sections carefully to determine if the problem is indeed related to the flowcell If the instructions in this section fail to resolve the problem contact GE for assistance Most fluid related problems result from a failure to observe the flow meter system installation instructions Refer to Chapter 2 Installation to correct any installation problems If the physical installation of the system meets the recommended specifications it is possible that the fluid itself may be preventing accurate flow rate measurements The fluid being measured must meet the following requirements 1 The fluid must be homogeneous single phase relatively clean and flowing steadily Although a low level of entrained particles may have little effect on the operation of the PanaFlow Z3 excessive amounts of solid or gas particles will absorb or disperse the ultrasound signals This interference with the ultrasound transmissions through the fluid will cause inaccurate flow rate measurements In addition temperature gradients in the fluid flow may result in erratic or inaccurat
124. rer s instructions Where the cable glands are provided by GE the manufacturer s instructions as supplied to GE will be included in the documentation The system is covered by the certificate numbers FM13ATEX0070X and IECEx FMG 13 0028X as shown on the labels on the next page The system is certified as ATEX and IECEx II 2 G Ex d IIB 42 T6 Gb in Ta 40 C to 60 C ambient and IP67 The system temperature code is dependent upon the process fluid temperature with ranges of 20 C to 85 C when the flowcell material is ASME SA216 Gr WCB and 40 C to 85 C when the flowcell material is ASME SA352 GR LCB or SA351 Gr CF8 or S351 Gr CF8M The surface temperature of the sensor body and electronics can approach the process fluid temperatures and all necessary precautions should be taken Unused entries must be sealed using a suitably certified threaded plug Modifications to the flameproof enclosure are not permitted The apparatus should be de energized before opening Installation shall be in accordance with the installation instructions and the National Electrical Code amp ANSI NFPA 70 the Canadian Electrical Code C22 1 or IEC EN 60079 14 as applicable Equipment is of type flameproof d design and complies with EN 60079 0 2012 EN 60079 1 2007 EN 60529 1991 A1 2000 IEC 60079 0 2011 IEC 60079 1 2007 IEC 60529 2001 The product contains no exposed parts which produce surface temperature infrared electromagnetic ionizing or non el
125. s Map Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 800C 32780 Gen User Composite Static Density 4 RW IEEE 32 bit 800E 32782 SERVICE Composite Acceleration Limit 18 RW IEEE 32 bit 8010 32784 SERVICE Composite Amplitude discriminator min 18 RW IEEE 32 bit limit SERVICE Composite Amplitude discriminator max IEEE 32 bit limit Gen U Composite Kinematic Viscosity 7 IEEE 32 bit SERV Composite Calibration Factor 18 IEEE 32 bit Gen U Composite Zero Cutoff 20 IEEE 32 bit Gen U Composite Response Time 13 IEEE 32 bit Gen U Composite Analog Output Low Limit 1 9 14 IEEE 32 bit point as entered in the system Gen U Composite Analog Output High Limit as 1 9 14 IEEE 32 bit entered in the system Gen U Composite Zero Set point as entered into IEEE 32 bit the system by user Gen U Composite Span Set point as entered into IEEE 32 bit the system by user 8024 32804 Gen User Composite Velocity Low limit Used for 120 RW IEEE 32 bit Volumetric low limit calculation 8026 32806 Gen User Composite Velocity High limit Used 20 RW IEEE 32 bit for Volumetric High limit calculation 8028 32808 Gen User Composite Velocity Warn Low limit 20 RW IEEE 32 bit Alarm limits Normal operation 802A 32810 Gen User Composite Velocity Warn High limit 120 RW IEEE 32 bit Alarm limits Normal operat
126. similar to the following appears If no change is required press V If change is required select the appropriate measurement type press V and the display returns to the previous screen Press the X key twice to return to the UserPref Flow Units screen 39 Chapter 3 Initial Setup and Programming 3 5 2d Density UserPref Flow Units To calculate Mass Flow you must enter Actual Density To measure Volumetric Volumetric Std Std you must enter Actual Density and the Reference Density To check and or change density values under UserPref Flow Units use the A or V arrow key Mass to select Density and press V The following screen appears Totalizer To exit the Totalizer setup procedure use the A or V arrow key to select No and press V The screen returns to the previous display To continue setting up the a I Totalizer select Yes press V and a screen similar to the following appears Yes FlowUnits Density FlowUnits Density If no change is required press X If change is required select the appropriate mE measurement category and press Enter A screen similar to the following appears Metric If no change is required press V If change is required select the appropriate measurement type press V and the display returns to the previous screen Press the X key twice to return to the UserPref Flow Units screen Density Density 40 PanaFlow Z3 User s Manual Ch
127. sword User only Gen User will appear on the next screen UserPref Password To provide a general user password select Gen User press V and a screen similar to the following appears Use the A or V arrow key to change the digit value and press V Press the X key to return to the UserPref Password screen Enter new Gen password 9999 x QUIT y JSAVE 4 JMOVE Av JMODF PanaFlow Z3 User s Manual 43 Chapter 3 Initial Setup and Programming 3 5 5 Display 3 5 5a Backlight User Preference To turn the backlight OFF or ON under User Preference use the A or V Flow Units arrow key to select Display and press V The following screen appears Meter Setup Password UserPref Display Backlight Timeout Select Backlight press V and a screen similar to the following appears Select OFF or ON press V twice and the screen returns to the previous display Display Backlight jor ON 355b Timeout To provide a timeout under Display select Timeout and press V A screen similar to the following appears UserPref Display Backlight Timeout Note The default value for the timeout is 0 so users must set a timeout if they wish one Press V again and a screen similar to the following appears Display Timeout Timeout 10 Second Use the A or V arrow key to change the digit value and press V Press X Timeout three times to return to the User Preference
128. te Coefficient IEEE 32 bit VIEWER Minimum Channel Time Buffer Offset IEEE 32 bit VIEWER Minimum Channel Time in Wedge IEEE 32 bit VIEWER Minimum Channel Path Length P IEEE 32 bit VIEWER Minimum Channel Axial Length L IEEE 32 bit VIEWER Minimum Channel delay between successive transmits IEEE 32 bit VIEWER Minimum Channel DeltaT Offset IEEE 32 bit VIEWER Minimum Channel Pct of Peak INT32 VIEWER Minimum Channel Min Peak INT32 VIEWER Minimum Channel Max Peak INT32 VIEWER Minimum Channel Reynolds Correction Selection INT32 VIEWER Minimum Channel enum of transducer type ex T5 INT32 VIEWER Minimum Channel Transducer Freq INT32 VIEWER Minimum Channel Errors Allowed INT32 CH Real Max AA00 PanaFlow Z3 User s Manual VIEWER Maximum Channel Velocity IEEE 32 bit 111 Appendix C Modbus Map 112 Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format AA02 43522 VIEWER Maximum Channel Sound Speed 20 RO IEEE 32 bit AA04 43524 VIEWER Maximum Channel Transit Time Up 19 RO IEEE 32 bit AA06 43526 VIEWER Maximum Channel Transit Time Dn 19 RO IEEE 32 bit AA08 43528 VIEWER Maximum Channel DeltaT 19 RO IEEE 32
129. the enclosure and tighten the set screw For more specific instructions on particular output configuration proceed to the appropriate sub section s that follow 8 PanaFlow Z3 User s Manual Chapter 2 Installation 2 4 2 Wiring Analog Outputs The standard configuration of the PanaFlow Z3 flow transmitter includes one isolated 4 20 mA analog output with HART Connections to these outputs may be made with standard twisted pair wiring but the current loop impedance for these circuits must not exceed 600 ohms A second analog output is available as an option To wire the analog outputs complete the following steps 1 Disconnect the main power to the unit and remove the wiring cover 2 Install the required cable clamp in the chosen conduit hole on the side of the electronics enclosure 3 Refer to Figure 8 on page 7 for the location of the terminal block and wire the analog output as shown Secure the cable clamp IATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix F CE Mark Compliance Note Analog Output A carries a HART signal Whenever this becomes an open circuit or the load exceeds specifications the output will go to 0 mA and the HART signal will be lost This can happen if one disconnects the HART communicator while the circuit is live hot swap To restore HART communication one must reset the unit This can be done by power cycling the instrument or by
130. the transducers In addition to accessibility when planning meter location adhere to the following guidelines Locate the meter body so that there are at least 10 pipe diameters of straight undisturbed flow upstream and 5 pipe diameters of straight undisturbed flow downstream from the measurement point Undisturbed flow means avoiding sources of turbulence in the fluid such as valves flanges expansions and elbows avoiding swirl and avoiding cavitation Figure 6 Flow Direction Locate the transducers on a common axial plane along the pipe Locate the transducers on the side of the pipe rather than the top or bottom since the top of the pipe tends to accumulate gas and the bottom tends to accumulate sediment Either condition will cause increased attenuation of the ultrasonic signal There is no similar restriction with vertical pipes as long as the flow of fluids is upward to prevent free falling of fluids or a less than full pipe Figure 7 Good and Bad Transducer Locations CAUTION If insulating the meter body the maximum process temperature is 80 C and maximum ambient temperature is 50 C 6 PanaFlow Z3 User s Manual Chapter 2 Installation 2 4 Making Electrical Connections This section contains instructions for making all the necessary electrical connections to the XMT910 flow transmitter Refer to Figure 8 for a complete wiring diagram IATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements a
131. this warranty is limited to restoring the instrument to normal operation or replacing the instrument at the sole discretion of GE Sensing Fuses and batteries are specifically excluded from any liability This warranty is effective from the date of delivery to the original purchaser If GE Sensing determines that the equipment was defective the warranty period is one year from delivery for electronic or mechanical failures one year from delivery for sensor shelf life If GE Sensing determines that the equipment was damaged by misuse improper installation the use of unauthorized replacement parts or operating conditions outside the guidelines specified by GE Sensing the repairs are not covered under this warranty The warranties set forth herein are exclusive and are in lieu of all other warranties whether statutory express or implied including warranties or merchantability and fitness for a particular purpose and warranties arising from course of dealing or usage or trade Return Policy Ifa GE Sensing instrument malfunctions within the warranty period the following procedure must be completed 1 Notify GE Sensing giving full details of the problem and provide the model number and serial number of the instrument If the nature of the problem indicates the need for factory service GE Sensing will issue a RETURN AUTHORIZATION NUMBER RAN and shipping instructions for the return of the instrument to a service center will be prov
132. tion This chapter provides instructions for programming the PanaFlow Z3 flow meter to place it into operation Before the PanaFlow Z3 can begin taking measurements the User Preferences Inputs Outputs and the Test menu must be entered and programmed Display Note Display either 1 variable 2 variables or totalizer Main Menu Display Format Program Review Keypad Lockout General Pr EMEN ET De ee Service Access Level User Preferences Inputs Outputs Test Menu Bl Sensor Setup Calibration Advanced Factory EL es tue Tue ER er EE El Save Changes No Active Commissioned Factory Settings Settings Settings Figure 15 High Level Menu Map Notice that at the bottom of Figure 15 there are four options for Save Changes Selecting No will discard any program changes and reset the instrument to restart Measure mode The other three options are Active Settings Commissioned Settings and Factory Settings They allow the instrument to store three complete sets of program data Note The option to save as Commissioned Settings is only available if the operator has Service or Factory access level The option to save as Factory Settings is only available from the Factory access level PanaFlow Z3 User s Manual 19 Chapter 3 Initial Setup and Programming 3 1 Introduction Cont The purpose of these
133. tion it will not appear later in the Mass VW programming If you don t want Velocity select NO press V If you want to display Velocity select Yes press V twice and the following screen appears FlowUnits Velocity NO Yes Vel If no change is desired press X twice and the screen returns to the UserPref Flow Units menu To change the measurement type select the desired d English option press V twice and a screen similar to the following appears Metric Vel Confirm the units press X three times and return to the UserPref Flow Units e menu PanaFlow Z3 User s Manual 37 Chapter 3 Initial Setup and Programming 3 5 26 Volumetric and Mass UserPref Flow Units To check and or change actual volumetric flow units under UserPref Flow Units Velocity A use the A or V arrow key to select Volumetric Actual and press V The Volumetric Actual Volumetric Std Mass v following screen appears FlowUnits Avol To remove Volumetric from the display menus select NO press V If change is desired select Yes press V twice and the following screen appears No Yes Avol If no change is desired press V and a screen similar to the following appears To change the measurement type select the desired option press V twice and a e screen similar to the following appears Metric Avol If the highlighted units are correct press X three times and return to the GEN UserPref F
134. tory Totakzer REV Inventory Toralizer Net lewentory Totakzer Inventory Time KF actor sion Info MPU Senei Number Sensor Senal Number XMIT Software Revision XMIT Hardware Revaion MPU Sotrware Revision MPU Hardware Revision Option Board Software Revision Option Board Hardware Revision Figure 33 Review Menu 123 no content intended for this page 124 PanaFlow Z3 User s Manual Appendix E Data Records Appendix E Data Records E 1 Service Record Whenever any service procedure is performed on the PanaFlow Z3 flow meter the details of the service should be recorded in this appendix An accurate service history of the meter can prove very helpful in troubleshooting any future problems E 1 1 Data Entry Record complete and detailed service data for the PanaFlow Z3 in Table 12 Make additional copies of the table as needed Table 12 Service Record PanaFlow Z3 User s Manual 125 Appendix E Data Records Table 12 Service Record cont 126 PanaFlow Z3 User s Manual Appendix E Data Records E 2 Initial Settings The values for the initial measurement settings immediately after initial installation of the meter and verification of proper operation should be entered below PanaFlow Z3 User s Manual Table 13 Initial Settings Parameter Initial Value Forward Batch Totals
135. u e dada era 21 Transducers Location s 2 si voa t sera E A Pa 6 Transit Time Flow Measurement 2 Transporting ee eens 5 U VARE BIS eis 99d A an 64 Unlocking Keypad citas bas 31 Unpacking tex 1o ad e a 4 Up Arrow Keys era vulg veas e sd dier to E VES 21 User Levels ns ds a er er 33 User Preferences carii enic eth ni 34 V Velocity Setting Flow Units 37 Voltage Input satsa LS CA A 17 Volumetric Setting Flow UnitS 38 W A satire P edat 137 Watchdog Test gror AA 67 WEBER Directive Sao os u een viii PanaFlow Z3 User s Manual Index unn T Pr 13 Analog Outputs Potes qd toe P WIE ER 9 Calibration Port saecu Ea Wa en 16 CE Mark Compliance sos wig tl sra 131 Control Output 2o mas dE iie tees 14 Digital Outputs ari a bee edd 10 Frequency Output 422 adequa ria a sense 12 Line Powers ORES 17 Modbus Service Port cats some pis Se eee 15 Option Card See Card Name Preparation s c uetus DE hs ts A uA eu A EN 8 Terminal Block See Block Name Totalizer Pulse Output 11 Wiring Diagram a Ne See RR AUR RER 7 X XMT910 Transmitter Identification c ana de st ax ea A l 4 Z Zero CUtott 25s ci Gossa ses ERES 41 135 Index 136 PanaFlow Z3 User s Manual Warranty Warranty Each instrument manufactured by GE Sensing is warranted to be free from defects in material and workmanship Liability under
136. ual volumetric 0 for Metric 1 for English 2352 Gen U Unit type for standard volumetric 0 for Metric 1 for English 2354 Gen U Unit type for mass 0 for Metric 1 for English 2356 PanaFlow Z3 User s Manual Gen U Unit type for totalizer 0 Avol 1 Svol 2 Mass 91 Appendix C Modbus Map 92 Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 936 2358 Gen User Unit type for Actual volumetric of 18 RW INT33 totalize 0 for Metric 1 for English 938 2360 Gen User Unit type for Standard volumetric of 18 RW INT34 totalizer 0 for Metric 1 for English 93A 2362 Gen User Unit type for Mass of totalizer 18 RVV INT35 0 for Metric 1 for English 93C 2364 Gen User Unit type for Density 18 RVV INT32 0 for Metric 1 for English Display Integer Read Only B00 2816 VIEVVER Maximum TimeOut for DISPLAY 18 RO INT32 B02 2818 VIEVVER Minimum TimeOut for DISPLAY Log Integer Read Write D00 3328 Gen U Log Control Status D02 3330 Gen U Log Interval D04 3332 Gen U Logging Time D06 3334 Gen U Number Of Variables To Log D40 3392 Gen U Variable Address Array D80 3456 Gen U Variable Unit Code Array Log Integer Read Only F00 3840 N
137. ue select Alarm Alarm State Val y ER ue and press V A screen similar to the following appears Alarm Type Measurement Alarm Value Alarm Alarm Value Press V again and a screen similar to the following appears Alarm Value Note The units that appear will be the units selected in Flow Units on page 37 Use the A or V arrow key to change the Alarm Value setting Press V to save the number and press to return to the previous screen Alarm Value Alarm Value 0 Fus ISAVE x JQUIT 4 JMOVE Av JMODF PanaFlow Z3 User s Manual 59 Chapter 3 Initial Setup and Programming 3 6 3d Setting the Alarm Cont DO1 Alarm To test the alarms in the Alarm menu select Test Alarms and press V A screen similar to the following appears Alarm Type Measurement Alarm Value Test Alarms Select OFF to turn the alarm off or ON to turn it on To begin testing select ON and press V To stop testing press X ON Note Be sure to select OFF when you end the test J ITEST X JQUIT 3 6 3e Setting the Control Output DO DO1 The Control Output can drive an actuator to control a process It deactivates until a threshold is reached and activates when it is reached To check the control output and or change its settings in the Digital Output menu select Control Frequency Output and press V The following screen appears Alarm Control Output Pulse DO1 Control Output To
138. unitless enum Ch x Report Error 2 unitless enum Ch x Error Na Figure 23 Display Measurement Menu Map 81 Appendix B Menu Maps Display Note Display either 1 variable 2 variables or totalizer Main Menu Display Format Program Program Review Keypad Lockout XXXX General Service Figure 24 Meter Programming Overview 2 Save changes Typical Access Active Commissioned Factory i dria by Im eer Settings Settings Settings e Factory Access Display Program Review See exact section for specific access PanaFlow Z3 User s Manual 82 Appendix B Menu Maps Display Forward Total 4 Password See Service Manual Reverse Total Net Total Totalizer Time Setting Flow Units Meter Setup Password Display Ve mae Zero Cutoff Backlight __ Meter Tag I L Off On Label s gt Path Err Handling System Date Timeout English LA Figure 25 Display Menu Map Not included l under Velocity Act Vo password level General User J Confirmation Density KV Value Units English P
139. ut Output Min Max Fire Low To test the minimum or maximum output use the arrow keys to select Fire Low Fire High minimum Fire High maximum or enter a Percentage of Scale and press V If M Percentage of Scale you have selected Percentage of Scale the following screen appears Use the arrow keys to enter the desired percentage and press V Press X to Percentage of Scale return to the Test menu UNIT 0 00 v ISAVE x IQUIT lt gt JMOVE Av JMODF 3 7 3 Testing the Output Analog Switch From the Test menu select Output Analog Switch and press V Use the arrow keys to select Open Switch or Close Switch and press V Press X to return to the Open Switch Test menu Close Switch Output Analog Switch 3 7 4 Viewing the On Board Temperature To check the on board temperature select On Board Temperature and press V The On Board Temperature screen displays the current temperature 28 75 C 3 7 5 Performing a Watchdog Test CAUTION The Watchdog Test will reset the flow meter and discard any program parameter changes Do not execute this test if you have changed parameter settings Watchd Tesi To conduct a watchdog test select Watchdog Test and press V Use the arrow atchdog les keys to select Yes and press V The program runs the Watchdog Test and displays i the results on the screen Press V to return to the active display Yes PanaFlow Z3 User s Manual 67 Chapter
140. ut A Cont 3 6 1d Calibrate the Output Use the Calibrate menu to trim Output A to your measurement system In the Analog Output menu select Calibrate and press V The following screen appears Option D Analog Output Analog Measurement A Base Value Full Value Calibrate I Select 4 mA to trim the 4 mA level 20 mA to trim the 20 mA level or Percentage Analog Output A Calibrate of Scale to test linearity Select the appropriate option and press V A screen e similar to the follovving appears 20mA Percentage of Scale 4mA 4mA Use the A or V arrow key to change the Calibrate setting value and press V Press X to return to the Analog Output menu 4 00 mA Y ISAVE x JQUIT If you do not see 4 mA at your measurement system enter the value that you see 4 MOVE I av MODF Press VI and the meter will make an adjustment Then continue until you see 4 mA at your measurement input Repeat the above process to set and or change other options 3 6 1e Setting Error Handling To specify the error handling status in the Analog Output menu select Err Option D Analog Quipu Handling and press V The following screen appears Base Value A Full Value Calibrate Err Handling Selecting Low will force the A Output to 3 6 mA while High will force it to 21 0 Analog Output A Err mA Select the appropriate status and press V e Key High PanaFlow Z3 User s Manual 47 Chapter 3 Initial Setup and Progr
141. vailable Close Short circuit when no error open when alarm Open Normally open close for alarm Fail Safe Close To change the state of the alarm select the desired status and press V The screen returns to the previous display To check and or change the type of alarm select Alarm Type and press V A screen similar to the following appears You can choose from three alarm types ow No alarm if measurement is greater than the threshold alarm if measurement is less than or equal to the threshold High No alarm if measurement is less than the threshold alarm if measurement is greater than or equal to the threshold Fault No alarm if no errors alarm if errors To change the type of alarm select the appropriate type and press V The screen returns to the previous display PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 3 Digital Output C Cont 3 6 3d Setting the Alarm Cont To check and or change the type of alarm measure select Measurement and press V A screen similar to the following appears DO1 Alarm Alarm State Alarm Type Measurement Alarm Value lame ee roman Select the type of measure desired press V and the screen returns to the Velocity previous display Avol Svol Mass DO1 Alarm The Alarm Value is the threshold that trips the alarm This parameter does not apply to Fault Alarms To check and or change the alarm val

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